US20080017377A1 - Well fluid formulation and method - Google Patents
Well fluid formulation and method Download PDFInfo
- Publication number
- US20080017377A1 US20080017377A1 US11/778,771 US77877107A US2008017377A1 US 20080017377 A1 US20080017377 A1 US 20080017377A1 US 77877107 A US77877107 A US 77877107A US 2008017377 A1 US2008017377 A1 US 2008017377A1
- Authority
- US
- United States
- Prior art keywords
- adhesive thermoplastic
- well
- temperature
- group
- thermoplastic resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000000034 method Methods 0.000 title claims abstract description 20
- 239000012530 fluid Substances 0.000 title claims description 63
- 239000000203 mixture Substances 0.000 title claims description 35
- 238000009472 formulation Methods 0.000 title claims description 13
- 239000000853 adhesive Substances 0.000 claims abstract description 35
- 230000001070 adhesive effect Effects 0.000 claims abstract description 35
- 229920005992 thermoplastic resin Polymers 0.000 claims abstract description 20
- 238000002844 melting Methods 0.000 claims abstract description 14
- 230000008018 melting Effects 0.000 claims abstract description 14
- 238000007789 sealing Methods 0.000 claims abstract description 9
- 239000011248 coating agent Substances 0.000 claims abstract description 4
- 238000000576 coating method Methods 0.000 claims abstract description 4
- 239000004568 cement Substances 0.000 claims description 56
- 229920001577 copolymer Polymers 0.000 claims description 35
- 238000005553 drilling Methods 0.000 claims description 28
- 239000002002 slurry Substances 0.000 claims description 23
- 229920000554 ionomer Polymers 0.000 claims description 22
- 150000003839 salts Chemical class 0.000 claims description 18
- 239000012815 thermoplastic material Substances 0.000 claims description 12
- 239000002253 acid Substances 0.000 claims description 9
- 239000006185 dispersion Substances 0.000 claims description 9
- 229910052751 metal Inorganic materials 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 9
- -1 polyethylene Polymers 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 8
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 7
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 7
- 229920001169 thermoplastic Polymers 0.000 claims description 7
- 239000011701 zinc Substances 0.000 claims description 7
- 229910052725 zinc Inorganic materials 0.000 claims description 7
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 6
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 6
- 239000011575 calcium Substances 0.000 claims description 6
- 229910052791 calcium Inorganic materials 0.000 claims description 6
- 239000011777 magnesium Substances 0.000 claims description 6
- 229910052749 magnesium Inorganic materials 0.000 claims description 6
- 239000011734 sodium Substances 0.000 claims description 6
- 229910052708 sodium Inorganic materials 0.000 claims description 6
- 239000004416 thermosoftening plastic Substances 0.000 claims description 5
- 229920002554 vinyl polymer Polymers 0.000 claims description 5
- 239000004698 Polyethylene Substances 0.000 claims description 4
- 150000007513 acids Chemical class 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 4
- 229920006242 ethylene acrylic acid copolymer Polymers 0.000 claims description 4
- 229920001519 homopolymer Polymers 0.000 claims description 4
- 239000000155 melt Substances 0.000 claims description 4
- 229920000573 polyethylene Polymers 0.000 claims description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 3
- 230000002378 acidificating effect Effects 0.000 claims description 3
- 229920005648 ethylene methacrylic acid copolymer Polymers 0.000 claims description 3
- 125000005395 methacrylic acid group Chemical group 0.000 claims description 3
- 239000008188 pellet Substances 0.000 claims description 3
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 239000006187 pill Substances 0.000 claims 2
- ZTWTYVWXUKTLCP-UHFFFAOYSA-N vinylphosphonic acid Chemical compound OP(O)(=O)C=C ZTWTYVWXUKTLCP-UHFFFAOYSA-N 0.000 claims 2
- 230000015572 biosynthetic process Effects 0.000 description 21
- 238000005755 formation reaction Methods 0.000 description 21
- 239000000463 material Substances 0.000 description 20
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 229910001873 dinitrogen Inorganic materials 0.000 description 12
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 239000003054 catalyst Substances 0.000 description 9
- 239000008186 active pharmaceutical agent Substances 0.000 description 6
- 239000000654 additive Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000003921 oil Substances 0.000 description 6
- 235000019198 oils Nutrition 0.000 description 6
- 229920001732 Lignosulfonate Polymers 0.000 description 5
- 239000011398 Portland cement Substances 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 238000002955 isolation Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 239000012260 resinous material Substances 0.000 description 5
- 239000000565 sealant Substances 0.000 description 5
- 230000000996 additive effect Effects 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000012153 distilled water Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000004215 Carbon black (E152) Substances 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 230000003068 static effect Effects 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 2
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 2
- 239000012190 activator Substances 0.000 description 2
- 235000019400 benzoyl peroxide Nutrition 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- ZQMIGQNCOMNODD-UHFFFAOYSA-N diacetyl peroxide Chemical compound CC(=O)OOC(C)=O ZQMIGQNCOMNODD-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000006263 elastomeric foam Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical class C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 239000011396 hydraulic cement Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000003999 initiator Substances 0.000 description 2
- 239000003077 lignite Substances 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- PSZYNBSKGUBXEH-UHFFFAOYSA-M naphthalene-1-sulfonate Chemical compound C1=CC=C2C(S(=O)(=O)[O-])=CC=CC2=C1 PSZYNBSKGUBXEH-UHFFFAOYSA-M 0.000 description 2
- 238000006386 neutralization reaction Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000013049 sediment Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- WRXCBRHBHGNNQA-UHFFFAOYSA-N (2,4-dichlorobenzoyl) 2,4-dichlorobenzenecarboperoxoate Chemical compound ClC1=CC(Cl)=CC=C1C(=O)OOC(=O)C1=CC=C(Cl)C=C1Cl WRXCBRHBHGNNQA-UHFFFAOYSA-N 0.000 description 1
- LGJCFVYMIJLQJO-UHFFFAOYSA-N 1-dodecylperoxydodecane Chemical compound CCCCCCCCCCCCOOCCCCCCCCCCCC LGJCFVYMIJLQJO-UHFFFAOYSA-N 0.000 description 1
- WFUGQJXVXHBTEM-UHFFFAOYSA-N 2-hydroperoxy-2-(2-hydroperoxybutan-2-ylperoxy)butane Chemical compound CCC(C)(OO)OOC(C)(CC)OO WFUGQJXVXHBTEM-UHFFFAOYSA-N 0.000 description 1
- TVWBTVJBDFTVOW-UHFFFAOYSA-N 2-methyl-1-(2-methylpropylperoxy)propane Chemical compound CC(C)COOCC(C)C TVWBTVJBDFTVOW-UHFFFAOYSA-N 0.000 description 1
- QJZYHAIUNVAGQP-UHFFFAOYSA-N 3-nitrobicyclo[2.2.1]hept-5-ene-2,3-dicarboxylic acid Chemical class C1C2C=CC1C(C(=O)O)C2(C(O)=O)[N+]([O-])=O QJZYHAIUNVAGQP-UHFFFAOYSA-N 0.000 description 1
- 229920002126 Acrylic acid copolymer Polymers 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 240000001689 Cyanthillium cinereum Species 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 239000004831 Hot glue Substances 0.000 description 1
- 229920003298 Nucrel® Polymers 0.000 description 1
- 229920002845 Poly(methacrylic acid) Polymers 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- 238000010793 Steam injection (oil industry) Methods 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Natural products CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 1
- 239000003377 acid catalyst Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000012267 brine Substances 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 125000002843 carboxylic acid group Chemical group 0.000 description 1
- 125000003636 chemical group Chemical group 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- YRIUSKIDOIARQF-UHFFFAOYSA-N dodecyl benzenesulfonate Chemical compound CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 YRIUSKIDOIARQF-UHFFFAOYSA-N 0.000 description 1
- 229940071161 dodecylbenzenesulfonate Drugs 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- QHZOMAXECYYXGP-UHFFFAOYSA-N ethene;prop-2-enoic acid Chemical compound C=C.OC(=O)C=C QHZOMAXECYYXGP-UHFFFAOYSA-N 0.000 description 1
- 229920006226 ethylene-acrylic acid Polymers 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000012065 filter cake Substances 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 239000013505 freshwater Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- WOLATMHLPFJRGC-UHFFFAOYSA-N furan-2,5-dione;styrene Chemical class O=C1OC(=O)C=C1.C=CC1=CC=CC=C1 WOLATMHLPFJRGC-UHFFFAOYSA-N 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 235000010299 hexamethylene tetramine Nutrition 0.000 description 1
- 239000004312 hexamethylene tetramine Substances 0.000 description 1
- 229920001477 hydrophilic polymer Polymers 0.000 description 1
- 230000002706 hydrostatic effect Effects 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 235000021388 linseed oil Nutrition 0.000 description 1
- 239000000944 linseed oil Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 150000001455 metallic ions Chemical class 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- PZRHRDRVRGEVNW-UHFFFAOYSA-N milrinone Chemical compound N1C(=O)C(C#N)=CC(C=2C=CN=CC=2)=C1C PZRHRDRVRGEVNW-UHFFFAOYSA-N 0.000 description 1
- 229960003574 milrinone Drugs 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 230000001151 other effect Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 229940044652 phenolsulfonate Drugs 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000000246 remedial effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 229910021487 silica fume Inorganic materials 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000375 suspending agent Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- SWAXTRYEYUTSAP-UHFFFAOYSA-N tert-butyl ethaneperoxoate Chemical compound CC(=O)OOC(C)(C)C SWAXTRYEYUTSAP-UHFFFAOYSA-N 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/10—Sealing or packing boreholes or wells in the borehole
- E21B33/13—Methods or devices for cementing, for plugging holes, crevices or the like
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/42—Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells
- C09K8/46—Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells containing inorganic binders, e.g. Portland cement
- C09K8/467—Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells containing inorganic binders, e.g. Portland cement containing additives for specific purposes
Definitions
- the present invention relates to improved well fluid formulations and methods of utilizing such formulations.
- One limitation is that it is difficult to completely remove or displace all the drilling fluid (or other fluid) in the wellbore with cement slurry when placing the cement during the primary cementing process. Another limitation is that the cement does not bond (or adhere) satisfactorily to casing surfaces and drilling fluid filter cake or residue. Furthermore, changes in the stress state of the wellbore during completion of drilling and throughout the productive life of the well can damage the cement bond/seal to cement and formation. These changes in the stress state of the wellbore may be the result of thermal changes (temperature) or pressure changes (for example, displacing a heavy fluid in the casing with a lighter fluid during completion of the well or additional deepening of the well, or changes in formation pressures or changes in annular pressures).
- U.S. Pat. No. 4,716,965 discloses an improvement in a cementing process for preventing fluid migration between the casing and cement in a situation where a casing is suspended within a well and a slurry of cement is flowed into the space between the casing and the borehole wall and allowed to harden, comprising: surrounding at least one portion of the outer surface of the casing with a self-supporting sheath of an elastomeric foam comprising alternately arranged layers of a closed cell polyurethane foam and a closed cell polyethylene foam which, together, are capable of remaining resilient and retaining the structural integrity of the sheath after compression by the hydrostatic pressure of a slurry of cement; inflowing the cement slurry into the borehole around the casing and sheath; and allowing the cement to harden with the resilient tendency toward expansion of the elastomeric foam ensuring good adhesion of the sheath to both the casing and cement.
- U.S. Pat. No. 5,151,131 discloses a liquid fluid loss control additive for an aqueous well cement composition, said additive including an organophilic clay suspending agent present in an amount in the range of from 0.5 to about 8 percent by weight of said liquid hydrocarbon, a surfactant present in said additive in an amount in the range of from about 0.5 to about 8 percent by weight, and at least one hydrophilic polymer present in an amount in the range of from about 40 to about 150 percent by weight of said liquid hydrocarbon.
- U.S. Pat. No. 5,458,195 discloses an improved cementious composition which can include drilling fluid as a component and methods of cementing wells utilizing such compositions, said cementious composition including a drilling fluid present in an amount up to about 70% by volume, and a hardenable resinous material selected from the group consisting of vernonia oil, epoxidized linseed oil or soy oil, an acrylic resinous material, an epoxy resinous material, a phenolic resinous material and mixtures of said resinous materials present in said composition in an amount in the range of from about 1% to about 50% by weight of said cementious material or materials; and water present in said composition in an amount in the range of from about 20% to about 175% by weight of said cementious material.
- a hardenable resinous material selected from the group consisting of vernonia oil, epoxidized linseed oil or soy oil, an acrylic resinous material, an epoxy resinous material, a phenolic resinous material and mixtures of said resinous materials present in said composition in an
- the present inventions include a method for improving bonding and sealing in a well, comprising providing a wellbore, providing a pipe, coating an outside surface of the pipe with an adhesive thermoplastic resin incorporated into a well fluid, running the coated pipe into the wellbore, and causing the temperature of said wellbore to increase to a temperature greater than a melting temperature of said adhesive thermoplastic resin.
- Adhesive thermoplastic materials commonly known as hot melt glues or hot melt adhesives, may be incorporated into drilling fluids, spotting fluids, and cement slurries, and applied to casings, equipment, and hardware to improve the sealing and bonding of the components of a well.
- Adhesive thermoplastic materials are commonly used in household hot melt glue adhesives and in tough resilient, non-abrasive elastomers and sealants.
- adhesive thermoplastic materials are selected based upon melting point, thermal stability, material properties at well operating temperatures, well geothermal static temperature, circulating temperature of the wellbore, and zonal isolation requirements for the well.
- thermoplastic polymers or resins that have reactive chemical groups which promote adhesion and can react with components of the cement, unremoved drilling fluid, formation, and well casings to form a seal, repair a seal destroyed by stresses in the well, alter the material properties of the cement or any remaining drilling fluids in the wellbore, and to make the cement or other remaining fluids more resistant to damage under the stresses of well operating conditions.
- the adhesive thermoplastic polymers or resins can be used to form sealants with drilling fluids and cement slurries; to alter the material properties of cements, in particular increasing ductility; to seal leaking connections in casing strings; to seal weak or highly permeable formations, and to heal loss circulation problems; or to seal microannuli between cement and casing(s).
- Suitable adhesive thermoplastics for use in the present invention include certain acrylic acid copolymers, and ionomers and salts thereof.
- Suitable copolymers include, but are not limited to, ethylene-acrylic acid copolymers, ethylene-methacrylic acid copolymers, ethylene-vinyl acetate copolymers, ethylene-vinylphosphonic acid copolymers and ionomers or salts of acid forms of acidic copolymers.
- ionomer is meant organometal compositions having a metal attached to or interlocking (crosslinking) a polymer chain. Ionomers are prepared by neutralization of the carboxylic acid group of the copolymers, or partial neutralization with metal ions.
- Suitable salts include, but are not limited to salts of Group IA, IIA, or IIB of the Periodic Table. Specific examples include, but are not limited to sodium, calcium, magnesium, and zinc, or combinations thereof. Blends of materials may also be used to vary properties and performance of the materials to meet performance conditions.
- Ionomers containing zinc, calcium, and magnesium are available under the tradename AcLyn® from Honeywell International, Inc.
- Single valent ionomers containing sodium, as well as zinc ionomers are available commercially under the tradename LOTEK from Exxon Mobil.
- homopolymers of high molecular weight acrylic acid polyacrylic acid
- methacrylic acid polymethacrylic acid
- vinyl phosphonic polyvinyl phosphonic
- blended compounds such as polyethylene blended with acrylic, methacrylic, polyacrylic, polymethacrylic, vinyl phosphonic, or polyvinylphosphonic acids or ionomers thereof may form suitable sealants which fulfill the functions required.
- Copolymers and ionomers are commercially available from a variety of sources.
- Ethylene acrylic acid copolymers are available from Honeywell (Allied Signal) under the product name A-C Copolymers®, from Dow under the general product name PRIMACOR®, and from DuPont under the general product name NUCREL®.
- Copolymers and ionomers are generally supplied as pellets, beads, powders, granules, or prills. Sizes can be selected for particular conditions and the treating fluid may contain a mix of sizes for enhanced performance. Aqueous dispersions of the products may also be used in some situations.
- Liquid dispersions can also be used in the treatment mixture for suspension, variation of reactivity over a range of temperatures, and for small bridging particles. Heating up the copolymers and dropping them into solvent under high sheer makes dispersions. This has the effect of increasing the copolymer surface area by breaking up the copolymer and forming vast numbers of smaller particles, each having readily available reactive groups.
- the use of dispersions can provide fast reaction times because more —COOH groups are available for reaction.
- the particles in dispersion may be in the range of 0.03 microns to 0.3 microns.
- Suitable ethylene acrylic acid dispersions are available commercially under the tradename Michem® Prime 4983R, 4983-40R, and 4990R from Michelman, Inc.
- Suitable cement compositions include, for example, but are not limited to hydraulic cements, high alumina cement, slag, fly ash, condensed silica fume with lime, gypsum cement, and mixtures of cementious materials.
- hydraulic cement include Portland cements of the various types identified in API Specification for Materials and Testing for Well Cements, API Spec. 10 of the American Petroleum Institute, which is incorporated herein by reference.
- the drilling fluid or mud can be either a conventional drilling fluid, i.e., one not containing a cementious material, or it can be one already containing a cementitious material in a relatively small amount.
- the drilling fluid can be either a water-based fluid or an oil-based fluid.
- water-based fluid is intended to encompass both fresh water muds and salt water-containing muds, whether made from seawater or brine, and other muds having water as the continuous phase including oil-in-water emulsions.
- drilling fluid will generally contain at least one additive such as viscosifiers, thinners, dissolved salts, solids from the drilled formations, solid weighting agents to increase the fluid density, formation stabilizers to inhibit deleterious interaction between the drilling fluid and geologic formations, and additives to improve the lubricity of the drilling fluid.
- additives such as viscosifiers, thinners, dissolved salts, solids from the drilled formations, solid weighting agents to increase the fluid density, formation stabilizers to inhibit deleterious interaction between the drilling fluid and geologic formations, and additives to improve the lubricity of the drilling fluid.
- the adhesive thermoplastic resins can also be incorporated into spotting fluids.
- Suitable spotting fluids should have a good lubricating effect and the ability to ensure good oil wetability of the surfaces of the drill pipe and of the walls of wells coming into contact with the drill pipe.
- Spotting fluids known in the art typically comprise hydrocarbon mixtures, often based on diesel oils or mineral oils. Emulsifiers and surfactants are typically added. The invention is not intended to be limited to any particular spotting fluids and those skilled in the art will see numerous possibilities.
- a catalyst or initiator is useful in the application of the present invention.
- the use of catalysts and initiators is known in the art and the invention is not intended to be limited to any particular type.
- Suitable catalysts may include, for example, but not be limited to, free radical initiating catalysts or catalyst systems.
- Such catalysts may be organic peroxy-compounds such as benzoyl peroxide, dibenzoyl peroxide, diacetyl peroxide, di-t-butyl peroxide, cumyl peroxide, dicumyl peroxide, dilauryl peroxide, t-butyl hydroperoxide, methyl ketone peroxide, acetylacetone peroxide, methylethyl ketone peroxide, dibutylperoxyl cyclohexane, di (2,4-dichlorobenzoyl) peroxide, diisobutyl peroxide, t-butyl perbenzoate, and t-butyl peracetate.
- organic peroxy-compounds such as benzoyl peroxide, dibenzoyl peroxide, diacetyl peroxide, di-t-butyl peroxide, cumyl peroxide, dicumyl peroxide, dilauryl peroxide
- the catalyst may be employed in total amounts from about 0.01 to about 50 weight percent based upon the weight of the polymerizable monomer.
- Other suitable catalysts may include strong acid catalysts such as sulfonic, or organic or mineral acids, such as, for example formic, boric, phosphoric, oxalic and acid salts of hexamethylenetetramine.
- chromium lignosulfonate may be used as a thinner along with the activator even though it also functions as a retarder.
- Suitable thinners include chrome-free lignosulfonate, lignite, sulfonated lignite, sulfonated styrene maleic-anhydride, sulfomethylated humic acid, naphthalene sulfonate, a blend of polyacrylate and polymethacrylate, an acrylamideacrylic acid copolymer, a phenol sulfonate, a naphthalene sulfonate, dodecylbenzene sulfonate, and mixtures thereof.
- the material may be selected because it melts between the circulating temperature of the wellbore and the undisturbed geothermal temperature of the well.
- the material is incorporated into the cement slurry, drilling fluid, or spotting fluid, or on the outside of the casing string, and placed in the wellbore at a temperature less than the static or undisturbed geothermal temperature.
- the wellbore will heat up, melting the material and allowing it to fill unsealed areas and/or react to adhere to surfaces or to form an ionomer with metallic ions in the cement, drilling fluid and/or formation.
- a material may be selected because it will melt at a temperature between the undisturbed geothermal temperature of the well and the operating temperature of the well (or at/slightly below the operating temperature of the well).
- Hot injectants or products may be used to heat the well or parts of the well to temperatures above the natural, undisturbed geothermal static temperature of the formation.
- Steam injection wells high temperature (250-650° F. or 120-350° C.) steam is injected through a well into a formation to mobilize thick oil or bitumen.
- the steam temperatures are greater than the natural temperatures of the formation.
- Thermal Conduction Wells a wellbore is heated above its natural formation temperature by conduction of heat from a heated casing or non-cased wellbore.
- the casing or wellbore may be heated by electrical resistive heating, hot gas or steam circulation inside the casing or wellbore or downhole combustion.
- Deepwater or cold environment wells production of fluids from a formation deeper in the well transfers heat from deeper formations up through the entire well as production occurs.
- the shallow soil temperature may be below freezing (32° F. or 0° C.) while temperatures at the bottom of the wellbore may exceed the boiling point of water (212° F. or 100° C.).
- the shallow sediments warm up.
- the temperature at the sea floor may be 40° F. (4° C.)
- the temperature in the shallow sediments just below the seafloor may be warmed to 200° F. (90° C.) depending upon production rate, time and temperatures of the producing formation.
- the well fluids modified with adhesive thermoplastic resins are helpful in isolation of exposed formations in the wellbore, sealing leaks between cement and borehole wall, cement and casing(s), or leaks in casing connections.
- the adhesive thermoplastic materials are added to drilling fluids to form well fluids that also seal. Any drilling fluid not removed by the cement during cementing would form a sealant to prevent flow through channels resulting from the unremoved drilling fluid.
- thermoplastic materials are added to the cement slurry used to cement a well.
- the thermoplastic melts after placement, seals stress cracks in the cement, improves bond to the formation and well casings, and seals microannulus between cement and casing or cement and formation.
- the adhesive thermoplastic materials are added to drilling fluids or spotting fluids placed in the wellbore prior to running casing and/or cementing. Any drilling fluid not removed by the cement during cementing would form a sealant to prevent flow through channels resulting from the unremoved drilling fluid.
- the adhesive thermoplastic material is applied on the outside of the casing string or, for example, on the equipment, and hardware.
- a coating of adhesive thermoplastic resin can be sprayed onto the outside of the pipe(s) prior to placement in the well.
- the thermoplastic resin may be mixed with a compound such as toluene to form a paste that can be spread onto the equipment.
- the adhesive thermoplastic may also be applied as sheets or bands around the pipe prior to installation in the well.
- Hardware such as, for example, spacers, centralizers, banding rings, etc. may be sprayed with, coated with, or made in part of adhesive thermoplastic resin and incorporated into the casing(s) prior to running into the well.
- Connections of the casing or sealing surfaces of wellhead or downhole equipment may be sprayed with, coated with, or made in part of adhesive thermoplastic materials prior to installation in the well or installation of casings.
- a cement slurry was prepared using 800 grams API Class H Portland Cement, 40 grams ACLyn 540, 4 grams high temperature lignosulfonate retarder, and 320 grams distilled water. The slurry was sheared in a consistometer while heating from 24° C. (75° F.) to 102° C. (215° F.) in 44 minutes. Pressure on the slurry was increased from 68.9 bar (1000 psi) to 965.3 bar (14,000 psi) during heating. The slurry was sheared until the cement set. No premature gellation was observed during the test and the resulting mass was a cohesive solid.
- a cement slurry was prepared using 800 grams API Class H Portland Cement, 80 grams ACLyn 580, 4 grams high temperature lignosulfonate retarder, and 320 grams distilled water. The slurry was placed in a U-shaped pipe and placed in an oven set to a temperature below the melting point of the ACLyn 580 copolymer. The cement was allowed to set undisturbed at a temperature below the melting point of the ACLyn 580 copolymer. After the cement set, a differential pressure of 50 psi (3.45 bar) was created with nitrogen gas across the two legs of the U-tube. Nitrogen gas leaked between the two legs of the U-tube at a rate in excess of 1 ⁇ 10 ⁇ 3 cc/psi-minute.
- the temperature of the oven was increased to a temperature 10° F. (5.55° C.) below the melting temperature of the ACLyn 580 copolymer and a differential pressure of 50 psi (3.45 bar) was created with nitrogen gas across the two legs of the U-tube. Nitrogen gas leaked between the two legs of the U-tube at a rate in excess of 5 ⁇ 10 ⁇ 3 cc/psi-minute. The increased leakage rate of gas was believed to be due to the expansion of the metal U-tube with temperature.
- the temperature of the oven was increased to a temperature 10° F. (5.55° C.) above the melting temperature of the ACLyn 580 copolymer and a differential pressure of 100 psi (6.9 bar) were created with nitrogen gas across the two legs of the U-tube. Nitrogen gas leaked between the two legs of the U-tube at a rate 3.5 ⁇ 10 ⁇ 4 cc/psi-minute. The decreased leakage rate of gas was believed to be due to the melting and reaction of the copolymer with the metal U-tube.
- the temperature of the oven was increased to a temperature 50° F. (27.8° C.) above the melting temperature of the ACLyn 580 copolymer and a differential pressure of 500 psi (34.45 bar) were created with nitrogen gas across the two legs of the U-tube. Nitrogen gas leaked between the two legs of the U-tube at a rate 2.2 ⁇ 10 ⁇ 5 cc/psi-minute. The decreased leakage rate of gas was believed to be due to the melting and reaction of the copolymer with the metal U-tube.
- the U-tube was placed in an oven and both legs pressurized to 2000 psi (138 bar).
- the oven was heated to 125° F. ( ) and the cement was allowed to set.
- a differential pressure of 50 psi (3.45 bar) was created with nitrogen gas across the two legs of the U-tube. Nitrogen gas leaked between the two legs of the U-tube at a rate in excess of 1 ⁇ 10 ⁇ 3 cc/psi-minute
- the temperature of the oven was increased to a temperature 50° F. (27.8° C.) above the melting temperature of the ACLyn 580 copolymer and a differential pressure of 500 psi (34.5 bar) were created with nitrogen gas across the two legs of the U-tube. No nitrogen gas leaked between the two legs of the U-tube at this differential pressure.
- the differential pressure was increased to 1000 psi and no leakage of nitrogen was measured over a 30-minute period.
- the differential pressure was increased to 1500 psi (103 bar) and no leakage of nitrogen was measured over a 60-minute period.
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Abstract
A method for improving bonding and sealing in a well, comprising providing a wellbore, providing a pipe, coating an outside surface of the pipe with an adhesive thermoplastic resin, running the coated pipe into the wellbore, and causing the temperature of said wellbore to increase to a temperature greater than a melting temperature of said adhesive thermoplastic resin.
Description
- This application claims the benefit of U.S. Provisional Application No. 60/807,771 filed Jul. 19, 2006, which is incorporated herein by reference.
- The present invention relates to improved well fluid formulations and methods of utilizing such formulations.
- The practice of cementing wells to provide isolation between exposed formations along a wellbore has been used in the drilling industry for a century. It is estimated over a billion sacks of cement have been used for this purpose. The process of primary and remedial cementing has been extensively studied over the past six decades and many improvements have been made which increase the effectiveness of the process in order to achieve zonal isolation. However, there are several fundamental limitations in the current state of the art of cementing wells that limit success in providing the most effective zonal isolation.
- One limitation is that it is difficult to completely remove or displace all the drilling fluid (or other fluid) in the wellbore with cement slurry when placing the cement during the primary cementing process. Another limitation is that the cement does not bond (or adhere) satisfactorily to casing surfaces and drilling fluid filter cake or residue. Furthermore, changes in the stress state of the wellbore during completion of drilling and throughout the productive life of the well can damage the cement bond/seal to cement and formation. These changes in the stress state of the wellbore may be the result of thermal changes (temperature) or pressure changes (for example, displacing a heavy fluid in the casing with a lighter fluid during completion of the well or additional deepening of the well, or changes in formation pressures or changes in annular pressures).
- It is known in the art to include additives to prevent fluid loss in cement compositions. U.S. Pat. No. 4,716,965 discloses an improvement in a cementing process for preventing fluid migration between the casing and cement in a situation where a casing is suspended within a well and a slurry of cement is flowed into the space between the casing and the borehole wall and allowed to harden, comprising: surrounding at least one portion of the outer surface of the casing with a self-supporting sheath of an elastomeric foam comprising alternately arranged layers of a closed cell polyurethane foam and a closed cell polyethylene foam which, together, are capable of remaining resilient and retaining the structural integrity of the sheath after compression by the hydrostatic pressure of a slurry of cement; inflowing the cement slurry into the borehole around the casing and sheath; and allowing the cement to harden with the resilient tendency toward expansion of the elastomeric foam ensuring good adhesion of the sheath to both the casing and cement.
- U.S. Pat. No. 5,151,131 discloses a liquid fluid loss control additive for an aqueous well cement composition, said additive including an organophilic clay suspending agent present in an amount in the range of from 0.5 to about 8 percent by weight of said liquid hydrocarbon, a surfactant present in said additive in an amount in the range of from about 0.5 to about 8 percent by weight, and at least one hydrophilic polymer present in an amount in the range of from about 40 to about 150 percent by weight of said liquid hydrocarbon.
- U.S. Pat. No. 5,458,195 discloses an improved cementious composition which can include drilling fluid as a component and methods of cementing wells utilizing such compositions, said cementious composition including a drilling fluid present in an amount up to about 70% by volume, and a hardenable resinous material selected from the group consisting of vernonia oil, epoxidized linseed oil or soy oil, an acrylic resinous material, an epoxy resinous material, a phenolic resinous material and mixtures of said resinous materials present in said composition in an amount in the range of from about 1% to about 50% by weight of said cementious material or materials; and water present in said composition in an amount in the range of from about 20% to about 175% by weight of said cementious material.
- In the current state of the art there are limitations on the effectiveness of cement slurries and drilling fluids that result in less than desirable adherence of cement to casing surfaces and drilling fluid cake or residue. Many of these problems could be effectively addressed by cementious compositions characterized by improved ductility and by cement slurries and drilling fluid formulations that afford better bonding, sealing and adhesion.
- The present inventions include a method for improving bonding and sealing in a well, comprising providing a wellbore, providing a pipe, coating an outside surface of the pipe with an adhesive thermoplastic resin incorporated into a well fluid, running the coated pipe into the wellbore, and causing the temperature of said wellbore to increase to a temperature greater than a melting temperature of said adhesive thermoplastic resin.
- Adhesive thermoplastic materials, commonly known as hot melt glues or hot melt adhesives, may be incorporated into drilling fluids, spotting fluids, and cement slurries, and applied to casings, equipment, and hardware to improve the sealing and bonding of the components of a well. Adhesive thermoplastic materials are commonly used in household hot melt glue adhesives and in tough resilient, non-abrasive elastomers and sealants. In the present invention adhesive thermoplastic materials are selected based upon melting point, thermal stability, material properties at well operating temperatures, well geothermal static temperature, circulating temperature of the wellbore, and zonal isolation requirements for the well.
- Of particular interest are adhesive thermoplastic polymers or resins that have reactive chemical groups which promote adhesion and can react with components of the cement, unremoved drilling fluid, formation, and well casings to form a seal, repair a seal destroyed by stresses in the well, alter the material properties of the cement or any remaining drilling fluids in the wellbore, and to make the cement or other remaining fluids more resistant to damage under the stresses of well operating conditions.
- The adhesive thermoplastic polymers or resins can be used to form sealants with drilling fluids and cement slurries; to alter the material properties of cements, in particular increasing ductility; to seal leaking connections in casing strings; to seal weak or highly permeable formations, and to heal loss circulation problems; or to seal microannuli between cement and casing(s).
- Examples of suitable adhesive thermoplastics for use in the present invention include certain acrylic acid copolymers, and ionomers and salts thereof. Suitable copolymers include, but are not limited to, ethylene-acrylic acid copolymers, ethylene-methacrylic acid copolymers, ethylene-vinyl acetate copolymers, ethylene-vinylphosphonic acid copolymers and ionomers or salts of acid forms of acidic copolymers. By ionomer is meant organometal compositions having a metal attached to or interlocking (crosslinking) a polymer chain. Ionomers are prepared by neutralization of the carboxylic acid group of the copolymers, or partial neutralization with metal ions. Suitable salts include, but are not limited to salts of Group IA, IIA, or IIB of the Periodic Table. Specific examples include, but are not limited to sodium, calcium, magnesium, and zinc, or combinations thereof. Blends of materials may also be used to vary properties and performance of the materials to meet performance conditions.
- Ionomers containing zinc, calcium, and magnesium are available under the tradename AcLyn® from Honeywell International, Inc. Single valent ionomers containing sodium, as well as zinc ionomers are available commercially under the tradename LOTEK from Exxon Mobil.
- In addition to copolymers, homopolymers of high molecular weight acrylic acid (polyacrylic acid), methacrylic acid (polymethacrylic acid), vinyl phosphonic (polyvinyl phosphonic) or blended compounds such as polyethylene blended with acrylic, methacrylic, polyacrylic, polymethacrylic, vinyl phosphonic, or polyvinylphosphonic acids or ionomers thereof may form suitable sealants which fulfill the functions required.
- Copolymers and ionomers are commercially available from a variety of sources. Ethylene acrylic acid copolymers are available from Honeywell (Allied Signal) under the product name A-C Copolymers®, from Dow under the general product name PRIMACOR®, and from DuPont under the general product name NUCREL®.
- Copolymers and ionomers are generally supplied as pellets, beads, powders, granules, or prills. Sizes can be selected for particular conditions and the treating fluid may contain a mix of sizes for enhanced performance. Aqueous dispersions of the products may also be used in some situations.
- In some applications it may be advantageous to utilize the copolymers in the form of a liquid dispersion. Liquid dispersions can also be used in the treatment mixture for suspension, variation of reactivity over a range of temperatures, and for small bridging particles. Heating up the copolymers and dropping them into solvent under high sheer makes dispersions. This has the effect of increasing the copolymer surface area by breaking up the copolymer and forming vast numbers of smaller particles, each having readily available reactive groups. The use of dispersions can provide fast reaction times because more —COOH groups are available for reaction. The particles in dispersion may be in the range of 0.03 microns to 0.3 microns. Suitable ethylene acrylic acid dispersions are available commercially under the tradename Michem® Prime 4983R, 4983-40R, and 4990R from Michelman, Inc.
- The invention is not intended to be limited to particular cementious materials. Suitable cement compositions include, for example, but are not limited to hydraulic cements, high alumina cement, slag, fly ash, condensed silica fume with lime, gypsum cement, and mixtures of cementious materials. Examples of hydraulic cement include Portland cements of the various types identified in API Specification for Materials and Testing for Well Cements, API Spec. 10 of the American Petroleum Institute, which is incorporated herein by reference.
- The drilling fluid or mud can be either a conventional drilling fluid, i.e., one not containing a cementious material, or it can be one already containing a cementitious material in a relatively small amount. The drilling fluid can be either a water-based fluid or an oil-based fluid. The term ‘water-based fluid’ is intended to encompass both fresh water muds and salt water-containing muds, whether made from seawater or brine, and other muds having water as the continuous phase including oil-in-water emulsions. In any event drilling fluid will generally contain at least one additive such as viscosifiers, thinners, dissolved salts, solids from the drilled formations, solid weighting agents to increase the fluid density, formation stabilizers to inhibit deleterious interaction between the drilling fluid and geologic formations, and additives to improve the lubricity of the drilling fluid. The teaching of U.S. Pat. No. 5,325,922 is incorporated by reference herein in the entirety.
- The adhesive thermoplastic resins can also be incorporated into spotting fluids. Suitable spotting fluids should have a good lubricating effect and the ability to ensure good oil wetability of the surfaces of the drill pipe and of the walls of wells coming into contact with the drill pipe. Spotting fluids known in the art typically comprise hydrocarbon mixtures, often based on diesel oils or mineral oils. Emulsifiers and surfactants are typically added. The invention is not intended to be limited to any particular spotting fluids and those skilled in the art will see numerous possibilities.
- A catalyst or initiator is useful in the application of the present invention. The use of catalysts and initiators is known in the art and the invention is not intended to be limited to any particular type. Suitable catalysts may include, for example, but not be limited to, free radical initiating catalysts or catalyst systems. Such catalysts may be organic peroxy-compounds such as benzoyl peroxide, dibenzoyl peroxide, diacetyl peroxide, di-t-butyl peroxide, cumyl peroxide, dicumyl peroxide, dilauryl peroxide, t-butyl hydroperoxide, methyl ketone peroxide, acetylacetone peroxide, methylethyl ketone peroxide, dibutylperoxyl cyclohexane, di (2,4-dichlorobenzoyl) peroxide, diisobutyl peroxide, t-butyl perbenzoate, and t-butyl peracetate. The catalyst may be employed in total amounts from about 0.01 to about 50 weight percent based upon the weight of the polymerizable monomer. Other suitable catalysts may include strong acid catalysts such as sulfonic, or organic or mineral acids, such as, for example formic, boric, phosphoric, oxalic and acid salts of hexamethylenetetramine.
- In some instances, it may be desirable to use a material which functions as a retarder along with the catalyst or activator due to the need for other effects brought about by the retarder. For instance, chromium lignosulfonate may be used as a thinner along with the activator even though it also functions as a retarder. Other suitable thinners include chrome-free lignosulfonate, lignite, sulfonated lignite, sulfonated styrene maleic-anhydride, sulfomethylated humic acid, naphthalene sulfonate, a blend of polyacrylate and polymethacrylate, an acrylamideacrylic acid copolymer, a phenol sulfonate, a naphthalene sulfonate, dodecylbenzene sulfonate, and mixtures thereof.
- The selection of the proper adhesive thermoplastic material to improve bonding and sealing in well fluid in a particular situation requires two considerations. First, the material may be selected because it melts between the circulating temperature of the wellbore and the undisturbed geothermal temperature of the well. The material is incorporated into the cement slurry, drilling fluid, or spotting fluid, or on the outside of the casing string, and placed in the wellbore at a temperature less than the static or undisturbed geothermal temperature. After placement, the wellbore will heat up, melting the material and allowing it to fill unsealed areas and/or react to adhere to surfaces or to form an ionomer with metallic ions in the cement, drilling fluid and/or formation.
- Secondly, for thermal recovery projects, or deep water wells where the well temperature of the formation is lower than the operating temperature of the well, a material may be selected because it will melt at a temperature between the undisturbed geothermal temperature of the well and the operating temperature of the well (or at/slightly below the operating temperature of the well). Hot injectants or products may be used to heat the well or parts of the well to temperatures above the natural, undisturbed geothermal static temperature of the formation. Three examples of this are:
- a. Steam injection wells—high temperature (250-650° F. or 120-350° C.) steam is injected through a well into a formation to mobilize thick oil or bitumen. The steam temperatures are greater than the natural temperatures of the formation.
- b. Thermal Conduction Wells—a wellbore is heated above its natural formation temperature by conduction of heat from a heated casing or non-cased wellbore. The casing or wellbore may be heated by electrical resistive heating, hot gas or steam circulation inside the casing or wellbore or downhole combustion.
- c. Deepwater or cold environment wells—production of fluids from a formation deeper in the well transfers heat from deeper formations up through the entire well as production occurs. In arctic wells, the shallow soil temperature may be below freezing (32° F. or 0° C.) while temperatures at the bottom of the wellbore may exceed the boiling point of water (212° F. or 100° C.). As warm fluids are produced, the shallow sediments warm up. Similarly, in deep water wells the temperature at the sea floor may be 40° F. (4° C.), but during production, the temperature in the shallow sediments just below the seafloor may be warmed to 200° F. (90° C.) depending upon production rate, time and temperatures of the producing formation. Finally, deep wells with high temperatures may heat the entire casing of the well to temperatures approaching the temperature of the producing formations. In some gas wells, for example, the ambient temperature around the wellhead is between 60° F. and 100° F. (15° C. and 40° C.) depending upon the season. However, the wellhead temperature during production is between 250° F. and 325° F. (120° C. and 160° C.) depending upon well depth, production rate, and time.
- The well fluids modified with adhesive thermoplastic resins are helpful in isolation of exposed formations in the wellbore, sealing leaks between cement and borehole wall, cement and casing(s), or leaks in casing connections. In the first embodiment of the invention the adhesive thermoplastic materials are added to drilling fluids to form well fluids that also seal. Any drilling fluid not removed by the cement during cementing would form a sealant to prevent flow through channels resulting from the unremoved drilling fluid.
- In another embodiment the thermoplastic materials are added to the cement slurry used to cement a well. The thermoplastic melts after placement, seals stress cracks in the cement, improves bond to the formation and well casings, and seals microannulus between cement and casing or cement and formation.
- In another embodiment the adhesive thermoplastic materials are added to drilling fluids or spotting fluids placed in the wellbore prior to running casing and/or cementing. Any drilling fluid not removed by the cement during cementing would form a sealant to prevent flow through channels resulting from the unremoved drilling fluid.
- In s another embodiment the adhesive thermoplastic material is applied on the outside of the casing string or, for example, on the equipment, and hardware. A coating of adhesive thermoplastic resin can be sprayed onto the outside of the pipe(s) prior to placement in the well. The thermoplastic resin may be mixed with a compound such as toluene to form a paste that can be spread onto the equipment. The adhesive thermoplastic may also be applied as sheets or bands around the pipe prior to installation in the well. Hardware, such as, for example, spacers, centralizers, banding rings, etc. may be sprayed with, coated with, or made in part of adhesive thermoplastic resin and incorporated into the casing(s) prior to running into the well. Connections of the casing or sealing surfaces of wellhead or downhole equipment may be sprayed with, coated with, or made in part of adhesive thermoplastic materials prior to installation in the well or installation of casings.
- Those of skill in the art will appreciate that many modifications and variations are possible in terms of the disclosed embodiments, configurations, materials, and methods without departing from their spirit and scope. Accordingly, the scope of the claims appended hereafter and their functional equivalents should not be limited by particular embodiments described and illustrated herein, as these are merely exemplary in nature and elements described separately may be optionally combined.
- The following examples will serve to illustrate the invention disclosed herein. The examples are intended only as a means of illustration and should not be construed as limiting the scope of the invention in any way. Those skilled in the art will recognize many variations that may be made without departing from the spirit of the disclosed invention.
- A cement slurry was prepared using 800 grams API Class H Portland Cement, 40 grams ACLyn 540, 4 grams high temperature lignosulfonate retarder, and 320 grams distilled water. The slurry was sheared in a consistometer while heating from 24° C. (75° F.) to 102° C. (215° F.) in 44 minutes. Pressure on the slurry was increased from 68.9 bar (1000 psi) to 965.3 bar (14,000 psi) during heating. The slurry was sheared until the cement set. No premature gellation was observed during the test and the resulting mass was a cohesive solid.
- 400 grams of API Class H Portland Cement and 400 grams ACLyn 580 were combined with 4 grams of high temperature lignosulfonate retarder and 320 grams distilled water. The slurry was sheared in a consistometer while heating from 24° C. (75° F.) to 149° C. (300° F.) in 60 minutes. Pressure on the slurry was increased from 68.9 bar (1000 psi) to 965.3 bar (14,000 psi) during heating. The slurry was sheared until the cement set. The resulting mass was soft and flexible and not set as firmly as the mixture of Example 1. A portion of the copolymer separated near the top of the slurry and set into a strong, flexible mass having flexibility of a plastic card, such as a credit card. Microscopic examination of the flexible mass showed no permeability in the matrix and the cement and copolymer combined to form a composite, fiber-reinforced matrix.
- A cement slurry was prepared using 800 grams API Class H Portland Cement, 80 grams ACLyn 580, 4 grams high temperature lignosulfonate retarder, and 320 grams distilled water. The slurry was placed in a U-shaped pipe and placed in an oven set to a temperature below the melting point of the ACLyn 580 copolymer. The cement was allowed to set undisturbed at a temperature below the melting point of the ACLyn 580 copolymer. After the cement set, a differential pressure of 50 psi (3.45 bar) was created with nitrogen gas across the two legs of the U-tube. Nitrogen gas leaked between the two legs of the U-tube at a rate in excess of 1×10−3 cc/psi-minute.
- The temperature of the oven was increased to a temperature 10° F. (5.55° C.) below the melting temperature of the ACLyn 580 copolymer and a differential pressure of 50 psi (3.45 bar) was created with nitrogen gas across the two legs of the U-tube. Nitrogen gas leaked between the two legs of the U-tube at a rate in excess of 5×10−3 cc/psi-minute. The increased leakage rate of gas was believed to be due to the expansion of the metal U-tube with temperature.
- The temperature of the oven was increased to a temperature 10° F. (5.55° C.) above the melting temperature of the ACLyn 580 copolymer and a differential pressure of 100 psi (6.9 bar) were created with nitrogen gas across the two legs of the U-tube. Nitrogen gas leaked between the two legs of the U-tube at a rate 3.5×10−4 cc/psi-minute. The decreased leakage rate of gas was believed to be due to the melting and reaction of the copolymer with the metal U-tube.
- The temperature of the oven was increased to a temperature 50° F. (27.8° C.) above the melting temperature of the ACLyn 580 copolymer and a differential pressure of 500 psi (34.45 bar) were created with nitrogen gas across the two legs of the U-tube. Nitrogen gas leaked between the two legs of the U-tube at a rate 2.2×10−5 cc/psi-minute. The decreased leakage rate of gas was believed to be due to the melting and reaction of the copolymer with the metal U-tube.
- A paste of ACLyn 580 and toluene was created by heating toluene, adding ACLyn 580, and stirring until a thick, translucent paste was formed. This paste was applied in a 2 inch wide band, approximately 1/16 inch thick to the inside of one leg of a U-tube. The paste was allowed to cool and then the U-tube was heated to 150° F. (66° C.) to evaporate excess solvent.
- A cement slurry prepared with 800 grams API Class H Portland Cement and 320 grams distilled water was place in the U-tube. The U-tube was placed in an oven and both legs pressurized to 2000 psi (138 bar). The oven was heated to 125° F. ( ) and the cement was allowed to set. After the cement set, a differential pressure of 50 psi (3.45 bar) was created with nitrogen gas across the two legs of the U-tube. Nitrogen gas leaked between the two legs of the U-tube at a rate in excess of 1×10−3 cc/psi-minute
- The temperature of the oven was increased to a temperature 50° F. (27.8° C.) above the melting temperature of the ACLyn 580 copolymer and a differential pressure of 500 psi (34.5 bar) were created with nitrogen gas across the two legs of the U-tube. No nitrogen gas leaked between the two legs of the U-tube at this differential pressure. The differential pressure was increased to 1000 psi and no leakage of nitrogen was measured over a 30-minute period. The differential pressure was increased to 1500 psi (103 bar) and no leakage of nitrogen was measured over a 60-minute period.
- Other embodiments of the invention will be apparent to those skilled in the art from a consideration of this specification or from practice of the invention disclosed.
- A cement slurry was prepared using varying amounts of ACLyn 580. The mixture was cured at 80° F. and 230° F. (27° C. and 110° C.) and a confining pressure of 3000 psi (207 bar) was applied. Young's Modulus and Poisson's Ratio were determined from data between 20-60% compressive strength. Table 1 shows the results. Table 2 shows the results in SI units. The test revealed that increasing the amount of the copolymer makes the cement more ductile. When cured at a temperature below 80° F. (27° C.), the copolymer is an elactic filler. However, when cured at temperatures above the melting point of the copolymer, an ionomer is formed by the reaction of the functional groups on the copolymer with mono-, di-, and tr-valent alkali and transitional metal salts in the cement. This results in a more rubbery material with a much higher Poisson's ratio.
TABLE 1 AC-540A Sample Curing Compressive Elastic Copolymer Temperature Strength Poisson Modulus % wt ° F. psi Ratio psi 0 80 F. 5,519 0.1359 1,200,000 10 80 F. 6,240 0.0923 414,000 20 80 F. 4,639 0.0661 210,000 30 80 F. 3,441 0.2403 114,000 0 230° F. 5,743 0.1113 1,250,000 10 230° F. 5,032 0.3224 936,000 20 230° F. 3,423 0.4677 224,000 30 230° F. 2,838 0.2948 154,000 -
TABLE 2 AC-540A Sample Curing Compressive Elastic Copolymer Temperature Strength Poisson Modulus % wt ° C. bar Ratio bar 0 27 381 0.1359 82,740 10 27 430 0.0923 28,540 20 27 320 0.0661 14,480 30 27 237 0.2403 7,860 0 110 396 0.1113 86,180 10 110 347 0.3224 64,530 20 110 236 0.4677 15,540 30 110 196 0.2948 10,620
Claims (19)
1. A well fluid formulation comprising a well fluid and at least one adhesive thermoplastic resin.
2. The well fluid formulation of claim 1 wherein the well fluid is selected from the group consisting of drilling fluid, spotting fluid, and cement slurry.
3. The well fluid formulation of claim 2 wherein the adhesive thermoplastic resin is a copolymer selected from the group consisting of ethylene-acrylic acid copolymers, ethylene-methacrylic acid copolymers, ethylene-vinyl acetate copolymers, ethylene-vinylphosphonic acid copolymers, ionomers or salts of acid forms of acidic copolymers, and combinations thereof.
4. The well fluid formulation of claim 3 wherein the ionomer or salt is of a metal selected the group consisting of from sodium, calcium, magnesium, and zinc.
5. The well fluid formulation of claim 2 wherein the adhesive thermoplastic resin is a homopolymer selected from the group consisting of high molecular weight acrylic acid, methacrylic acid, vinyl phosphonic acid, and combinations thereof.
6. The well fluid formulation of claim 5 wherein the adhesive thermoplastic is selected from an ionomer or salt of at least one homopolymer or a combination thereof.
7. The well fluid formulation of claim 6 wherein the ionomer or salt is of a metal selected from sodium, calcium, magnesium, and zinc.
8. The well fluid formulation of claim 2 further comprising the adhesive thermoplastic resin is selected from a blend of polyethylene with a compound selected from the group consisting of acrylic, methacrylic, polyacrylic, polymethacrylic, vinyl phosphonic, polyvinylphosphonic acids, and ionomers and salts thereof, and combinations thereof.
9. The well fluid formulation of claim 2 further comprising the adhesive thermoplastic material is in a form selected from the group consisting of powders, prills, pellets, pills, and dispersions.
10. A method for improving bonding and sealing in a well, comprising:
a. providing a wellbore;
b. providing a pipe;
c. coating an outside surface of the pipe with an adhesive thermoplastic;
d. running the coated pipe into the wellbore; and
e. causing the temperature of said wellbore to increase to a temperature greater than a melting temperature of said adhesive thermoplastic resin.
11. The method of claim 10 further comprising heating the well with hot injectants.
12. The method of claim 11 wherein the adhesive thermoplastic material melts between the circulating temperature of the wellbore and the undisturbed geothermal temperature of the well.
13. The method of claim 11 wherein the adhesive thermoplastic resin melts between the undisturbed geothermal temperature of the well and the operating temperature of the well.
14. The method of claim 11 wherein the adhesive thermoplastic resin is a copolymer selected from the group consisting of ethylene-acrylic acid copolymers, ethylene-methacrylic acid copolymers, ethylene-vinyl acetate copolymers, ethylene-vinylphosphonic acid copolymers, ionomers or salts of acid forms of acidic copolymers, and combinations thereof.
15. The method of claim 14 wherein the ionomer or salt is of a metal selected from sodium, calcium, magnesium, and zinc.
16. The method of claim 11 wherein the adhesive thermoplastic resin is a homopolymer selected from the group consisting of high molecular weight acrylic acid, methacrylic acid, vinyl phosphonic acid, ionomers or salts of acid forms thereof, and combinations thereof.
17. The method of claim 16 wherein the ionomer or salt is of a metal selected from sodium, calcium, magnesium, and zinc.
18. The method of claim 11 further comprising the adhesive thermoplastic resin is selected from a blend of polyethylene with a compound selected from the group consisting of acrylic, methacrylic, polyacrylic, polymethacrylic, vinyl phosphonic, polyvinylphosphonic acids, and ionomers and salts thereof, and combinations thereof.
19. The method of claim 18 further comprising the adhesive thermoplastic material is in a form selected from the group consisting of powders, prills, pellets, pills, and dispersions.
Priority Applications (2)
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US11/778,771 US20080017377A1 (en) | 2006-07-19 | 2007-07-17 | Well fluid formulation and method |
US12/645,850 US7723271B2 (en) | 2006-07-19 | 2009-12-23 | Method for sealing pipe in a well |
Applications Claiming Priority (2)
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US80777106P | 2006-07-19 | 2006-07-19 | |
US11/778,771 US20080017377A1 (en) | 2006-07-19 | 2007-07-17 | Well fluid formulation and method |
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US12/645,850 Division US7723271B2 (en) | 2006-07-19 | 2009-12-23 | Method for sealing pipe in a well |
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US11/778,771 Abandoned US20080017377A1 (en) | 2006-07-19 | 2007-07-17 | Well fluid formulation and method |
US12/645,850 Expired - Fee Related US7723271B2 (en) | 2006-07-19 | 2009-12-23 | Method for sealing pipe in a well |
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US12/645,850 Expired - Fee Related US7723271B2 (en) | 2006-07-19 | 2009-12-23 | Method for sealing pipe in a well |
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US20050284666A1 (en) * | 2004-06-03 | 2005-12-29 | Cowan Kenneth M | Geosynthetic composite for borehole strengthening |
US20060276348A1 (en) * | 2005-06-02 | 2006-12-07 | Cowan Kenneth M | Geosynthetic composite for borehole strengthening |
WO2009019471A1 (en) * | 2007-08-08 | 2009-02-12 | Halliburton Energy Services, Inc. | Sealant compositions and methods of use |
US20130220612A1 (en) * | 2012-02-24 | 2013-08-29 | Halliburton Energy Services, Inc. | Shear Bond Strength of Set Cement |
US9376607B2 (en) | 2008-12-16 | 2016-06-28 | Schlumberger Technology Corporation | Compositions and methods for completing subterranean wells |
US20160201271A1 (en) * | 2015-01-08 | 2016-07-14 | Honeywell International Inc. | Surface treated pavement and methods for treating pavement surfaces to improve chip retention |
TWI558390B (en) * | 2012-04-02 | 2016-11-21 | SAITOH Keiko | Excreta disposal device |
US9688578B2 (en) * | 2013-12-04 | 2017-06-27 | Wellcem As | Sealant material for subterranean wells |
CN114753762A (en) * | 2022-05-07 | 2022-07-15 | 山西省勘察设计研究院有限公司 | Drilling process for middle-deep geothermal well drilling construction |
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US7723271B2 (en) | 2010-05-25 |
US20100096133A1 (en) | 2010-04-22 |
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Legal Events
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AS | Assignment |
Owner name: SHELL OIL COMPANY, TEXAS Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:COWAN, KENNETH MICHAEL;REEL/FRAME:019885/0263 Effective date: 20070720 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |