US20080118344A1 - Helical Gear Supporting Structure, Speed Increaser for Wind Power Generator, and Vertical Shaft Supporting Structure - Google Patents
Helical Gear Supporting Structure, Speed Increaser for Wind Power Generator, and Vertical Shaft Supporting Structure Download PDFInfo
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- US20080118344A1 US20080118344A1 US11/795,752 US79575205A US2008118344A1 US 20080118344 A1 US20080118344 A1 US 20080118344A1 US 79575205 A US79575205 A US 79575205A US 2008118344 A1 US2008118344 A1 US 2008118344A1
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- roller
- double row
- roller bearing
- supporting structure
- bearing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/50—Other types of ball or roller bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D15/00—Transmission of mechanical power
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D15/00—Transmission of mechanical power
- F03D15/10—Transmission of mechanical power using gearing not limited to rotary motion, e.g. with oscillating or reciprocating members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D80/00—Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
- F03D80/70—Bearing or lubricating arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/22—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
- F16C19/34—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
- F16C19/38—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers
- F16C19/383—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone
- F16C19/385—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone with two rows, i.e. double-row tapered roller bearings
- F16C19/386—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone with two rows, i.e. double-row tapered roller bearings in O-arrangement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/50—Other types of ball or roller bearings
- F16C19/505—Other types of ball or roller bearings with the diameter of the rolling elements of one row differing from the diameter of those of another row
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/54—Systems consisting of a plurality of bearings with rolling friction
- F16C19/541—Systems consisting of juxtaposed rolling bearings including at least one angular contact bearing
- F16C19/542—Systems consisting of juxtaposed rolling bearings including at least one angular contact bearing with two rolling bearings with angular contact
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/54—Systems consisting of a plurality of bearings with rolling friction
- F16C19/56—Systems consisting of a plurality of bearings with rolling friction in which the rolling bodies of one bearing differ in diameter from those of another
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C23/00—Bearings for exclusively rotary movement adjustable for aligning or positioning
- F16C23/06—Ball or roller bearings
- F16C23/08—Ball or roller bearings self-adjusting
- F16C23/082—Ball or roller bearings self-adjusting by means of at least one substantially spherical surface
- F16C23/086—Ball or roller bearings self-adjusting by means of at least one substantially spherical surface forming a track for rolling elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/22—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
- F16C19/34—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
- F16C19/36—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers
- F16C19/364—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/22—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
- F16C19/34—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
- F16C19/38—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2240/00—Specified values or numerical ranges of parameters; Relations between them
- F16C2240/30—Angles, e.g. inclinations
- F16C2240/34—Contact angles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2240/00—Specified values or numerical ranges of parameters; Relations between them
- F16C2240/40—Linear dimensions, e.g. length, radius, thickness, gap
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2360/00—Engines or pumps
- F16C2360/31—Wind motors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2361/00—Apparatus or articles in engineering in general
- F16C2361/61—Toothed gear systems, e.g. support of pinion shafts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/34—Rollers; Needles
- F16C33/36—Rollers; Needles with bearing-surfaces other than cylindrical, e.g. tapered; with grooves in the bearing surfaces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/02—Toothed gearings for conveying rotary motion without gears having orbital motion
- F16H1/20—Toothed gearings for conveying rotary motion without gears having orbital motion involving more than two intermeshing members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H37/00—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
- F16H37/02—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings
- F16H37/04—Combinations of toothed gearings only
- F16H37/041—Combinations of toothed gearings only for conveying rotary motion with constant gear ratio
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/021—Shaft support structures, e.g. partition walls, bearing eyes, casing walls or covers with bearings
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
Definitions
- the present invention relates to a helical gear supporting structure, a speed increaser for a wind power generator comprising a helical gear, a vertical shaft supporting structure, and a swing speed reducer comprising a vertical shaft.
- a speed increaser for a wind power generator comprising a planet gear mechanism, for example.
- a speed increaser 1 for a wind power generator comprises an input shaft 2 rotating together with a blade receiving wind power, an output shaft 3 supported by a double row roller bearing 4 and connected to a generator, and a planet gear mechanism 5 increasing the rotation speed of the input shaft 2 and transferring it to the output shaft 3 as shown in FIG. 1 .
- the planet gear mechanism 5 comprises a sun gear 6 connected to the output shaft 3 , an internal gear 7 fixed to a housing, and a planet gear 8 connected to the input shaft 2 through a bearing 9 and engaging with the sun gear 5 and the internal gear 6 .
- a helical gear that is smooth in transmission, low in vibration sound and capable of transferring great force is used for the sun gear 6 , the internal gear 7 and the planet gear 8 .
- FIG. 2A is a view showing the state in which a helical gear 71 engages with a helical gear 72 .
- power F that is resultant force of a component force Fr in the radial direction and a component force Fa in the axial direction is applied to the helical gear 71 when the helical gear 71 engages with the helical gear 72 .
- the double row roller bearing 4 receives the axial load from the sun gear 6 to the right direction in the drawing.
- the double row roller bearing 4 is required to have the ability to support both radial load and axial load.
- Japanese Unexamined Patent Publication No. 6-330537 discloses a swing speed reducer for swinging a swing body provided in a hydraulic shovel and the like.
- FIG. 3 is a schematic sectional view showing the swing speed reducer disclosed in the above document.
- the swing speed reducer 101 comprises an input shaft 102 connected to a power generator such as a hydraulic motor and the like, an output shaft 103 supported by a double row roller bearing 105 and transferring the rotation of the input shaft 102 to a gear 106 , a planet gear mechanism 104 reducing the rotation speed of the input shaft 102 and transferring it to the output shaft 103 , and an internal gear 111 fixed to a housing and engaging with the gear 106 , and it is fixed to the inside of the swing body like the hydraulic shovel and the like.
- a power generator such as a hydraulic motor and the like
- an output shaft 103 supported by a double row roller bearing 105 and transferring the rotation of the input shaft 102 to a gear 106
- a planet gear mechanism 104 reducing the rotation speed of the input shaft 102 and transferring it to the output shaft 103
- an internal gear 111 fixed to a housing and engaging with the gear 106 , and it is fixed to the inside of the swing body like the hydraulic shovel and the like.
- the input shaft 102 and the output shaft 103 are vertical shafts supported perpendicularly.
- the vertical shaft is not necessarily supported in a vertical direction strictly, and includes a case where it is supported at a certain angle inclined from the vertical direction.
- the planet gear mechanism 104 comprises a sun gear 107 connected to the input shaft 102 , an internal gear 108 fixed to the housing and a planet gear 109 connected to the output shaft 103 through a bearing 110 and engaging with the sun gear 107 and the internal gear 108 .
- the swing speed reducer 101 shown in FIG. 3 operates as follows.
- the planet gear 109 engages with the sun gear 107 and rotates. Then, the planet gear 109 engages with the internal gear 108 and the planet gear 109 revolves along the internal gear 108 , whereby the rotation speed of the input shaft 102 is reduced and it is transferred to the output shaft 103 . At this time, the more the difference in the number of teeth between the sun gear 107 and the internal gear 108 is, the more the rotation speed rate is reduced.
