Nothing Special   »   [go: up one dir, main page]

TWI569000B - Method of inspecting rotation of rollers - Google Patents

Method of inspecting rotation of rollers Download PDF

Info

Publication number
TWI569000B
TWI569000B TW105118563A TW105118563A TWI569000B TW I569000 B TWI569000 B TW I569000B TW 105118563 A TW105118563 A TW 105118563A TW 105118563 A TW105118563 A TW 105118563A TW I569000 B TWI569000 B TW I569000B
Authority
TW
Taiwan
Prior art keywords
roller
component
rotating ring
monitoring method
bearing
Prior art date
Application number
TW105118563A
Other languages
Chinese (zh)
Other versions
TW201743041A (en
Inventor
趙新民
Original Assignee
明基材料股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 明基材料股份有限公司 filed Critical 明基材料股份有限公司
Priority to TW105118563A priority Critical patent/TWI569000B/en
Application granted granted Critical
Publication of TWI569000B publication Critical patent/TWI569000B/en
Publication of TW201743041A publication Critical patent/TW201743041A/en

Links

Landscapes

  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Description

滾輪轉動之監控方法 Monitoring method of roller rotation

本發明係有關於一種監控滾輪的方法,尤其是一種可以監控滾輪轉動是否異常的方法。 The present invention relates to a method of monitoring a roller, and more particularly to a method of monitoring whether the rotation of the roller is abnormal.

在現今生產技術中,捲對捲(Roll to Roll)技術因具有可連續大量生產、製程簡單及成本較低等優點,故廣泛地應用於各個產業。於捲對捲技術中,滾輪是必要的設備之一,也是影響生產良率的主要關鍵。滾輪包含了軸心、軸承及套筒,當軸心或軸承發生故障時,會造成滾輪轉動不順暢,易造成生產異常現象及良率降低。 In today's production technology, Roll to Roll technology is widely used in various industries because of its advantages of continuous mass production, simple process and low cost. In roll-to-roll technology, the wheel is one of the necessary equipment and the main key to the production yield. The roller contains the shaft center, the bearing and the sleeve. When the shaft core or the bearing fails, the roller will not rotate smoothly, which may cause abnormal production and lower yield.

以往在檢測滾輪之軸心或軸承時,大部份是利用接觸式檢測,其又分為人工量測與儀器量測,人工量測為透過有經驗的師傅以手觸摸滾輪表面以判斷滾輪轉動是否順暢,但此種判斷方式過於主觀且無量化數據,因此易發生誤判。而儀器量測為透過震動儀或聽診器進行量測,雖可獲得量化數據,但因使用設備時必須考量使用環境中的溫度、濕度及是否具腐蝕性氣體等易造成損壞設備的因素,因此所獲得數據的準確性降低。 In the past, when detecting the axis or bearing of the roller, most of them use contact detection, which is divided into manual measurement and instrument measurement. The manual measurement is to touch the roller surface by an experienced master to judge the rotation of the roller. Whether it is smooth, but this kind of judgment is too subjective and there is no quantitative data, so it is easy to misjudge. The measurement of the instrument is measured by a vibrometer or a stethoscope. Although quantitative data can be obtained, it is necessary to consider the temperature, humidity, and corrosive gas in the environment, which may easily cause damage to the device. The accuracy of obtaining data is reduced.

除了上述利用接觸性檢測方法外,另一種為預防軸心或軸承 故障的方法是定期保養,例如定期更換相關零組件。然而,此種方法的難度在於週期設定不易,太早更換零件會造成備品零件的浪費,太晚更換又可能導致生產異常。 In addition to the above contact detection method, the other is to prevent the shaft or bearing The method of failure is regular maintenance, such as periodic replacement of related components. However, the difficulty of this method is that the cycle setting is not easy, and replacing parts too early may result in waste of spare parts, and too late replacement may cause abnormal production.

因此,不論是前述接觸式量測滾輪,或是採用定期保養滾輪頻率,皆有其缺點。故目前仍需要一種可以有效監控滾輪轉動的方法。 Therefore, whether it is the aforementioned contact type measuring roller or the regular maintenance of the roller frequency, there are disadvantages. Therefore, there is still a need for a method that can effectively monitor the rotation of the roller.

有鑑於此,本發明的一目的,係提供一種滾輪轉動的監控方法,此方法因採用非接觸量測方式,故可避免量測設備直接曝露於惡劣環境而影響量測結果,且可提供即時且客觀之量化數值。 In view of the above, an object of the present invention is to provide a method for monitoring the rotation of a roller, which adopts a non-contact measurement method, thereby avoiding direct exposure of the measuring device to a harsh environment and affecting the measurement result, and providing an instant And objective quantitative values.

