TWI399342B - Process for the preparation of waste liquid containing tetraalkylammonium ion - Google Patents
Process for the preparation of waste liquid containing tetraalkylammonium ion Download PDFInfo
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- TWI399342B TWI399342B TW97115100A TW97115100A TWI399342B TW I399342 B TWI399342 B TW I399342B TW 97115100 A TW97115100 A TW 97115100A TW 97115100 A TW97115100 A TW 97115100A TW I399342 B TWI399342 B TW I399342B
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/42—Treatment of water, waste water, or sewage by ion-exchange
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J39/00—Cation exchange; Use of material as cation exchangers; Treatment of material for improving the cation exchange properties
- B01J39/04—Processes using organic exchangers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J45/00—Ion-exchange in which a complex or a chelate is formed; Use of material as complex or chelate forming ion-exchangers; Treatment of material for improving the complex or chelate forming ion-exchange properties
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
- C02F2101/30—Organic compounds
- C02F2101/38—Organic compounds containing nitrogen
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/34—Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32
- C02F2103/40—Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32 from the manufacture or use of photosensitive materials
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- Treatment Of Water By Ion Exchange (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Description
本發明關於含有四烷基銨離子的顯像廢液之處理方法。詳言之,關於在再生該顯像廢液之處理所使用的陽離子交換樹脂或螯合樹脂的情況中,從氫離子型轉換成四烷基銨離子型時,可抑制轉換時的急劇潤脹,可長期重複再生使用之含有四烷基銨離子的顯像廢液之處理方法。The present invention relates to a method for treating a developing waste liquid containing a tetraalkylammonium ion. In the case of the cation exchange resin or the chelating resin used for the treatment for regenerating the development waste liquid, when the hydrogen ion type is converted into the tetraalkylammonium ion type, the sharp swelling at the time of conversion can be suppressed. The method for treating a developing waste liquid containing tetraalkylammonium ions can be repeatedly used for long-term regeneration.
於半導體裝置、液晶顯示器、印刷基板等的電子零件之製程的微影步驟中,作為光阻的鹼顯像液,使用氫氧化四烷基銨(以下簡稱TAAH)。因此,於上述微影步驟的顯像步驟或洗淨步驟中,排出以酚醛清漆樹脂等為主的光阻及以四烷基銨離子(以下簡稱TAA離子)為主的含有TAA離子之顯像廢液。In the lithography step of the process of the electronic component such as a semiconductor device, a liquid crystal display, or a printed circuit board, tetraalkylammonium hydroxide (hereinafter abbreviated as TAAH) is used as the alkali developing solution for the photoresist. Therefore, in the developing step or the washing step of the lithography step, a photoresist mainly composed of a novolak resin or the like and a TAA ion-containing image mainly composed of tetraalkylammonium ions (hereinafter referred to as TAA ions) are discharged. Waste liquid.
目前,上述含有TAA離子的顯像廢液係藉由習知的排水處理進行無害化而廢棄,但特別是近年來,隨著半導體及液晶的生產量大增,顯像液的消耗量增加,含有TAA離子的顯像廢液之排出量亦增加。因此,檢討資源的有效利用,有提案了從上述廢液去除來自光阻的有機物或金屬離子等的雜質,將TAAH精製而再利用的含有TAA離子的顯像廢液之再生方法。例如,有提案藉由對上述顯像廢液進行電透析或電分解以去除金屬離子等的方法,使陽離子交換樹脂或螯合樹脂吸附上述顯像廢液中的金屬離子等予以去 除之方法,或者使陽離子交換樹脂或螯合樹脂吸附上述顯像廢液中的金屬離子等以去除後,藉由電分解來精製及回收TAAH之方法。At present, the above-mentioned developing waste liquid containing TAA ions is discarded by a conventional drainage treatment, but in recent years, as the production amount of semiconductors and liquid crystals is greatly increased, the consumption of the developing liquid increases. The discharge amount of the developing waste liquid containing TAA ions also increases. Therefore, in order to effectively utilize the resources, it is proposed to regenerate the TAHA ion-containing developing waste liquid by removing impurities such as organic substances or metal ions from the photoresist from the waste liquid and reusing TAAH. For example, there is a proposal to remove a metal ion or the like by electrodialysis or electrolysis of the above-mentioned developing waste liquid, and to adsorb a metal ion in the developing waste liquid by a cation exchange resin or a chelating resin. In addition, a method of purifying and recovering TAAH by electrolysis after removing the metal ion or the like in the development waste liquid by the cation exchange resin or the chelating resin is removed.
其中,使陽離子交換樹脂或螯合樹脂吸附上述顯像廢液中的金屬離子等予以去除之方法,已知係藉由超純水來洗淨由於酸而成為氫離子型(H形)的陽離子交換樹脂或螯合樹脂,接著使接觸1mol/L之濃度的TAAH,成為四烷基銨離子型(TAA離子型)後,使接觸上述含有TAA離子的顯像廢液,以去除金屬離子等的雜質之方法。再者,對於接觸該顯像廢液後的樹脂,有提案該陽離子交換樹脂或螯合樹脂的再生方法,係藉由與酸接觸而從陽離子交換樹脂或螯合樹脂去除金屬離子等,再轉換成TAA離子型而重複使用(參照專利文獻1)。Among them, a method in which a cation exchange resin or a chelating resin adsorbs metal ions or the like in the development waste liquid is removed, and it is known that a hydrogen ion type (H-shaped) cation due to an acid is washed by ultrapure water. After exchanging the resin or the chelating resin, the TAAH having a concentration of 1 mol/L is brought into a tetraalkylammonium ion type (TAA ion type), and then the developing waste liquid containing the TAA ion is contacted to remove metal ions or the like. The method of impurities. Further, a method for regenerating the cation exchange resin or the chelating resin by contacting the developer waste liquid is to remove metal ions or the like from the cation exchange resin or the chelating resin by contact with an acid, and then convert the resin. The TAA ion type is used repeatedly (see Patent Document 1).
然而,陽離子交換樹脂或螯合樹脂於成為TAA離子型時,與H型比較下,由於樹脂中的水分變多,進行潤脹,故若重複H形與TAA離子型的轉換,則該樹脂由於重複收縮及潤脹,發生龜裂,樹脂會粉碎。因此,若將上述樹脂再生及重複使用,則由於樹脂的粉碎物,在通液時發生壓力差,或發生通液速度極端降低等的運轉上之不良情況,成為問題。However, when the cation exchange resin or the chelating resin is in the TAA ion type, the water is swollen in the resin as compared with the H type. Therefore, if the H-form and the TAA ion-type conversion are repeated, the resin is Repeated shrinkage and swelling, cracking occurs, and the resin will pulverize. Therefore, when the resin is regenerated and reused, there is a problem in that a pressure difference occurs during the liquid passage due to the pulverized material of the resin, or an operation failure such as an extremely low flow rate is caused.
又,專利文獻2揭示在H型的陽離子交換樹脂或螯合樹脂中直接處理含有TAA離子的顯像廢液,使該樹脂吸附處理TAA離子後,藉由酸等使脫附TAA離子之含有TAA離子的顯像廢液之處理方法時,作為該顯像廢液,使用TAA 離子濃度為0.016mol/L以下(0.015質量%以下)的廢液之處理方法。該方法之特徵為藉由使用稀薄的TAA離子顯像廢液,於轉換成TAA離子型時可抑制上述樹脂的急劇潤脹,於再生上述樹脂而重複使用時,有效地抑制陽離子交換樹脂或螯合樹脂的劣化。然而,必須使用稀薄溶液當作顯像廢液,在廢液量的增加等及處理效率上係有問題。又,於必須處理的顯像廢液為高濃度時,必須有添加水的等稀釋操作,而亦有操作變繁雜的問題。Further, Patent Document 2 discloses that a development waste liquid containing TAA ions is directly treated in a H-type cation exchange resin or a chelating resin, and after the TAA ions are adsorbed and treated by the resin, the TAA ion-containing TAA is dehydrated by an acid or the like. When the method of treating the ionized waste liquid is used, TAA is used as the development waste liquid. A method of treating a waste liquid having an ion concentration of 0.016 mol/L or less (0.015 mass% or less). The method is characterized in that the use of a thin TAA ion developing waste liquid suppresses the sharp swelling of the resin when converted into a TAA ion type, and effectively suppresses the cation exchange resin or the chelate when the resin is regenerated by repeated use. Deterioration of the resin. However, it is necessary to use a thin solution as a developing waste liquid, which is problematic in terms of an increase in the amount of waste liquid and the like. Further, when the developer waste liquid to be treated has a high concentration, it is necessary to have a dilution operation such as adding water, and there is also a problem that the operation becomes complicated.
[專利文獻1]特開2003-190822號公報[專利文獻2]特開2000-126766號公報[Patent Document 1] JP-A-2003-190822 (Patent Document 2) JP-A-2000-126766
因此,本發明之目的為提供工業上有效率之含有四烷基銨離子的顯像廢液之處理方法,其為在含有四烷基銨離子的顯像廢液之處理方法中,即使對該顯像廢液的處理時所用的陽離子交換樹脂或螯合樹脂重複進行再生處理,也不會發生龜裂及早期劣化。Accordingly, it is an object of the present invention to provide an industrially efficient method for treating a developing waste liquid containing a tetraalkylammonium ion, which is a method of treating a developing waste liquid containing a tetraalkylammonium ion, even if The cation exchange resin or the chelating resin used in the treatment of the development waste liquid is repeatedly subjected to regeneration treatment, and cracking and early deterioration do not occur.
