TWI608978B - Chronograph belt for suction feeders - Google Patents
Chronograph belt for suction feeders Download PDFInfo
- Publication number
- TWI608978B TWI608978B TW102107217A TW102107217A TWI608978B TW I608978 B TWI608978 B TW I608978B TW 102107217 A TW102107217 A TW 102107217A TW 102107217 A TW102107217 A TW 102107217A TW I608978 B TWI608978 B TW I608978B
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- TW
- Taiwan
- Prior art keywords
- belt
- canvas
- tooth
- suction
- timing belt
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
- B65G15/34—Belts or like endless load-carriers made of rubber or plastics with reinforcing layers, e.g. of fabric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
- B65G15/42—Belts or like endless load-carriers made of rubber or plastics having ribs, ridges, or other surface projections
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/58—Belts or like endless load-carriers with means for holding or retaining the loads in fixed position, e.g. magnetic
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
- F16G1/00—Driving-belts
- F16G1/06—Driving-belts made of rubber
- F16G1/08—Driving-belts made of rubber with reinforcement bonded by the rubber
- F16G1/10—Driving-belts made of rubber with reinforcement bonded by the rubber with textile reinforcement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
- F16G1/00—Driving-belts
- F16G1/28—Driving-belts with a contact surface of special shape, e.g. toothed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
- B65G21/20—Means incorporated in, or attached to, framework or housings for guiding load-carriers, traction elements or loads supported on moving surfaces
- B65G21/2027—Suction retaining means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Belt Conveyors (AREA)
- Delivering By Means Of Belts And Rollers (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
- Advancing Webs (AREA)
Description
本發明是關於一種用來供給內容物至帶狀包裝膜中的包裝機,更詳細來說,是關於一種用於吸引式供料器之計時皮帶,用來為了搬送被成形為筒狀的膜。 BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a packaging machine for supplying contents into a belt-shaped packaging film, and more particularly to a timing belt for a suction feeder for conveying a film formed into a cylindrical shape. .
以往,如此類包裝機,被構成為在維持著使筒狀膜膨脹的狀態並搬送間,充填糕點糖果等內容物。為了像這樣搬送,沿著筒狀膜的搬送方向設有一對計時皮帶,在這些計時皮帶,形成有吸引孔,該吸引孔為了吸引筒狀膜並使筒狀膜膨脹,需要使負壓作用。做為設有吸引孔的計時皮帶,在專利文獻1所揭露者是以往公眾所知,吸引孔為例如穿設在形成於計時皮帶的中央部分的無皮帶齒的平坦區域。 Conventionally, such a packaging machine is configured to be filled with contents such as confectionery and confectionery while maintaining the state in which the tubular film is inflated and transported. In order to convey in this manner, a pair of timing belts are provided along the conveyance direction of the tubular film, and a suction hole is formed in the timing belt, and the suction hole needs to be subjected to a negative pressure in order to attract the tubular film and expand the tubular film. As a chronograph belt provided with a suction hole, it is known in the prior art that the suction hole is, for example, a flat region that is not provided with a belt tooth formed in a central portion of the chronograph belt.
專利文獻1:實開平7-38021號公報 Patent Document 1: Shikai-Ping 7-38021
為了設有吸引孔,將平坦區域形成於計時皮帶的中央部分,通常採用將中央部分的皮帶齒削去的方法。但是,根據這種機械加工,橡膠、烏拉坦(urethane,胺甲酸乙酯)等層或芯線會露出於平坦區域。在計時皮帶設有皮帶齒的面,不只嚙合驅動滑輪,還滑接用來吸引筒狀膜的吸引腔(suction chamber)。因此,在橡膠等露出的平坦區域,在計時皮帶的行進,不僅會有因與吸引腔的摩擦所產生的磨耗粉污染包裝機的問題,還會產生滑動抵抗變大並發熱,同時增加驅動源(馬達)的負載並增大消費電力的問題。 In order to provide a suction hole, a flat region is formed in the central portion of the timing belt, and a method of cutting the belt portion of the center portion is generally employed. However, according to such machining, a layer such as rubber or urethane or a core wire is exposed to a flat region. The timing belt is provided with a belt tooth surface that not only engages the drive pulley but also slides a suction chamber for attracting the tubular film. Therefore, in the flat region where the rubber or the like is exposed, in the progress of the timing belt, not only the abrasion powder caused by the friction with the suction chamber may contaminate the packaging machine, but also the sliding resistance becomes large and generates heat, and the driving source is increased. (Motor) load and increase the problem of power consumption.
關於本發明的用於吸引式供料器之計時皮帶,其特徵在於具備:搬送面,具有平面狀;驅動面,與搬送面為相反側,在計時皮帶的寬方向的中央部,形成有沿著計時皮帶的長方向延伸的平坦面,在中央部的兩外側,沿著長方向,在每一固定間隔形成有皮帶齒;及帆布,覆蓋整個 驅動面,其中帆布對於計時皮帶的長方向與寬方向兩者具有伸縮性。 A timing belt for a suction feeder according to the present invention is characterized in that it includes a conveying surface having a flat shape, and a driving surface opposite to the conveying surface, and a side is formed at a central portion in the width direction of the timing belt. a flat surface extending in the longitudinal direction of the timing belt, on both outer sides of the central portion, along the long direction, belt teeth are formed at each fixed interval; and canvas covers the entire The driving surface, wherein the canvas is stretchable for both the long direction and the wide direction of the timing belt.
較佳為,在構成驅動面的齒橡膠中設有芯線,在帆布與芯線之間設有中間橡膠層。由於此中間橡膠層,儘管設有芯線,也能確保平坦面的平坦性。 Preferably, a core wire is provided in the tooth rubber constituting the driving surface, and an intermediate rubber layer is provided between the canvas and the core wire. Due to this intermediate rubber layer, although the core wire is provided, the flatness of the flat surface can be ensured.
帆布為例如織布。在帆布的計時皮帶的長方向的延伸率為例如35%以上,在帆布的計時皮帶的寬方向的延伸率為例如10%以上。更佳為,在帆布的計時皮帶的長方向的延伸率為例如80%以上,在帆布的計時皮帶的寬方向的延伸率為例如50%以上。 The canvas is for example a woven fabric. The elongation of the chronograph belt of the canvas in the longitudinal direction is, for example, 35% or more, and the elongation in the width direction of the chronograph belt of the canvas is, for example, 10% or more. More preferably, the elongation of the chronograph belt in the longitudinal direction of the canvas is, for example, 80% or more, and the elongation in the width direction of the chronograph belt of the canvas is, for example, 50% or more.
較佳為,帆布覆蓋著:平坦面;齒底部,形成在相鄰兩皮帶齒之間;皮帶齒的頂部;齒側部,位在皮帶齒的頂部與齒底部之間;齒端部,位在皮帶齒的平坦面側。 Preferably, the canvas is covered with: a flat surface; the bottom of the tooth is formed between the adjacent two belt teeth; the top of the belt tooth; the tooth side portion is located between the top of the belt tooth and the bottom of the tooth; the end of the tooth, On the flat side of the belt teeth.
在平坦面,沿著長方向在每一特定間隔穿設有吸引孔,該吸引孔貫穿至搬送面為止,這是因為使負壓作用於以計時皮帶搬送的筒狀膜的外表面。 On the flat surface, a suction hole is formed at each specific interval along the longitudinal direction, and the suction hole penetrates the transfer surface because the negative pressure acts on the outer surface of the tubular film conveyed by the timing belt.