本發明提供一種滾輪轉動之監控方法,滾輪包括一軸心、二軸承與一套筒,軸心係穿過套筒,軸承係分別套設於軸心之兩端,並耦接與套筒,監控方法包含以下步驟:(A)於滾輪軸心之一外端面上設置一第一標示元件,於第一標示元件同一側之軸承端面設置一第二標示元件,第一標示元件為軸心之圓心以外的任意點;(B)使用一攝像元件對具第一標示元件之軸心及具第二標示元件之軸承端面一起進行攝像以取得一第一影像;(C)將第一影像傳送至一處理元件以定義第一標示元件的相對第一坐標為(Xm,Ym)及第二標示元件的相對第二坐標為(Xn,Yn);(D)將相對第一坐標為(Xm,Ym)及相對第二坐標為(Xn,Yn)傳送至一計算元件,以計算相對第一標示元件與相對第二標示元件間的距離值;(E)於滾輪持續轉動期間,重覆進行前述步驟(B)至步驟(D),以取得複數個距離值;(F)將步驟(E)所取得的距離值依下述 公式進行曲線配適(Curve fitting)後取得一決定係數(Coefficient of determination),公式為y(t)=a*Sin(t*2 π/p)+C,y為對應時間序列的各距離值,a為振幅,t為時間序列,p為週期,C為起始時間點的距離值;以及(G)監控決定係數,以判斷滾輪轉動是否異常。 The invention provides a monitoring method for the rotation of a roller. The roller comprises a shaft center, two bearings and a sleeve. The shaft core passes through the sleeve, and the bearing sleeves are sleeved on both ends of the shaft core and coupled to the sleeve. The monitoring method comprises the following steps: (A) providing a first marking component on one of the outer end faces of the roller shaft, and a second marking component on the bearing end surface on the same side of the first marking component, the first marking component being an axial center Any point other than the center of the circle; (B) using an imaging element to image the axis of the first indicator element and the bearing end face with the second indicator element to obtain a first image; (C) transmitting the first image to a processing element to define a relative first coordinate of the first indicator element is (X m , Y m ) and a relative second coordinate of the second indicator element is (X n , Y n ); (D) will be relative to the first coordinate (X m , Y m ) and the relative second coordinate (X n , Y n ) are transmitted to a computing component to calculate a distance value between the first first component and the second second component; (E) the roller continues During the rotation, repeat the foregoing steps (B) to (D) to obtain a plurality of distances (F) Calculating the distance value obtained in the step (E) according to the following formula, and obtaining a coefficient of determination, the formula is y(t)=a*Sin(t*) 2 π / p) + C, y is the distance value corresponding to the time series, a is the amplitude, t is the time series, p is the period, C is the distance value of the starting time point; and (G) monitoring decision coefficient, Determine if the wheel is rotating abnormally.

依據本發明之一實施方式,於滾輪轉動之監控方法中的步驟(D),距離值係經由下列公式計算:[(Xn-Xm)2+(Yn-Ym)2]1/2According to an embodiment of the present invention, in step (D) of the monitoring method of the rotation of the roller, the distance value is calculated by the following formula: [(X n -X m ) 2 +(Y n -Y m ) 2 ] 1/ 2 .

依據本發明之一實施方式,於滾輪轉動之監控方法中,軸承係包含一第一轉動環、一第二轉動環及複數個轉動元件所組成,其中第二轉動環係設置於第一轉動環的外圍,轉動元件係設置於第一轉動環與第二轉動環之間。 According to an embodiment of the present invention, in the monitoring method of the rotation of the roller, the bearing system comprises a first rotating ring, a second rotating ring and a plurality of rotating elements, wherein the second rotating ring is disposed on the first rotating ring. The periphery of the rotating element is disposed between the first rotating ring and the second rotating ring.

依據本發明之一實施方式,於滾輪轉動之監控方法中,其中第二標示元件係設置於軸承第二轉動環。 According to an embodiment of the present invention, in the monitoring method of the rotation of the roller, the second indicator element is disposed on the second rotating ring of the bearing.

依據本發明之一實施方式,於滾輪轉動之監控方法中,其中第二標示元件係設置於軸承第一轉動環。 According to an embodiment of the present invention, in the monitoring method of the rotation of the roller, the second indicator element is disposed on the first rotating ring of the bearing.

