US20110302874A1 - Post wrap device - Google Patents
Post wrap device Download PDFInfo
- Publication number
- US20110302874A1 US20110302874A1 US12/987,324 US98732411A US2011302874A1 US 20110302874 A1 US20110302874 A1 US 20110302874A1 US 98732411 A US98732411 A US 98732411A US 2011302874 A1 US2011302874 A1 US 2011302874A1
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- United States
- Prior art keywords
- post
- corner
- components
- component
- corner component
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
- E01F15/00—Safety arrangements for slowing, redirecting or stopping errant vehicles, e.g. guard posts or bollards; Arrangements for reducing damage to roadside structures due to vehicular impact
- E01F15/14—Safety arrangements for slowing, redirecting or stopping errant vehicles, e.g. guard posts or bollards; Arrangements for reducing damage to roadside structures due to vehicular impact specially adapted for local protection, e.g. for bridge piers, for traffic islands
- E01F15/141—Safety arrangements for slowing, redirecting or stopping errant vehicles, e.g. guard posts or bollards; Arrangements for reducing damage to roadside structures due to vehicular impact specially adapted for local protection, e.g. for bridge piers, for traffic islands for column or post protection
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F11/00—Stairways, ramps, or like structures; Balustrades; Handrails
- E04F11/18—Balustrades; Handrails
- E04F11/181—Balustrades
- E04F11/1812—Details of anchoring to the wall or floor
- E04F11/1814—Covers for the base portions of the balustrade posts
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H12/00—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
- E04H12/22—Sockets or holders for poles or posts
- E04H12/2292—Holders used for protection, repair or reinforcement of the post or pole
Definitions
- This invention is directed to an apparatus for concealing and/or protecting a portion of a support member, such as the base of a post.
- a post such as one used, for example, in the construction of a deck, is often secured to a slab or footing through the use of a large post bracket.
- An exposed post bracket may be both a safety hazard, as well as aesthetically unappealing, particularly when other protective materials, such as sealants, have been applied at the base of the post.
- a structure may be provided which covers the base of the post, enclosing the post bracket or other components of the post.
- these devices can also be used to protect the base of the post, such as by preventing water from pooling at the base of the post.
- the protective structure takes the form of a sleeve, which is slid over the top of the post once the base of the post has been fixed in place, but must be applied prior to securing anything to the top of the post, such as components of a deck to be supported.
- the timing of such application may be inconvenient, however, as the use of such a device requires the protective device to be applied essentially prior to the use of the post as a support.
- such a device is damaged, or if one desires to remove or replace the device for any other reason, such removal would be extremely inconvenient, and replacement may not be possible.
- the dimensions of the post may vary throughout the life of the post in response to absorption or evaporation of moisture.
- Such two-part devices cannot easily take into account such variances in post dimension, and the resulting structure is likely to either be too small for the post, resulting in stress and potential damage to the device upon device installation, or too large for the post, resulting in an undesirably large gap between the post and the edges of the protective device.
- These variations in size can hinder the usefulness of the structure as a protective device, in addition to being aesthetically unappealing.
- an apparatus for enclosing a portion of a member, including a plurality of corner components, each of the plurality of corner components configured to contact a different portion of the member, and each of the plurality of corner components configured to adjustably and mechanically be connected to another of the corner components such that the corner components are adjustable with respect to one another so as to be secured against the member.
- an apparatus for enclosing a portion of a member, the apparatus including a plurality of components, and the components cooperating to define a perimeter, wherein the components are configured to mechanically be connected to one another and are adjustable to vary the size of the perimeter to enclose a portion of the member.
- a method for enclosing a portion of a member including adjustably connecting a plurality of components to one another about the surface of a member so as to define a perimeter, said perimeter coinciding with the dimensions of the member.
- an apparatus for enclosing a portion of a member comprising means for enclosing a portion of a member, means for retaining the enclosing means against the surface of the member, and means for adjustably connecting said enclosing means.
- FIG. 1 is a perspective view of one embodiment of an assembled post wrap device in place around a post.
- FIG. 2A is a perspective view of an intermediate component of the post wrap device of FIG. 1 .
- FIG. 2B is a side view of the intermediate component of FIG. 2A .
- FIG. 2C is a top view of the intermediate component of FIG. 2A .
- FIG. 2D is another side view of the intermediate component of FIG. 2A .
- FIG. 3A is a perspective view of a corner component of the post wrap device of FIG. 1 .
- FIG. 3B is a side view of the corner component of FIG. 3A .
- FIG. 3C is another side view of the corner component of FIG. 3A .
- FIG. 3D is a top view of the corner component of FIG. 3A .
- FIG. 3E is a view from underneath the corner component of FIG. 3A .
- FIG. 3F is a detailed view of section 3 F of FIG. 3E .
- FIG. 4A is a side view of a spring member which may be utilized in conjunction with the corner component of FIG. 3A .
- FIG. 4B is a cross-section of the spring member of FIG. 4A .
- FIG. 5A is a perspective view of a bracket which may be utilized in conjunction with the corner component of FIG. 3A .
- FIG. 5B is a cross-section of the bracket of FIG. 5A .
- FIG. 6A is view from underneath the assembled post wrap device of FIG. 1 .
- FIG. 6B is a detailed view of section 6 B of FIG. 6A .
- FIG. 7A is a perspective view of a corner component which forms a part of an alternate embodiment of a post wrap device.
- FIG. 7B is a side view of the corner component of FIG. 7A .
- FIG. 7C is another side view of the corner component of FIG. 7A .
- FIG. 8A is a cross-section of an assembled post wrap device utilizing the corner components of FIG. 7A .
- FIG. 8B is a view from underneath the assembled post wrap device of FIG. 8A .
- FIG. 9A is a perspective view of a corner component which forms part of another embodiment of a post wrap device.
- FIG. 9B is a side view of the corner component of FIG. 9B .
- FIG. 10A is a perspective view of a sliding spring clamp which is usable in conjunction with the corner component of FIG. 9A in the post wrap device.
- FIG. 10B is a view from underneath the sliding spring clamp of FIG. 10A .
- FIG. 10C is a side view of the sliding spring clamp of FIG. 10A .
- FIG. 10D is another side view of the sliding spring clamp of FIG. 10A .
- FIG. 11A is a perspective view of an alternate corner component which can be used with a sliding spring clamp.
- FIG. 11B is another perspective view, seen from underneath, of the corner component of FIG. 11A .
- FIG. 11C is a side view of the corner component of FIG. 11A .
- FIG. 12A is a perspective view of an alternate embodiment of a sliding spring clamp, which may be used with the corner component of FIG. 11A .
- FIG. 12B is a view from underneath the sliding spring clamp of FIG. 12A .
- FIG. 12C is a side view of the sliding spring clamp of FIG. 12B .
- FIG. 13 is an exploded perspective view of an alternate embodiment of a post wrap device.
- FIG. 14A is a perspective view of a post clamp from the device of FIG. 13 .
- FIG. 14B is a side view of the post clamp of FIG. 14A .
- FIG. 14C is a front view of the post clamp of FIG. 14A .
- FIG. 14D is a bottom view of the post clamp of FIG. 14A .
- FIG. 14E is a perspective view from below the post clamp of FIG. 14A .
- FIG. 15A is a perspective view of a corner component from the device of FIG. 13 .
- FIG. 15B is a side view of the corner component of FIG. 15A .
- FIG. 15C is a bottom view of the corner component of FIG. 15A .
- FIG. 15D is a detailed section of FIG. 15C .
- FIG. 16A is a perspective view of a panel component of FIG. 13 .
- FIG. 16B is a side view of the panel component of FIG. 16A .
- FIG. 16C is a rear view of the panel component of FIG. 16A .
- FIG. 17 is an exploded perspective view of an alternate embodiment of a post wrap device.
- FIG. 18A is a perspective view of a post clamp from the device of FIG. 17 .
- FIG. 18B is a front view of the post clamp of FIG. 18A .
- FIG. 19A is perspective view of a corner component from the device of FIG. 17 .
- FIG. 19B is a bottom view of the corner component of FIG. 19A .
- FIG. 19C is a detailed section of FIG. 19B .
- FIG. 20 is an exploded perspective view of an alternate embodiment of a post wrap device.
- FIG. 21A is a perspective view of a corner component of the post wrap device of FIG. 20 .
- FIG. 21B is a side view of the corner component of FIG. 21A .
- FIG. 21C is a bottom view of the corner component of FIG. 21A .
- FIG. 22A is a perspective view of a slide component of the post wrap device of FIG. 20 .
- FIG. 22B is a view from above the slide component of FIG. 22A .
- FIG. 22C is a side view of the slide component of FIG. 22A .
- FIG. 22D is a front view of the slide component of FIG. 22A .
- FIG. 22E is a perspective view from below the slide component of FIG. 22A .
- FIG. 23 is a perspective view of a central connector of the post wrap device of FIG. 20 .
- FIG. 24A is a perspective view of a panel component of the post wrap device of FIG. 20 .
- FIG. 24B is a rear view of the panel component of FIG. 24A .
- FIG. 24C is a side view of the panel component of FIG. 24A .
- FIG. 24D is a front view of the panel component of FIG. 24A .
- FIG. 24E is a perspective view of the retention component shown in FIG. 24A .
- FIG. 24F is a side view of the retention component of FIG. 24E .
- embodiments of the present invention provide a multi-component protective post wrap apparatus which can be applied at any time during in the construction process and which can readily adjust to variances in both the initial dimensions of a post and any variance which may result over time.
- the post wrap apparatus may alternately be referred to as a skirt, an apron, or a shroud.
- embodiments of the post wrap apparatus described herein serve to circumscribe the extremity of a member, and may serve to protect, embellish or conceal the termination and/or connection of interconnecting frame components or members.
- the terms post and base are used throughout this application, but it will be understood that embodiments of the present invention may be applied at any point where a member meets another surface, in order to cover the portion of the member proximate the surface.
- the protective structures described herein may be applied at the end of a beam which intersects a wall, or at a point in a frame where one member intersects another member.
- a post wrap apparatus in a first embodiment, includes a plurality of corner components and an equal number of intermediate components. The number of corner and intermediate components is dependent upon the cross-sectional shape of the post to be covered.
- the post will be rectangular in cross-section, and the post wrap apparatus will include four corner components and four intermediate components. An example of such an embodiment is depicted in FIG. 1 .
- FIG. 1 is a perspective view of an assembled post wrap apparatus 10 , which has been applied around a rectangular post 12 .
- the post wrap apparatus 10 comprises four corner components 14 , each of which is configured to slidably interact with an intermediate component 16 , one on each of the two sides of the corner component 14 .
- an intermediate component 16 one on each of the two sides of the corner component 14 .
- the post wrap apparatus 10 can be readily placed around the post base at any time during or after construction of the structure supported by the post 12 , and may also be removed or adjusted at any time.
- the intermediate component 16 comprises an exterior face 20 having positive rail features 22 extending horizontally along the exterior face 20 .
- These rail features 22 serve to define negative groove features 24 which are configured to receive corresponding glides, or rail features, located on the corner components to be describe hereinafter with reference to FIG. 3A .
- the mating relationship of the grooves 24 and the glides facilitates the slidable and adjustable interconnection of the two components.
- several such rail and groove features are provided on the intermediate component, in order to provide a secure connection, as well as an aesthetically pleasing appearance.
- fewer or greater numbers of rail and groove features may be provided on the intermediate components.
- other shapes may be utilized to permit the desired slidable interconnection.
- the underside of the rail features 22 is undercut slightly, and the corresponding rail features on the corner component will have a complimentary profile (See, e.g., FIG. 3A ).
- This undercut constrains movement of a corner component relative to an interlocked intermediate component to a direction parallel to the axes of the groove features, preventing the corner component from moving away from a surface of the post without the intermediate component moving, as well.
- the intermediate component 16 also comprises an interior vertical face 26 , which is configured to be positioned flush against a face of the post when the post wrap apparatus 10 is in an assembled state.
- the component 16 also comprises an upper surface 28 , which in preferred embodiments slopes downwards away from the interior face 26 , so that water runs off the surface 28 , away from the post.
- Intermediate component 16 also comprises two angled side faces 30 , one on each side of the intermediate component.
- the angled side faces 30 are arranged at a 45 degree angle to the front face 20 and interior face 26 , such that if necessary, one intermediate component 16 can be brought into contact with another intermediate component 16 , in order to adjust the size of the perimeter defined by the upper portions of the post wrap device in order to snugly fit against a post having a small dimension.
- the corner component 16 comprises two vertical interior faces 34 oriented orthogonally to one another.
- Glides 36 which are elongated members having a constant cross-sectional shape, are located on each of these interior faces 34 , and configured to slidably interconnect with the grooves 24 on the exterior face 20 of the intermediate components 16 .
- These glides 36 extend horizontally, in the illustrated embodiment, from one edge of the interior face to the other.
- the glides 36 have an undercut on their upper surface, so that matching edge on the rail 22 on the intermediate component 16 covers the glides, and prevents water retention on the interior of the post wrap apparatus.
- corner component 14 also includes upper interior faces 38 , which like the interior face 26 of intermediate component 16 , are configured to be positioned flush against the sides of the post 12 when the post wrap apparatus is assembled.
- the corner component 14 further includes upper portions 40 , which are preferably sloped at the same angle as the upper surface 28 of the intermediate component, such that the intermediate component can slide underneath the upper portions 40 .
- the corner component may comprise a spacer member located near the bottom of the corner component, which extends outward from the vertical interior faces 34 and is configured to contact the surfaces of the post, preventing the lower portion of the corner component from being pulled too far towards the post.
- the corner component may be formed from two separate pieces 44 which are then joined together to form the corner component.
- Such a process advantageously simplifies the fabrication of the post wrap apparatus components, permitting the use of, for example, an extrusion process to fabricate the components in an inexpensive manner.
- the two pieces 44 are joined together through the use of a spline 46 within a cavity 48 , also referred to as a kerf, which extends into each of the two pieces 44 and runs vertically through the corner of the corner component 14 .
- the pieces 44 can then be joined together through, for example, filling the remainder of the cavity 48 with a curing sealant.
- the spline 46 can preferably have a contoured surface, as shown, in order to enhance the retention of the sealant, preventing the spline from being pulled away from the surrounding sealant.
- a chamfered spine 52 can be used in a similar fashion to join the upper portions 40 to one another.
- the spline 44 forms a portion of a spring member 56 , which extends inward from the interior of the corner component 14 towards the post.
- FIG. 3F is a detailed view of a portion of FIG. 3E .
- the spring member 56 extends from the corner component 14 to a location where it is fixed to the post, and the restoring force of the spring serves to hold the corner component, and particularly the interior faces 28 of the corner component, secure against the surfaces of the post 12 .
- FIG. 4A depicts a side view of the spring member 56 , which in the illustrated embodiment comprises a single elongated piece.
- the spring member 56 is a polymeric spring member.
- the spring member 56 may be fabricated by an extrusion process, and may comprise a polymeric material such as acetal or noryl.
- FIG. 4B a cross-sectional view of the spring member 56 , the spring member comprises a glide 58 on the end of the spring member opposite the spline 44 .
- the spring member 56 may be a component distinct from the spline 44 , particularly in embodiments in which a spline is not used to join the corner component 14 together.
- the spring member may also be shaped differently. For instance, the spring member may not comprise an elongated portion extending along most of the length of the corner component, or more than one spring member may be included per corner component.
- FIGS. 5A and 5B depict a bracket 60 , also referred to as a post slide or a sliding latch, which may be secured to a corner of the post prior to the securing of the post wrap apparatus around the post.
- FIG. 5A is a perspective view of the bracket 60 and FIG. 5B is a cross-section of the bracket.
- the bracket 60 comprises wings 62 which can be used to secure the bracket to the post, as well as a channel 64 running the length of the bracket, configured to receive the slide 58 of the spring member 56 .
- the upper portion of the bracket may be notched to facilitate reception of the slide 58 .
- FIG. 6A depicts a cross-section of the assembled and secured post wrap apparatus
- FIG. 6B is a detailed cross-section of one corner of the post wrap apparatus.
- the bracket 60 has been secured to the post 12 .
- the glide 58 of the spring member 56 has then been received by the channel 64 of the bracket 60 .
- the restoring force of the spring member secures the corner component 14 flush against the corner of the post 12 , and the corner components 14 , in turn, pull the intermediate components 16 against the surfaces of the post 12 .
- the post wrap apparatus will be self-adjusting if there is any change in the cross-sectional dimensions of the post over time.
- a process for applying such a post wrap apparatus to the base of a post includes first securing the brackets 60 to the post 12 .
- the corner components 14 and the intermediate components 16 may then be fixed to one another around a location on the post 12 located away from the brackets 60 , defining a perimeter around the post.
- the components 14 and 16 will be assembled at a location on the post which is farther from the base of the post than the brackets are from the base of the post.
- the corner components 14 and the intermediate components 16 are then brought towards the brackets 60 so that the glides 58 of the spring members 56 enter and are retained by the channels 64 of the brackets 60 .
- a post wrap apparatus 70 comprises a plurality of corner components as depicted in FIGS. 7A-7C .
- each corner component 70 comprises a wing portion 72 extending from one side of the corner component, and configured to slidably interconnect with an open side 73 another corner component 70 .
- the open side 73 of the corner component 70 configured to receive and retain the wing portion 72 of the adjacent corner component, comprises features designed to constrain movement of the wing portion in undesirable directions.
- the corner component 70 comprises a protrusion 74 extending from the upper interior surface of the corner component. This protrusion 74 is configured to restrain the upper portion of the wing portion 72 , which in this embodiment is a raised member extending the length of the upper interior surface of the corner component in a direction parallel to the wall of the open side 73 .
- the corner component 70 also comprises a groove 76 configured to receive and retain the lower portion of the wing portion 72 , and defined by a lipped member located near the base of the corner component extending horizontally along the open side 73 of the corner component 70 .
- the corner component 70 comprises two upper interior faces 82 orthogonal to one another, and configured to contact the surfaces of the post.
- the corner component 70 also comprises a spacer member 84 , which in the illustrated embodiment is a substantially horizontal planar member extending from the interior walls of the corner component and located near the base of the corner component.
- the spacer member 84 has a notched corner which defines two interior faces 86 configured to contact the surfaces of the post and prevent the lower portion of the corner component from sliding inwards toward the post.
- a gap 88 is provided between the spacer member 84 and the wall of the corner component 70 in order to accept a wing portion 72 of another corner component.
- the corner components 70 in the illustrated embodiment comprise two apertures 90 which extend through a wall of the corner component and through two bosses 92 located on the interior of the corner components. It can be seen, in the illustrated embodiment, that the apertures are located the same distance from the corner of the corner component, with one of the apertures located near the upper surface of the corner component and the other located near the base of the corner component.
- the wing portions 72 also comprise a pair of bosses 94 having apertures 96 extending through them.
- the respective bosses 96 are at the same heights as the respective bosses 92 , and the apertures 90 of bosses 92 are aligned with the apertures 94 extending through bosses 96 , such that a fastener can be inserted through the upper boss 92 of a first corner component and extend through the upper boss 96 of a second corner component.
- FIG. 8A depicts a side view of the assembled post wrap apparatus 100
- FIG. 8B depicts a view of the assembled post wrap apparatus from underneath.
- the corner components 70 have been slidably interconnected with one another.
- fasteners 102 have been inserted through the apertures 90 of bosses 92 of one corner component 70 , and into the apertures 94 of bosses 96 located on the wing section 72 of another corner component, securing the corner components to one another.
- the bosses 96 comprise a threaded insert
- the fastener 102 comprises a threaded screw, such as a machine screw.
- the fastener 102 comprises a self-tapping screw.
- the post wrap apparatus is thus adjustable to allow coverage of posts having a wide variety of dimensions, as the distance which the wing portion of one corner component is inserted into the adjacent corner component can be varied. While this post wrap apparatus 100 is not self-adjusting to subsequent variations in post size, the post wrap apparatus retains the advantages of being installable at any point in the construction process and adjustable to fit a wide variety of post dimensions. Further, the post wrap apparatus can be easily adjusted manually to accommodate subsequent changes in post dimensions.
- a post wrap apparatus comprises a plurality of corner components 112 , described herein with respect to FIGS. 9A-9B , and a plurality of sliding spring clamps 140 described in greater detail below with respect to FIGS. 10A-10D .
- FIG. 9A is a perspective view of a corner component 112
- FIG. 9B is a side view of the corner component.
- the design of the corner component 112 is similar to the design of the corner components 70 discussed above.
- the corner component 112 also includes a wing portion 114 which is configured to slidably interconnect with a wing portion of an adjacent corner component.
- the corner component 112 includes a raised member 116 extending across the upper interior surface of the corner component which is configured to restrain an upper portion of a wing portion 114 .
- the corner component 114 also includes a groove 118 defined by a lipped member extending along the length of the open side 115 of the corner component near the base of the component, where the lip member is shaped to receive and retain the lower portion of a wing portion 114 .
- the corner component comprises two upper interior faces 122 orthogonal to one another, and configured to contact the surfaces of the post.
- the corner component 112 also comprises a spacer member 124 extending outward from the wing side of the corner component.
- the spacer member 124 has an interior face 126 configured to contact the surface of the post parallel to the wing portion 114 and to maintain the desired spacing.
- the spacer member 124 has a t-shaped cross section wherein the flat surface of the spacer member faces the open side 115 of the corner component 114 , providing an area free from obstruction in which the sliding spring clamp, discussed in greater detail below, can be postioned.
- the corner component 112 comprises a groove 132 located along the interior surface of the corner component on the same side as the wing portion 114 and extending upwards from the base of the corner component to a point more than halfway up the interior surface of the corner component.
- the groove 132 is configured to receive a first slide, or rail feature, of a sliding spring clamp 140 (not shown).
- the corner component also includes comprises a stop 134 located near the base of the device and near the groove 132 , which is configured to retain the sliding spring clamp.
- the stop 134 has a rounded edge (not shown) facing downward, and a flat edge facing upward, so that a corresponding stop on the sliding spring clamp can be easily passed in one direction, but provide greater retention if the sliding spring clamp is attempted to be moved in the other direction.
- the illustrated corner component 112 also includes two parallel grooves 136 a and 136 b located on the interior of the wing section and extending down a portion of the wing section, each of which is configured to receive a second slide of the sliding spring clamp. These grooves 136 a and 136 b are oriented at an angle to the groove 132 .
- the members 135 extending from the wing portion and defining the grooves 136 a and 136 b have lower surfaces which are at an angle to the base of the corner component 112 and are angled toward the grooves, forming lead-in angles 137 .
- the existence of these lead-in angles 137 on the underside of the members 135 greatly facilitates the assembly of the post wrap apparatus. This is because the slide of a sliding spring clamp, such as the slide 146 of the spring clamp 140 discussed below, will be guided naturally towards the appropriate groove when the spring clamp is pushed against the members 135 during the assembly process. This enables “blind” assembly of the final post wrap apparatus, a very helpful feature, as it could be very difficult to see the grooves 136 a and 136 b during assembly of the post wrap apparatus around a member.
- the sliding spring clamp 140 comprises two essentially planar sections 142 a and 142 b oriented at an angle to one another, and oriented such that the angle between the two planar surfaces varies over the height of the spring clamp, the angle becoming smaller near the bottom 143 of the spring clamp.
- the sliding spring clamp 140 also comprises two slides, 144 and 146 , located on either side of the spring clamp. Slide 144 is configured to be received vertically by groove 132 on the interior of corner component 112 .
- the slides 144 and 146 comprise an elongated section having a substantially consistent cross-sectional shape.
- the slides 144 and 146 are attached to the rest of the spring clamp by a narrower portion, such that the glide can be slidably inserted into a groove or channel but restrained from moving in a direction orthogonal to the axis of the channel or groove.
- Slide 146 is oriented at the same angle to slide 144 as the grooves 136 a and 136 b are oriented with respect to the groove 132 . Slide 146 is thus configured to be received by either groove 136 a or 136 b.
- a stop 148 is located near the slide 144 and near the top edge 141 of the spring clamp 140 , and is configured to contact stop 134 of the corner component 112 and thereby constrain the movement of the sliding spring clamp relative to the corner component, as discussed above.
- the interaction between the stop 134 of the corner component 114 and the stop 148 of the sliding spring clamp 140 permits the spring clamp to be retained in place when the slide 146 is either not inserted into a groove 136 a or 136 b , or is only partially inserted into a groove.
- the spring clips may be so attached in advance, greatly facilitating assembly of the post wrap apparatus.
