M381816 五、新型說明: 【新型所屬之技術領域】 本新型是涉及一種高速類比相位曲線溫度控制系統。 【先前技術】 '' 通常用加熱器(Heater)用來加熱外,必須有感溫器來檢測 加熱器或工作物的溫度,並在加上溫控器設定目標溫度與升溫 速度’這是一般的溫度控制方式。 目前,常用的傳統加熱控制系統,是為脈衝控制系統,主 要是利用溫度控制器,輸出脈寬調變(PWM)脈衝訊號,透過固 態繼電器(SSR/Solid State Relay),控制變壓器,輸出功率 至加熱器,而此種控制方式的優點為:整體的系統成本低、經 濟、節約空間、抗噪性能力強。 【新型内容】 一、所欲解決的問題點: 前述脈衝加熱控制系統,存在著下列問題點: 1·電源控制採全開/全關(0N/0FF)的方式,容易消耗過多 做功電源,非常浪費能源。 有鑑於此,如何在讓加熱器不會浪費能源,便成為本新型 欲改進的目的之一。 2·對變壓器元件存在電力衝擊,其功耗相對於工作元件兩 端電壓與電流的乘積成正比,所以容易產生發燙及損壞,減少 元件壽命。 有鑑於此’如何在讓元件壽命延長、減少電力衝擊,便成 為本新型欲改進的目的之二。 3.加熱器溫度控制不易,儘管類比脈衝控制看起來,可能 3 直觀而簡單’但它料總是非常經濟射行的,其中一點就 類比電路容易隨時間漂移,因而難以調節,能夠解決這個 問題的精密紙電路,可能非常龐大、笨重和昂貴,類比電路 還可能對噪聲很敏感,任何擾動或噪聲,都肯 的大小,讓輸出溫度產生抖動飄浮,使溫度控制不精準電爪值 有鑑於此,如何在讓溫度控制更精準,便成為本新型欲改 進的目的之三。 4·加熱器結構尺寸上’受到關,無法滿足所有的應用需 求。 七有鑑於此,如何在讓加熱器的結構尺寸,能有更大的應用 範圍’便成為本新型欲改進的目的之四。 5. 溫度回授響應速度較慢,導致控制設定之溫度曲線與實 際輸出之溫度曲線,兩者之間、容易產生失真。 有鑑於此,如何在讓溫度迴授響應的速度加快,以避免失 真的問題,便成為本新型欲改進的目的之五。 6. 固態繼電器(SSR)採電氣接線方式,來達到控制的目 的’無法實現加熱器遠程控制目標。 有鐘於此,如何在讓加熱器,能遠程控制,便成為本新型 欲改進的目的之六。 二、本新型的技術手段: 本新型目的在於提供一種利用高速類比相位控制技術、以 改善能源效率的高速類比相位曲線溫度控制系統。 為解決前述問題及達到本新型的目的,本新型技術手段為 一種高速類比相位曲線溫度控制系統,其特徵在於: 該高速類比相位曲線溫度控制系統(100),是由至少一個 的咼速運异處理器(CPU Module/Central Processing Unit M381816M381816 V. New description: [New technical field] The present invention relates to a high-speed analog phase curve temperature control system. [Prior Art] ''Using a heater (Heater) for heating, there must be a temperature sensor to detect the temperature of the heater or the workpiece, and the temperature controller is used to set the target temperature and the heating rate. Temperature control method. At present, the commonly used conventional heating control system is a pulse control system, which mainly uses a temperature controller to output a pulse width modulation (PWM) pulse signal, and controls the transformer through a solid state relay (SSR/Solid State Relay) to output power to The heater has the advantages of low overall system cost, economy, space saving and anti-noise ability. [New content] First, the problem to be solved: The above pulse heating control system, there are the following problems: 1) Power control adopts full open / full off (0N / 0FF) way, easy to consume too much work power, very wasteful energy. In view of this, how to make the heater not waste energy is one of the purposes of the present invention. 2. There is an electric shock to the transformer components. The power consumption is proportional to the product of the voltage and current at both ends of the working device, so it is prone to hot and damage, reducing the life of the components. In view of this, how to extend the life of components and reduce the impact of electric power has become the second purpose of this new type of improvement. 3. The heater temperature control is not easy, although the analog pulse control seems to be 3 intuitive and simple 'but it is always very economical to shoot, and one of the analog circuits is easy to drift with time, so it is difficult to adjust and can solve this problem. The precision paper circuit can be very bulky, bulky and expensive. The analog circuit can also be sensitive to noise. Any disturbance or noise is the size of the output, causing the output temperature to flutter and the temperature control is not accurate. How to make the temperature control more precise has become the third purpose of this new type of improvement. 4. The size of the heater structure is closed and cannot meet all application requirements. In view of this, how to make the structure size of the heater have a larger application range has become the fourth object of the present invention to be improved. 5. The temperature feedback response is slow, which leads to the temperature curve of the control set and the actual output temperature curve. In view of this, how to speed up the response of the temperature feedback to avoid the problem of distortion has become the fifth object of the present invention to be improved. 6. Solid state relays (SSRs) use electrical wiring to achieve control objectives. There is a clock here, how to let the heater, remote control, has become the sixth purpose of this new type of improvement. Second, the technical means of the new: The purpose of the present invention is to provide a high-speed analog phase curve temperature control system that utilizes high-speed analog phase control technology to improve energy efficiency. In order to solve the foregoing problems and achieve the object of the present invention, the novel technical means is a high-speed analog phase curve temperature control system, characterized in that: the high-speed analog phase curve temperature control system (100) is operated by at least one idle speed Processor (CPU Module/Central Processing Unit M381816
Module)⑴; 至少一個與該高速運算處理器(1)連接的運算指令輸出控 制模組(2); 至少一個與該運算指令輸出控制模組(2)連接、並與電源 (7)連接的電力控制調整器(3),該電力控制調整器(3)能根據 運算指令輸出控制模組(2)所輸入的訊號、並以相位控制法、 控制電源(7)電力的輸出; 至少一個與該電力控制調整器(3)電連接的功率輸出變壓 器(Transformer)(4),該功率輸出變壓器(4)能根據電力控制 調整器(3)所輸入的電力,而相對的改變其輸出功率; 至少一個與該功率輸出變壓器(4)電連接的加熱器 (Heater)(5);以及 至少一個與加熱器(5)及高速運算處理器(1)連接的溫度 回授輸入控制模組(6)所組成,該溫度回授輸入控制模組(6) 能將加熱器(5)的溫度變化,即時傳回高速運算處理器(1),以 立即調整輸出、精確供給加熱器(5)所需功率。 根據上述的高速類比相位曲線溫度控制系統,所述運算指 令輸出控制模組(2),是為下列之一 ·♦類比輸出模組(21)、通 訊輸出模組(22);而所述電力控制調整器(3)是為交流矽控整 流器(SCR/Silicon Controlled Rectifier*)。 根據上述的高速類比相位曲線溫度控制系統,所述溫度回 授輸入控制模組(6),是為下列之一:類比輸入模組(61)、通 訊輸入模組(62)。 根據上述的高速類比相位曲線溫度控制系統,所述加熱器 (5),是為下列之一:紅外線加熱器、金屬加熱器、碳矽發熱 5 M381816 根據上述的高速類比相位曲線溫度控制系統,所述加熱器 (5)的一端,更設有一能發出溫度訊號(4〇)、並傳送至溫度回 授輸入控制模組(6)、以使高速運算處理器(1)能得知加熱器 (5)之實際溫度的溫度感測器(51)。 根據上述的高速類比相位曲線溫度控制系統,所述溫度感 測器(52)是為下列之一:熱敏電阻(Thermistor)、電阻式溫度 感測器(PT sensor)、熱電偶(Thermocouple)、感溫ICO。 根據上述的高速類比相位曲線溫度控制系統,所述加熱器 (5)與溫度回授輸入控制模組(6)間,還更設有一能將類比式訊籲 號、轉為數位式訊號、以傳遞給溫度回授輸入控制模組(6)的 中繼裝置(8)。 根據上述的高速類比相位曲線溫度控制系統,所述中繼裝 置(8)是由下列之一或混合所組成:訊號轉換器 (Converter)®)、網間連接器(Gateway)(82)。 根據上述的高速類比相位曲線溫度控制系統,所述高速運 算處理器(1)的一端,更設有一與高速運算處理器(丨)電連接, 能供人操作與控制、以進行近端控制、並能對高速運算處理器 鲁 0)、輸入一溫度數據(7〇)的人機介面(HMI/Human Machine Interface)(10)。 根據上述的高速類比相位曲線溫度控制系統,所述高速運 算處理器(1)的一端’更設有一與高速運算處理器(1)電連接’ 能供人操作與控制、以進行遠端控制、並能對高速運算處理器 (1)、輸入一溫度數據(70)的監控器(Monitor)(20)電連接。 根據上述的高速類比相位曲線溫度控制系統,所述功率輸 出變壓器(4),是為下列之一:低壓大電流型變壓器、高壓低 電流型變壓器。 6 三、對照先前技術之功效: 1. 本新型的重點’就是_高速運算處理器⑴運行程 式,配合高速響應之酿輸出模組⑻,輪出—類比訊號 (30),透過為交流石夕控整流器(SCR/SilicQn 二Module) (1); at least one operation command output control module (2) connected to the high-speed operation processor (1); at least one connected to the operation command output control module (2) and connected to the power source (7) a power control adjuster (3), wherein the power control adjuster (3) can output a signal input by the control module (2) according to the operation command, and control the output of the power source (7) by a phase control method; at least one The power control regulator (3) is electrically connected to a power output transformer (4), and the power output transformer (4) can relatively change its output power according to the power input by the power control adjuster (3); At least one heater (5) electrically connected to the power output transformer (4); and at least one temperature feedback input control module connected to the heater (5) and the high speed operation processor (1) (6) The temperature feedback feedback control module (6) can change the temperature of the heater (5) and immediately return it to the high-speed operation processor (1) to immediately adjust the output and accurately supply the heater (5). Power required. According to the above high-speed analog phase curve temperature control system, the operation command output control module (2) is one of the following: ♦ analog output module (21), communication output module (22); and the power The control regulator (3) is an AC controlled rectifier (SCR/Silicon Controlled Rectifier*). According to the above high speed analog phase curve temperature control system, the temperature feedback input control module (6) is one of the following: an analog input module (61) and a communication input module (62). According to the above-described high-speed analog phase curve temperature control system, the heater (5) is one of the following: an infrared heater, a metal heater, a carbon crucible heating 5 M381816 according to the above-described high-speed analog phase curve temperature control system, One end of the heater (5) is further provided with a temperature signal (4 〇) and transmitted to the temperature feedback input control module (6) so that the high-speed arithmetic processor (1) can know the heater ( 5) The actual temperature of the temperature sensor (51). According to the high speed analog phase curve temperature control system described above, the temperature sensor (52) is one of the following: a thermistor, a PT sensor, a thermocouple, Temperature sensitive ICO. According to the above-mentioned high-speed analog phase curve temperature control system, between the heater (5) and the temperature feedback input control module (6), there is further provided an analogy type signal, which is converted into a digital signal, The relay device (8) is passed to the temperature feedback input control module (6). According to the high speed analog phase curve temperature control system described above, the relay device (8) is composed of one or a combination of: a signal converter (Converter®) and a gateway (82). According to the above-mentioned high-speed analog phase curve temperature control system, one end of the high-speed arithmetic processor (1) is further provided with a high-speed arithmetic processor (丨), which can be operated and controlled by humans for near-end control, It can also input a temperature data (7〇) man-machine interface (HMI/Human Machine Interface) (10) to the high-speed computing processor. According to the high-speed analog phase curve temperature control system described above, one end of the high-speed arithmetic processor (1) is further provided with a high-speed operation processor (1) electrically connected to enable human operation and control for remote control, And it can electrically connect to the high speed computing processor (1) and the monitor (20) that inputs a temperature data (70). According to the above high speed analog phase curve temperature control system, the power output transformer (4) is one of the following: a low voltage large current type transformer, a high voltage low current type transformer. 6 3. Compare the effects of the prior art: 1. The focus of this new type is _ high-speed computing processor (1) running program, with high-speed response brewing output module (8), turn-out analog signal (30), through the exchange of stone eve Controlled rectifier (SCR/SilicQn II
Rectifier)之電力控制調整器⑶的相位調整雜,控 輸出變壓ϋ⑷輸㈣率至加健⑸方式,_前述本新型所 欲達成的目標,優於傳統加熱控制系統。 2. 本新型透過高速運算處理和)、運算指令輸出控制模 組⑵、及溫度回雜人控麵組⑹雜合翻,能立即調整 類比輸出結果,精確供給加熱!I⑸所f功率,改善能源效率。 3. 本新型中,透過軟體緩衝[高速運算處理器(1)所運行的 程式]與硬體緩衝[電力控制調整器⑶]的功能設定,可控制輸 出反應速率’降低電力輸iB對元倾造成的衝擊,以延長裝置 的使用哥命。 4·本新型的加熱器⑸,因為使用此種控制系統,所以其 溫度輸出敎’與傳統加熱控偏統不同,不會姐度抖動^ P4題所以不文尺寸限制,;^管多大或多小,都能穩定的控制 溫度,能擴展本新型的應用範圍。 5. 本新型中,加熱器(5)的溫度曲線,非常精確,能符合 設定者需求,;f會有奴之溫度曲線與實際輸丨之溫度曲線, 差異過大_題’能翻溫度曲線可程式控制之目的。 6. 另一方面’本新型中所使用的電力控制調整器(3),可 藉由實行電氣接線錢訊接線的方式,不管是遠程、中程、近 程控制,都能加以實現。 7·本新型中’透過中繼裝置(8)的使用,以訊號轉換器 (Converter)(81)、或是配合網間連接器(Gateway)(82)來使 用,就能達到中、遠程控制的效果,能延長本新型的控制範圍, 如果使用無線傳輸的網間連接器(Gateway)(82),其控制距離 還能更运’大大的優於傳統加熱控制系統。 【實施方式】 以下依據圖面所示的實施例詳細說明如後: 如圖1所示為本新型第一實施例的方塊示意圖,如圖2所 示為本新型第二實施例的方塊示意圖,如圖3所示為本新型另 種第二實施例的方塊示意圖。 圖式中揭示出,一種一種高速類比相位曲線溫度控制系 統,其特徵在於: 該高速類比相位曲線溫度控制系統〇〇〇),是由至少一個 的兩速運算處理器(CPU Modul e/Centra 1 Process i ng Un i tRectifier) The power control adjuster (3) phase adjustment miscellaneous, control output voltage transformation ϋ (4) transmission (four) rate to Jiajian (5) mode, _ the above-mentioned new target is better than the traditional heating control system. 2. The new model can adjust the analog output result immediately by high-speed operation processing and), the operation command output control module (2), and the temperature returning control panel (6), and accurately supply the heating! I(5) f power, improve energy effectiveness. 3. In this new model, the function response of the software buffer [program run by high-speed arithmetic processor (1)] and hardware buffer [power control adjuster (3)] can be controlled to reduce the output power rate. The impact caused by the extension of the device's use of life. 4. The new type of heater (5), because of the use of such a control system, so its temperature output 敎 'different from the traditional heating control system, will not be dizzy ^ P4 problem, so the size limit, ^ ^ tube or more Small, stable temperature control, can extend the scope of this new application. 