TWI797330B - Polypropylene-based composite film and packaging materials using it - Google Patents
Polypropylene-based composite film and packaging materials using it Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/00—Layered products comprising a layer of synthetic resin
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- B32—LAYERED PRODUCTS
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- B32—LAYERED PRODUCTS
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- B32B27/00—Layered products comprising a layer of synthetic resin
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- B32B2323/00—Polyalkenes
- B32B2323/04—Polyethylene
- B32B2323/046—LDPE, i.e. low density polyethylene
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
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- B32B2323/00—Polyalkenes
- B32B2323/10—Polypropylene
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2325/00—Polymers of vinyl-aromatic compounds, e.g. polystyrene
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- B32B2439/00—Containers; Receptacles
- B32B2439/40—Closed containers
- B32B2439/46—Bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/10—Batteries
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Abstract
本發明提供一種聚丙烯系複合薄膜,其低溫至高溫下的熱封力高,耐低溫衝撃性與耐折彎白化性優異,積層後即使在60℃下熟成,也可將薄膜表面的潤滑劑量維持在適當的範圍內,薄膜表面的靜摩擦係數可達成所希望的值;及使用其之包裝材料。 The present invention provides a polypropylene-based composite film, which has high heat-sealing force at low temperature to high temperature, excellent low-temperature impact resistance and bending whitening resistance, and can reduce the amount of lubricant on the surface of the film even if it is matured at 60°C after lamination. Maintained within an appropriate range, the static friction coefficient of the film surface can achieve the desired value; and the packaging material using it.
一種聚丙烯系複合薄膜,其特徵為:至少包含A層/B層的兩層,A層是以230℃的熔融流率為2~10g/10分鐘、熔點為130~150℃的丙烯系隨機共聚物為主成分,B層是以相對於20℃二甲苯的可溶部的極限黏度[η]Cxs與不溶部的極限黏度[η]Cxis之比([η]Cxs/[η]Cxis)為1.6以上的丙烯.乙烯嵌段共聚物(a)100重量份,摻合低密度聚乙烯系聚合物(b)10~90重量份的樹脂組成物為主成分,A層含有脂肪酸醯胺系潤滑劑200~2000ppm,B層含有脂肪酸醯胺系潤滑劑500~5000ppm。 A polypropylene-based composite film, characterized in that: it contains at least two layers of A layer/B layer, and the A layer is a propylene-based random film with a melt flow rate of 230°C of 2-10g/10 minutes and a melting point of 130-150°C. Copolymer is the main component, and layer B is the ratio of the intrinsic viscosity [η]Cxs of the soluble portion to the intrinsic viscosity [η]Cxis of the insoluble portion relative to xylene at 20°C ([η]Cxs/[η]Cxis) Propylene above 1.6. 100 parts by weight of ethylene block copolymer (a), blended with a resin composition of 10 to 90 parts by weight of low-density polyethylene polymer (b) as the main component, layer A contains 200 to 2000 ppm of fatty acid amide lubricant, Layer B contains 500~5000ppm of fatty acid amide lubricant.
Description
本發明關於一種聚丙烯系複合薄膜,其係從低溫開始熱封強度高,具備易滑性、耐低溫衝撃性、耐折彎白化性;及使用其之包裝材料。 The present invention relates to a polypropylene-based composite film, which has high heat-sealing strength from low temperature, has slipperiness, low-temperature impact resistance, and bending whitening resistance; and a packaging material using the same.
眾所周知聚丙烯系薄膜被使用作為包裝用薄膜,除此之外,眾所周知將聚丙烯系薄膜與聚對苯二甲酸乙二酯(PET)薄膜或耐綸(Ny)薄膜,尤其是延伸PET薄膜或延伸耐綸薄膜(ONy)、及鋁箔積層而成的包裝材料。 It is well known that polypropylene-based films are used as packaging films. In addition, it is known to combine polypropylene-based films with polyethylene terephthalate (PET) films or nylon (Ny) films, especially stretched PET films or A packaging material made by laminating stretched nylon film (ONy) and aluminum foil.
在包裝用薄膜所使用的聚丙烯系薄膜中,一般添加了有機潤滑劑,在製膜後潤滑劑會滲出薄膜表面,而表現出良好的易滑性。以往的聚丙烯系薄膜是透過接著劑與延伸PET薄膜或ONy等的薄膜、鋁箔等貼合,若為了使接著劑硬化而在一定以上的溫度下進行熟成,則滲出薄膜表面的有機潤滑劑(尤其是脂肪酸醯胺系潤滑劑)會再轉移至薄膜中,因此會有易滑性變差的傾向。 Generally, organic lubricants are added to polypropylene-based films used in packaging films. After film formation, the lubricants will seep out of the film surface and exhibit good slipperiness. Conventional polypropylene-based films are bonded to stretched PET films, ONy films, aluminum foil, etc. through an adhesive, and if the adhesive is cured at a temperature above a certain level, the organic lubricant ( In particular, fatty acid amide-based lubricants) tend to be re-transferred into the film, so slipperiness tends to deteriorate.
在蒸煮用途上,在與延伸PET薄膜或ONy等的薄膜貼合之後,會實行撒粉以保持易滑性,然而若撒粉所用的潤滑劑量過多,則會有生衛生方面等的問題。 For retort applications, after bonding with stretched PET film or ONy film, dusting is performed to maintain slipperiness. However, if the amount of lubricant used for dusting is too large, there will be health and hygiene problems.
另外,在拉製成型需要易滑性的電池用包裝材料用途等,會有無法滿意地使用的情形,在聚丙烯系薄膜積層其他薄膜等而製成積層體,希望即使在40℃以上未滿60℃下熟成的情 況,該薄膜表面也有良好的易滑性,特別是某程度以下的靜摩擦係數,例如具有0.3以下的靜摩擦係數。 In addition, it may not be satisfactorily used in battery packaging materials that require slipperiness in drawing molding. The polypropylene film is laminated with other films to form a laminate. When aged at 60°C or higher, the surface of the film has good slipperiness, especially a static coefficient of friction of less than a certain level, for example, a static coefficient of friction of less than 0.3.
對於這樣的期望,專利文獻1中揭示了一種積層薄膜,其係含有熔點70~90℃的不飽和脂肪酸醯胺0.02~0.2重量%、熔點115~135℃的不飽和脂肪酸雙醯胺0.01~0.12重量%,然而由於使用了乙烯.α-烯烴,因此耐熱性不良,將此見識適用於聚丙烯系的情況下,必須提高不飽和脂肪酸醯胺及不飽和脂肪酸雙醯胺的量,雖然摩擦係數被壓低,然而熟成處理後薄膜表面的潤滑劑量變得過多,在滾筒等出現附著物,會有作業環境上的問題。 In response to such expectations, Patent Document 1 discloses a laminated film containing 0.02 to 0.2% by weight of unsaturated fatty acid amide with a melting point of 70 to 90°C and 0.01 to 0.12% of unsaturated fatty acid bisamide with a melting point of 115 to 135°C. % by weight, however due to the use of ethylene. α-Olefins have poor heat resistance. When this knowledge is applied to polypropylene, it is necessary to increase the amount of unsaturated fatty acid amide and unsaturated fatty acid bisamide. Although the coefficient of friction is lowered, the surface of the film after aging treatment If the amount of lubricant becomes too much, deposits will appear on the rollers, etc., and there will be problems in the working environment.
另外,專利文獻2揭示了一種三層構造的聚丙烯系多層薄膜及複合薄膜,在兩外層添加芥酸醯胺等的最適熟成溫度未滿40℃的潤滑劑,中間層添加山萮酸醯胺、乙烯雙醯胺等的最適熟成溫度40℃以上的潤滑劑,如其實施例所記載般,中間層使用丙烯.乙烯隨機共聚物,至少一個外層使用丙烯.乙烯隨機共聚物。在該專利文獻2的各實施例中,在各層中添加特殊潤滑劑的情況,雖然也會看到積層薄膜在熟成後的表面彼此的靜摩擦係數達成0.3以下,然而如後述般,根據本發明人等的見識,在中間層、表層皆由丙烯.乙烯隨機共聚物所構成的情況,難以兼顧低溫至高溫下的高熱封強度與耐低溫衝撃性、易滑性、絕緣性。另外還已知有使用專利文獻3的丙烯.乙烯嵌段共聚物作為原料的薄膜,然而難以兼顧低溫至高溫下的高熱封強度與耐低溫衝撃性、耐折彎白化性、易滑性、絕緣性。 In addition, Patent Document 2 discloses a polypropylene-based multilayer film and composite film with a three-layer structure, in which a lubricant such as erucamide with an optimum aging temperature of less than 40°C is added to the two outer layers, and behenamide is added to the middle layer. , Ethylene bisamide and other lubricants with an optimum aging temperature above 40°C, as described in the examples, propylene is used for the middle layer. Ethylene random copolymer with at least one outer layer of propylene. Ethylene random copolymer. In each example of this patent document 2, when a special lubricant is added to each layer, although the static friction coefficient of the surfaces of the laminated films after aging is found to be 0.3 or less, as will be described later, according to the present inventors And so on, both the middle layer and the surface layer are made of acrylic. In the case of ethylene random copolymers, it is difficult to balance high heat seal strength at low temperature to high temperature with low temperature shock resistance, slipperiness, and insulation. Also known is the use of propylene from Patent Document 3. Ethylene block copolymers are used as raw materials for films, but it is difficult to balance high heat seal strength at low temperature to high temperature with low temperature impact resistance, bending whitening resistance, slipperiness, and insulation properties.
像這樣,聚丙烯系薄膜在作為包裝用薄膜使用的情況,除了需要上述熱封性之外,還要求耐折彎白化性、耐低溫衝 撃性、易滑性等的特性為高水準且平衡良好、優異,然而以往的薄膜不一定能夠滿足近年來的高要求。尤其近年來,關於耐低溫衝撃性,會要求在袋子收納了內容物的狀態下由較高的位置重複落下也不會破掉這種程度的嚴苛條件下的破袋強度(尤其是在蒸煮用途,會要求在這種嚴苛條件下的破袋強度),然而並沒有看到以在這種嚴苛條件下的破袋強度為評估基準來設計耐低溫衝撃性的聚丙烯系薄膜。 In this way, when polypropylene-based films are used as packaging films, in addition to the above-mentioned heat-sealability, properties such as bending whitening resistance, low-temperature shock resistance, and slipperiness are required to be high-level and well-balanced. , excellent, but the previous films may not be able to meet the high requirements in recent years. Especially in recent years, with regard to low-temperature shock resistance, bag breaking strength under severe conditions that will not break even if the bag is repeatedly dropped from a high position with the contents in it (especially in retort However, it has not been seen to use the bag breaking strength under such severe conditions as the evaluation criterion to design low-temperature shock-resistant polypropylene films.
[專利文獻1] 日本特開平9-77881號公報 [Patent Document 1] Japanese Patent Application Laid-Open No. 9-77881
[專利文獻2] 日本特開平11-334004號公報 [Patent Document 2] Japanese Patent Application Laid-Open No. 11-334004
[專利文獻3] 日本特開平10-87744號公報 [Patent Document 3] Japanese Patent Application Laid-Open No. 10-87744
於是,本發明的課題為提供一種聚丙烯系複合薄膜,其低溫至高溫下的熱封力高,耐低溫衝撃性與耐折彎白化性優異,積層後即使在60℃下熟成,也可將薄膜表面的潤滑劑量維持在適當的範圍內,薄膜表面的靜摩擦係數可達成所希望的值;及使用其之包裝材料。 Therefore, the object of the present invention is to provide a polypropylene-based composite film that has high heat-sealing force at low to high temperatures, excellent low-temperature impact resistance and bending whitening resistance, and can be cured at 60°C after lamination. The amount of lubricant on the surface of the film is maintained within an appropriate range, and the coefficient of static friction on the surface of the film can reach the desired value; and the packaging material using it.
為了解決上述課題,本發明之聚丙烯系複合薄膜採用了以下的構成。 In order to solve the above-mentioned problems, the polypropylene-based composite film of the present invention has the following configurations.
一種聚丙烯系複合薄膜,其特徵為:至少包含A層/B層的兩層,A層是以230℃的熔融流率為2~10g/10分鐘、 熔點為130~150℃的丙烯系隨機共聚物為主成分,B層是以相對於20℃二甲苯的可溶部的極限黏度[η]Cxs與不溶部的極限黏度[η]Cxis之比([η]Cxs/[η]Cxis)為1.6以上的丙烯.乙烯嵌段共聚物(a)100重量份,摻合低密度聚乙烯系聚合物(b)10~90重量份的樹脂組成物為主成分,A層含有脂肪酸醯胺系潤滑劑200~2000ppm,B層含有脂肪酸醯胺系潤滑劑500~5000ppm。 A polypropylene-based composite film is characterized in that: it contains at least two layers of A layer/B layer, and the A layer is a propylene-based random film with a melt flow rate of 230°C of 2-10g/10 minutes and a melting point of 130-150°C. Copolymer is the main component, and layer B is the ratio of the intrinsic viscosity [η]Cxs of the soluble portion to the intrinsic viscosity [η]Cxis of the insoluble portion relative to xylene at 20°C ([η]Cxs/[η]Cxis) Propylene above 1.6. 100 parts by weight of ethylene block copolymer (a), blended with a resin composition of 10 to 90 parts by weight of low-density polyethylene polymer (b) as the main component, layer A contains 200 to 2000 ppm of fatty acid amide lubricant, Layer B contains 500~5000ppm of fatty acid amide lubricant.