本發明者們為達成上述目的,進行專心致力的檢討。首先,本發明者們對將陽離子交換樹脂或螯合樹脂從H型轉換成TAA離子型時,該樹脂的劣化機構進行檢討。結果發現於使用TAA離子濃度高的TAA離子溶液時,發生TAA離子型所致的潤脹,及中和熱所致的急激潤脹,此會促進 上述樹脂的劣化。根據以上的知識,發現藉由組合使已接觸酸而成為H型的陽離子交換樹脂或螯合樹脂接觸水,直到該樹脂所餾出的溶液之pH成為3以上為止之酸去除步驟,及使接觸0.3~0.8mol/L的TAA離子溶液以轉換成TAA離子型之TAA離子型轉換步驟,即便使用比較高濃度的TAA離子溶液來轉換成TAA離子型,也可同時抑制中和熱所致的該樹脂之急劇潤脹及轉換成TAA離子型時的急劇潤脹,終於完成本發明。The present inventors conducted a dedicated review to achieve the above objectives. First, the inventors of the present invention reviewed the deterioration mechanism of the resin when the cation exchange resin or the chelating resin was converted from the H type to the TAA ion type. As a result, it was found that when a TAA ion solution having a high TAA ion concentration is used, swelling due to the TAA ion type and rapid swelling due to neutralization heat occur, which promotes Deterioration of the above resin. According to the above knowledge, it has been found that the cation exchange resin or the chelating resin which has been contacted with an acid to be contacted with H is contacted with water until the pH of the solution in which the resin is distilled is 3 or more, and the contact is made. The TAA ion solution of 0.3~0.8mol/L is converted into the TAA ion type TAA ion type conversion step, and even if a relatively high concentration TAA ion solution is used to convert into the TAA ion type, the neutralization heat can be suppressed at the same time. The present invention has finally been completed by the rapid swelling of the resin and the rapid swelling when converted into the TAA ion type.
即,本發明係一種含有TAA離子的顯像廢液之處理方法,其特徵為包含(1)使陽離子交換樹脂或螯合樹脂接觸酸之H型轉換步驟,(2)使已進行H型轉換步驟的上述樹脂接觸水,直到來自該樹脂的餾出液之pH成為3以上為止之酸去除步驟,(3)使已進行酸去除步驟的上述樹脂接觸0.3mol/L~0.8mol/L的TAA離子溶液之TAA離子型轉換步驟,(4)使已進行TAA離子型轉換步驟的陽離子交換樹脂或螯合樹脂接觸含有TAA離子的顯像廢液,以去除該廢液中的雜質之顯像廢液處理步驟。That is, the present invention is a method for treating a developing waste liquid containing TAA ions, which comprises (1) an H-type conversion step of contacting a cation exchange resin or a chelating resin with an acid, and (2) performing an H-type conversion. The resin in the step is contacted with water until the pH of the distillate from the resin is 3 or more, and (3) the resin having undergone the acid removal step is contacted with TAA of 0.3 mol/L to 0.8 mol/L. a TAA ion-type conversion step of the ionic solution, (4) contacting the cation exchange resin or the chelating resin that has undergone the TAA ion-type conversion step with the development waste liquid containing the TAA ion to remove the image waste of the impurities in the waste liquid Liquid processing steps.
依照本發明的含有TAA離子的顯像廢液之處理方法,於該處理時所使用的陽離子交換樹脂或螯合樹脂從H型轉換成TAA離子型時,即便使用比較高濃度的TAA離子溶液,也可同時防止中和熱所致的該樹脂之急劇潤脹及轉換成TAA離子型時的急劇潤脹,故上述轉換時不會伴隨廢液量的增加,可重複地再生處理該樹脂。因此,可安定地且有 效率地精製處理含有TAA離子的顯像廢液。According to the method for treating a waste liquid containing TAA ions according to the present invention, when a cation exchange resin or a chelating resin used in the treatment is converted from an H-type to a TAA ion type, even if a relatively high concentration of the TAA ion solution is used, It is also possible to simultaneously prevent the sharp swelling of the resin due to the neutralization heat and the sharp swelling when converted into the TAA ion type. Therefore, the resin can be repeatedly regenerated without any increase in the amount of waste liquid during the above conversion. Therefore, it is stable and has The development waste liquid containing TAA ions is efficiently purified.
本發明之含有TAA離子的顯像廢液之處理方法的特徵為包含:(1)使陽離子交換樹脂或螯合樹脂接觸酸之H型轉換步驟,(2)使已進行H型轉換步驟的上述樹脂接觸水,直到來自該樹脂的餾出液之pH成為3以上為止之酸去除步驟,(3)使已進行酸去除步驟的上述樹脂接觸0.3mol/L~0.8mol/L的TAA離子溶液之TAA離子型轉換步驟,(4)使已進行TAA離子型轉換步驟的陽離子交換樹脂或螯合樹脂接觸含有TAA離子的顯像廢液,以去除該廢液中的雜質之顯像廢液處理步驟。The method for treating a developing waste liquid containing TAA ions of the present invention is characterized by comprising: (1) an H-type conversion step of contacting a cation exchange resin or a chelating resin with an acid, and (2) making the above-described H-type conversion step The resin is contacted with water until the pH of the distillate from the resin is 3 or more, and (3) the resin having undergone the acid removal step is contacted with a TAA ion solution of 0.3 mol/L to 0.8 mol/L. TAA ion-type conversion step, (4) contacting the cation exchange resin or the chelating resin which has undergone the TAA ion-type conversion step with the development waste liquid containing TAA ions to remove the impurity waste liquid in the waste liquid .
(陽離子交換樹脂或螯合樹脂)於本發明的含有TAA離子的顯像廢液之處理方法中,作為所使用的陽離子交換樹脂,例如可舉出於苯乙烯-二乙烯基苯共聚物、丙烯酸-二乙烯基苯共聚物、甲基丙烯酸-二乙烯基苯共聚物等的基體中導入有磺酸基等的強酸基之強酸性陽離子交換樹脂,及於上述基體中導入有羧基、酚性羥基等的弱酸基之弱酸性陽離子交換樹脂。上述樹脂的構造係有凝膠型、多孔型、高多孔型、大網絡(MR)型,於本發明中任一種構造皆可合適地使用。潤脹收縮強度優異的MR型特別合適。(Cation exchange resin or chelating resin) In the method for treating a waste liquid containing TAA ions of the present invention, examples of the cation exchange resin to be used include styrene-divinylbenzene copolymer and acrylic acid. a strongly acidic cation exchange resin having a strong acid group such as a sulfonic acid group introduced into a matrix of a divinylbenzene copolymer or a methacrylic acid-divinylbenzene copolymer, and a carboxyl group or a phenolic hydroxyl group introduced into the matrix A weakly acidic cation exchange resin of a weak acid group. The structure of the above resin is a gel type, a porous type, a high porous type, or a large network (MR) type, and any of the structures of the present invention can be suitably used. An MR type excellent in swelling shrinkage strength is particularly suitable.
又,作為螯合樹脂,例如可舉出於苯乙烯-二乙烯基苯 共聚物中導入有亞胺基二醋酸型、亞胺基丙酸型、胺基亞甲基磺酸型等的胺基磺酸型、多胺型、N-甲基谷醯胺型等的谷醯胺型、胺基羧酸型、二硫代胺甲酸型、吡啶型、硫醇型、胺肟型等的螫合形成基者。Further, as the chelating resin, for example, styrene-divinylbenzene can be cited. In the copolymer, a valley of an amine sulfonic acid type, a polyamine type, or an N-methylglutamine type such as an iminodiacetic acid type, an iminopropionic acid type or an aminomethylenesulfonic acid type is introduced. A combination of a guanamine type, an amino carboxylic acid type, a dithiocarbamic acid type, a pyridine type, a thiol type, an amine oxime type, or the like.
於本發明的含有TAA離子的顯像廢液之處理方法中,可以使用上述陽離子交換樹脂或螯合樹脂中任一者。一般,由於取決於陽離子交換樹脂或螯合樹脂種類,所可去除的金屬離子等係不同,故可按照所欲去除的金屬離子等來適宜選擇。又,陽離子交換樹脂或螯合樹脂係可各自單獨地使用,也可使用數個;再者,亦可組合陽離子交換樹脂或螯合樹脂而使用。作為上述樹脂的使用方法,可為以下中任一種方法:使為了進行上述處理的溶液與陽離子交換樹脂或螯合樹脂接觸,攪拌後藉由過濾等來分離陽離子交換樹脂或螯合樹脂的分批法,或是調製填充有陽離子交換樹脂或螯合樹脂的管柱,使進行上述處理用的溶液從管柱的上方或下方通液,以使與陽離子交換樹脂或螯合樹脂接觸的管柱法。其中,於本發明的處理方法中,從可連續地進行各步驟之點來看,較佳為使用管柱法。In the method for treating a development waste liquid containing TAA ions of the present invention, any of the above cation exchange resins or chelating resins can be used. In general, depending on the type of the cation exchange resin or the chelating resin, the metal ions that can be removed are different, and therefore, they can be appropriately selected depending on the metal ions to be removed. Further, the cation exchange resin or the chelating resin may be used singly or in combination of several or more. Alternatively, a cation exchange resin or a chelating resin may be used in combination. The method of using the resin may be any one of the following methods: contacting a solution for performing the above treatment with a cation exchange resin or a chelating resin, and separating the cation exchange resin or the chelating resin by filtration or the like after stirring. a method of preparing a column packed with a cation exchange resin or a chelating resin to pass a solution for performing the above treatment from above or below the column to bring the cation exchange resin or the chelating resin into contact with the column method. . Among them, in the treatment method of the present invention, it is preferable to use a column method from the viewpoint that each step can be continuously performed.
(H型轉換步驟)上述陽離子交換樹脂或螯合樹脂通常係以H型或鈉離子型(Na型)所市售。於半導體製造步驟等中,由於嚴格限制金屬離子等的混入,故使用轉換成TAA離子型的上述樹脂,於進行含有TAA離子的顯像廢液中之金屬離子等的去除時,若為Na型,一般係使接觸酸以轉換成H型,然後轉 換成TAA離子型。又,於將已接觸含有TAA離子的顯像廢液之上述樹脂再生時,必須使該樹脂接觸酸,去除金屬離子等的雜質,同時將樹脂從TAA離子型轉換成H型。(H-type conversion step) The above cation exchange resin or chelating resin is usually commercially available as an H-type or a sodium ion-type (Na-type). In the semiconductor manufacturing process and the like, since the incorporation of metal ions or the like is strictly restricted, the resin converted into the TAA ion type is used, and when the metal ions or the like in the developing waste liquid containing the TAA ions is removed, the Na type is used. Generally, the contact acid is converted into an H type, and then transferred. Change to TAA ion type. Further, when the resin which has been exposed to the developing waste liquid containing TAA ions is regenerated, it is necessary to contact the resin with an acid to remove impurities such as metal ions, and to convert the resin from the TAA ion type to the H type.
作為與該陽離子交換樹脂或螯合樹脂接觸的酸,只要以水溶液的狀態生成氫離子者即可,並沒有特別的限定,例如可例示鹽酸、硫酸等的礦酸水溶液。於上述酸之中,從工業上廉價可取得之點及濃度調整容易之點來看,最佳為鹽酸水溶液。關於上述鹽酸的濃度及使用量,只要是為對H型的轉換及去除金屬離子等雜質的充分濃度及量即可,並沒有特別的限定,通常以3~10(L/L-樹脂)使上述陽離子交換樹脂或螯合樹脂接觸1~10質量%的鹽酸水溶液係足夠。The acid to be contacted with the cation exchange resin or the chelating resin is not particularly limited as long as it generates hydrogen ions in the form of an aqueous solution, and examples thereof include a mineral acid aqueous solution such as hydrochloric acid or sulfuric acid. Among the above-mentioned acids, an aqueous hydrochloric acid solution is preferred from the viewpoint of industrially inexpensive availability and ease of concentration adjustment. The concentration and the amount of the hydrochloric acid to be used are not particularly limited as long as they are a sufficient concentration and amount for the conversion of the H-type and the removal of impurities such as metal ions, and are usually 3 to 10 (L/L-resin). It is sufficient that the cation exchange resin or the chelating resin is contacted with a 1 to 10% by mass aqueous hydrochloric acid solution.
於上述H型轉換步驟中,陽離子交換樹脂或螯合樹脂與酸的接觸方法係沒有特別的限定,例如若為管柱法,則於填充有陽離子交換樹脂或螯合樹脂的管柱中,可為酸從管柱的下方供給之上升流,或從管柱的上方供給之下降流中任一種,但從裝置構造的簡易性或對陽離子交換樹脂或螯合樹脂的傷害少之點來看,使酸以下降流進行通液較佳。又,酸對管柱的通液速度,從減少對陽離子交換樹脂或螯合樹脂的傷害之點來看,係愈小愈佳,但從處理時間及效率之點來看,較佳為空間速度(SV)=5~20(1/hr)。In the H-type conversion step, the method of contacting the cation exchange resin or the chelating resin with the acid is not particularly limited. For example, in the case of the column method, in the column packed with the cation exchange resin or the chelating resin, It is any one of the upward flow of acid supplied from the lower side of the column or the downward flow supplied from above the column, but from the viewpoint of the ease of structure of the device or the less damage to the cation exchange resin or the chelating resin, It is preferred to pass the acid in a descending flow. Moreover, the flow rate of the acid to the column is smaller as the point of reducing the damage to the cation exchange resin or the chelating resin, but from the viewpoint of processing time and efficiency, the space velocity is preferred. (SV) = 5~20 (1/hr).
(酸去除步驟)於本發明中,對於已進行前述H型轉換步驟的陽離子交換樹脂或螯合樹脂,進行與水接觸的酸去除步驟,直到 來自該樹脂的餾出液之pH成為3以上為止,對於與後述的TAA離子型轉換步驟的組合而言係重要。即,藉由使轉換成H型的上述樹脂與水接觸,直到pH成為3以上為止,而可使接觸比較高濃度的TAA離子溶液。若使殘留有酸的上述樹脂直接接觸TAA離子溶液,以成為TAA離子型,則中和反應急速進行,此時,由於產生中和熱,故上述樹脂急劇潤脹。因此,藉由進行酸去除步驟,去除陽離子交換樹脂或螯合樹脂中所殘留的酸,則可在轉換成TAA離子型時,抑制由於中和熱的發生所致的該樹脂之急劇潤脹。(Acid Removal Step) In the present invention, for the cation exchange resin or the chelating resin which has been subjected to the aforementioned H-type conversion step, an acid removal step in contact with water is performed until The pH of the distillate derived from the resin is 3 or more, and is important for the combination with the TAA ion-type conversion step to be described later. That is, by contacting the resin converted to the H-form with water until the pH becomes 3 or more, it is possible to contact the TAA ion solution having a relatively high concentration. When the resin in which the acid remains is directly contacted with the TAA ion solution to form the TAA ion type, the neutralization reaction proceeds rapidly. At this time, since the neutralization heat is generated, the resin is rapidly swollen. Therefore, by performing the acid removal step to remove the acid remaining in the cation exchange resin or the chelating resin, it is possible to suppress the rapid swelling of the resin due to the occurrence of the neutralization heat when converted into the TAA ion type.
於本發明的酸去除步驟中,若進行直到來自上述樹脂的餾出液之pH成為3以上為止,則在以後的轉換成TAA離子型時,可充分抑制中和熱的發生,但從確實去除酸以抑制對上述樹脂的傷害之觀點來看,更佳為進行到上述餾出液的pH成為5以上為止。In the acid removal step of the present invention, when the pH of the distillate from the resin is 3 or more, the subsequent conversion to the TAA ion type can sufficiently suppress the occurrence of the neutralization heat, but is surely removed. From the viewpoint of suppressing damage to the above resin, it is more preferred that the pH of the distillate is 5 or more.
又,於進行含有TAA離子的顯像廢液之處理時,從嚴格限制金屬離子等的混入之觀點來看,上述酸去除步驟中所用的水係以導電率0.1 μS/cm以下的水較佳。作為如此的水,可例示離子交換水及超純水。Further, in the treatment of the development waste liquid containing the TAA ions, it is preferred that the water used in the acid removal step has a conductivity of 0.1 μS/cm or less from the viewpoint of strictly restricting the mixing of metal ions or the like. . As such water, ion-exchanged water and ultrapure water can be illustrated.
上述酸去除步驟中的陽離子交換樹脂或螯合樹脂與水的接觸方法,係沒有特別的限定,可採用與上述H型轉換步驟同樣的接觸方法。例如於管柱法時,水的接觸方向可為上升流或下降流中任一種。又,水對管柱的通液速度,從減少對陽離子交換樹脂或螯合樹脂的傷害之點來看,係愈小愈佳,但從處理時間及效率之點來看,較佳為SV=5~ 20(1/hr)。The method of contacting the cation exchange resin or the chelating resin with water in the acid removal step is not particularly limited, and the same contact method as the above-described H-type conversion step can be employed. For example, in the column method, the contact direction of water may be either an upflow or a downflow. Moreover, the flow rate of water to the column is reduced from the point of reducing the damage to the cation exchange resin or the chelating resin, but from the point of view of processing time and efficiency, SV= is preferred. 5~ 20 (1/hr).
