TWI451171B - Optical compensation film, polarizing plate and liquid crystal display device - Google Patents
Optical compensation film, polarizing plate and liquid crystal display device Download PDFInfo
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- G—PHYSICS
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- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/13363—Birefringent elements, e.g. for optical compensation
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- C08L1/00—Compositions of cellulose, modified cellulose or cellulose derivatives
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- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
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Description
本發明係關於一種光學補償薄膜、偏光板及液晶顯示裝置。尤其,本發明係關於一種垂直配向型液晶顯示裝置、以及使用於該液晶顯示裝置之光學補償薄膜及偏光板。The present invention relates to an optical compensation film, a polarizing plate, and a liquid crystal display device. In particular, the present invention relates to a vertical alignment type liquid crystal display device, and an optical compensation film and a polarizing plate used in the liquid crystal display device.
利用VA模式之廣視角液晶顯示裝置業已實用化,因而在電視等之要求高品質影像的市場上,也急速地持續擴大液晶顯示裝置之需求。Since the wide viewing angle liquid crystal display device using the VA mode has been put into practical use, the demand for liquid crystal display devices has been rapidly expanding in the market for high-quality images such as televisions.
VA模式液晶顯示裝置,與其他的液晶顯示模式比較之下,一般而言雖然是具有所謂高對比的優點,然而卻會有隨著視角而使得對比及色味之變化加大的問題。對於此點,例如,已揭示一種使用光學特性相異之2種類相位差薄膜,藉以提供即使在黑顯示時從斜方向觀察也是鮮明且無彩色之VA模式液晶顯示裝置之方法(例如,參照國際公開第2003/032060號手冊)。Compared with other liquid crystal display modes, the VA mode liquid crystal display device generally has the advantage of so-called high contrast, but there is a problem that the contrast and the color taste change with the viewing angle. In this regard, for example, a method of using two types of retardation films having different optical characteristics has been disclosed, thereby providing a clear and achromatic VA mode liquid crystal display device even when viewed from an oblique direction in black display (for example, refer to International Publication No. 2003/032060 manual).
但是,實際將前述2種類的相位差薄膜組入液晶顯示裝置之際,雖然多半與偏光板一體化地組入液晶顯示裝置,然而在此種情況下,則在製作偏光板之後,必須要有將2枚顯示預定的光學特性之相位差薄膜予以貼合之工程。因此,會有製造工程變繁雜、生產性降低、製造成本提高等之問題,於是尋求改良。However, when the two types of retardation films are actually incorporated in a liquid crystal display device, most of them are incorporated in a liquid crystal display device integrally with a polarizing plate. However, in this case, after the polarizing plate is produced, it is necessary to have Two pieces of phase difference film showing predetermined optical characteristics are bonded together. Therefore, there are problems in that the manufacturing process becomes complicated, the productivity is lowered, the manufacturing cost is improved, and the like, and improvement is sought.
對於此點,例如,在特開2000-304931號公報上已提案以一種具有透明支撐體、和由碟狀液晶性分子形成的光學異方向性層之光學補償薄膜,來做為VA模式之液晶顯示裝置用光學補償薄膜。藉由使用醯化纖維素薄膜做為透明支撐體,可以將該醯化纖維素薄膜利用來做為偏光板之保護薄膜,並且可以解決上述生產性之問題。然而,為了得到VA模式的液晶顯示裝置之光學補償上必要的光學特性,則就必須使前述光學異方向性層之厚度達到某種程度厚,當藉由塗布來形成該光學異方向性層時,會有發生塗布不均的問題。又,在特開2005-128050號公報上,提案一種可做為於VA模式的液晶顯示裝置等之光學補償上使用的相位差板,其為含有在光學上具有負折射率異方向性、且前述折射率光學異方向性之絕對值為0.060以上~0.085以下、而Re值為-10~10奈米、更且相對於該相位差板的板面實質上水平配向之圓盤狀液晶化合物之相位差板。In this regard, an optical compensation film having a transparent support and an optically anisotropic layer formed of a discotic liquid crystalline molecule has been proposed as a VA mode liquid crystal, for example, in Japanese Laid-Open Patent Publication No. 2000-304931. An optical compensation film for a display device. By using a deuterated cellulose film as a transparent support, the deuterated cellulose film can be utilized as a protective film for a polarizing plate, and the above-mentioned productivity problem can be solved. However, in order to obtain optical characteristics necessary for optical compensation of the VA mode liquid crystal display device, it is necessary to make the thickness of the optical anisotropic layer to a certain extent, when the optical anisotropic layer is formed by coating. There will be problems with uneven coating. Further, Japanese Laid-Open Patent Publication No. 2005-128050 proposes a phase difference plate which can be used as an optical compensation for a liquid crystal display device or the like of a VA mode, and which has optically negative refractive index anisotropy and The absolute value of the refractive index optical anisotropy is 0.060 or more and 0.085 or less, and the Re value is -10 to 10 nm, and the discotic liquid crystal compound is substantially horizontally aligned with respect to the plate surface of the retardation plate. Phase difference plate.
再者,由高分子薄膜等形成的相位差板之遲滯,相對於任何的波長並非都是一樣的,而是隨著入射光的波長而產生某種程度的變化(以下,將此性質稱為「波長分散性」)。在高分子薄膜之中,包括當入射光波長變短時顯示出遲滯增加之波長分散性(以下,稱為「順分散性」)者、與當入射光波長變短時顯示出遲滯減少之波長分散性(以下,稱為「逆分散性」)之物。另一方面,液晶胞之複折射性方面也具有波長分散性,為了得到更理想的液晶胞之光學補償,則相位差板之遲滯的波長分散性也會有需要進行類似的調整之情況。例如,提案將負C板使用於VA模式液晶胞之黑顯示時的光學補償上,然而當負C板之厚度方向的遲滯(Rth)之波長分散性不與VA模液晶胞的波長分散性類似時,會隨著視角產生色味變化(有些情況稱為「色彩偏移」)。然而,向來做為VA模液晶胞的相位差板使用之聚合物薄膜,難以控制遲滯之波長分散性,且製作顯示出與液晶胞的複折射性相類似的理想波長分散性之相位差板是困難的。尤其,就聚合物薄膜而論,其是難以發現顯示出某種程度的絕對值大小的Rth、且該Rth的波長分散性為順分散性之光學特性;因而即使加入添加劑等加以控制,也會有不能同時控制波長分散和Rth之問題。又,在聚合物薄膜上形成光學異方向性層以製做光學補償薄膜的情況下,也難免會有光學異方向性層之波長分散性因聚合物薄膜之波長分散性而降低,因而難以得到整體預定的波長分散性。在像這樣的狀況下,於是要求提供一種對於各種模式、尤其是VA模式之液晶胞而言具有優異的光學補償薄能力之光學補償薄膜。Further, the retardation of the phase difference plate formed of a polymer film or the like is not the same with respect to any wavelength, but varies to some extent with the wavelength of the incident light (hereinafter, this property is called "Wavelength dispersion"). Among the polymer films, those having a wavelength dispersion which exhibits an increase in hysteresis when the wavelength of incident light is shortened (hereinafter referred to as "paradispersivity") and a wavelength at which hysteresis is decreased when the wavelength of incident light becomes shorter Dispersibility (hereinafter referred to as "reverse dispersion"). On the other hand, the liquid crystal cell also has wavelength dispersion in terms of birefringence, and in order to obtain more favorable optical compensation of the liquid crystal cell, the wavelength dispersion of the hysteresis of the phase difference plate may need to be similarly adjusted. For example, it is proposed to use a negative C plate for optical compensation in the black display of the VA mode liquid crystal cell, however, the wavelength dispersion of the retardation (Rth) in the thickness direction of the negative C plate is not similar to the wavelength dispersion of the VA mode liquid crystal cell. When there is a change in color with the viewing angle (some cases are called "color shift"). However, the polymer film which has been used as a phase difference plate of a VA mode liquid crystal cell is difficult to control the wavelength dispersion of hysteresis, and a phase difference plate which exhibits an ideal wavelength dispersion similar to the birefringence of a liquid crystal cell is produced. difficult. In particular, in the case of a polymer film, it is difficult to find an Rth which exhibits a certain absolute value, and the wavelength dispersion of the Rth is an optical property of dispersibility; therefore, even if an additive or the like is added for control, There is a problem that wavelength dispersion and Rth cannot be controlled at the same time. Further, when an optically anisotropic layer is formed on a polymer film to form an optical compensation film, the wavelength dispersibility of the optical anisotropic layer is inevitably lowered due to the wavelength dispersion of the polymer film, so that it is difficult to obtain Overall predetermined wavelength dispersion. Under such circumstances, it is therefore required to provide an optical compensation film having excellent optical compensation thinning ability for liquid crystal cells of various modes, particularly VA mode.
又,為了消除主要使在從斜方向觀看的情況之垂直尼科耳(Nicol)狀態的偏光板成為外觀上不是垂直狀態的原因,於是在IWD’02第525~527頁上提案一種使用負C板並加上使用逆分散性之正A板的方法。像這樣的逆分散性之正A板,係以純輔助WR(帝人化成(股)公司)之商品名販售。Further, in order to eliminate the reason that the polarizing plate of the vertical Nicol state which is mainly viewed from the oblique direction is not the appearance of the vertical state, a negative C is proposed on page 525 to 527 of IWD'02. The plate is combined with a method of using a reverse dispersion of the positive A plate. The positive A plate of the reverse dispersion like this is sold under the trade name of the pure auxiliary WR (Teijin Chemical Co., Ltd.).
本發明之課題在於提供一種於VA模式的液晶顯示裝置之光學補償上有用的新穎性光學補償薄膜、及偏光板、以及具有彼之視角特性已改善的VA模式之液晶顯示裝置。An object of the present invention is to provide a novel optical compensation film useful for optical compensation of a VA mode liquid crystal display device, a polarizing plate, and a VA mode liquid crystal display device having improved viewing angle characteristics.
又,經由本發明人研究的結果,明白:在使用逆分散性之正A板和負C板以光學補償VA模式之液晶胞的情況下,就負C板而言,需要厚度方向的遲滯為比使用於液晶胞的液晶之波長分散性更陡峭坡度之順分散性。Further, as a result of research by the present inventors, it is understood that in the case of using the reverse dispersion of the positive A plate and the negative C plate to optically compensate the liquid crystal cell of the VA mode, in the case of the negative C plate, the hysteresis in the thickness direction is required. The smooth dispersion of the steeper slope than the wavelength dispersion of the liquid crystal used for the liquid crystal cell.
從而,本發明之第1態樣係以提供一種生產性高、無或者少光學特性及膜厚度之不均、且可以正確地光學補償液晶胞、尤其VA模式之液晶胞的光學補償薄膜做為課題,以及以提供一種使用它之偏光板。又,本發明之第1態樣也以提供一種無或者少因光學補償薄膜而引起顯示不均、且光學補償已良好的顯示特性之顯示裝置做為課題,尤其是以提供一種VA模式之液晶顯示裝置做為課題。Therefore, the first aspect of the present invention provides an optical compensation film which is highly productive, has no or less optical characteristics and uneven film thickness, and can optically compensate liquid crystal cells, particularly VA mode liquid crystal cells, as The subject, as well as to provide a polarizing plate using it. Further, the first aspect of the present invention provides a display device which has no or little display unevenness due to an optical compensation film and which has excellent optical display compensation characteristics, and particularly provides a VA mode liquid crystal. The display device is a problem.
又,本發明人研究的結果,明白:向來做為VA模式的液晶胞之相位差板使用的聚合物薄膜,難以控制遲滯的波長分散性,因而製做一種顯示出與液晶胞之複折射波長分散性(通常是順分散性)同等或更陡峭坡度的波長分散性之相位差板是困難的,尤其,就聚合物薄膜而論,其是難以發現顯示出某種程度的絕對值大小的Rth、且該Rth的波長分散性為順分散性之光學特性;因而即使加入添加劑等加以控制,也會有不能同時控制波長分散和Rth之問題。Moreover, as a result of research by the present inventors, it is understood that a polymer film which has been used as a phase difference plate of a liquid crystal cell of a VA mode is difficult to control the wavelength dispersion of hysteresis, thereby producing a birefringence wavelength which exhibits a liquid crystal cell. A phase difference plate having a dispersibility (usually a dispersibility) of wavelength dispersion with equal or steep slope is difficult, and in particular, in terms of a polymer film, it is difficult to find an Rth exhibiting a certain degree of absolute value. Further, the wavelength dispersion of the Rth is an optical property of dispersibility; therefore, even if an additive or the like is added for control, there is a problem that wavelength dispersion and Rth cannot be simultaneously controlled.
從而,本發明之第2態樣係以提供一種在光學補償(例如,VA模式之液晶胞的黑顯示時之光學補償)液晶胞上具有足夠的Rth,而它的波長分散性為顯示出順分散性、且能夠安定地製造之具備做為C板功能之光學補償薄膜做為課題。又,本發明之第2態樣也以提供於液晶顯示裝置做為課題,尤其是以提供一種VA模式的液晶顯示裝置之光學補償上有用的、且生產性亦優異的光學補償薄膜及偏光板做為課題。又,本發明之第2態樣亦以提供一種對於視角特性、尤其視角依存性之色味變化已減輕的液晶顯示裝置做為課題,特別是以提供一種VA模式的液晶顯示裝置做為課題。Accordingly, the second aspect of the present invention provides a sufficient Rth on a liquid crystal cell in optical compensation (for example, optical compensation in black display of a liquid crystal cell of a VA mode), and its wavelength dispersion is a smooth display. An optical compensation film that functions as a C-plate function, which is dispersible and can be stably manufactured, is a problem. Further, the second aspect of the present invention is also provided as a liquid crystal display device, and in particular, an optical compensation film and a polarizing plate which are useful for optical compensation of a liquid crystal display device of the VA mode and which are excellent in productivity. As a subject. Further, the second aspect of the present invention has been made to provide a liquid crystal display device in which the change in color gradation of viewing angle characteristics, particularly viewing angle dependence, has been reduced, and in particular, a liquid crystal display device having a VA mode has been proposed.
又,本發明人研究結果,明白:當使用碟狀液晶而在長條支撐體上連續地形成光學異方向性層時,為了得到所需要的光學特性(尤其是高Rth值),由於塗布膜厚度變厚的綠故,因而發生塗布不均的問題。Moreover, the inventors have found out that when an optically anisotropic layer is continuously formed on a long support using a discotic liquid crystal, in order to obtain a desired optical characteristic (especially a high Rth value), a coating film is obtained. The thickness becomes thicker, so that the problem of uneven coating occurs.
從而,本發明之第3態樣係以提供一種沒有不均、且可以正確地光學補償液晶胞之光學補償薄膜做為課題,以及以提供一種使用該光學補償薄膜之偏光板及液晶顯示裝置做為課題,特別是以提供一種VA模式的液晶顯示裝置做為課題。Therefore, the third aspect of the present invention provides an optical compensation film which is not uneven and can optically compensate the liquid crystal cell correctly, and provides a polarizing plate and a liquid crystal display device using the optical compensation film. In order to solve the problem, in particular, a liquid crystal display device having a VA mode is provided as a subject.
用以解決前述課題之手段係如以下所述。The means for solving the above problems are as follows.
〔1〕一種光學補償薄膜,其係在聚合物薄膜上具有至少一層的光學異方向性層之光學補償薄膜,面內遲滯為0~10奈米及厚度方向之遲滯為100~300奈米,且前述之薄膜滿足以下之關係式(1-1)~(1-3);式(1-1)-50 nm≦Rth(590)≦150 nm 式(1-2)-5 nm≦Rth(450)-Rth(550) 式(1-3)0≦Re(590)≦10 nm。[1] An optical compensation film which is an optical compensation film having at least one layer of an optically anisotropic layer on a polymer film, having an in-plane retardation of 0 to 10 nm and a hysteresis of a thickness direction of 100 to 300 nm. And the foregoing film satisfies the following relationship (1-1) to (1-3); formula (1-1) - 50 nm ≦ Rth (590) ≦ 150 nm (1-2) - 5 nm ≦ Rth ( 450) - Rth (550) Formula (1-3) 0 ≦ Re (590) ≦ 10 nm.
〔2〕如〔1〕之光學補償薄膜,其中薄膜係更進一步地滿足以下之關係式(1-4)~(1-5);式(1-4)20 nm≦Rth(590)≦120 nm 式(1-5)1.0<Rth(450)/Rth(550)<4.0。[2] The optical compensation film of [1], wherein the film further satisfies the following relationship (1-4) to (1-5); and (1-4) 20 nm ≦ Rth (590) ≦ 120 Nm Formula (1-5) 1.0 < Rth (450) / Rth (550) < 4.0.
〔3〕如〔1〕之光學補償薄膜,其中薄膜為含有以醯化纖維素為主的醯化纖維素系薄膜。[3] The optical compensation film according to [1], wherein the film is a deuterated cellulose-based film mainly composed of deuterated cellulose.
〔4〕如〔1〕之光學補償薄膜,其中聚合物薄膜係含有1質量%~30質量%之在250奈米~400奈米之波長區域具有極大吸收的波長分散控制劑之聚合物薄膜。[4] The optical compensation film according to [1], wherein the polymer film is a polymer film containing 1% by mass to 30% by mass of a wavelength dispersion controlling agent having a maximum absorption in a wavelength region of from 250 nm to 400 nm.
〔5〕如〔1〕之光學補償薄膜,其中聚合物薄膜係含有以下述式(B-1)所代表的化合物中之至少一種的聚合物薄膜;
〔6〕如〔1〕之光學補償薄膜,其中聚合物薄膜係含有以醯基取代度為2.90~3.00之醯化纖維素為主的醯化纖維素系薄膜。[6] The optical compensation film according to [1], wherein the polymer film contains a deuterated cellulose film mainly composed of deuterated cellulose having a mercapto substitution degree of 2.90 to 3.00.
〔7〕如〔1〕之光學補償薄膜,其中聚合物薄膜係含有以總醯基取代度為2.70~3.00之混合脂肪酸酯為主的醯化纖維素系薄膜。[7] The optical compensation film according to [1], wherein the polymer film contains a deuterated cellulose film mainly composed of a mixed fatty acid ester having a total thiol substitution degree of 2.70 to 3.00.
〔8〕如〔1〕之光學補償薄膜,其係滿足下述式(1-6);式(1-6)1.06≦Rth(450)/Rth(550)≦1.30。[8] The optical compensation film according to [1], which satisfies the following formula (1-6); formula (1-6) 1.06 ≦ Rth (450) / Rth (550) ≦ 1.30.
〔9〕如〔1〕之光學補償薄膜,其中光學異方向性層係滿足下述下述式(1-7)式(1-7)1.09≦Rth(450)/Rth(550)≦1.30。[9] The optical compensation film according to [1], wherein the optically anisotropic layer satisfies the following formula (1-7): formula (1-7): 1.09 ≦ Rth (450) / Rth (550) ≦ 1.30.
〔10〕如〔1〕之光學補償薄膜,其中光學異方向性層係使含有碟狀液晶之聚合性組成物硬化而形成的層,在前述光學異方向性層之中,前述之碟狀液晶係在將其圓盤面配向成相對於層面而言為水平之狀態下被固定。[10] The optical compensation film according to [1], wherein the optically anisotropic layer is a layer formed by curing a polymerizable composition containing a discotic liquid crystal, and among the optically anisotropic layers, the aforementioned discotic liquid crystal It is fixed in a state in which the disk surface is aligned to be horizontal with respect to the layer.
〔11〕如〔1〕之光學補償薄膜,其中光學異方向性層係在光學活性向列型(膽固醇型)液晶相之狀態下,藉由聚合來固定含有液晶之聚合性組成物而形成之層。[11] The optical compensation film according to [1], wherein the optically anisotropic layer is formed by immobilizing a polymerizable composition containing a liquid crystal by polymerization in a state of an optically active nematic (cholesteric) liquid crystal phase. Floor.
〔12〕〔1〕之光學補償薄膜,其中光學異方向性層係塗布高分子材料而形成之聚合物層,該聚合物層係具有負折射率異方向性,並且在層面之法線方向上具有光軸。[12] The optical compensation film of [1], wherein the optically anisotropic layer is a polymer layer formed by coating a polymer material, the polymer layer having a negative refractive index anisotropy and being in a normal direction of the layer Has an optical axis.
〔13〕如〔1〕光學補償薄膜,其光學異方向性層係包括含氟界面活性劑。[13] The optically exclusive film of [1], wherein the optically anisotropic layer comprises a fluorine-containing surfactant.
〔14〕一種偏光板,其係具有如〔1〕~〔13〕中任一項之光學補償薄膜。[14] A polarizing plate comprising the optical compensation film according to any one of [1] to [13].
〔15〕一種C板之光學補償薄膜,其係具有透明支撐體C1及光學異方向性層C2,且滿足下述式(2-1)~(2-4);(2-1)0≦Re630 (C1)≦10 (2-2)0≦Re550 (C2)≦10 (2-3)100≦Rth550 (C2)-Rth550 (C1) (2-4)| Rth450 (C2)/Rth550 (C2)-Rth450 (C)/Rth550 (C)|≦0.1〔式中,Re λ(C1)為透明支撐體C1之在波長λ奈米處的正面遲滯值(單位:奈米),Rth λ(C1)為透明支撐體C1之在波長λ奈米處的膜厚度方向之遲滯值(單位:奈米),Re λ(C2)為光學異方向性層C2之在波長λ奈米處之正面遲滯值(單位:奈米),Rth λ(C2)為光學異方向性層C2之在波長λ奈米處的膜厚度方向之遲滯值(單位:奈米)〕,Rth λ(C)為光學補償薄膜(C1和C2的積層體)之在波長λ奈米處的膜厚度方向之遲滯值(單位:奈米)〕。[15] An optical compensation film of a C plate having a transparent support C1 and an optically anisotropic layer C2 and satisfying the following formulas (2-1) to (2-4); (2-1) 0≦ Re 630 (C1)≦10 (2-2)0≦Re 550 (C2)≦10 (2-3)100≦Rth 550 (C2)-Rth 550 (C1) (2-4)| Rth 450 (C2) /Rth 550 (C2)-Rth 450 (C)/Rth 550 (C)|≦0.1 [wherein, Re λ(C1) is the front hysteresis value of the transparent support C1 at the wavelength λ nm (unit: Nai m), Rth λ(C1) is the hysteresis value (unit: nanometer) of the transparent support C1 in the film thickness direction at the wavelength λ nm, and Re λ(C2) is the wavelength λ of the optical anisotropic layer C2 The positive hysteresis value of nanometer (unit: nanometer), Rth λ(C2) is the hysteresis value (unit: nanometer) of the optically isotropic layer C2 at the wavelength λ nanometer, Rth λ (C) is a hysteresis value (unit: nanometer) of the optical compensation film (layered body of C1 and C2) in the film thickness direction at the wavelength λ nm.
〔16〕如〔15〕之光學補償薄膜,其中透明支撐體C1及光學異方向性層C2係滿足下述式(2-5)~(2-8);(2-5)-25≦Rth630 (C1)≦25 (2-6)100≦Rth550 (C2)≦300 (2-7)-35≦Rth400 (C1)-Rth700 (C1)≦50 (2-8)1.04≦Rth450 (C2)/Rth550 (C2)≦1.30。[16] The optical compensation film according to [15], wherein the transparent support C1 and the optically anisotropic layer C2 satisfy the following formulas (2-5) to (2-8); (2-5)-25 ≦ Rth 630 (C1)≦25 (2-6)100≦Rth 550 (C2)≦300 (2-7)-35≦Rth 400 (C1)-Rth 700 (C1)≦50 (2-8)1.04≦Rth 450 (C2)/Rth 550 (C2) ≦ 1.30.
〔17〕如〔15〕之光學補償薄膜,其中透明支撐體C1及/或光學異方向性層C2係負C板。[17] The optical compensation film according to [15], wherein the transparent support C1 and/or the optically anisotropic layer C2 are negative C plates.
〔18〕如〔15〕之光學補償薄膜,其中透明支撐體C1係由醯化纖維素類之薄膜、降烯系聚合物類之薄膜、環烯烴聚合物類之薄膜、內酯環含有聚合物系樹脂薄膜或聚碳酸酯類之薄膜所形成。[18] The optical compensation film according to [15], wherein the transparent support C1 is made of a film of deuterated cellulose. The film of the olefinic polymer, the film of the cycloolefin polymer, and the lactone ring are formed of a film of a polymer resin or a film of a polycarbonate.
〔19〕如〔15〕之光學補償薄膜,其中光學異方向性層C2係將含有聚合性液晶化合物之至少一種的聚合性液晶組成物,於液晶相之狀態下予以固定而形成的層。[19] The optical compensation film of [15], wherein the optically anisotropic layer C2 is a layer formed by fixing a polymerizable liquid crystal composition containing at least one of a polymerizable liquid crystal compound in a liquid crystal phase.
〔20〕如〔15〕之光學補償薄膜,其中光學異方向性層C2係將含有棒狀液晶化合物之聚合性液晶組成物,於膽固醇相之狀態下予以固定而形成的層。[20] The optical compensation film of [15], wherein the optically anisotropic layer C2 is a layer formed by fixing a polymerizable liquid crystal composition containing a rod-like liquid crystal compound in a state of a cholesterol phase.
〔21〕如〔15〕之光學補償薄膜,其中光學異方向性層C2係將含有膽固醇液晶化合物之聚合性液晶組成物,於使得該碟狀液晶化合物之分子垂直配向(homeotropic alignment)成向列液晶相之狀態下予以固定而形成的層。[21] The optical compensation film according to [15], wherein the optically anisotropic layer C2 is a polymerizable liquid crystal composition containing a cholesteric liquid crystal compound, such that the molecules of the discotic liquid crystal compound are aligned in a homeotropic alignment. A layer formed by fixing in a state of a liquid crystal phase.
〔22〕如〔19〕之光學補償薄膜,其中光學異方向性層C2係更進一步地含具有包括下述一般式(a)之重複單位的氟系聚合物之化合物;
〔23〕如〔19〕之光學補償薄膜,其中光學異方向性層C2係由更進一步地含有具2個以上之官能基的多官能單體之前述聚合性液晶組成物所形成的層。[23] The optical compensation film according to [19], wherein the optically anisotropic layer C2 is a layer formed of the polymerizable liquid crystal composition further containing a polyfunctional monomer having two or more functional groups.
〔24〕如〔15〕之光學補償薄膜,其中光學異方向性層C2係聚合物薄膜層。[24] The optical compensation film according to [15], wherein the optically anisotropic layer C2 is a polymer film layer.
〔25〕一種光學補償薄膜,其係在聚合物薄膜基材上具有光學異方向性層之光學補償薄膜,而面內遲滯(Re)為0~10奈米,厚度方向之遲滯(Rth)為100~300奈米,且該光學異方向性層之Rth/d(厚度方向之遲滯除以膜厚度之比例值)為0.065~0.16。[25] An optical compensation film which is an optical compensation film having an optically anisotropic layer on a polymer film substrate, wherein the in-plane retardation (Re) is 0 to 10 nm, and the thickness direction hysteresis (Rth) is 100~300 nm, and the Rth/d (the hysteresis of the thickness direction divided by the film thickness) of the optical anisotropic layer is 0.065 to 0.16.
〔26〕如〔25〕之光學補償薄膜,其中光學異方向性層之Rth/d為0.085~0.16。[26] The optical compensation film of [25], wherein the optically isotropic layer has an Rth/d of from 0.085 to 0.16.
〔27〕如〔25〕之光學補償薄膜,其係滿足下述式(3-1);式(3-1)1.03≦Rth(450)/Rth(550)≦1.30。[27] The optical compensation film according to [25], which satisfies the following formula (3-1); formula (3-1) 1.03 ≦ Rth (450) / Rth (550) ≦ 1.30.
〔28〕如〔25〕之光學補償薄膜,其中光學異方向性層係滿足下述式(3-2);式(3-2)1.06≦Rth(450)/Rth(550)≦1.30。[28] The optical compensation film according to [25], wherein the optically anisotropic layer satisfies the following formula (3-2); (3-2) 1.06 ≦ Rth (450) / Rth (550) ≦ 1.30.
〔29〕如〔25〕之光學補償薄膜,其中光學異方向性層係由聚合性組成物所形成。[29] The optical compensation film according to [25], wherein the optically anisotropic layer is formed of a polymerizable composition.
〔30〕如〔25〕之光學補償薄膜,其中聚合性組成物係含有光聚合起始劑,該光聚合起始劑之感光域為在330奈米~450奈米之範圍,且該光聚合起始劑係產生鹵素游離基或除氫以外的原子數為8以下之烴游離基。[30] The optical compensation film according to [25], wherein the polymerizable composition contains a photopolymerization initiator, and the photoreceptor of the photopolymerization initiator has a range of from 330 nm to 450 nm, and the photopolymerization The initiator is a halogen radical or a hydrocarbon radical having 8 or less atoms other than hydrogen.
〔31〕如〔25〕之光學補償薄膜,其中聚合性組成物係含有具4個以上之雙鍵的多官能單體。[31] The optical compensation film according to [25], wherein the polymerizable composition contains a polyfunctional monomer having four or more double bonds.
〔32〕如〔25〕之光學補償薄膜,其中聚合性組成物係為包括具有聚合性基的碟狀液晶性化合物之組成物,且在前述光學異方向性層之中,該碟狀液晶性化合物之碟狀構造單位相對於聚合物薄膜基材面而言為水平配向。[32] The optical compensation film according to [25], wherein the polymerizable composition is a composition comprising a liquid crystalline compound having a polymerizable group, and among the optically anisotropic layers, the dishing liquid crystal property The dish-like structural unit of the compound is horizontally aligned with respect to the surface of the polymer film substrate.
〔33〕如〔32〕之光學補償薄膜,其中碟狀液晶性化合物係以下述式(I)為代表的化合物。
〔34〕如〔29〕之光學補償薄膜,其中聚合性組成物係包括光學活性向列型(膽固醇型)液晶性化合物。[34] The optical compensation film according to [29], wherein the polymerizable composition comprises an optically active nematic (cholesteric) liquid crystal compound.
〔35〕如〔25〕之光學補償薄膜,其中光學異方向性層係包括含有氟基脂肪族的聚合物。[35] The optical compensation film of [25], wherein the optically anisotropic layer comprises a polymer containing a fluorine-based aliphatic group.
〔36]如〔25〕之光學補償薄膜,其中光學異方向性層係包括在塗布之際具有負的折射率異方向性、且在面的法線方向上具有光軸之高分子材料。[36] The optical compensation film according to [25], wherein the optically anisotropic layer comprises a polymer material having a negative refractive index anisotropy at the time of coating and having an optical axis in a normal direction of the surface.
〔37〕如〔25〕之光學補償薄膜,其中聚合物薄膜基材之厚度方向的遲滯係-25~25奈米。[37] The optical compensation film according to [25], wherein the retardation in the thickness direction of the polymer film substrate is -25 to 25 nm.
〔38〕如〔25〕之光學補償薄膜,其中聚合物薄膜係醯化纖維素薄膜。[38] The optical compensation film of [25], wherein the polymer film is a deuterated cellulose film.
〔39〕一種偏光板,其係具有如〔1〕~〔38〕中任一項之光學補償薄膜。[39] A polarizing plate comprising the optical compensation film according to any one of [1] to [38].
〔40〕一種液晶顯示裝置,其係具有吸收軸相互垂直的二枚偏光膜、及在前述二枚偏光板之間,具有一對基板及被挾持在該基板間的含有液晶性分子之液晶層,並且在不施加外部電場的非驅動狀態下,前述液晶性分子係配向成相對於前述基板而言為略呈垂直的方向之液晶胞、與如〔1〕至〔38〕中任一項之光學補償薄膜,或者前述偏光板中之一者為如〔39〕之偏光板。[40] A liquid crystal display device comprising two polarizing films having absorption axes perpendicular to each other, and a pair of substrates and a liquid crystal layer containing liquid crystal molecules sandwiched between the two polarizing plates. And in the non-driving state in which no external electric field is applied, the liquid crystal molecules are aligned to a liquid crystal cell which is slightly perpendicular to the substrate, and any one of [1] to [38] The optical compensation film, or one of the aforementioned polarizing plates, is a polarizing plate as in [39].
〔41〕如〔40〕之液晶顯示裝置,其中液晶顯示裝置係更進一步地具有第二光學補償薄膜,前述第二光學補償薄膜為由高分子拉伸薄膜構成,正面遲滯及厚度方向之遲滯係滿足下述式(8)及下述式(9):式(8)70≦Re(550)≦180 式(9)30≦Rth(550)≦140。[41] The liquid crystal display device of [40], wherein the liquid crystal display device further has a second optical compensation film, wherein the second optical compensation film is composed of a polymer stretched film, and has a front side hysteresis and a retardation in the thickness direction. The following formula (8) and the following formula (9) are satisfied: Formula (8) 70 ≦ Re (550) ≦ 180 Formula (9) 30 ≦ Rth (550) ≦ 140.
〔42〕如〔40〕之液晶顯示裝置,其中第二光學補償薄膜係滿足下述式(10):式(10)0.7≦Re(450)/Re(550)≦1.0。[42] The liquid crystal display device of [40], wherein the second optical compensation film satisfies the following formula (10): Formula (10) 0.7 ≦ Re (450) / Re (550) ≦ 1.0.
〔43〕如〔41〕之液晶顯示裝置,其中第二光學補償薄膜係由醯化纖維素薄膜、降烯系薄膜、聚碳酸酯系薄膜、聚酯系薄膜及聚碸系薄膜之任何種類所構成。[43] The liquid crystal display device of [41], wherein the second optical compensation film is made of a bismuth cellulose film, Any type of olefinic film, polycarbonate film, polyester film, and polyfluorene film.
〔44〕如〔41〕之液晶顯示裝置,其中第二光學補償薄膜係使其面內遲相軸相對於該偏光膜的吸收軸而言呈垂直地被直接積層在偏光膜之一側上。[44] The liquid crystal display device of [41], wherein the second optical compensation film is such that its in-plane retardation axis is vertically laminated on one side of the polarizing film with respect to the absorption axis of the polarizing film.
依照本發明的話,可以提供一種於VA模式之液晶顯示裝置的光學補償上為有用的新穎性光學補償薄膜、及偏光板、以及具有它之視角特性已改善的VA模式之液晶顯示裝置。According to the present invention, it is possible to provide a novel optical compensation film which is useful for optical compensation of a liquid crystal display device of a VA mode, and a polarizing plate, and a liquid crystal display device having a VA mode whose viewing angle characteristics have been improved.
尤其,依照本發明之第1態樣,能夠提供一種生產性高、無或者少光學特性及膜厚度之不均、且可以正確地光學補償液晶胞、尤其VA模式之液晶胞的光學補償薄膜,以及提供一種使用它之偏光板。又,依照本發明之第1態樣,能夠提供一種無或者少因光學補償薄膜而引起顯示不均、且光學補償已良好的顯示特性之顯示裝置,尤其是能夠提供一種VA模式之液晶顯示裝置。In particular, according to the first aspect of the present invention, it is possible to provide an optical compensation film which is highly productive, has no or less optical characteristics and uneven film thickness, and can optically compensate liquid crystal cells, particularly VA mode liquid crystal cells, correctly. And providing a polarizing plate using the same. Moreover, according to the first aspect of the present invention, it is possible to provide a display device which has no or less display unevenness due to an optical compensation film and which has good optical compensation characteristics, and in particular, can provide a VA mode liquid crystal display device. .
尤其,依照本發明之第2態樣,能夠提供一種在光學補償(例如,VA模式之液晶胞的黑顯示時之光學補償)液晶胞上具有足夠的Rth,而它的波長分散性為顯示出順分散性、且能夠安定地製造之具備做為C板功能之光學補償薄膜。又,依照本發明之第2態樣的話,能夠提供一種於液晶顯示裝置、尤其是在VA模式的液晶顯示裝置之光學補償上有用的、且生產性亦優異的光學補償薄膜及偏光板。又,依照本發明之第2態樣的話,能夠提供一種對於視角特性、尤其視角依存性之色味變化已減輕的液晶顯示裝置、特別是VA模式的液晶顯示裝置。In particular, according to the second aspect of the present invention, it is possible to provide a sufficient Rth on the liquid crystal cell in optical compensation (for example, optical compensation in black display of a liquid crystal cell of the VA mode), and its wavelength dispersion is displayed. An optical compensation film that functions as a C-plate function is produced in a stable and reproducible manner. Further, according to the second aspect of the present invention, it is possible to provide an optical compensation film and a polarizing plate which are useful for optical compensation of a liquid crystal display device, in particular, a liquid crystal display device of a VA mode, and which are excellent in productivity. Moreover, according to the second aspect of the present invention, it is possible to provide a liquid crystal display device, particularly a VA mode liquid crystal display device, in which the change in color gradation of viewing angle characteristics, particularly viewing angle dependence, has been reduced.
尤其,依照本發明之第3態樣,能夠提供一種沒有不均之薄膜、且可以正確地光學補償液晶胞之光學補償薄膜。又,本發明之第3態樣的光學補償薄膜或含有具備該薄膜之偏光板的液晶顯示裝置、特別是VA模式的液晶顯示裝置,其視角特性是優異的。In particular, according to the third aspect of the present invention, it is possible to provide an optical compensation film which does not have a film which is uneven and which can accurately compensate the liquid crystal cell accurately. Further, the optical compensation film according to the third aspect of the present invention or the liquid crystal display device including the polarizing plate including the film, in particular, the VA mode liquid crystal display device, is excellent in viewing angle characteristics.
以下,依序說明本發明之液晶顯示裝置的一實施形態及其構成部材。另外,在本說明書中,使用「~」所代表的數值之範圍,係表示包括以記載於「~」前後的數值做為下限值及上限值之範圍的意思。Hereinafter, an embodiment of the liquid crystal display device of the present invention and its constituent members will be described in order. In addition, in the present specification, the range of numerical values represented by "~" means that the numerical values described before and after "~" are included as the range of the lower limit and the upper limit.
在本說明書中,所謂的「平行」、「垂直」係指在小於嚴密的角度±10°之範圍的意思。此範圍較宜是與嚴密角度間之誤差小於±5°,更宜是小於±2°。「實質上平行」、「實質上直交」、「實質上垂直」也代表同樣的意思。又,「遲相軸」係指折射率成為最大之方向的意思。另外,折射率及相位差之測定波長,在沒有特別的說明時,其為可見光域之λ=590 nm的值。In the present specification, the terms "parallel" and "vertical" mean a range of less than a strict angle of ±10°. This range is preferably less than ±5° and more preferably less than ±2° with respect to the tight angle. "Substantially parallel," "substantially orthogonal," and "substantially vertical" also mean the same thing. Further, the "late phase axis" means the direction in which the refractive index becomes maximum. Further, the measurement wavelength of the refractive index and the phase difference is a value of λ = 590 nm in the visible light region unless otherwise specified.
在本說明書中所謂的「偏光板」,當未特別說明時,其係包括長條偏光板及裁切成組入於液晶裝置中的大小(在本說明書中,「裁切」也包括「沖壓(punching)」及「切割」等)之偏光板兩者的意思。又,在本說明書中,雖然區別地使用「偏光膜」及「偏光板」,然而「偏光板」係指在「偏光膜」之至少一單面上具有保護該偏光膜的透明保護膜之積層體的意思。In the present specification, the "polarizing plate" includes a long polarizing plate and a size that is cut into a liquid crystal device unless otherwise specified (in the present specification, "cutting" also includes "stamping". The meaning of both (punching) and "cutting" and the like. In the present specification, the "polarizing film" and the "polarizing plate" are used differently. However, the "polarizing plate" refers to a layer of a transparent protective film that protects the polarizing film on at least one side of the "polarizing film". The meaning of the body.
又,在本說明書中,「(甲基)丙烯酸酯」之記載係代表「丙烯酸酯及甲基丙烯酸酯中之至少任一種」的意思。「(甲基)丙烯酸」也是同樣。In addition, in the present specification, the description of "(meth) acrylate" means "at least one of acrylate and methacrylate". The same is true for "(meth)acrylic acid".
在本說明書中,Re(λ)及Rth(λ)係各別表示波長λ之面內的遲滯及厚度方向的遲滯。測定波長λ奈米可以是在可見光區域之範圍,具體而言,只要是在400~800奈米之範圍內任何的波長均可,然而較宜是在400~750奈米之範圍,更宜是在400~700奈米之範圍。在本說明書中,在沒有特別指明時,Re、Rth係指在530~600奈米測定之值(或以此值為基礎所計算出來的值)。面內的遲滯(Re)係使得在KOBRA 21ADH或WR(王子計測機器(股)公司)中,波長λ奈米的光入射於薄膜法線方向所測定的值。在被測定的薄膜係代表1軸或2軸之折射率楕圓體之物的情況下,則依照以下方法來計算出Rth。In the present specification, Re(λ) and Rth(λ) each indicate hysteresis in the plane of the wavelength λ and hysteresis in the thickness direction. The measurement wavelength λ nm may be in the range of the visible light region, and specifically, any wavelength in the range of 400 to 800 nm may be used, but it is preferably in the range of 400 to 750 nm, and more preferably In the range of 400~700 nm. In the present specification, Re and Rth refer to values measured at 530 to 600 nm (or values calculated based on this value) unless otherwise specified. In-plane hysteresis (Re) is such that, in KOBRA 21ADH or WR (Oji Scientific Instruments Co., Ltd.), light having a wavelength of λ nm is incident on a value measured in the normal direction of the film. In the case where the film to be measured represents a one-axis or two-axis refractive index round body, Rth is calculated in accordance with the following method.
Rth係對於以面內遲相軸(依照KOBRA 21ADH或WR來決定)作為傾斜軸(旋轉軸)(在沒有遲相軸的情況下,則以薄膜面內之任意方向作為旋轉軸)的薄膜法線方向,從法線方向到單側50度為止,以每10度一個間隔(step),測定分別從其傾斜方向入射波長λ奈米的光之前述Re,全部共測定6點,基於所測定的遲滯值、平均折射率之假設值、及輸入之薄膜厚度值,藉由KOBRA 21ADH或WR而計算出來的。Rth is a thin film method in which an in-plane retardation axis (determined according to KOBRA 21ADH or WR) is used as a tilt axis (rotation axis) (in the case where there is no slow phase axis, any direction in the film plane is used as a rotation axis) In the line direction, from the normal direction to 50 degrees on one side, the Re which is incident on the light having a wavelength of λ nm from the oblique direction is measured at a step of every 10 degrees, and all of the above-mentioned Re are measured at 6 points, based on the measurement. The hysteresis value, the assumed value of the average refractive index, and the input film thickness value are calculated by KOBRA 21ADH or WR.
在上述之中,當從法線方向、以面內遲滯軸作為旋轉軸、具有在某傾斜角度上之遲滯為零之方向的薄膜之情況下,則將比該傾斜角大之角度的遲滯之符號改為負以後,再藉由KOBRA 21ADH或WR而計算出來。In the above, in the case of a film having a direction in which the in-plane hysteresis axis is a rotation axis and a hysteresis at a certain inclination angle is zero, a hysteresis of an angle larger than the inclination angle is used. After the symbol is changed to negative, it is calculated by KOBRA 21ADH or WR.
另外,可以遲相軸作為傾斜軸(旋轉軸)(若無遲相軸則以薄膜面內之任意方向作為旋轉軸),從任意2個傾斜方向測量遲滯值,基於該值、平均折射率之假設值及輸入之薄膜厚度值(d),依照以下之式(1)及(2)計算Rth。In addition, the slow phase axis can be used as the tilt axis (rotation axis) (if there is no slow phase axis, any direction in the film plane is used as the rotation axis), and the hysteresis value can be measured from any two oblique directions, based on the value and the average refractive index. Assuming the value and the input film thickness value (d), Rth is calculated according to the following formulas (1) and (2).
在上述式中的Re(θ )係表示自法線方向傾斜θ 角度之方向的遲滯值。Re( θ ) in the above formula represents a hysteresis value in a direction in which the angle θ is inclined from the normal direction.
在上述式中的nx係表示面內遲相軸方向之折射率,ny係表示面內中垂直於nx方向之折射率,nz係表示垂直於nx與ny方向之折射率。d係表示薄膜厚度。In the above formula, nx represents the refractive index in the in-plane slow axis direction, ny represents the refractive index perpendicular to the nx direction in the plane, and nz represents the refractive index perpendicular to the nx and ny directions. d is the film thickness.
當所測量薄膜無法以1或2軸之折射率橢圓體表現,即無所謂的光軸(opticaxis)之薄膜的情況下,則依照以下方法計算Rth。Rth係以面內遲相軸(依照KOBRA 21ADH或WR來決定)作為傾斜軸(旋轉軸),相對於薄膜法線方向從-50度到+50度為止,以每10度一個間隔(step),分別測定從其傾斜方向入射波長λ奈米的光之前述Re,全部共測定11點,基於所測定的遲滯值、平均折射率之假設值及輸入之薄膜厚度值,藉由KOBRA 21ADH或WR而計算出來的。藉由此所計算出的nx、ny及nz,更進一步地計算出Nz=(nx-nz)/(nx-ny)。另外,在本說明中,未特別指明時,測定波長是590奈米、於25℃、60%RH之測定值。When the film to be measured cannot be expressed by an elliptical body having a refractive index of 1 or 2 axes, that is, a film having no optical axis (opticaxis), Rth is calculated in accordance with the following method. Rth is an in-plane retardation axis (determined according to KOBRA 21ADH or WR) as the tilt axis (rotation axis), from -50 degrees to +50 degrees with respect to the normal direction of the film, at intervals of every 10 degrees. The Re of the light incident on the wavelength λ nm from the oblique direction was measured, and all 11 points were measured, and based on the measured hysteresis value, the assumed value of the average refractive index, and the input film thickness value, by KOBRA 21ADH or WR Calculated. From this calculated nx, ny, and nz, Nz = (nx - nz) / (nx - ny) is further calculated. Further, in the present specification, the measurement wavelength is a measurement value of 590 nm, 25 ° C, and 60% RH unless otherwise specified.
〔第1態樣之光學補償薄膜〕本發明的第1態樣之光學補償薄膜係為在聚合物薄膜上具有至少一層的光學異方向性層之光學補償薄膜。本發明的第1態樣之光學補償薄膜係實質上沒有面內之遲滯、具有負的折射率異方向性、並在法線方向上具有光軸。本發明的第1態樣之光學補償薄膜之面內遲滯Re係0~10奈米,更宜是0~5奈米,特佳為0~3奈米。厚度方向的Rth係100~300奈米,更宜是120~270奈米,特佳為150~240奈米。就VA模式之液晶顯示裝置用光學補償薄膜的態樣而言,光學補償薄膜之波長分散性Rth(450)/Rth(550)較宜是1.06以上,更宜是1.09以上,更理想是1.12以上,又更理想是1.15以上。此處,Rth(450)係表示對於波長450奈米之光的Re值;Re(550)係表示對於波長550奈米之光的Re值。當滿足上述波長分散特性之條件時,則於可見光全域之範圍,均能夠補償VA模式之液晶顯示裝置。[Optical Compensation Film of the First Aspect] The optical compensation film of the first aspect of the invention is an optical compensation film having at least one optical anisotropic layer on the polymer film. The optical compensation film according to the first aspect of the present invention has substantially no in-plane hysteresis, has a negative refractive index anisotropy, and has an optical axis in the normal direction. The in-plane retardation Re of the optical compensation film according to the first aspect of the present invention is 0 to 10 nm, more preferably 0 to 5 nm, and particularly preferably 0 to 3 nm. The Rth in the thickness direction is 100 to 300 nm, more preferably 120 to 270 nm, and particularly preferably 150 to 240 nm. In the case of the optical compensation film for a liquid crystal display device of the VA mode, the wavelength dispersion Rth(450)/Rth(550) of the optical compensation film is preferably 1.06 or more, more preferably 1.09 or more, and still more preferably 1.12 or more. It is more ideal than 1.15. Here, Rth (450) represents a Re value for light having a wavelength of 450 nm; and Re (550) represents a Re value for light having a wavelength of 550 nm. When the conditions of the above-described wavelength dispersion characteristics are satisfied, the VA mode liquid crystal display device can be compensated for in the entire range of visible light.
以下,對於本發明的第1態樣之光學補償薄膜之要素的聚合物薄膜及光學異方向性層,分別詳細地說明。Hereinafter, the polymer film and the optical anisotropic layer of the elements of the optical compensation film according to the first aspect of the present invention will be described in detail.
〔聚合物薄膜〕本發明的第1態樣之光學補償薄膜所具有的聚合物薄膜,係滿足下述式(1-1)~(1-3)。[Polymer film] The polymer film of the optical compensation film according to the first aspect of the present invention satisfies the following formulas (1-1) to (1-3).
-50 nm≦Rth(590)≦150 nm………式(1-1) -5 nm≦Rth(450)-Rth(550)………式(1-2) 0≦Re(590)≦10 nm………式(1-3)-50 nm≦Rth(590)≦150 nm.........(1-1) -5 nm≦Rth(450)-Rth(550).........(1-2) 0≦Re(590)≦10 Nm.........Formula (1-3)
在式(1-1)中,Rth(590)較宜是-20奈米以上,更宜是0奈米以上,更理想是20奈米以上,特佳為40奈米以上。又,Rth(590)較宜是120奈米以下,更宜是100奈米以下,特佳為90奈米以下。In the formula (1-1), Rth(590) is preferably -20 nm or more, more preferably 0 nm or more, still more preferably 20 nm or more, and particularly preferably 40 nm or more. Further, Rth (590) is preferably 120 nm or less, more preferably 100 nm or less, and particularly preferably 90 nm or less.
在式(1-2)中,〔Rth(450)-Rth(550)〕較宜是-5奈米以上,更宜是0奈米以上,特佳為5奈米以上;上限值雖然沒有特別地限定,然而較宜是100奈米以下,更宜是50奈米以下,更理想是30奈米以下。In the formula (1-2), [Rth(450)-Rth(550)] is preferably -5 nm or more, more preferably 0 nm or more, particularly preferably 5 nm or more; although the upper limit is not It is specifically limited, however, it is preferably 100 nm or less, more preferably 50 nm or less, and still more preferably 30 nm or less.
在式(1-3)中,Re(590)較宜是0~5奈米。In the formula (1-3), Re(590) is preferably 0 to 5 nm.
又,當Rth(590)為20奈米以上時,較宜是滿足下述式(1-5)。Further, when Rth (590) is 20 nm or more, it is preferred to satisfy the following formula (1-5).
1.0<Rth(450)/Rth(550)<4.0 式(1-5)1.0<Rth(450)/Rth(550)<4.0 Equation (1-5)
Rth(450)/Rth(550)較宜是1.03以上,更宜是1.06以上,特佳為1.09以上。又,Rth(450)/Rth(550)較宜是3.0以下,更宜是2.0以下,特佳為1.5以下。Rth (450) / Rth (550) is preferably 1.03 or more, more preferably 1.06 or more, and particularly preferably 1.09 or more. Further, Rth (450) / Rth (550) is preferably 3.0 or less, more preferably 2.0 or less, and particularly preferably 1.5 or less.
關於前述之聚合物薄膜的材料係沒有特別地限定,可以使用滿足上述光學特性之各式各樣的材料所形成的聚合物薄膜。其中,從原材料價格便宜及偏光板加工適性的觀點來看,較宜是醯化纖維素系薄膜。另外,在本說明書中,所謂「醯化纖維素系薄膜」係表示在構成薄膜的聚合物組成物之中所含有主成分之醯化纖維素,具體來說,含有相對於薄膜總重量而言為70質量%以上,較宜是80質量%以上之醯化纖維素。在本說明書中,以下所謂之「主要包括」、「主成分」係代表同樣的意思。The material of the polymer film described above is not particularly limited, and a polymer film formed of various materials satisfying the above optical characteristics can be used. Among them, from the viewpoint of inexpensive raw materials and suitability of polarizing plates, it is preferred to use a cellulose-based film. In addition, in the present specification, the "deuterated cellulose-based film" means a cellulose which is a main component contained in a polymer composition constituting a film, and specifically, is contained in relation to the total weight of the film. It is 70% by mass or more, and more preferably 80% by mass or more of deuterated cellulose. In the present specification, the terms "mainly included" and "principal component" as used hereinafter mean the same meaning.
醯化纖維素係指纖維素中之氫氧基的一部分或全部為醯基所取代之物。所謂醯化纖維素之取代度係指存在於纖維素之構成單位((β)1,4-縮水甘油鍵結之葡萄糖)中的3個氫氧基經醯化之比例的意思。取代度(醯化度)係可以測定纖維素之每構成單位質量之結合脂肪酸量而計算出來。測定方法係以「ASTM D 817-91」為基準來實施。Deuterated cellulose refers to a substance in which a part or all of the hydroxyl group in the cellulose is substituted with a mercapto group. The degree of substitution of deuterated cellulose means the ratio of the three hydroxyl groups present in the constituent unit of cellulose (glucose in (β) 1,4-glycidyl linkage). The degree of substitution (degree of deuteration) can be calculated by measuring the amount of bound fatty acid per unit mass of cellulose. The measurement method was carried out based on "ASTM D 817-91".
於前述聚合物薄膜的原料中使用之其他的較佳醯化纖維素,係總醯基取代度為2.70~3.00之混合脂肪酸酯。更佳者是總醯基取代度為2.80~3.00、且碳原子數為3~4之具有醯基的混合脂肪酸酯。前述混合脂肪酸酯的醯基取代度,更宜是2.85~2.97。又,碳原子數為3~4之醯基取代度較宜是0.1~2.0,更宜是0.3~1.5。Other preferred deuterated celluloses used in the raw material of the polymer film are mixed fatty acid esters having a total thiol substitution degree of 2.70 to 3.00. More preferably, it is a mixed fatty acid ester having a mercapto group having a total thiol substitution degree of 2.80 to 3.00 and a carbon number of 3 to 4. The degree of thiol substitution of the above mixed fatty acid ester is more preferably from 2.85 to 2.97. Further, the substitution degree of the thiol group having a carbon number of 3 to 4 is preferably 0.1 to 2.0, more preferably 0.3 to 1.5.