一種積層體,其係在上述記載的聚丙烯系複合薄膜A層側的相反面積層了選自雙軸延伸聚對苯二甲酸乙二酯薄膜、雙軸延伸聚丙烯薄膜、雙軸延伸耐綸薄膜及鋁箔所構成的群組中的至少一者。 A kind of laminated body, it is on the opposite surface layer of the A side of the above-mentioned polypropylene composite film A layer selected from biaxially stretched polyethylene terephthalate film, biaxially stretched polypropylene film, biaxially stretched nylon At least one of the group consisting of film and aluminum foil.
一種電池用包裝材料,其係使用上述記載之積層體。 A battery packaging material using the laminate described above.
一種蒸煮用包裝材料,其係使用上述記載之積層體。 A retort packaging material using the laminate described above.
依據本發明,可將常溫(23℃)的薄膜表面的潤滑劑量維持在適當的範圍內,即使在60℃下熟成,也可將薄膜表面的潤滑劑量維持在適當的範圍內,藉此可實現可將薄膜表面的靜摩擦係數抑制在0.3以下,適合於需要易滑性的電池用包裝材料用途的聚丙烯系複合薄膜、及具備其之包裝材料。 According to the present invention, the amount of lubricant on the surface of the film at normal temperature (23°C) can be maintained within an appropriate range, and the amount of lubricant on the surface of the film can be maintained within an appropriate range even when it is aged at 60°C. The static friction coefficient of the film surface can be suppressed to 0.3 or less, and it is suitable for polypropylene-based composite films for battery packaging materials that require slipperiness, and packaging materials equipped with them.
另外,有鑑於尤其蒸煮用包裝材料在嚴苛條件下破袋強度的要求,本發明可滿足此要求,而且也能夠平衡性良好地滿足熱封性或耐低溫衝撃性,因此可實現適合於蒸煮用包裝材料的聚丙烯系複合薄膜、及具備其之包裝材料。 In addition, in view of the requirements for bag breaking strength especially for retort packaging materials under severe conditions, the present invention can meet this requirement, and can also satisfy heat sealability or low-temperature shock resistance with good balance, so it can realize Polypropylene-based composite films for packaging materials, and packaging materials equipped with them.
本發明之聚丙烯系複合薄膜,至少包含A層/B層的兩層,A層是以丙烯系隨機共聚物為主成分。構造為在該A層的單側配置B層,該B層含有丙烯.乙烯嵌段共聚物(a)與低密度聚乙烯系樹脂(b),甚至理想的情況,加上具有苯乙烯系嵌段的嵌段共聚物或具有結晶性烯烴嵌段的嵌段共聚物作為聚合物(c),更理想的情況,含有丙烯系隨機共聚物(d)。 The polypropylene-based composite film of the present invention includes at least two layers of A layer and B layer, and the A layer is mainly composed of a propylene-based random copolymer. It is configured to configure the B layer on one side of the A layer, and the B layer contains propylene. An ethylene block copolymer (a) and a low-density polyethylene resin (b), and even ideally, a block copolymer having a styrene block or a block copolymer having a crystalline olefin block as The polymer (c) more desirably contains a propylene-based random copolymer (d).
本發明之聚丙烯系複合薄膜的A層,是以230℃的熔融流率(以下省略為MFR)為2~10g/10分鐘、熔點為130~150℃的丙烯系隨機共聚物為主成分。在本發明中,A層的主成分,是指在A層中超過50重量%的成分。丙烯系隨機共聚物為50重量%以下時,在130℃及160℃下的熱封強度會降低。 Layer A of the polypropylene-based composite film of the present invention is mainly composed of a propylene-based random copolymer having a melt flow rate (hereinafter abbreviated as MFR) of 2-10 g/10 minutes at 230°C and a melting point of 130-150°C. In the present invention, the main component of layer A refers to a component exceeding 50% by weight in layer A. When the propylene-based random copolymer is 50% by weight or less, the heat-sealing strength at 130°C and 160°C decreases.
另外,上述A層的丙烯系隨機共聚物230℃下的MFR未滿2g/10分鐘時,B層的均勻的積層性會變差,在130℃下的低溫熱封強度會降低,若超過10g/10分鐘,則潤滑劑的滲出性會變差,易滑性會降低。 In addition, when the MFR of the propylene-based random copolymer of the above-mentioned A layer at 230°C is less than 2 g/10 minutes, the uniform buildability of the B layer will deteriorate, and the low-temperature heat-sealing strength at 130°C will decrease. 10g/10 minutes, the exudation of the lubricant will be deteriorated, and the slipperiness will be reduced.
上述A層的丙烯系隨機共聚物,是指丙烯與α-烯烴至少一種以上共聚合而成之物,α-烯烴可列舉乙烯、丁烯、辛烯等,從易滑性與熱封性看來,以乙烯的共聚物之丙烯.乙烯隨機共聚物為佳。 The above-mentioned propylene-based random copolymer of layer A refers to a copolymer of propylene and at least one α-olefin. Examples of α-olefin include ethylene, butene, octene, etc. From the perspective of slipperiness and heat sealability Come, propylene, which is a copolymer of ethylene. Ethylene random copolymers are preferred.
本發明之聚丙烯系複合薄膜的A層,以上述丙烯系隨機共聚物為主成分,且含有脂肪酸醯胺系潤滑劑200~2000ppm為佳。脂肪酸醯胺系潤滑劑含量未滿200ppm時,易滑性會變差,若超過2000ppm,則熔融擠出時,熱飛散會變多,在步驟中造成污染,製膜性惡化,另外,在130℃下的低溫熱封強度會降低。 The layer A of the polypropylene-based composite film of the present invention is mainly composed of the above-mentioned propylene-based random copolymer, and preferably contains 200-2000 ppm of a fatty acid amide-based lubricant. When the fatty acid amide-based lubricant content is less than 200ppm, the slipperiness will be deteriorated. If it exceeds 2000ppm, heat dissipation will increase during melt extrusion, causing contamination in the process and deteriorating film-forming properties. In addition, at 130ppm The low temperature heat seal strength at ℃ will decrease.
合適的脂肪酸醯胺系潤滑劑可列舉例如油酸醯胺、芥酸醯胺、硬脂酸醯胺、棕櫚酸醯胺、山萮酸醯胺等,尤其從在本發明之聚丙烯系複合薄膜所使用的樹脂組成中的分散性與易滑性的表現看來,以芥酸醯胺為適合。 Suitable fatty acid amide lubricants can include, for example, oleic acid amide, erucic acid amide, stearic acid amide, palmitic acid amide, behenyl amide, etc., especially from the polypropylene composite film of the present invention In terms of dispersibility and slipperiness in the resin composition used, erucamide is suitable.
另外,若在上述A層中,在不阻礙熱封性的範圍添加無機或有機粒子300~5000ppm,則即使減少脂肪酸醯胺系潤滑劑含量,易滑性也會提升,另外,將本發明之聚丙烯系複合薄膜捲成長條時,因皺褶或脫氣不良所產生的缺陷會減少,而為較佳。含量為300ppm以下時,沒有觀察到賦予易滑性的效果,若超過5000ppm,則熱封性會降低。 In addition, if 300 to 5000 ppm of inorganic or organic particles are added to the above-mentioned layer A in the range that does not hinder the heat sealability, even if the content of the fatty acid amide lubricant is reduced, the slipperiness will be improved. When the polypropylene-based composite film is rolled into a long strip, defects due to wrinkles or poor degassing are reduced, which is preferable. When the content is 300 ppm or less, the effect of imparting slipperiness is not observed, and when it exceeds 5000 ppm, the heat-sealability will decrease.
就該無機粒子而言,較佳可列舉二氧化矽、沸石、碳酸鈣等,合適的有機粒子可列舉交聯PS、交聯PMMA等。該等之平均粒徑以在1~5μm的範圍為佳。在平均粒徑未滿1μm的情況,沒有觀察到添加效果,若超過5μm,則熱封力會降低。 As for the inorganic particles, silicon dioxide, zeolite, calcium carbonate, etc. are preferably mentioned, and suitable organic particles include cross-linked PS, cross-linked PMMA, and the like. These average particle diameters are preferably in the range of 1-5 μm. When the average particle size is less than 1 μm, the addition effect is not observed, and when it exceeds 5 μm, the heat-sealing force will decrease.
本發明之聚丙烯系複合薄膜的B層,是以包含20℃二甲苯的可溶部的極限黏度[η]Cxs與不溶部的極限黏度[η]Cxis之比([η]Cxs/[η]Cxis)為1.6以上的丙烯.乙烯嵌段共聚物(a)與低密度聚乙烯系聚合物(b)之樹脂組成物為主成分。在本發明中,B層中的上述主成分,是指在B層中超過重量%50的成分。 The B layer of the polypropylene-based composite film of the present invention is based on the ratio ([η]Cxs/[η]Cxs of the soluble portion containing 20°C xylene to the intrinsic viscosity [η]Cxs of the insoluble portion ] Cxis) 1.6 or more propylene. The resin composition of an ethylene block copolymer (a) and a low-density polyethylene polymer (b) is a main component. In the present invention, the above-mentioned main component in the B layer refers to a component exceeding 50% by weight in the B layer.
本發明之聚丙烯系複合薄膜的B層的丙烯.乙烯嵌段共聚物(a)中,20℃二甲苯的可溶部的極限黏度[η]Cxs與不溶部的極限黏度[η]Cxis之比([η]Cxs/[η]Cxis)為1.6以上,以在1.6~2.0的範圍為佳。在[η]Cxs/[η]Cxis未滿1.6時,在160℃以上熱封時,會因為薄膜被壓潰而薄化,熱封強度降低,或因為 熱封或拉製成型時的加壓,樹脂的滲出發生,發生包裝材料製造步驟之污染。另外,若[η]Cxs/[η]Cxis超過2.0,則在薄膜內出現小的膠體狀缺陷,成為薄膜突起,與其他基材積層時,界面會捲入空氣,而積層強度降低,另外還有熱封強度降低,而內容物漏液的情形。 The propylene of the B layer of the polypropylene-based composite film of the present invention. In the ethylene block copolymer (a), the ratio ([η]Cxs/[η]Cxis) of the intrinsic viscosity [η]Cxs of the soluble portion of xylene at 20°C to the intrinsic viscosity [η]Cxis of the insoluble portion is 1.6 Above, preferably in the range of 1.6~2.0. When [η]Cxs/[η]Cxis is less than 1.6, when the film is heat-sealed above 160°C, the film will be thinned due to crushing, and the heat-sealing strength will decrease, or the heat-sealing or stretching process will cause Pressure, leakage of resin occurs, and pollution of packaging material manufacturing steps occurs. In addition, if [η]Cxs/[η]Cxis exceeds 2.0, small colloidal defects will appear in the film and become film protrusions. When laminating with other substrates, air will be involved in the interface, and the lamination strength will decrease. In addition, There are cases where the heat seal strength is lowered and the content leaks.
另外,B層的丙烯.乙烯嵌段共聚物(a)中,代表聚丙烯部比例的20℃二甲苯不溶部的比例宜為70~85重量%,且該二甲苯不溶部的極限黏度[η]Cxis宜為1.5~2.0dl/g,代表乙烯.丙烯共聚合的橡膠成分的比例的20℃二甲苯可溶部的極限黏度[η]Cxs宜為2.4~4.0dl/g。在二甲苯不溶部的極限黏度[η]Cxis未滿1.5時,在熱封或拉製成型時,薄膜會被壓潰而薄化,若超過2.0dl/g,則薄膜會變得過硬,拉製成型性惡化。另外,二甲苯可溶部的極限黏度[η]Cxs未滿2.4dl/g時,密封強度會降低,若超過4.0dl/g,則橡膠成分的粒徑會非常大,薄膜的海島構造的界面會發生龜裂,而有耐低溫衝撃性或熱封性降低發生。 In addition, the propylene in the B layer. In the ethylene block copolymer (a), the ratio of the 20°C xylene insoluble portion representing the proportion of the polypropylene portion is preferably 70 to 85% by weight, and the intrinsic viscosity [η]Cxis of the xylene insoluble portion is preferably 1.5 to 2.0 dl/g stands for ethylene. The intrinsic viscosity [η]Cxs of the 20°C xylene soluble portion of the ratio of the propylene copolymerized rubber component is preferably 2.4 to 4.0 dl/g. When the intrinsic viscosity [η]Cxis of the xylene insoluble part is less than 1.5, the film will be crushed and thinned during heat sealing or stretching, and if it exceeds 2.0dl/g, the film will become too hard. Drawing formability deteriorated. In addition, when the intrinsic viscosity [η]Cxs of the xylene soluble part is less than 2.4dl/g, the sealing strength will decrease, and if it exceeds 4.0dl/g, the particle size of the rubber component will be very large, and the sea-island structure interface of the film will Cracks will occur, and low temperature shock resistance or heat sealability will decrease.
此處,上述20℃二甲苯不溶部及可溶部,是指使上述丙烯.乙烯嵌段共聚物的圓粒(pellet)完全溶解於沸騰的二甲苯之後,降溫至20℃,放置4小時以上,然後將其過濾成析出物與溶液時,將析出物稱為20℃二甲苯不溶部,將使溶液部分(濾液)乾燥固化,在減壓下以70℃乾燥所得到的部分稱為二甲苯可溶部。 Here, the above-mentioned 20 ℃ xylene insoluble portion and soluble portion refers to the above-mentioned propylene. After the pellets of ethylene block copolymers are completely dissolved in boiling xylene, the temperature is lowered to 20°C, left for more than 4 hours, and then filtered into precipitates and solutions, the precipitates are called 20°C xylene As for the insoluble part, the solution part (filtrate) was dried and solidified, and the part obtained by drying at 70 degreeC under reduced pressure was called the xylene soluble part.
上述丙烯.乙烯嵌段共聚物中,該二甲苯不溶部分及可溶部分的極限黏度、及熔融流率的調整方法,可列舉在上述丙烯.乙烯嵌段共聚物的聚合時的各步驟中添加氫氣或金屬化合物 等的分子量調整劑的方法;將所得到的粉狀聚合物熔融混練,並在造粒時加入添加劑的方法;將所得到的粉狀聚合物熔融混練,並調整造粒時的混練條件的方法等。 The above-mentioned propylene. In the ethylene block copolymer, the method of adjusting the intrinsic viscosity of the xylene-insoluble part and the soluble part, and the melt flow rate can be listed in the above-mentioned propylene. A method of adding a molecular weight modifier such as hydrogen or a metal compound in each step of the polymerization of an ethylene block copolymer; a method of melting and kneading the obtained powdery polymer and adding additives during granulation; A method of melt-kneading a powdery polymer and adjusting the kneading conditions during granulation, etc.
此外,本發明所使用的丙烯.乙烯嵌段共聚物的製造方法,可列舉使用觸媒,而使作為原料的丙烯或乙烯等聚合的方法。此處的觸媒,可使用齊格勒-納塔型或茂金屬觸媒等,適合使用例如日本特開平07-216017號公報所列舉的觸媒。 In addition, the propylene used in the present invention. The method for producing the ethylene block copolymer includes a method of polymerizing propylene or ethylene as a raw material using a catalyst. As the catalyst here, a Ziegler-Natta type catalyst or a metallocene catalyst or the like can be used, for example, catalysts listed in JP-A-07-216017 are suitably used.
具體而言,可列舉由(1)將具有Si-O鍵結的有機矽化合物及酯化合物的存在下,由一般式Ti(OR)aX4-a(式中,R為碳數為1~20之烴基,X為鹵素原子,a滿足0<a≦4,宜為2≦a≦4,特佳為a=4)所表示的鈦化合物以有機鎂化合物還原,將所得到的固體生成物以酯化合物來進行處理。然後,以醚化合物與四氯化鈦的混合物,或醚化合物、四氯化鈦與酯化合物的混合物來進行處理,所得到的含有三價鈦化合物的固體觸媒、(2)有機鋁化合物、(3)電子供予性化合物(較佳使用二烷基二甲氧基矽烷等)所形成的觸媒系。 Specifically, in the presence of an organosilicon compound and an ester compound having a Si-O bond by (1), by the general formula Ti(OR) a X 4-a (wherein, R is a carbon number of 1 A hydrocarbon group of ~20, X is a halogen atom, and a satisfies 0<a≦4, preferably 2≦a≦4, especially a=4). The titanium compound represented by the organic magnesium compound is reduced, and the obtained solid is formed Objects are treated with ester compounds. Then, treat with the mixture of ether compound and titanium tetrachloride, or the mixture of ether compound, titanium tetrachloride and ester compound, the obtained solid catalyst containing trivalent titanium compound, (2) organoaluminum compound, (3) A catalyst system formed of an electron-donating compound (preferably dialkyldimethoxysilane, etc.).
共聚物(a)的製造方法,從生產性及耐低溫衝撃性的觀點看來,以使用在第1步驟中實質上不存在惰性劑之下聚合出以丙烯為主體的聚合物部分,然後在第2步驟中,在氣相中聚合出乙烯.丙烯共聚物部分的方法為佳。 The method for producing the copolymer (a) is to polymerize a polymer part mainly composed of propylene in the first step in the absence of an inert agent substantially from the viewpoint of productivity and low-temperature shock resistance, and then In the second step, ethylene is polymerized in the gas phase. The method of propylene copolymer part is preferred.
此處,以丙烯為主體的聚合物部分,從耐熱性、剛性等的觀點看來,以熔點為160℃以上的丙烯均聚物為佳,只要熔點在160℃以上的範圍,亦可為丙烯與少量乙烯、1-丁烯等的α-烯烴的共聚物。 Here, the polymer part mainly composed of propylene is preferably a propylene homopolymer having a melting point of 160°C or higher from the viewpoint of heat resistance and rigidity, and propylene may be used as long as the melting point is in the range of 160°C or higher. Copolymers of α-olefins with a small amount of ethylene, 1-butene, etc.
本發明之聚丙烯系複合薄膜中的B層,是在上述丙 烯.乙烯嵌段共聚物(a)中摻合低密度聚乙烯系聚合物(b)。根據本發明人等的見識,本發明之聚丙烯系複合薄膜,例如在電池外裝用途的拉製加工的變形時若於薄膜的海島構造的界面發生龜裂(白化)時,則會有內容物的電解液洩漏的顧慮。所以,必須設計成使丙烯.乙烯嵌段共聚物中為島部分的橡膠成分的分散極小,藉由含有低密度聚乙烯系聚合物,可使分散極小。 The B layer in the polypropylene-based composite film of the present invention is the above-mentioned propylene. The ethylene block copolymer (a) is blended with a low-density polyethylene-based polymer (b). According to the knowledge of the inventors of the present invention, the polypropylene composite film of the present invention, for example, when cracking (whitening) occurs at the interface of the sea-island structure of the film during the deformation of the drawing process for battery exterior applications, there will be content Concerns about leakage of the electrolyte of the material. Therefore, it must be designed to make propylene. In the ethylene block copolymer, the dispersion of the rubber component that is the island portion is extremely small, and the dispersion can be made extremely small by containing a low-density polyethylene-based polymer.
另外,藉由摻合低密度聚乙烯系聚合物(b),增加玻璃轉移點低於丙烯.乙烯嵌段共聚物的成分,可提升耐低溫衝撃性與耐折彎白化性,另外,使橡膠成分均勻微分散於B層中,在使用於蒸煮用途包裝材料時,可抑制由於內容物的油性食品所致的薄膜膨潤導致的凹凸(橘皮)的產生(耐橘皮性提升)。上述,低密度聚乙烯系樹脂(b)較佳可列舉低密度聚乙烯、直鏈狀低密度聚乙烯等,直鏈狀低密度聚乙烯,由於丙烯.乙烯嵌段共聚物中的橡膠成分的分散效果高、耐折彎白化性或耐橘皮性良好,故為較佳。 In addition, by blending low-density polyethylene polymer (b), the glass transition point is lower than that of propylene. The composition of ethylene block copolymer can improve low-temperature shock resistance and bending whitening resistance. In addition, the rubber component can be evenly and finely dispersed in the B layer, and when used as a cooking packaging material, it can inhibit the oiliness of the content. Occurrence of unevenness (orange peel) due to film swelling due to food (improved resistance to orange peel). As mentioned above, the low-density polyethylene resin (b) preferably includes low-density polyethylene, linear low-density polyethylene, etc., linear low-density polyethylene, due to propylene. The rubber component in the ethylene block copolymer is preferable because it has a high dispersion effect and good bending whitening resistance or orange peel resistance.
直鏈狀低密度聚乙烯的密度在0.900~0.935g/cm3的範圍且MFR在0.5~20g/10分鐘的範圍時,在丙烯.乙烯嵌段共聚物中的分散性良好,丙烯.乙烯嵌段共聚物的橡膠成分的分散效果高,因而較佳。 When the density of linear low-density polyethylene is in the range of 0.900~0.935g/cm 3 and the MFR is in the range of 0.5~20g/10min, in propylene. Good dispersion in ethylene block copolymers, propylene. The ethylene block copolymer is preferable because it has a high dispersion effect of the rubber component.
直鏈狀低密度聚乙烯的製造方法並未受到特別限定,可使用以往的齊格勒-納塔觸媒或使用茂金屬觸媒所製造出的產品。 The method for producing linear low-density polyethylene is not particularly limited, and a conventional Ziegler-Natta catalyst or a product produced using a metallocene catalyst can be used.
此外,上述丙烯.乙烯嵌段共聚物,可在不阻礙必要物性的程度,亦即含有5~30重量%之彈性體,該彈性體係藉由組合達成高橡膠含量的觸媒技術與聚合程序技術所製造出的高 性能的乙烯系或苯乙烯系等的彈性體。藉由這種方式,與低密度聚乙烯系聚合物同樣地,可縮小海島構造的分散。 In addition, the above-mentioned propylene. Ethylene block copolymers can contain 5-30% by weight of elastomers to the extent that they do not hinder the necessary physical properties. The elastomeric system is produced by combining catalyst technology and polymerization process technology to achieve high rubber content. Performance vinyl or styrene elastomers. In this manner, similar to low-density polyethylene-based polymers, the dispersion of sea-island structures can be reduced.
本發明之聚丙烯系複合薄膜中的B層,是以相對於上述丙烯.乙烯嵌段共聚物(a)100重量份,摻合上述低密度聚乙烯系聚合物(b)15~90重量份的樹脂組成物為主成分。 The B layer in the polypropylene-based composite film of the present invention is based on the above-mentioned propylene. 100 parts by weight of an ethylene block copolymer (a) and a resin composition in which 15 to 90 parts by weight of the above-mentioned low-density polyethylene-based polymer (b) are blended as a main component.
相對於丙烯.乙烯嵌段共聚物(a)100重量份,上述低密度聚乙烯系聚合物(b)未滿15重量份時,例如使用於電池用包裝材料,在拉製成型時,會龜裂而導致白化,並且會有內容物的電解液洩漏的顧慮。另外,在蒸煮用途使用於油性食品的包裝材料時,橘皮變嚴重,外觀不良發生。 relative to propylene. When the ethylene block copolymer (a) is 100 parts by weight and the above-mentioned low-density polyethylene-based polymer (b) is less than 15 parts by weight, for example, when it is used as a packaging material for batteries, it will crack during drawing and molding, resulting in Whitening, and there is a concern that the electrolyte solution of the contents may leak. In addition, when it is used as a packaging material for oily food for retort purposes, the orange peel becomes severe and poor appearance occurs.
若相對於丙烯.乙烯嵌段共聚物(a)100重量份,上述低密度聚乙烯系聚合物(b)超過90重量份,則轉移至薄膜表層的潤滑劑會減少,易滑性變差,另外,耐低溫衝撃性會降低。另外,分散性會變差,在熔融擠出時產生條紋狀缺陷,而製膜性惡化。 If relative to propylene. Ethylene block copolymer (a) 100 parts by weight, the above-mentioned low-density polyethylene polymer (b) exceeds 90 parts by weight, then the lubricant transferred to the film surface will be reduced, and the slipperiness will be poor. In addition, low temperature shock resistance Sex will decrease. In addition, dispersibility deteriorates, streaky defects occur during melt extrusion, and film formability deteriorates.
本發明之聚丙烯系複合薄膜中,藉由將B層中的脂肪酸醯胺系潤滑劑含量設定在500~5000ppm,在與其他材料積層後為了使接著劑硬化而在60℃以上熟成時,可使B層內的脂肪酸醯胺系潤滑劑轉移至B層表面,進一步由此處轉移至A層。結果,在60℃以上熟成時,相較於A層內所含有的潤滑劑在A層內轉移,與由B層轉移至A層內的潤滑劑適當地平衡,結果,在積層後易滑性被視為問題的薄膜表面,潤滑劑量會在最適合的範圍,例如在60℃下熟成3天後薄膜表面滲出的脂肪酸醯胺系潤滑劑量的範圍可維持在3~20mg/m2,宜為5~15mg/m2的範圍,A層表面彼此的靜摩擦係數可達0.3以下。 In the polypropylene-based composite film of the present invention, by setting the fatty acid amide-based lubricant content in the B layer to 500-5000 ppm, it can be cured at 60°C or higher to harden the adhesive after lamination with other materials. The fatty acid amide lubricant in the B layer is transferred to the surface of the B layer, and further transferred to the A layer from here. As a result, when aging at 60°C or higher, the lubricant contained in layer A is transferred in layer A, and the lubricant transferred from layer B to layer A is properly balanced compared to the lubricant contained in layer A. As a result, the slipperiness after lamination For the surface of the film that is regarded as a problem, the amount of lubricant should be in the most suitable range. For example, the amount of fatty acid amide-based lubricant exuded from the film surface after aging at 60°C for 3 days can be maintained at 3~20mg/m 2 , preferably In the range of 5~15mg/m 2 , the static friction coefficient between the surfaces of layer A can reach below 0.3.