根據本發明之用於吸引式供料器之計時皮帶,在使用於搬送帶狀包裝膜的包裝機時,不會產生磨耗粉,抑制滑動抵抗到極小並可防止發熱。又,不僅可將驅動源的負載變小,可以經常產生穩定的負壓。再者,帆布對於計時皮帶的長方向與寬方向兩者具有伸縮性,所以對於帆布的齒橡膠的密合性會提昇,帆布不會發生提早剝離、成型不良的狀況。 According to the chronograph belt for a suction feeder of the present invention, when used in a packaging machine for conveying a belt-shaped packaging film, abrasion powder is not generated, sliding resistance is suppressed to an minimum, and heat generation can be prevented. Moreover, not only the load of the drive source can be reduced, but also a stable negative pressure can be generated frequently. Further, since the canvas has elasticity in both the longitudinal direction and the wide direction of the chronograph belt, the adhesion to the tooth rubber of the canvas is improved, and the canvas does not peel off early and the molding is not good.
11‧‧‧導引部材 11‧‧‧Guiding materials
12‧‧‧漏斗 12‧‧‧ funnel
13、14‧‧‧計時皮帶 13, 14‧‧‧ Timing belt
15、16、17、18、81、82‧‧‧滑輪 15, 16, 17, 18, 81, 82‧‧‧ pulleys
21、22、83‧‧‧吸引腔 21, 22, 83‧‧‧ attraction chamber
30‧‧‧驅動面 30‧‧‧Drive surface
31、74‧‧‧平坦面 31, 74‧‧‧ flat surface
32、75‧‧‧皮帶齒 32, 75‧‧‧ belt teeth
32a、75a‧‧‧頂部 32a, 75a‧‧‧ top
32b、32c‧‧‧齒側部 32b, 32c‧‧‧ teeth side
32d、75d‧‧‧齒端部 32d, 75d‧‧‧ teeth end
33‧‧‧吸引孔 33‧‧‧Attraction hole
34‧‧‧齒底部 34‧‧‧ teeth bottom
36、76‧‧‧帆布 36, 76‧‧‧ canvas
37‧‧‧搬送面 37‧‧‧Transfer surface
38‧‧‧凹陷部 38‧‧‧Depression
41、72‧‧‧齒橡膠 41, 72‧‧‧ tooth rubber
42、71‧‧‧背橡膠 42, 71‧‧‧ Back rubber
44、73‧‧‧玻璃芯線 44, 73‧‧‧ glass core wire
45‧‧‧中間橡膠層 45‧‧‧Intermediate rubber layer
50‧‧‧模具本體 50‧‧‧Mold body
51‧‧‧凹部 51‧‧‧ recess
52‧‧‧環狀周面 52‧‧‧Circular circumference
53‧‧‧矩形狀平面部 53‧‧‧Rectangular plane
61、62‧‧‧大彎曲部材 61, 62‧‧‧ large curved parts
61a、61b、62a、62b、63a、63b、64a、64b‧‧‧端面 End faces 61a, 61b, 62a, 62b, 63a, 63b, 64a, 64b‧‧
63、64‧‧‧小彎曲部材 63, 64‧‧‧ small curved parts
65、66‧‧‧固定部材 65, 66‧‧‧Fixed parts
67、68‧‧‧螺栓 67, 68‧‧‧ bolts
84‧‧‧吸引口 84‧‧‧ attracting mouth
85‧‧‧膜 85‧‧‧ film
A‧‧‧內容物 A‧‧‧ contents
B‧‧‧下端部 B‧‧‧Bottom
C‧‧‧上端部 C‧‧‧Upper
D‧‧‧袋狀包裝膜 D‧‧‧Bag packaging film
F‧‧‧筒狀膜 F‧‧‧Cylinder membrane
P、Q‧‧‧箭頭 P, Q‧‧‧ arrows
第一圖係表示本發明的一實施形態的使用用於吸引式供料器之計時皮帶的包裝機的概略結構圖。 The first drawing shows a schematic configuration diagram of a packaging machine using a timing belt for a suction feeder according to an embodiment of the present invention.
第二圖係表示計時皮帶的驅動面的斜視圖。 The second figure is a perspective view showing the driving surface of the timing belt.
第三圖係從搬送面側來看計時皮帶的平面圖。 The third figure is a plan view of the timing belt as seen from the side of the conveying surface.
第四圖係計時皮帶的側面圖。 The fourth picture is a side view of the timing belt.
第五圖係從驅動面側來看計時皮帶的底面圖。 The fifth figure is a bottom view of the timing belt as seen from the side of the driving surface.
第六圖係沿著第四圖的Ⅵ-Ⅵ線的剖面圖。 The sixth drawing is a cross-sectional view taken along line VI-VI of the fourth figure.
第七圖係表示模具的斜視圖。 The seventh figure shows a perspective view of the mold.
第八圖係表示模具本體的分解構造的平面圖。 The eighth figure is a plan view showing the exploded configuration of the mold body.
第九圖係表示計時皮帶的實施例與比較例的剖面圖。 The ninth drawing is a cross-sectional view showing an embodiment of a timing belt and a comparative example.
第十圖係表示實施發塵、發熱測試的測試機的概略圖。 The tenth diagram is a schematic view showing a test machine that performs a dusting and heat generation test.
第十一圖係表示實施滑動抵抗比較測試的測試機的概略圖。 The eleventh figure shows an outline of a test machine that performs a sliding resistance comparison test.
第十二圖係表示在實施例與比較例的計時皮帶的規格表。 Fig. 12 is a specification table showing the timing belts of the examples and the comparative examples.
第十三圖係表示用實施例與比較例的實驗結果表。 The thirteenth chart shows the experimental results table of the examples and comparative examples.
以下,參照圖式來說明本發明的一實施形態的用於吸引式供料器之計時皮帶。 Hereinafter, a timing belt for a suction feeder according to an embodiment of the present invention will be described with reference to the drawings.
第一圖係表示使用此計時皮帶的包裝機的概略結構。此包裝機被構成為將片狀的膜F成形為筒狀,將糕點糖果等的內容物A供給至其中。被成形為筒狀的膜F的下端部B被密封,在此狀態下,在筒狀膜F之中供給內容物A。內容物A被供給的筒狀膜的上端部C,在包裝機的下部被密封,同時被切斷,做為袋狀包裝膜D搬送至下一步驟。 The first figure shows the schematic structure of a packaging machine using this timing belt. This packaging machine is configured to form a sheet-like film F into a tubular shape, and to supply the contents A such as confectionery candy thereto. The lower end portion B of the film F formed into a cylindrical shape is sealed, and in this state, the content A is supplied into the tubular film F. The upper end portion C of the tubular film to which the content A is supplied is sealed at the lower portion of the packaging machine and cut, and is transported as a bag-shaped packaging film D to the next step.
在包裝機的中央,配設有在上下方向延伸的圓筒狀導引部材11,在導引部材11的上端,設有在上方擴張的截頂圓錐狀漏斗12。在導引部材11的兩側設有無端狀的計時皮帶13、14。計時皮帶13、14有足夠膜F通過的間隔,面對導引部材11。計時皮帶13掛於滑輪15、16周圍,計時皮帶14掛於滑輪17、18周圍。滑輪16、18分別在箭頭P、Q方向旋轉。也就是說,計時皮帶13、14轉動成導引部材11側向著圖的下方。 A cylindrical guide member 11 extending in the vertical direction is disposed at the center of the packaging machine, and a truncated conical funnel 12 that is expanded upward is provided at the upper end of the guide member 11. Endless timing belts 13, 14 are provided on both sides of the guiding member 11. The timing belts 13, 14 have a space through which the film F passes, facing the guiding member 11. The timing belt 13 is hung around the pulleys 15, 16 and the timing belt 14 is hung around the pulleys 17, 18. The pulleys 16, 18 are rotated in the directions of arrows P and Q, respectively. That is, the timing belts 13, 14 are rotated such that the guiding members 11 are laterally directed downward.