在本發明之第1態樣中所使用的醯化纖維素較宜是具有350~800之質量平均聚合度,更宜是具有370~600之質量平均聚合度。又,在本發明之第1態樣中所使用的醯化纖維素較宜是具有70,000~230,000之數平均分子量,更宜是具有75,000~230,000之數平均分子量,最好是具有78,000~120,000之數平均分子量。The deuterated cellulose used in the first aspect of the present invention preferably has a mass average degree of polymerization of from 350 to 800, more preferably from 370 to 600. Further, the deuterated cellulose used in the first aspect of the present invention preferably has an average molecular weight of 70,000 to 230,000, more preferably has an average molecular weight of 75,000 to 230,000, and preferably has 78,000 to 120,000. Number average molecular weight.
本發明之第1態樣所使用的醯化纖維素,係可以使用酸酐及酸氯化物做為醯化劑而合成。在前述之醯化劑為酸酐的情況下,係使用有機酸(例如,醋酸)及二氯甲烷來做為反應溶劑。又,可以使用像硫酸這樣的質子性觸媒來做為觸媒。在醯化劑為酸氯化物的情況下,則可以使用鹼性化合物來做為觸媒。工業上最為一般的合成方法,其係藉由含有乙醯基及對應於其他的醯基之有機酸(醋酸、丙酸、丁酸)或彼等之酸酐(醋酸酐、丙酸酐、丁酸酐)之混合有機酸成分,將纖維素予以酯化來合成醯化纖維素。The deuterated cellulose used in the first aspect of the present invention can be synthesized using an acid anhydride and an acid chloride as a deuteration agent. In the case where the above-mentioned deuteration agent is an acid anhydride, an organic acid (for example, acetic acid) and dichloromethane are used as a reaction solvent. Further, a protic catalyst such as sulfuric acid can be used as a catalyst. In the case where the oximation agent is an acid chloride, a basic compound can be used as a catalyst. The most common synthetic method in the industry, which consists of an organic acid (acetic acid, propionic acid, butyric acid) or an anhydride (acetic anhydride, propionic anhydride, butyric anhydride) containing an ethyl sulfonium group and a corresponding sulfhydryl group. The organic acid component is mixed, and cellulose is esterified to synthesize cellulose.
在此方法之中,如綿花短絮(linter)及木材紙漿這樣的纖維素,大多數的情況是以像醋酸這樣的有機酸將它予以活性化處理後,於硫酸觸媒之存在下,使用如以上所述的有機酸成分之混合液來進行酯化。有機酸配成分,相對於纖維素中所存在的氫氧基量而言,一般是過量使用。在此酯化處理中,除進行酯化反應,尚且進行纖維素主鏈((β)1,4-縮水甘油鍵)之水解反應(解聚合反應)。當進行主鏈之水解反應時,纖維素酯的聚合度會下降,並且所製造的纖維素酯薄膜的物性會下降。因此,如反應溫度等之反應條件較宜是考慮所得到的纖維素酯的聚合度及分子量而加以決定。Among the methods, such as linter and wood pulp, most of the cases are activated by an organic acid such as acetic acid, and then used in the presence of a sulfuric acid catalyst. The mixture of organic acid components as described above is esterified. The organic acid component is generally used in excess relative to the amount of hydroxyl groups present in the cellulose. In this esterification treatment, in addition to the esterification reaction, a hydrolysis reaction (depolymerization reaction) of the cellulose main chain ((β) 1,4-glycidyl bond) is carried out. When the main chain hydrolysis reaction is carried out, the degree of polymerization of the cellulose ester is lowered, and the physical properties of the produced cellulose ester film are lowered. Therefore, the reaction conditions such as the reaction temperature are preferably determined in consideration of the degree of polymerization and molecular weight of the obtained cellulose ester.
為了得到聚合度高(分子量大)之纖維素酯,則將酯化反應步驟中的最高溫度調節在50℃以下是重要的事。最高溫度較宜是調節成35~50℃,更宜是調節成37~47℃。如果反應溫度是35℃以上的話,由於酯化反應為圓滑地進行的緣故,所以較佳。又,如果反應溫度是50℃以下的話,由於不會產生纖維素酯的聚合度下降等之不合適的緣故,所以較佳。In order to obtain a cellulose ester having a high degree of polymerization (large molecular weight), it is important to adjust the maximum temperature in the esterification reaction step to 50 ° C or lower. The maximum temperature is preferably adjusted to 35~50 °C, and more preferably adjusted to 37~47 °C. When the reaction temperature is 35 ° C or more, the esterification reaction is preferably carried out smoothly. In addition, when the reaction temperature is 50 ° C or lower, it is preferable because the polymerization degree of the cellulose ester is not lowered.
當在酯化反應後,一邊抑制溫度上昇一邊停止反應時,則可以更進一步地抑制聚合度之下降,並可以合成高聚合度之纖維素酯。也就是說,當在反應終了後添加反應停止劑(例如,水、醋酸)時,則與酯化反應無關的過量酸酐會對應於水解而附帶產生有機酸。此種水解反應會隨著激烈的發熱而使得反應裝置內的溫度上昇。若反應停止劑的添加速度沒有過大的話,就不會發生超過反應裝置之冷卻能力而急劇地發熱、纖維素主鏈之水解反應顯著地進行、所得到的纖維素酯的聚合度下降等之問題。又,在酯化反應中,一部分的觸媒與纖維素鍵結,而大部分則在反應停止劑之添加中從纖維素解離出來。此時,若反應停止劑之添加速度沒有過大的話,則可確保觸媒解離上所需之充分反應時間,因而就難以發生一部分之觸媒鍵結於纖維素的狀態而殘留等之問題。部分鍵結有強酸觸媒之纖維素酯,其安定性非常不良,容易因製品乾燥時之熱等而分解以致聚合度下降。由於此等之理由,酯化反應後,較宜是以4分鐘以上、更宜是以4~30分鐘的時間來添加反應停止劑,期望停止反應。另外,若反應停止劑之添加時間是30分鐘以下的話,由於不會產生工業生產性下降等之問題,所以較佳。When the reaction is stopped while suppressing the temperature rise after the esterification reaction, the decrease in the degree of polymerization can be further suppressed, and the cellulose ester having a high degree of polymerization can be synthesized. That is, when a reaction stopper (for example, water, acetic acid) is added after the end of the reaction, an excess of an acid anhydride which is not related to the esterification reaction may be accompanied by hydrolysis to produce an organic acid. Such a hydrolysis reaction causes the temperature inside the reaction device to rise with intense heat generation. When the rate of addition of the reaction stopping agent is not excessively large, the problem that the cooling ability of the reaction apparatus is not excessively increased and the heat generation of the cellulose main chain is remarkably progressed, and the degree of polymerization of the obtained cellulose ester is lowered does not occur. . Further, in the esterification reaction, a part of the catalyst is bonded to cellulose, and most of them are dissociated from the cellulose in the addition of the reaction stopper. At this time, if the rate of addition of the reaction stopper is not excessively large, the sufficient reaction time required for dissociation of the catalyst can be ensured, and thus it is difficult to cause a problem that a part of the catalyst is bonded to the cellulose and remains. A cellulose ester partially bonded with a strong acid catalyst has a very poor stability and is easily decomposed by heat during drying of the product to cause a decrease in polymerization degree. For these reasons, after the esterification reaction, it is preferred to add the reaction stopper for 4 minutes or more, more preferably 4 to 30 minutes, and it is desirable to stop the reaction. In addition, when the addition time of the reaction stopper is 30 minutes or less, it is preferable because there is no problem such as a decrease in industrial productivity.
反應停止劑,一般係可以使用分解酐之水及醇。但是,為了不使對各種有機溶劑之溶解性低的三酯析出,則較宜是使用水和有機酸之混合物來做為反應停止劑。當於像以上這樣的條件下實施酯化反應時,即可以容易地合成質量平均聚合度為500以上之高分子量纖維素酯。As the reaction stopping agent, water and alcohol which decompose the anhydride can be generally used. However, in order not to precipitate a triester having low solubility in various organic solvents, it is preferred to use a mixture of water and an organic acid as a reaction stopper. When the esterification reaction is carried out under the conditions as above, a high molecular weight cellulose ester having a mass average degree of polymerization of 500 or more can be easily synthesized.
在使用醯化纖維素系薄膜來做為前述之聚合物薄膜的情況下,該薄膜較宜是含有波長分散控制劑。此處所謂的「波長分散控制劑」係為調節薄膜之遲滯的波長分散之化合物。在本發明之第1態樣中使用的波長分散控制劑較宜是在250奈米~400奈米之波長範圍具有極大吸收的化合物,更宜是在270奈米~380奈米之波長範圍具有極大吸收的化合物。前述波長分散控制劑之極大吸收係為在二氯甲烷、甲醇或四氫呋喃中,以0.01克/升~0.1克/升之濃度進行溶解,使用島津製作所(股)製之分光光度計UV-3500等測定吸收光譜時所顯示的值。In the case where a deuterated cellulose-based film is used as the above-mentioned polymer film, the film preferably contains a wavelength dispersion controlling agent. Here, the "wavelength dispersion controlling agent" is a compound which adjusts the wavelength dispersion of the hysteresis of the film. The wavelength dispersion controlling agent used in the first aspect of the present invention is preferably a compound having a maximum absorption in a wavelength range of from 250 nm to 400 nm, more preferably in a wavelength range of from 270 nm to 380 nm. A compound that absorbs greatly. The maximum absorption system of the wavelength dispersion controlling agent is dissolved in a concentration of 0.01 g/liter to 0.1 g/liter in dichloromethane, methanol or tetrahydrofuran, and a spectrophotometer UV-3500 manufactured by Shimadzu Corporation is used. The value displayed when measuring the absorption spectrum.
前述之波長分散控制劑較宜是以一般式(Ⅲ)~(Ⅵ)所代表的化合物;其中,更宜是以一般式(Ⅲ)所代表的化合物。The above-mentioned wavelength dispersion controlling agent is preferably a compound represented by the general formula (III) to (VI); and more preferably, it is a compound represented by the general formula (III).
式中,Q1 及Q2 係分別代表芳香族環。X係代表O(氧原子)、S(硫原子)或NR(N:氮原子,R:氫原子或取代基);Y係代表取代基。Y較宜是氫原子。XY也可以是氫原子。In the formula, Q 1 and Q 2 each represent an aromatic ring. The X system represents O (oxygen atom), S (sulfur atom) or NR (N: nitrogen atom, R: hydrogen atom or substituent); and Y represents a substituent. Y is preferably a hydrogen atom. XY can also be a hydrogen atom.
以Q1 及Q2 所代表的芳香族環可以是芳香族烴環,也可以是芳香族雜環。又,此等可以是單環,也可以是更進一步地與其他的環形成縮合環。The aromatic ring represented by Q 1 and Q 2 may be an aromatic hydrocarbon ring or an aromatic hetero ring. Further, these may be a single ring or may further form a condensed ring with other rings.
做為以Q1 及Q2 所代表的芳香族烴環者,較佳係碳數為6~30之單環或二環的芳香族烴環(舉例來說,例如,苯環、萘環等),更佳是碳原子數為6~20之芳香族烴環,更理想是碳原子數為6~12之芳香族烴環。在此等之中,較宜是單環,特佳為苯環。The aromatic hydrocarbon ring represented by Q 1 and Q 2 is preferably a monocyclic or bicyclic aromatic hydrocarbon ring having 6 to 30 carbon atoms (for example, a benzene ring, a naphthalene ring, etc.) More preferably, it is an aromatic hydrocarbon ring having 6 to 20 carbon atoms, and more preferably an aromatic hydrocarbon ring having 6 to 12 carbon atoms. Among these, it is preferably a single ring, and particularly preferably a benzene ring.
做為以Q1 及Q2 所代表的芳香族雜環者,較宜是至少含有氧原子、氮原子或硫原子中之任何一個的芳香族雜環。雜環之具體例子,舉例來說,例如,呋喃、吡咯、噻吩、咪唑、吡唑、吡啶、吡、嗒、三唑、三氮、吲哚、吲唑、嘌呤、噻唑啉、噻唑、噻二唑、噁唑啉、噁唑、噁二唑、喹啉、異喹啉、酞、萘啶、喹噁啉、喹唑啉、啉、喋啶、吖啶、啡啉、啡、四唑、苯并咪唑、苯并噁唑、苯并噻唑、苯并三唑、四吖茚等之各環。做為芳香族雜環者,較佳為吡啶、三氮、喹啉等。The aromatic heterocyclic ring represented by Q 1 and Q 2 is preferably an aromatic heterocyclic ring containing at least one of an oxygen atom, a nitrogen atom or a sulfur atom. Specific examples of the heterocyclic ring, for example, furan, pyrrole, thiophene, imidazole, pyrazole, pyridine, pyridyl ,despair Triazole, trinitrogen , hydrazine, carbazole, hydrazine, thiazoline, thiazole, thiadiazole, oxazoline, oxazole, oxadiazole, quinoline, isoquinoline, hydrazine , naphthyridine, quinoxaline, quinazoline, Porphyrin, acridine, acridine, morphine, brown Each of the rings of tetrazole, benzimidazole, benzoxazole, benzothiazole, benzotriazole, tetraterpene, and the like. As the aromatic heterocyclic ring, it is preferably pyridine or trinitrogen. , quinoline and the like.
做為以Q1 及Q2 所代表的芳香族環者,較佳為芳香族烴環,更宜是碳原子數為6~12之芳香族烴環,更理想是經取代或未經取代之苯環。The aromatic ring represented by Q 1 and Q 2 is preferably an aromatic hydrocarbon ring, more preferably an aromatic hydrocarbon ring having 6 to 12 carbon atoms, more preferably substituted or unsubstituted. Benzene ring.
Q1 和Q2 係可以具有取代基,較宜是後述之取代基T,在可能的情況下,取代基彼此也可以連結而形成環構造。但是,在取代基中不含羧酸或磺酸、四級銨鹽。此等親水性基之溶解性低、又且是致使透水率惡化的原因。The Q 1 and Q 2 groups may have a substituent, and are preferably a substituent T to be described later. When possible, the substituents may be bonded to each other to form a ring structure. However, the substituent does not contain a carboxylic acid or a sulfonic acid or a quaternary ammonium salt. The solubility of these hydrophilic groups is low and causes the water permeability to deteriorate.
X係代表NR(R係代表氫原子或取代基,該取代基可適用後述之取代基T)、氧原子或硫原子;X較佳為NR(R較佳為醯基、磺醯基,且此等之取代基也可以更進一步地加以取代)或氧原子,特佳為氧原子。X represents NR (R represents a hydrogen atom or a substituent, and the substituent may be a substituent T to be described later), an oxygen atom or a sulfur atom; and X is preferably NR (R is preferably a fluorenyl group or a sulfonyl group, and These substituents may be further substituted) or an oxygen atom, particularly preferably an oxygen atom.
做為取代基T者,舉例來說,例如,其可以是烷基(較佳為碳原子數為1~20,更佳為1~12,特佳為1~8,舉例來說,例如,甲基、乙基、iso-丙基、tert-丁基、n-辛基、n-癸基、n-十六烷基、環丙基、環戊基、環己基等);烯基(較佳為碳原子數為2~20,更佳為2~12,特佳為2~8,舉例來說,例如,乙烯基、烯丙基、2-丁烯基、3-戊烯基等);炔基(較佳為碳原子數為2~20,更佳為2~12,特佳為2~8,舉例來說,例如,炔丙基、3-戊炔基等);芳基(較佳為碳原子數為6~30,更佳為6~20,特佳為6~12,舉例來說,例如,苯基、p-甲基苯基、萘基等);取代或未取代之胺基(較佳為碳原子數為0~20,更佳為0~10,特佳為0~6,舉例來說,例如,胺基、甲基胺基、二甲基胺基、二乙基胺基、二苯甲基胺基等);烷氧基(較佳為碳原子數為1~20,更佳為1~12,特佳為1~8,舉例來說,例如,甲氧基、乙氧基、丁氧基等);芳氧基(較佳為碳原子數為6~20,更佳為6~16,特佳為6~12,舉例來說,例如,苯氧基、2-萘氧基等);醯基(較佳為碳原子數為1~20,更佳為1~16,特佳為1~12,舉例來說,例如,乙醯基、苯甲醯基、甲醯基、三甲基乙醯基等);烷氧基羰基(較佳為碳原子數為2~20,更佳為2~16,特佳為2~12,舉例來說,例如,甲氧基羰基、乙氧基羰基等);芳氧基羰基(較佳為碳原子數為7~20,更佳為7~16,特佳為7~10,舉例來說,例如,苯氧基羰基等);醯氧基(較佳為碳原子數為2~20,更佳為2~16,特佳為2~10,舉例來說,例如,乙醯氧基、苯甲醯氧基等);醯胺基(較佳為碳原子數為2~20,更佳為2~16,特佳為2~10,舉例來說,例如,乙醯基胺基、苯甲醯胺基等);烷氧基羰基胺基(較佳為碳原子數為2~20,更佳為2~16,特佳為2~12,舉例來說,例如,甲氧基羰基胺基等);芳氧基羰基胺基(較佳為碳原子數為7~20,更佳為7~16,特佳為7~12,舉例來說,例如,苯氧基羰基胺基等);磺醯基胺基(較佳為碳原子數為1~20,更佳為1~16,特佳為1~12,舉例來說,例如,甲磺醯基胺基、苯磺醯基胺基等);胺磺醯基(較佳為碳原子數為0~20,更佳為0~16,特佳為0~12,舉例來說,例如,胺磺醯基、甲基胺磺醯基、二甲基胺磺醯基、苯基胺磺醯基等);胺甲醯基(較佳為碳原子數為1~20,更佳為1~16,特佳為1~12,舉例來說,例如,胺甲醯基、甲基胺甲醯基、二乙基胺甲醯基、苯基胺甲醯基等);烷硫基(較佳為碳原子數為1~20,更佳為1~16,特佳為1~12,舉例來說,例如,甲硫基、乙硫基等);芳硫基(較佳為碳原子數為6~20,更佳為6~16,特佳為6~12,舉例來說,例如,苯硫基等);磺醯基(較佳為碳原子數為1~20,更佳為1~16,特佳為1~12,舉例來說,例如,甲磺醯基、甲苯磺醯基等);亞磺醯基(較佳為碳原子數為1~20,更佳為1~16,特佳為1~12,舉例來說,例如,甲亞磺醯基、苯亞磺醯基等);脲基(較佳為碳原子數為1~20,更佳為1~16,特佳為1~12,舉例來說,例如,脲基、甲基脲基、苯基脲基等);磷酸醯胺基(較佳為碳原子數為1~20,更佳為1~16,特佳為1~12,舉例來說,例如,二乙基磷酸醯胺基、苯基磷酸醯胺基等);羥基、氫硫基、鹵素原子(例如,氟原子、氯原子、溴原子、碘原子);氰基、硝基、氧肟酸基、亞磺酸基、肼基、亞胺基;雜環基(較佳為碳原子數為1~30,更佳為1~12,雜原子,舉例來說,例如,氮原子、氧原子、硫原子,具體而言,例如,其可以是咪唑基、吡啶基、喹啉基、呋喃基、哌啶基、嗎啉基、苯并噁唑基、苯并咪唑基、苯并噻唑基等);矽烷基(較佳為碳原子數為3~40,更佳為3~30,特佳為3~24,舉例來說,例如,三甲基矽烷基、三苯基矽烷基等)等。此等之取代基也可以藉由上述的取代基T而更進一步地加以取代。又,在取代基為兩個以上的情況下,則可以是相同,也可以是不同。又,在可能的情況下,也可以互相連結而形成環。As the substituent T, for example, it may be an alkyl group (preferably having 1 to 20 carbon atoms, more preferably 1 to 12 carbon atoms, particularly preferably 1 to 8 carbon atoms), for example, for example, Methyl, ethyl, iso-propyl, tert-butyl, n-octyl, n-fluorenyl, n-hexadecyl, cyclopropyl, cyclopentyl, cyclohexyl, etc.; Preferably, the number of carbon atoms is 2 to 20, more preferably 2 to 12, and particularly preferably 2 to 8, for example, vinyl, allyl, 2-butenyl, 3-pentenyl, etc.) Alkynyl (preferably having 2 to 20 carbon atoms, more preferably 2 to 12, particularly preferably 2 to 8, for example, propargyl, 3-pentynyl, etc.); aryl ( Preferably, the number of carbon atoms is from 6 to 30, more preferably from 6 to 20, particularly preferably from 6 to 12, for example, phenyl, p-methylphenyl, naphthyl, etc.; substituted or unsubstituted The amine group (preferably having a carbon number of 0 to 20, more preferably 0 to 10, particularly preferably 0 to 6, for example, an amine group, a methylamino group, a dimethylamino group, or a second group) Ethylamino group, benzhydrylamino group, etc.; alkoxy group (preferably having 1 to 20 carbon atoms, more preferably 1 to 12, particularly preferably 1 to 8, for example, A oxygen , ethoxy, butoxy, etc.; aryloxy (preferably having 6 to 20 carbon atoms, more preferably 6 to 16, more preferably 6 to 12, for example, phenoxy group, 2-naphthyloxy group or the like; fluorenyl group (preferably having 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms, for example, ethyl fluorenyl group and benzamidine group) , a mercapto group, a trimethylethenyl group, etc.; an alkoxycarbonyl group (preferably having 2 to 20 carbon atoms, more preferably 2 to 16, more preferably 2 to 12, for example, for example, a methoxycarbonyl group, an ethoxycarbonyl group, etc.; an aryloxycarbonyl group (preferably having a carbon number of 7 to 20, more preferably 7 to 16, particularly preferably 7 to 10, for example, a phenoxy group) a carbonyl group, etc.; a decyloxy group (preferably having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, particularly preferably 2 to 10 carbon atoms), for example, an ethoxylated group or a benzamidineoxy group. And the like; amidino group (preferably having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, and particularly preferably 2 to 10 carbon atoms), for example, an acetamino group, a benzylamino group, etc. Alkoxycarbonylamino group (preferably having 2 to 20 carbon atoms, more preferably 2 to 16, particularly preferably 2 to 12, for example, methoxycarbonylamino group, etc.); a carbonylamino group (preferably having a carbon number of 7 to 20, more preferably 7 to 16, particularly preferably 7 to 12, for example, a phenoxycarbonylamino group, etc.); a sulfonylamino group (preferably, the number of carbon atoms is from 1 to 20, more preferably from 1 to 16, particularly preferably from 1 to 12, for example, for example, a methylsulfonylamino group, a benzenesulfonylamino group, etc.); Mercapto group (preferably having a carbon number of 0 to 20, more preferably 0 to 16, particularly preferably 0 to 12, for example, amidoxime, methylamine sulfonyl, dimethylamine a sulfonyl group, a phenylamine sulfonyl group, etc.; an amine carbenyl group (preferably having 1 to 20 carbon atoms, more preferably 1 to 16, more preferably 1 to 12, for example, an amine) a mercapto group, a methylamine methyl sulfonyl group, a diethylamine methyl sulfonyl group, a phenylamine methyl fluorenyl group, etc.; an alkylthio group (preferably having 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms). Particularly preferred is 1 to 12, for example, methylthio, ethylthio, etc.; arylthio (preferably having 6 to 20 carbon atoms, more preferably 6 to 16, more preferably 6 to 6) 12, for example, phenylthio group, etc.; sulfonyl group (preferably having 1 to 20 carbon atoms, more preferably 1 to 16, more preferably 1 to 12, for example, A Sulfonyl Tolsulfonyl group, etc.; sulfinyl group (preferably having 1 to 20 carbon atoms, more preferably 1 to 16, more preferably 1 to 12, for example, sulfinyl group, benzene) Sulfhydryl group, etc.; ureido group (preferably having 1 to 20 carbon atoms, more preferably 1 to 16, more preferably 1 to 12, for example, ureido, methylureido, benzene) A ureido group (preferably, the guanamine group is preferably 1 to 20, more preferably 1 to 16, and particularly preferably 1 to 12, for example, diethylphosphonium amide, Phenylphosphonium phosphate, etc.; hydroxy, thiol, halogen atom (for example, fluorine atom, chlorine atom, bromine atom, iodine atom); cyano group, nitro group, hydroxamic acid group, sulfinic acid group, hydrazine a group, an imido group; a heterocyclic group (preferably having 1 to 30 carbon atoms, more preferably 1 to 12, a hetero atom, for example, a nitrogen atom, an oxygen atom, a sulfur atom, specifically, For example, it may be imidazolyl, pyridyl, quinolyl, furyl, piperidinyl, morpholinyl, benzoxazolyl, benzimidazolyl, benzothiazolyl, etc.; decylalkyl (preferably The number of carbon atoms is 3 to 40, more preferably 3 to 30, and particularly preferably 3 to 24, for example For example, trimethyldecylalkyl, triphenyldecylalkyl, etc.) and the like. These substituents may be further substituted by the above-mentioned substituent T. Further, when the number of substituents is two or more, they may be the same or different. Further, if possible, they may be connected to each other to form a ring.
做為一般式(Ⅲ)者,較宜是以下述之一般式(Ⅲ-A)所代表的化合物。As the general formula (III), a compound represented by the following general formula (III-A) is preferred.
一般式(Ⅲ-A)
式中,R1 、R2 、R3 、R4 、R5 、R6 、R7 、R8 及R9 係分別獨立地代表氫原子或取代基。In the formula, R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , R 7 , R 8 and R 9 each independently represent a hydrogen atom or a substituent.
R1 、R2 、R3 、R4 、R5 、R6 、R7 、R8 及R9 係分別獨立地代表氫原子或取代基,而做為取代基者係可以適用前述之取代基T。又,此等之取代基也可以更進一步地藉由其他的取代基加以取代,也可以取代基彼此進行縮環而形成環。R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , R 7 , R 8 and R 9 each independently represent a hydrogen atom or a substituent, and as a substituent, the aforementioned substituent may be applied. T. Further, these substituents may be further substituted by other substituents, or the substituents may be condensed to each other to form a ring.
做為R1 、R3 、R4 、R5 、R6 、R8 及R9 者,較宜是氫原子、烷基、烯基、炔基、芳基、取代或未經取代之胺基、烷氧基、芳氧基、羥基、鹵素原子;更宜是氫原子、烷基、芳基、烷氧基、芳氧基、鹵素原子;更理想是氫原子、碳原子數為1~12之烷基;特佳為氫原子、甲基;最佳為氫原子。As R 1 , R 3 , R 4 , R 5 , R 6 , R 8 and R 9 , a hydrogen atom, an alkyl group, an alkenyl group, an alkynyl group, an aryl group, a substituted or unsubstituted amino group is preferred. , alkoxy group, aryloxy group, hydroxyl group, halogen atom; more preferably hydrogen atom, alkyl group, aryl group, alkoxy group, aryloxy group, halogen atom; more preferably hydrogen atom, carbon number 1~12 The alkyl group; particularly preferably a hydrogen atom or a methyl group; most preferably a hydrogen atom.
做為R2 者,較宜是氫原子、烷基、烯基、炔基、芳基、取代或未經取代之胺基、烷氧基、芳氧基、羥基、鹵素原子;更宜是氫原子、碳原子數為1~20之烷基、碳原子數為0~20之取代或未經取代之胺基、碳原子數為1~12之烷氧基、碳原子數為6~12之芳氧基、羥基;更理想是碳原子數為1~20之烷氧基;特佳為碳原子數為1~12之烷氧基。As R 2 , it is preferably a hydrogen atom, an alkyl group, an alkenyl group, an alkynyl group, an aryl group, a substituted or unsubstituted amino group, an alkoxy group, an aryloxy group, a hydroxyl group or a halogen atom; more preferably hydrogen. An atom, an alkyl group having 1 to 20 carbon atoms, a substituted or unsubstituted amino group having 0 to 20 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, and a carbon number of 6 to 12 An aryloxy group or a hydroxyl group; more preferably an alkoxy group having 1 to 20 carbon atoms; particularly preferably an alkoxy group having 1 to 12 carbon atoms.
做為R7 者,較宜是氫原子、烷基、烯基、炔基、芳基、取代或未經取代之胺基、烷氧基、芳氧基、羥基、鹵素原子;更宜是氫原子、碳原子數為1~20之烷基、碳原子數為0~20之取代或未經取代之胺基、碳原子數為1~12之烷氧基、碳原子數為6~12之芳氧基、羥基;更理想是氫原子、碳原子數為1~20之烷基(較宜是碳原子數為1~12,更宜是碳原子數為1~8,更理想是甲基);特佳為甲基、氫原子。As R 7 are, the more desirable is a hydrogen atom, an alkyl group, an alkenyl group, an alkynyl group, an aryl group, a substituted or non-substituted amino group, an alkoxy group, an aryloxy group, a hydroxyl group, a halogen atom; is more suitably hydrogen An atom, an alkyl group having 1 to 20 carbon atoms, a substituted or unsubstituted amino group having 0 to 20 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, and a carbon number of 6 to 12 An aryloxy group or a hydroxyl group; more preferably a hydrogen atom or an alkyl group having 1 to 20 carbon atoms (preferably having 1 to 12 carbon atoms, more preferably 1 to 8 carbon atoms, more preferably a methyl group). ); particularly preferred are methyl and hydrogen atoms.
做為一般式(Ⅲ)者,更宜是以下述之一般式(Ⅲ-B)所代表的化合物。As the general formula (III), a compound represented by the following general formula (III-B) is more preferred.
式中,R10 係表示氫原子、取代或未經取代之烷基、取代或未經取代之烯基、取代或未經取代之炔基、取代或未經取代之芳基。In the formula, R 10 represents a hydrogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted alkenyl group, a substituted or unsubstituted alkynyl group, a substituted or unsubstituted aryl group.
R10 係表示氫原子、取代或未經取代之烷基、取代或未經取代之烯基、取代或未經取代之炔基、取代或未經取代之芳基;做為取代基者係可以適用前述之取代基T。R 10 represents a hydrogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted alkenyl group, a substituted or unsubstituted alkynyl group, a substituted or unsubstituted aryl group; The aforementioned substituent T is applied.
做為R10 者,較宜是取代或未經取代之烷基,更宜是碳原子數為5~20的取代或未經取代之烷基,更理想是碳原子數為5~12的取代或未經取代之烷基(舉例來說,例如,n-己基、2-乙基己基、n-辛基、n-癸基、n-十二烷基、苯甲基等),特佳為碳原子數為6~12的取代或未經取代之烷基(舉例來說,例如,2-乙基己基、n-辛基、n-癸基、n-十二烷基、苯甲基等)。As R 10 , it is preferably a substituted or unsubstituted alkyl group, more preferably a substituted or unsubstituted alkyl group having 5 to 20 carbon atoms, more preferably a substitution of 5 to 12 carbon atoms. Or an unsubstituted alkyl group (for example, n-hexyl, 2-ethylhexyl, n-octyl, n-fluorenyl, n-dodecyl, benzyl, etc.), particularly preferably A substituted or unsubstituted alkyl group having 6 to 12 carbon atoms (for example, 2-ethylhexyl, n-octyl, n-fluorenyl, n-dodecyl, benzyl, etc.) ).
以一般式(Ⅲ)所代表的化合物係可以藉由特開平11-12219號公報所記載的公知方法來合成。The compound represented by the general formula (III) can be synthesized by a known method described in JP-A-11-12219.
以下,列舉以一般式(Ⅲ-A)所代表的化合物之具體例子,然而在本發明之第1態樣中所使用的化合物,未限定於下述之任何具體例子而已。Specific examples of the compound represented by the general formula (III-A) are listed below. However, the compound used in the first aspect of the present invention is not limited to any specific examples described below.
在本發明之第1態樣中,從揮發性的觀點來看,其係可以使用以上述一般式(Ⅲ)所代表的化合物中之分子量為250~1000之物;更宜是分子量為260~800、更理想是分子量為270~700、特佳是分子量為300~600之物。In the first aspect of the present invention, from the viewpoint of volatility, a compound having a molecular weight of from 250 to 1,000 in the compound represented by the above general formula (III) can be used; more preferably, the molecular weight is 260~ 800, more preferably, the molecular weight is 270-700, and the molecular weight is 300-600.
一般式(Ⅳ)
在式(Ⅳ)中,R1 、R2 、R3 、R4 及R5 係分別為一價之有機基,R1 、R2 及R3 中之至少一個是總碳原子數為10~20之未取代的分枝或直鏈之烷基。In the formula (IV), R 1 , R 2 , R 3 , R 4 and R 5 are each a monovalent organic group, and at least one of R 1 , R 2 and R 3 is a total carbon number of 10~ An unsubstituted branched or linear alkyl group of 20.
在式(V)中,R1 、R2 、R3 、R4 及R5 係分別為一價之有機基,R6 是分枝的烷基。In the formula (V), R 1 , R 2 , R 3 , R 4 and R 5 are each a monovalent organic group, and R 6 is a branched alkyl group.
又,也較宜是於特開2003-315549號公報上所記載的以下述一般式(Ⅵ)所代表的化合物,因而可以使用。Further, it is preferably a compound represented by the following general formula (VI) described in JP-A-2003-315549, and it can be used.
在式(Ⅵ)中,R0 及R1 係分別表示氫原子、碳原子數為1~25之烷基、碳原子數為7~9之苯基烷基、未取代或碳原子數為1~4之烷基取代的苯基、取代或未經取代之氧羰基、或者取代或未經取代之胺基羰基。R2 ~R5 、及R19 ~R23 係分別表示氫原子、或者碳原子數為2~20的取代或未經取代之烷基。In the formula (VI), R 0 and R 1 each represent a hydrogen atom, an alkyl group having 1 to 25 carbon atoms, a phenylalkyl group having 7 to 9 carbon atoms, an unsubstituted or 1 carbon atom. An alkyl substituted phenyl group of ~4, a substituted or unsubstituted oxycarbonyl group, or a substituted or unsubstituted aminocarbonyl group. R 2 to R 5 and R 19 to R 23 each independently represent a hydrogen atom or a substituted or unsubstituted alkyl group having 2 to 20 carbon atoms.
做為前述波長分散控制劑者,其更佳的例子,舉例來說,例如,氧二苯甲酮系化合物、苯并三唑系化合物、水楊酸酯系化合物、氰丙烯酸酯系化合物、鎳錯鹽系化合物等。As a preferable example of the wavelength dispersion controlling agent, for example, an oxybenzophenone compound, a benzotriazole compound, a salicylate compound, a cyanoacrylate compound, and nickel are exemplified. A wrong salt compound or the like.
苯并三唑系波長分散控制劑,舉例來說,例如,其可以是2-(2’-羥基-5’-甲基苯基)苯并三唑、2-(2’-羥基-3’,5’-二-tert-丁基苯基)苯并三唑、2-(2’-羥基-3’-tert-丁基-5’-甲基苯基)苯并三唑、2-(2’-羥基-3’,5’-二-tert-丁基苯基)-5-氯苯并三唑、2-(2’-羥基-3’-(3”,4”,5”,6”-四酞醯亞胺甲基)-5’-甲基苯基)苯并三唑、2,2-亞甲基雙(4-(1,1,3,3-四甲基丁基)-6-(2H-苯并三唑-2-基)酚基)、2-(2’-羥基-3’-tert-丁基-5’-甲基苯基)-5-氯苯并三唑、2,4-二羥基二苯甲酮、2,2’-二羥基-4-甲氧基二苯甲酮、2-羥基-4-甲氧基-5-磺酸基二苯甲酮、雙(2-甲氧基-4-羥基-5-苯甲醯基苯基甲烷)、(2,4-雙-(n-辛基硫)-6-(4-羥基-3,5-二-tert-丁基苯胺基)-1,3,5-三、2-(2’-羥基-3’,5’-二-tert-丁基苯基)-5-氯苯并三唑、2-(2’-羥基-3’,5’-二-tert-戊基苯基)-5-氯苯并三唑、2,6-二-tert-丁基-p-甲酚、季戊四醇-肆〔3-(3,5-二-tert-丁基-4-羥苯基)丙酸酯〕、三乙二醇-雙〔3-(3-tert-丁基-5-甲基-4-羥苯基)丙酸酯〕、1,6-己二醇-雙〔3-(3,5-二-tert-丁基-4-羥苯基)丙酸酯〕、2,4-雙-(n-辛基硫)-6-(4-羥基-3,5-二-tert-丁基苯胺基)-1,3,5-三、2,2-硫-二伸乙基雙〔3-(3,5-二-tert-丁基-4-羥苯基)丙酸酯〕、十八烷基-3-(3,5-二-tert-丁基-4-羥苯基)丙酸酯、N,N’-六亞甲基雙(3,5-二-tert-丁基-4-羥基-氫化肉桂醯胺)、1,3,5-三甲基-2,4,6-參(3,5-二-tert-丁基-4-羥苯甲基)苯、參-(3,5-二-tert-丁基-4-羥苯甲基)-異三聚氰酸酯等。尤其,較宜是(2,4-雙-(n-辛基硫)-6-(4-羥基-3,5-二-tert-丁基苯胺基)-1,3,5-三、2-(2’-羥基-3’,5’-二-tert-丁基苯基)-5-氯苯并三唑、(2(2’-羥基-3’,5’-二-tert-丁基苯基)-5-氯苯并三唑、2,6-二-tert-丁基-p-甲酚、季戊四醇-肆〔3-(3,5-二-tert-丁基-4-羥苯基)丙酸酯〕、三乙二醇-雙〔3-(3-tert-丁基-5-甲基-4-羥苯基)丙酸酯〕。又,例如,也可以併用N,N’-雙〔3-(3,5-二-tert-丁基-4-羥苯基)丙基〕肼等之肼系金屬惰性劑及參(2,4-二-tert-丁基苯基)磷化物等之磷系加工安定劑。此等化合物之添加量,相對於醯化纖維素之質量比例,較宜是1 ppm~1.0%,更宜是10~1000 ppm。The benzotriazole-based wavelength dispersion controlling agent may be, for example, 2-(2'-hydroxy-5'-methylphenyl)benzotriazole or 2-(2'-hydroxy-3'. , 5'-di-tert-butylphenyl)benzotriazole, 2-(2'-hydroxy-3'-tert-butyl-5'-methylphenyl)benzotriazole, 2-( 2'-hydroxy-3',5'-di-tert-butylphenyl)-5-chlorobenzotriazole, 2-(2'-hydroxy-3'-(3",4",5", 6"-tetradecylimine methyl)-5'-methylphenyl)benzotriazole, 2,2-methylenebis(4-(1,1,3,3-tetramethylbutyl) - 6-(2H-benzotriazol-2-yl)phenolyl), 2-(2'-hydroxy-3'-tert-butyl-5'-methylphenyl)-5-chlorobenzo Triazole, 2,4-dihydroxybenzophenone, 2,2'-dihydroxy-4-methoxybenzophenone, 2-hydroxy-4-methoxy-5-sulfonate diphenyl Ketone, bis(2-methoxy-4-hydroxy-5-benzhydrylphenylmethane), (2,4-bis-(n-octylthio)-6-(4-hydroxy-3,5 -di-tert-butylanilino)-1,3,5-three , 2-(2'-hydroxy-3',5'-di-tert-butylphenyl)-5-chlorobenzotriazole, 2-(2'-hydroxy-3',5'-di-tert -pentylphenyl)-5-chlorobenzotriazole, 2,6-di-tert-butyl-p-cresol, pentaerythritol-indole [3-(3,5-di-tert-butyl-4) -hydroxyphenyl)propionate], triethylene glycol-bis[3-(3-tert-butyl-5-methyl-4-hydroxyphenyl)propionate], 1,6-hexanediol - bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], 2,4-bis-(n-octylsulfanyl)-6-(4-hydroxy-3) ,5-di-tert-butylanilino)-1,3,5-three , 2,2-thio-di-extended ethyl bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], octadecyl-3-(3,5- Di-tert-butyl-4-hydroxyphenyl)propionate, N,N'-hexamethylenebis(3,5-di-tert-butyl-4-hydroxy-hydrocinnamylamine), 1 ,3,5-trimethyl-2,4,6-paran (3,5-di-tert-butyl-4-hydroxybenzyl)benzene, gins-(3,5-di-tert-butyl 4-hydroxybenzyl)-isocyanate or the like. In particular, it is preferably (2,4-bis-(n-octylthio)-6-(4-hydroxy-3,5-di-tert-butylanilino)-1,3,5-three , 2-(2'-hydroxy-3',5'-di-tert-butylphenyl)-5-chlorobenzotriazole, (2(2'-hydroxy-3',5'-di-tert -butylphenyl)-5-chlorobenzotriazole, 2,6-di-tert-butyl-p-cresol, pentaerythritol-indole [3-(3,5-di-tert-butyl-4) -hydroxyphenyl)propionate], triethylene glycol-bis[3-(3-tert-butyl-5-methyl-4-hydroxyphenyl)propionate]. Further, for example, it may be used in combination. N,N'-bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propyl]indole and the like metal inert agent and ginseng (2,4-di-tert-butyl) Phosphate-based stabilizers such as phenyl)phosphines, etc. The amount of these compounds added is preferably from 1 ppm to 1.0%, more preferably from 10 to 1000 ppm, based on the mass ratio of the cellulose.
又,前述之波長分散控制劑也可以使用以下述一般式(Ⅶ)所代表之化合物。Further, as the above-mentioned wavelength dispersion controlling agent, a compound represented by the following general formula (VII) can also be used.
一般式(Ⅶ)Q1 -Q2 -OHGeneral formula (VII) Q 1 -Q 2 -OH
式中,Q1 係代表1,3,5-三環,Q2 係代表芳香族環。Where Q 1 represents 1 , 3, 5 - 3 Ring, Q 2 represents an aromatic ring.
在以上述一般式(Ⅶ)所代表的化合物之中,較宜是以下述之一般式(Ⅶ-A)所代表的化合物。Among the compounds represented by the above general formula (VII), a compound represented by the following general formula (VII-A) is preferred.
一般式(Ⅶ-A)
在前述之一般式(Ⅶ-A)中,R1
係代表碳原子數為1~18之烷基、碳原子數為5~12之環烷基、碳原子數為3~18之烯基、苯基;以苯基、OH、碳原子數為1~18之烷氧基、碳原子數為5~12之環烷氧基、碳原子數為3~18之烯氧基、鹵素原子、-COOH、-COOR4
、-O-CO-R5
、-O-CO-O-R6
、-CO-NH2
、-CO-NHR7
、-CO-N(R7
)(R8
)、CN、NH2
、NHR7
、-N(R7
)(R8
)、-NH-CO-R5
、苯氧基、以碳原子數為1~18之烷基取代的苯氧基、苯基-碳原子數為1~4之烷氧基、碳原子數為6~15之雙環烷氧基、碳原子數為6~15之雙環烷基烷氧基、碳原子數為6~15之雙環烯基烷氧基、或以碳原子數為6~15之三環烷氧基取代的碳原子數為1~18之烷基;OH、碳原子數為1~4之烷基、碳原子數為2~6之烯基或以-O-CO-R5
取代的碳原子數為5~12之環烷基;縮水甘油基;-CO-R9
或-SO2
-R10
;或者R1
係代表經以1以上的氧原子中斷過的(即,藉由醚鍵(-O-)而連結的)及/或以OH、苯氧基或碳原子數為7~18之烷基苯氧基取代的碳原子數為3~50之烷基;或者R1
係代表以-A;-CH2
-CH(XA)-CH2
-O-R12
;-CR13
R’13
-(CH2
)m
-X-A;-CH2
-CH(OA)-R14
;-CH2
-CH(OH)-CH2
-XA;
但是,在一般式(Ⅶ-A)中,R1 、R2 及R11 中之至少一個是含有2個以上之碳原子的基。However, in the general formula (VII-A), at least one of R 1 , R 2 and R 11 is a group containing two or more carbon atoms.
做為烷基之R1 ~R10 、R12 ~R14 、R16 及R17 中較宜是分別為直鏈或分枝的烷基,其具體例子係包括甲基、乙基、丙基、異丙基、n-丁基、第二丁基、異丁基、第三丁基、2-乙基丁基、n-戊基、異戊基、1-甲基戊基、1,3-二甲基丁基、n-己基、1-甲基己基、n-庚基、異庚基、1,1,3,3-四甲基丁基、1-甲基庚基、3-甲基庚基、n-辛基、2-乙基己基、1,1,3-三甲基己基、1,1,3,3-四甲基庚基、壬基、癸基、十一烷基、1-甲基十一烷基、十二烷基、1,1,3,3,5,5-六甲基己基、十三烷基、十四烷基、十五烷基、十六烷基、十七烷基及十八烷基。R 1 to R 10 , R 12 to R 14 , R 16 and R 17 which are each an alkyl group are preferably a linear or branched alkyl group, and specific examples thereof include a methyl group, an ethyl group, and a propyl group. , isopropyl, n-butyl, t-butyl, isobutyl, tert-butyl, 2-ethylbutyl, n-pentyl, isopentyl, 1-methylpentyl, 1,3 - dimethylbutyl, n-hexyl, 1-methylhexyl, n-heptyl, isoheptyl, 1,1,3,3-tetramethylbutyl, 1-methylheptyl, 3-methyl Heptyl, n-octyl, 2-ethylhexyl, 1,1,3-trimethylhexyl, 1,1,3,3-tetramethylheptyl, decyl, decyl, undecyl , 1-methylundecyl, dodecyl, 1,1,3,3,5,5-hexamethylhexyl, tridecyl, tetradecyl, pentadecyl, hexadecane Base, heptadecyl and octadecyl.
當做碳原子數為5~12之環烷基的R1 、R3 ~R9 及R12 者,例如,其係環戊基、環己基、環丙基、環辛基、環壬基、環癸基、環十一烷基、環十二烷基;較宜是環戊基、環己基、環辛基及環十二烷基。As a cycloalkyl group having a carbon number of 5 to 12. R 1, R 3 ~ R 9 and R 12 are, for example, which lines cyclopentyl, cyclohexyl, cyclopropyl, cyclooctyl, nonyl, ring Mercapto, cycloundecyl, cyclododecyl; preferably cyclopentyl, cyclohexyl, cyclooctyl and cyclododecyl.
在當做烯基的R6 、R9 、R11 及R12 之中,較佳的例子係包括:烯丙基、異丙烯基、2-丁烯基、3-丁烯基、異丁烯基、n-戊-2,4-二烯基、3-甲基-丁2-烯基、n-辛-2-烯基、n-十二-2-烯、異-十二烯基、n-十二-2-烯基及n-十八-4-烯基。Among R 6 , R 9 , R 11 and R 12 as alkenyl groups, preferred examples include allyl, isopropenyl, 2-butenyl, 3-butenyl, isobutenyl, n -penta-2,4-dienyl, 3-methyl-but-2-enyl, n-oct-2-enyl, n-dodec-2-ene, iso-dodecenyl, n-ten Di-2-alkenyl and n-octa-4-enyl.
經取代的烷基、環烷基或苯基的取代基數量較宜是1或2以上;在鍵結的碳原子中(在α位中)或其他的碳原子中可以持有取代基;在取代基為以雜原子(例如,烷氧基)鍵結的情況下,該取代基的鍵結位置較宜是α位以外者,又,經取代的烷基之碳原子數較宜是2以上,更宜是3以上。2以上的取代基較宜是與不同的碳原子鍵結。The number of substituents of the substituted alkyl, cycloalkyl or phenyl group is preferably 1 or more; the substituent may be held in the bonded carbon atom (in the α position) or other carbon atoms; When the substituent is bonded by a hetero atom (for example, an alkoxy group), the bonding position of the substituent is preferably a part other than the α position, and the number of carbon atoms of the substituted alkyl group is preferably 2 or more. More preferably it is 3 or more. More than 2 substituents are preferably bonded to different carbon atoms.
經-O-、-NH-、-NR7 -、-S-中斷過的烷基可以是經以1.以上之此等基所中斷過的,在各個情況下,一般是在1個鍵中插入1個基,及不產生雜-雜鍵,例如,O-O、S-S、NH-NH等;在經中斷的烷基為更進一步地被取代的情況下,相對於雜原子而言,取代基通常不是在α位上。在1個基中產生經2以上的-O-、-NH-、-NR7 -、-S-中斷過的基之情況下,彼等通常是相同的。The alkyl group interrupted by -O-, -NH-, -NR 7 -, -S- may be interrupted by the above-mentioned groups, and in each case, generally in one bond Inserting one group and not producing a hetero-hetero bond, for example, O-O, S-S, NH-NH, etc.; in the case where the interrupted alkyl group is further substituted, relative to the hetero atom The substituent is usually not at the alpha position. In the case where two or more -O-, -NH-, -NR 7 -, -S-interrupted groups are generated in one group, they are generally the same.
芳基通常是芳香族烴基,例如,苯基、聯苯基或萘基,較宜是苯基及聯苯基。芳烷基通常是芳基,特別是經以苯基取代的烷基;從而,碳原子數為7~20之芳烷基係包括:例如,苄基、α-甲基苄基、苯基乙基、苯基丙基、苯基丁基、苯基戊基及苯基庚基;碳原子數為7~11之苯基烷基較宜是苯基、α-甲基苄基及α,α-二甲基苄基。The aryl group is usually an aromatic hydrocarbon group such as a phenyl group, a biphenyl group or a naphthyl group, and is preferably a phenyl group and a biphenyl group. The aralkyl group is usually an aryl group, particularly an alkyl group substituted with a phenyl group; thus, an aralkyl group having 7 to 20 carbon atoms includes, for example, a benzyl group, an α-methylbenzyl group, or a phenyl group. Base, phenylpropyl, phenylbutyl, phenylpentyl and phenylheptyl; phenylalkyl having 7 to 11 carbon atoms is preferably phenyl, α-methylbenzyl and α,α - dimethylbenzyl.
烷基苯基及烷基苯氧基係分別為經以烷基取代的苯基及苯氧基。The alkylphenyl group and the alkylphenoxy group are each a phenyl group and a phenoxy group substituted with an alkyl group.
鹵素取代基的鹵素原子係氟原子、氯原子、溴原子或碘原子,較佳者為氟原子或氯原子,特佳為氯原子。The halogen atom of the halogen substituent is a fluorine atom, a chlorine atom, a bromine atom or an iodine atom, preferably a fluorine atom or a chlorine atom, and particularly preferably a chlorine atom.
碳原子數為1~20之伸烷基,例如,其係亞甲基、伸乙基、伸丙基、伸丁基、伸戊基或伸己基等。此處的烷基鏈可以是直鏈或分枝,例如,伸異丙基。An alkyl group having 1 to 20 carbon atoms, for example, a methylene group, an ethyl group, a propyl group, a butyl group, a pentyl group or a hexyl group. The alkyl chain herein may be straight or branched, for example, isopropyl.
碳原子數為4~12之環烯基,例如,其係2-環丁烯-2-基、2-環戊烯-1-基、2,4-環戊二烯-1-基、2-環己烯-1-基、2-環庚基-1-基、或2-環辛烯-1-基。a cycloalkenyl group having 4 to 12 carbon atoms, for example, 2-cyclobuten-2-yl, 2-cyclopenten-1-yl, 2,4-cyclopentadien-1-yl, 2 - cyclohexen-1-yl, 2-cycloheptyl-1-yl, or 2-cyclooctene-1-yl.
碳原子數為6~15之雙環烷基,例如,其係基、降基、〔2.2.2〕雙環辛基。較宜是基及降基,特佳為基及降-2-基。a bicycloalkyl group having 6 to 15 carbon atoms, for example, a system thereof Base Base, [2.2.2] bicyclooctyl. More suitable Base and drop Base, especially good Base and drop -2-yl.
碳原子數為6~15之雙環烷氧基,例如,其係氧基及降-2-氧基。a bicycloalkoxy group having 6 to 15 carbon atoms, for example, a system thereof Oxyl and lower -2-oxyl.
碳原子數為6~15之雙環烷基-烷基或-烷氧基係經以雙環烷基取代的烷基或烷氧基而碳原子總數為6~15之物;具體的例子係降烷-2-甲基及降基-2-甲氧基。a bicycloalkyl-alkyl or alkoxy group having 6 to 15 carbon atoms is an alkyl group or alkoxy group substituted with a bicycloalkyl group and a total of 6 to 15 carbon atoms; Alkan-2-methyl and lower Base-2-methoxy.
碳原子數為6~15之雙環烯基,例如,其係降烯基、降二烯基。較佳者為降烯基,尤其是降-5-烯基。a bicycloalkenyl group having 6 to 15 carbon atoms, for example, Alkenyl Dienyl. Better is descending Alkenyl, especially lower -5-alkenyl.
碳原子數為6~15之雙環烯基烷氧基係經以雙環烯基取代的烷氧基而碳原子總數為6~15之物,例如,降-5-烯-2-甲氧基。The bicycloalkenyl alkoxy group having 6 to 15 carbon atoms is alkoxy group substituted with a bicycloalkenyl group and the total number of carbon atoms is 6 to 15, for example, -5-ene-2-methoxy.
碳原子數為6~15之三環烷基,例如,其係1-金剛烷基、2-金剛烷基。較佳者為1-金剛烷基。The tricycloalkyl group having 6 to 15 carbon atoms is, for example, 1-adamantyl or 2-adamantyl. Preferred is 1-adamantyl.