- a load in the vertical downward direction is applied to the output shaft 103 in the swing speed reducer 101 shown in FIG. 3 by its own weight and the weight of the swing body and the like. Therefore, the double row roller bearing 105 supporting the output shaft 103 is required to have high axial load carrying capacitance.
- a double row self-aligning roller bearing or a double row conical roller bearing are used as the bearing that supports the vertical shaft such as the output shaft 103 in the swing speed reducer 101 .
- a helical gear supporting structure comprises a helical gear having a center shaft and a double row roller bearing incorporated in a fixing member and rotatably supporting the center shaft. Focusing on the double row roller bearing, it is characterized in that the load capacities in the right and left rows are differentiated from each other such that the load capacity of the row receiving a high axial load is larger.
- the helical gear supporting structure can be high in reliability and have a long lifetime.
- the double row roller bearing is a double row self-aligning roller bearing comprising an inner ring having a track surfaces in the right and left rows, an outer ring having a spherically recessed track surface, and spherical rollers arranged in double rows between the inner ring and the outer ring.
- the double row roller bearing has self-alignment properties against center displacement due to deflection of the shaft and the like.
- the double row self-aligning roller bearing has different roller lengths in the right and left rows and the roller length of the roller in the row receiving a high axial load is longer.
- the load capacity of the row having the longer spherical roller can be higher.
- the double row self-aligning roller bearing has different roller diameters in the right and left rows and the roller diameter of the roller in the row receiving a high axial load is larger.
- the load capacity of the row having the spherical roller whose diameter is larger can be higher.
- the double row self-aligning roller bearing has the same contact angle in the right and left rows.
- a symmetric standard ring can be used for the outer ring, its manufacturing cost can be low.
- precision of the outer ring is measured, since the right and left rows can be measured under the same measuring condition, the measurement can be effectively made.
- the double row roller bearing is a double row conical roller bearing comprising an inner ring having track surfaces in the right and left rows, an outer ring, and conical rollers arranged in double rows between the inner ring and the outer ring.
- the double row conical roller bearing is a back-to-back bearing in which the small diameter side ends of the conical rollers in the right and left rows are opposed.
- the distance between intersections of the center line of the rotation of the bearing with contact lines of the conical rollers in the right and left rows and the inner and outer rings (referred to as the distance between points of action hereinafter) is long, radial load carrying capacitance and moment load carrying capacitance can be improved.
- the double row conical roller bearing is a face-to-face bearing in which the large diameter side ends of the conical rollers in the right and left rows are opposed.
- the double row conical roller bearing has different roller lengths in the right and left rows and the roller length of the roller in the row receiving a high axial load is longer.
- the double row conical roller bearing has different roller diameters in the right and left rows and the roller diameter of the roller in the row receiving a high axial load is larger.
- a speed increaser for a wind power generator comprises an input shaft fixed to one end of a blade receiving wind power and rotating together with the blade, an output shaft connected to the generator, and a speed increasing mechanism arranged between the input shaft and the output shaft and increasing the rotation speed of the input shaft and transferring it to the output shaft.
- the speed increasing mechanism comprises a helical gear as one component of power transferring means and a double row roller bearing rotatably supporting the shaft of the helical gear. Focusing on the double row roller bearing, it is characterized in that the load capacities in the right and left rows are differentiated from each other such that the load capacity of the row receiving a high axial load is larger.
- the helical gear supporting structure when the bearings having different load capacities in the right and left rows is used in the helical gear supporting structure in which different loads are applied to the right and left rows of the bearing, since the appropriate support according to the load status of each row can be implemented, the helical gear supporting structure is high in reliability and has a long lifetime.
- a vertical shaft supporting structure comprises a vertical shaft, and a double row roller bearing incorporated in a fixing member and rotatably supporting the vertical shaft. Focusing on the double row roller bearing, it is characterized in that the load capacities in the right and left rows are differentiated from each other such that the load capacity of the row receiving a high axial load is larger.
- the vertical shaft supporting structure is high in reliability and has a long lifetime.
- the double row roller bearing is a double row self-aligning roller bearing comprising an inner ring having track surfaces in the right and left rows, an outer ring having a spherically recessed track surface, and spherical rollers arranged in double rows between the inner ring and the outer ring.
- the double row roller bearing has self-alignment properties against center displacement due to deflection of the shaft and the like.
- the double row self-aligning roller bearing has different roller lengths in the right and left rows and the roller length of the roller in the row receiving a high axial load is longer.
- the load capacity of the row having the longer spherical roller can be higher.
- the double row self-aligning roller bearing has different roller diameters in the right and left rows and the roller diameter of the roller in the row receiving a high axial load is larger.
- the load capacity of the row having the larger diameter can be higher.
- the double row self-aligning roller bearing has the same contact angle in the right and left rows.
- the manufacturing cost can be low.
- the right and left rows can be measured under the same measurement condition in measuring the track diameter of the outer ring track surface, surface roughness, roundness (referred to as dimension hereinafter), the measurement can be effectively made.
- the double row roller bearing is a double row conical roller bearing comprising an inner ring having track surfaces in the right and left rows, an outer ring, and conical rollers arranged in double rows between the inner ring and the outer ring.
- the double row conical roller bearing is a back-to-back bearing in which the small diameter side ends of the conical rollers in the right and left rows are opposed.
- the distance between intersections of the center line of the rotation of the bearing with contact lines of the conical rollers in the right and left rows and the inner and outer rings (referred to as the distance between points of action hereinafter) is long, radial load carrying capacitance and moment load carrying capacitance can be improved.
- the double row conical roller bearing is a face-to-face bearing in which the large diameter side ends of the conical rollers in the right and left rows are opposed.
- the double row conical roller bearing has different roller lengths in the right and left rows and the roller length of the roller in the row receiving a high axial load is longer.
- the double row conical roller bearing has different roller diameters in the right and left rows and the roller diameter of the roller in the row receiving a high axial load is larger.
- the vertical shaft supporting structure in which different loads are applied to the right and left rows of the bearing, since the appropriate support according to the load status of each row can be implemented, the vertical shaft supporting structure is high in reliability and has a long lifetime.
- FIG. 1 is a schematic view showing a conventional speed increaser for a wind power generator
- FIG. 2A is a view showing the state in which a pair of helical gears engages
- FIG. 2B is a view showing the direction of a load applied at the time of rotation
- FIG. 3 is a schematic sectional view showing a conventional swing speed reducer
- FIG. 4 is a view showing a bearing used in a helical gear supporting structure and a vertical shaft supporting structure according to the present invention in which a double row self-aligning roller bearing having different roller lengths in right and left rows is provided;
- FIG. 5 is a view showing a bearing used in the helical gear supporting structure and the vertical shaft supporting structure according to the present invention in which a double row self-aligning roller bearing having different roller lengths in right and left rows and having the same contact angle of the right and left rows of the bearing is provided;
- FIG. 6 is a view showing a face-to-face bearing used in the helical gear supporting structure and the vertical shaft supporting structure according to the present invention in which a double row conical roller bearing having different roller lengths in right and left rows is provided;
- FIG. 7 is a view showing a back-to-back bearing used in the helical gear supporting structure and the vertical shaft supporting structure according to the present invention in which a double row conical roller bearing having different roller lengths in right and left rows is provided;
- FIG. 8 is a schematic view showing a speed increaser for a wind power generator according to another embodiment of the present invention.
