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US2177919A - Method of packaging liquids - Google Patents

Method of packaging liquids Download PDF

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Publication number
US2177919A
US2177919A US102682A US10268236A US2177919A US 2177919 A US2177919 A US 2177919A US 102682 A US102682 A US 102682A US 10268236 A US10268236 A US 10268236A US 2177919 A US2177919 A US 2177919A
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United States
Prior art keywords
bag
liquid
carton
head space
container
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US102682A
Inventor
Clarence W Vogt
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OI Glass Inc
Original Assignee
Owens Illinois Glass Co
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Filing date
Publication date
Application filed by Owens Illinois Glass Co filed Critical Owens Illinois Glass Co
Priority to US102682A priority Critical patent/US2177919A/en
Priority to US257926A priority patent/US2293182A/en
Application granted granted Critical
Publication of US2177919A publication Critical patent/US2177919A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D75/00Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
    • B65D75/52Details
    • B65D75/58Opening or contents-removing devices added or incorporated during package manufacture
    • B65D75/5861Spouts
    • B65D75/5872Non-integral spouts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D33/00Details of, or accessories for, sacks or bags
    • B65D33/02Local reinforcements or stiffening inserts, e.g. wires, strings, strips or frames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/56Linings or internal coatings, e.g. pre-formed trays provided with a blow- or thermoformed layer
    • B65D5/60Loose, or loosely attached, linings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D75/00Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
    • B65D75/52Details
    • B65D75/58Opening or contents-removing devices added or incorporated during package manufacture
    • B65D75/5861Spouts
    • B65D75/5866Integral spouts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D77/00Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
    • B65D77/04Articles or materials enclosed in two or more containers disposed one within another
    • B65D77/06Liquids or semi-liquids or other materials or articles enclosed in flexible containers disposed within rigid containers
    • B65D77/062Flexible containers disposed within polygonal containers formed by folding a carton blank

Definitions

  • foam is formed in the container above the surface of the liquid.
  • liquids such as milk or cream
  • foam is formed in the container above the surface of the liquid.
  • the foam may be made to overflow at the top during the filling operation, or it may be sucked out or permitted to settle, and further liquid may be added to insure the-required filling of the container to the top.
  • the upper end thereof does not constitute a definite filling level for the liquid, and it is not practical to have the foam overflowor to add liquid to replace settled foam if it is'desired to store or ship a definite volume of liquid. Therefore, it is essential to accurately measure the liquid before delivery, and to have a considerable head space to receive said foam.
  • This head space is of decided disadvantage as it not only increases the bulk of the container materially, but also permits the surging of the liquid therein, so that during transportation, the liquid is jolted back and forth against the walls of the container. If the liquid is cream, this churning action causes the formation of butter particles or the formation of the so-called cream plug. Also the pounding of the semi-flexible container walls by the surging action of the liquid tends to disrupt the container and strain or rupture the inner bag. Furthermore, the presence of excess air in the head space causes undesirable oxidation of the liquid and increases the speed of spoilage of certain liquids, such as milk or cream.
  • the head space has a further disadvantage in that the customers will believe that the containers are incompletely filled and that they are receiving less than they are entitled to.
  • the container be of the rigid type, such as that of paraifine-coated paper
  • the head space cannot be eliminated by any infolding of the upper end of said container.
  • the container comprises an inner flexible bag and an outer rigid carton of substantially the same height as the bag
  • the infolding of the upper end of the bag to eliminate head space is only of temporary benefit since the level of the liquid will necessarily be a substantial distance below the upper end of the carton to provide foam space during filling, and when the carton is closed the infolded portion of the bag will be distended by the ordinary handling of the container so that the head space in the container will be recreated.
  • One object of the present invention is to provide a method of filling a container of the flexible wall type in which the head space may be eliminated, after the filling operation and prior to the sealing of said container, so that the container will have no appreciable head space during transportation.
  • Another object of the present invention is to provide a new and improved method for eliminating the head space from a flexible walled container.
  • Another object is to provide a method of forming a packageof an oversize container with a flexible wall and containing a measured volume of liquid but substantially free of any air space.
  • the present invention may be embodied in diiferent forms, it is herein shown as applied to containers which may be made and shipped in fiat collapsed form, which may be readily set up and filled, and employed for the stgrage, shipment and dispensing of liquids.
  • the present invention is also adaptable for use in containers for the storing and pouring of solids in powdered or granular form.
  • the container comprises an outer supporting structure, preferably a collapsible cardboard box or carton, and an inner expansible bag secured to said carton and made of thin flexible material of such character that the superposed layers or portions thereof may be readily sealed together.
  • the inner expansible bag and the outer carton are so constructed and so correlated that when the inner expansible bag is distended by the filling operation, a substantial portion of said bag will extend above the normal top of the body of the carton;
  • This expansible bag may be filled up to or slightly below the level of the carton body, the portion of said bag above said carton body serving as a receiving space for the foam during the filling operation.
  • the side panels of the carton may be squeezed sufiiciently to displace the liquid upwardly into the head space above the carton. and to dispel the air of the head space through the filling opening of the inner bag. While the container is in this condition, the filling opening of the inner bag is sealed so that when the liquiddisplacing pressure on the side panels of the carton is relieved, the liquid will resume its normal level, and the head space portion of said bag will collapse over said liquid.
  • Another method of eliminating the head space portion of the bag is to press down directly on the top of the bag or indirectly by infolding one or more closure flaps oi the carton over the top of the bag after the completion of the filling operation, thereby deflating the head space and causing the collapse of the bubbles or foam.
  • Those bubbles which are not collapsed or expelled by this infolding action will be forced or drawn back to the filling mechanism through the filling nozzle.
  • the foam may be permitted to settle by the natural breaking of the bubbles before'infolding said bus.
  • Another method which may be utilized either by itself or with one of the other two methods herein described, is to displace the air in the head space by means of water vapor or steam. This may be effected by injecting a small amount of steam into the head space in a. manner to blow out or scrub out the air in the head space, and then when the steam nozzle is withdrawn quickly seal the filling opening of the bag. As the vapor condenses, the head space portion of the bag collapses as a result of the vacuum formed in said space. Although this last method may not be satisfactory for many products, it has been found satisfactory for milk.
  • the expansible bag is permitted to be filled almost to the top of the carton, so that when the container is closed into a transportable unit, there will be little or no head space in the container.
  • a container so constructed will eliminate the disadvantages above referred to.
  • the flexible bag is formed at its mouth with a pair of parallel lips or wall sections which may be separated or bowed apart to form a filling opening, and which may be sealed together after the bag is filled and the head space is eliminated. By separating these lips or wall sections, they may serve as a pouring spout.
  • These mouth lips of the flexible bag are preferably attached to an inner end closure flap of the carton to form a unit therewith which can be folded inwardly across the top of the carton when the container is closed.
  • the construction of the container illustrated is such that during the filling operation, the upper end of the carton must be open.
  • the flap to which the mouth lips are attached is extended upwardly from the top of the carton body.
  • the top of the bag will be inflated, and in filled sealed condition the top of said bag will extend transversely of the upstanding flap.
  • This flap is made of such a height that the base of the mouth lips will extend a substantial distance above the fold line of said flap, so that the top of the bag will define a defiatable head space of considerable volume about said fold line.
  • the use of such a flap facilitates the closing of the carton, provides greater strength at the closure end of said carton, and facilitates the pouring of the liquid from the bag lips, since these lips, when in pouring position, will extend to the extreme outer end of the open carton.
  • the present invention is particularly advantageous for that type of bag which when collapsed has front and rear flat walls separated by side expansible infolds, and which is closed at its lower end by a transverse seam. It the inner fold edges of these infolds are near the longitudinal center line or axis of the bag, the center portion of the bottom seam of the bag, when filled and expanded, will be subjected to a great deal of stress due to the outward pull at the apex of the side iniolds. The deeper the side infolds, the
  • the bag illustrated is so constructed that when collapsed it comprises a pair of opposed fiat wall members separated by more than one narrow infold extending from each side of the collapsed bag, so that the inner fold edges of these infolds will be spaced a substantial distance from the longitudinal axis or center line of the bag.