碳原子數為6~15之三環烷氧基,例如,其係金剛烷氧基。碳原子數為3~12之雜芳基,較佳為吡啶基、嘧啶基、三基、吡咯基、呋喃基、硫苯基或喹啉基。The tricycloalkoxy group having 6 to 15 carbon atoms is, for example, an adamantyloxy group. a heteroaryl group having 3 to 12 carbon atoms, preferably a pyridyl group, a pyrimidinyl group or a third group Base, pyrrolyl, furyl, thiophenyl or quinolyl.
以一般式(Ⅶ-A)所代表的化合物更宜是R1
係代表碳原子數為1~18之烷基、碳原子數為5~12之環烷基、碳原子數為3~12之烯基、苯基;以苯基、OH、碳原子數為1~18之烷氧基、碳原子數為5~12之環烷氧基、碳原子數為3~18之烯氧基、鹵素原子、-COOH、-COOR4
、-O-CO-R5
、-O-CO-O-R6
、-CO-NH2
、-CO-NHR7
、-CO-N(R7
)(R8
)、CN、NH2
、NHR7
、-N(R7
)(R8
)、-NH-CO-R5
、苯氧基、碳原子數為1~18之烷基取代的苯氧基、苯基-碳原子數為1~4之烷氧基、氧基、降烯-2-基氧基、降基-2-甲氧基、降-5-烯-2-甲氧基、金剛烷氧基取代的碳原子數為1~18之烷基;以OH、碳原子數為1~4之烷基、碳原子數為2~6之烯基或以-O-CO-R5
取代的碳原子數為5~12之環烷基;縮水甘油基;-CO-R9
或-SO2
-R10
;或者R1
係代表經以1以上的氧原子中斷過的及/或以OH、苯氧基或碳原子數為7~18之烷基苯氧基取代的碳原子數為3~50之烷基;或者R1
係代表以-A;-CH2
-CH(XA)-CH2
-O-R12
;-CR13
R’13
-(CH2
)m
-X-A;-CH2
-CH(OA)-R14
;-CH2
-CH(OH)-CH2
-XA;
以一般式(Ⅶ)及一般式(Ⅶ-A)所代表的化合物係可以藉由公知的方法來製造。例如,可以按照歐洲特許第434608號公報或H.Brunetti及C.E.Luthi、Helv.Chim.Acta 55,1566(1972)之出版刊物上所示之方法、或藉由和它同樣相當的對於酚之鹵三之弗瑞迪克拉福茲(Friedel-Crafts)加成而得到與公知的化合物同樣之物。The compound represented by the general formula (VII) and the general formula (VII-A) can be produced by a known method. For example, it may be in accordance with the method shown in the publication of European Patent No. 434608 or H. Brunetti and CE Luthi, Helv. Chim. Acta 55, 1566 (1972), or by the same halogen for phenol The Friedel-Crafts addition is obtained in the same manner as the known compound.
其次,例示以一般式(Ⅶ)及一般式(Ⅶ-A)所代表的化合物之較佳例於下,然而可使用於本發明之第1態樣的化合物並未僅限定於此等之具體例子而已。Next, preferred examples of the compound represented by the general formula (VII) and the general formula (VII-A) are exemplified below, but the compound used in the first aspect of the present invention may not be limited to the specific ones thereof. Just an example.
又,除此之外,也可使用於旭電化、塑膠用添加概要「艾迪卡斯塔布(adekastave)」之目錄上所記載的光安定劑。也可以使用汽巴特殊化學品之汽努賓製品介紹中所記載的光安定劑、紫外線吸收劑。亦可以使用SHIPRO化成公司之目錄上所記載的SEESORB、SEENOX、SEETEC等。也可以使用城北化學工業之UV吸收劑、氧化防止劑。亦可以使用共同藥品之VIOSORB、吉富製藥之紫外線吸收劑。In addition, it is also possible to use a light stabilizer which is described in the catalogue of "Adekaastave" which is a summary of the addition of plastics and plastics. It is also possible to use a light stabilizer and an ultraviolet absorber described in the introduction of the Vauban product of Ciba Specialty Chemicals. It is also possible to use SEESORB, SEENOX, SEETEC, etc. described in the catalog of SHIPRO Chemicals. It is also possible to use UV absorbers and oxidation inhibitors of Chengbei Chemical Industry. It is also possible to use the VIOSORB of the common medicine and the ultraviolet absorber of Jifu Pharmaceutical.
另外,在特開2001-166144號公報及特開2003-3446556號公報上所記載之圓盤狀化合物也是理想的做為前述之波長分散控制劑的物質,因而可以使用。In addition, the disc-shaped compound described in JP-A-2001-166144 and JP-A-2003-3446556 is also preferably used as the above-mentioned wavelength dispersion controlling agent, and thus can be used.
(遲滯減低劑)又,前述之聚合物薄膜較宜是含有具備減低遲滯(特別是Rth)的功能之劑(以下,簡稱為「Rth減低劑」)的至少一種;更宜是在上述250~400奈米的波長域中具有極大吸收之波長分散控制劑之至少一種、與具有減低遲滯之功能的劑之至少一種。(hysteresis reducing agent) The above-mentioned polymer film is preferably at least one type containing a compound having a function of reducing hysteresis (particularly, Rth) (hereinafter, simply referred to as "Rth reducing agent"); more preferably in the above 250~ At least one of a wavelength dispersion controlling agent having a maximum absorption in a wavelength range of 400 nm and at least one of a substance having a function of reducing hysteresis.
在本發明之第1態樣中所採用的聚合物薄膜為低遲滯醯化纖維素薄膜的情況下,波長分散控制劑較宜是含有與醯化纖維素薄膜間之親和性高的化合物。In the case where the polymer film used in the first aspect of the present invention is a low hysteresis deuterated cellulose film, the wavelength dispersion controlling agent preferably contains a compound having high affinity with the deuterated cellulose film.
做為在本發明之第1態樣中的遲滯減低劑者,其雖然是以下述式(1-A)或式(1-B)所代表的化合物,然而較宜是遲滯減低效果大者。The hysteresis reducing agent in the first aspect of the present invention is a compound represented by the following formula (1-A) or formula (1-B), but it is preferred that the hysteresis reduction effect is large.
以下,詳細地說明以式(1-A)所代表的化合物。Hereinafter, the compound represented by the formula (1-A) will be described in detail.
在式(1-A)中,R4 、R5 及R6 係分別代表取代或未經取代的烷基。In the formula (1-A), R 4 , R 5 and R 6 each represent a substituted or unsubstituted alkyl group.
在上述式(1-A)中,R4 、R5 及R6 係分別代表取代或未經取代的烷基。此處,烷基可以是直鏈、也可以是分枝、甚至也可以是環狀。烷基較宜是碳原子數為1~20之物,更宜是1~15之物,更理想是1~12之物。環狀之烷基,特佳為環己基。In the above formula (1-A), R 4 , R 5 and R 6 each represent a substituted or unsubstituted alkyl group. Here, the alkyl group may be a straight chain, a branch, or even a ring. The alkyl group is preferably a substance having 1 to 20 carbon atoms, more preferably 1 to 15 or more preferably 1 to 12. A cyclic alkyl group, particularly preferably a cyclohexyl group.
在上述式(1-A)中的烷基也可以具有取代基。取代基較宜是鹵素原子(例如,氟原子、氯原子、溴原子、碘原子)、烷基、烷氧基、醯基、烷氧羰基、醯氧基、磺醯基胺基、羥基、氰基、胺基及醯基胺基;更宜是鹵素原子、烷基、烷氧基、磺醯基胺基及醯基胺基,特佳為烷基、磺醯基胺基。The alkyl group in the above formula (1-A) may have a substituent. The substituent is preferably a halogen atom (for example, a fluorine atom, a chlorine atom, a bromine atom or an iodine atom), an alkyl group, an alkoxy group, a decyl group, an alkoxycarbonyl group, a decyloxy group, a sulfonylamino group, a hydroxyl group or a cyanogen group. The group, the amine group and the mercaptoamine group; more preferably a halogen atom, an alkyl group, an alkoxy group, a sulfonylamino group and a mercaptoamine group, particularly preferably an alkyl group or a sulfonylamino group.
其次,例示以式(1-A)所代表的化合物之較佳例於下,然而可使用於本發明之第1態樣的化合物並未僅限定於此等之具體例子而已。Next, preferred examples of the compound represented by the formula (1-A) are shown below, but the compound used in the first aspect of the invention is not limited to the specific examples thereof.
上述的化合物中之任何一者均可以藉由已知的方法來製造。也就是說,以式(1-A)所代表的化合物可以藉由使用縮合劑(例如,二環己基羰二醯亞胺(DCC)等)之羧酸類和胺類間之脫水縮合反應、或羧酸氯化物衍生物和胺衍生物間之取代反應等而得到。Any of the above compounds can be produced by a known method. That is, the compound represented by the formula (1-A) can be subjected to a dehydration condensation reaction between a carboxylic acid and an amine using a condensing agent (for example, dicyclohexylcarbonyldiimide (DCC) or the like), or It is obtained by a substitution reaction between a carboxylic acid chloride derivative and an amine derivative.
其次,說明以式(1-B)所代表的化合物。Next, the compound represented by the formula (1-B) will be explained.
在式(1-B)中,R1 及R2 係分別代表烷基或芳基。In the formula (1-B), R 1 and R 2 each represent an alkyl group or an aryl group.
R1 及R2 之碳原子數之總和,特佳為10以上。取代基較宜是氟原子、烷基、芳基、烷氧基、磺酸基、磺醯胺基,特佳為烷基、芳基、烷氧基、磺酸基、磺醯胺基。又,烷基可以是直鏈、也可以是分枝、甚至也可以是環狀,較宜是碳原子數為1~25之物,更宜是6~25之物,特佳為6~20之物(例如,甲基、乙基、丙基、異丙基、丁基、異丁基、tert-丁基、戊基、異戊基、tert-戊基、己基、環己基、庚基、辛基、雙環辛基、壬基、金剛烷基、癸基、tert-辛基、十一烷基、十二烷基、十三烷基、十四烷基、十五烷基、十六烷基、十七烷基、十八烷基、十九烷基、二十烷基)。The sum of the number of carbon atoms of R 1 and R 2 is particularly preferably 10 or more. The substituent is preferably a fluorine atom, an alkyl group, an aryl group, an alkoxy group, a sulfonic acid group or a sulfonylamino group, and particularly preferably an alkyl group, an aryl group, an alkoxy group, a sulfonic acid group or a sulfonylamino group. Further, the alkyl group may be a straight chain, a branch, or even a ring, and is preferably a substance having 1 to 25 carbon atoms, more preferably 6 to 25, and particularly preferably 6 to 20 (eg, methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, pentyl, isopentyl, tert-pentyl, hexyl, cyclohexyl, heptyl, Octyl, bicyclooctyl, decyl, adamantyl, fluorenyl, tert-octyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecane Base, heptadecyl, octadecyl, nonadecyl, eicosyl).
做為芳基者較宜是碳原子數為6~30之物,特佳為6~24之物(例如,苯基、聯苯基、聯三苯基、萘基、聯萘基、三苯基苯基)。As the aryl group, it is preferably a carbon number of 6 to 30, particularly preferably 6 to 24 (for example, phenyl, biphenyl, terphenyl, naphthyl, binaphthyl, triphenyl) Phenylphenyl).
其次,例示以式(1-B)所代表的化合物之較佳例於下,然而可使用於本發明之第1態樣的化合物並未僅限定於此等之具體例子而已。此處,Pri 係代表異丙基。Next, preferred examples of the compound represented by the formula (1-B) are shown below, but the compound used in the first aspect of the invention is not limited to the specific examples thereof. Here, Pr i represents an isopropyl group.
前述之聚合物薄膜較宜是使用藉由溶劑流延法製做的醯化纖維素系薄膜。溶劑流延法係將醯化纖維素溶解於有機溶劑所調製而成的塗布(dope)液,流延於支撐體表面上並予以乾燥製膜。製膜後,為了得到所期望的光學特性,也可以實施拉伸處理。在以溶劑流延法製做醯化纖維素系薄膜的情況下,前述之波長分散控制劑及Rth減低劑係可以在溶解於(例如)醇或二氯甲烷、二烷之有機溶劑中之後,再添加醯化纖維素溶液,或者也可以直接添加於塗布液組成物中。又,也可以不將醯化纖維素添加於塗布液中,直到流延的任一時點再添加。在後者的情況下,可以在線上(in line)添加或混合由使醯化纖維素溶解於溶劑中而成的塗布液、與由使前述之波長分散控制劑及/或Rth減低劑溶解於溶劑中調成的溶液。為了進行線上添加或混合,例如,較宜是使用靜態混合機(東麗工程製)、SWJ(東麗靜止型管內混合器、Hi-Mixer)等之線上混合機等。在後添加的波長分散控制劑及Rth減低劑的溶液中,也可以同時混合消光劑、可塑劑、抗劣化劑、剝離促進劑等之其他的添加物。在使用線上混合機的情況下,較宜是在高壓下進行濃縮溶解,無需特別考慮加壓容器的種類,只要是可以耐得住預定的壓力,在加壓下進行加熱、攪拌的話就好。加壓容器可以使用適當配設有其他的壓力計、溫度計等之計量器類者。加壓係可以藉由壓入氮氣等惰性氣體之方法、及藉由加熱來進行以使得溶劑的蒸氣壓上昇。加熱較宜是從外部進行,例如,較佳是套筒型式者,因為溫度控制容易。添加溶劑的加熱溫度較宜是在使用溶劑的沸點以上、且該溶劑不會沸騰的範圍內之溫度,例如,理想上是設定在30~150℃之範圍。又,壓力係可以按照不會使得溶劑在設定溫度下沸騰的方式來進行調整。在溶解之後,可以一邊進行冷卻一邊從容器中取出,或者也可以藉由泵從容器中抽出、以熱交換器等予以冷卻,並將它供給到製膜器。此時之冷卻溫度雖然也可冷卻到室溫,然而冷卻到比沸點低5~10℃之溫度並以這樣的溫度進行流延時,因為可以減低塗布液的黏度,所以更理想。The above polymer film is preferably a deuterated cellulose film produced by a solvent casting method. The solvent casting method is a dope liquid prepared by dissolving deuterated cellulose in an organic solvent, casting on a surface of a support, and drying to form a film. After the film formation, a stretching treatment may be performed in order to obtain desired optical characteristics. In the case of preparing a cellulose-based film by a solvent casting method, the above-mentioned wavelength dispersion controlling agent and Rth reducing agent may be dissolved in, for example, an alcohol or dichloromethane, After the organic solvent of the alkane, the deuterated cellulose solution is further added, or may be directly added to the coating liquid composition. Further, the deuterated cellulose may not be added to the coating liquid, and may be added at any point of the casting. In the latter case, a coating liquid obtained by dissolving deuterated cellulose in a solvent and dissolving the above-mentioned wavelength dispersion controlling agent and/or Rth reducing agent in a solvent may be added or mixed in line. Medium adjusted solution. For on-line addition or mixing, for example, an in-line mixer such as a static mixer (manufactured by Toray Engineering Co., Ltd.), a SWJ (Toray static in-line mixer, Hi-Mixer), or the like is preferably used. In the solution of the wavelength dispersion controlling agent and the Rth reducing agent to be added later, other additives such as a matting agent, a plasticizer, an anti-deterioration agent, and a peeling accelerator may be simultaneously mixed. In the case of using an in-line mixer, it is preferred to carry out concentration and dissolution under high pressure, and it is preferable to carry out heating and stirring under pressure as long as it can withstand a predetermined pressure as long as it can withstand a predetermined pressure. As the pressurized container, a meter such as a pressure gauge or a thermometer that is appropriately equipped may be used. The pressurization system can be carried out by injecting an inert gas such as nitrogen gas or by heating to increase the vapor pressure of the solvent. The heating is preferably carried out from the outside, for example, it is preferably a sleeve type because temperature control is easy. The heating temperature of the solvent to be added is preferably a temperature within a range in which the boiling point of the solvent is used and the solvent does not boil. For example, it is preferably set in the range of 30 to 150 °C. Further, the pressure system can be adjusted in such a manner that the solvent does not boil at the set temperature. After the dissolution, it may be taken out from the container while cooling, or may be taken out from the container by a pump, cooled by a heat exchanger or the like, and supplied to the film former. Although the cooling temperature at this time can be cooled to room temperature, it is cooled to a temperature lower by 5 to 10 ° C than the boiling point, and the flow is delayed at such a temperature, because the viscosity of the coating liquid can be reduced, which is more preferable.
又,前述波長分散控制劑係可以單獨使用,或者也可以混合2種類以上來使用。前述波長分散控制劑之添加量,相對於100質量份之醯化纖維素而言,較宜是1.0~20質量%,更宜是1.5~15質量%,最好是2.0~10質量%。又,前述之Rth減低劑也是可以單獨使用,或者也可以混合2種類以上來使用。前述之Rth減低劑的添加量,相對於100質量份之醯化纖維素而言,較宜是1~30質量%,更宜是2~30質量%,最好是5~20質量%。Further, the wavelength dispersion controlling agent may be used singly or in combination of two or more types. The amount of the above-mentioned wavelength-dispersing controlling agent is preferably 1.0 to 20% by mass, more preferably 1.5 to 15% by mass, and most preferably 2.0 to 10% by mass based on 100 parts by mass of the fluorinated cellulose. Further, the above Rth reducing agent may be used singly or in combination of two or more types. The amount of the Rth reducing agent to be added is preferably from 1 to 30% by mass, more preferably from 2 to 30% by mass, most preferably from 5 to 20% by mass, based on 100 parts by mass of the deuterated cellulose.
〔光學異方向性層〕具有本發明之第1態樣的光學補償薄膜之光學異方向性層較宜是實質上無面內遲滯、具有負的折射率異方向性、並在法線方向上具有光軸的層。[Optical anisotropic layer] The optically anisotropic layer having the optical compensation film according to the first aspect of the present invention preferably has substantially no in-plane retardation, has a negative refractive index anisotropy, and is in the normal direction. A layer with an optical axis.
光學異方向性層之厚度方向的遲滯(Rth)較宜是60~260奈米,更宜是80~220奈米,特佳為100~180奈米。藉由使Rth在上述之範圍,可以實現具有無不均且高Rth的光學補償薄膜。The retardation (Rth) in the thickness direction of the optical anisotropic layer is preferably 60 to 260 nm, more preferably 80 to 220 nm, and particularly preferably 100 to 180 nm. By making Rth within the above range, an optical compensation film having no unevenness and high Rth can be realized.
又,光學異方向性層的厚度方向之遲滯Rth除以膜厚度d的值Rth/d較宜是0.065~0.160,更宜是0.075以上,更理想是0.085以上。又,較宜是在0.15以下,更宜是在0.14以下。面內遲滯Re宜是0~10奈米,較宜是0~5奈米。像這樣的光學異方向層係具有在連續塗布於長條支撐體上之際不易發生不均的有利點。Further, the value Rth/d of the retardation Rth in the thickness direction of the optically anisotropic layer divided by the film thickness d is preferably 0.065 to 0.160, more preferably 0.075 or more, still more preferably 0.085 or more. Further, it is preferably 0.15 or less, more preferably 0.14 or less. The in-plane retardation Re should be 0~10 nm, preferably 0~5 nm. Such an optically oriented layer has an advantageous point that unevenness is less likely to occur when continuously applied to a long support.
除此之外,光學異方向性層的波長分散性Rth(450)/Rth(550)較宜是1.09以上,更宜是1.12以上,更理想是1.15以上,特佳為1.18以上。當滿足此條件時,即可以在支撐體的聚合物薄膜上積層時,發現光學補償薄膜之前述波長分散特性,並能夠橫跨可見光全域補償液晶顯示元件、特別是VA模式之液晶顯示元件。In addition, the wavelength dispersibility Rth(450)/Rth(550) of the optically anisotropic layer is preferably 1.09 or more, more preferably 1.12 or more, still more preferably 1.15 or more, and particularly preferably 1.18 or more. When this condition is satisfied, the above-mentioned wavelength dispersion characteristics of the optical compensation film can be found on the polymer film of the support, and the liquid crystal display element, particularly the VA mode liquid crystal display element, can be compensated across the visible light.
關於前述光學異方向性層之材料,其係沒有特別的限制。前述光學異方向性層之較佳例子,係為藉由含有液晶化合物的聚合性組成物所形成的光學異方向性層。具有光學上負的折射率異方向性、並在層面之法線方向上具有光軸的光學異方向性層,例如,可以將含有棒狀液晶化合物的聚合性組成物當做光學活性向列型(膽固醇型)液晶相,藉由聚合使之硬化來形成。又,可以將含有碟狀液晶化合物之聚合性組成物,做成將碟狀液晶化合物的分子予以配向而使其圓盤面相對於層面呈水平配向(垂直配向)的液晶相,藉由聚合使之硬化來形成。The material of the aforementioned optically anisotropic layer is not particularly limited. A preferred example of the optically anisotropic layer is an optically anisotropic layer formed of a polymerizable composition containing a liquid crystal compound. An optically anisotropic layer having an optically negative refractive index anisotropy and having an optical axis in a normal direction of the layer, for example, a polymerizable composition containing a rod-like liquid crystal compound can be regarded as an optically active nematic type ( The cholesteric liquid crystal phase is formed by curing by polymerization. Further, the polymerizable composition containing the discotic liquid crystal compound can be a liquid crystal phase in which the molecules of the discotic liquid crystal compound are aligned so that the disk surface is horizontally aligned (vertical alignment) with respect to the layer, and is polymerized. Hardened to form.
《利用碟狀液晶之垂直配向而成的光學異方向性層》前述之光學異方向性層較宜是由含有碟狀液晶性化合物的聚合性組成物所形成之物。前述之聚合性組成物較宜是含有至少一種的促進碟狀液晶性化合物之水平配向(垂直配向)的後述之「水平配向劑」。碟狀液晶性化合物係可以藉由在後述「水平配向劑」之至少一種的存在下使之配向,而將其圓盤面配向成相對於層呈實質水平。所謂的實質水平係指碟狀液晶性化合物之圓盤面和光學異方向性層之層面間的平均角度(平均傾斜角)為在0°~10°之範圍內的意思。<<Optical Anisotropic Layer by Vertical Alignment of Disc Liquid Crystals>> The optically anisotropic layer is preferably a material formed of a polymerizable composition containing a discotic liquid crystalline compound. The above-mentioned polymerizable composition is preferably a "horizontal alignment agent" which will be described later to contain at least one of the horizontal alignment (vertical alignment) of the discotic liquid crystal compound. The dish-like liquid crystal compound can be aligned in the presence of at least one of the "horizontal alignment agents" described later, and the disk surface thereof is aligned to be substantially horizontal with respect to the layer. The term "substantial level" means that the average angle (average tilt angle) between the disk surface of the discotic liquid crystalline compound and the layer of the optically anisotropic layer is in the range of 0 to 10 degrees.
能夠於前述光學異方向性層之形成上利用的碟狀液晶性化合物係可以從各式各樣的文獻(C.Destrade等、分子液晶、第71冊、第111頁(1981年);日本化學會編、季刊化學總說、第22冊、液晶化學、第5章、第10章第2節(1994年);B.Kohne等、Angew.化學協會化學通訊、第1794頁(1985年);J.Zhang等、美國化學協會期刊、第116冊、第2655頁(1994年))上所記載的各種物質中來選取。關於碟狀液晶性化合物之聚合,例如,可以採用特開平8-27284號公報上所記載的方法。The liquid crystal compound which can be used for the formation of the optically anisotropic layer can be obtained from various documents (C. Destrade et al., Molecular Liquid Crystal, Vol. 71, p. 111 (1981); Nipponization Society, Quarterly Chemistry, Volume 22, Liquid Crystal Chemistry, Chapter 5, Chapter 10, Section 2 (1994); B. Kohn et al., Angew. Chemical Association, Chemical Communication, 1794 (1985); It is selected from various substances described in J. Zhang et al., Journal of the American Chemical Society, Vol. 116, p. 2655 (1994). For the polymerization of the discotic liquid crystalline compound, for example, the method described in JP-A-8-27284 can be employed.
於前述光學異方向性層之形成上所利用的碟狀液晶性化合物,較宜是具有可藉由聚合加以固定的聚合性基。例如,可以考慮在碟狀液晶性化合物的圓盤狀芯上鍵結有做為取代基的聚合性基之構造。又,更宜是圓盤狀芯和聚合性基之間具有連結基的構造。當採用具有連結基的構造時,在聚合反應中保持配向狀態就會變為更容易。具有聚合性基的碟狀液晶性化合物,較宜是以下述一般式(Ⅵ)所代表的化合物。The discotic liquid crystalline compound used for the formation of the optically anisotropic layer preferably has a polymerizable group which can be fixed by polymerization. For example, a structure in which a polymerizable group as a substituent is bonded to a disk-shaped core of a discotic liquid crystalline compound can be considered. Moreover, it is more preferable that the disk-shaped core and the polymerizable group have a linking group. When a structure having a linking group is employed, it becomes easier to maintain the alignment state in the polymerization reaction. The discotic liquid crystalline compound having a polymerizable group is preferably a compound represented by the following general formula (VI).
一般式(Ⅵ)D(-L-P)nGeneral formula (VI) D(-L-P)n
在一般式(Ⅵ)中,D係圓盤狀芯,L係二價之連結基,P係聚合性基,n係4~12之整數。In the general formula (VI), D is a disc-shaped core, L is a divalent linking group, P is a polymerizable group, and n is an integer of 4 to 12.
前述式(Ⅵ)中之係圓盤狀芯(D)、二價之連結基(L)、聚合性基(P)的個別具體例子,其係分別如在特開2001-4837號公報上所例示記載的(D1)~(D15)、(L1)~(L25)、(P1)~(P18)。Specific examples of the disc-shaped core (D), the divalent linking group (L), and the polymerizable group (P) in the above formula (VI) are as disclosed in JP-A-2001-4837, respectively. (D1) to (D15), (L1) to (L25), and (P1) to (P18) are exemplified.
在利用具有聚合性基的碟狀液晶性化合物之情況下,也和本發明之第1態樣中之上述說明同樣地,較宜是實質水平配向者。具有能夠水平配向的聚合性基之碟狀液晶性化合物的具體例子,較佳的可適用之物係為於國際公開WO 01/88574A1號公報之第58頁第6行~第65頁第8行上所記載者。In the case of using a discotic liquid crystalline compound having a polymerizable group, as in the above description of the first aspect of the present invention, it is preferably a substantially horizontal alignment. Specific examples of the discotic liquid crystalline compound having a polymerizable group capable of horizontal alignment are preferably applicable to the international publication WO 01/88574 A1, page 58 line 6 to page 65, line 8. Those recorded on the above.
前述之光學異方向性層的波長分散性較宜是高的(例如,Rth係隨著波長而變大)。能夠形成波長分散性高的光學異方向性層之碟狀液晶性化合物的例子,例如,包括於特開2001-166147號公報〔0050〕~〔0142〕所例示之化合物。此等之中,較宜是該公報之〔0050〕中以一般式(I)所代表的化合物,更宜是〔0067〕中之以一般式(Ia)所代表的化合物,其中,更理想是於後述實施例中所使用的碟狀液晶化合物(Ⅱ)相同的化合物及其類似之化合物(乙烯基之長度為2~6左右)。The wavelength dispersibility of the optically anisotropic layer described above is preferably high (for example, the Rth system becomes larger with wavelength). Examples of the discotic liquid crystal compound capable of forming an optically anisotropic layer having a high wavelength dispersibility include, for example, the compounds exemplified in JP-A-2001-166147 [0050] to [0142]. Among these, it is preferred that the compound represented by the general formula (I) in [0050] of the publication is more preferably a compound represented by the general formula (Ia) in [0067], and more preferably The same compound of the discotic liquid crystal compound (II) used in the examples described later and the like (the length of the vinyl group is about 2 to 6).
在形成前述光學異方向性層之際,較宜是在「水平配向劑」之至少一種的存在下將碟狀液晶性化合物予以配向。另外,在本發明之第1態樣中所的「水平配向」,雖然是指碟狀液晶性化合物的分子之長軸方向(即,芯之圓盤面)為平行於液晶層的水平面(例如,在液晶層為形成於支撐體上的情況下,其為支撐體的表面)之意;然而並非要求嚴密地平行,在本說明中,如以上所述,係指芯之圓盤面和水平面間所構成的傾斜角為10度以下之配向的意思。傾斜角較宜是5度以下,更宜是3度以下,更理想是2度以下,最好是1度以下。前述之傾斜角也可以是0度。When the optically anisotropic layer is formed, it is preferred to orient the discotic liquid crystalline compound in the presence of at least one of the "horizontal alignment agents". In addition, the "horizontal alignment" in the first aspect of the present invention means that the long axis direction of the molecules of the discotic liquid crystalline compound (that is, the disk surface of the core) is parallel to the horizontal plane of the liquid crystal layer (for example, In the case where the liquid crystal layer is formed on the support, it is the surface of the support; however, it is not required to be strictly parallel. In the present description, as described above, the disc face and the horizontal plane of the core are referred to. The inclination angle formed between them is an orientation of 10 degrees or less. The inclination angle is preferably 5 degrees or less, more preferably 3 degrees or less, more preferably 2 degrees or less, and most preferably 1 degree or less. The aforementioned tilt angle may also be 0 degrees.
前述之水平配向劑,例如,較佳者可以使用特開2005-128050號公報〔0049〕~〔0082〕中所例示之化合物、或具有來自氟代脂肪族含有單體的重複單位、和以下述一般式(a)所代表的重複單位之共聚物。在本發明之第1態樣中,較宜是使用具有來自氟代脂肪族含有單體的重複單位、和以下述一般式(a)所代表的重複單位之共聚物(以下,有的情況將此共聚物稱為「聚合物A」)來做為水平配向劑。另外,聚合物A,也可以在使用後述的棒狀液晶化合物來形成光學異方向性層之際,添加於組成物中。For the above-mentioned horizontal alignment agent, for example, a compound exemplified in JP-A-2005-128050 [0049] to [0082], or a repeating unit derived from a fluoroaliphatic-containing monomer, and the following may be used. A copolymer of repeating units represented by the general formula (a). In the first aspect of the present invention, it is preferred to use a copolymer having a repeating unit derived from a fluoroaliphatic-containing monomer and a repeating unit represented by the following general formula (a) (hereinafter, some cases will be This copolymer is referred to as "Polymer A" as a leveling agent. Further, the polymer A may be added to the composition when the optically anisotropic layer is formed using a rod-like liquid crystal compound to be described later.
在上述一般式(a)中,R1 、R2 及R3 係分別代表氫原子或取代基。Q係具有含至少1個苯基之羧基(-COOH)或其鹽、磺酸基(-SO3 H)或其鹽、膦酸氧基{-OP(=O)(OH)2 }或其鹽、親水性基(-OH)、或丙烯醯胺(-NR4 -(R4 係代表氫原子、烷基、芳基或芳烷基))。L係代表從下述之連結基群中選出的任意基、或組合彼等之2個以上而形成的2價之連結基。In the above general formula (a), R 1 , R 2 and R 3 each represent a hydrogen atom or a substituent. Q has a carboxyl group (-COOH) having at least one phenyl group or a salt thereof, a sulfonic acid group (-SO 3 H) or a salt thereof, a phosphonic acidoxy group {-OP(=O)(OH) 2 } or Salt, hydrophilic group (-OH), or acrylamide (-NR 4 - (R 4 represents a hydrogen atom, an alkyl group, an aryl group or an aralkyl group)). L represents a divalent linking group formed by any one selected from the following linking groups or a combination of two or more of them.
(連結基群)單鍵、-O-、-CO-、-S-、-SO2 -、-P(=O)(OR5 )-(R5 係代表烷基、芳基或芳烷基)、伸烷基、伸芳基。(linking group) single bond, -O-, -CO-, -S-, -SO 2 -, -P(=O)(OR 5 )-(R 5 represents an alkyl group, an aryl group or an aralkyl group ), alkyl, aryl.
在一般式(a)中,R2 及R3 係分別獨立地代表氫原子、或從下述所例示之取代基群中選出的取代基。較宜是氫原子,R1 較宜是氫原子或甲基。In the general formula (a), R 2 and R 3 each independently represent a hydrogen atom or a substituent selected from the group of substituents exemplified below. More preferably, it is a hydrogen atom, and R 1 is preferably a hydrogen atom or a methyl group.
(取代基群)烷基(較宜是碳原子數為1~20、更宜是碳原子數為1~12、特佳為碳原子數為1~8之烷基;舉例來說,例如,其為甲基、乙基、異丙基、tert-丁基、n-辛基、n-癸基、n-十六烷基、環丙基、環戊基、環己基等)、烯基(較宜是碳原子數為2~20、更宜是碳原子數為2~12、特佳為碳原子數為2~8之烯基;舉例來說,例如,其為乙烯基、芳基、2-丁烯基、3-戊烯基等)、炔基(較宜是碳原子數為2~20、更宜是碳原子數為2~12、特佳為碳原子數為2~8之炔基;舉例來說,例如,其為丙炔基、3-戊炔基等)、芳基(較宜是碳原子數為6~30、更宜是碳原子數為6~20、特佳為碳原子數為6~12之芳基;舉例來說,例如,其為苯基、p-甲基苯基、萘基等)、芳烷基(較宜是碳原子數為7~30、更宜是碳原子數為7~20、特佳為碳原子數為7~12之芳烷基;舉例來說,例如,其為苯甲基、苯乙基、3-苯基丙基等)、取代或未經取代基之胺基(較宜是碳原子數為0~20、更宜是碳原子數為0~10、特佳為碳原子數為0~6之胺基;舉例來說,例如,其為未經取代的胺基、甲基胺基、二甲基胺基、二乙基胺基、苯胺基等)、烷氧基(較宜是碳原子數為1~20、更宜是碳原子數為1~16、特佳為碳原子數為1~10之烷氧基;舉例來說,例如,其為甲氧基、乙氧基、丙氧基等)、烷氧基羰基(較宜是碳原子數為2~20、更宜是碳原子數為2~16、特佳為碳原子數為2~10之烷氧基羰基等;舉例來說,例如,其為甲氧基羰基、乙氧基羰基等)、醯氧基(較宜是碳原子數為2~20、更宜是碳原子數為2~16、特佳為碳原子數為2~10之醯氧基;舉例來說,例如,其為乙醯氧基、苯甲醯氧基等)、醯基胺基(較宜是碳原子數為2~20、更宜是碳原子數為2~16、特佳為碳原子數為2~10之醯基胺基;舉例來說,例如,其為乙醯基胺基、苯甲醯基胺基等)、烷氧基羰基胺基(較宜是碳原子數為2~20、更宜是碳原子數為2~16、特佳為碳原子數為2~12之烷氧基羰基胺基;舉例來說,例如,其為甲氧基羰基胺基等)、芳氧基羰基胺基(較宜是碳原子數為7~20、更宜是碳原子數為7~16、特佳為碳原子數為7~12之芳氧基羰基胺基;舉例來說,例如,其為苯氧基羰基胺基等)、磺醯基胺基(較宜是碳原子數為1~20、更宜是碳原子數為1~16、特佳為碳原子數為1~12之磺醯基胺基;舉例來說,例如,其為甲烷磺醯基胺基、苯磺醯基胺基等)、胺磺醯基(較宜是碳原子數為0~20、更宜是碳原子數為0~16、特佳為碳原子數為0~12之胺磺醯基;舉例來說,例如,其為胺基磺醯基、甲基胺磺醯基、二甲基胺磺醯基、苯基胺磺醯基等)、胺甲醯胺基(較宜是碳原子數為1~20、更宜是碳原子數為1~16、特佳為碳原子數為1~12之胺甲醯胺基;舉例來說,例如,其為未經取代的胺甲醯胺、甲基胺甲醯胺、二甲基胺甲醯胺基、苯基胺甲醯胺基等)、烷硫基(較宜是碳原子數為1~20、更宜是碳原子數為1~16、特佳為碳原子數為1~12之烷硫基;舉例來說,例如,其為甲硫基、乙硫基等)、芳硫基(較宜是碳原子數為6~20、更宜是碳原子數為6~16、特佳為碳原子數為6~12之芳硫基;舉例來說,例如,其為苯硫基等)、磺醯基(較宜是碳原子數為1~20、更宜是碳原子數為1~16、特佳為碳原子數為1~12之磺醯基;舉例來說,例如,其為甲磺醯基、甲苯磺醯基等)、亞磺醯基(較宜是碳原子數為1~20、更宜是1~16、特佳為1~12之亞磺醯基;舉例來說,例如,其為甲亞磺醯基、苯亞磺醯基等)、脲基(較宜是碳原子數為1~20、更宜是1~16、特佳為1~12之脲基,舉例來說,例如,其為未經取代的脲基、甲基脲基、苯基脲基等)、磷酸醯胺基(較宜是碳原子數為1~20、更宜是1~16、特佳為1~12之磷酸醯胺基,舉例來說,例如,其為二乙基磷酸醯胺基、苯基磷酸醯胺基等)、羥基、氫硫基、鹵素原子(例如,氟原子、氯原子、溴原子、碘原子)、氰基、磺酸基、羧基、硝基、氧肟酸基、亞磺酸基、肼基、亞胺基、雜環基(較宜是碳原子數為1~30、更宜是1~12之雜環基,例如,具有氮原子、氧原子、硫原子等之雜原子的雜環基,舉例來說,例如,其為咪唑基、吡啶基、喹啉基、呋喃基、哌啶基、嗎啉基、苯并噁唑基、苯并咪唑基、苯并噻唑基等)、矽烷基(較宜是碳原子數為3~40、更宜是3~30、特佳為3~24為之矽烷基,舉例來說,例如,其為三甲基矽烷基、三苯基矽烷基等)等。此等之取代基也可以藉由上述的取代基而更進一步地加以取代。又,在具有兩個以上的取代基之情況下,則可以是相同,也可以是不同。又,在可能的情況下,也可以互相連結而形成環。(Substituent group) an alkyl group (preferably having 1 to 20 carbon atoms, more preferably 1 to 12 carbon atoms, particularly preferably an alkyl group having 1 to 8 carbon atoms; for example, for example, It is methyl, ethyl, isopropyl, tert-butyl, n-octyl, n-fluorenyl, n-hexadecyl, cyclopropyl, cyclopentyl, cyclohexyl, etc.), alkenyl ( Preferably, the number of carbon atoms is 2 to 20, more preferably 2 to 12 carbon atoms, and particularly preferably 2 to 8 carbon atoms; for example, it is a vinyl group, an aryl group, 2-butenyl, 3-pentenyl, etc., alkynyl (preferably having 2 to 20 carbon atoms, more preferably 2 to 12 carbon atoms, and particularly preferably 2 to 8 carbon atoms) An alkynyl group; for example, a propynyl group, a 3-pentynyl group, or the like, an aryl group (preferably having 6 to 30 carbon atoms, more preferably 6 to 20 carbon atoms). An aryl group having 6 to 12 carbon atoms; for example, a phenyl group, a p-methylphenyl group, a naphthyl group or the like, or an aralkyl group (preferably having 7 to 30 carbon atoms) More preferably, it is an aralkyl group having 7 to 20 carbon atoms, particularly preferably 7 to 12 carbon atoms; for example, it is a benzyl group, a phenethyl group, or 3 A phenylpropyl group, a substituted or unsubstituted amino group (preferably having a carbon number of 0 to 20, more preferably a carbon number of 0 to 10, particularly preferably a carbon number of 0 to 6) An amine group; for example, it is an unsubstituted amino group, a methylamino group, a dimethylamino group, a diethylamino group, an anilino group, etc.), an alkoxy group (more preferably a carbon number) It is 1 to 20, more preferably an alkoxy group having 1 to 16 carbon atoms, particularly preferably 1 to 10 carbon atoms; for example, it is a methoxy group, an ethoxy group or a propoxy group. And the alkoxycarbonyl group (preferably having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, particularly preferably an alkoxycarbonyl group having 2 to 10 carbon atoms; For example, it is a methoxycarbonyl group, an ethoxycarbonyl group or the like), a decyloxy group (preferably having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, and particularly preferably having a carbon number of 2) 2 to 10 methoxy groups; for example, it is an ethoxycarbonyl group, a benzyl methoxy group, etc.), a mercaptoamine group (preferably having 2 to 20 carbon atoms, more preferably a carbon atom) The number is 2 to 16, particularly preferably a mercaptoamine group having 2 to 10 carbon atoms; for example, it is an acetamidine Alkoxy group, benzhydrylamino group, etc.), alkoxycarbonylamino group (preferably having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, and particularly preferably 2 carbon atoms) An alkoxycarbonylamino group of ~12; for example, it is a methoxycarbonylamino group or the like), an aryloxycarbonylamino group (preferably having a carbon number of 7 to 20, more preferably a carbon atom) The number is 7 to 16, particularly preferably an aryloxycarbonylamino group having 7 to 12 carbon atoms; for example, it is a phenoxycarbonylamino group, etc.), a sulfonylamino group (preferably The number of carbon atoms is from 1 to 20, more preferably a sulfonylamino group having from 1 to 16 carbon atoms, particularly preferably from 1 to 12 carbon atoms; for example, it is a methanesulfonylamino group. , benzenesulfonylamino group, etc.), sulfonamide (preferably having a carbon number of 0 to 20, more preferably a carbon number of 0 to 16, particularly preferably an amine having a carbon number of 0 to 12) a mercapto group; for example, it is an aminosulfonyl group, a methylaminesulfonyl group, a dimethylaminesulfonyl group, a phenylaminesulfonyl group, etc.), an amine formamidine group (preferably The number of carbon atoms is from 1 to 20, more preferably from 1 to 16 carbon atoms, and particularly preferably from 1 to 12 carbon atoms. For example, it is unsubstituted amine methotrexate, methylamine methamine, dimethylamine carbamide, phenylamine carbamide, etc., alkylthio (suitable It is an alkylthio group having 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, and particularly preferably 1 to 12 carbon atoms; for example, it is a methylthio group or an ethylthio group. And the arylthio group (preferably having 6 to 20 carbon atoms, more preferably 6 to 16 carbon atoms, and particularly preferably an arylthio group having 6 to 12 carbon atoms; for example, for example, It is a phenylthio group, etc., a sulfonyl group (preferably having a carbon number of 1 to 20, more preferably a carbon number of 1 to 16, and particularly preferably a sulfonyl group having 1 to 12 carbon atoms; For example, it is a methanesulfonyl group, a toluenesulfonyl group, etc., and a sulfinyl group (preferably, the number of carbon atoms is 1 to 20, more preferably 1 to 16, and particularly preferably 1 to 12). a sulfonyl group; for example, it is a sulfinyl group, a sulfinyl group, or the like; a urea group (preferably having a carbon number of 1 to 20, more preferably 1 to 16, particularly preferably a ureido group of 1 to 12, for example, an unsubstituted ureido group, a methylureido group, a phenylureido group, or the like, or a guanidinium phosphate group ( It is preferably a guanidinium phosphate having 1 to 20 carbon atoms, more preferably 1 to 16, and particularly preferably 1 to 12, for example, it is diethylphosphonium amide, phenylphosphoric acid amide Base, etc.), a hydroxyl group, a hydrogenthio group, a halogen atom (for example, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom), a cyano group, a sulfonic acid group, a carboxyl group, a nitro group, a hydroxamic acid group, a sulfinic acid group, A mercapto group, an imido group or a heterocyclic group (preferably a heterocyclic group having 1 to 30 carbon atoms, more preferably 1 to 12 carbon atoms, for example, a hetero atom having a nitrogen atom, an oxygen atom or a sulfur atom; a ring group, for example, which is an imidazolyl group, a pyridyl group, a quinolyl group, a furyl group, a piperidinyl group, a morpholinyl group, a benzoxazolyl group, a benzimidazolyl group, a benzothiazolyl group, etc.) The decyl group (preferably having a carbon number of 3 to 40, more preferably 3 to 30, particularly preferably 3 to 24 is an alkyl group, for example, it is a trimethyldecyl group or a triphenyldecane. Base, etc.). These substituents may be further substituted by the above substituents. Further, in the case of having two or more substituents, they may be the same or different. Further, if possible, they may be connected to each other to form a ring.
R1 、R2 及R3 較宜是分別獨立地代表氫原子、烷基、鹵素原子(例如,氟原子、氯原子、溴原子、碘原子等)、或者是以後述之-L-Q所代表的基;更宜是氫、碳原子數為1~6之烷基、氯原子、以-L-Q所代表的基;更理想是氫原子、碳原子數為1~4之烷基;特佳為氫原子、碳原子數為1~2之烷基;最好是R2 及R3 為氫原子、R1 為氫原子或甲基。該烷基之具體例子,舉例來說,例如,其為甲基、乙基、n-丙基、n-丁基、sec-丁基等。該烷基也可具有適當的取代基。該取代基,舉例來說,例如,其可以是鹵素原子、芳基、雜環基、烷氧基、芳氧基、烷硫基、芳硫基、醯基、羥基、醯氧基、胺基、烷氧基羰基、醯基胺基、氧羰基、胺甲醯胺基、磺醯基、胺磺醯基、碸醯胺基、硫醯基、羧基等。另外,烷基之碳原子數係不包括取代基之碳原子。以下,關於其他的取代基之碳原子數也是同樣的。R 1 , R 2 and R 3 preferably each independently represent a hydrogen atom, an alkyl group, a halogen atom (for example, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom or the like), or a -L-Q as described later. The base represented by the group; more preferably hydrogen, an alkyl group having 1 to 6 carbon atoms, a chlorine atom, or a group represented by -L-Q; more preferably a hydrogen atom or an alkyl group having 1 to 4 carbon atoms; Particularly preferred is a hydrogen atom and an alkyl group having 1 to 2 carbon atoms; preferably, R 2 and R 3 are a hydrogen atom, and R 1 is a hydrogen atom or a methyl group. Specific examples of the alkyl group include, for example, a methyl group, an ethyl group, an n-propyl group, an n-butyl group, a sec-butyl group and the like. The alkyl group may also have a suitable substituent. The substituent, for example, may be a halogen atom, an aryl group, a heterocyclic group, an alkoxy group, an aryloxy group, an alkylthio group, an arylthio group, a decyl group, a hydroxyl group, a decyloxy group, an amine group. An alkoxycarbonyl group, a mercaptoamine group, an oxycarbonyl group, an amine formamidine group, a sulfonyl group, an amine sulfonyl group, a decylamino group, a thiol group, a carboxyl group or the like. Further, the number of carbon atoms of the alkyl group does not include the carbon atom of the substituent. Hereinafter, the number of carbon atoms of other substituents is also the same.
L係代表從上述的連結基群中選出的2價之連結基、彼等之2個以上組合而形成的2價之連結基。在上述之連結基群中,-NR4 -之R4 係代表氫原子、烷基、芳基或芳烷基,較宜是代表氫原子或烷基。又,-PO(OR5 )-之R5 係代表烷基、芳基或芳烷基,較宜是代表烷基。R4 及R5 為代表烷基、芳基或芳烷基的情況之碳原子數係和在「取代基群」中已說明者相同。L較宜是包括單鍵、-O-、-CO-、-NR4 -、-S-、-SO2 -、伸烷基或伸芳基;特佳為包括單鍵、-CO-、-O-、-NR4 -、伸烷基或伸芳基;最好是包括-CO-、-O-、-NR4 -、伸烷基或伸芳基。在L為包括伸烷基的情況下,伸烷基的碳原子數較宜是1~10,更宜是1~8,特佳為1~6;特佳的伸烷基之具體例子,舉例來說,例如,其為亞甲基、伸乙基、三亞甲基、四伸丁基、六亞甲基等。在L為包括伸芳基的情況下,伸芳基的碳原子數較宜是6~24,更宜是6~18,特佳為6~12;特佳的伸芳基之具體例子,舉例來說,例如,其為伸苯基、伸萘基等。在L為包括由伸烷基和伸芳基組合而得到的2價之連結基(即,伸芳烷基)的情況下,伸芳烷基的碳原子數較宜是7~34,更宜是7~26,特佳為7~16;特佳的伸芳烷基之具體例子,舉例來說,例如,其為伸苯基亞甲基、伸苯基伸乙基、亞甲基伸苯基等。列舉來做為L的基,也可以具有適當的取代基。此種取代基,舉例來說,例如,其可以是和先前做為R1 ~R3 的取代基所列舉之取代基相同之物。L represents a divalent linking group formed by combining two or more of the two-valent linking groups selected from the above-mentioned linking group. In the above-mentioned linking group, R 4 of -NR 4 - represents a hydrogen atom, an alkyl group, an aryl group or an aralkyl group, and preferably represents a hydrogen atom or an alkyl group. Further, R 5 of -PO(OR 5 )- represents an alkyl group, an aryl group or an aralkyl group, and more preferably represents an alkyl group. The number of carbon atoms in the case where R 4 and R 5 represent an alkyl group, an aryl group or an aralkyl group is the same as those described in the "substituent group". L preferably includes a single bond, -O-, -CO-, -NR 4 -, -S-, -SO 2 -, alkylene or aryl; particularly preferably includes a single bond, -CO-, - O-, -NR 4 -, alkylene or aryl; preferably including -CO-, -O-, -NR 4 -, alkylene or aryl. In the case where L is an alkylene group, the number of carbon atoms of the alkyl group is preferably from 1 to 10, more preferably from 1 to 8, particularly preferably from 1 to 6; a specific example of a particularly extended alkyl group, for example For example, it is a methylene group, an ethyl group, a trimethylene group, a tetrabutylene group, a hexamethylene group or the like. In the case where L is an extended aryl group, the number of carbon atoms of the aryl group is preferably 6 to 24, more preferably 6 to 18, and particularly preferably 6 to 12; a specific example of a particularly excellent aryl group, for example For example, it is a phenylene group, a naphthyl group or the like. In the case where L is a divalent linking group (ie, an aralkyl group) obtained by a combination of an alkyl group and an aryl group, the number of carbon atoms of the aralkyl group is preferably 7 to 34, more preferably 7 ~26, particularly preferably 7 to 16; a specific example of the particularly preferred aralkyl group, for example, is a phenylmethylene group, a phenylethyl group, a methylene group, and the like. The group listed as L may have an appropriate substituent. Such a substituent, for example, may be the same as those exemplified as the substituents previously as R 1 to R 3 .
以下,雖然例示L之具體的構造,然而在本發明之第1態樣中所用的化合物並非僅限定於此等之物而已。Hereinafter, the specific structure of L is exemplified, but the compound used in the first aspect of the present invention is not limited to these.
以下,雖然列舉在前述氟系聚合物之製造上所能夠利用的前述之式(a)對應單體之具體例子,然而並非僅限定於以下的具體例子而己。In the following, specific examples of the monomer corresponding to the above formula (a) which can be used in the production of the above-mentioned fluorine-based polymer are listed, but are not limited to the following specific examples.
前述之聚合物A,可以是含1種的以前述之一般式(a)代表的重複單位,也可以含有2種以上。又,前述之聚合物A也可以含有從前述氟脂肪族基含有單體所衍生的重複單位的1種或2種以上。前述之聚合物A較宜是含有從如以下所示之於特開2004-333861號公報上記載的以一般式〔1〕代表之氟脂肪族基含有單體所衍生的重複單位。The above-mentioned polymer A may be one type of repeating unit represented by the above general formula (a), or two or more types may be contained. In addition, the polymer A may contain one or two or more kinds of repeating units derived from the fluoroaliphatic group-containing monomer. The above-mentioned polymer A is preferably a repeating unit derived from a fluoroaliphatic group-containing monomer represented by the general formula [1] described in JP-A-2004-333861.
式中,R1 係代表氫原子或甲基;X係代表氧原子、硫原子或-N(R12 )-,Hf係代表氫原子或氟原子,m係代表1以上6以下之整數,n係代表2~4之整數。R12 係代表氫原子或碳原子數為1~4之烷基。In the formula, R 1 represents a hydrogen atom or a methyl group; X represents an oxygen atom, a sulfur atom or -N(R 12 )-, Hf represents a hydrogen atom or a fluorine atom, and m represents an integer of 1 or more and 6 or less, n The system represents an integer from 2 to 4. The R 12 group represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms.
更且,前述之聚合物A也可以含有此等以外之其他的重複單位。前述之其他的重複單位係沒有特別地限制,舉例來說,例如,較佳的例子是從普通的能夠游離聚合反應之單體所衍生的重複單位。前述之聚合物A可以含有從在特開2004-333861號公報之〔0032〕~〔0044〕上記載的單體群衍生之重複單位中之1種,也可以含有2種以上。Furthermore, the aforementioned polymer A may contain other repeating units than these. The other repeating unit described above is not particularly limited. For example, a preferred example is a repeating unit derived from a conventional monomer capable of free polymerization. The above-mentioned polymer A may contain one type of the repeating unit derived from the monomer group described in [0032] to [0044] of JP-A-2004-333861, or may contain two or more types.
在本發明之第1態樣中所使用的前述聚合物A之質量平均分子量較宜是1,000,000以下,更宜是500,000以下,更理想是5,000以上~50,000以下。質量平均分子量係可以藉由使用凝膠透析色譜分析儀(GPC),測定換算成聚苯乙烯(PS)之值來求得。The mass average molecular weight of the polymer A used in the first aspect of the present invention is preferably 1,000,000 or less, more preferably 500,000 or less, and still more preferably 5,000 or more and 50,000 or less. The mass average molecular weight can be determined by measuring the value converted to polystyrene (PS) by using a gel dialysis chromatograph (GPC).
關於在製造前述之聚合物A時所採用的聚合方法,雖然是沒有特別的限制,然而較宜是採用在特開2004-46038號公報之〔0035〕~〔0041〕上記載的方法。The polymerization method to be used in the production of the polymer A described above is not particularly limited, but the method described in JP-A-2004-46038 (0035) to [0041] is preferably used.
