TWI594549B - Magnetic transmission - Google Patents
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Description
本發明是一種變速器,尤其是指一種非接觸式磁性齒輪結合調變動力路徑之變速單元,藉以達到無摩擦傳動且可變速的磁性變速器。 The invention relates to a transmission, in particular to a non-contact magnetic gear combined with a shifting unit of a variable power path, thereby achieving a frictionless transmission and a variable speed magnetic transmission.
變速器是廣泛使用在輪機與移動載具等領域的裝置,由於相同之動力輸出條件下,現今各種傳動系統中的扭力和速度都呈現負相關性,因此變速器的機制即是因應不同環境條件或是出力需求,利用變速器速度的改變來調整其輸出狀態。 Transmissions are widely used in the fields of turbines and mobile vehicles. Due to the same power output conditions, the torque and speed in various transmission systems are negatively correlated. Therefore, the mechanism of the transmission is to adapt to different environmental conditions or Output demand, using the speed of the transmission to adjust its output state.
在常見的變速器傳動系統中,齒輪是一種確動性良好且改造靈活度高的元件,因此,以往變速器傳動系統或其他涉及不同傳動狀態調整的裝置皆經常大量地使用齒輪,並藉由齒數的差異即可簡單改變輸出。 In the conventional transmission transmission system, the gear is a kind of component with good adaming and high flexibility. Therefore, in the past, the transmission transmission system or other devices involving different transmission state adjustments often use gears in large quantities, and the number of teeth Differences can simply change the output.
然而,齒輪確動性高的代價即是大量的動能會在傳動過程中被轉換成摩擦力及廢熱,除了導致現有變速器裝置的運作效率降低,此外也會存在零件耗損、熱損傷以及需要密集保養等問題。 However, the cost of high gear mobility is that a large amount of kinetic energy is converted into friction and waste heat during the transmission process, in addition to the reduced efficiency of the existing transmission device, in addition to parts loss, thermal damage and intensive maintenance. And other issues.
此外,在習用變速器中,單組齒輪僅被應用於一 種速度的輸出,因此,採用類似於行星齒輪系的變速器往往面臨元件過多以及所需構裝空間較大的問題,尤其在變速器的段數需求越多時,上述各項問題也更顯嚴重,此亦增加了變速器設計與加工之難度。 In addition, in the conventional transmission, a single set of gears is only applied to one The output of the speed, therefore, the use of a transmission similar to a planetary gear train often faces the problem of too many components and a large space required for the design, especially when the number of sections of the transmission is increased, the above problems are more serious. This also increases the difficulty of designing and processing the transmission.
有鑒於習用變速器裝置的種種缺陷,本發明提出一種磁性變速器,其參考行星齒輪系之配置關係而設置內環、外環磁圈以及中介於兩者的調磁單元,再透過傳動元件的啟用與否來選擇磁性變速器的輸入端與輸出端,藉由上述傳動元件的選擇來改變動力傳輸流向,藉以達到變速之目的。 In view of the various drawbacks of the conventional transmission device, the present invention provides a magnetic transmission that is provided with an inner ring, an outer ring magnetic ring, and a magnetic modulation unit therebetween, with reference to the arrangement relationship of the planetary gear trains, and then through the transmission element. Whether to select the input end and the output end of the magnetic transmission, the power transmission flow direction is changed by the selection of the above transmission elements, thereby achieving the purpose of shifting.
依據本發明一實施方式,提供一種磁性變速器,包含一輪轂、一內環磁圈、一外環磁圈、一調磁單元、一第一傳動模組、一第二傳動模組以及一變速單元。 According to an embodiment of the present invention, a magnetic transmission includes a hub, an inner ring magnetic ring, an outer ring magnetic ring, a magnetic adjustment unit, a first transmission module, a second transmission module, and a shifting unit. .
輪轂設於磁性變速器的外部以容納保護其他元件,並且同時作為磁性變速器的最終輸出端。內環磁圈定位於輪轂內而與輪轂同動。外環磁圈環設於內環磁圈與輪轂之間外環磁圈包含複數外磁極對。調磁單元環設於內環磁圈以及外環磁圈之間,且調磁單元可相對內環磁圈旋轉,進而利用磁力牽引外磁極對,調磁單元包含複數導磁塊,而導磁塊之數量與上述之外磁極對之數量相異。第一傳動模組連接一外部動力源,又第一傳動模組包含一第一輸入單元以及一第一輸出單元,第一輸入單元連接並驅動 外環磁圈旋轉,且第一輸入單元包含一第一棘爪;第一輸出單元包含供上述第一棘爪連動之一第一咬合部,而第一輸出單元則連接輪轂以帶動輪轂旋轉。第二傳動模組包含一第二輸入單元以及一第二輸出單元,第二輸入單元連接並驅動調磁單元旋轉,且第二輸入單元包含一第二咬合部;第二輸出單元受調磁單元連動旋轉,且第二輸出單元又連接輪轂以帶動輪轂旋轉。變速單元連接前述的外部動力源,且變速單元位於第一輸入單元及第二輸入單元之間,變速單元在一第一位置與一第二位置之間移動。前述變速單元包含一第二棘爪以及一外簷部,第二棘爪之位置對應第二咬合部,在變速單元位於第一位置時,第二棘爪連動第二咬合部以驅動第二輸入單元;外簷部之位置則與第一棘爪相對應而可與之接觸,在變速單元位於第二位置時,外簷部推抵第一棘爪以控制其脫離第一咬合部。 The hub is located outside of the magnetic transmission to accommodate protection of other components and at the same time serves as the final output of the magnetic transmission. The inner ring magnetic ring is positioned in the hub and moves in the same direction as the hub. The outer ring magnetic ring is disposed between the inner ring magnetic ring and the hub, and the outer ring magnetic ring includes a plurality of outer magnetic pole pairs. The magnetic adjusting unit ring is disposed between the inner ring magnetic ring and the outer ring magnetic ring, and the magnetic adjusting unit is rotatable relative to the inner ring magnetic ring, thereby magnetically pulling the outer magnetic pole pair, the magnetic adjusting unit comprises a plurality of magnetic conductive blocks, and the magnetic conductive The number of blocks is different from the number of magnetic pole pairs described above. The first transmission module is connected to an external power source, and the first transmission module comprises a first input unit and a first output unit, and the first input unit is connected and driven The outer ring magnetic ring rotates, and the first input unit includes a first pawl; the first output unit includes a first nip for the first pawl linkage, and the first output unit is coupled to the hub to drive the hub to rotate. The second transmission module includes a second input unit and a second output unit. The second input unit is coupled to and drives the rotation of the magnetic adjustment unit, and the second input unit includes a second engagement portion. The second output unit is coupled to the magnetic adjustment unit. Rotating in conjunction, and the second output unit is coupled to the hub to drive the hub to rotate. The shifting unit is coupled to the external power source, and the shifting unit is located between the first input unit and the second input unit, and the shifting unit moves between a first position and a second position. The shifting unit includes a second pawl and an outer jaw. The second pawl is corresponding to the second engaging portion. When the shifting unit is in the first position, the second pawl interlocks the second engaging portion to drive the second input. The unit has a position corresponding to the first pawl and is in contact with the first pawl. When the shifting unit is in the second position, the outer jaw pushes against the first pawl to control it to disengage from the first engaging portion.
整體言之,在磁性變速器變速的過程中,兩組傳動模組是各自運作的,而最終輪轂的輸出模式乃由變速單元的位置而定,依據變速單元所處的位置,將決定兩個傳動模組的傳動關係是否生效。 In general, during the shifting process of the magnetic transmission, the two sets of transmission modules are operated separately, and the output mode of the final hub is determined by the position of the shifting unit. Depending on the position of the shifting unit, the two transmissions will be determined. Whether the transmission relationship of the module is valid.