另外,B層中,藉由相對於前述丙烯.乙烯嵌段共聚 物(a)100重量份與前述低密度聚乙烯系聚合物(b)10~90重量份摻合具有苯乙烯系嵌段的嵌段共聚物或具有結晶性烯烴嵌段的嵌段共聚物之聚合物(c)5~20重量份的樹脂組成,可使丙烯.乙烯嵌段共聚物中的島部分橡膠成分的分散更小。 In addition, in the B layer, by relative to the aforementioned propylene. 100 parts by weight of the ethylene block copolymer (a) and 10 to 90 parts by weight of the aforementioned low-density polyethylene polymer (b) are blended with a block copolymer having a styrene-based block or a block copolymer having a crystalline olefin block. Segment copolymer polymer (c) composed of 5~20 parts by weight of resin, can make propylene. The dispersion of the rubber component in the island portion in the ethylene block copolymer is smaller.
作為上述聚合物(c)之具有苯乙烯系嵌段的嵌段共聚物或具有結晶性烯烴嵌段的嵌段共聚物,是指具有苯乙烯系嵌段的嵌段共聚物(c1),或具有結晶性烯烴嵌段的嵌段共聚物(c2)。本發明所使用的具有苯乙烯系嵌段的嵌段共聚物(c1),可列舉例如日本特開平3-128957號公報所提出的化合物。具體而言,由苯乙烯系單體(c3)及共軛二烯系單體(c4)的聚合物嵌段所構成。苯乙烯系單體(c3)並無特別限制,具體例子可列舉苯乙烯、α-甲基苯乙烯、對甲基苯乙烯等,該等之中,以苯乙烯、α-甲基苯乙烯為佳,從聚合性的觀點看來,尤其以苯乙烯為佳。 The block copolymer having a styrenic block or the block copolymer having a crystalline olefin block as the polymer (c) refers to a block copolymer (c1) having a styrenic block, or A block copolymer (c2) having a crystalline olefin block. The block copolymer (c1) having a styrenic block used in the present invention includes, for example, compounds proposed in JP-A-3-128957. Specifically, it is composed of a polymer block of a styrene-based monomer (c3) and a conjugated diene-based monomer (c4). The styrene-based monomer (c3) is not particularly limited, and specific examples include styrene, α-methylstyrene, p-methylstyrene, etc. Among them, styrene and α-methylstyrene are Preferably, styrene is particularly preferred from the viewpoint of polymerizability.
共軛二烯系單體(c4),可列舉例如1,3-丁二烯、異戊二烯、2,3-二甲基-1,3-戊二烯、2-甲基-1,3-戊二烯、1,3-己二烯、4,5-二乙基-1,3-辛二烯、3-丁基-1,3-辛二烯、氯丁二烯等。該等之中,從藉由該聚合物嵌段表現出的橡膠彈性優異,可對最終得到的本發明之聚丙烯系複合薄膜賦予優異的耐衝撃性的觀點看來,以聚丁二烯嵌段為佳。 Conjugated diene monomers (c4) include, for example, 1,3-butadiene, isoprene, 2,3-dimethyl-1,3-pentadiene, 2-methyl-1, 3-pentadiene, 1,3-hexadiene, 4,5-diethyl-1,3-octadiene, 3-butyl-1,3-octadiene, chloroprene, etc. Among them, the polybutadiene block is superior in rubber elasticity exhibited by the polymer block, and can impart excellent impact resistance to the finally obtained polypropylene-based composite film of the present invention. Section is better.
這種具有苯乙烯系嵌段的嵌段共聚物(c1)特別適合使用的市售品,可列舉苯乙烯.乙烯丁烯.苯乙烯三嵌段共聚物(以下簡記為SEBS)。乙烯丁烯嵌段部分容易與聚丙烯系樹脂相溶,提高丙烯.乙烯嵌段共聚物(a)的相溶性的效果高。SEBS中的聚苯乙烯嵌段的含量,以12~67重量%為佳。聚苯乙烯嵌段的含量如果在12重量%以上,則抗黏連性良好,如果在67重量 %以下,則耐低溫衝撃性變得良好。另外,230℃下的MFR,以0.5~10g/10分鐘為佳。MFR如果在0.5g/10分鐘以上,則混合樹脂的分散性良好,MFR如果在10g/10分鐘以下,則耐低溫衝撃性良好。 This block copolymer (c1) having a styrenic block is particularly suitable for use as a commercial product, such as styrene. Ethylene Butene. Styrene triblock copolymer (hereinafter abbreviated as SEBS). The ethylene butene block part is easy to be compatible with polypropylene resin, improving propylene. The compatibility effect of the ethylene block copolymer (a) is high. The content of the polystyrene block in SEBS is preferably 12 to 67% by weight. When the content of the polystyrene block is at least 12% by weight, the blocking resistance is good, and when it is at most 67% by weight, the low-temperature shock resistance becomes good. In addition, the MFR at 230°C is preferably 0.5~10g/10min. If the MFR is at least 0.5 g/10 minutes, the dispersibility of the mixed resin is good, and if the MFR is at most 10 g/10 minutes, the low-temperature shock resistance is good.
本發明所使用的具有結晶性烯烴嵌段的嵌段共聚物(c2),是具有由結晶性聚烯烴所構成的嵌段(c5)與不具有結晶性的其他嵌段(c6)的共聚物,宜為具有由共軛二烯系聚合物所形成的嵌段作為該其他嵌段(c6)。 The block copolymer (c2) having a crystalline olefin block used in the present invention is a copolymer having a block (c5) composed of a crystalline polyolefin and another block (c6) not having crystallinity , preferably has a block formed of a conjugated diene polymer as the other block (c6).
這種具有結晶性烯烴嵌段的嵌段共聚物(c2),可列舉例如日本特開平3-128957號公報所提出的化合物。具體而言,可列舉合成出由1,2-乙烯基鍵結含有率低的(例如25%以下)聚丁二烯聚合物嵌段與以共軛二烯化合物為主體且1,2-及3,4-鍵結含有率高的(例如50%以上)聚合物嵌段的所形成的共聚物,並使其氫化,使該聚丁二烯部分成為與聚乙烯類似的構造,而製作出結晶性的聚合物嵌段等。 Such a block copolymer (c2) having a crystalline olefin block includes, for example, compounds proposed in JP-A-3-128957. Specifically, it is possible to synthesize a polybutadiene polymer block with a low 1,2-vinyl bond content (for example, 25% or less) and a conjugated diene compound as the main body with 1,2- and 3,4-bond content rate of high (for example, 50% or more) polymer block formed copolymer, and make it hydrogenated, so that the polybutadiene part into a structure similar to polyethylene, and produced Crystalline polymer blocks, etc.
就前述共軛二烯化合物而言,可列舉例如1,3-丁二烯、異戊二烯、2,3-二甲基-1,3-戊二烯、2-甲基-1,3-戊二烯、1,3-己二烯、4,5-二乙基-1,3-辛二烯、3-丁基-1,3-辛二烯、氯丁二烯等,工業的取得容易性的觀點看來,以使用1,3-丁二烯、異戊二烯為佳。這種具有結晶性烯烴嵌段的嵌段共聚物特別適合使用的市售品,可列舉具有聚乙烯.乙烯丁烯.聚乙烯構造的嵌段共聚物(以下簡記為CEBC),乙烯丁烯嵌段部分容易與聚丙烯系樹脂相溶,聚乙烯嵌段部分容易與聚乙烯系樹脂相溶,因此提高丙烯.乙烯嵌段共聚物(a)與低密度聚乙烯系聚合物(b)的相溶性的效果高。CEBC中的聚乙烯嵌段的含量,以15~40重量%為 佳。聚乙烯嵌段的含量如果在15重量%以上,則抗黏連性良好,如果在40重量%以下,則耐低溫衝撃性良好。另外,230℃下的MFR,以0.5~10g/10分鐘為佳。MFR如果在0.5g/10分鐘以上,則混合樹脂的分散性良好,MFR如果在10g/10分鐘以下,則耐低溫衝撃性良好。 Examples of the aforementioned conjugated diene compounds include 1,3-butadiene, isoprene, 2,3-dimethyl-1,3-pentadiene, 2-methyl-1,3 -Pentadiene, 1,3-hexadiene, 4,5-diethyl-1,3-octadiene, 3-butyl-1,3-octadiene, chloroprene, etc., industrial From the viewpoint of ease of acquisition, it is preferable to use 1,3-butadiene and isoprene. Such block copolymers with crystalline olefin blocks are particularly suitable for commercial use, such as polyethylene. Ethylene Butene. Block copolymers constructed of polyethylene (hereinafter abbreviated as CEBC), the ethylene butene block part is easily compatible with the polypropylene resin, and the polyethylene block part is easily compatible with the polyethylene resin, so the increase in propylene. The compatibility effect of the ethylene block copolymer (a) and the low-density polyethylene polymer (b) is high. The polyethylene block content in CEBC is preferably 15 to 40% by weight. When the polyethylene block content is at least 15% by weight, the blocking resistance is good, and when it is at most 40% by weight, the low-temperature impact resistance is good. In addition, the MFR at 230°C is preferably 0.5~10g/10min. If the MFR is at least 0.5 g/10 minutes, the dispersibility of the mixed resin is good, and if the MFR is at most 10 g/10 minutes, the low-temperature shock resistance is good.
另外,B層藉由採用相對於前述丙烯.乙烯嵌段共聚物(a)100重量份與前述低密度聚乙烯系聚合物(b)10~90重量份,摻合230℃的熔融流率為2~10g/10分鐘、熔點為130~150℃的丙烯系隨機共聚物(d)10~50重量份的樹脂組成物,與上述A層的界面接著力變高,結果,熱封強度變高,因而較佳。在丙烯系隨機共聚物(d)的添加量未滿10重量份的情況,不會觀察到熱封強度的提升效果,若超過50重量份,則耐低溫衝撃性會降低。 In addition, the B layer by using relative to the aforementioned propylene. 100 parts by weight of ethylene block copolymer (a) and 10 to 90 parts by weight of the aforementioned low-density polyethylene polymer (b) are blended at 230°C with a melt flow rate of 2 to 10 g/10 minutes and a melting point of 130 to 150 A resin composition of 10 to 50 parts by weight of the propylene-based random copolymer (d) at °C is preferable since the interface adhesion force with the layer A described above becomes high, and as a result, the heat-sealing strength becomes high. When the added amount of the propylene-based random copolymer (d) is less than 10 parts by weight, the effect of improving the heat seal strength is not observed, and when it exceeds 50 parts by weight, the low-temperature shock resistance decreases.
合適的丙烯系隨機共聚物(d),可例示乙烯、丁烯、辛烯等的α-烯烴的隨機共聚物,乙烯的共聚物之丙烯.乙烯隨機共聚物,由於可兼顧熱封力與易滑性的範圍廣,因而較佳。 Suitable propylene-based random copolymers (d) can be exemplified by random copolymers of α-olefins such as ethylene, butene, and octene, and propylene of ethylene copolymers. Ethylene random copolymers are preferable because they can balance heat-sealing force and slipperiness in a wide range.
上述丙烯系隨機共聚物(d)的熔點未滿130℃時,會因為熱封時的溫度與壓力導致層厚度變薄,若熔點超過150℃,則有發生耐低溫衝撃性的降低。 When the melting point of the above-mentioned propylene-based random copolymer (d) is less than 130°C, the layer thickness becomes thin due to the temperature and pressure during heat sealing, and when the melting point exceeds 150°C, the low-temperature shock resistance may decrease.
本發明之聚丙烯系複合薄膜,至少包含了A層/B層的兩層構造,然而在本發明的B層的另一面積層了以230℃下的MFR為2~10g/10分鐘、熔點為130~150℃的丙烯系隨機共聚物為主成分,並含有脂肪酸醯胺系潤滑劑200~2000ppm的C層,設計成A層/B層/C層的三層積層,由於與其他基材的積層強度變高,因而較佳。其理由被認為是對薄膜表面實施電暈放 電處理,提高濕潤張力,塗布接著劑並與其他基材積層時,C層表面比B層還平滑且潤滑劑的滲出量低。 The polypropylene-based composite film of the present invention at least includes a two-layer structure of layer A/layer B, but on the other layer of the layer B of the present invention, the MFR at 230°C is 2~10g/10 minutes, and the melting point is Propylene-based random copolymer at 130~150℃ is the main component, and the C layer contains 200~2000ppm of fatty acid amide lubricant. It is designed as a three-layer laminate of A layer/B layer/C layer. Since the lamination strength becomes high, it is preferable. The reason for this is considered to be that the surface of the film is treated with corona discharge to increase the wetting tension, and when the adhesive is applied and laminated with other substrates, the surface of the C layer is smoother than that of the B layer and the amount of lubricant exudation is lower.
本發明之聚丙烯系複合薄膜,在23℃下熟成3天後,A層表面彼此的靜摩擦係數,以0.3以下為佳,在0.1~0.3的範圍為較佳。此外,本發明之聚丙烯系複合薄膜,在60℃下熟成3天後,A層表面彼此的靜摩擦係數,以0.3以下為佳,在0.1~0.3的範圍為較佳。A層表面彼此的靜摩擦係若數超過0.3,則在拉製成型需要易滑性的電池用包裝材料用途,成型時薄膜破裂發生,製品的產率變差,另外,在製袋加工成蒸煮食品用包裝材料的平袋、立袋等來使用時,袋子的開封性不良,內容物填充性會變差。A層表面彼此的靜摩擦係若數未滿0.1,則在將製袋加工品堆疊時會發生偏移。 In the polypropylene-based composite film of the present invention, after aging at 23°C for 3 days, the static friction coefficient between the surfaces of the layers A is preferably less than 0.3, more preferably in the range of 0.1-0.3. In addition, the polypropylene-based composite film of the present invention, after aging at 60°C for 3 days, the static friction coefficient between the surfaces of the layers A is preferably less than 0.3, preferably in the range of 0.1-0.3. If the coefficient of static friction between the surfaces of the A layers exceeds 0.3, film cracks will occur during forming for battery packaging materials that require slipperiness during drawing, and the yield of products will deteriorate. When using flat bags, stand-up bags, etc. as packaging materials for food, the opening performance of the bag is poor, and the filling performance of the contents will deteriorate. If the coefficient of static friction between the surfaces of the A layers is less than 0.1, misalignment will occur when bag-made processed products are stacked.
另外,若上述潤滑劑量在最適合的範圍,則將A層表面與B層或C層表面重疊時,靜摩擦係數會在0.3以下,因此將本發明之聚丙烯系複合薄膜捲成長條時,皺褶或空氣累積等減少,生產性提升。 In addition, if the above-mentioned lubricant amount is in the most suitable range, when the surface of layer A is overlapped with the surface of layer B or C, the static friction coefficient will be 0.3 or less, so when the polypropylene-based composite film of the present invention is rolled into a long strip, there will be no wrinkles. Creases and air accumulation are reduced, improving productivity.
在上述B層的脂肪酸醯胺系潤滑劑含量未滿500ppm的情況,A層表面的脂肪酸醯胺系潤滑劑量少,A層表面彼此的靜摩擦係數超過0.3,易滑性會惡化,並且在拉製成型需要易滑性的電池用包裝材料用途會有無法滿意地使用的情形。另外,若超過5000ppm,雖然摩擦係數被壓低,然而薄膜表面的潤滑劑量變得過多,潤滑劑附著於製膜或積層步驟中的滾筒等,發生作業環境上的問題。另外在熱封時,潤滑劑會累積在薄膜界面,熱封強度降低。 When the content of the fatty acid amide lubricant in the B layer is less than 500 ppm, the amount of fatty acid amide lubricant on the surface of the A layer is small, and the static friction coefficient between the surfaces of the A layers exceeds 0.3, and the slipperiness deteriorates. There are cases where it cannot be satisfactorily used for packaging materials for batteries, where slipperiness is required for molding. In addition, if it exceeds 5000ppm, although the coefficient of friction is lowered, the amount of lubricant on the surface of the film becomes too large, and the lubricant adheres to rollers in the film formation or lamination steps, causing problems in the working environment. In addition, during heat sealing, the lubricant will accumulate on the film interface, and the heat sealing strength will decrease.
本發明之聚丙烯系複合薄膜的A層或C層的厚度, 以在1μm以上為佳,總厚度以在20~200μm的範圍為佳。 The thickness of layer A or layer C of the polypropylene-based composite film of the present invention is preferably more than 1 μm, and the total thickness is preferably in the range of 20 to 200 μm.
A層或C層的厚度未滿1μm時,在上述130℃及160℃會無法得到足夠的熱封強度,以2~30μm的範圍為佳。另外,總厚度未滿20μm時,會無法得到足夠的耐低溫衝撃性,內容物的電池電解液或蒸煮食品會有漏液的顧慮。另外,若總厚度超過200μm,則積層加工性降低,製造成本變高,故為不佳。 When the thickness of layer A or layer C is less than 1 μm, sufficient heat-sealing strength cannot be obtained at the above-mentioned 130° C. and 160° C., and a range of 2 to 30 μm is preferable. In addition, when the total thickness is less than 20 μm, sufficient low-temperature shock resistance cannot be obtained, and there is a possibility of leakage of battery electrolyte or steamed food in the contents. Moreover, when the total thickness exceeds 200 micrometers, since lamination processability will fall and manufacturing cost will become high, it is unfavorable.
另外,本發明之聚丙烯系複合薄膜的體積電阻率,以在1×1011~1×1014Ω.m的範圍為佳。被要求具有電絕緣性的電池包裝材料的情況,體積電阻率未滿1×1011Ω.m時,絕緣性不良,電池性能會降低,若超過1×1014Ω.m,則會產生靜電,積層加工性或電池性能也會發生不良狀況。 In addition, the volume resistivity of the polypropylene-based composite film of the present invention is 1×10 11 ~1×10 14 Ω. The range of m is preferable. In the case of battery packaging materials required to have electrical insulation, the volume resistivity is less than 1×10 11 Ω. m, poor insulation, battery performance will be reduced, if more than 1 × 10 14 Ω. m, static electricity will be generated, and lamination processability or battery performance will also be poor.
為了使上述體積電阻率在1×1011~1×1014Ω.m的範圍,可藉由使A層及C層含有脂肪酸醯胺系潤滑劑200~2000ppm,B層含有脂肪酸醯胺系潤滑劑500~5000ppm來達成。 In order to make the volume resistivity above 1×10 11 ~1×10 14 Ω. The range of m can be achieved by making layers A and C contain fatty acid amide lubricants at 200-2000 ppm, and layer B with fatty acid amide lubricants at 500-5000 ppm.
本發明之聚丙烯系複合薄膜,A層表面彼此在130℃的熱封強度為30N/15mm以上,在160℃以上的熱封強度為55N/15mm以上,在將上述積層體作為包裝材料來使用時,在內容物保護方面為較佳。 In the polypropylene-based composite film of the present invention, the heat-sealing strength of the A-layer surfaces at 130°C is 30N/15mm or more, and the heat-sealing strength at 160°C or more is 55N/15mm or more, and the above-mentioned laminate is used as a packaging material. , it is better in terms of content protection.
蒸煮食品的包裝材料需要低溫密封性,A層表面彼此在130℃的熱封強度未滿30N/15mm時,蒸煮處理後發生食品內容物會洩漏。另外,160℃以上的熱封強度未滿55N/15mm時,作為電池用包裝材料使用時,充放電時的熱導致內壓上昇會使電解液洩漏,或作為蒸煮食品包裝材料使用時,在落袋測試中熱封部會漏液。 Packaging materials for retort foods require low-temperature sealability. If the heat seal strength between the surfaces of layer A at 130°C is less than 30N/15mm, the food contents will leak after retort treatment. In addition, if the heat seal strength at 160°C or higher is less than 55N/15mm, when used as a packaging material for batteries, the internal pressure will increase due to heat during charging and discharging, which will cause electrolyte leakage, or when used as a packaging material for retort food. Liquid leaks from the heat seal during the pouch test.
本發明還提供一種電池外裝用包裝袋與蒸煮用包裝袋,是由如上述般的積層體所形成。 The present invention also provides a packaging bag for battery exterior packaging and a packaging bag for cooking and cooking, which are formed of the above-mentioned laminated body.
還提供一種包裝材料,是由在本發明之聚丙烯系複合薄膜中的A層的相反側積層了選自雙軸延伸聚對苯二甲酸乙二酯薄膜、雙軸延伸聚丙烯薄膜、雙軸延伸耐綸薄膜及鋁箔的一種以上的積層體所形成。 Also provide a kind of packing material, be by the opposite side of the A layer in the polypropylene composite film of the present invention laminated and selected from biaxially stretched polyethylene terephthalate film, biaxially stretched polypropylene film, biaxially stretched It is formed by a laminate of more than one kind of stretched nylon film and aluminum foil.
積層體的製造方法,適合採用通常的乾式積層法,使用接著劑將構成積層體的薄膜貼合,然而本發明之聚丙烯系複合薄膜與基材層的貼合,亦可因應必要採用將直接接著性的聚烯烴系樹脂擠出並積層的方法。 The manufacturing method of the laminated body is suitable to adopt the usual dry lamination method, and the film constituting the laminated body is bonded by using an adhesive. Adhesive polyolefin resin extrusion and lamination method.
上述乾式積層用接著劑並未受到特別限定,例如與雙軸延伸聚對苯二甲酸乙二酯薄膜積層時,可列舉由包含選自聚胺甲酸乙酯系多元醇、聚酯系多元醇及聚醚系多元醇所構成的群組中的多元醇一種或兩種以上的第1液與包含異氰酸酯的第2液(硬化劑)所構成的二液反應型接著劑等。另外,與鋁箔積層時,可列舉例如由聚胺甲酸乙酯系接著劑、丙烯酸系接著劑、環氧系接著劑、聚烯烴系接著劑、彈性體系接著劑、氟系接著劑等形成的接著劑層。尤其以使用丙烯酸系接著劑、聚烯烴系接著劑為佳,作為電池用包裝材料使用時,可提升耐電解液性及水蒸氣遮蔽性。 The above-mentioned adhesive for dry lamination is not particularly limited. For example, when laminating with a biaxially stretched polyethylene terephthalate film, an adhesive comprising a polyol selected from the group consisting of polyurethane polyols, polyester polyols and A two-component reactive adhesive consisting of a first liquid of one or two or more polyols in a group consisting of polyether polyols and a second liquid (curing agent) containing isocyanate, etc. In addition, when laminating with aluminum foil, for example, adhesives made of polyurethane adhesives, acrylic adhesives, epoxy adhesives, polyolefin adhesives, elastic adhesives, fluorine adhesives, etc. agent layer. In particular, acrylic adhesives and polyolefin adhesives are preferred. When used as battery packaging materials, electrolyte resistance and water vapor shielding properties can be improved.
這些積層體,是以本發明之聚丙烯系複合薄膜為密封層,加工成為成型片、平袋、立袋等的包裝材料來使用。另外,這些積層體的積層構造,可因應包裝材料的要求特性,例如滿足所包裝的食品的品質保持期限的密封性能、可對應於內容物的重量的尺寸,或耐低溫衝撃性、耐電解液性等而適當地選擇。 These laminates use the polypropylene-based composite film of the present invention as a sealing layer, and are processed into packaging materials such as molded sheets, flat bags, and stand-up bags. In addition, the laminated structure of these laminates can be adapted to the required characteristics of packaging materials, such as sealing performance that meets the quality retention period of the packaged food, dimensions that can correspond to the weight of the contents, or low-temperature shock resistance, and electrolyte resistance. Equal and appropriate selection.
以下針對實施例具體說明本發明,然而本發明之範圍並不受其限定。另外,將各種物性值的測定方法及評估方法揭示於以下。 The present invention will be specifically described below with reference to examples, but the scope of the present invention is not limited thereto. In addition, measurement methods and evaluation methods of various physical property values are disclosed below.
使聚丙烯顆粒5g完全溶解於沸騰二甲苯(關東化學股份有限公司製1級)500mL之後,降溫至20℃,放置4小時以上。然後,將其過濾成析出物與溶液,分離成可溶部與不溶部。可溶部是將濾液乾燥固化,在減壓以及70℃下乾燥,測定其重量,求得含量(重量%)。 After completely dissolving 5 g of polypropylene pellets in 500 mL of boiling xylene (grade 1 manufactured by Kanto Chemical Co., Ltd.), the temperature was lowered to 20° C., and left to stand for 4 hours or more. Then, it was filtered into a precipitate and a solution, and separated into a soluble part and an insoluble part. As for the soluble part, the filtrate was dried and solidified, dried under reduced pressure at 70° C., and its weight was measured to obtain the content (% by weight).
使用藉由上述(1)分離成可溶部與不溶部的樣品,並使用烏氏型黏度計(Ubbelohde Viscometer),在135℃四氫萘中進行測定。 Using the sample separated into the soluble portion and the insoluble portion by the above (1), measurement was performed in tetralin at 135° C. using an Ubbelohde Viscometer (Ubbelohde Viscometer).
藉由高分子分析手冊(1995年,紀伊國屋書店發行)616頁所記載的方法,以紅外線分光法進行測定而求得。 According to the method described on page 616 of the Polymer Analysis Handbook (published by Kinokuniya Shoten in 1995), it can be determined by infrared spectroscopy.
依據JIS K7210(1999),丙烯系隨機共聚物及丙烯.乙烯嵌段共聚物是在溫度230℃下,低密度聚乙烯系聚合物是在溫度190℃下,分別以荷重21.18N來進行測定。 According to JIS K7210 (1999), propylene random copolymer and propylene. The ethylene block copolymer was measured at a temperature of 230°C, and the low-density polyethylene polymer was measured at a temperature of 190°C under a load of 21.18N.
使用示差掃描熱量計(島津製作所製DSC-60),以20℃至10℃/分鐘的速度昇溫,加熱至250℃時的熔解峰之中,最高的峰溫度為熔點。 Using a differential scanning calorimeter (DSC-60 manufactured by Shimadzu Corporation), the temperature was raised at a rate of 20° C. to 10° C./min. Among the melting peaks when heated to 250° C., the highest peak temperature was the melting point.
依據JIS K7112(1999),以利用密度梯度管的測定法來進行測定。 Based on JIS K7112 (1999), it measured by the measuring method using a density gradient tube.