依據本發明之一實施方式,於滾輪轉動之監控方法的步驟(G)中,當決定係數小於0.9,則判定滾輪轉動異常。 According to an embodiment of the present invention, in the step (G) of the monitoring method of the rotation of the roller, when the coefficient of determination is less than 0.9, it is determined that the roller is abnormally rotated.

依據本發明之一實施方式,於滾輪轉動之監控方法的步驟(G)之後,還包括步驟(H),當滾輪轉動判定異常時,一警示元件會立即發出警示。 According to an embodiment of the present invention, after the step (G) of the monitoring method of the rotation of the roller, the step (H) is further included, and when the rotation of the roller is abnormal, a warning component immediately issues an alarm.

為進一步說明本發明之技術特徵及所達到之功效,以較佳之實施例及配合詳細之說明如後。 To further illustrate the technical features of the present invention and the effects achieved, the preferred embodiments and the detailed description are as follows.

100‧‧‧滾輪 100‧‧‧Roller

110‧‧‧軸心 110‧‧‧Axis

120‧‧‧軸承 120‧‧‧ bearing

121‧‧‧第一轉動環 121‧‧‧First rotating ring

122‧‧‧第二轉動環 122‧‧‧Second rotating ring

123‧‧‧轉動元件 123‧‧‧Rotating components

140‧‧‧套筒 140‧‧‧ sleeve

150‧‧‧第一標示元件 150‧‧‧First marking element

160‧‧‧第二標示元件 160‧‧‧Second marking element

S21~S27‧‧‧步驟 S21~S27‧‧‧Steps

為讓本發明之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之說明如下:第1圖係繪示依照本發明之一實施方式之滾輪的側視示意圖。 The above and other objects, features, advantages and embodiments of the present invention will become more <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt;

第2圖係繪示依照本發明之一實施方式之滾輪轉動之監控方法流程圖。 2 is a flow chart showing a method for monitoring the rotation of a roller according to an embodiment of the present invention.

有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式知較佳實施例的詳細說明中,將可清楚的呈現。 The above and other technical contents, features, and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments.

參閱第1圖,其繪示本發明之一實施方式之滾輪的側視示意圖。如第1圖所示,本發明所適用之滾輪100的包含一軸心110、二軸承120與一套筒140。軸心110係穿過套筒140,二軸承120係分別套設於軸心110之兩端,並耦接於套筒140。在本發明之一個或多個較佳實施例中,軸承120係包含一第一轉動環121、一第二轉動環122及複數個轉動元件123所組成,其中第二轉動環122係設置於第一轉動環121之外圍,轉動元件123,例如是鋼珠,係設置於第一轉動環121與第二轉動環122之間。 Referring to Figure 1, there is shown a side view of a roller of an embodiment of the present invention. As shown in FIG. 1, the roller 100 to which the present invention is applied includes a shaft center 110, two bearings 120 and a sleeve 140. The shaft 110 is passed through the sleeve 140, and the two bearings 120 are respectively sleeved at two ends of the shaft 110 and coupled to the sleeve 140. In one or more preferred embodiments of the present invention, the bearing 120 includes a first rotating ring 121, a second rotating ring 122, and a plurality of rotating elements 123. The second rotating ring 122 is disposed on the first At the periphery of a rotating ring 121, a rotating member 123, such as a steel ball, is disposed between the first rotating ring 121 and the second rotating ring 122.

參閱第2圖,其繪示本發明之滾輪轉動之監控方法流程圖。同時參閱第1圖及第2圖。本發明所揭露之滾輪轉動之監控方法包含以下步驟: Referring to Figure 2, there is shown a flow chart of a method for monitoring the rotation of the wheel of the present invention. See also Figure 1 and Figure 2. The monitoring method for the rotation of the roller disclosed in the present invention comprises the following steps:

在步驟S21中,於滾輪100之軸心110之一外端面上設置一第一標示元件150,於第一標示元件150同一側之軸承120端面設置一第二標示元件160。其中,第一標示元件150為軸心110之圓心以外的任意點。 In step S21, a first indicator element 150 is disposed on an outer end surface of one of the shafts 110 of the roller 100, and a second indicator element 160 is disposed on an end surface of the bearing 120 on the same side of the first indicator element 150. The first indicator element 150 is any point other than the center of the axis 110.

在本發明之一或多個實施例中,第二標示元件160係設置於滾輪100之軸承之第二轉動環122上。 In one or more embodiments of the invention, the second indicator element 160 is disposed on the second rotating ring 122 of the bearing of the roller 100.