由上述實施方式可知,第一輸出單元以及第二輸出單元皆與輪轂直接連接,未使用齒輪系統的咬合關係。而第一輸入單元以及第二輸入單元彼此不接觸,兩者各自對應的外環磁圈以及調磁單元亦為直接連接、不依靠齒輪來驅動。此種傳動方式可有效地避免摩擦力的產生,同時解決元件耗損以及動力轉換效率降低的問題。 It can be seen from the above embodiment that the first output unit and the second output unit are directly connected to the hub, and the engagement relationship of the gear system is not used. The first input unit and the second input unit are not in contact with each other, and the corresponding outer ring magnetic ring and the magnetic regulating unit of the two are also directly connected and driven without a gear. This type of transmission can effectively avoid the generation of friction and solve the problem of component loss and power conversion efficiency reduction.
由於磁性變速器僅有環設的內環磁圈、調磁單元以及外環磁圈,但並不使用行星齒輪系中的太陽齒輪,故內環磁圈的中心為中空而可以容納其他元件。 Since the magnetic transmission has only the inner ring magnetic ring, the magnetic modulating unit and the outer ring magnetic ring, but the sun gear in the planetary gear train is not used, the center of the inner ring magnetic ring is hollow and can accommodate other components.
因此,在一實施例中,前述的第二輸入單元可以設於內環磁圈的內側。另外,前述的第一輸入單元、第二輸入單元以及變速單元可以是同軸設置,而在此前提下,第一輸入單元可設置於第二輸入單元之內側、變速單元又可設置於第一輸入單元之內側。如此,本實施方式除了傳動元件較習用變速器少以外,節省下的空間又可容納變速單元、第一傳動模組以及第二傳動模組,同時減少磁性變速器的軸向高度以及徑向維度,藉而大幅縮小磁性變速器的體積。 Therefore, in an embodiment, the aforementioned second input unit may be disposed inside the inner ring magnetic ring. In addition, the foregoing first input unit, second input unit, and shifting unit may be coaxially disposed, and in this premise, the first input unit may be disposed inside the second input unit, and the shifting unit may be disposed at the first input. The inside of the unit. In this way, in addition to the transmission component is smaller than the conventional transmission, the saved space can accommodate the shifting unit, the first transmission module and the second transmission module, while reducing the axial height and radial dimension of the magnetic transmission. The size of the magnetic transmission is greatly reduced.
在一實施例中,前述第二輸入單元可以包含一容置槽,第二咬合部可設於容置槽內,而變速單元設於容置槽內,藉由容納槽的設置,無論變速單元位於第一位置或是第二位置,其主要皆是在容置槽內移動,故即使第二輸入單元與第一輸入單元同軸設置,其所須增加的厚度仍然極小,藉此令磁性變速器的軸向高度再度壓縮。此外,變速單元可以位於一第三位置,此時第二棘爪脫離第二咬合部,而外簷部仍繼續推抵前述之第一棘爪。 In an embodiment, the second input unit may include a receiving slot, the second engaging portion may be disposed in the receiving slot, and the shifting unit is disposed in the receiving slot, by the setting of the receiving slot, regardless of the shifting unit In the first position or the second position, the movement is mainly in the accommodating groove, so even if the second input unit is coaxially disposed with the first input unit, the thickness to be added is still extremely small, thereby making the magnetic transmission The axial height is again compressed. In addition, the shifting unit can be in a third position, at which time the second pawl is disengaged from the second occlusal portion and the outer haptics continues to push against the first pawl.
值得一提的是,當前述變速單元位於第一位置時,第一棘爪仍可連動第一咬合部,在此狀態下,第一傳動模組與第二傳動模組的咬合狀態皆有效。雖然第一輸出單元與第二輸出單元皆與輪轂連接,但輪轂將以兩組傳動 模組中較快速者(由導磁塊與外磁極對之數量決定)為輸出。 It is worth mentioning that when the shifting unit is in the first position, the first pawl can still interlock the first occluding portion, and in this state, the occlusal state of the first transmission module and the second transmission module are effective. Although the first output unit and the second output unit are both connected to the hub, the hub will be driven by two groups. The faster of the modules (determined by the number of pairs of magnetic and external magnetic poles) is the output.
關於內環磁圈、調磁單元以及外環磁圈,前述內環磁圈可以包含複數內磁極對,且導磁塊之數量可以等於內磁極對與外磁極對的數量之和,此處磁極對與導磁塊之數量設置關係,用意在於改變磁性變速器旋轉中產生的磁阻,其與磁性齒輪之氣隙和諧波原理有關,屬於現有分析技術,故此處不深入說明。而由於內環磁圈與外環磁圈係分別由多組磁性互異的磁極對所構成,故相鄰的兩個導磁塊亦分隔設置而形成一間隔,在各個間隔中,調磁單元可以設有複數補強塊,這些補強塊可以選用非磁性材料,補強塊不參與磁力帶動,主要功能為保持調磁單元的結構完整性。 Regarding the inner ring magnetic ring, the magnetic flux regulating unit and the outer ring magnetic ring, the inner ring magnetic ring may comprise a plurality of inner magnetic pole pairs, and the number of the magnetic conductive blocks may be equal to the sum of the inner magnetic pole pair and the outer magnetic pole pair, where the magnetic pole The relationship between the number of magnetic blocks and the number of magnetic blocks is intended to change the magnetic resistance generated in the rotation of the magnetic transmission, which is related to the air gap and harmonic principle of the magnetic gear, and belongs to the existing analysis technology, so it will not be described in depth here. Since the inner ring magnetic ring and the outer ring magnetic ring system are respectively composed of a plurality of sets of mutually different magnetic pole pairs, the adjacent two magnetic conductive blocks are also arranged to form an interval, and in each interval, the magnetic regulating unit A plurality of reinforcing blocks may be provided, and the reinforcing blocks may be made of a non-magnetic material, and the reinforcing blocks are not involved in the magnetic force, and the main function is to maintain the structural integrity of the magnetic regulating unit.
在一實施例中,前述的外部動力源可以裝設於一自行車、一電動自行車、一機車、一汽車或一輪椅上,而依磁性變速器的運轉原理可知,只要外部動力源所提供的動力為旋轉的形式,皆可應用於磁性變速器之運轉。 In an embodiment, the external power source may be installed on a bicycle, an electric bicycle, a locomotive, a car or a wheelchair, and according to the operating principle of the magnetic transmission, as long as the power provided by the external power source is The form of rotation can be applied to the operation of the magnetic transmission.
依據本發明一實施方式,提供一種磁性變速器,包含一內環磁圈、一外環磁圈、一調磁單元、一第一傳動模組、一第二傳動模組以及一變速單元。 According to an embodiment of the present invention, a magnetic transmission includes an inner ring magnetic ring, an outer ring magnetic ring, a modulating unit, a first transmission module, a second transmission module, and a shifting unit.
內環磁圈定位於磁性變速器。外環磁圈環設於內環磁圈外,外環磁圈包含複數外磁極對。調磁單元環設於內環磁圈以及外環磁圈之間,調磁單元相對內環磁圈旋轉並磁力牽引外磁極對,且調磁單元包含複數導磁塊,而 導磁塊之數量與前述外磁極對之數量相異。第一傳動模組連接一外部動力源,第一傳動模組連接前述外環磁圈,外部動力源供第一傳動模組驅動外環磁圈旋轉,且第一傳動模組包含一第一棘爪以及受其連動之一第一輸出單元。第二傳動模組連接前述調磁單元,且第二傳動模組又包含受調磁單元連動旋轉之一第二輸出單元。變速單元位於第一傳動模組及第二傳動模組之間,且變速單元連接前述外部動力源,又變速單元在一第一位置與一第二位置之間移動。前述變速單元包含一第二棘爪以及一外簷部,第二棘爪位置對應第二傳動模組,在變速單元位於第一位置時,第二棘爪連動第二傳動模組以驅動前述調磁單元;外簷部位置對應第一傳動模組之第一棘爪,在變速單元位於第二位置時,外簷部推抵第一棘爪以控制其脫離第一輸出單元。 The inner ring magnetic ring is positioned in the magnetic transmission. The outer ring magnetic ring is disposed outside the inner ring magnetic ring, and the outer ring magnetic ring includes a plurality of outer magnetic pole pairs. The magnetic modulating unit ring is disposed between the inner ring magnetic ring and the outer ring magnetic ring, the magnetic modulating unit rotates relative to the inner ring magnetic ring and magnetically pulls the outer magnetic pole pair, and the magnetic modulating unit comprises a plurality of magnetic conductive blocks, and The number of magnetic blocks is different from the number of outer magnetic pole pairs described above. The first transmission module is connected to an external power source, the first transmission module is connected to the outer ring magnetic ring, the external power source is used for the first transmission module to drive the outer ring magnetic ring to rotate, and the first transmission module comprises a first spine The claw and one of the first output units that are interlocked by it. The second transmission module is connected to the modulating unit, and the second transmission module further comprises a second output unit that is rotated by the modulating unit. The shifting unit is located between the first transmission module and the second transmission module, and the shifting unit is connected to the external power source, and the shifting unit is moved between a first position and a second position. The shifting unit includes a second pawl and an outer jaw. The second pawl position corresponds to the second transmission module. When the shifting unit is in the first position, the second pawl interlocks the second transmission module to drive the adjustment. a magnetic unit; the outer jaw portion corresponds to the first pawl of the first transmission module, and when the shifting unit is in the second position, the outer jaw pushes against the first pawl to control it to disengage from the first output unit.
本實施方式與前述第一實施方式的原理大致相同,此處不再詳細說明。本實施方式與第一實施方式之差異在於,第一輸出單元和第二輸出單元可以是對外開放的,換言之,在本實施方式中,兩個輸出單元可以不必連接第一實施方式所述的輪轂。由上述可知,磁性變速器的兩組傳動模組是彼此獨立而不衝突的,兩者的運轉狀態是依據其與變速單元的連動關係而定。由此點可知,變速單元可以僅令其中一個傳動模組運轉,亦可同時令第一棘爪以及第二棘爪有效,在此狀態下,磁性變速器之外環磁圈(對應第一傳動模組)以及調磁單元(對應第二傳動模組)仍 有磁力帶動關係,但由於兩者並無實體連接關係,故不影響第一輸出單元與第二輸出單元以不同轉速輸出。 This embodiment is substantially the same as the principle of the first embodiment described above, and will not be described in detail herein. The difference between this embodiment and the first embodiment is that the first output unit and the second output unit may be open to the outside. In other words, in the embodiment, the two output units may not necessarily be connected to the hub of the first embodiment. . It can be seen from the above that the two sets of transmission modules of the magnetic transmission are independent of each other and do not conflict with each other, and the operating states of the two are determined according to their interlocking relationship with the shifting unit. It can be seen from this that the shifting unit can operate only one of the transmission modules, and can also make the first pawl and the second pawl effective at the same time. In this state, the outer magnetic ring of the magnetic transmission (corresponding to the first transmission mode) Group) and the magnetic unit (corresponding to the second transmission module) There is a magnetic force relationship, but since there is no physical connection between the two, it does not affect the output of the first output unit and the second output unit at different speeds.
依據前述實施方式的可選實施例,第二傳動模組可以設於內環磁圈的內側,且前述的第一傳動模組、第二傳動模組以及變速單元可以是同軸設置,其中,第一傳動模組可設置於第二傳動模組之內側、變速單元又可設置於第一傳動模組之內側。前述第二傳動模組可以包含一容置槽,第二咬合部可設於容置槽內,容置槽可以設有一第二咬合部,第二棘爪透過第二咬合部連動第二傳動模組。另外,變速單元可以設於容置槽內,當變速單元位於一第三位置時,第二棘爪可脫離第二咬合部,且此時外簷部可推抵前述第一棘爪。前述變速單元位於第一位置時,第一棘爪可連動第一輸出單元。前述內環磁圈可以包含複數內磁極對,且導磁塊之數量可以等於內磁極對與外磁極對的數量之和,前述調磁單元之相鄰的兩個導磁塊可以分隔設置而形成一間隔,在各個間隔中,調磁單元可以設有複數補強塊,這些補強塊可以選用非磁性材料。在一實施例中,前述的外部動力源可以裝設於一自行車、一電動自行車、一機車、一汽車或一輪椅上。 According to an optional embodiment of the foregoing embodiment, the second transmission module may be disposed on the inner side of the inner ring magnetic ring, and the first transmission module, the second transmission module, and the shifting unit may be coaxially disposed, wherein A transmission module can be disposed on the inner side of the second transmission module, and the shifting unit can be disposed on the inner side of the first transmission module. The second transmission module may include a receiving groove, the second engaging portion may be disposed in the receiving groove, the receiving groove may be provided with a second engaging portion, and the second pawl is coupled to the second transmitting mold through the second engaging portion group. In addition, the shifting unit can be disposed in the accommodating groove. When the shifting unit is in a third position, the second pawl can be disengaged from the second occluding portion, and at this time, the outer shank can push against the first pawl. When the shifting unit is in the first position, the first pawl can interlock the first output unit. The inner ring magnetic ring may include a plurality of inner magnetic pole pairs, and the number of the magnetic conductive blocks may be equal to the sum of the inner magnetic pole pair and the outer magnetic pole pair, and the adjacent two magnetic conductive blocks of the magnetic adjusting unit may be separated and formed. At intervals, in each interval, the modulating unit may be provided with a plurality of reinforcing blocks, and the reinforcing blocks may be made of a non-magnetic material. In an embodiment, the aforementioned external power source may be mounted on a bicycle, an electric bicycle, a locomotive, a car, or a wheelchair.
100‧‧‧磁性變速器 100‧‧‧Magnetic gearbox
200‧‧‧輪轂 200‧‧·wheels
300‧‧‧內環磁圈 300‧‧‧ Inner ring magnetic ring
310‧‧‧內磁極對 310‧‧‧ inner magnetic pole pair
400‧‧‧外環磁圈 400‧‧‧Outer ring magnetic ring
410‧‧‧外磁極對 410‧‧‧External magnetic pole pair
420‧‧‧傳動輪圈 420‧‧‧Transmission rim
500‧‧‧調磁單元 500‧‧‧Magnetic unit
510‧‧‧導磁塊 510‧‧‧Magnetic block
520‧‧‧加強塊 520‧‧‧Strengthen block
600‧‧‧第一傳動模組 600‧‧‧First Transmission Module
610‧‧‧第一輸入單元 610‧‧‧first input unit
611‧‧‧驅動件 611‧‧‧ drive parts
611A‧‧‧咬合槽 611A‧‧‧biting slot
611B‧‧‧開口 611B‧‧‧ openings
612‧‧‧第一棘爪 612‧‧‧First pawl
612A‧‧‧復位件 612A‧‧‧Reset
612B‧‧‧導引面 612B‧‧‧ Guide surface
613‧‧‧第一傳動盤 613‧‧‧First drive plate
613A‧‧‧傳動部 613A‧‧‧Transmission Department
620‧‧‧第一輸出單元 620‧‧‧First output unit
621‧‧‧第一咬合部 621‧‧‧First occlusion
700‧‧‧第二傳動模組 700‧‧‧Second drive module
710‧‧‧第二輸入單元 710‧‧‧Second input unit
711‧‧‧容置槽 711‧‧‧ accommodating slots
712‧‧‧第二咬合部 712‧‧‧Second bite
720‧‧‧第二輸出單元 720‧‧‧second output unit
721‧‧‧第二傳動盤 721‧‧‧Second drive plate
722‧‧‧輸出棘爪 722‧‧‧ Output pawl
800‧‧‧變速單元 800‧‧‧Transmission unit
810‧‧‧推進軸 810‧‧‧Advance shaft
820‧‧‧活動件 820‧‧‧ activities
821‧‧‧滑槽 821‧‧ ‧ chute
822‧‧‧定位銷 822‧‧‧Locating pin
830‧‧‧變速套筒 830‧‧‧Transmission sleeve
831‧‧‧第二棘爪 831‧‧‧second pawl
832‧‧‧外簷部 832‧‧‧ Foreign Ministry
832A‧‧‧導引面 832A‧‧‧ guiding surface
840‧‧‧彈性件 840‧‧‧Flexible parts
M‧‧‧外部動力源 M‧‧‧External power source
R1‧‧‧第一動力路徑 R1‧‧‧First Power Path
R2‧‧‧第二動力路徑 R2‧‧‧ second power path
R3‧‧‧第三動力路徑 R3‧‧‧ third power path
第1圖係繪示本發明一實施方式之磁性變速器的爆炸視圖; 第2圖係繪示第1圖之磁性變速器的定子與轉子構造圖;第3A圖係繪示第1圖之磁性變速器的第一傳動模組之爆炸視圖;第3B圖係繪示第1圖之磁性變速器的第一傳動模組之作動示意圖;第4A圖係繪示第1圖之磁性變速器的第二傳動模組之爆炸視圖;第4B圖係繪示第1圖之磁性變速器的第二傳動模組之作動示意圖;第5A圖係繪示第1圖之磁性變速器的變速單元之爆炸視圖;第5B圖係繪示第1圖之磁性變速器的變速單元傳動示意圖;第5C圖係繪示第1圖之磁性變速器的導引面放大圖;第6A圖係繪示第1圖之磁性變速器的第一動力路徑示意圖;第6B圖係繪示第1圖之磁性變速器的第二動力路徑示意圖;以及第6C圖係繪示第1圖之磁性變速器的第三動力路徑示意圖。 1 is an exploded view of a magnetic transmission according to an embodiment of the present invention; 2 is a structural view of a stator and a rotor of the magnetic transmission of FIG. 1; FIG. 3A is an exploded view of the first transmission module of the magnetic transmission of FIG. 1; FIG. 3B is a first diagram FIG. 4A is an exploded view of the second transmission module of the magnetic transmission of FIG. 1; FIG. 4B is a second diagram of the magnetic transmission of FIG. FIG. 5A is an exploded view of the shifting unit of the magnetic transmission of FIG. 1; FIG. 5B is a schematic diagram showing the transmission of the shifting unit of the magnetic transmission of FIG. 1; FIG. 6 is a schematic view showing a first power path of the magnetic transmission of FIG. 1 and FIG. 6B is a second power path diagram of the magnetic transmission of FIG. And FIG. 6C is a schematic diagram showing a third power path of the magnetic transmission of FIG. 1.
