TWI550659B - Coil manufacturing method and device - Google Patents
Coil manufacturing method and device Download PDFInfo
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- TWI550659B TWI550659B TW102117303A TW102117303A TWI550659B TW I550659 B TWI550659 B TW I550659B TW 102117303 A TW102117303 A TW 102117303A TW 102117303 A TW102117303 A TW 102117303A TW I550659 B TWI550659 B TW I550659B
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Description
本發明係有關於一種線圈製造方法及裝置,尤指將線材捲繞於一芯材之捲芯部,並將完成繞線後線圈進行線端沾錫固定之線圈製造方法及裝置。 The present invention relates to a method and a device for manufacturing a coil, and more particularly to a method and a device for manufacturing a coil in which a wire is wound around a core portion of a core material, and the coil is wound and fixed at a wire end after the winding is completed.
按,先前技術關於線圈的製作過程中,通常包括兩部份製程,一者為繞線製程,另一者為沾錫製程;在繞線製程中,必須在一「工」字型的芯材上兩凸緣部間的捲芯部捲繞線材,一般線材的繞線方式採在一繞線設備上以一震動送料機震動送料,將芯材逐一送至一夾具,使夾具夾持一端之凸緣,然後由一繞針引線材一端先繞經捲芯部一端未被夾具夾持的凸緣之一側並先進行點銲,以固定線材一端的線端,然後繞針再引線材捲繞兩凸緣部間捲芯部一定圈數後,將另一端之線材線端再以點銲銲接於凸緣另一側,並於剪斷線材末端與繞針脫離後,完成線圈繞線製程並將線圈成品排出收集;接著操作人員將所收集完成繞線的線圈再倒入另一台沾錫設備的震動送料機進行沾錫製程,使其經由震動送料依序被移送至一錫槽沾附錫液於該線圈凸緣處之二點銲部位,沾錫完成後再排出收集以完成整個線圈之製作。 According to the prior art, in the manufacturing process of the coil, the two-part process is usually included, one is a winding process, and the other is a soldering process; in the winding process, a core of a "work" type must be used. The winding core of the winding portion between the upper flange portions is generally wound on a winding device by a vibrating feeder, and the core materials are sent one by one to a jig to clamp the end of the clamp. The flange is then firstly wound by one end of a wound lead wire around one side of the flange which is not clamped by the clamp core at the end of the winding core, and is first spot welded to fix the wire end of one end of the wire, and then the wire is wound around the needle. After winding the core portion between the two flange portions, the wire end of the other end is spot-welded to the other side of the flange, and the coil winding is completed after the end of the wire is separated from the winding needle. The process will discharge the coiled product and collect it; then the operator will pour the collected coil into another vibrating feeder of the tinning equipment to carry out the dip soldering process, and then transfer it to a tin bath in sequence via the vibrating feed. Apply tin liquid to the two spot welds at the flange of the coil. After completion of the tin is discharged to complete the entire collection of the coil.
另外,公告號碼第181713號「繞線式電感器之銲錫機」專利申請案提出一種線圈之沾錫製程,其提出在沾錫前之線圈先沾附松香水類助銲劑步驟,以及將線圈浸於錫槽中沾錫的先前技術,其包括導料裝置,拆帶裝置,導線輾直裝置,整理裝置,輸送裝置,傳動裝置,旋轉裝置,控制裝置,浸潤裝置,刮錫裝置,銲錫裝置,帶裝裝置等構成,藉左右旋 轉裝置轉向、交接、浸潤、銲錫傳送動作,以完成繞線式電感線圈兩端銅絲連導線鍍錫一起完成,導線呈漸近式離開銲錫槽,避免附著在導線末端錫面拉長成針狀,再藉由齒形鏈條輸送、氣缸動作的配合、電磁閥線路控制、導螺桿傳送組合成一台繞線式電感器之銲錫機。 In addition, the patent application No. 181713, "Welding Machine for Wirewound Inductors" proposes a soldering process for a coil, which proposes that the coil before the soldering is first adhered to the flux of the perfume, and the coil is immersed. The prior art of tinning in a tin bath includes a guiding device, a detaching device, a wire straightening device, a finishing device, a conveying device, a transmission device, a rotating device, a control device, an infiltration device, a scraping device, a soldering device, Belt-mounted device, etc. The turning, diverting, dip, and solder transfer operations of the rotating device are completed by completing the tinning of the copper wire connecting wires at both ends of the wound-type inductor coil, and the wire is gradually separated from the soldering groove to prevent the tin surface from being attached to the end of the wire and elongated into a needle shape. Then, by a toothed chain conveying, a cylinder action, a solenoid valve line control, and a lead screw transmission, a wire wound inductor is combined into a soldering machine.
先前技術中的線圈製作,其所採用之繞線方法使繞線製程中作二次的電銲進行線端固定後,將線圈排出收集,同時在一機台完成線圈繞線後,進行人工搬送至另一機台進行沾錫製程,造成製程變得冗贅及高耗電!且多次的搬送、人力的損耗、不良率及成本的增加、廠房空間的積佔,都不具效益。 In the prior art, the winding method is adopted, and the winding method is adopted to make the secondary welding in the winding process to be fixed at the end of the wire, and then the coil is discharged and collected, and after the winding of the coil is completed in a machine, the manual transfer is performed to Another machine performs the dip soldering process, which makes the process become redundant and consumes a lot of power! And many times of transportation, loss of manpower, increase in non-performing rate and cost, and accumulation of factory space, are not effective.
