TWI491095B - Packaging material for battery, container for battery and battery - Google Patents
Packaging material for battery, container for battery and battery Download PDFInfo
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- TWI491095B TWI491095B TW103124765A TW103124765A TWI491095B TW I491095 B TWI491095 B TW I491095B TW 103124765 A TW103124765 A TW 103124765A TW 103124765 A TW103124765 A TW 103124765A TW I491095 B TWI491095 B TW I491095B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/40—Applications of laminates for particular packaging purposes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/42—Polycondensates having carboxylic or carbonic ester groups in the main chain
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/77—Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
- C08G18/78—Nitrogen
- C08G18/79—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
- C09J175/06—Polyurethanes from polyesters
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sealing Battery Cases Or Jackets (AREA)
- Laminated Bodies (AREA)
Description
本發明是有關於一種經由外層側接著劑層(12)而將外層側樹脂膜層(11)與金屬箔層(13)積層而成的電池用包裝材。進而,本發明是有關於一種以外層側樹脂膜層(11)位元於外層的方式將所述電池用包裝材成型所得的電池用容器,以及使用所述電池用容器而成的電池。The present invention relates to a battery packaging material in which an outer layer side resin film layer (11) and a metal foil layer (13) are laminated via an outer layer side adhesive layer (12). Further, the present invention relates to a battery container obtained by molding the battery packaging material in such a manner that the outer layer side resin film layer (11) is on the outer layer, and a battery using the battery container.
由於行動電話、可攜式個人電腦等電子設備的急速成長,輕量且小型的鋰離子電池等二次電池的需求增大。作為二次電池的封裝體,之前使用金屬製罐,但就輕量化或生產性的觀點而言,將塑膠膜或金屬箔等積層而成的包裝材正成為主流。Demand for secondary batteries such as lightweight and small-sized lithium-ion batteries has increased due to the rapid growth of electronic devices such as mobile phones and portable personal computers. As a package of a secondary battery, a metal can is used in the past, but from the viewpoint of weight reduction or productivity, a packaging material in which a plastic film or a metal foil is laminated is becoming mainstream.
作為最簡單的包裝材,可列舉如圖1這樣的自外層側起依序包括外層側樹脂膜層(11)、外層側接著劑層(12)、金屬箔層(13)、內層側接著劑層(14)及熱密封層(15)的積層體。電池用容器如圖2所示,是以外層側樹脂膜層(11)構成凸面、熱密封層(15)構成凹面的方式將所述包裝材成型(深拉伸(deep drawing)成型加工、突出成型加工等)而成。並且,通過在電池用容器的凹面側封入電極或電解液等進行密封而製造電池。As the simplest packaging material, the outer layer side resin film layer (11), the outer layer side adhesive layer (12), the metal foil layer (13), and the inner layer side are sequentially included from the outer layer side as shown in FIG. A laminate of the agent layer (14) and the heat seal layer (15). As shown in Fig. 2, the battery container is formed by deep drawing molding and stretching so that the outer layer side resin film layer (11) constitutes a convex surface and the heat seal layer (15) constitutes a concave surface. Forming processing, etc.). Further, the battery is manufactured by sealing an electrode, an electrolytic solution, or the like on the concave side of the battery container.
作為電池用包裝材,揭示有一種電池用容器用包材,其 包含:作為外層側的耐熱性樹脂延伸膜層、作為內層側的熱塑性樹脂未延伸膜層、及配設於這兩個膜之間的鋁箔層,並且所述電池用容器用包材可通過在熱塑性樹脂未延伸膜層與鋁箔層之間設置特定的接著劑層並使其接著,而提供成型性優異的電池殼體用包材(專利文獻1:日本專利特開2010-92703)。As a packaging material for a battery, a packaging material for a battery container is disclosed. The heat-resistant resin stretched film layer on the outer layer side, the thermoplastic resin unstretched film layer on the inner layer side, and the aluminum foil layer disposed between the two films, and the battery container packaging material can pass A specific adhesive layer is provided between the thermoplastic resin unstretched film layer and the aluminum foil layer, and is then provided to provide a packaging material for a battery case having excellent moldability (Patent Document 1: Japanese Patent Laid-Open No. 2010-92703).
而且,作為電池用包裝材,揭示有一種電池用封裝體, 其是至少依序積層基材層、鋁箔層及熱接著性樹脂層而成,所述電池用封裝體具有特定範圍的環剛度(loop stiffness),使用厚度80μm以上的經退火處理的鋁作為鋁箔層,而獲得成型性優異的封裝材,並且可由所述封裝材提供確保了安全性能的鋰離子電池(專利文獻2:日本專利特開2008-251342)。Further, as a packaging material for a battery, a battery package is disclosed. It is formed by sequentially laminating at least a base material layer, an aluminum foil layer, and a thermal adhesive resin layer, the battery package having a specific range of loop stiffness, and using an annealed aluminum having a thickness of 80 μm or more as an aluminum foil. A layer is obtained, and a package material excellent in moldability is obtained, and a lithium ion battery which ensures safety performance can be provided by the package material (Patent Document 2: Japanese Patent Laid-Open Publication No. 2008-251342).
此外,揭示有如下內容:用以包裝洗髮劑等非食品的積 層體形成用的接著劑含有包含5重量%~50重量%的玻璃化轉變溫度為40℃以上的聚酯多元醇、及95重量%~50重量%的玻璃化轉變溫度不足40℃的聚酯多元醇的混合物(專利文獻3:日本專利特開2001-322221)。In addition, it reveals the following contents: used to package non-food products such as shampoos. The adhesive for forming a layer contains a polyester polyol containing 5 to 50% by weight of a glass transition temperature of 40 ° C or higher, and 95 to 50% by weight of a polyester having a glass transition temperature of less than 40 ° C. A mixture of polyols (Patent Document 3: Japanese Patent Laid-Open No. 2001-322221).
進而,揭示有一種鋰電池封裝材,其是在基材層的其中 一個面依序積層第1接著層、金屬箔層、防腐蝕處理層、第2接著層及密封劑(sealant)層而成,且所述鋰電池封裝材在延伸後,所述基材層與所述金屬箔層之間的密接力顯示出特定的值(專利文獻4、專利文獻5:日本專利特開2013-101763、WO2013/069566)。Further, there is disclosed a lithium battery package material which is in a substrate layer One surface is sequentially laminated with a first back layer, a metal foil layer, an anti-corrosion treatment layer, a second adhesive layer, and a sealant layer, and after the lithium battery package is extended, the substrate layer and The adhesion between the metal foil layers shows a specific value (Patent Document 4, Patent Document 5: Japanese Patent Laid-Open Publication No. 2013-101763, WO 2013/069566).
關於電池,近年來,隨著車載或家庭蓄電等用途擴大而謀求二次電池的大容量化,對於用作封裝體的電池用包裝材而言,正在謀求成型性的改良。而且,用於車載或家庭蓄電的二次電池設置於室外且要求長期的耐用年數,而謀求在長期耐久試驗後仍維持包裝材的各塑膠膜或金屬箔等的層間的接著強度,且外觀無異常。In recent years, with the expansion of applications such as in-vehicle or household power storage, the capacity of secondary batteries has increased, and the packaging material for batteries used as a package has been improved in moldability. Further, since the secondary battery for in-vehicle or household storage is installed outdoors and requires a long-term durability, it is required to maintain the adhesion strength between the layers of the plastic film or the metal foil of the packaging material after the long-term durability test, and the appearance. No abnormality.
本發明是鑒於所述背景而成,課題在於提供一種具有優異的成型性,即便在長期耐久性試驗後層間的接著強度也不會降低,且不存在層間的浮起等外觀不良的電池、電池用容器及電池用包裝材。The present invention has been made in view of the above circumstances, and it is an object of the invention to provide a battery and a battery which have excellent moldability and have no deterioration in adhesion strength between layers even after long-term durability test, and which have no appearance defects such as floating between layers. Containers and battery packaging materials.
本發明者等人發現,通過使用硬化後伸長率為100%時的拉伸應力為100kg/cm2 以上、500kg/cm2 以下的接著劑,可解決所述課題。The inventors of the present invention have found that the above problem can be solved by using an adhesive having a tensile stress at 100% elongation after curing of 100 kg/cm 2 or more and 500 kg/cm 2 or less.
即,本發明是有關於一種電池用包裝材,其是依序積層外層側樹脂膜層(11)、外層側接著劑層(12)、金屬箔層(13)、內層側接著劑層(14)及熱密封(heat seal)層(15)所得的電池用包裝材,其特徵在於:所述外層側接著劑層(12)由包含主劑與硬化劑的聚胺基甲酸酯(polyurethane)接著劑形成,且是伸長率為100%時的拉伸應力為100kg/cm2 以上、500kg/cm2 以下的接著劑層,所述主劑含有多元醇(polyol)成分(A),所述硬化劑含有聚異氰酸酯(polyisocyanate)成分(B)。That is, the present invention relates to a battery packaging material which sequentially laminates an outer layer side resin film layer (11), an outer layer side adhesive layer (12), a metal foil layer (13), and an inner layer side adhesive layer ( 14) and a heat seal layer (15) obtained for a battery package, characterized in that the outer layer side adhesive layer (12) is composed of a polyurethane containing a main agent and a hardener (polyurethane). The adhesive is formed and has a tensile stress of 100 kg/cm 2 or more and 500 kg/cm 2 or less when the elongation is 100%, and the main component contains a polyol component (A). The hardener contains a polyisocyanate component (B).
本發明的電池用包裝材的形成中所用的所述聚胺基甲酸酯接著劑中,多元醇成分(A)含有聚酯多元醇(polyester polyol)(A1),所述聚酯多元醇(A1)是包含多元酸成分與多元醇(polyalcohol)成分的數量平均分子量為5,000~50,000的聚酯多元醇,且在所述多元酸成分100莫耳%中,含有45莫耳%~95莫耳%的芳香族多元酸成分。In the polyurethane adhesive used in the formation of the packaging material for a battery of the present invention, the polyol component (A) contains a polyester polyol (A1), and the polyester polyol ( A1) is a polyester polyol having a polybasic acid component and a polyalcohol component having a number average molecular weight of 5,000 to 50,000, and containing from 45 mol% to 95 mol% in 100 mol% of the polybasic acid component. % aromatic polyacid component.
本發明的電池用包裝材的形成中所用的聚胺基甲酸酯接著劑優選為進而含有可與羧基反應的化合物(C)。The polyurethane adhesive used in the formation of the packaging material for a battery of the present invention preferably further contains a compound (C) which can react with a carboxyl group.
而且,本發明是有關於一種電池用容器,其是由所述電池用包裝材進行成型所得的電池用容器,且外層側樹脂膜層(11)構成凸面,熱密封層(15)構成凹面。Further, the present invention relates to a battery container which is obtained by molding the battery packaging material, wherein the outer layer side resin film layer (11) constitutes a convex surface, and the heat seal layer (15) constitutes a concave surface.
進而,本發明是有關於一種電池,其是使用所述電池用容器而成。Further, the present invention relates to a battery which is formed using the battery container.
本發明可提供一種電池用包裝材,其是依序積層外層側樹脂膜層(11)、外層側接著劑層(12)、金屬箔層(13)、內層側接著劑層(14)及熱密封層(15)而成,通過使用硬化後伸長率為100%時的拉伸應力為100kg/cm2 以上、500kg/cm2 以下的接著劑來形成外層側接著劑層(12),使層間的接著強度優異,可防止成型時膜的斷裂,有效防止成型部所產生的浮起,而且耐久性試驗後仍可維持所述性能。藉由使用所述電池用包裝材所得的電池用容器,可提供可靠性優異的電池。The present invention provides a battery packaging material which sequentially laminates an outer layer side resin film layer (11), an outer layer side adhesive layer (12), a metal foil layer (13), an inner layer side adhesive layer (14), and The heat seal layer (15) is formed by using an adhesive having a tensile stress at 100% elongation after hardening of 100 kg/cm 2 or more and 500 kg/cm 2 or less to form an outer layer side adhesive layer (12). The joint strength between the layers is excellent, the film breakage at the time of molding can be prevented, and the floating of the molded portion can be effectively prevented, and the performance can be maintained even after the durability test. By using the battery container obtained by using the battery packaging material, it is possible to provide a battery excellent in reliability.
11‧‧‧外層側樹脂膜層11‧‧‧Outside resin film layer
12‧‧‧外層側接著劑層12‧‧‧Outer side adhesive layer
13‧‧‧金屬箔層13‧‧‧metal foil layer
14‧‧‧內層側接著劑層14‧‧‧Inside layer of adhesive layer
15‧‧‧熱密封層15‧‧‧Heat seal
圖1是本發明的電池用包裝材的示意剖面圖。Fig. 1 is a schematic cross-sectional view showing a packaging material for a battery of the present invention.
圖2是本發明的電池用容器的一形態(托盤狀)的示意立體圖。Fig. 2 is a schematic perspective view showing an embodiment (tray shape) of the battery container of the present invention.
以下,對本發明的實施形態加以詳細說明。此外,本說明書中,「任意的數A~任意的數B」的記載是指數A及大於數A的範圍、且數B及小於數B的範圍。Hereinafter, embodiments of the present invention will be described in detail. In the present specification, the description of "arbitrary number A to arbitrary number B" is a range of the index A and the number A, and the range of the number B and the number B.
如圖1所示,本發明的電池用包裝材是依序積層外層側樹脂膜層(11)、外層側接著劑層(12)、金屬箔層(13)、內層側接著劑層(14)及熱密封層(15)所得的電池用包裝材。外層側接著劑層(12)是通過對由聚胺基甲酸酯接著劑所形成的層進行熱硬化而得,且起到將外層側樹脂膜層(11)與金屬箔層(13)積層(貼合)的作用。外層側接著劑層(12)(以下也簡稱為「接著劑層(12)」)在伸長率為100%時的拉伸應力為100kg/cm2 (9.8MPa)以上、500kg/cm2 (49MPa)以下。As shown in Fig. 1, the battery packaging material of the present invention is sequentially laminated with an outer layer side resin film layer (11), an outer layer side adhesive layer (12), a metal foil layer (13), and an inner layer side adhesive layer (14). And a packaging material for a battery obtained by the heat seal layer (15). The outer layer side adhesive layer (12) is obtained by thermally hardening a layer formed of a polyurethane adhesive, and functions to laminate the outer layer side resin film layer (11) and the metal foil layer (13). The role of (fit). An outer layer side adhesive layer (12) (hereinafter, simply referred to as "adhesive layer (12)"), a tensile stress at 100% elongation of 100kg / cm 2 (9.8MPa) or more, 500kg / cm 2 (49MPa )the following.
本發明的電池用容器是使用本發明的電池用包裝材而形成的電池用容器,其形態並無特別限制。作為優選例,可列舉圖2所示的托盤狀的電池用容器。此例中,在托盤的內部、即形成用以收容電極或電解質等的空間的凹面側,配置熱密封層(15),在托盤的外側、即凸面側,配置外層側樹脂膜層(11)。除托盤狀以外,還可例示筒狀(圓筒、四方筒、橢圓筒等)的電池用容器。所述電池用容器通常是對扁平狀態的電池用包裝材進行成型加工而得。電池用容器的內側、即與電解液等接觸的面為熱密封層(15)。使凸緣部的熱密封層(15)、與構成其他電池用 包裝材的熱密封層(15)或其他電池用容器的凸緣部的熱密封層(15)對向、接觸,並進行加熱,由此使熱密封層(15)彼此融接,而封入電解液或電極等電池構件。The battery container of the present invention is a battery container formed using the battery packaging material of the present invention, and the form thereof is not particularly limited. As a preferable example, the tray-shaped battery container shown in FIG. 2 is mentioned. In this example, the heat seal layer (15) is disposed on the inside of the tray, that is, on the concave side where the space for accommodating the electrode or the electrolyte is formed, and the outer layer side resin film layer (11) is disposed on the outer side of the tray, that is, on the convex side. . In addition to the tray shape, a battery container (a cylinder, a square cylinder, an elliptical cylinder, or the like) may be exemplified. The battery container is usually obtained by molding a battery packaging material in a flat state. The inner side of the battery container, that is, the surface in contact with the electrolytic solution or the like is a heat seal layer (15). The heat seal layer (15) of the flange portion and the other battery The heat seal layer (15) of the packaging material or the heat seal layer (15) of the flange portion of the other battery container is opposed, contacted, and heated, thereby heat-sealing the heat seal layers (15) and sealing the electrolysis. A battery member such as a liquid or an electrode.
電池用容器中,通常以金屬箔層(13)為界,將靠近電解液之側稱為「內側」、「內層」,將遠側稱為「外側」、「外層」。因此,在形成電池用容器的既定電池用包裝材中,也以金屬箔層(13)為界,將位置靠近電解液的既定之側稱為「內側」、「內層」,將位置遠離的既定之側稱為「外側」、「外層」。In the battery container, the side close to the electrolyte is generally referred to as "inside" and "inner layer", and the far side is referred to as "outer side" or "outer layer". Therefore, in the predetermined battery packaging material for forming the battery container, the metal foil layer (13) is also bounded, and the predetermined side closer to the electrolyte solution is referred to as "inside" and "inner layer", and the position is further away. The established side is called "outer side" and "outer side".
所述聚胺基甲酸酯接著劑中使用主劑與硬化劑。可為在使用時將主劑與硬化劑混合的所謂二液混合型接著劑,也可為將主劑與硬化劑預先混合的一液型接著劑。進而,也可為在使用時將多種主劑及/或多種硬化劑混合的類型。A main agent and a hardener are used in the polyurethane adhesive. The so-called two-liquid mixed type adhesive which mixes a main agent and a hardening agent at the time of use may be a one-liquid type adhesive which mixes a main agent and a hardening agent previously. Further, it may be a type in which a plurality of main agents and/or a plurality of curing agents are mixed at the time of use.
所述聚胺基甲酸酯接著劑含有主劑與硬化劑,所述主劑含有多元醇成分(A),所述硬化劑含有聚異氰酸酯成分(B)。以使用聚胺基甲酸酯接著劑所形成的硬化後的接著劑層(12)在伸長率為100%時的拉伸應力成為100kg/cm2 以上、500kg/cm2 以下的方式,對聚胺基甲酸酯接著劑的主劑成分的組成、硬化劑成分的組成、各成分的調配比例等進行適當調整。The polyurethane adhesive contains a main component containing a polyol component (A) and a hardener containing a polyisocyanate component (B). The cured adhesive layer (12) formed by using a polyurethane adhesive has a tensile stress at an elongation of 100% of 100 kg/cm 2 or more and 500 kg/cm 2 or less. The composition of the main component of the urethane adhesive, the composition of the curing agent component, the blending ratio of each component, and the like are appropriately adjusted.
硬化後的接著劑層(12)在伸長率為100%時的拉伸應力優選為150kg/cm2 以上、400kg/cm2 以下,更優選為200kg/cm2 以上、350kg/cm2 以下。再者,所謂「硬化」,是指聚胺基甲酸酯接著劑的主劑與硬化劑在熱作用下交聯而使接著劑層發生硬化,可通過在塗覆聚胺基甲酸酯接著劑後進行熱處理而獲得硬化物。The tensile stress of the cured adhesive layer (12) at an elongation of 100% is preferably 150 kg/cm 2 or more and 400 kg/cm 2 or less, and more preferably 200 kg/cm 2 or more and 350 kg/cm 2 or less. In addition, the term "hardening" means that the main component of the polyurethane adhesive and the hardener are crosslinked under heat to harden the adhesive layer, and the polyurethane can be applied by applying the polyurethane. The agent is then subjected to heat treatment to obtain a cured product.
若硬化後的接著劑層(12)在伸長率為100%時的拉伸 應力不足100kg/cm2 ,則有在電池用包裝材的成型時,金屬箔層斷裂或在外層側樹脂膜層(11)與金屬箔層(13)之間產生浮起的傾向。另一方面,若硬化後的接著劑層(12)在伸長率為100%時的拉伸應力超過500kg/cm2 ,則有外層側樹脂膜層(11)與金屬箔層(13)之間的層壓強度變弱的傾向。When the tensile stress of the cured adhesive layer (12) at an elongation of 100% is less than 100 kg/cm 2 , there is a case where the metal foil layer is broken or the outer layer side resin film layer is formed during molding of the battery packaging material ( 11) A tendency to float between the metal foil layer (13). On the other hand, if the tensile stress of the cured adhesive layer (12) at an elongation of 100% exceeds 500 kg/cm 2 , there is an outer layer side resin film layer (11) and a metal foil layer (13). The tendency of the laminate strength to weaken.
硬化後的接著劑層(12)在伸長率為100%時的拉伸應 力通過以下方法進行測定。在脫模紙上,以乾燥膜厚成為約50μm的方式塗布聚胺基甲酸酯接著劑,使溶劑揮發後,在60℃下老化一周,之後自脫模紙將接著劑層剝離而獲得試樣。將試樣切成寬度5mm、長度6cm的試樣片,以夾具(chuck)間距離成為2cm的方式將該試樣片保持在特斯龍(TESTRON)型拉伸試驗器上,在20℃的環境下,以60mm/分鐘的拉伸速度進行拉伸試驗,根據夾具間距離成為4cm時的伸長應力F(g),利用下述計算式來計算伸長率為100%時的拉伸應力。Stretching of the cured adhesive layer (12) at an elongation of 100% The force was measured by the following method. On the release paper, a polyurethane adhesive was applied so as to have a dry film thickness of about 50 μm, and the solvent was volatilized, and then aged at 60 ° C for one week, and then the adhesive layer was peeled off from the release paper to obtain a sample. . The sample piece was cut into a sample piece having a width of 5 mm and a length of 6 cm, and the sample piece was held on a TESTRON type tensile tester so that the distance between the chucks was 2 cm, at 20 ° C. In the environment, the tensile test was carried out at a tensile speed of 60 mm/min, and the tensile stress at an elongation of 100% was calculated from the elongation stress F (g) when the distance between the jigs was 4 cm by the following calculation formula.
伸長率為100%時的拉伸應力(kg/cm2 )=20×F(g)/S(μm)S(μm)=試樣片的實測膜厚Tensile stress at an elongation of 100% (kg/cm 2 ) = 20 × F (g) / S (μm) S (μm) = measured film thickness of the sample piece
主劑中所含有的多元醇成分(A)含有下述聚酯多元醇(A1)。The polyol component (A) contained in the main component contains the following polyester polyol (A1).
聚酯多元醇(A1)是含有多元酸成分與多元醇成分的數量平均分子量為5,000~50,000的聚酯多元醇,且在所述多元酸成分100莫耳%中,含有45莫耳%~95莫耳%的芳香族多元酸成分。The polyester polyol (A1) is a polyester polyol having a number average molecular weight of 5,000 to 50,000 containing a polybasic acid component and a polyol component, and contains 45 mol% to 95% of the polyhydric acid component 100 mol%. Molar% aromatic polybasic acid component.
作為聚酯多元醇(A1),可列舉使多元酸成分與多元醇 成分反應而得的聚酯多元醇。Examples of the polyester polyol (A1) include a polybasic acid component and a polyhydric alcohol. A polyester polyol obtained by reacting the components.
作為多元酸成分,例如可列舉:間苯二甲酸、對苯二甲 酸、萘二甲酸、鄰苯二甲酸酐、己二酸、壬二酸、癸二酸、丁二酸、戊二酸、四氫鄰苯二甲酸酐、六氫鄰苯二甲酸酐、順丁烯二酸酐、衣康酸酐及其酯化合物等。這些可單獨使用或併用兩種以上。Examples of the polybasic acid component include isophthalic acid and terephthalic acid. Acid, naphthalene dicarboxylic acid, phthalic anhydride, adipic acid, sebacic acid, sebacic acid, succinic acid, glutaric acid, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, cis-butyl Adipic anhydride, itaconic anhydride, and ester compounds thereof. These may be used alone or in combination of two or more.
作為多元醇成分,例如可列舉:乙二醇、二乙二醇、三 乙二醇、丙二醇、二丙二醇、1,6-己二醇、新戊二醇、1,4-丁二醇、1,4-環己烷二甲醇、三羥甲基丙烷、甘油、1,9-壬二醇、3-甲基-1,5-戊二醇、聚醚多元醇、聚碳酸酯多元醇、聚烯烴多元醇、丙烯酸多元醇、聚胺基甲酸酯多元醇等。這些可單獨使用或併用兩種以上。Examples of the polyol component include ethylene glycol, diethylene glycol, and trisole. Ethylene glycol, propylene glycol, dipropylene glycol, 1,6-hexanediol, neopentyl glycol, 1,4-butanediol, 1,4-cyclohexanedimethanol, trimethylolpropane, glycerin, 1, 9-decanediol, 3-methyl-1,5-pentanediol, polyether polyol, polycarbonate polyol, polyolefin polyol, acrylic polyol, polyurethane polyacrylate, and the like. These may be used alone or in combination of two or more.
而且,還可列舉使所述聚酯多元醇進而與例如鄰苯二甲 酸、偏苯三甲酸、均苯四甲酸等多元酸及其酸酐進行反應而得且分子中(分子內部或分子末端)具有羧基的聚酯多元醇作為聚酯多元醇(A1)的一種。Moreover, it is also possible to exemplify the polyester polyol and, for example, phthalic acid A polyester polyol obtained by reacting a polybasic acid such as acid, trimellitic acid or pyromellitic acid with an acid anhydride thereof and having a carboxyl group in a molecule (inside or at a molecular end) is one of polyester polyols (A1).
進而,還可列舉使所述聚酯多元醇與例如2,4-甲苯二異 氰酸酯、2,6-甲苯二異氰酸酯、伸二甲苯基二異氰酸酯、二苯甲烷二異氰酸酯、異佛爾酮二異氰酸酯、1,5-萘二異氰酸酯、六亞甲基二異氰酸酯、氫化二苯甲烷二異氰酸酯等聚異氰酸酯反應所得的聚酯聚胺基甲酸酯多元醇(polyester polyurethane polyol)作為聚酯多元醇(A1)的一種。Further, it is also exemplified that the polyester polyol is different from, for example, 2,4-toluene. Cyanate ester, 2,6-toluene diisocyanate, xylylene diisocyanate, diphenylmethane diisocyanate, isophorone diisocyanate, 1,5-naphthalene diisocyanate, hexamethylene diisocyanate, hydrogenated diphenylmethane A polyester polyurethane polyol obtained by reacting a polyisocyanate such as a diisocyanate is used as one of the polyester polyols (A1).
聚酯多元醇(A1)的數量平均分子量為5,000~50,000, 優選為8,000~35,000,進而更優選為8,000~25,000。而且,在作 為構成成分的多元酸成分100莫耳%中,芳香族多元酸成分的含量為45莫耳%~95莫耳%,優選為55莫耳%~85莫耳%。通過將此種聚酯多元醇用於主劑中,可進一步提高外層側樹脂膜層(11)與金屬箔層(13)的層間的接著強度,並且可獲得成型性更良好的電池用包裝材。The polyester polyol (A1) has a number average molecular weight of 5,000 to 50,000. It is preferably 8,000 to 35,000, and still more preferably 8,000 to 25,000. And, at work The content of the aromatic polybasic acid component in the polyhydric acid component of 100% by mass of the constituent component is from 45 mol% to 95 mol%, preferably from 55 mol% to 85 mol%. By using such a polyester polyol in the main component, the adhesion strength between the layers of the outer layer side resin film layer (11) and the metal foil layer (13) can be further improved, and a battery packaging material having better moldability can be obtained. .