第1圖係繪示本發明一實施方式之磁性變速器100的爆炸視圖。請參照第1圖,磁性變速器100與一外部動力源M連接,且磁性變速器100包含一輪轂200、一內環磁圈300、一外環磁圈400、一調磁單元500、一第一傳動模組600、一第二傳動模組700以及一變速單元800。 Fig. 1 is an exploded view showing a magnetic transmission 100 according to an embodiment of the present invention. Referring to FIG. 1 , the magnetic transmission 100 is connected to an external power source M, and the magnetic transmission 100 includes a hub 200 , an inner ring magnetic ring 300 , an outer ring magnetic ring 400 , a magnetic regulating unit 500 , and a first transmission . The module 600, a second transmission module 700 and a shifting unit 800.
第2圖係繪示第1圖之磁性變速器100的定子與轉子構造圖。配合參照第2圖,內環磁圈300、調磁單元500以及外環磁圈400三者由內而外同軸套設並容納於第1圖的輪轂200內,且內環磁圈300包含複數內磁極對310,外環磁圈400包含複數外磁極對410,而調磁單元500包含複數導磁塊510。內環磁圈300被定位在輪轂200內部而固定,在本實施方式中做為定子,調磁單元500與外環磁圈400則依序設置在內環磁圈300外側,並且可以被其他元件驅動(將於後詳述),故可以做為轉子。 Fig. 2 is a view showing the structure of a stator and a rotor of the magnetic transmission 100 of Fig. 1. Referring to FIG. 2, the inner ring magnetic ring 300, the magnetic flux regulating unit 500, and the outer ring magnetic ring 400 are coaxially sleeved from the inside and the outside and housed in the hub 200 of FIG. 1, and the inner ring magnetic ring 300 includes plural numbers. The inner magnetic pole pair 310, the outer ring magnetic ring 400 includes a plurality of outer magnetic pole pairs 410, and the magnetic modulating unit 500 includes a plurality of magnetic conductive blocks 510. The inner ring magnetic ring 300 is fixed inside the hub 200 and is fixed as a stator in the present embodiment. The magnetic modulating unit 500 and the outer ring magnetic ring 400 are sequentially disposed outside the inner ring magnetic ring 300 and can be used by other components. The drive (detailed later) can be used as a rotor.
觀察第2圖可知,內磁極對310共有6對、外磁極對410共有16對,導磁塊510則為22對,原則上,導磁塊510之數量恰為內磁極對310與外磁極對410的總和時,磁圈和調磁單元500相互帶動的磁阻較小,但此規則僅是一種可選的優化設計,並非實施本發明所必須遵從。對於本實施方式而言,內環磁圈300之用途在於供調磁單元500以及外環磁圈400正常帶動,除此之外,僅需確保外磁極對410與導磁塊510的數量相異即可。 As can be seen from Fig. 2, there are 6 pairs of inner magnetic pole pairs 310, 16 pairs of outer magnetic pole pairs 410, and 22 pairs of magnetic conductive blocks 510. In principle, the number of magnetic conductive blocks 510 is just the inner magnetic pole pair 310 and the outer magnetic pole pair. At the sum of 410, the magnetoresistance of the magnetic ring and the magnetic modulating unit 500 is relatively small, but this rule is only an optional optimized design and is not required to implement the present invention. For the present embodiment, the inner ring magnetic ring 300 is used for the normal operation of the magnetic modulating unit 500 and the outer ring magnetic ring 400. In addition, it is only necessary to ensure that the outer magnetic pole pair 410 and the magnetic conductive block 510 are different in number. Just fine.
此處之磁性變速之原理與齒輪之轉速比相同,每一組外磁極對410與導磁塊510將互相吸引,故兩者可視 為齒輪的咬合齒,外磁極對410與導磁塊510數量相異,代表兩者以磁力相互帶動時會產生不同角速度。在本實施方式中,磁性變速的功能乃是藉由改變輸入端以及輸出端所對應的元件,進而利用上述的角速度差異來達成。 Here, the principle of the magnetic shifting is the same as the speed ratio of the gears, and each set of outer magnetic pole pairs 410 and the magnetic conductive blocks 510 will attract each other, so the two can be visualized. For the occlusal teeth of the gear, the outer magnetic pole pair 410 and the magnetic conductive block 510 are different in number, which means that when the two magnetic forces are mutually driven, different angular velocities are generated. In the present embodiment, the function of the magnetic shift is achieved by changing the elements corresponding to the input end and the output end, and further utilizing the angular velocity difference described above.
另外,由於內環磁圈300以及外環磁圈400自帶磁性,故導磁塊510僅需對磁力有所反應即可,例如鐵,自身不需帶有磁性。因此,相鄰的兩個導磁塊510具有一間隔(未標號),調磁單元500於各間隔內設置一補強塊520,這些補強塊520可以使用鋁材等非磁性材料。 In addition, since the inner ring magnetic ring 300 and the outer ring magnetic ring 400 are self-contained, the magnetic conductive block 510 only needs to react to the magnetic force, for example, iron, and does not need to be magnetic. Therefore, the adjacent two magnetic conductive blocks 510 have a spacing (not labeled), and the magnetic adjusting unit 500 is provided with a reinforcing block 520 in each interval, and the reinforcing blocks 520 can use non-magnetic materials such as aluminum.
第3A圖係繪示第1圖之磁性變速器100的第一傳動模組600之爆炸視圖。第3B圖係繪示第1圖之磁性變速器100的第一傳動模組600之作動示意圖。請一併參照第3A圖以及第3B圖,第一傳動模組600包含一第一輸入單元610以及一第一輸出單元620,為求清楚說明,以下採用第3A圖之爆炸視圖分別介紹兩者構造,而後再以第3B圖之組合圖說明各元件之作動關係。 3A is an exploded view of the first transmission module 600 of the magnetic transmission 100 of FIG. 1. FIG. 3B is a schematic diagram showing the operation of the first transmission module 600 of the magnetic transmission 100 of FIG. 1 . Referring to FIG. 3A and FIG. 3B together, the first transmission module 600 includes a first input unit 610 and a first output unit 620. For clarity, the following uses the exploded view of FIG. 3A to introduce the two. The construction is followed by the combination diagram of FIG. 3B to illustrate the actuation relationship of each component.