另外,前述之聚合物A,為了固定液晶化合物的配向狀態,則也可以是具有做為取代基的聚合性基之物。Further, the polymer A described above may be a polymerizable group having a substituent as a substituent in order to fix the alignment state of the liquid crystal compound.
在本發明之第1態樣中,上述之「水平配向劑」的「添加量」較宜是碟狀液晶性化合物量的0.01~20質量%,更宜是0.05~10質量%,特佳為0.1~5質量%。另外,上述之「水平配向劑」係可以單獨使用,也可以併用二種以上。In the first aspect of the present invention, the "addition amount" of the "horizontal alignment agent" is preferably 0.01 to 20% by mass, more preferably 0.05 to 10% by mass, based on the amount of the liquid crystalline compound. 0.1 to 5 mass%. In addition, the above-mentioned "horizontal alignment agent" may be used singly or in combination of two or more.
《利用膽固醇液晶相而成之光學異方向性層》前述之光學異方向性層較宜是利用膽固醇液晶相而形成之層。此種光學異方向性層可以將含有棒狀液晶性化合物的聚合性化合物做為膽固醇液晶相,藉由聚合使之硬化而形成。另外,膽固醇配向之螺旋軸較宜是實質垂直(法線方向)於光學異方向性層的面。<<Optical anisotropic layer formed by using a cholesteric liquid crystal phase>> The optically anisotropic layer is preferably a layer formed by using a cholesteric liquid crystal phase. Such an optically anisotropic layer can be formed by polymerizing a polymerizable compound containing a rod-like liquid crystalline compound as a cholesteric liquid crystal phase by polymerization. Further, the spiral axis of the cholesterol alignment is preferably substantially perpendicular (normal direction) to the surface of the optically anisotropic layer.
為了得到膽固醇液晶相,可以使用光學活性棒狀液晶性化合物、或者使用棒狀液晶性化合物和光學活性化合物之混合物。使用棒狀液晶性化合物和光學活性化合物之混合物者,在膽固醇配向之螺旋節距之調節上是合適的。In order to obtain a cholesteric liquid crystal phase, an optically active rod-like liquid crystal compound or a mixture of a rod-like liquid crystal compound and an optically active compound may be used. The use of a mixture of a rod-like liquid crystalline compound and an optically active compound is suitable for the adjustment of the helical pitch of the cholesterol alignment.
可使用於棒狀液晶性化合物的例子係包括偶氮亞甲基(azomethine)(甲亞胺)類、氧化偶氮基類、氰聯苯類、氰苯基酯類、苯甲酸酯類、環己烷羧酸苯酯類、氰苯基環己烷類、氰基取代之苯基嘧啶類、烷氧基取代之苯基嘧啶類、苯基二噁烷類、二苯乙炔(tolane)類及烯基環己基苯甲腈類。Examples which can be used for the rod-like liquid crystalline compound include azomethine (methimine), azobenzene, cyanide, cyanophenyl, benzoate, and ring. Phenyl hexane carboxylate, cyanophenyl cyclohexane, cyano substituted phenyl pyrimidine, alkoxy substituted phenyl pyrimidine, phenyl dioxane, tolane and tolane Alkenylcyclohexylbenzonitriles.
棒狀液晶性化合物的分子較宜是在光學異方向性層內被固定成配向狀態。更宜是藉由聚合來固定棒狀液晶性化合物的分子配向狀態。棒狀液晶性化合物較宜是具有聚合性基的化合物。Preferably, the molecules of the rod-like liquid crystalline compound are fixed in an aligned state in the optically anisotropic layer. More preferably, the molecular alignment state of the rod-like liquid crystalline compound is fixed by polymerization. The rod-like liquid crystalline compound is preferably a compound having a polymerizable group.
可使用的聚合性棒狀液晶性化合物的例子係包括於巨大分子化學、第190卷、第2255頁(1989年)、高等材料、第5卷、第107頁(1993年)、美國專利第4683327號說明書、美國專利第5622648號說明書、美國專利第5770107號說明書、國際公開WO 95/22586號公報、國際公開WO 95/24455號公報、國際公開WO 97/00600號公報、國際公開WO 98/23580號公報、國際公開WO 98/52905號公報、特開平1-272551號公報、特開平6-16616號公報、特開平7-110469號公報、特開平11-80081號公報、特開2001-328973號公報、特開2004-240188號公報、特開2005-99236號公報、特開2005-99237號公報、特開2005-121827號公報、特開2002-30042號公報等所記載的化合物。Examples of polymerizable rod-like liquid crystalline compounds which can be used are included in Macromolecular Chemistry, Vol. 190, p. 2255 (1989), Advanced Materials, Vol. 5, p. 107 (1993), U.S. Patent No. 4683327 No. 5,622,648, US Patent No. 5,770,107, International Publication No. WO 95/22586, International Publication No. WO 95/24455, International Publication No. WO 97/00600, International Publication WO 98/23580 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 The compounds described in, for example, JP-A-2005-240228, JP-A-2005-99237, JP-A-2005-129237, JP-A-2005-121827, and JP-A-2002-30042.
又,前述光學活性(chiral)劑的例子係包括於特開2004-326089號公報之〔0047〕~〔0049〕中所記載的以一般式〔化12〕~〔化14〕代表之光學活性劑。Further, examples of the above-mentioned optically active (chiral) agent include the optically active agents represented by the general formula [Chemical Formula 12] to [Chemical Formula 14] described in [0047] to [0049] of JP-A-2004-326089. .
當入射平行於膽固醇配向之螺旋軸的光時,則會產生以等於液晶性化合物之平均折射率(nc)與膽固醇配向之螺旋節距(P)之積(nc.P)的值之光波長做為中心的選擇反射。按照使選擇反射含有比可見光的波長還短的波長之方式,即按照使nc.P的值落在可見光域之外的方式,來選定材料或節距。節距之控制係可以容易地藉由控制與液晶性化合物一起併用之光學活性化合物的量、或控制液晶性化合物的分子內所存在的光學活性部位的數量來進行。When incident light parallel to the helical axis of the cholesterol alignment, a light wavelength of a value equal to the product (nc. P) of the average refractive index (nc) of the liquid crystalline compound and the helical pitch (P) of the cholesterol alignment is generated. As a center of choice reflection. According to the method of making the selective reflection contain a wavelength shorter than the wavelength of visible light, that is, according to nc. The value of P falls outside the visible light to select the material or pitch. The control of the pitch can be easily carried out by controlling the amount of the optically active compound used together with the liquid crystalline compound or controlling the number of optically active sites present in the molecule of the liquid crystalline compound.
膽固醇液晶之螺旋節距(P)較宜是10~300奈米,更宜是50~200奈米。又,膽固醇液晶之螺旋節距(P),只要是nc.P的值為在可見光區域以外即可,即使分散也是沒有關係的。The spiral pitch (P) of the cholesteric liquid crystal is preferably 10 to 300 nm, more preferably 50 to 200 nm. Also, the spiral pitch (P) of the cholesteric liquid crystal, as long as it is nc. The value of P may be outside the visible light region, and it does not matter even if it is dispersed.
在利用含有液晶化合物的組成物來形成光學異方向性層的情況下,較宜是將經配向的液晶性化合物的分子維持其配向狀態下固定。固定化較宜是藉由液晶性化合物所具有聚合性基之聚合反應來實施。聚合反應,雖然是包括使用熱聚合起始劑的熱聚合反應、與使用光聚合起始劑的光聚合反應,然而更佳為光聚合反應。可使用的光聚合起始劑的例子包括α-羰基化合物(記載於美國專利第2367661號、美國專利第2367670號之各說明書上所記載之物)、偶因醚(於美國專利第2448828號之說明書上所記載之物)、α-烴取代芳香族偶因化合物(於美國專利第2722512號之說明書上所記載之物)、多核喹啉化合物(於美國專利第3046127號、美國專利第2951758號之各說明書上所記載之物)、三芳基咪唑二聚物和p-胺基二苯甲酮之組合(於美國專利第3549367號之說明書上所記載之物)、吖啶及啡啶化合物(於特開昭60-105667號、美國專利第4239850號之說明書上所記載之物)、及二唑化合物(於美國專利第4212970號之說明書上所記載之物)。In the case where the optically anisotropic layer is formed by using a composition containing a liquid crystal compound, it is preferred to fix the molecules of the aligned liquid crystal compound while maintaining their alignment. The immobilization is preferably carried out by a polymerization reaction of a polymerizable group of a liquid crystal compound. The polymerization reaction, although it involves a thermal polymerization reaction using a thermal polymerization initiator, and a photopolymerization reaction using a photopolymerization initiator, is more preferably a photopolymerization reaction. Examples of photopolymerization initiators that can be used include α-carbonyl compounds (described in the specification of U.S. Patent No. 2,276,661, U.S. Patent No. 2,367,670), and Ether Ether (U.S. Patent No. 2,448,828). a substance described in the specification), an α-hydrocarbon-substituted aromatic aryl compound (the one described in the specification of U.S. Patent No. 2,722,512), a polynuclear quinoline compound (U.S. Patent No. 3,046,127, U.S. Patent No. 2,951,758) a combination of a triaryl imidazole dimer and a p-aminobenzophenone (as described in the specification of U.S. Patent No. 3,549,367), an acridine and a pyridinium compound (described in each specification) And the contents described in the specification of U.S. Patent No. 4,239, 880, and An oxadiazole compound (as described in the specification of U.S. Patent No. 4,212,970).
本發明之第1態樣的光學補償薄膜所具有的光學異方向性層,雖然較宜是具有高的Rth,然而為了提高Rth則就會產生將光學異方向性層的膜厚度更進一步地加厚之需要。因此,UV硬化時的UV光就會於下層衰減。為了補正之目的,則較宜使用光吸收發生在長波域、所產生的游離基之擴散性高的光聚合起始劑,更具體地來說,較宜是使用感光區域為在330奈米~450奈米之範圍、產生鹵素游離基或原子數為8以下之烴游離基之物來做為聚合起始游離基。鹵素游離基,舉例來說,例如,雖然其可以是氟、氯、溴或碘之游離基,然而特佳為氯游離基。除了氫以外的原子數為8以下的烴游離基,可以是具有鹵化烴游離基等之取代基的烴游離基,舉例來說,例如,其可以是甲基游離基、乙基游離基、丙基游離基、丁基游離基、苯基游離基、甲苯基游離基、氯苯基游離基、溴苯基游離基、苯甲醯基游離基等。感光波長和光源之匹配性是高感度化之必要條件。感光區域在330奈米~450奈米之光聚合起始劑,係具有與金屬鹵化物燈及高壓水銀燈等之UV光源間的匹配性佳、不只能促進低功率的UV光之聚合反應、且所得到的光學補償薄膜之著色亦少的優點。又,如以上所述,在光聚合起始劑之游離基的膨鬆度為小的時候,光學異方向性層和配向膜間之密合度變佳。推測這是由於膨鬆度小的光學異方向性層之聚合性游離基擴散到配向膜為止的結果,使得在配向膜之表面上生成化學鍵,又且在配向膜附近產生硬化而改良密合性所致。又,光聚合起始劑較宜是能以100 mJ/cm2 的能量分解30%以上之物。The optically anisotropic layer of the optical compensation film according to the first aspect of the present invention preferably has a high Rth. However, in order to increase Rth, the film thickness of the optically anisotropic layer is further increased. Thick need. Therefore, the UV light at the time of UV hardening is attenuated in the lower layer. For the purpose of correction, it is preferred to use a photopolymerization initiator having a high light diffusing property in the long wavelength domain and generating a radical, and more specifically, it is preferable to use a photosensitive region at 330 nm. A range of 450 nm, a halogen radical or a hydrocarbon radical having an atomic number of 8 or less is used as a polymerization starting radical. The halogen radical, for example, although it may be a radical of fluorine, chlorine, bromine or iodine, is particularly preferably a chlorine radical. The hydrocarbon radical having 8 or less atoms other than hydrogen may be a hydrocarbon radical having a substituent such as a halogenated hydrocarbon radical, and for example, it may be a methyl radical, an ethyl radical, or a C. A radical, a butyl radical, a phenyl radical, a tolyl radical, a chlorophenyl radical, a bromophenyl radical, a benzinyl radical, or the like. The matching of the light-sensing wavelength and the light source is a necessary condition for high sensitivity. A photopolymerization initiator having a photosensitive region of from 330 nm to 450 nm has good compatibility with a UV light source such as a metal halide lamp or a high-pressure mercury lamp, and can not only promote polymerization of low-power UV light, and The resulting optical compensation film has the advantage of less coloration. Further, as described above, when the bulkiness of the radical of the photopolymerization initiator is small, the adhesion between the optical anisotropic layer and the alignment film is improved. It is presumed that this is because the polymerizable radical of the optically anisotropic layer having a small bulkiness diffuses into the alignment film, and chemical bonds are formed on the surface of the alignment film, and hardening occurs in the vicinity of the alignment film to improve adhesion. Caused. Further, the photopolymerization initiator is preferably one which can be decomposed by energy of 100 mJ/cm 2 by 30% or more.
本發明之第1態樣中可以使用的光聚合起始劑之例子,雖然記載於下,然而並非僅限定於此等之物而已。Examples of the photopolymerization initiator which can be used in the first aspect of the present invention are described below, but are not limited thereto.
光聚合起始劑之使用量較宜是組成物(在調製成塗布液的情況下為其固體成分)之0.01~20質量%,更宜是0.5~5質量%。液晶性化合物之分子聚合物用的光照射較宜是使用紫外線。照射能量較宜是20 mJ/cm2 ~50 J/cm2 ,更宜是100~800 mJ/cm2 。為了促進光聚合反應之目的,也可以在加熱條件下實施光照射。The amount of the photopolymerization initiator to be used is preferably from 0.01 to 20% by mass, more preferably from 0.5 to 5% by mass, based on the composition (solid content in the case of preparing a coating liquid). It is preferred to use ultraviolet rays for light irradiation of the molecular polymer of the liquid crystalline compound. The irradiation energy is preferably 20 mJ/cm 2 to 50 J/cm 2 , more preferably 100 to 800 mJ/cm 2 . In order to promote the photopolymerization reaction, light irradiation may also be carried out under heating.
所形成的光學異方向性層之厚度較宜是0.1~10微米,更宜是0.5~5微米。The thickness of the optically anisotropic layer formed is preferably from 0.1 to 10 μm, more preferably from 0.5 to 5 μm.
在由含有液晶化合物的聚合性組成物來形成前述光學異方向性層的情況下,為了達成使光學異方向性層和其下層(配向膜等)間之密合性良好之目的,則較宜是使前述組成物中含有多官能單體。在前述光學異方向性層被要求顯示高Rth的情況下,則該層之膜厚度就有需要是比較厚的。當光學異方向性層之膜厚度為厚的時候,則與配向膜間的密合就會有惡化的傾向。藉由使在前述之光學異方向性層形成用組成物中具有2個以上的官能基之多官能單體,由於可以改良密合性的緣故,所以較理想。When the optically anisotropic layer is formed of a polymerizable composition containing a liquid crystal compound, it is preferable to achieve good adhesion between the optically anisotropic layer and the lower layer (alignment film or the like). It is such that the above composition contains a polyfunctional monomer. In the case where the aforementioned optically anisotropic layer is required to exhibit a high Rth, the film thickness of the layer is required to be relatively thick. When the film thickness of the optically anisotropic layer is thick, the adhesion to the alignment film tends to deteriorate. By having a polyfunctional monomer having two or more functional groups in the optically isotropic layer-forming composition described above, it is preferable because the adhesion can be improved.
分子內具有2以上之聚合性基的多官能單體,舉例來說,例如,其可以是多元醇和(甲基)丙烯酸的酯〔例如,乙二醇二(甲基)丙烯酸酯、丁二醇二(甲基)丙烯酸酯、己二醇二(甲基)丙烯酸酯、1,4-環己烷二(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯〕、季戊四醇三(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、三羥甲乙烷三(甲基)丙烯酸酯、二季戊四醇四(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、季戊四醇六(甲基)丙烯酸酯、1,2,3-環己烷四甲基丙烯酸酯、聚胺基甲酸酯多丙烯酸酯、聚酯多丙烯酸酯〕、上述之環氧乙烷改性體、乙烯苯及其衍生物(例如,1,4-二乙烯苯、4-乙烯基安息香酸-2-丙烯醯基乙基酯、1,4-二乙烯基環己酮)、乙烯碸(例如,二乙烯碸)、丙烯醯胺(例如,亞甲基雙丙烯醯胺)及甲基丙烯醯胺。上述之單體也可以併用2種以上。A polyfunctional monomer having 2 or more polymerizable groups in the molecule, for example, may be an ester of a polyhydric alcohol and (meth)acrylic acid (for example, ethylene glycol di(meth)acrylate, butanediol Di(meth)acrylate, hexanediol di(meth)acrylate, 1,4-cyclohexanedi(meth)acrylate, pentaerythritol tetra(meth)acrylate], pentaerythritol tris(methyl) Acrylate, trimethylolpropane tri(meth)acrylate, trimethylolethane tri(meth)acrylate, dipentaerythritol tetra(meth)acrylate, dipentaerythritol penta(meth)acrylate, two Pentaerythritol hexa(meth) acrylate, pentaerythritol hexa (meth) acrylate, 1,2,3-cyclohexane tetramethacrylate, polyurethane acrylate, polyester polyacrylate] The above ethylene oxide modified product, vinylbenzene and derivatives thereof (for example, 1,4-divinylbenzene, 4-vinylbenzoic acid-2-propenylethyl ester, 1,4-divinyl) Cyclohexanone), vinyl hydrazine (for example, divinyl hydrazine), acrylamide (for example, methylenebis acrylamide) and methacrylamide. The above monomers may be used in combination of two or more kinds.
特佳為使用在分子內具有4以上之雙鍵的多官能單體。雙鍵較宜是乙烯性(脂肪族性)不飽和雙鍵。分子內雙鍵的數目較宜是4~20,更宜是5~15,最好是6~10。多官能單體較宜是在分子內具有4個以上之羥基的多醇、和不飽和脂肪酸的酯。不飽和脂肪酸的例子,其係包括丙烯酸、甲基丙烯酸、馬來酸及伊康酸。較宜是丙烯酸及甲基丙烯酸。在分子內具有4個以上之羥基的多醇較宜是四價以上的醇、或者三價以上的醇之寡聚物。寡聚物為具有以醚鍵、酯鍵或胺基甲酸酯鍵而與多價醇連結的分子構造。較宜是具有以醚鍵連結多價醇的分子構造之寡聚物。It is particularly preferred to use a polyfunctional monomer having 4 or more double bonds in the molecule. The double bond is preferably an ethylenic (aliphatic) unsaturated double bond. The number of intramolecular double bonds is preferably 4-20, more preferably 5-15, and most preferably 6-10. The polyfunctional monomer is preferably a polyol having 4 or more hydroxyl groups in the molecule, and an ester of an unsaturated fatty acid. Examples of unsaturated fatty acids include acrylic acid, methacrylic acid, maleic acid, and itaconic acid. More preferably, it is acrylic acid and methacrylic acid. The polyol having four or more hydroxyl groups in the molecule is preferably an alcohol having a tetravalent or higher alcohol or an oligomer having a trivalent or higher alcohol. The oligomer is a molecular structure having a linkage with a polyvalent alcohol by an ether bond, an ester bond or a urethane bond. More preferably, it is an oligomer having a molecular structure in which a polyvalent alcohol is bonded by an ether bond.
多醇和(甲基)丙烯酸的酯,其係包括季戊四醇四(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、聚醚系多醇之聚(甲基)丙烯酸酯、聚酯系多醇之聚(甲基)丙烯酸酯及聚胺基甲酸酯系多醇之聚(甲基)丙烯酸酯。也可以使用多官能單體之市售品。由多醇和丙烯酸的酯構成之單體已為三菱麗陽(股)公司(商品名:大亞畢姆UK-4154)、東亞合成(股)公司(商品名:阿羅尼庫斯M450)、及日本化藥(股)公司(商品名:KYARAD.DPHA、SR355)所市售。也可以併用2種以上之多官能單體。An ester of a polyol and a (meth)acrylic acid, which comprises pentaerythritol tetra(meth)acrylate, dipentaerythritol penta(meth)acrylate, dipentaerythritol hexa(meth)acrylate, polyether polyol ( A poly(meth)acrylate of a methyl (meth)acrylate, a poly(meth)acrylate of a polyester-based polyol, and a polyurethane-based polyol. Commercial products of polyfunctional monomers can also be used. The monomer composed of the ester of polyol and acrylic acid is Mitsubishi Rayon Co., Ltd. (trade name: Da Ya Bim UK-4154), East Asia Synthetic Co., Ltd. (trade name: Aronicus M450), It is commercially available from Nippon Kayaku Co., Ltd. (trade name: KYARAD.DPHA, SR355). It is also possible to use two or more kinds of polyfunctional monomers in combination.
也可以併用在分子內具有4以上之雙鍵的多官能單體、和在分子內具有1~3個雙鍵的單體。單體之併用係對於黏度和強度間之調節是有效的。也就是說,隨著在單體中雙鍵數之增加,分子間相互作用變大、黏度上昇。當黏度上昇時,則液晶性化合物之分子的配向就會花費時間。另一方面,雙鍵的數目多的一方,所得到的光學補償薄膜之強度會變高。藉由併用二種類以上的單體,即可以容易地達成適當的黏度與適當的強度。在分子內具有4以上之雙鍵的多官能單體較宜是估單體總量之20~80質量%,更宜是30~70質量%。多官能單體係與液晶性分子一起添加於光學異方向性層。多官能單體的添加量,相對於液晶性分子而言,較宜是0.1~50質量%,更宜是1~20質量%。A polyfunctional monomer having 4 or more double bonds in the molecule and a monomer having 1 to 3 double bonds in the molecule may also be used in combination. The combination of monomers is effective for the adjustment between viscosity and strength. That is to say, as the number of double bonds in the monomer increases, the intermolecular interaction becomes large and the viscosity increases. When the viscosity is increased, the alignment of the molecules of the liquid crystalline compound takes time. On the other hand, in the case where the number of double bonds is large, the strength of the obtained optical compensation film becomes high. By using two or more types of monomers in combination, an appropriate viscosity and an appropriate strength can be easily achieved. The polyfunctional monomer having 4 or more double bonds in the molecule is preferably 20 to 80% by mass, more preferably 30 to 70% by mass based on the total amount of the monomers. A polyfunctional single system is added to the optically anisotropic layer together with liquid crystal molecules. The amount of the polyfunctional monomer to be added is preferably from 0.1 to 50% by mass, more preferably from 1 to 20% by mass, based on the liquid crystalline molecule.
在前述之光學異方向性層形成用的組成物中,可以使之含有液晶性化合物的至少一種、以及按照期望使之含有上述之光聚合起始劑、聚合性單體及其他的添加劑。前述之組成物也可以當做塗布液來調製。在調製塗布液時使用的溶劑,較佳為使用有機溶劑。做為有機溶劑者,例如,可以採用(例如,N,N-二甲基甲醯胺)、亞碸(例如,二甲基亞碸)、雜環化合物(例如,吡啶)、烴(例如,苯、己烷)、烷基鹵化物(例如,氯仿、二氯甲烷)、酯(例如,乙酸甲酯、乙酸丁酯)、酮(例如,丙酮、甲基乙基酮)、醚(例如,四氫呋喃、1,2-二甲氧基乙烷)。在此等之中,較宜是烷基鹵化物及酮。另外,也可以併用2種以上之有機溶劑。塗布液之塗布係可以廣泛地採用公知的方法(例如,擠壓塗布法、直接凹印塗布法、反復凹印塗布法、模具塗布法)。The composition for forming an optically anisotropic layer may contain at least one of a liquid crystal compound and, if desired, a photopolymerization initiator, a polymerizable monomer, and other additives as described above. The aforementioned composition can also be prepared as a coating liquid. The solvent used in the preparation of the coating liquid is preferably an organic solvent. As the organic solvent, for example, (for example, N,N-dimethylformamide), anthracene (for example, dimethylhydrazine), a heterocyclic compound (for example, pyridine), or a hydrocarbon (for example, Benzene, hexane), alkyl halides (eg, chloroform, dichloromethane), esters (eg, methyl acetate, butyl acetate), ketones (eg, acetone, methyl ethyl ketone), ethers (eg, Tetrahydrofuran, 1,2-dimethoxyethane). Among these, alkyl halides and ketones are preferred. Further, two or more organic solvents may be used in combination. A coating method can be widely applied by a known method (for example, an extrusion coating method, a direct gravure coating method, a repeated gravure coating method, or a die coating method).
在前述光學異方向性層之形成上較宜是利用配向膜。配向膜係具有將前述組成物中之液晶化合物的分子配向成預定的方向之作用。通常使用聚合物層及其表面經摩擦過的聚合物層。又,也已知一種藉由提供電場、提供磁場或光照射來產生配向機能之配向膜。使用於配向膜之聚合物的種類係可以按照液晶性化合物之配向(尤其是平均傾斜角)來決定。例如,為了使液晶性呈水平配向,則使用不降低配向膜之表面能量之聚合物(一般之配向用聚合物)。關於具體的聚合物之種類,其係可以廣泛地採用關於液晶胞或光學補償薄膜之公知文獻上所記載的事項。尤其,在將液晶性化合物配向成相對於摩擦處理方向而言為垂直的方向之情況下,例如,較佳為可以使用在特開2002-62427號公報上所記載的改性聚乙烯醇、特開2002-98836號公報上記載之丙烯酸系共聚物、特開2002-268068號公報上記載之聚醯亞胺、聚醯胺酸。It is preferred to use an alignment film in the formation of the aforementioned optically anisotropic layer. The alignment film has a function of aligning molecules of the liquid crystal compound in the above composition in a predetermined direction. The polymer layer and its surface rubbed polymer layer are typically used. Further, an alignment film which produces an alignment function by providing an electric field, providing a magnetic field or light irradiation is also known. The type of the polymer used for the alignment film can be determined in accordance with the alignment of the liquid crystal compound (especially the average tilt angle). For example, in order to horizontally align liquid crystallinity, a polymer (general alignment polymer) which does not lower the surface energy of the alignment film is used. Regarding the kind of the specific polymer, the matters described in the well-known literature on the liquid crystal cell or the optical compensation film can be widely used. In particular, when the liquid crystal compound is aligned in a direction perpendicular to the rubbing treatment direction, for example, it is preferred to use the modified polyvinyl alcohol described in JP-A-2002-62427. The acrylic copolymer described in the publication No. 2002-98836, and the polyimine and polylysine described in JP-A-2002-268068.
又,為了更進一步地改善配向膜和光學異方向性層間之密合性的目的,則較宜是使用具有聚合性基的聚合物來做為於配向膜之形成上使用的聚合物。聚合性基係可以在側鏈上導入具有聚合性基的重複單位、或者做為環狀基之取代基而導入。更宜是使用在界面上形成液晶性化合物與化學鍵的配向膜,此種配向膜,例如,可以採用在特開平9-152509號公報上所記載之物。Further, in order to further improve the adhesion between the alignment film and the optically anisotropic layer, it is preferred to use a polymer having a polymerizable group as a polymer for use in formation of an alignment film. The polymerizable group may be introduced by introducing a repeating unit having a polymerizable group into a side chain or a substituent as a cyclic group. It is more preferable to use an alignment film in which a liquid crystal compound and a chemical bond are formed on the interface. For the alignment film, for example, the article described in JP-A-9-152509 can be used.
配向膜之厚度較宜是0.01~5微米,更宜是0.05~2微米。另外,也可以在使用配向膜而將液晶性化合物的分子予以配向之後,再按照該配向狀態原樣地固定液晶性化合物之分子而形成光學異方向性層,並只將該光學異方向性層轉印在聚合物薄膜上。The thickness of the alignment film is preferably 0.01 to 5 μm, more preferably 0.05 to 2 μm. Further, after the molecules of the liquid crystal compound are aligned by using the alignment film, the molecules of the liquid crystal compound may be immobilized as they are in the alignment state to form an optically anisotropic layer, and only the optical anisotropic layer may be transferred. Printed on a polymer film.
《使用高分子材料而形成的光學異方向性層》又,前述之光學異方向性層也可以是塗布高分子材料而形成的聚合物層。當使用預定的高分子材料調製成含有它之塗布液並塗布於聚合物薄膜等之表面時,將該高分子予以面配向而呈現負的折射率異方向性,並形成在薄膜面之法線方向上具有光軸的光學異方向性層。具有此種性質之高分子的具體例子,其係包括在特開2000-190385號公報上記載的持有至少一種的芳香族環之高分子材料(聚醯胺、聚醯亞胺、聚醯胺酸、聚酯或聚酯醯胺等之各種聚合物)。又,也可以在使用能夠提供此等之高分子的可聚合之低分子化合物等,經由塗布、乾燥而形成前述之光學異方向性層的過程中,進行聚合來形成聚合物。<<Optical Anisotropic Layer Formed Using Polymer Material>> Further, the optically anisotropic layer may be a polymer layer formed by coating a polymer material. When a predetermined polymer material is used to prepare a coating liquid containing the same and applied to a surface of a polymer film or the like, the polymer is surface-aligned to exhibit a negative refractive index anisotropy and formed on the normal side of the film surface. An optically anisotropic layer having an optical axis in the direction. Specific examples of the polymer having such a property include a polymer material (polyamide, polyimine, polyamine) having at least one aromatic ring described in JP-A-2000-190385. Various polymers such as acid, polyester or polyester decylamine). In addition, in the process of forming the optically anisotropic layer by coating and drying, a polymerizable low molecular compound capable of providing such a polymer can be used to form a polymer.
本發明之第1態樣的光學補償薄膜,其係可以就這樣地組入於液晶顯示裝置中,又,也可以按照下述說明之方式,與偏光膜進行一體化而做成偏光板後,再組入於液晶顯示裝置中。The optical compensation film according to the first aspect of the present invention may be incorporated in a liquid crystal display device as described above, or may be integrated with a polarizing film to form a polarizing plate as described below. It is incorporated in a liquid crystal display device.
另外,在本發明之第2態樣中,係將預定之構件X的波長λ奈米之面內遲滯Re及厚度方向的遲滯Rth表記為「Reλ (x)」及「Rthλ (X)」。Further, in the second aspect of the present invention, the in-plane hysteresis Re of the wavelength λ nm of the predetermined member X and the hysteresis Rth in the thickness direction are expressed as "Re λ (x)" and "Rth λ (X). "."
〔第2態樣之光學補償薄膜〕本發明之第2態樣係關於C板之光學補償薄膜C。本發明之第2態樣的光學補償薄膜C較宜是負的C板。Re550 (C)較宜是0~10奈米,更宜是0~5奈米,更理想是0~3奈米。又,Rth550 (C)較宜是100奈米以上,更宜是120~280奈米,更理想是160~220奈米。[Optical Compensation Film of Second Aspect] The second aspect of the present invention relates to an optical compensation film C of a C plate. The optical compensation film C of the second aspect of the present invention is preferably a negative C plate. Re 550 (C) is preferably 0~10 nm, more preferably 0~5 nm, more ideally 0~3 nm. Moreover, the Rth 550 (C) is preferably 100 nm or more, more preferably 120 to 280 nm, and more preferably 160 to 220 nm.
本發明之第2態樣的光學補償薄膜C係具有透明支撐體C1、與藉由該透明支撐體C1所支持的光學異方向性層C2。前述之透明支撐體C1及前述之光學異方向性層C2係分別地滿足下述之式(2-1)~(2-3)。The optical compensation film C according to the second aspect of the present invention has a transparent support C1 and an optically anisotropic layer C2 supported by the transparent support C1. The transparent support C1 and the optically anisotropic layer C2 described above satisfy the following formulas (2-1) to (2-3), respectively.
(2-1)0≦Re630 (C1)≦10 (2-2)0≦Re550 (C2)≦10 (2-3)100≦Rth550 (C2)-Rth550 (C1)(2-1) 0≦Re 630 (C1)≦10 (2-2)0≦Re 550 (C2)≦10 (2-3)100≦Rth 550 (C2)-Rth 550 (C1)
由於透明支撐體C1及光學異方向性層C2係分別地滿足上述之式(2-1)和(2-2)的緣故,所以在面內實質上不具有光軸。另一方面,由於透明支撐體C1及光學異方向性層C2係滿足上述之關係式(2-3)的緣故,所以在光學異方向性層C2及透明支撐體C1之中至少有一者係在厚度方向上持有光軸的正或負C板。光學異方向性層C2及/或透明支撐體C1較宜是負的C板,理想上是光學異方向性層C2及透明支撐體C1雙方均為負的C板。Since the transparent support C1 and the optically anisotropic layer C2 satisfy the above formulas (2-1) and (2-2), respectively, they do not substantially have an optical axis in the plane. On the other hand, since the transparent support C1 and the optically anisotropic layer C2 satisfy the above relationship (2-3), at least one of the optically isotropic layer C2 and the transparent support C1 is A positive or negative C plate holding the optical axis in the thickness direction. The optically anisotropic layer C2 and/or the transparent support C1 is preferably a negative C plate, and is preferably a C plate in which both the optically anisotropic layer C2 and the transparent support C1 are negative.
更且,本發明之第2態樣之光學補償薄膜C係滿足下述之式(2-4)。Furthermore, the optical compensation film C of the second aspect of the present invention satisfies the following formula (2-4).
(2-4)| Rth450 (C2)/Rth550 (C2)-Rth450 (C)/Rth550 (C)|≦0.1(2-4)| Rth 450 (C2)/Rth 550 (C2)-Rth 450 (C)/Rth 550 (C)|≦0.1
波長450奈米及550奈米之Rth的比(Rth450 /Rth550 )係為該構件之波長分散性的指標。順分散性之構件的Rth450 /Rth550 係超過1,而逆分散性之構件的Rth450 /Rth550 係小於1。由於本發明之第2態樣的光學補償薄膜C和光學異方向性層C2係滿足上述之式(2-4)的緣故,所以光學補償薄膜C之波長分散性差不多等於光學異方向性層C2之波長分散性。The ratio of Rth at a wavelength of 450 nm and 550 nm (Rth 450 /Rth 550 ) is an index of the wavelength dispersion of the member. The Rth 450 /Rth 550 system of the component of the dispersibility exceeds 1, and the Rth 450 /Rth 550 of the member of the reverse dispersion is less than 1. Since the optical compensation film C and the optically anisotropic layer C2 of the second aspect of the present invention satisfy the above formula (2-4), the wavelength dispersion of the optical compensation film C is almost equal to the optical anisotropic layer C2. Wavelength dispersion.
在透明支撐體C1及光學異方向性層C2雙方實質上只有厚度方向的相位差之C板的態樣中,其積層體之光學補償薄膜C之Rth係可以近似於雙方的Rth之和。同樣地,光學補償薄膜C之Rth的波長分散性(Rth450 /Rth550 )也是可以近似於在每一波長處之採用雙方的Rth之和所算出的波長分散性,等於考慮C1及C2之波長分散性(Rth450 /Rth550 )的符號之Rth550 而來的荷重平均值。亦即,C1及C2之貢獻率係差不多為個別的Rth之值所決定。In the aspect of the C plate in which the transparent support C1 and the optically anisotropic layer C2 are substantially only in the thickness direction, the Rth of the optical compensation film C of the laminate can be approximated by the sum of both Rths. Similarly, the wavelength dispersion of Rth of the optical compensation film C (Rth 450 /Rth 550 ) is also a wavelength dispersion which can be approximated by the sum of Rths at both wavelengths, which is equal to the wavelengths of C1 and C2. The average value of the load from the Rth 550 of the sign of the dispersion (Rth 450 /Rth 550 ). That is, the contribution rates of C1 and C2 are determined by the value of individual Rth.
在透明支撐體C1之Rth的絕對值為足夠小的情況下,藉由使用滿足上述之式(2-3)的光學異方向性層C2,使得光學補償薄膜C之Rth變為差不多等於光學異方向性層C2之Rth。從而,在本態樣中,光學補償薄膜C之Rth的波長分散性係變成差不多類似於佔Rth貢獻之大半的光學異方向性層C2之波長分散性。In the case where the absolute value of the Rth of the transparent support C1 is sufficiently small, the Rth of the optical compensation film C becomes almost equal to the optical difference by using the optically anisotropic layer C2 satisfying the above formula (2-3). Rth of the directional layer C2. Therefore, in this aspect, the wavelength dispersion of the Rth of the optical compensation film C becomes a wavelength dispersion which is almost similar to the optical anisotropic layer C2 which accounts for more than half of the contribution of Rth.
顯示高Rth值之負C板,例如,其係可以使得聚合性液晶組成物轉移成預定的液晶相,固定該狀態來製作。又,可以藉由塗布及乾燥聚醯亞胺等之含有預定聚合物之塗布液來製作。藉由此等方法所製作的光學異方向性層就會成為顯示高Rth值之負C板,且顯示出此等之光學異方向性層的Rth之波長分散性為順分散性。在本發明之第2態樣中,光學補償薄膜之Rth及其對於波長分散性之貢獻程度,與透明支撐體C1相較之下,由於光學異方向性層C2方面是特別的大之緣故,所以顯示出高的Rth,並且藉由將該Rth之波長分散性為順分散性之C板當做光學異方向性層C2使用而顯示出高的Rth,以及可以容易地得到該Rth之波長分散性為順分散性之C板。A negative C plate showing a high Rth value, for example, can be produced by transferring a polymerizable liquid crystal composition into a predetermined liquid crystal phase and fixing the state. Further, it can be produced by coating and drying a coating liquid containing a predetermined polymer such as polyimine. The optically anisotropic layer produced by such a method becomes a negative C plate exhibiting a high Rth value, and the wavelength dispersion of Rth exhibiting such an optically anisotropic layer is cis-dispersibility. In the second aspect of the present invention, the Rth of the optical compensation film and its contribution to the wavelength dispersibility are particularly large in comparison with the transparent support C1 due to the optical anisotropic layer C2. Therefore, a high Rth is exhibited, and a high Rth is exhibited by using the C plate in which the wavelength dispersion of Rth is dispersive as the optically anisotropic layer C2, and the wavelength dispersion of the Rth can be easily obtained. For the smooth dispersion of the C board.
像這樣地,本發明之第2態樣,係著眼於只以做為透明支撐體使用的高分子薄膜、來製作Rth值高且顯示該Rth之波長分散性為順分散性之C板是困難的事實,為了解決此問題點乃將光學補償薄膜做成由高分子薄膜構成的透明支撐體C1與光學異方向性層C2之積層體,因而可以得到比透明支撐體C1所頁獻的Rth還高的Rth值、且該Rth之波長分散性為順分散性之光學特性的光學異方向性層C2之Rth的頁獻更進一步地增大。將本發明之第2態樣的光學補償薄膜使用於液晶顯示裝置,尤其是使用於VA模式之液晶顯示裝置的光學補償時,就可以減輕黑顯示時隨著視角而產生之色味變化及光漏。又,在本發明之第2態樣中,由於透明支撐體C1的Rth之波長分散性的貢獻是小的緣故,所以(例如)即便使用Rth為顯示逆分散性傾向之醯化纖維素等,也可以提供一種Rth之波長分散性為顯示順分散性之光學補償薄膜。As described above, in the second aspect of the present invention, it is difficult to produce a C plate having a high Rth value and exhibiting a wavelength dispersion of the Rth as a dispersibility by using only a polymer film used as a transparent support. In order to solve this problem, the optical compensation film is formed into a laminate of a transparent support C1 composed of a polymer film and an optically anisotropic layer C2, so that Rth can be obtained than that of the transparent support C1. The Rth value of the high Rth value and the wavelength dispersibility of the Rth are further increased as the Rth of the optically anisotropic layer C2 of the optical property of the dispersion is further increased. The optical compensation film according to the second aspect of the present invention is used in a liquid crystal display device, and particularly when used for optical compensation of a liquid crystal display device of a VA mode, color change and light generated with a viewing angle in black display can be reduced. leak. Further, in the second aspect of the present invention, since the contribution of the wavelength dispersibility of Rth of the transparent support C1 is small, for example, even if Rth is used as the deuterated cellulose which exhibits a tendency to reverse dispersion, It is also possible to provide an optical compensation film in which the wavelength dispersion of Rth is a display of dispersibility.
以下,針對各構件之光學特性之更佳範圍及於製作上使用之材料進行詳細的說明。Hereinafter, a better range of the optical characteristics of each member and a material used for production will be described in detail.
〔透明支撐體C1及光學異方向性層C2之光學特性〕透明支撐體C1的面內遲滯Re較宜是0~10奈米,更宜是0~5奈米,更理想是0~3奈米。更且,厚度方向的遲滯Rth較宜是-25~100奈米,更宜是-25~50奈米,更理想是-25~25奈米。光學異方向性層C2的面內遲滯Re較宜是0~10奈米,更宜是0~5奈米,更理想是0~3奈米。更且,厚度方向的遲滯Rth較宜是100~300奈米,更宜是120~240奈米,更理想是150~210奈米。在本發明之第2態樣中,較宜是透明支撐體C1及光學異方向性層C2雙方均為負的C板。[Optical Characteristics of Transparent Support C1 and Optically Isotropic Layer C2] The in-plane retardation Re of the transparent support C1 is preferably 0 to 10 nm, more preferably 0 to 5 nm, and more preferably 0 to 3 N. Meter. Further, the retardation Rth in the thickness direction is preferably -25 to 100 nm, more preferably -25 to 50 nm, and more preferably -25 to 25 nm. The in-plane retardation Re of the optically isotropic layer C2 is preferably 0 to 10 nm, more preferably 0 to 5 nm, and more preferably 0 to 3 nm. Further, the retardation Rth in the thickness direction is preferably 100 to 300 nm, more preferably 120 to 240 nm, and more preferably 150 to 210 nm. In the second aspect of the present invention, it is preferable that both of the transparent support C1 and the optically anisotropic layer C2 are negative C plates.
又,透明支撐體C1的Rth之波長分散性,雖然可以是順分散性及逆分散性中之任一者,然而特別是在逆分散性的情況下,較宜是波長分散性的程度為小者。具體而言,Rth400 (C1)-Rth700 (C1)較宜是-35~50,更宜是-25~25。另一方面,光學異方向性層C2的Rth之波長分散性,由於差不多等於光學補償薄膜C之波長分散性的緣故,所以其較佳的性質會隨著光學補償薄膜之用途(成為光學補償薄膜的對象之液晶顯示裝置的模式)而不同,然而一般來說較佳為順分散者,對於使用於VA模式液晶顯示裝置之光學補償的態樣而言,Rth450 (C2)/Rth550 (C2)較宜是1.04~1.30,更宜是1.10~1.25。Further, the wavelength dispersibility of Rth of the transparent support C1 may be either a cis-dispersibility or a reverse dispersion property. However, in the case of reverse dispersion, it is preferable that the degree of wavelength dispersibility is small. By. Specifically, Rth 400 (C1)-Rth 700 (C1) is preferably -35 to 50, more preferably -25 to 25. On the other hand, the wavelength dispersibility of the Rth of the optically anisotropic layer C2 is almost equal to the wavelength dispersion of the optical compensation film C, so that its preferable properties will follow the use of the optical compensation film (becoming an optical compensation film). The mode of the liquid crystal display device of the object is different, but generally it is preferably a disperser. For the optical compensation of the VA mode liquid crystal display device, Rth 450 (C2)/Rth 550 (C2 ) is preferably 1.04~1.30, more preferably 1.10~1.25.
〔透明支撐體C1〕在本發明之第2態樣中,透明支撐體C1較宜是由高分子薄膜構成。只要滿足透明支撐體C1所要求的前述之光學特性,則其材料並沒有特別地限定,例如,在將本發明之第2態樣的光學補償薄膜與偏光膜貼合而進行偏光板加工的情況下,則也有必要使具有做為保護偏光膜之保護膜的機能,在此種態樣中,較宜是使用醯化纖維素薄膜、環烯烴聚合物、降烯系聚合物、內酯環含有聚合物系樹脂薄膜或聚碳酸酯。[Transparent Support C1] In the second aspect of the present invention, the transparent support C1 is preferably made of a polymer film. The material is not particularly limited as long as the optical characteristics required for the transparent support C1 are satisfied. For example, when the optical compensation film of the second aspect of the present invention is bonded to the polarizing film to perform polarizing plate processing, the polarizing plate is processed. Next, it is also necessary to have a function as a protective film for protecting the polarizing film. In this aspect, it is preferred to use a deuterated cellulose film, a cycloolefin polymer, and a lowering. The olefin polymer and the lactone ring contain a polymer resin film or polycarbonate.
在本發明之第2態樣中,如以上所述,因為希望得到具備持有充分傾斜的順分散性之透明支撐體,所以較宜是選擇Rth的絕對值小的高分子薄膜來做為透明支撐體C1,而將對於光學補償薄膜C之Rth的貢獻抑制到儘可能地小。Rth值小的C板,舉例來說,例如,其可以是特開2006-30937號公報之第0043~節0250欄上記載的醯化纖維素系薄膜、特開2002-22954號公報上記載的聚碳酸酯系薄膜,又,近年來快速開發的特開2006-171464號公報、WO 2006-112207手冊上記載的內酯環含有聚合物系樹脂薄膜等之高分子薄膜。In the second aspect of the present invention, as described above, since it is desired to obtain a transparent support having a sufficiently slanted dispersion, it is preferable to select a polymer film having a small absolute value of Rth as a transparent film. The support C1 suppresses the contribution to the Rth of the optical compensation film C as small as possible. The C plate having a small Rth value is, for example, the deuterated cellulose-based film described in the column of 0043 to 0250 of JP-A-2006-30937, and JP-A-2002-22954. In the lactone-based film, the lactone ring described in the manual of WO 2006-112207, which has been developed in recent years, contains a polymer film such as a polymer resin film.
在此等之中,從偏光板加工適性之觀點來看,較宜是醯化纖維素系薄膜,又,內酯環含有聚合物系樹脂薄膜的光彈性係數低,尤其是做為C板之透明支撐體C1使用時,難以發現多餘的面內遲滯,因而較佳。Among these, from the viewpoint of processing suitability of the polarizing plate, it is preferable to use a cellulose-based film, and the polymer resin film of the lactone ring has a low photoelastic coefficient, especially as a C plate. When the transparent support C1 is used, it is difficult to find excess in-plane retardation, which is preferable.
〔光學異方向性層C2〕光學異方向性層C2較宜是高Rth(至少比透明支撐體C1高的Rth值)之負的C板。只要是滿足光學異方向性層C2所要求的光學特性,則其材料並沒有特別地限定,可以是由聚合性液晶組成物構成的光學異方向性層,也可以是由高分子聚合物構成的光學異方向性層。Rth高且Rth的波長分散性為順分散性之負的C板之光學異方向性層係可以利用聚合性液晶組成物而容易地形成。[Optical Anisotropic Layer C2] The optically anisotropic layer C2 is preferably a C plate having a high Rth (at least an Rth value higher than the transparent support C1). The material is not particularly limited as long as it satisfies the optical characteristics required for the optically anisotropic layer C2, and may be an optically anisotropic layer composed of a polymerizable liquid crystal composition, or may be composed of a polymer. Optically anisotropic layer. The optically anisotropic layer of the C plate having a high Rth and a wavelength dispersibility of Rth which is negative in dispersibility can be easily formed by using a polymerizable liquid crystal composition.
藉由液晶組成物來形成負的C板之光學異方向性層的方法,較宜是在透明支撐體的表面上塗布含有棒狀液晶化合物的液晶組成物,使該棒狀液晶化合物的分子指向(director)的方向實質上平行於層面而做為膽固醇(cholesteric)相,於該狀態下藉由聚合等予以固定而形成的方法;及在透明支撐體的表面上塗布含有膽固醇液晶化合物的分子之液晶組成物,使該膽固醇液晶化合物的分子垂直配向,即使該分子指向的方向實質上垂直於層面地配向而做為向列(nematic)相,於該配向狀態下藉由聚合等予後固定而形成的方法。A method of forming an optically anisotropic layer of a negative C plate by a liquid crystal composition, preferably coating a liquid crystal composition containing a rod-like liquid crystal compound on a surface of the transparent support to direct molecular orientation of the rod-like liquid crystal compound a method in which the direction of the director is substantially parallel to the layer and is formed as a cholesterol (cholesteric phase), and is fixed by polymerization or the like in this state; and a molecule containing a cholesteric liquid crystal compound is coated on the surface of the transparent support. The liquid crystal composition is such that the molecules of the cholesteric liquid crystal compound are aligned vertically, and the direction in which the molecules are directed is substantially perpendicular to the alignment of the layers to form a nematic phase, which is formed by post-fixation by polymerization or the like in the alignment state. Methods.
〔棒狀液晶性化合物〕可利用於光學異方向性層C2之形成上的棒狀液晶性化合物,較佳為使用偶氮亞甲基類、氧化偶氮基類、氰聯苯類、氰苯基酯類、苯甲酸酯類、環己烷羧酸苯酯類、氰苯基環己烷類、氰基取代之苯基嘧啶類、烷氧基取代之苯基嘧啶類、苯基二噁烷類、二苯乙炔(tolane)類及烯基環己基苯甲腈類。不只是像以上這樣的低分子液晶性化合物,也可以使用高分子液晶性化合物。做為能夠藉由聚合來固定配向的棒狀液晶性化合物,係適合使用具有可藉由活性光線及電子線、熱等而引起聚合及交聯反應的部分構造之物。該部分構造的個數較宜是1~6個,更宜是1~3個。聚合性棒狀液晶性化合物,係可以使用於巨大分子化學、第190卷、第2255頁(1989年);高等材料、第5卷、第107頁(1993年);美國專利第4683327號說明書、美國專利第5622648號說明書、美國專利第5770107號說明書、國際公開WO 95/22586號公報、國際公開WO 95/24455號公報、國際公開WO 97/00600號公報、國際公開WO 98/23580號公報、國際公開WO 98/52905號公報、特開平1-272551號公報、特開平6-16616號公報、特開平7-110469號公報、特開平11-80081號公報、特開2001-328973號公報、特開2004-240188號公報、特開2005-99236號公報、特開2005-99237號公報、特開2005-121827號公報、特開2002-30042號公報等所記載的化合物。The [rod-like liquid crystalline compound] can be used for the rod-like liquid crystalline compound formed on the optically anisotropic layer C2, and is preferably an azomethylene group, an azogen group, a cyanide or a cyanobenzene. Base esters, benzoates, phenyl cyclohexane carboxylates, cyanophenyl cyclohexanes, cyano substituted phenyl pyrimidines, alkoxy substituted phenyl pyrimidines, phenyl dioxane Classes, tolane and alkenylcyclohexylbenzonitriles. The polymer liquid crystal compound may be used not only for the low molecular liquid crystalline compound as described above. As the rod-like liquid crystal compound capable of being fixed by polymerization, it is suitable to use a structure having a partial structure which can cause polymerization and crosslinking reaction by active light, electron beam, heat or the like. The number of structures in this part is preferably 1 to 6, more preferably 1 to 3. Polymeric rod-like liquid crystalline compounds, which can be used in Macromolecular Chemistry, Vol. 190, p. 2255 (1989); Advanced Materials, Vol. 5, p. 107 (1993); U.S. Patent No. 4,683,327, U.S. Patent No. 5,622,648, U.S. Patent No. 5,770,107, International Publication No. WO 95/22586, International Publication No. WO 95/24455, International Publication No. WO 97/00600, International Publication No. WO 98/23580, Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. The compounds described in, for example, JP-A-2002-30042, JP-A-2005-99237, JP-A-2005-129827, JP-A-2002-30042, and the like.
在棒狀液晶性化合物之中,如以上所述,較宜是可轉移成膽固醇相之液晶性化合物,具體而言,較宜是使用在特開2004-110003號公報之第0077欄~第0081欄上記載的聚合性液晶性化合物及聚合性光學活性(chiral)劑Among the rod-like liquid crystal compounds, as described above, it is preferably a liquid crystal compound which can be transferred into a cholesterol phase, and specifically, it is preferably used in the 0077 column to the 0081 of JP-A-2004-110003. Polymeric liquid crystal compound and polymerizable optical activity (chiral) agent described in the column
〔碟狀液晶性化合物〕可利用於光學異方向性層C2之形成上的碟狀液晶性化合物係包括C.Destrade等人於研究報告(Mol.Cryst.、第71冊、第111頁(1981年))上記載之苯衍生物,C.Destrade等人於研究報告(Mol.Cryst.、第122冊、第141頁(1985年),Physics lett,A、第78冊、第82頁(1990年))上記載之甲氧苯(toluxene)衍生物;B.Kohne等人於研究報告(Angew.Chem.、第96冊、第70頁(1984年))上所記載之環己烷衍生物;及J.M.Lehn等人於研究報告(J.Chem.Commun.、第1794頁(1985年))、J.Zhang等人於研究報告(J.Am.Chem.Soc.、第116冊、第2655頁(1994年))上記載之氮雜冠狀系及苯基乙炔系巨環。[Disc liquid crystal compound] A discotic liquid crystal compound which can be used for the formation of the optically anisotropic layer C2 includes a study by C. Destrade et al. (Mol. Cryst., Vol. 71, p. 111 (1981) Benzene derivatives, as described in C. Destrade et al., Mol. Cryst., Vol. 122, p. 141 (1985), Physics lett, A, vol. 78, p. 82 (1990 Toluene derivative described in the above)); cyclohexane derivative described by B. Kohn et al. in the research report (Angew. Chem., vol. 96, p. 70 (1984)) And JMLehn et al. in the research report (J. Chem. Commun., p. 1794 (1985)), J. Zhang et al. in the research report (J. Am. Chem. Soc., 116, 2655) Aza-coronary system and phenylacetylene macrocycle described in the page (1994).