在電池用包裝材料方面,將厚度12μm的雙軸延伸PET薄膜(PET-BO)、厚度15μm的耐綸6延伸薄膜(ONy)、兩面經過化成處理且厚度為40μm的鋁箔,與本發明之聚丙烯系複合薄膜之B層或C層,使用胺甲酸乙酯系接著劑,以通常的乾式積層法貼合,在60℃下熟成3天,得到PET-BO/接著劑/ONy/接著劑/鋁箔/接著劑/本發明之聚丙烯系複合薄膜(最外層為A層表面)之積層體(A)。 In terms of packaging materials for batteries, biaxially stretched PET film (PET-BO) with a thickness of 12 μm, nylon 6 stretched film (ONy) with a thickness of 15 μm, and aluminum foil with a thickness of 40 μm after chemical conversion treatment on both sides, and the polymer of the present invention Layer B or C of the acrylic composite film is laminated with a urethane-based adhesive by the usual dry lamination method and aged at 60°C for 3 days to obtain PET-BO/adhesive/ONy/adhesive/ Laminate (A) of aluminum foil/adhesive/polypropylene-based composite film of the present invention (the outermost layer is the surface of layer A).
另外,在蒸煮包裝材料方面,將厚度12μm的延伸PET薄膜、厚度15μm的ONy薄膜,與本發明之聚丙烯系複合薄膜,使用胺甲酸乙酯系接著劑,以通常的乾式積層法貼合,在40℃下熟成3天,得到PET-BO/接著劑/ONy/接著劑/本發明之聚丙烯系複合薄膜(最外層為A層表面)之積層體(B)。 In addition, in terms of retort packaging materials, stretched PET film with a thickness of 12 μm, ONy film with a thickness of 15 μm, and the polypropylene-based composite film of the present invention are laminated by a common dry lamination method using a urethane-based adhesive. Matured at 40°C for 3 days to obtain a laminate (B) of PET-BO/adhesive/ONy/adhesive/polypropylene composite film of the present invention (the outermost layer is the surface of layer A).
電池用包裝材料的評估,是使用上述積層體(A),並使用平板熱封機,將A層表面彼此重疊,在密封溫度160℃、密 封壓力0.2MPa、密封時間2秒鐘的條件下熱封之後,切成15mm寬的條狀,使用ORIENTEC公司製的萬能拉伸測試機,以300mm/分鐘的拉伸速度,依照T型剝離法測定熱封強度。熱封強度如果是在55N/15mm以上,則定為(○),未滿55N/15mm定為(×)。 The evaluation of the battery packaging material is to use the above-mentioned laminate (A) and use a flat heat sealer to overlap the surfaces of the A layer and heat it under the conditions of a sealing temperature of 160°C, a sealing pressure of 0.2 MPa, and a sealing time of 2 seconds. After sealing, it was cut into strips with a width of 15 mm, and the heat-sealing strength was measured by the T-peel method at a tensile speed of 300 mm/min using a universal tensile testing machine manufactured by ORIENTEC. If the heat-sealing strength is more than 55 N/15 mm, it is rated as (◯), and when it is less than 55 N/15 mm, it is rated as (×).
另外,蒸煮包裝材料用的評估,是使用上述積層體(B),並使用平板熱封機將A層表面彼此重疊,在密封溫度130℃與160℃、密封壓力0.2MPa、密封時間1秒鐘的條件下熱封之後,切成15mm寬的條狀,在130℃下進行蒸煮處理30分鐘之後,使用ORIENTEC公司製的萬能拉伸測試機,以300mm/分鐘的拉伸速度,依照T型剝離法測定熱封強度。在130℃下的熱封強度如果是在30N/15mm以上,則定為(○),未滿30N/15mm定為(×)。另外,將在160℃下的熱封強度為55N/15mm以上評為(○),未滿55N/15mm評為(×)。 In addition, the evaluation for retort packaging materials is to use the above-mentioned laminate (B), and use a flat heat sealer to overlap the surface of layer A, and seal at a sealing temperature of 130°C and 160°C, a sealing pressure of 0.2MPa, and a sealing time of 1 second. After heat-sealing under certain conditions, cut into strips with a width of 15mm, and after cooking at 130°C for 30 minutes, use a universal tensile testing machine made by ORIENTEC to test the T-peel at a tensile speed of 300mm/min. Determination of heat seal strength. The heat seal strength at 130° C. was rated as (◯) if it was 30 N/15 mm or more, and was rated as (×) if it was less than 30 N/15 mm. Moreover, the heat-sealing strength in 160 degreeC was 55 N/15mm or more and was rated as ((circle)), and was less than 55 N/15mm and was rated as (x).
使用上述熱封強度測定所製作出的蒸煮包裝材料用的積層體(B),將兩枚該積層體,以本發明之聚丙烯系複合薄膜(A層表面)成為袋子內面的方式,使用富士Impulse公司製CA-450-10型熱封機,以加熱時間1.4秒鐘、冷卻時間3.0秒鐘、製袋尺寸150mm×285mm製作成立袋。在此袋子中填充濃度0.1重量%的食鹽水1L之後,在135℃下蒸煮處理30分鐘。將蒸煮處理後的袋子在冰箱以0℃保存24小時之後,使其由50cm的高度落下至平坦的的地面(n數20個),記錄袋子破掉為止的次數。在本評估法中,以n數20個取平均值,將袋子破掉為止的次數的平 均為30次以上評為耐低溫衝撃性良好(○),未滿30次評為耐低溫衝撃性不良(×)。 Using the laminate (B) for retort packaging materials produced by the above-mentioned heat seal strength measurement, two sheets of the laminate were used in such a way that the polypropylene-based composite film (surface of layer A) of the present invention became the inner surface of the bag. A CA-450-10 type heat sealer manufactured by Fuji Impulse Co., Ltd. produced a pouch with a heating time of 1.4 seconds, a cooling time of 3.0 seconds, and a bag size of 150 mm×285 mm. This bag was filled with 1 L of saline with a concentration of 0.1% by weight, and then retorted at 135° C. for 30 minutes. After the bags after the retort treatment were stored in the refrigerator at 0° C. for 24 hours, they were dropped from a height of 50 cm to a flat ground (n number 20), and the number of times until the bags broke was recorded. In this evaluation method, the average value of n number of 20 pieces is taken, and the average number of times until the bag is broken is 30 times or more, and the low-temperature shock resistance is judged as good (○), and the low-temperature shock resistance is judged as less than 30 times. (×).
使用上述熱封強度測定所製作出的蒸煮包裝材料用的積層體(B),以使本發明之聚丙烯系複合薄膜(A層表面)成為袋子內面的方式,在密封溫度160℃、密封壓力0.2MPa、密封時間2秒鐘的條件下將兩枚該積層體熱封,製作出160mm×210mm(內部的尺寸)的大小的3方袋(平袋,密封寬度5mm)。在此袋中填充市售的蒸煮咖哩(House食品工業公司製的蒸煮咖哩「KUKURE咖哩.辛口」)之後,在130℃下蒸煮處理30分鐘,以目視判定剛處理完的積層體表面的凹凸發生狀況。將完全沒有發生的情況評為等級1,稍微發生的情況評為等級2,輕度發生的情況評為等級3,明確發生的情況評為等級4,重度發生的情況評為等級5。在本評估法中,等級1為耐橘皮性優良(◎),等級2為耐橘皮性良好(○)、等級4、5為耐橘皮性不良(×)。 Using the laminate (B) for retort packaging materials produced by the above-mentioned heat seal strength measurement, the polypropylene-based composite film of the present invention (the surface of layer A) is used as the inner surface of the bag, and sealed at a sealing temperature of 160°C. Two sheets of this laminate were heat-sealed under the conditions of a pressure of 0.2 MPa and a sealing time of 2 seconds to produce a 3-square bag (flat bag, sealing width 5 mm) with a size of 160 mm×210 mm (internal size). After filling the bag with commercially available retort curry (retort curry "KUKURE curry. Xinkou" manufactured by House Food Industry Co., Ltd.), retort at 130°C for 30 minutes, and visually determine the occurrence of irregularities on the surface of the laminate immediately after the treatment. situation. The situation that did not occur at all was rated as grade 1, the situation that occurred slightly was graded as grade 2, the situation that occurred slightly was graded as grade 3, the situation that occurred definitely was graded as grade 4, and the situation that occurred severely was graded as grade 5. In this evaluation method, rank 1 is excellent in orange peel resistance (⊚), rank 2 is good in orange peel resistance (◯), and ranks 4 and 5 are poor in orange peel resistance (×).
將上述蒸煮包裝材料用的積層體(B)在130℃下蒸煮處理30分鐘之後,使用東洋精機製作所製MIT彎曲測試器,在樣品寬度10mm、彎曲角度135度(左右)、荷重5.04N的條件下彎曲100次之後,以目視判定彎曲部的白化狀況(n數5個)。將完全沒有白化的情況評為等級1,稍微白化的情況評為等級2,輕度白化的情況評為等級3,明確白化的情況評為等級4,白化且彎曲部呈白色緊繃線狀的情況評為等級5。依照本評估方法,等級 1、2為耐折彎白化性良好(○),等級4、5為耐折彎白化性不良(×)。 After retorting the laminate (B) for the above-mentioned retort packaging material at 130°C for 30 minutes, using the MIT bending tester manufactured by Toyo Seiki Seisakusho, under the conditions of a sample width of 10 mm, a bending angle of 135 degrees (approximately), and a load of 5.04 N After bending down 100 times, the state of whitening of the bent portion was visually judged (n number 5). Rank 1 for no bleaching at all, rank 2 for slight bleaching, rank 3 for mild bleaching, and rank 4 for clear bleaching. The situation is rated level 5. According to this evaluation method, the grades 1 and 2 are good in bending whitening resistance (○), and the grades 4 and 5 are poor in bending whitening resistance (×).
薄膜厚度,是使用針盤量規,根據JIS K7130(1992)A-2法,對於薄膜的任意10處測定厚度。將其平均值除以10,定為薄膜厚度。 The thickness of the film was measured at any 10 points of the film using a dial gauge according to JIS K7130 (1992) A-2 method. The average value was divided by 10 to determine the film thickness.
另外,積層薄膜的情況,各層的厚度,是將積層薄膜包埋於環氧樹脂中,以切片機切出薄膜剖面,以掃描式電子顯微鏡、3,000倍的倍率來觀察該剖面,計算出各層的厚度。 In the case of a laminated film, the thickness of each layer is obtained by embedding the laminated film in epoxy resin, cutting out a section of the film with a microtome, observing the section with a scanning electron microscope at a magnification of 3,000 times, and calculating the thickness of each layer. thickness.
將本發明之聚丙烯系複合薄膜的A層表面彼此或A層表面與B層或C層重疊來使用,根據JIS K7125(1999)進行測定。 The polypropylene-based composite film of the present invention is used by overlapping the surfaces of the A layers or the surfaces of the A layer and the B layer or the C layer, and measures according to JIS K7125 (1999).
根據JIS K6911(1995),依照雙重環電極法(108~1016Ω的絕緣體的電阻率測定),在圓形電極之間,將500V施加至電極間,測定1分鐘後的電阻值而求得。 According to JIS K6911 (1995), according to the double ring electrode method (measurement of the resistivity of an insulator of 10 8 ~ 10 16 Ω), apply 500V between the electrodes between the circular electrodes, and measure the resistance value after 1 minute. have to.
觀察在本發明之聚丙烯系複合薄膜之製膜步驟中的積層混亂及加工的滾筒污染,或在上述(7)之熱封強度測定用樣品製作用的積層體積層步驟中加工滾筒污染或皺褶的發生,以及拉製成型時的樹脂滲出等,進行下述評估。 Observation of lamination disorder and processing roller contamination in the film-making step of the polypropylene-based composite film of the present invention, or processing roller contamination or wrinkle in the lamination volume layer step for the preparation of the sample for heat seal strength measurement in the above (7) The occurrence of creases, resin bleeding during drawing molding, and the like were evaluated as follows.
○:在製膜步驟、積層步驟中沒有發生滾筒污染或皺褶等,可得到外觀良好的製品,拉製成型性也良好。 ◯: No drum contamination, wrinkles, etc. occurred in the film forming step and the laminating step, and a product with good appearance was obtained, and the drawing formability was also good.
×:在製膜步驟、積層步驟中發生滾筒污染或皺褶等,拉製成型時會有樹脂滲出。 ×: Drum contamination, wrinkles, etc. occurred in the film forming step and lamination step, and resin bleeds out during drawing molding.
準備下述物品作為實施例及比較例的A層、B層、C層用的樹脂與潤滑劑。 The following items were prepared as resins and lubricants for layers A, B, and C of Examples and Comparative Examples.
MFR為3.3g/10分鐘、熔點為142℃的丙烯.乙烯隨機共聚物(表示為「EPC-1」)。 Propylene with an MFR of 3.3g/10min and a melting point of 142°C. Ethylene Random Copolymer (Denoted "EPC-1").
MFR為6.0g/10分鐘、熔點為138℃的丙烯.乙烯隨機共聚物(表示為「EPC-2」)。 Propylene with an MFR of 6.0g/10min and a melting point of 138°C. Ethylene Random Copolymer (Denoted "EPC-2").
MFR為12.0g/10分鐘、熔點為127℃的丙烯.乙烯隨機共聚物(表示為「EPC-3」)。 Propylene with an MFR of 12.0g/10min and a melting point of 127°C. Ethylene Random Copolymer (Denoted "EPC-3").
MFR為1.5g/10分鐘、熔點為132℃的丙烯.乙烯隨機共聚物(表示為「EPC-4」)。 Propylene with an MFR of 1.5g/10min and a melting point of 132°C. Ethylene Random Copolymer (Denoted "EPC-4").