第一輸入單元610包含一驅動件611、二個第一棘爪612以及一第一傳動盤613。驅動件611之頂部凹設有一咬合槽611A,此咬合槽611A用以和外部動力源M咬合,藉以受其帶動,外部動力源M可以是裝設於一輪機、一自行車、一電動自行車、一機車、一汽車或一輪椅上的動力裝置,但不以此為限。 The first input unit 610 includes a driving member 611, two first pawls 612, and a first driving plate 613. The top of the driving member 611 is recessed with a bite groove 611A for engaging with the external power source M, thereby being driven by the external power source M. The external power source M can be mounted on a turbine, a bicycle, an electric bicycle, and a A power unit on a locomotive, a car or a wheelchair, but not limited to this.
以第3A圖所繪為例,本實施方式的咬合槽611A呈現齒狀,此例中的咬合槽611A是與自行車的輪軸 (未繪示)咬合而被帶動旋轉。驅動件611的側邊設有供對應容納第一棘爪612的兩個開口611B,兩個第一棘爪612分別被插銷貫穿而可旋轉地鎖設於開口611B中。第一棘爪612包含一復位件612A,如第3A圖之示例,復位件612A可以是一扭轉彈簧,其兩端分別固定於驅動件611以及第一棘爪612,當第一棘爪612被壓制而旋轉時,復位件612A之一端將被扭轉而產生外推之復位力,因此,第一棘爪612在預設狀態下受復位件612A推抵而外張。此外,第一棘爪612朝向內側之部分的底緣具有一導引面612B,故當導引面612B自底緣受到推力時,將導引第一棘爪612旋轉而內縮。第一傳動盤613與驅動件611同軸套設並可由螺絲彼此固定,且第一傳動盤613之徑向又設有複數傳動部613A。 Taking the drawing of FIG. 3A as an example, the engaging groove 611A of the present embodiment has a tooth shape, and the engaging groove 611A in this example is the axle of the bicycle. (not shown) the bite is driven to rotate. The side of the driving member 611 is provided with two openings 611B for correspondingly receiving the first pawl 612. The two first pawls 612 are respectively rotatably locked in the opening 611B by the pins. The first pawl 612 includes a reset member 612A. As in the example of FIG. 3A, the reset member 612A may be a torsion spring, the two ends of which are respectively fixed to the driving member 611 and the first pawl 612, when the first pawl 612 is When pressed and rotated, one end of the reset member 612A will be twisted to generate an extrapolated restoring force, and therefore, the first pawl 612 is pushed outward by the reset member 612A in a preset state. Further, the bottom edge of the portion facing the inner side of the first pawl 612 has a guiding surface 612B, so that when the guiding surface 612B receives the thrust from the bottom edge, the first pawl 612 is guided to rotate and contract. The first transmission plate 613 is coaxially sleeved with the driving member 611 and can be fixed to each other by screws, and the first transmission disk 613 is further provided with a plurality of transmission portions 613A in the radial direction.
第一輸出單元620與第一輸入單元610同軸套設,且其套設位置恰位於驅動件611以及第一傳動盤613之間的間隔處。又第一輸出單元620在對應前述開口611B之位置環設有複數第一咬合部621,當第一棘爪612與第一咬合部621咬合時,即確立了第一輸入單元610與第一輸出單元620的傳動關係。 The first output unit 620 is coaxially sleeved with the first input unit 610, and its sleeve position is just at the interval between the driving member 611 and the first transmission disk 613. The first output unit 620 is provided with a plurality of first occluding portions 621 at a position corresponding to the opening 611B. When the first pawl 612 is engaged with the first occluding portion 621, the first input unit 610 and the first output are established. The transmission relationship of unit 620.
如第3B圖所示,外環磁圈400的外側具有一傳動輪圈420,傳動部613A透過傳動輪圈420與外環磁圈400連接固定、第一輸出單元620的外側則與輪轂200連接固定。當外部動力源M作用時,第一傳動模組600將產生兩組動力傳遞路徑。其中一組係依驅動件611、第一傳動 盤613、傳動輪圈420、外環磁圈400之順序傳遞;另一組則依驅動件611、第一棘爪612、第一咬合部621、輪轂200之順序傳遞,且兩組路徑上的元件皆以相同角速度旋轉。 As shown in FIG. 3B, the outer ring magnetic ring 400 has a transmission rim 420 on the outer side thereof, the transmission portion 613A is fixedly connected to the outer ring magnetic ring 400 through the transmission rim 420, and the outer side of the first output unit 620 is connected to the hub 200. fixed. When the external power source M acts, the first transmission module 600 will generate two sets of power transmission paths. One of the groups is driven by the driving member 611, the first transmission The order of the disk 613, the transmission rim 420, and the outer ring magnetic ring 400 is transmitted; the other group is transmitted in the order of the driving member 611, the first pawl 612, the first occluding portion 621, and the hub 200, and the two groups of paths The components all rotate at the same angular velocity.
第4A圖係繪示第1圖之磁性變速器100的第二傳動模組700之爆炸視圖。請參照第4A圖,第二傳動模組700包含一第二輸入單元710以及一第二輸出單元720,第二輸入單元710包含一容置槽711,容置槽711內部環設有複數第二咬合部712以供其他元件帶動第二輸入單元710。第二輸出單元720包含一第二傳動盤721以及一輸出棘爪722,不同於第一傳動盤613之主動帶動,第二傳動盤721為受帶動之被動元件;輸出棘爪722安裝於第二傳動盤721並且咬合第二輸出單元720,因此,當第二傳動盤721受帶動而旋轉時,整個第二輸出單元720將一同旋轉。 4A is an exploded view of the second transmission module 700 of the magnetic transmission 100 of FIG. 1. Referring to FIG. 4A, the second transmission module 700 includes a second input unit 710 and a second output unit 720. The second input unit 710 includes a receiving slot 711, and the inner ring of the receiving slot 711 is provided with a plurality of second slots. The occlusion portion 712 is for the other components to drive the second input unit 710. The second output unit 720 includes a second drive plate 721 and an output pawl 722, which is different from the active drive of the first drive plate 613. The second drive plate 721 is a driven passive component; the output pawl 722 is mounted on the second. The drive plate 721 and the second output unit 720 are engaged, so that when the second drive plate 721 is rotated to rotate, the entire second output unit 720 will rotate together.
第4B圖係繪示第1圖之磁性變速器100的第二傳動模組700之作動示意圖。搭配第4B圖說明,第二輸入單元710之形狀與第一輸入單元610之第一傳動盤613對應而彼此套設,藉此與第一傳動模組600同軸設置。如第4B圖所示,由於本實施方式未使用行星齒輪系中的太陽齒輪,故磁性變速器100之內部核心為中空,第二輸入單元710可以設於內環磁圈300內側,第二輸入單元710內側再設置第一傳動盤613以及驅動件611,藉此有效利用磁性變速器100的內部空間。 FIG. 4B is a schematic diagram showing the operation of the second transmission module 700 of the magnetic transmission 100 of FIG. 1 . As shown in FIG. 4B , the shape of the second input unit 710 is set to be corresponding to the first transmission disk 613 of the first input unit 610 , and is disposed coaxially with the first transmission module 600 . As shown in FIG. 4B, since the sun gear in the planetary gear train is not used in the present embodiment, the inner core of the magnetic transmission 100 is hollow, and the second input unit 710 can be disposed inside the inner ring magnetic ring 300, and the second input unit The first drive plate 613 and the drive member 611 are further disposed inside the 710, thereby effectively utilizing the internal space of the magnetic transmission 100.