- the sliding spring clamp 140 comprises a resilient deformable material, such as a polymeric material.
- the resilience of the sliding spring clamp permits the spring clamp 140 to be deformed such that the slides 144 and 146 may be pulled away from each other as necessary during assembly of the post cover apparatus, while the restoring force of the spring clamp pulls the slides back toward one another.
- the slide 146 may be inserted into either of groove 136 a or 136 b , depending on the particular dimensions of the post to be covered.
- the corner components may comprise more or less than the two angled grooves 136 a , 136 b , in order to provide greater or less control over the interior dimensions of the post wrap apparatus 110 .
- Assembly of the post cover apparatus 110 may proceed as follows.
- the four corner components 112 are slidably interconnected with one another, defining a perimeter around the post 12 .
- the sliding spring clamps 140 are then oriented such that the glides 144 , 146 are positioned to enter their respective grooves, with the top end 141 of the spring clamp (the portion with the larger angle between the two planar sections) facing upwards.
- the spring clamps are then pushed upwards, pulling the two corner components together as the spring clamps are bent outward as they move upwards.
- the corner components are thus pulled flush against the post, and the restorative force of the spring claims ensures a snug fit against the post, while still permitting self-adjustment of the post cover apparatus due to variances in post dimensions.
- FIGS. 11A-11C illustrate an alternate version of a corner component 150 to be utilized in conjunction with a sliding spring clamp such as the sliding spring clamp 140 of FIG. 10A .
- the corner component 150 comprises a spacer 156 , which takes the form of a vertical planar member extending outward from the wing portion 152 of the corner component.
- the planar member of the spacer 156 is supported by trapezoidal members at the upper and lower sides of the planar member.
- the trapezoidal support members are notched on the side of the planar member away from the open side 154 of the corner component 150 , resulting in two planar surfaces 162 a and 162 b configured to contact one side of the post.
- the spacer member 156 also includes a portion 164 of the planar member of the spacer 156 which is configured to contact the adjacent side of the post.
- the corner component comprises a shallow channel 166 cut into the wall interior surface of the corner component on the same side as the wing portion 152 and configured to receive a slide of a sliding spring clamp, such as the slide 144 of the sliding spring clamp 140 of FIG. 10A .
- the channel 166 is covered partially by an elongated member 168 extending slightly farther up the wall along the same portion of the wall as the shallow channel 166 .
- the member 168 comprises a stop 169 extending outward from the wing portion side of the corner component.
- this stop 169 comprises a tapered or rounded underside, such that it is easier to push a stop on a spring clamp (such as the stop 148 of the spring clamp 140 ) upward past the stop 169 than it is to pull the spring clamp stop back over the stop 169 when removing the spring clamp.
- a spring clamp such as the stop 148 of the spring clamp 140
- the lead-in angles 170 are more pronounced in this embodiment of a corner component than in the corner component 112 of FIG. 9A .
- This sharper angle with respect the base of the corner component 150 further facilitates the assembly of a post wrap device, as the glide of a sliding spring clamp (such as the guide 146 of the spring clamp 140 ) will be more easily directed towards the proper groove of the grooves 172 a and 172 b.
- FIGS. 12A-12C illustrate an alternate embodiment of a sliding spring clamp.
- the sliding spring clamp 180 comprises two glides 182 and 184 , along with a stop 186 located near the glide 182 .
- the portion of the sliding spring clamp 180 between the glides 182 and 184 does not comprise two substantially planar sections, as in the spring clamp 140 of FIG. 10A .
- the middle portion of the sliding spring clamp comprises two arched substantially rounded portions 188 a , 188 b which extend from the base 190 of the spring clamp to the top edge 192 .
- the profile of the spring clamp can be advantageously reduced.
- the interior surfaces of the corner components may be positioned closer to the post. This permits either a reduction in size of the assembled device as a whole, or the fabrication of corner components having thicker walls without increasing the profile of the assembled post wrap apparatus.
- the spring clamp 180 comprises apertures 194 in the middle portion of the spring device, extending through the rounded portions 188 a , 188 b . These apertures 194 can be cut into the spring clamp 180 in order to modify the behavior of the spring clamp through a reduction in the restoring force applied by the spring clamp.
- FIG. 13 shows a partially assembled post wrap device 200 , which includes post cleats 202 , as well as corner components 206 and intermediate panel components 204 configured to extend between and connect the corner components 206 .
- the embodiment of FIG. 13 differs somewhat from the previous embodiments, in that the panel components 204 comprise a reduced number of positive rail features, or glides, 208 , as compared to the number of positive rail features 22 on the intermediate component 16 of FIG. 2A .
- the number of rail features may vary from embodiment to embodiment.
- the rail features may constitute the raised portion of a slightly corrugated member, as can be seen in the panel component 204 of FIG.
- the structure of the post cleats 202 also differs from previous embodiments, as discussed below with respect to FIG. 14 .
- FIGS. 14A-14E illustrate various views of a post cleat 202 for use with the post wrap device 200 of FIG. 13 .
- the post cleat 202 comprises two elongated members 210 a and 210 b oriented orthogonally to one another, the elongated members 210 a,b having interior faces, each of which is configured to be placed against adjacent faces of the post around which the post wrap device will be placed.
- post wrap devices for use with members having other cross-sections (e.g., triangular, hexagonal, etc.) may be provided. In such embodiments, adjustments to the devices described herein, such as the angles between certain members and the numbers of corner and/or panel components, will be adjusted accordingly.
- the post cleat 202 also comprises a T-shaped portion 212 attached to the elongated members 210 a,b at their juncture.
- the T-shaped portion 212 comprises a planar portion 214 having an elongated edge which runs along a portion of the juncture of the elongated members.
- the planar portion 214 of the T-shaped portion is preferably oriented at the same angle to each of the elongated members (e.g., a 135° angle), and may include apertures 216 .
- an elongated glide member 218 is positioned orthogonally to the planar portion 214 .
- the glide member 218 may extend in one or both directions beyond the main portion of the planar portion 214 , such that the edges 220 of the T-shaped portion 212 extend outward, facilitating the placement of the glide 218 in a corresponding groove on the corner component (discussed in greater detail below).
- the symmetry of both edges 220 permits the post cleat 202 to be installed without regard to the orientation of the post cleat, simplifying the installation procedure.
- the post cleat contains a plurality of fastener retainers 222 .
- the fastener retainers comprise a housing such as outer cylindrical member 224 , an upper face 226 , and an inner cylindrical member 228 suspended from the upper face.
- the housing may alternately comprise a housing 225 having a semicircular cross-section.
- the inner cylindrical member 228 may have a free end shaped to fit snugly against one or two surfaces of the post, as can be seen in FIG. 14E .
- the fastener such as a screw
- the fastener may be inserted through the aperture 230 in the upper face 226 , and be guided by the inner cylindrical member 228 , which may be threaded or may be self-threading.
- fastener threads may be pre-engaged slightly into the inner cylindrical member and presented in this manner for installation.
- the fasteners enter the post at an angle (e.g., a 45° angle) to the surface of the post, providing securement which may be more reliable than if the fastener entered perpendicular to the surface of the post near the corner of the post. As can best be seen in FIG.
- the fastener retainers 222 are located both in line with the juncture between elongated members 210 a,b , as well as on either side of the T-shaped portion 212 .
- FIGS. 15A-15D illustrate an embodiment of a corner component 206 suitable for use with the post cleat. Similar to the corner component 40 of FIG. 3A , the corner component 206 comprises two vertical interior faces 230 oriented orthogonally to one another, as well as a sloped upper portion 232 extending above each of the interior faces 230 . The sloped upper portion comprises a notch having upper interior faces 234 configured to abut the sides of the post when the apparatus is assembled.
- Corner component 206 differs from corner component 40 of FIG. 3A in several respects, however. It can be seen in FIG. 15A that the corner component 206 comprises an additional vertical interior face 238 extending between the two interior faces 230 , and preferably oriented at the same angle to each of the faces 230 (e.g., a 135° angle). Corner component 206 also includes guide rails 242 attached to the edges of vertical interior faces 230 at either side of the interior face 238 . As can be best seen in FIG. 15D , each of the two guide rails 242 has an overhanging lip which together defines a channel 244 extending between the guide rails 242 and the interior face 238 , which can be used to retain the glide portion 218 of the post cleat 202 .
- the thickness of the lip decreases near the bottom of the guide rails 242 , such that the distance between the lip and the interior face 238 is greater near the lower end of the channel 244 , facilitating placement of the glide portion 218 of the post cleat 202 within the channel 244 .
- Corner component 206 also includes glide structures 250 a,b,c,d located on each of the interior faces.
- the number and shape of the glide structures 250 varies depending on the shape of the panel components which will link the various corner components together.
- the upper glide structures 250 a,b are substantially C-shaped, comprising a upwardly-tapering upper surface 252 corresponding to the underside of the glide portions of the panel components, and a substantially flat lower surface corresponding to the upper surface of the glide portions of the panel components.
- the upward taper of the surfaces 252 and the corresponding taper of the glide portions of the panel component serves to retain the panel component against the corner component 206 .
- a vertical edge 254 corresponds in shape to the indentations formed between the glide portions of the panel component, such that the panel component fits snugly against the corner component 206 .
- the lower glide structures 250 c,d comprise only the tapered upper surfaces 252 and the vertical edges 254 . It can also be seen that the glide components 250 b,d located on one of the vertical walls comprise a notch 258 in the tapered upper surfaces 252 . As will be discussed in greater detail below, these notches may be used to secure a panel component to a corner component.
- FIGS. 16A-16C illustrate an embodiment of an intermediate panel component 204 .
- the intermediate panel component 204 has essentially constant thickness as compared to intermediate components discussed previously.
- the intermediate panel component 204 comprises two glide portions 260 as well as a sloped upper portion 262 configured to match the slope of the upper portion of the corner component 206 .
- the glide portions 260 comprise a tapered underside 264 which slopes downward and corresponds to the slope of the upwardly tapering surfaces 252 on the corner component.
- the panel component 204 also comprises a cutout section 266 near one side of the component 204 having a resilient toggle 268 which extends slightly lower than the tapered underside 264 .
- the toggle will deform slightly in contact with the surface 252 of corner component 206 , and will rest in the notch 258 , prohibiting separation of the panel component 204 from the corner component 206 .
- the resilient toggle 268 facilitates optimal adjustability of the post wrap device.
- assembly of the post wrap device 200 may proceed as follows: The post cleats 202 are secured via fasteners to each corner of the post.
- the panel components 204 are aligned with the side of the corner component 206 having the notched glide structures 250 b,d , and slid into place so that the toggles 268 on the panel component 204 engage the notches 258 .
- the resilient nature of the securement via the toggles 268 and notches 258 will enable the consumer to be provided with corner components 206 already attached to a panel component 204 .
- the components are then arranged about the post, and the panel components 204 are then aligned with a second corner component 206 .
- the components While the components are located above the post cleats 202 , the components are brought together to form a snug fit with each of the surfaces of the post. The assembled components are then slid down the post so that the glide structures 218 on the post cleats engage the channel 244 defined by the guide rails 242 , finishing the installation of the completed post wrap device 200 .
- FIG. 17 illustrates a partially assembled system 300 employing a post cleat 302 having exterior capture features for connecting with the corner component 306 , which are themselves interconnected via panel components 204 such as those described with respect to FIGS. 16-16C above.
- FIGS. 18A-18B illustrate an embodiment of a post cleat 302 comprising external capture features.
- the post cleat 302 comprises many features similar to that of post cleat 202 of FIGS. 14A-14E , including the elongated members 210 a,b , the planar portion 214 , and the plurality of fastener retainers 222 . However, in place of the T-shaped portion 212 of the post cleat 204 of FIGS.
- the post cleat 302 comprises a retaining portion 310 including a plurality of resilient clip members 312 at the opposite side of the planar portion 214 from the elongated members 210 a,b .
- These clips 312 extend initially at an angle (e.g., roughly a 135° angle) from the planar portion 214 before curling inward, defining a retaining area 314 between the clips in a direction parallel to the elongated axis of the post clip 302 and to the post to which it will be secured.
- FIGS. 19A-19C depict an embodiment of a corner component 306 suitable for use with the post cleat 302 .
- the corner component 306 has many similar features to the corner component 206 of FIGS. 15A-15D .