  • This type of bag has the advantage of reducing the stress at the center portion of the bottom seam and is particularly advantageous for the purpose of the present invention since it will open more completely at the top during the filling operation and will thus provide additional foam space.
  • FIG. 1 is a side elevation of one form of combined carton and innerbag in collapsed condition
  • Fig. 2 is a fragmentary perspective view showing the upper end of a combined carton and bag of Fig. 1, after being set up and just prior to the filling operation,
  • Fig. 3 is a similar view after the completion of the filling operation and before the removal of the filling spout or nozzle,
  • Fig. 4 is a section taken on the line 4-4 of Fig. 3,
  • Fig. 5 is a section similar to Fig. 4, but showing the liquid displaced into the head space in the inner bag preparatory to sealing,
  • Fig. 6 is a view similar to Fig. 5 but showing the bag sealed and the liquid level lowered
  • Fig. '7 is a similar section but showing another method of eliminating the head space in the inner bag prior to sealing
  • Fig. 8 is a vertical section through the upper end of the container and shows said container closed and ready for shipment
  • Fig. 9 is a fragmentary perspective view of the upper end of the container with the parts in position for dispensing
  • Fig. 10 is a perspective view of the inner bag in collapsed condition and before the fold between the mouth lips has been trimmed
  • Fig. 11 is a section taken on the line llll of Fig. 10,
  • Fig. 12 is a section taken on the line l2-l2 of Fig. 10 but showing the bag slightly expanded
  • Fig. 13 is a perspective view of the inner bag separate from the carton and shown in fully distended position and with a portion of the flap cut or trimmed to form a filling or dispensing spout, and
  • Fig. 14 is a perspective view of the upper portion of an inner bag which may be used in carrying out my improved process.
  • the bag is preferably made from thin flexible sheet material of strip form, progressively assembled to form an endwise advancing tube, progressively collapsed and sealed transversely at spaced points along the length thereof, and then transversely cut intermediate of the ends of the sealed portion to form a complete hermetically sealed and collapsed bag Hi.
  • the bag is primarily made of such a material that when the layers are superposed and pressed together under heat they will weld, vulcanize or hermetically unite, and as an example of such material I may and preferably do employ a type of thin flexible transparent slightly elastic impervious material sold under the name of Pliofilm, and made from a chlorinated rubber compound.
  • This material has a thermoplastic characteristic of being readily vulcanized or sealed at a temperature of approximately 115 C. so that overlapped sections thereof may be sealed together by the application of heat and pressure even though the surfaces have been previously wetted by contact with liquids or moist plastic materials.
  • Another material which may be satisfactorily used in some constructions and for some materials is a moisture-proof cellulosic material of the type sold under the trade name Heat sealing Cellophane. So far as certain aspects of the invention are concerned, a thin sheet material having a waterproof coating such as that sold under the trade name Koroseal may also be used. Also, other flexible sheet materials may be used, which may be fabricated into a casing by the use of adhesive or solvents for sealably securing adjacent surfaces of said material together.
  • the sheet from which the bag is made will hereinafter be referred to as Pliofilm, although it is to be understood that such a term for the purpose of this case and as far as many aspects of the invention are concerned, may include any suitable flexible sheet material.
  • the bag Ill is formed of a sheet of Pliofilm having its side sections l2 heat-sealed to the sides of a narrower sheet of lliofilm l3 along its entire length to form a tube.
  • the sheet H is tucked inwardly from the sides of the sheet Hi to form a pair of infolds l4 on each side of the collapsed bag.
  • These infolds M are narrow. so that the inner fold edges of one pair of infolds do not abut or overlap the inner edges of the opposite pair of infolds, and are spaced a substantial distance from the longitudinal axis of the bag.
  • the bag I is shown having a square crosssection when expanded. If it is desired to form a container having a rectangular oblong crosssection, it is not necessary to provide a multiplicity of narrow infolds on each side of the'bag, one narrow infold being all that is necessary on each side of said bag.
  • a reinforcing sheet l5 made of paper or other flexible sheet material which will not be injuriously affected by the application of sufficient heat and pressure to effect sealing, fusing or vulcanizing of the Pliofilm.
  • said sheet l5 extends 5 beyond the side edges of the Pliofilm sheet l3 to form marginal extensions l6, and portions of the side sections I2 of the Pliofilm sheet II project outwardly beyond the side edges of said sheet I! and are directly glued or cemented at A to said marginal extensions.
  • the tube forming the bag III is sealed at its lower end transversely across the entire width thereof and below the line B by heat sealing, so that all of the superimposed layers of the Pliofilm sheets are autogenously bonded together and to the sheet IS.
  • the top of the tube forming the bag is similarly heat sealed transversely across the entire width beyond the line C so that the tube will be hermetically sealed at both ends and along the sides.
  • These two end seals will each consist of two thicknesses of Pliofilm sealed together at the center, and seven thicknesses of Pliofilm sealed at the side edges.
  • the laminated wall of the flat tube is formed with a transverse pleat H, the outer fold of which may be trimmed or slit to form a pair of parallel lips, flanges or walls I8 and I9 which may be separated or bowed apart to form a filling or pouring opening 20.
  • a transverse pleat H the outer fold of which may be trimmed or slit to form a pair of parallel lips, flanges or walls I8 and I9 which may be separated or bowed apart to form a filling or pouring opening 20.
  • the bag I0 is hermetically sealed at the ends and sides, and the outer fold of the pleat I1 is untrimmed or unslitted during shipment and/or storage of the collapsed bag as shown in Fig. 10, so that the interior thereof may be-maintained sterile, and protected against any possible contamination.
  • the bag in the collapsed position shown in Fig. is secured within and attached to a collapsed carton 25 as shown in Fig. 1.
  • This carton is of comparatively rigid material such as cardboard, and is of tubular form having side walls, 26, 21, 28 and 29 which terminate in closure flaps at each end.
  • the side walls of the carton are preferably of an inside width substantially equal to the width of the collapsed bag, and of a length to be determined by the amount of liquid to be stored therein.
  • the bag I0 is attached to one of the side walls of the carton 25 so that the entire weight of the bag and its contents do not press on the end closure flaps of the carton, and so that the bag and the carton may be shipped as a unit in collapsed predetermined relationship.
  • the laminated side of the bag l0 may be cemented or otherwise adhesively secured to the side wall 21 of the carton, but preferably only to the flap at the upper end of said side wall.
  • This wall 21 at its upper end is provided with an inner closure flap 3
  • is of such a length that the base 33 or the pleat i1 is disposed at a substantial distance beyond the fold line 32, so that when the bag i0 is filled and distended and while the carton is still open, the top of said bag will extend transversely from said base 33 and above the top of the body of the carton 25 as shown in Figs. 3 and 4.
  • has a length equal approximately to one-half the distance between the opposed carton walls 21 and 28, and the base 33 of the pleat I1 is located approximately halfway between the outer edge of said fiap 3
  • the carton 28 may be about 2 ⁇ inches square and about 7% inches long from closure to closure, the inner fiap 3
  • the particular shape of the flaps 38 and 31 is not important for the purpose of the present invention, and for the purpose of illustration they are shown provided respectively with tabs 38 and 39 adapted to be tucked underneath the fiap when the carton is in closed position.
  • the bottom of the carton is provided with suitable closure flaps.
  • flaps The particular type of flaps shown is not essential to the present inven tion and may be of the type shown in my copending application Serial No. 76,898. filed April 29, 1936.
  • the combined bag and carton may be delivered from the place of manufacture in the flat collapsed condition shown in Fig. 1.