此外,第二輸入單元710之外緣與調磁單元500之一側連接固定、而第二輸出單元720的第二傳動盤721則與調磁單元500之另一側連接,又第二輸出單元720的外側也與輪轂200連接固定,故當第二輸入單元710被帶動時,動力將依第二咬合部712、調磁單元500、第二傳動盤721、輸出棘爪722、第二輸出單元720、輪轂200的順序來傳遞。 In addition, the outer edge of the second input unit 710 is fixedly connected to one side of the magnetic flux adjusting unit 500, and the second driving disk 721 of the second output unit 720 is connected to the other side of the magnetic regulating unit 500, and the second output unit is further connected. The outer side of the 720 is also fixedly coupled to the hub 200. Therefore, when the second input unit 710 is driven, the power will be based on the second occluding portion 712, the modulating unit 500, the second driving plate 721, the output pawl 722, and the second output unit. 720, the order of the hub 200 is transmitted.
第5A圖係繪示第1圖之磁性變速器100的變速單元800之爆炸視圖。繼續參照第5A圖,變速單元800包含一推進軸810、一活動件820、一變速套筒830以及一彈性件840。推進軸810設於變速單元800的一側,用以推抵活動件820;反之,彈性件840則設置於推進軸810的相對側,用以止擋推進軸810的推力。 Fig. 5A is an exploded view showing the shifting unit 800 of the magnetic transmission 100 of Fig. 1. Continuing to refer to FIG. 5A, the shifting unit 800 includes a propulsion shaft 810, a movable member 820, a shift sleeve 830, and an elastic member 840. The propulsion shaft 810 is disposed on one side of the shifting unit 800 for pushing against the movable member 820; otherwise, the elastic member 840 is disposed on the opposite side of the propulsion shaft 810 for stopping the thrust of the propulsion shaft 810.
活動件820包含一滑槽821以及一定位銷822,且滑槽821和定位銷822的形狀相對應,如第5A圖所示,定位銷822的用途在於媒合外部動力源M以及變速單元800之間的咬合關係。在本實施方式中,外部動力源M可以穿設孔洞以容納定位銷822穿入,活動件820則軸向插置於外部動力源M,且滑槽821與定位銷822抵接,當外部動力源M起動時,即可透過定位銷822帶動活動件820旋轉,乃至於整個變速單元800。而由第5A圖可觀察到,滑槽821具有一段長度可供定位銷822滑移、此一長度之設定係與推進軸810的推進幅度相對應,故無論推進軸810推進 或是被彈性件840回彈,定位銷822仍位於滑槽821內,活動件820保持被正常帶動的狀態。 The movable member 820 includes a sliding slot 821 and a positioning pin 822, and the sliding slot 821 has a shape corresponding to the positioning pin 822. As shown in FIG. 5A, the positioning pin 822 is used to match the external power source M and the shifting unit 800. The occlusion relationship between. In this embodiment, the external power source M can be bored to receive the positioning pin 822, and the movable member 820 is axially inserted into the external power source M, and the sliding slot 821 abuts the positioning pin 822 when the external power When the source M is started, the movable member 820 can be rotated by the positioning pin 822, or even the entire shifting unit 800. As can be seen from FIG. 5A, the chute 821 has a length for the positioning pin 822 to slip, and the setting of the length corresponds to the advancement of the propulsion shaft 810, so that the propulsion shaft 810 is advanced. Or being rebounded by the elastic member 840, the positioning pin 822 is still located in the sliding slot 821, and the movable member 820 is kept in a normally driven state.
第5B圖係繪示第1圖之磁性變速器100的變速單元800傳動示意圖。配合第5B圖說明,變速套筒830包含一第二棘爪831以及一外簷部832,而第二棘爪831設於變速套筒830的前端,在前述段落中,第二輸入單元710係憑藉第二咬合部712而被帶動,而此處的第二棘爪831正為對應第二咬合部712的元件。 FIG. 5B is a schematic diagram showing the transmission of the shifting unit 800 of the magnetic transmission 100 of FIG. 1. As illustrated in FIG. 5B, the shift sleeve 830 includes a second pawl 831 and an outer jaw 832, and the second pawl 831 is disposed at the front end of the shift sleeve 830. In the foregoing paragraph, the second input unit 710 is It is driven by the second engaging portion 712, and the second pawl 831 here is the element corresponding to the second engaging portion 712.
詳細來說,變速套筒830可移動地置於容置槽711中,而彈性件840則位於容置槽711底部。推進軸810與彈性件840係用於控制變速套筒830相對於容置槽711的位置。而由於變速單元800設置於第一輸入單元610的內側,故變速套筒830被封閉於第一輸入單元610及第二輸入單元710之間。 In detail, the shift sleeve 830 is movably disposed in the receiving groove 711, and the elastic member 840 is located at the bottom of the receiving groove 711. The advancing shaft 810 and the elastic member 840 are used to control the position of the shift sleeve 830 with respect to the receiving groove 711. Since the shifting unit 800 is disposed inside the first input unit 610 , the shift sleeve 830 is enclosed between the first input unit 610 and the second input unit 710 .
變速套筒830在本實施方式中可以位於三個位置,第5B圖所示為變速套筒830位於最外側(外簷部832抵住驅動件611)之型態,當變速套筒830在此位置時,第二棘爪831碰觸第二咬合部712而使咬合生效,反之當變速套筒830被推至容置槽711底部時,第二棘爪831將脫離第二咬合部712並隨容置槽711的內壁形狀內收,咬合自動無效。 The shift sleeve 830 can be located at three positions in the present embodiment, and FIG. 5B shows the shift sleeve 830 at the outermost side (the outer jaw 832 is against the drive member 611), when the shift sleeve 830 is here. In the position, the second pawl 831 touches the second engaging portion 712 to make the engagement effective, and when the shift sleeve 830 is pushed to the bottom of the receiving groove 711, the second pawl 831 will be disengaged from the second engaging portion 712 and The shape of the inner wall of the accommodating groove 711 is received, and the occlusion is automatically invalidated.
綜合而言,在第5B圖的狀態下,變速套筒830位於最外側,外簷部832未下壓,第一棘爪612僅在此時外張而有效、第二棘爪831碰觸第二咬合部712之上半部,咬 合亦有效。而當變速套筒830位於中間位置,第一棘爪612受外簷部832下壓而咬合無效、第二棘爪831碰觸第二咬合部712之下半部,咬合仍有效。再次之,變速套筒830位於容置槽711底部時,第一棘爪612與第二棘爪831之咬合皆無效。 In general, in the state of FIG. 5B, the shift sleeve 830 is located at the outermost side, the outer dam portion 832 is not depressed, the first pawl 612 is only externally activated at this time, and the second pawl 831 is touched. The upper half of the second occlusal portion 712, biting It is also effective. When the shift sleeve 830 is at the intermediate position, the first pawl 612 is pressed by the outer jaw 832 to be ineffective, and the second pawl 831 is in contact with the lower half of the second engaging portion 712, and the engagement is still effective. Again, when the shift sleeve 830 is located at the bottom of the receiving groove 711, the engagement of the first pawl 612 and the second pawl 831 is invalid.
第5C圖係繪示第1圖之磁性變速器100的導引面放大圖。請參照第5C圖,變速套筒830在容置槽711中移動時,外簷部832亦相對第一棘爪612運動。在前述段落中,第一棘爪612的導引面612B係供變速套筒830由下往上推抵;反之,外簷部832的導引面832A則供變速套筒830由上往下推抵。如此,推進軸810與彈性件840在兩個方向推抵變速套筒830時,皆可令變速套筒830順暢通過第一棘爪612。 Fig. 5C is an enlarged view showing a guide surface of the magnetic transmission 100 of Fig. 1. Referring to FIG. 5C, when the shift sleeve 830 moves in the accommodating groove 711, the outer dam portion 832 also moves relative to the first pawl 612. In the foregoing paragraphs, the guiding surface 612B of the first pawl 612 is for the shift sleeve 830 to be pushed up from the bottom; otherwise, the guiding surface 832A of the outer jaw 832 is for pushing the shift sleeve 830 from the top to the bottom. Arrived. Thus, when the advancing shaft 810 and the elastic member 840 are pushed against the shift sleeve 830 in both directions, the shift sleeve 830 can be smoothly passed through the first pawl 612.