在本發明之一或多個實施例中,第二標示元件160係設置於滾輪100之軸承之第一轉動環121上。 In one or more embodiments of the present invention, the second indicator element 160 is disposed on the first rotating ring 121 of the bearing of the roller 100.

於本發明之實施例中,第二標示元件並不限於設置於第一轉動環或第二轉動環上,而僅需滿足於滾輪轉動期間,該第二標示元件會與該第一標示元件進行相對位置移動之條件。 In the embodiment of the present invention, the second indicator element is not limited to being disposed on the first rotating ring or the second rotating ring, but only needs to be satisfied during the rotation of the roller, and the second indicating element is performed with the first indicating element. The condition of relative position movement.

在步驟S22中,使用一攝像元件對具第一標示元件150之軸心110及具第二標示元件160之軸承120端面一起進行攝像以取得一第一影像。此攝像元件例如可為電荷耦合元件(Charge-Coupled Device,CCD)或互補式金屬氧化物半導體(Complementary Metal-Oxide -Semiconductor:CMOS)感應器,但並不限於此。 In step S22, an imaging element is used to image the axis 110 having the first indicator element 150 and the end surface of the bearing 120 having the second indicator element 160 to obtain a first image. The imaging element may be, for example, a Charge-Coupled Device (CCD) or a Complementary Metal-Oxide-Semiconductor (CMOS) inductor, but is not limited thereto.

在步驟S23中,將第一影像傳送至一處理元件以定義第一標示元件150的相對第一坐標為(Xm,Ym)及第二標示元件160的相對第二坐標為(Xn,Yn)。此處理元件例如可為一電腦,但並不限於此。 In step S23, the first image is transmitted to a processing element to define that the relative first coordinate of the first indicator element 150 is (X m , Y m ) and the relative second coordinate of the second indicator element 160 is (X n , Y n ). The processing element can be, for example, a computer, but is not limited thereto.

在步驟S24中,將相對第一坐標為(Xm,Ym)及相對第二坐標為(Xn,Yn)傳送至一計算元件,以計算相對第一標示元件150與相對第二標示元件160間的距離值。此距離值例如可由下列公式計算:[(Xn-Xm)2+(Yn-Ym)2]1/2,(Xm,Ym)為第一標示元件的相對第一坐標,(Xn,Yn)為第二標示元件的相對第二坐標為(Xn,Yn)。 In step S24, the relative first coordinate is (X m , Y m ) and the second relative coordinate is (X n , Y n ) is transmitted to a computing component to calculate a relative first marking component 150 and a relative second marking. The distance value between elements 160. This distance value can be calculated, for example, by the following formula: [(X n -X m ) 2 +(Y n -Y m ) 2 ] 1/2 , (X m , Y m ) is the relative first coordinate of the first indicator element, (X n , Y n ) is the relative second coordinate of the second indicator element being (X n , Y n ).

在步驟S25中,於滾輪持續轉動期間,重覆進行前述步驟S22至步驟S24,以取得複數個距離值。 In step S25, during the continuous rotation of the roller, the above steps S22 to S24 are repeatedly performed to obtain a plurality of distance values.

在步驟S26中,將步驟S25所取得的複數個距離值依下述公式進行曲線配適(Curve fitting)後,以取得一決定係數(Coefficient of determination),公式為y(t)=a*Sin(t*2 π/p)+C,其中y為對應時間序列的各距離值,a為振幅,t為時間序列,p為週期,C為起始時間點的距離值。於本發明之一較佳實施例,於滾輪轉動的時間序列意指滾輪轉動時的各時間點t=1、t=2、t=3、......t=10(秒),將前述步驟的距離值帶入此公式,進行正弦函數之曲線配適後,取得一決定係數。當決定係數越趨近於1,代表滾輪轉動正常。反之,當決定係數越趨近於0,代表滾輪轉動異常。 In step S26, the plurality of distance values obtained in step S25 are curve-fitted according to the following formula to obtain a coefficient of determination, and the formula is y(t)=a*Sin. (t*2 π/p)+C, where y is the distance value of the corresponding time series, a is the amplitude, t is the time series, p is the period, and C is the distance value of the starting time point. In a preferred embodiment of the present invention, the time series of rotation of the roller means that each time point t=1, t=2, t=3, ... t=10 (second) when the roller rotates, The distance value of the previous step is brought into the formula, and after the curve of the sinusoidal function is fitted, a coefficient of determination is obtained. When the coefficient of decision becomes closer to 1, it means that the roller rotates normally. Conversely, when the decision coefficient approaches 0, it means that the wheel is rotating abnormally.