MFR為5.0g/10分鐘、熔點為156℃的丙烯.乙烯隨機共聚物(表示為「EPC-5」)。 Propylene with an MFR of 5.0g/10min and a melting point of 156°C. Ethylene Random Copolymer (Denoted "EPC-5").
20℃二甲苯可溶部為10重量%、該可溶部的極限黏度[η]Cxs為3.2dl/g、20℃二甲苯不溶部為90重量%、該不溶部的極限黏度[η]Cxis為1.9dl/g、[η]Cxs/[η]Cxis=1.68的丙烯 .乙烯嵌段共聚物(表示為「BPP-1」)。 The xylene soluble portion at 20°C is 10% by weight, the intrinsic viscosity [η]Cxs of the soluble portion is 3.2dl/g, the xylene insoluble portion at 20°C is 90% by weight, and the intrinsic viscosity [η]Cxis of the insoluble portion is Propylene of 1.9dl/g, [η]Cxs/[η]Cxis=1.68. Ethylene block copolymer (denoted "BPP-1").
20℃二甲苯可溶部為10重量%、該可溶部的極限黏度[η]Cxs為3.6dl/g、20℃二甲苯不溶部為90重量%、該不溶部的極限黏度[η]Cxis為1.82dl/g、[η]Cxs/[η]Cxis=1.98的丙烯.乙烯嵌段共聚物(表示為「BPP-2」)。 The xylene soluble portion at 20°C is 10% by weight, the intrinsic viscosity [η]Cxs of the soluble portion is 3.6dl/g, the xylene insoluble portion at 20°C is 90% by weight, and the intrinsic viscosity [η]Cxis of the insoluble portion is Propylene of 1.82dl/g, [η]Cxs/[η]Cxis=1.98. Ethylene block copolymer (denoted "BPP-2").
20℃二甲苯可溶部為20重量%、該可溶部的極限黏度[η]Cxs為2.5dl/g、20℃二甲苯不溶部為80重量%、該不溶部的極限黏度[η]Cxis為1.8dl/g、[η]Cxs/[η]Cxis=1.39的丙烯.乙烯嵌段共聚物(表示為「BPP-3」)。 The xylene soluble part at 20°C is 20% by weight, the intrinsic viscosity [η]Cxs of the soluble part is 2.5dl/g, the xylene insoluble part at 20°C is 80% by weight, and the intrinsic viscosity [η]Cxis of the insoluble part is Propylene of 1.8dl/g, [η]Cxs/[η]Cxis=1.39. Ethylene block copolymer (denoted "BPP-3").
20℃二甲苯可溶部為20重量%、該可溶部的極限黏度[η]Cxs為2.6dl/g、20℃二甲苯不溶部為80重量%、該不溶部的極限黏度[η]Cxis為1.71dl/g、[η]Cxs/[η]Cxis=1.52的丙烯.乙烯嵌段共聚物(表示為「BPP-4」)。 The xylene soluble part at 20°C is 20% by weight, the intrinsic viscosity [η]Cxs of the soluble part is 2.6dl/g, the xylene insoluble part at 20°C is 80% by weight, and the intrinsic viscosity [η]Cxis of the insoluble part is Propylene of 1.71dl/g, [η]Cxs/[η]Cxis=1.52. Ethylene block copolymer (denoted "BPP-4").
密度為0.921g/cm3、MFR為2.2g/10分鐘之直鏈狀低密度聚乙烯(表示為「LLDPE」)。 Linear low-density polyethylene (expressed as "LLDPE") with a density of 0.921 g/cm 3 and an MFR of 2.2 g/10 minutes.
脂肪酸醯胺系潤滑劑是使用芥酸醯胺。 Fatty acid amide-based lubricants use erucamide.
在實施例1~5及比較例1~3中,如表1所示般,A層組成是在前述丙烯系隨機共聚物的EPC-1~EPC-5中混合芥酸醯胺。B層組成是混合了20℃二甲苯可溶部[η]Cxs與不溶部[η]Cxis之比[η]Cxs/[η]Cxis為1.68的丙烯.乙烯嵌段共聚 物(BPP-1)、作為低密度聚乙烯系聚合物的直鏈狀低密度聚乙烯(LLDPE)、芥酸醯胺。分別供給至A層、B層各自的擠出機,製作出包含A層/B層的兩層共擠出之無延伸聚丙烯系複合薄膜。各層的厚度定為5μm/35μm,合計40μm。 In Examples 1 to 5 and Comparative Examples 1 to 3, as shown in Table 1, the composition of the layer A was that erucamide was mixed with EPC-1 to EPC-5 of the aforementioned propylene-based random copolymer. The composition of layer B is propylene mixed with [η]Cxs/[η]Cxis ratio [η]Cxs/[η]Cxis of xylene at 20℃ to insoluble part [η]Cxis of 1.68. Ethylene block copolymer (BPP-1), linear low-density polyethylene (LLDPE) which is a low-density polyethylene-based polymer, and erucamide. These are supplied to the respective extruders of the A layer and the B layer, and a two-layer co-extruded non-stretched polypropylene composite film including the A layer/B layer is produced. The thickness of each layer was set at 5 μm/35 μm, 40 μm in total.
在實施例6~9、比較例4~10中,如表1所示般,A層與C層組成是在丙烯系隨機共聚物的EPC-1中混合芥酸醯胺。B層組成是在混合了丙烯.乙烯嵌段共聚物的BPP-1或BPP-2、LLDPE與丙烯系隨機共聚物的EPC-1的樹脂組成中混合芥酸醯胺。分別供給至A層、B層、C層各自的擠出機,製作出包含A層/B層/C層的三層共擠出的無延伸聚丙烯系複合薄膜。各層的厚度定為5μm/30μm/5μm,合計40μm。 In Examples 6 to 9 and Comparative Examples 4 to 10, as shown in Table 1, the composition of layer A and layer C is that erucamide was mixed with EPC-1, a propylene-based random copolymer. The composition of layer B is mixed with propylene. Ethylene block copolymer BPP-1 or BPP-2, LLDPE and propylene random copolymer EPC-1 are mixed with erucamide in the resin composition. These were supplied to the respective extruders of the A layer, the B layer, and the C layer, and a three-layer co-extruded non-stretched polypropylene-based composite film including the A layer/B layer/C layer was produced. The thickness of each layer was set to 5 μm/30 μm/5 μm, 40 μm in total.
在實施例10中,使A層/B層/C層成為與實施例6相同的原料組成,並將各層的厚度定為10μm/60μm/10μm,合計80μm。 In Example 10, the A layer/B layer/C layer had the same raw material composition as in Example 6, and the thickness of each layer was set to 10 μm/60 μm/10 μm, a total of 80 μm.
在實施例11中,B層組成使用[η]Cxs/[η]Cxis為1.98的丙烯.乙烯嵌段共聚物(BPP-2),除此之外依照與實施例6相同的配方,製作出包含A層/B層/C層的三層共擠出的無延伸聚丙烯系複合薄膜。 In Example 11, the composition of layer B used [η] Cxs / [η] Cxis 1.98 of propylene. Ethylene block copolymer (BPP-2), except that according to the same recipe as in Example 6, a three-layer co-extruded non-stretched polypropylene composite film comprising A layer/B layer/C layer was produced.
如表1所示般,在實施例1~5中,加工性、耐低溫衝撃強度、耐折彎白化性、耐橘皮性優異,在130℃與160℃下的密封強度也足夠,靜摩擦係數為0.3以下,易滑性良好,體積電阻率也在1×1011~1×1014Ω.m的範圍。 As shown in Table 1, in Examples 1 to 5, the workability, low-temperature shock resistance, bending whitening resistance, and orange peel resistance are excellent, and the sealing strength at 130°C and 160°C is also sufficient. Below 0.3, the slipperiness is good, and the volume resistivity is also 1×10 11 ~1×10 14 Ω. range of m.
在實施例6~9中,雖然製作成包含A層/B層/C層的三層共擠出之無延伸聚丙烯系複合薄膜,然而加工性、拉製成型性、耐低溫衝撃性、耐折彎白化性、耐橘皮性優異,在130℃ 與160℃下的密封強度也足夠,靜摩擦係數為0.3以下,易滑性良好,體積電阻率也在1×1011~1×1014Ω.m的範圍。 In Examples 6 to 9, although a three-layer co-extruded non-stretched polypropylene-based composite film comprising A layer/B layer/C layer was made, the processability, drawing formability, low temperature shock resistance, Excellent resistance to bending whitening and orange peel, sufficient sealing strength at 130°C and 160°C, static friction coefficient below 0.3, good slipperiness, and volume resistivity of 1×10 11 ~1×10 14 Ω. range of m.
另外,在實施例10中,雖然將總厚度定在80μm,然而加工性、拉製成型性、耐低溫衝撃性、耐折彎白化性、耐橘皮性優異,在130℃與160℃下的密封強度也足夠,靜摩擦係數為0.3以下,易滑性良好,體積電阻率為3.2×1012Ω.m。 In addition, in Example 10, although the total thickness was set at 80 μm, the workability, drawing formability, low-temperature shock resistance, bending whitening resistance, and orange peel resistance were excellent. The sealing strength is sufficient, the coefficient of static friction is below 0.3, the slipperiness is good, and the volume resistivity is 3.2×10 12 Ω. m.
在實施例11中,雖然B層組成使用了[η]Cxs/[η]Cxis為1.98的丙烯.乙烯嵌段共聚物(BPP-2),然而加工性、拉製成型性、耐低溫衝撃性、耐折彎白化性、耐橘皮性優異,在130℃與160℃下的密封強度也足夠,靜摩擦係數為0.3以下,易滑性良好,體積電阻率為7.0×1012Ω.m。 In Example 11, although the composition of the B layer used [η] Cxs / [η] Cxis 1.98 of propylene. Ethylene block copolymer (BPP-2), however, has excellent processability, drawing formability, low temperature impact resistance, bending whitening resistance, orange peel resistance, and sufficient sealing strength at 130°C and 160°C , the coefficient of static friction is below 0.3, the slipperiness is good, and the volume resistivity is 7.0×10 12 Ω. m.
在比較例1中,A層的MFR超過10g/10分鐘,熔點未滿130℃,因此在160℃下的熱封強度低,A層表層的潤滑劑滲出量少,A層表面彼此的靜摩擦係數高,易滑性不良,加工性不良。 In Comparative Example 1, the MFR of layer A exceeds 10 g/10 minutes, and the melting point is less than 130°C. Therefore, the heat seal strength at 160°C is low, the amount of lubricant exuded from the surface layer of layer A is small, and the coefficient of static friction between the surfaces of layers A High, poor slipperiness, poor processability.
在比較例2中,A層的MFR低達1.5g/10分鐘,因此B層的均勻積層性不良,製膜安定性不良,在130℃下的熱封強度也低。 In Comparative Example 2, the MFR of the layer A was as low as 1.5 g/10 minutes, so the uniform lamination property of the layer B was poor, the stability of film formation was poor, and the heat seal strength at 130° C. was also low.
在比較例3中,A層的熔點高達156℃,因此在130℃及160℃下的熱封強度低,A層表面彼此的靜摩擦係數也高,易滑性不良,積層步驟時產生皺褶,加工性不良。 In Comparative Example 3, the melting point of layer A is as high as 156°C, so the heat-sealing strength at 130°C and 160°C is low, and the coefficient of static friction between the surfaces of layer A is also high, the slipperiness is poor, and wrinkles are generated during the lamination process. Poor processability.
在比較例4中,A層中的芥酸醯胺含量低達150ppm,因此A層表層的潤滑劑滲出量少,易滑性不良,積層步驟時產生皺褶,加工性不良。 In Comparative Example 4, the erucamide content in the layer A was as low as 150 ppm, so the amount of lubricant exuded from the surface layer of the layer A was small, the slipperiness was poor, wrinkles were generated during the lamination step, and the workability was poor.
在比較例5中,A層中的芥酸醯胺含量高達 2500ppm,因此雖然靜摩擦係數為0.3以下,然而潤滑劑會附著於加工滾筒,加工性不良。另外,A層的潤滑劑量多,因此在130℃下的熱封強度也低。 In Comparative Example 5, the erucamide content in the layer A was as high as 2500 ppm, so although the static friction coefficient was 0.3 or less, the lubricant adhered to the processing drum, resulting in poor processability. In addition, since the amount of lubricant in layer A was large, the heat seal strength at 130° C. was also low.
在比較例6中,LLDPE的摻合量高,因此耐低溫衝撃性不良,A層表層的潤滑劑滲出量也少,易滑性不良,加工性不良。 In Comparative Example 6, the blending amount of LLDPE was high, so the low-temperature shock resistance was poor, the amount of lubricant bleed out from the surface layer of the A layer was also small, the slipperiness was poor, and the processability was poor.
在比較例7中,LLDPE的摻合量少,因此耐折彎白化性與耐橘皮性不良,另外,熱封強度也低。 In Comparative Example 7, since the blending amount of LLDPE was small, the bending whitening resistance and orange peel resistance were poor, and the heat seal strength was also low.