整體來說,變速套筒830的作用有二,一為控制第一棘爪612是否要咬合第一咬合部621;另一為控制第二棘爪831是否要咬合第二咬合部712。根據變速套筒830的位置不同,後端的調磁單元500以及外環磁圈400的傳動行為或順序將被改變,導致最終的輸出型態也不同。 In general, the shifting sleeve 830 has two functions, one is to control whether the first pawl 612 is to engage the first engaging portion 621, and the other is to control whether the second pawl 831 is to engage the second engaging portion 712. Depending on the position of the shift sleeve 830, the transmission behavior or sequence of the rear magnetic field unit 500 and the outer ring magnetic ring 400 will be changed, resulting in a different final output profile.
以下詳細說明本實施方式如何利用變速套筒830改變磁性變速器100之輸出型態。第6A圖係繪示第1圖之磁性變速器100的第一動力路徑R1示意圖。在第6A圖中,變速單元800之變速套筒830位於右側之一第一位置,由圖中可見,變速套筒830之外簷部832未碰觸第一棘爪612,故第一棘爪612保持外張的預設狀態,第一輸入單元 610與第一輸出單元620的傳動有效。同時,變速套筒830前端之第二棘爪831與第二咬合部712位置對應而咬合,故第二輸入單元710及其連動之第二輸出單元720的傳動亦有效。首先,第一棘爪612咬合第一咬合部621,動力經由第一輸出單元620輸出至輪轂200(圖中最右側虛線)。於此同時,第二棘爪831帶動第二輸入單元710而直接驅動調磁單元500旋轉,其後再以磁力牽引外側的外環磁圈400,反向透過第一傳動盤613來帶動驅動件611旋轉,最後透過第一輸出單元620輸出至輪轂200(中間點鏈線)。由於導磁塊510的數量大於外磁極對410,故外環磁圈400的角速度將被放大(22/16倍)。 The manner in which the present embodiment uses the shift sleeve 830 to change the output configuration of the magnetic transmission 100 will be described in detail below. 6A is a schematic view showing the first power path R1 of the magnetic transmission 100 of FIG. 1. In FIG. 6A, the shift sleeve 830 of the shifting unit 800 is located at one of the first positions on the right side. As can be seen from the figure, the outer portion 832 of the shift sleeve 830 does not touch the first pawl 612, so the first pawl 612 keeps the preset state of the outer sheet, the first input unit The transmission of 610 and first output unit 620 is active. At the same time, the second pawl 831 at the front end of the shift sleeve 830 is engaged with the second engaging portion 712 to be engaged, so that the transmission of the second input unit 710 and the second output unit 720 thereof are also effective. First, the first pawl 612 engages the first engaging portion 621, and the power is output to the hub 200 via the first output unit 620 (the rightmost dotted line in the drawing). At the same time, the second pawl 831 drives the second input unit 710 to directly drive the magnetic modulating unit 500 to rotate, and then pulls the outer outer ring magnetic ring 400 by magnetic force, and reversely transmits the driving member through the first driving plate 613. The 611 is rotated and finally output to the hub 200 (intermediate point chain) through the first output unit 620. Since the number of magnetically permeable blocks 510 is greater than the outer magnetic pole pair 410, the angular velocity of the outer ring magnetic ring 400 will be amplified (22/16 times).
需在此說明的是,雖然驅動件611被外部動力源M直接驅動以帶動第一輸出單元620、調磁單元500亦被第二輸入單元710驅動以帶動第二輸出單元720(最左側虛線),此二條動力路徑皆連接至輪轂200且未經加速,惟因外環磁圈400的轉速較快,故磁性變速器100之輪轂200最終仍會以放大過後的轉速作為輸出。 It should be noted that although the driving member 611 is directly driven by the external power source M to drive the first output unit 620, the magnetic adjusting unit 500 is also driven by the second input unit 710 to drive the second output unit 720 (the leftmost dotted line). The two power paths are all connected to the hub 200 and are not accelerated. However, since the rotational speed of the outer ring magnetic ring 400 is fast, the hub 200 of the magnetic transmission 100 will eventually output as an amplified speed.
第6B圖係繪示第1圖之磁性變速器100的第二動力路徑R2示意圖。在第6B圖中,變速單元800之變速套筒830受推進軸810內推而位於一第二位置,在此狀態下,外簷部832之導引面832A碰觸第一棘爪612而觸發其內縮,使得第一傳動模組600的傳動無效化。因此,在變速單元800位於第二位置時,第二動力路徑R2將由第二棘爪831、第二咬合部712、調磁單元500、第二傳動盤721、 輸出棘爪722、第二輸出單元720、輪轂200之路徑傳遞。當然,此一動力路徑未涉及調磁單元500與外環磁圈400的牽引,故輪轂200的轉速等於外部動力源M,可視為直接驅動檔。 6B is a schematic view showing the second power path R2 of the magnetic transmission 100 of FIG. 1. In FIG. 6B, the shift sleeve 830 of the shifting unit 800 is pushed in by the propulsion shaft 810 to be in a second position. In this state, the guiding surface 832A of the outer crotch portion 832 is triggered by the first pawl 612. The contraction causes the transmission of the first transmission module 600 to be invalidated. Therefore, when the shifting unit 800 is in the second position, the second power path R2 will be composed of the second pawl 831, the second occluding portion 712, the modulating unit 500, the second transmission plate 721, The path of the output pawl 722, the second output unit 720, and the hub 200 is transmitted. Of course, this power path does not involve the traction of the magnetic flux unit 500 and the outer ring magnetic ring 400, so the rotational speed of the hub 200 is equal to the external power source M, which can be regarded as a direct drive gear.
在第二位置的狀態下,雖第一棘爪612之咬合功能被關閉,但驅動件611以及第一傳動盤613對外環磁圈400的帶動仍未停止,外環磁圈400仍會磁力帶動調磁單元500(圖中虛線);同前述所言,由於外磁極對410的數量少於導磁塊510,這樣的帶動形同試圖減速至16/22倍,但對於以一倍速旋轉的調磁單元500而言,其並不受外環磁圈400的減速影響,仍會以一倍轉速向輪轂200輸出。 In the state of the second position, although the meshing function of the first pawl 612 is closed, the driving member 611 and the first driving disk 613 are not stopped by the outer ring magnetic ring 400, and the outer ring magnetic ring 400 is still magnetically driven. The magnetic modulating unit 500 (dotted line in the figure); as mentioned above, since the number of outer magnetic pole pairs 410 is smaller than that of the magnetic conductive block 510, such a driving shape attempts to decelerate to 16/22 times, but for the rotation at a double speed In the case of the magnetic unit 500, it is not affected by the deceleration of the outer ring magnetic ring 400, and is still output to the hub 200 at twice the rotational speed.
同樣的,反過來以第二輸入單元710理解之,調磁單元500在第二位置時仍會牽引外環磁圈400,亦即第一動力路徑R1的轉速放大效應仍存在,但因第一棘爪612與第一咬合部621在此時為脫離狀態,故轉速放大效應往回傳遞至驅動件611後即行中斷,動力不會被傳遞至最末端的輪轂200。 Similarly, in reverse, the second input unit 710 understands that the magnetic modulating unit 500 still pulls the outer ring magnetic ring 400 in the second position, that is, the rotational speed amplification effect of the first power path R1 still exists, but because of the first The pawl 612 and the first engaging portion 621 are in a disengaged state at this time, so that the rotational speed amplification effect is transmitted back to the driving member 611, and the power is not transmitted to the endmost hub 200.