(TAA離子型轉換步驟)於本發明的含有TAA離子的顯像廢液之處理方法中,使與進行上述酸去除步驟的陽離子交換樹脂或螯合樹脂接觸TAA離子的濃度為0.3mol/L~0.8mol/L的TAA離子溶液,進行轉換成TAA離子型的TAA離子型轉換步驟係重要。即,TAA離子濃度若低於0.3mol/L,則在將陽離子交換樹脂或螯合樹脂轉換成TAA離子型時,會增加所需要的TAA離子溶液,而且於上述TAA離子型轉換步驟中,所排出的廢液量亦變多,不能說是工業上有效率的,故不宜。又,使用比0.3mol/L還低濃度的TAA離子溶液,且減少使用量時,則上述樹脂轉換成TAA離子型係變充分,於吸附去除含有TAA離子的顯像廢液中之金屬離子等的雜質時,去除效率會降低。另一方面,TAA離子濃度若超過0.8mol/L,例如即使實施前述酸去除步驟,也無法抑制上述樹脂的急劇潤脹。再者,上述TAA離子溶液的TAA離子濃度,從操作效率及抑制樹脂的急劇潤脹之效果高的觀點來看,特佳為0.3mol/L~0.5mol/L。(TAA Ionization Conversion Step) In the method for treating a waste liquid containing TAA ions of the present invention, the concentration of the TAA ion in contact with the cation exchange resin or the chelating resin subjected to the acid removal step is 0.3 mol/L. It is important to convert the TAA ion solution of 0.8 mol/L into a TAA ion type conversion step of converting to a TAA ion type. That is, when the TAA ion concentration is less than 0.3 mol/L, when the cation exchange resin or the chelating resin is converted into the TAA ion type, the required TAA ion solution is increased, and in the above TAA ion type conversion step, The amount of waste liquid discharged has also increased, and it cannot be said that it is industrially efficient, so it is not suitable. In addition, when a TAA ion solution having a concentration lower than 0.3 mol/L is used and the amount of use is reduced, the resin is converted into a TAA ion type, and the metal ions in the developing waste liquid containing TAA ions are adsorbed and removed. When the impurities are present, the removal efficiency is lowered. On the other hand, when the TAA ion concentration exceeds 0.8 mol/L, for example, even if the acid removal step is carried out, the rapid swelling of the above resin cannot be suppressed. Further, the TAA ion concentration of the TAA ion solution is particularly preferably from 0.3 mol/L to 0.5 mol/L from the viewpoints of high operational efficiency and high effect of suppressing rapid swelling of the resin.
本發明中所用的TAA離子溶液,只要是含有TAA離子的水溶液即可,並沒有特別的限定,例如較佳為使用四甲基銨離子、四乙基銨離子、四丙基銨離子、四丁基銨離子等的TAA離子之氫氧化物的TAAH水溶液。再者,於陽離子交換樹脂或螯合樹脂為強酸性陽離子交換樹脂時,使用TAA離子鹽的水溶液當作TAA離子溶液亦較佳。作為該TAA離 子鹽的相對離子,例如可舉出氯化物離子、氟化物離子、溴化物離子、碳酸離子、重碳酸離子等。於上述TAA離子溶液之中,從廣泛使用作為半導體製程中的顯像液之點來看,特佳為可使用氫氧化四甲基銨水溶液及四甲基銨鹽的水溶液。The TAA ion solution used in the present invention is not particularly limited as long as it is an aqueous solution containing TAA ions. For example, tetramethylammonium ion, tetraethylammonium ion, tetrapropylammonium ion, tetrabutylate is preferably used. A TAAH aqueous solution of a hydroxide of TAA ions such as a quaternary ammonium ion. Further, when the cation exchange resin or the chelating resin is a strongly acidic cation exchange resin, it is also preferred to use an aqueous solution of the TAA ion salt as the TAA ion solution. As the TAA away Examples of the counter ion of the sub-salt include a chloride ion, a fluoride ion, a bromide ion, a carbonate ion, a bicarbonate ion, and the like. Among the above TAA ion solutions, an aqueous solution of a tetramethylammonium hydroxide aqueous solution and a tetramethylammonium salt can be preferably used from the viewpoint of widely used as a developing solution in a semiconductor process.
又,與陽離子交換樹脂或螯合樹脂接觸的TAA離子溶液之使用量,只要是可將該樹脂轉換成TAA離子型的充分量即可,並沒有特別的限制,可適當地選擇。若為上述管柱法,則使上述樹脂接觸3~10(L/L-樹脂)即足夠。Further, the amount of the TAA ion solution to be used in contact with the cation exchange resin or the chelating resin is not particularly limited as long as it can be converted into a sufficient amount of the TAA ion type, and can be appropriately selected. In the case of the above-described column method, it is sufficient to bring the above resin into contact with 3 to 10 (L/L-resin).
於上述TAA離子型轉換步驟中,陽離子交換樹脂或螯合樹脂與TAA離子溶液的接觸方法沒有特別的限定,可採用與上述H型轉換步驟同樣的接觸方法。例如於管柱法時,TAA離子溶液的接觸方向可為上升流或下降流中任一種。又,TAA離子溶液對管柱的通液速度,從減少對陽離子交換樹脂或螯合樹脂的傷害之點來看,係愈小愈佳,但從處理時間及效率之點來看,較佳為SV=5~20(1/hr)。In the TAA ion-type conversion step, the method of contacting the cation exchange resin or the chelating resin with the TAA ion solution is not particularly limited, and the same contact method as the above-described H-type conversion step can be employed. For example, in the column method, the contact direction of the TAA ion solution may be either an upflow or a downflow. Moreover, the flow rate of the TAA ion solution to the column is smaller as the point of reducing the damage to the cation exchange resin or the chelating resin, but from the viewpoint of processing time and efficiency, it is preferably SV=5~20 (1/hr).
(顯像廢液處理步驟)於本發明的含有TAA離子的顯像廢液之處理方法中,使已進行上述TAA離子型轉換步驟的樹脂接著進行與含有TAA離子的顯像廢液接觸,以去除該廢液中的金屬離子等雜質之顯像廢液處理步驟。(Drawing Waste Liquid Treatment Step) In the method for treating a waste liquid containing TAA ions of the present invention, the resin having undergone the TAA ion-type conversion step is subsequently contacted with a development waste liquid containing TAA ions, A developing waste liquid treatment step of removing impurities such as metal ions in the waste liquid.
如前述,含有TAA離子的顯像廢液,係主要含有從酚醛清漆樹脂等來自光阻的有機物及TAAH。該顯像廢液一般呈現pH為12~14的鹼性,來自光阻的有機物,係在鹼性 的顯像廢液中,藉由其羧基等的酸基,以與TAA離子的鹽形式而溶解。又,亦有藉由鹽酸或碳酸氣等的酸來中和上述含有TAA離子的顯像廢液,藉由過濾不溶化的來自光阻的有機物而去除。於此情況下,上述顯像廢液中的TAA離子係當作來自酸的其它陰離子之鹽存在。例如,於以碳酸氣進行中和時,TAA離係當作碳酸鹽或重碳酸鹽存在。As described above, the development waste liquid containing TAA ions mainly contains an organic substance derived from a photoresist such as a novolak resin and TAAH. The developing waste liquid generally exhibits an alkaline pH of 12 to 14, and an organic substance derived from a photoresist is alkaline. The developing waste liquid is dissolved in a salt form with TAA ions by an acid group such as a carboxyl group. Further, the above-described TAA ion-containing developing waste liquid is neutralized by an acid such as hydrochloric acid or carbonic acid gas, and is removed by filtering the insoluble organic material from the photoresist. In this case, the TAA ion in the above-mentioned developing waste liquid is present as a salt of another anion derived from an acid. For example, when neutralized with carbonic acid gas, the TAA is present as a carbonate or bicarbonate.
於本發明中,上述含有來自光阻的有機物之含有TAA離子的顯像廢液本身,亦可為經碳酸氣等所中和而去除來自光阻的有機物之含有TAA離子的顯像廢液,可沒有特別的限制而使用。然而,從抑制來自光阻的有機物在上述樹脂中殘留之點來看,較佳為使用經碳酸氣等所中和而去除來自光阻的有機物之含有TAA離子的顯像廢液。In the present invention, the development waste liquid containing the TAA ion containing the organic substance derived from the photoresist may be a development waste liquid containing TAA ions which is neutralized by carbonation gas or the like to remove the organic substance derived from the photoresist. It can be used without any particular limitation. However, from the viewpoint of suppressing the residual of the organic substance derived from the photoresist in the above resin, it is preferred to use a developing waste liquid containing TAA ions which is neutralized by carbonation gas or the like to remove the organic substance derived from the photoresist.
於本發明的顯像廢液處理步驟中,所使用的該顯像廢液中之TAA離子濃度及該廢液的處理量係沒有特別的限制,可斟酌上述樹脂中的金屬離子等雜質之去除效率等,作適當的選擇。例如,即便使用比上述TAA離子溶液還高的TAA離子濃度之顯像廢液,也可在陽離子交換樹脂或螯合樹脂不發生龜裂及粉碎的情況下來使用。In the developing waste liquid treatment step of the present invention, the TAA ion concentration in the developing waste liquid used and the treatment amount of the waste liquid are not particularly limited, and the removal of impurities such as metal ions in the above resin can be considered. Efficiency, etc., make appropriate choices. For example, even if a developing waste liquid having a TAA ion concentration higher than the TAA ion solution is used, the cation exchange resin or the chelating resin can be used without cracking or pulverization.