在使用兩種以上的聚酯多元醇(A1)的情況下,將所有 聚酯多元醇成分中的多元酸成分100莫耳%中的芳香族多元酸成分設為45莫耳%~95莫耳%,更優選設為55莫耳%~85莫耳%,由此可進一步提高外層側樹脂膜層(11)與金屬箔層(13)的層間的接著強度,並且可獲得成型性更良好的電池用包裝材。In the case of using two or more polyester polyols (A1), all will The aromatic polybasic acid component in 100 parts per million of the polybasic acid component in the polyester polyol component is 45 mol% to 95 mol%, more preferably 55 mol% to 85 mol%. Further, the adhesion strength between the layers of the outer layer side resin film layer (11) and the metal foil layer (13) is further improved, and a battery packaging material having better moldability can be obtained.
若聚酯多元醇(A1)的數量平均分子量不足5,000,或 者芳香族多元酸成分不足45莫耳%,則有成型性降低的傾向。而且,若數量平均分子量超過50,000,則有對稀釋溶劑的溶解性不足、接著劑塗覆時的黏度變高、塗覆性不足的可能。此外,若多元酸成分超過95莫耳%,則有時外層側樹脂膜層(11)與金屬箔層(13)的層間的接著強度變小。If the polyester polyol (A1) has a number average molecular weight of less than 5,000, or When the amount of the aromatic polybasic acid component is less than 45 mol%, the moldability tends to be lowered. Further, when the number average molecular weight exceeds 50,000, the solubility in the diluent solvent may be insufficient, the viscosity at the time of application of the adhesive agent may become high, and the coating property may be insufficient. In addition, when the polybasic acid component exceeds 95 mol%, the adhesion strength between the layers of the outer layer side resin film layer (11) and the metal foil layer (13) may become small.
聚酯多元醇的數量平均分子量是利用凝膠滲透層析法 (gel permeation chromatography,GPC)所得的聚苯乙烯換算的值。例如在機型:索德克斯(Shodex)(昭和電工公司製造),管柱:KF-805L、KF-803L及KF-802(昭和電工公司製造)的條件下,將管柱的溫度設為40℃,使用四氫呋喃(tetrahydrofuran,THF)作為洗脫液,將流速設為0.2mL/分鐘,將檢測設為折射率(Refractive Index,RI)檢測,將試樣濃度設為0.02%,並且使用聚苯乙烯作為標準試樣而進行測定。本發明的數量平均分子量是 記載利用上述方法而測定的值。The number average molecular weight of polyester polyols is determined by gel permeation chromatography. (polystyrene-converted value obtained by (gel permeation chromatography, GPC). For example, in the model: Shodex (manufactured by Showa Denko), the column: KF-805L, KF-803L, and KF-802 (manufactured by Showa Denko), the temperature of the column is set to 40 ° C, using tetrahydrofuran (THF) as an eluent, the flow rate was set to 0.2 mL / min, the detection was set to the refractive index (Refractive Index, RI) detection, the sample concentration was set to 0.02%, and the use of poly Styrene was measured as a standard sample. The number average molecular weight of the present invention is The value measured by the above method is described.
作為主劑中所含的多元醇成分(A),除所述聚酯多元醇 (A1)以外,例如還可在不會對接著強度或成型性造成不良影響的範圍內,併用未分類為所述(A1)的聚酯多元醇、聚醚多元醇、聚碳酸酯多元醇、聚烯烴多元醇、丙烯酸多元醇等分子量比較大的多元醇,或者乙二醇或三羥甲基丙烷等分子量比較小的多元醇等。As the polyol component (A) contained in the main agent, in addition to the polyester polyol In addition to (A1), for example, a polyester polyol, a polyether polyol, or a polycarbonate polyol which is not classified into the above (A1) may be used in a range which does not adversely affect the strength or moldability. A polyol having a relatively large molecular weight such as a polyolefin polyol or an acrylic polyol, or a polyol having a relatively small molecular weight such as ethylene glycol or trimethylolpropane.
硬化劑中所含的聚異氰酸酯成分(B)例如可列舉:三亞甲基二異氰酸酯、四亞甲基二異氰酸酯、六亞甲基二異氰酸酯、1,2-丙二異氰酸酯(1,2-propylene diisocyanate)、1,2-丁二異氰酸酯、2,3-丁二異氰酸酯、1,3-丁二異氰酸酯、2,4,4-三甲基六亞甲基二異氰酸酯或2,2,4-三甲基六亞甲基二異氰酸酯、2,6-二異氰酸酯己酸甲酯(2,6-diisocyanate methyl caproate)等脂肪族二異氰酸酯;1,4-環己烷二異氰酸酯、1,3-環己烷二異氰酸酯、3-異氰酸甲酯-3,5,5-三甲基環己基異氰酸酯、4,4' -亞甲基雙(環己基異氰酸酯)、2,4-環己烷二異氰酸甲酯、2,6-環己烷二異氰酸甲酯、1,4-雙(異氰酸基甲基)環己烷、1,3-雙(異氰酸基甲基)環己烷等脂環式二異氰酸酯;間苯二異氰酸酯、對苯二異氰酸酯、4,4' -二苯基二異氰酸酯、1,5-萘二異氰酸酯、4,4' -二苯基甲烷二異氰酸酯、2,4-甲苯二異氰酸酯或2,6-甲苯二異氰酸酯或者其混合物、4,4' -甲苯胺二異氰酸酯、二甲氧基苯胺二異氰酸酯(dianisidine diisocyanate)、4,4' -二苯醚二異氰酸酯等芳香族二異氰酸酯;1,3-伸二甲苯基二異氰酸酯或1,4-伸二甲苯基二異氰酸酯或 者其混合物、ω,ω' -二異氰酸酯-1,4-二乙基苯、1,3-雙(1-異氰酸基-1-甲基乙基)苯或1,4-雙(1-異氰酸酯-1-甲基乙基)苯或者其混合物等芳香脂肪族二異氰酸酯;三苯基甲烷-4,4' ,4" -三異氰酸酯、1,3,5-三異氰酸基苯、2,4,6-三異氰酸基甲苯等有機三異氰酸酯;4,4' -二苯基二甲基甲烷-2,2' -5,5' -四異氰酸酯等有機四異氰酸酯等聚異氰酸酯單體;由上述聚異氰酸酯單體衍生的二聚體、三聚體、縮二脲(biuret)、脲基甲酸酯(allophanate);由二氧化碳與上述聚異氰酸酯單體所得的具有2,4,6-噁二嗪三酮(2,4,6-oxadiazinetrione)環的聚異氰酸酯。Examples of the polyisocyanate component (B) contained in the curing agent include: trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, and 1,2-propylene diisocyanate (1,2-propylene diisocyanate). ), 1,2-butyl diisocyanate, 2,3-butyl diisocyanate, 1,3-butyl diisocyanate, 2,4,4-trimethylhexamethylene diisocyanate or 2,2,4-trimethyl Aliphatic diisocyanate such as hexamethylene diisocyanate or 2,6-diisocyanate methyl caproate; 1,4-cyclohexane diisocyanate, 1,3-cyclohexane Diisocyanate, methyl 3-isocyanate-3,5,5-trimethylcyclohexyl isocyanate, 4,4 ' -methylene bis(cyclohexyl isocyanate), 2,4-cyclohexane diisocyanate Methyl ester, methyl 2,6-cyclohexanediisocyanate, 1,4-bis(isocyanatomethyl)cyclohexane, 1,3-bis(isocyanatomethyl)cyclohexane An alicyclic diisocyanate; m-phenylene diisocyanate, p-phenylene diisocyanate, 4,4 ' -diphenyl diisocyanate, 1,5-naphthalene diisocyanate, 4,4 ' -diphenylmethane diisocyanate, 2, 4-toluene diisocyanate or 2,6-toluene diisocyanate An ester or mixtures thereof, 4,4 '- toluidine diisocyanate, dianisidine diisocyanate (dianisidine diisocyanate), 4,4' - aromatic diisocyanate diphenyl ether diisocyanate, and the like; 1,3-xylyl extending Diisocyanate or 1,4-extended xylylene diisocyanate or a mixture thereof, ω,ω ' -diisocyanate-1,4-diethylbenzene, 1,3-bis(1-isocyanato-1-methyl Aromatic aliphatic diisocyanate such as ethyl)benzene or 1,4-bis(1-isocyanate-1-methylethyl)benzene or a mixture thereof; triphenylmethane-4,4 ' ,4 " -triisocyanate, 1 , an organic triisocyanate such as 3,5-triisocyanylbenzene or 2,4,6-triisocyanyltoluene; 4,4 ' -diphenyldimethylmethane-2,2 ' -5,5 '- tetraisocyanate and organic tetraisocyanates, etc. polyisocyanate monomers; derived from the above polyisocyanate monomer, dimer, trimer, biuret (biuret), allophanates (allophanate); carbon dioxide above Polyisocyanate having a 2,4,6-oxadiazinetrione ring obtained from a polyisocyanate monomer.
此外,列舉出使以下所示的多種二醇成分與上述聚異氰酸酯單體加成所得的加成物。作為用於形成加成物的二醇成分,例如可列舉:乙二醇、丙二醇、丁二醇、己二醇、新戊二醇、1,6-己二醇、3-甲基-1,5-戊二醇、3,3' -二羥甲基丙烷、環己烷二甲醇、二乙二醇、三乙二醇、二丙二醇、甘油、三羥甲基丙烷、季戊四醇、山梨糖醇等分子量不足200的低分子多元醇等,或者分子量為200~20,000的聚酯多元醇、聚醚酯多元醇、聚酯醯胺多元醇、聚己內酯多元醇、聚戊內酯多元醇、丙烯酸多元醇、聚碳酸酯多元醇、多羥基烷烴、蓖麻油、聚胺基甲酸酯多元醇等。Further, an adduct obtained by adding a plurality of diol components shown below to the above polyisocyanate monomer is exemplified. Examples of the diol component for forming the adduct include ethylene glycol, propylene glycol, butylene glycol, hexanediol, neopentyl glycol, 1,6-hexanediol, and 3-methyl-1. 5-pentanediol, 3,3 ' -dimethylolpropane, cyclohexanedimethanol, diethylene glycol, triethylene glycol, dipropylene glycol, glycerin, trimethylolpropane, pentaerythritol, sorbitol, etc. a low molecular weight polyol having a molecular weight of less than 200, or a polyester polyol having a molecular weight of 200 to 20,000, a polyether ester polyol, a polyester decylamine polyol, a polycaprolactone polyol, a polyvalerolactone polyol, or an acrylic acid Polyol, polycarbonate polyol, polyhydroxyalkane, castor oil, polyurethane polyalcohol, and the like.
其中,就包裝材的生產性及成型性的觀點而言,更優選為由芳香族二異氰酸酯衍生出的芳香族系聚異氰酸酯。Among them, from the viewpoint of productivity and moldability of the packaging material, an aromatic polyisocyanate derived from an aromatic diisocyanate is more preferable.
關於本發明的聚胺基甲酸酯接著劑,硬化劑中所含的異氰酸基(isocyanate)相對於主劑中所含的多元醇成分(A)所具 有的羥基(hydroxyl group)與羧基(carboxyl group)的合計的當量比[NCO]/([OH]+[COOH])優選為10~20。即,相對於羥基與羧基的合計1莫耳,就成型性的觀點而言,異氰酸基優選為10莫耳以上,就硬化時間、衛生性、經濟性、及外層側樹脂膜層(11)與金屬箔層(13)之間的層壓強度的觀點而言,異氰酸基優選為20莫耳以下。Regarding the polyurethane adhesive of the present invention, the isocyanate contained in the hardener is based on the polyol component (A) contained in the main component. The equivalent ratio [NCO]/([OH]+[COOH]) of the total of the hydroxyl group and the carboxyl group is preferably 10-20. In other words, the total amount of the hydroxyl group and the carboxyl group is 1 mol, and the isocyanate group is preferably 10 mol or more from the viewpoint of moldability, and the curing time, the hygienic property, the economy, and the outer layer side resin film layer (11) From the viewpoint of the lamination strength between the metal foil layer (13), the isocyanate group is preferably 20 mol or less.
為了維持耐久性試驗後的接著強度、或抑制由膜的浮起 引起的外觀不良,本發明的聚胺基甲酸酯接著劑可進而含有可與羧基反應的化合物(C)。可與羧基反應的化合物(C)可含有於主劑中,也可含有於硬化劑中,而且也可在使主劑與硬化劑混合時添加。In order to maintain the adhesion strength after the durability test, or to suppress the floating of the film The resulting appearance is poor, and the polyurethane adhesive of the present invention may further contain a compound (C) which is reactive with a carboxyl group. The compound (C) which can be reacted with a carboxyl group may be contained in the main component or may be contained in the curing agent, or may be added when the main component and the curing agent are mixed.
可與羧基反應的化合物(C)優選為分子內具有縮水甘 油基(glycidyl group)的化合物、具有碳二醯亞胺(carbodiimide)基的化合物、或具有噁唑啉基的化合物,這些中,特別優選為分子內具有縮水甘油基的化合物、或具有碳二醯亞胺基的化合物。The compound (C) reactive with a carboxyl group preferably has a glycidol in the molecule a compound of a glycidyl group, a compound having a carbodiimide group, or a compound having an oxazoline group, and among these, a compound having a glycidyl group in the molecule or a carbon two is particularly preferable. a quinone imine based compound.
通過使用可與羧基反應的化合物(C),使其在長期耐久 性試驗中與接著劑層(12)中的酯鍵分解而產生的羧酸反應,可抑制由接著劑層(12)的分子量降低引起的凝聚力的降低,抑制接著強度的降低或外觀不良的產生。By using a compound (C) reactive with a carboxyl group, it is durable in the long term. In the test, the reaction with the carboxylic acid generated by the decomposition of the ester bond in the adhesive layer (12) suppresses the decrease in the cohesive force due to the decrease in the molecular weight of the adhesive layer (12), and suppresses the decrease in the strength of the adhesive or the occurrence of poor appearance. .