5. In this new type, the temperature curve of the heater (5) is very accurate and can meet the requirements of the setter; f will have the temperature curve of the slave and the actual temperature curve of the input, the difference is too large _ question 'can turn the temperature curve can The purpose of program control. 6. On the other hand, the power control regulator (3) used in the present invention can be implemented by means of electrical wiring, whether remote, medium or short-range control. 7. In the present invention, the use of the relay device (8) can be controlled by a signal converter (81) or a gateway (82) to achieve medium and remote control. The effect can extend the scope of the new control. If the wireless transmission of the gateway (82) is used, the control distance can be greatly improved, which is much better than the traditional heating control system. [Embodiment] The following is a detailed description of the following embodiments of the present invention: FIG. 1 is a block diagram showing a first embodiment of the present invention, and FIG. 2 is a block diagram showing a second embodiment of the present invention. FIG. 3 is a block diagram showing a second alternative embodiment of the present invention. The figure discloses a high speed analog phase curve temperature control system, characterized in that: the high speed analog phase curve temperature control system (,) is composed of at least one two-speed arithmetic processor (CPU Modul e/Centra 1 Process i ng Un it
Module)⑴; 至少一個與該高速運算處理器連接的運算指令輸出控 制模組(2); 至少一個與該運算指令輸出控制模組(2)連接、並與電源 (7)連接的電力控制調整器(3) ’該電力控制調整器能根據 運异指令輸出控制模組(2)所輸入的訊號、並以相位控制法、 控制電源(7)電力的輸出; 至少-個_電力㈣難H⑶電連接的轉輸出變壓 器(TransformerXO,該功率輸出變壓器⑷能根據電力控制 調整器(3)所輸入的電力,而相對的改變其輸出功率; 至少一個與該功率輸出變壓器(4)電連接的加熱器 (Heater)(5);以友 至少一個與加熱器(5)及高速運算處理器連接 回授輸入控制模組(6)所組成,該溫度回授輸入控制模組 M381816 能將加熱器⑸的溫度變化,即時伽高速運算處理器⑴,以 立即調整輸出、精4供給加熱器⑸所需功率。 其中’利用高速運算處理器(1)來高速運行程式,並配合 能高速響應的運算指令輸出控制模組⑵,輸出—類比訊號 (30),透過為交流矽控整流器(SCR/SiUc〇n c〇ntrcUedModule) (1); at least one operation command output control module (2) connected to the high-speed operation processor; at least one power control adjustment connected to the operation command output control module (2) and connected to the power source (7) (3) 'The power control adjuster can output the signal input by the control module (2) according to the different command, and control the output of the power (7) by the phase control method; at least one_electricity (four) is difficult H(3) An electrically connected trans-output transformer (TransformerXO, the power output transformer (4) can relatively change its output power according to the power input by the power control regulator (3); at least one heating electrically connected to the power output transformer (4) Heater (5); at least one friend is connected to the heater (5) and the high-speed computing processor to connect the feedback input control module (6), the temperature feedback input control module M381816 can be the heater (5) The temperature change, the instant gamma high-speed operation processor (1), to immediately adjust the output, the power required to supply the heater (5). Among them, 'high-speed operation processor (1) to run the program at high speed, and with high energy The fast-responding operation command output control module (2), the output-analog signal (30), is passed through the AC-controlled rectifier (SCR/SiUc〇n c〇ntrcUed
Rectifier)的電力控制調整器(3),以相位控制法所產生的相 位調整功能,控制功率輪出變壓器以)輸出功率至加熱器(5) 方式,達到免除傳統加熱控制系統缺點的目標。 其次,透過高速運算處理器⑴、運算指令輸出控制模組 (2)、及溫度回授輸入控制模組(6)的配合應用,能立即調整類 比輸出結果’精確供給加熱器(5)所需功率,改善能源效率, 而另一方面,更是透過軟體緩衝[高速運算處理器(1)所運行的 程式]與硬體緩衝[電力控制調整H(3)]的功能設定,可控制輸 出的反應速率,降低電力輸出對元件所造成的衝擊,以延長整 體裝置的使用壽命。 再者,因為使用此種控制系統,本新型的加熱器(5)溫度 輸出穩定,與傳統加熱控制系統不同,不會有溫度抖動 題,所以不受尺寸限制,不管多大或多小,都能穩定的控制溫 度,且本新型中的加熱器(5)之溫度曲線,能非常的精確,可 以符合設定者需求,不會有奴之溫度曲線與實際輸出之溫度 曲線,差異過大的問題,達到溫度曲線可程式控制之目的。 上述中,所述電力控制調整器(3)是為交流矽控整流器 (SCR/Silicon Controlled Rectifier) 〇 其中,使用交流矽控整流器(SCR)做為電力控制調整器(3) 使用,除了能免除傳統所使用之固態繼電器(SSR)的各種缺點 外,可藉由實行電氣接線或通訊接線的方式,不管是遠程、"十 9 晴咖加熱嶋 上述中,所述加熱器⑸,是為下列之一 ··紅外線加熱器、 金屬加熱器、碳石夕發熱體。 其中不同的加熱器⑸,能提供不同的用途,讓本新型 的應用範圍,更加的廣泛。 α上述中所述加熱器⑸的一端,更設有一能發出溫度訊 號(40)、並傳送至溫度回授輸入控麵組⑹、以使高速運算 處理器⑴能得知加熱器⑸之實際溫度的溫度感測器(51)。 其中透過酿度感測器(51)的設置,能有效的债測與監控 加熱器(5)的溫度變化,以提供高速運算處理器(1)正確的溫度 數據,讓加熱器(5)能在操作人員的控制下,保持運作,產生 符合操作人員需求的溫度。 上述中,所述溫度感測器(52)是為下列之一:熱敏電阻 (Thermistor)、電阻式溫度感測器(pT sens〇r)、熱電偶 (Thermocouple)、感溫ic(Thermal Sensor)。 其中,不同的加熱器(5),需要使用不同的溫度感測器 (52) ’以提供正確的溫度數據。 上述中,所述加熱器(5)與溫度回授輸入控制模組(6)間, 還更設有一能將類比式訊號、轉為數位式訊號、以傳遞給溫度 回授輸入控制模組(6)的中繼裝置(8)。 其中,中繼裝置(8)的使用,能讓本新型,不在拘泥於近 程控制,且配合前述的裝置設置,就算距離再遠,也不會有安 全上的疑慮。 又上述中,所述中繼裝置(8)是由下列之一或混合所組 成:訊號轉換器(Converter ) (81 )、網間連接器(Gateway )(82)。 M381816 其中’中繼裝置(8)以訊號轉換器(81),能將高速運算處 理器(1)所運算得到的數據,透過運算指令輸出控制模組(2) 傳出一數位訊號(50),經過訊號轉換器(81)的轉換,轉變為類 比訊號(30),再傳至電力控制調整器(3) ’以達到精確控制加 熱器(5)運作的效果。 而加熱器(5)開始運作之後,溫度感測器(51)便會發出、 傳回一溫度訊號(40) ’經過訊號轉換器(81)的轉換,轉變為數 位訊號(50),再傳至溫度回授輸入控制模組(6),讓高速運算 處理器(1)能依程式來比對運作,透過訊號轉換器(81),不用 直接電氣連接電力控制調整器(3),便能達到中程控制的效果 (如圖2) _。 此外,中繼裝置(8)以訊號轉換器(81),配合上一網間連 接器(82)來使用後,便能將高速運算處理器依程式所運算 得到的數據,透過運算指令輸出控制模組(2)傳出一網路訊號 (60),讓網間連接器(82)接收,再以訊號轉換器(81)的轉換, 轉變為類比訊號(30),好傳至電力控制調整器(3),以達到精 確控制加熱器(5)運作的效果。 而加熱器(5)開始運作之後,溫度感測器(51)便會發出一 溫度訊號(40),經過訊號轉換器(81)的接收與轉換,再經網間 連接器(82)的轉換,轉變為網路訊號(6〇)並傳出,傳回至溫度 回授輸入控制模組(6),讓高速運算處理器(1)能依程式來比對 運作,達到中程、及遠程控制的效果(如圖3)。 另一方面,依使用的網間連接器(82)不同,如:有線傳輸 (中程)或是無線傳輸(遠程)兩種,其控制距離還能依需求,自 由的控制,大大的優於傳統加熱控制系統。 上述中,所述運算指令輸出控制模組(2),是為下列之一 ·· 11 M381816 類比輸出模組(21)、通訊輸出模組(22)。 又上述中,所述溫度回授輸入控制模組(6),是為下列之 一:類比輸入模組(62)、通訊輸入模組(62)。 其中’應對不同距離的控制方式(如:近程、中程、遠程), 使用不同的運算指令輸出控制模組(2)與溫度回授輸入控制模 組(6) ’能擴展本新型的應用範圍,並能符合廠商的需求。 其次,當本新型中,沒有使用中繼裝置(8)時,運算指令 輸出控制模組(2)就要使用類比輸出模組(21),而溫度回授輸 入控制模組(6)就要使用類比輸入模組(62),如此一來,才能 使高速運算處理器(1),能以近程的方式,控制電力控制調整 器(3),並能接收到溫度感測器(52)所傳回的溫度訊號(4〇), 以進行正確的後續控制。 再者’當本新型中’有使用中繼裝置⑻時,運算指令輸 出控制模組(2)就要使用通訊輸出模絚(22),而溫度回授輸入 控制模組(6)就要使用通訊輸入模組(62),如此一來,才能使 尚速運算處理器(1),能以中程或遠程的方式,控制電力控制 調整器(3),並能接收到溫度感測器(52)所傳回的溫度訊號 (40),以進行正確的後續控制。 上述中’所述咼速運算處理器(1)的一端,更設有一與高 速運算處理器(1)電連接,能供人操作與控制、以進行近端控 制、並能對高速運算處理器(1)、輸入一溫度數據(7〇)的人機 介面(HMI/Human Machine Interface)(l〇)。 其中,使用人機介面(10),做為控制本新型的媒介,能降 低成本’不用在額外開發新的介面,以供使用,能減少裝置的 成本與售價,讓廠商更願意使用。 此外,對於現場使用人員而言,也較容易上手,能減少人 12 M381816 員訓練的成本,並增加廠商的更新意願。 上述中’所述高速運算處理器(D的一端,更設有一與高 速運算處理器(1)電連接,能供人操作與控制、以進行遠端控 制、並能對高速運算處理器(1)、輸入一溫度數據(7〇)的監控 器(Monitor)(20)電連接。 其中,當使用監控器(20),做為輸入溫度數據(7〇)的媒介 時,即是用於遠程控制之用(如圖3),使用監控器(20),與近 程或中程所使用的人機介面(1〇)相比,所佔的空間較小,且整 體的成本較低,也較不易故障,能利於長期運作使用。 上述中,所述功率輸出變壓器(4),是為下列之一:低壓 大電流型變壓器、高壓低電流型變壓器。 其中,使用不同種類的功率輸出變壓器(4),以配合不同 的加熱器(5)需求,能有效的增加本新型的使用範圍與產業利 用性。 如圖4所示為本新型運作流程的方塊示意圖。圖中揭示 出,本新型有兩種運作方式,其兩種運作方式中的最大差異 點,在於一種為近程控制,另一種為中程或遠程控制。 备運算指令輸出控制模組(2)與電力控制調整器(3)之 間’沒有中繼裝置(8)時,其運作方式,會以上半部的運作方 式來運作,也就是從人機介面0〇)輸入設定溫度後,會依序由 高速運算處理器(ί)、運算指令輸出控制模組(2)、電力控制調 整器(3)、功率輸出變壓器(4)、加熱器(5)、溫度回授輸入控 制模組(6)、最後再回到高速運算處理器(1),不斷的重覆以上 =程,以確保溫度是為所設定的溫度,直到有新數據,從人機 w面(10)輸入後,才會有重置的動作產生,好再重新重覆前述 的流程。 13 而田運算才曰7輸出控麵組(2)與電力控制調接器 t有帽Λ置⑻時,其運作方式,會町半觸運作方式 作’也就疋從人齡面⑽)或監㈣⑽)輸人輸入設定溫 ^後’會依序由高速運算處理器⑴、¥算指令輸出控制模組 ()、中繼裝置(8)、電力控制調整器⑻、功率輸出變壓器⑷、 加熱器⑸、+職置⑻、溫度職輸續麵組⑹、 再,到高速運算處理器⑴,不斷的重覆以上流程,以確保溫 度是為所設定的溫度’直到有新數據,從人機介面⑽或監押 器(20)輸入後,才會有重置的動作產生,好再重新重覆前述: 流程。 由上述能得知,本新型前述裝置的配合使用,讓本新型能 免除傳統加熱裝置的種種缺點’實為現今加齡統巾,最具功 效性、實用性和產翻祕的高速類比相位曲線溫度控制系 統。 、 以上依據圖式所示的實施例詳細說明了本新型的構造、特 徵及作用效果,由於符合新穎及進步性要件,遂爰依法提出新 型專利申請,惟以上所述僅為本新型之較佳實施例,彳旦本新型 不以圖面所示限定實施範圍,因此舉凡與本新型意旨相符的修 飾性變化,只要在均等範圍内都應涵屬於本新型專利範圍内。 M381816The power control regulator (3) of the Rectifier uses the phase adjustment function generated by the phase control method to control the power output from the transformer to the heater (5) mode, thereby achieving the goal of eliminating the disadvantages of the conventional heating control system. Secondly, through the application of the high-speed computing processor (1), the arithmetic command output control module (2), and the temperature feedback input control module (6), the analog output result can be immediately adjusted to accurately supply the heater (5). Power, improve energy efficiency, on the other hand, through the software buffer [program running by high-speed computing processor (1)] and hardware buffer [power control adjustment H (3)] function settings, can control the output The reaction rate reduces the impact of the power output on the components to extend the life of the unit. Moreover, because of the use of such a control system, the temperature output of the heater (5) of the present invention is stable, unlike the conventional heating control system, there is no temperature jitter problem, so it is not limited by size, no matter how big or small, Stable temperature control, and the temperature curve of the heater (5) in this new model can be very accurate and can meet the requirements of the setter. There is no temperature curve between the slave temperature curve and the actual output, and the difference is too large. The temperature curve can be programmed for control purposes. In the above, the power control regulator (3) is an SCR/Silicon Controlled Rectifier (SCR/Silicon Controlled Rectifier), wherein an AC-controlled rectifier (SCR) is used as the power control regulator (3), except that it can be dispensed with In addition to the various shortcomings of the traditional solid-state relays (SSR), the heaters (5) can be operated by means of electrical wiring or communication wiring, whether it is remote or not. One··Infrared heater, metal heater, carbon stone heating element. Different heaters (5) can provide different applications, making the scope of application of this new type more extensive. α One end of the heater (5) is further provided with a temperature signal (40) and transmitted to the temperature feedback input control group (6) so that the high speed operation processor (1) can know the actual temperature of the heater (5). Temperature sensor (51). Through the setting of the brewing sensor (51), the temperature change of the heater (5) can be effectively measured and monitored to provide the correct temperature data of the high-speed computing processor (1), so that the heater (5) can Under the control of the operator, it remains operational and produces a temperature that meets the operator's needs. In the above, the temperature sensor (52) is one of the following: thermistor, a resistive temperature sensor (pT sens〇r), a thermocouple (Thermocouple), a temperature sensitive ic (Thermal Sensor) ). Among them, different heaters (5) require different temperature sensors (52) to provide the correct temperature data. In the above, between the heater (5) and the temperature feedback input control module (6), there is further provided an analog signal, which is converted into a digital signal for transmission to the temperature feedback input control module ( 6) Relay device (8). Among them, the use of the relay device (8) allows the present invention to be not limited to the short-range control, and in conjunction with the aforementioned device settings, there is no safety concern even if the distance is farther away. In the above, the relay device (8) is composed of one or a combination of a signal converter (81) and a gateway (82). M381816 wherein the 'relay device (8) is a signal converter (81), which can output the data calculated by the high-speed operation processor (1) through the operation command output control module (2) to transmit a digital signal (50). After conversion by the signal converter (81), it is converted into an analog signal (30) and then transmitted to the power control regulator (3) 'to achieve precise control of the operation of the heater (5). After the heater (5) starts to operate, the temperature sensor (51) will send and return a temperature signal (40) 'converted by the signal converter (81), converted into a digital signal (50), and then transmitted. To the temperature feedback input control module (6), the high-speed computing processor (1) can be operated by the program, and the signal converter (81) can be directly connected to the power control adjuster (3) without being directly connected. The effect of the mid-range control is achieved (Figure 2) _. In addition, the relay device (8) is used by the signal converter (81) in conjunction with the upper inter-network connector (82), and the data calculated by the high-speed computing processor according to the program can be output and controlled through the operation command. The module (2) transmits a network signal (60), which is received by the network connector (82), and then converted into an analog signal (30) by the conversion of the signal converter (81), so as to be transmitted to the power control adjustment. (3) to achieve precise control of the operation of the heater (5). After the heater (5) starts to operate, the temperature sensor (51) sends a temperature signal (40), which is received and converted by the signal converter (81), and then converted by the network connector (82). , converted to a network signal (6〇) and transmitted, passed back to the temperature feedback input control module (6), allowing the high-speed computing processor (1) to operate according to the program, to reach the medium range, and remote The effect of the control (Figure 3). On the other hand, depending on the type of inter-network connector (82) used, such as wired transmission (medium range) or wireless transmission (remote), the control distance can be freely controlled according to requirements, which is greatly better than Traditional heating control system. In the above, the operation command output control module (2) is one of the following: · 11 M381816 analog output module (21), communication output module (22). In the above, the temperature feedback input control module (6) is one of the following: an analog input module (62) and a communication input module (62). Among them, 'control methods for different distances (such as short-range, medium-range, long-range), use different arithmetic command output control module (2) and temperature feedback input control module (6) 'can expand this new application Scope and meet the needs of manufacturers. Secondly, in the present invention, when the relay device (8) is not used, the arithmetic command output control module (2) uses the analog output module (21), and the temperature feedback input control module (6) The analog input module (62) is used, so that the high-speed arithmetic processor (1) can control the power control adjuster (3) in a short-range manner and can receive the temperature sensor (52). Return the temperature signal (4〇) for proper follow-up control. In addition, when the relay device (8) is used in the present invention, the operation command output control module (2) uses the communication output module (22), and the temperature feedback input control module (6) is used. The communication input module (62), in this way, enables the still-speed arithmetic processor (1) to control the power control adjuster (3) in a medium-range or remote manner, and can receive the temperature sensor ( 52) The temperature signal (40) sent back for proper follow-up control. One end of the above-mentioned idle computing processor (1) is further provided with a high-speed computing processor (1), which can be operated and controlled for human control, and can be used for high-speed computing processors. (1) Enter a human-machine interface (HMI/Human Machine Interface) (l〇) of temperature data (7〇). Among them, the use of human-machine interface (10), as a medium to control this new type, can reduce the cost of 'no need to develop new interfaces for use, which can reduce the cost and price of the device, making manufacturers more willing to use. In addition, it is easier for the field users to use, which can reduce the cost of training for 12 M381816 personnel and increase the willingness of manufacturers to update. The high-speed arithmetic processor (the one end of the D is further provided with a high-speed arithmetic processor (1), can be operated and controlled for remote control, and can be used for a high-speed arithmetic processor (1). ), a monitor (Monitor) (20) that inputs a temperature data (7 〇) is electrically connected. Among them, when the monitor (20) is used as a medium for inputting temperature data (7 〇), it is used for remote For control purposes (Figure 3), the monitor (20) uses less space than the human-machine interface (1〇) used in the short-range or medium-range, and the overall cost is low. It is less prone to failure and can be used for long-term operation. In the above, the power output transformer (4) is one of the following: a low-voltage high-current transformer, a high-voltage low-current transformer, in which different types of power output transformers are used ( 4), in order to meet the needs of different heaters (5), can effectively increase the