於上述處理中,陽離子交換樹脂或螯合樹脂與該顯像廢液的接觸方法係沒有特別的限定,可採用與上述H型轉換步驟同樣的接觸方法。例如,於管柱法時,上述含有TAA離子的顯像廢液之接觸方向可為上升流或下降流中任一種。又,上述顯像廢液對管柱的通液速度,從處理時間及效率之點來看,較佳為SV=5~20(1/hr)。In the above treatment, the contact method of the cation exchange resin or the chelating resin with the development waste liquid is not particularly limited, and the same contact method as the above-described H-type conversion step can be employed. For example, in the column method, the contact direction of the above-described developing waste liquid containing TAA ions may be either an upflow or a downflow. Further, the flow rate of the developing waste liquid to the column is preferably SV = 5 to 20 (1/hr) from the viewpoint of processing time and efficiency.
(鹼洗淨步驟)於已進行上述顯像廢液處理步驟的陽離子交換樹脂或螯合樹脂中,金屬離子等的雜質係殘留著。該雜質係可藉由前述H型轉換步驟而從樹脂中去除。然而,於上述樹脂中,除了金屬離子等的雜質,來自光阻的有機物亦殘留著,該有機物由於酸而析出,成為樹脂堵塞或劣化的原因,故宜在進行H型轉換步驟之前,進行鹼洗淨步驟。藉由進行鹼洗淨步驟,可溶解去除吸附在上述樹脂的來自光阻的有機物。(Alkali Washing Step) In the cation exchange resin or the chelating resin which has been subjected to the above-described developing waste liquid treatment step, impurities such as metal ions remain. The impurities can be removed from the resin by the aforementioned H-type conversion step. However, in the above resin, an organic substance derived from a photoresist remains in addition to an impurity such as a metal ion, and the organic substance is precipitated by an acid, which causes clogging or deterioration of the resin. Therefore, it is preferred to carry out the alkali before the H-type conversion step. Washing steps. By performing the alkali washing step, the organic substance derived from the photoresist adsorbed on the above resin can be dissolved and removed.
鹼洗淨步驟中所用的鹼,只要能溶解來自光阻的有機物即可,並沒有特別的限制,可適當地選擇氫氧化鈉、氫氧化鉀等的無機鹼、TAAH等的有機鹼等。其中,從來自光阻的有機物之去除效率之點,從防止無機陽離子的混入之點等來看,較佳為TAAH。上述鹼的濃度若過低,則在從陽離子交換樹脂或螯合樹脂中去除來自光阻的有機物時,需要大量的鹼溶液,廢液量亦變多,在工業上不能說是有效率的,故不宜。又,若過高,則尤其在使用經碳酸氣等的酸來中和而去除來自光阻的有機物之顯像廢液時,容易發生鹼洗淨步驟所致的上述樹脂之急劇收縮或潤脹,成為樹脂劣化的主要原因。因此,鹼洗淨步驟的鹼之濃度較佳為0.3mol/L~0.8mol/L。鹼洗淨步驟的鹼溶液量,只要是去除來自光阻的有機物之充分量即可,並沒有特別的限制,可適當地選擇。The alkali to be used in the alkali washing step is not particularly limited as long as it can dissolve the organic substance derived from the photoresist, and an inorganic base such as sodium hydroxide or potassium hydroxide or an organic base such as TAAH can be appropriately selected. Among them, from the viewpoint of the removal efficiency of the organic substance from the photoresist, from the viewpoint of preventing the incorporation of the inorganic cation, etc., TAAH is preferable. When the concentration of the above-mentioned alkali is too low, when an organic substance derived from a photoresist is removed from a cation exchange resin or a chelating resin, a large amount of an alkali solution is required, and the amount of waste liquid is also increased, which cannot be said to be efficient in the industry. It is not appropriate. In addition, when it is too high, it is easy to cause rapid shrinkage or swelling of the above-mentioned resin due to the alkali washing step when neutralizing the developing waste liquid of the organic substance derived from the photoresist by neutralizing with an acid such as carbonic acid gas. It is the main cause of resin deterioration. Therefore, the concentration of the alkali in the alkali washing step is preferably from 0.3 mol/L to 0.8 mol/L. The amount of the alkali solution in the alkali washing step is not particularly limited as long as it is a sufficient amount to remove the organic substance derived from the photoresist, and can be appropriately selected.
於上述鹼洗淨步驟中,陽離子交換樹脂或螯合樹脂與 鹼溶液的接觸方法係沒有特別的限定,可採用與上述H型轉換步驟同樣的接觸方法。例如,於管柱法時,鹼溶液的接觸方向可為上升流或下降流中任一種。又,鹼溶液對管柱的通液速度,從處理時間及效率之點來看,較佳為SV=5~20(1/hr)。In the above alkali washing step, a cation exchange resin or a chelating resin and The contact method of the alkali solution is not particularly limited, and the same contact method as the above-described H-type conversion step can be employed. For example, in the column method, the contact direction of the alkali solution may be either an upflow or a downflow. Further, the flow rate of the alkali solution to the column is preferably SV = 5 to 20 (1/hr) from the viewpoint of the treatment time and efficiency.
(循環步驟)於本發明之含有TAA離子的顯像廢液之處理方法中,已進行上述鹼洗淨步驟的陽離子交換樹脂或螯合樹脂,係藉由接著循環到前述H型轉換步驟,進行循環步驟,而可再度成為TAA離子型。於本發明中,尤其在進行TAA離子型轉換步驟時,可防止上述樹脂的急劇潤脹,結果該樹脂中可防止龜裂或粉碎的發生。因此,可重複再生上述樹脂,以陽離子交換樹脂或螯合樹脂,對含有TAA離子的顯像廢液進行金屬離子等的去除處理,從處理成本之點等來看,在工業上係可有效率地進行。(Cycle Step) In the method for treating a waste liquid containing TAA ions of the present invention, the cation exchange resin or the chelating resin which has been subjected to the above-described alkali washing step is carried out by recycling to the aforementioned H-type conversion step. The cycle step can be repeated as a TAA ion type. In the present invention, particularly in the TAA ion-type conversion step, sharp swelling of the above resin can be prevented, and as a result, occurrence of cracking or pulverization can be prevented in the resin. Therefore, the resin can be repeatedly regenerated, and the developer waste liquid containing TAA ions can be removed by metal ions or the like by a cation exchange resin or a chelating resin, and industrially efficient from the viewpoint of processing cost and the like. Conducted.
為了更具體說明本發明的方法,於下述中提出實施例來說明,惟本發明不受此等實施例所限定。In order to more specifically illustrate the method of the present invention, the embodiments are set forth below, but the invention is not limited by the embodiments.
將由液晶顯示器工廠所排出的顯像廢液(試料1),及由半導體裝置工廠所排出的顯像廢液(試料2),各自藉由蒸發法來濃縮,接著以碳酸氣來中和,將已過濾掉不溶化的來自光阻的有機物之顯像廢液當作含有TAA離子的顯像廢液之試料。上述試料皆含有來自光阻的有機物及氫氧化四甲基銨(以下簡稱TMAH),TAA離子的濃度皆為57質量%。 表1中顯示試料1、試料2的水質。The developing waste liquid (sample 1) discharged from the liquid crystal display factory and the developing waste liquid (sample 2) discharged from the semiconductor device factory are each concentrated by an evaporation method, and then neutralized with carbon dioxide gas. The development waste liquid of the insoluble organic material from the photoresist was filtered out as a sample of the development waste liquid containing TAA ions. Each of the above samples contained an organic substance derived from a photoresist and tetramethylammonium hydroxide (hereinafter abbreviated as TMAH), and the concentration of the TAA ions was 57% by mass. Table 1 shows the water quality of sample 1 and sample 2.
再者,於下述實施例及比較例中,陽離子交換樹脂或螯合樹脂的粉碎程度之測定,係藉由在TAA離子型轉換步驟結束後立刻採集管柱內的上清部,在室溫靜置1分鐘後,以分光光度計來測定500nm的吸光度而進行。因此,吸光度愈大,則愈不易沈降,即顯示所粉碎的樹脂係多。Further, in the following examples and comparative examples, the degree of pulverization of the cation exchange resin or the chelating resin was measured by collecting the supernatant in the column immediately after the completion of the TAA ion-type conversion step at room temperature. After standing for 1 minute, the absorbance at 500 nm was measured with a spectrophotometer. Therefore, the larger the absorbance, the less likely it is to settle, i.e., the more resin is pulverized.
又,再生後的螯合樹脂之金屬離子去除性能,係藉由對螯合樹脂進行通液後的試料中之Al離子及Fe離子的殘留濃度來評估,再生後的陽離子交換樹脂之金屬離子去除性能,係藉由對陽離子交換樹脂進行通液後的試料中之Na離子及K離子的殘留濃度來評估。金屬濃度係藉由高頻感應耦合電漿質量分析(ICP-MS)法來分析。Further, the metal ion removal performance of the chelating resin after regeneration is evaluated by the residual concentration of Al ions and Fe ions in the sample after the chelating resin is passed through, and the metal ion removal of the cation exchange resin after regeneration is performed. The performance was evaluated by the residual concentration of Na ions and K ions in the sample after the cation exchange resin was passed through. The metal concentration was analyzed by high frequency inductively coupled plasma mass spectrometry (ICP-MS).