相對於多元醇成分(A)100重量份,可與羧基反應的 化合物(C)優選為含有1重量份~100重量份,更優選為含有5重量份~50重量份。Reacts with a carboxyl group relative to 100 parts by weight of the polyol component (A) The compound (C) is preferably contained in an amount of from 1 part by weight to 100 parts by weight, more preferably from 5 parts by weight to 50 parts by weight.
作為分子內具有縮水甘油基的化合物,可列舉:雙酚 (bisphenol)A型環氧(epoxy)樹脂、雙酚F型環氧樹脂、雙酚 S型環氧樹脂、溴化雙酚A型環氧樹脂、氫化雙酚A型環氧樹脂、聯苯酚型環氧樹脂、聯二甲苯酚型環氧樹脂、苯酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂、溴化苯酚酚醛清漆型環氧樹脂、雙酚A的酚醛清漆型環氧樹脂、三羥基苯基甲烷型環氧樹脂、四酚基乙烷型環氧樹脂、含萘骨架的苯酚酚醛清漆型環氧樹脂、含雙環戊二烯骨架的苯酚酚醛清漆型環氧樹脂等縮水甘油醚化合物;對苯二甲酸二縮水甘油酯等縮水甘油酯化合物;大賽璐化學工業公司製造的EHPE-3150等脂環式環氧樹脂;異氰脲酸三縮水甘油酯等雜環式環氧樹脂;N,N,N' ,N' -四縮水甘油基間二甲苯二胺等縮水甘油胺類或(甲基)丙烯酸縮水甘油酯與具有乙烯性不飽和雙鍵的化合物的共聚物等。這些可單獨使用,也可併用兩種以上。Examples of the compound having a glycidyl group in the molecule include a bisphenol A epoxy resin, a bisphenol F epoxy resin, a bisphenol S epoxy resin, and a brominated bisphenol A ring. Oxygen resin, hydrogenated bisphenol A type epoxy resin, biphenol type epoxy resin, bixylenol type epoxy resin, phenol novolak type epoxy resin, cresol novolac type epoxy resin, brominated phenol novolac Epoxy resin, phenolic varnish type epoxy resin of bisphenol A, trishydroxyphenylmethane type epoxy resin, tetraphenol ethane type epoxy resin, phenol novolak type epoxy resin containing naphthalene skeleton, double ring a glycidyl ether compound such as a phenol novolak type epoxy resin having a pentadiene skeleton; a glycidyl ester compound such as diglycidyl terephthalate; and an alicyclic epoxy resin such as EHPE-3150 manufactured by Daicel Chemical Industry Co., Ltd.; Heterocyclic epoxy resin such as isocyanuric acid triglycidyl ester; glycidylamine or glycidyl (meth)acrylate such as N,N,N ' ,N ' -tetraglycidyl-m-xylylenediamine Copolymer of a compound having an ethylenically unsaturated double bond Wait. These may be used alone or in combination of two or more.
作為分子內具有縮水甘油基的化合物,優選為雙酚型環 氧化合物,且優選為數量平均分子量為400~5000的雙酚型環氧樹脂。若含有數量平均分子量小於400的環氧樹脂,則接著劑層(12)變得過於柔軟,可能會有損耐久性。若環氧樹脂的數量平均分子量大於5000,則與聚酯多元醇的相溶性降低,可能會產生外觀不良。As a compound having a glycidyl group in the molecule, a bisphenol type ring is preferred. An oxygen compound, and preferably a bisphenol type epoxy resin having a number average molecular weight of 400 to 5,000. If an epoxy resin having a number average molecular weight of less than 400 is contained, the adhesive layer (12) becomes too soft and may impair durability. If the number average molecular weight of the epoxy resin is more than 5,000, the compatibility with the polyester polyol is lowered, and the appearance may be poor.
作為分子內具有碳二醯亞胺基的化合物,可列舉:N,N' - 二-鄰甲苯甲醯基碳二醯亞胺、N,N' -二苯基碳二醯亞胺、N,N' -二-2,6-二甲基苯基碳二醯亞胺、N,N' -雙(2,6-二異丙基苯基)碳二醯亞胺、N,N' -二-辛基癸基碳二醯亞胺、N-甲苯甲醯基-N' -環己基碳二醯亞胺,N,N' -二-2,2-二-第三丁基苯基碳二醯亞胺、N-甲苯甲醯基-N' -苯基碳二醯亞胺、N,N' -二-對硝基苯基碳二醯亞胺、N,N' -二-對胺基苯基碳二醯亞胺、N,N' -二-對羥基苯基碳二醯亞胺、N,N' - 二-環己基碳二醯亞胺、及N,N' -二-對甲苯甲醯基碳二醯亞胺等。Examples of the compound having a carbodiimide group in the molecule include N,N ' -di-o-tolylcarbylcarbodiimide, N,N ' -diphenylcarbodiimide, N, N ' -di-2,6-dimethylphenylcarbodiimide, N,N ' -bis(2,6-diisopropylphenyl)carbodiimide, N,N ' -di - octyldecyl carbodiimide (PEI), N- acyl toluyl -N '- cyclohexyl carbodiimide (PEI), N, N' - two 2,2 - tert-butylphenyl carbodiimide Yttrium, N-tolylmethyl-N ' -phenylcarbodiimide, N,N ' -di-p-nitrophenylcarbodiimide, N,N ' -di-p-amino group Phenylcarbodiimide, N,N ' -di-p-hydroxyphenylcarbodiimide, N,N ' -di-cyclohexylcarbodiimide, and N,N ' -di-p-toluene Formamyl carbodiimide and the like.
作為分子內具有噁唑啉基的化合物,可列舉:2-噁唑 啉、2-甲基-2-噁唑啉、2-苯基-2-噁唑啉、2,5-二甲基-2-噁唑啉、2,4-二苯基-2-噁唑啉等單噁唑啉化合物,2,2' -(1,3-伸苯基)-雙(2-噁唑啉)、2,2' -(1,2-伸乙基)-雙(2-噁唑啉)、2,2' -(1,4-伸丁基)-雙(2-噁唑啉)、2,2' -(1,4-伸苯基)-雙(2-噁唑啉)等。Examples of the compound having an oxazoline group in the molecule include 2-oxazoline, 2-methyl-2-oxazoline, 2-phenyl-2-oxazoline, and 2,5-dimethyl- a monooxazoline compound such as 2-oxazoline or 2,4-diphenyl-2-oxazoline, 2,2 ' -(1,3-phenylene)-bis(2-oxazoline), 2,2 ' -(1,2-Extended ethyl)-bis(2-oxazoline), 2,2 ' -(1,4-butylene)-bis(2-oxazoline), 2, 2 ' -(1,4-phenylene)-bis(2-oxazoline) and the like.
除此以外,本發明的聚胺基甲酸酯接著劑中,作為接著劑用途,可將公知的添加劑調配於主劑或硬化劑中。In addition, in the polyurethane adhesive of the present invention, a known additive may be blended in a main component or a curing agent as an adhesive application.
例如,可使用反應促進劑。For example, a reaction accelerator can be used.
作為反應促進劑,例如可列舉:二乙酸二丁基錫、二月桂酸二丁基錫、二月桂酸二辛基錫、二順丁烯二酸二丁基錫等金屬系催化劑;1,8-二氮雜雙環[5.4.0]十一烯-7、1,5-二氮雜雙環[4.3.0]壬烯-5、6-二丁基胺基-1,8-二氮雜雙環[5.4.0]十一烯-7等三級胺;三乙醇胺之類的反應性三級胺等,可使用選自這些的組群中的一種或兩種以上的反應促進劑。Examples of the reaction accelerator include metal catalysts such as dibutyltin diacetate, dibutyltin dilaurate, dioctyltin dilaurate, and dibutyltin dimaleate; 1,8-diazabicyclo[ 5.4.0] undecene-7,1,5-diazabicyclo[4.3.0]nonene-5,6-dibutylamino-1,8-diazabicyclo[5.4.0] As the reactive tertiary amine such as monoene-7 or the like, a reactive tertiary amine such as triethanolamine, one or two or more kinds of reaction accelerators selected from the group consisting of these may be used.
就提高對金屬箔等金屬系原材料的接著強度的觀點而言,可使用矽烷偶合劑。作為矽烷偶合劑,例如可列舉:乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷等具有乙烯基的三烷氧基矽烷,3-胺基丙基三乙氧基矽烷、N-(2-胺基乙基)3-胺基丙基三甲氧基矽烷等具有胺基的三烷氧基矽烷;3-縮水甘油氧基丙基三甲氧基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷、3-縮水甘油氧基丙基三乙氧基矽烷等具有縮水甘油基的三烷氧基矽烷。這些可分別單獨使用,或者任意組合兩種以上來使用。A decane coupling agent can be used from the viewpoint of improving the adhesion strength to a metal-based material such as a metal foil. Examples of the decane coupling agent include a trialkoxycyclodecane having a vinyl group such as vinyltrimethoxydecane or vinyltriethoxydecane, 3-aminopropyltriethoxydecane, and N-(2). -Aminoalkyl decane having an amine group such as -aminoethyl) 3-aminopropyltrimethoxydecane; 3-glycidoxypropyltrimethoxydecane, 2-(3,4-epoxy ring A decyloxydecane having a glycidyl group such as hexyl)ethyltrimethoxydecane or 3-glycidoxypropyltriethoxydecane. These can be used individually or in combination of 2 or more types, respectively.
相對於多元醇成分(A)的固體成分100重量份,矽烷 偶合劑的添加量優選為0.1重量份~5重量份、更優選為0.5重量份~3重量份。通過添加上述範圍的矽烷偶合劑,可提高對金屬箔的接著強度。Decane with respect to 100 parts by weight of the solid component of the polyol component (A) The amount of the coupling agent added is preferably from 0.1 part by weight to 5 parts by weight, more preferably from 0.5 part by weight to 3 parts by weight. By adding a decane coupling agent in the above range, the adhesion strength to the metal foil can be improved.
同樣地,就提高對金屬箔等金屬系原材料的接著強度的 觀點而言,可使用磷酸或磷酸衍生物。在磷酸或其衍生物內,作為磷酸,只要具有至少1個遊離的含氧酸即可,例如可列舉次磷酸(hypophosphorus acid)、亞磷酸、正磷酸(orthophosphoric acid)、低磷酸(hypophosphoric acid)等磷酸類,偏磷酸、焦磷酸、三聚磷酸、多磷酸、超磷酸(ultraphosphoric acid)等縮合磷酸類。而且,作為磷酸的衍生物,可列舉在殘留至少1個遊離的含氧酸的狀態下,使所述磷酸與醇類進行部分酯化所得的磷酸的衍生物。 作為所述醇,可列舉:甲醇、乙醇、乙二醇、甘油等脂肪族醇,苯酚、二甲苯酚、對苯二酚、鄰苯二酚、間苯三酚(phloroglucinol)等芳香族醇等。磷酸或其衍生物也可組合使用兩種以上。以接著劑的固體成分為基準,磷酸或其衍生物的添加量優選為0.01重量%~10重量%,更優選為0.05重量%~5重量%,特別優選為0.05重量%~1重量%。Similarly, the adhesion strength to a metal-based raw material such as a metal foil is improved. From a viewpoint, a phosphoric acid or a phosphoric acid derivative can be used. In the phosphoric acid or a derivative thereof, as the phosphoric acid, at least one free oxo acid may be used, and examples thereof include hypophosphorus acid, phosphorous acid, orthophosphoric acid, and hypophosphoric acid. Phosphoric acid, condensed phosphoric acid such as metaphosphoric acid, pyrophosphoric acid, tripolyphosphoric acid, polyphosphoric acid, or ultraphosphoric acid. Further, examples of the derivative of phosphoric acid include a derivative of phosphoric acid obtained by partially esterifying the phosphoric acid with an alcohol in a state in which at least one free oxo acid remains. Examples of the alcohol include aliphatic alcohols such as methanol, ethanol, ethylene glycol, and glycerin, and aromatic alcohols such as phenol, xylenol, hydroquinone, catechol, and phloroglucinol. . Phosphoric acid or a derivative thereof may be used in combination of two or more kinds. The amount of phosphoric acid or a derivative thereof to be added is preferably 0.01% by weight to 10% by weight, more preferably 0.05% by weight to 5% by weight, and particularly preferably 0.05% by weight to 1% by weight based on the solid content of the adhesive.
還可以改善層壓外觀為目的,將公知的流平劑或消泡劑 調配於主劑中。作為流平劑,例如可列舉:聚醚改性聚二甲基矽氧烷、聚酯改性聚二甲基矽氧烷、芳烷基改性聚甲基烷基矽氧烷、聚酯改性含羥基的聚二甲基矽氧烷、聚醚酯改性含羥基的聚二甲基矽氧烷、丙烯酸系共聚物、甲基丙烯酸系共聚物、聚醚改性聚甲基烷基矽氧烷、丙烯酸烷基脂共聚物、甲基丙烯酸烷基脂共聚物、卵磷脂(lecithin)等。It is also possible to improve the appearance of the laminate, and a known leveling agent or defoaming agent is known. Formulated in the main agent. As the leveling agent, for example, polyether modified polydimethyl siloxane, polyester modified polydimethyl siloxane, aralkyl modified polymethyl alkyl siloxane, polyester modified Hydroxy-containing polydimethyl siloxane, polyether ester modified hydroxyl-containing polydimethyl siloxane, acrylic copolymer, methacrylic copolymer, polyether modified polymethylalkyl hydrazine Oxyalkane, alkyl acrylate copolymer, alkyl methacrylate copolymer, lecithin, and the like.
作為消泡劑,可列舉:矽酮樹脂、矽酮溶液、烷基乙烯 基醚與丙烯酸烷基脂與甲基丙烯酸烷基脂的共聚物等公知的消泡劑。Examples of the antifoaming agent include an anthrone resin, an anthrone solution, and an alkylethylene. A known antifoaming agent such as a copolymer of an alkyl ether and an alkyl acrylate and an alkyl methacrylate.
本發明的電池用包裝材例如可利用通常所用的方法來 製造。The packaging material for a battery of the present invention can be, for example, a method generally used. Manufacturing.
例如,使用本發明的聚胺基甲酸酯接著劑將外層側樹脂 膜層(11)與金屬箔層(13)積層,而獲得中間積層體。繼而,可使用內層側接著劑(14)將熱密封層(15)積層於中間積層體的金屬箔層(13)的面上。For example, the outer side resin is used using the polyurethane adhesive of the present invention. The film layer (11) is laminated with the metal foil layer (13) to obtain an intermediate laminate. Then, the heat seal layer (15) may be laminated on the surface of the metal foil layer (13) of the intermediate laminate using the inner layer side adhesive (14).
或者,使用內層側接著劑(14)將金屬箔層(13)與熱 密封層(15)積層,而獲得中間積層體。繼而,可使用本發明的聚胺基甲酸酯接著劑,將中間積層體的金屬箔層(13)與外層側樹脂膜層(11)積層。Alternatively, the inner foil side layer (14) is used to bond the metal foil layer (13) to heat. The sealing layer (15) is laminated to obtain an intermediate laminate. Then, the metal foil layer (13) of the intermediate laminate and the outer layer side resin film layer (11) can be laminated using the polyurethane adhesive of the present invention.
在前一種情形時,只要將本發明的聚胺基甲酸酯接著劑 塗布於外層側樹脂膜層(11)或者金屬箔層(13)的任一層的基材的單面,使溶劑揮發後,在加熱加壓下將另一基材重合於接著劑層(12),繼而,在常溫或者加熱下進行老化,而使接著劑層(12)硬化即可。接著劑層的量優選為1g/m2 ~15g/m2 左右。In the former case, the polyurethane adhesive of the present invention is applied to one side of the substrate of the outer layer side resin film layer (11) or the metal foil layer (13), and the solvent is volatilized. The other substrate is superposed on the adhesive layer (12) under heat and pressure, and then aged at normal temperature or under heating to cure the adhesive layer (12). The amount of the subsequent agent layer is preferably about 1 g/m 2 to 15 g/m 2 .
在後一種情形時也同樣地,只要將本發明的聚胺基甲酸 酯接著劑塗布於外層側樹脂膜層(11)或者中間積層體的金屬箔層(13)的任一層的面上即可。In the latter case as well, as long as the polyaminocarboxylic acid of the present invention is used The ester adhesive may be applied to the surface of any one of the outer layer side resin film layer (11) or the intermediate laminate metal foil layer (13).
將聚胺基甲酸酯接著劑塗覆於基材時,為了將塗液調整 為適度的黏度,也可在乾燥步驟中不會對基材造成影響的範圍內含有溶劑。When the polyurethane adhesive is applied to the substrate, in order to adjust the coating liquid For a moderate viscosity, a solvent may be contained in a range that does not affect the substrate during the drying step.
作為溶劑,可列舉:丙酮、甲基乙基酮、甲基異丁基酮、 環己酮等酮系化合物,乙酸甲酯、乙酸乙酯、乙酸丁酯、乳酸乙酯、乙酸甲氧基乙酯等酯系化合物,二乙醚、乙二醇二甲醚等醚系化合物,甲苯、二甲苯等芳香族化合物,戊烷、己烷等脂肪族化合物,二氯甲烷、氯苯、氯仿等鹵化烴化合物,乙醇、異丙醇、正丁醇等醇類,水等。這些溶劑可單獨使用或併用兩種以上。Examples of the solvent include acetone, methyl ethyl ketone, and methyl isobutyl ketone. a ketone compound such as cyclohexanone, an ester compound such as methyl acetate, ethyl acetate, butyl acetate, ethyl lactate or methoxyethyl acetate; an ether compound such as diethyl ether or ethylene glycol dimethyl ether; An aromatic compound such as xylene, an aliphatic compound such as pentane or hexane, a halogenated hydrocarbon compound such as dichloromethane, chlorobenzene or chloroform; an alcohol such as ethanol, isopropanol or n-butanol; or the like. These solvents may be used singly or in combination of two or more.
作為本發明中塗覆聚胺基甲酸酯接著劑的裝置,可列 舉:缺角輪塗布機、乾式層壓機、輥刀塗布機、模塗機、輥塗機、棒塗機、凹版輥塗布機、逆轉輥塗布機、刮板塗布機、凹版塗布機、微型凹版塗布機等。As a device for coating a polyurethane sealant in the present invention, it can be listed Lift: corner washer, dry laminator, roll coater, die coater, roll coater, bar coater, gravure roll coater, reverse roll coater, blade coater, gravure coater, micro Gravure coater, etc.
構成本發明的電池用包裝材的外層側樹脂膜層(11)並 無特別限定,優選為使用包含聚醯胺膜(polyamide film)或聚酯膜(polyester film)的延伸膜。而且,也可利用碳黑或氧化鈦等顏料進行著色。此外,也可塗佈防刮傷塗布劑等塗布劑或墨水等。 而且,也可事先積層兩層以上的膜。膜層的厚度並無特別限定,但優選為12μm~100μm。The outer layer side resin film layer (11) constituting the battery packaging material of the present invention It is not particularly limited, and it is preferable to use a stretched film comprising a polyamide film or a polyester film. Further, it is also possible to perform coloring using a pigment such as carbon black or titanium oxide. Further, a coating agent such as a scratch-resistant coating agent, ink, or the like may be applied. Further, two or more layers of the film may be laminated in advance. The thickness of the film layer is not particularly limited, but is preferably 12 μm to 100 μm.
構成本發明的電池用包裝材的金屬箔層(13)並無特別 限定,但優選為鋁箔層。膜層的厚度並無特別限定,但優選為20μm~80μm。而且,優選為利用磷酸鹽、鉻酸鹽、氟化物、三嗪硫醇化合物、異氰酸酯化合物等,對金屬箔表面進行表面處理,通過實施表面處理,可抑制因電池的電解液的影響而在金屬箔面的層間產生浮起。The metal foil layer (13) constituting the battery packaging material of the present invention is not particularly It is defined, but is preferably an aluminum foil layer. The thickness of the film layer is not particularly limited, but is preferably 20 μm to 80 μm. Further, it is preferable to surface-treat the surface of the metal foil by using a phosphate, a chromate, a fluoride, a triazine thiol compound, an isocyanate compound or the like, and by performing surface treatment, it is possible to suppress the influence of the electrolyte solution of the battery on the metal. Float occurs between the layers of the foil surface.
構成本發明的電池用包裝材的熱密封層(15)並無特別 限定,優選為聚烯烴(polyolefin)系膜,優選為包含選自由聚乙 烯、聚丙烯、烯烴系共聚物、這些的酸改性物及離子聚合物(ionomer)所組成的組群中的至少一種熱塑性樹脂的未延伸膜。熱密封層的厚度並無特別限定,但優選為20μm~150μm。The heat seal layer (15) constituting the battery packaging material of the present invention is not particularly Preferably, it is preferably a polyolefin film, preferably comprising selected from the group consisting of polyethylene An unstretched film of at least one thermoplastic resin in a group consisting of an olefin, a polypropylene, an olefin copolymer, an acid-modified product, and an ionomer. The thickness of the heat seal layer is not particularly limited, but is preferably 20 μm to 150 μm.
形成構成本發明的電池用包裝材的內層側接著劑層(14)的接著劑並無特別限定,優選為金屬箔層(13)與熱密封層(15)的接著強度不會因電池的電解液而降低的接著劑,可使用公知的接著劑。The adhesive for forming the inner layer side adhesive layer (14) constituting the battery packaging material of the present invention is not particularly limited, and it is preferable that the bonding strength between the metal foil layer (13) and the heat seal layer (15) is not caused by the battery. As the adhesive which is lowered by the electrolytic solution, a known adhesive can be used.
例如,可利用凹版塗布機等,將聚烯烴樹脂與多官能異氰酸酯組合而成的接著劑、或組合多元醇與多官能異氰酸酯而成的接著劑塗布於金屬箔層,使溶劑乾燥,在加熱加壓下使熱密封層(15)重合於內層側接著劑層(14),繼而,在常溫或加熱下進行老化而將金屬箔層(13)與熱密封層(15)貼合。For example, an adhesive obtained by combining a polyolefin resin and a polyfunctional isocyanate or an adhesive obtained by combining a polyhydric alcohol and a polyfunctional isocyanate may be applied to a metal foil layer by a gravure coater or the like, and the solvent may be dried and heated. The heat seal layer (15) is pressed against the inner layer side adhesive layer (14), and then aged at normal temperature or under heating to bond the metal foil layer (13) to the heat seal layer (15).
或者,可利用T模擠出機,將酸改性聚丙烯等接著劑熔融擠出至金屬箔層(13)上而形成內層側接著劑層(14),在內層側接著劑層(14)上層疊熱密封層(15),而將金屬箔層(13)與熱密封層(15)貼合。在外層側接著劑層(12)及內層側接著劑層(14)這兩層均需要進行老化時,可一併進行老化。Alternatively, an adhesive such as an acid-modified polypropylene may be melt-extruded onto the metal foil layer (13) by a T-die extruder to form an inner layer side adhesive layer (14), and an inner layer side adhesive layer ( 14) The heat seal layer (15) is laminated thereon, and the metal foil layer (13) is bonded to the heat seal layer (15). When both the outer layer side adhesive layer (12) and the inner layer side adhesive layer (14) are required to be aged, they can be aged together.
本發明的電池用容器可使用所述電池用包裝材,以外層側樹脂膜層(11)構成凸面、熱密封層(15)構成凹面的方式進行成型而得。The battery container of the present invention can be obtained by molding the battery packaging material, and the outer layer side resin film layer (11) is formed into a convex surface and the heat seal layer (15) is formed into a concave surface.
再者,本發明中所謂的「凹面」,是指在將扁平狀態的電池用包裝材進行成型加工而製成如圖2所示的托盤狀的情況下,具有內部可收容電解液的凹陷的面,且本發明中所謂的「凸面」,是指具有所述凹陷的面的自身背面(相反側的面、背面側的 面)。In addition, the "concave surface" in the present invention refers to a container having a flat state in which the packaging material for a battery is formed into a tray shape as shown in FIG. The term "convex surface" as used in the present invention means the back surface of the surface having the recess (the opposite side and the back side). surface).
[實施例1][Example 1]
繼而,列舉實施例及比較例來對本發明進行更具體的說明。實施例及比較例中的%全部表示品質%。Next, the present invention will be more specifically described by way of examples and comparative examples. All of the examples and the comparative examples show the % by mass.
(合成例1)(Synthesis Example 1)
添加間苯二甲酸232.4g、乙二醇42.7g、新戊二醇71.8g、1,6-己二醇108.6g,在200℃~230℃下進行6小時酯化反應,在餾出規定量的水後,加入己二酸87.6g,進而進行6小時酯化反應。在餾出規定量的水後,添加鈦酸四異丁酯0.13g,緩緩進行減壓,在1.3hPa~2.6hPa、230℃~250℃下進行3小時酯交換反應,而獲得芳香族多元酸成分為70莫耳%、數量平均分子量為19,000的聚酯多元醇。232.4 g of isophthalic acid, 42.7 g of ethylene glycol, 71.8 g of neopentyl glycol, and 108.6 g of 1,6-hexanediol were added, and the esterification reaction was carried out at 200 ° C to 230 ° C for 6 hours to distill a predetermined amount. After the water, 87.6 g of adipic acid was added, followed by an esterification reaction for 6 hours. After distilling a predetermined amount of water, 0.13 g of tetraisobutyl titanate was added, and the pressure was gradually reduced, and the transesterification reaction was carried out at 1.3 hPa to 2.6 hPa and 230 ° C to 250 ° C for 3 hours to obtain an aromatic plural. A polyester polyol having an acid component of 70 mol% and a number average molecular weight of 19,000.
利用乙酸乙酯將所述聚酯多元醇調整為不揮發成分為50%,而獲得羥基值為2.85mgKOH/g、酸值為0.1mgKOH/g的聚酯多元醇溶液(1)。The polyester polyol was adjusted to a nonvolatile content of 50% with ethyl acetate to obtain a polyester polyol solution (1) having a hydroxyl value of 2.85 mgKOH/g and an acid value of 0.1 mgKOH/g.
再者,數量平均分子量是進行如下測定而得,且為標準聚苯乙烯換算的值,即,在Shodex(昭和電工公司製造),管柱:KF-805L、KF-803L及KF-802(昭和電工公司製造)的條件下,將管柱的溫度設為40℃,使用THF作為洗脫液,將流速設為0.2mL/分鐘,將檢測設為RI檢測,且將試樣濃度設為0.02%。In addition, the number average molecular weight is obtained by the following measurement, and is a standard polystyrene conversion value, that is, in Shodex (manufactured by Showa Denko Co., Ltd.), column: KF-805L, KF-803L, and KF-802 (Showa Under the conditions of the electrician company, the temperature of the column was set to 40 ° C, THF was used as the eluent, the flow rate was set to 0.2 mL / min, the detection was set to RI detection, and the sample concentration was set to 0.02%. .
而且,酸值、羥基值如下所述而求出。Further, the acid value and the hydroxyl value were determined as follows.