做為碟狀液晶性化合物者,也包括:對於分子中心之母核,直鏈之烷基、烷氧基或取代苯甲醯氧基經取代成放射線狀而作為母核的側鏈的結構之化合物。分子或分子之集合體較佳為具有旋轉對稱性,且能賦予一定的配向之化合物。碟狀液晶性化合物之較佳的例子係記載於特開平8-50206號公報上。又,關於碟狀液晶性化合物之聚合則係記載於特開8-27284號公報上。As the discotic liquid crystal compound, the structure of the side chain of the linear core, the alkoxy group or the substituted benzamidineoxy group which is substituted into a radial form as a mother nucleus is also included for the core of the molecular center. Compound. The aggregate of molecules or molecules is preferably a compound having rotational symmetry and capable of imparting a certain alignment. A preferred example of the discotic liquid crystal compound is described in JP-A-8-50206. Further, the polymerization of the discotic liquid crystalline compound is described in JP-A-8-27284.
另外,關於棒狀液晶性化合物也是同樣,然而由含有碟狀液晶性化合物的液晶性組成物形成的光學異方向性層,則在光學異方向性層中最終所含的化合物不必是液晶性化合物,例如,當低分子之碟狀液晶性化合物具有以熱或光會反應之基時,結果就會因熱、光反應而聚合或交聯、高分子量化而喪失液晶性。In addition, the same is true for the rod-like liquid crystal compound. However, the optically anisotropic layer formed of the liquid crystalline composition containing the discotic liquid crystalline compound does not have to be a liquid crystalline compound in the optically isotropic layer. For example, when a low-molecular liquid crystal compound has a group which reacts with heat or light, as a result, it is polymerized or crosslinked by heat or photoreaction, and the polymer compound loses liquid crystallinity.
〔氟系聚合物〕在前述光學異方向性層C2之製作的過程中,為了使棒狀液晶性化合物之分子指向的方向量質上平行(Re實質上為0奈米)於層面、或者為了使碟狀液晶性化合物的分子呈水平配向,即碟狀分子指向的方向實質上垂直(Re實質上為0奈米)於層面,則較宜是使存在著含有以下述之一般式(a)所代表的重複單位之氟系聚合物(以下,有的情況是稱為「聚合物A」),亦即較宜是使在光學異方向性層C2之形成上所使用的液晶性組成物中含有聚合物A之至少1種。[Fluorine-based polymer] In the process of producing the optically anisotropic layer C2, the direction in which the molecules of the rod-like liquid crystalline compound are directed is qualitatively parallel (Re is substantially 0 nm) on the layer, or When the molecules of the discotic liquid crystal compound are horizontally aligned, that is, the direction in which the discotic molecules are directed is substantially perpendicular (Re is substantially 0 nm) on the layer, it is preferable to have the general formula (a) The fluorine-based polymer of the repeating unit (hereinafter, referred to as "polymer A" in some cases), that is, the liquid crystalline composition used for the formation of the optically anisotropic layer C2 is preferably used. At least one of the polymers A is contained.
關於一般式(a)之定義及其較佳例等係與在上述第1態樣中所說明者相同。The definition of the general formula (a), its preferred examples, and the like are the same as those described in the first aspect above.
以下,雖然例示於本發明之第2態樣中適合使用的做為前述聚合物A之具體例子,然而本發明之第2態樣則未限定於此等之具體例子而已。在此式中之數值(a、b、c、d等之數值)係分別表示各單體的組成比之質量百分率,Mw係藉由使用TSK Gel GMHxL、TSK Gel G4000 HxL、TSK Gel G2000 HxL(任一者均為東受(股)公司之商品名)的管柱之GPC分析裝置、THF之溶劑、經由示差折射計檢出的經換算成聚苯乙烯所表示的質量平均分子量。In the following, a specific example of the polymer A which is suitably used in the second aspect of the present invention is exemplified, but the second aspect of the present invention is not limited to the specific examples. The numerical values (a, b, c, d, etc.) in the formula are the mass percentages of the composition ratios of the respective monomers, and Mw is obtained by using TSK Gel GMHxL, TSK Gel G4000 HxL, TSK Gel G2000 HxL ( Any one of the GPC analyzers of the column of the product name of the company, the solvent of THF, and the mass average molecular weight expressed by polystyrene measured by the differential refractometer.
〔多官能單體〕為了使光學異方向性層C2和透明支撐體C1間之密合性良好之目的,則在用以形成光學異方向性層C2的液晶性組成物中,較宜是使之含有多官能單體。光學異方向性層C2之膜厚度,雖然是隨著目的之遲滯而不同,然而為使呈現某種程度大小的Rth值,則較宜是0.5微米以上。在由聚合性液晶性組成物形成0.5微米以上之層的情況下,和透明支撐體C1間之密合性有時會有顯著下降的情形。當使前述之液晶性組成物中含有具有2以上之官能基的多官能單體時,由於可以改良光學異方向性層C2和透明支撐體C1間之密合性,所以較理想。[Polyfunctional monomer] In order to improve the adhesion between the optically anisotropic layer C2 and the transparent support C1, it is preferred to use a liquid crystal composition for forming the optically anisotropic layer C2. It contains a polyfunctional monomer. The film thickness of the optically anisotropic layer C2 differs depending on the hysteresis of the object. However, in order to exhibit a certain degree of Rth value, it is preferably 0.5 μm or more. When a layer of 0.5 μm or more is formed of a polymerizable liquid crystal composition, the adhesion to the transparent support C1 may be remarkably lowered. When the polyfunctional monomer having two or more functional groups is contained in the liquid crystal composition, the adhesion between the optically anisotropic layer C2 and the transparent support C1 can be improved, which is preferable.
在本發明之第2態樣中能夠使用的多官能單體係與在上述第1態樣中能夠使用的多官能單體相同。The polyfunctional single system which can be used in the second aspect of the present invention is the same as the polyfunctional monomer which can be used in the above first aspect.
光學異方向性層C2係可以將聚合性液晶性組成物調製成塗布液,將該塗布液塗布於透明支撐體C1並予以乾燥、轉移成所期望的液晶相之後,於該配向狀態下藉由聚合予以固定而形成。關於能夠在調製塗布液之際使用的溶劑、能夠添加於聚合性液晶性組成物中的聚合起始劑、聚合時所照射的UV光之強度等條件,係可以參考習用公知的各種材料、方法、條件等(例如,可以參考在特開2005-173567號公報等之上所記載的該等材料及條件等)。又,在光學異方向性層C2之形成方面係可以利用配向膜,轉移成膽固醇相、及在使碟狀液晶性化合物呈垂直配向上能夠利用的配向膜,舉例來說,例如,其可以是在特開2005-49866號公報之第0165欄等之上所記載的配向膜。The optically anisotropic layer C2 can prepare a polymerizable liquid crystal composition into a coating liquid, apply the coating liquid to the transparent support C1, dry it, and transfer it to a desired liquid crystal phase, and then, in the alignment state, The polymerization is fixed to form. The conditions which can be used for the preparation of the coating liquid, the polymerization initiator which can be added to the polymerizable liquid crystal composition, and the intensity of the UV light to be irradiated during polymerization can be referred to various materials and methods known in the art. The conditions and the like (for example, the materials and conditions described in JP-A-2005-173567, etc.) can be referred to. Further, in the formation of the optically anisotropic layer C2, an alignment film can be used to transfer the cholesterol phase and an alignment film which can be used in a vertical alignment direction. For example, it may be The alignment film described in the column of No. 0156 of JP-A-2005-49866.
〔光學異方向性層C2用的高分子〕也可以藉由聚合物組成物來形成成為C板的光學異方向性層C2。例如,在將聚合物組成物成形為薄膜狀之物顯示出光學異方向性層C2所要求的預定之光學特性的情況下,可以依照原樣地使用來做為光學異方向性層C2。又,為了滿足預定的光學特性,則可以適合使用經實施拉伸處理過的拉伸薄膜、或使用以配向薄膜所製造之物等來做為光學異方向性層C2。更且,也可以在與透明支撐體C1積層之後,再實施拉伸處理。[Polymer for Optically Isotropic Layer C2] The optically anisotropic layer C2 serving as a C plate can also be formed by a polymer composition. For example, when the polymer composition is formed into a film-like material and the predetermined optical characteristics required for the optically anisotropic layer C2 are exhibited, the optically anisotropic layer C2 can be used as it is. Moreover, in order to satisfy predetermined optical characteristics, the stretched film subjected to the stretching treatment or the object produced by the alignment film may be suitably used as the optically anisotropic layer C2. Further, after the layer is laminated with the transparent support C1, the stretching treatment may be performed.
在光學異方向性層C2之形成上使用的高分子,較宜是從乙酸樹脂、聚酯樹脂、聚醚碸樹脂、聚碸樹脂、聚碳酸酯樹脂、聚醯胺樹脂、聚醯亞胺樹脂、聚烯烴樹脂、丙烯酸樹脂、降烯樹脂、纖維素樹脂、聚丙烯酸酯樹脂、聚苯乙烯樹脂、聚乙烯醇樹脂、聚氯化乙烯樹脂、聚偏氯乙烯樹脂、聚丙烯酸樹脂、此等之混合樹脂、液晶聚合物、及在側鏈上具有取代醯亞胺基或非取代醯亞胺基之熱可塑性樹脂和在側鏈上具有取代苯基或非取代苯基與腈基之熱可塑性樹脂的混合物而成的群組中所選出的至少一種之聚合物。在此等之中,更宜是從聚碳酸酯、環烯烴烯聚合物及降烯系聚合物、醯化纖維素薄膜中所選出的拉伸薄膜、或者從聚醯胺、聚醯亞胺、聚酯、聚醚酮、聚醯胺醯亞胺及聚酯醯亞胺中所選出的至少一種做為材料的配向薄膜。The polymer used for the formation of the optically anisotropic layer C2 is preferably an acetate resin, a polyester resin, a polyether oxime resin, a polyfluorene resin, a polycarbonate resin, a polyamide resin, or a polyimide resin. , polyolefin resin, acrylic resin, drop Alkene resin, cellulose resin, polyacrylate resin, polystyrene resin, polyvinyl alcohol resin, polyvinyl chloride resin, polyvinylidene chloride resin, polyacrylic resin, mixed resin of these, liquid crystal polymer, and a group of a thermoplastic resin having a substituted quinone imine group or an unsubstituted quinone group on the side chain and a thermoplastic resin having a substituted phenyl group or an unsubstituted phenyl group and a nitrile group in the side chain. At least one selected polymer. Among these, it is more preferred to use polycarbonate, cycloolefinene polymers and a stretched film selected from the group consisting of an olefinic polymer or a fluoridated cellulose film, or from polyamine, polyimine, polyester, polyether ketone, polyamidimide, and polyester quinone At least one of the selected alignment films as a material.
以下,詳細地說明本發明之第3態樣的光學補償薄膜。Hereinafter, an optical compensation film according to a third aspect of the present invention will be described in detail.
〔第3態樣之光學補償薄膜〕本發明之第3態樣的光學補償薄膜係實質上沒有面內遲滯、具有負的折射率異方向性、並在法線方向上具有光軸。[Optical Compensation Film of Third Aspect] The optical compensation film of the third aspect of the present invention has substantially no in-plane retardation, has a negative refractive index anisotropy, and has an optical axis in the normal direction.
本發明之第3態樣的光學補償薄膜之面內遲滯是0~10奈米,較宜是0~5奈米,特佳為0~3奈米。厚度方向的遲滯是100~300奈米,更宜是120~270奈米,特佳為150~240奈米。The in-plane retardation of the optical compensation film according to the third aspect of the present invention is 0 to 10 nm, preferably 0 to 5 nm, and particularly preferably 0 to 3 nm. The hysteresis in the thickness direction is 100 to 300 nm, more preferably 120 to 270 nm, and particularly preferably 150 to 240 nm.
除此之外,光學補償薄膜之波長分散性Rth(450)/Rth(550)較宜是1.03以上,更宜是1.06以上,更理想是1.09以上,特佳為1.12以上(此處,Rth(450)係表示在450奈米的Re值,Rth(550)係表示在550奈米的Re值)。當滿足像這樣的條件時,即能夠於涵蓋整個可見光域地補償液晶顯示元件。In addition, the wavelength dispersion Rth(450)/Rth(550) of the optical compensation film is preferably 1.03 or more, more preferably 1.06 or more, still more preferably 1.09 or more, and particularly preferably 1.12 or more (here, Rth( 450) indicates a Re value at 450 nm, and Rth (550) indicates a Re value at 550 nm). When a condition like this is satisfied, the liquid crystal display element can be compensated for covering the entire visible light region.
〔光學異方向性層〕本發明之第3態樣的光學補償薄膜中之光學異方向性層之厚度方向的遲滯Rth除以光學異方向性層之膜厚度的值Rth/d宜是0.065~0.160,較宜是0.075以上,更宜是0.085以上。又,較宜是0.15以下,更宜是0.14以下。面內遲滯Re宜0~10奈米,較宜是0~5奈米。像這樣的光學異方向性層,在連續塗布於長條的支撐體之際,其係具有難以發生不均現象的有利點。[Optical anisotropic layer] The retardation Rth in the thickness direction of the optically anisotropic layer in the optical compensation film of the third aspect of the present invention divided by the film thickness of the optically isotropic layer Rth/d is preferably 0.065~ 0.160, preferably more than 0.075, more preferably 0.085 or more. Further, it is preferably 0.15 or less, more preferably 0.14 or less. The in-plane hysteresis Re should be 0~10 nm, preferably 0~5 nm. Such an optically anisotropic layer is advantageous in that unevenness is less likely to occur when it is continuously applied to a long support.
除此之外,光學異方向性層之波長分散性Rth(450)/Rth(550)較宜是1.06以上,更宜是1.09以上,更理想是1.12以上,特佳為1.15以上(此處,Rth(450)係表示在450奈米的Re值,Rth(550)係表示在550奈米的Re值)。當滿足像這樣的條件時,即可以呈現做為光學補償薄膜之前述波長分散特性、並且能夠於涵蓋整個可見光域地補償液晶顯示元件。In addition, the wavelength dispersibility Rth(450)/Rth(550) of the optically anisotropic layer is preferably 1.06 or more, more preferably 1.09 or more, more preferably 1.12 or more, and particularly preferably 1.15 or more (here, Rth (450) indicates a Re value at 450 nm, and Rth (550) indicates a Re value at 550 nm). When such a condition is satisfied, the aforementioned wavelength dispersion characteristics as an optical compensation film can be exhibited, and the liquid crystal display element can be compensated for covering the entire visible light region.
〔由液晶性化合物而成的光學異方向性層〕本發明之第3態樣之光學補償薄膜係藉由在聚合物薄膜基材上積層光學異方向性層而形成的。光學異方向性層較宜是由聚合性組成物所形成者,特佳為由包括持有光學上負折射率異方向性、且具有聚合性基之液晶性化合物的組成物所形成者。像這樣的光學異方向性層,舉例來說,例如,其可以是由含有光學活性向列型(膽固醇型)液晶性化合物之聚合性組成物所形成的層、含有碟狀液晶性化合物之組成物所形成、而來自該碟狀液晶化合物的碟狀構造單位為相對於聚合物薄膜而言呈水平配向者。[Optical Anisotropic Layer Made of Liquid Crystalline Compound] The optical compensation film of the third aspect of the present invention is formed by laminating an optically anisotropic layer on a polymer film substrate. The optically anisotropic layer is preferably formed of a polymerizable composition, and is preferably formed of a composition including a liquid crystalline compound having an optically negative refractive index anisotropy and a polymerizable group. The optically anisotropic layer may be, for example, a layer formed of a polymerizable composition containing an optically active nematic (cholesteric) liquid crystalline compound, or a composition containing a liquid crystalline compound. The dish-formed unit derived from the discotic liquid crystal compound is formed to be horizontally aligned with respect to the polymer film.
所謂的光學活性向列型(膽固醇型)液晶性化合物係指含有該化合物之組成物係在被塗布於聚合物基材上之際形成光學活性向列型(膽固醇型)液晶相的化合物之意;做為像這樣的化合物者,舉例來說,例如,其為棒狀液晶性化合物或高分子液晶性化合物。The optically active nematic (cholesteric) liquid crystal compound means a compound containing a compound of the compound which forms an optically active nematic (cholesteric) liquid crystal phase when applied to a polymer substrate. As a compound such as this, for example, it is a rod-like liquid crystal compound or a polymer liquid crystal compound.
為了使棒狀液晶性化合物呈光學活性向列型(膽固醇型)配向,可使用光學活性的棒狀液晶性化合物,或者使用棒狀液晶性化合物與光學活性化合物之混合物。棒狀液晶性化合物較宜是偶氮亞甲基類、氧化偶氮基類、氰聯苯類、氰苯基酯類、苯甲酸酯類、環己烷羧酸苯酯類、氰苯基環己烷類、氰基取代之苯基嘧啶類、烷氧基取代之苯基嘧啶類、苯基二噁烷類、二苯乙炔類及烯基環己基苯甲腈類。In order to align the rod-like liquid crystalline compound into an optically active nematic (cholesteric type), an optically active rod-like liquid crystalline compound or a mixture of a rod-like liquid crystalline compound and an optically active compound may be used. The rod-like liquid crystalline compound is preferably an azomethylene group, an azogen group, a cyanide, a cyanophenyl ester, a benzoate, a phenylcyclohexanecarboxylate or a cyanophenyl ring. Hexanes, cyano substituted phenylpyrimidines, alkoxy substituted phenylpyrimidines, phenyldioxanes, diphenylacetylenes and alkenylcyclohexylbenzonitriles.
可以將含有該化合物的組成物塗布在聚合物薄膜基材上,並和後述之由碟狀液晶性化合物形成光學異方向性層的作成方法同樣地維持配向狀態而予以固定。The composition containing the compound can be applied to a polymer film substrate, and can be fixed by maintaining the alignment state in the same manner as the method of forming an optically anisotropic layer from a discotic liquid crystal compound to be described later.
又,光學異方向性層也可以在實施塗布之際,使用具有負的折射率異方向性、且在薄膜面之法線方向上具有光軸的高分子材料而形成。此種高分子材料,像在特開2000-190385號公報上所提案者這樣的持有至少一種類以上的芳香族環之成膜材料(聚醯胺、聚醯亞胺、聚醯胺酸、聚酯或聚酯醯胺等之各種聚合物,或者能夠提供此等之聚合物的可聚合之低分子化合物等),其係在塗布之際具有負的折射率異方向性、在面的法線方向上具有光軸、且通常具有正波長分散性之遲滯。Further, the optically anisotropic layer may be formed by using a polymer material having a negative refractive index anisotropy and having an optical axis in the normal direction of the film surface when the coating is applied. Such a polymer material is a film-forming material (polyamide, polyimine, poly-proline, etc.) having at least one type of aromatic ring as disclosed in JP-A-2000-190385. Various polymers such as polyester or polyester decylamine, or polymerizable low molecular compounds capable of providing such polymers, etc., which have a negative refractive index anisotropy at the time of coating, and a method on the surface There is an optical axis in the line direction and usually has a hysteresis of positive wavelength dispersion.
〔由碟狀液晶性化合物而成的光學異方向性層〕在本發明之第3態樣中,光學異方向性層較宜是由含有碟狀液晶性化合物的組成物所形成者。[Optical anisotropic layer composed of a discotic liquid crystalline compound] In the third aspect of the invention, the optically anisotropic layer is preferably formed of a composition containing a discotic liquid crystalline compound.
碟狀液晶性化合物係可以廣泛地採用於各種文獻(C.Destrade等、分子液晶、第71冊、第111頁(1981年);日本化學會編、季刊化學總說、第22冊、液晶化學、第5章、第10章第2節(1994年);B.Kohne等、Angew.化學協會化學通訊、第1794頁(1985年);J.Zhang等、美國化學協會期刊、第116冊、第2655頁(1994年))上所記載之物。關於碟狀液晶性化合物之聚合,例如,可以採用特開平8-27284號公報上所記載的方法。The dish-like liquid crystal compound can be widely used in various literatures (C. Destrade et al., Molecular Liquid Crystals, Vol. 71, p. 111 (1981); Japanese Chemical Society, Quarterly Chemistry, Volume 22, Liquid Crystal Chemistry , Chapter 5, Chapter 10, Section 2 (1994); B. Kohn et al., Angew. Chemical Association, Chemical Communication, pp. 1794 (1985); J. Zhang et al., Journal of the American Chemical Society, Book 116, Article 2655 (1994)). For the polymerization of the discotic liquid crystalline compound, for example, the method described in JP-A-8-27284 can be employed.
碟狀液晶性化合物較宜是具有可藉由聚合加以固定的聚合性基。例如,可以考慮在碟狀液晶性化合物的圓盤狀芯上鍵結有做為取代基的聚合性基之構造。又,更宜是圓盤狀芯和聚合性基之間具有連結基的構造。當採用具有連結基的構造時,在聚合反應中保持配向狀態就會變為更容易。具有聚合性基的碟狀液晶性化合物,較宜是以下述一般式(Ⅵ)所代表的化合物。The discotic liquid crystalline compound preferably has a polymerizable group which can be fixed by polymerization. For example, a structure in which a polymerizable group as a substituent is bonded to a disk-shaped core of a discotic liquid crystalline compound can be considered. Moreover, it is more preferable that the disk-shaped core and the polymerizable group have a linking group. When a structure having a linking group is employed, it becomes easier to maintain the alignment state in the polymerization reaction. The discotic liquid crystalline compound having a polymerizable group is preferably a compound represented by the following general formula (VI).
一般式(Ⅵ)D(-L-P)n(在一般式(Ⅵ)中,D係圓盤狀芯,L係二價之連結基,P係聚合性基,n係4~12之整數)。General formula (VI) D (-L-P)n (in general formula (VI), D is a disc-shaped core, L is a divalent linking group, P is a polymerizable group, and n is an integer of 4 to 12 ).
前述式(Ⅵ)中之係圓盤狀芯(D)、二價之連結基(L)、聚合性基(P),例如,其係可以分別使用在特開2001-4837號公報上所例示記載的(D1)~(D15)、(L1)~(L25)、(P1)~(P18)。The disc-shaped core (D), the divalent linking group (L), and the polymerizable group (P) in the above formula (VI), for example, may be exemplified in JP-A-2001-4837, respectively. (D1)~(D15), (L1)~(L25), (P1)~(P18) are described.
在具有聚合性基的碟狀液晶性化合物之情況下,也和上述同樣地使之實質上呈水平配向。此種情況之碟狀液晶性化合物的具體例子,舉例來說,例如,更佳者為在國際公開WO 01/88574A1號公報之第58頁第6行~第65頁第8行上所記載之物。In the case of a discotic liquid crystalline compound having a polymerizable group, it is substantially horizontally aligned as described above. Specific examples of the discotic liquid crystalline compound in this case are, for example, more preferably described on page 58 of the International Publication No. WO 01/88574A1, line 6 to page 65, line 8. Things.
本發明之第3態樣的光學補償薄膜中之光學異方向性層的折射率異方向性,較宜是高的;能夠提供高的折射率異方向性層之碟狀液晶性化合物係可以適合使用於特開2001-166147號公報〔0050〕~〔0142〕所例示之化合物。此等之中,較宜是該公報之〔0050〕中以一般式〔化10〕所代表的化合物,特佳為於後述〔實施例〕中之以碟狀液晶化合物(Ⅱ)所代表的化合物。In the optical compensation film according to the third aspect of the present invention, the refractive index anisotropy of the optically anisotropic layer is preferably high; and the dish-like liquid crystal compound capable of providing a high refractive index anisotropic layer can be suitably used. The compound exemplified in JP-A-2001-166147 [0050] to [0142] is used. Among these, it is preferably a compound represented by the general formula [1010] in [0050] of the publication, and particularly preferably a compound represented by the discotic liquid crystal compound (II) in the following [Example]. .
〔水平配向劑〕用以形成光學異方向性層之組成物較宜是除了碟狀液晶性化合物之外,尚且含有至少一種的「水平配向劑」。藉由使在該組成物中含有至少一種的「水平配向劑」,可以使得所形成的光學異方向性層中的碟狀構造單位,相對於聚合物薄膜而言呈實質水平配向。另外,本說明書中所謂的「水平配向」不是要求碟狀液晶性化合物的長軸方向(即,芯之圓盤面)係嚴密地平行於液晶層的水平面(例如,在液晶層形成於支撐體上的情況下,其為支撐體的表面),在本說明書中係指芯之圓盤與水平面所成的角度為小於10度配向的意思。傾斜角較宜是5度以下,更宜是3度以下,更理想是2度以下,最好是1度以下。前述之傾斜角也可以0度。[Horizontal alignment agent] The composition for forming the optically anisotropic layer is preferably a "horizontal alignment agent" in addition to the discotic liquid crystalline compound. By including at least one "horizontal alignment agent" in the composition, the dish-shaped structural unit in the formed optically anisotropic layer can be aligned substantially horizontally with respect to the polymer film. In addition, the "horizontal alignment" in the present specification does not require that the long-axis direction of the disk-shaped liquid crystalline compound (that is, the disk surface of the core) be strictly parallel to the horizontal plane of the liquid crystal layer (for example, the liquid crystal layer is formed on the support body). In the above case, it is the surface of the support. In the present specification, the angle between the disk of the core and the horizontal plane is less than 10 degrees. The inclination angle is preferably 5 degrees or less, more preferably 3 degrees or less, more preferably 2 degrees or less, and most preferably 1 degree or less. The aforementioned tilt angle can also be 0 degrees.
前述之水平配向劑,雖然可以適合使用特開2005-128050號公報〔0049〕~〔0082〕中所例示之化合物、或氟代脂肪族含有聚合物,然而在本發明之第3態樣中更宜是使用氟代脂肪族含有聚合物,在氟代脂肪族含有聚合物之中,特佳者是氟代脂肪族含有單體與下述一般式(a)間之共聚物。The above-mentioned horizontal alignment agent may be suitably used in the compound exemplified in JP-A-2005-128050 [0049] to [0082] or a fluoroaliphatic-containing polymer, but in the third aspect of the present invention, It is preferred to use a fluoroaliphatic-containing polymer, and among the fluoroaliphatic-containing polymers, a copolymer of a fluoroaliphatic-containing monomer and the following general formula (a) is particularly preferred.
〔氟代脂肪族含有單體與一般式(a)之共聚物〕用以形成前述之光學異方向性層的組成物,為了使棒狀液晶性化合物之指向的方向實質上平行(Re實質上為0奈米)於基板、或者為了使碟狀液晶性化合物呈水平配向,即指向的方向實質上垂直(Re實質上為0奈米)於基板,則較宜是含有以下述之一般式(a)所代表的重複單位之氟代脂肪族含有聚合物(以下,有的情況是稱為「聚合物A」)。[The fluoroaliphatic-containing monomer and the copolymer of the general formula (a)] are used to form the composition of the optically anisotropic layer described above, in order to make the direction in which the rod-like liquid crystalline compounds are directed substantially parallel (Re essentially (0 nm) on the substrate, or in order to make the disc-like liquid crystalline compound horizontally aligned, that is, the direction of the pointing is substantially perpendicular (Re is substantially 0 nm) on the substrate, preferably containing the following general formula ( a) The fluorinated aliphatic group-containing polymer represented by the repeating unit (hereinafter, referred to as "polymer A" in some cases).
關於一般式(a)之定義及其較佳例等係與上述之第1態樣相同。The definition of the general formula (a), its preferred examples, and the like are the same as those of the first aspect described above.
在本發明之第3態樣中,上述之「水平配向劑」的添加量較宜是碟狀液晶性化合物的質量之0.01~20質量%,更宜是0.05~10質量%,特佳為0.1~5質量%。另外,上述之「水平配向劑」係可以單獨使用,也可以併用2種以上。In the third aspect of the present invention, the amount of the above-mentioned "horizontal alignment agent" is preferably 0.01 to 20% by mass, more preferably 0.05 to 10% by mass, particularly preferably 0.1% by mass of the liquid crystalline compound. ~5 mass%. In addition, the above-mentioned "horizontal alignment agent" may be used alone or in combination of two or more.
〔液晶性化合物之配向狀態的固定化〕在由含有液晶性化合物的組成物來形成光學異方向性層的情況下,較宜是使經配向過的液晶性化合物維持其配向狀態地加以固定。固定化較宜是藉由液晶性化合物中所導入的聚合性基之聚合反應來實施。聚合反應雖然是包括使用熱聚合起始劑之熱聚合反應、和使用光聚合起始劑之光聚合反應,然而更佳為光聚合起始劑。[Immobilization of the alignment state of the liquid crystal compound] When the optically anisotropic layer is formed of a composition containing a liquid crystal compound, it is preferred to fix the aligned liquid crystal compound in an aligned state. The immobilization is preferably carried out by a polymerization reaction of a polymerizable group introduced into the liquid crystal compound. The polymerization reaction is a photopolymerization reaction including a thermal polymerization reaction using a thermal polymerization initiator and a photopolymerization initiator, and more preferably a photopolymerization initiator.
〔光聚合起始劑〕光聚合起始劑,例如,可以採用α-羰基化合物(美國專利第2367661號、美國專利第2367670號之各說明書上所記載之物)、偶因醚(於美國專利第2448828號之說明書上所記載之物)、α-烴取代芳香族偶因化合物(於美國專利第2722512號之說明書上所記載之物)、多核喹啉化合物(於美國專利第3046127號、美國專利第2951758號之各說明書上所記載之物)、三芳基咪唑二聚物和p-胺基二苯甲酮之組合(於美國專利第3549367號之說明書上所記載之物)、吖啶及啡啶化合物(於特開昭60-105667號、美國專利第4239850號之說明書上所記載之物)、及二唑化合物(於美國專利第4212970號之說明書上所記載之物)。[Photopolymerization initiator] The photopolymerization initiator may, for example, be an α-carbonyl compound (the one described in each specification of U.S. Patent No. 2,376,661, U.S. Patent No. 2,367,670), and an Etherether (in U.S. Patent) An article described in the specification of No. 2448828, an α-hydrocarbon-substituted aromatic aryl compound (the one described in the specification of U.S. Patent No. 2,722,512), a polynuclear quinoline compound (in U.S. Patent No. 3,046,127, U.S. a combination of a triaryl imidazole dimer and a p-aminobenzophenone (as described in the specification of U.S. Patent No. 3,549,367), acridine and a phenanthridine compound (the one described in the specification of Japanese Patent No. 4,239,850, and the disclosure of the specification) An oxadiazole compound (as described in the specification of U.S. Patent No. 4,212,970).
本發明之第3態樣的光學補償薄膜雖然較宜是加減降低紫外線光量地製作而得,然而在此情況下,在光學異方向性層的厚度方向上產生光不能達到的部分,因而可能無法均一地進行用以形成光學異方向性層之聚合。因此,為了保持厚度方向之均一聚合性,則光聚合起始劑較宜是一種光吸收為在長波域、且所產生的游離基之擴散性高之物;比較具體地來說,較宜是使用一種感光域為在330奈米~450奈米之範圍、並產生鹵素游離基或除了氫原子以外之原子數為8以下之烴游離基來做為聚合起始游離基之物。鹵素游離基,舉例來說,例如,其可以是氟、氯、溴或碘之游離基,然而特佳為氯游離基。除了氫原子以外之原子數為8以下之烴游離基可以是具有鹵化烴游離基等之取代基的烴游離基,它的例子,舉例來說,例如,甲基游離基、乙基游離基、丙基游離基、丁基游離基、苯基游離基、甲苯基游離基、氯苯基游離基、溴苯基游離基、苯甲醯基游離基等。感光波長和光源之匹配性(matching)係為高感度化之必要要件。感光域為在330奈米~450奈米之光聚合起始劑係具有不只與金屬鹵化燈及高壓水銀燈等之UV光源間的匹配性良好、能夠促進低功率UV光之聚合反應的優點,而且具有光學補償薄膜之著色少的優點。又,如以上所述,當光聚合起始劑之游離基的鬆密度小時,光學異方向性層與配向膜間之密合會變好。這推測是因為鬆密度小的光學異方向性層之聚合性游離基擴散到配向膜的結果,使得在配向膜之表面上產生化學鍵,又且在配向膜表面附近發生硬化而改良密合性。The optical compensation film according to the third aspect of the present invention is preferably produced by adding or subtracting the amount of ultraviolet light. However, in this case, a portion where light cannot be obtained in the thickness direction of the optically anisotropic layer may not be obtained. The polymerization for forming the optically anisotropic layer is performed uniformly. Therefore, in order to maintain uniform polymerizability in the thickness direction, the photopolymerization initiator is preferably one in which light absorption is in a long wavelength region and the diffusivity of the generated radical is high; more specifically, it is preferably A hydrocarbon radical having a photoreceptor range of from 330 nm to 450 nm and having a halogen radical or a number of atoms other than a hydrogen atom of 8 or less is used as a polymerization starting radical. The halogen radical, for example, may be a radical of fluorine, chlorine, bromine or iodine, but particularly preferably a chlorine radical. The hydrocarbon radical having 8 or less atoms other than the hydrogen atom may be a hydrocarbon radical having a substituent such as a halogenated hydrocarbon radical, and examples thereof are, for example, a methyl radical, an ethyl radical, A propyl radical, a butyl radical, a phenyl radical, a tolyl radical, a chlorophenyl radical, a bromophenyl radical, a benzinyl radical, or the like. The matching of the photosensitive wavelength and the light source is an essential requirement for high sensitivity. The photopolymerization initiator having a photoreceptor region of 330 nm to 450 nm has an advantage of not only matching well with a UV light source such as a metal halide lamp or a high-pressure mercury lamp, but also promoting polymerization of low-power UV light, and The optical compensation film has the advantage of less coloring. Further, as described above, when the bulk density of the radical of the photopolymerization initiator is small, the adhesion between the optical anisotropic layer and the alignment film becomes good. This is presumably because the polymerizable radical of the optically anisotropic layer having a small bulk density diffuses into the alignment film, so that a chemical bond is generated on the surface of the alignment film, and hardening occurs in the vicinity of the surface of the alignment film to improve the adhesion.
另外,光聚合起始劑較宜是可以100 mJ/cm2 之能量分解30%以上之物。光聚合起始劑的例子,雖然是如以下所述,然而在本發明之第3態樣中可使用之光聚合起始劑未限定於此等之物而已。Further, the photopolymerization initiator is preferably one which is decomposed by energy of 100 mJ/cm 2 by 30% or more. The photopolymerization initiator is an example of the photopolymerization initiator, and the photopolymerization initiator which can be used in the third aspect of the invention is not limited thereto.
光聚合起始劑之使用量較宜是塗布液之固體成分的0.01~20質量%,更宜是0.5~5質量%。液晶性化合物之聚合用的光照射較宜是使用紫外線。照射能量較宜是50 mJ/cm2 ~800 mJ/cm2 ,更宜是100~500 mJ/cm2 。為了促進光聚合反應也可以在加熱條件下實施光照射。光學異方向性層之厚度較宜是0.1~10微米,更宜是0.5~5微米。The amount of the photopolymerization initiator to be used is preferably from 0.01 to 20% by mass, more preferably from 0.5 to 5% by mass, based on the solid content of the coating liquid. It is preferred to use ultraviolet rays for light irradiation for polymerization of a liquid crystal compound. The irradiation energy is preferably 50 mJ/cm 2 to 800 mJ/cm 2 , more preferably 100 to 500 mJ/cm 2 . In order to promote photopolymerization, light irradiation can also be carried out under heating. The thickness of the optically anisotropic layer is preferably 0.1 to 10 μm, more preferably 0.5 to 5 μm.
〔多官能單體〕含有光學異方向性層形成用之液晶性化合物之組成物較宜是含有以使得與後述配向膜間之密合性良好做為目的之多官能單體。在以比通常者還低之紫外線光量來形成光學異方向性層之情況下,雖然使得成為光學異方向性層之下層的支撐體、和光學異方向性層間之密合性產生低減,然而藉由使光學異方向性層含有具2個以上之官能基的多官能單體,就能可改良容易惡化之密合性。[Polyfunctional monomer] The composition containing the liquid crystalline compound for forming an optically anisotropic layer is preferably a polyfunctional monomer which is intended to have good adhesion to an alignment film to be described later. In the case where the optically anisotropic layer is formed with a lower amount of ultraviolet light than the normal one, the adhesion between the support which is the lower layer of the optically isotropic layer and the optically anisotropic layer is reduced, but When the optically anisotropic layer contains a polyfunctional monomer having two or more functional groups, the adhesion which is easily deteriorated can be improved.
關於可使用的多官能單體,其係與上述第1態樣中可使用之多官能單體相同。The polyfunctional monomer which can be used is the same as the polyfunctional monomer which can be used in the above first aspect.
在由含有液晶性化合物的組成物來形成光學異方向性層的情況下,較宜是以該組成物做為塗布液,塗布於配向膜之上而形成者。於塗布液之調製上使用的溶劑,其係適合使用有機溶劑。做為有機溶劑者,例如,可以採用醯胺(例如,N,N-二甲基甲醯胺)、亞碸(例如,二甲基亞碸)、雜環化合物(例如,吡啶)、烴(例如,苯、己烷)、烷基鹵化物(例如,氯仿、二氯甲烷)、酯(例如,乙酸甲酯、乙酸丁酯)、酮(例如,丙酮、甲基乙基酮)、醚(例如,四氫呋喃、1,2-二甲氧基乙烷)。在此等之中,較宜是烷基鹵化物及酮。另外,也可以併用二種類以上之有機溶劑。塗布液之塗布係可以廣泛地採用公知的方法(例如,擠壓塗布法、直接凹印塗布法、反復凹印塗布法、模具塗布法)。When the optically anisotropic layer is formed of a composition containing a liquid crystalline compound, it is preferred to form the composition on the alignment film by using the composition as a coating liquid. The solvent used for the preparation of the coating liquid is preferably an organic solvent. As the organic solvent, for example, guanamine (for example, N,N-dimethylformamide), anthraquinone (for example, dimethyl hydrazine), a heterocyclic compound (for example, pyridine), or a hydrocarbon ( For example, benzene, hexane), alkyl halides (eg, chloroform, dichloromethane), esters (eg, methyl acetate, butyl acetate), ketones (eg, acetone, methyl ethyl ketone), ethers ( For example, tetrahydrofuran, 1,2-dimethoxyethane). Among these, alkyl halides and ketones are preferred. Further, two or more types of organic solvents may be used in combination. A coating method can be widely applied by a known method (for example, an extrusion coating method, a direct gravure coating method, a repeated gravure coating method, or a die coating method).
〔配向膜〕為了使液晶性化合物配向之目的,則較宜使用配向膜。另外,也已知道:藉由提供電場、賦予磁場或光照射而產生配向功能之配向膜。於配向膜使用的聚合物之種類係可以按照液晶性化合物之配向(特別是平均傾斜角)來決定。例如,為使液晶性化合物呈水平配向,則使用不降低配向膜之表面能量的聚合物(一般之配向用聚合物)。關於具體的聚合物之種類,其係可以廣泛地採用關於液晶胞或光學補償薄膜之公知文獻上所記載的事項。尤其,在將液晶性化合物配向成相對於摩擦處理方向而言為垂直的方向之情況下,例如,較佳為可以使用在特開2002-62427號公報上所記載的改性聚乙烯醇、特開2002-98836號公報上記載之丙烯酸系共聚物、特開2002-268068號公報上記載之聚醯亞胺、聚醯胺酸。在任何之配向膜之中,為了達成使液晶性化合物和聚合物薄膜基材間的密合性更良好之目的,則較宜是具有聚合性基。聚合性基係可以在側鏈上導入具有聚合性基的重複單位、或者做為環狀基之取代基而導入。更宜是使用在界面上形成液晶性化合物與化學鍵的配向膜,此種配向膜,例如,可以採用在特開平9-152509號公報上所記載之物。[Alignment film] In order to align the liquid crystal compound, an alignment film is preferably used. Further, an alignment film which generates an alignment function by providing an electric field, imparting a magnetic field or light irradiation is also known. The type of polymer used in the alignment film can be determined in accordance with the alignment of the liquid crystal compound (especially the average tilt angle). For example, in order to horizontally align the liquid crystalline compound, a polymer (general alignment polymer) which does not lower the surface energy of the alignment film is used. Regarding the kind of the specific polymer, the matters described in the well-known literature on the liquid crystal cell or the optical compensation film can be widely used. In particular, when the liquid crystal compound is aligned in a direction perpendicular to the rubbing treatment direction, for example, it is preferred to use the modified polyvinyl alcohol described in JP-A-2002-62427. The acrylic copolymer described in the publication No. 2002-98836, and the polyimine and polylysine described in JP-A-2002-268068. Among any alignment films, in order to achieve better adhesion between the liquid crystalline compound and the polymer film substrate, it is preferred to have a polymerizable group. The polymerizable group may be introduced by introducing a repeating unit having a polymerizable group into a side chain or a substituent as a cyclic group. It is more preferable to use an alignment film in which a liquid crystal compound and a chemical bond are formed on the interface. For the alignment film, for example, the article described in JP-A-9-152509 can be used.
配向膜之厚度較宜是0.01~5微米,更宜是0.05~2微米。另外,也可以在使用配向膜而將液晶性化合物的分子予以配向之後,再按照該配向狀態原樣地固定液晶性化合物之分子而形成光學異方向性層,並只將該光學異方向性層轉印在聚合物薄膜上。The thickness of the alignment film is preferably 0.01 to 5 μm, more preferably 0.05 to 2 μm. Further, after the molecules of the liquid crystal compound are aligned by using the alignment film, the molecules of the liquid crystal compound may be immobilized as they are in the alignment state to form an optically anisotropic layer, and only the optical anisotropic layer may be transferred. Printed on a polymer film.
〔聚合物薄膜基材〕做為在本發明之第3態樣中之聚合物薄膜基材者,舉例來說,例如,其可以是降烯系高分子薄膜、聚碳酸酯系高分子薄膜、聚酯系高分子薄膜、聚碸系等之芳香族系高分子薄膜、醯化纖維素薄膜等,然而在使用醯化纖維素薄膜之情況下,將光學補償薄膜當做偏光板保護膜來使用變得容易,因而是特別理想的。像這樣的聚合物薄膜係可以擠壓成形方式或流延製膜方式等之適宜的方式來製造。[Polymer Film Substrate] As the polymer film substrate in the third aspect of the present invention, for example, it may be a drop An olefin-based polymer film, a polycarbonate-based polymer film, a polyester-based polymer film, an aromatic polymer film such as a polyfluorene-based film, a bismuth cellulose film, etc., but in the case of using a cellulose-deposited film It is particularly preferable to use the optical compensation film as a polarizing plate protective film for ease of use. Such a polymer film can be produced by a suitable method such as extrusion molding or cast film formation.
又,本發明之第3態樣的聚合物薄膜基材也可以使用雙軸拉伸薄膜等拉伸薄膜。拉伸薄膜,例如可將前述製作的未拉伸薄膜,以輥縱拉伸方式、拉幅機橫拉伸方式及雙軸拉伸方式等進行拉伸處理來形成。拉伸溫度較宜是處理對象之薄膜的玻璃轉移溫度(Tg)的附近、當中、Tg以上~小於熔點。Further, in the polymer film substrate of the third aspect of the present invention, a stretched film such as a biaxially stretched film may be used. The stretched film can be formed, for example, by stretching the above-prepared unstretched film by a roll longitudinal stretching method, a tenter transverse stretching method, a biaxial stretching method, or the like. The stretching temperature is preferably in the vicinity of, or in the middle of, the glass transition temperature (Tg) of the film to be treated, and is less than Tg to less than the melting point.
如先前記載所述,為了得到良好的顯示特性,本發明之第3態樣的光學補償薄膜之厚度方向的遲滯之波長分散性Rth(450)/Rth(550)較宜是高者。另一方面,一般聚合物薄膜之波長分散性係比由液晶性化合物形成的光學異方向性層還低,在具有一定的Rth之光學補償薄膜之中,由積層聚合物薄膜和光學異方向性層而成的光學補償薄膜整體之波長分散性,當聚合物薄膜之Rth愈高時則愈低。從而,較宜是聚合物薄膜之Rth為小者。As described in the foregoing, in order to obtain good display characteristics, the wavelength-dispersibility Rth(450)/Rth(550) of the hysteresis in the thickness direction of the optical compensation film according to the third aspect of the present invention is preferably higher. On the other hand, the wavelength dispersibility of a general polymer film is lower than that of an optically anisotropic layer formed of a liquid crystalline compound, and among the optical compensation films having a certain Rth, a laminated polymer film and optical anisotropy are used. The wavelength dispersion of the entire optical compensation film formed by the layer is lower as the Rth of the polymer film is higher. Therefore, it is preferred that the Rth of the polymer film is small.
於本發明使用的聚合物薄膜基材之Rth,較宜是-40~100奈米,更宜是-30~50奈米,更理想是-25~25奈米,特佳為-10~10奈米。The Rth of the polymer film substrate used in the present invention is preferably -40 to 100 nm, more preferably -30 to 50 nm, more preferably -25 to 25 nm, and particularly preferably -10 to 10 Nano.
聚合物薄膜基材之厚度係可以藉由相位差等而適當地決定,然而一般來說,從薄型化觀點來看,較宜是10~200微米,更宜是20~150微米,特佳為30~100微米。The thickness of the polymer film substrate can be appropriately determined by a phase difference or the like. However, in general, from the viewpoint of thinning, it is preferably 10 to 200 μm, more preferably 20 to 150 μm, and particularly preferably 30~100 microns.
上述本發明之第1、第2及第3之光學補償薄膜(以下,合併稱為「本發明之光學補償薄膜」)係可以使用於各種用途,尤其,特佳為使用於VA模式之液晶顯示裝置之光學補償薄膜。The optical compensation films of the first, second, and third aspects of the present invention (hereinafter, collectively referred to as "the optical compensation film of the present invention") can be used for various purposes, and particularly, liquid crystal display for use in the VA mode. Optical compensation film for the device.
本發明之光學補償薄膜係可以貼合於直線偏光膜(以下,在單純地稱呼「偏光膜」的情況是意謂著「直線偏光膜」)而能做為圓偏光板或楕圓偏光板來使用。在此種態樣中,光學異方向性層的支撐體之聚合物薄膜,較宜是也能得到做為偏光膜之保護膜的機能;從此一觀點來看,較佳為醯化纖維素薄膜。The optical compensation film of the present invention can be bonded to a linear polarizing film (hereinafter, simply referred to as "linear polarizing film" in the case of "polarizing film"), and can be used as a circular polarizing plate or a circular polarizing plate. use. In this aspect, the polymer film of the support of the optically anisotropic layer is preferably capable of obtaining a protective film as a polarizing film; from this point of view, the cellulose film is preferably deuterated. .
以下,詳細地說明由附加本發明之光學補償薄膜而成的本發明之偏光板。Hereinafter, the polarizing plate of the present invention obtained by adding the optical compensation film of the present invention will be described in detail.
〔偏光板〕本發明之偏光板係至少具有本發明的光學補償薄膜與偏光膜。[Polarizing Plate] The polarizing plate of the present invention has at least the optical compensation film of the present invention and a polarizing film.
關於前述之偏光膜,其係沒有特別的限制,可以廣泛地採用公知之物。例如,可以使用在由聚乙烯醇及部分甲醛化聚乙烯醇、乙烯.乙酸乙烯酯共聚物部分皂化物等之親水性聚合物構成的薄膜中,使之吸附由碘及/或偶氮系及蒽醌系、四系等之雙色性染料等構成之雙色性物質並進行拉伸配向處理過的物質等。在本發明中較宜是使用在特開2002-131548號公報上所記載的拉伸方法,尤其,特佳為使用偏光膜之吸收軸為實質正交於長軸方向的寬度方向單軸拉伸型拉幅式拉伸機。The polarizing film described above is not particularly limited, and a known one can be widely used. For example, it can be used in polyvinyl alcohol and partially formaldehydeized polyvinyl alcohol, ethylene. a film composed of a hydrophilic polymer such as a partially saponified product of a vinyl acetate copolymer, which is adsorbed by iodine and/or azo and lanthanum, and A material which is a dichroic substance such as a dichroic dye and is subjected to a stretch alignment treatment. In the present invention, it is preferable to use the stretching method described in JP-A-2002-131548. In particular, it is particularly preferable that the absorption axis of the polarizing film is uniaxially stretched in the width direction substantially orthogonal to the long axis direction. Type tenter stretching machine.
偏光膜通常是做為表面上以透明保護膜(也稱為保護薄膜)所保護的偏光板來使用。透明保護膜之種類係沒有特別地限定,可以使用乙酸纖維素、乙酸纖維素丁酸酯、纖維素丙酸酯等之纖維素酯類、聚碳酸酯、聚烯烴、聚苯乙烯、聚酯等。透明保護膜通常較宜是以圓筒形態來供給,按照使長軸方向與長條的偏光膜一致的方式進行連續貼合。此處,透明保護膜的配向軸(遲相軸)可以是任意方向,然而從操作上之簡便性來看,透明保護膜之配向軸較宜是平行於長軸方向。又透明保護膜之遲相軸(配向軸)和偏光膜之吸收軸(拉伸軸)間之角度也是沒有特別的限制,可以隨著偏光板之目的而適當地設定。The polarizing film is usually used as a polarizing plate which is protected by a transparent protective film (also referred to as a protective film) on the surface. The type of the transparent protective film is not particularly limited, and cellulose esters such as cellulose acetate, cellulose acetate butyrate, and cellulose propionate, polycarbonate, polyolefin, polystyrene, polyester, etc. can be used. . The transparent protective film is usually supplied in a cylindrical form, and is continuously bonded so that the long axis direction coincides with the long polarizing film. Here, the alignment axis (slow phase axis) of the transparent protective film may be in any direction, but from the viewpoint of ease of operation, the alignment axis of the transparent protective film is preferably parallel to the long axis direction. Further, the angle between the slow axis (alignment axis) of the transparent protective film and the absorption axis (tensile axis) of the polarizing film is not particularly limited, and may be appropriately set in accordance with the purpose of the polarizing plate.
另外,在使用寬度方向單軸拉伸型拉幅式拉伸機來製作前述偏光膜之情況下,較宜是使透明保護膜之遲相軸(配向軸)和偏光膜之吸收軸(拉伸軸)實質上正交地進行積層。Further, in the case where the polarizing film is produced by using a uniaxial stretching type tenter stretching machine in the width direction, it is preferable to make the slow axis (alignment axis) of the transparent protective film and the absorption axis of the polarizing film (stretching) The axes are laminated substantially orthogonally.
透明保護膜之Re值,例如,在632.8奈米處較宜是10奈米以下,更宜是5奈米以下。從像這樣低的遲滯之觀點來看,當做透明保護膜使用之聚合物係適合採用如乙酸纖維素、芮歐尼庫斯、芮歐諾阿(均為日本芮翁(股)公司製)、ARTON(JSR(股)公司製)這樣的聚烯烴類。除此之外,舉例來說,例如,其可以是像在特開平8-110402號公報或特開平11-293116號公報上所記載的非複折射性光學樹脂材料。另外,在使用乙酸纖維素於透明保護膜之情況下,從使因環境之溫溼度而引起的遲滯變化小之抑制目的來看,較宜是Re及Rth分別小於10奈米,更宜是2奈米以下。The Re value of the transparent protective film is, for example, preferably less than 10 nm at 632.8 nm, more preferably 5 nm or less. From the viewpoint of such a low hysteresis, the polymer used as a transparent protective film is suitable for use in, for example, cellulose acetate, 芮尼尼库斯, 芮诺诺阿 (both manufactured by Nippon Otsuka Co., Ltd.), A polyolefin such as ARTON (manufactured by JSR Co., Ltd.). In addition, for example, it may be a non-multifocal optical resin material as described in JP-A-H08-110402 or JP-A-11-293116. Further, in the case of using cellulose acetate in a transparent protective film, it is preferable that Re and Rth are each less than 10 nm, more preferably 2, from the viewpoint of suppressing the change in hysteresis caused by the temperature and humidity of the environment. Below the nano.
本發明之偏光板係具有本發明的光學補償薄膜。前述之光學補償薄膜可以貼附在偏光膜和挾持它之一對保護膜的積層體之外側上,從薄型化之觀點來看,亦可直接貼附在偏光膜之表面上來代替前述一對的保護膜中之一者。在此種情況,較宜是將前述光學補償薄膜之聚合物薄膜張貼在偏光膜側者。前述之光學補償薄膜和偏光膜,從防止光學軸之偏差及防止污物等之異物的入侵等之觀點來看,較宜是利用黏著劑而加以固定。具體而言,偏光膜之表面和光學補償薄膜(聚合物薄膜)之表面,較宜是藉由黏著劑而加以黏著、或者隔著黏著層而加以貼合。關於黏著劑之種類係沒有特別地限定,從防止構成組件之光學特性之變化的觀點來看,較宜是在進行黏著處理時之硬化及乾燥之際不需要高溫之加工處理者,期望是不需要長時間之硬化處理及乾燥時間者。從像這樣的觀點來看,較宜是使用親水性聚合物系黏著劑或黏著層。The polarizing plate of the present invention has the optical compensation film of the present invention. The optical compensation film described above may be attached to the outer side of the polarizing film and the laminated body of the protective film, and may be directly attached to the surface of the polarizing film instead of the aforementioned pair from the viewpoint of thinning. One of the protective films. In this case, it is preferred to apply the polymer film of the optical compensation film to the side of the polarizing film. The optical compensation film and the polarizing film described above are preferably fixed by an adhesive from the viewpoint of preventing deviation of the optical axis and preventing invasion of foreign matter such as dirt. Specifically, the surface of the polarizing film and the surface of the optical compensation film (polymer film) are preferably adhered by an adhesive or adhered via an adhesive layer. The type of the adhesive is not particularly limited, and from the viewpoint of preventing the change in the optical characteristics of the constituent members, it is preferable that the processing is not required at the time of curing and drying in the adhesive treatment, and it is desirable that the processing is not performed. It takes a long time to harden and dry. From such a viewpoint, it is preferred to use a hydrophilic polymer-based adhesive or an adhesive layer.
前述黏著層之形成,例如,其係可以使用由利用丙烯酸系聚合物及聚矽氧系聚合物、聚酯及聚胺基甲酸酯、聚醚及合成橡膠等之適當的聚合物而成的透明黏著劑。在此等之中,從光學透明性及黏著特性、耐候性等之觀點來看,較宜是丙烯酸系黏著劑。另外,黏著層也可以按照需要而將液晶胞等之被著體的黏著性設置在目標偏光板之單面或雙面上。在此情況下,當黏著層露出在表面上時,則較宜是在到達將它供應實際應用為止的期間,暫時貼合分隔材等以防止黏著層表面之污染等。For the formation of the above-mentioned adhesive layer, for example, an appropriate polymer such as an acrylic polymer, a polyoxymethylene polymer, a polyester, a polyurethane, a polyether or a synthetic rubber can be used. Transparent adhesive. Among these, an acrylic adhesive is preferable from the viewpoints of optical transparency, adhesive properties, weather resistance and the like. Further, the adhesive layer may be provided with the adhesiveness of the liquid crystal cell or the like on one side or both sides of the target polarizing plate as needed. In this case, when the adhesive layer is exposed on the surface, it is preferable to temporarily laminate the separator or the like to prevent contamination of the surface of the adhesive layer or the like while reaching the time of supplying it to the actual application.
亦可在偏光膜之單面或雙面上形成以前述透明保護膜為準的具有耐水性等各種功能之保護膜、以防止表面反射等做為目的之抗反射層防眩處理層等適當的功能層。前述抗反射層,例如可藉由塗布、乾燥氟系聚合物來形成,亦可做成多層的金屬蒸鍍膜而形成,除此之外,亦可適合利用其他的光干涉性膜。又,前述防眩處理層,例如,其係可以塗布含有微粒子的樹脂組成物來形成。又,前述之防眩處理層,其係可以利用藉由鑲嵌加工、砂磨加工及蝕刻加工等之能夠在表面上賦予微細凹凸構造之方法,按照使表面反射光擴散的方式進行處理而形成。於前述之防眩處理層中所使用之微粒子,例如,其係可以使用平均粒徑為0.5~20微米之矽石及氧化鋁、鋁石及氧化鈦、氧化鋯、及氧化錫、氧化銦及氧化鎘、氧化銻等之也具有導電性的無機系微粒子、以及由如聚甲基丙烯酸甲酯和聚胺基甲酸酯之適當的聚合物構成之交聯或未交聯的有機系微粒子等合適的物質中之1種或2種以上。A protective film having various functions such as water resistance, which is based on the transparent protective film, and an anti-reflection layer anti-glare treatment layer for preventing surface reflection or the like, may be formed on one surface or both surfaces of the polarizing film. Functional layer. The antireflection layer can be formed, for example, by coating and drying a fluorine-based polymer, or can be formed by forming a plurality of metal vapor deposited films, and other optical interference films can be suitably used. Moreover, the anti-glare treatment layer can be formed, for example, by applying a resin composition containing fine particles. Moreover, the anti-glare treatment layer described above can be formed by subjecting the surface-reflected light to diffusion by a method of imparting a fine uneven structure to the surface by a damascene process, a sanding process, or an etching process. For the microparticles used in the anti-glare treatment layer, for example, vermiculite having an average particle diameter of 0.5 to 20 μm and alumina, alumina and titania, zirconia, and tin oxide, indium oxide, and the like may be used. Inorganic fine particles having conductivity such as cadmium oxide or cerium oxide, and organic fine particles composed of a suitable polymer such as polymethyl methacrylate and polyurethane, or the like One or more of suitable substances.
又,使在上述之黏著劑或黏著層中含有此種微粒子,也可以使得由黏著劑構成的層及黏著層持有光擴散性。Further, by including such fine particles in the above-mentioned adhesive or adhesive layer, the layer composed of the adhesive and the adhesive layer can have light diffusibility.
本發明之偏光板的光學性質及耐久性(短期、長期之保存性)較宜是具有和市售的超高對比品(例如,三立股份有限公司製之HLC2-5618等)同等以上之性能的物質。具體而言,較宜是可見光透射率為42.5%以上、偏光度({(Tp-Tc)/(Tp+Tc)}1/2≧0.9995(但,Tp為平行透射率,Tc為垂直透射率),在溫度60℃、溼度90%RH之氛圍氣下歷500小時及於80℃、乾燥氛圍氣下放置500小時的情況之前、後中的光透射率之變化率的絕對值較佳為3%以下,更佳是1%以下,偏光度的變化率之絕對值為1%以下,更佳為0.1%以下。The optical properties and durability (short-term, long-term storage) of the polarizing plate of the present invention are preferably equal to or higher than those of commercially available ultra-high-contrast products (for example, HLC 2-5618 manufactured by Sanli Co., Ltd.). substance. Specifically, it is preferable that the visible light transmittance is 42.5% or more and the degree of polarization ({(Tp-Tc)/(Tp+Tc)}1/2≧0.9995 (however, Tp is parallel transmittance, Tc is vertical transmittance), The absolute value of the rate of change of the light transmittance before and after the case of leaving the atmosphere at 60 ° C and a humidity of 90% RH for 500 hours and at 80 ° C for 500 hours in a dry atmosphere is preferably 3% or less. More preferably, it is 1% or less, and the absolute value of the change rate of the degree of polarization is 1% or less, more preferably 0.1% or less.
本發明之偏光板,從生產性之觀點來看,例如,較宜是以輥對輥(ROLL TO ROLL),將長條狀之保護膜、長條狀之偏光膜和長條狀之本發明的光學補償薄膜之總共3片薄膜予以貼合所製作而成者。In the polarizing plate of the present invention, for example, it is preferable to use a roll-to-roll (ROLL TO ROLL), a long protective film, a long polarizing film, and a long strip of the present invention. A total of three films of the optical compensation film are bonded together.
〔液晶顯示裝置〕以下,說明本發明之液晶顯示裝置。[Liquid Crystal Display Device] Hereinafter, a liquid crystal display device of the present invention will be described.
首先,使用第1圖及第2圖說明本發明之液晶顯示裝置。第1圖係顯示本發明之液晶顯示裝置的一例之構成的模式圖;第2圖係顯示本發明之偏光板的一例之構成的模式圖。於第1圖所示的液晶顯示裝置係電場效果型之液晶顯示裝置的例子,其為一能夠使用負的介電異方向性之向列液晶加以驅動之構成例。First, the liquid crystal display device of the present invention will be described using Figs. 1 and 2 . 1 is a schematic view showing a configuration of an example of a liquid crystal display device of the present invention; and FIG. 2 is a schematic view showing a configuration of an example of a polarizing plate of the present invention. The liquid crystal display device shown in Fig. 1 is an example of a liquid crystal display device of an electric field effect type, which is an example of a configuration in which a nematic liquid crystal having a negative dielectric anisotropy can be driven.
在第1圖中,液晶顯示元件係具有液晶胞(5~8)及配置在液晶胞之兩側的一對偏光板1及14。在偏光板1和液晶胞5~8之間係配置單軸性或雙軸性之光學異方向性層3,然而在偏光板14和液晶胞5~8之間則配置光軸為垂直於層面、且在面內實質上不具有光軸之單軸性的光學異方向性層10。液晶胞係由上側電極基板5和下側電極基板8、與被此等所挾持的液晶分子7所構成。液晶性分子7係由於電極基板5及8之對向面上之實施的摩擦處理的方向6及9,在不施加外部電場之非驅動狀態下,而被控制成配向為約略垂直於前述基板的方向。又,上側之偏光板1及下側之偏光板14係按照使它的吸收軸2和吸收軸15呈概略垂直的方式被積層。In Fig. 1, the liquid crystal display element has liquid crystal cells (5 to 8) and a pair of polarizing plates 1 and 14 disposed on both sides of the liquid crystal cell. A uniaxial or biaxial optical anisotropic layer 3 is disposed between the polarizing plate 1 and the liquid crystal cells 5 to 8, but the optical axis is disposed perpendicular to the layer between the polarizing plate 14 and the liquid crystal cells 5 to 8. The optically anisotropic layer 10 having substantially no uniaxiality of the optical axis in the plane. The liquid crystal cell is composed of the upper electrode substrate 5 and the lower electrode substrate 8, and the liquid crystal molecules 7 held by the liquid crystal molecules. The liquid crystal molecules 7 are controlled to be aligned approximately perpendicular to the substrate in the non-driving state in which the external electric field is not applied due to the directions 6 and 9 of the rubbing treatment performed on the opposing faces of the electrode substrates 5 and 8. direction. Further, the upper polarizing plate 1 and the lower polarizing plate 14 are laminated such that the absorption axis 2 and the absorption axis 15 thereof are substantially perpendicular to each other.
如第2圖所示,偏光板1和14係由偏光膜103、與保護它的保護膜101和105所構成。偏光板1和14,也可以是平行於保護膜101及105之遲相軸102及106、與偏光板之吸收軸104,由於當它是此種配置關係時,偏光板之尺寸變化及捲曲就難以發生而成為機械安定性高之偏光板,所以較理想。又,若由3片薄膜構成的至少2個軸,例如,一側之保護膜之遲相軸和偏光膜之吸收軸、或2片之保護薄膜的遲相軸等為實質上平行的話,亦可得到相同的效果。As shown in Fig. 2, the polarizing plates 1 and 14 are composed of a polarizing film 103 and protective films 101 and 105 which protect it. The polarizing plates 1 and 14 may also be the slow phase axes 102 and 106 parallel to the protective films 101 and 105 and the absorption axis 104 of the polarizing plate, because when it is in such a configuration relationship, the size and curl of the polarizing plate are It is difficult to occur and becomes a polarizing plate with high mechanical stability, so it is preferable. Further, when at least two axes composed of three thin films, for example, the retardation axis of the protective film on one side and the absorption axis of the polarizing film, or the slow phase axes of the protective films of the two films are substantially parallel, The same effect can be obtained.
在第1圖中,光學異方向性層3係藉由光學上單軸或雙軸之相位差板所構成,並沒有特別地限定,然而,舉例來說,例如,其可以是由降烯系高分子、聚碳酸酯系高分子、聚烯丙酯系高分子、聚酯系高分子或聚碸、或者由此等聚合物中之2種或3種以上混合物而成的聚合物等。此等之中,較宜是複折射特性之控制性及透明性、耐熱性優異之物。光學異方向性層3更宜是雙軸性。光學異方向性層3較宜是滿足下述之式(8)及(9),更宜是顯示下述之式(10)之波長分散性者。In Fig. 1, the optically anisotropic layer 3 is constituted by an optically uniaxial or biaxial phase difference plate, and is not particularly limited, however, for example, it may be lowered a polymer such as an olefin polymer, a polycarbonate polymer, a polyallyl polymer, a polyester polymer or a polyfluorene, or a mixture of two or more of such polymers . Among these, it is preferable that it is excellent in controllability of the birefringence property, transparency, and heat resistance. The optically isotropic layer 3 is preferably biaxial. The optically anisotropic layer 3 preferably satisfies the following formulas (8) and (9), and more preferably exhibits wavelength dispersion of the following formula (10).
式(8)70≦Re(550)≦180 式(9)30≦Rth(550)≦140 式(10)0.7≦Re(450)/Re(550)≦1.0Equation (8) 70≦Re(550)≦180 Equation (9)30≦Rth(550)≦140 Equation (10)0.7≦Re(450)/Re(550)≦1.0
另一方面,光學異方向性層10係為具有本發明之光學補償薄膜之光學異方向性層。較佳者為在面內實質上不具有光軸、持有光學上負的折射率異方向性、光學軸為垂直於層面的方向之層。折射率異方向性之絕對值較宜是0.060~0.085,面內遲滯Re較宜是-10~10奈米。光學異方向性層10,如前述,其較宜是利用棒狀液晶化合物之膽固醇液晶相而形成的層、利用碟狀液晶化合物之分子的水平配向(垂直配向)而形成的層、或塗布預定的高分子材料而形成的層。光學異方向性層3及10可解除液晶胞之影像著色、並賦予視角擴大。On the other hand, the optically anisotropic layer 10 is an optically anisotropic layer having the optical compensation film of the present invention. Preferably, it is a layer which does not substantially have an optical axis in the plane, has an optically negative refractive index anisotropy, and has an optical axis perpendicular to the plane. The absolute value of the refractive index anisotropy is preferably 0.060 to 0.085, and the in-plane retardation Re is preferably -10 to 10 nm. The optically anisotropic layer 10, as described above, is preferably a layer formed by a cholesteric liquid crystal phase of a rod-like liquid crystal compound, a layer formed by horizontal alignment (vertical alignment) of molecules of a discotic liquid crystal compound, or a coating schedule. The layer formed by the polymer material. The optically anisotropic layers 3 and 10 can cancel the image coloration of the liquid crystal cell and impart an increase in the viewing angle.
另外,第1圖之液晶顯示裝置是具有個別為1層之光學異方向性層3和10之例子,然而也可以具有2層以上之光學異方向性層3和10。Further, the liquid crystal display device of Fig. 1 is an example in which the optically anisotropic layers 3 and 10 are individually one layer, but two or more optically anisotropic layers 3 and 10 may be provided.
於第1圖中,在以觀察者側為上測時,第1圖所顯示的構成是:光學異方向性層3為配置在觀察者側的偏光板1和觀察者側液晶胞用基板5之間,而光學異方向性層10為配置在背面側之偏光板14和背面側液晶胞用基板8之間;然而也可以是光學異方向性層3和光學異方向性層10互換之構成。又,也可以是光學異方向性層3和10雙方均為配置在觀察者側的偏光板1和觀察者側液晶胞用基板5之間,或者也可以是兩者均配置在背面側之偏光板14和背面側液晶胞用基板8之間。In the first diagram, when the observer side is the upper side, the configuration shown in Fig. 1 is such that the optically anisotropic layer 3 is the polarizing plate 1 and the viewer-side liquid crystal cell substrate 5 disposed on the observer side. The optically isotropic layer 10 is disposed between the polarizing plate 14 on the back side and the back side liquid crystal cell substrate 8; however, the optically isotropic layer 3 and the optically isotropic layer 10 may be interchanged. . Further, both of the optically anisotropic layers 3 and 10 may be disposed between the polarizing plate 1 and the viewer-side liquid crystal cell substrate 5 disposed on the observer side, or may be polarized light disposed on the back side. Between the board 14 and the back side liquid crystal cell substrate 8.
又,光學異方向性層3可以是與偏光板1一體化,亦可以在與偏光板1一體化之狀態下組入到液晶顯示元件內。例如,也可以由聚合物薄膜來構成光學異方向性層3,並使之具有做為偏光膜之一的側邊的保護膜之機能。又,在光學異方向性層3為由液晶組成物形成的層之情況下,也可以使之具有將支持它之支撐體當做偏光膜之一的側邊的保護膜之機能。在後者的情況下,例如較宜是按照透明保護膜、偏光膜、透明保護膜(兼用作透明支撐體)及光學異方向性層的順序積層而成的一體化型偏光板。在將前述之一體化型偏光板組入於液晶顯示元件內的情況下,較宜是從裝置之外側(遠離液晶胞之側)起,按照透明保護膜、偏光膜、透明保護膜(兼透明支撐體)及光學異方向性層3之順序組入。在製作一體化型偏光板之情況下,較宜是使光學異方向性層3(或支持它的支撐體和光學異方向性層3之積層體)的遲相軸、及所積層的偏光膜之吸收軸概略垂直地進行貼附。Further, the optically anisotropic layer 3 may be integrated with the polarizing plate 1, or may be incorporated in the liquid crystal display element in a state of being integrated with the polarizing plate 1. For example, the optically anisotropic layer 3 may be formed of a polymer film and have a function as a protective film on the side of one of the polarizing films. Further, in the case where the optically anisotropic layer 3 is a layer formed of a liquid crystal composition, it is also possible to have a function of a protective film which supports the support of the support as a side of one of the polarizing films. In the latter case, for example, an integrated polarizing plate in which a transparent protective film, a polarizing film, a transparent protective film (also serving as a transparent support), and an optically anisotropic layer are laminated in this order is preferable. In the case where the above-mentioned integrated polarizing plate is incorporated in the liquid crystal display element, it is preferably from the outer side of the device (away from the side of the liquid crystal cell), in accordance with the transparent protective film, the polarizing film, and the transparent protective film (and transparent) The order of the support and the optically anisotropic layer 3 is incorporated. In the case of producing an integrated polarizing plate, it is preferred to use a retardation axis of the optically anisotropic layer 3 (or a laminate supporting the support and the optically anisotropic layer 3) and a laminated film. The absorption axis is attached substantially vertically.
如以上所述,光學異方向性層10是本發明之光學補償薄膜的一部分。光學異方向性層10,其係和上述之光學異方向性層3同樣地可以做為與偏光板14一體化而成的一體化型偏光板而組入於液晶顯示元件內。在光學異方向性層10為由含有液晶性化合物的組成物所形成之層的態樣中,偏光板14之一側的保護膜也可以是光學異方向性層10的支撐體之聚合物薄膜。在此種態樣中,較宜是製作出以透明保護膜、偏光膜、聚合物薄膜及光學異方向性層10之順序積層而成的一體化型偏光板,並將該一體化型偏光板,從外側(遠離液晶胞之側)起,按照透明保護膜、偏光膜、聚合物薄膜及光學異方向性層10順序的方式組入液晶顯示裝置內。As described above, the optically anisotropic layer 10 is part of the optical compensation film of the present invention. Similarly to the optically anisotropic layer 3 described above, the optically anisotropic layer 10 can be incorporated in the liquid crystal display element as an integrated polarizing plate integrated with the polarizing plate 14. In the aspect in which the optically anisotropic layer 10 is a layer formed of a composition containing a liquid crystalline compound, the protective film on one side of the polarizing plate 14 may be a polymer film of a support of the optical anisotropic layer 10. . In such an aspect, it is preferable to form an integrated polarizing plate in which a transparent protective film, a polarizing film, a polymer film, and an optically anisotropic layer 10 are laminated in this order, and the integrated polarizing plate is used. From the outside (away from the side of the liquid crystal cell), the transparent protective film, the polarizing film, the polymer film, and the optically anisotropic layer 10 are sequentially incorporated into the liquid crystal display device.
第1圖之液晶顯示裝置所具有的液晶胞較宜是垂直排列模式(VA模式)。VA模式之液晶胞,其係在對向面經摩擦處理過的上下基板5及8之間具有封入介電異方向性為負的液晶性分子7而形成的液晶層。例如,可以使用△n=0.0813及△ε=-4.6左右的液晶分子,來製作出顯示液晶分子之配向方向之指向(即,傾斜角)為約89°的液晶胞。此時,液晶層的厚度d可以設定為3.5微米左右。白顯示之明亮度會隨著液晶層之厚度d(奈米)、和折射率異方向性△n之積△n.d之大小而變化。為了得到最大的明亮度,則液晶層的厚度d較宜是在2~5微米(2000~5000奈米)之範圍,而△n是在0.060~0.085之範圍。此處,折射率異方向性△n係代表△n=Rth/膜厚度(奈米)。The liquid crystal cell of the liquid crystal display device of Fig. 1 is preferably a vertical alignment mode (VA mode). The liquid crystal cell of the VA mode has a liquid crystal layer formed by sealing a liquid crystal molecule 7 having a negative dielectric anisotropy between the upper and lower substrates 5 and 8 which have been rubbed on the opposite surface. For example, liquid crystal molecules having Δn=0.0813 and Δε=−4.6 can be used to produce a liquid crystal cell in which the orientation direction (ie, the tilt angle) of the liquid crystal molecules is about 89°. At this time, the thickness d of the liquid crystal layer can be set to about 3.5 μm. The brightness of the white display will vary with the thickness d (nano) of the liquid crystal layer and the product of the refractive index anisotropy Δn Δn. The size of d varies. In order to obtain maximum brightness, the thickness d of the liquid crystal layer is preferably in the range of 2 to 5 μm (2000 to 5000 nm), and Δn is in the range of 0.060 to 0.085. Here, the refractive index anisotropy Δn represents Δn=Rth/film thickness (nano).
在基板5和基板8之內側上係形成有透明電極(圖中未顯示),然而在不施加驅動電壓於電極之非驅動狀態下,液晶層中之液晶分子7係配向成概略地垂直於基板5和8之面,結果通過液晶面板之光的偏光狀態幾乎沒有變化。如以上所述,由於液晶胞之上側偏光板1之吸收軸2和下側偏光板14之吸收軸15變成概略垂直的緣故,所以光不會通過偏光板。也就是說,第1圖之液晶顯示元件中,在非驅動狀態下係成為黑狀態。相對於此,在驅動狀態下,液晶分子係向平行於基板5和8的方向傾斜,通過液晶面板的光乃因此種傾斜的液晶分子量而改變偏光狀態,通過偏光板,即成為白狀態。A transparent electrode (not shown) is formed on the inner side of the substrate 5 and the substrate 8, but the liquid crystal molecules 7 in the liquid crystal layer are aligned substantially perpendicular to the substrate in a non-driving state in which no driving voltage is applied to the electrodes. On the faces of 5 and 8, as a result, the polarization state of the light passing through the liquid crystal panel hardly changed. As described above, since the absorption axis 2 of the upper polarizing plate 1 of the liquid crystal cell and the absorption axis 15 of the lower polarizing plate 14 become substantially vertical, light does not pass through the polarizing plate. That is, in the liquid crystal display element of Fig. 1, the black state is obtained in the non-driving state. On the other hand, in the driving state, the liquid crystal molecules are inclined in a direction parallel to the substrates 5 and 8, and the light passing through the liquid crystal panel changes the polarization state due to the tilted liquid crystal molecular weight, and passes through the polarizing plate, that is, the white state.
VA模式之特徵在於高速應答及高對比。但是,對比會有雖然在正面上高而在斜方向上卻低的問題。黑顯示時之液晶性分子係垂直配向於基板面。從正面觀察時,由於液晶分子幾乎沒有複折射的緣故,所以透射率低而得不到高對比。惟,在從斜方向觀察的情況下,液晶分子發生複折射。更且,上下偏光板吸收軸之交差角,從正面看是90°之直角,然而從斜方向看的情況則為大於90°。由於此2個因素,所以在斜方向上會有容易發生漏光、對比降低的傾向。又,因液晶胞的複折射,在黑狀態中從斜方向觀察的情況下,會有看到色味變化的情形。在本發明中,為了解決此等問題,於是配置一種由滿足預定的光學特性之聚合物薄膜和光學異方向性層所構成的本發明之光學補償薄膜(第1圖中之10)。更且,在第1圖之液晶顯示裝置中,由於配置單軸性或雙軸性之光學異方向性層3的緣故,所以更能減輕黑狀態中斜方向之光漏等。The VA mode is characterized by high speed response and high contrast. However, the contrast has a problem of being high on the front side but low in the oblique direction. The liquid crystal molecules in the black display are vertically aligned to the substrate surface. When viewed from the front, since the liquid crystal molecules have almost no birefringence, the transmittance is low and high contrast is not obtained. However, in the case of observing from an oblique direction, liquid crystal molecules undergo birefringence. Further, the angle of intersection of the upper and lower polarizing plates absorbs the axis, which is a right angle of 90° from the front, but is greater than 90° when viewed from the oblique direction. Due to these two factors, light leakage tends to occur in the oblique direction, and the contrast tends to decrease. Further, in the case where the liquid crystal cell is subjected to birefringence, when viewed from an oblique direction in a black state, a change in color taste is observed. In the present invention, in order to solve such problems, an optical compensation film (10 in Fig. 1) of the present invention comprising a polymer film satisfying predetermined optical characteristics and an optically anisotropic layer is disposed. Further, in the liquid crystal display device of Fig. 1, since the uniaxial or biaxial optical anisotropic layer 3 is disposed, light leakage or the like in the oblique direction in the black state can be further reduced.
在第1圖中係顯示:使用像因在上下基板5和8之間施加電場而使得液晶分子7垂直應答於電場方向這樣之介電率異方向為負的液晶材料之例子。又,在將電極配置在一側的基板上、於和基板面平行的橫方向上施加電場之情況下,可以使用一種具有正介電率異方向性之液晶材料。另外,在VA模式之液晶顯示裝置中,雖然一般在扭轉向列(Twisted Nematic)模式之液晶顯示裝置中使用的濾光材料之添加,由於會使得動態應答特性劣化而很少使用,然而也有為了減低配向不良而添加者。In the first drawing, an example is shown in which a liquid crystal material having a negative dielectric constant such that the liquid crystal molecules 7 are vertically responsive to the direction of the electric field due to an electric field applied between the upper and lower substrates 5 and 8 is used. Further, in the case where an electric field is applied to the substrate on one side of the electrode and in the lateral direction parallel to the substrate surface, a liquid crystal material having a positive dielectric constant anisotropy can be used. Further, in the liquid crystal display device of the VA mode, although the addition of the filter material used in the Twisted Nematic mode liquid crystal display device is generally used, the dynamic response characteristics are deteriorated and are rarely used, but there are also Reduce the addition of poor alignment.
在VA模式中,白顯示時液晶性分子是傾斜配向,然而與傾斜方向相反方向中,從斜方向觀察時之液晶性分子之複折射的大小不同,並產生亮度及色調上之差異。為了解決它,則液晶胞較宜是複領域(multidomain)。所謂的複領域係指在一個畫素中形成有配向狀態不同之複數個領域。例如,在複領域方式之VA模式的液晶胞之中,其係在一個畫素中存在著施加電場時之液晶性分子之傾斜角互不相同的複數個領域。在複領域方式之VA模式的液晶胞之中,其係可以將因施加電場所引起的液晶性分子之傾斜角予以平均化於每個畫素,藉此即可以將視角特性予以平均化。在一畫素內分割配向上,藉由在電極上設置狹縫、設置突起、改變電場方向而使之持有電場密度上之不均。為在全方向上得到均等的視角,可以提高此分割數。In the VA mode, the liquid crystal molecules are obliquely aligned in the white display, but in the opposite direction to the oblique direction, the magnitude of the birefringence of the liquid crystalline molecules when viewed from the oblique direction is different, and the difference in brightness and hue is generated. In order to solve this, the liquid crystal cell is preferably a multidomain. The so-called complex field means that a plurality of fields having different alignment states are formed in one pixel. For example, among the liquid crystal cells of the VA mode of the complex field mode, there are a plurality of fields in which one pixel has different inclination angles of liquid crystal molecules when an electric field is applied. Among the liquid crystal cells of the VA mode of the complex field mode, the tilt angle of the liquid crystal molecules caused by the application of the electric field can be averaged for each pixel, whereby the viewing angle characteristics can be averaged. The splitting is arranged in one pixel, and the unevenness of the electric field density is maintained by providing slits on the electrodes, providing protrusions, and changing the direction of the electric field. This number of divisions can be increased to obtain an equal angle of view in all directions.
又,在配向分割之領域邊界上,液晶分子係難以應答。因此,在以正常方塊(normally block)顯示中,由於維持在黑顯示而造成亮度下降之問題。在液晶材料添加濾光劑,則會造成邊界領域縮小。Further, at the boundary of the domain of the alignment division, the liquid crystal molecules are difficult to respond. Therefore, in the normal block display, there is a problem that the brightness is lowered due to the black display. Adding a filter to the liquid crystal material will cause the boundary area to shrink.
本發明之液晶顯示裝置係不受限於第1圖所示之構成而已,也可以包括其他的構件。例如,也可以在液晶胞與偏光膜之間配置彩色濾光片。又,在透射型液晶顯示裝置之態樣中,其係可以在背面上配置以冷陰極或熱陰極螢光管、或發光二極體、場致發射元件、電致發光元件做為光源之背光。另一方面,在反射型液晶顯示裝置中,其係可以只在觀察側上配置1片之偏光板,也可以在液晶胞之背面或液晶胞之下側基板的內面上設置反射膜。無庸侈言,在液晶胞觀察側上設置使用前述光源之前光(frontlight)當然也是可以的。更且,也可以是在顯示裝置之1畫素內設置有透射部和反射部之半透射型。The liquid crystal display device of the present invention is not limited to the configuration shown in Fig. 1, and may include other members. For example, a color filter may be disposed between the liquid crystal cell and the polarizing film. Moreover, in the aspect of the transmissive liquid crystal display device, the backlight may be disposed on the back surface with a cold cathode or a hot cathode fluorescent tube, or a light emitting diode, a field emission element, and an electroluminescent element as a light source. . On the other hand, in the reflective liquid crystal display device, one polarizing plate may be disposed only on the observation side, or a reflective film may be provided on the back surface of the liquid crystal cell or the inner surface of the liquid crystal cell lower substrate. Needless to say, it is of course also possible to provide frontlight on the observation side of the liquid crystal cell using the aforementioned light source. Furthermore, a semi-transmissive type in which a transmissive portion and a reflecting portion are provided in one pixel of the display device may be used.
本發明之液晶顯示裝置的種類係沒有特別地限定,也包括影像直視型、影像投影型或光調變型中之任意的液晶顯示元件。在本發明中,其係特別有效地適用像TFT或MIM這樣的使用3端子或2端子半導體元件之主動式矩陣型液晶顯示裝置。不用多說,當然也可以有效地適用稱為時間分割驅動的以超扭轉向列型(Super Twisted Nematic型,STN型)為代表的被動式矩陣型液晶顯示裝置。The type of the liquid crystal display device of the present invention is not particularly limited, and includes any liquid crystal display element of any of an image direct view type, a video projection type, and a light modulation type. In the present invention, it is particularly effective to apply an active matrix type liquid crystal display device using a three-terminal or two-terminal semiconductor element such as a TFT or an MIM. Needless to say, it is of course possible to effectively apply a passive matrix type liquid crystal display device typified by a super twisted nematic type (Super Twisted Nematic type, STN type) called time division driving.
以下,列舉實施例和比較例而更進一步具體地說明本發明之特徵。在以下之實施例中所示的材料、使用量、比例、處理內容、處理順序等,只要是在不脫離本發明之意旨的範圍內,即可以進行適當的變更。從而,本發明不應被解釋為僅限定於以下所示之具體例子而已。Hereinafter, the features of the present invention will be more specifically described by way of examples and comparative examples. The materials, the amounts, the ratios, the processing contents, the processing order, and the like shown in the following examples can be appropriately changed without departing from the scope of the invention. Therefore, the present invention should not be construed as being limited to the specific examples shown below.
首先,說明本發明之第1態樣的實施例及比較例。First, an embodiment and a comparative example of the first aspect of the present invention will be described.
使用醯化纖維素薄膜做為聚合物薄膜,以及在它之上形成一在將聚合性碟狀化合物予以水平配向後利用聚合加以固定化之光學異方向性層,進而製作成光學補償薄膜。以下,說明製作方法及評價結果。A deuterated cellulose film was used as a polymer film, and an optically anisotropic layer on which a polymerizable disc-like compound was horizontally aligned and then fixed by polymerization was formed thereon to prepare an optical compensation film. Hereinafter, the production method and evaluation results will be described.
(順波長分散性之聚合物薄膜T1之製作)<醯化纖維素溶液之調製>將下述之組成物投入混合槽中,進行攪拌使各成分溶解而調製成醯化纖維素溶液A。(Preparation of a polymer film T1 having a wavelength-dispersible property) <Preparation of a cellulose-deposited solution> The following composition was placed in a mixing tank, and the components were dissolved by stirring to prepare a cellulose-deposited solution A.
<消光劑溶液之調製>將下述之組成物投入分散機中,進行攪拌使各成分溶解而調製成消光劑溶液。<Preparation of Matting Agent Solution> The following composition was placed in a disperser, and the components were dissolved by stirring to prepare a matting agent solution.
<波長分散控制劑溶液之調製>將下述之組成物投入混合槽中,一邊加熱一邊進行攪拌,使各成分溶解而調製成波長分散控制劑。<Preparation of Wavelength Dispersion Control Agent Solution> The following composition was placed in a mixing tank, stirred while being heated, and each component was dissolved to prepare a wavelength dispersion controlling agent.
將95.7質量份之上述的醯化纖維素溶液A、1.3質量份之消光劑溶液、3.6質量份之紫外線吸收劑溶液過濾後予以混合,使用帶式(band)流延機流延1600毫米之寬度。殘留溶劑含量為50質量%時從帶上剝離薄膜,於100℃之條件下,以拉幅機鉗夾來保持薄膜,以4%之拉伸倍率進行橫向拉伸,進行乾燥直到殘留溶液含量成為5質量%為止(乾燥1)。更進一步地,將薄膜按照拉伸後的寬度原樣地保持於100℃下歷30秒。從拉幅機鉗夾鬆開薄膜,自薄膜之橫方向兩端各切除5%之後,更進一步地在幅方向為自由(未被保持)的狀態下,以20秒通過135℃之乾燥區後(乾燥2),將薄膜捲取於圓筒(roll)上。所得到的醯化纖維素薄膜之殘留溶劑量為0.1質量%,膜厚度為81微米。使用它來做為順波長分散性之聚合物薄膜T1。95.7 parts by mass of the above-described deuterated cellulose solution A, 1.3 parts by mass of the matting agent solution, and 3.6 parts by mass of the ultraviolet absorbent solution were mixed and mixed, and cast by a band casting machine at a width of 1600 mm. . When the residual solvent content is 50% by mass, the film is peeled off from the tape, and the film is held by a tenter at 100 ° C, and the film is stretched at a draw ratio of 4%, and dried until the residual solution content becomes 5 mass% (dry 1). Further, the film was kept at 100 ° C for 30 seconds as it was after stretching. The film was loosened from the tenter clip, and after 5% of each of the two ends of the film was cut, further in the state of being free (unheld) in the direction of the web, after passing through a drying zone of 135 ° C in 20 seconds (Dry 2), the film was taken up on a roll. The obtained deuterated cellulose film had a residual solvent amount of 0.1% by mass and a film thickness of 81 μm. It was used as a polymer film T1 which is a wavelength-dispersible.
(順波長分散性之聚合物薄膜T2~T6之製作)除了將醯化纖維素之種類、以及添加劑之種類、添加量和薄膜之厚度變更為表1-1之內容以外,以和上述同樣的作法而製作成順波長分散性之聚合物薄膜T2~T6。(Production of polymer film T2 to T6 having a wavelength-dispersible property) The same as the above except that the type of the deuterated cellulose, the type of the additive, the amount of the additive, and the thickness of the film were changed to those in Table 1-1. The polymer film T2~T6 is formed into a wavelength-dispersible polymer film.
(醯化纖維素薄膜(TR1)之製作)將下述之組成物投入混合槽中,一邊加熱一邊進行攪拌,使各成分溶解而調製成醯化纖維素溶液。(Production of Deuterated Cellulose Film (TR1)) The following composition was placed in a mixing tank, stirred while being heated, and each component was dissolved to prepare a deuterated cellulose solution.
使用三層共流延模頭,將所得到的內層用摻混液(dope)及外層用摻混,流延於經冷卻到0℃之輪鼓(drum)上。從輪鼓剝取殘留溶劑量為70質量%之薄膜,將兩端固定於栓拉幅機,將運送方向的拉引(draw)比設定為110%,一邊運送一邊於80℃進行乾燥,更進一步地在殘留溶劑量變成10%之際,於110℃進行乾燥。然後,於140℃之溫度進行乾燥30分鐘而製造出殘留溶劑為0.3質量%之醯化纖維素薄膜(TR1)(外層:3微米,內層:74微米,外層:3微米)。所得到的薄膜之光學特性:Re=8奈米,Rth=82奈米。The resulting inner layer was blended with a dope and an outer layer using a three-layer co-casting die, and cast on a drum cooled to 0 °C. A film having a residual solvent amount of 70% by mass was peeled off from the drum, and both ends were fixed to a pin tenter, and a draw ratio in the conveyance direction was set to 110%, and drying was carried out at 80 ° C while being conveyed. Further, when the amount of the residual solvent became 10%, the drying was carried out at 110 °C. Then, drying was carried out at a temperature of 140 ° C for 30 minutes to produce a deuterated cellulose film (TR1) having a residual solvent of 0.3% by mass (outer layer: 3 μm, inner layer: 74 μm, outer layer: 3 μm). Optical properties of the obtained film: Re = 8 nm, Rth = 82 nm.
使所製作的各薄膜通過溫度60℃之介電式加熱輥,於薄膜表面溫度昇溫到40℃之後,再藉由條塗機塗布下述組成之鹼溶液A達14 ml/m2 ,於經加熱到110℃之蒸汽式遠紅外線加熱器(諾利塔克(股)公司製)之下滯留10秒,使用相同的條塗機塗布純水達3 ml/m2 。此時薄膜之溫度為40℃。接著,以噴水機進行水洗及以氣刀進行水切反復3次之後,使於70℃之乾燥區中滯留2秒進行乾燥。The prepared film was passed through a dielectric heating roller at a temperature of 60 ° C, and the temperature of the film was raised to 40 ° C, and then the alkali solution A of the following composition was applied by a strip coater to 14 ml/m 2 . The vapor-type far-infrared heater (manufactured by Noritak Co., Ltd.) heated to 110 ° C was allowed to stand for 10 seconds, and pure water was applied to 3 ml/m 2 using the same strip coater. At this time, the temperature of the film was 40 °C. Subsequently, the mixture was washed with a water jet machine and subjected to water cutting three times with an air knife, and then dried in a drying zone at 70 ° C for 2 seconds.
<光學補償薄膜F11之製作>(光學異方向性層之製作)在上述所製作的醯化纖維素薄膜(T1)之實施鹼化處理過的面上,以線塗機連續塗布下述組成之配向膜塗布液。於60℃之溫風下乾燥60秒,更進一步地於100℃之溫風乾燥120秒而形成配向膜。<Preparation of Optical Compensation Film F11> (Production of Optically Isotropic Layer) The following composition was continuously applied to the surface subjected to the alkalization treatment of the above-described fluorinated cellulose film (T1) by a wire coater. Orientation film coating solution. It was dried under a warm air of 60 ° C for 60 seconds, and further dried at a temperature of 100 ° C for 120 seconds to form an alignment film.
將含有下述組成之碟狀液晶化合物之塗布液(S1),以線塗機連續塗布於上述所製作的配向膜上。薄膜之運送速度為20公尺/分鐘。藉由從室溫連續加溫到80℃之步驟而使溶劑乾燥,然後,於120℃之乾燥區加熱90秒,並使碟狀液晶性化合物之分子配向。繼續,將薄膜之溫度保持於90℃,使用高壓水銀燈,照射500 mJ/cm2 之UV光,固定碟狀分子之配向,形成光學異方性層而製作成本發明之第1態樣的光學補償薄膜F11。A coating liquid (S1) containing a discotic liquid crystal compound having the following composition was continuously applied onto the alignment film produced above by a wire coater. The film was transported at a speed of 20 meters per minute. The solvent was dried by a step of continuously heating from room temperature to 80 ° C, and then heated in a drying zone at 120 ° C for 90 seconds to align the molecules of the discotic liquid crystalline compound. Continuing, the temperature of the film was maintained at 90 ° C, and a high-pressure mercury lamp was used to irradiate 500 mJ/cm 2 of UV light to fix the alignment of the disc-shaped molecules to form an optical anisotropic layer, thereby producing an optical compensation according to the first aspect of the invention. Film F11.
從所製作的光學補償薄膜F11,只剝離該使用碟狀液晶性化合物所形成的光學異方向性層之物,使用自動複折射率計(KOBRA-21ADH、王子計測機器(股)公司製)測定光學特性。於波長590奈米測定的Re為0奈米,Rth為163奈米。可以確認已形成:該碟狀液晶性分子相對於薄膜面而言為實質上水平配向的光學異方向性層。From the optical compensation film F11 to be produced, only the optically anisotropic layer formed using the discotic liquid crystalline compound was peeled off, and it was measured using an automatic complex refractometer (KOBRA-21ADH, manufactured by Oji Scientific Instruments Co., Ltd.). Optical properties. Re measured at a wavelength of 590 nm was 0 nm, and Rth was 163 nm. It was confirmed that the discotic liquid crystalline molecules were substantially horizontally aligned optically anisotropic layers with respect to the film surface.
又,光學異方向性層之膜厚度為2.15微米。Further, the film thickness of the optically anisotropic layer was 2.15 μm.
<光學補償薄膜F12~F16之製作>對於上述所製作的光學補償薄膜F11,除了將醯化纖維素薄膜(T1)分別變更為醯化纖維素薄膜(T2)~(T6)以外,更進一步地調整光學異方向性層的膜厚度,使光學補償薄膜之Rth成為200奈米而製作出本發明之第1態樣的光學補償薄膜F12~F16。<Preparation of Optical Compensation Films F12 to F16> The optical compensation film F11 produced as described above is further changed to the cellulose-deposited cellulose film (T1) to be a cellulose-deposited film (T2) to (T6), and further The optical compensation films F12 to F16 of the first aspect of the present invention were produced by adjusting the film thickness of the optically anisotropic layer so that the Rth of the optical compensation film was 200 nm.
<光學補償薄膜F17~F18之製作>對於上述所製作的光學補償薄膜F11,以上述所製作的醯化纖維素薄膜(T1)、及市售的乙酸纖維素(Fujitack TD80UF,富士照相軟片(股)公司製,Re:2奈米,Rth:46奈米)來代替醯化纖維素薄膜(T1),並按照使光學補償薄膜之Rth成為200奈米的方式來調整光學異方向性層的膜厚度,而製作出比較例的光學補償薄膜F17及F18。<Preparation of Optical Compensation Films F17 to F18> For the optical compensation film F11 produced as described above, the cellulose film (T1) produced as described above and commercially available cellulose acetate (Fujitack TD80UF, Fuji Photo Film) ) company system, Re: 2 nm, Rth: 46 nm) instead of the cellulose film (T1), and the film of the optically anisotropic layer was adjusted so that the Rth of the optical compensation film became 200 nm. The optical compensation films F17 and F18 of the comparative examples were produced in thickness.
關於上述所製作的光學補償薄膜之光學異方向性層的膜厚度、Rth、Rth/d(Rth除以光學異方向性層之膜厚度的值)、波長分散性:Rth(450)/Rth(550)及光學補償薄膜之Rth、波長分散性:Rth(450)/Rth(550)、不均係整理於表1-4中。另外,光學補償薄膜之不均係按照下述之評價方法來進行評價。The film thickness of the optically anisotropic layer of the optical compensation film produced above, Rth, Rth/d (the value of Rth divided by the film thickness of the optically isotropic layer), and the wavelength dispersibility: Rth (450) / Rth ( 550) and Rth of the optical compensation film, wavelength dispersibility: Rth (450) / Rth (550), and unevenness are listed in Table 1-4. Further, the unevenness of the optical compensation film was evaluated in accordance with the following evaluation method.
設定在暗室內之展示箱(schaukasten)上,將2片偏光板相互地設置成十字尼科耳(cross Nicol)配置。將試料之光學補償薄膜置於2片偏光板之間,從距離法線60度方向1公尺處觀察,按照以下之基準評價不均。Set on a display box (schaukasten) in a dark room, set two polarizing plates to each other in a cross Nicol configuration. The optical compensation film of the sample was placed between two polarizing plates, and observed from a distance of 1 degree from the normal of 60 degrees, and the unevenness was evaluated according to the following criteria.
◎:即使極力觀察也確認沒有產生不均。○:幾乎不能確認有產生不均。○△:些許產生不均。△:部分可見到不均。X:全面均可見到不均。◎: Even if it was observed as much as possible, it was confirmed that no unevenness occurred. ○: It was almost impossible to confirm that unevenness occurred. ○ △: A little unevenness occurred. △: Partially visible unevenness. X: Unevenness can be seen in all aspects.
由表1-4所示之結果來看,以下之事情是至為顯然的。From the results shown in Table 1-4, the following things are obvious.
使用滿足式(1-1)~式(1-3)的聚合物薄膜之光學補償薄膜F11~F16的Rth(450)/Rth(550)為1.1以上,其係可以得到關於Rth之高波長分散性。另一方面,使用不滿足式(1-1)~式(1-3)醯化纖維素薄膜TR1及TD80UF的光學補償薄膜F17及F18之Rth(450)/Rth(550)為小於1.1,不能得到關於Rth之足夠的波長分散性。特別是藉由使用Rth(450)/Rth(550)為1.3以上之聚合物薄膜的光學補償薄膜F11~F14,可以得到Rth(450)/Rth(550)為1.15以上之非常高的波長分散性。The optical compensation film F11 to F16 satisfying the polymer film of the formula (1-1) to the formula (1-3) has an Rth (450)/Rth (550) of 1.1 or more, which is capable of obtaining a high wavelength dispersion of Rth. Sex. On the other hand, the Rth(450)/Rth(550) of the optical compensation films F17 and F18 which do not satisfy the formula (1-1) to the formula (1-3) of the deuterated cellulose films TR1 and TD80UF are less than 1.1, and cannot Sufficient wavelength dispersion with respect to Rth is obtained. In particular, by using an optical compensation film F11 to F14 of a polymer film having an Rth (450) / Rth (550) of 1.3 or more, a very high wavelength dispersion of Rth (450) / Rth (550) of 1.15 or more can be obtained. .
尤其,使用在250奈米~400奈米之波長領域具有極大吸收之波長分散控制劑A和以式(B)所代表的添加劑D-5之醯化纖維素薄膜,如T2、T3所示,其係可以得到Rth(590)為40奈米以上之光學特性;使用此等光學補償薄膜F12、F13的Rth(450)/Rth(550)為非常高之1.15,亦不會發生不均,其係非常地良好。In particular, a deuterated cellulose film having a wavelength absorption control agent A having a maximum absorption in the wavelength range of 250 nm to 400 nm and an additive D-5 represented by the formula (B), as shown by T2 and T3, are used. It is possible to obtain an optical characteristic in which Rth(590) is 40 nm or more; Rth(450)/Rth(550) using these optical compensation films F12 and F13 is very high at 1.15, and unevenness does not occur. The system is very good.
以醯化纖維素薄膜做為聚合物薄膜,在其上使聚合性棒狀液晶性化合物呈光學活性向列配向之後,藉由聚合予以固定而形成光學異方向性層來製作光學補償薄膜。以下,說明此一製作方法及評價結果。An optical compensation film was produced by using a deuterated cellulose film as a polymer film, and an optically active nematic alignment of the polymerizable rod-like liquid crystal compound thereon, followed by polymerization to form an optically anisotropic layer. Hereinafter, the production method and evaluation results will be described.
<光學補償薄膜F22之製作>和F12同樣地在醯化纖維素薄膜(T2)之上形成以改性聚乙烯醇為主成分之配向膜。<Preparation of Optical Compensation Film F22> An aligning film containing modified polyvinyl alcohol as a main component was formed on the deuterated cellulose film (T2) in the same manner as F12.
將含有下述組成之棒狀液晶化合物之塗布液(S2),以線塗機連續塗布於上述所製作的配向膜上。薄膜之運送速度為20公尺/分鐘。藉由從室溫連續加溫到80℃之步驟而使溶劑乾燥,然後,於120℃之乾燥區加熱90秒,並使棒狀液晶性化合物之分子配向。繼續,將薄膜之溫度保持於90℃,使用高壓水銀燈,照射100 mJ/cm2 之UV光,固定棒狀液晶化合物的分子之配向,形成光學異方性層而製作成本發明之第1態樣的光學補償薄膜F21。A coating liquid (S2) containing a rod-like liquid crystal compound having the following composition was continuously applied onto the alignment film produced above by a wire coater. The film was transported at a speed of 20 meters per minute. The solvent was dried by a step of continuously heating from room temperature to 80 ° C, and then heated in a drying zone at 120 ° C for 90 seconds to align the molecules of the rod-like liquid crystalline compound. Continuing, the film temperature was maintained at 90 ° C, and a high-pressure mercury lamp was used to irradiate 100 mJ/cm 2 of UV light to fix the alignment of the molecules of the rod-like liquid crystal compound to form an optical anisotropic layer, thereby producing the first aspect of the invention. Optical compensation film F21.
從所製作的光學補償薄膜F21,只剝離該使用碟狀液晶性化合物所形成的光學異方向性層之物,使用自動複折射率計(KOBRA-21ADH、王子計測機器(股)公司製)測定光學特性。只有於波長590奈米測定的光學異方向性層之Re為0奈米,Rth為143奈米。From the optical compensation film F21 to be produced, only the optically anisotropic layer formed using the discotic liquid crystalline compound was peeled off, and the measurement was performed using an automatic complex refractometer (KOBRA-21ADH, manufactured by Oji Scientific Instruments Co., Ltd.). Optical properties. Only the Re of the optically anisotropic layer measured at a wavelength of 590 nm was 0 nm, and Rth was 143 nm.
<光學補償薄膜F23、F25~F26之製作>對於上述所製作的光學補償薄膜F22,除了將醯化纖維素薄膜(T2)分別變更為醯化纖維素薄膜(T3)、T(5)~(T6)以外,更進一步地調整膜厚度,使光學補償薄膜之Rth成為200奈米而製作出本發明之第1態樣的光學補償薄膜F23、F25~F26。<Preparation of Optical Compensation Films F23 and F25 to F26> The optical compensation film F22 produced as described above was changed to a cellulose-deposited film (T3) and T(5) to (T). In addition to T6), the film thickness was further adjusted, and the optical compensation films F23 and F25 to F26 of the first aspect of the present invention were produced by setting the Rth of the optical compensation film to 200 nm.
<光學補償薄膜F27~F28之製作>對於上述所製作的光學補償薄膜F22,除了將醯化纖維素薄膜(T2)分別替換成醯化纖維素薄膜(TR1)、及市售的乙酸纖維素薄膜(Fujitack TD80UF,富士照相軟片(股)公司製,Re:2奈米,Rth:46奈米)以外,更進一步地調整光學異方向性層的膜厚度,使光學補償薄膜之Rth成為200奈米而製作出本發明之第1態樣的光學補償薄膜F7及F28。<Preparation of Optical Compensation Films F27 to F28> The optical compensation film F22 produced above was replaced with a cellulose-deposited film (T2), which was replaced with a cellulose-deposited film (TR1), and a commercially available cellulose acetate film. (Fujitack TD80UF, manufactured by Fuji Photo Film Co., Ltd., Re: 2 nm, Rth: 46 nm), the film thickness of the optically anisotropic layer was further adjusted to make the Rth of the optical compensation film 200 nm. The optical compensation films F7 and F28 of the first aspect of the present invention were produced.
上述所製作的光學補償薄膜之評價結果係整理於表1-5中。評價方法係和前述的例之1-1相同。The evaluation results of the optical compensation film produced above were summarized in Tables 1-5. The evaluation method is the same as the above-described Example 1-1.
由表1-5所示之結果來看,以下之事情是至為顯然的。From the results shown in Table 1-5, the following things are obvious.
可以理解到:即使就使用同一聚合物薄膜之光學補償薄膜而論,與在表1-5所示的具有利用膽固醇液晶相而形成的光學異方向性層之光學補償薄膜比較之下,則於表1-4所示的具有利用碟狀液晶之垂直配向而形成的光學異方向性層之光學補償薄膜方面係顯示出比較高的關於Rth之波長分散性。It can be understood that even in the case of the optical compensation film using the same polymer film, compared with the optical compensation film having the optical anisotropic layer formed by using the cholesteric liquid crystal phase shown in Table 1-5, The optical compensation film having an optically anisotropic layer formed by the vertical alignment of the discotic liquid crystals shown in Tables 1-4 exhibits a relatively high wavelength dispersibility with respect to Rth.
亦可以理解到:使用滿足式(1-1)~式(1-3)的聚合物薄膜之光學補償薄膜F22、F25~F26顯示其Rth(450)/Rth(550)為1.1以上、關於Rth之高波長分散性;然而使用不滿足式(1-1)~式(1-3)之TD80UF的光學補償薄膜之Rth(450)/Rth(550)為小於1.1,則顯示不足夠的波長分散性。It can also be understood that the optical compensation films F22 and F25 to F26 which satisfy the polymer film of the formula (1-1) to the formula (1-3) exhibit an Rth (450)/Rth (550) of 1.1 or more, and about Rth. High wavelength dispersion; however, using an optical compensation film that does not satisfy the TD80UF of the formula (1-1) to the formula (1-3) has an Rth(450)/Rth(550) of less than 1.1, indicating insufficient wavelength dispersion. Sex.
也可以理解到:在Rth(450)-Rth(550)為小於-5奈米之聚合物薄膜上具有利用膽固醇液晶相而形成的光學異方向性層之光學補償薄膜,Rth(450)/Rth(550)為約略變成1,不顯示正的波長分散性。從而,在聚合物薄膜上具有利用膽固醇液晶相而形成的光學異方向性層之光學補償薄膜的態樣中,使Rth(450)-Rth(550)成為-5奈米以上是重要的事。It can also be understood that an optical compensation film having an optically anisotropic layer formed by using a cholesteric liquid crystal phase on a polymer film having Rth(450)-Rth(550) of less than -5 nm, Rth(450)/Rth (550) is approximately 1 and does not exhibit positive wavelength dispersion. Therefore, in the aspect of the optical compensation film having the optical anisotropic layer formed by the cholesteric liquid crystal phase on the polymer film, it is important to set Rth(450)-Rth(550) to -5 nm or more.
