TWI697597B - Deflection adjustable spreading device and method for adjusting deflection - Google Patents
Deflection adjustable spreading device and method for adjusting deflection Download PDFInfo
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Abstract
本發明提供一種可調整撓度的展布裝置,其包含展布輥;支撐架,其剛性大於展布輥的剛性;二固定架,展布輥的二端分別經由固定架連接支撐架的二端;展布輥撓度調整單元,其具有伸縮桿以設於該等固定架的中間,伸縮桿伸縮於支撐架且伸縮桿的一端連接展布輥;可移除式間距調整單元,其具有複數調整圓柱,該等調整圓柱的中心軸相互平行,該等調整圓柱的直徑漸小,可移除式間距調整單元鄰近於展布輥撓度調整單元且調整圓柱夾設於展布輥與支撐架之間。另外,本發明提供一種展布裝置調整撓度的方法。藉此,本發明可提升卷布染色機的染色品質。The invention provides an adjustable deflection spreading device, which comprises a spreading roller; a support frame, the rigidity of which is greater than that of the spreading roller; two fixing frames, the two ends of the spreading roller are respectively connected to the two ends of the support frame via the fixing frame ; Spreading roll deflection adjustment unit, which has a telescopic rod to be set in the middle of the fixed frames, the telescopic rod is telescopic on the support frame and one end of the telescopic rod is connected to the spreading roller; a removable spacing adjustment unit, which has multiple adjustments Cylinders, the central axes of the adjustment cylinders are parallel to each other, the diameter of the adjustment cylinders is gradually reduced, the removable spacing adjustment unit is adjacent to the spreading roll deflection adjustment unit and the adjustment cylinder is sandwiched between the spreading roll and the support frame . In addition, the present invention provides a method for adjusting the deflection of the spreading device. Therefore, the present invention can improve the dyeing quality of the cloth dyeing machine.
Description
本發明係提供一種可調整撓度的展布裝置及其調整撓度的方法,尤指一種可提升卷布染色機的染色品質者。The invention provides a spreading device with adjustable flexibility and a method for adjusting the flexibility, especially one that can improve the dyeing quality of a roll dyeing machine.
一般的卷布染色機的展布輥在展開染色後的胚布時會刮除胚布上的一部分染液,其導致染色後的胚布的顏色不均勻造成色差並降低了卷布染色機的染色品質。The spreading roller of a general cloth dyeing machine will scrape off a part of the dye solution on the cloth when unfolding the dyed cloth, which causes uneven color of the cloth after dyeing, resulting in chromatic aberration, and reduces the cost of the cloth dyeing machine. Dyeing quality.
發明人遂竭其心智悉心研究,進而研發出一種可調整撓度的展布裝置及其調整撓度的方法,以期達到可提升卷布染色機的染色品質的目的。The inventor then exhausted his mind to research and developed a spreading device with adjustable deflection and a method for adjusting the deflection, in order to achieve the purpose of improving the dyeing quality of the cloth dyeing machine.
本發明的第一態樣係提供一種可調整撓度的展布裝置,其包含一展布輥;一支撐架,其剛性大於該展布輥的剛性;二固定架,該展布輥的二端分別經由該固定架連接該支撐架的二端;一展布輥撓度調整單元,其具有一伸縮桿以設置於該等固定架的中間,該伸縮桿伸縮於該支撐架且該伸縮桿的一端連接該展布輥;以及一可移除式間距調整單元,其具有複數調整圓柱,該等調整圓柱逐一連接,該等調整圓柱的中心軸相互平行,該等調整圓柱的直徑由該可移除式間距調整單元的一端朝該可移除式間距調整單元的另一端漸小,該可移除式間距調整單元設置鄰近於該展布輥撓度調整單元,且其中一調整圓柱夾設於該展布輥與該支撐架之間。The first aspect of the present invention provides an adjustable deflection spreading device, which includes a spreading roller; a support frame whose rigidity is greater than that of the spreading roller; and two fixing frames, two ends of the spreading roller The two ends of the support frame are respectively connected via the fixing frame; a spreading roll deflection adjustment unit, which has a telescopic rod arranged in the middle of the fixing frames, the telescopic rod is telescopic to the support frame and one end of the telescopic rod Connected to the spreading roller; and a removable spacing adjustment unit, which has a plurality of adjustment cylinders connected one by one, the central axes of the adjustment cylinders are parallel to each other, and the diameter of the adjustment cylinders is determined by the removable One end of the removable spacing adjustment unit is gradually smaller toward the other end of the removable spacing adjustment unit, the removable spacing adjustment unit is arranged adjacent to the spreading roll deflection adjustment unit, and one of the adjustment cylinders is clamped on the spreading roll. Between the cloth roller and the support frame.
在一實施例中,該展布輥撓度調整單元具有一調整螺帽及一固定螺帽,該伸縮桿為螺桿,該伸縮桿貫穿該支撐架以連接該展布輥,該調整螺帽及該固定螺帽設置於該伸縮桿以夾設該支撐架,該調整螺帽位於該展布輥與該支撐架之間。In one embodiment, the spreading roller deflection adjustment unit has an adjusting nut and a fixed nut, the telescopic rod is a screw, the telescopic rod penetrates the support frame to connect the spreading roller, the adjusting nut and the A fixed nut is arranged on the telescopic rod to clamp the support frame, and the adjustment nut is located between the spreading roller and the support frame.
在一實施例中,該展布輥撓度調整單元具有一圓弧形支撐板,該展布輥設置於該圓弧形支撐板內,該伸縮桿的一端連接於該圓弧形支撐板外。In one embodiment, the spreading roller deflection adjustment unit has an arc-shaped support plate, the spreading roller is arranged in the arc-shaped support plate, and one end of the telescopic rod is connected to the outside of the arc-shaped support plate.
在一實施例中,該等固定架分別具有一套設孔,該展布輥的二端分別設置於該套設孔。In one embodiment, the fixing frames respectively have a set of holes, and the two ends of the spreading roller are respectively set in the set holes.
在一實施例中,該等調整圓柱的中心軸位於同一線上。In one embodiment, the central axes of the adjustment cylinders are on the same line.
本發明的第二態樣係提供一種展布裝置調整撓度的方法,其包含下列步驟: (1) 提供一展布輥、一支撐架、二固定架、一展布輥撓度調整單元及一可移除式間距調整單元;該支撐架的剛性大於該展布輥的剛性,該展布輥的二端分別經由該固定架連接該支撐架的二端;該展布輥撓度調整單元具有一伸縮桿以設置於該等固定架的中間,該伸縮桿伸縮於該支撐架且該伸縮桿的一端連接該展布輥;該可移除式間距調整單元具有複數調整圓柱,該等調整圓柱逐一連接,該等調整圓柱的中心軸相互平行,該等調整圓柱的直徑由該可移除式間距調整單元的一端朝該可移除式間距調整單元的另一端漸小; (2) 使該可移除式間距調整單元設置鄰近於該展布輥撓度調整單元,且使其中一調整圓柱設置於該展布輥與該支撐架之間;以及 (3) 調整該伸縮桿的伸縮長度以使該展布輥及該支撐架夾設該調整圓柱後移除該可移除式間距調整單元。 The second aspect of the present invention provides a method for adjusting the deflection of a spreading device, which includes the following steps: (1) Provide a spreading roller, a support frame, two fixed frames, a spreading roller deflection adjustment unit and a removable spacing adjustment unit; the rigidity of the support frame is greater than the rigidity of the spreading roller, the spreading The two ends of the roller are respectively connected to the two ends of the support frame via the fixing frame; the spreading roll deflection adjustment unit has a telescopic rod arranged in the middle of the fixing frames, the telescopic rod is telescopic to the support frame and the telescopic rod One end is connected to the spreading roller; the removable spacing adjustment unit has a plurality of adjustment cylinders, the adjustment cylinders are connected one by one, the central axes of the adjustment cylinders are parallel to each other, and the diameter of the adjustment cylinders is determined by the removable One end of the spacing adjustment unit gradually decreases toward the other end of the removable spacing adjustment unit; (2) The removable spacing adjustment unit is arranged adjacent to the spreading roller deflection adjustment unit, and one of the adjustment cylinders is arranged between the spreading roller and the support frame; and (3) Adjust the telescopic length of the telescopic rod so that the spreading roller and the support frame clamp the adjustment cylinder and then remove the removable spacing adjustment unit.