在滑輪15、16之間設有吸引腔21,吸引腔21與計時皮帶13的內周面(驅動面)的平坦面相接。同樣地,在滑輪17、18之間設有吸引腔22,吸引腔22與計時皮帶14的內周面相接。吸引腔21、22連接於負壓源(圖未顯示)。在計時皮帶13、14形成有吸引孔(圖未顯示),吸引腔21、22所產生的負壓經由吸引孔作用於膜F。 A suction chamber 21 is provided between the pulleys 15 and 16, and the suction chamber 21 is in contact with the flat surface of the inner circumferential surface (drive surface) of the chronograph belt 13. Similarly, a suction chamber 22 is provided between the pulleys 17, 18, and the suction chamber 22 is in contact with the inner circumferential surface of the chronograph belt 14. The suction chambers 21, 22 are connected to a source of negative pressure (not shown). At the timing belts 13, 14, a suction hole (not shown) is formed, and the negative pressure generated by the suction chambers 21, 22 acts on the film F via the suction holes.
膜F在漏斗12更上方為片狀,被圖未顯示的成形機變形成覆蓋導引部材11的外周面的圓筒形,沿著導引部材11的軸方向的緣部彼此被結合,同時下端部B被密封。在此步驟中,膜F的圓筒形被吸引腔21、 22產生的負壓所保持。筒狀的膜F被計時皮帶13、14移送到下方,於此同時,經由漏斗12供給的內容物A被積存在筒狀的膜F的下方,當移動至比導引部材11更下側,則在虛線E的位置,上端部C被密封同時切斷。 The film F is in the form of a sheet above the funnel 12, and is deformed into a cylindrical shape covering the outer peripheral surface of the guiding member 11 by a molding machine not shown, and is joined to each other along the edge portion of the guiding member 11 in the axial direction while the lower end is joined. Part B is sealed. In this step, the cylindrical shape of the film F is attracted to the cavity 21, The negative pressure generated by 22 is maintained. The tubular film F is transferred to the lower side by the timing belts 13 and 14. At the same time, the content A supplied through the funnel 12 is accumulated below the tubular film F, and is moved to the lower side than the guiding member 11. Then, at the position of the broken line E, the upper end portion C is sealed while being cut.
第二圖係表示計時皮帶13、14的內周面(即驅動面30)。在計時皮帶13、14的寬方向的中央部,形成有沿著長方向的平坦面31,在中央部的兩外側,沿著計時皮帶的長方向,在每一固定間隔形成有皮帶齒32。在平坦面31設有吸引孔33。吸引孔33貫穿位於驅動面30相反側的搬送面37,沿著長方向,被穿設在每一特定間隔。皮帶齒32的頂部32a為大致平面,在相鄰的皮帶齒32之間所形成的齒底部34是比頂部32a大一些的平面。位於頂部32a與齒底部34之間的齒側部32b、32c為傾斜。另一方面,位於皮帶齒32的平坦面31側的齒端部32d,對於平坦面31為垂直(參照第六圖)。 The second figure shows the inner circumferential surface of the timing belts 13, 14 (i.e., the driving surface 30). In the center portion in the width direction of the timing belts 13, 14, a flat surface 31 along the longitudinal direction is formed, and on both outer sides of the center portion, belt teeth 32 are formed at regular intervals along the longitudinal direction of the timing belt. A suction hole 33 is provided in the flat surface 31. The suction hole 33 penetrates the conveying surface 37 on the opposite side of the driving surface 30, and is bored at each specific interval along the longitudinal direction. The top 32a of the belt teeth 32 is generally planar, and the tooth bottom 34 formed between adjacent belt teeth 32 is a plane that is larger than the top 32a. The flanks 32b, 32c between the top portion 32a and the tooth bottom portion 34 are inclined. On the other hand, the tooth end portion 32d located on the flat surface 31 side of the belt tooth 32 is perpendicular to the flat surface 31 (refer to the sixth drawing).
整個驅動面30被帆布36覆蓋。即帆布36在驅動面30覆蓋平坦面31、齒底部34、皮帶齒32的頂部32a、齒側部32b、32c及齒端部32d。換言之,計時皮帶13、14的外側面35與吸引孔33的圓筒狀內壁面33a不被帆布36覆蓋,橡膠會露出。 The entire drive surface 30 is covered by the canvas 36. That is, the canvas 36 covers the flat surface 31, the tooth bottom portion 34, the top portion 32a of the belt teeth 32, the tooth side portions 32b and 32c, and the tooth end portion 32d on the driving surface 30. In other words, the outer side surface 35 of the timing belts 13, 14 and the cylindrical inner wall surface 33a of the suction hole 33 are not covered by the canvas 36, and the rubber is exposed.
第三圖係從搬送面37側來看計時皮帶13、14的平面圖,第四圖係計時皮帶13、14的側面圖,第五圖係從驅動面側來看計時皮帶13、14的底面圖。如這些圖所示,搬送面37為平面狀,但在吸引孔33周圍形成有橢圓狀的凹陷部38,比搬送面37更略內凹。吸引孔33具有圓形,位於凹陷部38的中央。 The third drawing is a plan view of the timing belts 13, 14 as seen from the side of the conveying surface 37, the fourth drawing is a side view of the timing belts 13, 14, and the fifth drawing is a bottom view of the timing belts 13, 14 as seen from the driving surface side. . As shown in these figures, the conveying surface 37 has a planar shape, but an elliptical recessed portion 38 is formed around the suction hole 33, and is slightly recessed than the conveying surface 37. The suction hole 33 has a circular shape and is located at the center of the recessed portion 38.
參照第二、六圖來說明計時皮帶13、14的層構造。構成計時皮帶13、14的驅動面30的齒橡膠41是NBR橡膠,硬度為例如74JIS-A。構成搬送面37的背橡膠42是柔軟的NBR橡膠,硬度為例如61JIS-A。但是,依應用僅從齒橡膠成形計時皮帶,也可以構成為齒橡膠的一方之面為驅動面,另一方之面為搬送面。帆布36為對於計時皮帶13、14的長方向及寬方向的兩方具有伸縮性的織布或編布。在齒橡膠41之中設有由E玻璃纖維(E-glass)組成的玻璃芯線44,在帆布36與玻璃芯線44之間設有中間橡膠層45。 The layer structure of the timing belts 13, 14 will be described with reference to the second and sixth figures. The tooth rubber 41 constituting the driving surface 30 of the timing belts 13, 14 is NBR rubber and has a hardness of, for example, 74 JIS-A. The back rubber 42 constituting the conveying surface 37 is a soft NBR rubber and has a hardness of, for example, 61 JIS-A. However, depending on the application, the timing belt may be formed only from the tooth rubber, and one surface of the tooth rubber may be a driving surface, and the other surface may be a conveying surface. The canvas 36 is a woven fabric or a fabric that is stretchable in both the longitudinal direction and the wide direction of the timing belts 13 and 14. A glass core wire 44 composed of E glass fiber (E-glass) is provided in the tooth rubber 41, and an intermediate rubber layer 45 is provided between the canvas 36 and the glass core wire 44.