又,可以理解到:由於利用碟狀液晶之垂直配向相而形成的光學異方向性層,與利用膽固醇液晶相而形成的光學異方向性層比較之下,係具有於較薄的膜厚度下可得到高的Rth之傾向,所以能夠形成更無塗布不均、顯示均一的光學特性之層。可以理解到:即使是在聚合物薄膜上,具有利用碟狀液晶之垂直配向而形成的光學異方向性層之光學補償薄膜的態樣中,當使用Rth(590)為80奈米以上、且Rth(450)-Rth(550)為-5奈米以上的醯化纖維素薄膜時,特別能夠得到沒有不均、波長分散性高的光學補償薄膜。Further, it can be understood that the optical anisotropic layer formed by using the vertical alignment phase of the discotic liquid crystal has a thin film thickness as compared with the optical anisotropic layer formed by the cholesteric liquid crystal phase. Since a high Rth tends to be obtained, it is possible to form a layer which is more free from coating unevenness and exhibits uniform optical characteristics. It can be understood that even in the case of an optical compensation film having an optical anisotropic layer formed by the vertical alignment of the discotic liquid crystal on the polymer film, when Rth (590) is used, it is 80 nm or more. When the Rth (450)-Rth (550) is a -5 nm or more deuterated cellulose film, an optical compensation film having no unevenness and high wavelength dispersibility can be obtained.
以醯化纖維素薄膜、和在其上使波長分散性高的聚合性碟狀化合物呈水平配向(垂直配向)之後,藉由聚合予以固定而形成光學異方向性層,進而製作成波長分散性高的光學補償薄膜。以下,說明製作方法及其評價結果。After the deuterated cellulose film and the polymerizable disc-like compound having high wavelength dispersibility thereon are horizontally aligned (vertical alignment), the optically anisotropic layer is formed by polymerization to form a wavelength-dispersion layer. High optical compensation film. Hereinafter, the production method and the evaluation results thereof will be described.
和F11同樣地在醯化纖維素薄膜(T1)之上形成以改性聚乙烯醇為主成分之配向膜。An alignment film containing modified polyvinyl alcohol as a main component was formed on the deuterated cellulose film (T1) in the same manner as in F11.
將含有下述組成之碟狀液晶化合物之塗布液(S3),以線塗機連續塗布於上述所製作的配向膜上。薄膜之運送速度為20公尺/分鐘。藉由從室溫連續加溫到80℃之步驟而使溶劑乾燥,然後,於120℃之乾燥區加熱90秒,並使碟狀液晶性化合物之分子配向。繼續,將薄膜之溫度保持於90℃,使用高壓水銀燈,照射500 mJ/cm2 之UV光,固定碟狀分子之配向,形成光學異方性層而製作成本發明之第1態樣的光學補償薄膜F31。A coating liquid (S3) containing a discotic liquid crystal compound having the following composition was continuously applied onto the alignment film produced above by a wire coater. The film was transported at a speed of 20 meters per minute. The solvent was dried by a step of continuously heating from room temperature to 80 ° C, and then heated in a drying zone at 120 ° C for 90 seconds to align the molecules of the discotic liquid crystalline compound. Continuing, the temperature of the film was maintained at 90 ° C, and a high-pressure mercury lamp was used to irradiate 500 mJ/cm 2 of UV light to fix the alignment of the disc-shaped molecules to form an optical anisotropic layer, thereby producing an optical compensation according to the first aspect of the invention. Film F31.
從所製作的光學補償薄膜F31,只剝離該使用碟狀液晶性化合物所形成的光學異方向性層之物,使用自動複折射率計(KOBRA-21ADH、王子計測機器(股)公司製)測定光學特性。於波長590奈米測定之Re為0奈米,Rth為163奈米。可確認:已形成碟狀液晶分子相對於薄膜面而言為實質上水平配向的光學異方向性層。From the optical compensation film F31 to be produced, only the optically anisotropic layer formed of the discotic liquid crystalline compound was peeled off, and it was measured using an automatic complex refractometer (KOBRA-21ADH, manufactured by Oji Scientific Instruments Co., Ltd.). Optical properties. Re measured at a wavelength of 590 nm was 0 nm, and Rth was 163 nm. It was confirmed that an optically anisotropic layer in which the discotic liquid crystal molecules are substantially horizontally aligned with respect to the film surface has been formed.
<光學補償薄膜F32~F36之製作>對於上述所製作的光學補償薄膜F31,除了將醯化纖維素薄膜(T1)分別變更為醯化纖維素薄膜(T2)~(T6)以外,更進一步地調整膜厚度,使光學補償薄膜之Rth成為200奈米而製作出本發明之第1態樣的光學補償薄膜F32~F36。<Preparation of Optical Compensation Films F32 to F36> The optical compensation film F31 produced as described above is further changed to the cellulose-deposited film (T1) to the cellulose-deposited film (T2) to (T6), and further The optical compensation films F32 to F36 of the first aspect of the present invention were produced by adjusting the film thickness so that the Rth of the optical compensation film was 200 nm.
上述所製作的光學補償薄膜之評價結果係整理於表1-6中。評價方法係和前述的例之1-1相同。The evaluation results of the optical compensation film produced above were summarized in Tables 1-6. The evaluation method is the same as the above-described Example 1-1.
由表1-6所示之結果來看,以下之事情是至為顯然的。From the results shown in Table 1-6, the following things are obvious.
可以理解到:藉由波長分散性高的聚合物薄膜、和利用波長分散性高的碟狀液晶之垂直配向而成的光學異方向性層之組合,能夠得到沒有不均且波長分散性高的光學補償薄膜。It can be understood that a combination of a polymer film having a high wavelength dispersibility and an optical anisotropic layer which is vertically aligned by a discotic liquid crystal having a high wavelength dispersibility can provide no unevenness and high wavelength dispersion. Optical compensation film.
<液晶顯示裝置之製作>在3重量%之聚乙烯醇的水溶液中,添加1重量%之十八烷基二甲基氯化銨(偶合劑)。將它旋塗在附有ITO電極的玻璃基板上,於160℃進行熱處理之後,再實施摩擦處理而形成垂直配向膜。摩擦處理係按照使2片玻璃基板成相對方向的方式來實施。按照使胞隙(cell gap)(d)成為約5.0微米的方式相向合併2片玻璃基板。將以酯系和乙烷系為主成分之液晶性化合物(△n:0.06)注入胞隙中而製作成垂直配向液晶胞A。△n和d之積為300奈米。<Production of Liquid Crystal Display Device> 1% by weight of octadecyldimethylammonium chloride (coupling agent) was added to an aqueous solution of 3 wt% of polyvinyl alcohol. This was spin-coated on a glass substrate with an ITO electrode, and heat-treated at 160 ° C, followed by rubbing treatment to form a vertical alignment film. The rubbing treatment is carried out in such a manner that two glass substrates are oriented in opposite directions. The two glass substrates were combined in such a manner that the cell gap (d) became about 5.0 μm. A liquid crystal compound (Δn: 0.06) mainly composed of an ester system and an ethane group was injected into a cell gap to prepare a vertical alignment liquid crystal cell A. The product of Δn and d is 300 nm.
(上側偏光板之製作)將帝人化成(股)公司製之聚碳酸酯薄膜『Pure Ace WR』予以熱緩和到Tg附近,而得到Re為120奈米、Rth為70奈米之第二光學補償薄膜A。(Preparation of the upper polarizing plate) The polycarbonate film "Pure Ace WR" made by Teijin Chemical Co., Ltd. was heat-reduced to near Tg, and the second optical compensation was obtained in which Re was 120 nm and Rth was 70 nm. Film A.
對碘水溶液中連續染色之厚度為80微米的圓筒狀聚乙烯醇薄膜於運送方向進行5倍拉伸,進行乾燥而得到長條的偏光膜。在此偏光膜的一側之表面上,使用聚乙烯醇系黏著劑,按照使偏光膜之透射軸和第二光學補償薄膜A之遲相軸成為平行的方式,貼合上述之第二光學補償薄膜A;另一側的表面上,則使用聚乙烯醇系黏著劑,連續地貼合經鹼化處理過的市售之乙酸纖維素薄膜(Fujitack TD80UL,富士照相軟片(股)公司製)而製作成上側偏光板(P1)。A cylindrical polyvinyl alcohol film having a thickness of 80 μm continuously dyed in an aqueous iodine solution was stretched 5 times in the transport direction and dried to obtain a long polarizing film. The second optical compensation is applied to the surface of one side of the polarizing film by using a polyvinyl alcohol-based adhesive so that the transmission axis of the polarizing film and the slow axis of the second optical compensation film A are parallel. Film A; on the other side, a polyvinyl alcohol-based adhesive was used, and a commercially available cellulose acetate film (Fujitack TD80UL, Fuji Photo Film Co., Ltd.) was continuously attached thereto. It is made into the upper polarizing plate (P1).
(下側偏光板之製作)將上述所製作的光學補償薄膜(F11)及Fujitack TD80UF予以鹼化處理,使用聚乙烯醇系黏著劑,以輥對輥(roll to roll)貼附在偏光膜的兩面上而製作成一體化型偏光板(P11)。此時,光學補償薄膜之光學補償層係向著偏光板之外側。(Production of lower polarizing plate) The optical compensation film (F11) and Fujitack TD80UF produced above were alkalized, and a polyvinyl alcohol-based adhesive was attached to the polarizing film by a roll to roll. An integrated polarizing plate (P11) is produced on both sides. At this time, the optical compensation layer of the optical compensation film is directed to the outside of the polarizing plate.
對於一體化型偏光板(P11),將光學補償薄膜(F11)代換成上述所製作的光學補償薄膜(F12)~(F18)、(F22)~(F28)及(F31)~(F36)而製作成一體化型偏光板(P12)~(P18)、(P22)~(P28)及(P31)~(P36)。For the integrated polarizing plate (P11), replace the optical compensation film (F11) with the optical compensation films (F12) to (F18), (F22) to (F28), and (F31) to (F36). The integrated polarizing plates (P12) ~ (P18), (P22) ~ (P28) and (P31) ~ (P36) are produced.
又,對於上述所製作的一體化型偏光板(P11),將光學補償薄膜(F11)代換成市售的低遲滯TAC(z-TAC,富士照相軟片(股)公司製),而製作成偏光板(P0)。In addition, the optical compensation film (F11) was replaced with a commercially available low hysteresis TAC (z-TAC, manufactured by Fuji Photo Film Co., Ltd.) for the integrated polarizing plate (P11) produced as described above. Polarizer (P0).
(偏光板之組入)關於各薄膜之積層角度,當以從顯示裝置之上方觀看時的左右方向為基準(0°)時,如第2圖所示,其係將偏光膜吸收軸104(在第1圖則為15)的軸角度設定為90°、保護膜遲相軸102及106之角度設定為90°。將於上述製作的各光學補償薄膜,按照使光學異方向性層(在第1圖中為10)與液晶胞基板(在第1圖中為8)相接的方式(偏光板(P0)的Z-TAC與液晶胞基板相接的方式),組入於下側偏光板和液晶胞之間。另外,使用上述所製作的偏光板來做為下側偏光板。(Incorporating the polarizing plate) When the laminated angle of each film is based on the left-right direction when viewed from above the display device (0°), as shown in FIG. 2, the polarizing film is absorbed by the axis 104 ( In the first plan, the axis angle of 15) is set to 90°, and the angles of the protective film slow-phase axes 102 and 106 are set to 90°. Each of the optical compensation films produced as described above is formed such that the optically anisotropic layer (10 in Fig. 1) and the liquid crystal cell substrate (8 in Fig. 1) are in contact with each other (polarized plate (P0)) The Z-TAC is connected to the liquid crystal cell substrate, and is incorporated between the lower polarizing plate and the liquid crystal cell. Further, the polarizing plate produced above was used as the lower polarizing plate.
又,將於上述製作的上側偏光板(在第1圖中為1),以第二光學補償薄膜A做為基板側而組入於上側液晶胞基板(在第1圖中為5)。此時,第二光學補償薄膜A之遲相軸係按照使之與上側偏光板之透射軸一致的方式來構成。Moreover, the upper polarizing plate (1 in Fig. 1) produced as described above is incorporated in the upper liquid crystal cell substrate (5 in Fig. 1) with the second optical compensation film A as the substrate side. At this time, the slow phase axis of the second optical compensation film A is configured to match the transmission axis of the upper polarizing plate.
製作如表1-7所示的之已組入上述所製作的本發明之第1態樣的光學補償薄膜之液晶顯示裝置。關於此等所製作的液晶顯示裝置,以下述之方法來評價正面及斜方向的漏光、從正面及斜方向觀察時之色彩偏移、及不均,並整理於表1-7中。A liquid crystal display device in which the optical compensation film of the first aspect of the present invention produced as described above was incorporated as shown in Table 1-7 was produced. With respect to the liquid crystal display devices manufactured as described above, the light leakage in the front and oblique directions, the color shift and the unevenness when viewed from the front and the oblique direction were evaluated by the following methods, and are summarized in Table 1-7.
(1)漏光(正面)在設定於暗室內之展示箱上,於不貼合偏光板的狀態下放置液晶胞,以設置在距離法線方向1公尺處之亮度計(分光放射亮度計CS-1000:MINOLUTA(股)公司製)進行測定亮度1。(1) Light leakage (front) is placed on the display box in the dark room, and the liquid crystal cell is placed in a state where the polarizing plate is not attached, so as to set the luminance meter at a distance of 1 meter from the normal direction (spectral radiance meter CS) -1000: manufactured by MINOLUTA Co., Ltd.) The brightness 1 was measured.
接著,在和上述同樣的展示箱上,放置貼合有偏光板之各液晶顯示裝置,和上述同樣地進行測亮度2,以表示此亮度相對於亮度1之比例做為漏光。Next, each liquid crystal display device to which the polarizing plate was attached was placed on the same display case as described above, and the brightness 2 was measured in the same manner as described above to indicate that the ratio of the brightness to the brightness 1 was light leakage.
(2)漏光(斜方向)在設定於暗室內之展示箱上,於不貼合偏光板的狀態下放置液晶胞,以液晶胞的摩擦方向做為基準,設置在於左方向上45度方位、且距離液晶胞之法線方向的60度方向1公尺處之亮度計(分光放射亮度計CS-1000:MINOLUTA(股)公司製)進行測定亮度1。(2) Light leakage (oblique direction) is placed on the display box in the dark room, and the liquid crystal cell is placed in a state where the polarizing plate is not attached, and the rubbing direction of the liquid crystal cell is used as a reference, and the setting is in the 45-degree orientation in the left direction. A luminance meter (measured by a spectroradiometer CS-1000: manufactured by MINOLUTA Co., Ltd.) at a distance of 1 m in the direction of 60 degrees from the normal direction of the liquid crystal cell was measured.
接著,在和上述同樣的展示箱上,放置貼合有偏光板之各液晶顯示裝置,和上述同樣地進行測亮度2,以表示此亮度相對於亮度1之100分率做為斜方向漏光。Next, each liquid crystal display device to which the polarizing plate was bonded was placed on the same display case as described above, and the brightness 2 was measured in the same manner as described above to indicate that the brightness was leaked obliquely with respect to the luminance of 1 of 100.
(3)黑顯示時之色彩偏移(正面)在設定於暗室內之展示箱上,放置貼合偏光板的狀態之液晶胞,從距離法線方向1公尺處觀察液晶胞,以下述之基準評價色味及其強度。(3) The color shift (front) in the black display is placed on the display box set in the dark room, and the liquid crystal cell in the state in which the polarizing plate is attached is placed, and the liquid crystal cell is observed at a distance of 1 m from the normal direction, as described below. The benchmark evaluates the color and its intensity.
○:無法見到特定的色味。○△:可見到些微之特定的色味。△:可見到少許之特定的色味。×:可清楚地見到特定的色味。○: A specific color taste cannot be seen. ○ Δ: A slight specific color odor was observed. △: A little specific color smell was observed. ×: A specific color taste can be clearly seen.
(4)黑顯示時之色彩偏移(斜方向)在設定於暗室內之展示箱上,放置貼合偏光板的狀態之液晶胞,以液晶胞的摩擦方向做為基準,從左方向上45度方位、且距離液晶胞之法線方向的60度方向1公尺處觀察,以和上述(3)之同樣的基準評價黑顯示時之色彩偏移。(4) The color shift (oblique direction) in the black display is set on the display box in the dark room, and the liquid crystal cell in the state in which the polarizing plate is attached is placed, and the rubbing direction of the liquid crystal cell is used as a reference, and 45 degrees from the left direction The degree of orientation was observed at a distance of 1 m from the normal direction of the liquid crystal cell at 60 degrees, and the color shift at the time of black display was evaluated on the same basis as the above (3).
(5)不均在設定於暗室內之展示箱上,按照得形成有電極的基板是在展示箱側的方式,放置不貼合偏光板的狀態之液晶胞A,以液晶胞的摩擦方向做為基準,從左方向上45度方位、且距離液晶胞之法線方向的60度方向1公尺處觀察,按照以下的基準評價不均。(5) The unevenness is set on the display box in the dark room, and the liquid crystal cell A in a state in which the polarizing plate is not attached is placed in such a manner that the substrate on which the electrode is formed is on the side of the display case, and the rubbing direction of the liquid crystal cell is made. For the reference, the angle was measured at a distance of 45 degrees from the left direction and at a distance of 1 meter from the normal direction of the liquid crystal cell, and the unevenness was evaluated according to the following criteria.
◎:就算是極力地觀察也無法確認有不均。○:幾乎不能確認有產生不均。○△:些微產生不均。△:部分可見到不均×:在全面上均可見到不均。◎: Even if you observe it with great force, you cannot confirm that there is unevenness. ○: It was almost impossible to confirm that unevenness occurred. ○ △: slight unevenness occurred. △: Partially visible unevenness ×: Unevenness was observed in all aspects.
由表1-7之結果來看,以下之事情是至為顯然的。From the results of Table 1-7, the following things are obvious.
將本發明之第1態樣的光學補償薄膜使用於垂直配向液晶胞A之光學補償的液晶顯示裝置(L1~L16、L26、L31及L32),其不均少、正面及斜方向之漏光少、且從正面及斜方向觀看時之色彩偏移亦少,與不使用光學補償薄膜之液晶顯示裝置(L0)及使用取代它之比較例的光學補償薄膜之液晶顯示裝置(L17、L18及L28)比較之下,其係顯示出特別優異的顯示特性。The optical compensation film according to the first aspect of the present invention is used for an optically compensated liquid crystal display device (L1 to L16, L26, L31, and L32) which vertically aligns the liquid crystal cells A, and has less unevenness, less light leakage in the front side and the oblique direction. And the liquid crystal display device (L17, L18, and L28) which is less in color shift when viewed from the front side and the oblique direction, and the liquid crystal display device (L0) which does not use the optical compensation film and the optical compensation film which uses the comparative example which replaces it In comparison, the system exhibits particularly excellent display characteristics.
以下,說明本發明之第2態樣的實施例及比較例。Hereinafter, examples and comparative examples of the second aspect of the present invention will be described.
(透明支撐體C1之製作)(乙酸纖維素溶液之調製)將下述之組成物投入混合槽中,進行攪拌使各成分溶解,製作成乙酸纖維素溶液A。(Preparation of Transparent Support C1) (Preparation of Cellulose Acetate Solution) The following composition was placed in a mixing tank, and the components were dissolved by stirring to prepare a cellulose acetate solution A.
乙酸纖維素溶液A之組成
(消光劑溶液之調製)將20質量份之平均粒徑為16奈米的矽石粒子(AEROSIL R972,日本艾羅迪魯(股)公司製)、及80質量份之甲醇充分攪拌混合30分鐘而調製成矽石粒子分散液。將此分散液與下述之組成物一起投入分散機中,更進一步地攪拌30分鐘以上,使各成分溶解而調製成消光劑溶液。(Preparation of a matting agent solution) 20 parts by mass of vermiculite particles having an average particle diameter of 16 nm (AEROSIL R972, manufactured by Erosud Co., Ltd., Japan) and 80 parts by mass of methanol were thoroughly stirred and mixed for 30 minutes. It is prepared into a dispersion of vermiculite particles. This dispersion liquid was placed in a dispersing machine together with the following composition, and further stirred for 30 minutes or more, and each component was dissolved to prepare a matting agent solution.
消光劑溶液之組成
(添加劑溶液之調製)將下述之組成物投入混合槽中,一邊加熱一邊進行攪拌,使各成分溶解而調製成乙酸纖維素溶液。(Preparation of Additive Solution) The following composition was placed in a mixing tank, stirred while being heated, and each component was dissolved to prepare a cellulose acetate solution.
溶液之組成
光學異方向性減低劑
(乙酸纖維素薄膜之製作)將94.6質量份之上述的乙酸纖維素溶液A、1.3質量份之消光劑溶液、4.1質量份之添加劑溶液分別地過濾後予以混合,使用帶式(band)流延機進行流延。在上述之組成中,降低光學異方向性之化合物及波長分散調整劑之相對於乙酸纖維素的質量比分別是12%、1.2%。在殘留溶劑含量為30質量%時,從帶上剝離薄膜,於140℃進行乾燥40分鐘而製造出厚度為80微米之長尺狀乙酸纖維素薄膜T0。所得到的薄膜之面內遲滯(Re)為1奈米(遲相軸係為與薄膜長軸方向成垂直的方向),厚度方向之遲滯(Rth)係-1奈米。使用此物做為透明支撐體C1。(Production of Cellulose Acetate Film) 94.6 parts by mass of the above cellulose acetate solution A, 1.3 parts by mass of the matting agent solution, and 4.1 parts by mass of the additive solution were separately filtered and mixed, and band casting was used. The machine is casting. In the above composition, the mass ratio of the compound which reduces optical anisotropy and the wavelength dispersion adjusting agent to cellulose acetate is 12% and 1.2%, respectively. When the residual solvent content was 30% by mass, the film was peeled off from the belt and dried at 140 ° C for 40 minutes to produce a long-length cellulose acetate film T0 having a thickness of 80 μm. The in-plane retardation (Re) of the obtained film was 1 nm (the slow phase axis was perpendicular to the longitudinal direction of the film), and the retardation (Rth) in the thickness direction was -1 nm. This object was used as the transparent support C1.
使溫度為60℃之介電式加熱輥通過在上述所製作的透明支撐體C1,將薄膜表面溫度昇混到40℃之後,再使用桿塗機,以17.3 mL/m2 之塗布量、60公尺/分之塗布速度塗布如下述所示之鹼溶液(S-1),於加熱(鹼化溫度)到110℃的諾利塔克(股)公司製之蒸汽式遠紅外線加熱器之下滯留8秒(鹼化時間)。接著,使用同一桿塗機塗布2.8 mL/m2 之純水。此時之薄膜溫度為40℃。其次,以噴水機進行水洗及以氣刀進行水切反復進行4次之後,使於70℃之乾燥區中滯留5秒進行乾燥,實施鹼化處理。The dielectric heating roller having a temperature of 60 ° C was passed through the transparent support C1 prepared above, and the surface temperature of the film was raised to 40 ° C, and then a bar coater was used to coat a coating amount of 17.3 mL/m 2 . The coating speed at a meter/min is applied to an alkali solution (S-1) as shown below, and is heated (alkaline temperature) to 110 ° C under a vapor-type far infrared heater manufactured by Noritak Co., Ltd. Stay 8 seconds (alkaline time). Next, 2.8 mL/m 2 of pure water was applied using the same bar coater. The film temperature at this time was 40 °C. Next, the water was washed with a water jet machine and water-cut by an air knife was repeated four times, and then dried in a drying zone at 70 ° C for 5 seconds to be dried, and alkalized.
在經實施鹼化處理過的透明支撐體C1之鹼化處理面上,塗布下述組成之配向膜塗布液,進行乾燥而形成配向膜。On the alkalized surface of the transparent support C1 subjected to the alkalization treatment, an alignment film coating liquid having the following composition is applied and dried to form an alignment film.
(配向膜塗布液之組成)下述之改性聚乙烯醇 10質量份水 371質量份甲醇 119質量份戊二醛(交聯劑) 0.5質量份
(光學異方向性層C2用塗布液之調製)將下述之組成物溶解於102公斤之甲基乙基酮中而調製成塗布液。(Preparation of the coating liquid for the optically anisotropic layer C2) The following composition was dissolved in 102 kg of methyl ethyl ketone to prepare a coating liquid.
下述之碟狀液晶性化合物(1) 41.01質量份環氧乙烷改性三羥甲基丙烷三丙烯酸酯(V#360、大阪有機化學(股)公司製) 4.06質量份下述之聚合物A-1 0.13質量份下述之光聚合起始劑 0.90質量份
將上述之光學異方向性層C2之組成物溶解於102質量份之甲基乙基酮中而做成塗布液,以#4.2之線狀桿條,將它連續地塗布於上述配向膜之表面上,於130℃之狀態下加熱1分鐘,將碟狀液晶性化合物予以配向。接著,於100℃下,使用120 W/cm之高壓水銀燈照射UV,使碟狀液晶性化合物聚合。然後,放置冷卻到室溫。所得到的光學異方向性層之在波長550奈米測定之Re為0.5奈米,Rth為180奈米,滿足光學異方向性層C2所要求之光學特性。The composition of the optically anisotropic layer C2 described above was dissolved in 102 parts by mass of methyl ethyl ketone to prepare a coating liquid, which was continuously applied to the surface of the above alignment film by a linear rod of #4.2. The mixture was heated at 130 ° C for 1 minute to align the discotic liquid crystalline compound. Next, UV was irradiated with a high-pressure mercury lamp of 120 W/cm at 100 ° C to polymerize the discotic liquid crystalline compound. Then, it was left to cool to room temperature. The obtained optically anisotropic layer had a Re of 0.5 nm measured at a wavelength of 550 nm and an Rth of 180 nm, which satisfies the optical characteristics required for the optical anisotropic layer C2.
(光學補償片之密合性評價)光學補償片之密合性係按照JIS K 5400之8.5.2棋盤方格帶法來製作試驗片並進行評價。但是,評價係使用日東電工製之聚酯黏著帶NO31RH來進行的。結果示於表中。(Evaluation of Adhesiveness of Optical Compensation Sheet) The adhesion of the optical compensation sheet was measured and evaluated in accordance with the 8.5.2 checkerboard method of JIS K 5400. However, the evaluation was carried out using the polyester adhesive tape NO31RH manufactured by Nitto Denko Corporation. The results are shown in the table.
<光學補償片的偏光板之製作>對碘水溶液中連續染色之厚度為80微米的圓筒狀聚乙烯醇薄膜於運送方向進行5倍拉伸,進行乾燥而得到長條的偏光膜。在此偏光膜的一側之表面上,使用聚乙烯醇系黏著劑,連續地貼合經鹼化處理過的上述之光學補償片(K-1),另一側的表面上,則貼合經鹼化處理過的市售之乙酸纖維素薄膜(Fujitack TD80UL,富士照相軟片(股)公司製)而製作成上側偏光板(P-1)。<Preparation of Polarizing Plate of Optical Compensation Sheet> A cylindrical polyvinyl alcohol film having a thickness of 80 μm continuously dyed in an aqueous iodine solution was stretched 5 times in the transport direction and dried to obtain a long polarizing film. On the surface of one side of the polarizing film, the above-mentioned optical compensation sheet (K-1) which has been alkalized is continuously bonded using a polyvinyl alcohol-based adhesive, and the surface on the other side is bonded. An alkali-treated cellulose acetate film (Fujitack TD80UL, manufactured by Fuji Photo Film Co., Ltd.) which was alkalized was used to prepare an upper polarizing plate (P-1).
(光學異方向性層A之製作)將帝人化成(股)公司製之聚碳酸酯薄膜『Pure Ace WR』予以熱緩和到Tg附近,而得到Re為120奈米、Rth為78奈米之光學異方向性層A。(Preparation of the optical anisotropic layer A) The polycarbonate film "Pure Ace WR" manufactured by Teijin Chemical Co., Ltd. was heat-reduced to the vicinity of Tg, and optical with Re of 120 nm and Rth of 78 nm was obtained. The unidirectional layer A.
<附有光學異方向性層A的偏光板之製作>對碘水溶液中連續染色之厚度為80微米的圓筒狀聚乙烯醇薄膜於運送方向進行5倍拉伸,進行乾燥而得到長條的偏光膜。在此偏光膜的一側之表面上,使用聚乙烯醇系黏著劑,按照使偏光膜之透射軸和光學異方向性層A之遲相軸成為平行的方式,貼合上述之光學異方向性層A;另一側的表面上,則使用聚乙烯醇系黏著劑,連續地貼合經鹼化處理過的市售之乙酸纖維素薄膜(Fujitack TD80UL,富士照相軟片(股)公司製)而製作成上側偏光板(P-A1)。<Preparation of polarizing plate with optical anisotropic layer A> A cylindrical polyvinyl alcohol film having a thickness of 80 μm continuously dyed in an aqueous iodine solution was stretched five times in the transport direction, and dried to obtain a long strip. Polarized film. On the surface of one side of the polarizing film, the above-mentioned optical anisotropy is bonded so that the transmission axis of the polarizing film and the slow axis of the optically anisotropic layer A are parallel to each other by using a polyvinyl alcohol-based adhesive. On the other side of the surface, a commercially available cellulose acetate film (Fujitack TD80UL, manufactured by Fuji Photo Film Co., Ltd.) was continuously bonded to the surface by using a polyvinyl alcohol-based adhesive. It is made into an upper polarizing plate (P-A1).
<VA面板之實裝>將被設置在使用垂直配向型液晶胞而成之液晶顯示裝置〔夏普製(LC-37GE2)〕上之一對偏光板及一對光學補償片予以剝離,取出液晶胞。The mounting of the VA panel is performed on one of the liquid crystal display devices (LC-37GE2) using a vertical alignment type liquid crystal cell, and the polarizing plate and the pair of optical compensation sheets are peeled off, and the liquid crystal cell is taken out. .
按照使光學異方向性層C2成為液晶胞側的方式,經由黏著劑將於上述製作的偏光板P-1貼附在背光側之液晶胞上;更進一步地按照使光學異方向性層A成為液晶胞側的方式,經由黏著劑將上所製作的偏光板P-A1貼附在偏光板P-1之相反側的液晶胞上,用以代替被設置在使用上述之垂直配向型液晶胞而成之液晶顯示裝置上之一對偏光板及一對光學補償片。此時,偏光板P-1與偏光板P-A1的透射軸係呈交叉狀地與液晶胞貼合。於液晶胞上施加55Hz之矩形電壓。白顯示為5V、黑顯示為0V之正常方塊模式(Normally Block Mode)。求出關於黑顯示之在0°方位角、60°極角方向視野角的黑顯示透射率(%),以及在0°方位角、60°極角與在180°方位角、60°極角間之色偏移△x。結果示於表中。The polarizing plate P-1 produced as described above is attached to the liquid crystal cell on the backlight side via an adhesive so that the optically anisotropic layer C2 becomes the liquid crystal cell side. Further, the optically anisotropic layer A is formed. In the liquid crystal cell side, the polarizing plate P-A1 produced on the opposite side of the polarizing plate P-1 is attached to the liquid crystal cell on the opposite side of the polarizing plate P-1, instead of being disposed in the vertical alignment type liquid crystal cell. A pair of polarizing plates and a pair of optical compensation sheets on the liquid crystal display device. At this time, the transmission axis of the polarizing plate P-1 and the polarizing plate P-A1 are bonded to the liquid crystal cells in a cross shape. A rectangular voltage of 55 Hz was applied to the liquid crystal cells. The white display is 5V, and the black display is 0V in Normally Block Mode. Find the black display transmittance (%) for the black display at 0° azimuth, 60° polar angle, and between 0° azimuth, 60° polar angle and 180° azimuth, 60° polar angle The color shift is Δx. The results are shown in the table.
色味變化(△x)◎:小於0.02○:0.02~0.04△:0.04~0.06×:0.06以上Color change (△x) ◎: less than 0.02○: 0.02~0.04 △: 0.04~0.06×: 0.06 or more
除了以#3.6之線狀桿條製作光學異方向性層C2、Re為0.4奈米、Rth為160奈米以外,和例2-1同樣地製作光學補償片、偏光板。除了使用此偏光板來代替偏光板P-1以外,和例2-1同樣地製作液晶顯示裝置,同樣地進行色味視角測定。結果示於表中,然而依視角而定的色味變化係和例2-1同樣的少,其是良好的。An optical compensation sheet and a polarizing plate were produced in the same manner as in Example 2-1, except that the optically anisotropic layer C2, Re was 0.4 nm, and Rth was 160 nm. A liquid crystal display device was produced in the same manner as in Example 2-1, except that the polarizing plate was used instead of the polarizing plate P-1, and the color taste angle measurement was performed in the same manner. The results are shown in the table, however, the color change according to the viewing angle was as small as in Example 2-1, which was good.
除了以#4.8之線狀桿條製作光學異方向性層C2、Re為0.4奈米、Rth為200奈米以外,和例2-1同樣地製作光學補償片、偏光板。除了使用此偏光板來代替偏光板P-1以外,和例2-1同樣地製作液晶顯示裝置,同樣地進行色味視角測定。結果示於表中,然而依視角而定的色味變化係和例2-1同樣的少,其是良好的。An optical compensation sheet and a polarizing plate were produced in the same manner as in Example 2-1, except that the optically anisotropic layer C2, Re was 0.4 nm, and Rth was 200 nm in a linear bar of #4.8. A liquid crystal display device was produced in the same manner as in Example 2-1, except that the polarizing plate was used instead of the polarizing plate P-1, and the color taste angle measurement was performed in the same manner. The results are shown in the table, however, the color change according to the viewing angle was as small as in Example 2-1, which was good.
除了改變在製作透明支撐體C1時使用的波長分散調整劑之添加量,並使用變更Re、Rth、Rth400 (C1)-Rth700 (C1)的值之醯化纖維素薄膜來做為透明支撐體C1以外,和例2-1~例2-3同樣地分別製作光學補償片、偏光板。除了使用所得到偏光板分別來代替偏光板P-1以外,和例2-1同樣地製作液晶顯示裝置,同樣地進行色味視角測定。結果示於表中,然而依視角而定的色味變化係和例2-1同樣的少,其是良好的。In addition to changing the amount of the wavelength dispersion modifier used in the production of the transparent support C1, a cellulose-deposited film having a value of Re, Rth, Rth 400 (C1)-Rth 700 (C1) was used as a transparent support. An optical compensation sheet and a polarizing plate were produced in the same manner as in Example 2-1 to Example 2-3 except for the body C1. A liquid crystal display device was produced in the same manner as in Example 2-1 except that the obtained polarizing plate was used instead of the polarizing plate P-1, and the color taste angle measurement was performed in the same manner. The results are shown in the table, however, the color change according to the viewing angle was as small as in Example 2-1, which was good.
製作藉由下述方法所製作的環狀烯烴(COC)薄膜來做為透明支撐體C1。A cyclic olefin (COC) film produced by the following method was produced as a transparent support C1.
(透明支撐體C1之製作)將述之組成物投入耐壓密閉槽中,攪拌之後,於溫水中加熱到80℃使各成分溶解。冷卻之後,以平均孔徑為34微米之過濾紙及平均孔徑為10微米之燒結金屬過濾器進行過濾。(Preparation of Transparent Support C1) The composition described above was placed in a pressure-resistant closed cell, and after stirring, it was heated to 80 ° C in warm water to dissolve each component. After cooling, filtration was carried out with a filter paper having an average pore diameter of 34 μm and a sintered metal filter having an average pore diameter of 10 μm.
接著,將含有以上述方法所製作的環狀聚烯烴溶液D-2之下述組成物投入分散機中,調製成消光劑。Next, the following composition containing the cyclic polyolefin solution D-2 produced by the above method was placed in a disperser to prepare a matting agent.
將100質量份之上述環狀聚烯烴溶液D-2、1.1質量份之消光劑分散液M-2予以混合,調製成製膜用塗布液。使用帶式流延機流延上述的塗布液。將在殘留溶劑含量為約25質量%時從帶上剝取之薄膜,使用拉幅機於寬度方向以2%之拉伸率進行拉伸,一邊保持使薄膜不產生皺紋,一邊以熱風進行乾燥。然後,從拉幅機運送移到輥運送,更進一步地以100℃~120℃進行乾燥並捲曲。所製作的COC薄膜,如表所示,其係滿足做為透明支撐體C1之光學特性。100 parts by mass of the above cyclic polyolefin solution D-2 and 1.1 parts by mass of the matting agent dispersion M-2 were mixed to prepare a coating liquid for film formation. The above coating liquid was cast using a belt casting machine. The film which was peeled off from the tape at a residual solvent content of about 25% by mass was stretched at a stretching ratio of 2% in the width direction by a tenter, and dried while being kept hot so that the film did not wrinkle. . Then, it is transferred from the tenter to the roll conveyance, and further dried and curled at 100 ° C to 120 ° C. The produced COC film, as shown in the table, satisfies the optical characteristics of the transparent support C1.
對上述所製作的COC薄膜進行電暈處理。除了使用以此經實施電暈處理過的COC薄膜做為透明支撐體C1,來代替經實施鹼化處理過的乙酸纖維素薄膜以外,和例2-1~例2-3同樣地分別製作光學補償片、偏光板。除了使用所得到偏光板分別來代替偏光板P-1以外,和例2-1同樣地製作液晶顯示裝置,同樣地進行色味視角測定。結果示於表中,然而依視角而定的色味變化係和例2-1同樣的少,其是良好的。The COC film produced above was subjected to corona treatment. An optical device was produced in the same manner as in Example 2-1 to Example 2-3 except that the COC film subjected to the corona treatment was used as the transparent support C1 instead of the cellulose acetate film subjected to the alkalization treatment. Compensation sheet, polarizing plate. A liquid crystal display device was produced in the same manner as in Example 2-1 except that the obtained polarizing plate was used instead of the polarizing plate P-1, and the color taste angle measurement was performed in the same manner. The results are shown in the table, however, the color change according to the viewing angle was as small as in Example 2-1, which was good.
製作藉由下述方法所製作的環狀烯烴(COC)薄膜來做為透明支撐體C1。A cyclic olefin (COC) film produced by the following method was produced as a transparent support C1.
(透明支撐體C1之製作)除了以下述之製膜用塗布液以外,和例2-7~2-9同樣的作法,而得到環狀烯烴系樹脂COP薄膜。(Production of Transparent Support C1) A cyclic olefin resin COP film was obtained in the same manner as in Examples 2-7 to 2-9 except for the coating liquid for film formation described below.
Arton G(JSR(股)製) 100質量份二氯甲烷 390質量份化合物A-7(東京化成工業(股)公司製) 10.0質量份Arton G (manufactured by JSR Co., Ltd.) 100 parts by mass of dichloromethane 390 parts by mass of compound A-7 (manufactured by Tokyo Chemical Industry Co., Ltd.) 10.0 parts by mass
對以上述之方法製作的COP薄膜進行電暈處理。除了使用以此經實施電暈處理過的COP薄膜做為透明支撐體C1,來代替經實施鹼化處理過的乙酸纖維素薄膜以外,和例2-1~例2-3同樣地分別製作光學補償片、偏光板。除了使用所得到偏光板分別來代替偏光板P-1以外,和例2-1同樣地製作液晶顯示裝置,同樣地進行色味視角測定。結果示於表中,然而依視角而定的色味變化係和例2-1同樣的少,其是良好的。The COP film produced by the above method was subjected to corona treatment. An optical film was produced in the same manner as in Example 2-1 to Example 2-3 except that the COP film subjected to the corona treatment was used as the transparent support C1 instead of the cellulose acetate film subjected to the alkalization treatment. Compensation sheet, polarizing plate. A liquid crystal display device was produced in the same manner as in Example 2-1 except that the obtained polarizing plate was used instead of the polarizing plate P-1, and the color taste angle measurement was performed in the same manner. The results are shown in the table, however, the color change according to the viewing angle was as small as in Example 2-1, which was good.
使用藉由下述方法製作的2軸拉伸內酯環含有聚合物系樹脂(LCA)薄膜來做為透明支撐體C1。The biaxially stretched lactone ring produced by the following method contains a polymer resin (LCA) film as a transparent support C1.
(內酯環含有聚合物系樹脂)在具備攪拌裝置、溫度感測器、冷卻管、氮氣導入管之30L反應釜中,投入8000克整甲基丙烯酸甲酯(MMA)、2000克之2-(羥甲基)丙烯酸甲酯(MHMA)、10000克之甲苯,在其中持續通入氮氣進行昇溫直到105℃為止,進行迴流,添加10.0克之做為起始劑的三級鋁過氧異壬酸鹽(阿投菲納吉富製、商品名:魯帕若魯570),同時一邊以4小時滴下由20.0克之起始劑和100克之甲苯所構成的溶液,一邊於迴流(約105~110℃)下進行溶液聚合,更且進一步地以4小時進行熟成。(The lactone ring contains a polymer resin) In a 30 L reactor equipped with a stirring device, a temperature sensor, a cooling tube, and a nitrogen introduction tube, 8000 g of methyl methacrylate (MMA) and 2000 g of 2-(2000 g) were charged. Methylol methacrylate (MHMA), 10,000 g of toluene, which was continuously heated with nitrogen gas until 105 ° C, refluxed, and 10.0 g of a tertiary aluminum peroxyisophthalate as a starter was added ( Affordable Finajifu, trade name: Ruparulu 570), while dropping a solution of 20.0 grams of the initiator and 100 grams of toluene in 4 hours, while refluxing (about 105 ~ 110 ° C) The solution was polymerized and further matured in 4 hours.
在所得到的聚合物溶液中,加入10克之磷酸硬脂酸酯/磷酸二硬脂酸酯的混合物(堺化學製、商品名:Phoslex A-18),於迴流下(約90~110℃)進行環化縮合反應歷5小時。接著,將上述之環化縮合反應所得到的聚合物溶液,以換算成樹脂量為2.0公斤/小時的處理速度,導入到桶溫度為260℃、旋轉數為100 rpm、減壓度為13.3~400 hPa(10~300 mmHg)、後通氣口數為1個、前通氣口數為4個之通氣口式螺旋雙軸擠壓機(ψ=29.75毫米、L/D=30)中,於該擠壓機內進行環化縮合反應及脫揮,藉由擠壓而得到透明的內酯環含有聚合物系樹脂丸粒(1A)。To the obtained polymer solution, a mixture of 10 g of phosphotearate/distearate (trade name: Phoslex A-18) was added under reflux (about 90 to 110 ° C). The cyclization condensation reaction was carried out for 5 hours. Next, the polymer solution obtained by the above cyclization condensation reaction was introduced into a barrel temperature of 260 ° C, a rotation number of 100 rpm, and a decompression degree of 13.3 in a conversion rate of 2.0 kg/hr. 400 hPa (10~300 mmHg), one venting port, and four ventilating ventilating twin-axis extruders (ψ=29.75 mm, L/D=30) The cyclization condensation reaction and devolatilization were carried out in an extruder, and a transparent lactone ring was obtained by extrusion to contain a polymer resin pellet (1A).
內酯環含有聚合物系樹脂丸粒(1A)的內酯環率為97.0%,平均分子量為147700,熔流率為11.0克/10分鐘,Tg(玻璃轉移溫度)為130℃。The lactone ring-containing polymer resin pellet (1A) had a lactone ring ratio of 97.0%, an average molecular weight of 147,700, a melt flow rate of 11.0 g/10 min, and a Tg (glass transition temperature) of 130 °C.
(基材薄膜之製作)相對於100份之內酯環含有聚合物系樹脂丸粒(1A),混合1份之TINUVIN1577(汽巴特殊化學品公司製)、1份之阿得卡司塔卜LA-31(旭電化工業公司製)、10份之丙烯腈-苯乙烯共聚物、0.12份之做為發泡抑制劑之乙酸鋅,藉由擠壓機從模具溫度為250℃的T模擠壓出來,而得到120微米之末拉伸薄膜。將此未拉伸薄膜,於縱方向、145℃下進行1.5倍拉伸,於橫方向、145℃下進行1.8倍拉伸,得到厚度為60微米之2軸拉伸薄膜。(Production of base film) The polymer resin pellet (1A) is contained in 100 parts of the lactone ring, and one part of TINUVIN 1577 (manufactured by Ciba Specialty Chemicals Co., Ltd.) and one part of Adekastab are mixed. LA-31 (made by Asahi Kasei Kogyo Co., Ltd.), 10 parts of acrylonitrile-styrene copolymer, 0.12 parts of zinc acetate as a foaming inhibitor, extruded by a T die from a mold temperature of 250 ° C by an extruder Press it out to obtain a stretched film at the end of 120 microns. The unstretched film was stretched 1.5 times in the longitudinal direction at 145 ° C, and stretched 1.8 times in the transverse direction at 145 ° C to obtain a biaxially oriented film having a thickness of 60 μm.
對以上述方法製作的LCA薄膜進行電暈處理。除了使用以此經實施電暈處理過的LCA薄膜做為透明支撐體C1,來代替經實施鹼化處理過的乙酸纖維素薄膜以外,和例2-1~例2-3同樣地分別製作光學補償片、偏光板。除了使用所得到偏光板分別來代替偏光板P-1以外,和例2-1同樣地製作液晶顯示裝置,同樣地進行色味視角測定。結果示於表中,然而依視角而定的色味變化係和例2-1同樣的少,其是良好的。The LCA film produced by the above method was subjected to corona treatment. An optical device was produced in the same manner as in Example 2-1 to Example 2-3 except that the LCA film subjected to the corona treatment was used as the transparent support C1 instead of the cellulose acetate film subjected to the alkalization treatment. Compensation sheet, polarizing plate. A liquid crystal display device was produced in the same manner as in Example 2-1 except that the obtained polarizing plate was used instead of the polarizing plate P-1, and the color taste angle measurement was performed in the same manner. The results are shown in the table, however, the color change according to the viewing angle was as small as in Example 2-1, which was good.
除了在形成光學異方向性層C2時,對配向膜之表面進行摩擦處理、及使用下述組成的塗布來形成光學異方向性層C2,以及按照將光學異方向性層C2之Re、Rth成為如表所示之值的方式來調整膜厚度以外,和例2-1同樣地分別製作光學補償片、偏光板。除了使用所得到偏光板分別來代替偏光板P-1以外,和例2-1同樣地製作液晶顯示裝置,同樣地進行色味視角測定。結果示於表中,但依視角而定的色味變化雖然是比例2-1稍稍地增加,然而卻仍是在十分良好的範圍。When the optically anisotropic layer C2 is formed, the surface of the alignment film is subjected to a rubbing treatment, and the optical anisotropic layer C2 is formed by coating with the following composition, and Re and Rth of the optically anisotropic layer C2 are formed. An optical compensation sheet and a polarizing plate were produced in the same manner as in Example 2-1 except that the film thickness was adjusted as shown in the table. A liquid crystal display device was produced in the same manner as in Example 2-1 except that the obtained polarizing plate was used instead of the polarizing plate P-1, and the color taste angle measurement was performed in the same manner. The results are shown in the table, but the change in color tone depending on the angle of view is a slight increase in the ratio 2-1, but it is still in a very good range.
(含有棒狀液晶性化合物的塗布液之組成)
對以上述方法製作的LCA薄膜進行電暈處理。除了使用以此經實施電暈處理過的LCA薄膜做為透明支撐體C1,來代替經實施鹼化處理過的乙酸纖維素薄膜以外,和例2-16~2-18同樣地分別製作光學補償片、偏光板。除了使用所得到偏光板分別來代替偏光板P-1以外,和例2-1同樣地製作液晶顯示裝置,同樣地進行色味視角測定。結果示於表中,但依視角而定的色味變化雖然是比例2-1稍稍地增加,然而卻仍是在十分良好的範圍。The LCA film produced by the above method was subjected to corona treatment. An optical compensation was prepared in the same manner as in Example 2-16 to 2-18, except that the LCA film subjected to the corona treatment was used as the transparent support C1 instead of the cellulose acetate film subjected to the alkalization treatment. Sheet, polarizing plate. A liquid crystal display device was produced in the same manner as in Example 2-1 except that the obtained polarizing plate was used instead of the polarizing plate P-1, and the color taste angle measurement was performed in the same manner. The results are shown in the table, but the change in color tone depending on the angle of view is a slight increase in the ratio 2-1, but it is still in a very good range.
除了將在光學異方向性層C2之形成上使用的碟狀液晶化合物(1),代換成下述之碟狀液晶化合物(2),並按照使光學異方向性層C2之Re、Rth成為如表所示之值的方式來調整膜厚度以外,和例2-1同樣地分別製作光學補償片、偏光板。除了使用所得到偏光板分別來代替偏光板P-1以外,和例2-1同樣地製作液晶顯示裝置,同樣地進行色味視角測定。結果示於表中,然而依視角而定的色味變化係和例2-1同樣地少、良好。The discotic liquid crystal compound (1) used in the formation of the optically anisotropic layer C2 is replaced by the following discotic liquid crystal compound (2), and the Re and Rth of the optically isotropic layer C2 are replaced. An optical compensation sheet and a polarizing plate were produced in the same manner as in Example 2-1 except that the film thickness was adjusted as shown in the table. A liquid crystal display device was produced in the same manner as in Example 2-1 except that the obtained polarizing plate was used instead of the polarizing plate P-1, and the color taste angle measurement was performed in the same manner. The results are shown in the table. However, the change in color tone depending on the angle of view was as small as in Example 2-1.
除了將在光學異方向性層C2之形成上使用的水平配向劑之聚合物A-1,代換成下述之聚合物A-2,且按照使光學異方向性層C2之Re、Rth為如表所示之值的方式來調整膜厚度以外,和例2-1同樣地分別製作光學補償片、偏光板。除了使用所得到偏光板分別來代替偏光板P-1以外,和例2-1同樣地製作液晶顯示裝置,同樣地進行色味視角測定。結果示於表中,然而依視角而定的色味變化係和例2-1同樣的少,其是良好的。The polymer A-1 of the horizontal alignment agent used in the formation of the optically anisotropic layer C2 is replaced by the polymer A-2 described below, and the Re and Rth of the optically anisotropic layer C2 are An optical compensation sheet and a polarizing plate were produced in the same manner as in Example 2-1 except that the film thickness was adjusted as shown in the table. A liquid crystal display device was produced in the same manner as in Example 2-1 except that the obtained polarizing plate was used instead of the polarizing plate P-1, and the color taste angle measurement was performed in the same manner. The results are shown in the table, however, the color change according to the viewing angle was as small as in Example 2-1, which was good.
使用藉由下述記載之方法所製作的聚合物薄膜來做為透明支撐體C1。A polymer film produced by the method described below was used as the transparent support C1.
(聚合物1之製作)將下述之組成物投入四口燒瓶(裝設有投入口、溫度計、環流冷卻管、氮氣導入口、攪拌機)中,慢慢地昇溫到80℃,一邊攪拌一邊進行聚合歷5小時,聚合終了後,將聚合物溶液投入多量的甲醇中使之沉澱,更進一步地以甲醇洗淨,進行精製、乾燥而得到重量平均分子量為3000(以GPC測定)之聚合物1。(Production of Polymer 1) The following composition was placed in a four-necked flask (with an inlet, a thermometer, a circulation cooling tube, a nitrogen gas inlet, and a stirrer), and the temperature was gradually raised to 80 ° C, and the mixture was stirred while stirring. After the polymerization was completed for 5 hours, the polymer solution was poured into a large amount of methanol to precipitate it, and further washed with methanol, and purified and dried to obtain a polymer having a weight average molecular weight of 3,000 (measured by GPC). .
丙烯酸甲酯 10質量份丙烯酸2-羥乙酯 1質量份偶氮雙異丁腈(AIBN) 1質量份甲苯 30質量份Methyl acrylate 10 parts by mass of 2-hydroxyethyl acrylate 1 part by mass of azobisisobutyronitrile (AIBN) 1 part by mass of toluene 30 parts by mass
(透明支撐體C1之製作)將下述之塗布液組成物投入加壓密閉容器中,加熱到70℃,容器內壓力上昇到1氣壓以上,一邊攪拌一邊使纖維素酯完全溶解,將塗布液溫度下降到35℃靜止放置一晚,使用安積濾紙(股)製之編號244安積濾紙過濾此塗布液後,更進一步地靜置一晚脫除泡沫。其次,使用日本精線(股)公司製之精細網目NM(絕對過濾精度100微米)、精細孔NF(使用按照絕對過濾精度50微米、15微米、5微米之順序依次提高過濾精度),於1.0×106 Pa之過濾壓力下過濾並供給到製膜。膜厚度為40微米。(Production of Transparent Support C1) The coating liquid composition described below was placed in a pressure-tight container, heated to 70 ° C, and the pressure in the container was raised to 1 or more. The cellulose ester was completely dissolved while stirring, and the coating liquid was dissolved. The temperature was lowered to 35 ° C and left to stand overnight. After filtering the coating liquid using the number 244 filter paper made of filter paper, it was further allowed to stand for one night to remove the foam. Next, use the fine mesh NM (absolute filtration accuracy of 100 μm) and fine pore NF (using the order of absolute filtration accuracy of 50 μm, 15 μm, and 5 μm in order to improve the filtration accuracy) at 1.0 in fine mesh (manufactured by Nippon Seiki Co., Ltd.). Filtered under a filtration pressure of ×10 6 Pa and supplied to a film formation. The film thickness was 40 microns.
(塗布液組成物)乙酸纖維素(取代度為2.83) 100質量份上述合成之聚合物1 15質量份下述之UV劑(1) 0.8質量份下述之UV劑(2) 0.2質量份二氯甲烷 475質量份乙醇 50質量份
所得到的聚合物薄膜之光學特性如表所示,其係滿足做為透明支撐體C1之要件。除了使用此聚合物薄膜來做為透明支撐體C1以外,和例2-16同樣地形成光學異方向性層C2,製作光學補償片、偏光板。更進一步地使用此偏光板,同樣地製作液晶顯示裝置,同樣地進行色味視角測定。結果示於表中,然而依視角而定的色味變化雖是比例2-1有某種程度上之增加,但卻仍是十分良好。The optical properties of the obtained polymer film are as shown in the table, which satisfy the requirements as the transparent support C1. An optically anisotropic layer C2 was formed in the same manner as in Example 2-16 except that the polymer film was used as the transparent support C1, and an optical compensation sheet and a polarizing plate were produced. Further, using this polarizing plate, a liquid crystal display device was produced in the same manner, and the color taste angle measurement was performed in the same manner. The results are shown in the table, however, although the change in color tone depending on the angle of view is a certain increase in the ratio 2-1, it is still very good.
使用藉由下述記載之方法所製作的醯化纖維素薄膜來做為透明支撐體C1。A deuterated cellulose film produced by the method described below was used as the transparent support C1.
(透明支撐體C1之製作)將下述塗布液組成物投入加壓密閉容器中,加熱到70℃,容器內壓力上昇到1氣壓以上,邊攪拌邊使纖維素酯完全溶解,將塗布液溫度下降到35℃靜置一晚,使用安積濾紙(股)製之編號244安積濾紙過濾此塗布液後,進一步地靜置一晚脫除泡沫。其次,使用日本精線(股)公司製之精細網目NM(絕對過濾精度100微米)、精細孔NF(使用按照絕對過濾精度50微米、15微米、5微米之順序依次提高過濾精度),於1.0×106 Pa之過濾壓力下過濾並供給到製膜。膜厚度為40微米。(Production of Transparent Support C1) The following coating liquid composition was placed in a pressure-tight container, heated to 70 ° C, and the pressure inside the container was raised to 1 or more. The cellulose ester was completely dissolved while stirring, and the temperature of the coating liquid was adjusted. The mixture was allowed to stand at 35 ° C for one night, and the coating liquid was filtered using a number 244 filter paper made of Azure filter paper, and further allowed to stand overnight to remove the foam. Next, use the fine mesh NM (absolute filtration accuracy of 100 μm) and fine pore NF (using the order of absolute filtration accuracy of 50 μm, 15 μm, and 5 μm in order to improve the filtration accuracy) at 1.0 in fine mesh (manufactured by Nippon Seiki Co., Ltd.). Filtered under a filtration pressure of ×10 6 Pa and supplied to a film formation. The film thickness was 40 microns.
(塗布液組成物)乙酸纖維素(取代度為2.83) 100質量份上述合成之聚合物1 15質量份下述之UV劑(1) 0.8質量份下述之UV劑(2) 0.2質量份二氯甲烷 475質量份乙醇 50質量份(coating liquid composition) cellulose acetate (degree of substitution: 2.83) 100 parts by mass of the above-mentioned synthesized polymer 1 15 parts by mass of the following UV agent (1) 0.8 parts by mass of the following UV agent (2) 0.2 parts by mass Methyl chloride 475 parts by mass ethanol 50 parts by mass
所得到的聚合物薄膜之光學特性如表所示,其係滿足做為透明支撐體C1之要件。除了使用此聚合物薄膜來做為透明支撐體C1以外,和例2-16同樣地形成光學異方向性層C2,製作光學補償片、偏光板。更進一步地使用此偏光板,同樣地製作液晶顯示裝置,同樣地進行色味視角測定。結果示於表中,然而依視角而定的色味變化雖是比例2-1有某種程度上之增加,但卻仍是十分良好。The optical properties of the obtained polymer film are as shown in the table, which satisfy the requirements as the transparent support C1. An optically anisotropic layer C2 was formed in the same manner as in Example 2-16 except that the polymer film was used as the transparent support C1, and an optical compensation sheet and a polarizing plate were produced. Further, using this polarizing plate, a liquid crystal display device was produced in the same manner, and the color taste angle measurement was performed in the same manner. The results are shown in the table, however, although the change in color tone depending on the angle of view is a certain increase in the ratio 2-1, it is still very good.
在例2-28中之聚合物薄膜之製作中,除了將膜厚度定為80微米、並使用膜厚度經調成使得Re、Rth為顯示之值的透明支撐體C1以外,和例2-28同樣地分別製作光學補償片、偏光板。使用此偏光板同樣地製作液晶顯示裝置,同樣地進行色味視角測定。結果示於表中,依視角而定的色味變化雖然有比例2-1某種程度的增加,然而卻仍是十分良好。In the production of the polymer film of Examples 2-28, except that the film thickness was set to 80 μm, and the transparent support C1 in which the film thickness was adjusted so that Re and Rth were the displayed values, and Examples 2-28 were used. Similarly, an optical compensation sheet and a polarizing plate were separately produced. A liquid crystal display device was produced in the same manner using this polarizing plate, and the color taste angle measurement was performed in the same manner. The results are shown in the table, and the change in color tone depending on the angle of view is somewhat good in proportion to 2-1, but it is still very good.
除了使用在例2-30製作的聚合物薄膜來做為透明支撐體C1以外,和例2-1同樣地形成光學異方向性層C2,並製作光學補償片及偏光板。使用此偏光板同樣地製作液晶顯示裝置,同樣地進行色味視角測定。結果示於表中,然而依視角而定的色味變化係和例2-1同樣地少、良好。An optically anisotropic layer C2 was formed in the same manner as in Example 2-1 except that the polymer film produced in Example 2-30 was used as the transparent support C1, and an optical compensation sheet and a polarizing plate were produced. A liquid crystal display device was produced in the same manner using this polarizing plate, and the color taste angle measurement was performed in the same manner. The results are shown in the table. However, the change in color tone depending on the angle of view was as small as in Example 2-1.
使用以下述方法製作、且膜厚度經調整成使得Re、Rth、Rth450/Rth550為顯示之值的方式所形成之聚醯亞胺層,來做為光學異方向性層C2。The polyimine layer formed by the following method and having a film thickness adjusted so that Re, Rth, and Rth450/Rth550 are displayed values is used as the optical anisotropic layer C2.
(聚醯亞胺層之製作)將由2,2’-雙(3,4-二羧基苯基)六氟丙烷、和2,2’-雙(三氟甲基)-4,4’-二胺基聯苯基所成的重量平均分子量(MW)為120,000的聚醯亞胺,溶解於環己酮中而調製成15重量%之聚醯亞胺溶液。然後,於例2-1中所記載的透明支撐體C1上塗布前述之聚醯亞胺溶液。於100℃下乾燥處理此塗布膜歷10分鐘,結果製成膜厚度為5微米~6微米之光學補償片,分別得到如表所示之光學特性的光學補償片。分別地使用此等之光學補償片,和例2-1同樣地製作偏光板。更進一步同樣地製作液晶顯示裝置,進行色味視角測定。結果示於表中,然而依視角而定的色味變化係和比例2-1同樣地少、良好。(Production of polyimine layer) will consist of 2,2'-bis(3,4-dicarboxyphenyl)hexafluoropropane, and 2,2'-bis(trifluoromethyl)-4,4'-di A polybiimine having a weight average molecular weight (MW) of 120,000 formed by an aminobiphenyl group was dissolved in cyclohexanone to prepare a 15% by weight solution of a polyimine. Then, the above polyimine solution was applied to the transparent support C1 described in Example 2-1. The coated film was dried at 100 ° C for 10 minutes, and as a result, an optical compensation sheet having a film thickness of 5 μm to 6 μm was obtained, and an optical compensation sheet having optical characteristics as shown in the table was obtained, respectively. A polarizing plate was produced in the same manner as in Example 2-1, using these optical compensation sheets. Further, a liquid crystal display device was produced in the same manner, and the color taste angle measurement was performed. The results are shown in the table, but the color change system according to the viewing angle is similarly small and good in proportion 2-1.
除了使用在例2-13製作的聚合物薄膜來做為透明支撐體C1以外,和例2-32~2-34同樣地形成光學異方向性層C2,並製作光學補償片及偏光板。使用此偏光板同樣地製作液晶顯示裝置,同樣地進行色味視角測定。結果示於表中,然而依視角而定的色味變化係和例2-1同樣地少、良好。An optically anisotropic layer C2 was formed in the same manner as in Examples 2-32 to 2-34 except that the polymer film produced in Example 2-13 was used as the transparent support C1, and an optical compensation sheet and a polarizing plate were produced. A liquid crystal display device was produced in the same manner using this polarizing plate, and the color taste angle measurement was performed in the same manner. The results are shown in the table. However, the change in color tone depending on the angle of view was as small as in Example 2-1.
在例2-1中,雖然使用從在光學異方向性層C2之形成上使用的組成物除去聚合物A-1的組成物,並和例2-1同樣地形成光學異方向性層,然而碟狀液晶化合物未配向而不能形成所期望的光學特性之光學異方向性層C2。In Example 2-1, the composition of the polymer A-1 was removed from the composition used for the formation of the optically anisotropic layer C2, and an optically anisotropic layer was formed in the same manner as in Example 2-1. The discotic liquid crystal compound is not aligned to form the optically anisotropic layer C2 having desired optical characteristics.
使用Re、Rth、Rth 400-Rth 700為如表所示之值的聚合物薄膜來做為透明支撐體,以代替實施例2-1之透明支撐體C1。除此之外,和例1同樣地製作液晶顯示裝置。同樣地進行色味視角測定之結果,可明白色味變化變差。A polymer film having a value of Re, Rth, and Rth 400-Rth 700 as a value shown in the table was used as a transparent support instead of the transparent support C1 of Example 2-1. A liquid crystal display device was produced in the same manner as in Example 1 except for the above. Similarly, as a result of measuring the color taste angle, it was revealed that the change in white taste was deteriorated.
除了使用Re為如表所示之值的聚合物薄膜來代替例2-1之透明支撐體C1,且按照使光學異方向性層C2之Rth成為如表所示之值的方式來調整膜厚度以外,和例1同樣地製作液晶顯示裝置。同樣地進行色味視角測定之結果,可明白色味變化變差。The film thickness was adjusted in such a manner that the transparent support C1 of Example 2-1 was replaced with a polymer film having Re as a value shown in the table, and the Rth of the optically anisotropic layer C2 was changed to a value as shown in the table. A liquid crystal display device was produced in the same manner as in Example 1. Similarly, as a result of measuring the color taste angle, it was revealed that the change in white taste was deteriorated.
除了使用Rth 400-Rth 700為如表所示之值的聚合物薄膜來代替例2-1之透明支撐體C1以外,和例2-1同樣地製作液晶顯示裝置。同樣地進行色味視角測定之結果,可明白色味變化稍稍地變差。A liquid crystal display device was produced in the same manner as in Example 2-1 except that a polymer film having a value of Rth 400-Rth 700 was used instead of the transparent support C1 of Example 2-1. Similarly, as a result of measuring the color taste angle, the white taste change was slightly deteriorated.
另外,從例2-1的光學異方向性層C2之形成上使用的組成物中除去多官能單體(環氧乙烷改性三羥甲基丙烷三丙烯酸酯(V#360、大阪有機化學(股)公司製)而形成光學異方向性層之外,和例2-1同樣地製作光學補償片。可明白:光學補償片之透明支撐體C1和光學異方向性層C2間之密合評為6點。Further, the polyfunctional monomer (ethylene oxide-modified trimethylolpropane triacrylate (V#360, Osaka Organic Chemistry) was removed from the composition used for the formation of the optically anisotropic layer C2 of Example 2-1. An optical compensation sheet was produced in the same manner as in Example 2-1 except that an optically anisotropic layer was formed. It is understood that the adhesion between the transparent support C1 of the optical compensation sheet and the optically anisotropic layer C2 is evaluated. It is 6 o'clock.
以下,說明本發明之第3態樣的實施例及比較例。Hereinafter, examples and comparative examples of the third aspect of the present invention will be described.
茲以下述之光學補償薄膜為例,說明本發明之第3態樣;該光學補償薄膜係一種具有以醯化纖維素做為聚合物薄膜基材,在它之上塗布含有聚合性碟狀液晶性化合物的組成物,於將碟狀構造單位予以水平配向之後,藉由聚合加以固定形成的光學異方向性層的光學補償薄膜。The third aspect of the present invention is described by taking the optical compensation film described below as an example; the optical compensation film is a substrate having a polymerized film made of deuterated cellulose as a polymer film substrate. The composition of the compound is an optical compensation film of the optically anisotropic layer formed by polymerization after the dish-like structural unit is horizontally aligned.
<乙酸纖維素薄膜(T1)之製作>(乙酸纖維素溶液之調製)將下述之組成物投入混合槽中,進行攪拌使各成分溶解,調製成乙酸纖維素溶液A。<Preparation of Cellulose Acetate Film (T1)> (Preparation of Cellulose Acetate Solution) The following composition was placed in a mixing tank, and the components were dissolved by stirring to prepare a cellulose acetate solution A.
乙酸纖維素溶液A之組成
(消光劑溶液之調製)將20質量份之平均粒徑為16奈米的矽石粒子(AEROSIL R972,日本艾羅迪魯(股)公司製)、及80質量份之甲醇充分攪拌混合30分鐘而調製成矽石粒子分散液。將此分散液與下述之組成物一起投入分散機中,更進一步地攪拌30分鐘以上,使各成分溶解而調製成消光劑溶液。(Preparation of a matting agent solution) 20 parts by mass of vermiculite particles having an average particle diameter of 16 nm (AEROSIL R972, manufactured by Erosud Co., Ltd., Japan) and 80 parts by mass of methanol were thoroughly stirred and mixed for 30 minutes. It is prepared into a dispersion of vermiculite particles. This dispersion liquid was placed in a dispersing machine together with the following composition, and further stirred for 30 minutes or more, and each component was dissolved to prepare a matting agent solution.
消光劑溶液之組成
(添加劑溶液之調製)將下述之組成物投入混合槽中,一邊加熱一邊進行攪拌,使各成分溶解而調製成乙酸纖維素溶液。(Preparation of Additive Solution) The following composition was placed in a mixing tank, stirred while being heated, and each component was dissolved to prepare a cellulose acetate solution.
添加劑溶液之組成
(乙酸纖維素薄膜之製作)將94.6質量份之上述的乙酸纖維素溶液A、1.3質量份之消光劑溶液、4.1質量份之添加劑溶液分別地過濾後予以混合,使用帶式流延機進行流延。在上述之組成中,降低光學異方向性之化合物及波長分散調整劑之相對於乙酸纖維素的質量比分別是12%、1.2%。在殘留溶劑含量為30質量%時,從帶上剝離薄膜,於140℃進行乾燥40分鐘而製造出厚度為80微米之長尺狀乙酸纖維素薄膜T1。所得到的薄膜之面內遲滯(Re)為1奈米(遲相軸係為與薄膜長軸方向成垂直的方向),厚度方向之遲滯(Rth)係-1奈米。(Production of Cellulose Acetate Film) 94.6 parts by mass of the above cellulose acetate solution A, 1.3 parts by mass of the matting agent solution, and 4.1 parts by mass of the additive solution were separately filtered and mixed, and flowed using a belt casting machine. Delay. In the above composition, the mass ratio of the compound which reduces optical anisotropy and the wavelength dispersion adjusting agent to cellulose acetate is 12% and 1.2%, respectively. When the residual solvent content was 30% by mass, the film was peeled off from the belt and dried at 140 ° C for 40 minutes to produce a long-length cellulose acetate film T1 having a thickness of 80 μm. The in-plane retardation (Re) of the obtained film was 1 nm (the slow phase axis was perpendicular to the longitudinal direction of the film), and the retardation (Rth) in the thickness direction was -1 nm.
使溫度為60℃之介電式加熱輥通過在上述所製作的薄膜,將薄膜表面溫度昇溫到40℃之後,再使用桿塗機,以14 mL/m2 之塗布量塗布下述組成之鹼溶液A,於加熱到110℃之蒸汽式遠紅外線(諾利塔克(股)公司製)加熱器之下滯留10秒。接著,使用同一桿塗機塗布3 mL/m2 之純水。此時之薄膜溫度為40℃。其次,以噴水機進行水洗及以氣刀進行水切反復進行3次之後,使於70℃之乾燥區中滯留2秒進行乾燥,實施鹼化處理。The dielectric heating roller having a temperature of 60 ° C was passed through the film prepared above, and the surface temperature of the film was raised to 40 ° C, and then a bar coater was used to apply a base having the following composition at a coating amount of 14 mL/m 2 . Solution A was retained for 10 seconds under a steam-type far infrared ray (manufactured by Noritak Co., Ltd.) heated to 110 °C. Next, 3 mL/m 2 of pure water was applied using the same bar coater. The film temperature at this time was 40 °C. Next, the water was washed with a water jet machine and water-cut by an air knife was repeated three times, and then dried in a drying zone at 70 ° C for 2 seconds to be dried, and alkalized.
<光學補償薄膜F11之製作>(光學異方向性層之製作)在上述所製作之長尺狀醯化纖維素薄膜(T1)之經實施鹼化處理過的面上,以#14之線塗機連續塗布下述組成之配向膜塗布液。以60℃之溫風進行乾燥60秒,更進一步地以100℃之溫風乾燥120秒而形成配向膜。<Production of Optical Compensation Film F11> (Production of Optically Isotropic Layer) The surface of the long-sized fluorinated cellulose film (T1) prepared as described above was subjected to alkalization treatment, and coated with #14. The alignment film coating liquid of the following composition was continuously applied to the machine. The film was dried by a warm air of 60 ° C for 60 seconds, and further dried at a temperature of 100 ° C for 120 seconds to form an alignment film.
將含有下述組成之碟狀液晶性化合物之塗布液(S1),以#6.0線塗機,連續塗布於上述所製作的配向膜上。薄膜之運送速度為20公尺/分鐘。以從室溫連續加溫到80℃之步驟,,將溶劑予以乾燥,然後於120℃之乾燥區加熱90秒,將碟狀液晶性化合物予以配向。繼續使薄膜之溫度保持於90℃,使用高壓水銀燈,照射500 mJ/cm2 之UV光,固定液晶化合物之配向,形成光學異方性層B1而製作成光學補償薄膜F11-200。The coating liquid (S1) containing the discotic liquid crystalline compound having the following composition was continuously applied onto the alignment film produced above by a #6.0 line coater. The film was transported at a speed of 20 meters per minute. The solvent was dried by continuously heating from room temperature to 80 ° C, and then heated in a drying zone at 120 ° C for 90 seconds to align the discotic liquid crystalline compound. The temperature of the film was kept at 90 ° C, and UV light of 500 mJ/cm 2 was irradiated with a high-pressure mercury lamp to fix the alignment of the liquid crystal compound to form an optical anisotropic layer B1 to prepare an optical compensation film F11-200.
從所製作的光學補償薄膜F11-200、及從光學補償薄膜F11-200只剝離該含有碟狀液晶性化合物的光學異方向性層所成之物,使用自動複折射率計(KOBRA-21ADH、王子計測機器(股)公司製)測定光學特性。於波長590奈米測定的Re為2奈米,Rth為200奈米。又,光學補償薄膜F1中只有光學異方向性層的Re為0奈米,Rth為200奈米。又,可以確認:已形成該碟狀液晶構造單位相對於薄膜面而言為實質上水平配向的光學異方向性層。An automatic complex refractometer (KOBRA-21ADH, an object obtained by peeling off only the optically anisotropic layer containing the discotic liquid crystalline compound from the optical compensation film F11-200 produced and the optical compensation film F11-200. The prince measuring machine (manufactured by the company) was used to measure optical characteristics. Re measured at a wavelength of 590 nm was 2 nm, and Rth was 200 nm. Further, in the optical compensation film F1, only Re of the optical anisotropic layer was 0 nm, and Rth was 200 nm. Further, it was confirmed that the optically anisotropic layer in which the disc-shaped liquid crystal structure unit is substantially horizontally aligned with respect to the film surface has been formed.
又,光學異方向性層之膜厚度為2.65微米。折射率異方向性為0.075。Further, the film thickness of the optically anisotropic layer was 2.65 μm. The refractive index anisotropy was 0.075.
對於上述所製作的光學補償薄膜F11-200,按照使Rth成為180奈米、160奈米、140奈米的方式變更塗布膜之厚度,分別地製作薄膜F11-180、F11-160、F11-140。In the optical compensation film F11-200 produced as described above, the thickness of the coating film was changed so that Rth became 180 nm, 160 nm, or 140 nm, and films F11-180, F11-160, and F11-140 were produced, respectively. .
<光學補償薄膜F12之製作>相對於上述所製作的光學補償薄膜F11-200,以市售的乙酸纖維素(Fujitack TD80UF,富士照相軟片(股)公司製,Re:3奈米,Rth:45奈米)來代替醯化纖維素薄膜(T1),並按照使Rth成為200奈米的方式來調整光學異方向性層之厚度,製作成薄膜F12-200。<Production of Optical Compensation Film F12> Commercially available cellulose acetate (Fujitack TD80UF, manufactured by Fuji Photo Film Co., Ltd., Re: 3 nm, Rth: 45) is used for the optical compensation film F11-200 produced as described above. In place of the deuterated cellulose film (T1), the thickness of the optically anisotropic layer was adjusted so that Rth became 200 nm, and the film F12-200 was produced.
更進-步地,相對於上述所製作的光學補償薄膜F12-200,按照使得Rth成為180奈米、160奈米、140奈米的方式變更塗布膜之厚度,分別地製作薄膜F12-180、F12-160、F12-140。Further, with respect to the optical compensation film F12-200 produced as described above, the thickness of the coating film was changed so that Rth became 180 nm, 160 nm, or 140 nm, and the film F12-180 was separately produced. F12-160, F12-140.
<光學補償薄膜F21之製作>和光學補償薄膜F11-200同樣地,在醯化纖維素薄膜(T1)上形成配向膜,於配向膜上,以#6.0線塗機連續塗布含有下述組成之碟狀液晶性化合物之塗布液(S2)。薄膜之運送速度為20公尺/分鐘。以從室溫連續加溫到90℃之步驟來乾燥溶劑,然後再於120℃之乾燥區加熱90秒,將碟狀液晶性化合物予以配向。繼續使薄膜之溫度保持於90℃,使用高壓水銀燈,照射500 mJ/cm2 之UV光,固定液晶化合物之配向,形成光學異方性層B2而製作成光學補償薄膜F21-200。<Production of Optical Compensation Film F21> In the same manner as the optical compensation film F11-200, an alignment film was formed on the cellulose-deposited film (T1), and the composition was continuously applied on the alignment film by a #6.0 line coater. A coating liquid (S2) of a discotic liquid crystalline compound. The film was transported at a speed of 20 meters per minute. The solvent was dried by continuously heating from room temperature to 90 ° C, and then heated in a drying zone at 120 ° C for 90 seconds to align the discotic liquid crystalline compound. The temperature of the film was kept at 90 ° C, and UV light of 500 mJ/cm 2 was irradiated with a high-pressure mercury lamp, and the alignment of the liquid crystal compound was fixed to form an optical anisotropic layer B2 to prepare an optical compensation film F21-200.
從所製作的光學補償薄膜F21-200、及從光學補償薄膜F21-200只剝離該含有碟狀液晶性化合物的光學異方向性層所成之物,使用自動複折射率計(KOBRA-21ADH、王子計測機器(股)公司製)測定光學特性。於波長590奈米測定的Re為2奈米,Rth為200奈米。光學補償薄膜F1之外,僅光學異方向層的Re為0奈米,Rth為200奈米。又,可以確認:已形成該碟狀液晶性分子相對於薄膜面而言為實質上水平配向的光學異方向性層。From the optical compensation film F21-200 produced and the optical compensation film F21-200, only the optically anisotropic layer containing the discotic liquid crystalline compound was peeled off, and an automatic complex refractometer (KOBRA-21ADH, The prince measuring machine (manufactured by the company) was used to measure optical characteristics. Re measured at a wavelength of 590 nm was 2 nm, and Rth was 200 nm. In addition to the optical compensation film F1, only Re of the optically different direction layer was 0 nm, and Rth was 200 nm. Further, it was confirmed that an optically anisotropic layer in which the discotic liquid crystalline molecules are substantially horizontally aligned with respect to the film surface has been formed.
又,光學異方向性層之膜厚度為2.2微米。折射率異方向性為0.091。Further, the film thickness of the optically anisotropic layer was 2.2 μm. The refractive index anisotropy was 0.091.
對於上述所製作的光學補償薄膜F21-200,按照使Rth成為180奈米、160奈米、140奈米的方式變更塗布膜之厚度,分別地製作薄膜F21-180、F21-160、F21-140。In the optical compensation film F21-200 produced as described above, the thickness of the coating film was changed so that Rth became 180 nm, 160 nm, and 140 nm, and films F21-180, F21-160, and F21-140 were produced, respectively. .
<光學補償薄膜F22之製作>相對於上述所製作的光學補償薄膜F21-200,以市售的乙酸纖維素(Fujitack TD80UF,富士照相軟片(股)公司製,Re:3奈米,Rth:45奈米)來代替醯化纖維素薄膜(T1),並按照使Rth成為200奈米的方式來調整光學異方向性層之厚度,製作成薄膜F21-200。<Production of Optical Compensation Film F22> Commercially available cellulose acetate (Fujitack TD80UF, Fuji Photo Film Co., Ltd., Re: 3 nm, Rth: 45) is used for the optical compensation film F21-200 produced as described above. In place of the deuterated cellulose film (T1), the thickness of the optically anisotropic layer was adjusted so that Rth became 200 nm, and the film F21-200 was produced.
更進一步地,相對於上述所製作的光學補償薄膜F22-200,按照使得Rth成為180奈米、160奈米、140奈米的方式變更塗布膜之厚度,分別地製作薄膜F22-180、F22-160、F22-140。Further, with respect to the optical compensation film F22-200 produced as described above, the thickness of the coating film was changed so that Rth became 180 nm, 160 nm, or 140 nm, and films F22-180 and F22- were respectively produced. 160, F22-140.
<光學補償薄膜F31之製作>和光學補償薄膜F11-200同樣地,在醯化纖維素薄膜(T1)上形成配向膜,於配向膜上,以線塗機連續塗布含有下述組成之碟狀液晶性化合物之塗布液(S3)。薄膜之運送速度為20公尺/分鐘。以從室溫連續加溫到90℃之步驟,將溶劑予以乾燥,然後於120℃之乾燥區加熱90秒,將碟狀液晶性化合物予以配向。繼續使薄膜之溫度保持於90℃,使用高壓水銀燈,照射500 mJ/cm2 之UV光,固定液晶化合物之配向,形成光學異方性層B3而製作成光學補償薄膜F31-200。<Preparation of Optical Compensation Film F31> In the same manner as the optical compensation film F11-200, an alignment film was formed on the cellulose-deposited film (T1), and on the alignment film, a disk having the following composition was continuously applied by a wire coater. A coating liquid of a liquid crystal compound (S3). The film was transported at a speed of 20 meters per minute. The solvent was dried by continuously heating from room temperature to 90 ° C, and then heated in a drying zone at 120 ° C for 90 seconds to align the discotic liquid crystalline compound. The temperature of the film was kept at 90 ° C, and UV light of 500 mJ/cm 2 was irradiated with a high-pressure mercury lamp to fix the alignment of the liquid crystal compound to form an optical anisotropic layer B3 to prepare an optical compensation film F31-200.
對於上述所製作的光學補償薄膜F31-200,按照使Rth成為180奈米、160奈米、140奈米的方式變更塗布膜之厚度,分別地製作薄膜F31-180、F31-160、F31-140。In the optical compensation film F31-200 produced as described above, the thickness of the coating film was changed so that Rth became 180 nm, 160 nm, and 140 nm, and films F31-180, F31-160, and F31-140 were produced, respectively. .
<光學補償薄膜F32之製作>相對於上述所製作的光學補償薄膜F31-200,以市售的乙酸纖維素(Fujitack TD80UF,富士照相軟片(股)公司製,Re:3奈米,Rth:45奈米)來代替醯化纖維素薄膜(T1),並按照使Rth成為200奈米的方式來調整光學異方向性層之厚度,製作成薄膜F31-200。<Production of Optical Compensation Film F32> Commercially available cellulose acetate (Fujitack TD80UF, manufactured by Fuji Photo Film Co., Ltd., Re: 3 nm, Rth: 45) is used for the optical compensation film F31-200 produced as described above. In place of the deuterated cellulose film (T1), the thickness of the optically anisotropic layer was adjusted so that Rth became 200 nm, and the film F31-200 was produced.
更進一步地,相對於上述所製作的光學補償薄膜F32-200,按照使得Rth成為180奈米、160奈米、140奈米的方式變更塗布膜之厚度,分別地製作薄膜F32-180、F32-160、F32-140。Further, with respect to the optical compensation film F32-200 produced as described above, the thickness of the coating film was changed so that Rth became 180 nm, 160 nm, or 140 nm, and films F32-180 and F32- were respectively produced. 160, F32-140.
上述所製作的光學補償薄膜之結果係示於表3-1。The results of the optical compensation film produced above are shown in Table 3-1.
從上述之結果來看,可明白:藉由使用以一般式(1)所代表的碟狀化合物可以大幅地提昇Rth/d。From the above results, it is understood that Rth/d can be greatly improved by using the disc-like compound represented by the general formula (1).
對上述之光學補償薄膜(F11-200)及Fujitack TD80UF進行鹼化處理,並使用聚乙烯醇系黏著劑、以輥對輥貼附在偏光膜的兩面上,製作成-體化型偏光板(P11-200)。此時,光學補償薄膜之光學補償層係朝向偏光板之外側。The above-mentioned optical compensation film (F11-200) and Fujitack TD80UF were alkalized, and a polyvinyl alcohol-based adhesive was attached to both surfaces of the polarizing film by a roll-to-roller to prepare a polarizing plate ( P11-200). At this time, the optical compensation layer of the optical compensation film faces the outer side of the polarizing plate.
關於表3-1所示之其他的光學補償薄膜,也是以和P11-200同樣的作法而製作成偏光板。The other optical compensation film shown in Table 3-1 was also produced into a polarizing plate in the same manner as in P11-200.
<液晶顯示裝置之製作>(垂直配向液晶胞之製作)在3重量%之聚乙烯醇的水溶液中,添加1重量%之十八烷基二甲基氯化銨(偶合劑)。將它旋塗在附有ITO電極的玻璃基板上,於160℃進行熱處理之後,再實施摩擦處理而形成垂直配向膜。摩擦處理係按照使2片玻璃基板成相對方向的方式來實施。按照使胞隙(d)成為約5.0微米的方式相向合併2片玻璃基板。將以酯系和乙烷系為主成分之液晶性化合物(△n:0.06)注入胞隙內而製作成垂直配向液晶胞A。△n和d之積為300奈米。<Production of Liquid Crystal Display Device> (Production of Vertical Alignment Liquid Crystal Cell) 1% by weight of octadecyldimethylammonium chloride (coupling agent) was added to an aqueous solution of 3 wt% of polyvinyl alcohol. This was spin-coated on a glass substrate with an ITO electrode, and heat-treated at 160 ° C, followed by rubbing treatment to form a vertical alignment film. The rubbing treatment is carried out in such a manner that two glass substrates are oriented in opposite directions. The two glass substrates were combined in such a manner that the cell gap (d) became about 5.0 μm. A liquid crystal compound (Δn: 0.06) mainly composed of an ester system and an ethane group was injected into the cell gap to prepare a vertical alignment liquid crystal cell A. The product of Δn and d is 300 nm.
(上側偏光板之製作)將帝人化成(股)公司製之聚碳酸酯薄膜『Pure Ace WR』予以熱緩和到Tg附近,而得到Re為120奈米、Rth為78奈米之第二光學補償薄膜A。對碘水溶液中連續染色之厚度為80微米的圓筒狀聚乙烯醇薄膜,於運送方向進行5倍拉伸,進行乾燥而得到長條的偏光膜。在此偏光膜的一側之表面上,使用聚乙烯醇系黏著劑,按照使偏光膜之透射軸和第二光學補償薄膜A之遲相軸成為平行的方式,貼合上述之第二光學補償薄膜A;另一側的表面上,則使用聚乙烯醇系黏著劑,連續地貼合經鹼化處理過的市售之乙酸纖維素薄膜(Fujitack TD80UL,富士照相軟片(股)公司製)而製作成上側偏光板(P1)。(Preparation of the upper polarizing plate) The polycarbonate film "Pure Ace WR" manufactured by Teijin Chemical Co., Ltd. was heat-reduced to near Tg, and the second optical compensation was obtained in which Re was 120 nm and Rth was 78 nm. Film A. A cylindrical polyvinyl alcohol film having a thickness of 80 μm continuously dyed in an aqueous iodine solution was stretched 5 times in the transport direction and dried to obtain a long polarizing film. The second optical compensation is applied to the surface of one side of the polarizing film by using a polyvinyl alcohol-based adhesive so that the transmission axis of the polarizing film and the slow axis of the second optical compensation film A are parallel. Film A; on the other side, a polyvinyl alcohol-based adhesive was used, and a commercially available cellulose acetate film (Fujitack TD80UL, Fuji Photo Film Co., Ltd.) was continuously attached thereto. It is made into the upper polarizing plate (P1).
(偏光板之組入)關於各薄膜之積層角度,當以從顯示裝置之上方觀看時的左右方向為基準(0°)時,如第2圖所示,係將偏光膜吸收軸104(在第1圖則為15)的軸角度設定為90°、保護膜遲相軸102及106之角度設定為90°。將於上述製作的下側偏光板,按照使光學異方向性層(在第1圖中為10)與液晶胞基板(在第1圖中為8)相接的方式,組入液晶顯示裝置中。(Incorporating the polarizing plate) With respect to the laminated angle of each film, when the left-right direction when viewed from above the display device is used as a reference (0°), as shown in FIG. 2, the polarizing film is absorbed by the axis 104 (at In the first drawing, the axis angle of 15) is set to 90°, and the angles of the protective film slow-phase axes 102 and 106 are set to 90°. The lower polarizing plate produced as described above is incorporated in a liquid crystal display device such that an optically anisotropic layer (10 in FIG. 1) is in contact with a liquid crystal cell substrate (8 in FIG. 1). .
又,在上側偏光板(在第1圖中為1)和上側液晶胞基板(在第1圖中為5)之間,按照使第二光學補償薄膜出來的方式配置上側偏光板。此時,第二光學補償薄膜之遲相軸係按照使它與上側偏光板之透射軸一致的方式來構成。Further, between the upper polarizing plate (1 in Fig. 1) and the upper liquid crystal cell substrate (5 in Fig. 1), the upper polarizing plate is disposed so that the second optical compensation film comes out. At this time, the retardation axis of the second optical compensation film is configured such that it coincides with the transmission axis of the upper polarizing plate.
如表2所示這樣地製作已組入有上述所製作的本發明之第3態樣的光學補償薄膜之液晶顯示裝置。As shown in Table 2, a liquid crystal display device in which the optical compensation film of the third aspect of the present invention produced as described above was incorporated was produced.
對於上述所製作的液晶顯示裝置,以下述之方法來評價正面及斜方向的漏光、從正面及斜方向觀察時之色彩偏移、及不均,並整理於表3-2中。With respect to the liquid crystal display device produced above, the light leakage in the front and oblique directions, the color shift and the unevenness when viewed from the front and the oblique direction were evaluated by the following methods, and are summarized in Table 3-2.
(1)漏光(正面)在設定於暗室內之展示箱上,於不貼合偏光板的狀態下放置液晶胞,以設置在距離法線方向1公尺處之亮度計(分光放射亮度計CS-1000:MINOLUTA(股)公司製)進行測定亮度1。(1) Light leakage (front) is placed on the display box in the dark room, and the liquid crystal cell is placed in a state where the polarizing plate is not attached, so as to set the luminance meter at a distance of 1 meter from the normal direction (spectral radiance meter CS) -1000: manufactured by MINOLUTA Co., Ltd.) The brightness 1 was measured.
接著,在和上述同樣的展示箱上,放置貼合有偏光板之各液晶顯示裝置,和上述同樣地進行測亮度2,以表示此亮度相對於亮度1之比例做為漏光。Next, each liquid crystal display device to which the polarizing plate was attached was placed on the same display case as described above, and the brightness 2 was measured in the same manner as described above to indicate that the ratio of the brightness to the brightness 1 was light leakage.
(2)漏光(斜方向)在設定於暗室內之展示箱上,於不貼合偏光板的狀態下放置液晶胞,以液晶胞的摩擦方向做為基準,設置在於左方向上45度方位、且距離液晶胞之法線方向的60度方向1公尺處之亮度計(分光放射亮度計CS-1000:MINOLUTA(股)公司製)進行測定亮度1。(2) Light leakage (oblique direction) is placed on the display box in the dark room, and the liquid crystal cell is placed in a state where the polarizing plate is not attached, and the rubbing direction of the liquid crystal cell is used as a reference, and the setting is in the 45-degree orientation in the left direction. A luminance meter (measured by a spectroradiometer CS-1000: manufactured by MINOLUTA Co., Ltd.) at a distance of 1 m in the direction of 60 degrees from the normal direction of the liquid crystal cell was measured.
接著,在和上述同樣的展示箱上,放置貼合有偏光板之各液晶顯示裝置,和上述同樣地進行測亮度2,以表示此亮度相對於亮度1之100分率做為斜方向漏光。Next, each liquid crystal display device to which the polarizing plate was bonded was placed on the same display case as described above, and the brightness 2 was measured in the same manner as described above to indicate that the brightness was leaked obliquely with respect to the luminance of 1 of 100.
(3)黑顯示時之色彩偏移(正面)在設定於暗室內之展示箱上,放置貼合偏光板的狀態之液晶胞,從距離法線方向1公尺處觀察液晶胞,以下述之基準評價色味及其強度。(3) The color shift (front) in the black display is placed on the display box set in the dark room, and the liquid crystal cell in the state in which the polarizing plate is attached is placed, and the liquid crystal cell is observed at a distance of 1 m from the normal direction, as described below. The benchmark evaluates the color and its intensity.
○:無法見到特定的色味。○△:可見到些微之特定的色味。△:可見到少許之特定的色味。×:可清楚地見到特定的色味。○: A specific color taste cannot be seen. ○ Δ: A slight specific color odor was observed. △: A little specific color smell was observed. ×: A specific color taste can be clearly seen.
(4)黑顯示時之色彩偏移(斜方向)在設定於暗室內之展示箱上,放置貼合偏光板的狀態之液晶胞,以液晶胞的摩擦方向做為基準,從左方向上45度方位、且距離液晶胞之法線方向的60度方向1公尺處觀察,以和上述(3)之同樣的基準評價黑顯示時之色彩偏移。(4) The color shift (oblique direction) in the black display is set on the display box in the dark room, and the liquid crystal cell in the state in which the polarizing plate is attached is placed, and the rubbing direction of the liquid crystal cell is used as a reference, and 45 degrees from the left direction The degree of orientation was observed at a distance of 1 m from the normal direction of the liquid crystal cell at 60 degrees, and the color shift at the time of black display was evaluated on the same basis as the above (3).
(5)不均在設定於暗室內之展示箱上,按照得形成有電極的基板是在展示箱側的方式,放置不貼合偏光板的狀態之液晶胞1,以液晶胞的摩擦方向做為基準,從左方向上45度方位、且距離液晶胞之法線方向的60度方向1公尺處觀察,按照以下的基準評價不均。(5) The unevenness is set on the display box in the dark room, and the liquid crystal cell 1 in a state in which the polarizing plate is not attached is placed in such a manner that the substrate on which the electrode is formed is on the side of the display case, and the rubbing direction of the liquid crystal cell is made. For the reference, the angle was measured at a distance of 45 degrees from the left direction and at a distance of 1 meter from the normal direction of the liquid crystal cell, and the unevenness was evaluated according to the following criteria.
○:不能確認有產生不均。○△:些微產生不均。△:部分可見到不均。×:在全面上均可見到不均。○: Uncertainty was not confirmed. ○ △: slight unevenness occurred. △: Partially visible unevenness. ×: Unevenness can be seen in all aspects.
由表3-2之結果來看,以下之事情是至為顯然的。From the results of Table 3-2, the following things are obvious.
於使用液晶胞A之液晶顯示裝置中,在各光學補償薄膜的厚度方向之遲滯Rth為180奈米時,正面及斜方向之漏光最少,從正面及斜方向觀看時之色味亦少,顯示出最優的光學特性。In the liquid crystal display device using the liquid crystal cell A, when the hysteresis Rth in the thickness direction of each optical compensation film is 180 nm, the light leakage in the front side and the oblique direction is the least, and the color taste is small when viewed from the front side and the oblique direction. Optimal optical properties.
在各光學補償薄膜中,相較於使用聚合物薄膜之Rth為45奈米的TD80UF者而言,使用Rth為0奈米的T1者之光學特性是良好的。In each of the optical compensation films, the optical characteristics of the T1 having an Rth of 0 nm were good as compared with those of the TD80UF having a Rth of 45 nm using a polymer film.
一般而言,光學異方向性層之Rth愈高、膜厚度愈厚,則愈易引起不均。藉由提高Rth/膜厚度,即可以使得相同Rth之膜厚度變薄,並可以改善不均。藉由使得光學異方向性層之Rth/膜厚度成為0.065以上,可以得到光學異方向性層之Rth即使是在150奈米以上也沒有不均之良好的面相。In general, the higher the Rth of the optically anisotropic layer and the thicker the film thickness, the more likely the unevenness is caused. By increasing the Rth/film thickness, the film thickness of the same Rth can be made thinner, and unevenness can be improved. By setting the Rth/film thickness of the optically anisotropic layer to 0.065 or more, it is possible to obtain a favorable phase in which the Rth of the optically anisotropic layer is not uneven even at 150 nm or more.
在此說明藉由減低UV照射量來提昇Rth/d之方法。Here, a method of increasing Rth/d by reducing the amount of UV irradiation will be described.
於使用F11-200之配向膜狀上的含有上述之碟狀液晶顯示化合物之塗布液(S1),以#6.0線塗機連續塗布於上述所製作的配向膜上。薄膜之運送速度為20公尺/分鐘。以從室溫連續加溫到80℃之步驟,將溶劑予以乾燥,然後於120℃之乾燥區加熱90秒,將碟狀液晶性化合物予以配向。繼續使薄膜之溫度保持於80℃,使用高壓水銀燈,照射500 mJ/cm2 之UV光,固定液晶化合物之配向,形成光學異方性層而製作成光學補償薄膜F51。The coating liquid (S1) containing the above-described discotic liquid crystal display compound on the alignment film of F11-200 was continuously applied onto the alignment film prepared above by a #6.0 line coater. The film was transported at a speed of 20 meters per minute. The solvent was dried by continuously heating from room temperature to 80 ° C, and then heated in a drying zone at 120 ° C for 90 seconds to align the discotic liquid crystalline compound. The temperature of the film was kept at 80 ° C, and UV light of 500 mJ/cm 2 was irradiated with a high-pressure mercury lamp, and the alignment of the liquid crystal compound was fixed to form an optical anisotropic layer to prepare an optical compensation film F51.
對於上述所製作的光學補償薄膜F51,按照表3-3的方式變更UV光之照射量,製作成F52~F54。With respect to the optical compensation film F51 produced above, the amount of irradiation of the UV light was changed in the manner shown in Table 3-3 to prepare F52 to F54.
於使用F11-200之配向膜狀上的含有上述之碟狀液晶顯示化合物之塗布液(S4),以#6.0線塗機連續塗布於上述所製作的配向膜上。薄膜之運送速度為20公尺/分鐘。以從室溫連續加溫到80℃之步驟,將溶劑予以乾燥,然後於120℃之乾燥區加熱90秒,將碟狀液晶性化合物予以配向。繼續使薄膜之溫度保持於80℃,使用高壓水銀燈,照射500 mJ/cm2 之UV光,固定液晶化合物之配向,形成光學異方性層而製作成光學補償薄膜F61。The coating liquid (S4) containing the above-described discotic liquid crystal display compound on the alignment film of F11-200 was continuously applied onto the alignment film prepared above by a #6.0 line coater. The film was transported at a speed of 20 meters per minute. The solvent was dried by continuously heating from room temperature to 80 ° C, and then heated in a drying zone at 120 ° C for 90 seconds to align the discotic liquid crystalline compound. The temperature of the film was kept at 80 ° C, and UV light of 500 mJ/cm 2 was irradiated with a high-pressure mercury lamp, and the alignment of the liquid crystal compound was fixed to form an optical anisotropic layer to prepare an optical compensation film F61.
對於上述所製作的光學補償薄膜F61,按照表3-3的方式變更UV光之照射量,製作成F62~F64。With respect to the optical compensation film F61 produced as described above, the amount of irradiation of the UV light was changed in the manner shown in Table 3-3 to prepare F62 to F64.
更進一步地,將使用於上述光學補償薄膜F51~F54之塗布液,從碟狀液晶性化合物(S1)變更為(S2),製作成薄膜F71~F74。Further, the coating liquid used for the optical compensation films F51 to F54 is changed from the disc-like liquid crystal compound (S1) to (S2) to form the films F71 to F74.
又,將使用於上述光學補償薄膜F51~F54之塗布液,從碟狀液晶性化合物(S1)變更為(S5),製作成薄膜F81~F84。In addition, the coating liquid used for the optical compensation films F51 to F54 is changed from the disk-shaped liquid crystal compound (S1) to (S5) to form films F81 to F84.
對於上述所製作的光學補償薄膜F51~54、F61~64、F71~74及F81~F84,以利表3-1同樣的方法進行評價,其結果示於表3-3。The optical compensation films F51 to 54, F61 to 64, F71 to 74, and F81 to F84 produced above were evaluated in the same manner as in Table 3-1, and the results are shown in Table 3-3.
另外,密合性試驗係以下述之方法來進行。Further, the adhesion test was carried out by the following method.
(6)密合性評價在各抗反射薄膜試料之具有低折射率層之側的表面上,以切割刀切割成縱11條、橫11條之棋盤格狀,總計刻劃出100個正方形方格,壓合日東電工(股)公司製之聚酯黏著膠帶”編號31B”,進行密合試驗。以目視觀察有無剝離,進行下述之4段評價。(6) Adhesion evaluation On the surface of the side of the antireflection film sample having the low refractive index layer, a cutting blade was cut into a checkerboard shape of 11 vertical and 11 crosswise, and a total of 100 square squares were drawn. Grid, press the polyester adhesive tape (No. 31B) made by Nitto Denko Co., Ltd. for adhesion test. The presence or absence of peeling was visually observed, and the following four evaluations were performed.
◎:確認在100個方格中全部沒有剝離者。○:在100個方格中,經確認剝離者為2格以內者。△:在100個方格中,經確認剝離者為3~10格者。×:在100個方格中,經確認剝離者為超過10格者。◎: It was confirmed that all of the 100 squares were not peeled off. ○: Among the 100 squares, it was confirmed that the peeling was within 2 squares. △: Among 100 squares, it was confirmed that the peeling was 3 to 10 cells. ×: Among 100 squares, it was confirmed that the peeling was more than 10 cells.
由表3-3之結果來看,以下之事實至為顯然。From the results of Table 3-3, the following facts are obvious.
當減低UV照射量進行時,可以提高Rth/d。此時,雖然隨著UV照射量之減低,密合性會有惡化的傾向,然而當使用感光域為330奈米~450奈米、產生鹵素游離基的聚合起始劑A時,就難以引起密合性之惡化。從而,為了提高Rth/d,則較佳的態樣是使用感光域為330奈米~450奈米、產生鹵素游離基的聚合起始劑A。When the UV irradiation amount is reduced, Rth/d can be increased. At this time, the adhesion tends to deteriorate as the amount of UV irradiation decreases. However, when a polymerization initiator A having a photosensitive region of 330 nm to 450 nm and generating a halogen radical is used, it is difficult to cause The deterioration of the adhesion. Therefore, in order to increase Rth/d, a preferred embodiment is to use a polymerization initiator A having a photosensitive region of from 330 nm to 450 nm to produce a halogen radical.
又,由F71~F74和F81~F84之比較來看,當減低UV照射量進行時,可以提高Rth/d。此時,雖然隨著UV照射量之減低,密合性會有惡化的傾向,然而使用具有4官能以上之聚合性基的多官能單體來做為多官能單體者(F71~F74),比使用3官能之多官能單體者(F81~F84)還難以引起密合性惡化。從而,為了提高Rth/d,則較佳的態樣是使用具有4官能以上之聚合性基的多官能單體。Further, from the comparison of F71 to F74 and F81 to F84, when the amount of UV irradiation is reduced, Rth/d can be increased. In this case, the adhesion tends to deteriorate as the amount of UV irradiation decreases. However, a polyfunctional monomer having a polymerizable group having four or more functional groups is used as the polyfunctional monomer (F71 to F74). It is also difficult to cause deterioration in adhesion than those using a trifunctional polyfunctional monomer (F81 to F84). Therefore, in order to increase Rth/d, a preferred embodiment is to use a polyfunctional monomer having a polymerizable group having four or more functional groups.
其次,對於光學補償薄膜F71,將含有碟狀液晶性化合物之塗布液(S2)的碟狀液晶性化合物(Ⅱ)及多官能單體DPHA之量,變更為如表3-4所示,製作F75~F77。In the optical compensation film F71, the amount of the liquid crystalline compound (II) and the polyfunctional monomer DPHA of the coating liquid (S2) containing the liquid crystal compound is changed as shown in Table 3-4. F75~F77.
又,對於光學補償薄膜F81,將含有碟狀液晶性化合物之塗布液(S5)的碟狀液晶性化合物(Ⅱ)及多官能單體V#360之量,按照表3-4進行變更,製作F85~F87。In the optical compensation film F81, the amount of the liquid crystal compound (II) and the polyfunctional monomer V#360 of the coating liquid (S5) containing the liquid crystal compound is changed according to Table 3-4. F85~F87.
由表3-4之結果來看,以下之事實至為顯然。From the results of Table 3-4, the following facts are obvious.
當降低所含有的多官能單體之量進行時,可以提高Rth/d。此時,雖然隨著聚合物量之減低,密合性會有惡化的傾向,然而使用具有4官能以上之聚合性基的多官能單體來做為多官能單體者(F71和F75~F77),比使用3官能之多官能單體者(F81和F85~F87)還難以引起密合性惡化。從而,為了提高Rth/d,則較佳的態樣是使用具有4官能以上之聚合性基的多官能單體。When the amount of the polyfunctional monomer contained is lowered, Rth/d can be increased. In this case, as the amount of the polymer decreases, the adhesion tends to deteriorate. However, a polyfunctional monomer having a tetrafunctional or higher polymerizable group is used as the polyfunctional monomer (F71 and F75 to F77). It is harder to cause deterioration in adhesion than those using a trifunctional polyfunctional monomer (F81 and F85 to F87). Therefore, in order to increase Rth/d, a preferred embodiment is to use a polyfunctional monomer having a polymerizable group having four or more functional groups.
1...上側偏光板1. . . Upper polarizer
2...下側偏光板2. . . Lower polarizer
3...單軸或雙軸之光學異方向性層3. . . Uniaxial or biaxial optical anisotropic layer
4...單軸或雙軸之光學異方向性層遲相軸之方向4. . . The direction of the optical axis of the uniaxial or biaxial optical anisotropic layer
5...液晶胞上電極基板5. . . Liquid crystal cell electrode substrate
6...上基板配向控制方向6. . . Upper substrate alignment control direction
7...液晶性分子7. . . Liquid crystalline molecule
8...液晶胞下電極基板8. . . Liquid crystal cell electrode substrate
9...下基板配向控制方向9. . . Lower substrate alignment control direction
10...光學異方向性層(本發明之光學補償薄膜之光學異方向性層)10. . . Optical anisotropic layer (optical anisotropic layer of optical compensation film of the present invention)
14...下側偏光板14. . . Lower polarizer
15...下側偏光板吸收軸之方向15. . . The direction of the absorption axis of the lower polarizer
101...偏光板保護膜101. . . Polarizer protective film
102...偏光板保護膜遲相軸之方向102. . . The direction of the retardation axis of the protective film of the polarizing plate
103...偏光板偏光膜103. . . Polarizing plate polarizing film
104...偏光板吸收軸方向104. . . Polarizing plate absorption axis direction
105...偏光板保護膜105. . . Polarizer protective film
106...偏光板保護膜遲相軸之方向106. . . The direction of the retardation axis of the protective film of the polarizing plate
第1圖為顯示本發明之液晶顯示元件之一例的概略模示圖。Fig. 1 is a schematic view showing an example of a liquid crystal display element of the present invention.
第2圖係顯示本發明之偏光板之一例的概略模示圖。Fig. 2 is a schematic view showing an example of a polarizing plate of the present invention.
Claims (32)
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CN103605233B (en) * | 2013-11-22 | 2016-08-24 | 深圳市华星光电技术有限公司 | A kind of liquid crystal display |
CN103605239B (en) * | 2013-11-22 | 2016-08-17 | 深圳市华星光电技术有限公司 | A kind of liquid crystal display |
JP2015138162A (en) * | 2014-01-23 | 2015-07-30 | 住友化学株式会社 | Optical anisotropic film |
KR102146533B1 (en) * | 2017-12-20 | 2020-08-21 | 주식회사 엘지화학 | Polarizing plate and organic light emitting device |
KR20190077970A (en) | 2017-12-26 | 2019-07-04 | 주식회사 엘지화학 | Polarizing plate and liquid crystal display comprising the same |
KR102167217B1 (en) * | 2018-03-27 | 2020-10-19 | 주식회사 엘지화학 | Liquid Crystal Display |
JP7327390B2 (en) * | 2018-05-08 | 2023-08-16 | コニカミノルタ株式会社 | SUBSTRATE FILM FOR LIQUID CRYSTAL COATING, OPTICAL FILM WITH TEMPORARY SUPPORT CONTAINING THE SAME, POLARIZING PLATE CONTAINING THESE, AND METHOD OF MANUFACTURING THESE |
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