  • the outer fold edge of the pleat I1 is trimmed off beyond the outer edge of the flap 3
  • termediate wall 21 to which the bag It is attached to be bulged outwardly and the lip l8 connected to said flap 3
  • these members may be provided with a medial longitudinal score 'line 40.
  • Since the flap 3
  • as long as is indicated is that it permits said fiap to be bent slightly outwardly along its fold line 32 during the opening of the bag lips and the inserting of the nozzle therebetween, so'that the air is more eflectively kept out of the bag before it receives its charge.
  • the carton and the bag III may be of such size that a predetermined volume of liquid will fill the bag almost to the very top of the body of the carton in the plane of the fold lines of the closure flaps and to the level E indicated in Fig. 4. The bottom of the bag will extend across the bottom of the carton.
  • the bag with its charge supported by the outer carton is passed on to the sealing station.
  • the time interval of transit of the charged containers between the filling and sealing stations may be such as to permit complete settling of the foam to take place. For example, if the containers are being filled at the rate of 30 per minute and the space between the filling and sealing stations is such that there are 6 charged containers traveling therebetween at any time, each container, after being charged, will have 12 seconds for the foam to settle before it reaches the sealing station. This is ordinarily suflicient time to eflect the complete settling of the foam on milk.
  • the air is expelled from the head space. This may be done by pressing inwardly the opposite sides of the carton to force the liquid therein upwardly into the head space 42 and raise the liquid level, and thereby expel the air in said head space through the opening 20.
  • and the attached pleat may, if desired, be pulled or bent outwardly to better insure the escape of all of the air as indicated in Fig. 5.
  • the opposing lips l8 and I9 are heat-sealed to gether along a narrow strip 44 near the base of said lips and. substantially at or but slightly above the raised liquid level.
  • This operation may be effected as shown in Fig. 5 by the use of a platen 45 and a movable heated pressure member 48 having an edge 41 adapted to press along the predetermined seal line having a V-shaped portion intermediate of its ends as indicated in dotted lines-in Figs. .9 and 13. Since the two lips i8 and I9 are lined on their faces with Pliofilm,. this heat sealing operation forms a liquidtight autogenous bond between said lips. By sealing along a line or narrow strip 44 of the shape indicated, the seal may be more effectively broken when it is desired to dispense the contents. In cases where the material of the bag or its coating or inner lining is not made of thermo-plastic material, a strip of thermo-plastic material may be previously secured to the lips along the desired seal line and said strip heated and pressed to seal the lips together along said line.
  • closure flaps may then be folded into closure position.
  • Another method of eliminating the head space from the bag after the bag has been filled is to press the flap 35 downwardly over the upper portion 42 of the bag directly after the filling operation and before the filling nozzle is withdrawn. This operation causes the head space portion of the bag to be deflated and also causes the col- Those bubbles which are not collapsed or expelled by this infolding action will be forced back into the filling mechanism through the filling nozzle.
  • the foam may be made to settle into liquid form before the infolding of said bag as already described with reference to Fig. 5.
  • the flap 35 is pressed sufiiciently downwardly by the fingers to cause the displacement of the liquid in the bag into the portions of the bag which have not been infolded as shown in Fig. '7, so that substantially all of the air in the bag is expelled. While in this position the lips l8 and I9 are heatsealed in the manner already described.
  • the finger pressure on the bag is relieved and the liquid permitted to return to its normal level.
  • Another method of eliminating the head space from the bag is by injecting a charge of water vapors such as steam in the head space as already described.
  • with the sealed lips secured thereto is folded inwardly across the top of the carton along its score line 32, the flap 35 is folded over the flap 3
  • and 35 are of such length that when they are folded across the top of the carton, the fiap 35 will overlap the flap 3
  • the flaps may be held in closure position during storage and/or transportation by a suitable paster, interlocking tabs, or staple, or in any other suitable manner.
  • the necessary head space to receive the foam during the filling operation permits the bag to be filled substantially to the full capacity of the carton, so that during transportation there is little or no surging or pounding of the walls of the carton by the liquid.
  • This construction not only materially reduces the bulk of the carton but alsoserves to more effectively withstand the disruptive action caused by the ordinary shipping and handling of the carton. Also, the reduction of air in the bag reduces the degree of spoilage of certain liquids such as milk or cream.
  • the seal 44 will extend across the top of the bag. This seal It therefore will not be subjected to as great a disruptive action during the handling of the container aswould be the case it said seal extended along the corner of the carton.
  • the seal 44 may be made extremely weak so that it can be easily broken by a simple finger manipulation when it is desired to pour out the con tents of the container.
  • This finger manipulation merely consists in pressing the walls of the carton 25 and 28 inwardly to efiect the outward bulging of the wall 21 and the flap 3
  • the liquid therefrom may be dispensed in a manner indicated in Fig. 9.
  • the upper closure flaps of the carton may be closed, with the flap 35 overlapping the flap 3
  • the bag be provided with a pleat.
  • The. process might be carried out in a bag similar in all respects to that above described, with the exception that the pleat may be omitted.
  • the top end of the bag instead of being' completely sealed across the width along the line C as shown in Fig. 10, may be sealed only across the portions having the infolded side walls, but without any seal directly between the walls H and
  • Such a bag would be made over-sized, that is with a certain amount of head space at the top after the delivery of a predetermined or measured volume of liquid.
  • the lower end of the bag maybe compressed or any one of the walls deformed or pressed inwardly to force the liquid up into the head space and closely adjacent to the opening, and while at that level the walls II and I3 may be sealed together. After the release of the pressure, the liquid level will drop and the ,upper portion of the bag will collapse to the liquid level, and the sealed bag will be completely filled by a volume of liquid less than that required to normally fill the bag when in unsealed condition.
  • the method of packaging liquid which includes the steps of simultaneously expanding a fiat collapsed bag having flexible walls, and delivering a measured volume of a liquid thereinto, said bag having a capacity when expanded greater than said volume, said volume being insuificient to fill the bag and thereby leaving a substantial head space in said bag, thereafter forcing the liquid upwardly into said head space to thereby raise the liquid level, and sealing said bag substantially at said last-mentioned level whereby the sealed package is substantially free of air.
  • the method of packaging foamable liquid in a flexible bag which includes the steps of distending a flat collapsed bag having flexible walls by filling said bag through an opening therein to a level which will leave a substantial head space for foam in said bag, applying pressure to said bag after the foamin said head space has settled down to raise the liquid substantially to said opening, and sealing said opening while said liquid-displacing pressure is being applied.
  • the method of packaging foamable liquid in a bag having a flexible wall which includes the steps of filling a fiat collapsed bag having flexible walls, with a predetermined volume of liquid, through an opening in said bag, to a level which will leave a substantial head space in said bag, moving said filled bag to a sealing station at a. rate which will permit the foam in said head space to completely settle before reaching said filling station, applying pressure to a wall of said bag to displace the liquid therein into said head space and expel the air therefrom, and sealing said opening while said liquid-displacing pressure is being applied.
  • the method of packaging foamable liquid in a flexible bag having an outer comparatively rigid carton which includes the steps of simultaneously distending said bag from a fiat collapsed condition and filling said bag through an opening therein to a level which will leave a substantial foam-receiving head space in said bag, thereafter applying pressure to opposite sides of said carton to displace the liquid in said bag into said head space and expel the air therefrom, and sealing said opening while said liquid-displacing pressure is being applied.
  • the method of packaging a liquid which includes filling an over-sized container with a predetermined volume of liquid, deforming the container to raise the liquid level, and substantially fill the container, and sealing the container while in the last-mentioned condition, the walls of said bag being sufficiently flexible to permit partial collapsing of the top and lowering of the liquid level.
  • the method of packaging a liquid which includes delivering to a flexible bag a measured volume of liquid insufficient to completely fill the bag and thereby distending the bag from flat collapsed condition, compressing the side walls of the bag to force the liquid substantially to the top of the bag, sealing the bag, and thereafter releasing the pressure.