scope of use and industrial utilization of the new type. As shown in Figure 4, the block diagram of the new operational flow is shown in the figure. Two modes of operation, two of which operate The biggest difference between the modes is that one is short-range control and the other is medium-range or remote control. There is no relay device between the output command output control module (2) and the power control adjuster (3). When it is operated, it will operate in the upper half of the operation mode, that is, after inputting the set temperature from the human-machine interface 0〇), the control module will be outputted by the high-speed arithmetic processor (ί) and the arithmetic command. 2), power control regulator (3), power output transformer (4), heater (5), temperature feedback input control module (6), and finally back to high-speed computing processor (1), constantly heavy Overwrite = above, to ensure that the temperature is set to the temperature, until there is new data, from the input of the human machine w (10), there will be a reset action, so repeat the above process. 13 When the field operation control group 7 output control panel (2) and the power control adapter t have a cap device (8), the mode of operation, the half-touch operation mode of the town is "also from the age of people (10)) or Supervisor (4)(10)) After inputting the set temperature ^, the high-speed arithmetic processor (1), the ¥ command output control module (), the relay device (8), the power control adjuster (8), the power output transformer (4), and the heating (5), + position (8), temperature service continuation group (6), and then, to the high-speed computing processor (1), continuously repeat the above process to ensure that the temperature is set to the temperature 'until there is new data, from the human machine After the interface (10) or the controller (20) is input, there will be a reset action, so repeat the above: process. It can be known from the above that the combination of the above-mentioned devices of the present invention allows the present invention to eliminate the disadvantages of the conventional heating device, which is a high-speed analog phase curve with the most efficacy, practicality and versatility. Temperature control system. The structure, features and effects of the present invention are described in detail in the above embodiments according to the drawings. Since the novel and progressive requirements are met, a new patent application is filed according to law, but the above description is only preferred of the present invention. For example, the present invention is not limited to the scope of the invention as shown in the drawings, and therefore modifications that are in accordance with the meaning of the present invention are intended to fall within the scope of the present invention as long as they are within the scope of the present invention. M381816
【糰式簡單說明】 圖1 本新型第一實施例的方塊示意圖。 圖2 本新型第二實施例的方巍示意圖。 圖3 本新型另種第二實施例的方塊米意 圖4 本新型運作流程的方塊示意圖。 【主要元件符號說明】 1 高速運算處理器 2 運算指令輸出控制模組 21 類比輸出模組 22 通訊輸出模組 3 電力控制調整器 4 功率輸出變壓器 5 加熱器 51 溫度感測器 6 溫度回授輸入控制模組 61 類比輸入模組 62 通訊輸入模組 7 電源 8 中繼裝置 81 訊號轉換器 82 網間連接器 10 人機介面 20 監控器 30 類比訊號 40 溫度訊號 50 數位訊號 15 M381816 60 網路訊號 70 溫度數據 100 高速類比相位曲線溫度控制系統[Simple description of the group] Fig. 1 is a block diagram of the first embodiment of the present invention. Figure 2 is a schematic view of a square of the second embodiment of the present invention. Fig. 3 is a block diagram of the novel operation flow of the second embodiment of the present invention. [Main component symbol description] 1 High-speed arithmetic processor 2 Operation command output control module 21 Analog output module 22 Communication output module 3 Power control adjuster 4 Power output transformer 5 Heater 51 Temperature sensor 6 Temperature feedback input Control module 61 analog input module 62 communication input module 7 power supply 8 relay device 81 signal converter 82 network connector 10 human interface 20 monitor 30 analog signal 40 temperature signal 50 digital signal 15 M381816 60 network signal 70 Temperature Data 100 High Speed Analog Phase Curve Temperature Control System