在步驟S27中,監控上述之決定係數,以判斷滾輪轉動是否異常。於本發明之一較佳實施例中,當決定係數小於0.9,則判定滾輪轉動異常。此決定係數的設定可預先設定,或根據檢測人員的實際維修情況進一步調整,並不限定於任一特定方法。 In step S27, the above determination coefficient is monitored to determine whether the wheel rotation is abnormal. In a preferred embodiment of the present invention, when the coefficient of determination is less than 0.9, it is determined that the roller is abnormally rotated. The setting of the determination coefficient can be set in advance or further adjusted according to the actual maintenance condition of the inspector, and is not limited to any particular method.

於本發明之另一較佳實施例,步驟S27後進一步提供步驟S28,當判定滾輪轉動異常時,一警示元件會立即發出警示。 In another preferred embodiment of the present invention, after step S27, step S28 is further provided. When it is determined that the roller is abnormally rotated, a warning component immediately issues an alert.

本發明所提出的滾輪轉動之監控方法可藉由下述監控系統執行,但並不限於此。請一併參閱第1圖,以下將進行詳細說明。 The monitoring method of the roller rotation proposed by the present invention can be performed by the following monitoring system, but is not limited thereto. Please refer to Figure 1 together, which will be described in detail below.

滾輪轉動之監控系統,其包括第一標示元件、第二標示元件、一攝像元件、一處理元件、一計算元件以及一監控元件。 The monitoring system of the roller rotation comprises a first marking component, a second marking component, an imaging component, a processing component, a computing component and a monitoring component.

第一標示元件,其設置於滾輪100之軸心110之一外端面處。第二標示元件,其設置於第一標示元件之同一側之軸承端面,其中第一標示元件為軸心110之圓心以外的任意點。於本發明之一較 佳實施例中,第二標示元件係設置於軸承之第二轉動環122上。於本發明之另一較佳實施例中,第二標示元件係設置於軸承之第一轉動環121上。 The first indicator element is disposed at an outer end surface of the shaft 110 of the roller 100. a second indicator element disposed on a bearing end face on the same side of the first indicator element, wherein the first indicator element is any point other than the center of the axis 110. Compared with one of the inventions In a preferred embodiment, the second indicator element is disposed on the second rotating ring 122 of the bearing. In another preferred embodiment of the invention, the second indicator element is disposed on the first rotating ring 121 of the bearing.

攝像元件,其用以對具第一標示元件之軸心110,以及具第二標示元件之軸承120,一起進行攝像以取得一第一影像。此攝像元件例如可為電荷耦合元件(Charge-Coupled Device,CCD)或者是互補式金屬氧化物半導體(Complementary Metal-Oxide-Semiconductor:CMOS)感應器。 The imaging device is configured to image the axis 110 having the first indicator element and the bearing 120 having the second indicator element together to obtain a first image. The imaging element can be, for example, a Charge-Coupled Device (CCD) or a Complementary Metal-Oxide-Semiconductor (CMOS) inductor.

處理元件,其耦接於攝像元件,當第一影像傳送至處理元件時,此處理元件即定義第一影像中的第一標示元件的相對第一坐標為(Xm,Ym)及第二標示元件的相對第二坐標為(Xn,Yn)。於本發明之一較佳實施例,處理元件例如可為一電腦。 a processing component coupled to the imaging component, wherein when the first image is transmitted to the processing component, the processing component defines a first first coordinate of the first image in the first image as (X m , Y m ) and a second The relative second coordinate of the marker element is (X n , Y n ). In a preferred embodiment of the invention, the processing component can be, for example, a computer.

計算元件,其耦接於處理元件,當處理元件將第一標示元件的相對第一坐標為(Xm,Ym)及第二標示元件的相對第二坐標為(Xn,Yn)傳送至計算元件時,此計算元件即計算第一影像中的第一標示元件與第二標示元件間的一距離值。此距離值例如可由下列公式計算,但並不限於此:距離值=[(Xn-Xm)2+(Yn-Ym)2]1/2,(Xm,Ym)為第一標示元件之相對第一坐標,(Xn,Yn)為第二標示元件之相對第二坐標。 a computing component coupled to the processing component, wherein the processing component transmits the relative first coordinate of the first marking component to (X m , Y m ) and the relative second coordinate of the second marking component to (X n , Y n ) When calculating the component, the computing component calculates a distance value between the first indicator component and the second marker component in the first image. This distance value can be calculated, for example, by the following formula, but is not limited thereto: the distance value = [(X n - X m ) 2 + (Y n - Y m ) 2 ] 1/2 , (X m , Y m ) is the first The relative first coordinate of a marker element, (X n , Y n ) is the relative second coordinate of the second marker component.

曲線配適元件,其耦接於計算元件,用以將多個距離值依下述公式進行曲線配適後取得一決定係數,公式為y(t)=a*Sin(t*2 π/p)+C,y為對應時間序列的各距離值,a為振幅,t為時間序列,p為週期,C為起始時間點的距離值。當所取得的決定係數越趨近於1,代表滾輪轉動正常。當所取得的決定係數越趨近於0,表示滾輪轉動異常。 此曲線配適元件可內儲於一電腦程式產品中,當電腦載入元件並執行後,可將複數個距離值進行曲線配置,以取得一決定係數。 a curve matching component coupled to the computing component for obtaining a coefficient of determining a plurality of distance values according to the following formula, wherein the formula is y(t)=a*Sin(t*2 π/p ) + C, y is the distance value of the corresponding time series, a is the amplitude, t is the time series, p is the period, and C is the distance value of the starting time point. When the obtained decision coefficient is closer to 1, it means that the roller rotates normally. When the obtained decision coefficient is closer to 0, it means that the roller is abnormally rotated. The curve matching component can be stored in a computer program product. After the computer loads the component and executes it, a plurality of distance values can be configured to obtain a coefficient of determination.

監控元件,其耦接於曲線配適元件,用以監控決定係數(Coefficient of determination),以判斷滾輪轉動是否異常。於本發明之一較佳實施例中,當決定係數小於0.9,則判定滾輪轉動異常。此決定係數的設定可根據檢測人員的經驗而預先設定,並不以任一特定方法為限。 The monitoring component is coupled to the curve matching component for monitoring the coefficient of determination to determine whether the roller rotation is abnormal. In a preferred embodiment of the present invention, when the coefficient of determination is less than 0.9, it is determined that the roller is abnormally rotated. The setting of this decision coefficient can be preset according to the experience of the tester, and is not limited to any particular method.

於本發明之另一實施方式之滾輪轉動異常之監控系統,進一步還包括一警示元件,其耦接於監控元件,當判定滾輪轉動異常時,警示元件會立即發出警報。 In another embodiment of the present invention, the monitoring system of the abnormal rotation of the roller further includes a warning component coupled to the monitoring component, and when it is determined that the roller is abnormally rotated, the warning component immediately issues an alarm.

前述滾輪轉動異常之監控系統中的攝像元件、處理元件、計算元件、監控元件及/或警示元件,可選擇性地設置於透明的箱體內,例如壓克力箱等,以避免量測設備被環境因素所影響量測結果,延長監控系統的使用壽命。 The imaging element, the processing element, the computing component, the monitoring component and/or the warning component in the monitoring system of the abnormal rotation of the roller may be selectively disposed in a transparent box, such as an acrylic box, to prevent the measuring device from being The measurement results affected by environmental factors extend the service life of the monitoring system.

承上所述,本發明所提出的監控滾輪轉動的方法因屬非接觸量測,故可避免量測設備直接暴露於惡劣檢測環境中而影響量測結果,且可提供即時且客觀的量化數值。 As described above, the method for monitoring the rotation of the roller according to the present invention is non-contact measurement, so that the measurement device can be directly exposed to the bad detection environment to affect the measurement result, and the instantaneous and objective quantitative value can be provided. .

雖然本發明已以較佳實施例揭露如上,然其並非用以限定本發明。本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。因此,本發明之保護範圍當視後附之申請專利範圍所界定者為準。 While the invention has been described above in the preferred embodiments, it is not intended to limit the invention. A person skilled in the art can make various changes and modifications without departing from the spirit and scope of the invention. Therefore, the scope of the invention is defined by the scope of the appended claims.