  • the method of making a package including a predetermined volume of liquid and a container therefor having a flexible wall and a maximum capacity in excess of said volume of liquid, said method including the steps of delivering said volume of liquid to said container while the latter is in collapsed condition to thereby progressively expand the bag, thereafter pressing inwardly a portion of the container wall to force the liquid upwardly to raise the liquid level, and sealing the container substantially at said raised level, whereby the sealed package is substantially free of air.
  • the method of packaging a liquid which includes the steps of delivering a measured volume of a liquid into an oversized collapsed bag having a flexible wall, distending said bag as it fills, said volume being insuflicient to fill the bag and thereby leaving a substantial head space in said bag, forcing the liquid upwardly into said head space to thereby raise the liquid level, and sealing said bag substantially at said last mentioned level whereby the sealed package is substantially free of air.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packages (AREA)

Description

Oct. 31, 1939. c. w. VOGT I METHOD OF PACKAGING LIQUIDS Filed Sept. 26, 1956 2 Sheets-Sheet l Oct. 31, 1939. w. vow
METHOD 0F PACKAGING LIQUIDS 2 Sheets-Sheet 2 Filed Sept. 26, 1936 2.5 Clare/we [If Voyf BY INVENTOR ATTORNEYS Patented Oct. 31, 1939 UNITED STATES PATENT OFFICE 2,177,919 IME'I'HOD OF PACKAGING LIQUIDS ration of Qhio' Application September 26, 1936, Serial No. 102,682
, 8 Claims.
During the filling of containers with certain liquids, such as milk or cream, foam is formed in the container above the surface of the liquid. In the case of a relatively rigid walled container such as a milk bottle, no head space is necessary to receive the foam since the bottle itself serves as a measure of the liquid, and the foam may be made to overflow at the top during the filling operation, or it may be sucked out or permitted to settle, and further liquid may be added to insure the-required filling of the container to the top. However, in the case of fiexible walled containers, the upper end thereof does not constitute a definite filling level for the liquid, and it is not practical to have the foam overflowor to add liquid to replace settled foam if it is'desired to store or ship a definite volume of liquid. Therefore, it is essential to accurately measure the liquid before delivery, and to have a considerable head space to receive said foam.
This head space is of decided disadvantage as it not only increases the bulk of the container materially, but also permits the surging of the liquid therein, so that during transportation, the liquid is jolted back and forth against the walls of the container. If the liquid is cream, this churning action causes the formation of butter particles or the formation of the so-called cream plug. Also the pounding of the semi-flexible container walls by the surging action of the liquid tends to disrupt the container and strain or rupture the inner bag. Furthermore, the presence of excess air in the head space causes undesirable oxidation of the liquid and increases the speed of spoilage of certain liquids, such as milk or cream. The head space has a further disadvantage in that the customers will believe that the containers are incompletely filled and that they are receiving less than they are entitled to.
If the container be of the rigid type, such as that of paraifine-coated paper, the head space cannot be eliminated by any infolding of the upper end of said container. In cases where the container comprises an inner flexible bag and an outer rigid carton of substantially the same height as the bag, the infolding of the upper end of the bag to eliminate head space is only of temporary benefit since the level of the liquid will necessarily be a substantial distance below the upper end of the carton to provide foam space during filling, and when the carton is closed the infolded portion of the bag will be distended by the ordinary handling of the container so that the head space in the container will be recreated.
One object of the present invention is to provide a method of filling a container of the flexible wall type in which the head space may be eliminated, after the filling operation and prior to the sealing of said container, so that the container will have no appreciable head space during transportation.
Another object of the present invention is to provide a new and improved method for eliminating the head space from a flexible walled container.
Another object is to provide a method of forming a packageof an oversize container with a flexible wall and containing a measured volume of liquid but substantially free of any air space.
Although the present invention may be embodied in diiferent forms, it is herein shown as applied to containers which may be made and shipped in fiat collapsed form, which may be readily set up and filled, and employed for the stgrage, shipment and dispensing of liquids. The present invention is also adaptable for use in containers for the storing and pouring of solids in powdered or granular form.
In accordance with certain aspects of the pres ent invention, the container comprises an outer supporting structure, preferably a collapsible cardboard box or carton, and an inner expansible bag secured to said carton and made of thin flexible material of such character that the superposed layers or portions thereof may be readily sealed together.
In carrying out my improved method, the inner expansible bag and the outer carton are so constructed and so correlated that when the inner expansible bag is distended by the filling operation, a substantial portion of said bag will extend above the normal top of the body of the carton; This expansible bag may be filled up to or slightly below the level of the carton body, the portion of said bag above said carton body serving as a receiving space for the foam during the filling operation.
After the completion of the filling operation with a premeasured volume of liquid, and after the foam has settled or broken (this usually requires not over eight to ten seconds with the usual run of milk) the side panels of the carton may be squeezed sufiiciently to displace the liquid upwardly into the head space above the carton. and to dispel the air of the head space through the filling opening of the inner bag. While the container is in this condition, the filling opening of the inner bag is sealed so that when the liquiddisplacing pressure on the side panels of the carton is relieved, the liquid will resume its normal level, and the head space portion of said bag will collapse over said liquid.
Another method of eliminating the head space portion of the bag is to press down directly on the top of the bag or indirectly by infolding one or more closure flaps oi the carton over the top of the bag after the completion of the filling operation, thereby deflating the head space and causing the collapse of the bubbles or foam. Those bubbles which are not collapsed or expelled by this infolding action will be forced or drawn back to the filling mechanism through the filling nozzle. Instead of infolding the upper portion of the expansible bag directly after the filling operation, the foam may be permitted to settle by the natural breaking of the bubbles before'infolding said bus.
Another method which may be utilized either by itself or with one of the other two methods herein described, is to displace the air in the head space by means of water vapor or steam. This may be effected by injecting a small amount of steam into the head space in a. manner to blow out or scrub out the air in the head space, and then when the steam nozzle is withdrawn quickly seal the filling opening of the bag. As the vapor condenses, the head space portion of the bag collapses as a result of the vacuum formed in said space. Although this last method may not be satisfactory for many products, it has been found satisfactory for milk.
With my improved type of construction, the expansible bag is permitted to be filled almost to the top of the carton, so that when the container is closed into a transportable unit, there will be little or no head space in the container. A container so constructed will eliminate the disadvantages above referred to.
In the specific embodiment of the invention hereinafter described, the flexible bag is formed at its mouth with a pair of parallel lips or wall sections which may be separated or bowed apart to form a filling opening, and which may be sealed together after the bag is filled and the head space is eliminated. By separating these lips or wall sections, they may serve as a pouring spout. These mouth lips of the flexible bag are preferably attached to an inner end closure flap of the carton to form a unit therewith which can be folded inwardly across the top of the carton when the container is closed.
The construction of the container illustrated is such that during the filling operation, the upper end of the carton must be open. During this filling operation, the flap to which the mouth lips are attached, is extended upwardly from the top of the carton body. As the expansible bag is filled through these mouth lips, the top of the bag will be inflated, and in filled sealed condition the top of said bag will extend transversely of the upstanding flap. This flap is made of such a height that the base of the mouth lips will extend a substantial distance above the fold line of said flap, so that the top of the bag will define a defiatable head space of considerable volume about said fold line. The use of such a flap facilitates the closing of the carton, provides greater strength at the closure end of said carton, and facilitates the pouring of the liquid from the bag lips, since these lips, when in pouring position, will extend to the extreme outer end of the open carton.
The present invention is particularly advantageous for that type of bag which when collapsed has front and rear flat walls separated by side expansible infolds, and which is closed at its lower end by a transverse seam. It the inner fold edges of these infolds are near the longitudinal center line or axis of the bag, the center portion of the bottom seam of the bag, when filled and expanded, will be subjected to a great deal of stress due to the outward pull at the apex of the side iniolds. The deeper the side infolds, the
more difilcult will be the outward distension of these infolds while the bag is being charged.
The bag illustrated is so constructed that when collapsed it comprises a pair of opposed fiat wall members separated by more than one narrow infold extending from each side of the collapsed bag, so that the inner fold edges of these infolds will be spaced a substantial distance from the longitudinal axis or center line of the bag. This type of bag has the advantage of reducing the stress at the center portion of the bottom seam and is particularly advantageous for the purpose of the present invention since it will open more completely at the top during the filling operation and will thus provide additional foam space.
Further objects of the present invention will be apparent from a consideration of the specific form illustrated in the accompanying drawings, or will be made apparent from the following description. In these drawings-- Fig. 1 is a side elevation of one form of combined carton and innerbag in collapsed condition,
Fig. 2 is a fragmentary perspective view showing the upper end of a combined carton and bag of Fig. 1, after being set up and just prior to the filling operation,
Fig. 3 is a similar view after the completion of the filling operation and before the removal of the filling spout or nozzle,
Fig. 4 is a section taken on the line 4-4 of Fig. 3,
Fig. 5 is a section similar to Fig. 4, but showing the liquid displaced into the head space in the inner bag preparatory to sealing,
Fig. 6 is a view similar to Fig. 5 but showing the bag sealed and the liquid level lowered,
Fig. '7 is a similar section but showing another method of eliminating the head space in the inner bag prior to sealing,
Fig. 8 is a vertical section through the upper end of the container and shows said container closed and ready for shipment,
Fig. 9 is a fragmentary perspective view of the upper end of the container with the parts in position for dispensing,
Fig. 10 is a perspective view of the inner bag in collapsed condition and before the fold between the mouth lips has been trimmed,
Fig. 11 is a section taken on the line llll of Fig. 10,
Fig. 12 is a section taken on the line l2-l2 of Fig. 10 but showing the bag slightly expanded,
Fig. 13 is a perspective view of the inner bag separate from the carton and shown in fully distended position and with a portion of the flap cut or trimmed to form a filling or dispensing spout, and
Fig. 14 is a perspective view of the upper portion of an inner bag which may be used in carrying out my improved process.
It must be understood that the thicknesses of the various layers of the bag as shown in these drawings are somewhat exaggerated and that in practice all of these layers are very thin. The novel features of the particular constructions illustrated are claimed in my copending divisional application, Serial No. 257,926, filed February 23, 1939.
The bag is preferably made from thin flexible sheet material of strip form, progressively assembled to form an endwise advancing tube, progressively collapsed and sealed transversely at spaced points along the length thereof, and then transversely cut intermediate of the ends of the sealed portion to form a complete hermetically sealed and collapsed bag Hi.
The bag is primarily made of such a material that when the layers are superposed and pressed together under heat they will weld, vulcanize or hermetically unite, and as an example of such material I may and preferably do employ a type of thin flexible transparent slightly elastic impervious material sold under the name of Pliofilm, and made from a chlorinated rubber compound. This material has a thermoplastic characteristic of being readily vulcanized or sealed at a temperature of approximately 115 C. so that overlapped sections thereof may be sealed together by the application of heat and pressure even though the surfaces have been previously wetted by contact with liquids or moist plastic materials. Another material which may be satisfactorily used in some constructions and for some materials is a moisture-proof cellulosic material of the type sold under the trade name Heat sealing Cellophane. So far as certain aspects of the invention are concerned, a thin sheet material having a waterproof coating such as that sold under the trade name Koroseal may also be used. Also, other flexible sheet materials may be used, which may be fabricated into a casing by the use of adhesive or solvents for sealably securing adjacent surfaces of said material together.
The sheet from which the bag is made will hereinafter be referred to as Pliofilm, although it is to be understood that such a term for the purpose of this case and as far as many aspects of the invention are concerned, may include any suitable flexible sheet material.
In the construction shown in Figs. 10 to 13, the bag Ill is formed of a sheet of Pliofilm having its side sections l2 heat-sealed to the sides of a narrower sheet of lliofilm l3 along its entire length to form a tube. The sheet H is tucked inwardly from the sides of the sheet Hi to form a pair of infolds l4 on each side of the collapsed bag. These infolds M are narrow. so that the inner fold edges of one pair of infolds do not abut or overlap the inner edges of the opposite pair of infolds, and are spaced a substantial distance from the longitudinal axis of the bag.
The bag I is shown having a square crosssection when expanded. If it is desired to form a container having a rectangular oblong crosssection, it is not necessary to provide a multiplicity of narrow infolds on each side of the'bag, one narrow infold being all that is necessary on each side of said bag.
Cemented or otherwise secured to the Pliofilm sheet IE! to form a laminated wall therewith is a reinforcing sheet l5 made of paper or other flexible sheet material which will not be injuriously affected by the application of sufficient heat and pressure to effect sealing, fusing or vulcanizing of the Pliofilm.
In order that the corner of the bag I!) along the side edges of the sheet l5 be strong when in fully charged condition, said sheet l5 extends 5 beyond the side edges of the Pliofilm sheet l3 to form marginal extensions l6, and portions of the side sections I2 of the Pliofilm sheet II project outwardly beyond the side edges of said sheet I! and are directly glued or cemented at A to said marginal extensions. Such sealing by adhesive and by attachment of the sheet |l directly to the paper sheet l5 at the corners, has a reinforcing eflect which will compensate for any weakening resulting from heating and softening of the Pliofilm at said corners.
The tube forming the bag III is sealed at its lower end transversely across the entire width thereof and below the line B by heat sealing, so that all of the superimposed layers of the Pliofilm sheets are autogenously bonded together and to the sheet IS. The top of the tube forming the bag is similarly heat sealed transversely across the entire width beyond the line C so that the tube will be hermetically sealed at both ends and along the sides. These two end seals will each consist of two thicknesses of Pliofilm sealed together at the center, and seven thicknesses of Pliofilm sealed at the side edges.
In order to provide a mouth for the bag III the laminated wall of the flat tube is formed with a transverse pleat H, the outer fold of which may be trimmed or slit to form a pair of parallel lips, flanges or walls I8 and I9 which may be separated or bowed apart to form a filling or pouring opening 20. When the bag is charged through the opening 20, it will be distended and expanded into the shape shown in Fig. 13 with the pleat ll extending substantially in the plane of the laminated wall of the body of the bag, while the end portion 2| of the bag beyond the pleat will be folded inwardly at an angle to said laminated wall.
The bag I0 is hermetically sealed at the ends and sides, and the outer fold of the pleat I1 is untrimmed or unslitted during shipment and/or storage of the collapsed bag as shown in Fig. 10, so that the interior thereof may be-maintained sterile, and protected against any possible contamination. p
The bag in the collapsed position shown in Fig. is secured within and attached to a collapsed carton 25 as shown in Fig. 1. This carton is of comparatively rigid material such as cardboard, and is of tubular form having side walls, 26, 21, 28 and 29 which terminate in closure flaps at each end. The side walls of the carton are preferably of an inside width substantially equal to the width of the collapsed bag, and of a length to be determined by the amount of liquid to be stored therein. I
The bag I0 is attached to one of the side walls of the carton 25 so that the entire weight of the bag and its contents do not press on the end closure flaps of the carton, and so that the bag and the carton may be shipped as a unit in collapsed predetermined relationship. For that purpose, the laminated side of the bag l0 may be cemented or otherwise adhesively secured to the side wall 21 of the carton, but preferably only to the flap at the upper end of said side wall. This wall 21 at its upper end is provided with an inner closure flap 3| foldable along a score line -32, and the pleat I1 is juxtaposed to said flap 3| and cemented or otherwise secured thereto substantially across its entire surface, with the outer uncut fold of said pleat extending a short distance beyond the upper end of said flap as shown in Fig. 1.