在比較例8中,B層中的芥酸醯胺添加量低達300ppm,因此A層表層的潤滑劑滲出量少,易滑性不良。另外,體積電阻率也高達2.5×1015Ω.m,因此產生靜電,加工性不良。 In Comparative Example 8, the amount of erucamide added to the layer B was as low as 300 ppm, so the amount of lubricant exuded from the surface layer of the layer A was small, and the slipperiness was poor. In addition, the volume resistivity is as high as 2.5×10 15 Ω. m, therefore, static electricity is generated, and workability is poor.
在比較例9中,B層的芥酸醯胺含量高達6000ppm,因此A層表層的潤滑劑滲出量變得過多,潤滑劑會附著於加工滾筒,另外,熱封強度變低,體積電阻率低達3.5×1010Ω.m,作為電池用包裝材料使用時,絕緣性不良。 In Comparative Example 9, the erucamide content of layer B was as high as 6000 ppm, so the amount of lubricant exuded from the surface layer of layer A became excessive, and the lubricant adhered to the processing roller. In addition, the heat seal strength became low, and the volume resistivity was as low as 3.5×10 10 Ω. m, when used as a battery packaging material, the insulation is poor.
在比較例10中,B層使用了[η]Cxs/[η]Cxis為1.39的丙烯.乙烯嵌段共聚物(BPP-3)作為主成分,除此之外與實施例6同樣,而製作出包含A層/B層/C層的三層共擠出之無延伸聚丙烯系複合薄膜。各層的厚度定為5μm/30μm/5μm,合計40μm。[η]Cxs/[η]Cxis未滿1.6,因此熱封時,薄膜被壓潰而薄化,熱封力降低,另外因為拉製成型時的加壓,還觀察到樹脂的滲出。 In Comparative Example 10, the layer B used propylene with a [η]Cxs/[η]Cxis of 1.39. Ethylene block copolymer (BPP-3) is used as the main component, except that it is the same as Example 6, and a three-layer co-extruded non-stretched polypropylene composite film comprising A layer/B layer/C layer is produced . The thickness of each layer was set to 5 μm/30 μm/5 μm, 40 μm in total. [η]Cxs/[η]Cxis is less than 1.6, so the film is crushed and thinned during heat sealing, and the heat sealing force is reduced. In addition, bleeding of the resin is observed due to the pressure during drawing molding.
在比較例11中,B層使用了[η]Cxs/[η]Cxis為1.52的丙烯.乙烯嵌段共聚物(BPP-4)作為主成分,除此之外與實施例6同樣,而製作出包含A層/B層/C層的三層共擠出的無延伸 聚丙烯系複合薄膜。雖然[η]Cxs/[η]Cxis接近1.6,然而因為拉製成型時的加壓,觀察到樹脂的滲出,熱封時發生薄化,熱封強度也低。 In Comparative Example 11, the layer B used propylene with a [η]Cxs/[η]Cxis of 1.52. Ethylene block copolymer (BPP-4) was used as the main component, except that it was the same as in Example 6, and a three-layer co-extruded non-stretched polypropylene composite film comprising A layer/B layer/C layer was produced. . Although [η]Cxs/[η]Cxis was close to 1.6, resin bleeding was observed due to the pressure during drawing molding, and thinning occurred during heat sealing, and the heat seal strength was also low.
實施例12~21及比較例12~15,如表1所示般,A層組成是在前述丙烯系隨機共聚物的EPC-1~EPC-5中混合芥酸醯胺。B層組成是混合了20℃二甲苯可溶部[η]Cxs與不溶部[η]Cxis之比[η]Cxs/[η]Cxis為1.68的丙烯.乙烯嵌段共聚物(BPP-1)、作為低密度聚乙烯系聚合物的直鏈狀低密度聚乙烯(LLDPE)、苯乙烯.乙烯丁烯.苯乙烯三嵌段共聚物(SEBS)、或聚乙烯.乙烯丁烯.聚乙烯三嵌段共聚物(CEBC)、及芥酸醯胺。分別供給至A層、B層各自的擠出機,製作出包含A層/B層的兩層共擠出之無延伸聚丙烯系複合薄膜。各層的厚度定為5μm/35μm,合計40μm。 In Examples 12 to 21 and Comparative Examples 12 to 15, as shown in Table 1, the composition of layer A is that erucamide is mixed with EPC-1 to EPC-5 of the aforementioned propylene-based random copolymer. The composition of layer B is propylene mixed with [η]Cxs/[η]Cxis ratio [η]Cxs/[η]Cxis of xylene at 20℃ to insoluble part [η]Cxis of 1.68. Ethylene block copolymer (BPP-1), linear low-density polyethylene (LLDPE) as a low-density polyethylene polymer, styrene. Ethylene Butene. Styrene triblock copolymer (SEBS), or polyethylene. Ethylene Butene. Polyethylene triblock copolymer (CEBC), and erucamide. These are supplied to the respective extruders of the A layer and the B layer, and a two-layer co-extruded non-stretched polypropylene composite film including the A layer/B layer is produced. The thickness of each layer was set at 5 μm/35 μm, 40 μm in total.
在實施例22~29、比較例16~21中,如表1所示般,A層與C層組成是在丙烯系隨機共聚物的EPC-1中混合芥酸醯胺。B層組成是在丙烯.乙烯嵌段共聚物BPP-1或BPP-2、LLDPE與SEBS或CEBC,與丙烯系隨機共聚物EPC-1混合成的樹脂組成中混合芥酸醯胺。分別供給至A層、B層、C層各自的擠出機,製作出包含A層/B層/C層的三層共擠出的無延伸聚丙烯系複合薄膜。各層的厚度定為5μm/30μm/5μm,合計40μm。 In Examples 22 to 29 and Comparative Examples 16 to 21, as shown in Table 1, the composition of the A layer and the C layer was mixed with erucamide in EPC-1, a propylene-based random copolymer. B layer composition is in propylene. Ethylene block copolymer BPP-1 or BPP-2, LLDPE, SEBS or CEBC, and propylene-based random copolymer EPC-1 are mixed into a resin composition in which erucamide is mixed. These were supplied to the respective extruders of the A layer, the B layer, and the C layer, and a three-layer co-extruded non-stretched polypropylene-based composite film including the A layer/B layer/C layer was produced. The thickness of each layer was set to 5 μm/30 μm/5 μm, 40 μm in total.
在實施例30中,使A層/B層/C層成為與實施例22相同的原料組成,並將各層的厚度定為10μm/60μm/10μm,合計80μm。 In Example 30, the A layer/B layer/C layer had the same raw material composition as in Example 22, and the thickness of each layer was 10 μm/60 μm/10 μm, totaling 80 μm.
如表1所示般,在實施例12~21中,加工性、耐低溫衝撃強度、耐折彎白化性更加優異,在130℃與160℃下的密 封強度也足夠,靜摩擦係數為0.3以下,易滑性良好,體積電阻率也在1×1011~1×1014Ω.m的範圍。 As shown in Table 1, in Examples 12 to 21, the workability, low-temperature shock resistance, and bending whitening resistance are more excellent, the sealing strength at 130°C and 160°C is also sufficient, and the coefficient of static friction is 0.3 or less. Good slipperiness, volume resistivity is also 1×10 11 ~1×10 14 Ω. range of m.
在實施例22~29中,雖然製作出了包含A層/B層/C層的三層共擠出之無延伸聚丙烯系複合薄膜,然而加工性、拉製成型性、耐低溫衝撃性、耐折彎白化性優異,在130℃與160℃下的密封強度也足夠,靜摩擦係數為0.3以下,易滑性良好,體積電阻率也在1×1011~1×1014Ω.m的範圍。 In Examples 22 to 29, although a three-layer co-extruded non-stretched polypropylene-based composite film comprising A layer/B layer/C layer was produced, the processability, drawing formability, and low-temperature impact resistance , Excellent bending and whitening resistance, sufficient sealing strength at 130°C and 160°C, static friction coefficient below 0.3, good slipperiness, volume resistivity also 1×10 11 ~1×10 14 Ω. range of m.
另外,在實施例30中,雖然將總厚度定在80μm,然而加工性、拉製成型性、耐低溫衝撃性、耐折彎白化性優異,在130℃與160℃下的密封強度也足夠,靜摩擦係數為0.3以下,且易滑性良好,體積電阻率為3.2×1012Ω.m。 In addition, in Example 30, although the total thickness was set at 80 μm, the workability, drawing formability, low-temperature shock resistance, and bending whitening resistance were excellent, and the sealing strength at 130°C and 160°C was also sufficient. , the coefficient of static friction is below 0.3, and the slipperiness is good, and the volume resistivity is 3.2×10 12 Ω. m.
在比較例12、13中,A層的MFR超過10g/10分鐘,熔點未滿130℃,因此在160℃下的熱封強度低,A層表層的潤滑劑滲出量少,A層表面彼此的靜摩擦係數高,易滑性不良,加工性不良。 In Comparative Examples 12 and 13, the MFR of the A layer exceeds 10 g/10 minutes, and the melting point is less than 130°C. Therefore, the heat-sealing strength at 160°C is low, and the amount of lubricant exuded from the surface layer of the A layer is small. High coefficient of static friction, poor slipperiness, poor processability.
在比較例14中,A層的MFR低達1.5g/10分鐘,因此B層的均勻積層性差,製膜安定性不良,在130℃下的熱封強度也低。 In Comparative Example 14, the MFR of the layer A was as low as 1.5 g/10 minutes, so the uniform lamination property of the layer B was poor, the stability of film formation was poor, and the heat seal strength at 130° C. was also low.
在比較例15中,A層的熔點高達156℃,因此在130℃及160℃下的熱封強度低,A層表面彼此的靜摩擦係數也高,易滑性不良,積層步驟時產生皺褶,加工性不良。 In Comparative Example 15, the melting point of layer A is as high as 156°C, so the heat-sealing strength at 130°C and 160°C is low, the static friction coefficient between the surfaces of layer A is also high, the slipperiness is poor, and wrinkles are generated in the lamination process. Poor processability.
在比較例16中,A層中的芥酸醯胺含量低達150ppm,因此A層表層的潤滑劑滲出量少,易滑性不良,積層步驟時產生皺褶,加工性不良。 In Comparative Example 16, the erucamide content in the layer A was as low as 150 ppm, so the amount of lubricant exuded from the surface layer of the layer A was small, the slipperiness was poor, wrinkles were generated during the lamination step, and the workability was poor.
在比較例17中,A層中的芥酸醯胺含量高達 2500ppm,因此雖然靜摩擦係數為0.3以下,然而潤滑劑會附著於加工滾筒,加工性不良。另外,A層的潤滑劑量多,因此在130℃下的熱封強度也低。 In Comparative Example 17, the erucamide content in the A layer was as high as 2500 ppm, so although the static friction coefficient was 0.3 or less, the lubricant adhered to the processing drum, resulting in poor processability. In addition, since the amount of lubricant in layer A was large, the heat seal strength at 130° C. was also low.
在比較例18中,B層的LDPE摻合量高,因此耐低溫衝撃性不良,A層表層的潤滑劑滲出量也少,易滑性不良,加工性不良。 In Comparative Example 18, the LDPE blending amount of the B layer was high, so the low-temperature shock resistance was poor, and the amount of lubricant oozing out of the surface layer of the A layer was also small, and the slipperiness was poor, and the workability was poor.
在比較例19中,B層的LLDPE的摻合量少,因此耐折彎白化性不良、另外,熱封強度也低。 In Comparative Example 19, since the amount of LLDPE blended in the B layer was small, the bending whitening resistance was poor, and the heat seal strength was also low.
在比較例20中,B層中的芥酸醯胺添加量低達300ppm,因此A層表層的潤滑劑滲出量少,易滑性不良。另外,體積電阻率也高達2.5×1015Ω.m,因此會產生靜電,加工性不良。 In Comparative Example 20, the addition amount of erucamide in the B layer was as low as 300 ppm, so the amount of lubricant exuded from the surface layer of the A layer was small, and the slipperiness was poor. In addition, the volume resistivity is as high as 2.5×10 15 Ω. m, therefore, static electricity is generated and workability is poor.
在比較例21中,B層的芥酸醯胺含量高達6000ppm,因此A層表層的潤滑劑滲出量變得過多,潤滑劑會附著於加工滾筒,另外,熱封強度變低,體積電阻率低達3.5×1010Ω.m,作為電池用包裝材料使用時,絕緣性不良。 In Comparative Example 21, the erucamide content of layer B was as high as 6,000 ppm, so the amount of lubricant exuded from the surface layer of layer A became excessive, and the lubricant adhered to the processing drum. In addition, the heat seal strength became low, and the volume resistivity was as low as 3.5×10 10 Ω. m, when used as a battery packaging material, the insulation is poor.
本發明之聚丙烯系複合薄膜及使用其之包裝材料,熱封力高、易滑性優異,適合使用作為電池外裝用途。另外,本發明之聚丙烯系複合薄膜及使用其之包裝材料,易滑性及耐低溫衝撃性,耐橘皮性優異,且適合使用作為要求在低溫下的熱封強度的蒸煮食品包裝材料。 The polypropylene-based composite film of the present invention and the packaging material using it have high heat-sealing force and excellent slipperiness, and are suitable for use as exterior packaging of batteries. In addition, the polypropylene-based composite film of the present invention and the packaging material using the same have excellent slipperiness, low-temperature shock resistance, and orange peel resistance, and are suitable for use as retort food packaging materials that require heat-sealing strength at low temperatures.
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