在一實施例中,該步驟(1)中,該展布輥撓度調整單元具有一調整螺帽及一固定螺帽,該伸縮桿為螺桿,該伸縮桿貫穿該支撐架以連接該展布輥,該調整螺帽及該固定螺帽設置於該伸縮桿且位於該支撐架的二側,該調整螺帽抵頂該支撐架且位於該展布輥與該支撐架之間;該步驟(3)中,旋動該調整螺帽以調整該伸縮桿的伸縮長度,以使該展布輥及該支撐架夾設該調整圓柱,之後再旋動該固定螺帽鎖固於該支撐架以固定該伸縮桿。In one embodiment, in the step (1), the spreading roller deflection adjustment unit has an adjusting nut and a fixed nut, the telescopic rod is a screw, and the telescopic rod penetrates the support frame to connect the spreading roller , The adjusting nut and the fixing nut are arranged on the telescopic rod and located on two sides of the support frame, the adjusting nut abuts the support frame and is located between the spreading roller and the support frame; the step (3 ), turn the adjusting nut to adjust the telescopic length of the telescopic rod so that the spreading roller and the support frame clamp the adjustment cylinder, and then turn the fixing nut to lock the support frame to fix The telescopic rod.
在一實施例中,該步驟(1)中,該展布輥撓度調整單元具有一圓弧形支撐板,該展布輥設置於該圓弧形支撐板內,該伸縮桿的一端連接於該圓弧形支撐板外。In one embodiment, in the step (1), the spreading roller deflection adjustment unit has an arc-shaped support plate, the spreading roller is arranged in the arc-shaped support plate, and one end of the telescopic rod is connected to the Outside the arc-shaped support plate.
在一實施例中,該步驟(1)中,該等固定架分別具有一套設孔,該展布輥的二端分別設置於該套設孔。In one embodiment, in the step (1), the fixing frames respectively have a set of holes, and two ends of the spreading roller are respectively set in the set holes.
在一實施例中,該步驟(1)中,該等調整圓柱的中心軸位於同一線上。In one embodiment, in the step (1), the central axes of the adjustment cylinders are on the same line.
藉此,本發明的可調整撓度的展布裝置及其調整撓度的方法可提升卷布染色機的染色品質。Thereby, the flexible spreading device and the method for adjusting the flexibility of the present invention can improve the dyeing quality of the roll dyeing machine.
為充分瞭解本發明之目的、特徵及功效,茲藉由下述具體之實施例,並配合所附之圖式,對本發明做一詳細說明,說明如後:In order to fully understand the purpose, features and effects of the present invention, the following specific embodiments are used to illustrate the present invention in detail with the accompanying drawings. The description is as follows:
請參考圖1至圖5,如圖所示,本發明的第一態樣係提供一種可調整撓度的展布裝置,其可應用於如圖1所示的卷布染色機,該卷布染色機可包含一主動卷布輪7、一被動卷布輪8、一第一導布輪91、一第二導布輪92、一第三導布輪93及一染色桶槽200。該被動卷布輪8捲繞有一胚布6,該胚布6可經由該第一導布輪91導引至本發明的可調整撓度的展布裝置100以展開布面,之後該胚布6可進入一染色桶槽200的染液202中以進行染色,該染色桶槽200內可設置有至少一蒸氣管201以進行加溫,染色後的胚布6可經由該第二導布輪92導引至本發明的可調整撓度的展布裝置100以展開布面,接著染色後的胚布6可經由該第三導布輪93導引至該主動卷布輪7以捲收染色後的胚布6。本發明的可調整撓度的展布裝置100包含一展布輥1、一支撐架2、二固定架3、一展布輥撓度調整單元4及一可移除式間距調整單元5。該展布輥1可為不銹鋼管,該支撐架2可為長條狀的金屬架體,該支撐架2的截面可呈矩形,該支撐架2的剛性大於該展布輥1的剛性。該等固定架3可為不銹鋼材質,該展布輥1的二端分別經由該固定架3焊接固定於該支撐架2的二端。該展布輥撓度調整單元4具有一伸縮桿41以設置於該等固定架3的中間,該伸縮桿41伸縮於該支撐架2且該伸縮桿41的一端連接該展布輥1,該伸縮桿41的剛性大於該展布輥1的剛性。該可移除式間距調整單元5具有複數調整圓柱51,該等調整圓柱51逐一連接,該等調整圓柱51的中心軸相互平行,該等調整圓柱51的直徑由該可移除式間距調整單元5的一端朝該可移除式間距調整單元5的另一端漸小,例如由60公厘以5公厘遞減,然而本發明亦可由其他直徑以相同或不同的遞減量遞減。該可移除式間距調整單元5設置鄰近於該展布輥撓度調整單元4,且其中一調整圓柱51以鬆配合夾設於該展布輥1與該支撐架2之間。Please refer to Figures 1 to 5, as shown in the figure, the first aspect of the present invention provides a spreading device with adjustable flexibility, which can be applied to the roll dyeing machine shown in Figure 1, the roll dyeing The machine can include an
請參考圖6並同時參考圖1至圖5,如圖所示,本發明的第二態樣係提供一種展布裝置調整撓度的方法以調整上述展布裝置的撓度,其包含下列步驟:
(1) 提供如上所述的展布輥1、支撐架2、二固定架3、展布輥撓度調整單元4及可移除式間距調整單元5,該展布輥1、該支撐架2、該等固定架3、該展布輥撓度調整單元4及該可移除式間距調整單元5的相關說明如上所述,於此不再贅述;
(2) 使該可移除式間距調整單元5設置鄰近於該展布輥撓度調整單元4,且使其中一調整圓柱51設置於該展布輥1與該支撐架2之間;若該調整圓柱51無法設置於該展布輥1與該支撐架2之間,可伸長該伸縮桿41以使該展布輥1與該支撐架2之間的間距大於該調整圓柱51的直徑,進而使該調整圓柱51可設置於該展布輥1與該支撐架2之間;以及
(3) 調整該伸縮桿41的伸縮長度以使該展布輥1及該支撐架2以鬆配合夾設該調整圓柱51後移除該可移除式間距調整單元5。由於該伸縮桿41及該支撐架2的剛性大於該展布輥1的剛性,因此該伸縮桿41伸縮時該伸縮桿41及該支撐架2不會變形,而該展布輥1便可根據該等調整圓柱51的不同直徑形成不同的外凹弧形,以使該胚布6可靠設於該展布輥1的外凹弧形的外側面,進而使該展布輥1可以不同的撓度展開該胚布6。
Please refer to FIG. 6 and FIGS. 1 to 5 at the same time. As shown in the figures, a second aspect of the present invention provides a method for adjusting the deflection of a spreading device to adjust the deflection of the spreading device, which includes the following steps:
(1) Provide the spreading
如上所述,本發明的可調整撓度的展布裝置及其調整撓度的方法可依各種胚布材質、染色條件及染色環境以隨時調整該展布輥1的撓度,以使染色後的胚布6的顏色可較為均勻以減少色差,進而可提升卷布染色機的染色品質。As mentioned above, the flexible spreading device and the method for adjusting the deflection of the present invention can adjust the deflection of the spreading
請參考圖2、圖3及圖5,如圖所示,在一實施例中,本發明的可調整撓度的展布裝置的展布輥撓度調整單元4可具有一調整螺帽42及一固定螺帽43,該伸縮桿41可為螺桿,該伸縮桿41可貫穿該支撐架2以連接該展布輥1,該調整螺帽42及該固定螺帽43可設置於該伸縮桿41以夾設該支撐架2,該調整螺帽42位於該展布輥1與該支撐架2之間。另外,在本發明的展布裝置調整撓度的方法的步驟(1)中,該展布輥撓度調整單元4可具有一調整螺帽42及一固定螺帽43,該伸縮桿41可為螺桿,該伸縮桿41可貫穿該支撐架2以連接該展布輥1,該調整螺帽42及該固定螺帽43可設置於該伸縮桿41且位於該支撐架2的二側,該調整螺帽42可抵頂該支撐架2且位於該展布輥1與該支撐架2之間;該步驟(3)中,可旋動該調整螺帽42以調整該伸縮桿41的伸縮長度,以使該展布輥1及該支撐架2可以鬆配合夾設其中一調整圓柱51,之後再旋動該固定螺帽43鎖固於該支撐架2以固定該伸縮桿41。藉此,本發明的可調整撓度的展布裝置及其調整撓度的方法可使該展布輥1快速調整出所需的撓度。Please refer to Figure 2, Figure 3 and Figure 5, as shown in the figure, in one embodiment, the spreading roll
請參考圖2、圖3及圖5,如圖所示,在一實施例中,本發明的可調整撓度的展布裝置的展布輥撓度調整單元4可具有一圓弧形支撐板44,該展布輥1可焊接於該圓弧形支撐板44內,該伸縮桿41的一端可焊接於該圓弧形支撐板44外。另外,在本發明的展布裝置調整撓度的方法的步驟(1)中,該展布輥撓度調整單元4可具有一圓弧形支撐板44,該展布輥1可焊接於該圓弧形支撐板44內,該伸縮桿41的一端可焊接於該圓弧形支撐板44外。藉此,該圓弧形支撐板44可提升該展布輥1與該伸縮桿41之間的連接強度。Please refer to FIG. 2, FIG. 3 and FIG. 5. As shown in the figures, in an embodiment, the spreading roll
請參考圖2、圖3及圖5,如圖所示,在一實施例中,本發明的可調整撓度的展布裝置的該等固定架3分別可具有一套設孔31,該展布輥1的二端分別可設置於該套設孔31。另外,在本發明的展布裝置調整撓度的方法的步驟(1)中,該等固定架3分別可具有一套設孔31,該展布輥1的二端分別可設置於該套設孔31。藉此,當該展布輥1變化撓度時,該展布輥1的二端可活動於該等套設孔31內,以使該伸縮桿41可易於調整該展布輥1的撓度。Please refer to FIG. 2, FIG. 3 and FIG. 5. As shown in the figures, in one embodiment, the
請參考圖4及圖5,如圖所示,在一實施例中,本發明的可調整撓度的展布裝置的該等調整圓柱51的中心軸可位於同一線上。另外,在本發明的展布裝置調整撓度的方法的步驟(1)中,該等調整圓柱51的中心軸可位於同一線上。藉此,該可移除式間距調整單元5可以車床一體成形加工完成。Please refer to FIGS. 4 and 5, as shown in the figures, in one embodiment, the central axes of the adjusting
請參考圖7並同時參考圖1至圖6,如圖所示,本發明的可調整撓度的展布裝置及其調整撓度的方法可應用於卷布染色機。在該胚布6正式染色之前,可先以本發明的可調整撓度的展布裝置及其調整撓度的方法量測少量胚布6在不同撓度的展布輥1下的染色品質,以找出最佳的染色品質的撓度。染色後的胚布6可以顏色分光儀(圖未示)量測該胚布6上的量測位置[1]~量測位置[5]的染色狀況,原則上以找出各個量測位置能接近色差等級5的撓度為最佳。當找出最佳的染色品質的撓度後,卷布染色機便可對大量的胚布6進行染色。藉此,本發明的可調整撓度的展布裝置及其調整撓度的方法可依各種胚布材質、染色條件及染色環境以隨時調整該展布輥1的撓度,以使染色後的胚布6的顏色可較為均勻以減少色差,進而可提升卷布染色機的染色品質。Please refer to FIG. 7 and FIGS. 1 to 6 at the same time. As shown in the figures, the flexible spreading device and the method for adjusting the flexibility of the present invention can be applied to a cloth dyeing machine. Before the
本發明在上文中已以較佳實施例揭露,然熟習本項技術者應理解的是,該實施例僅用於描繪本發明,而不應解讀為限制本發明之範圍。應注意的是,舉凡與該實施例等效之變化與置換,均應設為涵蓋於本發明之範疇內。因此,本發明之保護範圍當以申請專利範圍所界定者為準。The present invention has been disclosed above in a preferred embodiment, but those skilled in the art should understand that the embodiment is only used to describe the present invention and should not be construed as limiting the scope of the present invention. It should be noted that all changes and substitutions equivalent to the embodiment should be included in the scope of the present invention. Therefore, the protection scope of the present invention should be defined by the scope of the patent application.