As an important feature of the present invention, the flap 3| is of such a length that the base 33 or the pleat i1 is disposed at a substantial distance beyond the fold line 32, so that when the bag i0 is filled and distended and while the carton is still open, the top of said bag will extend transversely from said base 33 and above the top of the body of the carton 25 as shown in Figs. 3 and 4. In the specific form shown, the flap 3| has a length equal approximately to one-half the distance between the opposed carton walls 21 and 28, and the base 33 of the pleat I1 is located approximately halfway between the outer edge of said fiap 3| and the fold line 32.
As an example of the dimensions of a quart size container that may embody the present invention, the carton 28 may be about 2}} inches square and about 7% inches long from closure to closure, the inner fiap 3| may be 1% inches long, and the base of the pleat |'I may be disposed of an inch above the fold line of said fiap.
Cooperating with the flap 3| to form a closure for the upper end of the carton 25 are an inner foldable flap 35 opposite the flap 3| and extending from the carton wall 29, and foldable outer closure fiaps 36 and 31 extending respectively from the carton walls 28 and 28. The particular shape of the flaps 38 and 31 is not important for the purpose of the present invention, and for the purpose of illustration they are shown provided respectively with tabs 38 and 39 adapted to be tucked underneath the fiap when the carton is in closed position.
The bottom of the carton is provided with suitable closure flaps. The particular type of flaps shown is not essential to the present inven tion and may be of the type shown in my copending application Serial No. 76,898. filed April 29, 1936.
The combined bag and carton may be delivered from the place of manufacture in the flat collapsed condition shown in Fig. 1. Before filling, the outer fold edge of the pleat I1 is trimmed off beyond the outer edge of the flap 3| to form the mouth of the bag, the carton is expanded or set up, and the bottom flaps are closed, so that the combined bag and carton will have its parts in the position shown in Fig. 2 ready to be filled.
The separation of the two lips I8 and I9 is readily effected by pressing inwardly on the side walls 26 and 28. This operation causes the in-.
termediate wall 21 to which the bag It is attached to be bulged outwardly and the lip l8 connected to said flap 3| to be similarly bulged. In order to facilitate the outward bulging of the wall 31 and the flap 3|, these members may be provided with a medial longitudinal score 'line 40. After the lips i8 and I! have been separated to form the opening 20 therebetween, shown in Fig. 13, a filling nozzle 4| is inserted into said opening while the bag is still in collapsed condition and substantially devoid of air. This absence of air in the bag during filling operations materially reduces the filling timeof liquids, especially those producing foam.
Since the flap 3| is of substantial length, the outlet end of the nozzle 4| during the filling operation, will be located above the fold line 32, thus reducing the possibility of any dripping after the measured charge has been inserted. Another advantage of having the flap 3| as long as is indicated is that it permits said fiap to be bent slightly outwardly along its fold line 32 during the opening of the bag lips and the inserting of the nozzle therebetween, so'that the air is more eflectively kept out of the bag before it receives its charge.
The filling of the bag causes said bag to be distended into the approximate condition shown in Figs. 3 and 4' with its upper portion 42 extending above the top of the body of the carton,
28 and constituting a head space of substantial volume for receiving any foam which may be produced during the filling operation. with this construction, the carton and the bag III may be of such size that a predetermined volume of liquid will fill the bag almost to the very top of the body of the carton in the plane of the fold lines of the closure flaps and to the level E indicated in Fig. 4. The bottom of the bag will extend across the bottom of the carton.
After the measured charge of liquid has been delivered through the filling nozzle 4|, the bag with its charge supported by the outer carton is passed on to the sealing station. During this transit movement, the foam in the head space 42 is constantly breaking. The time interval of transit of the charged containers between the filling and sealing stations may be such as to permit complete settling of the foam to take place. For example, if the containers are being filled at the rate of 30 per minute and the space between the filling and sealing stations is such that there are 6 charged containers traveling therebetween at any time, each container, after being charged, will have 12 seconds for the foam to settle before it reaches the sealing station. This is ordinarily suflicient time to eflect the complete settling of the foam on milk.
Just before the lips I8 and I8 are sealed at the sealing station, the air is expelled from the head space. This may be done by pressing inwardly the opposite sides of the carton to force the liquid therein upwardly into the head space 42 and raise the liquid level, and thereby expel the air in said head space through the opening 20. At the same time the fiap 3| and the attached pleat may, if desired, be pulled or bent outwardly to better insure the escape of all of the air as indicated in Fig. 5. While the carton is subjected to this liquid displacing pressure, the opposing lips l8 and I9 are heat-sealed to gether along a narrow strip 44 near the base of said lips and. substantially at or but slightly above the raised liquid level. This operation may be effected as shown in Fig. 5 by the use of a platen 45 and a movable heated pressure member 48 having an edge 41 adapted to press along the predetermined seal line having a V-shaped portion intermediate of its ends as indicated in dotted lines-in Figs. .9 and 13. Since the two lips i8 and I9 are lined on their faces with Pliofilm,. this heat sealing operation forms a liquidtight autogenous bond between said lips. By sealing along a line or narrow strip 44 of the shape indicated, the seal may be more effectively broken when it is desired to dispense the contents. In cases where the material of the bag or its coating or inner lining is not made of thermo-plastic material, a strip of thermo-plastic material may be previously secured to the lips along the desired seal line and said strip heated and pressed to seal the lips together along said line.
After the lips l8 and I8 have been heat-sealed together in air-tight relationship, the pressure on the sides of the carton is relieved so that the liquid will drop to itsnormal level E. This operation will cause the top of the flexible bag ill to fold inwardly over the normal level of the lapse "of the bubbles or foam therein.
liquid as shown in Fig. 6 due to the external atmospheric pressure. The closure flaps may then be folded into closure position.
Another method of eliminating the head space from the bag after the bag has been filled, is to press the flap 35 downwardly over the upper portion 42 of the bag directly after the filling operation and before the filling nozzle is withdrawn. This operation causes the head space portion of the bag to be deflated and also causes the col- Those bubbles which are not collapsed or expelled by this infolding action will be forced back into the filling mechanism through the filling nozzle.
Instead of infolding the upper portion of the expansible bag directly after the filling operation and before the filling nozzle is withdrawn, the foam may be made to settle into liquid form before the infolding of said bag as already described with reference to Fig. 5. The flap 35 is pressed sufiiciently downwardly by the fingers to cause the displacement of the liquid in the bag into the portions of the bag which have not been infolded as shown in Fig. '7, so that substantially all of the air in the bag is expelled. While in this position the lips l8 and I9 are heatsealed in the manner already described. Upon the completion of the sealing operation, the finger pressure on the bag is relieved and the liquid permitted to return to its normal level. Another method of eliminating the head space from the bag is by injecting a charge of water vapors such as steam in the head space as already described.
After the two lips l8 and I9 are heat-sealed together the flap 3| with the sealed lips secured thereto is folded inwardly across the top of the carton along its score line 32, the flap 35 is folded over the flap 3|, and the outer end fiaps 36 and 31 are folded over the two flaps 3| and 35 in the position shown in Fig, 8. The two inner flaps 3| and 35 are of such length that when they are folded across the top of the carton, the fiap 35 will overlap the flap 3| shown in Fig. 8. The flaps may be held in closure position during storage and/or transportation by a suitable paster, interlocking tabs, or staple, or in any other suitable manner.
It is seen that the necessary head space to receive the foam during the filling operation permits the bag to be filled substantially to the full capacity of the carton, so that during transportation there is little or no surging or pounding of the walls of the carton by the liquid. This construction not only materially reduces the bulk of the carton but alsoserves to more effectively withstand the disruptive action caused by the ordinary shipping and handling of the carton. Also, the reduction of air in the bag reduces the degree of spoilage of certain liquids such as milk or cream. Furthermore, when the carton is closed, the seal 44 will extend across the top of the bag. This seal It therefore will not be subjected to as great a disruptive action during the handling of the container aswould be the case it said seal extended along the corner of the carton. In the latter case, the action of the liquid in the bag might tend to break or peel the seal 44 open. With the present construction the seal 44 may be made extremely weak so that it can be easily broken by a simple finger manipulation when it is desired to pour out the con tents of the container. This finger manipulation merely consists in pressing the walls of the carton 25 and 28 inwardly to efiect the outward bulging of the wall 21 and the flap 3|. Ii desired, this finger manipulation may be supplemented by a pulling of the portion 2| away from the flap 3|. This manipulation not only causes the breaking of the seal 44 but the bowing and separating of the two lips l8 and |3.