爰是,本發明之目的,在於提供一種使繞線及沾錫製程可以在一機台上完成之線圈製造方法。 Accordingly, it is an object of the present invention to provide a coil manufacturing method in which a winding and a soldering process can be performed on a single machine.
本發明另一目的,在於提供一種繞線及沾錫製程可以在一機台上完成之線圈製造裝置。 Another object of the present invention is to provide a coil manufacturing apparatus which can be completed on a machine by a winding and soldering process.
本發明又一目的,在於提供一種用以執行本發明目的之線圈製造裝置。 It is still another object of the present invention to provide a coil manufacturing apparatus for carrying out the object of the present invention.
依據本發明目的線圈製造方法,係用以製造捲繞線材於芯材之捲芯部的線圈,其在一機台上,提供一第一搬送流路進行搬送於多個工作站,該等工作站執行包括:一掛線步驟,將線材捲繞於線圈之芯材的捲芯部上;提供一第二搬送流路,其承收第一搬送流路完成繞線之線圈進行搬送線圈於多個工作站,該等工作站執行包括:一沾錫步驟,使受搬送之線圈待沾錫部位受錫液所沾浸;提供一轉換流路,位於第一搬送流路與第二搬送流路之間,將第一搬送流路完成繞線製程之線圈轉置於第二搬送流路中進行沾錫製程。 According to the object of the present invention, a coil manufacturing method is used for manufacturing a coil for winding a wire on a core portion of a core material, and a first conveying flow path is provided on a machine table for transporting to a plurality of workstations, and the workstations perform The method includes the following steps: a wire winding step of winding the wire on the core portion of the core material of the coil; and providing a second conveying flow path for receiving the winding of the first conveying flow path to complete the winding of the coil to the plurality of workstations The workstation performs the following steps: a tinning step, so that the portion to be tinned of the coil to be conveyed is contaminated by the tin liquid; and a conversion flow path is provided between the first conveying flow path and the second conveying flow path, The coil of the first conveying flow path completing the winding process is transferred to the second conveying flow path for the dipping process.
依據本發明另一目的線圈製造裝置,係用以製造捲繞線材於芯材之捲芯部的線圈,其特徵在於:在一機台上設有包括:一第一搬送裝置,其設有進行搬送之多個工作站,該等工作站包括:將線材捲繞於線圈之芯材捲芯部上之掛線工作站;一第二搬送裝置,其設有進行搬送之多個工作站,該等工作站包括:使受搬送之線圈待沾錫部位受錫液所沾浸的沾錫工作站;一轉換裝置,將第一搬送裝置完成繞線製程之線圈轉置於第二搬送裝置進行沾錫製程。 According to another aspect of the present invention, a coil manufacturing apparatus for manufacturing a coil for winding a wire on a core portion of a core material is characterized in that: a machine is provided with: a first conveying device, which is provided for performing a plurality of workstations, the workstation comprising: a wire-hanging workstation for winding a wire on a core of the core of the coil; and a second conveying device provided with a plurality of workstations for carrying, the workstations comprising: A tin-plating workstation for immersing the tinned portion of the coil to be transferred by the tin liquid; and a converting device, transferring the coil of the first conveying device to the winding process to the second conveying device for the dipping process.
依據本發明又一目的線圈製造裝置,包括用以執行如申請專利範圍第1至7項任一項所述線圈製造方法之裝置。 According to still another aspect of the present invention, a coil manufacturing apparatus includes the apparatus for performing the coil manufacturing method according to any one of claims 1 to 7.
本發明實施例所提供之線圈製造方法及裝置,由於第一搬送流路及第二搬送流路採旋轉流路進行線圈之搬送,除使機構之動作流路較規律外,在配合轉換流路之規劃下,線圈可以在第一搬送流路中完成繞線後即轉由第二搬送流路進行沾錫,其間無須兩個由振動送料機所構成之送料裝置,亦無需兩個收集容器,更無需人工在兩個製程中作搬送;而由於完成繞線之線圈可以在製程中直接進入沾錫製程,故繞線過程中可省略點銲步驟,直接由沾錫來取代,故不僅節省製程、電力,亦減少不良品發生機率! In the coil manufacturing method and device according to the embodiment of the present invention, since the first transfer flow path and the second transfer flow path adopt the rotary flow path to carry the coil, the conversion flow path is matched in addition to the action flow path of the mechanism. Under the planning, the coil can be dip- fused by the second conveying flow path after the winding is completed in the first conveying flow path, and there is no need for two feeding devices composed of the vibrating feeder, and no two collecting containers are needed. Moreover, it is not necessary to manually carry the transfer in two processes; and since the coil which completes the winding can directly enter the dip soldering process in the process, the spot welding step can be omitted in the winding process, and is directly replaced by dip tin, so that not only the process is saved. Electricity, also reduce the chance of defective products!
1‧‧‧線圈 1‧‧‧ coil
11‧‧‧芯材 11‧‧‧ core material
111‧‧‧第一凸緣 111‧‧‧First flange
112‧‧‧第二凸緣 112‧‧‧second flange
113‧‧‧捲芯部 113‧‧‧core core
114‧‧‧線槽 114‧‧‧ wire trough
12‧‧‧線材 12‧‧‧Wire
121‧‧‧第一線端 121‧‧‧First line end
122‧‧‧第二線端 122‧‧‧second line
13‧‧‧導電物質 13‧‧‧Conductive substances
X‧‧‧台面 X‧‧‧ countertop
AA‧‧‧第一搬送流路 AA‧‧‧First transfer flow path
A‧‧‧第一搬送裝置 A‧‧‧First transport device
A1‧‧‧工作站 A1‧‧‧Workstation
A111‧‧‧送料裝置 A111‧‧‧Feeding device
A11‧‧‧入料工作站 A11‧‧‧Feeding station
A12‧‧‧檢知工作站 A12‧‧‧Checktation Workstation
A13‧‧‧掛線工作站 A13‧‧‧ hanging line workstation
A14‧‧‧斷線工作站 A14‧‧‧ disconnection workstation
A15‧‧‧排廢線工作站 A15‧‧‧Discharge line workstation
A16‧‧‧待卸工作站 A16‧‧‧Uninstalled workstation
A2‧‧‧夾具 A2‧‧‧ fixture
BB‧‧‧第二搬送流路 BB‧‧‧Second transport flow path
B‧‧‧第二搬送裝置 B‧‧‧Second transport device
B1‧‧‧工作站 B1‧‧‧Workstation
B11‧‧‧入料工作站 B11‧‧‧Feeding station
B12‧‧‧助銲劑工作站 B12‧‧‧ Flux Workstation
B13‧‧‧烘乾工作站 B13‧‧‧Drying Workstation
B14‧‧‧沾錫工作站 B14‧‧‧Dip tin workstation
B15‧‧‧排料工作站 B15‧‧‧Discharge Workstation
B16‧‧‧清潔工作站 B16‧‧‧cleaning workstation
B2‧‧‧取放機構 B2‧‧‧ pick-and-place mechanism
B3‧‧‧收集容器 B3‧‧‧Collection container
CC‧‧‧轉換流路 CC‧‧‧Conversion flow path
C‧‧‧轉換裝置 C‧‧‧ Conversion device
C1‧‧‧取料機構 C1‧‧‧Reclaiming agency
C12‧‧‧第一驅動件 C12‧‧‧First drive
C13‧‧‧移位機構 C13‧‧‧Shift mechanism
C131‧‧‧移位座 C131‧‧‧ shifting seat
C14‧‧‧取放件 C14‧‧‧Remove and release parts
C141‧‧‧第一取放件 C141‧‧‧First pick and place
C142‧‧‧第二取放件 C142‧‧‧Second pick and place
C143‧‧‧第三取放件 C143‧‧‧ Third pick and place
C144‧‧‧第四取放件 C144‧‧‧4th pick and place
C15‧‧‧吸嘴 C15‧‧‧ nozzle
C151‧‧‧皮帶 C151‧‧‧Land
C152‧‧‧第一定滑輪 C152‧‧‧First fixed pulley
C153‧‧‧第二定滑輪 C153‧‧‧Second fixed pulley
C16‧‧‧第二轉輪 C16‧‧‧Second runner
C17‧‧‧第一皮帶 C17‧‧‧First belt
C18‧‧‧第二皮帶 C18‧‧‧Second belt
C19‧‧‧軌桿 C19‧‧‧ rails
C2‧‧‧轉向機構 C2‧‧‧ steering mechanism
C21‧‧‧轉軸 C21‧‧‧ shaft
C22‧‧‧轉座 C22‧‧‧Transposition
C23‧‧‧吸嘴 C23‧‧‧ nozzle
C24‧‧‧轉向驅動件 C24‧‧‧Steering drive
C3‧‧‧校正定位機構 C3‧‧‧Correction positioning mechanism
C31‧‧‧滑軌 C31‧‧‧rails
C311‧‧‧第一感應件 C311‧‧‧First sensing parts
C312‧‧‧第二感應件 C312‧‧‧Second sensing parts
C32‧‧‧滑座 C32‧‧‧ slide
C321‧‧‧集料盒 C321‧‧‧ aggregate box
C33‧‧‧校正座 C33‧‧‧ calibration seat
C331‧‧‧校正區 C331‧‧‧ calibration area
C332‧‧‧固定載台 C332‧‧‧Fixed stage
C333‧‧‧夾爪 C333‧‧‧Claws
C334‧‧‧活動夾座 C334‧‧‧ activity clip
C335‧‧‧夾爪驅動件 C335‧‧‧ jaw drive
C336‧‧‧夾持區間 C336‧‧‧ clamping interval
C337‧‧‧校正台 C337‧‧‧ calibration table
C338‧‧‧校正驅動件 C338‧‧‧Correction drive
C339‧‧‧校正件 C339‧‧‧calibration
C34‧‧‧彈性元件 C34‧‧‧Flexible components
C4‧‧‧座架 C4‧‧‧Rack
C41‧‧‧載台 C41‧‧‧ stage
C5‧‧‧移送機構 C5‧‧‧Transfer organization
C51‧‧‧滑座 C51‧‧‧ slide
C52‧‧‧位驅動件 C52‧‧‧ drive parts
C53‧‧‧滑軌 C53‧‧‧rails
第一圖係本發明實施例芯材上完成繞線之示意圖。 The first figure is a schematic view of the winding of the core material of the embodiment of the present invention.
第二圖係本發明實施例之芯材完成沾錫之線圈成品示意圖。 The second figure is a schematic diagram of the finished core product of the core material of the embodiment of the present invention.
第三圖係本發明實施例之機構裝置佈置俯視示意圖。 The third figure is a schematic top view of the arrangement of the mechanism device of the embodiment of the present invention.
第四圖係本發明實施例之機構裝置佈置立體示意圖。 The fourth figure is a schematic perspective view of the arrangement of the mechanism device of the embodiment of the present invention.
第五圖係本發明實施例中轉換裝置之校正定位機構側立體示意圖。 The fifth figure is a perspective view of the side of the correction positioning mechanism of the conversion device in the embodiment of the present invention.
第六圖係本發明實施例中轉換裝置之取料機構側立體示意圖。 Figure 6 is a perspective view showing the side of the retracting mechanism of the converting device in the embodiment of the present invention.
第七圖係本發明實施例中取料機構之立體示意圖。 Figure 7 is a perspective view of the reclaiming mechanism in the embodiment of the present invention.
第八圖係本發明實施例中校正定位機構之立體示意圖。 The eighth figure is a schematic perspective view of the correction positioning mechanism in the embodiment of the present invention.
第九圖係本發明實施例中校正定位機構之校正座示意圖。 The ninth figure is a schematic diagram of a calibration seat for correcting the positioning mechanism in the embodiment of the present invention.
第十圖係本發明實施例中校正定位機構之側面部份示意圖。 The tenth figure is a schematic view of a side portion of the correction positioning mechanism in the embodiment of the present invention.
第十一圖係本發明實施例中轉換流路之取料步驟示意圖(一)。 The eleventh drawing is a schematic diagram (1) of the reclaiming step of the conversion flow path in the embodiment of the present invention.
第十二圖係本發明實施例中轉換流路之取料步驟示意圖(二)。 The twelfth figure is a schematic diagram (2) of the step of reclaiming the conversion flow path in the embodiment of the present invention.
第十三圖係本發明實施例中轉換流路之轉向步驟示意圖。 Figure 13 is a schematic diagram showing the steps of turning the conversion flow path in the embodiment of the present invention.
第十四圖係本發明實施例中轉換流路第一次置放奇數順位校正區之示意圖。 The fourteenth drawing is a schematic diagram of the first time the odd-order correction area is placed in the conversion flow path in the embodiment of the present invention.
第十五圖係本發明實施例中轉換流路第二置放偶數順位校正區之示意圖。 The fifteenth figure is a schematic diagram of the second placement of the even-numbered correction area in the conversion flow path in the embodiment of the present invention.
第十六圖係本發明實施例中轉換流路之供料步驟示意圖。 Figure 16 is a schematic view showing the feeding step of the conversion flow path in the embodiment of the present invention.
請參閱第一、二圖,本發明實施例可使用於如圖所示線圈1之製造,該線圈1包括一芯材11,其具有位於兩端之第一凸緣111、第二凸緣112,以及位於其間的捲芯部113,該第一凸緣111上位於相隔適當間距之兩側各設有相互平行且凹設之線槽114;該捲芯部113捲繞線材12,其形成一位於近第二凸緣112之由入線端構成之第一線端121以及近第一凸緣111之由出線端構成之第二線端122,第一線端121及第二線端122分別但同一方向地自第一凸緣111一側彎折並各覆靠於第一凸緣111二相互平行且凹設之線槽114約一半左右長度,其經沾錫製程而受類如錫液之導電物質13沾覆固定於第一凸緣111線槽114中而成完整線圈1。 Referring to the first and second figures, the embodiment of the present invention can be used for the manufacture of the coil 1 as shown. The coil 1 includes a core material 11 having a first flange 111 and a second flange 112 at both ends. And a core portion 113 located therebetween, wherein the first flange 111 is provided with mutually parallel and recessed wire grooves 114 on opposite sides of the proper spacing; the core portion 113 winds the wire 12 to form a a first wire end 121 formed by the wire end of the second flange 112 and a second wire end 122 formed by the wire end of the first flange 111. The first wire end 121 and the second wire end 122 respectively But the same direction is bent from the side of the first flange 111 and each of the first flanges 111 is parallel to each other and the recessed groove 114 is about half of the length, which is subjected to a tin-like process by a tin-dip process. The conductive material 13 is adhered and fixed to the first flange 111 in the groove 114 to form the complete coil 1.
請參閱第一、三、四圖,本發明實施例係在一機台之台面X上設有包括:一第一搬送流路AA,其將第一圖中芯材11以和機台之台面X平行的一第一搬送裝置A,以僅在原位的間歇性旋轉之搬送流路進行搬送於多個工作站A1,該等工作站A1執行包括:一入料步驟:由入料工作站A11所執行,由送料裝置A111將待繞線之芯材11依序送入第一搬送裝置A的間歇性旋轉之搬送流路中並受夾具A2中定位;一檢知步驟:由檢知工作站A12所執行,用以檢知待繞線之芯材11是否位於第一搬送裝置A之夾具A2中;一掛線步驟,由掛線工作站A13所執行,將線材12捲繞於線圈1之芯材11的捲芯部113上;一斷線步驟,由斷線工作站A14所執行,用以將完成捲繞後之入線端及出線端線材與線圈1斷開脫離;一排廢線步驟,由排廢線工作站A15所執行,用以將與線圈1脫離之入線端及出線端線材排除;一待卸步驟,由一待卸工作站A16所執行,用以供完成繞線之線圈留置等待取送,以由繞線製程轉換至沾錫製程;一第二搬送流路BB,其承收第一搬送流路完成繞線之線圈1,以和機台之台面X平行的一第二搬送裝置B所形成的以僅在原位間歇性旋轉之搬送流路,進行搬送線圈1於多個工作站B1,該等工作站B1執行包括:一入料步驟:由入料工作站B11所執行,其以第二搬送裝置B上之取放機構B2用以承接第一搬送流路A完成繞線之線圈1;一沾助銲劑步驟,由助銲劑工作站B12所執行,使受第二搬送裝置B搬送之線圈1待沾錫部位受助銲劑所沾浸;一烘乾步驟,由烘乾工作站B13所執行,用以烘乾沾助銲劑製程所沾濕之線圈1;一沾錫步驟,由沾錫工作站B14所執行,使受搬送之線圈1覆靠於第一凸緣111之第一線端121及第二線端122待沾錫部位受錫液所沾浸;一排料步驟,由排料工作站B15所執行,用以將完成沾錫 之線圈1自間歇性旋轉搬送流路之第二搬送裝置B1上取下,並予以排出由收集容器B3所收集;一清潔步驟,由清潔工作站B16所執行,用以對完成沾錫之第二搬送裝置B上取放機構B2進行清潔;一轉換流路CC,位於第一搬送流路AA與第二搬送流路BB之間,其以一往復搬送之轉換裝置C,用以將第一搬送流路A完成繞線製程之線圈1轉置於第二搬送流路BB中進行沾錫製程;該轉換流路CC之往復搬送路徑係位於第一搬送流路AA與第二搬送流路BB之旋轉流路旋轉中心所連結之直線路徑上,該直線路徑同時設置有第一搬送流路AA之掛線工作站A13、待卸工作站A16,以及第二搬送流路BB之入料工作站B11、沾錫工作站B14。 Please refer to the first, third and fourth figures. The embodiment of the present invention is provided on a table X of a machine table, comprising: a first conveying flow path AA, which is the first surface of the core material 11 and the table top of the machine table. A first transport device A parallel to X is transported to a plurality of workstations A1 in a transport path that is intermittently rotated only in the home position. The workstations A1 perform: a feeding step: executed by the loading station A11 The core material 11 to be wound is sequentially fed into the intermittently rotating conveying flow path of the first conveying device A by the feeding device A111 and positioned by the jig A2; a detecting step: executed by the detecting station A12 For detecting whether the core material 11 to be wound is located in the fixture A2 of the first conveying device A; a threading step, which is performed by the threading station A13, winding the wire 12 around the core material 11 of the coil 1 The winding core portion 113; a wire breaking step is performed by the wire breaking station A14, for disconnecting the wire end and the wire end wire after the winding is completed, and the coil 1 is disconnected from the coil 1; Executed by the line workstation A15 for removing the wire end and the outlet end wire which are separated from the coil 1; The unloading step is performed by a to-be-discharged workstation A16 for the coil to be completed and waiting for the winding to be transferred to the dip process by the winding process; and a second transport flow path BB for receiving the first transfer The coil 1 in which the flow path is completed is wound, and the transport coil 1 is transported to the plurality of workstations B1 by a transport path formed by a second transport device B parallel to the table X of the machine, which is intermittently rotated only in the home position. The execution of the workstations B1 includes: a feeding step: executed by the loading station B11, and the pick-and-place mechanism B2 on the second conveying device B is used to receive the winding 1 of the first conveying flow path A; The flux-welding step is performed by the flux workstation B12, so that the portion of the coil 1 to be conveyed by the second conveying device B is wetted by the flux; a drying step is performed by the drying station B13 for Drying the coil 1 wetted by the flux processing process; a tinning step is performed by the dip soldering station B14, so that the transferred coil 1 is placed against the first line end 121 and the second line of the first flange 111 The portion of the portion 122 to be tinted is contaminated with tin liquid; a step of discharging is performed by the discharge material B15 workstation performed for the complete wetting The coil 1 is removed from the second transfer device B1 of the intermittent rotary transfer flow path and discharged by the collection container B3; a cleaning step is performed by the cleaning station B16 for completing the second The pick-up mechanism B2 of the transport device B performs cleaning; a conversion flow path CC is located between the first transport flow path AA and the second transport flow path BB, and is used to transfer the first transfer by a reciprocating transfer device C. The coil 1 that completes the winding process of the flow path A is placed in the second transfer flow path BB to perform a dip soldering process; the reciprocating transfer path of the conversion flow path CC is located in the first transfer flow path AA and the second transfer flow path BB a linear path connecting the rotation center of the rotating flow path, the linear path is simultaneously provided with the hanging station A13 of the first conveying flow path AA, the station A16 to be unloaded, and the loading station B11 of the second conveying stream BB, and the tin Workstation B14.