S21~S27‧‧‧步驟 S21~S27‧‧‧Steps

Claims (8)

一種滾輪轉動之監控方法,該滾輪包括一軸心、二軸承與一套筒,該軸心係穿過該套筒,該些軸承係分別套設於該軸心之兩端,並耦接於該套筒,其中該監控方法包含以下步驟:(A)於滾輪軸心之一外端面上設置一第一標示元件,於該第一標示元件同一側之一軸承端面設置一第二標示元件,該第一標示元件為該軸心之一圓心以外的任意點;(B)使用一攝像元件對具第一標示元件之該軸心及具第二標示元件之該軸承端面一起進行攝像以取得一第一影像;(C)將該第一影像傳送至一處理元件,以定義該第一標示元件的一相對第一坐標為(Xm,Ym)及該第二標示元件的一相對第二坐標為(Xn,Yn);(D)將該相對第一坐標(Xm,Ym)及該相對第二坐標(Xn,Yn)傳送至一計算元件,以計算該第一標示元件與該第二標示元件間的一距離值;(E)於滾輪持續轉動期間,重覆進行前述步驟(B)至步驟(D),以取得複數個距離值;(F)使用一曲線配適元件將步驟(E)所取得的該些距離值依下述公式進行曲線配適後取得一決定係數,公式為y(t)=a*Sin(t*2 π/p)+C,y為對應時間序列的各距離值,a為振幅,t為時間序列,p為週期,C為起始時間點的距離值;以及(G)使用一監控元件以監控該決定係數,並判斷該滾輪轉動是否異常。 A method for monitoring the rotation of a roller, the roller includes an axial center, two bearings and a sleeve, the shaft is passed through the sleeve, and the bearings are respectively sleeved at two ends of the shaft and coupled to The sleeve, wherein the monitoring method comprises the following steps: (A) providing a first marking element on one of the outer end faces of the roller shaft, and a second marking component on a bearing end surface on the same side of the first marking component, The first indicator element is any point other than a center of the axis; (B) using an imaging element to image the axis with the first indicator element and the bearing end surface with the second indicator element to obtain a a first image; (C) transmitting the first image to a processing element to define a relative first coordinate of the first sign component (X m , Y m ) and a second relative of the second sign component The coordinates are (X n , Y n ); (D) transmitting the relative first coordinate (X m , Y m ) and the relative second coordinate (X n , Y n ) to a computing component to calculate the first a distance value between the marking element and the second marking element; (E) during the continuous rotation of the roller, before repeating Step (B) to step (D) to obtain a plurality of distance values; (F) using a curve matching component to determine the distance values obtained in step (E) according to the following formula: Coefficient, the formula is y(t)=a*Sin(t*2 π/p)+C, y is the distance value of the corresponding time series, a is the amplitude, t is the time series, p is the period, C is the start The distance value at the time point; and (G) using a monitoring component to monitor the determination coefficient and determine whether the wheel rotation is abnormal. 如申請專利範圍第1項所述之監控方法,其中該步驟(B)中的攝此攝像元件為電荷耦合元件(Charge-coupled Device,CCD)或互補式金屬氧化物半導體(Complementary Metal-Oxide-Semiconductor:CMOS)感應器。 The monitoring method according to claim 1, wherein the imaging element in the step (B) is a charge-coupled device (CCD) or a complementary metal-oxide semiconductor (Complementary Metal-Oxide- Semiconductor: CMOS) sensor. 如申請專利範圍第1項所述之監控方法,其中該步驟(D)的距離值係由以下計算公式所得:距離值=[(Xn-Xm)2+(Yn-Ym)2]1/2The monitoring method according to claim 1, wherein the distance value of the step (D) is obtained by the following formula: distance value = [(X n - X m ) 2 + (Y n - Y m ) 2 ] 1/2 . 如申請專利範圍第1項所述之監控方法,其中該步驟(G)中的該決定係數小於0.9,則判定該滾輪轉動異常。 The monitoring method according to the first aspect of the invention, wherein the determining coefficient in the step (G) is less than 0.9, determining that the roller is abnormally rotated. 如申請專利範圍第1項所述之監控方法,其中該軸承包含一第一轉動環、一第二轉動環及複數個轉動元件所組成,其中該第二轉動環係設置於該第一轉動環之外圍,該些轉動元件係設置於該第一轉動環與該第二轉動環之間。 The monitoring method of claim 1, wherein the bearing comprises a first rotating ring, a second rotating ring and a plurality of rotating elements, wherein the second rotating ring is disposed on the first rotating ring The rotating elements are disposed between the first rotating ring and the second rotating ring. 如申請專利範圍第5項所述之監控方法,其中該第二標示元件係設置於該軸承之第二轉動環。 The monitoring method of claim 5, wherein the second indicator element is disposed on the second rotating ring of the bearing. 如申請專利範圍第5項所述之監控方法,其中該第二標示元件係設置於該軸承之第一轉動環。 The monitoring method of claim 5, wherein the second indicator element is disposed on the first rotating ring of the bearing. 如申請專利範圍第1項所述之監控方法,於步驟(G)之後,進一步還包括步驟(H),當該滾輪轉動異常時,一警示元件會立即發出警示。 The monitoring method according to the first aspect of the patent application, after the step (G), further comprises the step (H), when the roller rotates abnormally, a warning component immediately issues an alarm.
TW105118563A 2016-06-14 2016-06-14 Method of inspecting rotation of rollers TWI569000B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW105118563A TWI569000B (en) 2016-06-14 2016-06-14 Method of inspecting rotation of rollers

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW105118563A TWI569000B (en) 2016-06-14 2016-06-14 Method of inspecting rotation of rollers

Publications (2)

Publication Number Publication Date
TWI569000B true TWI569000B (en) 2017-02-01
TW201743041A TW201743041A (en) 2017-12-16

Family

ID=58608318

Family Applications (1)

Application Number Title Priority Date Filing Date
TW105118563A TWI569000B (en) 2016-06-14 2016-06-14 Method of inspecting rotation of rollers

Country Status (1)

Country Link
TW (1) TWI569000B (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5675515A (en) * 1995-12-28 1997-10-07 Hunter Engineering Company Apparatus and method for determining vehicle wheel alignment measurements from three dimensional wheel positions and orientations
TWM332845U (en) * 2007-11-28 2008-05-21 Greatquo Technology Co Ltd Device for simultaneously inspecting more than one roller or bar
TW201016488A (en) * 2008-10-23 2010-05-01 Kobe Steel Ltd Tire testing device and tire testing method
CN203422070U (en) * 2013-08-14 2014-02-05 贵州轮胎股份有限公司 Device for detecting angle and direction of specific point of tyre
CN204269355U (en) * 2014-12-12 2015-04-15 上海英济电子塑胶有限公司 The revolution of mouse Metal Contact Rollers detects tool

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5675515A (en) * 1995-12-28 1997-10-07 Hunter Engineering Company Apparatus and method for determining vehicle wheel alignment measurements from three dimensional wheel positions and orientations
TWM332845U (en) * 2007-11-28 2008-05-21 Greatquo Technology Co Ltd Device for simultaneously inspecting more than one roller or bar
TW201016488A (en) * 2008-10-23 2010-05-01 Kobe Steel Ltd Tire testing device and tire testing method
CN203422070U (en) * 2013-08-14 2014-02-05 贵州轮胎股份有限公司 Device for detecting angle and direction of specific point of tyre
CN204269355U (en) * 2014-12-12 2015-04-15 上海英济电子塑胶有限公司 The revolution of mouse Metal Contact Rollers detects tool

Also Published As

Publication number Publication date
TW201743041A (en) 2017-12-16

Similar Documents

Publication Publication Date Title
US5685068A (en) Method for mounting bearings with tapered bore and bearing constructed to achieve desired internal bearing clearance
JP5908356B2 (en) Life estimation apparatus and life estimation method for rolling bearing
JP5164954B2 (en) Device diagnostic method and device diagnostic device
WO2014068453A1 (en) Monitoring device for a roller crusher
JP2013086358A (en) Molding monitoring device of injection molding machine
US10247534B2 (en) Apparatus and method for determining feedscrew and barrel wear
JP2001033233A (en) Test method for tubular and bar-like object to be tested
CN106975666B (en) Rolling mill roll position detecting system
TWI569000B (en) Method of inspecting rotation of rollers
TW201416586A (en) Ball screw preload detection method
JP2006132942A (en) Device for inspecting surface deformation of belt
JP6330472B2 (en) Defect detection method and defect detection system
JP2013224916A (en) Grinding burn determination device and grinding burn determination method
CN204421837U (en) A kind of boiler key conduit on-line measurement system
JPWO2017069099A1 (en) Non-contact torque measurement method
KR101328696B1 (en) Apparatus for measuring straightness, length and diameter of obect and method for measuring the same
US9841267B2 (en) Surface roughness sensor apparatus and processing tool structure using the same
CN106124177B (en) The monitoring method and monitoring system of idler wheel rotation
JP6107212B2 (en) Article shape measuring method and measuring apparatus
CN107631811A (en) A kind of roll surface temperature online test method and its device
JP2018200548A (en) Monitoring system
JP2009274130A (en) Roll diagnostic method
JPS63297813A (en) Diagnosing device for abnormality of rolling bearing
CN211178387U (en) Roll diameter measuring instrument capable of directly detecting on site
Xie et al. Non-destructive detection of high-strength wind turbine bolt looseness using digital image correlation

Legal Events

Date Code Title Description
MM4A Annulment or lapse of patent due to non-payment of fees