After the seal has been broken, the liquid therefrom may be dispensed in a manner indicated in Fig. 9. After the desiredamount of liquid has been dispensed, the upper closure flaps of the carton may be closed, with the flap 35 overlapping the flap 3| and the tabs 38 and 39 tucked underneath said flap 35. In this condition, the container may be stored away until further use.
So far as concerns my improved process, it is not essential that the bag be provided with a pleat. The. process might be carried out in a bag similar in all respects to that above described, with the exception that the pleat may be omitted. The top end of the bag, instead of being' completely sealed across the width along the line C as shown in Fig. 10, may be sealed only across the portions having the infolded side walls, but without any seal directly between the walls H and |3. This unsealed portion may con-- stitute the filling opening as indicated in Fig. 14. Such a bag would be made over-sized, that is with a certain amount of head space at the top after the delivery of a predetermined or measured volume of liquid. The lower end of the bag maybe compressed or any one of the walls deformed or pressed inwardly to force the liquid up into the head space and closely adjacent to the opening, and while at that level the walls II and I3 may be sealed together. After the release of the pressure, the liquid level will drop and the ,upper portion of the bag will collapse to the liquid level, and the sealed bag will be completely filled by a volume of liquid less than that required to normally fill the bag when in unsealed condition.
Having thus described my invention, what I claim as new and desire to secure by letters Patent is:
1. The method of packaging liquid, which includes the steps of simultaneously expanding a fiat collapsed bag having flexible walls, and delivering a measured volume of a liquid thereinto, said bag having a capacity when expanded greater than said volume, said volume being insuificient to fill the bag and thereby leaving a substantial head space in said bag, thereafter forcing the liquid upwardly into said head space to thereby raise the liquid level, and sealing said bag substantially at said last-mentioned level whereby the sealed package is substantially free of air.
2. The method of packaging foamable liquid in a flexible bag, which includes the steps of distending a flat collapsed bag having flexible walls by filling said bag through an opening therein to a level which will leave a substantial head space for foam in said bag, applying pressure to said bag after the foamin said head space has settled down to raise the liquid substantially to said opening, and sealing said opening while said liquid-displacing pressure is being applied.
3. The method of packaging foamable liquid in a bag having a flexible wall, which includes the steps of filling a fiat collapsed bag having flexible walls, with a predetermined volume of liquid, through an opening in said bag, to a level which will leave a substantial head space in said bag, moving said filled bag to a sealing station at a. rate which will permit the foam in said head space to completely settle before reaching said filling station, applying pressure to a wall of said bag to displace the liquid therein into said head space and expel the air therefrom, and sealing said opening while said liquid-displacing pressure is being applied.
4. The method of packaging foamable liquid in a flexible bag having an outer comparatively rigid carton, which includes the steps of simultaneously distending said bag from a fiat collapsed condition and filling said bag through an opening therein to a level which will leave a substantial foam-receiving head space in said bag, thereafter applying pressure to opposite sides of said carton to displace the liquid in said bag into said head space and expel the air therefrom, and sealing said opening while said liquid-displacing pressure is being applied.
5. The method of packaging a liquid, which includes filling an over-sized container with a predetermined volume of liquid, deforming the container to raise the liquid level, and substantially fill the container, and sealing the container while in the last-mentioned condition, the walls of said bag being sufficiently flexible to permit partial collapsing of the top and lowering of the liquid level.
6. The method of packaging a liquid, which includes delivering to a flexible bag a measured volume of liquid insufficient to completely fill the bag and thereby distending the bag from flat collapsed condition, compressing the side walls of the bag to force the liquid substantially to the top of the bag, sealing the bag, and thereafter releasing the pressure.
7. The method of making a package including a predetermined volume of liquid and a container therefor having a flexible wall and a maximum capacity in excess of said volume of liquid, said method including the steps of delivering said volume of liquid to said container while the latter is in collapsed condition to thereby progressively expand the bag, thereafter pressing inwardly a portion of the container wall to force the liquid upwardly to raise the liquid level, and sealing the container substantially at said raised level, whereby the sealed package is substantially free of air.
8. The method of packaging a liquid, which includes the steps of delivering a measured volume of a liquid into an oversized collapsed bag having a flexible wall, distending said bag as it fills, said volume being insuflicient to fill the bag and thereby leaving a substantial head space in said bag, forcing the liquid upwardly into said head space to thereby raise the liquid level, and sealing said bag substantially at said last mentioned level whereby the sealed package is substantially free of air.
CLARENCE W. VOGT.
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US2619801A (en) * 1950-01-31 1952-12-02 Mrs Ruby Alice Hodsell Refrigerating package
US2771221A (en) * 1953-01-02 1956-11-20 Lining Components Ltd Liquid container
US2871131A (en) * 1954-12-10 1959-01-27 Armour & Co Poultry package
US2905560A (en) * 1957-05-20 1959-09-22 Sydney E Bender Methods and means for handling milk
US2920967A (en) * 1955-09-21 1960-01-12 Producers Creamery Company Method of packaging liquids
DE1074383B (en) * 1960-01-28 Schroeder &. Wagner Rmteln/ Weser Process for the production of gusseted bags for liquid contents
US2950037A (en) * 1956-08-11 1960-08-23 Plastus Sa Packages for liquid, pasty and pulverulent materials
US2980540A (en) * 1958-12-12 1961-04-18 Pillsbury Co Dough mix package
US2985287A (en) * 1958-02-14 1961-05-23 Freeman Chemical Corp Rupturable packages and components thereof
US3075204A (en) * 1960-03-25 1963-01-29 J B Coggins Mfg Company Toilet seat and lid assembly
US3081234A (en) * 1961-07-19 1963-03-12 Upjohn Co Soft elastic capsules and process for producing
US3158031A (en) * 1962-02-15 1964-11-24 Raymond R Neill Recovery of dry chemical fire extinguishing powders used for test purposes
US3169086A (en) * 1959-07-14 1965-02-09 Fmc Corp Method of making lined receptacles
US3195772A (en) * 1963-10-04 1965-07-20 Kvp Sutherland Paper Co Dispensing carton suitable for plastic bags and the like
US3219240A (en) * 1962-12-14 1965-11-23 Weyerhaeuser Co Shipping and dispensing container for liquids
DE1214591B (en) * 1960-06-15 1966-04-14 R W Barraclough Ltd Machine for the production, filling and sealing of stable bags
US3254469A (en) * 1962-03-02 1966-06-07 Akerlund & Rausing Ab Method of producing a sealed package filled with a liquid or flowing commodity