將100mL的具有胺基磷酸基當作螫合形成基的螯合樹脂Duolite C467(商品名:Rohm and Haas公司製)填充於管柱。接著,藉由超純水洗淨→H型轉換步驟(1mol/L的HCl溶液)→酸去除步驟(pH5.7的超純水)→TAA離子型轉換步驟(0.5mol/L的TMAH溶液),而成為TMA型。100 mL of a chelating resin Duolite C467 (trade name: manufactured by Rohm and Haas Co., Ltd.) having an amino group-forming group as a chelating group was filled in a column. Next, it is washed by ultrapure water → H-type conversion step (1 mol/L HCl solution) → acid removal step (ultra-pure water of pH 5.7) → TAA ion type conversion step (0.5 mol/L TMAH solution) And become a TMA type.
各步驟的通液量為5(L/L-樹脂),以通液時的空間速 度成為SV=5(1/hr)地進行通液。而且,於酸去除步驟後,餾出液的pH皆為5.7。The flow rate of each step is 5 (L/L-resin), and the space velocity at the time of liquid passage. The degree of liquid flow was SV=5 (1/hr). Moreover, after the acid removal step, the pH of the distillate was 5.7.
於上述成為TMA離子型的管柱中,使試料1以8L(80L/L-樹脂)、SV=20(1/hr)進行通液。接著,依以下順序進行螯合樹脂的再生處理:鹼洗淨步驟(0.5mol/L的TMAH溶液)→超純水洗淨(pH5.7的超純水)→H型轉換步驟(1mol/L的HCl溶液)→酸去除步驟(pH5.7的超純水)→TAA離子型轉換步驟(0.5mol/L的TMAH溶液)。In the above-described TMA ion-type column, the sample 1 was passed through at 8 L (80 L/L-resin) and SV = 20 (1/hr). Next, the regeneration treatment of the chelating resin is carried out in the following order: alkali washing step (0.5 mol/L TMAH solution) → ultrapure water washing (ultra-pure water of pH 5.7) → H-type conversion step (1 mol/L) HCl solution) → acid removal step (ultra-pure water at pH 5.7) → TAA ion-type conversion step (0.5 mol/L TMAH solution).
各步驟中的通液量為5(L/L-樹脂),以成為SV=5(1/hr)地進行通液。再者,於各循環的酸去除步驟後,餾出液的pH皆為5.7。以試料1的通液及螯合樹脂的再生當作1次循環,合計重複進行5次循環。The liquid passing amount in each step was 5 (L/L-resin), and the liquid was passed through to SV = 5 (1/hr). Further, after the acid removal step of each cycle, the pH of the distillate was 5.7. The liquid passage of the sample 1 and the regeneration of the chelating resin were regarded as one cycle, and the cycle was repeated five times in total.
5次循環結束後的粉碎程度為0.007Abs,且第5次循環的通過螯合樹脂的試料1中所殘留的Al離子、Fe離子濃度分別為5ppb、2ppb。再者,進行第6次循環的結果為:不會發生通液時的壓力差或通液速度的降低,得到與第5次循環同樣的結果。The degree of pulverization after completion of the fifth cycle was 0.007 Abs, and the concentrations of Al ions and Fe ions remaining in the sample 1 of the chelating resin in the fifth cycle were 5 ppb and 2 ppb, respectively. Further, as a result of performing the sixth cycle, the pressure difference at the time of liquid passage or the decrease in the liquid passing rate did not occur, and the same results as in the fifth cycle were obtained.
除了於實施例1中使TAA離子型轉換步驟時的TMAH濃度成為1mol/L(比較例1)及0.1mol/L(比較例2)以外,藉由與實施例1同樣的方法,重複5次循環的試料1之通液及螯合樹脂之再生。The procedure was repeated 5 times in the same manner as in Example 1 except that the TMAH concentration in the TAA ion-type conversion step was changed to 1 mol/L (Comparative Example 1) and 0.1 mol/L (Comparative Example 2). Recycling of the circulating sample 1 and the chelating resin.
5次循環結束後的粉碎程度分別為0.071Abs(比較例 1)、0.001Abs(比較例2)。第5次循環的通過螯合樹脂的試料1中所殘留的Al離子濃度分別為4ppb(比較例1)、51ppb(比較例2),Fe離子濃度在比較例1、2中皆為2ppb。The degree of pulverization after the end of 5 cycles was 0.071 Abs (Comparative Example) 1), 0.001 Abs (Comparative Example 2). The concentration of Al ions remaining in the sample 1 of the chelating resin in the fifth cycle was 4 ppb (Comparative Example 1) and 51 ppb (Comparative Example 2), and the Fe ion concentration was 2 ppb in both Comparative Examples 1 and 2.
由此結果可知,於TAA離子溶液的濃度比0.8mol/L還高時,雖然可能去除重金屬,但是由於循環步驟的重複而導致樹脂的粉碎。又,於上述循環之後接著進行第6次循環,結果發生由於樹脂的粉碎所致的通液時之壓力差或通液速度的降低。又,於TAA離子溶液的濃度比0.3mol/L還低時,雖然沒有見到由於循環步驟的重複所致的樹脂粉碎,但試料1中所殘留的Al濃度高,可知金屬離子的去除性能低。此意味無法完全再生螯合樹脂,即暗示再生時必須增加TMAH溶液的通液量。From this result, it is understood that when the concentration of the TAA ion solution is higher than 0.8 mol/L, although heavy metals may be removed, the resin is pulverized due to repetition of the recycling step. Further, the sixth cycle was followed by the above-described cycle, and as a result, a pressure difference or a decrease in the flow rate at the time of liquid passage due to pulverization of the resin occurred. Further, when the concentration of the TAA ion solution is lower than 0.3 mol/L, although the resin pulverization due to the repetition of the recycling step is not observed, the concentration of Al remaining in the sample 1 is high, and it is understood that the metal ion removal performance is low. . This means that the chelating resin cannot be completely regenerated, which means that the amount of TMAH solution must be increased during regeneration.
除了於實施例1中不進行H型轉換步驟後的酸去除步驟,而直接進行TAA離子型轉換步驟以外,藉由與實施例1同樣的方法,重複5次循環的試料1之通液及螯合樹脂之再生。5次循環結束後的粉碎程度為0.029Abs。又,第5次循環之通過螯合樹脂的試料1中所殘留的Al離子、Fe離子濃度分別為4ppb、2ppb。In the same manner as in Example 1, except that the acid removal step after the H-type conversion step was not carried out, the flow of the sample 1 and the chelating of the sample 1 were repeated five times in the same manner as in the first embodiment. Regeneration of resin. The degree of pulverization after the end of the 5th cycle was 0.029 Abs. In addition, the concentration of Al ions and Fe ions remaining in the sample 1 which passed the chelate resin in the fifth cycle was 4 ppb and 2 ppb, respectively.
由此結果可知,於不進行酸去除步驟,而直接進行TAA離子型轉換步驟時,即使TAA離子溶液的濃度為0.3mol/L~0.8mol/L,也由於循環步驟的重複而導致樹脂粉碎。表2中彙總顯示上述實施例1及比較例1~3的結果。From this result, it is understood that when the TAA ion-type conversion step is directly performed without performing the acid removal step, even if the concentration of the TAA ion solution is from 0.3 mol/L to 0.8 mol/L, the resin is pulverized due to the repetition of the recycling step. The results of the above Example 1 and Comparative Examples 1 to 3 are collectively shown in Table 2.
除了於實施例1中使TAA離子型轉換步驟時的TMAH濃度成為0.3mol/L(實施例2)及0.7mol/L(實施例3)以外,藉由與實施例1同樣的方法,重複5次循環的試料1之通液及螯合樹脂之再生。5次循環結束後的粉碎程度係實施例2為0.004Abs,實施例3為0.010Abs。又,第5次循環的通過螯合樹脂的試料1中所殘留的Al離子濃度分別為5ppb(實施例2)、4ppb(實施例3),Fe離子濃度分別為2ppb(實施例2)、2ppb(實施例3)。The same procedure as in Example 1 was repeated except that the TMAH concentration in the TAA ion-type conversion step was 0.3 mol/L (Example 2) and 0.7 mol/L (Example 3). The recirculation of the sample 1 and the chelating resin of the secondary cycle. The degree of pulverization after the end of the 5th cycle was 0.004 Abs in Example 2 and 0.010 Abs in Example 3. In addition, the concentration of Al ions remaining in the sample 1 of the chelating resin in the fifth cycle was 5 ppb (Example 2) and 4 ppb (Example 3), and the Fe ion concentration was 2 ppb (Example 2) and 2 ppb, respectively. (Example 3).
除了將實施例1中以螯合樹脂處理的試料從試料1變更為試料2以外,藉由與實施例1同樣的方法,重複5次循環的試料1之通液及螯合樹脂之再生。5次循環結束後的粉碎程度為0.007Abs,且第5次循環的通過螯合樹脂的 試料2中所殘留的Al離子、Fe離子濃度分別為5ppb、4ppb。In the same manner as in Example 1, except that the sample treated with the chelate resin in Example 1 was changed from Sample 1 to Sample 2, the flow of the sample 1 and the regeneration of the chelating resin were repeated five times. The degree of pulverization after the end of the 5th cycle was 0.007 Abs, and the 5th cycle of passing the chelating resin The concentrations of Al ions and Fe ions remaining in the sample 2 were 5 ppb and 4 ppb, respectively.
