US20220234952A1 - Admixture for cementitious mixtures - Google Patents
Admixture for cementitious mixtures Download PDFInfo
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- US20220234952A1 US20220234952A1 US17/595,552 US202017595552A US2022234952A1 US 20220234952 A1 US20220234952 A1 US 20220234952A1 US 202017595552 A US202017595552 A US 202017595552A US 2022234952 A1 US2022234952 A1 US 2022234952A1
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- 239000000203 mixture Substances 0.000 title claims abstract description 47
- 239000003973 paint Substances 0.000 claims abstract description 72
- 239000010881 fly ash Substances 0.000 claims abstract description 70
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 64
- 239000004567 concrete Substances 0.000 claims abstract description 51
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 33
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 32
- 239000013530 defoamer Substances 0.000 claims abstract description 32
- 239000004568 cement Substances 0.000 claims abstract description 25
- 239000007787 solid Substances 0.000 claims abstract description 12
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 11
- 230000000694 effects Effects 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 10
- 238000002156 mixing Methods 0.000 claims abstract description 5
- 230000036571 hydration Effects 0.000 claims abstract description 4
- 238000006703 hydration reaction Methods 0.000 claims abstract description 4
- 239000008030 superplasticizer Substances 0.000 claims abstract description 4
- 230000000979 retarding effect Effects 0.000 claims abstract description 3
- 238000000518 rheometry Methods 0.000 claims abstract description 3
- 239000004570 mortar (masonry) Substances 0.000 claims description 39
- 239000002699 waste material Substances 0.000 claims description 31
- 239000002956 ash Substances 0.000 claims description 20
- 239000004816 latex Substances 0.000 claims description 11
- 229920000126 latex Polymers 0.000 claims description 11
- 229910021487 silica fume Inorganic materials 0.000 claims description 9
- 239000002351 wastewater Substances 0.000 claims description 7
- 241000196324 Embryophyta Species 0.000 claims description 3
- 239000003245 coal Substances 0.000 claims description 3
- 239000003077 lignite Substances 0.000 claims description 3
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 2
- 239000002893 slag Substances 0.000 claims description 2
- 239000000835 fiber Substances 0.000 claims 2
- 244000025254 Cannabis sativa Species 0.000 claims 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 claims 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 claims 1
- 229910000831 Steel Inorganic materials 0.000 claims 1
- 239000002802 bituminous coal Substances 0.000 claims 1
- 235000009120 camo Nutrition 0.000 claims 1
- 235000005607 chanvre indien Nutrition 0.000 claims 1
- 239000011487 hemp Substances 0.000 claims 1
- 229920000098 polyolefin Polymers 0.000 claims 1
- 239000010959 steel Substances 0.000 claims 1
- 230000001627 detrimental effect Effects 0.000 abstract description 4
- 239000011230 binding agent Substances 0.000 description 43
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 30
- 239000004014 plasticizer Substances 0.000 description 23
- 230000035515 penetration Effects 0.000 description 16
- 239000011398 Portland cement Substances 0.000 description 15
- 239000010754 BS 2869 Class F Substances 0.000 description 12
- 238000010298 pulverizing process Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 230000035699 permeability Effects 0.000 description 7
- 238000007792 addition Methods 0.000 description 6
- 230000009467 reduction Effects 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- -1 hydroxyl aromatic carboxylic acid Chemical compound 0.000 description 4
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 4
- 229910052753 mercury Inorganic materials 0.000 description 4
- 238000013019 agitation Methods 0.000 description 3
- 238000011109 contamination Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000003546 flue gas Substances 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 238000007873 sieving Methods 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- 241000579895 Chlorostilbon Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 239000010883 coal ash Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 239000010976 emerald Substances 0.000 description 1
- 229910052876 emerald Inorganic materials 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000010220 ion permeability Effects 0.000 description 1
- 238000012332 laboratory investigation Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- RECVMTHOQWMYFX-UHFFFAOYSA-N oxygen(1+) dihydride Chemical compound [OH2+] RECVMTHOQWMYFX-UHFFFAOYSA-N 0.000 description 1
- 239000013500 performance material Substances 0.000 description 1
- 229920005646 polycarboxylate Polymers 0.000 description 1
- 239000011395 ready-mix concrete Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000006254 rheological additive Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002594 sorbent Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000007655 standard test method Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/06—Combustion residues, e.g. purification products of smoke, fumes or exhaust gases
- C04B18/08—Flue dust, i.e. fly ash
- C04B18/081—Flue dust, i.e. fly ash from brown coal or lignite
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/022—Carbon
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/10—Clay
- C04B14/106—Kaolin
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B16/00—Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B16/04—Macromolecular compounds
- C04B16/06—Macromolecular compounds fibrous
- C04B16/0616—Macromolecular compounds fibrous from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/14—Waste materials; Refuse from metallurgical processes
- C04B18/146—Silica fume
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/18—Waste materials; Refuse organic
- C04B18/20—Waste materials; Refuse organic from macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/08—Slag cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/30—Water reducers, plasticisers, air-entrainers, flow improvers
- C04B2103/304—Air-entrainers
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/10—Compositions or ingredients thereof characterised by the absence or the very low content of a specific material
- C04B2111/1087—Carbon free or very low carbon content fly ashes; Fly ashes treated to reduce their carbon content or the effect thereof
- C04B2111/1093—Reducing the effect of the carbon content, without removing the carbon
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Definitions
- the present invention pertains to cementitious mixtures containing fly ash and carbon, and in particular to compositions and methods to improve the properties of such mixtures, including the property of air entrainment.