- FIG. 4 a description will be made of a double row roller bearing used in a helical gear supporting structure and a vertical shaft supporting structure according to the present invention such as a speed increaser 1 for a wind power generator shown in FIG. 1 and a swing speed reducer 101 shown in FIG. 3 .
- the double row roller bearing shown in FIG. 4 is a double row self-aligning roller bearing 11 comprising an inner ring 12 , an outer ring 13 , spherical rollers 14 and 15 arranged in double rows between the inner ring 12 and the outer ring 13 , and a retainer 16 for retaining the spherical rollers 14 and 15 .
- the inner ring 12 has a track surface along the outer diameter surfaces of the spherical rollers 14 and 15 , and a middle flange 17
- the outer ring 13 has a track surface common to the spherical rollers 14 and 15 along them.
- the length L 2 of the spherical roller 15 is set to be longer than the L 1 of the spherical roller 14 .
- the contact angle ⁇ 2 of the bearing 11 b in the right row is set to be larger than the contact angle ⁇ 1 of the bearing 11 a in the left row.
- the load capacity of the bearing 11 b of the longer spherical roller 15 can be higher than that of the bearing 11 a of the spherical roller 14 . Furthermore, since the contact angles of the right and left rows are differentiated, the axial load carrying capacitance of the bearing 11 b in the right row having the larger contact angle can be higher than that of the bearing 11 a in the left row.
- a double row roller bearing shown in FIG. 5 is a double row self-aligning roller bearing 21 comprising an inner ring 22 having a middle flange 27 , an outer ring 23 having a spherically recessed track surface, spherical rollers 24 and 25 arranged in double rows between the inner ring 22 and the outer ring 23 and having different roller lengths L 1 and L 2 in the right and left rows, respectively and a retainer 26 for retaining the spherical rollers 24 and 25 .
- the contact angles ⁇ 1 and ⁇ 2 of the bearings 21 a and 21 b in the right and left rows are the same.
- a symmetric standard ring can be used for the outer ring 23 , its manufacturing cost can be low.
- the right and left rows can be measured under the same measuring condition, the measurement can be effectively made.
- a symmetric roller is used as the spherical roller in the double row self-aligned roller bearings shown in FIGS. 4 and 5
- an asymmetric roller in which the maximum diameter position of the roller does not exist in the center of the roller in its length direction may be used instead.
- the asymmetric roller when the double row self-aligning roller bearing receives a load, an induced thrust load is generated and the spherical roller is pressed against the middle flange, so that the position of the roller can be stable and its skew can be prevented.
- the inner ring has the middle flange in the above embodiment, the present invention is not limited to this.
- the inner ring may not have the middle flange or it has a guide ring guided by the inner ring or the outer ring.
- the double row roller bearing shown in FIG. 6 is a double row conical roller bearing 31 comprising an inner ring 32 in which the large diameter side ends of two inner ring members abut on each other, an outer ring 33 in which two outer ring members abut on each other with a filler piece 37 sandwiched between them, conical rollers 34 and 35 arranged between the inner ring 32 and the outer ring 33 and having different roller lengths in the right and left rows, and a retainer 36 for retaining the conical rollers 34 and 35 .
- the double row conical roller bearing 31 is a face-to-face bearing in which the large diameter side ends of the conical rollers in the right and left rows are opposed to each other.
- the inner ring 32 may be integrally formed.
- the double row roller bearing shown in FIG. 7 is a double row conical roller bearing 41 comprising an inner ring 42 in which the small diameter side ends of two inner ring members abut on each other, an outer ring 43 , conical rollers 44 and 45 arranged between the inner ring 42 and the outer ring 43 and having different roller lengths in the right and left rows, and a retainer 46 for retaining the conical rollers 44 and 45 .
- the double row conical roller bearing 41 is a back-to-back bearing in which the small diameter side ends of the conical rollers in the right and left rows are opposed to each other.
- the double row conical roller bearing 41 is arranged back-to-back, the distance between the points of action of the bearing is long, so that radial load carrying capacitance and moment load carrying capacitance are improved.
- a bearing 41 a that can support both radial load and axial load is arranged to the side close to the planet gear mechanism 5 .
- the helical gear supporting structure is highly reliable and have a long life.
- the bearing 41 a having the high axial load carrying capacitance is arranged on the upper side.
- the vertical shaft supporting structure can be highly reliable and have long life.
- the roller diameters in the right and left rows may be differentiated, or one roller may be a solid roller while the other roller is a hollow roller having a through hole penetrating both end faces. Furthermore, the load capacities in the right and left rows of the bearing can be effectively differentiated by combining the above.
- the load capacity of the bearing having the larger roller diameter can be large.
- the load capacity of the bearing where the solid roller is arranged can be large.
- the inner ring and the outer ring can be standard rings, so that the manufacturing cost can be low.
- a speed increaser 50 for a wind power generator comprises a first speed increasing system comprising an input shaft 51 that rotates together with a blade receiving wind power, a middle shaft 52 , and a planet gear mechanism 55 that increases the rotation speed of the input shaft 51 and transfers it to the middle shaft 52 , and a second speed increasing system comprising middle shafts 52 and 53 , an output shaft 54 connected to the generator, and a parallel shaft gear mechanism that connects the middle shafts 52 and 53 and the output shaft 54 by helical gears 56 to 59 .
- the planet gear mechanism 55 comprises a sun gear 60 connected to the middle shaft 52 , and an internal gear 61 fixed to a housing, and a planet gear 62 connected to the input shaft 51 through a bearing 63 and engaging with the sun gear 60 and the internal gear 61 .
- the helical gear is used for the sun gear 60 , the internal gear 61 and the planet gear 62 .
- the middle shafts 52 and 53 and the output shaft 54 are supported by double row roller bearings 64 to 69 fixed to the housing.
- the first speed increasing system engages with the internal gear 61 and rotates.
- the sun gear 60 engages with the rotating planet gear 62 and transfers the rotation of the input shaft 51 to the middle shaft 52 .
- the second speed increaser system transfers the rotation of the middle shaft 52 to the output shaft 54 by the helical gears 56 to 59 through the middle shaft 53 .
- the speed increaser 50 can be smooth in transmission and low in vibration sound and transfer great force.
- the input shaft 51 , the middle shafts 52 and 53 and the output shaft 54 receive axial load when they engage with the helical gear.
- the double row roller bearings shown in FIGS. 4 to 7 are used as the double row roller bearing for supporting each shaft, since appropriate support according to the load status of each row can be provided, the speed increaser for the wind power generator can be high in reliability and have a long life.
- the row having high load capacity of the bearing is to be arranged in the row close to the helical gear 59 in the double row roller bearing 68 and in the row far from the helical gear 59 in the double row roller bearing 69 .
- the row having high load capacity of the bearing is to be arranged in the row far from the helical gear 59 in the double row roller bearing 68 and in the row close to the helical gear 59 in the double row roller bearing 69 .