在帆布36為織布的狀況下,可以使用平紋組織(plain weave)、斜紋組織(twill weave)、緞紋組織(satin weave)等的各種織布。關於構成織布的經線與緯線,在經線與緯線共同具有伸縮性的狀況下,經線與緯線中的任一者在計時皮帶13、14的寬方向整列,帆布36被配置於計時皮帶13、14的驅動面30成另一者在計時皮帶13、14的長方向整列。在經線與緯線的任一者或兩者不具有伸縮性的狀況,經線與緯線的任一者對於計時皮帶13、14的寬方向在斜向方向整列,帆布36被配置於計時皮帶13、14的驅動面30成另一者對於計時皮帶13、14的長方向在斜向方向整列。 In the case where the canvas 36 is a woven fabric, various woven fabrics such as plain weave, twill weave, satin weave, or the like can be used. Regarding the warp and weft constituting the woven fabric, in the case where the warp and the weft are stretched together, any one of the warp and the weft is aligned in the width direction of the chronograph belts 13, 14 and the canvas 36 is placed on the chronograph belt. The drive faces 30 of 13, 14 are arranged in the same direction in the longitudinal direction of the timing belts 13, 14. In the case where either or both of the warp and the weft are not stretchable, any one of the warp and the weft is aligned in the oblique direction with respect to the width direction of the chronograph belts 13, 14, and the canvas 36 is disposed on the chronograph belt 13 The other driving surface 30 of the 14 is aligned with the other in the longitudinal direction of the timing belts 13, 14.
帆布36在計時皮帶13、14的寬方向與長方向的延伸率不同。做為用於吸引式供料器之計時皮帶,多半使用XL、L、H等梯形齒形計時皮帶。在計時皮帶13、14的寬方向,使每一英吋寬度為4.0kgf的拉伸力作用於帆布36時的延伸率在10%以上為較佳,更佳為50%以上。另一方面,在計時皮帶13、14的長方向,使每一英吋寬度為4.0kgf的拉伸力作用於帆布36時的延伸率在35%以上為較佳,更佳為80%以上。 The canvas 36 has different elongations in the width direction and the long direction of the timing belts 13, 14. As a timing belt for a suction feeder, most of them use trapezoidal toothed timing belts such as XL, L, and H. In the width direction of the timing belts 13, 14, the elongation at which the tensile force of 4.0 kgf per inch is applied to the canvas 36 is preferably 10% or more, more preferably 50% or more. On the other hand, in the longitudinal direction of the timing belts 13, 14, the elongation at which the tensile force of 4.0 kgf per inch is applied to the canvas 36 is preferably 35% or more, more preferably 80% or more.
若在計時皮帶13、14的寬方向,使每一英吋寬度為4.0kgf的拉伸力作用於帆布36時的延伸率在10%以上,且在計時皮帶13、14的長方向,使每一英吋寬度為4.0kgf的拉伸力作用於帆布36時的延伸率在35%以上,則在皮帶製造時可獲得皮帶齒32成形所需的最低限度伸縮性,並且確保平坦面31的平坦性。 If the tensile force of 4.0 kgf per inch is applied to the canvas 36 in the width direction of the timing belts 13, 14, the elongation is 10% or more, and in the longitudinal direction of the timing belts 13, 14, each When the stretching force of one inch of the stretching force of 4.0 kgf is applied to the canvas 36 at an elongation of 35% or more, the minimum stretchability required for the formation of the belt teeth 32 can be obtained at the time of belt manufacture, and the flat surface 31 is ensured to be flat. Sex.
若在計時皮帶13、14的寬方向,使每一英吋寬度為4.0kgf的拉伸力作用於帆布36時的延伸率在50%以上,且在計時皮帶13、14的長方向,使每一英吋寬度為4.0kgf的拉伸力作用於帆布36時的延伸率在80%以上,則在皮帶製造時可獲得皮帶齒32成形所需的充分伸縮性,並且進一步提昇平坦面31的平坦性,延長用於吸引式供料器之計時皮帶的行進壽命。又,具有此延伸率的計時皮帶,也可以做為XH、XX、H等更大梯形齒形計時皮帶來使用。 In the width direction of the timing belts 13, 14, the elongation at which the tensile force of 4.0 kgf per inch is applied to the canvas 36 is 50% or more, and in the longitudinal direction of the timing belts 13, 14, each When the stretching force of one inch of the stretching force of 4.0 kgf is applied to the canvas 36 at an elongation of 80% or more, the sufficient stretchability required for the formation of the belt teeth 32 can be obtained at the time of belt manufacture, and the flatness of the flat surface 31 can be further improved. Sexuality, extending the travel life of the timing belt used in the suction feeder. Moreover, the timing belt having this elongation can also be used as a larger trapezoidal toothed chronograph belt such as XH, XX, and H.
對此,在帆布36的計時皮帶13、14的寬方向的延伸率未滿10%的狀況,在皮帶製造時,將皮帶齒32的齒端部32d與齒端部32d的附 近的頂部32a覆蓋的一部分帆布36,不能充分地沿著模具形狀。又,在帆布36的計時皮帶13、14的長方向的延伸率未滿35%的狀況,在皮帶製造時,將皮帶齒32的齒側部32b、32c與齒側部32b、32c的附近的頂部32a覆蓋的一部分帆布36,不能充分地沿著模具形狀。都會引起皮帶齒32的成形不良或齒橡膠41通過帆布36滲出皮帶齒32表面的不良。又,覆蓋平坦面31或齒底部34的帆布36,在皮帶製造時,藉由在皮帶寬方向或長方向被拉伸,對於帆布36的齒橡膠41的密接性會降低,在皮帶使用時帆布36會有提早剝離、平坦面31的平坦性惡化之虞。 On the other hand, in the case where the elongation of the timing belts 13 and 14 of the canvas 36 in the width direction is less than 10%, the tooth end portion 32d of the belt teeth 32 and the tooth end portion 32d are attached at the time of belt manufacture. A portion of the canvas 36 covered by the near top portion 32a does not sufficiently follow the shape of the mold. Further, in the case where the elongation of the timing belts 13 and 14 of the canvas 36 in the longitudinal direction is less than 35%, the tooth side portions 32b and 32c of the belt teeth 32 and the vicinity of the tooth side portions 32b and 32c are formed during the belt manufacturing. A portion of the canvas 36 covered by the top portion 32a does not sufficiently follow the shape of the mold. This may cause poor formation of the belt teeth 32 or a defect in the tooth rubber 41 oozing out of the surface of the belt teeth 32 through the canvas 36. Further, the canvas 36 covering the flat surface 31 or the tooth bottom portion 34 is stretched in the belt width direction or the long direction at the time of belt manufacture, and the adhesion to the tooth rubber 41 of the canvas 36 is lowered, and the canvas is used when the belt is used. 36 There is an early peeling and the flatness of the flat surface 31 is deteriorated.
做為織布構成的一例,經線或緯線之一者為尼龍(nylon)的絨毛(woolly)加工線,另一者為在烏拉坦(urethane,胺甲酸乙酯)的芯線周圍纏繞尼龍所構成的胺甲酸乙酯彈性線。做為其他例,經線、緯線都可以使用尼龍的絨毛加工線。再者,經線、緯線都可以使用捲縮(crimp)加工、塔絲隆(Taslan)加工、交織(interlace)加工、覆蓋加工、或用這些組合的加工紗(textured yarn)。又,在經線或緯線的一者使用細絲(filament)的織布的狀況下,藉由斜裁(bias cut)織布,也可以在計時皮帶的長方向與寬方向有伸縮性。再者,織布係含浸RFL處理液、橡膠糊等來補強。 As an example of the woven fabric, one of the warp or weft is a woolly processing line of nylon, and the other is a nylon wound around the core of urethane (urethane). Ethyl carbamate elastic thread. As another example, a nylon fluff processing line can be used for both warp and weft. Further, both the warp and the weft may be subjected to crimp processing, Taslan processing, interlace processing, covering processing, or a textured yarn using these combinations. Further, in the case where one of the warp or the weft is a filament woven fabric, the fabric can be stretched in the longitudinal direction and the wide direction of the chronograph belt by oblique cutting. Further, the woven fabric is reinforced by impregnating an RFL treatment liquid, a rubber paste or the like.
在帆布36為編布的狀況,使用緯編布或經編布。做為緯編布,可使用緯平針織(plain knitting)、羅紋針法(rib stitch)、連結拼縫針步(interlock stitch)、及泊爾針法(purl stitch)等各種變形組織的緯編布。另一方面,做為經編布,可使用翠可特(tricot)、拉舍爾(raschel)、米蘭尼(milanese)等經編布。關於這些編布的伸縮性,與上述織布的狀況一樣。 In the case where the canvas 36 is knitted, a weft knitted fabric or a warp knitted fabric is used. As the weft-knitted fabric, weft-woven fabrics of various deformed tissues such as plain knitting, rib stitch, interlock stitch, and purl stitch can be used. . On the other hand, as warp-knitted fabrics, warp-knitted fabrics such as tricot, raschel, and milanese can be used. The stretchability of these braids is the same as that of the above-mentioned woven fabric.
中間橡膠層45也可以藉由對於帆布36壓接並貼附橡膠片來成形,或者是,也可以將橡膠層塗佈並成形於帆布36。做為其他例,也可以將橡膠片纏繞於帆布36來構成。無論如何,中間橡膠層45的厚度為0.2mm以上為較佳,若為如此結構,則在皮帶製造時,將芯線纏繞於安裝在模具的帆布護套時,使對帆布面的負載(纏繞張力)吸收至中間橡膠層,藉此,可以使來自芯線的對帆布的直接負載減低,平坦面的平坦性會進一步提昇。 The intermediate rubber layer 45 may be formed by crimping and attaching a rubber sheet to the canvas 36, or the rubber layer may be coated and formed on the canvas 36. As another example, a rubber sheet may be wound around the canvas 36. In any case, it is preferable that the thickness of the intermediate rubber layer 45 is 0.2 mm or more. If the structure is such that the core wire is wound around the canvas sheath attached to the mold at the time of belt manufacture, the load on the canvas surface (winding tension) It is absorbed into the intermediate rubber layer, whereby the direct load on the canvas from the core wire can be reduced, and the flatness of the flat surface can be further improved.
齒橡膠41、背橡膠42及中間橡膠層45係對應用途,可使用各種橡膠,彼此也可以是同種橡膠,或者也可以是異種橡膠。做為可利用的橡膠種類,有NBR橡膠、NHBR橡膠、CR橡膠、烏拉坦橡膠、氟橡膠、天然橡膠、CSM橡膠、EPDM橡膠、EPM橡膠、SBR橡膠、BR橡膠等。 The tooth rubber 41, the back rubber 42, and the intermediate rubber layer 45 are used depending on the application, and various rubbers may be used, and the same kind of rubber may be used, or a different type of rubber may be used. As the types of rubber that can be used, there are NBR rubber, NHBR rubber, CR rubber, urethane rubber, fluorine rubber, natural rubber, CSM rubber, EPDM rubber, EPM rubber, SBR rubber, BR rubber, and the like.
玻璃芯線44是被RFL/橡膠糊溶液自動塗佈處理,提高對於齒橡膠41的結合性。玻璃芯線44位於齒底部34及平坦面31的附近,在這些部分被帆布36覆蓋。由於吸引孔33被穿設,所以在吸引孔33的部分不存在芯線44,但鄰接的吸引孔33之間的平坦面31的部分,由於被帆布36補強,所以充分確保強度。又,芯線44不受限於E玻璃纖維,可以使用U玻璃纖維等的各種玻璃纖維。又,芯線44也可以由醯胺纖維構成,也可以由碳構成。 The glass core wire 44 is automatically coated by the RFL/rubber paste solution to improve the bonding property to the tooth rubber 41. The glass core wire 44 is located in the vicinity of the tooth bottom 34 and the flat surface 31, and these portions are covered by the canvas 36. Since the suction hole 33 is pierced, the core wire 44 is not present in the portion of the suction hole 33, but the portion of the flat surface 31 between the adjacent suction holes 33 is reinforced by the canvas 36, so that the strength is sufficiently ensured. Further, the core wire 44 is not limited to the E glass fiber, and various glass fibers such as U glass fiber can be used. Further, the core wire 44 may be made of amide fiber or may be made of carbon.
說明本實施形態的計時皮帶的作用。在膜F的送出中,膜F係以計時皮帶13、14保持圓筒形並移送。此時,計時皮帶13、14係藉由滑輪15、16、17、18嚙合於皮帶齒32來移送。平坦面31滑接於吸引腔21、22。但是,由於驅動面30整體被帆布36覆蓋,所以平坦面31因與吸引腔21、22滑接,不會產生磨耗粉。又,由於藉由帆布36抑制在平坦面31的滑動抵抗,所以計時皮帶13、14的驅動源的負載會變小,消費電力被抑制。 The action of the chronograph belt of this embodiment will be described. In the delivery of the film F, the film F is held in a cylindrical shape by the timing belts 13, 14 and transferred. At this time, the timing belts 13, 14 are transferred by the pulleys 15, 16, 17, 18 being engaged with the belt teeth 32. The flat surface 31 is slidably attached to the suction chambers 21, 22. However, since the entire driving surface 30 is covered by the canvas 36, the flat surface 31 is slidably attached to the suction chambers 21 and 22, and abrasion powder is not generated. Moreover, since the sliding resistance of the flat surface 31 is suppressed by the canvas 36, the load of the drive source of the timing belts 13 and 14 becomes small, and the power consumption is suppressed.
再者,在本實施形態,由於設有中間橡膠層45,所以在平坦面31不會產生因芯線44形狀所導致的凹凸,確保平坦面31的平坦性。因此,對於吸引腔21、22的平坦面31的密接性提昇,連接於吸引腔21、22的負壓源所產生的負壓(吸引壓)不會減少,經常產生穩定的負壓並傳達至膜F(第一圖)。 Further, in the present embodiment, since the intermediate rubber layer 45 is provided, irregularities due to the shape of the core wire 44 are not generated on the flat surface 31, and the flatness of the flat surface 31 is ensured. Therefore, the adhesion to the flat surface 31 of the suction chambers 21, 22 is improved, and the negative pressure (suction pressure) generated by the negative pressure source connected to the suction chambers 21, 22 is not reduced, and a stable negative pressure is often generated and transmitted to Film F (first image).
帆布36覆蓋的驅動面30的形狀複雜,沿著計時皮帶13、14的長方向,在中央部有平坦面31,在兩側於每一固定間隔形成有皮帶齒32。如上述,帆布36對於計時皮帶13、14的長方向及寬方向兩者具有伸縮性。因此,帆布36密接於皮帶齒32的所有面,在頂部32a與齒側部32b、32c之間的角部、頂部32a與齒端部32d之間的角部、頂部32a與齒底部34之間的角部、及齒側部32b與平坦面31之間的角部不會產生蜿曲。也就是 說,對於帆布的齒橡膠的密接性提昇,帆布不會提早剝離,不會產生成型不良。 The driving surface 30 covered by the canvas 36 has a complicated shape, and has a flat surface 31 at the center portion along the longitudinal direction of the timing belts 13, 14, and belt teeth 32 are formed at both fixed intervals on both sides. As described above, the canvas 36 has stretchability with respect to both the longitudinal direction and the wide direction of the timing belts 13, 14. Therefore, the canvas 36 is in close contact with all faces of the belt teeth 32, between the corner between the top portion 32a and the tooth side portions 32b, 32c, the corner between the top portion 32a and the tooth end portion 32d, and between the top portion 32a and the tooth bottom portion 34. The corner portion and the corner portion between the tooth side portion 32b and the flat surface 31 are not distorted. That is It is said that the adhesion of the tooth rubber of the canvas is improved, the canvas is not peeled off early, and molding failure is not caused.
由於背橡膠42搬送膜F,所以具有大摩擦係數為較佳,又,對耐磨耗性優越的材質為較佳。再者,背橡膠42的表面為了確保與膜F的接觸面積並獲得大摩擦力,需要面粗度低者。因此,搬送面37在製造步驟中,被研磨成盡可能接近鏡面。 Since the back rubber 42 conveys the film F, it is preferable to have a large friction coefficient, and it is preferable to use a material excellent in abrasion resistance. Further, in order to secure the contact area with the film F and obtain a large frictional force, the surface of the back rubber 42 is required to have a low surface roughness. Therefore, the conveying surface 37 is ground as close as possible to the mirror surface in the manufacturing step.
接下來參照第二、七及八圖來說明用來製造計時皮帶的模具。模具本體50呈筒狀,在外周面形成有:在軸方向延伸的許多凹部51及在圓周方向延伸的環狀周面52。在鄰接的兩個凹部51之間,形成有矩形狀平面部53。凹部51對應皮帶齒32,矩形狀平面部53對應齒底部34。環狀周面52對應平坦面31。雖然環狀周面52與矩形狀平面部53一致於模具本體50的圓筒狀外周面,但凹部51比外周面僅凹陷了皮帶齒32的高度程度。 Next, the mold for manufacturing the timing belt will be described with reference to the second, seventh and eighth figures. The mold main body 50 has a tubular shape, and has a plurality of concave portions 51 extending in the axial direction and an annular circumferential surface 52 extending in the circumferential direction on the outer peripheral surface. A rectangular flat portion 53 is formed between the adjacent two recessed portions 51. The recess 51 corresponds to the belt teeth 32, and the rectangular flat portion 53 corresponds to the tooth bottom 34. The annular peripheral surface 52 corresponds to the flat surface 31. The annular peripheral surface 52 and the rectangular flat portion 53 coincide with the cylindrical outer circumferential surface of the mold body 50, but the concave portion 51 is recessed only by the height of the belt teeth 32 from the outer circumferential surface.
在本實施形態,模具本體50如第八圖所示,可分解為四個部分。即模具本體50被分解成一對大彎曲部材61、62與一對小彎曲部材63、64。其一之大彎曲部材61的兩端面61a、61b密接於小彎曲部材63、64之一的端面63a、64a,另一大彎曲部材62的兩端面62a、62b密接於小彎曲部材63、64之另一端面63b、64b。大彎曲部材61的兩端面61a、61b與平行於模具本體50的圓筒軸心的平面一致。同樣地,大彎曲部材62的兩端面62a、62b也與平行於模具本體50的圓筒軸心的平面一致。這些平面彼此平行。即模具本體50可被在軸方向延伸的兩平行平面分解成四個部分。 In the present embodiment, the mold body 50 can be decomposed into four portions as shown in the eighth embodiment. That is, the mold body 50 is decomposed into a pair of large curved members 61, 62 and a pair of small curved members 63, 64. The both end faces 61a, 61b of the large curved member 61 are in close contact with the end faces 63a, 64a of one of the small curved members 63, 64, and the end faces 62a, 62b of the other large curved member 62 are in close contact with the small curved members 63, 64. The other end faces 63b, 64b. Both end faces 61a, 61b of the large curved member 61 coincide with a plane parallel to the cylindrical axis of the mold body 50. Similarly, the both end faces 62a, 62b of the large curved member 62 also coincide with the plane parallel to the cylindrical axis of the mold body 50. These planes are parallel to each other. That is, the mold body 50 can be decomposed into four portions by two parallel planes extending in the axial direction.
在大彎曲部材61、62與小彎曲部材63、64被組合的狀態下,模具本體50的上端部被固定部材65,或是下端部被固定部材66一體地固定。固定部材65是具有與模具本體50相同徑的環狀部材,以螺栓67安裝於模具本體50的上端部。同樣地,固定部材66是以螺栓68安裝於模具本體50的下端部。 In a state where the large curved members 61, 62 and the small curved members 63, 64 are combined, the upper end portion of the mold body 50 is integrally fixed by the fixing member 65 or the lower end portion by the fixing member 66. The fixing member 65 is an annular member having the same diameter as the mold body 50, and is attached to the upper end portion of the mold body 50 with a bolt 67. Similarly, the fixing member 66 is attached to the lower end portion of the mold body 50 with a bolt 68.
在計時皮帶的製造步驟,在模具本體50被固定部材65、66組裝的狀態下,在模具本體50的外周面覆蓋有成形為袋狀的的帆布。在其 上纏繞有橡膠片(中間橡膠層)。在此橡膠片上芯線被纏繞成螺旋狀,進一步捲起齒橡膠的材料。其上捲起中間帆布,進一步捲起背橡膠的材料後,覆蓋圓筒狀的袋橡膠。在此狀態下,模具本體50被放入硫化鍋中加熱加壓。藉此,橡膠硫化後,從硫化鍋取出模具本體50。 In the manufacturing step of the timing belt, in a state in which the mold main body 50 is assembled by the fixing members 65 and 66, the outer peripheral surface of the mold main body 50 is covered with a canvas formed into a bag shape. In its A rubber sheet (intermediate rubber layer) is wound around it. On this rubber sheet, the core wire is wound into a spiral shape, and the material of the tooth rubber is further wound up. The intermediate canvas is rolled up, and the back rubber material is further rolled up to cover the cylindrical bag rubber. In this state, the mold body 50 is placed in a vulcanization pot to be heated and pressurized. Thereby, after the rubber is vulcanized, the mold body 50 is taken out from the vulcanization pot.
冷卻後,從模具本體50移除固定部材65、66。然後,使小彎曲部材63、64在內周側移位並被移除,使大彎曲部材61、62在內側移動,已成形齒型等的筒狀皮帶板從模具本體50脫膜並取出。皮帶板以特定間隔切斷,獲得無端狀的計時皮帶。 After cooling, the fixing members 65, 66 are removed from the mold body 50. Then, the small curved members 63 and 64 are displaced and removed on the inner peripheral side, and the large curved members 61 and 62 are moved inside, and the tubular belt plate having the formed tooth shape or the like is released from the mold body 50 and taken out. The belt plates are cut at specific intervals to obtain an endless timing belt.
又,在第七及八圖的例,雖然模具本體50被分解為四個,但模具本體50的分解構造並不受限於此。也就是說,若是從模具本體50取出皮帶板的構造,則分解的個數自由,例如也可以將大彎曲部材做為兩個,小彎曲部材做為一個。 Further, in the examples of the seventh and eighth figures, although the mold body 50 is decomposed into four, the exploded structure of the mold body 50 is not limited thereto. In other words, if the structure of the belt plate is taken out from the mold main body 50, the number of decompositions is free. For example, the large curved member may be two, and the small curved member may be used as one.
實施例 Example
做為實施例及比較例,做出以下所示的用於吸引式供料器之計時皮帶。實施例1如第九(a)圖所示,在背橡膠42之上積層有齒橡膠41,在齒橡膠41埋設有芯線44。在齒橡膠41,在橫剖面中央形成有平坦面31,在兩側形成有皮帶齒32。齒橡膠41的表面,被帆布36覆蓋整體。帆布36與上述實施形態一樣,是在計時皮帶的長方向及寬方向具有伸縮性的特殊帆布。實施例1的計時皮帶的各部細節,如表示在第十二圖的表一。 As an example and a comparative example, a timing belt for a suction feeder shown below was produced. In the first embodiment, as shown in the ninth (a), a tooth rubber 41 is laminated on the back rubber 42, and a core wire 44 is embedded in the tooth rubber 41. In the tooth rubber 41, a flat surface 31 is formed in the center of the cross section, and belt teeth 32 are formed on both sides. The surface of the tooth rubber 41 is covered by the canvas 36 as a whole. Similarly to the above-described embodiment, the canvas 36 is a special canvas which is stretchable in the longitudinal direction and the wide direction of the timing belt. The details of the various parts of the timing belt of the first embodiment are shown in Table 1 of the twelfth figure.
實施例2如第九(b)圖所示,在齒橡膠41與帆布36之間,設有厚度0.2mm的中間橡膠層45。除去中間橡膠層45後的結構係與實施例1相同。也就是說,在實施例2,由於設有中間橡膠層45,所以平坦面31的平坦性高,但在實施例1的平坦面31,如第九(a)圖所示,因芯線44的存在導致凹凸被看到。又,實施例2的計時皮帶的各部細節如表一所示。 In the second embodiment, as shown in the ninth (b), an intermediate rubber layer 45 having a thickness of 0.2 mm is provided between the tooth rubber 41 and the canvas 36. The structure after removing the intermediate rubber layer 45 is the same as that of the first embodiment. That is, in the second embodiment, since the intermediate rubber layer 45 is provided, the flatness of the flat surface 31 is high, but in the flat surface 31 of the first embodiment, as shown in the ninth (a) diagram, due to the core wire 44 The presence causes the bump to be seen. Further, the details of the respective portions of the timing belt of the second embodiment are shown in Table 1.
比較例1如第九(c)圖所示,在背橡膠71之上積層有齒橡膠72,在齒橡膠72埋設有芯線73。背橡膠71與齒橡膠72是由可澆鑄烏拉坦成形。在齒橡膠72,在橫剖面的的中央形成有平坦面74,在兩側形成皮帶齒75。在驅動面的表面不設有帆布,以齒橡膠72形成。比較例1的計 時皮帶的各部細節如表一所示。 In the comparative example 1, as shown in the ninth (c), the tooth rubber 72 is laminated on the back rubber 71, and the core wire 73 is embedded in the tooth rubber 72. The back rubber 71 and the tooth rubber 72 are formed of castable urethane. In the tooth rubber 72, a flat surface 74 is formed in the center of the cross section, and belt teeth 75 are formed on both sides. No canvas is provided on the surface of the driving surface, and the tooth rubber 72 is formed. Comparative example 1 The details of each part of the belt are shown in Table 1.
比較例2如第九(d)圖所示,皮帶齒75的表面被帆布76覆蓋,在平坦面74藉由齒面研磨加工,露出一部分的齒橡膠72與芯線73。如表一所示,背橡膠71與齒橡膠72與實施例1、2一樣是NBR橡膠。帆布76在計時皮帶的長方向具有充分的伸縮性,但在寬方向是幾乎不具有伸縮性的一般帆布。 In the second comparative example, as shown in the ninth (d), the surface of the belt teeth 75 is covered with the canvas 76, and the flat surface 74 is subjected to tooth surface grinding to expose a part of the tooth rubber 72 and the core wire 73. As shown in Table 1, the back rubber 71 and the tooth rubber 72 are NBR rubber as in the first and second embodiments. The canvas 76 has sufficient stretchability in the longitudinal direction of the chronograph belt, but is generally a general canvas having no stretchability in the width direction.
比較例3大致上與實施例1的結構相同,但帆布76的結構 不同。也就是說,在比較例3,帆布76與比較例2一樣,在計時皮帶的長方向具有充分的伸縮性,但在寬方向是幾乎沒有伸縮性的一般帆布。如第九(e)圖所示,皮帶齒75在頂部75a與齒端部75d之間的角部及齒端部75d與平坦部74之間的角部,產生蜿曲度,變成成形不良,又,平坦面74對於帆布的齒橡膠的密接性降低,因芯線73導致的凹凸會被看到。 Comparative Example 3 is substantially the same as the structure of Embodiment 1, but the structure of the canvas 76 different. In other words, in Comparative Example 3, the canvas 76 has a sufficient stretchability in the longitudinal direction of the chronograph belt as in Comparative Example 2, but is a general canvas having almost no stretchability in the width direction. As shown in the ninth (e) diagram, the corner portion of the belt tooth 75 between the top portion 75a and the tooth end portion 75d and the corner portion between the tooth end portion 75d and the flat portion 74 are distorted and become defective in forming. Further, the adhesion of the flat surface 74 to the tooth rubber of the canvas is lowered, and the unevenness due to the core wire 73 is seen.
對於這些計時皮帶,實施發塵、發熱測試及滑動抵抗比較測試。又,將這些計時皮帶安裝於測試機實施吸引測試,測定吸引腔所產生的負壓。 For these timing belts, dusting, heat test and sliding resistance comparison tests were carried out. Further, these timing belts were attached to a test machine to perform an attraction test, and the negative pressure generated by the suction chamber was measured.
第十圖表示用於發塵、發熱測試的測試機。此測試機是在兩個滑輪81、82之間配置吸引腔83者。將實施例或比較例的計時皮帶掛繞在滑輪81、82,以吸引腔83對於計時皮帶的平坦面使負壓作用並使計時皮帶轉動。 The tenth figure shows a test machine for dusting and heat generation tests. This tester is one in which the suction chamber 83 is disposed between the two pulleys 81, 82. The timing belt of the embodiment or the comparative example is hung on the pulleys 81, 82 so that the suction chamber 83 exerts a negative pressure on the flat surface of the timing belt and rotates the timing belt.
雖然計時皮帶的周長為762mm,寬為38.1mm,但與實施形態不同,吸引孔33並未加工。皮帶齒的齒型為L型,間距為9.525mm,齒高度為1.91mm,齒數為80。各滑輪81、82的齒數為24,旋轉數為500rpm。在吸引腔83的負壓源的吸引壓的設定值(計示壓)為-60kPa,吸引腔83的長度(計時皮帶的長方向的尺寸)為180mm。在吸引腔83的計時皮帶側的表面中央,對應計時皮帶的平坦面的寬度15mm,成形有寬度13.5mm的吸引口84。 Although the circumference of the timing belt is 762 mm and the width is 38.1 mm, unlike the embodiment, the suction holes 33 are not processed. The tooth shape of the belt teeth is L-shaped with a pitch of 9.525 mm, a tooth height of 1.91 mm, and a number of teeth of 80. The number of teeth of each of the pulleys 81 and 82 was 24, and the number of rotations was 500 rpm. The set value (counting pressure) of the suction pressure of the negative pressure source in the suction chamber 83 is -60 kPa, and the length of the suction chamber 83 (the dimension in the longitudinal direction of the timing belt) is 180 mm. At the center of the surface of the suction chamber 83 on the timing belt side, a suction opening 84 having a width of 13.5 mm is formed corresponding to a width of 15 mm of the flat surface of the timing belt.
使吸引腔83的吸引口84接觸計時皮帶的平坦面,以上述設定吸引壓使計時皮帶吸引並使計時皮帶連續行進一小時後,測定吸引腔83的溫度,同時在連續行進48小時後,觀測計時皮帶及滑輪周邊的發塵狀態。 關於此測試結果將後述。 The suction port 84 of the suction chamber 83 is brought into contact with the flat surface of the chronograph belt, and the timing belt is sucked by the set suction pressure and the chronograph belt is continuously advanced for one hour, and then the temperature of the suction chamber 83 is measured, and after 48 hours of continuous traveling, observation is performed. The timing of the belt and the dust around the pulley. The results of this test will be described later.