US3262629A (en) * 1964-12-04 1966-07-26 Inland Container Corp Container for bulk goods
DE1244041B (en) * 1960-08-17 1967-07-06 British Xylonite Company Ltd Method for producing a package with a square cross-section from a gusseted tube
US3362608A (en) * 1965-05-12 1968-01-09 Akerlund & Rausing Ab Liquid-tight closure for a parallelepipedic package
US3457694A (en) * 1966-08-25 1969-07-29 Hideo Tatibana Method of and apparatus for fusion sealing the opening of flexible plastic bottle-like containers
US3521422A (en) * 1967-10-24 1970-07-21 Craft Master Corp Method for closing open-topped liquid containers
US3596429A (en) * 1968-07-26 1971-08-03 Clarence W Vogt Apparatus and method for filling flexible containers
US4122197A (en) * 1977-07-14 1978-10-24 Alfred Robert Krugmann Method and apparatus for packaging food
US4182478A (en) * 1978-12-21 1980-01-08 North American Laboratories, Inc. Disposable emesis container
US4386923A (en) * 1980-02-22 1983-06-07 Dai Nippon Insatsu Kabushiki Kaisha Method for fabricating bag-in-box package
US4484431A (en) * 1980-02-22 1984-11-27 Dai Nippon Insatsu Kabushiki Kaisha Apparatus for erecting, filling and sealing bag-in-box packages
US4505694A (en) * 1980-02-22 1985-03-19 Dai Nippon Insatsu Kabushiki Kaisha Apparatus for fabricating a bag-in-box package
US4513015A (en) * 1981-02-27 1985-04-23 Nestec, S.A. Method of sealing a container and removing air headspace
US5180033A (en) * 1989-02-23 1993-01-19 Gary Wilson Recyclable oil change apparatus
US5248429A (en) * 1991-12-19 1993-09-28 Sun Chemical Corporation Method and system for transferring materials
US5570569A (en) * 1994-04-08 1996-11-05 Masuda; Tokihisa Quadrangular package bag and method and apparatus therefor
US5927594A (en) * 1995-06-27 1999-07-27 Catta 27 S.R.L. Method for fastening a closure to a container of liquid, granular or powdery products, and container so achieved
US20060118559A1 (en) * 2002-11-29 2006-06-08 Ian Anderson Method of installing a beverage bag into a container
US20100276450A1 (en) * 2006-06-05 2010-11-04 Liqui-Box Corporation Process And Apparatus For Forming A Minimal Headspace Pouch
US20110131932A1 (en) * 2005-02-18 2011-06-09 Ours David C Bulk transport system for dense products
US9162801B2 (en) * 2012-07-11 2015-10-20 Bolso, Llc Product container
US20150367992A1 (en) * 2012-06-27 2015-12-24 Ge Healthcare Bio-Sciences Ab Container with a seal and a method of making the seal
US20190135516A1 (en) * 2017-11-03 2019-05-09 Halliburton Energy Services, Inc. Container for use with transportable materials
US11001408B2 (en) 2017-11-03 2021-05-11 Halliburton Energy Services, Inc. Container for use with transportable materials

Cited By (44)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1074383B (en) * 1960-01-28 Schroeder &. Wagner Rmteln/ Weser Process for the production of gusseted bags for liquid contents
US2416015A (en) * 1943-02-06 1947-02-18 Kold Hold Mfg Company Method of making holdover refrigeration plates
US2577386A (en) * 1946-08-14 1951-12-04 Pneumatic Scale Corp Bag forming machine
US2619801A (en) * 1950-01-31 1952-12-02 Mrs Ruby Alice Hodsell Refrigerating package
US2771221A (en) * 1953-01-02 1956-11-20 Lining Components Ltd Liquid container
US2871131A (en) * 1954-12-10 1959-01-27 Armour & Co Poultry package
US2920967A (en) * 1955-09-21 1960-01-12 Producers Creamery Company Method of packaging liquids
US2950037A (en) * 1956-08-11 1960-08-23 Plastus Sa Packages for liquid, pasty and pulverulent materials
US2905560A (en) * 1957-05-20 1959-09-22 Sydney E Bender Methods and means for handling milk
US2985287A (en) * 1958-02-14 1961-05-23 Freeman Chemical Corp Rupturable packages and components thereof
US2980540A (en) * 1958-12-12 1961-04-18 Pillsbury Co Dough mix package
US3169086A (en) * 1959-07-14 1965-02-09 Fmc Corp Method of making lined receptacles
US3075204A (en) * 1960-03-25 1963-01-29 J B Coggins Mfg Company Toilet seat and lid assembly
DE1214591B (en) * 1960-06-15 1966-04-14 R W Barraclough Ltd Machine for the production, filling and sealing of stable bags
DE1244041B (en) * 1960-08-17 1967-07-06 British Xylonite Company Ltd Method for producing a package with a square cross-section from a gusseted tube
US3081234A (en) * 1961-07-19 1963-03-12 Upjohn Co Soft elastic capsules and process for producing
US3158031A (en) * 1962-02-15 1964-11-24 Raymond R Neill Recovery of dry chemical fire extinguishing powders used for test purposes
US3254469A (en) * 1962-03-02 1966-06-07 Akerlund & Rausing Ab Method of producing a sealed package filled with a liquid or flowing commodity
US3219240A (en) * 1962-12-14 1965-11-23 Weyerhaeuser Co Shipping and dispensing container for liquids
US3195772A (en) * 1963-10-04 1965-07-20 Kvp Sutherland Paper Co Dispensing carton suitable for plastic bags and the like
US3262629A (en) * 1964-12-04 1966-07-26 Inland Container Corp Container for bulk goods
US3362608A (en) * 1965-05-12 1968-01-09 Akerlund & Rausing Ab Liquid-tight closure for a parallelepipedic package
US3457694A (en) * 1966-08-25 1969-07-29 Hideo Tatibana Method of and apparatus for fusion sealing the opening of flexible plastic bottle-like containers
US3521422A (en) * 1967-10-24 1970-07-21 Craft Master Corp Method for closing open-topped liquid containers
US3596429A (en) * 1968-07-26 1971-08-03 Clarence W Vogt Apparatus and method for filling flexible containers
US4122197A (en) * 1977-07-14 1978-10-24 Alfred Robert Krugmann Method and apparatus for packaging food
US4182478A (en) * 1978-12-21 1980-01-08 North American Laboratories, Inc. Disposable emesis container
US4386923A (en) * 1980-02-22 1983-06-07 Dai Nippon Insatsu Kabushiki Kaisha Method for fabricating bag-in-box package
US4484431A (en) * 1980-02-22 1984-11-27 Dai Nippon Insatsu Kabushiki Kaisha Apparatus for erecting, filling and sealing bag-in-box packages
US4505694A (en) * 1980-02-22 1985-03-19 Dai Nippon Insatsu Kabushiki Kaisha Apparatus for fabricating a bag-in-box package
US4513015A (en) * 1981-02-27 1985-04-23 Nestec, S.A. Method of sealing a container and removing air headspace
US5180033A (en) * 1989-02-23 1993-01-19 Gary Wilson Recyclable oil change apparatus
US5248429A (en) * 1991-12-19 1993-09-28 Sun Chemical Corporation Method and system for transferring materials
US5570569A (en) * 1994-04-08 1996-11-05 Masuda; Tokihisa Quadrangular package bag and method and apparatus therefor
US5927594A (en) * 1995-06-27 1999-07-27 Catta 27 S.R.L. Method for fastening a closure to a container of liquid, granular or powdery products, and container so achieved
US20060118559A1 (en) * 2002-11-29 2006-06-08 Ian Anderson Method of installing a beverage bag into a container
US20110131932A1 (en) * 2005-02-18 2011-06-09 Ours David C Bulk transport system for dense products
US20100276450A1 (en) * 2006-06-05 2010-11-04 Liqui-Box Corporation Process And Apparatus For Forming A Minimal Headspace Pouch
US20150367992A1 (en) * 2012-06-27 2015-12-24 Ge Healthcare Bio-Sciences Ab Container with a seal and a method of making the seal
US9550609B2 (en) * 2012-06-27 2017-01-24 Ge Healthcare Bio-Sciences Ab Container with a seal and a method of making the seal
US9162801B2 (en) * 2012-07-11 2015-10-20 Bolso, Llc Product container
US20190135516A1 (en) * 2017-11-03 2019-05-09 Halliburton Energy Services, Inc. Container for use with transportable materials
US10654634B2 (en) * 2017-11-03 2020-05-19 Halliburton Energy Services, Inc. Container for use with transportable materials
US11001408B2 (en) 2017-11-03 2021-05-11 Halliburton Energy Services, Inc. Container for use with transportable materials

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