第6C圖係繪示第1圖之磁性變速器100的第三動力路徑R3示意圖。在第6C圖中,變速套筒830被推進軸810推至容納槽底部,變速單元800位於第三位置。由於外簷部832仍推抵第一棘爪612內縮;而第二咬合部712未延伸至容納槽底部,故第二棘爪831隨容納槽內壁而內縮,因此兩組棘爪皆為無效。此時,第三動力路徑R3將沿驅動件611、第一傳動盤613之傳動部613A、外環磁圈400、 調磁單元500、第二傳動盤721、輸出棘爪722、第二輸出單元720、輪轂200之路徑傳遞。 6C is a schematic view showing the third power path R3 of the magnetic transmission 100 of FIG. 1. In Fig. 6C, the shift sleeve 830 is pushed by the pusher shaft 810 to the bottom of the receiving groove, and the shifting unit 800 is in the third position. Since the outer jaw portion 832 still pushes against the first pawl 612, and the second engaging portion 712 does not extend to the bottom of the receiving groove, the second pawl 831 is retracted with the inner wall of the receiving groove, so both sets of pawls are Invalid. At this time, the third power path R3 will follow the driving member 611, the transmission portion 613A of the first transmission plate 613, the outer ring magnetic ring 400, The path of the modulating unit 500, the second drive plate 721, the output pawl 722, the second output unit 720, and the hub 200 is transmitted.
結合上述說明,第三位置與第二位置的差異在於第二傳動模組700被關閉,直接驅動的模式因而取消。此致使外環磁圈400對於調磁單元500的減速牽引效應得以表現出,故由調磁單元500至最末端的輪轂200皆會降低轉速。 In combination with the above description, the difference between the third position and the second position is that the second transmission module 700 is closed, and the direct drive mode is thus cancelled. As a result, the decelerating traction effect of the outer ring magnetic ring 400 on the magnetic modulating unit 500 is exhibited, so that the rotational speed is reduced by the modulating unit 500 to the endmost hub 200.
由第6A圖至第6C圖的說明可知,無論在連續旋轉狀態或是變速的過程中,外環磁圈400與調磁單元500並不存在任何摩擦,與傳統鍊盤式的變速裝置相比,本實施方式不需要潤滑保養而能夠長久使用。此外,變速套筒830於變速時僅為平移式地移動,受其影響的第一棘爪612以及第二棘爪831亦僅在咬合切換瞬間有短暫摩擦,其餘時間皆保持常駐咬合或脫離,元件耗損亦極小。 As can be seen from the description of FIGS. 6A to 6C, the outer ring magnetic ring 400 does not have any friction with the magnetic flux adjusting unit 500 during the continuous rotation state or the shifting process, compared with the conventional chain type shifting device. This embodiment can be used for a long time without requiring lubrication and maintenance. In addition, the shift sleeve 830 only moves in translation during the shifting, and the first pawl 612 and the second pawl 831 affected by the shifting sleeve only have a short friction at the moment of the snapping switching, and remain engaged or disengaged for the rest of the time. Component consumption is also minimal.
由上述實施方式所揭露內容,本發明之磁性變速器至少具備以下優點:第一,本發明參考行星齒輪系之結構並加以改良,取代習用變速器以太陽齒輪帶動之方式,轉以其他元件驅動調磁單元以及外環磁圈,藉此節省軸心空間而縮小磁性變速器的體積。第二,本發明採磁極對以及導磁塊來進行傳動,磁力驅動可以免除機械摩擦問題,提高磁性變速器的傳動效率。第三,本發明的調磁單元以及外環磁圈無論在運轉狀態或是變速的瞬間皆不存在任何機械摩擦,故無須進行潤滑保養,不僅使用方便,且更加環保。第四,本發明利用動力的流向調變來達成多段 變速功能,對比傳統複雜的變速器結構,本發明僅使用較少元件即可發揮同等效能,在降低成本的同時,亦令磁性變速器更加輕量化,更提供客製化改造的靈活性。第五,相較於傳統式變速器直接以鏈輪在不同大小之齒輪之間切換的變速機制,本發明之磁性變速器利用變速套筒進行變速,由於變速套筒採用平移方式運動,再搭配棘爪以咬合其他部件以切換至不同檔位,因此具備極高的確動性,即使在任何操作條件下都不會發生傳統變速器的脫鏈情況,使用者不需擔心變速器故障以及無法獨力維修的問題,故可廣泛適用於所有消費者。 According to the above embodiments, the magnetic transmission of the present invention has at least the following advantages: First, the present invention refers to the structure of the planetary gear train and is improved, instead of the conventional transmission, the sun gear is driven, and the other components are used to drive the magnetic adjustment. The unit and the outer ring magnetic ring, thereby saving the axial space and reducing the volume of the magnetic transmission. Secondly, the magnetic pole pair and the magnetic conductive block of the invention are used for transmission, and the magnetic drive can eliminate the mechanical friction problem and improve the transmission efficiency of the magnetic transmission. Thirdly, the magnetic modulating unit and the outer ring magnetic ring of the present invention do not have any mechanical friction in the running state or the moment of shifting, so that lubrication and maintenance are not required, and the utility model is not only convenient to use but also more environmentally friendly. Fourth, the present invention utilizes the flow modulation of power to achieve multiple segments Compared with the traditional complex transmission structure, the present invention can achieve the same performance with only a few components, and at the same time reduce the cost, the magnetic transmission is more lightweight, and the flexibility of customization is provided. Fifth, the magnetic transmission of the present invention uses a shifting sleeve to perform shifting compared to a conventional transmission that directly switches a sprocket between gears of different sizes. Since the shifting sleeve is moved in a translational manner, the pawl is matched. In order to engage other parts to switch to different gear positions, it is highly versatile, and even in any operating conditions, the traditional transmission will not be unchained, and the user does not have to worry about the transmission failure and the problem of inability to repair alone. Therefore, it can be widely applied to all consumers.
雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and the present invention can be modified and modified without departing from the spirit and scope of the present invention. The scope is subject to the definition of the scope of the patent application attached.
100‧‧‧磁性變速器 100‧‧‧Magnetic gearbox
200‧‧‧輪轂 200‧‧·wheels
300‧‧‧內環磁圈 300‧‧‧ Inner ring magnetic ring
400‧‧‧外環磁圈 400‧‧‧Outer ring magnetic ring
420‧‧‧傳動輪圈 420‧‧‧Transmission rim
500‧‧‧調磁單元 500‧‧‧Magnetic unit
600‧‧‧第一傳動模組 600‧‧‧First Transmission Module
610‧‧‧第一輸入單元 610‧‧‧first input unit
611‧‧‧驅動件 611‧‧‧ drive parts
612‧‧‧第一棘爪 612‧‧‧First pawl
613‧‧‧第一傳動盤 613‧‧‧First drive plate
613A‧‧‧傳動部 613A‧‧‧Transmission Department
620‧‧‧第一輸出單元 620‧‧‧First output unit
621‧‧‧第一咬合部 621‧‧‧First occlusion
700‧‧‧第二傳動模組 700‧‧‧Second drive module
710‧‧‧第二輸入單元 710‧‧‧Second input unit
711‧‧‧容置槽 711‧‧‧ accommodating slots
712‧‧‧第二咬合部 712‧‧‧Second bite
720‧‧‧第二輸出單元 720‧‧‧second output unit
721‧‧‧第二傳動盤 721‧‧‧Second drive plate
722‧‧‧輸出棘爪 722‧‧‧ Output pawl
800‧‧‧變速單元 800‧‧‧Transmission unit
810‧‧‧推進軸 810‧‧‧Advance shaft
820‧‧‧活動件 820‧‧‧ activities
830‧‧‧變速套筒 830‧‧‧Transmission sleeve
831‧‧‧第二棘爪 831‧‧‧second pawl
832‧‧‧外簷部 832‧‧‧ Foreign Ministry
832A‧‧‧導引面 832A‧‧‧ guiding surface
840‧‧‧彈性件 840‧‧‧Flexible parts
M‧‧‧外部動力源 M‧‧‧External power source
R1‧‧‧第一動力路徑 R1‧‧‧First Power Path
Claims (28)
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TW105120213A TWI594549B (en) | 2016-06-27 | 2016-06-27 | Magnetic transmission |
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TWI846552B (en) * | 2023-07-26 | 2024-06-21 | 國立成功大學 | Power transmission system |
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TWI718839B (en) * | 2020-01-06 | 2021-02-11 | 國立雲林科技大學 | Multi-speed transmission |
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