US20220136083A1 - Mercury collection system - Google Patents
Mercury collection system Download PDFInfo
- Publication number
- US20220136083A1 US20220136083A1 US17/544,126 US202117544126A US2022136083A1 US 20220136083 A1 US20220136083 A1 US 20220136083A1 US 202117544126 A US202117544126 A US 202117544126A US 2022136083 A1 US2022136083 A1 US 2022136083A1
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- US
- United States
- Prior art keywords
- chamber
- mercury
- collection
- plate
- feed material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 title claims abstract description 139
- 229910052753 mercury Inorganic materials 0.000 title claims abstract description 137
- 239000000463 material Substances 0.000 claims abstract description 150
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 59
- 239000002002 slurry Substances 0.000 claims abstract description 42
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 26
- 229910052737 gold Inorganic materials 0.000 claims description 26
- 239000010931 gold Substances 0.000 claims description 26
- 229910052709 silver Inorganic materials 0.000 claims description 24
- 239000004332 silver Substances 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 23
- 239000007787 solid Substances 0.000 claims description 20
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 15
- 229910052802 copper Inorganic materials 0.000 claims description 15
- 239000010949 copper Substances 0.000 claims description 15
- 238000011144 upstream manufacturing Methods 0.000 claims description 14
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 13
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 9
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 9
- 229910000497 Amalgam Inorganic materials 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000000919 ceramic Substances 0.000 claims description 4
- 150000007524 organic acids Chemical class 0.000 claims description 4
- 150000002894 organic compounds Chemical class 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 239000004575 stone Substances 0.000 claims description 4
- 150000002731 mercury compounds Chemical class 0.000 claims description 3
- 229910000474 mercury oxide Inorganic materials 0.000 claims description 3
- UKWHYYKOEPRTIC-UHFFFAOYSA-N mercury(ii) oxide Chemical compound [Hg]=O UKWHYYKOEPRTIC-UHFFFAOYSA-N 0.000 claims description 3
- 235000006408 oxalic acid Nutrition 0.000 claims description 3
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 239000011368 organic material Substances 0.000 claims 2
- 239000012530 fluid Substances 0.000 claims 1
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- 229910010272 inorganic material Inorganic materials 0.000 claims 1
- 238000000926 separation method Methods 0.000 claims 1
- 238000011084 recovery Methods 0.000 description 9
- 239000003153 chemical reaction reagent Substances 0.000 description 7
- 238000009300 dissolved air flotation Methods 0.000 description 7
- 239000002245 particle Substances 0.000 description 6
- 239000004576 sand Substances 0.000 description 6
- 239000004927 clay Substances 0.000 description 4
- 238000011109 contamination Methods 0.000 description 4
- 239000010802 sludge Substances 0.000 description 4
- 239000002689 soil Substances 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 238000005189 flocculation Methods 0.000 description 3
- 230000016615 flocculation Effects 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 2
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 2
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- 229940008718 metallic mercury Drugs 0.000 description 2
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- OWEGMIWEEQEYGQ-UHFFFAOYSA-N 100676-05-9 Natural products OC1C(O)C(O)C(CO)OC1OCC1C(O)C(O)C(O)C(OC2C(OC(O)C(O)C2O)CO)O1 OWEGMIWEEQEYGQ-UHFFFAOYSA-N 0.000 description 1
- 229920001661 Chitosan Polymers 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 229930091371 Fructose Natural products 0.000 description 1
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 description 1
- 239000005715 Fructose Substances 0.000 description 1
- 229920002907 Guar gum Polymers 0.000 description 1
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 1
- GUBGYTABKSRVRQ-PICCSMPSSA-N Maltose Natural products O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@@H](CO)OC(O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-PICCSMPSSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- NJSSICCENMLTKO-HRCBOCMUSA-N [(1r,2s,4r,5r)-3-hydroxy-4-(4-methylphenyl)sulfonyloxy-6,8-dioxabicyclo[3.2.1]octan-2-yl] 4-methylbenzenesulfonate Chemical compound C1=CC(C)=CC=C1S(=O)(=O)O[C@H]1C(O)[C@@H](OS(=O)(=O)C=2C=CC(C)=CC=2)[C@@H]2OC[C@H]1O2 NJSSICCENMLTKO-HRCBOCMUSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229940037003 alum Drugs 0.000 description 1
- 229940009840 aluminum chlorhydrate Drugs 0.000 description 1
- 238000005267 amalgamation Methods 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- GUBGYTABKSRVRQ-QUYVBRFLSA-N beta-maltose Chemical compound OC[C@H]1O[C@H](O[C@H]2[C@H](O)[C@@H](O)[C@H](O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@@H]1O GUBGYTABKSRVRQ-QUYVBRFLSA-N 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000701 coagulant Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000011162 core material Substances 0.000 description 1
- 238000005202 decontamination Methods 0.000 description 1
- 239000008121 dextrose Substances 0.000 description 1
- BUACSMWVFUNQET-UHFFFAOYSA-H dialuminum;trisulfate;hydrate Chemical compound O.[Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O BUACSMWVFUNQET-UHFFFAOYSA-H 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 229960002154 guar gum Drugs 0.000 description 1
- 235000010417 guar gum Nutrition 0.000 description 1
- 239000000665 guar gum Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- UONOSZUBLNXHGW-UHFFFAOYSA-L mercury(2+);sulfite Chemical class [Hg+2].[O-]S([O-])=O UONOSZUBLNXHGW-UHFFFAOYSA-L 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000005067 remediation Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- 229910021653 sulphate ion Inorganic materials 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/006—Wet processes
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B43/00—Obtaining mercury
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B11/00—Obtaining noble metals
- C22B11/04—Obtaining noble metals by wet processes
- C22B11/042—Recovery of noble metals from waste materials
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B11/00—Obtaining noble metals
- C22B11/10—Obtaining noble metals by amalgamating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Definitions
- Mercury contamination of soil and other materials such as tailings for mining is a known problem. For example, see United States Environmental Protection Agency report “Treatment Technologies for Mercury in Soil, Waste, And Water” of August, 2007. Such mercury contamination can contaminate water sources as a result of water runoff.
- the present invention includes a system for effectively and economically collecting mercury from tailings.
- the system comprises a feed material preparation system, a collection system for collecting mercury from feed material such as tailings, and a cleanup system for cleaning feed material from which mercury has been recovered.
- the collection system utilizes an apparatus comprising a collection chamber having a wall and a longitudinal axis, and a feed material inlet for introducing feed material such as a slurry comprising water and tailings, into the collection chamber.
- the collection system includes a drive for rotating the collection chamber, and at least one plate in the chamber, the plate having an exterior surface formed of a collection material for collecting mercury from the feed material.
- the plate is in a plane intersecting the longitudinal axis of the collection chamber.
- There is an outlet from the collecting chamber for discharging feed material from which mercury has been collected from the chamber.
- the collection material is copper, silver, gold, or combinations thereof.
- the apparatus preferably comprises a plurality of weirs extending inwardly from the chamber wall for improving mixing in the chamber and collection of mercury.
- the feed material can be a slurry comprising liquid and a solid
- the feed chamber can contain a material for comminuting the solid.
- the material for comminuting the solid can be one or more of the following: stones, steel balls, and ceramic balls.
- An organic acid such as oxalic acid or citric acid can be added to the feed material upstream of the collection chamber to reduce the mercury oxide in the feed material.
- the system includes an enclosure in which the collection chamber is located, and the chamber is removable from the enclosure for removing mercury from the plate.
- the collected mercury is an amalgam of a valuable material such as silver and gold, and recovery of the silver and gold helps make the system economical.
- the present invention includes a method for collecting mercury from a feed material which comprises the steps of:
- the method can further comprise the steps of:
- step (f) after step (f), removing mercury from the plates.
- the present invention also includes a method for collecting mercury from tailings.
- the method comprises the steps of:
- a rotatable collection chamber containing at least one plate, the plate having an exterior surface with a collection material thereon, the collection material selected from the group consisting of gold, silver, and copper, each plate having mercury on an exterior surface;
- the method can further comprise the steps of:
- FIG. 1 is a flow chart of a system having features of the present invention
- FIG. 2 is a side view, partly in section, of an apparatus for collecting mercury for use in the system of FIG. 1 ;
- FIG. 3A is a sectional view of the apparatus of FIG. 2 taken on line 3 A- 3 A of FIG. 2 ;
- FIG. 3B is an end view of the apparatus of FIG. 2 taken on line 3 B- 3 B of FIG. 3 ;
- FIG. 4 is a layout view of equipment useful for practicing the system shown in FIG. 1 .
- FIG. 1 there is shown a system 10 for collecting mercury from tailings.
- the present invention is described in particular with regard to collecting mercury from tailings, the system is useful for other solid materials containing mercury, such as top soil having mercury contamination.
- the system 10 is particularly adapted for mercury from tailings, particularly tailings from gold mining where mercury was used for extracting gold from ore, as frequently there is residual gold and/or silver, whose recovery helps render the system 10 economical.
- the system conceptually has three main components, namely a feed preparation system 12 , a mercury collection system 14 for collecting mercury from the tailings, and a recovery system 16 .
- the feed preparation system 12 is upstream of the mercury collection system 14 , which is upstream of the recovery system 16 .
- All flows are by gravity unless indicated otherwise.
- the process is typically performed at ambient pressure and temperature, with no heating or cooling required.
- the lines used for transmitting materials can be made of any suitable material, including metals and plastics, such as polyethylene.
- a tailing pile 18 is the source of feed material.
- the tailings can be sprayed with water from recycled water, described below, through line 22 and valve 24 through spray nozzles 26 .
- the tailings 18 can be hard rock or alluvial tailings and typically contain clay, sand stone, and gravel, with mercury bound in the clay.
- the tailings 18 can contain 30-50 grams of mercury compounds or amalgams per ton of feed.
- the tailings can be 40-90% by weight clay, and can have a diameter as large as 24 inches.
- a desirable tailing has at least some of the mercury in an amalgam with gold and/or silver such that 5% to 22% by weight of the mercury components is gold and about 1% to about 6% by weight is silver.
- the tailings are fed to a feed hopper 30 , preferably a wet vibration feed hopper, by a conveyor belt 31 , with recycled water introduced to the hopper 30 through a line 32 through a valve 34 .
- the feed rate is from about two to about five hundred tons per hour.
- Sufficient water is introduced into the feed hopper 30 such that the discharge from the feed hopper through a discharge line 36 is a slurry containing about 10% to about 50% weight water, and more preferably about 30-35% by weight water.
- the valve 34 can be a control valve tied to a sensor (not shown) for detecting the water content of the contents of the feed hopper 30 or the discharge line 36 from the feed hopper 30 to maintain the desired amount of water.
- a vibratory feed hopper 30 there can be mechanical mixing such as with a paddle mixer.
- the slurry discharged from the feed hopper 30 through the discharge line 36 passes into a rotary scrubber 38 so that the clay in the feed material is in suspension or an emulsion, and then sequentially through a first screen 40 and a second screen 42 in series to remove particles greater than a selected size, such as 1 ⁇ 4 in diameter, and preferably 1 ⁇ 8 in diameter, resulting in a feed for the collection system 14 .
- the first screen can screen out material greater than 3 ⁇ 8 inch in diameter
- the second screen 42 which is preferably a vibratory single deck screen, can screen out material greater than 1 ⁇ 8 inch in diameter, resulting in a slurry feed material in line 46 from the second screen 42 , the slurry feed material having particles of 1 ⁇ 8 inch in diameter and less.
- the slurry passes from the first screen 40 to the second screen 42 by gravity feed through line 43 . The treatment of the screened-out particles in the slurry will be discussed below.
- the slurry in line 46 passes to an inlet 47 to the mercury collection system 14 .
- the mercury collection system 14 will be described in detail below with regard to FIGS. 2, 3A and 3B .
- the tailings fed into the collection system 14 contain a first percentage by weight mercury, and treated tailings discharged from the collection system 14 through an outlet 47 are discharged into line 48 and contain substantially no mercury or a second percentage by weight of mercury, wherein the second percentage is less than the first percentage, due to collection of mercury from the tailings.
- the mercury recovered in the collection system 14 is represented in FIG. 1 by block 52 .
- the discharged material from the collection system 14 containing treated tailings is then processed to separate water from solids such as through one or more centrifuges such as a first 30 inch diameter low-G centrifuge 54 a and a second 30 inch diameter low-G centrifuge 54 b in series, with the solids in a concentrated slurry passing to a dewatering auger 56 with the solids thereafter passing through line 58 to a conveyor 60 and then collected in zone 62 .
- the centrifuges minimize metallic mercury in the discharge. They hold mercury amalgamate in chambers, the mercury being removable by slowing down the centrifuges.
- Suitable flocculant agents include anionic and non-ionic floc polymers such as anionic polyacrylamide and nonionic polyacrylamide, guar gum, and chitosan.
- Suitable coagulants for use in the bundle 66 include alum (aluminum sulphate), aluminum chlorhydrate, ferric chloride, ferric sulphate, diallyldimethyl ammonium chloride, poly diallyldimethyl chrloride, and calcium oxide. These chemicals are injected via chem pumps directly into the serpentine mixer 66 .
- Suitable centrifuges 54 a and 54 b can be obtained from Oro Industries located in Marysville, Calif. under the brand name Low-G Horizontal Centrifuge.
- a dissolved air flotation unit 70 available from Pro Tech International located in Colorado, USA.
- the DAF unit 70 separates residual solids from the processed water.
- Water from the dissolved air flotation unit 70 is pumped by pump a 72 into a treated water storage tank 74 for further use as described below.
- the settled and floated solids, namely sludge, from the DAF unit 70 is pumped by a pump 77 to a sludge dewatering box 78 , Water from the sludge dewatering box 78 can be pumped by pump 82 back into the DAF unit 70 .
- the sludge is mixed with the other processed decontaminated tailing from the process plant and placed back into the location they came from, or tailings dump.
- Water in the treated water storage tank 74 can be pumped by a pump 86 through sand filters 88 and then into water lines 92 and 94 .
- the sand filters 88 can be filter bags of sand. When the filter bags are full of solids, they can be transported to the tailings dump 62 for disposal.
- a reagent for assisting the collection of mercury in the mercury collection system 14 can be introduced by a pump 90 into water line 94 .
- a venturi can be used instead of the pump 90 .
- Water passing through line 92 is fed into a sluice 102 , wherein large sized particles from the first screen 40 are passed into the sluice 102 .
- the sluice 102 is a ripple sluice.
- Water line 94 has a first branch 94 a with valve 96 through which water passes for optional feed to lines 22 , 32 , as described above, and also line 98 through a valve 99 into the first screen 40 .
- Water line 94 has a second branch 94 b for introducing water into the second screen 42 .
- the material from the sluice 102 passes through a dewatering sieve screen 106 , where the solids, which are essentially tails greater than the size determined by the first screen 40 , typically greater than 3 ⁇ 8 inch, are collected in zone 107 .
- Water from the dewatering sieve screen 106 and particles from the second screen 42 are introduced into a centrifuge 110 .
- the solids and water output from the centrifuge 110 is introduced into the dewatering auger 56 through line 114 .
- Concentrated solids containing mercury from the centrifuge 110 pass through line 116 , joining the solids from the first centrifuge 54 a to flow into a venturi 116 , and then from the venturi 116 into a multi-hex spiral cleaner 118 , and from there into a multi-hex spiral finisher 120 , with output from the spiral cleaner 118 into a first catch tank 122 and the output from the finisher 120 into a second catch tank 124 . Water in the catch tanks 122 and 124 is pumped by pump 126 into the DAF unit 70 for further processing as described above. Suitable multi-hex spiral concentrators for the cleaner 118 and finisher are available from Oro Industries of Marysville, Calif.
- the mercury collection system 14 comprises a rotatable collection chamber 202 having a circumferential wall 204 and a longitudinal axis 206 .
- there is at least one plate 208 preferably a plurality of plates 208 , in the collection chamber 202 , each plate 208 having an exterior surface 210 formed of a collection material for collecting mercury from the feed material.
- the plates 208 can be formed of the collection material, have a coating of collection material, or have collection material fastened as shown in FIG. 3A .
- the collection material can be provided on the surface of a core material such as steel, or a ceramic.
- Collection material may be on only one side of the plates 208 as show in FIG. 3A , with the collection material on the forward side of the plates, i.e. the surface in front during rotation.
- the plates 208 need not have a flat surface although a flat surface is preferred. All the plates 208 need not be the same size.
- the exterior surface 210 of the plates 208 can be roughened. There can be from one to about 16 plates 208 , and typically an even number for balance. Each plate 208 is in a plane intersecting the longitudinal axis 206 .
- the collection material is selected from the group consisting of copper, silver, gold and combinations thereof. Although silver and gold are more effective in collecting mercury and amalgams of mercury from the slurry in the chamber 202 , copper is a preferred material because it is less expensive.
- the plates 208 can be made from copper and can then be plated in gold or silver.
- Rotation of the collection chamber 202 can be achieved with a drive 211 driving a friction belt (not shown). Typical rotation in the direction shown by arrow 213 in FIG. 3A at a rate of 5 to about 25 rpm.
- weirs 212 there are a plurality of weirs 212 , also referred to as lifters, extending inwardly from the chamber wall 204 to improve contact between the slurry containing mercury and the plates.
- the weirs 212 extend radially inwardly about 5 to about 12 percent of the diameter of the chamber 202 .
- the plates 208 can be mounted on a central hub 214 so they extend radially outwardly from the hub 214 toward the collection chamber wall 204 , but leave a gap 216 between the end 217 of each plate 208 and the chamber wall 204 .
- the gap 216 can be from about 1 to about 2 inches.
- the chamber 202 is cylindrical such that a vertical cross section is circular, but other shapes are possible.
- a feed chamber 220 Preferably upstream of the collection chamber 202 and connected thereto is a feed chamber 220 , also referred to as a mixing chamber, that rotates with the collection chamber 202 .
- Material 221 can be used for comminuting the tailings in the feed chamber 220 .
- Such materials as stones, steel balls, ceramic balls or other solid material can be used as the comminuting material.
- arrow 230 shows the direction of feed material through the feed material inlet 47 , typically about three to about four inches in diameter
- arrow 234 shows the direction of the output from the collection chamber 202 through the outlet 49 , typically about sixteen inches in diameter.
- the feed material inlet 47 feeds the feed material into the collection chamber 202 via the feed chamber 230 , but in versions of the invention where there is no feed chamber 230 , the feed material inlet 237 feeds the feed material directly into the collection chamber 202 .
- a cone shaped seal 249 prevents leakage from the feed chamber 230 .
- a header 251 is on the feed side of the feed chamber 230 , and another header 253 is on the discharge side of the collection chamber 202 .
- the collection chamber 202 is within an enclosure 250 , and is held in place by a bolt 252 . Releasing the bolt 252 allows the collection chamber 202 to be removed from the enclosure 250 in the direction shown by arrow 254 so that mercury and mercury amalgams collected on the plates 208 can be scraped off and collected.
- the process as described is a continuous process, it is a batch process in the sense that periodically the process stops so that the mercury can be removed from the plates 208 .
- the plates 208 can be recoated with mercury from a mercury pump and preferably there is collection material on both sides of the plates 208 .
- Mercury can be introduced by an optional pump 302 into the collection system for providing a starter coating of mercury as the collection material on the plates 208 .
- the reagent pumped by the pump 90 can be introduced through any water line upstream of the collection chamber 202 of the mercury collection system 14 .
- the amount of reagent is from about 0.1 to about 1 gram/liter of water in the slurry fed into the collection system.
- Suitable reagents are biodegradable organic compounds such as glucose, fructose, maltose, sucrose, dextrose, as well as organic acids such as oxalic acid and citric acid, can be used to reduce mercury compounds in the tailings.
- the use of the reagent is optional.
- the amount of reagent used is from about 0.1 to 1 gram per liter of water introduced to form the slurry.
- pH of the material in the collection system 14 be from about 4 to about 9, and more preferably from about 4 to about 6, to maximize recovery of mercury from the feed material.
- a pH in this range improves leaching of mercury sulphites from the feed material.
- the pH can be adjusted to the desired range by increasing the pH with a base such as calcium hydroxide or sodium hydroxide, or an acid such hydrochloric to reduce the pH.
- a pH adjusting material can be introduced through any water line upstream of the collection chamber of the mercury collection system.
- FIG. 4 shows a layout of equipment suitable for performing the process shown in FIG. 1 , where same reference numbers used in FIG. 1 are used in FIG. 4 .
- the equipment can all fit on a trailer for towing into place by a truck so the system can be used at different sites.
- the source material is tailings containing 5 grams per ton of mercury, 1 gram per ton gold, and 1.5 grams of silver per ton.
- the tailings are fed at a rate of 25 tons/hr.
- the tailings are combined with water to provide a slurry having about 25 percent by weight water, and the tailings are screened to provide a feed material where particles are 1 ⁇ 8 inch or less in diameter.
- the slurry is fed to the mercury recovery system along with a reducing reagent in an amount of 4000 grams per ton of tailings, and mercury is recovered and the water is cleaned up.
- Ninety percent of the mercury, ninety percent of the gold, and ninety percent of the silver in the tailings are recovered.
- the mercury can be retorted (distillation)to recover metallic mercury.
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Abstract
A system for collecting mercury from feed material that can be tailings comprises: a water inlet for forming a slurry containing the tailings; at least one screen for separating tailings from the slurry to form a screened slurry; a rotatable collection chamber containing at least one plate, a drive for rotating the collection chamber for collecting mercury on the plate to provide a discharge material comprising water and treated tailings, the treated tailings containing less mercury than in the feed material.
Description
- This application is a continuation-in-part application of United States Non-Provisional patent application Ser. No. 17/284,264, titled “Mercury Collecton System,” filed Jun. 4, 2021, which is a national phase entry of and claims priority to International Application No. PCT/US2020/057960, titled “Mercury Collecton System,” filed Oct. 29, 2020, the contents of which are incorporated by reference in their entirety.
- Mercury contamination of soil and other materials such as tailings for mining is a known problem. For example, see United States Environmental Protection Agency report “Treatment Technologies for Mercury in Soil, Waste, And Water” of August, 2007. Such mercury contamination can contaminate water sources as a result of water runoff.
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- U.S. Pat. No. 7,153,480
- U.S. Pat. No. 7,476,371
- US 20140262954
- US 20110067525
- WO17178323
- WO2011046307
- M. A. Ebadian, Ph.D., Mercury Contaminated Material Decontamination Methods: Investigation and Assessment, Hemispheric Center For Environmental Technology (HCEY), January 2001
- Treatment Technologies for Mercury in Soil, Waste, and Water, U.S. Environmental Protection Agency, August, 2007
- Michaud, Recovery of Mercury from Amalgamation Tailing, 2016
- To the inventor's knowledge, there is no system available that effectively and economically removes mercury contamination from tailings.
- The present invention includes a system for effectively and economically collecting mercury from tailings. In general, the system comprises a feed material preparation system, a collection system for collecting mercury from feed material such as tailings, and a cleanup system for cleaning feed material from which mercury has been recovered.
- The collection system utilizes an apparatus comprising a collection chamber having a wall and a longitudinal axis, and a feed material inlet for introducing feed material such as a slurry comprising water and tailings, into the collection chamber. The collection system includes a drive for rotating the collection chamber, and at least one plate in the chamber, the plate having an exterior surface formed of a collection material for collecting mercury from the feed material. The plate is in a plane intersecting the longitudinal axis of the collection chamber. There is an outlet from the collecting chamber for discharging feed material from which mercury has been collected from the chamber. The collection material is copper, silver, gold, or combinations thereof. The apparatus preferably comprises a plurality of weirs extending inwardly from the chamber wall for improving mixing in the chamber and collection of mercury.
- There can be a feed chamber upstream of the collection chamber and connected to the collection chamber to rotate with the collection chamber, with the feed material inlet connected to the feed chamber. The feed material can be a slurry comprising liquid and a solid, and the feed chamber can contain a material for comminuting the solid. The material for comminuting the solid can be one or more of the following: stones, steel balls, and ceramic balls.
- Optionally, there is a metallic mesh on the exterior surface of the plate.
- An organic acid such as oxalic acid or citric acid can be added to the feed material upstream of the collection chamber to reduce the mercury oxide in the feed material.
- In a preferred version of the invention, the system includes an enclosure in which the collection chamber is located, and the chamber is removable from the enclosure for removing mercury from the plate. Frequently the collected mercury is an amalgam of a valuable material such as silver and gold, and recovery of the silver and gold helps make the system economical.
- The present invention includes a method for collecting mercury from a feed material which comprises the steps of:
- a) feeding the feed material into the collection chamber of the apparatus through the feed material inlet;
- b) rotating the collection chamber with the drive;
- c) collecting mercury on the exterior surface of the plates thereby producing a discharge material containing less mercury than the feed material; and
- d) withdrawing the discharge material from the collection chamber through the outlet.
- If the apparatus is in the enclosure, the method can further comprise the steps of:
- f) removing the apparatus from the enclosure; and
- g) after step (f), removing mercury from the plates.
- The present invention also includes a method for collecting mercury from tailings. The method comprises the steps of:
- a) forming a slurry comprising the tailings and water, wherein the tailings in the formed slurry, and wherein the tailings in the slurry contain a first percentage by weight of mercury;
- b) introducing the slurry into a rotatable collection chamber containing at least one plate, the plate having an exterior surface with a collection material thereon, the collection material selected from the group consisting of gold, silver, and copper, each plate having mercury on an exterior surface;
- c) rotating the chamber wherein mercury collects on the plate providing a discharge material comprising water and treated tailings, the treated tailings containing substantially no mercury or a second percentage by weight of mercury, the second percentage being less than the first percentage;
- d) discharging the discharge material from the chamber; and
- e) separating the water from the treated tailings.
- If the apparatus is in the enclosure, the method can further comprise the steps of:
- f) removing the chamber from the enclosure; and
- g) after step f), removing mercury from the plate.
- These and other features, aspects, and advantages of the present invention will become better understood with regard to the appended claims, the following description and the accompanying drawings, wherein:
-
FIG. 1 is a flow chart of a system having features of the present invention; -
FIG. 2 is a side view, partly in section, of an apparatus for collecting mercury for use in the system ofFIG. 1 ; -
FIG. 3A is a sectional view of the apparatus ofFIG. 2 taken online 3A-3A ofFIG. 2 ; -
FIG. 3B is an end view of the apparatus ofFIG. 2 taken online 3B-3B ofFIG. 3 ; and -
FIG. 4 is a layout view of equipment useful for practicing the system shown inFIG. 1 . - With reference to
FIG. 1 , there is shown asystem 10 for collecting mercury from tailings. Although the present invention is described in particular with regard to collecting mercury from tailings, the system is useful for other solid materials containing mercury, such as top soil having mercury contamination. Thesystem 10 is particularly adapted for mercury from tailings, particularly tailings from gold mining where mercury was used for extracting gold from ore, as frequently there is residual gold and/or silver, whose recovery helps render thesystem 10 economical. - The system conceptually has three main components, namely a
feed preparation system 12, amercury collection system 14 for collecting mercury from the tailings, and arecovery system 16. Thefeed preparation system 12 is upstream of themercury collection system 14, which is upstream of therecovery system 16. - All flows are by gravity unless indicated otherwise. The process is typically performed at ambient pressure and temperature, with no heating or cooling required. The lines used for transmitting materials can be made of any suitable material, including metals and plastics, such as polyethylene.
- With regard to
FIG. 1 , a tailingpile 18 is the source of feed material. For dust control, the tailings can be sprayed with water from recycled water, described below, throughline 22 andvalve 24 throughspray nozzles 26. - The
tailings 18 can be hard rock or alluvial tailings and typically contain clay, sand stone, and gravel, with mercury bound in the clay. Thetailings 18 can contain 30-50 grams of mercury compounds or amalgams per ton of feed. The tailings can be 40-90% by weight clay, and can have a diameter as large as 24 inches. A desirable tailing has at least some of the mercury in an amalgam with gold and/or silver such that 5% to 22% by weight of the mercury components is gold and about 1% to about 6% by weight is silver. - The tailings are fed to a
feed hopper 30, preferably a wet vibration feed hopper, by aconveyor belt 31, with recycled water introduced to thehopper 30 through aline 32 through avalve 34. The feed rate is from about two to about five hundred tons per hour. Sufficient water is introduced into thefeed hopper 30 such that the discharge from the feed hopper through adischarge line 36 is a slurry containing about 10% to about 50% weight water, and more preferably about 30-35% by weight water. Thevalve 34 can be a control valve tied to a sensor (not shown) for detecting the water content of the contents of thefeed hopper 30 or thedischarge line 36 from thefeed hopper 30 to maintain the desired amount of water. - Rather than a
vibratory feed hopper 30, optionally or in addition to the vibration, there can be mechanical mixing such as with a paddle mixer. - The slurry discharged from the
feed hopper 30 through thedischarge line 36 passes into arotary scrubber 38 so that the clay in the feed material is in suspension or an emulsion, and then sequentially through afirst screen 40 and asecond screen 42 in series to remove particles greater than a selected size, such as ¼ in diameter, and preferably ⅛ in diameter, resulting in a feed for thecollection system 14. For example, the first screen can screen out material greater than ⅜ inch in diameter and thesecond screen 42, which is preferably a vibratory single deck screen, can screen out material greater than ⅛ inch in diameter, resulting in a slurry feed material inline 46 from thesecond screen 42, the slurry feed material having particles of ⅛ inch in diameter and less. The slurry passes from thefirst screen 40 to thesecond screen 42 by gravity feed throughline 43. The treatment of the screened-out particles in the slurry will be discussed below. - The slurry in
line 46 passes to aninlet 47 to themercury collection system 14. Themercury collection system 14, will be described in detail below with regard toFIGS. 2, 3A and 3B . The tailings fed into thecollection system 14 contain a first percentage by weight mercury, and treated tailings discharged from thecollection system 14 through anoutlet 47 are discharged intoline 48 and contain substantially no mercury or a second percentage by weight of mercury, wherein the second percentage is less than the first percentage, due to collection of mercury from the tailings. - The mercury recovered in the
collection system 14 is represented inFIG. 1 byblock 52. - The discharged material from the
collection system 14 containing treated tailings is then processed to separate water from solids such as through one or more centrifuges such as a first 30 inch diameter low-G centrifuge 54 a and a second 30 inch diameter low-G centrifuge 54 b in series, with the solids in a concentrated slurry passing to adewatering auger 56 with the solids thereafter passing throughline 58 to aconveyor 60 and then collected inzone 62. The centrifuges minimize metallic mercury in the discharge. They hold mercury amalgamate in chambers, the mercury being removable by slowing down the centrifuges. - Water from the
dewatering auger 56 passes into aslurry pump 64 and then is cleaned by flocculation in serpentine flocmix PCV bundle 66. Chemicals for use in flocculation are provided by apump 68. Suitable flocculant agents include anionic and non-ionic floc polymers such as anionic polyacrylamide and nonionic polyacrylamide, guar gum, and chitosan. Suitable coagulants for use in thebundle 66 include alum (aluminum sulphate), aluminum chlorhydrate, ferric chloride, ferric sulphate, diallyldimethyl ammonium chloride, poly diallyldimethyl chrloride, and calcium oxide. These chemicals are injected via chem pumps directly into theserpentine mixer 66. -
Suitable centrifuges - After treatment by flocculation, the water passes into a dissolved air flotation unit 70 (DAF) available from Pro Tech International located in Colorado, USA. The
DAF unit 70 separates residual solids from the processed water. Water from the dissolvedair flotation unit 70 is pumped by pump a 72 into a treatedwater storage tank 74 for further use as described below. - The settled and floated solids, namely sludge, from the
DAF unit 70 is pumped by apump 77 to asludge dewatering box 78, Water from thesludge dewatering box 78 can be pumped bypump 82 back into theDAF unit 70. The sludge is mixed with the other processed decontaminated tailing from the process plant and placed back into the location they came from, or tailings dump. - Water in the treated
water storage tank 74 can be pumped by apump 86 throughsand filters 88 and then intowater lines sand filters 88 in parallel as shown inFIG. 1 . The sand filters 88 can be filter bags of sand. When the filter bags are full of solids, they can be transported to the tailings dump 62 for disposal. - A reagent for assisting the collection of mercury in the
mercury collection system 14, as described below, can be introduced by apump 90 intowater line 94. Optionally a venturi can be used instead of thepump 90. - Water passing through
line 92 is fed into asluice 102, wherein large sized particles from thefirst screen 40 are passed into thesluice 102. Preferably thesluice 102 is a ripple sluice. -
Water line 94 has afirst branch 94 a withvalve 96 through which water passes for optional feed tolines first screen 40.Water line 94 has asecond branch 94 b for introducing water into thesecond screen 42. - The material from the
sluice 102 passes through adewatering sieve screen 106, where the solids, which are essentially tails greater than the size determined by thefirst screen 40, typically greater than ⅜ inch, are collected inzone 107. Water from thedewatering sieve screen 106 and particles from thesecond screen 42 are introduced into acentrifuge 110. The solids and water output from thecentrifuge 110 is introduced into thedewatering auger 56 throughline 114. Concentrated solids containing mercury from thecentrifuge 110 pass throughline 116, joining the solids from thefirst centrifuge 54 a to flow into aventuri 116, and then from theventuri 116 into amulti-hex spiral cleaner 118, and from there into amulti-hex spiral finisher 120, with output from thespiral cleaner 118 into afirst catch tank 122 and the output from thefinisher 120 into asecond catch tank 124. Water in thecatch tanks pump 126 into theDAF unit 70 for further processing as described above. Suitable multi-hex spiral concentrators for the cleaner 118 and finisher are available from Oro Industries of Marysville, Calif. - With regard to
FIGS. 2, 3 a, and 3 b, themercury collection system 14 comprises arotatable collection chamber 202 having acircumferential wall 204 and alongitudinal axis 206. Although it is advantageous to have more than one, there is at least oneplate 208, preferably a plurality ofplates 208, in thecollection chamber 202, eachplate 208 having anexterior surface 210 formed of a collection material for collecting mercury from the feed material. Theplates 208 can be formed of the collection material, have a coating of collection material, or have collection material fastened as shown inFIG. 3A . For example, the collection material can be provided on the surface of a core material such as steel, or a ceramic. Collection material may be on only one side of theplates 208 as show inFIG. 3A , with the collection material on the forward side of the plates, i.e. the surface in front during rotation. Theplates 208 need not have a flat surface although a flat surface is preferred. All theplates 208 need not be the same size. There optionally is a metallic mesh or other material on the outside of theplates 208 to provide a rough surface to provide improved collection. Optionally theexterior surface 210 of theplates 208 can be roughened. There can be from one to about 16plates 208, and typically an even number for balance. Eachplate 208 is in a plane intersecting thelongitudinal axis 206. - The collection material is selected from the group consisting of copper, silver, gold and combinations thereof. Although silver and gold are more effective in collecting mercury and amalgams of mercury from the slurry in the
chamber 202, copper is a preferred material because it is less expensive. Optionally, theplates 208 can be made from copper and can then be plated in gold or silver. - Rotation of the
collection chamber 202 can be achieved with adrive 211 driving a friction belt (not shown). Typical rotation in the direction shown byarrow 213 inFIG. 3A at a rate of 5 to about 25 rpm. - Preferably there are a plurality of
weirs 212, also referred to as lifters, extending inwardly from thechamber wall 204 to improve contact between the slurry containing mercury and the plates. Theweirs 212 extend radially inwardly about 5 to about 12 percent of the diameter of thechamber 202. - The
plates 208 can be mounted on acentral hub 214 so they extend radially outwardly from thehub 214 toward thecollection chamber wall 204, but leave agap 216 between theend 217 of eachplate 208 and thechamber wall 204. For achamber 202 two feet in diameter thegap 216 can be from about 1 to about 2 inches. For example, there can be a 2inch gap 216 between the end of eachplate 208 and thechamber wall 204. - Preferably the
chamber 202 is cylindrical such that a vertical cross section is circular, but other shapes are possible. - Preferably upstream of the
collection chamber 202 and connected thereto is afeed chamber 220, also referred to as a mixing chamber, that rotates with thecollection chamber 202.Material 221 can be used for comminuting the tailings in thefeed chamber 220. Such materials as stones, steel balls, ceramic balls or other solid material can be used as the comminuting material. By comminuting the tailings, there is an increase in mercury recovery in that additional surface are of the tailing is exposed for mercury recovery. - In
FIG. 2 ,arrow 230 shows the direction of feed material through thefeed material inlet 47, typically about three to about four inches in diameter, andarrow 234 shows the direction of the output from thecollection chamber 202 through theoutlet 49, typically about sixteen inches in diameter. As shown thefeed material inlet 47 feeds the feed material into thecollection chamber 202 via thefeed chamber 230, but in versions of the invention where there is nofeed chamber 230, the feed material inlet 237 feeds the feed material directly into thecollection chamber 202. - A cone shaped
seal 249 prevents leakage from thefeed chamber 230. Aheader 251 is on the feed side of thefeed chamber 230, and anotherheader 253 is on the discharge side of thecollection chamber 202. - The
collection chamber 202 is within anenclosure 250, and is held in place by abolt 252. Releasing thebolt 252 allows thecollection chamber 202 to be removed from theenclosure 250 in the direction shown by arrow 254 so that mercury and mercury amalgams collected on theplates 208 can be scraped off and collected. Thus, although the process as described is a continuous process, it is a batch process in the sense that periodically the process stops so that the mercury can be removed from theplates 208. Optionally theplates 208 can be recoated with mercury from a mercury pump and preferably there is collection material on both sides of theplates 208. - Mercury can be introduced by an optional pump 302 into the collection system for providing a starter coating of mercury as the collection material on the
plates 208. - The reagent pumped by the
pump 90 can be introduced through any water line upstream of thecollection chamber 202 of themercury collection system 14. The amount of reagent is from about 0.1 to about 1 gram/liter of water in the slurry fed into the collection system. Suitable reagents are biodegradable organic compounds such as glucose, fructose, maltose, sucrose, dextrose, as well as organic acids such as oxalic acid and citric acid, can be used to reduce mercury compounds in the tailings. The use of the reagent is optional. The amount of reagent used is from about 0.1 to 1 gram per liter of water introduced to form the slurry. - It is desirable that pH of the material in the
collection system 14 be from about 4 to about 9, and more preferably from about 4 to about 6, to maximize recovery of mercury from the feed material. A pH in this range improves leaching of mercury sulphites from the feed material. The pH can be adjusted to the desired range by increasing the pH with a base such as calcium hydroxide or sodium hydroxide, or an acid such hydrochloric to reduce the pH. A pH adjusting material can be introduced through any water line upstream of the collection chamber of the mercury collection system. -
FIG. 4 shows a layout of equipment suitable for performing the process shown inFIG. 1 , where same reference numbers used inFIG. 1 are used inFIG. 4 . The equipment can all fit on a trailer for towing into place by a truck so the system can be used at different sites. - The source material is tailings containing 5 grams per ton of mercury, 1 gram per ton gold, and 1.5 grams of silver per ton. The tailings are fed at a rate of 25 tons/hr. The tailings are combined with water to provide a slurry having about 25 percent by weight water, and the tailings are screened to provide a feed material where particles are ⅛ inch or less in diameter. The slurry is fed to the mercury recovery system along with a reducing reagent in an amount of 4000 grams per ton of tailings, and mercury is recovered and the water is cleaned up. Ninety percent of the mercury, ninety percent of the gold, and ninety percent of the silver in the tailings are recovered. The mercury can be retorted (distillation)to recover metallic mercury.
- Although the present invention has been described in considerable detail with regard to certain preferred versions thereof, other versions are possible. Therefore, the scope and appointed claims should not be limited to the described in the preferred versions contained herein.
Claims (31)
1. Apparatus for collecting mercury from a feed material containing mercury, the apparatus comprising:
a) a rotatable collection chamber having a wall and a longitudinal axis;
b) a feed material inlet for introducing the feed material into the chamber;
c) a drive for rotating the chamber;
d) at least one plate in the chamber, the plate having an exterior surface formed of a collection material for collecting mercury from the feed material, the plate being in a plane intersecting the longitudinal axis, wherein the collection material is selected from the group consisting of copper, silver, gold, and combinations thereof;
e) an outlet from the chamber for having feed material from which mercury has been collected removed from the chamber;
f) a plurality of weirs extending inwardly from the chamber wall; and
g) a feed chamber upstream of the collection chamber and connected to the collection chamber to rotate with the collection chamber.
wherein the apparatus is inside an enclosure and the apparatus is removable from the enclosure for removing mercury from the plate.
2. Apparatus for collecting mercury from a feed material containing mercury, the apparatus comprising:
a) a rotatable collection chamber having a wall and a longitudinal axis;
b) a feed material inlet for introducing the feed material into the chamber;
c) a drive for rotating the chamber;
d) at least one plate in the chamber, the plate having an exterior surface formed of a collection material for collecting mercury from the feed material, the plate being in a plane intersecting the longitudinal axis, wherein the collection material is selected from the group consisting of copper, silver, gold, and combinations thereof; and
e) an outlet from the chamber for having feed material from which mercury has been collected removed from the chamber.
3. The apparatus of claim 2 comprising a plurality of weirs extending inwardly from the chamber wall.
4. Apparatus for collecting mercury from a feed material containing mercury, the apparatus comprising:
a) a rotatable collection chamber having a wall and a longitudinal axis;
b) a feed material inlet for introducing the feed material into the chamber;
c) a drive for rotating the chamber;
d) at least one plate in the chamber, the plate having an exterior surface formed of a collection material for collecting mercury from the feed material, the plate being in a plane intersecting the longitudinal axis, wherein the collection material is selected from the group consisting of copper, silver, gold, and combinations thereof;
e) an outlet from the chamber for having feed material from which mercury has been collected removed from the chamber; and
f) a feed chamber upstream of the collection chamber and connected to the collection chamber to rotate with the collection chamber.
5. The apparatus of claim 4 wherein the feed material inlet is connected to the feed chamber.
6. The apparatus for claim 4 wherein the feed material is a slurry comprising liquid and a solid, and wherein the feed chamber contains a material for comminuting the solid.
7. The apparatus of claim 6 , wherein the material for comminuting the solid comprises one or more of the following: stones, steel balls and ceramic balls.
8. Apparatus for collecting mercury from a feed material containing mercury, the apparatus comprising:
a) a rotatable collection chamber having a wall and a longitudinal axis;
b) a feed material inlet for introducing the feed material into the chamber;
c) a drive for rotating the chamber;
d) at least one plate in the chamber, the plate having an exterior surface formed of a collection material for collecting mercury from the feed material, the plate being in a plane intersecting the longitudinal axis, wherein the collection material is selected from the group consisting of copper, silver, gold, and combinations thereof; and
e) an outlet from the chamber for having feed material from which mercury has been collected removed from the chamber.
wherein the apparatus is inside an enclosure and the apparatus is removable from the enclosure for removing mercury from the plate.
9. A system comprising the apparatus of claim 2 with a water inlet upstream of the collection chamber and a line for introducing water to the water inlet.
10. The apparatus of claim 2 wherein the feed material is a slurry and the feed material inlet is adapted for introducing a slurry into the chamber.
11. A method for collecting mercury from a feed material comprising the steps of:
a) feeding the feed material into the collection chamber of the apparatus of claim 2 through the feed material inlet;
b) rotating the collection chamber with the drive;
c) collecting mercury on the exterior surface of the plates thereby producing a discharge material containing less mercury than the feed material; and
d) withdrawing the discharge material from the collection chamber through the outlet.
12. A method for collecting mercury from a feed material comprising the steps of:
a) providing an apparatus for collecting mercury from the feed material containing mercury, the apparatus comprising:
i) a rotatable collection chamber having a wall and a longitudinal axis;
ii) a feed material inlet for introducing the feed material into the chamber;
iii) a drive for rotating the chamber;
iv) at least one plate in the chamber, the plate having an exterior surface formed of a collection material for collecting mercury from the feed material, the plate being in a plane intersecting the longitudinal axis, wherein the collection material is selected from the group consisting of copper, silver, gold, and combinations thereof;
v) an outlet from the chamber for having feed material from which mercury has been collected removed from the chamber; and
vi) a feed chamber upstream of the collection chamber;
b) feeding the feed material into the feed chamber of the apparatus through the feed material inlet;
c) rotating the feed chamber with the collection chamber with the drive;
d) collecting mercury on the exterior surface of the plates thereby producing a discharge material containing less mercury than the feed material; and
e) withdrawing the discharge material from the collection chamber through the outlet.
13. The method of claim 12 wherein the feed material comprises a solid and the apparatus comprises a material for comminuting the solid in the feed chamber, and wherein rotation of the feed chamber results in comminution of the solid.
14. A method for collecting mercury from a feed material comprising the steps of:
a) providing an apparatus for collecting mercury from a feed material containing mercury, the apparatus comprising:
i) a rotatable collection chamber having a wall and a longitudinal axis;
ii) a feed material inlet for introducing the feed material into the chamber;
iii) a drive for rotating the chamber;
iv) at least one plate in the chamber, the plate having an exterior surface formed of a collection material for collecting mercury from the feed material, the plate being in a plane intersecting the longitudinal axis, wherein the collection material is selected from the group consisting of copper, silver, gold, and combinations thereof; and
v) an outlet from the chamber for having feed material from which mercury has been collected removed from the chamber;
wherein the apparatus is inside an enclosure and the apparatus is removable from the enclosure for removing mercury from the plate;
b) feeding the feed material into the chamber of the apparatus through the feed material inlet;
c) rotating the chamber with the drive;
d) collecting mercury on the exterior surface of each plate, thereby producing a discharge material containing less mercury than the feed material;
e) withdrawing the discharge material from the chamber through the outlet;
f) removing the apparatus from the enclosure; and
g) after step (f), removing mercury from the plates.
14. A method for collecting mercury from tailings comprising the steps of:
a) forming a slurry comprising the tailings and water, wherein the tailings in the formed slurry, and wherein the tailings in the slurry contain a first percentage by weight of mercury;
b) introducing the slurry into a rotatable collection chamber containing at least one plate, the plate having an exterior surface with a collection material thereon, the collection material selected from the group consisting of gold, silver, and copper, each plate having mercury on an exterior surface;
c) rotating the chamber wherein mercury collects on the plate providing a discharge material comprising water and treated tailings, the treated tailings containing substantially no mercury or a second percentage by weight of mercury, the second percentage being less than the first percentage;
d) discharging the discharge material from the chamber; and
e) separating the water from the treated tailings.
15. The method of claim 14 wherein the mercury collected on the plate comprises an amalgam comprising mercury with gold or silver or both gold and silver.
16. A method for collecting mercury from tailings comprising the steps of:
a) forming a slurry comprising the tailings and water, wherein the tailings in the formed slurry, and wherein the tailings in the slurry contain a first percentage by weight of mercury;
b) introducing the slurry into a rotatable collection chamber in an enclosure, the collection chamber containing at least one plate, the plate having an exterior surface with a collection material thereon, the collection material selected from the group consisting of gold, silver, and copper, the plate having mercury on an exterior surface;
c) rotating the chamber wherein mercury collects on the plate providing a discharge material comprising water and treated tailings, the treated tailings containing substantially no mercury or a second percentage by weight of mercury, the second percentage being less than the first percentage;
d) discharging the discharge material from the chamber;
e) separating the water from the treated tailings;
f) removing the chamber from the enclosure; and
g) after step f), removing mercury from the plate.
17. The method of claim 16 wherein the tailings comprise mercury oxide, and the method comprises the step of including in the slurry an organic compound to reduce the mercury oxide.
18. The method of claim 16 wherein the organic compound comprises an organic acid.
19. The method of claim 18 , wherein the organic acid is oxalic acid or citric acid.
20. The method of claim 16 wherein the step of introducing comprises introducing the organic compound into the slurry before step (b).
21. A system for collecting mercury from tailings, the tailings containing a first percentage by weight of mercury, the system comprising:
a) a water inlet for forming a slurry containing the tailings;
b) at least one screen for separating tailings from the slurry to form a screened slurry;
c) a rotatable collection chamber having a longitudinal axis and containing at least one plate, the plate extending in a direction to intersect the longitudinal axis;
d) a collection chamber inlet for introducing the screened slurry into the chamber;
e) a drive for rotating the collection chamber for collecting mercury on the plate to provide a discharge material comprising water and treated tailings, the treated tailings containing substantially no mercury or a second percentage by weight of mercury, the second percentage being less than the first percentage;
f) an outlet from the collection chamber for discharging the discharge material from the collection chamber; and
g) a separation system for separating the treated tailings from the water in the discharge material.
22. The system of claim 21 wherein the collection chamber comprises a wall and a plurality of weirs extending inwardly from the chamber wall.
23. The system of claim 21 comprising a feed chamber upstream of the collection chamber and connected to the collection chamber to rotate with the collection chamber and in fluid flow with the chamber inlet for introducing the screened slurry into the collection chamber.
24. The system for claim 23 wherein the feed chamber contains a material for comminuting the solid.
25. The system of claim 21 wherein the collection chamber is inside an enclosure, and wherein the collection chamber is removable from the enclosure for removing mercury from the plate.
26. The system of claim 21 comprising a water inlet upstream of the collection chamber and a line for introducing water to the water inlet.
27. The system of claim 21 comprising an inlet for an organic material for introducing an inorganic compound for reducing mercury compounds in the tailings, the inlet for the organic material being upstream of the collection chamber.
28. The apparatus of claim 2 wherein the plates are made of copper, silver, gold or combinations thereof.
29. The method of claim 13 wherein the collection material is copper, silver, gold or combination thereof.
30. The apparatus of claim 1 , wherein there is a metallic mesh on the exterior surface of the plate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US17/544,126 US20220136083A1 (en) | 2020-10-29 | 2021-12-07 | Mercury collection system |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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PCT/US2020/057960 WO2022093232A1 (en) | 2020-10-29 | 2020-10-29 | Mercury collecton system |
US202117284264A | 2021-04-09 | 2021-04-09 | |
US17/544,126 US20220136083A1 (en) | 2020-10-29 | 2021-12-07 | Mercury collection system |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
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PCT/US2020/057960 Continuation-In-Part WO2022093232A1 (en) | 2020-10-29 | 2020-10-29 | Mercury collecton system |
US17/284,264 Continuation-In-Part US11198922B1 (en) | 2020-10-29 | 2020-10-29 | Mercury collection system |
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US20220136083A1 true US20220136083A1 (en) | 2022-05-05 |
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US17/544,126 Abandoned US20220136083A1 (en) | 2020-10-29 | 2021-12-07 | Mercury collection system |
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