請參閱第五、六圖,該轉換流路CC之轉換裝置C包括:一取料機構C1,(請同時配合參閱第七圖)其包括一框狀之固定座C11,固定座C11以一第一驅動件C12驅動一移位機構C13之移位座C131可作上下位移,該移位機構C13包括複數個可受驅動進行水平間距改變之取放件C14;固定座C11設於一立設座架C4上方平設之載台C41上一移送機構C5之滑座C51,並受該移送機構C5之一位移驅動件C52所驅動,而可使取料機構C1循移送機構C5之兩側滑軌C53作X軸向之水平位移,同時第一驅動件C12可驅動移位機構C13之取放件C14作Z軸向之垂直位移;各取放件C14下方各設有取放吸嘴C15可對其通以負壓進行取放操作;各取放件C14係受以皮帶C151連結而相互連動之第一轉輪C15、第二轉輪C16所驅動進行水平間距改變,其中第一轉輪C15直徑較大並以第一皮帶C17連動第一取放件C141、第三取放件C143,第二轉輪C16直徑較小而僅為第一轉輪C15直徑一半,並以第二皮帶C18連第四取放件C144,而第二取放件C142則為固定不受連動,因此,當第一轉輪C15、第二轉輪 C16分別驅動時,因此第四取放件C144之位移距離將為第一取放件C141、第三取放件C143位移距離之兩倍;又,該第一皮帶C17、第二皮帶C18係採於各相對第一轉輪C15、第二轉輪C16之各取放件14另一側設第一定滑輪C152、第二定滑輪C153之環狀繞設方式,使第一取放件C141與第一皮帶C17上方之一側固定,第三取放件C143與第一皮帶C17下方之一側固定,而第四取放件C144與第二皮帶C18上方之一側固定,故當第一轉輪C15連動第二轉輪C16順時針旋轉時,第三取放件C143、第四取放件C144將向同一側相對固定不動之第二取放件C142遠離位移,而第一取放件C141將向令一側相對固定不動之第二取放件C142遠離位移,使整體各取放件C14之水平間距改變擴大,反之,則使整體各取放件C14之水平間距改變縮小;各取放件C14其一側各樞設於移位座C131上之二分置上下方之滑軌C132上,並藉此以供其變距之滑移;移位座C131與固定座C11間同時於第一驅動件C12兩側各設有作為移位座C131上下位移滑動之軌桿C19;一轉向機構C2,包括一呈Y軸向設置之轉軸C21及設於轉軸C21上之轉座C22,轉座C22上循Y軸向依序相隔適當間距設有朝Z軸向之複數轉接吸嘴C23;轉軸C21受一轉向驅動件C24之作用,可連動其上之轉座C22作一適當角度之轉動,例如以第五圖所示Y軸向為旋轉中心之逆時針轉向作一百八十度之迴轉;一校正定位機構C3,(請同時配合參閱第八、九、十圖)其包括一可於一滑軌C31上作X軸向滑移之滑座C32,以及設於滑座C32上之一校正座C33;該滑座C32設有與其連動之集料盒C321,同時受位於滑軌C31兩側第一感應件C311、第二感應件C312所感應以限定兩側位移之極限;在滑座C32與校正座C33間設有彈性元件C34,使位於校正座C33上之線圈1 在受取放時具有適當彈性以避免壓損;該校正座C33上設有一其上開設複數凹設區間所構成校正區C331之固定載台C332,以及其上設有複數夾爪C333之分別對應置入該固定載台C332之校正區C331的活動夾座C334,該活動夾座C334並受一夾爪驅動件C335所驅動,可作Y軸向位移地連動夾爪C333向校正區C331之一側邊位移;該夾爪C333形成一凹設而與校正區C331之一側邊共同形成一可夾持線圈1之夾持區間C336,使一校正台C337受一校正驅動件C338所驅動,而以校正台C337上複數校正件C339分別由X軸向推抵其所對應之夾持區間C336中線圈1,使各線圈1在獲得正確擺置位置下受該夾爪C333所夾靠定位。 Referring to the fifth and sixth figures, the conversion device C of the conversion flow path CC includes: a reclaiming mechanism C1 (please refer to the seventh figure at the same time), which includes a frame-shaped fixing base C11, and the fixing base C11 A shifting member C13 for driving a shifting mechanism C13 can be vertically displaced. The shifting mechanism C13 includes a plurality of pick-and-place members C14 that can be driven to change the horizontal spacing. The fixing base C11 is disposed in a stand. The carriage C51 of the transfer mechanism C5 on the loading platform C41 above the C4 is driven by the displacement driving member C52 of the transfer mechanism C5, and the reclaiming mechanism C1 can follow the sliding rails of the two sides of the transfer mechanism C5. C53 is the horizontal displacement of the X-axis, and the first driving member C12 can drive the pick-up member C14 of the shifting mechanism C13 to perform the vertical displacement of the Z-axis; and each of the pick-and-place members C14 is provided with the pick-and-place nozzle C15. The pick-and-place operation is performed by the negative pressure; each of the pick-and-place members C14 is driven by the first rotating wheel C15 and the second rotating wheel C16 connected by the belt C151 to perform horizontal spacing change, wherein the diameter of the first rotating wheel C15 is changed. Larger and interlocking the first pick-and-place member C141 and the third pick-and-place member C143 with the first belt C17, the second turn The diameter of the C16 is small and only half of the diameter of the first reel C15, and the second pick-and-place member C144 is connected by the second belt C18, and the second pick-and-place member C142 is fixed without being interlocked. Therefore, when the first reel is C15, second runner When the C16 is driven separately, the displacement distance of the fourth pick-and-place member C144 will be twice the displacement distance of the first pick-and-place member C141 and the third pick-and-place member C143; in addition, the first belt C17 and the second belt C18 are used. An annular winding manner of the first fixed pulley C152 and the second fixed pulley C153 is provided on the other side of each of the first and second rotating wheels C15 and C16, so that the first pick-and-place member C141 is One side above the first belt C17 is fixed, the third pick-and-place member C143 is fixed to one side below the first belt C17, and the fourth pick-and-place member C144 is fixed to one side above the second belt C18, so when the first turn When the wheel C15 rotates the second reel C16 clockwise, the third pick-and-place member C143 and the fourth pick-and-place member C144 will move away from the second stationary pick-and-place member C142 that is relatively fixed to the same side, and the first pick-and-place member C141 The second pick-and-place member C142 that is relatively fixed to one side is moved away from the displacement, so that the horizontal spacing of the whole pick-and-place member C14 is changed and expanded, and vice versa, the horizontal spacing of the whole pick-and-place members C14 is changed and reduced; The member C14 is pivotally disposed on the sliding rail C132 of the shifting seat C131 on one side of the shifting seat C131, and thereby The shifting of the variable distance; the shifting seat C131 and the fixed seat C11 are respectively provided on both sides of the first driving member C12 as the rail C19 which is displaced up and down as the shifting seat C131; a steering mechanism C2 includes a Y The axially disposed rotating shaft C21 and the rotating base C22 disposed on the rotating shaft C21, the rotating base C22 is provided with a plurality of transfer nozzles C23 facing the Z-axis at an appropriate interval along the Y-axis; the rotating shaft C21 is driven by a steering The function of the member C24 can be used to rotate the rotary seat C22 thereon at an appropriate angle, for example, the counterclockwise rotation of the