<酸值(AV)的測定><Measurement of acid value (AV)>
在共栓三角燒瓶中精密量取試樣(聚酯多元醇溶液)約1g,加入甲苯/乙醇(容量比:甲苯/乙醇=2/1)混合液100mL加以溶 解。在其中加入酚酞試液作為指示劑,並保持30秒。之後,以0.1N醇性氫氧化鉀溶液進行滴定,直至溶液呈淡紅色為止。根據下式求出酸值(單位:mgKOH/g)。Accurately measure about 1 g of the sample (polyester polyol solution) in a co-plugged flask, and add 100 mL of a mixture of toluene/ethanol (capacity ratio: toluene/ethanol = 2/1) to dissolve. solution. A phenolphthalein test solution was added thereto as an indicator and held for 30 seconds. Thereafter, the solution was titrated with a 0.1 N alcoholic potassium hydroxide solution until the solution was reddish. The acid value (unit: mgKOH/g) was determined according to the following formula.
酸值(mgKOH/g)=(5.611×a×F)/SAcid value (mgKOH/g) = (5.611 × a × F) / S
其中,S:試樣的採取量(g)Where S: the amount of sample taken (g)
a:0.1N醇性氫氧化鉀溶液的消耗量(mL)a: consumption of 0.1N alcoholic potassium hydroxide solution (mL)
F:0.1N醇性氫氧化鉀溶液的滴定度F: titer of 0.1N alcoholic potassium hydroxide solution
<羥基值(OHV)的測定><Measurement of hydroxyl value (OHV)>
在共栓三角燒瓶中,精密量取試樣(聚酯多元醇溶液)約1g,加入甲苯/乙醇(容量比:甲苯/乙醇=2/1)混合液100mL加以溶解。進而,準確加入乙醯化劑(在吡啶中溶解乙酸酐25g,製成容量為100mL的溶液)5mL,並攪拌約1小時。在其中加入酚酞試液作為指示劑,並持續30秒。之後,以0.1N醇性氫氧化鉀溶液進行滴定,直至溶液呈淡紅色為止。In a co-plugged conical flask, about 1 g of a sample (polyester polyol solution) was accurately weighed, and 100 mL of a mixed solution of toluene/ethanol (capacity ratio: toluene/ethanol = 2/1) was added to dissolve. Further, 5 mL of an acetamidine agent (25 g of acetic anhydride dissolved in pyridine to prepare a solution having a capacity of 100 mL) was accurately added, and stirred for about 1 hour. A phenolphthalein test solution was added thereto as an indicator for 30 seconds. Thereafter, the solution was titrated with a 0.1 N alcoholic potassium hydroxide solution until the solution was reddish.
根據下式求出羥基值(單位:mgKOH/g)。The hydroxyl value (unit: mgKOH/g) was determined according to the following formula.
羥基值(mgKOH/g)=[{(b-a)×F×5.611}/S]+DHydroxyl value (mgKOH/g) = [{(b-a) × F × 5.611} / S] + D
其中,S:試樣的採取量(g)Where S: the amount of sample taken (g)
a:0.1N醇性氫氧化鉀溶液的消耗量(mL)a: consumption of 0.1N alcoholic potassium hydroxide solution (mL)
b:空白實驗的0.1N醇性氫氧化鉀溶液的消耗量(mL)b: consumption of 0.1N alcoholic potassium hydroxide solution in blank experiment (mL)
F:0.1N醇性氫氧化鉀溶液的滴定度F: titer of 0.1N alcoholic potassium hydroxide solution
D:酸值(mgKOH/g)D: acid value (mgKOH/g)
(合成例2)(Synthesis Example 2)
添加間苯二甲酸232.4g、乙二醇42.7g、新戊二醇71.8g、1,6-己二醇108.6g,在200℃~230℃下進行6小時酯化反應,在餾出規定量的水後,加入己二酸87.6g,進而進行6小時酯化反應。在餾出規定量的水後,添加鈦酸四異丁酯0.13g,緩緩進行減壓,在1.3hPa~2.6hPa、230℃~250℃下進行3小時酯交換反應,而獲得聚酯多元醇。232.4 g of isophthalic acid, 42.7 g of ethylene glycol, 71.8 g of neopentyl glycol, and 108.6 g of 1,6-hexanediol were added, and the esterification reaction was carried out at 200 ° C to 230 ° C for 6 hours to distill a predetermined amount. After the water, 87.6 g of adipic acid was added, followed by an esterification reaction for 6 hours. After distilling a predetermined amount of water, 0.13 g of tetraisobutyl titanate was added, and the pressure was gradually reduced, and the transesterification reaction was carried out at 1.3 hPa to 2.6 hPa and 230 ° C to 250 ° C for 3 hours to obtain polyester plural. alcohol.
為了使所得的所述聚酯多元醇的羥基的約90%與均苯四甲酸酐反應,相對於所述聚酯多元醇的總量而添加均苯四甲酸酐7.7g,在180℃下使其反應約2小時。使用液體層析儀來確認反應系統中未殘留未反應的均苯四甲酸酐,而獲得芳香族多元酸成分為70莫耳%、數量平均分子量為20,000的經均苯四甲酸酐改性的聚酯多元醇。In order to react about 90% of the hydroxyl group of the obtained polyester polyol with pyromellitic anhydride, 7.7 g of pyromellitic anhydride was added to the total amount of the polyester polyol, and the mixture was made at 180 ° C. The reaction was about 2 hours. A liquid chromatograph was used to confirm that unreacted pyromellitic anhydride remained in the reaction system, and a pyromellitic anhydride-modified polycondensation having an aromatic polybasic acid component of 70 mol% and a number average molecular weight of 20,000 was obtained. Ester polyol.
利用乙酸乙酯,將經均苯四甲酸酐改性的聚酯多元醇調整為不揮發成分為50%,而獲得羥基值為0.41mgKOH/g、酸值為2.40mgKOH/g的聚酯多元醇溶液(2)。The polyester polyol modified with the pyromellitic anhydride was adjusted to have a nonvolatile content of 50% by using ethyl acetate, and a polyester polyol having a hydroxyl value of 0.41 mgKOH/g and an acid value of 2.40 mgKOH/g was obtained. Solution (2).
(合成例3)(Synthesis Example 3)
添加間苯二甲酸232.4g、乙二醇42.7g、新戊二醇71.8g、1,6-己二醇108.6g,在200℃~230℃下進行6小時酯化反應,在餾出規定量的水後,加入己二酸87.6g,進而進行6小時酯化反應。在餾出規定量的水後,添加鈦酸四異丁酯0.13g,緩緩進行減壓,在1.3hPa~2.6hPa、230℃~250℃下進行3小時酯交換反應,而獲得聚酯多元醇。232.4 g of isophthalic acid, 42.7 g of ethylene glycol, 71.8 g of neopentyl glycol, and 108.6 g of 1,6-hexanediol were added, and the esterification reaction was carried out at 200 ° C to 230 ° C for 6 hours to distill a predetermined amount. After the water, 87.6 g of adipic acid was added, followed by an esterification reaction for 6 hours. After distilling a predetermined amount of water, 0.13 g of tetraisobutyl titanate was added, and the pressure was gradually reduced, and the transesterification reaction was carried out at 1.3 hPa to 2.6 hPa and 230 ° C to 250 ° C for 3 hours to obtain polyester plural. alcohol.
對於利用乙酸乙酯將所述聚酯多元醇調整為不揮發成 分為80%而獲得的聚酯多元醇溶液600g,添加甲苯二異氰酸酯3.2g,在80℃下反應8小時,而獲得芳香族多元酸成分為70莫耳%、數量平均分子量為20,000的聚酯聚胺基甲酸酯多元醇。For adjusting the polyester polyol to non-volatile with ethyl acetate 600 g of a polyester polyol solution obtained by dividing it into 80%, 3.2 g of toluene diisocyanate was added, and reacted at 80 ° C for 8 hours to obtain a polyester having an aromatic polybasic acid component of 70 mol% and a number average molecular weight of 20,000. Polyurethane polyol.
進而,利用乙酸乙酯將所述聚酯聚胺基甲酸酯多元醇調 整為不揮發成分為50%,而獲得羥基值為2.71mgKOH/g、酸值為0.1mgKOH/g的聚酯多元醇溶液(3)。Further, the polyester polyurethane polyol is adjusted with ethyl acetate The polyester polyol solution (3) having a nonvolatile content of 50% and having a hydroxyl value of 2.71 mgKOH/g and an acid value of 0.1 mgKOH/g was obtained.
(合成例4)(Synthesis Example 4)
添加間苯二甲酸149.4g、對苯二甲酸149.4g、乙二醇71.3g、新戊二醇119.6g,在200℃~220℃下進行6小時酯化反應,在餾出規定量的水後,加入癸二酸40.4g,進而進行6小時酯化反應。在餾出規定量的水後,添加鈦酸四異丁酯0.13g,緩緩進行減壓,在1.3hPa~2.6hPa、230℃~250℃下進行6小時酯交換反應,而獲得芳香族多元酸成分為90莫耳%、數量平均分子量為19,800的聚酯多元醇。149.4 g of isophthalic acid, 149.4 g of terephthalic acid, 71.3 g of ethylene glycol, and 119.6 g of neopentyl glycol were added, and the esterification reaction was carried out at 200 ° C to 220 ° C for 6 hours to distill a predetermined amount of water. 40.4 g of sebacic acid was added, and further esterification reaction was carried out for 6 hours. After distilling a predetermined amount of water, 0.13 g of tetraisobutyl titanate was added, and the pressure was gradually reduced, and the transesterification reaction was carried out at 1.3 hPa to 2.6 hPa and 230 ° C to 250 ° C for 6 hours to obtain an aromatic plural. A polyester polyol having an acid component of 90 mol% and a number average molecular weight of 19,800.
进而,利用乙酸乙酯將所述聚酯多元醇調整為不揮發成分為50%,而獲得羥基值為2.73mgKOH/g、酸值為0.1mgKOH/g的聚酯多元醇溶液(4)。Further, the polyester polyol was adjusted to have a nonvolatile content of 50% by using ethyl acetate to obtain a polyester polyol solution (4) having a hydroxyl value of 2.73 mgKOH/g and an acid value of 0.1 mgKOH/g.
(合成例5)(Synthesis Example 5)
添加間苯二甲酸83.2g、對苯二甲酸83.2g、乙二醇142.6g,在200℃~220℃下進行8小時酯化反應,在餾出規定量的水後,加入壬二酸188g,進而進行4小時酯化反應。在餾出規定量的水後,添加鈦酸四異丁酯0.13g,緩緩進行減壓,在1.3hPa~2.7hPa、230℃~250℃下進行3小時酯交換反應,而獲得芳香族 多元酸成分為50莫耳%、數量平均分子量為22,000的聚酯多元醇。83.2 g of isophthalic acid, 83.2 g of terephthalic acid and 142.6 g of ethylene glycol were added, and the esterification reaction was carried out at 200 ° C to 220 ° C for 8 hours. After a predetermined amount of water was distilled off, 188 g of sebacic acid was added. Further, an esterification reaction was carried out for 4 hours. After distilling a predetermined amount of water, 0.13 g of tetraisobutyl titanate was added, and the pressure was gradually reduced, and the transesterification reaction was carried out at 1.3 hPa to 2.7 hPa and 230 ° C to 250 ° C for 3 hours to obtain an aromatic group. The polyester polyol having a polybasic acid component of 50 mol% and a number average molecular weight of 22,000.
進而,利用乙酸乙酯將所述聚酯多元醇調整為不揮發成分為50%,而獲得羥基值為2.45mgKOH/g、酸值為0.1mgKOH/g的聚酯多元醇溶液(5)。Further, the polyester polyol was adjusted to have a nonvolatile content of 50% by using ethyl acetate to obtain a polyester polyol solution (5) having a hydroxyl value of 2.45 mgKOH/g and an acid value of 0.1 mgKOH/g.
(合成例6)(Synthesis Example 6)
添加間苯二甲酸166.0g、對苯二甲酸166.0g、乙二醇85.6g、新戊二醇95.6g,在200℃~220℃下進行6小時酯化反應,在餾出規定量的水後,添加鈦酸四異丁酯0.12g,緩緩進行減壓,在1.3hPa~2.6hPa、230℃~250℃下進行6小時酯交換反應,而獲得芳香族多元酸成分為100莫耳%、數量平均分子量為20,000的聚酯多元醇。166.0 g of isophthalic acid, 166.0 g of terephthalic acid, 85.6 g of ethylene glycol, and 95.6 g of neopentyl glycol were added, and the esterification reaction was carried out at 200 ° C to 220 ° C for 6 hours to distill off a predetermined amount of water. 0.12 g of tetraisobutyl titanate was added, and the pressure was gradually reduced, and the transesterification reaction was carried out at 1.3 hPa to 2.6 hPa and 230 ° C to 250 ° C for 6 hours to obtain an aromatic polybasic acid component of 100 mol%. A polyester polyol having a number average molecular weight of 20,000.
利用乙酸乙酯將所述聚酯多元醇調整為不揮發成分為50%,而獲得羥基值為2.71mgKOH/g、酸值為0.1mgKOH/g的聚酯多元醇溶液(6)。The polyester polyol was adjusted to have a nonvolatile content of 50% with ethyl acetate to obtain a polyester polyol solution (6) having a hydroxyl value of 2.71 mgKOH/g and an acid value of 0.1 mgKOH/g.