除了將實施例1中的螯合樹脂變更為具有胺基磷酸基當作螫合形成基的螯合樹脂Lewatit TP260(商品名:BAYER製)以外,藉由與實施例1同樣的方法,重複5次循環的試料1之通液及螯合樹脂之再生。5次循環結束後的粉碎程度為0.005Abs,且第5次循環的通過螯合樹脂的試料1中所殘留的Al離子、Fe離子濃度分別為4ppb、2ppb。The same procedure as in Example 1 was repeated except that the chelating resin in Example 1 was changed to a chelating resin Lewatit TP260 (trade name: manufactured by BAYER) having an amino group-forming group as a chelating group. The recirculation of the sample 1 and the chelating resin of the secondary cycle. The degree of pulverization after completion of the fifth cycle was 0.005 Abs, and the concentrations of Al ions and Fe ions remaining in the sample 1 of the chelating resin in the fifth cycle were 4 ppb and 2 ppb, respectively.
表3中彙總顯示上述實施例2~5的結果。The results of the above Examples 2 to 5 are collectively shown in Table 3.
將50mL的強酸性陽離子交換樹脂Amberlyst 15WET(商品名:Rohm and Haas公司製)填充於管柱。接著,藉由超 純水洗淨→H型轉換步驟(1mol/L的HCl溶液)→酸去除步驟(pH5.7的超純水)→TAA離子型轉換步驟(0.5mol/L的TMAH溶液),而成為TMA型。50 mL of a strong acid cation exchange resin Amberlyst 15WET (trade name: manufactured by Rohm and Haas Co., Ltd.) was filled in a column. Then, by super Pure water washing → H-type conversion step (1 mol / L HCl solution) → acid removal step (pH 5.7 ultrapure water) → TAA ion type conversion step (0.5 mol / L TMAH solution), and become TMA type .
各步驟的通液量為5(L/L-樹脂),以通液時的空間速度成為SV=5(1/hr)地進行通液。再者,於酸去除步驟後,餾出液的pH皆為5.7。The liquid passing amount in each step was 5 (L/L-resin), and the liquid flow was carried out at a space velocity at the time of liquid passage to SV = 5 (1/hr). Further, after the acid removal step, the pH of the distillate was 5.7.
於上述成為TMA型的管柱中,使試料1以10L(200L/L-樹脂)、SV=20(1/hr)進行通液。接著,依以下順序進行強酸性陽離子交換樹脂的再生處理:鹼洗淨步驟(0.5mol/L的TMAH溶液)→超純水洗淨(pH5.7的超純水)→H型轉換步驟(1mol/L的HCl溶液)→酸去除步驟(pH5.7的超純水)→TAA離子型轉換步驟(0.5mol/L的TMAH溶液)。In the above-described TMA-type column, the sample 1 was passed through at 10 L (200 L/L-resin) and SV = 20 (1/hr). Next, the regeneration treatment of the strongly acidic cation exchange resin is carried out in the following order: alkali washing step (0.5 mol/L TMAH solution) → ultrapure water washing (pH 5.7 ultrapure water) → H type conversion step (1 mol /L HCl solution) → acid removal step (ultra-pure water at pH 5.7) → TAA ion-type conversion step (0.5 mol/L TMAH solution).
各步驟中的通液量為5(L/L-樹脂),以成為SV=5(1/hr)地進行通液。再者,於各循環的酸去除步驟後,餾出液的pH皆為5.7。以試料1的通液及陽離子交換樹脂的再生當作1循環,合計重複進行5次循環。The liquid passing amount in each step was 5 (L/L-resin), and the liquid was passed through to SV = 5 (1/hr). Further, after the acid removal step of each cycle, the pH of the distillate was 5.7. The flow of the sample 1 and the regeneration of the cation exchange resin were taken as one cycle, and the cycle was repeated five times in total.
5次循環結束後的粉碎程度為0.002Abs,且第5次循環的通過陽離子交換樹脂的試料1中所殘留的Na離子、K離子濃度皆<1ppb。再者,進行第6次循環的結果為:不會發生通液時的壓力差或通液速度的降低,得到與第5次循環同樣的結果。沒有見到由於循環步驟的重複所致的樹脂粉碎,而且在通過陽離子交換樹脂後的試料1中,Na離子及K離子皆可被去除。The degree of pulverization after the end of the fifth cycle was 0.002 Abs, and the concentration of Na ions and K ions remaining in the sample 1 of the cation exchange resin in the fifth cycle was <1 ppb. Further, as a result of performing the sixth cycle, the pressure difference at the time of liquid passage or the decrease in the liquid passing rate did not occur, and the same results as in the fifth cycle were obtained. No resin pulverization due to repetition of the recycling step was observed, and in the sample 1 after passing through the cation exchange resin, both Na ions and K ions were removed.
除了使實施例6中的TAA離子型轉換步驟時之TMAH濃度成為0.1mol/L(比較例4)及1mol/L(比較例5)以外,藉由與實施例6同樣的方法,進行重複5次循環的試料1之通液及強酸性陽離子交換樹脂之再生。5次循環結束後的粉碎程度分別為0.002Abs(比較例4)、0.011Abs(比較例5)。第5次循環之通過陽離子交換樹脂的試料1中所殘留的Na離子濃度分別為97ppb(比較例4)、<1ppb(比較例5),K離子濃度分別為58ppb(比較例4)、<1ppb(比較例5)。Except that the TMAH concentration in the TAA ion-type conversion step in Example 6 was 0.1 mol/L (Comparative Example 4) and 1 mol/L (Comparative Example 5), the same procedure as in Example 6 was repeated. The regeneration of the sample 1 of the secondary cycle and the strong acid cation exchange resin. The degree of pulverization after the end of the fifth cycle was 0.002 Abs (Comparative Example 4) and 0.011 Abs (Comparative Example 5). The concentration of Na ions remaining in the sample 1 which passed through the cation exchange resin in the fifth cycle was 97 ppb (Comparative Example 4) and <1 ppb (Comparative Example 5), and the K ion concentration was 58 ppb (Comparative Example 4) and <1 ppb, respectively. (Comparative Example 5).
由此結果可知,即使於陽離子交換樹脂中,TAA離子溶液的濃度比0.3mol/L還低時,也沒有見到由於循環步驟的重複所致的樹脂粉碎,但陽離子交換樹脂的Na離子、K離子去除性能低,無法完全再生。又,可知於比0.8mol/L還高時,雖然陽離子交換樹脂的Na、K去除性能沒有降低,但發生由於循環步驟的重複所致的樹脂粉碎。另外,於上述循環之後接著進行第6次循環,結果發生通液時的壓力差或通液速度的降低。From this result, even when the concentration of the TAA ion solution was lower than 0.3 mol/L in the cation exchange resin, no resin pulverization due to the repetition of the recycling step was observed, but the Na ion and K of the cation exchange resin were not observed. The ion removal performance is low and cannot be completely regenerated. Further, it is understood that when the ratio is higher than 0.8 mol/L, the Na and K removal performance of the cation exchange resin is not lowered, but the resin pulverization due to the repetition of the recycling step occurs. Further, after the above cycle, the sixth cycle was followed, and as a result, a pressure difference or a liquid flow rate at the time of liquid passage was lowered.
表4中彙總顯示上述實施例6及比較例4和5的結果。The results of the above Example 6 and Comparative Examples 4 and 5 are collectively shown in Table 4.
將10L的具有胺基磷酸基當作螫合形成基的螯合樹脂Duolite C467(商品名:Rohm and Haas公司製),填充於以透明氯乙烯所製作的直徑150mm、高度2000mm之塔1中。此塔1的樹脂係經由超純水洗淨→H型轉換步驟(1mol/L的HCl溶液)→酸去除步驟(pH6.9的超純水)→TAA離子型轉換步驟(0.5mol/L的TMAH溶液),而成為TMA型。10 L of a chelating resin Duolite C467 (trade name: manufactured by Rohm and Haas Co., Ltd.) having an amino group-containing phosphate group as a chelating group was filled in a column 1 having a diameter of 150 mm and a height of 2000 mm made of transparent vinyl chloride. The resin of this column 1 is washed by ultrapure water → H type conversion step (1 mol / L HCl solution) → acid removal step (ultra pure water of pH 6.9) → TAA ion type conversion step (0.5 mol / L TMAH solution), and become TMA type.
各步驟的通液量為5(L/L-樹脂),以通液時的空間速度成為SV=5(1/hr)地進行通液。再者,於酸去除步驟後,餾出液的pH皆3.5。The liquid passing amount in each step was 5 (L/L-resin), and the liquid flow was carried out at a space velocity at the time of liquid passage to SV = 5 (1/hr). Further, after the acid removal step, the pH of the distillate was 3.5.
於上述成為TMA離子型的塔1中,使試料1以800L(80L/L-樹脂)、SV=10(1/hr)進行通液。接著,依以下順序進行螯合樹脂的再生處理:鹼洗淨步驟(0.5mol/L的TMAH溶液)→超純水洗淨(pH6.9的超純水)→H型轉換步驟(1mol/L的HCl溶液)→酸去除步驟(pH6.9的超純水)→TAA離子型轉換步驟(0.5mol/L的TMAH溶液)。In the above-described TMA ion-type column 1, the sample 1 was passed through at 800 L (80 L/L-resin) and SV = 10 (1/hr). Next, the regenerating treatment of the chelating resin is carried out in the following order: an alkali washing step (0.5 mol/L TMAH solution) → ultrapure water washing (ultra pure water of pH 6.9) → H-type conversion step (1 mol/L) HCl solution) → acid removal step (ultra-pure water at pH 6.9) → TAA ion-type conversion step (0.5 mol/L TMAH solution).
各步驟的通液量為5(L/L-樹脂),以成為SV=5(1/hr)地進行通液。再者,於各循環的酸去除步驟後,餾出液的pH皆為3.5。以試料1的通液及螯合樹脂的再生當作1次循環,合計重複進行8次循環。於以試料1對塔1進行通液時,以承接桶1來接受餾出液。The liquid passing amount in each step was 5 (L/L-resin), and the liquid was passed through at SV = 5 (1/hr). Further, the pH of the distillate was 3.5 after the acid removal step of each cycle. The liquid passage of the sample 1 and the regeneration of the chelating resin were regarded as one cycle, and the cycle was repeated eight times in total. When the liquid is passed through the sample 1 by the sample 1, the distillate is received by the receiving tank 1.
1次循環結束後的粉碎程度為0.002Abs,且第1次循 環的通過螯合樹脂的試料1中所殘留的Al離子、Fe離子濃度分別為2ppb、2ppb。相對於此,8次循環結束後的粉碎程度為0.007Abs,且第8次循環的通過螯合樹脂的試料1中所殘留的Al離子、Fe離子濃度分別為3ppb、2ppb。再者,進行第9次循環,結果不會發生通液時的壓力差或通液速度的降低,得到與第8次循環的同樣結果。The degree of pulverization after the end of one cycle is 0.002 Abs, and the first cycle The concentration of Al ions and Fe ions remaining in the sample 1 of the ring-penetrating resin was 2 ppb and 2 ppb, respectively. On the other hand, the degree of pulverization after completion of the eighth cycle was 0.007 Abs, and the concentrations of Al ions and Fe ions remaining in the sample 1 of the chelating resin in the eighth cycle were 3 ppb and 2 ppb, respectively. Further, when the ninth cycle was carried out, the pressure difference at the time of liquid passage or the decrease in the liquid passing rate did not occur, and the same results as in the eighth cycle were obtained.
接著,將10L的強酸性陽離子交換樹脂Amberlyst 15 WET(商品名:Rohm and Haas公司製)填充於以透明氯乙烯所製作的直徑150mm、高度2000mm之塔2中。此塔2的樹脂係經由超純水洗淨→H型轉換步驟(1mol/L的HCl溶液)→酸去除步驟(pH6.9的超純水)→TAA離子型轉換步驟(0.5mol/L的TMAH溶液),而成為TMA型。Next, 10 L of a strong acid cation exchange resin Amberlyst 15 WET (trade name: manufactured by Rohm and Haas Co., Ltd.) was packed in a column 2 made of transparent vinyl chloride having a diameter of 150 mm and a height of 2000 mm. The resin of this column 2 is washed by ultrapure water → H type conversion step (1 mol / L HCl solution) → acid removal step (ultra pure water of pH 6.9) → TAA ion type conversion step (0.5 mol / L TMAH solution), and become TMA type.
各步驟的通液量為5(L/L-樹脂),以通液時的空間速度成為SV=5(1/hr)地進行通液。再者,於酸去除步驟後,餾出液的pH皆為3.5。The liquid passing amount in each step was 5 (L/L-resin), and the liquid flow was carried out at a space velocity at the time of liquid passage to SV = 5 (1/hr). Further, after the acid removal step, the pH of the distillate was 3.5.
於上述成為TMA型的塔2中,將試料1對塔1通液所得之承接桶1的餾出液,以400L(40L/L-樹脂)、SV=20(1/hr)進行通液。接著,強酸性陽離子交換樹脂的再生處理係依以下順序進行:鹼洗淨步驟(0.5mol/L的TMAH溶液)→超純水洗淨(pH6.9的超純水)→H型轉換步驟(1mol/L的HCl溶液)→酸去除步驟(pH6.9的超純水)→TAA離子型轉換步驟(0.5mol/L的TMAH溶液)。In the above-described TMA-type column 2, the distillate of the receiving tank 1 obtained by passing the sample 1 to the column 1 was passed through at 400 L (40 L/L-resin) and SV = 20 (1/hr). Next, the regeneration treatment of the strongly acidic cation exchange resin is carried out in the following order: an alkali washing step (0.5 mol/L TMAH solution) → ultrapure water washing (ultra pure water of pH 6.9) → H-type conversion step ( 1 mol/L HCl solution)→acid removal step (ultra-pure water at pH 6.9)→TAA ion-type conversion step (0.5 mol/L TMAH solution).
各步驟的通液量為5(L/L-樹脂),以成為SV=5(1/hr)地進行通液。再者,於各循環的酸去除步驟後,餾出液的 pH皆為3.5。The liquid passing amount in each step was 5 (L/L-resin), and the liquid was passed through at SV = 5 (1/hr). Furthermore, after the acid removal step of each cycle, the distillate The pH is 3.5.
以試料1對塔1通液所得之承接桶1的餾出液之通液及陽離子交換樹脂之再生當作1次循環,合計重複進行8次循環。於試料1對塔1通液所得之承接桶1的餾出液對塔2進行通液時,以承接桶2來接受餾出液。The liquid passage of the distillate of the receiving tank 1 and the regeneration of the cation exchange resin obtained by passing the sample 1 through the liquid of the sample 1 were regarded as one cycle, and the total of eight cycles was repeated. When the distillate of the receiving tank 1 obtained by passing the sample 1 to the column 1 through the liquid 1 passes through the liquid, the distillate is received by the receiving tank 2.
1次循環結束後的粉碎程度為0.001Abs,且於第1次循環目的通過螯合樹脂所得之餾出液中,所殘留的Na離子、K離子濃度皆<1ppb。相對於此,8次循環結束後的粉碎程度為0.002Abs,且於第8次循環的通過螯合樹脂所得之餾出液中,所殘留的Na離子、K離子濃度皆<1ppb。再者,進行第9次循環,結果不會發生通液時的壓力差或通液速度的降低,得到與第8次循環的同樣結果。沒有見到由於循環步驟的重複所致的樹脂粉碎,而且在通過陽離子交換樹脂後,餾出液中的Na離子及K離子皆可被去除。The degree of pulverization after completion of the first cycle was 0.001 Abs, and the concentration of Na ions and K ions remaining in the distillate obtained by the chelating resin in the first cycle was <1 ppb. On the other hand, the degree of pulverization after completion of the 8th cycle was 0.002 Abs, and the concentration of Na ions and K ions remaining in the distillate obtained by the chelating resin in the 8th cycle was <1 ppb. Further, when the ninth cycle was carried out, the pressure difference at the time of liquid passage or the decrease in the liquid passing rate did not occur, and the same results as in the eighth cycle were obtained. No resin pulverization due to repetition of the recycling step was observed, and both Na ions and K ions in the distillate were removed after passing through the cation exchange resin.
表5中彙總顯示上述實施例7的結果。The results of the above Example 7 are collectively shown in Table 5.
將5mL的具有胺基磷酸基當作螫合形成基的螯合樹脂Duolite C467(商品名:Rohm and Haas公司製)填充於管柱中。接著,進行超純水洗淨→H型轉換步驟(1mol/L的HCl溶液)→酸去除步驟(pH6.9的超純水)。超純水洗淨及H型轉換步驟的通液量為5(L/L-樹脂),酸去除步驟的通液量為10(L/L-樹脂),以通液時的空間速度成為SV=5(1/hr)地進行通液。藉此,於酸去除步驟時,在管柱下部出口對餾出液取樣各5mL,測定其pH。表6中顯示其結果。5 mL of a chelating resin Duolite C467 (trade name: manufactured by Rohm and Haas Co., Ltd.) having an amino group-forming group as a chelating group was filled in a column. Next, ultrapure water washing→H-type conversion step (1 mol/L HCl solution)→acid removal step (ultra-pure water at pH 6.9) was carried out. The flow rate of the ultrapure water washing and H-type conversion steps is 5 (L/L-resin), and the liquid passing amount in the acid removal step is 10 (L/L-resin), and the space velocity at the time of liquid passage becomes SV. Pass through at = 5 (1/hr). Thereby, in the acid removal step, 5 mL of each of the distillate was sampled at the lower outlet of the column, and the pH was measured. The results are shown in Table 6.
可知於酸去除步驟中,若將pH6.9的超純水以5L/L-樹脂以上進行通液,則pH成為3以上。In the acid removal step, when the ultrapure water of pH 6.9 is passed through at 5 L/L-resin or more, the pH is 3 or more.
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