- combustion ash particularly coal fly ash having low carbon content
- portland cement-based materials include reduced use of portland cement per unit volume of mortar or concrete, increased long-term strength, and improved long-term durability due to reduced water and chloride ion permeability of the mortar or concrete.
- Economic benefits arise from the reduction in the amount of portland cement used, the higher quality of the mortar or concrete produced and the minimization of coal fly ash sent to landfill.
- Environmental benefits include a reduction in the carbon footprint of producing concrete.
- Additional technical benefits of pozzolans, especially silica fume, in cementitious materials include reduced chloride ion penetration, and water sorptivity (capillary rise of water in cement), also known as “rising damp.”
- the powdered activated carbon has a high surface area and high adsorption capacity for the air-entraining chemicals that are required for adequate freeze-thaw durability of concrete.
- the prior art has not identified sacrificial agents which are available at little or no cost to improve the economics of use of carbon-containing fly ash in blended cement manufacture used in mortars or concrete. Furthermore the prior art has not identified sacrificial agents which can also be used to at least partially mitigate chloride penetration or sorptivity (rising damp) when used with fly ash as a whole or partial substitute for silica fume.
- a composition for use in reducing the effect of carbon contained in fly ash on air entrainment in a cementitious mixture comprising water, cement, fly ash and entrained air
- the composition comprising water-based paint and one or more of pulverized or un-pulverized pozzolan, pulverized or un-pulverized cementitious solids, a superplasticizer, a defoamer, an air-entraining admixture, a water-reducing admixture, a retarding admixture, an accelerating admixture, a hydration control admixture and a rheology modifying admixture.
- composition comprising carbon-containing fly ash and water-based paint.
- a method of reducing the effect of carbon contained in fly ash on air-entrainment in an air-entraining cementitious mixture in which the cementitious mixture comprises water, cement, fly ash and entrained air, the method comprising mixing the cementitious mixture with a composition as aforesaid.
- a method of reducing the effect of carbon on air entrainment in carbon-containing fly ash comprising mixing the fly ash with water-based paint.
- waste water-based paint including waste water-based paint, e.g., waste latex paint
- waste water-based paint is a sacrificial agent able to reduce or eliminate the detrimental effect of carbon-containing fly ash, on the entrainment of air in concrete.
- Waste water-based paint is available at low cost, at no cost or more usually with an economic credit via a tipping fee (a charge avoided for disposal of waste water-based paint).
- This unique economic feature of waste water-based paint makes it particularly attractive as a sacrificial agent as compared to sacrificial agents disclosed in the prior art.
- the waste water-based paint can be used as-is or processed in a variety of ways to enhance its value in blended cements.
- the as-is or processed waste water-based paint sacrificial agent for mortar or concrete can be used with or without any of the following additives:
- the pozzolan may be waste silica, waste bituminous, sub-bituminous, lignite coal ash or, metakaolin, especially fly ash, natural pozzolans, and ash of plant materials not meeting ASTM requirements for the use of class F fly ash in cementitious compositions due to its high particle size and/or LOI (loss on ignition) e.g., unburned carbon and/or activated carbon (derived from flue gas reduction of mercury) content.
- LOI loss on ignition
- the cementitious material may be ground granulated blast furnace slag, waste subbituminous or lignite ash, especially fly ash natural pozzolans, and ash of plant materials not meeting class CI or class C specifications, e.g., to excessive particle size and/or carbon content (e.g., unburned carbon and/or activated carbon derived from flue gas reduction of mercury.
- the invention also provides a method for making the admixture.
- the waste paint is sieved, sieved and macerated (e.g., in a blender or blender pump), or pulverized alone or in combination with plasticizer and/or a defoamer.
- Pulverization of the waste paint alone or in combination with sub-components such as plasticizer or defoamer reduces the particle size of its solid components and improves its homogeneity. Pulverization can be carried out in a batch or continuous flow pulverizer containing grinding media, such as a vibratory mill.
- An example is an acoustic sonicator such as the apparatus described in WO 2014/134724 to Arato et al.
- Example 1 Properties of Activated Carbon Contaminated Class C Fly Ash Mortars with and without Un-Pulverized Waste Paint, Low Dose Plasticizer and a Defoamer
- Binder portland cement+fly ash.
- Air % volume % of air in the mortar, as determined by ASTM C231 or equivalent.
- MPa megapascals, compressive strength determined as per ASTM C39 or equivalent.
- Slump slump in millimetres, as determined by ASTM C143 or equivalent.
- Mortar contains 4 kg sand/kg cement.
- Foamblast 390M is marketed by Emerald Performance Materials.
- Micro Air and Glenium 3030 are marketed by BASF.
- Waste paint dose excludes water content of the waste paint. For example, at 50% water content in the paint, the true liquid paint dose would be double the figures shown in the above table.
- the no-paint mortar was unable to reach a satisfactory air content of about 10% even with three air-entraining admixture additions, unlike the un-pulverized paint containing mortar.
- the compressive strength of the paint containing activated carbon-contaminated class C fly ash mortar, without an air-entraining admixture, was higher than the paint-free mortar.
- the no-paint mortar was unable to reach a satisfactory air content of about 10% even with two air-entraining admixture additions unlike the pulverized paint containing mortar without any air-entraining admixture addition.
- the compressive strength of the paint containing class C fly ash mortar was higher than the paint-free mortar.
- Example 7 Chloride Penetration of Pulverized and Un-Pulverized Paint Mortars Vs. Paint-Free Mortars Containing Class CI Fly Ash
- Silica fume/ash data are derived from Gautefall, supra. These data show that waste latex paint can successfully substitute for silica fume in fly ash-containing mortars to reduce chloride penetration.
- the concrete mixture design included 255 kg/m 3 of ASTM C150 Type I portland cement, 106 kg/m 3 ASTM C618 Class C fly ash, 792 kg/m 3 concrete sand, 1078 kg/m 3 stone, and 166 kg/m 3 water.
- the fly ash was contaminated with powdered activated carbon (PAC) that was collected with the fly ash at the power plant.
- Recycled latex paint (RLP) was added to all concrete mixes at a loading of 18 kg/m 3 .
- a defoamer was added to the concrete to reduce the spurious air that results from the mixing of concrete with RLP addition.
- the defoamer was KemFoamX 5885 from Kemira Chemicals, Inc.
- the concrete-making materials were stored at low temperature and cold water was used to produce concrete with a temperature in the range of 11-13° C. after initial batching.
- the concrete was batched by adding all of the liquids to the drum-style laboratory concrete mixer followed by the stone, concrete sand, portland cement and fly ash. The mixer was turned on for 3 minutes at 20 rpm, then turned off for 3 minutes, and then turned on for an additional 2 minutes at 20 rpm. This was the initial batching cycle.
- the mixer was rotated at 4 rpm for 90 minutes to simulate transit in a ready-mix concrete truck.
- the agitation cycle was used to check to see if the concrete air content was stable over time in the presence of the defoamer.
- Sampling and testing were performed at the end of the initial batching cycle and again at the end of the 90-minute agitation cycle. Testing consisted of measuring the slump of the concrete, as described in ASTM C143 and the air content with a Type B pressure meter as described in ASTM C231. Additional concrete cylinders were cast at the end of the agitation cycle. These hardened concrete specimens were cast for strength and durability testing. The specimens were cured in a moist environment for 76 days followed by 15 days in air (91 days total). The properties of the fresh concrete and the hardened concrete are shown in Tables 9.1 and 9.2, respectively.
- KemFoamX 5885 dosage 0 84 168 mL/100 kg powder 91-day compressive strength 45.6 MPa 50.2 MPa 47.6 MPa 91-day boiled absorption 5.9% 5.5% 5.9% 91-day volume of permeable 13.4% 12.9% 13.4% voids 91-day bulk density after 2410 kg/m 3 2450 kg/m 3 2450 kg/m 3 immersion 91-day rapid chloride 630 820 870 permeability value coulombs coulombs coulombs coulombs
- un-pulverized or pulverized waste latex paint can improve the properties of fly ash containing mortars and concretes, including the following:
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Civil Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Combustion & Propulsion (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Water-based paint is used as a sacrificial agent to reduce the detrimental effect of carbon-containing fly ash on the entrainment of air in concrete. The invention provides a composition for reducing the effect of carbon contained in fly ash on air entrainment in cementitious mixtures comprising water, cement, fly ash and entrained air. The composition comprises water-based paint and one or more of pulverized or un-pulverized pozzolan, pulverized or un-pulverized cementitious solids, a superplasticizer, a defoamer, an air-entraining admixture, a water-reducing admixture, a retarding admixture, an accelerating admixture, a hydration control admixture and a rheology modifying admixture. The invention also provides a method of reducing the effect of carbon on air entrainment in carbon-containing fly ash, comprising mixing the fly ash with water-based paint.
Description
- The present invention pertains to cementitious mixtures containing fly ash and carbon, and in particular to compositions and methods to improve the properties of such mixtures, including the property of air entrainment.
- It is known in the art of cement manufacture that combustion ash, particularly coal fly ash having low carbon content, is a useful additive in the making of cementitious materials such as concrete due to the pozzolanic or cementitious properties of the combustion ash. The technical benefits to be gained from the addition of such fly ash to portland cement-based materials include reduced use of portland cement per unit volume of mortar or concrete, increased long-term strength, and improved long-term durability due to reduced water and chloride ion permeability of the mortar or concrete. Economic benefits arise from the reduction in the amount of portland cement used, the higher quality of the mortar or concrete produced and the minimization of coal fly ash sent to landfill. Environmental benefits include a reduction in the carbon footprint of producing concrete. Additional technical benefits of pozzolans, especially silica fume, in cementitious materials include reduced chloride ion penetration, and water sorptivity (capillary rise of water in cement), also known as “rising damp.”
- However, the high carbon content, and more particularly the presence of activated carbon, in pozzolanic or cementitious fly ash drastically reduces its acceptance for use as a cement replacement due to its undesirable interference with air entrainment. U.S. federal and state regulations for control of mercury emissions from power plants have resulted in the contamination of much of the otherwise suitable and saleable fly ash by powdered activated carbon, which is the most popular mercury sorbent. The powdered activated carbon has a high surface area and high adsorption capacity for the air-entraining chemicals that are required for adequate freeze-thaw durability of concrete. Theoretically, above-normal levels of air-entraining chemicals can be added to the concrete to compensate for the detrimental effect of the powdered activated carbon, but since the activated carbon content of the fly ash is variable due to changing boiler power load, the air entraining chemical requirement is variable with time and ash batch. This renders it non-commercially viable due to the impractical, cumbersome, on-going necessity of air-entrainment chemical dosing modifications by the concrete producer or end-user.
- The prior art discloses the use of a variety of purchased, expensive sacrificial agents designed to reduce or eliminate the detrimental effect of carbon-containing fly ash, especially activated carbon-contaminated fly ash, on deliberate air entrainment in concrete. U.S. Pat. No. 6,599,358 to Boggs describes the treatment of fly ash containing unburned carbon (column 1, line 18) with a purchased aromatic carboxylic acid, hydroxyl aromatic carboxylic acid or their salts. U.S. Pat. No. 7,976,625 to Mao et al. describes the treatment of fly ash containing carbon with a variety of purchased chemical compounds. U.S. Pat. No. 8,652,249 to Zhang et al. describes the treatment of fly ash containing unburned carbon with or without activated carbon with a purchased sacrificial amine compound or compounds. The use of silica fume in cements with or without non-activated carbon-containing fly ash to reduce chloride ion penetration is described in O. Gautefall, “Effect of condensed silica fume on the diffusion of chlorides through hardened cement paste,” American Concrete Institute. (1986) Publication SP 91-48.
- The prior art has not identified sacrificial agents which are available at little or no cost to improve the economics of use of carbon-containing fly ash in blended cement manufacture used in mortars or concrete. Furthermore the prior art has not identified sacrificial agents which can also be used to at least partially mitigate chloride penetration or sorptivity (rising damp) when used with fly ash as a whole or partial substitute for silica fume.
- According to one embodiment of the invention, there is provided a composition for use in reducing the effect of carbon contained in fly ash on air entrainment in a cementitious mixture comprising water, cement, fly ash and entrained air, the composition comprising water-based paint and one or more of pulverized or un-pulverized pozzolan, pulverized or un-pulverized cementitious solids, a superplasticizer, a defoamer, an air-entraining admixture, a water-reducing admixture, a retarding admixture, an accelerating admixture, a hydration control admixture and a rheology modifying admixture.
- According to a further aspect of the invention, there is provided a composition comprising carbon-containing fly ash and water-based paint.
- According to a further aspect of the invention, there is provided a method of reducing the effect of carbon contained in fly ash on air-entrainment in an air-entraining cementitious mixture, in which the cementitious mixture comprises water, cement, fly ash and entrained air, the method comprising mixing the cementitious mixture with a composition as aforesaid.
- According to a further aspect of the invention, there is provided a method of reducing the effect of carbon on air entrainment in carbon-containing fly ash, comprising mixing the fly ash with water-based paint.
- According to a further aspect of the invention, there is provided a use of water-based paint as a sacrificial agent for reducing the effect of carbon contained in fly ash on air-entrainment in an air entraining cementitious mixture.
- These and other aspects of the invention will be apparent from the following description and claims.
- The present inventors have determined that water-based paint, including waste water-based paint, e.g., waste latex paint, is a sacrificial agent able to reduce or eliminate the detrimental effect of carbon-containing fly ash, on the entrainment of air in concrete. Waste water-based paint is available at low cost, at no cost or more usually with an economic credit via a tipping fee (a charge avoided for disposal of waste water-based paint). This unique economic feature of waste water-based paint makes it particularly attractive as a sacrificial agent as compared to sacrificial agents disclosed in the prior art. The waste water-based paint can be used as-is or processed in a variety of ways to enhance its value in blended cements. These include: sieving to remove macroscopic solid particles, e.g., coagulated dried paint, paint roller lint, etc.; and sieving and pulverizing, especially in continuous, flooded, vibratory mills containing grinding media, to reduce paint solids particle sizes and enhance paint homogeneity.
- The as-is or processed waste water-based paint sacrificial agent for mortar or concrete can be used with or without any of the following additives:
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- pulverized or un-pulverized pozzolan;
- pulverized or un-pulverized cementitious solids;
- a water reducer;
- a superplasticizer;
- virgin latex;
- a defoamer;
- a retarder;
- a hydration control admixture;
- a rheology modifier;
- an air entrainer;
- synthetic, metal or natural fibres; and
- a set accelerator, for example calcium chloride.
- The pozzolan may be waste silica, waste bituminous, sub-bituminous, lignite coal ash or, metakaolin, especially fly ash, natural pozzolans, and ash of plant materials not meeting ASTM requirements for the use of class F fly ash in cementitious compositions due to its high particle size and/or LOI (loss on ignition) e.g., unburned carbon and/or activated carbon (derived from flue gas reduction of mercury) content.
- The cementitious material may be ground granulated blast furnace slag, waste subbituminous or lignite ash, especially fly ash natural pozzolans, and ash of plant materials not meeting class CI or class C specifications, e.g., to excessive particle size and/or carbon content (e.g., unburned carbon and/or activated carbon derived from flue gas reduction of mercury. The invention also provides a method for making the admixture. The waste paint is sieved, sieved and macerated (e.g., in a blender or blender pump), or pulverized alone or in combination with plasticizer and/or a defoamer. Pulverization of the waste paint alone or in combination with sub-components such as plasticizer or defoamer reduces the particle size of its solid components and improves its homogeneity. Pulverization can be carried out in a batch or continuous flow pulverizer containing grinding media, such as a vibratory mill. An example is an acoustic sonicator such as the apparatus described in WO 2014/134724 to Arato et al.
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TABLE 1 Paint None Un-pulverized Ash wt. % of binder 40 40 portland cement 60 60 wt. % of binder Waste paint dosage 0 5 kg/100 kg binder Air entraining Micro Air None admixture Air-entraining 1.75 0 admixture (Micro Air) dosage mL/kg binder Defoamer None Foamblast 390M Defoamer dosage 0 3.75 g/kg binder Plasticizer Glenium Glenium 3030 3030 Plasticizer dosage 5 5 g/kg binder w/b ratio 0.478 0.409 Slump, mm 200 182 Air content, % 6.6 10.8 Compressive 41.3 44.2 strength @ 28 days, MPa - wt.=weight.
- Binder=portland cement+fly ash.
- w/b ratio=ratio of water/binder by mass.
- Air %=volume % of air in the mortar, as determined by ASTM C231 or equivalent.
- MPa=megapascals, compressive strength determined as per ASTM C39 or equivalent.
- Slump=slump in millimetres, as determined by ASTM C143 or equivalent.
- Mortar contains 4 kg sand/kg cement.
- Cement=portland cement.
- Foamblast 390M is marketed by Emerald Performance Materials.
- Micro Air and Glenium 3030 are marketed by BASF.
- Waste paint dose excludes water content of the waste paint. For example, at 50% water content in the paint, the true liquid paint dose would be double the figures shown in the above table.
- The no-paint mortar was unable to reach a satisfactory air content of about 10% even with three air-entraining admixture additions, unlike the un-pulverized paint containing mortar. The compressive strength of the paint containing activated carbon-contaminated class C fly ash mortar, without an air-entraining admixture, was higher than the paint-free mortar.
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TABLE 2 Paint None Pulverized Ash wt. % binder 40 40 portland cement wt. % 60 60 binder Waste paint dosage 0 5 kg/100 kg binder Air entraining Micro Air None admixture Air entrainer dosage 1.75 0 mL/kg binder Defoamer None Foamblast 390M Defoamer dosage 0 3.75 g/kg binder Plasticizer Glenium Glenium 3030 3030 Plasticizer dosage 5 5 g/kg binder w/b ratio 0.466 0.422 Slump, mm 198 192 Air content, % 7.8 9.8 Compressive strength 22.9 27 @ 7 days, MPa - The no-paint mortar was unable to reach a satisfactory air content of about 10% even with two air-entraining admixture additions unlike the pulverized paint containing mortar without any air-entraining admixture addition. The compressive strength of the paint containing class C fly ash mortar was higher than the paint-free mortar.
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TABLE 3 Un- Un- Paint Type pulverized Pulverized pulverized Pulverized Ash wt. % 40 40 25 25 binder portland 60 60 75 75 cement wt. % binder Waste paint 7 7 6 7 dosage kg/100 kg binder Air entraining None None None None admixture Defoamer Foamblast Foamblast Foamblast Foamblast 390M 390M 390M 390M Defoamer 3.75 3.75 3.75 3.75 dosage g/kg binder Plasticizer Glenium Glenium Glenium Glenium 3030 3030 3030 3030 Plasticizer 5 5 20 20 dosage g/kg binder w/b ratio 0.425 0.403 0.411 0.392 Slump, mm 203 188 205 210 Air content, % 10.3 10.4 10.2 9.9 RCP NA NA 899 877 coulombs @ 56 Days* *RCP = rapid chloride permeability as per ASTM C1202, the standard test method for electrical indication of concrete's ability to resist chloride ion penetration. - These data show that pulverizing sieved waste paint improves its resulting mortar workability and chloride penetration by allowing lower water/cement ratios when using activated carbon-contaminated class C fly ash.
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TABLE 4 Un- Paint Type pulverized Pulverized Ash wt. % 25 25 binder portland 75 75 cement wt. % binder Waste paint 6 7 dosage kg/100 kg binder Air entraining None None admixture Defoamer Foamblast Foamblast 390M 390M Defoamer 3.75 3.75 dosage g/kg binder Plasticizer Glenium Glenium 3030 3030 Plasticizer 20 20 dosage g/kg binder w/b ratio 0.411 0.392 Slump, mm 210 210 Air content, % 9.8 9.8 RCP 897 742 coulombs @ 56 Days - These data show that pulverizing sieved waste paint, improves its resulting mortar workability and chloride penetration by allowing lower water/cement ratios when using class CI fly ash.
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TABLE 5 Un- Paint Type pulverized Pulverized Ash wt. % 25 25 binder portland 75 75 cement wt. % binder Waste paint 6 7 dosage kg/100 kg binder Air entraining None None admixture Defoamer Foamblast Foamblast 390M 390M Defoamer 3.75 3.75 dosage g/kg binder Plasticizer Glenium Glenium 3030 3030 Plasticizer 20 20 dosage g/kg binder w/b ratio 0.411 0.387 Slump, mm 210 205 Air content, % 9.6 10.2 RCP 2266 1445 coulombs @ 56 Days - These data show that pulverizing sieved waste paint, improves its resulting mortar workability and chloride penetration by allowing lower water/cement ratios when using class F fly ash.
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TABLE 6 Un- pulverized/Non- Pulverized/Partially Ash Type decarbonized Decarbonized Ash wt. % 25 25 binder portland cement 75 75 wt. % binder Waste paint 7 7 dosage kg/100 kg binder Air entraining None None admixture Defoamer Foamblast 390M Foamblast 390M Defoamer 3.75 3.75 dosage g/kg binder Plasticizer Glenium 3030 Glenium 3030 Plasticizer 20 20 dosage g/kg binder w/b ratio 0.387 0.392 Slump, mm 205 190 Air content, % 10.2 10.8 Compressive 32.9 40.5 strength @ 28 days, MPa RCP coulombs 1445 900 @ 56 Days - These data show that pulverizing and partially decarbonizing class F fly ash increases the compressive strength and reduces chloride permeability of its waste latex paint containing mortars. The pulverized and partially decarbonized class F fly ash was created using the method of US 2012/0234211 A1 (see Table 2), using 5-second continuous pulverization.
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TABLE 7 Paint None Un-pulverized Pulverized Ash wt. % 25 25 25 binder portland cement 75 75 75 wt. % binder Waste paint 0 6 7 dosage kg/100 kg binder Air entraining Not mentioned None None admixture Defoamer None Foamblast 390M Foamblast 390M Defoamer 0 3.75 3.75 dosage g/kg binder Plasticizer Not mentioned Glenium 3030 Glenium 3030 Plasticizer Not mentioned 20 20 dosage g/kg binder w/b ratio 0.40 0.411 0.392 Slump, mm Not mentioned 210 210 Air content, % Not mentioned 9.8 9.8 RCP coulombs 2300 897 742 @ 56 Days - These data show that using pulverized or un-pulverized paint reduces the chloride permeability of class CI fly ash containing mortars. The paint-free mortar data is from M. Thomas, Optimizing the use of fly ash in concrete (Portland Cement Association, 2007).
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TABLE 8 Paint None Pulverized Pulverized Ash wt. % 10 25 25 binder Ash Un-pulverized/ Un-pulverized/ Pulverized/partially non-partially non-partially decarbonized decarbonized decarbonized portland cement 85 75 75 wt. % binder Silica fume wt. 5 0 0 % binder Waste paint 0 8 8 dosage kg/100 kg binder w/b ratio 0.5 0.387 0.392 Mortar age >180 56 56 days Chloride 69.3% 67.3% 79.7% penetration reduction vs. portland mortar - Silica fume/ash data are derived from Gautefall, supra. These data show that waste latex paint can successfully substitute for silica fume in fly ash-containing mortars to reduce chloride penetration.
- The concrete mixture design included 255 kg/m3 of ASTM C150 Type I portland cement, 106 kg/m3ASTM C618 Class C fly ash, 792 kg/m3 concrete sand, 1078 kg/m3 stone, and 166 kg/m3 water. The fly ash was contaminated with powdered activated carbon (PAC) that was collected with the fly ash at the power plant. Recycled latex paint (RLP) was added to all concrete mixes at a loading of 18 kg/m3. MasterGlenium 3030 from BASF, ASTM C494 Type F high-range water-reducing admixture, was added to all concrete mixes at a dosage of 140 mL/100 kg of powders to produce workable concrete. A defoamer was added to the concrete to reduce the spurious air that results from the mixing of concrete with RLP addition. The defoamer was KemFoamX 5885 from Kemira Chemicals, Inc. The concrete-making materials were stored at low temperature and cold water was used to produce concrete with a temperature in the range of 11-13° C. after initial batching. The concrete was batched by adding all of the liquids to the drum-style laboratory concrete mixer followed by the stone, concrete sand, portland cement and fly ash. The mixer was turned on for 3 minutes at 20 rpm, then turned off for 3 minutes, and then turned on for an additional 2 minutes at 20 rpm. This was the initial batching cycle. After sampling, the mixer was rotated at 4 rpm for 90 minutes to simulate transit in a ready-mix concrete truck. The agitation cycle was used to check to see if the concrete air content was stable over time in the presence of the defoamer. Sampling and testing were performed at the end of the initial batching cycle and again at the end of the 90-minute agitation cycle. Testing consisted of measuring the slump of the concrete, as described in ASTM C143 and the air content with a Type B pressure meter as described in ASTM C231. Additional concrete cylinders were cast at the end of the agitation cycle. These hardened concrete specimens were cast for strength and durability testing. The specimens were cured in a moist environment for 76 days followed by 15 days in air (91 days total). The properties of the fresh concrete and the hardened concrete are shown in Tables 9.1 and 9.2, respectively.
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TABLE 9.1 Fresh concrete properties KemFoamX 5885 dosage, 0 84 168 mL/100 kg powder Initial concrete slump 210 mm 205 mm 210 mm Initial concrete air content 7.9% 2.8% 2.4% 90-minute concrete slump 185 mm 170 mm 165 mm 90-minute concrete air content 4.2% 2.9% 2.4% - The results in Table 9.1 show that the defoamer is effective in controlling the air content of the concrete.
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TABLE 9.2 Hardened concrete properties KemFoamX 5885 dosage, 0 84 168 mL/100 kg powder 91-day compressive strength 45.6 MPa 50.2 MPa 47.6 MPa 91-day boiled absorption 5.9% 5.5% 5.9% 91-day volume of permeable 13.4% 12.9% 13.4% voids 91-day bulk density after 2410 kg/m3 2450 kg/m3 2450 kg/m3 immersion 91-day rapid chloride 630 820 870 permeability value coulombs coulombs coulombs - The results in Table 9.2 show that the addition of the defoamer does not negatively impact the hardened properties of the concrete.
- Concrete prepared without class C fly ash and without latex at 0.48 w,/b ratio for Type I portland cement is described in S. Diamond and Q. Sheng “Laboratory Investigations on Latex Modified Concrete” Final Report, Joint Highway Research Project FHWA/IN/JHRP-89/15-1 (1989). Compressive strength and rapid chloride permeability at 90 days and 3 months respectively were 37.1 MPa and 2901 respectively. This compares to the current invention compressive strength and chloride permeability, in the presence of a defoamer, at 91 days of 47.6-50.2 and 820 to 870 respectively. Concrete prepared at 17-20° C. using the current invention with the same defoamer used at 11-13° C. above, but with a different portland Type I cement, with the same fly ash at 0.46 w/b ratio achieved compressive strength and rapid chloride permeability of 44.5 and 487 respectively. These results show that the current invention concrete utilizing activated carbon contaminated fly ash and waste latex paint has compressive strength and chloride penetration properties superior to ordinary portland cement-based concrete.
- The above Examples show that un-pulverized or pulverized waste latex paint can improve the properties of fly ash containing mortars and concretes, including the following:
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- Elimination of the need for air entraining admixture due to carbon contamination, especially activated carbon contamination, by acting as a sacrificial agent for carbon in air-entrained mortar or concrete.
- Improvement of flow (slump) and water/cement ratio by acting as a plasticizer, in combination with other plasticizers, e.g., polycarboxylate such as Glenium (trademark), supplied by BASF.
- Reduction in chloride penetration.
- Improvement in compressive strength.
- As presented in M. Uysal and V. Akyuncu, “Durability performance of concrete incorporating class F and class C fly ashes,” Construction and Building Materials, 34, (2012): 170-178, chloride/sorptivity correlations indicate that un-pulverized or pulverized waste latex paint will also reduce water sorptivity (rising damp) of fly ash containing mortars. This is shown in the following Table 10 which gives good predictions of water sorptivity for class C and class F ash-containing mortars using the following predictor equations for class C and class F fly ash containing mortars:
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C sorptivity=0.2502×chloride coulombs/(1222.0+chloride coulombs) -
F sorptivity=0.2196×chloride coulombs/(800.5+chloride coulombs) -
TABLE 10 Chloride Sorptivity Sorptivity % 90 day 90 days 90 days Prediction Ash coulombs Measured Predicted Error None 3000 0.178 0.178 0.1% C 1350 0.126 0.131 4.2% C 1080 0.146 0.117 19.6% None 1770 0.140 0.148 5.7% C 770 0.102 0.097 5.2% C 730 0.081 0.094 15.5% None 670 0.079 0.089 12.1% C 360 0.059 0.057 3.5% C 280 0.044 0.047 6.0% average error 8.0% correlation coefficient R 0.96 None 3000 0.178 0.173 2.6% F 1280 0.126 0.135 7.2% F 990 0.151 0.121 19.6% None 1770 0.140 0.151 8.0% F 480 0.115 0.082 28.4% F 460 0.063 0.080 27.2% None 670 0.079 0.100 26.6% F 400 0.062 0.073 18.0% F 160 0.040 0.037 8.6% average error 16.3% correlation coefficient R 0.91
Claims (25)
1. A composition for use in reducing the effect of carbon contained in fly ash on air entrainment in a cementitious mixture comprising water, cement, fly ash and entrained air, the composition comprising water-based paint and one or more of pulverized or un-pulverized pozzolan, pulverized or un-pulverized cementitious solids, a superplasticizer, a defoamer, an air-entraining admixture, a water-reducing admixture, a retarding admixture, an accelerating admixture, a hydration control admixture and a rheology modifying admixture.
2. A composition according to claim 1 , wherein the paint comprises waste paint.
3. A composition according to claim 1 , further comprising non-waste water-based paint.
4. A composition according to claim 1 , further comprising a synthetic, metallic or natural fibre.
5. A composition according to claim 1 , wherein the pozzolan comprises bituminous coal fly ash.
6. A composition according to claim 1 , wherein the pozzolan comprises silica fume.
7. A composition according to claim 1 , wherein the pozzolan comprises metakaolin.
8. A composition according to claim 1 , wherein the cementitious solids comprise lignite coal fly ash.
9. A composition according to claim 1 , wherein the cementitious solids comprise class CI fly ash.
10. A composition according to claim 1 , wherein the cementitious solids comprise ground granulated blast furnace slag.
11. A composition according to claim 1 , wherein the cementitious solids comprise natural pozzolan.
12. A composition according to claim 1 , wherein the cementitious solids comprise plant ash.
13. A composition according to claim 4 , wherein the synthetic, metallic or natural fibre comprises polyolefin, cold-drawn hooked-end high-strength steel, or hemp fibres.
14. A composition according to claim 1 , wherein the carbon is unburned carbon.
15. A composition according to claim 1 , wherein the carbon is activated carbon.
16. A composition according to claim 15 , wherein the carbon is powdered activated carbon.
17. A composition according to claim 1 , wherein the paint comprises latex.
18. A composition according to claim 1 , wherein the paint is one of sieved, sieved and macerated, and sieved and pulverized.
19. A composition according to claim 1 , wherein the cementitious mixture comprises a mortar.
20. A composition according to claim 1 , wherein the cementitious mixture comprises a concrete.
21.-26. (canceled)
27. A method of reducing the effect of carbon contained in fly ash on air-entrainment in an air-entraining cementitious mixture, in which the cementitious mixture comprises water, cement, fly ash and entrained air, the method comprising mixing the cementitious mixture with a composition according to claim 1 .
28.-34. (canceled)
35. A method according to claim 27 , further comprising using a homogenizer.
36. Use of water-based paint as a sacrificial agent for reducing the effect of carbon contained in fly ash on air-entrainment in an air-entraining cementitious mixture.
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