Y-axis as the center of rotation shown in the fifth figure is one hundred and eighty degrees of rotation; C3, (please refer to the eighth, ninth, and tenth drawings at the same time), comprising a sliding seat C32 capable of X-axis sliding on a sliding rail C31, and a correction seat C33 disposed on the sliding seat C32; The sliding block C32 is provided with the collecting box C321 linked thereto, and is exposed by the first sensing member C311 and the second sensing member C312 on both sides of the sliding rail C31 to limit the displacement of both sides; in the sliding seat C32 and the correcting seat C33 Between the elastic element C34, the coil 1 on the correction base C33 is provided. The pick-up and release is appropriately elastic to avoid pressure loss; the correcting seat C33 is provided with a fixed stage C332 on which the plurality of concave sections are formed to form the correction area C331, and correspondingly disposed on the plurality of jaws C333 The movable clamp C334 of the correction zone C331 of the fixed stage C332 is driven by a jaw driving member C335, and the jaw C333 can be linked to the side of the correction area C331 by Y axial displacement. Edge displacement; the jaw C333 forms a recess and forms a clamping section C336 of the clampable coil 1 together with one side of the correction zone C331, so that a calibration table C337 is driven by a correction drive C338, The plurality of correcting members C339 on the correcting table C337 are respectively pushed by the X-axis to the coil 1 in the corresponding clamping section C336, so that the coils 1 are positioned by the clamping jaws C333 in the correct position.
該轉換流路CC之轉換裝置C在操作上包括:一取料步驟,請參閱第十一、十二圖,由取料機構C1所執行,其受移送機構C5移送而以各取放件C14在一第一間距寬度下,以其上取放吸嘴C15對應第一搬送流路AA之第一搬送裝置A上待卸工作站A16處之夾具A2中之線圈1,將完成繞線之線圈1自第一搬送流路AA之第一搬送裝置A上取下,然後移送機構C5在各取放件C14被驅動改變為在一第二間距寬度下,移送已吸附有線圈1之取料機構C1至轉向機構C2處,將線圈1交給轉向機構C2中轉座C22上具有該第二間距寬度排列之吸嘴C23;此時校正定位機構C3將在滑軌C31上移至使校正座C33之校正區C331對應於轉向機構C2下方,同時集料盒C321亦恰位於夾具A2下方,可承載掉落或經檢測為繞線不良品之線圈1;一轉向步驟,請參閱第十三圖,由轉向機構C2所執行,將自第一搬送流路AA之第一搬送裝置A上取下而轉置於轉座C22上吸嘴C23的線圈1予以轉向,使線圈1待沾錫面朝下而置入下方校正定位機構C3中校正座C33之校正區C331中;在本發明實施例中,在排列上係設定由取料步驟進 行二次之取料,每次四個線圈,以配合校正座C33具有八個校正區C331,因此,各取放件C14之置放順序係第一次置放奇數順位校正區C331(請配合參閱第十四圖)第二次置放偶數順位校正區C331(請配合參閱第十五)圖),故該所述取放件C14之第二間距寬度即為奇數順位校正區C331或偶數順位校正區C331間之間距;一校正定位步驟,請參閱第十五圖,由校正定位機構C3所執行,使取料步驟所取下之線圈1被依序排列定位;各校正區C331中已置放之線圈1將藉校正件C339分別由X軸向推抵其所對應之夾持區間C336中線圈1,使各線圈1在獲得正確擺置位置下受該夾爪C333所夾靠定位;一供料步驟,請參閱第十六圖,校正定位機構C3完成校正定位後,將位移至第二搬送流路BB之第二搬送裝置B之入料工作站B11供取放機構B2取料。 The conversion device C of the conversion flow path CC includes, in operation, a take-out step, refer to the eleventh and twelfth drawings, which is executed by the reclaiming mechanism C1, which is transferred by the transfer mechanism C5 to each of the pick-and-place members C14 At a first pitch width, the coil 1 in the jig A2 at the workstation A16 to be unloaded on the first transport device A corresponding to the first transport flow path AA is taken up by the suction nozzle C15, and the coil 1 of the winding is completed. The first conveying device A of the first conveying flow path AA is removed, and then the conveying mechanism C5 is driven to change to a second pitch width to transfer the reclaiming mechanism C1 to which the coil 1 has been adsorbed. To the steering mechanism C2, the coil 1 is handed over to the steering mechanism C2 and the nozzle C23 having the second pitch width arrangement on the rotary seat C22; at this time, the correction positioning mechanism C3 is moved on the slide rail C31 to the correction seat C33. The correction zone C331 corresponds to the lower side of the steering mechanism C2, and the collecting box C321 is also located below the clamp A2, and can carry the coil 1 which is dropped or detected as a defective winding; a steering step, please refer to the thirteenth figure, Executed by the steering mechanism C2, the first conveying device A from the first conveying flow path AA The coil 1 which is removed and placed on the nozzle C22 of the transposition C22 is turned, so that the coil 1 is to be placed with the tin surface facing downward and placed in the correction area C331 of the correction seat C33 in the lower correction positioning mechanism C3; In the example, the arrangement is set by the reclaiming step. The second take-up, four coils each time, with the correction block C33 has eight correction zones C331, therefore, the placement order of each pick-and-place C14 is the first time to place the odd-order correction zone C331 (please cooperate) Referring to FIG. 14), the second-order alignment correction area C331 is placed a second time (please refer to the fifteenth figure), so the second pitch width of the pick-and-place member C14 is an odd-order correction area C331 or an even order. The distance between the correction areas C331; a correction positioning step, please refer to the fifteenth figure, performed by the correction positioning mechanism C3, so that the coils 1 taken out in the reclaiming step are sequentially arranged; the correction areas C331 are set. The coil 1 is pushed by the correcting member C339 from the X axis to the coil 1 in the corresponding clamping section C336, so that the coils 1 are positioned by the clamping jaw C333 when the correct positioning position is obtained; For the feeding step, referring to the sixteenth figure, after the correction positioning mechanism C3 completes the correction positioning, the feeding station B11 of the second conveying device B displaced to the second conveying flow path BB is supplied to the pick-and-place mechanism B2 for taking the material.
綜觀上述,本發明實施例所提供之線圈製造方法及裝置,由於第一搬送流路AA及第二搬送流路BB採旋轉流路進行線圈1之搬送,除使機構之動作流路較規律外,在配合轉換流路CC之規劃下,線圈1可以在第一搬送流路AA中完成繞線後即轉由第二搬送流路BB進行沾錫,其間無須兩個由振動送料機所構成之送料裝置A111,亦無需兩個收集容器B3,更無需人工在兩個製程中作搬送;而由於完成繞線之線圈可以在製程中直接進入沾錫製程,故繞線過程中亦可省略點銲步驟,直接由沾錫來取代,故不僅節省製程、電力,亦減少不良品發生機率! In view of the above, in the coil manufacturing method and apparatus according to the embodiment of the present invention, since the first transport flow path AA and the second transport flow path BB use the rotary flow path to carry the coil 1, the action flow path of the mechanism is more regular. Under the planning of the conversion flow path CC, the coil 1 can be spliced by the second transfer flow path BB after the winding is completed in the first transfer flow path AA, and there is no need for two vibration feeders. The feeding device A111 also does not need two collection containers B3, and it is not necessary to manually carry in two processes; and since the winding of the winding can be directly entered into the dip process in the process, the spot welding can be omitted during the winding process. The steps are directly replaced by Zhanxi, so it not only saves process and electricity, but also reduces the chance of defective products!
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.
X‧‧‧台面 X‧‧‧ countertop
AA‧‧‧第一搬送流路 AA‧‧‧First transfer flow path
BB‧‧‧第二搬送流路 BB‧‧‧Second transport flow path
CC‧‧‧轉換流路 CC‧‧‧Conversion flow path
Claims (19)
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CN201310444323.5A CN104167288B (en) | 2013-05-16 | 2013-09-25 | Coil manufacturing method and apparatus |
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TWI638372B (en) * | 2013-05-16 | 2018-10-11 | 萬潤科技股份有限公司 | Reclaiming mechanism and coil manufacturing method and device using the same |
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TWI612758B (en) * | 2016-04-12 | 2018-01-21 | All Ring Tech Co Ltd | Hollow coil shaping method and device |
TWI609388B (en) * | 2016-04-19 | 2017-12-21 | All Ring Tech Co Ltd | Pick-and-place method, device, and tin core that uses the pick-and-place method and device Process station |
EP3542379B1 (en) * | 2016-11-18 | 2022-10-12 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Method and device for producing a winding element |
CN106993258A (en) * | 2017-04-21 | 2017-07-28 | 东莞市大研自动化设备有限公司 | A kind of simple multifunctional coiling soldering machine |
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JPS5437934A (en) * | 1977-08-30 | 1979-03-20 | Toshiba Corp | Coil manufacturing device |
JPH07288215A (en) * | 1994-04-18 | 1995-10-31 | Taiyo Yuden Co Ltd | Wiring process for surface mount coil |
JP2005210055A (en) * | 2003-12-22 | 2005-08-04 | Taiyo Yuden Co Ltd | Surface mount coil part and manufacturing method of the same |
JP2005327876A (en) * | 2004-05-13 | 2005-11-24 | Tdk Corp | Coil component and its manufacturing method |
JP2009099689A (en) * | 2007-10-15 | 2009-05-07 | Denso Corp | Method of manufacturing coil body |
US8452086B2 (en) * | 2009-07-10 | 2013-05-28 | Palo Alto Research Center Incorporated | System and user interface for machine-assisted human labeling of pixels in an image |
TW201103043A (en) * | 2009-07-14 | 2011-01-16 | Chilisin Electronics Corp | Magnetic core and inductor using the same |
JP5280500B2 (en) * | 2011-08-25 | 2013-09-04 | 太陽誘電株式会社 | Wire wound inductor |
CN102930969B (en) * | 2012-11-11 | 2015-01-28 | 广西梧州市平洲电子有限公司 | Method for manufacturing inductors |
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TW201445595A (en) | 2014-12-01 |
CN104167288B (en) | 2017-08-11 |
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