1:展布輥 2:支撐架 3:固定架 31:套設孔 4:展布輥撓度調整單元 41:伸縮桿 42:調整螺帽 43:固定螺帽 44:圓弧形支撐板 5:可移除式間距調整單元 51:調整圓柱 6:胚布 7:主動卷布輪 8:被動卷布輪 91:第一導布輪 92:第二導布輪 93:第三導布輪 100:可調整撓度的展布裝置 200:染色桶槽 201:蒸氣管 202:染液 (1)~(3):步驟 [1]~[5]:量測位置1: Spreading roller 2: Support frame 3: fixed frame 31: Set hole 4: Spreading roll deflection adjustment unit 41: Telescopic pole 42: Adjust the nut 43: fixed nut 44: Arc-shaped support plate 5: Removable spacing adjustment unit 51: Adjust the cylinder 6: Embryo 7: Active cloth roll 8: Passive cloth roll 91: The first cloth guide wheel 92: second cloth guide wheel 93: Third cloth guide wheel 100: Spreading device with adjustable deflection 200: Dyeing bucket 201: Steam pipe 202: Dye (1)~(3): steps [1]~[5]: Measuring position
[圖1]係本發明具體實施例卷布染色機之示意圖。 [圖2]係本發明具體實施例可調整撓度的展布裝置無可移除式間距調整單元之示意圖一。 [圖3]係本發明具體實施例可調整撓度的展布裝置無可移除式間距調整單元之示意圖二。 [圖4]係本發明具體實施例可移除式間距調整單元之示意圖。 [圖5]係本發明具體實施例可調整撓度的展布裝置之示意圖。 [圖6]係本發明具體實施例展布裝置調整撓度的方法之步驟示意圖。 [圖7]係本發明具體實施例量測染色後之胚布之示意圖。 [Figure 1] is a schematic diagram of a cloth dyeing machine in a specific embodiment of the present invention. [Fig. 2] is the first schematic diagram of a spreading device with adjustable flexibility without a removable pitch adjusting unit in a specific embodiment of the present invention. [Fig. 3] is the second schematic diagram of the spreading device with adjustable flexibility without the removable pitch adjusting unit in the specific embodiment of the present invention. [Figure 4] is a schematic diagram of a removable pitch adjusting unit according to a specific embodiment of the present invention. [Figure 5] is a schematic diagram of a spreading device with adjustable deflection in a specific embodiment of the present invention. [Figure 6] is a schematic diagram of the steps of the method for adjusting the deflection of the spreading device in the specific embodiment of the present invention. [Figure 7] is a schematic diagram of measuring the dyed fabric in a specific embodiment of the present invention.
1:展布輥 1: Spreading roller
2:支撐架 2: Support frame
3:固定架 3: fixed frame
31:套設孔 31: Set hole
4:展布輥撓度調整單元 4: Spreading roll deflection adjustment unit
41:伸縮桿 41: Telescopic pole
42:調整螺帽 42: Adjust the nut
43:固定螺帽 43: fixed nut
44:圓弧形支撐板 44: Arc-shaped support plate
5:可移除式間距調整單元 5: Removable spacing adjustment unit
51:調整圓柱 51: Adjust the cylinder
Claims (10)
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US4692971A (en) * | 1986-10-30 | 1987-09-15 | Spencer-Johnson Company | Tension compensating web expander roller |
US5273197A (en) * | 1991-08-10 | 1993-12-28 | Leybold Aktiengesellschaft | Roller for guiding and stretching bands and film webs |
US5555611A (en) * | 1995-06-06 | 1996-09-17 | Lyczek; Edmund K. | Apparatus for removing bowed distortions in running textile web |
WO2005024111A1 (en) * | 2003-09-05 | 2005-03-17 | Toray Industries, Inc. | Method and equipment for manufacturing reinforced fiber textile |
US7802348B2 (en) * | 2006-08-21 | 2010-09-28 | Knaebel Holmer | Device for stretching webs of material transversely to their travel direction |
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US4692971A (en) * | 1986-10-30 | 1987-09-15 | Spencer-Johnson Company | Tension compensating web expander roller |
US5273197A (en) * | 1991-08-10 | 1993-12-28 | Leybold Aktiengesellschaft | Roller for guiding and stretching bands and film webs |
US5555611A (en) * | 1995-06-06 | 1996-09-17 | Lyczek; Edmund K. | Apparatus for removing bowed distortions in running textile web |
WO2005024111A1 (en) * | 2003-09-05 | 2005-03-17 | Toray Industries, Inc. | Method and equipment for manufacturing reinforced fiber textile |
US7802348B2 (en) * | 2006-08-21 | 2010-09-28 | Knaebel Holmer | Device for stretching webs of material transversely to their travel direction |
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