第十一圖係表示用於滑動抵抗比較測試的測試機。滑輪81、82與吸引腔83的結構與發塵、發熱測試一樣,但在滑動抵抗比較測試,在計時皮帶的平坦面的中央部穿設有吸引孔。吸引孔沿著計時皮帶的長方向在間距19.05mm設置,吸引孔的直徑為4mm。計時皮帶的背面(在實施形態的搬送面37)側設置膜85,測定膜85與計時皮帶成為一體並開始移動的力。其他測試條件與發塵、發熱測試一樣。 The eleventh figure shows a test machine for the sliding resistance comparison test. The pulleys 81 and 82 and the suction chamber 83 have the same structure as the dusting and heat generation test. However, in the sliding resistance comparison test, a suction hole is bored in the center portion of the flat surface of the timing belt. The suction holes are arranged at a pitch of 19.05 mm along the longitudinal direction of the timing belt, and the diameter of the suction holes is 4 mm. The film 85 is provided on the back side of the timing belt (the conveying surface 37 of the embodiment), and the force that the film 85 is integrated with the timing belt and starts to move is measured. Other test conditions are the same as for the dust and heat test.
第十三圖表示的表二,係表示發塵、發熱測試與滑動抵抗比較測試的結果、吸引測試的結果、及計時皮帶的成形性。 Table 2 shown in Fig. 13 shows the results of the dusting, heat test and sliding resistance comparison test, the results of the suction test, and the formability of the timing belt.
關於發塵測試係實施例1、2都看不到磨耗(發塵),得到良好結果。又,在發熱測試,雖然測試前的溫度是26.7℃,但在實施例1、2的一小時連續行進後的溫度為41℃,得到良好結果。另一方面,關於滑動抵抗比較測試,在實施例1、2的滑動抵抗值為1000g(9.8N),表示相對小的值。 Regarding the dusting test systems, both of Examples 1 and 2 did not show abrasion (dusting), and good results were obtained. Further, in the heat test, although the temperature before the test was 26.7 ° C, the temperature after continuous running for one hour in Examples 1 and 2 was 41 ° C, and good results were obtained. On the other hand, regarding the sliding resistance comparison test, the sliding resistance values in Examples 1 and 2 were 1000 g (9.8 N), indicating a relatively small value.
實施例1、2的計時皮帶皆為皮帶齒的成形性良好。實施例 1的計時皮帶,在製造步驟中,由於在芯線纏繞時從芯線作用於帆布的負載(纏繞張力),在平坦面存在著與芯線間距相同間距的凹凸。對此,實施例2的計時皮帶,由於設有中間橡膠層,所以在平坦面部存在凹凸。由於此凹凸有無的不同,發現在吸引性有些微差距,在實施例1,吸引腔所產生的負壓是-58kPa,雖然在測定值發現有小偏差,但在實施例2,吸引腔所產生的負壓是-60kPa,在測定值沒有發現偏差,獲得極穩定的良好結果。也就是說,在實施例2的計時皮帶,吸引腔的負壓源的吸引壓不會減少,持續傳達至計時皮帶。 The chronograph belts of Examples 1 and 2 were all excellent in formability of the belt teeth. Example In the chronograph belt of 1, in the manufacturing process, since the load (winding tension) acting on the canvas from the core wire at the time of winding the core wire, there is unevenness on the flat surface at the same pitch as the core wire pitch. On the other hand, in the chronograph belt of the second embodiment, since the intermediate rubber layer is provided, irregularities are present on the flat surface portion. Due to the difference in the presence or absence of this unevenness, it was found that there was a slight difference in attractiveness. In Example 1, the negative pressure generated by the suction chamber was -58 kPa, although a small deviation was found in the measured value, but in Example 2, the suction chamber was produced. The negative pressure was -60 kPa, and no deviation was observed in the measured value, and a very stable and good result was obtained. That is, in the chronograph belt of the second embodiment, the suction pressure of the negative pressure source of the suction chamber is not reduced and is continuously transmitted to the timing belt.
對此,比較例1的計時皮帶,皮帶齒的成形性良好,平坦面的平坦性也好,吸引性表示與實施例2同樣的結果。但是,由於平坦面的摩擦係數高的烏拉坦直接滑接於吸引腔的吸引口,所以以摩擦熱發熱,同時滑動抵抗變大。也就是說,一小時連續行進後的溫度是62℃,其溫度非常高,又,滑動抵抗值為2550g(25.0N)。又,也發現磨耗(發塵),知道並不實用。 On the other hand, in the chronograph belt of Comparative Example 1, the moldability of the belt teeth was good, and the flatness of the flat surface was also good, and the suction property showed the same results as in Example 2. However, since the urethane having a high friction coefficient of the flat surface is directly slid to the suction port of the suction chamber, heat is generated by frictional heat, and the sliding resistance is increased. That is to say, the temperature after continuous traveling for one hour was 62 ° C, the temperature was very high, and the sliding resistance value was 2550 g (25.0 N). Also, it was found that abrasion (dusting) was not practical.
比較例2的計時皮帶,雖然皮帶齒的成形性良好,但在平坦面,經由齒面的研磨加工使芯線一部份露出,同時產生毛邊(burr)。因此,吸引腔所產生的負壓為-58kPa,大致上良好,但偏差大,欠缺穩定性。也就是說,雖然一小時連續行進後的溫度是50℃,但滑動抵抗值是1500g(14.7N),其值略大,又,也發現磨耗(發塵),知道並不實用。 In the chronograph belt of Comparative Example 2, although the moldability of the belt teeth was good, a part of the core wire was exposed on the flat surface by the grinding process of the tooth surface, and a burr was generated. Therefore, the negative pressure generated by the suction chamber is -58 kPa, which is generally good, but the deviation is large and the stability is lacking. That is to say, although the temperature after one hour of continuous travel is 50 ° C, the sliding resistance value is 1500 g (14.7 N), the value is slightly larger, and abrasion (dusting) is also found, which is not practical.
比較例3的計時皮帶,皮帶齒有蜿曲,成形性不良,又,在平坦面存在與芯線間距相同大小的間距,凹凸會大。因此,吸引腔所產生的負壓為-50kPa,又,偏差大,欠缺安定性,缺乏實用性。再者,一小時連續行進後的溫度是41℃,又,滑動抵抗值為1000g(9.8N),其溫度與其值皆良好,沒有發現磨耗(發塵)。 In the chronograph belt of Comparative Example 3, the belt teeth were distorted, and the formability was poor. Further, the flat surface had a pitch of the same size as the core pitch, and the unevenness was large. Therefore, the negative pressure generated by the suction chamber is -50 kPa, and the deviation is large, lacking stability, and lacking in practicality. Further, the temperature after continuous running for one hour was 41 ° C, and the sliding resistance value was 1000 g (9.8 N), and the temperature and the value thereof were both good, and no abrasion (dusting) was observed.
13、14‧‧‧計時皮帶 13, 14‧‧‧ Timing belt
30‧‧‧驅動面 30‧‧‧Drive surface
31‧‧‧平坦面 31‧‧‧flat surface
32‧‧‧皮帶齒 32‧‧‧ belt teeth
32a‧‧‧頂部 32a‧‧‧ top
32b、32c‧‧‧齒側部 32b, 32c‧‧‧ teeth side
32d‧‧‧齒端部 32d‧‧‧ tooth end
33‧‧‧吸引孔 33‧‧‧Attraction hole
34‧‧‧齒底部 34‧‧‧ teeth bottom
36‧‧‧帆布 36‧‧‧ Canvas
37‧‧‧搬送面 37‧‧‧Transfer surface
Claims (6)
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JP2012239368A JP5873417B2 (en) | 2012-10-30 | 2012-10-30 | Timing belt for suction feeder |
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TWI608978B true TWI608978B (en) | 2017-12-21 |
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EP (1) | EP2916035B1 (en) |
JP (1) | JP5873417B2 (en) |
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US20150291359A1 (en) | 2015-10-15 |
KR20150081258A (en) | 2015-07-13 |
EP2916035A4 (en) | 2016-07-27 |
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TW201416301A (en) | 2014-05-01 |
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