(合成例7)(Synthesis Example 7)
添加間苯二甲酸132.8g、乙二醇42.7g、新戊二醇71.8g、1,6-己二醇108.6g,在200℃~230℃下進行6小時酯化反應,在餾出規定量的水後,加入己二酸175.2g,進而進行6小時酯化反應。在餾出規定量的水後,添加鈦酸四異丁酯0.13g,緩緩進行減壓,在1.3hPa~2.6hPa、230℃~250℃下進行3小時酯交換反應,而獲得芳香族多元酸成分為40莫耳%、數量平均分子量為18,000的聚酯多元醇。132.8 g of isophthalic acid, 42.7 g of ethylene glycol, 71.8 g of neopentyl glycol, and 108.6 g of 1,6-hexanediol were added, and the esterification reaction was carried out at 200 ° C to 230 ° C for 6 hours to distill a predetermined amount. After the water, 175.2 g of adipic acid was added, followed by an esterification reaction for 6 hours. After distilling a predetermined amount of water, 0.13 g of tetraisobutyl titanate was added, and the pressure was gradually reduced, and the transesterification reaction was carried out at 1.3 hPa to 2.6 hPa and 230 ° C to 250 ° C for 3 hours to obtain an aromatic plural. The polyester polyol having an acid component of 40 mol% and a number average molecular weight of 18,000.
利用乙酸乙酯將所述聚酯多元醇調整為不揮發成分為50%,而獲得羥基值為3.02mgKOH/g、酸值為0.1mgKOH/g的聚 酯多元醇溶液(7)。The polyester polyol was adjusted to have a nonvolatile content of 50% by using ethyl acetate, and a polyhydroxy group having a hydroxyl value of 3.02 mgKOH/g and an acid value of 0.1 mgKOH/g was obtained. Ester polyol solution (7).
(合成例8)(Synthesis Example 8)
加入聚酯多元醇溶液(6)100g、聚酯多元醇溶液(7)100g並加以混合,而獲得羥基值為2.85mgKOH/g、酸值為0.1mgKOH/g、芳香族多元酸成分為70莫耳%、數量平均分子量為19,000、不揮發成分為50%的聚酯多元醇溶液(8)。100 g of a polyester polyol solution (6) and 100 g of a polyester polyol solution (7) were added and mixed to obtain a hydroxyl value of 2.85 mgKOH/g, an acid value of 0.1 mgKOH/g, and an aromatic polybasic acid component of 70 mol. A polyester polyol solution (8) having an ear %, a number average molecular weight of 19,000, and a nonvolatile content of 50%.
(合成例9)(Synthesis Example 9)
添加間苯二甲酸232.4g、乙二醇46.6g、新戊二醇79.0g、1,6-己二醇119.5g,在200℃~230℃下進行6小時酯化反應,在餾出規定量的水後,加入己二酸87.6g,進而進行6小時酯化反應。在餾出規定量的水後,添加鈦酸四異丁酯0.13g,緩緩進行減壓,在1.3hPa~2.6hPa、230℃~250℃下進行3小時酯交換反應,而獲得芳香族多元酸成分為70莫耳%、數量平均分子量為6,500的聚酯多元醇。232.4 g of isophthalic acid, 46.6 g of ethylene glycol, 79.0 g of neopentyl glycol, and 119.5 g of 1,6-hexanediol were added, and the esterification reaction was carried out at 200 ° C to 230 ° C for 6 hours to distill a predetermined amount. After the water, 87.6 g of adipic acid was added, followed by an esterification reaction for 6 hours. After distilling a predetermined amount of water, 0.13 g of tetraisobutyl titanate was added, and the pressure was gradually reduced, and the transesterification reaction was carried out at 1.3 hPa to 2.6 hPa and 230 ° C to 250 ° C for 3 hours to obtain an aromatic plural. A polyester polyol having an acid component of 70 mol% and a number average molecular weight of 6,500.
利用乙酸乙酯將所述聚酯多元醇調整為不揮發成分為50%,而獲得羥基值為8.60mgKOH/g、酸值為0.3mgKOH/g的聚酯多元醇溶液(9)。The polyester polyol was adjusted to a nonvolatile content of 50% with ethyl acetate to obtain a polyester polyol solution (9) having a hydroxyl value of 8.60 mgKOH/g and an acid value of 0.3 mgKOH/g.
(合成例10)(Synthesis Example 10)
添加間苯二甲酸232.4g、乙二醇41.8g、新戊二醇70.4g、1,6-己二醇106.4g,在200℃~230℃下進行6小時酯化反應,在餾出規定量的水後,加入己二酸87.6g,進而進行6小時酯化反應。在餾出規定量的水後,添加鈦酸四異丁酯0.13g,緩緩進行減壓,在1.3hPa~2.6hPa、230℃~250℃下進行3小時酯交換反應,而獲得芳香族多元酸成分為70莫耳%、數量平均分子量為32,000 的聚酯多元醇。232.4 g of isophthalic acid, 41.8 g of ethylene glycol, 70.4 g of neopentyl glycol, and 106.4 g of 1,6-hexanediol were added, and the esterification reaction was carried out at 200 ° C to 230 ° C for 6 hours to distill a predetermined amount. After the water, 87.6 g of adipic acid was added, followed by an esterification reaction for 6 hours. After distilling a predetermined amount of water, 0.13 g of tetraisobutyl titanate was added, and the pressure was gradually reduced, and the transesterification reaction was carried out at 1.3 hPa to 2.6 hPa and 230 ° C to 250 ° C for 3 hours to obtain an aromatic plural. The acid component is 70 mol% and the number average molecular weight is 32,000. Polyester polyol.
利用乙酸乙酯將所述聚酯多元醇調整為不揮發成分為50%,而獲得羥基值為1.74mgKOH/g、酸值為0.1mgKOH/g的聚酯多元醇溶液(10)。The polyester polyol was adjusted to have a nonvolatile content of 50% with ethyl acetate to obtain a polyester polyol solution (10) having a hydroxyl value of 1.74 mgKOH/g and an acid value of 0.1 mgKOH/g.
(合成例11)(Synthesis Example 11)
添加間苯二甲酸232.4g、乙二醇41.0g、新戊二醇68.9g、1,6-己二醇104.3g,在200℃~230℃下進行6小時酯化反應,在餾出規定量的水後,加入己二酸87.6g,進而進行6小時酯化反應。在餾出規定量的水後,添加鈦酸四異丁酯0.13g,緩緩進行減壓,在1.3hPa~2.6hPa、230℃~250℃下進行3小時酯交換反應,而獲得芳香族多元酸成分為70莫耳%、數量平均分子量為48,000的聚酯多元醇。232.4 g of isophthalic acid, 41.0 g of ethylene glycol, 68.9 g of neopentyl glycol, and 104.3 g of 1,6-hexanediol were added, and the esterification reaction was carried out at 200 ° C to 230 ° C for 6 hours to distill a predetermined amount. After the water, 87.6 g of adipic acid was added, followed by an esterification reaction for 6 hours. After distilling a predetermined amount of water, 0.13 g of tetraisobutyl titanate was added, and the pressure was gradually reduced, and the transesterification reaction was carried out at 1.3 hPa to 2.6 hPa and 230 ° C to 250 ° C for 3 hours to obtain an aromatic plural. The polyester polyol having an acid component of 70 mol% and a number average molecular weight of 48,000.
利用乙酸乙酯將所述聚酯多元醇調整為不揮發成分為50%,而獲得羥基值為1.16mgKOH/g、酸值為0.1mgKOH/g的聚酯多元醇溶液(11)。The polyester polyol was adjusted to have a nonvolatile content of 50% with ethyl acetate to obtain a polyester polyol solution (11) having a hydroxyl value of 1.16 mgKOH/g and an acid value of 0.1 mgKOH/g.
[主劑(1)的製造][Manufacture of main agent (1)]
在調配聚酯多元醇溶液(1)200g(固體成分100g)與KBM-403(矽烷偶合劑)1g後,加入乙酸乙酯136g,獲得不揮發成分為30%的主劑(1)。After disposing 200 g of a polyester polyol solution (1) (100 g of a solid component) and 1 g of KBM-403 (decane coupling agent), 136 g of ethyl acetate was added to obtain a main component (1) having a nonvolatile content of 30%.
[主劑(2)~主劑(14)的製造][Manufacture of main agent (2) to main agent (14)]
與主劑(1)的情形同樣地,以表1所示的比例(g)調配聚酯多元醇溶液(1)~聚酯多元醇溶液(11)以及下述所示的可與羧基反應的成分(C)、其他成分後,以不揮發成分成為30%的方式加入乙酸乙酯,獲得主劑(2)~主劑(14)。In the same manner as in the case of the main component (1), the polyester polyol solution (1) to the polyester polyol solution (11) and the carboxyl group-reactive reaction shown below were blended in the ratio (g) shown in Table 1. After the component (C) and other components, ethyl acetate was added so that the nonvolatile content was 30%, and the main component (2) to the main component (14) was obtained.
<可與羧基反應的成分(C)><Component (C) which can react with a carboxyl group>
YD-012:雙酚A型環氧樹脂(新日鐵化學公司製造)YD-012: bisphenol A type epoxy resin (manufactured by Nippon Steel Chemical Co., Ltd.)
卡保迪萊(Carbodilite)V-07:碳二醯亞胺化合物(日清紡化學公司製造)Carbodilite V-07: Carbodiamine compound (manufactured by Nisshinbo Chemical Co., Ltd.)
<其他成分><Other ingredients>
KBM-403:3-縮水甘油氧基丙基三甲氧基矽烷(信越矽酮公司製造)KBM-403: 3-glycidoxypropyltrimethoxydecane (manufactured by Shin-Etsu Chemical Co., Ltd.)
KBM-903:3-胺基丙基三甲氧基矽烷(信越矽酮公司製造)KBM-903: 3-Aminopropyltrimethoxydecane (manufactured by Shin-Etsu Chemical Co., Ltd.)
(實施例1~實施例17、比較例1~比較例4)(Examples 1 to 17 and Comparative Examples 1 to 4)
以硬化劑中所含的異氰酸基相對於源自主劑中所含的多元醇成分(A)的羥基與羧基的合計的當量比[NCO]/([OH]+[COOH])成為表2所示的值的方式,調配各主劑與以下所示的各硬化劑,之後以不揮發成分成為30%的方式加入乙酸乙酯,而獲得聚胺基甲酸酯接著劑。The equivalent ratio [NCO]/([OH]+[COOH]) of the total of the hydroxyl group and the carboxyl group of the polyol component (A) contained in the source autonomous agent is expressed by the isocyanate group contained in the hardener. In the form of the value shown in 2, each of the main components and each of the curing agents shown below were prepared, and then ethyl acetate was added so that the nonvolatile content became 30%, thereby obtaining a polyurethane binder.
在厚度為40μm的鋁箔的其中一個面上,利用乾式層壓機,以塗布量成為5g/m2 的量塗布上述聚胺基甲酸酯接著劑來作為用以形成外層側接著劑層(12)的外層用接著劑,使溶劑揮發後,積層厚度為30μm的延伸聚醯胺膜。On one of the faces of the aluminum foil having a thickness of 40 μm, the above-mentioned polyurethane sealant was applied in an amount of 5 g/m 2 by a dry laminator to form an outer layer side adhesive layer (12). The outer layer was coated with an adhesive to evaporate the solvent, and then an extended polyimide film having a thickness of 30 μm was laminated.
繼而,為了在所得的積層膜的鋁箔的另一面上形成內層側接著劑層(14),而利用乾式層壓機,以塗布量成為5g/m2 的量塗布下述內層用接著劑,使溶劑揮發後,積層厚度為30μm的未延伸聚丙烯膜,之後,在60℃下進行7天的硬化(老化),使外層用接著劑及內層用接著劑硬化而獲得電池用包裝材。Then, in order to form the inner layer side adhesive layer (14) on the other surface of the obtained aluminum foil of the laminated film, the following inner layer adhesive was applied in an amount of 5 g/m 2 by a dry laminator. After the solvent was volatilized, an unstretched polypropylene film having a thickness of 30 μm was laminated, and then hardened (aging) was performed at 60 ° C for 7 days, and the outer layer adhesive and the inner layer were cured with an adhesive to obtain a battery packaging material. .
*內層用接著劑*Beneer for the inner layer
將AD-502(東洋莫頓(Toyo Morton)公司製造、聚酯多元醇)作為主劑,在以重量比計、主劑/硬化劑=100/10的條件下調配CAT-10L(東洋莫頓公司製造、異氰酸酯系硬化劑),以不揮發成分成為30%的方式加入乙酸乙酯,而製成內層用接著劑。AD-502 (manufactured by Toyo Morton Co., Ltd., polyester polyol) as a main agent, CAT-10L (Toyo Morton) was prepared under the condition of weight ratio, main agent/hardener=100/10 The company manufactured, an isocyanate-based curing agent, was added with ethyl acetate so that the nonvolatile content was 30%, and an adhesive for the inner layer was prepared.
<硬化劑(1)><hardener (1)>
利用乙酸乙酯將甲苯二異氰酸酯與三羥甲基丙烷的加合物稀釋,製成固體成分為50%的樹脂溶液,將其作為硬化劑(1)。硬化劑(1)的NCO%為8.6%。The adduct of toluene diisocyanate and trimethylolpropane was diluted with ethyl acetate to prepare a resin solution having a solid content of 50%, and this was used as a curing agent (1). The NCO% of the hardener (1) was 8.6%.
<硬化劑(2)><hardener (2)>
利用乙酸乙酯將4,4' -二苯基甲烷二異氰酸酯與三羥甲基丙烷的加合物稀釋,製成固體成分為70%的樹脂溶液,將其作為硬化劑(2)。硬化劑(2)的NCO%為7.1%。The adduct of 4,4 ' -diphenylmethane diisocyanate and trimethylolpropane was diluted with ethyl acetate to prepare a resin solution having a solid content of 70%, and this was used as a curing agent (2). The hardener (2) had an NCO% of 7.1%.
<硬化劑(3)><hardener (3)>
利用乙酸乙酯將異佛爾酮二異氰酸酯的三聚體稀釋,製成固體成分為50%的樹脂溶液,將其作為硬化劑(3)。硬化劑(3)的NCO%為8.6%。The trimer of isophorone diisocyanate was diluted with ethyl acetate to prepare a resin solution having a solid content of 50%, which was used as a curing agent (3). The NCO% of the hardener (3) was 8.6%.
<硬化劑(4)><hardener (4)>
將混合硬化劑(1)50重量份與硬化劑(3)50重量份而成的固體成分為50%的樹脂溶液作為硬化劑(4)。硬化劑(4)的NCO%為8.6%。A resin solution having a solid content of 50% by blending 50 parts by weight of the curing agent (1) and 50 parts by weight of the curing agent (3) was used as the curing agent (4). The NCO% of the hardener (4) was 8.6%.
(比較例5)(Comparative Example 5)
主劑是使用AD-502(東洋莫頓公司製造、聚酯多元醇),硬化劑是在以重量比計、主劑/硬化劑=100/7的條件下調配CAT-10(東洋莫頓公司製造、異氰酸酯硬化劑),以不揮發成分成為30% 的方式加入乙酸乙酯,而獲得聚胺基甲酸酯接著劑。The main agent is AD-502 (manufactured by Toyo Morton Co., Ltd., polyester polyol), and the hardener is blended with CAT-10 in terms of weight ratio, main agent/hardener = 100/7 (Toyo Morton Co., Ltd.) Manufacture, isocyanate hardener), 30% with non-volatile content Ethyl acetate was added in a manner to obtain a polyurethane binder.
將所得的聚胺基甲酸酯接著劑用作外層用接著劑,除此以外,與上述實施例、上述比較例同樣地獲得電池用包裝材。A battery packaging material was obtained in the same manner as in the above Examples and Comparative Examples, except that the obtained polyurethane adhesive was used as the adhesive for the outer layer.
根據以下方法,測定表2所示的硬化後的接著劑層在伸長率為100%時的拉伸應力。以乾燥膜厚成為約50μm的方式,將聚胺基甲酸酯接著劑塗布於脫模紙上,在60℃下老化一周後,自脫模紙將接著劑層剝離而獲得試樣。將試樣切成寬度為5mm、長度為6cm的試樣片,以夾具間距離成為2cm的方式將所述試樣片保持於特斯龍(TESTRON)型拉伸試驗器上,在20℃的環境下,以60mm/分鐘的拉伸速度進行拉伸試驗,根據夾具間距離成為4cm時的伸長應力F(g),利用下述計算式來計算伸長率為100%時的拉伸應力。The tensile stress of the cured adhesive layer shown in Table 2 at an elongation of 100% was measured by the following method. The polyurethane adhesive was applied onto the release paper so that the dry film thickness was about 50 μm, and after aging at 60 ° C for one week, the adhesive layer was peeled off from the release paper to obtain a sample. The sample piece was cut into a sample piece having a width of 5 mm and a length of 6 cm, and the sample piece was held on a TESTRON type tensile tester at a distance of 2 cm between the clamps at 20 ° C. In the environment, the tensile test was carried out at a tensile speed of 60 mm/min, and the tensile stress at an elongation of 100% was calculated from the elongation stress F (g) when the distance between the jigs was 4 cm by the following calculation formula.
伸長率為100%時的拉伸應力(kg/cm2 )=20×F(g)/S(μm)S(μm)=試樣片的實測膜厚Tensile stress at an elongation of 100% (kg/cm 2 ) = 20 × F (g) / S (μm) S (μm) = measured film thickness of the sample piece
基於下述評價方法,對如上所述而得的電池用包裝材進行性能評價。The battery packaging material obtained as described above was evaluated for performance based on the following evaluation method.
<耐濕熱性試驗前、試驗後的層壓強度><Lamination strength before and after moisture resistance test>
將電池用包裝材裁斷為200mm×15mm的大小,在溫度為20℃、相對濕度為65%的環境下,使用拉伸試驗機以300mm/分鐘的負載速度進行T模剝離試驗。將延伸聚醯胺膜與鋁箔間的剝離強度(N/15mm寬度)以各5個試驗片的平均值來表示(耐濕熱性試驗前的層壓強度)。The battery packaging material was cut to a size of 200 mm × 15 mm, and a T-die peeling test was performed at a load speed of 300 mm/min using a tensile tester in an environment of a temperature of 20 ° C and a relative humidity of 65%. The peeling strength (N/15 mm width) between the stretched polyamide film and the aluminum foil was expressed by the average value of each of the five test pieces (laminate strength before the moisture resistance test).
另外,將電池用包裝材放入70℃、90%RH環境下的恆溫恆濕槽中,靜置168小時後,將電池用包裝材自恆溫恆濕槽取出,與試驗前同樣地測定層壓強度(耐濕熱性試驗後的層壓強度)。In addition, the battery packaging material was placed in a constant temperature and humidity chamber at 70 ° C and 90% RH, and after standing for 168 hours, the battery packaging material was taken out from the constant temperature and humidity chamber, and the laminate was measured in the same manner as before the test. Strength (laminate strength after moisture and heat resistance test).
根據各剝離強度的平均值,進行以下4階段的評價。The following four stages of evaluation were performed based on the average value of each peel strength.
◎:6N以上(實用上優異)◎: 6N or more (practically excellent)
○:4N以上、不足6N(實用範圍)○: 4N or more and less than 6N (practical range)
△:2N以上、不足4N(實用下限)△: 2N or more and less than 4N (practical lower limit)
×:不足2N×: less than 2N
將以上結果一併示於表2中。The above results are shown together in Table 2.
<成型性評價法><Formability Evaluation Method>
將電池用包裝材裁斷為80mm×80mm的大小,製成坯料(被成型材、原材料)。以延伸聚醯胺膜成為外側的方式,利用不限成型高度的直型模具使所述坯料突出而進行1階段成型,根據並未產生鋁箔的斷裂、且各層間未產生浮起的最大成型高度來評價成型性。再者,所使用的模具的衝頭形狀是一邊為30mm的正方形,拐角R為2mm,衝頭肩R為1mm。所使用的模具的模孔形狀是一邊為34mm的正方形,模孔拐角R為2mm,模孔肩R為1mm,且衝頭與模孔的間隙是單側為2mm。因所述間隙而產生對應於成型高度的傾斜。根據成型高度,進行以下4階段的評價。The battery packaging material was cut into a size of 80 mm × 80 mm to prepare a billet (formed material, raw material). By extending the polyimide film to the outside, the blank is protruded by a straight mold having a constant molding height to perform one-step molding, and the maximum molding height without causing cracking of the aluminum foil and floating between the layers is not caused. To evaluate moldability. Further, the punch shape of the mold used was a square having a side of 30 mm, a corner R of 2 mm, and a punch shoulder R of 1 mm. The die shape of the mold used was a square of 34 mm on one side, the corner R of the die hole was 2 mm, the shoulder R of the die hole was 1 mm, and the gap between the punch and the die hole was 2 mm on one side. A tilt corresponding to the molding height is generated due to the gap. The following four stages of evaluation were performed according to the molding height.
◎:6mm以上(實用上優異)◎: 6mm or more (excellent in practical use)
○:4mm以上、不足6mm(實用範圍)○: 4 mm or more and less than 6 mm (practical range)
△:2mm以上、不足4mm(實用下限)△: 2 mm or more and less than 4 mm (practical lower limit)
×:不足2mm×: less than 2 mm
將以上結果一併示於表2中。The above results are shown together in Table 2.
<成型體的耐久性><Durability of molded body>
將電池用包裝材裁斷為80mm×80mm的大小,製成坯料(被成型材、原材料)。以延伸聚醯胺膜成為外側的方式,利用不限成型高度的直型模具,以成型高度為3mm使所述坯料突出而進行1階段成型。繼而,將成型後的電池用容器放入70℃、90%RH環境下的恆溫恆濕槽中,靜置168小時。將電池用容器自恆溫恆濕槽取出,確認電池用容器的外觀,評價是否未產生浮起。再者,所使用的模具的衝頭形狀是一邊為30mm的正方形,拐角R為2mm,衝頭肩R為1mm。所使用的模具的模孔形狀是一邊為34mm的正方形,模孔拐角R為2mm,模孔肩R為1mm。The battery packaging material was cut into a size of 80 mm × 80 mm to prepare a billet (formed material, raw material). The green material was stretched to the outside, and the blank was protruded by a straight mold having a molding height of not more than 3 mm to perform one-stage molding. Then, the molded battery container was placed in a constant temperature and humidity chamber at 70 ° C and 90% RH, and allowed to stand for 168 hours. The battery container was taken out from the constant temperature and humidity chamber, and the appearance of the battery container was confirmed, and it was evaluated whether or not floating occurred. Further, the punch shape of the mold used was a square having a side of 30 mm, a corner R of 2 mm, and a punch shoulder R of 1 mm. The die hole shape of the mold used was a square of 34 mm on one side, the die hole corner R was 2 mm, and the die hole shoulder R was 1 mm.
○:無浮起○: no floating
×:產生浮起×: Create floating
將以上結果一併示於表2中。The above results are shown together in Table 2.
根據表2的結果可知:通過使用硬化後的接著劑層在伸長率為100%時的拉伸應力成為100kg/cm2 以上的聚胺基甲酸酯接著劑,可提供耐濕熱性試驗前、試驗後的層壓強度、成型性優異的電池用包裝材。此外還可知:可由使用所述電池用包裝材用聚胺基甲酸酯接著劑的電池用包裝材形成耐久性優異的成型體。According to the results of Table 2, it was found that by using a polyurethane adhesive having a tensile stress of 100%/cm 2 at an elongation of 100% after the curing of the adhesive layer, it is possible to provide a moisture resistance test before the test. A packaging material for a battery excellent in lamination strength and moldability after the test. Further, it is also known that a molded article excellent in durability can be formed from a battery packaging material using the polyurethane packaging material for a battery packaging material.
關於比較例1、及比較例4、比較例5,就耐濕熱性試驗前的層壓強度的觀點而言,並不遜色於實施例,但因硬化後的接著劑層在伸長率為100%時的拉伸應力不足100kg/cm2 ,故成型性差,成型體的耐久性也差。With respect to Comparative Example 1, Comparative Example 4, and Comparative Example 5, the laminate strength before the moisture-heat resistance test was not inferior to the examples, but the elongation of the adhesive layer after curing was 100%. When the tensile stress is less than 100 kg/cm 2 , the moldability is poor and the durability of the molded body is also poor.
此外,關於比較例2,因硬化後的接著劑層在伸長率為100%時的拉伸應力超過500kg/cm2 ,故無法獲得充分的層壓強度。Further, in Comparative Example 2, since the tensile stress at the elongation of 100% of the adhesive layer after curing exceeded 500 kg/cm 2 , sufficient laminate strength could not be obtained.
此外,關於比較例3,硬化後的接著劑層在伸長率不足100%時斷裂,非常脆,故無法獲得充分的層壓強度。Further, in Comparative Example 3, the adhesive layer after curing was broken when the elongation was less than 100%, and it was very brittle, so that sufficient laminate strength could not be obtained.
[產業上的可利用性][Industrial availability]
本發明的電池用包裝材因成型性優異、環境耐性高,故可適宜地用作各種電池的封裝體。尤其,適宜作為謀求輕量且小型化的鋰離子電池等二次電池用的電池用容器、或用以形成電池封裝(pack)的電池用包裝材。進而,還可用作適於:泡罩包裝(Press Through Package,PTP)或鋼板等要求成型性的積層物,或屏障材料、屋頂材料、太陽電池平板材料、窗戶材料、室外地板材料、照明保護材料、汽車構件等構造物等室外產業用途的積層體。此外,關於形成本發明的外層側接著劑層的聚胺基甲酸酯 接著劑,硬化後所得的接著劑層在伸長率為100%時的拉伸應力成為100kg/cm2 以上、500kg/cm2 以下,因此除適用於電池用包裝材外,還可適宜地用作各種積層體的接著劑。Since the packaging material for a battery of the present invention is excellent in moldability and high in environmental resistance, it can be suitably used as a package for various batteries. In particular, it is suitable as a battery container for a secondary battery such as a lithium ion battery that is lightweight and compact, or a battery packaging material for forming a battery pack. Furthermore, it can also be used as a laminate suitable for forming a formability such as a smear pack (PTP) or a steel sheet, or a barrier material, a roofing material, a solar cell panel material, a window material, an outdoor floor material, and a lighting protection. A laminate for outdoor industrial applications such as materials and structural components such as automobiles. Further, regarding the polyurethane primer forming the outer layer side adhesive layer of the present invention, the tensile stress obtained by curing the adhesive layer at 100% elongation is 100 kg/cm 2 or more and 500 kg/cm. 2 or less, therefore, it can be suitably used as an adhesive for various laminates in addition to the battery packaging material.
11‧‧‧外層側樹脂膜層11‧‧‧Outside resin film layer
12‧‧‧外層側接著劑層12‧‧‧Outer side adhesive layer
13‧‧‧金屬箔層13‧‧‧metal foil layer
14‧‧‧內層側接著劑層14‧‧‧Inside layer of adhesive layer
15‧‧‧熱密封層15‧‧‧Heat seal
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- 2014-07-18 TW TW103124765A patent/TWI491095B/en active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011001484A (en) * | 2009-06-19 | 2011-01-06 | Toyo Ink Mfg Co Ltd | Adhesive composition for laminated sheet and laminated material comprised of the same |
WO2012144329A1 (en) * | 2011-04-22 | 2012-10-26 | Dic株式会社 | Resin composition, two-pack type adhesive for laminates, multilayer film, and back sheet for solar cells |
Also Published As
Publication number | Publication date |
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KR101492489B1 (en) | 2015-02-11 |
JP5382256B1 (en) | 2014-01-08 |
JP2015022910A (en) | 2015-02-02 |
KR20150010588A (en) | 2015-01-28 |
CN104291012B (en) | 2016-01-13 |
CN104291012A (en) | 2015-01-21 |
TW201508974A (en) | 2015-03-01 |
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