- the corner component 306 includes vertical interior faces 230 , sloped upper portion 232 , and glide structures 250 a,b,c,d , substantially as described with respect to FIGS. 15A-15D .
- the corner component 306 comprises two anchor features 320 a,b positioned between vertical interior faces 230 .
- Anchor feature 320 b may be spaced apart from the base 321 of the corner component 306 by a distance, and anchor feature 320 a may be located in line with and spaced apart from the anchor feature 320 a by a distance.
- the anchor features 320 a,b include a foundation portion 322 secured to each of the vertical interior faces 230 , which may have, e.g., a trapezoidal or triangular cross-section depending on the shape of the juncture between the interior faces 230 .
- Extending inward from an exposed inner face 324 of the foundation portion 322 is an elongated connecting member 326 which extends almost the height of the inner face 324 along an axis oriented substantially parallel to the inner face 324 .
- the elongated connecting member 326 is narrow near the face 324 of the foundation portion but widens away from the face 324 , providing a lip 328 to accept the curved ends of the clips 312 of the post cleat 302 and retain the corner component 306 relative to the post cleat 302 .
- the elongated connecting member 326 again narrows near the end away from the face 324 , providing a narrower end which will assist in deforming the clips 312 apart from one another and permit the entry of the elongated connecting member 326 into a retaining area 314 defined by the clips 213 of the post cleat 306 when the corner member 306 is pushed toward the post cleat 302 .
- Assembly of the post wrap system may proceed substantially as discussed with respect to the post wrap system 200 of FIG. 13 , with the components being assembled over the post cleats 302 and then slid down so that the elongated connecting members 326 slide into the respective retaining areas 314 defined by the clips 312 on the post cleats 302 .
- the components may be assembled at the same level as the post cleats 302 (e.g., on the ground or other flat surface at the base of the post) so that they are interconnected but not yet brought into contact with the post sides.
- the corner components 306 may then be moved toward the post cleats 302 while the components are brought together, such that the elongated connecting member 326 pushes the clips 312 apart to permit entry into the retaining area 314 . Once the corner components 306 abut the post and the elongated connecting member 326 is retained within the retaining area 314 , the clips 312 can return to their non-deformed state and retain the lip 328 of the elongated connecting member 326 .
- FIG. 20 depicts a partially assembled embodiment of a post wrap device 400 .
- the post wrap device 400 does not include post cleat or other components to be fixedly coupled to the post (e.g., via a fastener such as a screw). Rather, the post wrap device 400 comprises only panel components 404 and corner components 406 . Like certain embodiments discussed above, this facilitates the installation of such a device, as the device can be quickly assembled without the need for additional tools. In addition, installation of such a device does not involve the permanent alteration of the post, as would occur when components are fixedly coupled to the post via a fastener such as a screw.
- FIGS. 21A-21C depict a corner component 406 of the post wrap device 400 .
- the corner component 406 comprises interior vertical faces 230 , as well as an upper section 232 having interior faces 234 configured to contact the face of the post.
- the post wrap device comprises a spacer member 402 consisting of a substantially planar member secured to and oriented orthogonally to each of the interior faces 230 .
- the spacer member comprises a notch at the free end, the notch including interior faces 408 configured to contact the side of the post.
- the interior faces 408 maintain the orientation of the corner component 406 relative to the post in conjunction with interior faces 234 .
- the corner component further comprises two elongated interior surfaces 410 located at each vertical edge of the corner component, the elongated interior surfaces 410 oriented at an inward facing (e.g., 135°) angle to the vertical interior faces 230 .
- the elongated interior surfaces 410 oriented at an inward facing (e.g., 135°) angle to the vertical interior faces 230 .
- extending from the interior surfaces 410 are a pair of stops 412 having a substantially triangular cross-section with the interior side oriented at an angle of less than 90° to the interior face 230 (e.g., at an smaller than 135° angle to the interior surface 410 ). This angle facilitates the use of these stops 412 to retain a component against the face 230 .
- the corner component 406 also comprises pairs of glide structures 420 , with each slide structure 420 extending between a central connector 440 positioned at the juncture of the two vertical interior faces 230 and the stop 412 extending from the interior surface. As can be seen, the central connector 440 retains the interior end of each of a pair of slide structures 420 .
- the slide structures 410 comprise an upper flange 422 and a lower flange 424 , each flange extending almost the length of the slide structures 420 , but stopping short of the end of the slide structures 420 which abut the stop 412 , such that a gap 414 exists between the edge of the flap and the edge of the interior surface 410 , as can be most clearly seen in FIG. 21C .
- FIGS. 22A-22E depict in detail a slide structure 420 .
- the slide structures 420 comprise a substantially U-shaped main body having a substantially flat base 426 and substantially vertical walls 428 .
- the upper and lower flanges 422 , 424 extend outward from the upper portions of the walls 428 in a direction parallel to the base 426 .
- the glide structure includes a first end 430 having edges which taper slightly outward near the base 426 , to match the angle of the interior surface of a stop 412 .
- the edge of the base 426 also tapers slightly inward to match the angle of the interior surface 410 , to ensure a snug fit against both surfaces.
- the second end 432 of the slide structure 420 tapers downward at a sharper angle and includes a notch 434 , in order to fit snugly against the side of the central connector 440 .
- the flanges 422 , 424 also comprise notched sections 438 on the underside of the flanges, such that when the slide sections 420 are installed as shown in FIGS. 21A-C , the notched sections 438 will face the interior face 230 of the corner component 406 .
- FIG. 23 depicts a central connector 440 for retaining the notched ends 432 of slide structures 420 , as shown in FIG. 20A .
- the central connector 440 comprises a pair of extruding portions 442 , one on either side, which are dimensioned to fit into the notches 434 in the slide structures 420 .
- the non-notched portion of the edge 432 will fit against the side 444 of the central connector 440 .
- each pair of slide structures can be held in place via a pair of stops 412 located opposite one another and a central connector 440 positioned at the juncture between the interior faces 230 of the corner connector 406 .
- FIGS. 24A-24D depict an intermediate panel 404 of the device 400 .
- the intermediate panel 404 does not comprise rails or glides extending all the way across the front of the intermediate panel, but rather comprises a substantially planar vertical portion 450 and a sloped upper surface 452 , which slopes inward at an angle which matches the sloped upper surface of the corner component 406 .
- Attached to the planar portion are four retention structures 460 , with the retention structures 460 arranged near the edges of the planar portion in pairs located at the same height at opposite edges of the planar portion 450 . Between each of the pairs of retention structures are notches 454 extending horizontally inward.
- FIGS. 24E-24F depict in detail the retention structures 460 .
- the retention structures 460 comprise four clips 462 which extend through slits in the planar portion 450 of the panel component 404 in order to fix the retention structure 460 to the panel component 404 .
- On the opposite side of the clips 462 are four clips 464 configured to retain the flanges 422 , 424 of the slide structures 420 against a central panel 466 . It can be seen that the thickness of the clips 464 decreases near the leading edges of the retention structure so as to facilitate reception of the flanges 422 , 424 .
- the apex of tooth formations 468 hinged on the trailing edge of the interior surface of the clips 464 may be closer to the central panel 466 than the thickness of the flanges 422 , 424 , such that the teeth 468 must deform outward slightly to engage with the corresponding notched sections 438 in the flanges, increasing the retention force of the clips 464 .
- this asymmetrically hinged tooth configuration prohibits retraction of the panel assembly 404 from the corner assembly 406 and inhibits or retards progression of the panel assembly 404 into the corner assembly 406 .
- the corner components 406 may advantageously be provided to the user with the slide structures 420 secured in place via stops 412 and central connectors 440 , but in certain embodiments may be installed by the user.
- the panel components 404 may advantageously be provided with the retention structures 460 in place, but in certain embodiments the retention structures 460 may be installed by the user.
- the retention features 460 are then aligned with the slide structures 420 and slid together such that the flanges 422 , 424 are retained by the clips 464 between the clips 464 and the central surface 466 .
- the gap 414 facilitates the sliding of the flanges 422 , 424 into place.
- the components are then brought together so that they contact the post sides, and are held in place by the clip teeth 468 where they engage with the notched sections 458 on the flanges.
- components discussed above may comprise polymeric materials.
- components such as a spring member 56 or a sliding spring clamp 140 or 180 may be advantageously formed from a polymeric material, as polymeric materials provide desirable flexibility and resilience.
- visible components of the post wrap apparatuses may be advantageously formed from a wood composite material, particularly a wood/polymer composite.
- a wood composite provides the aesthetic appeal and functionality of wood components, permitting the components to be easily painted, for example, and these materials also provide additional advantages, such as durability, due to their composite nature. Nevertheless, these components may be formed from other materials, as well.
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Abstract
Embodiments are described of devices for concealing and/or protecting a portion of a member, such as the base of a post, which devices can be easily applied to the member at any time. These embodiments include a plurality of components adjustably connected to one another so as to provide a snug fit of the device against the member to be protected, regardless of initial variations from the expected dimensions of the member. Further device embodiments are self-adjusting to provide a snug fit regardless of subsequent changes in the dimension of the member over time.
Description
- This application is a continuation of U.S. application Ser. No. 12/179,401, filed Jul. 24, 2008, now published as U.S. Pub. No. 2009/0025336, which is a continuation of PCT Application No. PCT/US2007/002239, filed Jan. 24, 2007 and now published as WO 2007/087437, which is a continuation-in-part of U.S. application Ser. No. 11/339,986, filed Jan. 25, 2006, now published as U.S. Pub. No. 2007/0193203, each of which are hereby incorporated by reference.
- This invention is directed to an apparatus for concealing and/or protecting a portion of a support member, such as the base of a post.
- Various types of devices have been developed in attempts to conceal and/or protect the bases of posts. Many of these devices comprise a monolithic sleeve which can be slid over the top of a post and brought down to cover the base of the post. Other devices comprise two portions which can be brought in contact with one another to surround the portion of the post to be concealed.
- In many applications, particularly in the construction industry, it is desirable to provide an apparatus which is capable of covering the base of a post. In certain embodiments, such coverage is primarily an aesthetic feature, but in other embodiments, such coverage may provide protection to the base of the post and any associated components, as well as protection to persons who otherwise may be injured by contact with the covered elements, such as bolts and brackets. A post such as one used, for example, in the construction of a deck, is often secured to a slab or footing through the use of a large post bracket. An exposed post bracket may be both a safety hazard, as well as aesthetically unappealing, particularly when other protective materials, such as sealants, have been applied at the base of the post. In order to conceal such post brackets and other fixtures, a structure may be provided which covers the base of the post, enclosing the post bracket or other components of the post. In addition to the safety and aesthetic benefits of such a structure, these devices can also be used to protect the base of the post, such as by preventing water from pooling at the base of the post.
- As discussed above, in certain existing art devices, the protective structure takes the form of a sleeve, which is slid over the top of the post once the base of the post has been fixed in place, but must be applied prior to securing anything to the top of the post, such as components of a deck to be supported. The timing of such application may be inconvenient, however, as the use of such a device requires the protective device to be applied essentially prior to the use of the post as a support. In addition, if such a device is damaged, or if one desires to remove or replace the device for any other reason, such removal would be extremely inconvenient, and replacement may not be possible.
- Other existing devices are formed from two separate components, which can be brought together to form a protective structure. While these devices can be applied at any point in the construction process, and thus address one of the problems with the monolithic sleeve devices, they share other drawbacks with those devices. Of particular concern is their lack of adjustability to variances in post dimensions. Previously available devices have been sized to fit a particular post dimension. However, posts utilized in the construction industry, particularly timber posts, have a substantial amount of variance in their actual dimensions.
- In addition to variance which exists at the time of cutting the wood post, the dimensions of the post may vary throughout the life of the post in response to absorption or evaporation of moisture. Such two-part devices cannot easily take into account such variances in post dimension, and the resulting structure is likely to either be too small for the post, resulting in stress and potential damage to the device upon device installation, or too large for the post, resulting in an undesirably large gap between the post and the edges of the protective device. These variations in size can hinder the usefulness of the structure as a protective device, in addition to being aesthetically unappealing.
- To some extent, these issues can be addressed if protective structures are constructed on-site for each post base, taking into account the current dimensions of the post. However, production of such custom protective structures requires a considerable amount of work and expense on the part of the tradesmen working on-site, and do not fully address the potential variance in the dimensions of the post over the lifetime of the device.
- In one embodiment, an apparatus is provided for enclosing a portion of a member, including a plurality of corner components, each of the plurality of corner components configured to contact a different portion of the member, and each of the plurality of corner components configured to adjustably and mechanically be connected to another of the corner components such that the corner components are adjustable with respect to one another so as to be secured against the member.
- In another embodiment, an apparatus is provided for enclosing a portion of a member, the apparatus including a plurality of components, and the components cooperating to define a perimeter, wherein the components are configured to mechanically be connected to one another and are adjustable to vary the size of the perimeter to enclose a portion of the member.
- In another embodiment, a method for enclosing a portion of a member is provided, the method including adjustably connecting a plurality of components to one another about the surface of a member so as to define a perimeter, said perimeter coinciding with the dimensions of the member.
- In yet another embodiment, an apparatus for enclosing a portion of a member is provided, the apparatus comprising means for enclosing a portion of a member, means for retaining the enclosing means against the surface of the member, and means for adjustably connecting said enclosing means.
-
FIG. 1 is a perspective view of one embodiment of an assembled post wrap device in place around a post. -
FIG. 2A is a perspective view of an intermediate component of the post wrap device ofFIG. 1 . -
FIG. 2B is a side view of the intermediate component ofFIG. 2A . -
FIG. 2C is a top view of the intermediate component ofFIG. 2A . -
FIG. 2D is another side view of the intermediate component ofFIG. 2A . -
FIG. 3A is a perspective view of a corner component of the post wrap device ofFIG. 1 . -
FIG. 3B is a side view of the corner component ofFIG. 3A . -
FIG. 3C is another side view of the corner component ofFIG. 3A . -
FIG. 3D is a top view of the corner component ofFIG. 3A . -
FIG. 3E is a view from underneath the corner component ofFIG. 3A . -
FIG. 3F is a detailed view of section 3F ofFIG. 3E . -
FIG. 4A is a side view of a spring member which may be utilized in conjunction with the corner component ofFIG. 3A . -
FIG. 4B is a cross-section of the spring member ofFIG. 4A . -
FIG. 5A is a perspective view of a bracket which may be utilized in conjunction with the corner component ofFIG. 3A . -
FIG. 5B is a cross-section of the bracket ofFIG. 5A . -
FIG. 6A is view from underneath the assembled post wrap device ofFIG. 1 . -
FIG. 6B is a detailed view of section 6B ofFIG. 6A . -
FIG. 7A is a perspective view of a corner component which forms a part of an alternate embodiment of a post wrap device. -
FIG. 7B is a side view of the corner component ofFIG. 7A . -
FIG. 7C is another side view of the corner component ofFIG. 7A . -
FIG. 8A is a cross-section of an assembled post wrap device utilizing the corner components ofFIG. 7A . -
FIG. 8B is a view from underneath the assembled post wrap device ofFIG. 8A . -
FIG. 9A is a perspective view of a corner component which forms part of another embodiment of a post wrap device. -
FIG. 9B is a side view of the corner component ofFIG. 9B . -
FIG. 10A is a perspective view of a sliding spring clamp which is usable in conjunction with the corner component ofFIG. 9A in the post wrap device. -
FIG. 10B is a view from underneath the sliding spring clamp ofFIG. 10A . -
FIG. 10C is a side view of the sliding spring clamp ofFIG. 10A . -
FIG. 10D is another side view of the sliding spring clamp ofFIG. 10A . -
FIG. 11A is a perspective view of an alternate corner component which can be used with a sliding spring clamp. -
FIG. 11B is another perspective view, seen from underneath, of the corner component ofFIG. 11A . -
FIG. 11C is a side view of the corner component ofFIG. 11A . -
FIG. 12A is a perspective view of an alternate embodiment of a sliding spring clamp, which may be used with the corner component ofFIG. 11A . -
FIG. 12B is a view from underneath the sliding spring clamp ofFIG. 12A . -
FIG. 12C is a side view of the sliding spring clamp ofFIG. 12B . -
FIG. 13 is an exploded perspective view of an alternate embodiment of a post wrap device. -
FIG. 14A is a perspective view of a post clamp from the device ofFIG. 13 . -
FIG. 14B is a side view of the post clamp ofFIG. 14A . -
FIG. 14C is a front view of the post clamp ofFIG. 14A . -
FIG. 14D is a bottom view of the post clamp ofFIG. 14A . -
FIG. 14E is a perspective view from below the post clamp ofFIG. 14A . -
FIG. 15A is a perspective view of a corner component from the device ofFIG. 13 . -
FIG. 15B is a side view of the corner component ofFIG. 15A . -
FIG. 15C is a bottom view of the corner component ofFIG. 15A . -
FIG. 15D is a detailed section ofFIG. 15C . -
FIG. 16A is a perspective view of a panel component ofFIG. 13 . -
FIG. 16B is a side view of the panel component ofFIG. 16A . -
FIG. 16C is a rear view of the panel component ofFIG. 16A . -
FIG. 17 is an exploded perspective view of an alternate embodiment of a post wrap device. -
FIG. 18A is a perspective view of a post clamp from the device ofFIG. 17 . -
FIG. 18B is a front view of the post clamp ofFIG. 18A . -
FIG. 19A is perspective view of a corner component from the device ofFIG. 17 . -
FIG. 19B is a bottom view of the corner component ofFIG. 19A . -
FIG. 19C is a detailed section ofFIG. 19B . -
FIG. 20 is an exploded perspective view of an alternate embodiment of a post wrap device. -
FIG. 21A is a perspective view of a corner component of the post wrap device ofFIG. 20 . -
FIG. 21B is a side view of the corner component ofFIG. 21A . -
FIG. 21C is a bottom view of the corner component ofFIG. 21A . -
FIG. 22A is a perspective view of a slide component of the post wrap device ofFIG. 20 . -
FIG. 22B is a view from above the slide component ofFIG. 22A . -
FIG. 22C is a side view of the slide component ofFIG. 22A . -
FIG. 22D is a front view of the slide component ofFIG. 22A . -
FIG. 22E is a perspective view from below the slide component ofFIG. 22A . -
FIG. 23 is a perspective view of a central connector of the post wrap device ofFIG. 20 . -
FIG. 24A is a perspective view of a panel component of the post wrap device ofFIG. 20 . -
FIG. 24B is a rear view of the panel component ofFIG. 24A . -
FIG. 24C is a side view of the panel component ofFIG. 24A . -
FIG. 24D is a front view of the panel component ofFIG. 24A . -
FIG. 24E is a perspective view of the retention component shown inFIG. 24A . -
FIG. 24F is a side view of the retention component ofFIG. 24E . - In contrast to existing devices, embodiments of the present invention provide a multi-component protective post wrap apparatus which can be applied at any time during in the construction process and which can readily adjust to variances in both the initial dimensions of a post and any variance which may result over time. In addition, due to the adjustability of these devices, the necessary components may be manufactured in large quantities, reducing the cost of the apparatus. The post wrap apparatus may alternately be referred to as a skirt, an apron, or a shroud. Generally, embodiments of the post wrap apparatus described herein serve to circumscribe the extremity of a member, and may serve to protect, embellish or conceal the termination and/or connection of interconnecting frame components or members.
- For convenience, the terms post and base are used throughout this application, but it will be understood that embodiments of the present invention may be applied at any point where a member meets another surface, in order to cover the portion of the member proximate the surface. For instance, if desired, the protective structures described herein may be applied at the end of a beam which intersects a wall, or at a point in a frame where one member intersects another member.
- In a first embodiment, a post wrap apparatus includes a plurality of corner components and an equal number of intermediate components. The number of corner and intermediate components is dependent upon the cross-sectional shape of the post to be covered. In a typical embodiment, the post will be rectangular in cross-section, and the post wrap apparatus will include four corner components and four intermediate components. An example of such an embodiment is depicted in
FIG. 1 . -
FIG. 1 is a perspective view of an assembledpost wrap apparatus 10, which has been applied around arectangular post 12. Thepost wrap apparatus 10 comprises fourcorner components 14, each of which is configured to slidably interact with anintermediate component 16, one on each of the two sides of thecorner component 14. In this way, it can be seen that such apost wrap apparatus 10 can be assembled around a post after the post is fixed into place, without the need to slide the assembled apparatus down over the top of the post. Thus, thepost wrap apparatus 10 can be readily placed around the post base at any time during or after construction of the structure supported by thepost 12, and may also be removed or adjusted at any time. - With respect to
FIG. 2A , it can be seen that, in the illustrated embodiment, theintermediate component 16 comprises an exterior face 20 having positive rail features 22 extending horizontally along the exterior face 20. These rail features 22 serve to define negative groove features 24 which are configured to receive corresponding glides, or rail features, located on the corner components to be describe hereinafter with reference toFIG. 3A . The mating relationship of thegrooves 24 and the glides facilitates the slidable and adjustable interconnection of the two components. In the illustrated embodiment, several such rail and groove features are provided on the intermediate component, in order to provide a secure connection, as well as an aesthetically pleasing appearance. However, it will be understood that in other embodiments, fewer or greater numbers of rail and groove features may be provided on the intermediate components. In addition, it will be understood that other shapes may be utilized to permit the desired slidable interconnection. - As can be best seen in
FIG. 2B , in a preferred embodiment, the underside of the rail features 22 is undercut slightly, and the corresponding rail features on the corner component will have a complimentary profile (See, e.g.,FIG. 3A ). This undercut constrains movement of a corner component relative to an interlocked intermediate component to a direction parallel to the axes of the groove features, preventing the corner component from moving away from a surface of the post without the intermediate component moving, as well. - The
intermediate component 16 also comprises an interiorvertical face 26, which is configured to be positioned flush against a face of the post when thepost wrap apparatus 10 is in an assembled state. Thecomponent 16 also comprises anupper surface 28, which in preferred embodiments slopes downwards away from theinterior face 26, so that water runs off thesurface 28, away from the post.Intermediate component 16 also comprises two angled side faces 30, one on each side of the intermediate component. In a preferred embodiment, the angled side faces 30 are arranged at a 45 degree angle to the front face 20 andinterior face 26, such that if necessary, oneintermediate component 16 can be brought into contact with anotherintermediate component 16, in order to adjust the size of the perimeter defined by the upper portions of the post wrap device in order to snugly fit against a post having a small dimension. - It can be seen by reference to
FIG. 3A that thecorner component 16 comprises two vertical interior faces 34 oriented orthogonally to one another.Glides 36, which are elongated members having a constant cross-sectional shape, are located on each of these interior faces 34, and configured to slidably interconnect with thegrooves 24 on the exterior face 20 of theintermediate components 16. These glides 36 extend horizontally, in the illustrated embodiment, from one edge of the interior face to the other. In preferred embodiments, theglides 36 have an undercut on their upper surface, so that matching edge on therail 22 on theintermediate component 16 covers the glides, and prevents water retention on the interior of the post wrap apparatus. - Referring again to
FIG. 3A ,corner component 14 also includes upper interior faces 38, which like theinterior face 26 ofintermediate component 16, are configured to be positioned flush against the sides of thepost 12 when the post wrap apparatus is assembled. Thecorner component 14 further includesupper portions 40, which are preferably sloped at the same angle as theupper surface 28 of the intermediate component, such that the intermediate component can slide underneath theupper portions 40. In further embodiments (not shown), the corner component may comprise a spacer member located near the bottom of the corner component, which extends outward from the vertical interior faces 34 and is configured to contact the surfaces of the post, preventing the lower portion of the corner component from being pulled too far towards the post. - In the illustrated embodiment, as best seen in the bottom plan view of
FIG. 3E , the corner component may be formed from twoseparate pieces 44 which are then joined together to form the corner component. Such a process advantageously simplifies the fabrication of the post wrap apparatus components, permitting the use of, for example, an extrusion process to fabricate the components in an inexpensive manner. In the illustrated embodiment, it can be further seen that the twopieces 44 are joined together through the use of aspline 46 within acavity 48, also referred to as a kerf, which extends into each of the twopieces 44 and runs vertically through the corner of thecorner component 14. Thepieces 44 can then be joined together through, for example, filling the remainder of thecavity 48 with a curing sealant. Thespline 46 can preferably have a contoured surface, as shown, in order to enhance the retention of the sealant, preventing the spline from being pulled away from the surrounding sealant. As can be seen inFIG. 3B , a chamferedspine 52 can be used in a similar fashion to join theupper portions 40 to one another. - As can also be seen in
FIG. 3E , in the illustrated embodiment thespline 44 forms a portion of aspring member 56, which extends inward from the interior of thecorner component 14 towards the post. This can be seen in greater detail inFIG. 3F , which is a detailed view of a portion ofFIG. 3E . As will be discussed in greater detail below, thespring member 56 extends from thecorner component 14 to a location where it is fixed to the post, and the restoring force of the spring serves to hold the corner component, and particularly the interior faces 28 of the corner component, secure against the surfaces of thepost 12. -
FIG. 4A depicts a side view of thespring member 56, which in the illustrated embodiment comprises a single elongated piece. In one embodiment, thespring member 56 is a polymeric spring member. In some embodiments, thespring member 56 may be fabricated by an extrusion process, and may comprise a polymeric material such as acetal or noryl. As can be seen inFIG. 4B , a cross-sectional view of thespring member 56, the spring member comprises aglide 58 on the end of the spring member opposite thespline 44. In alternate embodiments, thespring member 56 may be a component distinct from thespline 44, particularly in embodiments in which a spline is not used to join thecorner component 14 together. The spring member may also be shaped differently. For instance, the spring member may not comprise an elongated portion extending along most of the length of the corner component, or more than one spring member may be included per corner component. -
FIGS. 5A and 5B depict abracket 60, also referred to as a post slide or a sliding latch, which may be secured to a corner of the post prior to the securing of the post wrap apparatus around the post.FIG. 5A is a perspective view of thebracket 60 andFIG. 5B is a cross-section of the bracket. Thebracket 60 compriseswings 62 which can be used to secure the bracket to the post, as well as achannel 64 running the length of the bracket, configured to receive theslide 58 of thespring member 56. As can be seen in the perspective view ofFIG. 5A , the upper portion of the bracket may be notched to facilitate reception of theslide 58. -
FIG. 6A depicts a cross-section of the assembled and secured post wrap apparatus, andFIG. 6B is a detailed cross-section of one corner of the post wrap apparatus. As can be seen, thebracket 60 has been secured to thepost 12. Theglide 58 of thespring member 56 has then been received by thechannel 64 of thebracket 60. The restoring force of the spring member secures thecorner component 14 flush against the corner of thepost 12, and thecorner components 14, in turn, pull theintermediate components 16 against the surfaces of thepost 12. Advantageously, because the components are held in place by the restoring force of the spring members, and are not fixed relative to one another, the post wrap apparatus will be self-adjusting if there is any change in the cross-sectional dimensions of the post over time. - In one embodiment, a process for applying such a post wrap apparatus to the base of a post includes first securing the
brackets 60 to thepost 12. Thecorner components 14 and theintermediate components 16 may then be fixed to one another around a location on thepost 12 located away from thebrackets 60, defining a perimeter around the post. Typically, thecomponents corner components 14 and theintermediate components 16 are then brought towards thebrackets 60 so that theglides 58 of thespring members 56 enter and are retained by thechannels 64 of thebrackets 60. - In a second embodiment a
post wrap apparatus 70 comprises a plurality of corner components as depicted inFIGS. 7A-7C . In this embodiment, no intermediate components are utilized. Rather, eachcorner component 70 comprises awing portion 72 extending from one side of the corner component, and configured to slidably interconnect with an open side 73 anothercorner component 70. - Referring now to
FIG. 7A , the open side 73 of thecorner component 70, configured to receive and retain thewing portion 72 of the adjacent corner component, comprises features designed to constrain movement of the wing portion in undesirable directions. In this embodiment, thecorner component 70 comprises aprotrusion 74 extending from the upper interior surface of the corner component. Thisprotrusion 74 is configured to restrain the upper portion of thewing portion 72, which in this embodiment is a raised member extending the length of the upper interior surface of the corner component in a direction parallel to the wall of the open side 73. Thecorner component 70 also comprises agroove 76 configured to receive and retain the lower portion of thewing portion 72, and defined by a lipped member located near the base of the corner component extending horizontally along the open side 73 of thecorner component 70. - As with the
corner component 14 discussed above, thecorner component 70 comprises two upper interior faces 82 orthogonal to one another, and configured to contact the surfaces of the post. Thecorner component 70 also comprises aspacer member 84, which in the illustrated embodiment is a substantially horizontal planar member extending from the interior walls of the corner component and located near the base of the corner component. Thespacer member 84 has a notched corner which defines two interior faces 86 configured to contact the surfaces of the post and prevent the lower portion of the corner component from sliding inwards toward the post. A gap 88 is provided between thespacer member 84 and the wall of thecorner component 70 in order to accept awing portion 72 of another corner component. - As can be seen in
FIG. 7A , thecorner components 70 in the illustrated embodiment comprise twoapertures 90 which extend through a wall of the corner component and through twobosses 92 located on the interior of the corner components. It can be seen, in the illustrated embodiment, that the apertures are located the same distance from the corner of the corner component, with one of the apertures located near the upper surface of the corner component and the other located near the base of the corner component. Thewing portions 72 also comprise a pair ofbosses 94 havingapertures 96 extending through them. Therespective bosses 96 are at the same heights as therespective bosses 92, and theapertures 90 ofbosses 92 are aligned with theapertures 94 extending throughbosses 96, such that a fastener can be inserted through theupper boss 92 of a first corner component and extend through theupper boss 96 of a second corner component. -
FIG. 8A depicts a side view of the assembledpost wrap apparatus 100, andFIG. 8B depicts a view of the assembled post wrap apparatus from underneath. It can be seen inFIGS. 8A and 8B that thecorner components 70 have been slidably interconnected with one another. Subsequently,fasteners 102 have been inserted through theapertures 90 ofbosses 92 of onecorner component 70, and into theapertures 94 ofbosses 96 located on thewing section 72 of another corner component, securing the corner components to one another. In one embodiment, thebosses 96 comprise a threaded insert, and thefastener 102 comprises a threaded screw, such as a machine screw. In another embodiment, thefastener 102 comprises a self-tapping screw. - It will be understood that the post wrap apparatus is thus adjustable to allow coverage of posts having a wide variety of dimensions, as the distance which the wing portion of one corner component is inserted into the adjacent corner component can be varied. While this
post wrap apparatus 100 is not self-adjusting to subsequent variations in post size, the post wrap apparatus retains the advantages of being installable at any point in the construction process and adjustable to fit a wide variety of post dimensions. Further, the post wrap apparatus can be easily adjusted manually to accommodate subsequent changes in post dimensions. - In a third embodiment, components of which are illustrated in
FIGS. 9A-9B and 10A-10D, a post wrap apparatus comprises a plurality ofcorner components 112, described herein with respect toFIGS. 9A-9B , and a plurality of sliding spring clamps 140 described in greater detail below with respect toFIGS. 10A-10D .FIG. 9A is a perspective view of acorner component 112, andFIG. 9B is a side view of the corner component. To some extent, the design of thecorner component 112 is similar to the design of thecorner components 70 discussed above. Thecorner component 112 also includes awing portion 114 which is configured to slidably interconnect with a wing portion of an adjacent corner component. In order to prevent thewing portion 114 of an interlocked corner component from moving towards or away from the post, thecorner component 112 includes a raisedmember 116 extending across the upper interior surface of the corner component which is configured to restrain an upper portion of awing portion 114. Thecorner component 114 also includes agroove 118 defined by a lipped member extending along the length of the open side 115 of the corner component near the base of the component, where the lip member is shaped to receive and retain the lower portion of awing portion 114. - In addition, the corner component comprises two upper interior faces 122 orthogonal to one another, and configured to contact the surfaces of the post. The
corner component 112 also comprises aspacer member 124 extending outward from the wing side of the corner component. Thespacer member 124 has aninterior face 126 configured to contact the surface of the post parallel to thewing portion 114 and to maintain the desired spacing. Thespacer member 124 has a t-shaped cross section wherein the flat surface of the spacer member faces the open side 115 of thecorner component 114, providing an area free from obstruction in which the sliding spring clamp, discussed in greater detail below, can be postioned. - In the illustrated embodiment, the
corner component 112 comprises agroove 132 located along the interior surface of the corner component on the same side as thewing portion 114 and extending upwards from the base of the corner component to a point more than halfway up the interior surface of the corner component. Thegroove 132 is configured to receive a first slide, or rail feature, of a sliding spring clamp 140 (not shown). The corner component also includes comprises astop 134 located near the base of the device and near thegroove 132, which is configured to retain the sliding spring clamp. Preferably, thestop 134 has a rounded edge (not shown) facing downward, and a flat edge facing upward, so that a corresponding stop on the sliding spring clamp can be easily passed in one direction, but provide greater retention if the sliding spring clamp is attempted to be moved in the other direction. - The illustrated
corner component 112 also includes two parallel grooves 136 a and 136 b located on the interior of the wing section and extending down a portion of the wing section, each of which is configured to receive a second slide of the sliding spring clamp. These grooves 136 a and 136 b are oriented at an angle to thegroove 132. - Referring back to
FIG. 9A , it can be seen in the illustrated embodiment that the members 135 extending from the wing portion and defining the grooves 136 a and 136 b have lower surfaces which are at an angle to the base of thecorner component 112 and are angled toward the grooves, forming lead-inangles 137. The existence of these lead-inangles 137 on the underside of the members 135 greatly facilitates the assembly of the post wrap apparatus. This is because the slide of a sliding spring clamp, such as theslide 146 of thespring clamp 140 discussed below, will be guided naturally towards the appropriate groove when the spring clamp is pushed against the members 135 during the assembly process. This enables “blind” assembly of the final post wrap apparatus, a very helpful feature, as it could be very difficult to see the grooves 136 a and 136 b during assembly of the post wrap apparatus around a member. - As can be seen in
FIG. 10A , the slidingspring clamp 140 comprises two essentially planar sections 142 a and 142 b oriented at an angle to one another, and oriented such that the angle between the two planar surfaces varies over the height of the spring clamp, the angle becoming smaller near thebottom 143 of the spring clamp. The slidingspring clamp 140 also comprises two slides, 144 and 146, located on either side of the spring clamp.Slide 144 is configured to be received vertically bygroove 132 on the interior ofcorner component 112. As with theslide 58 forming a part of thespring member 56, theslides slides Slide 146 is oriented at the same angle to slide 144 as the grooves 136 a and 136 b are oriented with respect to thegroove 132.Slide 146 is thus configured to be received by either groove 136 a or 136 b. - With respect to
FIG. 10A , it can be seen that astop 148 is located near theslide 144 and near thetop edge 141 of thespring clamp 140, and is configured to contact stop 134 of thecorner component 112 and thereby constrain the movement of the sliding spring clamp relative to the corner component, as discussed above. In the illustrated embodiment, the interaction between thestop 134 of thecorner component 114 and thestop 148 of the slidingspring clamp 140 permits the spring clamp to be retained in place when theslide 146 is either not inserted into a groove 136 a or 136 b, or is only partially inserted into a groove. As each of the spring clamps can be connected to a corner component and held in place via these stops, the spring clips may be so attached in advance, greatly facilitating assembly of the post wrap apparatus. - Preferably, the sliding
spring clamp 140 comprises a resilient deformable material, such as a polymeric material. The resilience of the sliding spring clamp permits thespring clamp 140 to be deformed such that theslides slide 146 may be inserted into either of groove 136 a or 136 b, depending on the particular dimensions of the post to be covered. In various embodiments, the corner components may comprise more or less than the two angled grooves 136 a, 136 b, in order to provide greater or less control over the interior dimensions of the post wrap apparatus 110. - Assembly of the post cover apparatus 110 may proceed as follows. The four
corner components 112 are slidably interconnected with one another, defining a perimeter around thepost 12. The sliding spring clamps 140 are then oriented such that theglides top end 141 of the spring clamp (the portion with the larger angle between the two planar sections) facing upwards. The spring clamps are then pushed upwards, pulling the two corner components together as the spring clamps are bent outward as they move upwards. The corner components are thus pulled flush against the post, and the restorative force of the spring claims ensures a snug fit against the post, while still permitting self-adjustment of the post cover apparatus due to variances in post dimensions. - It will be understood by a person having ordinary skill in the art that variations and combinations of the above-described embodiments are contemplated, and are within the scope of the invention. For example,
FIGS. 11A-11C illustrate an alternate version of acorner component 150 to be utilized in conjunction with a sliding spring clamp such as the slidingspring clamp 140 ofFIG. 10A . - First with respect to
FIG. 11A , it can be seen that thecorner component 150 comprises aspacer 156, which takes the form of a vertical planar member extending outward from thewing portion 152 of the corner component. The planar member of thespacer 156 is supported by trapezoidal members at the upper and lower sides of the planar member. The trapezoidal support members are notched on the side of the planar member away from theopen side 154 of thecorner component 150, resulting in two planar surfaces 162 a and 162 b configured to contact one side of the post. Thespacer member 156 also includes aportion 164 of the planar member of thespacer 156 which is configured to contact the adjacent side of the post. - Next, with respect to
FIG. 11B , it can be seen that the corner component comprises ashallow channel 166 cut into the wall interior surface of the corner component on the same side as thewing portion 152 and configured to receive a slide of a sliding spring clamp, such as theslide 144 of the slidingspring clamp 140 ofFIG. 10A . Thechannel 166 is covered partially by anelongated member 168 extending slightly farther up the wall along the same portion of the wall as theshallow channel 166. Themember 168 comprises astop 169 extending outward from the wing portion side of the corner component. As discussed above, thisstop 169 comprises a tapered or rounded underside, such that it is easier to push a stop on a spring clamp (such as thestop 148 of the spring clamp 140) upward past thestop 169 than it is to pull the spring clamp stop back over thestop 169 when removing the spring clamp. - In addition, it can be seen in
FIG. 11C that the lead-inangles 170 are more pronounced in this embodiment of a corner component than in thecorner component 112 ofFIG. 9A . This sharper angle with respect the base of thecorner component 150 further facilitates the assembly of a post wrap device, as the glide of a sliding spring clamp (such as theguide 146 of the spring clamp 140) will be more easily directed towards the proper groove of thegrooves 172 a and 172 b. -
FIGS. 12A-12C illustrate an alternate embodiment of a sliding spring clamp. With respect toFIG. 12A , it can be seen that like the slidingspring clamp 140 ofFIG. 10A , the slidingspring clamp 180 comprises twoglides stop 186 located near theglide 182. As can best be seen inFIG. 12B , however, the portion of the slidingspring clamp 180 between theglides spring clamp 140 ofFIG. 10A . Rather, the middle portion of the sliding spring clamp comprises two arched substantiallyrounded portions 188 a, 188 b which extend from thebase 190 of the spring clamp to thetop edge 192. - By providing multiple bends in the spring clamp between the grooves, the profile of the spring clamp can be advantageously reduced. In particular, by decreasing the distance the spring clamp will extend inward towards the post from the interior surfaces of the assembled post wrap apparatus, the interior surfaces of the corner components may be positioned closer to the post. This permits either a reduction in size of the assembled device as a whole, or the fabrication of corner components having thicker walls without increasing the profile of the assembled post wrap apparatus.
- In addition, it can be seen in
FIG. 12C that thespring clamp 180 comprisesapertures 194 in the middle portion of the spring device, extending through therounded portions 188 a, 188 b. Theseapertures 194 can be cut into thespring clamp 180 in order to modify the behavior of the spring clamp through a reduction in the restoring force applied by the spring clamp. - A further embodiment of a post wrap device is illustrated in
FIG. 13 , which shows a partially assembledpost wrap device 200, which includespost cleats 202, as well ascorner components 206 andintermediate panel components 204 configured to extend between and connect thecorner components 206. As can be seen, the embodiment ofFIG. 13 differs somewhat from the previous embodiments, in that thepanel components 204 comprise a reduced number of positive rail features, or glides, 208, as compared to the number of positive rail features 22 on theintermediate component 16 ofFIG. 2A . It will be understood that the number of rail features may vary from embodiment to embodiment. It will also be understood that the rail features may constitute the raised portion of a slightly corrugated member, as can be seen in thepanel component 204 ofFIG. 13 , rather than a feature extending from a substantially planar member, as can be seen in the intermediate panel component ofFIG. 2A . The structure of thepost cleats 202 also differs from previous embodiments, as discussed below with respect toFIG. 14 . -
FIGS. 14A-14E illustrate various views of apost cleat 202 for use with thepost wrap device 200 ofFIG. 13 . As can best be seen inFIGS. 14A and 14C , thepost cleat 202 comprises twoelongated members elongated members 210 a,b having interior faces, each of which is configured to be placed against adjacent faces of the post around which the post wrap device will be placed. It will be understood that although the descriptions herein are directed to a post wrap device for use about a member having a rectangular cross-section, post wrap devices for use with members having other cross-sections (e.g., triangular, hexagonal, etc.) may be provided. In such embodiments, adjustments to the devices described herein, such as the angles between certain members and the numbers of corner and/or panel components, will be adjusted accordingly. - The
post cleat 202 also comprises a T-shapedportion 212 attached to theelongated members 210 a,b at their juncture. In particular, the T-shapedportion 212 comprises aplanar portion 214 having an elongated edge which runs along a portion of the juncture of the elongated members. Theplanar portion 214 of the T-shaped portion is preferably oriented at the same angle to each of the elongated members (e.g., a 135° angle), and may includeapertures 216. Along the opposite elongated edge ofplanar portion 214, anelongated glide member 218 is positioned orthogonally to theplanar portion 214. As illustrated, theglide member 218 may extend in one or both directions beyond the main portion of theplanar portion 214, such that theedges 220 of the T-shapedportion 212 extend outward, facilitating the placement of theglide 218 in a corresponding groove on the corner component (discussed in greater detail below). Advantageously, the symmetry of bothedges 220 permits thepost cleat 202 to be installed without regard to the orientation of the post cleat, simplifying the installation procedure. - In addition, it can be seen that the post cleat contains a plurality of
fastener retainers 222. In the illustrated embodiment, the fastener retainers comprise a housing such as outercylindrical member 224, an upper face 226, and an innercylindrical member 228 suspended from the upper face. Depending on the placement of the fastener retainer, the housing may alternately comprise ahousing 225 having a semicircular cross-section. The innercylindrical member 228 may have a free end shaped to fit snugly against one or two surfaces of the post, as can be seen inFIG. 14E . The fastener, such as a screw, may be inserted through theaperture 230 in the upper face 226, and be guided by the innercylindrical member 228, which may be threaded or may be self-threading. To reduce installation effort, fastener threads may be pre-engaged slightly into the inner cylindrical member and presented in this manner for installation. Advantageously, the fasteners enter the post at an angle (e.g., a 45° angle) to the surface of the post, providing securement which may be more reliable than if the fastener entered perpendicular to the surface of the post near the corner of the post. As can best be seen inFIG. 14D , thefastener retainers 222, and in particular theapertures 230, are located both in line with the juncture betweenelongated members 210 a,b, as well as on either side of the T-shapedportion 212. -
FIGS. 15A-15D illustrate an embodiment of acorner component 206 suitable for use with the post cleat. Similar to thecorner component 40 ofFIG. 3A , thecorner component 206 comprises two vertical interior faces 230 oriented orthogonally to one another, as well as a slopedupper portion 232 extending above each of the interior faces 230. The sloped upper portion comprises a notch having upper interior faces 234 configured to abut the sides of the post when the apparatus is assembled. -
Corner component 206 differs fromcorner component 40 ofFIG. 3A in several respects, however. It can be seen inFIG. 15A that thecorner component 206 comprises an additional verticalinterior face 238 extending between the twointerior faces 230, and preferably oriented at the same angle to each of the faces 230 (e.g., a 135° angle).Corner component 206 also includesguide rails 242 attached to the edges of vertical interior faces 230 at either side of theinterior face 238. As can be best seen inFIG. 15D , each of the twoguide rails 242 has an overhanging lip which together defines achannel 244 extending between theguide rails 242 and theinterior face 238, which can be used to retain theglide portion 218 of thepost cleat 202. It can also be best seen in 15D that the thickness of the lip decreases near the bottom of theguide rails 242, such that the distance between the lip and theinterior face 238 is greater near the lower end of thechannel 244, facilitating placement of theglide portion 218 of thepost cleat 202 within thechannel 244. -
Corner component 206 also includesglide structures 250 a,b,c,d located on each of the interior faces. The number and shape of the glide structures 250 varies depending on the shape of the panel components which will link the various corner components together. As can be seen, theupper glide structures 250 a,b are substantially C-shaped, comprising a upwardly-taperingupper surface 252 corresponding to the underside of the glide portions of the panel components, and a substantially flat lower surface corresponding to the upper surface of the glide portions of the panel components. The upward taper of thesurfaces 252 and the corresponding taper of the glide portions of the panel component serves to retain the panel component against thecorner component 206. Avertical edge 254 corresponds in shape to the indentations formed between the glide portions of the panel component, such that the panel component fits snugly against thecorner component 206. Thelower glide structures 250 c,d comprise only the taperedupper surfaces 252 and the vertical edges 254. It can also be seen that theglide components 250 b,d located on one of the vertical walls comprise anotch 258 in the taperedupper surfaces 252. As will be discussed in greater detail below, these notches may be used to secure a panel component to a corner component. -
FIGS. 16A-16C illustrate an embodiment of anintermediate panel component 204. As previously noted, it can be seen that theintermediate panel component 204 has essentially constant thickness as compared to intermediate components discussed previously. Theintermediate panel component 204 comprises twoglide portions 260 as well as a slopedupper portion 262 configured to match the slope of the upper portion of thecorner component 206. Theglide portions 260 comprise atapered underside 264 which slopes downward and corresponds to the slope of the upwardly taperingsurfaces 252 on the corner component. - The
panel component 204 also comprises acutout section 266 near one side of thecomponent 204 having aresilient toggle 268 which extends slightly lower than the taperedunderside 264. When thepanel component 204 is mated with thecorner component 206, the toggle will deform slightly in contact with thesurface 252 ofcorner component 206, and will rest in thenotch 258, prohibiting separation of thepanel component 204 from thecorner component 206. By prohibiting the retraction of thepanel 204 from thecorner glide elements 250 b,d and inhibiting the progression of thepanel 204 further into the corner glides 205 b,d, theresilient toggle 268 facilitates optimal adjustability of the post wrap device. - In one embodiment, assembly of the
post wrap device 200 may proceed as follows: Thepost cleats 202 are secured via fasteners to each corner of the post. Thepanel components 204 are aligned with the side of thecorner component 206 having the notchedglide structures 250 b,d, and slid into place so that thetoggles 268 on thepanel component 204 engage thenotches 258. It will be appreciated that in certain embodiments, the resilient nature of the securement via thetoggles 268 andnotches 258 will enable the consumer to be provided withcorner components 206 already attached to apanel component 204. The components are then arranged about the post, and thepanel components 204 are then aligned with asecond corner component 206. While the components are located above thepost cleats 202, the components are brought together to form a snug fit with each of the surfaces of the post. The assembled components are then slid down the post so that theglide structures 218 on the post cleats engage thechannel 244 defined by theguide rails 242, finishing the installation of the completedpost wrap device 200. -
FIG. 17 illustrates a partially assembledsystem 300 employing apost cleat 302 having exterior capture features for connecting with thecorner component 306, which are themselves interconnected viapanel components 204 such as those described with respect toFIGS. 16-16C above. -
FIGS. 18A-18B illustrate an embodiment of apost cleat 302 comprising external capture features. Thepost cleat 302 comprises many features similar to that ofpost cleat 202 ofFIGS. 14A-14E , including the elongatedmembers 210 a,b, theplanar portion 214, and the plurality offastener retainers 222. However, in place of the T-shapedportion 212 of thepost cleat 204 ofFIGS. 14A-14E , which includes an interior capture feature in the form of anelongated glide member 218, thepost cleat 302 comprises a retainingportion 310 including a plurality ofresilient clip members 312 at the opposite side of theplanar portion 214 from theelongated members 210 a,b. Theseclips 312 extend initially at an angle (e.g., roughly a 135° angle) from theplanar portion 214 before curling inward, defining a retainingarea 314 between the clips in a direction parallel to the elongated axis of thepost clip 302 and to the post to which it will be secured. -
FIGS. 19A-19C depict an embodiment of acorner component 306 suitable for use with thepost cleat 302. Thecorner component 306 has many similar features to thecorner component 206 ofFIGS. 15A-15D . In particular, thecorner component 306 includes vertical interior faces 230, slopedupper portion 232, and glidestructures 250 a,b,c,d, substantially as described with respect toFIGS. 15A-15D . However, thecorner component 306 comprises two anchor features 320 a,b positioned between vertical interior faces 230.Anchor feature 320 b may be spaced apart from the base 321 of thecorner component 306 by a distance, and anchor feature 320 a may be located in line with and spaced apart from the anchor feature 320 a by a distance. The anchor features 320 a,b include afoundation portion 322 secured to each of the vertical interior faces 230, which may have, e.g., a trapezoidal or triangular cross-section depending on the shape of the juncture between the interior faces 230. Extending inward from an exposedinner face 324 of thefoundation portion 322 is an elongated connectingmember 326 which extends almost the height of theinner face 324 along an axis oriented substantially parallel to theinner face 324. - As can best be seen in
FIG. 19C , the elongated connectingmember 326 is narrow near theface 324 of the foundation portion but widens away from theface 324, providing alip 328 to accept the curved ends of theclips 312 of thepost cleat 302 and retain thecorner component 306 relative to thepost cleat 302. The elongated connectingmember 326 again narrows near the end away from theface 324, providing a narrower end which will assist in deforming theclips 312 apart from one another and permit the entry of the elongated connectingmember 326 into a retainingarea 314 defined by the clips 213 of thepost cleat 306 when thecorner member 306 is pushed toward thepost cleat 302. - Assembly of the post wrap system may proceed substantially as discussed with respect to the
post wrap system 200 ofFIG. 13 , with the components being assembled over thepost cleats 302 and then slid down so that the elongated connectingmembers 326 slide into therespective retaining areas 314 defined by theclips 312 on thepost cleats 302. Alternately, the components may be assembled at the same level as the post cleats 302 (e.g., on the ground or other flat surface at the base of the post) so that they are interconnected but not yet brought into contact with the post sides. Thecorner components 306 may then be moved toward thepost cleats 302 while the components are brought together, such that the elongated connectingmember 326 pushes theclips 312 apart to permit entry into the retainingarea 314. Once thecorner components 306 abut the post and the elongated connectingmember 326 is retained within the retainingarea 314, theclips 312 can return to their non-deformed state and retain thelip 328 of the elongated connectingmember 326. -
FIG. 20 depicts a partially assembled embodiment of a post wrap device 400. It can be seen that the post wrap device 400 does not include post cleat or other components to be fixedly coupled to the post (e.g., via a fastener such as a screw). Rather, the post wrap device 400 comprisesonly panel components 404 andcorner components 406. Like certain embodiments discussed above, this facilitates the installation of such a device, as the device can be quickly assembled without the need for additional tools. In addition, installation of such a device does not involve the permanent alteration of the post, as would occur when components are fixedly coupled to the post via a fastener such as a screw. -
FIGS. 21A-21C depict acorner component 406 of the post wrap device 400. Thecorner component 406 comprises interiorvertical faces 230, as well as anupper section 232 having interior faces 234 configured to contact the face of the post. In addition, the post wrap device comprises aspacer member 402 consisting of a substantially planar member secured to and oriented orthogonally to each of the interior faces 230. The spacer member comprises a notch at the free end, the notch including interior faces 408 configured to contact the side of the post. As no components are directly attached to the post, the interior faces 408 maintain the orientation of thecorner component 406 relative to the post in conjunction with interior faces 234. As best seen inFIGS. 21B and 21C , the corner component further comprises two elongatedinterior surfaces 410 located at each vertical edge of the corner component, the elongatedinterior surfaces 410 oriented at an inward facing (e.g., 135°) angle to the vertical interior faces 230. As can be best seen inFIG. 21C , extending from theinterior surfaces 410 are a pair ofstops 412 having a substantially triangular cross-section with the interior side oriented at an angle of less than 90° to the interior face 230 (e.g., at an smaller than 135° angle to the interior surface 410). This angle facilitates the use of thesestops 412 to retain a component against theface 230. - The
corner component 406 also comprises pairs ofglide structures 420, with eachslide structure 420 extending between acentral connector 440 positioned at the juncture of the two vertical interior faces 230 and thestop 412 extending from the interior surface. As can be seen, thecentral connector 440 retains the interior end of each of a pair ofslide structures 420. As will be discussed in greater detail below, theslide structures 410 comprise anupper flange 422 and alower flange 424, each flange extending almost the length of theslide structures 420, but stopping short of the end of theslide structures 420 which abut thestop 412, such that a gap 414 exists between the edge of the flap and the edge of theinterior surface 410, as can be most clearly seen inFIG. 21C . -
FIGS. 22A-22E depict in detail aslide structure 420. As can be seen, theslide structures 420 comprise a substantially U-shaped main body having a substantiallyflat base 426 and substantially vertical walls 428. The upper andlower flanges base 426. The glide structure includes afirst end 430 having edges which taper slightly outward near thebase 426, to match the angle of the interior surface of astop 412. The edge of the base 426 also tapers slightly inward to match the angle of theinterior surface 410, to ensure a snug fit against both surfaces. Thesecond end 432 of theslide structure 420 tapers downward at a sharper angle and includes anotch 434, in order to fit snugly against the side of thecentral connector 440. As can best be seen inFIG. 22E , theflanges sections 438 on the underside of the flanges, such that when theslide sections 420 are installed as shown inFIGS. 21A-C , the notchedsections 438 will face theinterior face 230 of thecorner component 406. -
FIG. 23 depicts acentral connector 440 for retaining the notched ends 432 ofslide structures 420, as shown inFIG. 20A . It can be seen that thecentral connector 440 comprises a pair of extrudingportions 442, one on either side, which are dimensioned to fit into thenotches 434 in theslide structures 420. The non-notched portion of theedge 432 will fit against theside 444 of thecentral connector 440. Thus, it can be seen that each pair of slide structures can be held in place via a pair ofstops 412 located opposite one another and acentral connector 440 positioned at the juncture between the interior faces 230 of thecorner connector 406. -
FIGS. 24A-24D depict anintermediate panel 404 of the device 400. It can be seen that in contrast to some intermediate panels previously discussed, theintermediate panel 404 does not comprise rails or glides extending all the way across the front of the intermediate panel, but rather comprises a substantially planarvertical portion 450 and a slopedupper surface 452, which slopes inward at an angle which matches the sloped upper surface of thecorner component 406. Attached to the planar portion are fourretention structures 460, with theretention structures 460 arranged near the edges of the planar portion in pairs located at the same height at opposite edges of theplanar portion 450. Between each of the pairs of retention structures arenotches 454 extending horizontally inward. -
FIGS. 24E-24F depict in detail theretention structures 460. As can be seen, theretention structures 460 comprise fourclips 462 which extend through slits in theplanar portion 450 of thepanel component 404 in order to fix theretention structure 460 to thepanel component 404. On the opposite side of theclips 462 are fourclips 464 configured to retain theflanges slide structures 420 against acentral panel 466. It can be seen that the thickness of theclips 464 decreases near the leading edges of the retention structure so as to facilitate reception of theflanges tooth formations 468 hinged on the trailing edge of the interior surface of theclips 464 may be closer to thecentral panel 466 than the thickness of theflanges teeth 468 must deform outward slightly to engage with the corresponding notchedsections 438 in the flanges, increasing the retention force of theclips 464. Once engaged, this asymmetrically hinged tooth configuration prohibits retraction of thepanel assembly 404 from thecorner assembly 406 and inhibits or retards progression of thepanel assembly 404 into thecorner assembly 406. - Assembly of the post wrap device 400 may thus proceed as set forth below. The
corner components 406 may advantageously be provided to the user with theslide structures 420 secured in place viastops 412 andcentral connectors 440, but in certain embodiments may be installed by the user. Similarly, thepanel components 404 may advantageously be provided with theretention structures 460 in place, but in certain embodiments theretention structures 460 may be installed by the user. The retention features 460 are then aligned with theslide structures 420 and slid together such that theflanges clips 464 between theclips 464 and thecentral surface 466. The gap 414 facilitates the sliding of theflanges clip teeth 468 where they engage with the notched sections 458 on the flanges. - As can be seen, a variety of modifications may be made to each of the above embodiments and are contemplated within the scope of the invention. In addition, as noted above, the invention is not limited to protective devices to be applied at the bases of posts, although the embodiments discussed above have primarily been described with respect to that use. Rather, as noted above, various embodiments may be used to circumscribe the extremity of an upright, perpendicular, or interconnecting frame component or member.
- The embodiments discussed above may be manufactured in a variety of ways, and from a wide variety of components. In various embodiments, certain components discussed above may comprise polymeric materials. In particular, components such as a
spring member 56 or a slidingspring clamp - It will also be understood that a variety of components described herein may be either combined or divided into subcomponents. For example, rather than securely coupling a corner component to a first panel component in many of the embodiments discussed herein, a combination embodiment comprising the corner component and a wing extension similar to a permanently attached panel component may be provided.
- While the above detailed description has shown, described, and pointed out novel features of the invention as applied to various embodiments, it will be understood that various omissions, substitutions, and changes in the form and details of the device of process illustrated may be made by those skilled in the art without departing from the spirit of the invention. As will be recognized, the present invention may be embodied within a form that does not provide all of the features and benefits set forth herein, as some features may be used or practiced separately from others.
Claims (10)
1. A method for enclosing a portion of a member, said method comprising adjustably connecting a plurality of components to one another about the surface of a member so as to define a perimeter, said perimeter coinciding with the dimensions of the member.
2. The method of claim 1 , wherein adjustably connecting the plurality of components to one another comprises connecting each of a plurality of intermediate components to two separate corner components.
3. The method of claim 2 , wherein connecting each of the plurality of intermediate components to two separate corner components comprises inserting a rail feature on said intermediate component into a groove feature on said corner components.
4. The method of claim 2 , wherein each of the corner components comprises a spring member extending towards the member, the method additionally comprising:
securing a plurality of brackets to said member; and
securing each of said spring members to a bracket, such that said corner components are secured against a corner of the member via the restoring force of the spring members.
5. The method of claim 2 , additionally comprising:
securing a plurality of cleats to said member, said cleats comprising a glide member; and
slidably inserting said glide member into a receiving space defined by two guide rails on the corner component.
6. The method of claim 2 , additionally comprising:
securing a plurality of cleats to said member, said cleats comprising a plurality of resilient hook members; and
inserting a connecting member located on said corner component into a receiving space defined by said plurality of resilient hook members, wherein said inserting comprises slidably inserting said connecting member or deforming said hook members to permit entry of the connecting member.
7. The method of claim 2 , wherein said intermediate components comprise a spring clamp comprising a first glide and a second glide, and wherein connecting each of the plurality of intermediate components to two separate corner components comprises inserting said first glide into a groove on a first corner component, and inserting said second glide into a groove on a second corner component, wherein the restoring force of the spring clamp secures a surface of said corner component against the member.
8. The method of claim 1 , wherein the corner component comprises a slide member having a flange, and wherein the intermediate component comprises a retaining structure, the method further comprising inserting said flange into a receiving space defined by the retaining structure.
9. The method of claim 1 , wherein adjustably connecting the plurality of components to one another comprises inserting a fastener into a first aperture in a first of said components such that said fastener extends at least partially into a second aperture extending through a boss on a second of said components.
10. The method of claim 9 , wherein inserting a fastener into an aperture in the first of said components comprises inserting said fastener into the second aperture extending through the boss of the second of said components until a surface of said first component is secured against a surface of said member.
Priority Applications (1)
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US12/987,324 US20110302874A1 (en) | 2006-01-25 | 2011-01-10 | Post wrap device |
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US11/339,986 US7908821B2 (en) | 2006-01-25 | 2006-01-25 | Post wrap device |
PCT/US2007/002239 WO2007087437A2 (en) | 2006-01-25 | 2007-01-24 | Post wrap device |
US12/179,401 US7866120B2 (en) | 2006-01-25 | 2008-07-24 | Post wrap device |
US12/987,324 US20110302874A1 (en) | 2006-01-25 | 2011-01-10 | Post wrap device |
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US12/179,401 Continuation US7866120B2 (en) | 2006-01-25 | 2008-07-24 | Post wrap device |
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US12/987,324 Abandoned US20110302874A1 (en) | 2006-01-25 | 2011-01-10 | Post wrap device |
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US20230349192A1 (en) * | 2022-04-29 | 2023-11-02 | Simpson Strong-Tie Company Inc. | Wrap Around Plates |
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Also Published As
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US7866120B2 (en) | 2011-01-11 |
US20090025336A1 (en) | 2009-01-29 |
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