- FIGS. 4 to 7 can be also applied to the double row roller bearing supporting the output shaft 102 of the swift speed reducer shown in FIG. 3 , the present invention is not limited to this.
- they can be applied to the vertical shaft supporting structure to which the axial load is applied by gravitation.
- the present invention can be advantageously applied to the supporting structure of a helical gear and a vertical shaft supporting structure.
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Abstract
Description
- The present invention relates to a helical gear supporting structure, a speed increaser for a wind power generator comprising a helical gear, a vertical shaft supporting structure, and a swing speed reducer comprising a vertical shaft.
- Regarding a speed increaser for a wind power generator, Japanese Unexamined Patent Publication No. 2000-337246 discloses a speed increaser for a wind power generator comprising a planet gear mechanism, for example. According to this document, a speed increaser 1 for a wind power generator comprises an
input shaft 2 rotating together with a blade receiving wind power, anoutput shaft 3 supported by a double row roller bearing 4 and connected to a generator, and aplanet gear mechanism 5 increasing the rotation speed of theinput shaft 2 and transferring it to theoutput shaft 3 as shown inFIG. 1 . - The
planet gear mechanism 5 comprises asun gear 6 connected to theoutput shaft 3, aninternal gear 7 fixed to a housing, and aplanet gear 8 connected to theinput shaft 2 through abearing 9 and engaging with thesun gear 5 and theinternal gear 6. A helical gear that is smooth in transmission, low in vibration sound and capable of transferring great force is used for thesun gear 6, theinternal gear 7 and theplanet gear 8. - When the planet gear goes around the
sun gear 6 with the rotation of theinput shaft 2, it engages with theinternal gear 7 and rotates. Thesun gear 6 engages with the rotatingplanet gear 8 and transfers the rotation of theinput shaft 2 to theoutput shaft 3. At this time, the more the difference in the number of teeth between thesun gear 6 and theinternal gear 7 is, the more the rotation speed of theinput shaft 2 is increased and it is transferred to theoutput shaft 3. -
FIG. 2A is a view showing the state in which ahelical gear 71 engages with ahelical gear 72. When thehelical gear 71 rotates clockwise viewed from the right side in the drawing, as shown inFIG. 2B , power F that is resultant force of a component force Fr in the radial direction and a component force Fa in the axial direction is applied to thehelical gear 71 when thehelical gear 71 engages with thehelical gear 72. - When this is applied to the speed increaser 1 for the wind power generator shown in
FIG. 1 , in a case where theoutput shaft 3 rotates clockwise viewed from the double row roller bearing 4, the double row roller bearing 4 receives the axial load from thesun gear 6 to the right direction in the drawing. Thus, the double row roller bearing 4 is required to have the ability to support both radial load and axial load. - At this time, while both radial load and axial load are applied to one row of the double row roller bearing 4, only the radial load is applied to the other row. Therefore, the rolling fatigue lifetime of the highly loaded row becomes short. Meanwhile, sliding is generated between the roller and the track surfaces of the inner and outer rings in the lightly loaded row, which causes surface damage and abrasion. Although it is considered that the bearing size is increased in order to correspond to a large load, there is too much room for the lightly loaded side, which is not economical.
- Japanese Unexamined Patent Publication No. 6-330537 discloses a swing speed reducer for swinging a swing body provided in a hydraulic shovel and the like.
FIG. 3 is a schematic sectional view showing the swing speed reducer disclosed in the above document. - Referring to
FIG. 3 , theswing speed reducer 101 comprises aninput shaft 102 connected to a power generator such as a hydraulic motor and the like, anoutput shaft 103 supported by a double row roller bearing 105 and transferring the rotation of theinput shaft 102 to agear 106, aplanet gear mechanism 104 reducing the rotation speed of theinput shaft 102 and transferring it to theoutput shaft 103, and aninternal gear 111 fixed to a housing and engaging with thegear 106, and it is fixed to the inside of the swing body like the hydraulic shovel and the like. - The
input shaft 102 and theoutput shaft 103 are vertical shafts supported perpendicularly. Here, the vertical shaft is not necessarily supported in a vertical direction strictly, and includes a case where it is supported at a certain angle inclined from the vertical direction. - The
planet gear mechanism 104 comprises asun gear 107 connected to theinput shaft 102, aninternal gear 108 fixed to the housing and aplanet gear 109 connected to theoutput shaft 103 through abearing 110 and engaging with thesun gear 107 and theinternal gear 108. - The
swing speed reducer 101 shown inFIG. 3 operates as follows. - When the
sun gear 107 rotates with the rotation of theinput shaft 102, theplanet gear 109 engages with thesun gear 107 and rotates. Then, theplanet gear 109 engages with theinternal gear 108 and theplanet gear 109 revolves along theinternal gear 108, whereby the rotation speed of theinput shaft 102 is reduced and it is transferred to theoutput shaft 103. At this time, the more the difference in the number of teeth between thesun gear 107 and theinternal gear 108 is, the more the rotation speed rate is reduced. - With the rotation of the
output shaft 103, thegear 106 engages with theinternal gear 111 and thegear 106 revolves along theinternal gear 111, whereby the swing body swings. - A load in the vertical downward direction is applied to the
output shaft 103 in theswing speed reducer 101 shown inFIG. 3 by its own weight and the weight of the swing body and the like. Therefore, the double row roller bearing 105 supporting theoutput shaft 103 is required to have high axial load carrying capacitance. - Thus, a double row self-aligning roller bearing or a double row conical roller bearing are used as the bearing that supports the vertical shaft such as the
output shaft 103 in theswing speed reducer 101. - However, since the axial load is not uniformly applied to the right and left rows of the double row roller bearing, the rolling fatigue lifetime in the row on the highly loaded side becomes short. Meanwhile, sliding is generated between the roller and the track surfaces of the inner and outer rings in the row on the lightly loaded side, causing surface damage or abrasion. Although it is considered to increase the bearing size in order to correspond to the large load, there is too much room on the lightly loaded side, which is not economical.
- It is an object of the present invention to provide a helical gear supporting structure comprising a double row roller bearing that can appropriately support a gear in accordance with the load status of each row in an environment in which different loads are applied to right and left rows, elongate a substantial lifetime, and be economical without wasting its material, and a speed reducer for a wind power generator comprising such helical gear supporting structure.
- It is another object of the present invention to provide a vertical shaft supporting structure comprising a double row roller bearing that can appropriately support a gear in accordance with the load status of each row in an environment in which different loads are applied to right and left rows, elongate a substantial lifetime, and be economical without wasting its material.
- A helical gear supporting structure according to the present invention comprises a helical gear having a center shaft and a double row roller bearing incorporated in a fixing member and rotatably supporting the center shaft. Focusing on the double row roller bearing, it is characterized in that the load capacities in the right and left rows are differentiated from each other such that the load capacity of the row receiving a high axial load is larger.
- In this constitution, since appropriate support can be implemented according to the characteristics of the load applied to the center shaft, the helical gear supporting structure can be high in reliability and have a long lifetime.
- It is preferable that the double row roller bearing is a double row self-aligning roller bearing comprising an inner ring having a track surfaces in the right and left rows, an outer ring having a spherically recessed track surface, and spherical rollers arranged in double rows between the inner ring and the outer ring. Thus, the double row roller bearing has self-alignment properties against center displacement due to deflection of the shaft and the like.
- Preferably, the double row self-aligning roller bearing has different roller lengths in the right and left rows and the roller length of the roller in the row receiving a high axial load is longer. Thus, the load capacity of the row having the longer spherical roller can be higher.
- Preferably, the double row self-aligning roller bearing has different roller diameters in the right and left rows and the roller diameter of the roller in the row receiving a high axial load is larger. Thus, the load capacity of the row having the spherical roller whose diameter is larger can be higher.
- Furthermore, it is preferable that the double row self-aligning roller bearing has the same contact angle in the right and left rows. Thus, since a symmetric standard ring can be used for the outer ring, its manufacturing cost can be low. Furthermore, when precision of the outer ring is measured, since the right and left rows can be measured under the same measuring condition, the measurement can be effectively made.
- It is preferable that the double row roller bearing is a double row conical roller bearing comprising an inner ring having track surfaces in the right and left rows, an outer ring, and conical rollers arranged in double rows between the inner ring and the outer ring.
- Preferably, the double row conical roller bearing is a back-to-back bearing in which the small diameter side ends of the conical rollers in the right and left rows are opposed. In this constitution, the distance between intersections of the center line of the rotation of the bearing with contact lines of the conical rollers in the right and left rows and the inner and outer rings (referred to as the distance between points of action hereinafter) is long, radial load carrying capacitance and moment load carrying capacitance can be improved.
- It is preferable that the double row conical roller bearing is a face-to-face bearing in which the large diameter side ends of the conical rollers in the right and left rows are opposed.
- Preferably, the double row conical roller bearing has different roller lengths in the right and left rows and the roller length of the roller in the row receiving a high axial load is longer.
- Preferably, the double row conical roller bearing has different roller diameters in the right and left rows and the roller diameter of the roller in the row receiving a high axial load is larger.
- Preferably, a speed increaser for a wind power generator according to the present invention comprises an input shaft fixed to one end of a blade receiving wind power and rotating together with the blade, an output shaft connected to the generator, and a speed increasing mechanism arranged between the input shaft and the output shaft and increasing the rotation speed of the input shaft and transferring it to the output shaft. The speed increasing mechanism comprises a helical gear as one component of power transferring means and a double row roller bearing rotatably supporting the shaft of the helical gear. Focusing on the double row roller bearing, it is characterized in that the load capacities in the right and left rows are differentiated from each other such that the load capacity of the row receiving a high axial load is larger.
- According to the present invention, when the bearings having different load capacities in the right and left rows is used in the helical gear supporting structure in which different loads are applied to the right and left rows of the bearing, since the appropriate support according to the load status of each row can be implemented, the helical gear supporting structure is high in reliability and has a long lifetime.
- A vertical shaft supporting structure according to the present invention comprises a vertical shaft, and a double row roller bearing incorporated in a fixing member and rotatably supporting the vertical shaft. Focusing on the double row roller bearing, it is characterized in that the load capacities in the right and left rows are differentiated from each other such that the load capacity of the row receiving a high axial load is larger.
- According to the above constitution, since appropriate support according to the characteristics of the load applied to the vertical shaft can be implemented, the vertical shaft supporting structure is high in reliability and has a long lifetime.
- It is preferable that the double row roller bearing is a double row self-aligning roller bearing comprising an inner ring having track surfaces in the right and left rows, an outer ring having a spherically recessed track surface, and spherical rollers arranged in double rows between the inner ring and the outer ring. Thus, the double row roller bearing has self-alignment properties against center displacement due to deflection of the shaft and the like.
- Preferably, the double row self-aligning roller bearing has different roller lengths in the right and left rows and the roller length of the roller in the row receiving a high axial load is longer. Thus, the load capacity of the row having the longer spherical roller can be higher.
- Preferably, the double row self-aligning roller bearing has different roller diameters in the right and left rows and the roller diameter of the roller in the row receiving a high axial load is larger. Thus, the load capacity of the row having the larger diameter can be higher.
- Furthermore, it is preferable that the double row self-aligning roller bearing has the same contact angle in the right and left rows. Thus, since the symmetric standard ring can be used for the outer ring, the manufacturing cost can be low. Furthermore, since the right and left rows can be measured under the same measurement condition in measuring the track diameter of the outer ring track surface, surface roughness, roundness (referred to as dimension hereinafter), the measurement can be effectively made.
- It is preferable that the double row roller bearing is a double row conical roller bearing comprising an inner ring having track surfaces in the right and left rows, an outer ring, and conical rollers arranged in double rows between the inner ring and the outer ring.
- Preferably, the double row conical roller bearing is a back-to-back bearing in which the small diameter side ends of the conical rollers in the right and left rows are opposed. In this constitution, the distance between intersections of the center line of the rotation of the bearing with contact lines of the conical rollers in the right and left rows and the inner and outer rings (referred to as the distance between points of action hereinafter) is long, radial load carrying capacitance and moment load carrying capacitance can be improved.
- It is preferable that the double row conical roller bearing is a face-to-face bearing in which the large diameter side ends of the conical rollers in the right and left rows are opposed.
- Preferably, the double row conical roller bearing has different roller lengths in the right and left rows and the roller length of the roller in the row receiving a high axial load is longer.
- Preferably, the double row conical roller bearing has different roller diameters in the right and left rows and the roller diameter of the roller in the row receiving a high axial load is larger.
- According to the present invention, when the bearings having different load capacities in the right and left rows is used in the vertical shaft supporting structure in which different loads are applied to the right and left rows of the bearing, since the appropriate support according to the load status of each row can be implemented, the vertical shaft supporting structure is high in reliability and has a long lifetime.
-
FIG. 1 is a schematic view showing a conventional speed increaser for a wind power generator; -
FIG. 2A is a view showing the state in which a pair of helical gears engages; -
FIG. 2B is a view showing the direction of a load applied at the time of rotation; -
FIG. 3 is a schematic sectional view showing a conventional swing speed reducer; -
FIG. 4 is a view showing a bearing used in a helical gear supporting structure and a vertical shaft supporting structure according to the present invention in which a double row self-aligning roller bearing having different roller lengths in right and left rows is provided; -
FIG. 5 is a view showing a bearing used in the helical gear supporting structure and the vertical shaft supporting structure according to the present invention in which a double row self-aligning roller bearing having different roller lengths in right and left rows and having the same contact angle of the right and left rows of the bearing is provided; -
FIG. 6 is a view showing a face-to-face bearing used in the helical gear supporting structure and the vertical shaft supporting structure according to the present invention in which a double row conical roller bearing having different roller lengths in right and left rows is provided; -
FIG. 7 is a view showing a back-to-back bearing used in the helical gear supporting structure and the vertical shaft supporting structure according to the present invention in which a double row conical roller bearing having different roller lengths in right and left rows is provided; and -
FIG. 8 is a schematic view showing a speed increaser for a wind power generator according to another embodiment of the present invention. - With reference to
FIG. 4 , a description will be made of a double row roller bearing used in a helical gear supporting structure and a vertical shaft supporting structure according to the present invention such as aspeed increaser 1 for a wind power generator shown inFIG. 1 and aswing speed reducer 101 shown inFIG. 3 . - The double row roller bearing shown in
FIG. 4 is a double row self-aligningroller bearing 11 comprising aninner ring 12, anouter ring 13,spherical rollers inner ring 12 and theouter ring 13, and aretainer 16 for retaining thespherical rollers - The
inner ring 12 has a track surface along the outer diameter surfaces of thespherical rollers middle flange 17, and theouter ring 13 has a track surface common to thespherical rollers spherical rollers spherical roller 15 is set to be longer than the L1 of thespherical roller 14. - Furthermore, regarding the contact angles θ1 and θ2 formed between a plane vertical to the bearing center axis and lines of action of resultant force transferred from the
inner ring 12 and theouter ring 13 to thespherical rollers bearing 11 b in the right row is set to be larger than the contact angle θ1 of the bearing 11 a in the left row. - According to the double row self-
alignment roller bearing 11 having the above constitution, since the roller length in the right row is differentiated from that in the left row, the load capacity of thebearing 11 b of the longerspherical roller 15 can be higher than that of the bearing 11 a of thespherical roller 14. Furthermore, since the contact angles of the right and left rows are differentiated, the axial load carrying capacitance of thebearing 11 b in the right row having the larger contact angle can be higher than that of the bearing 11 a in the left row. - Next, a description will be made of another embodiment of the double row roller bearing used in the helical gear supporting structure and the vertical shaft supporting structure according to the present invention with reference to
FIG. 5 . - A double row roller bearing shown in
FIG. 5 is a double row self-aligningroller bearing 21 comprising aninner ring 22 having amiddle flange 27, anouter ring 23 having a spherically recessed track surface,spherical rollers inner ring 22 and theouter ring 23 and having different roller lengths L1 and L2 in the right and left rows, respectively and aretainer 26 for retaining thespherical rollers - In addition, the contact angles θ1 and θ2 of the
bearings outer ring 23, its manufacturing cost can be low. Furthermore, when precision of theouter ring 23 is measured, since the right and left rows can be measured under the same measuring condition, the measurement can be effectively made. - In addition, although a symmetric roller is used as the spherical roller in the double row self-aligned roller bearings shown in
FIGS. 4 and 5 , an asymmetric roller in which the maximum diameter position of the roller does not exist in the center of the roller in its length direction may be used instead. In the case where the asymmetric roller is used, when the double row self-aligning roller bearing receives a load, an induced thrust load is generated and the spherical roller is pressed against the middle flange, so that the position of the roller can be stable and its skew can be prevented. - Furthermore, although the inner ring has the middle flange in the above embodiment, the present invention is not limited to this. For example, the inner ring may not have the middle flange or it has a guide ring guided by the inner ring or the outer ring.
- Next, another embodiment of the double row roller bearing used in the helical gear supporting structure and the vertical shaft supporting structure according to the present invention will be described with reference to
FIG. 6 . - The double row roller bearing shown in
FIG. 6 is a double rowconical roller bearing 31 comprising aninner ring 32 in which the large diameter side ends of two inner ring members abut on each other, an outer ring 33 in which two outer ring members abut on each other with afiller piece 37 sandwiched between them,conical rollers inner ring 32 and the outer ring 33 and having different roller lengths in the right and left rows, and aretainer 36 for retaining theconical rollers - In addition, the double row
conical roller bearing 31 is a face-to-face bearing in which the large diameter side ends of the conical rollers in the right and left rows are opposed to each other. - According to the double row
conical roller bearing 31 having the above constitution, since a length L2 Of theconical roller 35 is made longer than a length L1 of theconical roller 34, axial load carrying capacitance is higher in the row of the longerconical roller 35. - In addition, according to the double row
conical roller bearing 31 shown inFIG. 6 , theinner ring 32 may be integrally formed. - When the double row roller bearings shown in
FIGS. 4 to 6 are applied to the bearing 4 of thespeed reducer 1 for the wind power generator shown inFIG. 1 , the row in which the load capacity of the bearing is made higher is arranged on the side far from theplanet gear mechanism 5. In addition, when they are applied to the doublerow roller bearing 105 of theswing speed reducer 101 shown inFIG. 3 , the row having the high axial load carrying capacitance of the bearing is arranged on the lower side. Thus, since appropriate support according to the load status can be provided, the helical gear supporting structure and the vertical shaft supporting structure are high in reliability and have a long life. - Next, another embodiment of the double row roller bearing used in the helical gear supporting structure and the vertical shaft supporting structure according to the present invention will be described with reference to
FIG. 7 . - The double row roller bearing shown in
FIG. 7 is a double rowconical roller bearing 41 comprising aninner ring 42 in which the small diameter side ends of two inner ring members abut on each other, anouter ring 43,conical rollers inner ring 42 and theouter ring 43 and having different roller lengths in the right and left rows, and aretainer 46 for retaining theconical rollers - In addition, the double row
conical roller bearing 41 is a back-to-back bearing in which the small diameter side ends of the conical rollers in the right and left rows are opposed to each other. - According to the double row
conical roller bearing 41 having the above constitution, since a length L1 of theconical roller 44 is made longer than a length L2 of theconical roller 45, axial load carrying capacitance is higher in the row of the longerconical roller 44. - In addition, since the double row
conical roller bearing 41 is arranged back-to-back, the distance between the points of action of the bearing is long, so that radial load carrying capacitance and moment load carrying capacitance are improved. - When the double row
conical roller bearing 41 is applied to the bearing 4 of thespeed reducer 1 of a wind power generator shown inFIG. 1 , a bearing 41 a that can support both radial load and axial load is arranged to the side close to theplanet gear mechanism 5. Thus, since appropriate support according to the load status can be provided, the helical gear supporting structure is highly reliable and have a long life. - In addition, when the double row
conical roller bearing 41 is applied to the doublerow roller bearing 105 of theswing speed reducer 101 shown inFIG. 3 , the bearing 41 a having the high axial load carrying capacitance is arranged on the upper side. Thus, since the appropriate support according to the load status can be provided, the vertical shaft supporting structure can be highly reliable and have long life. - Although the load capacities in the right and left rows of the bearing are differentiated by differentiating the roller lengths in the right and left rows in the above embodiments shown in
FIGS. 4 to 7 , the roller diameters in the right and left rows may be differentiated, or one roller may be a solid roller while the other roller is a hollow roller having a through hole penetrating both end faces. Furthermore, the load capacities in the right and left rows of the bearing can be effectively differentiated by combining the above. - When the roller diameters in the right and left rows of bearing are differentiated from each other, the load capacity of the bearing having the larger roller diameter can be large. In addition, when one roller in the right and left rows of the bearing is solid and the other is hollow, the load capacity of the bearing where the solid roller is arranged can be large. In this case, since the rollers having the same length and diameter can be used in the right and left rows in the bearing, the inner ring and the outer ring can be standard rings, so that the manufacturing cost can be low.
- Next, a description will be made of the constitution of the speed increaser for the wind power generator as the helical gear supporting structure according to the present invention with reference to
FIG. 8 . - A
speed increaser 50 for a wind power generator comprises a first speed increasing system comprising an input shaft 51 that rotates together with a blade receiving wind power, amiddle shaft 52, and aplanet gear mechanism 55 that increases the rotation speed of the input shaft 51 and transfers it to themiddle shaft 52, and a second speed increasing system comprisingmiddle shafts output shaft 54 connected to the generator, and a parallel shaft gear mechanism that connects themiddle shafts output shaft 54 byhelical gears 56 to 59. - The
planet gear mechanism 55 comprises a sun gear 60 connected to themiddle shaft 52, and aninternal gear 61 fixed to a housing, and aplanet gear 62 connected to the input shaft 51 through abearing 63 and engaging with the sun gear 60 and theinternal gear 61. The helical gear is used for the sun gear 60, theinternal gear 61 and theplanet gear 62. - The
middle shafts output shaft 54 are supported by doublerow roller bearings 64 to 69 fixed to the housing. - When the
planet gear 62 goes around the sun gear 60 with the rotation of the input shaft 51, the first speed increasing system engages with theinternal gear 61 and rotates. The sun gear 60 engages with therotating planet gear 62 and transfers the rotation of the input shaft 51 to themiddle shaft 52. At this time, the more the difference in the number of the teeth between the sun gear 60 and theinternal gear 61 is, the more the rotation speed of the input shaft 51 is increased and it is transferred to themiddle shaft 52. - The second speed increaser system transfers the rotation of the
middle shaft 52 to theoutput shaft 54 by the helical gears 56 to 59 through themiddle shaft 53. At this time, the more the difference in the number of teeth between thehelical gears helical gears middle shaft 52 is increased and it is transferred to theoutput shaft 54. - Although a spur gear may be used for a part or the whole of the gears used in the
speed increaser 50 for the wind power generator, when the helical gear is used, the speed increaser can be smooth in transmission and low in vibration sound and transfer great force. - According to the
speed increaser 50 for the wind power generator, the input shaft 51, themiddle shafts output shaft 54 receive axial load when they engage with the helical gear. Thus, when the double row roller bearings shown inFIGS. 4 to 7 are used as the double row roller bearing for supporting each shaft, since appropriate support according to the load status of each row can be provided, the speed increaser for the wind power generator can be high in reliability and have a long life. - Next, a description will be made of the case where the double row roller bearings shown in
FIGS. 4 to 7 are applied to the double row roller bearing for supporting theoutput shaft 54 hereinafter. - When the
output shaft 54 rotates clockwise viewed from the doublerow roller bearing 69, theoutput shaft 54 receives the axial load from thehelical gear 59 to the right direction in the drawing. - In this case, when the double row roller bearings shown in
FIGS. 4 to 6 are used for the doublerow roller bearings helical gear 59 in the doublerow roller bearing 68 and in the row far from thehelical gear 59 in the doublerow roller bearing 69. Meanwhile, when the double row roller bearing shown inFIG. 7 is used for the doublerow roller bearings helical gear 59 in the doublerow roller bearing 68 and in the row close to thehelical gear 59 in the doublerow roller bearing 69. - Although the embodiments shown in
FIGS. 4 to 7 can be also applied to the double row roller bearing supporting theoutput shaft 102 of the swift speed reducer shown inFIG. 3 , the present invention is not limited to this. For example, they can be applied to the vertical shaft supporting structure to which the axial load is applied by gravitation. - Although the embodiments of the present invention have been described with reference to the drawings in the above, the present invention is not limited to the above-illustrated embodiments. Various kinds of modifications and variations may be added to the illustrated embodiments within the same or equal scope of the present invention.
- The present invention can be advantageously applied to the supporting structure of a helical gear and a vertical shaft supporting structure.
Claims (21)
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
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JP2005-017113 | 2005-01-25 | ||
JP2005-017112 | 2005-01-25 | ||
JP2005017112A JP2006207622A (en) | 2005-01-25 | 2005-01-25 | Helical gear supporting structure and speed increasing gear for wind power generator |
JP2005017113A JP2006207623A (en) | 2005-01-25 | 2005-01-25 | Vertical shaft supporting structure |
PCT/JP2005/020742 WO2006080127A1 (en) | 2005-01-25 | 2005-11-11 | Helical gear support structure, speed increaser for wind power generation plant, and vertical shaft support structure |
Publications (1)
Publication Number | Publication Date |
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US20080118344A1 true US20080118344A1 (en) | 2008-05-22 |
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ID=36740161
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/795,752 Abandoned US20080118344A1 (en) | 2005-01-25 | 2005-11-11 | Helical Gear Supporting Structure, Speed Increaser for Wind Power Generator, and Vertical Shaft Supporting Structure |
Country Status (3)
Country | Link |
---|---|
US (1) | US20080118344A1 (en) |
DE (1) | DE112005003424T5 (en) |
WO (1) | WO2006080127A1 (en) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070142156A1 (en) * | 2005-11-21 | 2007-06-21 | Hansen Transmissions International, Naamloze Vennootschap | Gearbox for a wind turbine |
CN102619875A (en) * | 2012-04-10 | 2012-08-01 | 济南轨道交通装备有限责任公司 | Self-aligning roller bearing for main shaft of wind turbine generator and design method thereof |
WO2012130305A1 (en) * | 2011-03-30 | 2012-10-04 | Amsc Windtec Gmbh | Bearing arrangement and wind energy converter |
EP2669541A1 (en) * | 2012-05-31 | 2013-12-04 | Siemens Aktiengesellschaft | Tapered roller bearing arrangement for a direct drive generator of a wind turbine |
US20140011625A1 (en) * | 2011-03-24 | 2014-01-09 | Qinetiq Limited | Gear reduction mechanism |
US20150291151A1 (en) * | 2014-04-10 | 2015-10-15 | Jtekt Corporation | Drive unit and drive module |
WO2016008479A1 (en) * | 2014-07-16 | 2016-01-21 | Schaeffler Technologies AG & Co. KG | Double-row spherical roller bearing |
CN110300859A (en) * | 2017-02-17 | 2019-10-01 | 蒂森克虏伯罗特艾德有限公司 | Magnetic bearing and method for operating magnetic bearing |
USD877783S1 (en) * | 2018-04-17 | 2020-03-10 | Justin Smith | Helical gear |
WO2022015791A1 (en) * | 2020-07-17 | 2022-01-20 | The Timken Company | Bearing assembly with stainless steel race |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2201267B1 (en) | 2007-10-23 | 2011-12-07 | Vestas Wind Systems A/S | A gearbox for a wind turbine, a method of converting wind energy and use of a gearbox |
DE102013214869B4 (en) * | 2013-07-30 | 2019-01-31 | Schaeffler Technologies AG & Co. KG | Unsymmetric tapered roller bearing for supporting a gear on a gear shaft |
DE102014104862A1 (en) * | 2014-04-04 | 2015-10-08 | Thyssenkrupp Ag | Rolling bearing assembly and wind turbine |
CN109424726B (en) * | 2017-08-30 | 2024-04-30 | 上海旭恒精工机械制造有限公司 | Steering transmission supporting device |
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US20030108261A1 (en) * | 2001-12-07 | 2003-06-12 | Koyo Seiko Co., Ltd. | Double row tapered roller bearing apparatus |
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JP2004339953A (en) * | 2003-05-13 | 2004-12-02 | Kanzaki Kokyukoki Mfg Co Ltd | Wind power generating device |
JP4163596B2 (en) * | 2003-11-18 | 2008-10-08 | Ntn株式会社 | Double row spherical roller bearing and wind power generator spindle support device |
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2005
- 2005-11-11 WO PCT/JP2005/020742 patent/WO2006080127A1/en not_active Application Discontinuation
- 2005-11-11 DE DE112005003424T patent/DE112005003424T5/en not_active Withdrawn
- 2005-11-11 US US11/795,752 patent/US20080118344A1/en not_active Abandoned
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US931924A (en) * | 1907-06-26 | 1909-08-24 | Henry Hess | Journal-bearing. |
US1928114A (en) * | 1932-03-18 | 1933-09-26 | Scheffler Frederick William | Antifriction bearing |
US2130379A (en) * | 1937-06-02 | 1938-09-20 | Chilton Roland | Antifriction bearing |
US3556618A (en) * | 1968-12-11 | 1971-01-19 | Torrington Co | Double race screwdown thrust bearing |
US4333695A (en) * | 1977-09-28 | 1982-06-08 | Evans Terence A | Roller bearing |
US4557613A (en) * | 1978-09-01 | 1985-12-10 | Skf Industries, Inc. | Spherical roller bearing having reciprocal crowning for skew control |
US5135236A (en) * | 1986-06-07 | 1992-08-04 | Skf Gmbh | Seal for bearing assembly |
US4884901A (en) * | 1987-10-03 | 1989-12-05 | Skf Gmbh | Bearing with angle encoding |
US5852947A (en) * | 1996-02-28 | 1998-12-29 | Ntn Corporation | Main shaft gear mechanism in a transmission for a vehicle |
US5800072A (en) * | 1996-03-29 | 1998-09-01 | Skf Gmbh | Bearing assembly |
US5975762A (en) * | 1997-10-14 | 1999-11-02 | The Timken Company | Tapered roller bearing with true rolling contacts |
US6293704B1 (en) * | 2000-03-21 | 2001-09-25 | The Timken Company | Shaft mounting with enhanced stability |
US20030108261A1 (en) * | 2001-12-07 | 2003-06-12 | Koyo Seiko Co., Ltd. | Double row tapered roller bearing apparatus |
US20030106384A1 (en) * | 2001-12-07 | 2003-06-12 | Koyo Seiko Co., Ltd. | Bearing assembly for axle shaft pinion and final reduction gear for vehicle |
US6851863B2 (en) * | 2001-12-07 | 2005-02-08 | Koyo Seiko Co., Ltd. | Double row tapered rolier bearing apparatus |
US6814494B2 (en) * | 2002-04-23 | 2004-11-09 | The Timken Company | Sealed spherical roller bearing for dragline swing shaft |
US20060220389A1 (en) * | 2003-09-30 | 2006-10-05 | Masaaki Shibata | Wind wheel for wind power generation |
US20070127858A1 (en) * | 2003-11-18 | 2007-06-07 | Naoki Nakagawa | Double-row self-aligning roller bearing and device for supporting wind turbine generator main shaft |
US7918649B2 (en) * | 2003-11-18 | 2011-04-05 | Ntn Corporation | Double-row self-aligning roller bearing and device for supporting wind turbine generator main shaft |
US20070189652A1 (en) * | 2004-03-19 | 2007-08-16 | Schaeffler Kg | Pin-cage for a twin-row self-aligning roller bearing |
US20070297706A1 (en) * | 2004-09-21 | 2007-12-27 | Nobuyuki Mori | Double Row Self-Aligning Roller Bearing And Main Shaft Support Structure Of Wind Power Generator |
US20070217728A1 (en) * | 2004-09-30 | 2007-09-20 | Shinichirou Kashiwagi | Hub Unit, Rolling Bearing Assembly and Manufacture Method Thereof, as Well as Assembling Apparatus for Rolling Bearing Assebly and Assebly Method Thereof |
US20080258541A1 (en) * | 2006-03-28 | 2008-10-23 | Jtekt Corporation | Bearing Device for Wheel |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070142156A1 (en) * | 2005-11-21 | 2007-06-21 | Hansen Transmissions International, Naamloze Vennootschap | Gearbox for a wind turbine |
US7614976B2 (en) * | 2005-11-21 | 2009-11-10 | Hansen Transmissions International, Naamloze Vennootschap | Gearbox for a wind turbine |
US20140011625A1 (en) * | 2011-03-24 | 2014-01-09 | Qinetiq Limited | Gear reduction mechanism |
WO2012130305A1 (en) * | 2011-03-30 | 2012-10-04 | Amsc Windtec Gmbh | Bearing arrangement and wind energy converter |
CN102619875A (en) * | 2012-04-10 | 2012-08-01 | 济南轨道交通装备有限责任公司 | Self-aligning roller bearing for main shaft of wind turbine generator and design method thereof |
EP2669541A1 (en) * | 2012-05-31 | 2013-12-04 | Siemens Aktiengesellschaft | Tapered roller bearing arrangement for a direct drive generator of a wind turbine |
US20150291151A1 (en) * | 2014-04-10 | 2015-10-15 | Jtekt Corporation | Drive unit and drive module |
US9638312B2 (en) * | 2014-04-10 | 2017-05-02 | Jtekt Corporation | Drive unit and drive module |
WO2016008479A1 (en) * | 2014-07-16 | 2016-01-21 | Schaeffler Technologies AG & Co. KG | Double-row spherical roller bearing |
CN110300859A (en) * | 2017-02-17 | 2019-10-01 | 蒂森克虏伯罗特艾德有限公司 | Magnetic bearing and method for operating magnetic bearing |
US11226002B2 (en) | 2017-02-17 | 2022-01-18 | Thyssenkrupp Rothe Erde Gmbh | Magnetic bearing and method for operating a magnetic bearing |
USD877783S1 (en) * | 2018-04-17 | 2020-03-10 | Justin Smith | Helical gear |
WO2022015791A1 (en) * | 2020-07-17 | 2022-01-20 | The Timken Company | Bearing assembly with stainless steel race |
Also Published As
Publication number | Publication date |
---|---|
WO2006080127A1 (en) | 2006-08-03 |
DE112005003424T5 (en) | 2007-12-13 |
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Legal Events
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AS | Assignment |
Owner name: NTN CORPORATION, JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:MATSUMORI, NAOKI;HATTORI, JUNICHI;REEL/FRAME:021062/0548 Effective date: 20070608 |
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AS | Assignment |
Owner name: BAYER SCHERING PHARMA AKTIENGESELLSCHAFT, GERMANY Free format text: MERGER;ASSIGNOR:BAYER HEALTHCARE AG;REEL/FRAME:023769/0122 Effective date: 20081204 Owner name: BAYER SCHERING PHARMA AKTIENGESELLSCHAFT,GERMANY Free format text: MERGER;ASSIGNOR:BAYER HEALTHCARE AG;REEL/FRAME:023769/0122 Effective date: 20081204 |
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STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |