US20070034232A1 - Compact disc buffer system - Google Patents
Compact disc buffer system Download PDFInfo
- Publication number
- US20070034232A1 US20070034232A1 US11/103,234 US10323405A US2007034232A1 US 20070034232 A1 US20070034232 A1 US 20070034232A1 US 10323405 A US10323405 A US 10323405A US 2007034232 A1 US2007034232 A1 US 2007034232A1
- Authority
- US
- United States
- Prior art keywords
- buffing
- compact disk
- platter
- rotating
- pads
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000007853 buffer solution Substances 0.000 title description 2
- 238000000034 method Methods 0.000 claims abstract description 32
- 239000000872 buffer Substances 0.000 claims abstract description 28
- 230000003287 optical effect Effects 0.000 claims description 30
- 239000002826 coolant Substances 0.000 claims description 20
- 230000008569 process Effects 0.000 claims description 17
- 229920003023 plastic Polymers 0.000 claims description 6
- 239000004033 plastic Substances 0.000 claims description 5
- 229920000642 polymer Polymers 0.000 claims description 5
- 238000013019 agitation Methods 0.000 claims 1
- 230000008439 repair process Effects 0.000 abstract description 11
- 238000012423 maintenance Methods 0.000 abstract description 5
- 230000006870 function Effects 0.000 abstract description 4
- 230000003993 interaction Effects 0.000 abstract description 4
- 239000000126 substance Substances 0.000 abstract description 4
- 239000007788 liquid Substances 0.000 description 11
- 230000033001 locomotion Effects 0.000 description 11
- 239000000463 material Substances 0.000 description 8
- 230000007246 mechanism Effects 0.000 description 8
- 238000013461 design Methods 0.000 description 6
- 239000010410 layer Substances 0.000 description 6
- 238000005352 clarification Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 241000065675 Cyclops Species 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 230000009849 deactivation Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000005923 long-lasting effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 238000012549 training Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000004913 activation Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000010420 art technique Methods 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 235000013351 cheese Nutrition 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B23/00—Record carriers not specific to the method of recording or reproducing; Accessories, e.g. containers, specially adapted for co-operation with the recording or reproducing apparatus ; Intermediate mediums; Apparatus or processes specially adapted for their manufacture
- G11B23/50—Reconditioning of record carriers; Cleaning of record carriers ; Carrying-off electrostatic charges
- G11B23/505—Reconditioning of record carriers; Cleaning of record carriers ; Carrying-off electrostatic charges of disk carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
- B08B1/34—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members rotating about an axis parallel to the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
- B24B29/04—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for rotationally symmetrical workpieces, e.g. ball-, cylinder- or cone-shaped workpieces
Definitions
- This invention relates generally to a restoration system. More particularly it relates to a device that buffs compact discs in every format. Even more particularly it relates to methods, devices and system that effectively repair the optical surface of a compact disc.
- this invention comprises methods, devices, and systems for buffing to repair and restore all types of compact discs.
- the CD Buffing Unit allows the restoration and maintenance of all known CD Media, DVDs, single or double sided, including 3 inch discs with the use of a 3-inch adapter.
- the device essentially comprises interaction of rotating buffers with a compact disc on a rotating platform. For added effectiveness certain chemicals are added to the rotating buffers. Discarding the scratched CD is obviated by loading the scratched CD onto a rotating platter mechanism and buffed on the optical side of the CD by the inner action of a motor, turning buffing pads and the application of liquid between the pads and the optical side of the CD.
- the process eliminates a large portion of optical defects, caused by scratches or scuffs.
- This buffing process causes a heat build up between the pads and the CD media, which effectively re-flows or pushes or relocates the plastic, allowing the optical surface to be freed from optical defects, therefore restoring the playability and accessibility of CD data.
- This process with the aid of the liquid, to control heat build-up, allows a non-aggressive approach to repairing the optical side of a CD without removing any polymers off the CD, or affecting its thickness. Resulting in virtually an unlimited amount of times a CD can be maintained or repaired.
- Another objective of this invention is to provide a one step, fully automated way to repair a compact disc, in a convenient and short period of time having no noticeable characteristics of being repaired, such that the lack of noticeable characteristics would give the CD, an indistinguishable new look.
- Another objective of this invention to provide a perfect restoration through buffing the polymers optically clear. That inherently would not affect the thickness or the amount of times the CD could be maintained or repaired.
- Another objective of this invention is to obviate the need to grind, sand, lap, or cut, using several aggressive methods or processes on the optical surface in order to achieve optical clarity and esthetics.
- Another objective of this invention is to eliminate air-born and chemical pollutants due to conventional chemical compound grinding, sanding, and lapping techniques.
- Another objective of this invention is that the device be portable to operate as front counter device as opposed to a back-office operation.
- Another objective of this invention is to not affect the thickness of the CD and/or the amount of times the said media can be maintained.
- Another objective of this invention is that the design is simple and elegant.
- Another objective of this invention is that its use is intuitive, which requires no further training.
- Another objective of the system of this invention is that it be capable of multiple uses.
- Another objective of the invention is that it uses little or no additional energy by obviating any wiping, polishing, or clean up by hand, after the repair is complete.
- Another objective of this invention is that the invention use modular standard components, easily interface-able, transportable, and storable.
- Another objective of this invention is that it be reliable such that it practically never fails and requires very little maintenance. (Every 2500 cycles—cleaning and buffing pads only)
- Another objective of this invention is that it be environmentally friendly, and uses biodegradable materials to the extent practical.
- Another objective of this invention is that it be physically safe in normal environment as well as accidental situations.
- Another objective of this invention is that it be made long lasting, made from durable materials.
- Another objective of this invention is to provide a cheap consumable alternative to maintenance or repair of a CD. (Up to ten times less in consumable costs)
- Another objective of this invention is that it provides 2500 repeatable processes before consumable change.
- Another objective of this invention is that it provides the majority of repairs or maintenance to a CD in 30 seconds.
- Another objective of this invention is to provide a user friendly, smart interface with the user.
- Another objective of this invention is that it be interface-able with other electronic devices through software and hardware add-ons and up-grades.
- Another objective of this invention is that the device can acclimate software up-grade and/or hardware device add-ons, options, and up-grades.
- Another objective of this invention is to provide an application of the liquid or coolant in a manual and or automated disbursement over the optical side of the CD media.
- Another objective of the invention is to provide the majority of the mechanical apparatus in an interchangeable module for end user replacement of mechanical parts.
- Another objective of this invention is that it meet Federal, State, local, and other private, international, standard guidelines, regulations, compliances and recommendations with respect to safety, environment, and energy consumption.
- Another objective of this invention resides in its simplicity, elegance of design, ease of manufacturing, service and use and even aesthetics as will become apparent from the following brief description of the drawings and the detailed description of the concept embodiment.
- FIG. 1 is a 3-D isometric exterior view of the CD Buffer.
- FIG. 2A is an interior sectional view of the mechanisms of the CD Buffer.
- FIG. 2 B shows more detailed top plan view of the rotating CD platter and the buffer motor travel means. It effectively shows an enlarged view of lower section of FIG. 2A for clarification.
- FIG. 3 is a 3-D isometric view the inner action between the motorized buffing wheels or pads, the coolant liquid, and the optical side of the CD media.
- FIG. 4 shows a process flow chart
- FIG. 5 depicts a software program flowchart.
- FIG. 6 delineates a low voltage schematic of the CD Buffer used by the inventor in the preferred embodiment.
- FIG. 7 delineates a high voltage schematic used by the inventor in the preferred embodiment.
- FIG. 8 shows an enlarged cross-sectional view of the disc and how the lasers interact with the data layer at the bottom of the disc for read and write operations.
- FIG. 1 shows an isometric view of the entire external embodiment of the CD Buffer 100 , which comprises of a front portion 110 , a top portion with handle 112 .
- the front portion 110 includes Cyclops eye with a multi-phasic color LED display 140 , a control panel with an open button, start button, green power-on LED light, blue LED process-in-operation light 150 , a deep buff panel consisting of a deep-buff-selector button, and a red LED deep buff indicator light 160 .
- a door and handle portion consisting of a front door and attached handle 130 .
- a numeric LCD counter display 170 .
- FIG. 2A depicts an interior sectional view of the mechanisms of the CD Buffer complete with front panel 110 , motor 210 , spring 215 , rotating buffers 220 , rotating CD platter 230 , platter motor 240 , Interface 245 between two said motors and floating platform 250 for said two motors.
- FIG. 2A depicts an interior sectional view of the mechanisms of the CD Buffer complete with front panel 110 , motor 210 , spring 215 , rotating buffers 220 , rotating CD platter 230 , platter motor 240 , Interface 245 between two said motors and floating platform 250 for said two motors.
- FIG. 2 is a cut sectional view exposing the preferred embodiment of the interior CD Buffer mechanisms 200 , which comprises of a sub-frame 205 , an AC motor 210 , Buffing pads 220 , a CD platter table 230 , a CD platter motor 240 , a cam motor 250 , motor lift spring 215 , motor lift solenoid 260 , latch-tray solenoid (Not shown), high power AC board 280 , low power PLC controller board 290 , sliding drawer rails 295 , Air-pot cylinder 265 .
- Neopream is added on the CD platter for added traction so as to act as a cushion and break such that its 120-RPM motor does not race towards 2500 RPM.
- an AC Motor 110 / 220 Volts, 1 ⁇ 3 Horsepower, 3500 RPM 210 Comprising of a rear portion 212 , and attached to the rear portion is an angle spring bracket 214 , which is connected to the motor lift spring 215 . Also comprising of a front shaft portion 216 , which 3 buffing pads are slid on to 220 , 221 , 222 . The 3 pads are evenly spaced by two rubber spacers 3 ⁇ 8 of an inch thick and two-inch diameter 225 . The pads and spacers are held in place by knob (not shown). The AC motor is held in place by mounting bracket 245 , which is pivotally attached to drawer slide-rail assembly 295 .
- Drawer slide-rail assembly 295 has attached to it Cam base plate 248 , which has mounted on it a 20 RPM AC or DC Cam motor 250 . Which has attached to it a Cam 251 with 3 distinct protrusions.
- the Cam 251 is connected to a track-roller bearing 252 that follows the curvature of the cam.
- the track-roller bearing 252 is connected to the cam lever arm 242 which is spring loaded by spring 253 which spring loads the track-roller 252 against Cam 251 .
- the Cam lever arm is held in place by bearing and bolt assembly 243 , which allows the Cam lever arm 242 to pivot in a side to side motion caused by the spring loaded interaction or tracking between the track-roller bearing 252 and the Cam 254 .
- a 120-RPM, AC or DC CD platter motor 240 is also attached to the Cam lever arm 242 . Attached to the motor shaft is a 4 3 ⁇ 4 inch CD platter 230 . Which consists of the main platform 230 , the center pin 232 for a CD, and a soft 50 duro or less, neopream, and adhesive backed rubber. Also shown in FIG. 1 motor lift solenoid 260 aided by push pull pair of springs 215 , 225 .
- FIG. 2 B shows more detailed top plan view of the rotating CD platter and the buffer motor travel means. It effectively shows an enlarged view of lower section of FIG. 2A for clarification. For further clarification it shows in greater detail the top plan view of the sub-frame assembly 205 , concomitant slide rail assembly support member 206 , motor position bracket 245 , buffer motor travel means 250 , cam base plate 248 , cam lever arm 242 and concomitant spring 255 .
- Attached is a 110 / 220 AC lift solenoid 260 .
- Attached to the solenoid arm 264 is the motor lift spring 215 , which has a load spring capacity of 3 pound after one inch of travel. Spring 215 is connected to Angle Spring bracket (not shown).
- the AC Lift Solenoid 260 is activated by retracting it's Solenoid Arm upwards, effecting the pulling of spring 215 , 216 . This causes the AC Motor 210 to tilt forward by upward driven motion.
- the deactivation of the AC Lift Solenoid 260 causes through natural gravity a slow and controlled decent of motor 210 . In the preferred embodiment the controlled decent is approximately 15 seconds to traverse the 1- 1/16 of an inch downwards.
- This entire Lift solenoid sub-assembly controls the activation, deactivation and pressure of rotating pads 220 with Compact disc media 231 , which is a-fixed to Platter 230 .
- the Cam Lever Arm Assembly starts with sub-frame 205 . Attached to it are two drawer rail brackets 206 .
- Cam Motor 250 spins at 20-RPM Counter clockwise.
- Cam 251 has six distinct quadrants, three inward quadrants of the same depth of approximately 1 inch from the center of the Cam 254 .
- Three outward protruding quadrants that are effectively doubling in distance and range of motion from the starting point of an inward quadrant.
- the smallest outward protrusion of approximately 1 ⁇ 4 inch, the second outward protrusion 1 ⁇ 2 inch, and the third and largest outward protrusion is 3 ⁇ 4 of an inch from inward quadrant.
- This Cam 254 is followed by bearing track roller 252 , which is tensioned against the Cam with the aid of spring 255 .
- the range of motion is as follows Pads 220 to 222 and shaft 216 is lined up with CD Mounting Pin 232 .
- the CD Platter 230 and Cam Lever Arm 242 swings 180 degrees in the opposite direction towards the Pads 220 , coming to rest 1 inch from its original starting position. Center Pin 232 is approximately 1 inch from center of Pads 220 . The next range of motion again, reverses the direction 180 degrees to force the CD Platter 230 to move away from pads 220 , approximately 1 inch for a total traverse distance of 2 inches from the original centering point of Pads 220 . This represents the mid-furthest protrusion of Cam 254 .
- the third and final range of movement is represented by the smallest protrusion on Cam 254 , which traverses the Lever Arm 242 and the CD Platter 230 to go towards the pads 220 to 222 half of an inch. Again, the motion continues 180 degrees away from the pads 220 , in the opposite direction another one half inch to have a total combined distance of two inches between Pads 220 and the Centering Pin 232 . The final traverse distance will reverse 180 degrees, and travel two inches to line the Cam Lever Arm 242 , CD Platter 230 , and Centering Pin 232 with Pads 220 , and AC Motor 210 .
- This range of motion is specifically designed to distribute an even dispersion of force, friction and heat to the CD media 231 .
- the interior quadrant area has only one third the surface area as the exterior quadrant area or in contrast the exterior quadrant area has three times the physical surface area.
- the range of movement produced by the Cam 254 concentrates in a time sequence, three times as much frictional buffing on the exterior quadrant than the interior quadrant and vise versa. This produces an even heat transfer and distribution, between the Pads 220 , the Coolant 340 and compact disc media 231 , shown in FIG.
- FIG. 3 is a 3-D isometric view the inner action between the motorized buffing wheels or pads, the coolant liquid, and the optical side of the CD media specifically delineating in detail buffer motor 310 , rotating buffers 320 and rotating platter 330 , which in turn comprises of a front portion 310 of AC Motor 210 , a Pad grouping of three pads 320 which comprises of 220 , the optical side of CD media 231 and coolant 340 . More specifically the three pads.
- Each pad 220 comprises muslin with 15 layers, chemically treated with Anti-static conditioner coolant, Pad Product number PN#2499, AC Coolant product Number PN. #2099 available from VenMill Industries Inc telephone number 1-508-640-0090, 28 Town Forest Rd., Unit 1 , Webster, Mass., 01570, or purchase from web site www.venmill.com Also sold by Distributor: Specialty Store Services 1-800-999-0771, or purchase from web site www.Specialtystoreservices.com. Also available from VenMill Industries Inc., Product Number #2299 and Specialty Store Services. Product Number #8281.
- Pad Product number PN#8333, AC Coolant product Number PN. #8334 Pad 220 is a normal concentration of AC liquid coolant 340 that has been approximately dipped in coolant for ten seconds, buffing pads are then spun at 5000 RPM then cut and raked and dried to 5 1 ⁇ 2 inches in diameter.
- Buffing Pad 221 has 50% more concentration of AC Liquid coolant 340 and prepared and finished in the same manner as Buffing Pad 220 .
- Buffing Pad 222 has been treated with double or 100% more concentration of AC Liquid coolant 340 , and has been prepared and finished in the same manner as Buffing Pads 220 , and 221 .
- the specific differences in concentrations in Pad group 320 are again to maintain an even control of surface temperature in the distinctive surface areas between the small interior surface area to the largest exterior optical surface area of the CD Media 231 .
- the coolant 340 dissipates with the mechanical friction of Pad Group 320 against the CD Media 231 leaving no residual on the surface of the CD Media 231 .
- FIG. 4 shows a bifurcated user process flow chart for deep and regular buffs.
- FIG. 5 depicts a software program flowchart spread over 5 sheets complete with plurality of interpage connectors, plurality of decision blocks, plurality of GOTO Connectors with alpha nomenclature.
- FIG. 6 delineates a low voltage schematic of the CD Buffer used by the inventor in the preferred embodiment complete with plurality of integrated circuit chips 620 , 650 , plurality of programming headers 630 , 640 and intermodule connector 625 and associated supporting components such as crystal 655 and bi-directional rectifier 635
- FIG. 7 delineates a high voltage schematic used by the inventor in the preferred embodiment complete with plurality of OPTO DIP circuits 710 , 770 each with supporting circuitry 711 , 771 respectively and plurality of connectors 780 , 790 .
- FIG. 8 shows an enlarged cross-sectional view of the disc and how the lasers interact with the data layer at the bottom of the disc for read and write operations. It basically delineates the theory of operation and why buffering not only does not delete the data but restores it.
- a compact disk 99 When a compact disk 99 is scratched instead of discarding the CD, it is loaded onto a platter mechanism 230 and buffed on the optical side of the CD 330 by the interaction of a motor 210 , 310 , turning buffing pads 320 , the application of liquid between the pads 220 , 320 and the optical side of the CD 330 .
- RAM used 82 (11%) at main( ) level 160 (21%) worst case
- the process eliminates a large portion of optical defects, caused by scratches or scuffs.
- This buffing process causes a heat build up between the pads and the CD media which effectively re-flows or pushes or relocates the plastic, allowing the optical surface to be freed from optical defects, therefore restoring the playability and accessibility of CD data.
- This process with the aid of the liquid, to control heat build-up, allows a non-aggressive approach to repairing the optical side of a CD without removing any polymers off the CD, or affecting its thickness. Resulting in virtually an unlimited amount of times a CD can be maintained or repaired.
- the shape and size, thickness and material used in the buffing pads may be modified.
- the device may be operated manually or powered by a different energy source.
- the coolant may be manually or mechanically applied.
- CAM motor operates as long as CAM center sensor is open
- FIG. 8 generally comprising two laser beams 810 , 820 reading from or writing to rotating disk 830
- CD Compact Disc
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Optical Record Carriers (AREA)
- Manufacturing Of Magnetic Record Carriers (AREA)
- Packaging For Recording Disks (AREA)
Abstract
This invention comprises methods, devices, and systems for buffing, to repair and restore all types of compact discs. The restoration is essentially accomplished by interaction of rotating buffers with a compact disc on a rotating platform. For added effectiveness certain chemicals are added to the rotating buffers. The portable system is fully automatic such that an operator can perform other functions. The device also includes plurality of timers and indicators as well as a convenient carrying handle. The CD Buffing Unit allows the restoration and maintenance of all known CD Media, DVDs, single or double sided, including 3-inch discs with the use of a 3-inch adapter.
Description
- This non-provisional utility application is based upon provisional application Ser. No. 60/561,596 filed Apr. 12, 2004 bearing the same title, “Compact Disc Buffer System” by the same inventor Dan Diotte and the inventor applicant hereby claims priority there from.
- This invention relates generally to a restoration system. More particularly it relates to a device that buffs compact discs in every format. Even more particularly it relates to methods, devices and system that effectively repair the optical surface of a compact disc.
- Compact discs often get scratched. Various machines, methods and processes have been devised and constructed to repair such discs such that data can be rerecorded and faithfully reproduced. The problem with prior art techniques can be categorized into the following:
- Unable to record and reproduce data faithfully.
- a) Not cost effective.
- b) Results in waste.
- c) Raises environmental concerns.
- d) Not easy to install, use and operate.
- e) Existing machines remove material therefore the number of repair cycles on any one disc is limited.
- Compact discs often get scratched with use or accidentally. When this happens music discs skip tracks and DVDs skip frames, which interferes with proper education and entertainment. Instead of investing in a new disc, this invention comprises methods, devices, and systems for buffing to repair and restore all types of compact discs.
- The CD Buffing Unit allows the restoration and maintenance of all known CD Media, DVDs, single or double sided, including 3 inch discs with the use of a 3-inch adapter. The device essentially comprises interaction of rotating buffers with a compact disc on a rotating platform. For added effectiveness certain chemicals are added to the rotating buffers. Discarding the scratched CD is obviated by loading the scratched CD onto a rotating platter mechanism and buffed on the optical side of the CD by the inner action of a motor, turning buffing pads and the application of liquid between the pads and the optical side of the CD.
- The process eliminates a large portion of optical defects, caused by scratches or scuffs. This buffing process causes a heat build up between the pads and the CD media, which effectively re-flows or pushes or relocates the plastic, allowing the optical surface to be freed from optical defects, therefore restoring the playability and accessibility of CD data. This process, with the aid of the liquid, to control heat build-up, allows a non-aggressive approach to repairing the optical side of a CD without removing any polymers off the CD, or affecting its thickness. Resulting in virtually an unlimited amount of times a CD can be maintained or repaired.
- A preliminary prior art patent search was conducted by the applicant. Furthermore the applicant is intimately familiar with the prior art. Prior art inventors have been very creative in designing exotic tables but are seldom successful in combining strength and elegance. Following is a survey of the prior art patents and publications arranged in reverse chronological order for ready reference of the reader.
- 2) U.S. Utility Pat. No. 6,386,946 blessed upon Lin et al on May 14, 2002 for “Repair Machine for Compact Disk”
- 1) U.S. Utility Pat. No. 5,954,566 awarded to Jason Bauer on Sep. 21, 1999 for “Method and Apparatus for Reconditioning Digital Recording Discs”
- Objectives
- At any rate none of the prior art devices known to the applicant or his attorney disclose the EXACT embodiment of this inventor that constitutes a simple, elegant, quick, convenient, affordable means of constructing this invention. Prior art devices do not provide singularly or even in combination all of the objectives as established by the inventor for this system as enumerated below.
- It is an objective of this invention to provide a system for quickly and effectively repairing or maintaining all types of scratched or otherwise damaged compact discs.
- Another objective of this invention is to provide a one step, fully automated way to repair a compact disc, in a convenient and short period of time having no noticeable characteristics of being repaired, such that the lack of noticeable characteristics would give the CD, an indistinguishable new look.
- Another objective of this invention to provide a perfect restoration through buffing the polymers optically clear. That inherently would not affect the thickness or the amount of times the CD could be maintained or repaired.
- Another objective of this invention is to obviate the need to grind, sand, lap, or cut, using several aggressive methods or processes on the optical surface in order to achieve optical clarity and esthetics.
- Another objective of this invention is to eliminate air-born and chemical pollutants due to conventional chemical compound grinding, sanding, and lapping techniques.
- Another objective of this invention is that the device be portable to operate as front counter device as opposed to a back-office operation.
- Another objective of this invention is to not affect the thickness of the CD and/or the amount of times the said media can be maintained.
- Another objective of this invention is that the design is simple and elegant.
- Another objective of this invention is that its use is intuitive, which requires no further training.
- Another objective of the system of this invention is that it be capable of multiple uses.
- Another objective of the invention is that it uses little or no additional energy by obviating any wiping, polishing, or clean up by hand, after the repair is complete.
- Another objective of this invention is that the invention use modular standard components, easily interface-able, transportable, and storable.
- Another objective of this invention is that it be reliable such that it practically never fails and requires very little maintenance. (Every 2500 cycles—cleaning and buffing pads only)
- Another objective of this invention is that it be environmentally friendly, and uses biodegradable materials to the extent practical.
- Another objective of this invention is that it be physically safe in normal environment as well as accidental situations.
- Another objective of this invention is that it be made long lasting, made from durable materials.
- Another objective of this invention is to provide a cheap consumable alternative to maintenance or repair of a CD. (Up to ten times less in consumable costs)
- Another objective of this invention is that it provides 2500 repeatable processes before consumable change.
- Another objective of this invention is that it provides the majority of repairs or maintenance to a CD in 30 seconds.
- Another objective of this invention is to provide a user friendly, smart interface with the user.
- Another objective of this invention is that it be interface-able with other electronic devices through software and hardware add-ons and up-grades.
- Another objective of this invention is that the device can acclimate software up-grade and/or hardware device add-ons, options, and up-grades.
- Another objective of this invention is to provide an application of the liquid or coolant in a manual and or automated disbursement over the optical side of the CD media.
- Another objective of the invention is to provide the majority of the mechanical apparatus in an interchangeable module for end user replacement of mechanical parts.
- Another objective of this invention is that it meet Federal, State, local, and other private, international, standard guidelines, regulations, compliances and recommendations with respect to safety, environment, and energy consumption.
- Another objective of this invention resides in its simplicity, elegance of design, ease of manufacturing, service and use and even aesthetics as will become apparent from the following brief description of the drawings and the detailed description of the concept embodiment.
- Other objectives of this invention reside in its simplicity, elegance of design, ease of manufacture, service and use and even aesthetics as will become apparent from the following brief description of the drawings and the detailed description of the concept embodiment. Unfortunately none of the prior art devices singly or even in combination provide all of the features established by the inventor for this system as enumerated below.
- a) Safe, Secure, Simple and elegant sleek design
- b) Affordable and Cost effective
- c) Easy to manufacture, use and operate and maintain.
- e) Small Foot Print with Center of Gravity within base.
- f) User Friendly and intuitive.
- g) Long lasting and durable
- h) Intuitive to require no additional training
- i) Multiple uses in a wide range of situations and circumstances.
- j) Easily scaleable up and down
- k) Easily adaptable for other uses
- l) Environmentally friendly
- m) Unlimited repair cycles as no material is removed from the CD.
- These objectives and features of the invention shall now be described in relationship to the following drawings, which are integral part of the specifications and are incorporated herein.
-
FIG. 1 is a 3-D isometric exterior view of the CD Buffer. -
FIG. 2A is an interior sectional view of the mechanisms of the CD Buffer. LikewiseFIG. 2 B shows more detailed top plan view of the rotating CD platter and the buffer motor travel means. It effectively shows an enlarged view of lower section ofFIG. 2A for clarification. -
FIG. 3 is a 3-D isometric view the inner action between the motorized buffing wheels or pads, the coolant liquid, and the optical side of the CD media. -
FIG. 4 shows a process flow chart. -
FIG. 5 depicts a software program flowchart. -
FIG. 6 delineates a low voltage schematic of the CD Buffer used by the inventor in the preferred embodiment. -
FIG. 7 delineates a high voltage schematic used by the inventor in the preferred embodiment. -
FIG. 8 shows an enlarged cross-sectional view of the disc and how the lasers interact with the data layer at the bottom of the disc for read and write operations. - As shown in the drawings wherein like numerals represent like parts throughout the several views, there is generally disclosed in
FIG. 1 is a 3-D isometric exterior view of the CD Buffer, complete withfront panel 110, convenient carryinghandle 112,removable side panels 120,CD access 130,view window 140 and plurality ofstatus indicators 150.FIG. 1 shows an isometric view of the entire external embodiment of theCD Buffer 100, which comprises of afront portion 110, a top portion withhandle 112. Aremovable side portion 120, a drawer and handleportion 130, aCyclops eye portion 140, acontrol panel 150, deep buff panel 160,numeric counter display 170. More specifically thefront portion 110, includes Cyclops eye with a multi-phasiccolor LED display 140, a control panel with an open button, start button, green power-on LED light, blue LED process-in-operation light 150, a deep buff panel consisting of a deep-buff-selector button, and a red LED deep buff indicator light 160. A door and handle portion consisting of a front door and attachedhandle 130. A numericLCD counter display 170. -
FIG. 2A depicts an interior sectional view of the mechanisms of the CD Buffer complete withfront panel 110,motor 210,spring 215, rotatingbuffers 220, rotatingCD platter 230,platter motor 240,Interface 245 between two said motors and floatingplatform 250 for said two motors.FIG. 2 is a cut sectional view exposing the preferred embodiment of the interiorCD Buffer mechanisms 200, which comprises of a sub-frame 205, anAC motor 210,Buffing pads 220, a CD platter table 230, aCD platter motor 240, acam motor 250,motor lift spring 215,motor lift solenoid 260, latch-tray solenoid (Not shown), high power AC board 280, low power PLC controller board 290, slidingdrawer rails 295, Air-pot cylinder 265. Neopream is added on the CD platter for added traction so as to act as a cushion and break such that its 120-RPM motor does not race towards 2500 RPM. - More specifically an
AC Motor 110/220 Volts, ⅓ Horsepower, 3500RPM 210. Comprising of a rear portion 212, and attached to the rear portion is an angle spring bracket 214, which is connected to themotor lift spring 215. Also comprising of a front shaft portion 216, which 3 buffing pads are slid on to 220, 221, 222. The 3 pads are evenly spaced by two rubber spacers ⅜ of an inch thick and two-inch diameter 225. The pads and spacers are held in place by knob (not shown). The AC motor is held in place by mountingbracket 245, which is pivotally attached to drawer slide-rail assembly 295. Drawer slide-rail assembly 295, has attached to itCam base plate 248, which has mounted on it a 20 RPM AC orDC Cam motor 250. Which has attached to it a Cam 251 with 3 distinct protrusions. The Cam 251 is connected to a track-roller bearing 252 that follows the curvature of the cam. The track-roller bearing 252 is connected to thecam lever arm 242 which is spring loaded by spring 253 which spring loads the track-roller 252 against Cam 251. The Cam lever arm is held in place by bearing and bolt assembly 243, which allows theCam lever arm 242 to pivot in a side to side motion caused by the spring loaded interaction or tracking between the track-roller bearing 252 and theCam 254. Also attached to theCam lever arm 242 is a 120-RPM, AC or DCCD platter motor 240. Attached to the motor shaft is a 4 ¾inch CD platter 230. Which consists of themain platform 230, thecenter pin 232 for a CD, and a soft 50 duro or less, neopream, and adhesive backed rubber. Also shown inFIG. 1 motor lift solenoid 260 aided by push pull pair ofsprings -
FIG. 2 B shows more detailed top plan view of the rotating CD platter and the buffer motor travel means. It effectively shows an enlarged view of lower section ofFIG. 2A for clarification. For further clarification it shows in greater detail the top plan view of the sub-frame assembly 205, concomitant slide railassembly support member 206,motor position bracket 245, buffer motor travel means 250,cam base plate 248,cam lever arm 242 andconcomitant spring 255. Attached is a 110/220AC lift solenoid 260. Attached to the solenoid arm 264 is themotor lift spring 215, which has a load spring capacity of 3 pound after one inch of travel.Spring 215 is connected to Angle Spring bracket (not shown). - The
AC Lift Solenoid 260 is activated by retracting it's Solenoid Arm upwards, effecting the pulling ofspring 215, 216. This causes theAC Motor 210 to tilt forward by upward driven motion. The deactivation of theAC Lift Solenoid 260 causes through natural gravity a slow and controlled decent ofmotor 210. In the preferred embodiment the controlled decent is approximately 15 seconds to traverse the 1- 1/16 of an inch downwards. This entire Lift solenoid sub-assembly controls the activation, deactivation and pressure ofrotating pads 220 with Compact disc media 231, which is a-fixed toPlatter 230. The Cam Lever Arm Assembly starts with sub-frame 205. Attached to it are twodrawer rail brackets 206. -
Cam Motor 250 spins at 20-RPM Counter clockwise. Cam 251 has six distinct quadrants, three inward quadrants of the same depth of approximately 1 inch from the center of theCam 254. Three outward protruding quadrants that are effectively doubling in distance and range of motion from the starting point of an inward quadrant. The smallest outward protrusion of approximately ¼ inch, the second outward protrusion ½ inch, and the third and largest outward protrusion is ¾ of an inch from inward quadrant. - This
Cam 254 is followed by bearingtrack roller 252, which is tensioned against the Cam with the aid ofspring 255. As the Cam rotates counter clockwise it effectively moves the track-roller bearing 252 attached toCam Lever Arm 242, which pivots on the center point bearing and bolt assembly 243. This effectively moves theCD platter 230 perpendicular to theAC Motor 210. The range of motion is as followsPads 220 to 222 and shaft 216 is lined up withCD Mounting Pin 232. TheCam Lever Arm 242, and theCD Platter 230 spinning at 120 RPM, pivots it's self away from thepads 220 approximately two inches, due to the motion of the largest outward protrusion of the Cam 251 pushing on the Track-roller bearing 252. - The
CD Platter 230 andCam Lever Arm 242 swings 180 degrees in the opposite direction towards thePads 220, coming to rest 1 inch from its original starting position.Center Pin 232 is approximately 1 inch from center ofPads 220. The next range of motion again, reverses the direction 180 degrees to force theCD Platter 230 to move away frompads 220, approximately 1 inch for a total traverse distance of 2 inches from the original centering point ofPads 220. This represents the mid-furthest protrusion ofCam 254. - The third and final range of movement is represented by the smallest protrusion on
Cam 254, which traverses theLever Arm 242 and theCD Platter 230 to go towards thepads 220 to 222 half of an inch. Again, the motion continues 180 degrees away from thepads 220, in the opposite direction another one half inch to have a total combined distance of two inches betweenPads 220 and the CenteringPin 232. The final traverse distance will reverse 180 degrees, and travel two inches to line theCam Lever Arm 242,CD Platter 230, and CenteringPin 232 withPads 220, andAC Motor 210. This range of motion is specifically designed to distribute an even dispersion of force, friction and heat to the CD media 231. More specifically, if you apportion the record-able area of CD media 231 into three quadrants with an interior quadrant area and an exterior quadrant area and a center quadrant area, the interior quadrant area has only one third the surface area as the exterior quadrant area or in contrast the exterior quadrant area has three times the physical surface area. The range of movement produced by theCam 254 concentrates in a time sequence, three times as much frictional buffing on the exterior quadrant than the interior quadrant and vise versa. This produces an even heat transfer and distribution, between thePads 220, the Coolant 340 and compact disc media 231, shown inFIG. 3 , producing an even re-flowing of the plastic in a controlled, uniform manner to effectively re-flow the immediate top layer surface of the optical side of the compact disc media 231. This range of movement prevents ill effects to the CD media 231 such as warping, rounding of edges, surface degradation, plastic inclusions, due to excessive heat or uneven heat transfer also the lack of heat ineffectively repairing and re-flowing the surface. -
FIG. 3 is a 3-D isometric view the inner action between the motorized buffing wheels or pads, the coolant liquid, and the optical side of the CD media specifically delineating indetail buffer motor 310, rotatingbuffers 320 androtating platter 330, which in turn comprises of afront portion 310 ofAC Motor 210, a Pad grouping of threepads 320 which comprises of 220, the optical side of CD media 231 and coolant 340. More specifically the three pads. - Each
pad 220 comprises muslin with 15 layers, chemically treated with Anti-static conditioner coolant, Pad Product number PN#2499, AC Coolant product Number PN. #2099 available from VenMill Industries Inc telephone number 1-508-640-0090, 28 Town Forest Rd.,Unit 1, Webster, Mass., 01570, or purchase from web site www.venmill.com Also sold by Distributor: Specialty Store Services 1-800-999-0771, or purchase from web site www.Specialtystoreservices.com. Also available from VenMill Industries Inc., Product Number #2299 and Specialty Store Services. Product Number #8281. - Pad Product number PN#8333, AC Coolant product Number PN. #8334
Pad 220 is a normal concentration of AC liquid coolant 340 that has been approximately dipped in coolant for ten seconds, buffing pads are then spun at 5000 RPM then cut and raked and dried to 5 ½ inches in diameter. Buffing Pad 221 has 50% more concentration of AC Liquid coolant 340 and prepared and finished in the same manner asBuffing Pad 220. Buffing Pad 222 has been treated with double or 100% more concentration of AC Liquid coolant 340, and has been prepared and finished in the same manner asBuffing Pads 220, and 221. - The specific differences in concentrations in
Pad group 320 are again to maintain an even control of surface temperature in the distinctive surface areas between the small interior surface area to the largest exterior optical surface area of the CD Media 231. The coolant 340 dissipates with the mechanical friction ofPad Group 320 against the CD Media 231 leaving no residual on the surface of the CD Media 231. - Build up of residual residue of Coolant 340 is apparent after ten to twenty operations on
Pad Group 320. In order to maintain peak performance ofPad Group 320 the residual is raked off by running a CD cleaner Disc in place of the CD Media 231. This Cleaner Disc can be run through a 30 second or one minute cycle and has 60 raking teeth, which operate much like a cheese grater. This allows the residual to be detached fromPad Group 320 leaving the Buffing Pads in an original, high performance condition. The CD Cleaner disc Product Number #2399 can be ordered from above mentioned Vendors. -
FIG. 4 shows a bifurcated user process flow chart for deep and regular buffs. Once the CD media 231 has been loaded on to theCD Platter 230 with a surface application of coolant 340 applied to the entire surface of the record-able area of the optical side of the CD media 231, opposite to label side, the process starts with theMotor solenoid 260 liftingAC Motor 210 which tiltspads 220 onto the CD Media 231. TheSolenoid 260 will stay activated for fifteen seconds then release with a slow, controlled decent, for an additional fifteen seconds, slowly releasing the pressure ofPads 220 off the CD Media 231 giving it a high, indistinguishable surface shine, like new. ThenMotor -
FIG. 5 depicts a software program flowchart spread over 5 sheets complete with plurality of interpage connectors, plurality of decision blocks, plurality of GOTO Connectors with alpha nomenclature. -
FIG. 6 delineates a low voltage schematic of the CD Buffer used by the inventor in the preferred embodiment complete with plurality ofintegrated circuit chips 620, 650, plurality ofprogramming headers intermodule connector 625 and associated supporting components such ascrystal 655 andbi-directional rectifier 635 -
FIG. 7 delineates a high voltage schematic used by the inventor in the preferred embodiment complete with plurality ofOPTO DIP circuits 710, 770 each with supportingcircuitry 711, 771 respectively and plurality ofconnectors 780, 790. -
FIG. 8 shows an enlarged cross-sectional view of the disc and how the lasers interact with the data layer at the bottom of the disc for read and write operations. It basically delineates the theory of operation and why buffering not only does not delete the data but restores it. - When a compact disk 99 is scratched instead of discarding the CD, it is loaded onto a
platter mechanism 230 and buffed on the optical side of theCD 330 by the interaction of amotor pads 320, the application of liquid between thepads CD 330. - The inventor employed the following program in the preferred embodiment but other programs in other languages and other platforms can also work satisfactorily.
- CCS PCH C Compiler, Version 3.182, 19488 Filename: C:\VenMill_v10.LST
- ROM used: 5840 (38%) Largest free fragment is 9708
- RAM used: 82 (11%) at main( ) level 160 (21%) worst case
- Stack: 14 worst case (8 in
main+ 6 for interrupts) - 0000: GOTO 13F8
- 0008: MOVWF 05
- 000A: MOVFF FD8, 06
- 000E: MOVF FE9, W
- 0010: MOVWF 07
- 0012: MOVF FEA,W
- 0014: MOVWF 08
- 0016: MOVF FE1,W
- 0018: MOVWF 09
- 001A: MOVF FE2,W
- 001C: MOVWF 0A
- 001E: MOVF FD9,W
- 0020: MOVWF 0B
- 0022: MOVF FDA,W
- 0024: MOVWF 0C
- 0026: MOVF FF3,W
- 0028:
MOVWF 14 - 002A: MOVF FF4,W
- 002C:
MOVWF 15 - 002E: MOVF FE0,W
- 0030: MOVWF 0D
- 0032:
MOVLB 0 - 0034: MOVF 00,W
- 0036: MOVWF 0F
- 0038: MOVF 01,W
- 003A:
MOVWF 10 - 003C: MOVF 02,W
- 003E: MOVWF 11
- 0040: MOVF 03,W
- 0042:
MOVWF 12 - 0044: MOVF 04,W
- 0046:
MOVWF 13 - 0048: BTFSS FF2.5
- 004A: GOTO 0054
- 004E: BTFSC FF2.2
- 0050: GOTO OBD6
- 0054: BTFSS F9D.0
- 0056: GOTO 0060
- 005A: BTFSC F9E.0
- 005C: GOTO 0C32
- 0060: BTFSS FF2.4
- 0062: GOTO 006C
- 0066: BTFSC FF2.1
- 0068: GOTO 00B2
- 006C: GOTO 0C64
- 0070: MOVF 0F,W
- 0072: MOVWF 00
- 0074: MOVF 10,W
- 0076:
MOVWF 01 - 0078: MOVF 11,W
- 007A: MOVWF 02
- 007C: MOVF 12,W
- 007E: MOVWF 03
- 0080: MOVF 13,W
- 0082: MOVWF 04
- 0084: MOVF 0D,W
- 0086: MOVWF FE0
- 0088: BSF 0D.7
- 008A: MOVF 07,W
- 008C: MOVWF FE9
- 008E: MOVF 08,W
- 0090: MOVWF FEA
- 0092: MOVF 09,W
- 0094: MOVWF FE1
- 0096: MOVF 0A,W
- 0098: MOVWF FE2
- 009A: MOVF 0B,W
- 009C: MOVWF FD9
- 009E: MOVF 0C,W
- 00A0: MOVWF FDA
- 00A2: MOVF 14,W
- 00A4: MOVWF FF3
- 00A6: MOVF 15,W
- 00A8: MOVWF FF4
- 00AA: MOVF 05,W
- 00AC: MOVFF 06,FD8
- 00B0:
RETFIE 0 - . . . File: VenMill_V10.C
- . . . Type: C program Source Code
- . . . Date: 07-23-03
- . . . Rev: 1.0 Original port to CCS compiler
- . . . By: WMD
- . . . Target: PIC18F242 microcontroller
- . . . Desc:
- . . . Include header files
- Assembly Use and Opporation
- The process eliminates a large portion of optical defects, caused by scratches or scuffs. This buffing process causes a heat build up between the pads and the CD media which effectively re-flows or pushes or relocates the plastic, allowing the optical surface to be freed from optical defects, therefore restoring the playability and accessibility of CD data. This process, with the aid of the liquid, to control heat build-up, allows a non-aggressive approach to repairing the optical side of a CD without removing any polymers off the CD, or affecting its thickness. Resulting in virtually an unlimited amount of times a CD can be maintained or repaired.
- The manufacturing, assembly and use of this invention is very simple even intuitive. Nonetheless the inventor suggests the following procedure.
- a) Loading damaged compact disc onto a platter mechanism.
- b) Applying coolant onto optical side of CD manually or in an automated disbursement.
- c) Engaging, rotating, buffing wheels or pads to have direct contact with the optical side of the CD and the coolant.
- NOTE: The direct contact results in heat build-up causing the re-flowing of the polymers of the optical surface of the compact disc media. The direct contact of said pads slowly elevates towards the end of the cycle to a non-contact state with the CD media, producing an indistinguishably like-new polished shine.
- d) Removing the CD media from the platter mechanism and putting directly back into service without any further effort, work, or finishing processes.
- The inventor has given a non-limiting description of the system of this invention. Due to the simplicity and elegance of the design of this invention designing around it is difficult. Nonetheless many changes may be made to this design without deviating from the spirit of this invention. Examples of such contemplated variations include the following:
- a) The shape and size, thickness and material used in the buffing pads may be modified.
- b) The color, aesthetics and materials may be enhanced or varied.
- c) Additional complimentary and complementary functions and features may be added.
- d) A more economical version and/or size of the device may be adapted.
- e) The device may be operated manually or powered by a different energy source.
- f) The speeds and strokes of motors and various lever mechanisms may be varied.
- g) The coolant may be manually or mechanically applied.
- Other changes such as aesthetics and substitution of newer materials as they become available, which substantially perform the same function in substantially the same manner with substantially the same result without deviating from the spirit of the invention may be made.
- The following is a brief description of the function of the components used in the best mode preferred embodiment for use with OEM as well as retrofit markets. For the ready reference of the reader the reference numerals have been arranged in ascending numerical order.
- 100=The closed system, the machine, or the device generally
- 110=The front panel
- 112=The Handle
- 120=Removable side panels
- 130=Front Loading CD Access Door
- 140=Observation window
- 150=Status Indicators
- 170=Numeric LCD Counter Display
- 200=The exposed system, the machine, or the device generally
- 205=Sub Frame assembly
- 206=Slide Rail Assembly Support Member
- 210=Buffing Motor
- 215=Buffer motor lift spring
- 220=Buffers and/or buffer pads
- 225=Tensioner spring
- 230=Rotating CD platter
- 232=CD platter center pin
- 240=Rotating platter motor
- 242=Cam Lever Arm
- 244=Bearing and bolt assembly to allow
cam lever arm 242 to pivot side to side. - 245=Buffer motor positioning bracket
- 248=Cam base plate
- 250=Buffer motor travel means generally
- 252=Track roller bearing
- 254=Cam
- 255=Spring
- 260=Motor lift solenoid
- 295=Drawer slide rail assembly
- 300=CD Buffer Pads Interface
- 310=Buffer motor
- 320=Buffers and/or buffer pads
- 330=CD platter
- 400=User process interface generally
- 410=Operator selects open tray
- 420=Operator loads CD with optical side face up
- 430=Operator applies liquid chemical
- 440=Operator selects deep buff
- 442=Operator closes door
- 444=Operator starts automatic process
- 446=60 second timer
- 448=CD tray opens automatically
- 450=End of cycle
- 460=Operator selects deep buff
- 462=Operator closes door
- 464=Operator starts automatic process
- 466=60 second timer
- 468=CD tray opens automatically
- 500=Software program flow chart generally
- 510=Power on reset
- 512=Start switch
- 515=Start operation decision block
- 516=Open switch
- 518=Open switch decision block
- 520=Start switch status decision block
- 521=Start switch not yet closed
- 522=Start switch closed
- 523=Reset Buff counter to 0
- 524=Reset alarm
- 525=CAM motor operates as long as CAM center sensor is open
- 526=A Input/Output (GOTO)
- 527=B Input/Output(GOTO)
- 530=Energize tray solenoid
- 531=
Interpage connector # 1 - 532=CD Tray opens
- 533=Load CD/DVD
- 534=Application of antistatic conditioning fluid
- 535=Close tray
- 550=Ten second timer operation
- 542=Start switch closed
- 545=Timer monitor decision block
- 546=Disable emergency shut down
- 548=
Interpage connector # 2 - 550=Emergency shutdown
- 551=Open Switch Decision
- 552=Start Switch Decision
- 554=Stop buffer motor
- 556=Center CAM
- 557=Energize tray solenoid
- 558=Alarm Tone cadence
- 560=Monitor Open & Start switches when buffer motor is running
- 561=Start CAM motor
- 562=Half second delay
- 563=Monitor CAM position sensor continuously
- 564=Start buffer motor
- 565=Energize lift solenoid
- 566=Deep Buff Register
- 566=15 seconds
- 567=45 seconds
- 568=Set Process timer
- 570=
Interpage connector # 3 - 571=CAM sensor closed
- 572=Six second timer
- 573=CAM sensor Timer Decision
- 574=Stop buffer motor
- 575=Ten short Alert Tones
- 576=Energize tray solenoid
- 577=Wait for manual intervention
- 580=
Interpage connector # 4 - 581=Time out
- 582=Release Lift solenoid
- 583=Set 15 Second Timer
- 584=Time Out
- 585=Wait for CAM to center
- 586=Turn off CAM motor & Energize tray solenoid
- 587=One second delay
- 588=Stop buffer motor
- 589=Increment Buff Counter
- 590=
Interpage connector number 5 - 591=Buff Counter greater than 2500
- 592=Buff Counter greater than 2500—YES
- 593=Buff Counter greater than 2500—NO
- 594=15 second alert tone
- 595=Buff Counter greater than 2400
- 596=Buff Counter greater than 2400—YES
- 597=Buff Counter greater than 2400—NO
- 598=End of Sequence
- 599=Five short alert tones
- 600=Logic schematic of CD Buffer generally
- 610=8 Pin connector module
- 620=26 Pin Integrated Circuit
- 625=Inter module connecting member
- 630=2 Pin Header
- 635=Bi-directional rectifier
- 650=Microprocessor
- 655=Crystal for clock frequency control
- 670=7 Pin terminal module
- 700=Motor voltage schematic of CD Buffer generally
- 710=
OPTO DIP # 1 - 711=
Rectifier circuit # 1 - 720=
OPTO DIP # 2 - 721=
Rectifier circuit # 2 - 730=
OPTO DIP # 3 - 731=
Rectifier circuit # 3 - 740=
OPTO DIP # 4 - 741=
Rectifier circuit # 4 - 750=
OPTO DIP # 5 - 751=
Rectifier circuit # 5 - 760=
OPTO DIP # 6 - 761=
Rectifier circuit # 6 - 770=
OPTO DIP # 7 - 771=
Rectifier circuit # 7 - 800=
FIG. 8 generally comprising twolaser beams rotating disk 830 - 810=
Laser beam number 1 - 812=Outgoing
laser beam number 1 - 815=Deflected laser beam
- 820=
Laser beam number 2 - 822=Outgoing
laser beam number 2 - 824=Reflected laser beam
- 830=Rotating disk
- 840=Transparent plastic layer
- 850=Digital information layer
- 860=Protective layer
- Definitions and Acronyms
- A great care has been taken to use words with their conventional dictionary definitions. Following definitions are included here for clarification.
- 3D=Three Dimensional
- CD=Compact Disc
- DIY=Do It Yourself
- DVD=Digital Video Disk
- Integrated=Combination of two entities to act like one
- Interface=Junction between two dissimilar entities
- LCD=Liquid Crystal Display
- LED=Light Emitting Diode
- OEM=Original Equipment Manufacturer
- RPM=Revolutions Per Minute
- While this invention has been described with reference to illustrative embodiments, this description is not intended to be construed in a limiting sense. Various modifications and combinations of the illustrative embodiments as well as other embodiments of the invention will be apparent to a person of average skill in the art upon reference to this description. It is therefore contemplated that the appended claim(s) cover any such modifications, embodiments as fall within the true scope of this invention.
Claims (10)
1. A compact disk restoration system comprising:
a) a rotating circular compact disk platter;
b) at least one rotating buffer pad tangentially in contact with said rotating disk platter;
c) means for traversing said buffer pad along the radius of said rotating disk platter; and
d) spring means for adjusting interface tangential tension between said rotating platter and said buffer pad.
2. The compact disk restoration system of claim 1 wherein nothing is removed from the CD such that the thickness of the CD remains constant unchanged during the buffing operation.
3. The compact disk restoration system of claim 1 wherein nothing is added to the CD such that the thickness of the CD remains constant unchanged during the buffing operation.
4. A compact disk restoration method comprising the steps of:
a) loading a damaged compact disc onto an on-demand uniformly rotateable platter;
b) applying coolant onto optical side of said compact disc;
c) buffing said optical side of said compact disc with tangentially touching rotating pads; and
d) removing said compact disc from said platter for immediate restored use.
5. The compact disk restoration method of claim 4 wherein nothing is removed from the CD such that the thickness of the CD remains constant unchanged during the buffing operation.
6. The compact disk restoration method of claim 4 wherein nothing is added to the CD such that the thickness of the CD remains constant unchanged during the buffing operation.
7. The compact disk restoration method of claim 3 wherein buffing comprises smooth agitation so as to reflow polymer plastic on said CD to proper optical flatness plane of said CD prior to said restoration process.
8. The compact disk restoration method of claim 4 wherein different levels of coolant concentration are applied to consecutive pads of said buffer.
9. The compact disk restoration method of claim 4 wherein the buffer motor is rotating in the same direction as the recorded media.
10. The compact disk restoration method of claim 4 further comprising deep buffing by doubling the buffing time resulting in triple effectiveness.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/103,234 US20070034232A1 (en) | 2004-04-12 | 2005-04-11 | Compact disc buffer system |
PCT/US2006/005480 WO2006110211A2 (en) | 2005-04-11 | 2006-02-17 | Compact disc buffer system |
US12/167,259 US20080299877A1 (en) | 2004-04-12 | 2008-07-03 | Compact Disk Buffer System |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US56159604P | 2004-04-12 | 2004-04-12 | |
US11/103,234 US20070034232A1 (en) | 2004-04-12 | 2005-04-11 | Compact disc buffer system |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/167,259 Continuation-In-Part US20080299877A1 (en) | 2004-04-12 | 2008-07-03 | Compact Disk Buffer System |
Publications (1)
Publication Number | Publication Date |
---|---|
US20070034232A1 true US20070034232A1 (en) | 2007-02-15 |
Family
ID=37087473
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/103,234 Abandoned US20070034232A1 (en) | 2004-04-12 | 2005-04-11 | Compact disc buffer system |
Country Status (2)
Country | Link |
---|---|
US (1) | US20070034232A1 (en) |
WO (1) | WO2006110211A2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20150099433A1 (en) * | 2013-10-03 | 2015-04-09 | Ebara Corporation | Substrate cleaning apparatus and substrate processing apparatus |
US20160008946A1 (en) * | 2013-02-21 | 2016-01-14 | Pavel D. Okulov | Portable Modular Deburring Machine |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5860181A (en) * | 1995-09-20 | 1999-01-19 | Ebara Corporation | Method of and apparatus for cleaning workpiece |
US5954566A (en) * | 1995-04-03 | 1999-09-21 | Bauer; Jason | Method and apparatus for reconditioning digital recording discs |
US6148463A (en) * | 1997-05-19 | 2000-11-21 | Ebara Corporation | Cleaning apparatus |
US6386946B1 (en) * | 2000-06-16 | 2002-05-14 | Mao-Sang Lin | Repair machine for compact disk |
-
2005
- 2005-04-11 US US11/103,234 patent/US20070034232A1/en not_active Abandoned
-
2006
- 2006-02-17 WO PCT/US2006/005480 patent/WO2006110211A2/en active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5954566A (en) * | 1995-04-03 | 1999-09-21 | Bauer; Jason | Method and apparatus for reconditioning digital recording discs |
US5860181A (en) * | 1995-09-20 | 1999-01-19 | Ebara Corporation | Method of and apparatus for cleaning workpiece |
US6148463A (en) * | 1997-05-19 | 2000-11-21 | Ebara Corporation | Cleaning apparatus |
US6386946B1 (en) * | 2000-06-16 | 2002-05-14 | Mao-Sang Lin | Repair machine for compact disk |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20160008946A1 (en) * | 2013-02-21 | 2016-01-14 | Pavel D. Okulov | Portable Modular Deburring Machine |
US9694469B2 (en) * | 2013-02-21 | 2017-07-04 | IPR Innovative Products Resources Inc. | Portable modular deburring machine |
US20150099433A1 (en) * | 2013-10-03 | 2015-04-09 | Ebara Corporation | Substrate cleaning apparatus and substrate processing apparatus |
US9773686B2 (en) * | 2013-10-03 | 2017-09-26 | Ebara Corporation | Substrate cleaning apparatus and substrate processing apparatus |
Also Published As
Publication number | Publication date |
---|---|
WO2006110211A2 (en) | 2006-10-19 |
WO2006110211A3 (en) | 2009-04-23 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JPH09223383A (en) | Disk cleaner | |
US5954566A (en) | Method and apparatus for reconditioning digital recording discs | |
EP1071538B1 (en) | Method and apparatus for repairing optical discs | |
CN1170655C (en) | Apparatus and method for the restoration of optical storage media | |
EP0640969B1 (en) | Cleaning apparatus | |
US6312320B2 (en) | Disk cleaner | |
US20070034232A1 (en) | Compact disc buffer system | |
US6595835B2 (en) | CD refacing system | |
US5423103A (en) | Laser disc buffing apparatus | |
US20080299877A1 (en) | Compact Disk Buffer System | |
JP4053041B2 (en) | Optical disc polishing equipment | |
US7092337B2 (en) | Integrated disc inspection and repair apparatus and appertaining method | |
US20100087124A1 (en) | Cd repair apparatus | |
US7887391B2 (en) | Apparatus for polishing media discs | |
US6594848B1 (en) | Method and system for polishing optical disks | |
US9620166B2 (en) | Methods for restoring optical discs | |
EP1274085A1 (en) | Blade-type disk cleaner system | |
JP3386411B2 (en) | Polishing machine for optical disk repair | |
JP3170976U (en) | Device for cleaning a spindle support pad of a device for reading information from and / or recording information on each compact disc | |
CN2752909Y (en) | Reconditioning mechanism for optical disc cleaning machine | |
EP2850614A1 (en) | Device, methods and systems for restoring optical discs | |
JPH04372785A (en) | Disk cleaner | |
Desmarais | Extending the Life-Cycle of Optical Media | |
JP2722174B2 (en) | Cleaner equipment | |
CN2228683Y (en) | Re-writing machine for video and audio CD |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |