TWI374195B - - Google Patents
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- TWI374195B TWI374195B TW097103510A TW97103510A TWI374195B TW I374195 B TWI374195 B TW I374195B TW 097103510 A TW097103510 A TW 097103510A TW 97103510 A TW97103510 A TW 97103510A TW I374195 B TWI374195 B TW I374195B
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/14—Ferrous alloys, e.g. steel alloys containing titanium or zirconium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/60—Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur
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Description
1374195 九、發明說明 【發明所屬之技術領域】 本發明係關於耐蝕性優異之鋼材,其 、建築、鐵塔、橋樑、建設機械、鋼管、 物之材料,特別適用於在含多量硫氧化物 下要求優異耐蝕性之鋼構造物之材料。 【先前技術】 —般,在重化學工業地帶、因燃燒煤 化物和粉塵之大氣污染環境'含有硫和硫 、火山地帶等會造成鋼材嚴重腐蝕的原因 物所產生之弱酸性環境。作爲適於這種環 —,以往是使用合金鋼。 藉由含有Cr和Ni來提昇耐蝕性之鋼 出,且以各種不銹鋼的形式予以實用化。 通常高價元素Cr含量爲13質量%以上, 得非常高,故很少應用在構造物或構造構 面,關於耐蝕性鋼材,除不銹鋼以外,已 性銹來進行防蝕之低合金鋼。低合金鋼: Cr、Cu、P等之耐候性鋼及含有Cr、Cu、 鋼。耐候性鋼、耐海水鋼,分別在大氣環 發揮優異的防蝕效果》 該等低合金鋼,比不銹鋼便宜,耐蝕 異,因此常當作構造構件來使用。然而 適用於作爲土木 貯槽等的鋼構造 之大氣污染環境 而產生多量硫氧 氧化物之溫泉地 ^據信爲硫氧化 境之耐鈾材料之 材,早就有人提 然而 '不錄鋼中 因此材料成本變 件等等。另一方 知還有藉由保護 λ:致分成=含有 Mo等之耐海水 境下、海水中能 性又比普通鋼優 ,在酸雨環境或 -5- 1374195 . SOx環境下,並無法生成耐候性鋼特有的保護性銹,因此 ·_ 無法獲得所期望的耐蝕性。 此外,還有一種「耐硫酸鋼j ,其屬於低合金耐蝕鋼 之一,是在鋼中添加Cu,進一步加入少量的輔助元素( Sb、Sn等)而構成。然而,日本自從1975年以後,大氣 中S02濃度大幅減少,前述般硫氧化物造成嚴重腐蝕的環 境,僅剩下溫泉地等,因此並未開發出專用的材料》 φ 如上所述,爲了提昇鐵的耐蝕性,常用的方法是添加1374195 IX. INSTRUCTIONS OF THE INVENTION [Technical Fields According to the Invention] The present invention relates to a steel material excellent in corrosion resistance, a building, an iron tower, a bridge, a construction machine, a steel pipe, and a material, and is particularly suitable for use in a large amount of sulfur oxides. A material for steel structures with excellent corrosion resistance. [Prior Art] Generally, in the heavy chemical industry, the environment contaminated by the atmosphere of burning coal and dust 'containing sulfur and sulfur, volcanic zones and other causes of severe corrosion of steel causes a weak acidic environment. As a suitable ring, alloy steel has been used in the past. The steel is improved in corrosion resistance by containing Cr and Ni, and is put into practical use in various forms of stainless steel. Usually, the high-valent element has a Cr content of 13% by mass or more, which is very high, so it is rarely applied to a structure or a structural surface. Regarding a corrosion-resistant steel material, in addition to stainless steel, low-alloy steel which has been subjected to corrosion by corrosion is used. Low alloy steel: weather resistant steel of Cr, Cu, P, etc. and contains Cr, Cu, and steel. Weather-resistant steel and seawater-resistant steel exhibit excellent corrosion resistance in the atmosphere. These low-alloy steels are cheaper than stainless steel and resistant to corrosion, so they are often used as structural members. However, it is suitable for hot springs that produce a large amount of oxysulfide as an atmospheric pollution environment of steel structures such as civil storage tanks. It is believed to be a material for uranium-resistant materials of sulfur oxidation, and it has long been mentioned. Cost variants and more. The other party also knows that it is not possible to generate weather resistance by protecting λ: fractionation = water-containing environment containing Mo, etc., and the energy in seawater is superior to ordinary steel, in an acid rain environment or -5 - 1374195. SOx environment. Steel has a special protective rust, so _ can not achieve the desired corrosion resistance. In addition, there is a kind of "sulfur-resistant steel j, which belongs to one of low-alloy corrosion-resistant steels, which is composed of adding Cu to steel and further adding a small amount of auxiliary elements (Sb, Sn, etc.). However, since 1975, Japan The concentration of S02 in the atmosphere is greatly reduced. The above-mentioned sulfur oxides cause severe corrosion, leaving only hot springs, etc., so no special materials have been developed. φ As mentioned above, in order to improve the corrosion resistance of iron, the common method is Add to
Cr、Cu、Ni等的耐蝕性提昇元素。一般而言,添加量越 多可獲得越高的耐蝕性,但隨著添加量增多,大多會造成 切斷性、機械特性、熔接性變差,且材料成本也會增高, 因此宜儘量抑制元素添加量。如此般,耐蝕性的提昇與鋼 .材特性及成本效應存在著二律背反的關係,爲了充分滿足 兩者雖有許多的探討,但不得不在某個平衡點做妥協。 另一方面,在曝露於燃燒重油、煤、垃圾產生的排氣 ® 中之煙道、煙囪、鍋爐空氣預熱器等的設備,會造成問題 之耐硫酸露點腐蝕性環境中,是使用硫酸露點腐蝕鋼。當 含有硫之燃料燃燒時,排氣中會產生SOx,其和排氣中的 水分化合會產生硫酸。當排氣溫度降低時而到達硫酸的露 點時,硫酸氣體會凝結而腐蝕鋼材。這種硫酸露點腐蝕環 境所使用的鋼材,以往已開發出在硫酸環境能發揮耐蝕性 之耐硫酸露點腐蝕鋼材。一般實用的,是複合添加有助於 耐硫酸腐蝕性之Sb、Cu而構成之低合金鋼。近年來,也 有人提出低C -低S i - C u添加之耐硫酸露點腐蝕鋼(專利 (£ ) -6 - 1374195 文獻1 )。 然而,近年來,隨著東亞地區之急速的經濟發展,能 量需求急速增加。特別是在中國大陸,煤之生產及消耗費 急劇增加,二氧化硫(S 02 )的排出量,據估算達年間 2000萬噸而超過日本國內排出量的20倍。中國大陸的大 氣污染,經由大氣循環而進行長距離輸送,在日本也開始 觀察到降下酸雨(PH4.5以下,因SOx所造成)的區域。 專利文獻1:日本特開2006-241476號公報 【發明內容】 然而,以往的鋼材,在降下pH4.5以下的酸雨而產生 多量硫氧化物的大氣污染環境下,並不具備優異的裸耐鈾 性,並無法因應於土木、建築 '鐵塔、橋樑、建設機械、 鋼管、貯槽等的鋼構造物的用途而發揮充分的高耐蝕性。 特別是日本所使用的鋼材,並無法因應於該等用途而發揮 充分的耐蝕性。 於是,本發明的課題在於,爲了提供一種即使在降下 pH4.5以下的酸雨而產生多量硫氧化物的大氣污染環境下 ’仍能發揮優異的耐蝕性之鋼材。 根據前述認知,爲了解決前述課題,本發明係提供以 下1〜3.之耐蝕性優異之鋼材。 1.符合以下(A) ( B ) (C)之耐蝕性優異之鋼材: (A )以質量%計,必須成分包含c : 0.0 2〜0.1 5 %、Corrosion improving elements such as Cr, Cu, and Ni. In general, the higher the amount of addition, the higher the corrosion resistance is obtained. However, as the amount of addition increases, the cutting property, mechanical properties, and weldability are often deteriorated, and the material cost is also increased. Therefore, it is preferable to suppress the element as much as possible. The amount added. In this way, there is a contradiction between the improvement of corrosion resistance and the characteristics of steel and material and the cost effect. In order to fully satisfy the two, although there are many discussions, they have to compromise at a certain balance point. On the other hand, equipment exposed to flue gases, chimneys, boiler air preheaters, etc., which are exposed to the combustion of heavy oil, coal, and garbage, can cause problems in the sulfuric acid dew point corrosive environment, using sulfuric acid dew point. Corrosive steel. When a sulfur-containing fuel is burned, SOx is generated in the exhaust gas, which is combined with water in the exhaust gas to produce sulfuric acid. When the exhaust gas temperature reaches a dew point of sulfuric acid, the sulfuric acid gas condenses and corrodes the steel. In the steel used in the sulfuric acid dew point corrosion environment, sulfuric acid dew point corrosion resistant steel which exhibits corrosion resistance in a sulfuric acid environment has been developed. It is generally practical to add a low alloy steel which is composed of Sb and Cu which are resistant to sulfuric acid corrosion. In recent years, it has also been proposed to add a low C-low S i -C u to the sulfuric acid dew point corrosion resistant steel (patent (£) -6 - 1374195 document 1). However, in recent years, with the rapid economic development in East Asia, energy demand has increased rapidly. Especially in mainland China, the production and consumption of coal has increased sharply. The emission of sulfur dioxide (S 02 ) is estimated to be 20 million tons per year and more than 20 times that of Japan. The atmospheric pollution in mainland China has been transported over long distances through atmospheric circulation, and in Japan it has also been observed to reduce the area of acid rain (below pH 4.5 due to SOx). However, the conventional steel material does not have excellent bare uranium resistance in an air pollution environment in which a large amount of sulfur oxide is generated by acid rain having a pH of 4.5 or less. Sexuality does not allow sufficient high corrosion resistance in response to the use of steel structures such as civil engineering and building 'iron towers, bridges, construction machinery, steel pipes, and storage tanks. In particular, steel materials used in Japan cannot provide sufficient corrosion resistance in response to such applications. Accordingly, an object of the present invention is to provide a steel material which exhibits excellent corrosion resistance even in an air pollution environment in which a large amount of sulfur oxide is generated by acid rain having a pH of 4.5 or less. In view of the foregoing, in order to solve the above problems, the present invention provides a steel material having excellent corrosion resistance as in the following 1 to 3. 1. Steels that meet the following (A) (B) (C) corrosion resistance: (A) In terms of mass%, the required components include c: 0.0 2 to 0.1 5 %,
Si: 0.10 〜ι·〇%、Μη: 0.1 〜1.5%、S: 0.02 〜0.5 %、Ti: 1374195 0.02 〜0.15%、Ca: 0.0001〜0.01 %以及 Α1: 〇·〇1 〜0.50% t 進一步含有選自 Cu: 0.05〜3.0%及Ni: 〇_〇5〜6_0% 中之至少1種; 剩餘爲Fe及不可避免的雜質構成; 且Ni、Cu、S及Ti的含量具有下式(1) C (Ni + 4.5xCu)xSx2500xTi>5 ) (1) 所代表的關係: (B) 表面被生銹披覆,該銹含有S: 〇·3〜5.0質量% ,且進一步含有選自Ti、Cu、Ni、Nb、Zr及V中之至少 1種合計爲0.5〜1 0.0質量% ; (C) 表面形成其泠-FeOOH成分之依X射線繞射法 所求出之晶粒尺寸未達5 Onm之銹層,且前述銹層之依分 子吸附法所求出之比表面積爲l〇m2/g以上。 2. 在前述1.記載之耐蝕性優異之鋼材中,進一步含有 選自 La: 0.0001 〜0.05 質量 %、Ce: 0.0001 〜〇.〇5 質量 % 、Mg: 0.0001 〜〇_〇5 質量%、Mo: 0.05 〜3.0 質量%、:Nb :0.005 〜0_5 質量 %、V: 0·01 〜0.5 質量%、Zr: 0.005 〜 0.5 質量 %' B: 0.0003 〜0.003 質量%、以及 W: 0.05 〜 3.0質量%中之至少1種。 3. 在前述1 ·或2.記載之耐蝕性優異之鋼材中’表面所 生成之銹之依X射線繞射法所求出之非晶質成分的分率 爲30質量%以上,且泠-FeOOH成分之分率爲30質量%以 下,绣之分率爲 a-FeOOH/Y-FeOOH>0.6。 -8- 1374195 依據前述1.之鋼材,在大氣污染環境中,由於 Cu、Ti及S之含量具有式(1)所代表之特定的關係 形成特有的不溶性硫化物皮膜所構成之保護皮膜,而 良好的耐蝕性。亦即,在含多量硫氧化物之大氣污染 下,Ni、Cu、Ti,在通常的大氣腐蝕中可進行生成銹 、Cu :穩定的非晶質銹生成促進、α銹生成促進;T: 穩定的iS銹生成抑制)控制,且在SOx環境中可形 溶性硫化物而生成耐蝕性提昇皮膜。此外,藉由符合 (B)條件,可再現性良好地發揮腐蝕環境下之高耐 。再者,藉由符合前述(C )條件,即使在氯化物環 含多量的硫氧化物之大氣污染環境等之嚴苛的腐蝕環 ,仍不會發生流動銹和剝離銹,而能發揮優異的耐鈾 依據前述2.之鋼材,藉由分別含有特定量之選E 、Ce、Mg、Mo、Nb' V、Zr、B 及 W 中之至少 1 種 進一步謀求耐蝕性之提昇。其中之La、Ce、Mg的作 ,可抑制腐蝕前端部之pH降低,且能抑制MnS (成 蝕之起點,會降低耐候性)之生成。再者,Nb、V、 Mo及B,有肋於保護性銹之生成促進,又Nb及V 昇淬火性,有助於強度的提昇。B也具備提昇淬火性 用。 依據前述3.之鋼材,在表面生成的銹中,由於有 耐蝕性提昇之非晶質銹的分率爲30質量%以上,且 腐蝕起點之結晶性銹(召-FeOOH成分)之分率爲30 %以下,又銹之分率符合a -FeOOH/ y-FeOOH>0.6,Si: 0.10 to ι·〇%, Μη: 0.1 to 1.5%, S: 0.02 to 0.5%, Ti: 1374195 0.02 to 0.15%, Ca: 0.0001 to 0.01%, and Α1: 〇·〇1 to 0.50% t Further contains It is selected from at least one of Cu: 0.05 to 3.0% and Ni: 〇_〇5 to 6_0%; the remainder is composed of Fe and unavoidable impurities; and the contents of Ni, Cu, S, and Ti have the following formula (1) C (Ni + 4.5xCu)xSx2500xTi>5) (1) The relationship represented by: (B) The surface is covered with rust, and the rust contains S: 〇·3 to 5.0% by mass, and further contains a compound selected from Ti and Cu. At least one of Ni, Nb, Zr, and V is 0.5 to 10.0% by mass; (C) the grain size determined by the X-ray diffraction method for forming the 泠-FeOOH component on the surface is less than 5 Onm The rust layer and the specific surface area determined by the molecular adsorption method of the rust layer are l〇m 2 /g or more. 2. The steel material having excellent corrosion resistance as described in the above 1. further contains La: 0.0001 to 0.05% by mass, Ce: 0.0001 to 〇.〇5% by mass, Mg: 0.0001 to 〇_〇5% by mass, Mo : 0.05 to 3.0 mass%, :Nb: 0.005 to 0_5 mass%, V: 0·01 to 0.5 mass%, Zr: 0.005 to 0.5 mass%' B: 0.0003 to 0.003 mass%, and W: 0.05 to 3.0 mass% At least one of them. 3. The fraction of the amorphous component obtained by the X-ray diffraction method of the rust generated on the surface of the steel material having excellent corrosion resistance described in the above-mentioned 1 or 2. is 30% by mass or more, and 泠- The fraction of the FeOOH component was 30% by mass or less, and the embroidering fraction was a-FeOOH/Y-FeOOH> -8- 1374195 According to the steel of the above 1. In the air pollution environment, since the content of Cu, Ti and S has a specific relationship represented by the formula (1), a protective film composed of a unique insoluble sulfide film is formed, and Good corrosion resistance. That is, under atmospheric pollution containing a large amount of sulfur oxides, Ni, Cu, and Ti can be rust-producing, Cu: stable amorphous rust formation promotion, and α-rust generation promotion in normal atmospheric corrosion; T: stable The iS rust generation is controlled), and the sulfur-soluble sulphide is formed in the SOx environment to form a corrosion-resistant coating film. Further, by complying with the condition (B), the reproducibility is excellent in the high resistance in a corrosive environment. In addition, by complying with the above condition (C), even if the chloride ring contains a large amount of sulfur oxides, the atmosphere is polluted by the environment, and the corrosion ring of the environment does not cause flow rust and peeling rust, and can exhibit excellent performance. The uranium-resistance is further improved in corrosion resistance by containing at least one of a specific amount of E, Ce, Mg, Mo, Nb'V, Zr, B, and W in accordance with the steel of the above 2. Among them, La, Ce, and Mg can suppress the pH lowering of the corrosion end portion and suppress the formation of MnS (the starting point of corrosion and lower the weather resistance). In addition, Nb, V, Mo, and B are ribbed to promote the formation of protective rust, and Nb and V are quenched, which contributes to the improvement of strength. B also has the purpose of improving hardenability. According to the steel of the above 3., in the rust generated on the surface, the fraction of amorphous rust having an increase in corrosion resistance is 30% by mass or more, and the fraction of crystalline rust (call-FeOOH component) at the corrosion starting point is Below 30%, the rust fraction is in accordance with a -FeOOH / y-FeOOH > 0.6,
Ni、 ,可 獲得 環境 (Ni :不 成不 前述 蝕性 境或 境下 性。 目 La ,可 用爲 爲孔 Zr、 可提 的作 助於 成爲 質量 因此 -9- 1374195 能發揮優異的耐蝕性,即使在SOx環境也能維持緻密的 保護性銹。 本發明之鋼材,即使在降下ρΗ4·5以下的酸雨而產生 多量硫氧化物的大氣污染環境下,仍能發揮優異的耐蝕性 。其適用於作爲土木、建築、鐵塔、橋樑、建設機械、鋼 管、貯槽等的鋼構造物之材料,特別適用於在含多量硫氧 化物之大氣污染環境下要求優異耐蝕性之鋼構造物之材料 【實施方式】 以下詳細說明本發明之耐蝕性優異之鋼材(以下稱「 本發明的鋼材」)。 在本說明書中,所有以質量定義的百分率等,分別和 以重量定義之百分率代表同樣的意義。 本發明的鋼材,以質量°/。計,是以C、S i、Mn、S、 Ti、Ca及Α1爲必須成分,含有選自Cu及Ni之至少1種 ,剩餘爲Fe及不可避免的雜質構成,且Ni、Cu、S及Ti 的含量之間具有特定的關係。以下說明,構成本發明的鋼 材之各成分的含量之數値範圍、該數値範圍之限定理由、 以及Ni、Cu、S及Ti的含量之關係。 C是有助於鋼強度改善的兀素,是用來確保390〜630 N/mm2等級或更高強度之有效元素,當C含量超過0.15 質量%的情形,鋼的熔接性及裸耐候性會變差。另一方面 ,當C含量未達0.02質量%時,要確保上述強度會有困 -10- 1374195 難。基於此觀點,C含量設定爲0.02〜0_15質量%,較佳 爲0.04〜0.10質量%。Ni, the environment can be obtained (Ni: it does not have the above-mentioned erosive or subtropical properties. It can be used as the pore Zr, and it can be used to help the quality. Therefore, -9- 1374195 can exert excellent corrosion resistance even if In the SOx environment, the protective rust can be maintained. The steel of the present invention can exhibit excellent corrosion resistance even in an air pollution environment in which a large amount of sulfur oxide is generated by acid rain of ρΗ4·5 or less. Materials for steel structures such as civil engineering, buildings, iron towers, bridges, construction machinery, steel pipes, storage tanks, etc., are particularly suitable for materials of steel structures requiring excellent corrosion resistance in an air pollution environment containing a large amount of sulfur oxides. Hereinafter, the steel material excellent in corrosion resistance of the present invention (hereinafter referred to as "steel material of the present invention") will be described in detail. In the present specification, all percentages defined by mass, etc., and percentages defined by weight respectively represent the same meaning. The steel material is an essential component of C, S i, Mn, S, Ti, Ca, and Α1, and contains at least one selected from the group consisting of Cu and Ni. The balance is Fe and an unavoidable impurity, and the content of Ni, Cu, S, and Ti has a specific relationship. The following describes the range of the content of each component constituting the steel material of the present invention, and the range of the number The reason for limitation, and the relationship between the contents of Ni, Cu, S, and Ti. C is a nutrient that contributes to the improvement of steel strength, and is an effective element for ensuring strength of 390 to 630 N/mm2 or higher, when C content When the content exceeds 0.15 mass%, the weldability and bare weatherability of the steel may deteriorate. On the other hand, when the C content is less than 0.02% by mass, it is difficult to ensure that the above strength is -10-1,195,195. The C content is set to 0.02 to 0 to 15% by mass, preferably 0.04 to 0.10% by mass.
Si是有肋於熔融鋼之脫氧和固熔強化的元素,又能 促進緻密穩定銹層之形成,而具有提昇裸耐候性等的耐蝕 性之效果。然而,當Si含量未達0.10質量%時,該等效 果不足。又當Si含量超過1.0質量%的情形,熔接性會變 差。基於此觀點,Si含量設定爲0.10〜1.0質量%,較佳 爲0.2〜0.8質量%。 Μη爲有助於改善鋼強度之元素,是取代C以確保 390〜630 N/mm2等級或更高強度之有效元素,但當Μη含 量超過1.5質量%的情形,會在鋼中產生多量的MnS,可 能造成裸耐候性等的耐蝕性變差。又在Μη含量未達0.1 質量%時,難以確保鋼強度。基於此觀點,Μη含量設定 在0.1〜1.5質量%,較佳爲0.3〜1.3質量%。 S含量過多時,由於會形成多量的FeS、MnS等的腐 蝕起點,以往是希望能減少含量的元素,但在本發明鋼材 中,藉由和Cu、Ni及Ti共存,由於在SOx環境能生成 不溶性硫化物而形成耐蝕性提昇皮膜,故屬於有助於耐蝕 性提昇之元素。然而,含量超過0.5質量%時,不僅機械 特性會變差,且會在鋼中產生成爲腐蝕起點之FeS、MnS 等,反而阻礙前述穩定銹層之形成,而可能造成耐蝕性變 差。再者,在Ni等含量過剩的情形,經由和S反應會在 熔接金屬之粒界析出低熔點的NiS化合物,容易使凝固金 屬的粒界之延性變差。基於此觀點,只要S含量在0.5質 < S ) -11 - 1374195 量%以下,就不會析出前述低溶點的NiS化合物’而0目含 有更多量的Ni。於是,將S含量設定爲0.02〜0.5質量°/。 ,較佳爲0.02〜0.3質量%。Si is an element which is ribbed in the deoxidation and solid-solution strengthening of molten steel, and promotes the formation of a dense and stable rust layer, and has an effect of improving corrosion resistance such as bare weather resistance. However, when the Si content is less than 0.10% by mass, the equivalent is insufficient. Further, when the Si content exceeds 1.0% by mass, the weldability may be deteriorated. From this viewpoint, the Si content is set to 0.10 to 1.0% by mass, preferably 0.2 to 0.8% by mass. Μη is an element which contributes to the improvement of the strength of the steel, and is an effective element which replaces C to ensure a strength of 390 to 630 N/mm2 or higher, but when the Μη content exceeds 1.5% by mass, a large amount of MnS is generated in the steel. It may cause deterioration of corrosion resistance such as bare weather resistance. Further, when the Μη content is less than 0.1% by mass, it is difficult to secure the steel strength. From this viewpoint, the Μη content is set to 0.1 to 1.5% by mass, preferably 0.3 to 1.3% by mass. When the S content is too large, a large amount of corrosion starting points such as FeS and MnS are formed, and an element which is expected to reduce the content is conventionally used. However, in the steel material of the present invention, it can be formed in the SOx environment by coexisting with Cu, Ni, and Ti. Insoluble sulfides form a corrosion-resistant coating, which is an element that contributes to the improvement of corrosion resistance. However, when the content is more than 0.5% by mass, not only the mechanical properties are deteriorated, but also FeS, MnS or the like which is a starting point of corrosion is generated in the steel, and the formation of the above-mentioned stable rust layer is hindered, and the corrosion resistance may be deteriorated. Further, in the case where the content of Ni or the like is excessive, a low-melting NiS compound is precipitated at the grain boundary of the weld metal by the reaction with S, and the ductility of the grain boundary of the solidified metal is likely to be deteriorated. From this point of view, as long as the S content is 0.5 mass% or less; S) -11 - 1374195 or less, the above-mentioned low melting point NiS compound ' is not precipitated and 0 mesh contains a larger amount of Ni. Thus, the S content is set to 0.02 to 0.5 mass ° /. It is preferably 0.02 to 0.3% by mass.
Ti,和Cu及Ni同樣的’具有促進生成銹之緻密化而 形成穩定銹層的有利作用,且具有非常優異的耐餽性’因 此在本發明中是非常重要的必須添加元素。特別是’作爲 在海邊、海洋環境生成之yS-FeOOH的抑制生成元素,當 和Cu、Ni複合添加時可發揮優異的效果。又同時具有將 鋼予以清淨化之好處。該效果在〇·〇2質量%以上的添加量 即可獲得,又在超過〇.〇3質量°/〇的添加量時其效果顯著提 昇。然而,進行過剩的添加時,其效果出現飽和傾向,造 成經濟性不佳。又在熔接時反而可能造成阻礙,因此Ti 上限設定爲0.15質量%。又,此外,上述事項雖是針對鋼 材的腐蝕生成物的情形,但在鋅的腐蝕生成物中,藉由含 有Ti也具有提昇緻密性的效果。因此,由於對於鋼本身 以及鐵和鋅的腐蝕生成物都具有提昇耐蝕性的效果,基於 此觀點也是非常重要的元素。於是,將Ti含量設定爲 0.02〜0.15質量%,較佳爲0.03〜0.10質量%。Ti, which has the same effect as Cu and Ni, has an advantageous effect of promoting densification of rust formation to form a stable rust layer, and has excellent feed resistance. Therefore, it is very important in the present invention to add an element. In particular, it is an inhibitory component of yS-FeOOH which is produced in the sea or the marine environment and exhibits excellent effects when added in combination with Cu and Ni. At the same time, it has the advantage of purifying steel. This effect can be obtained by adding 〇·〇2 mass% or more, and the effect is remarkably improved when the amount of 〇.〇3 mass °/〇 is exceeded. However, when the excess is added, the effect tends to be saturated, resulting in poor economy. Further, it may cause an obstacle at the time of welding, so the upper limit of Ti is set to 0.15 mass%. In addition, although the above-mentioned matter is a case of a corrosion product of steel, the effect of improving the compactness is also contained in the corrosion product of zinc by the inclusion of Ti. Therefore, since the steel itself and the corrosion products of iron and zinc have an effect of improving corrosion resistance, it is also an important element based on this viewpoint. Therefore, the Ti content is set to 0.02 to 0.15 mass%, preferably 0.03 to 0.10 mass%.
Ca是對於塗膜缺陷部的腐蝕扮演重要角色的元素。 亦即,Ca具有緩衝塗膜缺陷內的pH降低的作用,在塗膜 下腐蝕進行的過程中,隨著鐵之腐蝕反應會產生微量熔解 而呈鹼性(陽極熔解前端部之熔融液pH緩衝作用)。因 此’ Ca具有抑制塗膜缺陷部的間隙腐蝕之作用,在熔解 時會昇高pH而發揮抑制間隙腐蝕的作用。亦即,在腐蝕 -12- 1374195 的前端部分,在鐵熔解時若有可昇高pH之Ca存在,即 可抑制間隙腐蝕的進行。基於此觀點,Ca含量設定爲 0.0001〜0.01質量%,較佳爲0.0003〜0.005質量%。 A1,藉由和Ti複合添加可進一步促進穩定銹層之形 成,進而更加提昇耐蝕性。此外A1也具有提昇熔接性的 效果。再者,A1作爲熔融鋼之脫氧元素,可捕捉固熔氧 ,並防止發生氣孔(blow hole),而有助於鋼的初性提 昇。此外,A1會在表層形成氧化物,但A1之氧化物粒子 小且空隙少,而形成極穩定的緻密銹皮(scale ),而有 助於雷射切斷性。在A1含量未達0.01質量%時,無法充 分發揮該等效果,另一方面,當A1含量超過0.5質量%的 情形,上述促進穩定銹層形成所產生之耐蝕性提昇效果到 達飽和,反而會使熔接性變差,或因氧化鋁系夾雜物的增 加而造成鋼的韌性變差。基於此觀點,A1含量宜爲0.01 〜0.5質量%,更佳爲0.1〜0.5質量%。 此外,本發明的鋼材,除C、Si、Mn、S、Ti、Ca及 A1以外,還含有選自Cu及Ni之至少1種,且剩餘爲Fe 及不可避免的雜質構成。 本發明的鋼材中,Cu是有助於耐蝕性及熔接性提昇 的元素。亦即,就電化學而言,Cu是比鐵更貴性(noble )的元素,能使鋼表面生成的銹緻密化,而促進穩定銹層 之形成,並提昇耐候性等的耐蝕性。同時有助於熔接性的 提昇。又在表面層雖一部分會成爲氧化物,但大多以固熔 狀態濃化,而使表面銹皮緻密化並提昇密合性,如此有助 (S ) -13- 1374195 於雷射切斷性的提昇。Cu含量未達0.05質量%時,無法 充分發揮耐蝕性提昇效果,但Cu含量超過3.0質量%的 情形,耐蝕性的提昇效果達飽和,又在製造鋼材而進行熱 軋等的加工時,可能引起材料的脆化(以下也稱熱加工脆 化)。基於此觀點,又爲了更確實地抑制上述熱加工脆性 的發生’ Cu含量設定成0.05〜3.0質量%,較佳爲0.3〜 1.5質量% ^Ca is an element that plays an important role in the corrosion of the defect portion of the coating film. That is, Ca has a function of buffering the pH drop in the coating film defect, and in the process of corrosion under the coating film, a slight melting is generated as the iron corrosion reaction is alkaline (the melt pH buffer of the anode melting end portion) effect). Therefore, 'Ca has an effect of suppressing crevice corrosion of the defect portion of the coating film, and raises the pH during melting to exhibit the effect of suppressing crevice corrosion. That is, in the front end portion of the corrosion -12- 1374195, if there is a Ca which can raise the pH during the melting of the iron, the crevice corrosion can be suppressed. From this viewpoint, the Ca content is set to 0.0001 to 0.01% by mass, preferably 0.0003 to 0.005% by mass. A1, by compounding with Ti, can further promote the formation of a stable rust layer, thereby further improving corrosion resistance. In addition, A1 also has the effect of improving the weldability. Furthermore, A1, as a deoxidizing element of molten steel, captures molten oxygen and prevents the occurrence of blowholes, which contributes to the initial rise of steel. Further, A1 forms an oxide on the surface layer, but the oxide particles of A1 are small and have few voids, and form a very stable dense scale, which contributes to laser cutting property. When the A1 content is less than 0.01% by mass, the effects are not sufficiently exhibited. On the other hand, when the A1 content exceeds 0.5% by mass, the effect of improving the corrosion resistance caused by the formation of the stable rust layer is saturated, but instead The weldability is deteriorated, or the toughness of the steel is deteriorated due to an increase in alumina-based inclusions. From this point of view, the A1 content is preferably from 0.01 to 0.5% by mass, more preferably from 0.1 to 0.5% by mass. Further, the steel material of the present invention contains at least one selected from the group consisting of Cu and Ni in addition to C, Si, Mn, S, Ti, Ca, and A1, and is composed of Fe and unavoidable impurities. In the steel material of the present invention, Cu is an element which contributes to improvement in corrosion resistance and weldability. That is, in terms of electrochemistry, Cu is an element which is more noble than iron, and can densify rust generated on the steel surface, promotes formation of a stable rust layer, and improves corrosion resistance such as weather resistance. At the same time, it helps to improve the weldability. In addition, although some of the surface layer will become an oxide, it is mostly concentrated in a solid solution state, and the surface scale is densified and the adhesion is improved, which is helpful for (S) -13 - 1374195 in laser cutting property. Upgrade. When the Cu content is less than 0.05% by mass, the effect of improving the corrosion resistance cannot be sufficiently exhibited. However, when the Cu content is more than 3.0% by mass, the effect of improving the corrosion resistance is saturated, and when the steel material is produced and subjected to hot rolling or the like, it may be caused. Embrittlement of materials (hereinafter also referred to as hot work embrittlement). From this point of view, in order to more reliably suppress the occurrence of the above-described hot work embrittlement, the Cu content is set to 0.05 to 3.0% by mass, preferably 0.3 to 1.5% by mass.
Ni是有助於耐蝕性及熔接性提昇的元素。Ni是和Cu 的情形同樣的,可將鋼表面生成的銹緻密化,促進穩定録 層的形成,提昇耐候性等的耐蝕性,又有助於熔接性的提 弇。再者’ Ni同時具有前述熱加工脆性的抑制效果。因 此,藉由一起含有Ni和Cu,耐蝕性提昇效果、熱加工脆 性的抑制效果兩者之相乘效果是可期待的。又Ni,是和 Cu同樣的,在表面層雖一部分會成爲氧化物,但大多以 固熔狀態濃化,而使表面銹皮緻密化並提昇密合性,如此 有助於雷射切斷性的提昇。Ni含量未達0.05質量%時, 無法充分發揮耐蝕性提昇效果,但Ni含量超過6.0質量% 的情形,完全沃斯田鐵組織之固液凝固溫度範圍變廣,會 助長低熔點雜質元素朝樹枝狀結晶粒界之偏析,且和S反 應而在熔接金屬的粒界析出低熔點的NiS化合物,而使凝 固金屬的粒界之延性變差,進而對耐熔接高溫破裂性造成 不良影響。基於此觀點,在含有Ni的情形,Ni含量設定 爲0·05〜6.0質量%,較佳爲0.5〜5.0質量%,更佳爲1.〇 〜3.0質量%。Ni is an element that contributes to corrosion resistance and weldability. Ni is the same as in the case of Cu, and it can densify the rust generated on the steel surface, promote the formation of a stable recording layer, improve the corrosion resistance such as weather resistance, and contribute to the improvement of the weldability. Further, 'Ni has the above-described effect of suppressing the hot work embrittlement. Therefore, by multiplying Ni and Cu together, the synergistic effect of both the corrosion resistance improving effect and the hot working brittleness suppressing effect can be expected. Ni is the same as Cu. Although some of the surface layer is an oxide, it is concentrated in a solid solution state, and the surface scale is densified and the adhesion is improved. This contributes to the laser cutting property. Improvement. When the Ni content is less than 0.05% by mass, the effect of improving the corrosion resistance cannot be sufficiently exerted. However, when the Ni content exceeds 6.0% by mass, the solid-liquid solidification temperature range of the complete Worthite iron structure becomes wider, which contributes to the low-melting impurity element toward the branch. The segregation of the grain boundary and the reaction with S precipitates a low-melting NiS compound at the grain boundary of the weld metal, which deteriorates the ductility of the grain boundary of the solidified metal, and further adversely affects the high-temperature crack resistance. Based on this point of view, in the case of containing Ni, the Ni content is set to be 0.05 to 6.0% by mass, preferably 0.5 to 5.0% by mass, more preferably 1.? to 3.0% by mass.
-14- 1374195 本發明的鋼材中,在Ni、Cu、Si及Ti的含量之間, 必須具有式(1)代表的關係。當Ni、Cu、Si及Ti的含 量符合式(1)的關係時,S和Ni、Cu及Ti,在SOx環 境下可形成不溶性硫化物皮膜而構成耐蝕性提昇皮膜,藉 此獲得高耐蝕性。 (Ni+4.5xCu)xSx2500xTi>5 (1) 在本發明的鋼材,可發揮下述(a)〜(d)之相乘效 果,其中,(a):保護性良好之非晶質銹的生成促進, (b):保護性良好且熱力學穩定之α銹的生成促進,(c ):在氯化物環境下生成之降低耐蝕性的/3銹之生成抑制 ,(d ):在含多量硫氧化物和粉塵之大氣污染環境( SOx環境)下提昇耐蝕性之耐蝕性提昇皮膜之生成促進。 因此,本申請之發明人等,反覆進行各種實驗得知,爲了 符合(a)〜(d)所有的項目所需之各元素的量須符合上 述式(1 ) » 在本發明的鋼材,Ni、Cu及Ti,在通常的大氣腐蝕 下可進行銹之生成抑制(Ni、Cu :穩定的非晶質銹之生成 促進、α銹生成促進;Ti:不穩定的谷銹之生成抑制), 又在S含量0.02〜0.5質量%的範圍內,藉由與Ni、Cu及 Ti共存,在重化學工業地帶、因燃燒煤而產生多量硫氧 化物及粉塵之大氣污染環境(SOx環境)下,可生成不溶 性硫化物構成之耐蝕性提昇皮膜,而獲得優異的耐蝕性。 再者,在本發明的鋼材,爲了進一步提昇耐蝕性,較 佳爲含有選自La、Ce、Mg、Mo、Nb、V、Zr、B及W中 -15- 1374195 之至少1種。-14- 1374195 In the steel material of the present invention, it is necessary to have a relationship represented by the formula (1) between the contents of Ni, Cu, Si, and Ti. When the contents of Ni, Cu, Si and Ti are in accordance with the relationship of the formula (1), S and Ni, Cu and Ti form an insoluble sulfide film in the SOx environment to form a corrosion-resistant coating film, thereby obtaining high corrosion resistance. . (Ni+4.5xCu)xSx2500xTi>5 (1) In the steel material of the present invention, the following effects (a) to (d) can be exerted, wherein (a): generation of amorphous rust having good protection Promotion, (b): promotion of the formation of α rust with good protection and thermodynamic stability, (c): inhibition of the formation of corrosion resistance/3 rust generated in the chloride environment, (d): oxidation of a large amount of sulfur Corrosion resistance that enhances corrosion resistance in the atmosphere and dust environment (SOx environment) promotes the formation of the film. Therefore, the inventors of the present application have repeatedly conducted various experiments to know that the amount of each element required to conform to all items (a) to (d) must conform to the above formula (1) » In the steel of the present invention, Ni , Cu and Ti, can suppress the formation of rust under normal atmospheric corrosion (Ni, Cu: production of stable amorphous rust, promotion of α rust generation; Ti: inhibition of unstable formation of rust), In the range of 0.02 to 0.5% by mass of the S content, by coexisting with Ni, Cu, and Ti, it is possible to generate a large amount of sulfur oxides and dust in an atmosphere-polluting environment (SOx environment) due to combustion of coal in a heavy chemical industry zone. The corrosion resistance of the insoluble sulfide is increased to enhance the film, and excellent corrosion resistance is obtained. Further, in the steel material of the present invention, in order to further improve the corrosion resistance, it is preferred to contain at least one selected from the group consisting of La, Ce, Mg, Mo, Nb, V, Zr, B and W -15-1374195.
La、Ce、Mg的作用爲,可抑制腐蝕前端部之pH降 低,且能抑制MnS (成爲孔蝕之起點,會降低耐候性)之 生成。再者,在腐蝕初期,Zn和Fe有讓腐蝕穩定的效果 。於是,在含有 La、Ce、Mg的情形,La含量宜爲 0.0001〜0.05質量%,Ce含量宜爲0.0001〜0.05質量%, Mg含量宜爲0.0001〜0.05質量%。The action of La, Ce, and Mg is such that the pH of the corrosion end portion can be suppressed from being lowered, and the formation of MnS (which becomes a starting point of pitting corrosion and lowers weather resistance) can be suppressed. Furthermore, in the initial stage of corrosion, Zn and Fe have the effect of stabilizing corrosion. Therefore, in the case of containing La, Ce, or Mg, the La content is preferably 0.0001 to 0.05% by mass, the Ce content is preferably 0.0001 to 0.05% by mass, and the Mg content is preferably 0.0001 to 0.05% by mass.
Mo、Nb、V、Zr及B,有助於保護性銹之生成促進 ,又Nb及V可提昇淬火性,有助於強度的提昇。B也具 備提昇淬火性的作用。因此,基於耐蝕性提昇之觀點,在 含有Mo、Nb、V、Zr或B的情形,Mo含量宜爲0·05〜 3.0質量%,Nb含量宜爲0.005〜0.5質量%,V含量宜爲 0.01〜0.5質量%、Zr含量宜爲〇_〇〇5〜0.5質量%,B含量 宜爲0.0003〜0.003質量%。再者,更佳的是:Mo含量爲 0.1〜1.0質量%,Nb含量爲0.005〜〇.1〇質量。/〇,V含量 爲0.01〜0.20質量%、Zr含量爲0.005〜〇.1〇質量%,B 含量爲0.0003〜0.0030質量% » 此外,W也是有助於耐蝕性提昇的元素,在含有W 的情形,W含量宜爲0·05〜3.0質量%。 又在本發明的鋼材,爲了在降下酸雨之S Οχ環境下 形成不溶性硫化物皮膜而獲得耐鈾性提昇效果,較佳爲含 有選自 Be、As、Sb、Bi、Ge、Sn、Pb、Se、Te 及 Cd 中 至少1種合計爲0.002〜0.2質量%。該等元素據信,可避 免取代Μη而在鋼中形成不溶於水及酸之硫化物(cr、Ti • 16 - 1374195 、乂等),使其等在伴隨腐蝕之腐蝕環境中溶出,以在鋼 表面形成不溶性的硫化物皮膜。 再者,本發明的鋼材也能含有p、Cr。 P可阻止氯化物離子侵入鋼材表面生成的銹,而形成 緻密穩定的銹層,具有耐蝕性提昇的效果。因此,在以往 的耐候性鋼,爲了發揮該耐蝕性提昇效果,含量必須爲 0.05質量%以上0.15質量%以下。另一方面,含有超過 0.15質量%之過量的P時,會造成熔接性明顯降低。相對 於此,在本發明,藉由含有Ti等可形成緻密的穩定銹層 ,因此不須含有過量的P。於是,考慮到熔接性的提昇, 在含有p的情形,p含量宜爲0.001〜0.15質量%。在此 ,通常P在鋼的製造過程中必須減少,而是不可避免的會 殘存於鋼中的元素》然而,在本發明中,p是有助於耐蝕 性提昇的元素。因此,在本發明的鋼材之製造過程中,爲 了使p的殘存量變多,可緩和將P減量的程度。Mo, Nb, V, Zr and B help promote the formation of protective rust, and Nb and V can improve the hardenability and contribute to the improvement of strength. B also has the effect of improving hardenability. Therefore, based on the improvement of corrosion resistance, in the case of containing Mo, Nb, V, Zr or B, the Mo content is preferably from 0.05 to 3.0% by mass, the Nb content is preferably from 0.005 to 0.5% by mass, and the V content is preferably 0.01. The content of 0.5% by mass and the Zr content is preferably 〇_〇〇5 to 0.5% by mass, and the B content is preferably 0.0003 to 0.003 mass%. Further, it is more preferable that the Mo content is 0.1 to 1.0% by mass, and the Nb content is 0.005 to 〇.1 〇 by mass. /〇, the V content is 0.01 to 0.20% by mass, the Zr content is 0.005 to 〇.1% by mass, and the B content is 0.0003 to 0.0030% by mass. Further, W is also an element contributing to the improvement of corrosion resistance, and contains W. In case, the W content is preferably from 0.05 to 3.0% by mass. Further, in the steel material of the present invention, in order to form an insoluble sulfide film in an S Οχ environment in which acid rain is lowered, an effect of improving uranium resistance is obtained, and it is preferable to contain a material selected from the group consisting of Be, As, Sb, Bi, Ge, Sn, Pb, and Se. At least one of Te, and Cd is 0.002 to 0.2% by mass in total. These elements are believed to avoid the formation of sulfides (cr, Ti • 16 - 1374195, ruthenium, etc.) which are insoluble in water and acid in the steel in place of Μη, so that they are dissolved in a corrosive environment accompanied by corrosion. The steel surface forms an insoluble sulfide film. Further, the steel material of the present invention can also contain p and Cr. P prevents chloride ions from invading the rust formed on the surface of the steel, and forms a dense and stable rust layer, which has an effect of improving corrosion resistance. Therefore, in the conventional weather-resistant steel, in order to exhibit the corrosion-improving effect, the content must be 0.05% by mass or more and 0.15% by mass or less. On the other hand, when P is contained in an excess of more than 0.15% by mass, the weldability is remarkably lowered. On the other hand, in the present invention, since a dense stable rust layer can be formed by containing Ti or the like, it is not necessary to contain an excessive amount of P. Therefore, in consideration of the improvement in weldability, in the case of containing p, the p content is preferably 0.001 to 0.15 mass%. Here, in general, P must be reduced in the production process of steel, but an element which is inevitably left in the steel. However, in the present invention, p is an element which contributes to the improvement of corrosion resistance. Therefore, in the manufacturing process of the steel material of the present invention, in order to increase the residual amount of p, the degree of P reduction can be alleviated.
Cr,如添加在不銹鋼等那樣一般是有助於耐蝕性提昇 的元素,但在大氣之氯化物環境及海邊環境反而會產生不 良影響。在這種環境下,藉由降低Cr含量’可提昇耐穿 孔性。這種耐穿孔性、耐局部腐蝕性的改善、鹽分環境下 之耐蝕性提昇,藉由降低Cr含量特別有效,基於此觀點 ,在本發明的鋼材含有Cr的情形,Cr含量宜爲0.1質量 %以下。雖然更佳爲無Cr化(Cr含量爲0),但過度減 少反而會造成經濟性變差。又Cr在鋼的製造過程中,乃 常用的原料一部分之廢料中不可避免的成分。於是,在本 -17- 1374195 發明中,如HS-SMA所規定之耐候性鋼那樣積極i 並不理想。因此其含量較佳爲未達0.02質量%。 本發明的鋼材,如前述般,是以C、Si、Μη 、Ca及Α1爲必須成分,進一步含有選自Cu及Ni 1種,剩餘爲Fe及不可避免的雜質構成,且Ni, 及Ti的含量之間具有前述式(1)所代表的特定關 視需要可含有前述選自 La、Ce、Mg、Mo、Nb、\ B及W中之至少1種,藉此可形成特有的不溶性 皮膜構成之保護皮膜而獲得良好的耐触性。亦即, 量硫氧化物之大氣污染環境下,Ni、Cu、Ti,在通 氣腐蝕中可進行生成銹(Ni、Cu :穩定的非晶質銹 進、α銹生成促進;Ti:不穩定的^銹生成抑制) 且在SOx環境中可形成不溶性硫化物而生成耐蝕 皮膜。 再者,關於本發明的鋼材組織,基本上是肥| 來鐵之混合組織,例如作爲橋樑等構造物之構造材 確保必要強度390〜630 N/mm2等級或更佳的強度 ,且具有優異的耐蝕性,肥粒鐵量宜爲90%以上。 量越多、鋼組織越接近肥粒鐵相單層時,鋼組織本 形成微電池,而能提昇裸耐候性等的耐蝕性。因此 組織更佳爲含有95%以上的肥粒鐵量。 接著,針對本發明的鋼材表面之銹及銹層來作 本發明的鋼材表面,是被含有S、和選自Ti、 、Nb、Zr及V中至少1種之生銹所披覆。藉此, 恭加Cr 、S、Ti 之至少 Cu ' S 係,或 r、Zr、 硫化物 在含多 常的大 生成促 控制, 性提昇 £鐵+波 '爲了 及韌性 肥粒鐵 身越難 ,鋼材 說明。 Cu、Ni 在鹽分 C S ) -18- 1374195 腐蝕環境下或含多量硫氧化物之大氣污染環境下,可生成 緻密且微細的a -FeOOH銹及非晶質的銹,且能儘量抑制 冷-FeOOH的發生,而能再現性良好的獲得高耐蝕性。亦 即,在鋼材表面或鋼材銹層中,只要含有或存在前述S、 和選自Ti、Cu、Ni、Nb、Zr及V中至少1種,之後,該 鋼材表面或鋼材銹層在大氣環境下生成的銹,藉此該等元 素即使在鹽分腐蝕環境下或大氣污染環境下,仍能生成緻 密且微細的α-FeOOH銹及非晶質的銹,且在此過程能儘 量抑制/3 -FeOOH的發生。 該等Ti、S等對銹生成的作用據推測如下。亦即,在 銹之生成、成長階段,受到具有離子、膠體性質之微細化 合物粒子或微細析出物.(Ti或Ti離子經氧化、水解而產 生之Ti的氫氧化物、含氧氫氧化物、氧化物或與其他物 質元素之反應性生成物)等的形態之影響,會破壞銹的結 晶構造而抑制成長,藉由塡補銹的缺陷部分及形成硫化物 等,可抑制其成爲腐蝕或剝離的起點。 在披覆該鋼材表面之生銹中,S含量爲0.3〜5.0質量 %。若在銹層中含有S,銹層本身變得緻密而具有高耐蝕 性。關於其機制雖不清楚,據信是因鋼材表面之不溶性硫 化物及含有s和Ni、Cu、Ti之微細且緻密的鐵銹之相乘 效果所造成,而能進一步提昇耐蝕性。表面之銹層中的S 含量未達0.3質量%時,無法發揮耐蝕性之提昇效果,當 超過5質量%時,會成爲腐蝕起點,反而可能造成耐蝕性 變差。 -19- 1374195 在表面的銹,選自Ti、Cu、Ni、Nb、Zr及V中之至 少1種的合計含量爲0.5〜10.0質量%。在披覆表面之生 銹中,選自Ti、Cu、Ni、Nb、Zr及V中之至少1種的合 計含量之下限較佳爲2.0質量%以上,更佳爲3.0質量%以 上。 在本發明的鋼材表面所形成之銹層中,以X射線繞 射法所求出之冷-FeOOH成分的晶粒尺寸未達50nm。又前 述銹層之以分子吸附法求出之比表面積爲10m2/g以上。 藉此,即使在氯化物環境或含多量的硫氧化物之大氣污染 環境等之嚴苛的腐蝕環境下,仍不會發生流動銹和剝離銹 ,而能發揮優異的耐蝕性且保持外觀之美觀。特別是在鹽 分腐蝕環境下,銹層的穩定化雖取決於冷-FeOOH銹的存 在,但/3 -FeOOH銹的晶粒尺寸和銹粒子的比表面積乃決 定銹層耐蝕性提昇之因子,若冷-FeOOH銹之晶粒尺寸超 過 5 Onm,由於容易形成剝離銹層,若將/3銹之晶粒尺寸 設定成未達50nm。亦即,關於構成銹層之銹粒子的晶粒 尺寸,不拘銹的種類而隨便降低,並無法顯著提昇耐蝕性 ,因此特別是著眼於点銹的晶粒尺寸而降低其尺寸,對於 耐蝕性的提昇很重要。 在本發明,銹的主成分是由a -FeOOH及/或非晶質 銹所構成。其中,特別是非晶質的銹,可形成比結晶性銹 更微細且緻密的穩定銹層,即使在銹皮膜形成「缺陷部分 」,非晶質的銹部分具有塡補其之「缺陷修補功能」。因 此,鐵銹中非晶質銹的比例(非晶質度)越高顯示越高的 (S > -20- 1374195 耐蝕性。因此,在本發明,在鋼材表面形成的銹中,以χ 射線繞射法所求出之非晶質成分的分率宜爲30質量%以 上》 另一方面,除此以外的銹,特別是冷-FeOOH等的結 晶性銹,即使銹中前述非晶質或a -FeOOH的比例高,仍 會以該銹爲起點而進行腐蝕,因此必須儘量抑制。因此, 在本發明,在鋼材表面形成的銹中,以X射線繞射法所 求出之/3 -FeOOH成分的分率宜爲30質量%以下。當銹的 非晶質成分之分率未達30質量%、且冷-FeOOH成分(召 錄)的分率超過30質量%時,前述α-FeOOH、/3-FeOOH 、γ-FeOOH及Fe304等的結晶性銹成分變多,鋼材表面的 銹無法形成緻密且穩定的銹層,可能無法確保鋼材之高耐 蝕性。 此外,依環境可能無法生成非晶質銹,這時可將α銹 (穩定,在酸性容易生成)與γ銹(不穩定,在中性容易 生成)做比較來評價銹的保護性。於是,在本發明的鋼材 ,銹的分率較佳爲a-FeOOH/Y-FeOOH>0_6。在本發明, 鋼材表面所生成的銹之高耐蝕性,是指SOx環境下之鋼 材的耐蝕性。因此,爲了確保該高耐蝕性,必須根據鋼材 之半年間的大氣曝露、或在模擬大氣環境之酸雨撒布試驗 之評價結果,來評價鋼材的耐蝕性。 在本發明,作爲銹的非晶質度之測定手段,可使用「 腐蝕防蝕95C-306 (341〜344頁)之「依粉末X射線繞 射法之鐵銹粉末的定量化及其應用」所揭示的粉末X射 -21 - 1374195 線繞射法。該文獻,係藉由以耐候性鋼材爲對象之粉末x 射線繞射法來嘗試進行鋼材表面之前述鐵銹成分的定量化 ,而證實鐵銹中的非晶質銹之比例(非晶質度)越高,能 形成越緻密的穩定銹層而改善耐蝕性。具體的粉末X射 線繞射法,關於內部標準,是將一定質量比之CaF2或 ZnO等和取自鋼材之銹試料混合並予以粉末化而成者,以 通常的X射線繞射法鑑定,並根據前述5種銹各個固有 的繞射峰的積分強度比與預先求出之各個銹成分的檢量線 ,來進行各個結晶性銹成分之定量化,從銹的合計量減去 各結晶性成分之銹成分量而算出非晶質成分的比例。其原 因在於,非晶質成分本身的繞射峰之積分強度比不容易求 出,而難以進行定量化。 接著說明本發明的鋼材之製造方法。本發明的鋼材, 可藉由通常的厚鋼板之製造方法來製造。亦即,將鋼以連 續鑄造或造塊法熔製後,進行分塊壓延或熱鍛造、厚板壓 延等的熱加工,製造成既定製品板厚。該等熱加工條件、 熱加工後之冷卻、熱處理條件,係按照鋼材所要求之機械 性質(例如作爲橋樑的製造材爲390〜630 N/mm2等級或 更高的強度等)及規格來適當地決定。因此,除通常的熱 加工以外,在確保熔接性之低合金化或低碳當量化後,選 擇可確保前述強度等的機械性質之方法即可。例如,爲了 使本發明的鋼材組織之肥粒鐵量成爲9 0 °/。以上,可實施熱 加工後之加速冷卻等的強制冷卻、或控制壓延。又關於熱 加工後的熱處理,視需要也能適當實施壓延線上之直接淬 (S ) -22- 1374195 火(DQ)、或線外的淬火退火(QT)等。 實施例 以下具體說明符合本發明要件之實施例與不符合本發 明要件之比較例的對比。以下的實施例僅爲代表,本發明 並不限於該等的實施例。 (例 No.l 〜16) 將具有表1所示化學組成的鋼塊分別以實驗室等級進 行大氣熔融。鑄模是使用薄板用4 5 kgf之方形鑄模,而製 造出表1所示化學組成之鑄錠。接著,將該等鑄錠施以粗 壓延。加熱條件是保持1 100 °C x30分鐘,熱延輥製程序沒 有特別的限定,精加工成厚25 mmx—定寬度X長度(在此 的「一定寬度」是指,並未限定板寬度而是壓延所得的寬 度。又關於長度也是相同。以下是同樣的)。然後’進行 氣體切斷,而製作成3 00mm長的板材。接著’進行精加 工壓延。熱延條件爲加熱1 l〇〇°C x2小時’輥製次數5次 ,精加工溫度爲900乞±50。(:。精加工尺寸爲6mm厚X — 定寬度X長度,冷卻速度爲70°C/秒,停止溫度爲65 0°C 。然後,保持爐以60(TCx60分鐘進行爐冷’藉此製造出 鋼板。從該等鋼板分別採取各試驗片。 (S ) -23- 1374195Cr, which is added to stainless steel or the like, generally contributes to the improvement of corrosion resistance, but adversely affects the atmospheric chloride environment and the seaside environment. In this environment, the puncture resistance can be improved by lowering the Cr content. Such an improvement in the perforation resistance, the local corrosion resistance, and the improvement in the corrosion resistance in a salt environment are particularly effective in reducing the Cr content. From this point of view, in the case where the steel material of the present invention contains Cr, the Cr content is preferably 0.1% by mass. the following. Although it is more preferably Cr-free (Cr content is 0), excessive reduction may cause economic deterioration. In addition, in the manufacturing process of steel, Cr is an inevitable component of waste materials which are commonly used as raw materials. Therefore, in the invention of -17- 1374195, it is not preferable as the weather-resistant steel specified by the HS-SMA. Therefore, the content thereof is preferably less than 0.02% by mass. As described above, the steel material of the present invention contains C, Si, Μη, Ca, and Α1 as essential components, and further contains one selected from the group consisting of Cu and Ni, the remainder being Fe and unavoidable impurities, and Ni, and Ti. The specific relationship between the contents represented by the above formula (1) may include at least one selected from the group consisting of La, Ce, Mg, Mo, Nb, \B, and W, whereby a unique insoluble film may be formed. The film is protected to obtain good contact resistance. That is, under the atmospheric pollution environment of sulfur oxides, Ni, Cu, and Ti can generate rust during venting corrosion (Ni, Cu: stable amorphous rust, α rust generation promotion; Ti: unstable ^Inhibition of rust generation) and formation of an insoluble sulfide in an SOx environment to form an anti-corrosion film. Further, the steel material structure of the present invention is basically a mixed structure of fertilizer and iron, for example, a structural material such as a bridge or the like, which ensures a strength of 390 to 630 N/mm 2 or better, and has excellent strength. Corrosion resistance, the amount of ferrite should be more than 90%. The more the amount, the closer the steel structure is to the single layer of the ferrite grain iron phase, the steel structure forms a microbattery, and the corrosion resistance such as bare weather resistance can be improved. Therefore, the tissue is preferably more than 95% of the amount of fertilized iron. Next, the surface of the steel material of the present invention for the rust and rust layer on the surface of the steel material of the present invention is covered with rust containing S and at least one selected from the group consisting of Ti, Nb, Zr and V. Therefore, it is more difficult to add at least Cu's system of Cr, S, and Ti, or r, Zr, and sulfides in a large-scale formation to promote control, and the improvement of the iron and wave is difficult. , steel description. Cu, Ni can form dense and fine a-FeOOH rust and amorphous rust under the corrosion environment of salt CS) -18- 1374195 or in the atmosphere with a large amount of sulfur oxides, and can suppress cold-FeOOH as much as possible. Occurs, and reproducible to obtain high corrosion resistance. That is, in the steel surface or the steel rust layer, as long as the S is contained or present, and at least one selected from the group consisting of Ti, Cu, Ni, Nb, Zr, and V, the steel surface or the steel rust layer is in the atmosphere. The rust generated under the rust, whereby the elements can form dense and fine α-FeOOH rust and amorphous rust even in a salt corrosion environment or an air pollution environment, and can suppress as much as possible in this process. The occurrence of FeOOH. The effects of such Ti, S, etc. on rust formation are presumed as follows. That is, in the stage of formation and growth of rust, fine compound particles or fine precipitates having ionic or colloidal properties are obtained. (Ti hydroxide or oxygen-containing hydroxide which is produced by oxidation or hydrolysis of Ti or Ti ions, The influence of the form of an oxide or a reactive product with other substance elements may destroy the crystal structure of the rust and suppress the growth, and it may be prevented from being corroded or peeled off by the defect portion of the rust and the formation of a sulfide or the like. The starting point. In the rust which coats the surface of the steel, the S content is from 0.3 to 5.0% by mass. If S is contained in the rust layer, the rust layer itself becomes dense and has high corrosion resistance. Although the mechanism is unclear, it is believed that the corrosion resistance can be further improved by the insoluble sulfur compounds on the surface of the steel and the multiplication effect of the fine and dense rust containing s and Ni, Cu, and Ti. When the S content in the rust layer of the surface is less than 0.3% by mass, the effect of improving the corrosion resistance cannot be exhibited. When it exceeds 5% by mass, the corrosion start point may become, and the corrosion resistance may be deteriorated. -19- 1374195 The total amount of rust selected from the group consisting of Ti, Cu, Ni, Nb, Zr and V is 0.5 to 10.0% by mass. In the rust of the coated surface, the lower limit of the total content of at least one selected from the group consisting of Ti, Cu, Ni, Nb, Zr and V is preferably 2.0% by mass or more, and more preferably 3.0% by mass or more. In the rust layer formed on the surface of the steel material of the present invention, the grain size of the cold-FeOOH component determined by the X-ray diffraction method is less than 50 nm. Further, the specific surface area determined by the molecular adsorption method of the rust layer is 10 m 2 /g or more. Therefore, even in a harsh corrosive environment such as a chloride environment or an atmospheric pollution environment containing a large amount of sulfur oxides, flow rust and peeling rust do not occur, and excellent corrosion resistance can be exhibited and the appearance can be maintained. . Especially in the salt corrosion environment, although the stabilization of the rust layer depends on the presence of cold-FeOOH rust, the grain size of the /3 -FeOOH rust and the specific surface area of the rust particles determine the corrosion resistance of the rust layer. The grain size of the cold-FeOOH rust exceeds 5 Onm, and since the peeling rust layer is easily formed, the grain size of the /3 rust is set to less than 50 nm. In other words, the grain size of the rust particles constituting the rust layer is reduced as a result of the rust-free type, and the corrosion resistance is not remarkably improved. Therefore, in particular, the grain size of the spot rust is lowered to reduce the size thereof, and the corrosion resistance is improved. Promotion is very important. In the present invention, the main component of rust is composed of a-FeOOH and/or amorphous rust. Among them, in particular, amorphous rust can form a finer and denser stable rust layer than crystalline rust. Even if a "defective portion" is formed in the rust film, the amorphous rust portion has a "defect repair function". . Therefore, the higher the ratio (amorphism) of the amorphous rust in the rust, the higher the corrosion resistance (S > -20-1374195. Therefore, in the present invention, in the rust formed on the surface of the steel, the ray is irradiated The fraction of the amorphous component obtained by the diffraction method is preferably 30% by mass or more. On the other hand, other rust, in particular, crystalline rust such as cold-FeOOH, even if the rust is amorphous or Since the ratio of a-FeOOH is high and corrosion is still carried out starting from the rust, it is necessary to suppress as much as possible. Therefore, in the present invention, the rust formed on the surface of the steel material is determined by the X-ray diffraction method. The fraction of the FeOOH component is preferably 30% by mass or less. When the fraction of the rust amorphous component is less than 30% by mass and the fraction of the cold-FeOOH component (calling) exceeds 30% by mass, the aforementioned α-FeOOH There are many crystal rust components such as /3-FeOOH, γ-FeOOH, and Fe304. The rust on the surface of the steel cannot form a dense and stable rust layer, and the corrosion resistance of the steel may not be ensured. Crystal rust, which can be alpha rust (stable, easily formed in acid) and γ (unstable, easy to generate in neutrality) is compared to evaluate the protective property of rust. Therefore, in the steel material of the present invention, the fraction of rust is preferably a-FeOOH/Y-FeOOH>0-6. In the present invention, the surface of the steel The high corrosion resistance of the generated rust refers to the corrosion resistance of the steel in the SOx environment. Therefore, in order to ensure the high corrosion resistance, it is necessary to evaluate the atmospheric exposure of the steel for half a year or the acid rain spreading test in the simulated atmospheric environment. As a result, the corrosion resistance of the steel material is evaluated. In the present invention, as a means for measuring the degree of amorphousness of rust, "corrosion corrosion resistant 95C-306 (pp. 341 to 344)" "rust powder according to powder X-ray diffraction method" can be used. The powder X-ray-21 - 1374195 line diffraction method disclosed in the Quantification and Application thereof. This paper attempts to carry out the aforementioned rust component on the steel surface by powder x-ray diffraction method for weather resistant steel. Quantification, and the higher the proportion (amorphous degree) of amorphous rust in rust, the more dense and stable rust layer can be formed to improve corrosion resistance. Specific powder X-ray diffraction method, regarding internal standards, Yes A certain mass is more than the CaF2 or ZnO and the rust sample taken from the steel and is pulverized, and is identified by the usual X-ray diffraction method, and the integrated intensity ratio of the respective diffraction peaks of the above five rusts is determined. The calibration curve of each rust component obtained in advance is quantified, and the amount of the rust component of each crystal component is subtracted from the total amount of rust to calculate the ratio of the amorphous component. The integrated intensity ratio of the diffraction peak of the amorphous component itself is not easily determined, and it is difficult to quantify. Next, the method for producing the steel material of the present invention will be described. The steel material of the present invention can be produced by a usual thick steel plate. To manufacture. That is, after the steel is melted by continuous casting or agglomeration, heat processing such as block rolling, hot forging, or thick plate rolling is performed to produce a predetermined product thickness. These hot working conditions, cooling after hot working, and heat treatment conditions are appropriately selected according to the mechanical properties required for the steel (for example, the strength of the bridge is 390 to 630 N/mm 2 or higher). Decide. Therefore, in addition to the usual hot working, it is preferable to select a method for ensuring the mechanical properties such as the aforementioned strength after ensuring low alloying of the weldability or quantification of low carbon. For example, in order to make the amount of ferrite in the steel structure of the present invention to 90 ° /. As described above, forced cooling such as accelerated cooling after hot working or controlled rolling can be performed. Further, regarding the heat treatment after the hot working, direct quenching (S) -22- 1374195 fire (DQ) on the rolling line or quenching annealing (QT) outside the line may be appropriately performed as needed. EXAMPLES The following is a detailed description of an embodiment consistent with the requirements of the present invention and a comparative example not meeting the requirements of the present invention. The following examples are merely representative and the invention is not limited to the examples. (Example No. 1 to 16) Steel blocks having the chemical compositions shown in Table 1 were each atmospherically melted at a laboratory scale. The mold was cast using a square mold of 4 5 kgf using a thin plate to produce an ingot having the chemical composition shown in Table 1. Next, the ingots were subjected to rough rolling. The heating condition is maintained at 1 100 ° C for 30 minutes, and the heat-expansion roll process is not particularly limited, and is finished to a thickness of 25 mm x - a fixed width X length (the "certain width" herein means that the plate width is not limited. The width obtained by calendering is also the same for the length. The following are the same). Then, the gas was cut to prepare a sheet having a length of 300 mm. Then, 'the finishing process is performed. The heat extension condition is heating 1 l 〇〇 ° C x 2 hours 'rolling times 5 times, and the finishing temperature is 900 乞 ± 50. (: Finishing size is 6mm thick X - fixed width X length, cooling rate is 70 ° C / sec, stop temperature is 65 0 ° C. Then, keep the furnace at 60 (TC x 60 minutes for furnace cooling 'by making Steel plates. Each test piece was taken from these steel plates. (S) -23- 1374195
Φ链I揪 參數 〇 〇 〇 〇 ο Ό in ο ο 寸 rn ;13.08 1 14.93 1 23.32 16.33 29.57 51.71 29.03 68.31 1 37.97 1 150.89 其他 La+Ce:0.05 Nb:0.05 Mo:0.05 Ce:0.003 Ta:0.005 La+Ce:0.05 Nb:0.05 Hf:0.003 B:0.002 Mg:0.008 W:0.05 Ca:0.004 La:0.008 00 00 〇 o o d o Nb:0.05 V:0.05 c3 未添加 未添加 未添加 未添加 0.004 0.005 丨 0.005 1 0.005 0.008 0.005 0.005 0.004 0.006 0.005 1 0.007 1 0.005 * 0.010 0.010 o.oio 1 0.045 1 1 o.oio 1 0.035 | 1 0.036 1 1 0.035 1 0.045 0.035 0.045 0.045 0.045 0.045 1 0.038 1 0.040 r ι 一 0.030 0.030 0.030 1 0.030 1 1 0.030 1 0.030 | 1 0.030 1 1 0.030 1 0.070 0.030 0.070 0.060 1 0.070 0.070 1 0.030 0.050 〇 〇 ο ο ο ο d o c5 Ο Ο S d 〇 s o o c5 o s c5 ON 〇 • 一 〇 Ο ο ο (Ν m ο ο m d κη O VO rj s s o c5 s o On c5 00 ON o (N r-i cn (N 〇 〇 艺 ο ρ ο ο ο o o o 芩 ο ON ON Ο c> 〇〇 ON o g; o s o S ON o On O) 〇 C/D 0.003 0.003 0.005 0.003 0.003 0.028 ,0 028 1 0.031 1 0.041 0.038 0.052 0.082 0.061 0.092 | 0.059 CN 〇 CU 0.015 0.015 1 「0_015 1 0.013 1 [0.010 「0.011 | 1 o.oio 1 1 o.oio 1 0.012 0.010 0.012 0.010 0.010 0.013 | 0.012 1 0.010 C ON ΓΟ 1—Η r-H yn οο Ο 1-Η 〇 r-H (N (N CN r-H s r-H s CN m 〇 (Ν CO ο ΓΟ ο CN m ο CN m d (N m O CN m Ο m 〇 o m m 〇 CN m 〇 (N m O m O (N m d cn O (N m 〇 Ο c5 爸 ο g ο c5 d g o ο s o s o S O S o s o O c5 s o g c5 s o 比較例 1比較例 比較例 比較例 比較例 本發明例 本發明例 本發明例 本發明例 本發明例 本發明例 本發明例 1 本發明例 本發明例 本發明例 本發明例 Ο P ^ (Ν 寸 VO 卜 οο ON ο CN 寸 V£> !1X00S(NXSX(5XS·寸+N):鎵# : ii C S ) -24- 1374195 接著,從採取的試驗片,製作出50mmx50mm寬x 3mm厚的供試材,用以下試驗來評價耐蝕性。 耐蝕性評價試驗 進行7天的複合週期型之促進實驗室試驗。該複合週 期試驗’ 1週期是包含:用pH = 3.5之人工酸雨噴霧2小 時、乾燥(溫度60 °C,濕度40%) 2小時,放置於濕潤環 境(溫度4 0 °C,濕度9 5 % ) 2小時;1天進行4個週期。 試驗後’用液體搪光予以除銹後,進行重量測定,測定其 腐蝕減量。將No.1之腐蝕減量定爲1〇〇,將各試驗片之 腐蝕量標準化。 所生成銹的分析 從進行耐蝕性評價試驗後之供試材採取銹試料,用X 射線繞射法測定卢-F e Ο Ο Η銹(密勒指數1 1 〇 )的晶粒尺 寸。對於一部分的試料,測定Y-FeOOH(y3銹)(020) 或磁鐵礦(220 )之晶粒尺寸。 又’對於從供試材採取的銹試料,用前述X射線繞 射法進行鑑定,根據a -FeOOH、冷-FeOOH、γ-FeOOH及 Fe3〇4這3種銹個別固有的繞射峰的積分強度比、和預先 求出之各銹成分的檢量線,來進行各結晶性銹成分的定量 化’從銹合計量減去各結晶性的銹成分量來算出非晶質成 分的比例、以及銹分率:a-FeOOH/Y-FeOOH。 -25- 1374195 銹層之比表面積 使用自動容量吸附裝置,在液態氮溫度求出n2 等溫線,使用該吸附等溫線進行BET製圖而求出比 積。 銹中的元素分析 將試驗片切斷,將其截面用掃描型電子顯微鏡( )以100〜2000倍程度來觀察,任意取出表面鐵層與 鐵密合的部位,用電子束探針微分析儀(ΕΡΜΑ )來 銹層的合金元素(S、Ti、Cu、Ni、Nb、Zr、V )之 程度(含量)。 表2顯示出:前述耐蝕性評價試驗、生成的銹之 、銹層的比表面積及細孔徑的測定、銹中的元素分析 結果。 吸附 表面 SEM 基質 測定 濃縮 分析 等的 -26- 1374195Φ chain I揪 parameter 〇〇〇〇ο Ό in ο ο rn rn ;13.08 1 14.93 1 23.32 16.33 29.57 51.71 29.03 68.31 1 37.97 1 150.89 Other La+Ce: 0.05 Nb: 0.05 Mo: 0.05 Ce: 0.003 Ta: 0.005 La+Ce: 0.05 Nb: 0.05 Hf: 0.003 B: 0.002 Mg: 0.008 W: 0.05 Ca: 0.004 La: 0.008 00 00 〇 oodo Nb: 0.05 V: 0.05 c3 Not added No added No added No added 0.004 0.005 丨 0.005 1 0.005 0.008 0.005 0.005 0.004 0.006 0.005 1 0.007 1 0.005 * 0.010 0.010 o.oio 1 0.045 1 1 o.oio 1 0.035 | 1 0.036 1 1 0.035 1 0.045 0.035 0.045 0.045 0.045 0.045 1 0.038 1 0.040 r ι A 0.030 0.030 0.030 1 0.030 1 1 0.030 1 0.030 | 1 0.030 1 1 0.030 1 0.070 0.030 0.070 0.060 1 0.070 0.070 1 0.030 0.050 〇〇ο ο ο ο do c5 Ο Ο S d 〇soo c5 os c5 ON 〇• 一〇Ο ο ο (Ν m ο ο md κη O VO rj sso c5 so On c5 00 ON o (N ri cn (N 〇〇 ο ρ ο ο ο ooo 芩ο ON ON Ο c> 〇〇ON og; oso S ON o On O) 〇C/D 0.003 0.003 0.005 0.003 0.003 0.028 ,0 028 1 0.031 1 0.041 0.038 0.052 0.082 0.061 0.092 | 0.059 CN 〇CU 0.015 0.015 1 "0_015 1 0.013 1 [0.010 "0.011 | 1 o.oio 1 1 o.oio 1 0.012 0.010 0.012 0.010 0.010 0.013 | 0.012 1 0.010 C ON ΓΟ 1—Η rH yn οο Ο 1-Η 〇rH (N (N CN rH s rH s CN m 〇(Ν CO ο ΓΟ ο CN m ο CN md (N m O CN m Ο m 〇omm 〇CN m 〇(N m O m O (N Md cn O (N m 〇Ο c5 爸爸ο g ο c5 dgo ο soso SOS oso O c5 sog c5 so Comparative Example 1 Comparative Example Comparative Example Comparative Example Comparative Example The present invention example of the present invention The present invention example EXAMPLES OF THE INVENTION Example 1 of the present invention Example of the invention Example of the invention Example of the invention Ο P ^ (Ν VO VO οο ON ο CN 寸 V £ > ! 1X00S (NXSX (5XS·inch + N): Gallium # : ii CS ) -24- 1374195 Next, a test piece of 50 mm x 50 mm wide x 3 mm thick was produced from the test piece taken, and the corrosion resistance was evaluated by the following test. Corrosion resistance evaluation test A 7-day compound cycle type promotion laboratory test was conducted. The composite cycle test '1 cycle consists of: spraying with artificial acid rain with pH = 3.5 for 2 hours, drying (temperature 60 °C, humidity 40%) for 2 hours, placed in a humid environment (temperature 40 ° C, humidity 9 5 %) 2 hours; 4 days for 4 cycles. After the test, the rust was removed by liquid calendering, and the weight was measured to determine the corrosion loss. The corrosion reduction amount of No. 1 was set to 1 Torr, and the amount of corrosion of each test piece was standardized. Analysis of generated rust A rust sample was taken from the test material after the corrosion resistance evaluation test, and the grain size of Lu-F e Ο Η Η rust (Miller index 1 1 〇) was measured by an X-ray diffraction method. For a part of the sample, the grain size of Y-FeOOH (y3 rust) (020) or magnetite (220) was measured. 'For the rust sample taken from the test material, the X-ray diffraction method was used to identify the integral of the diffraction peaks inherently based on the three kinds of rust of a-FeOOH, cold-FeOOH, γ-FeOOH and Fe3〇4. The intensity ratio and the calibration curve of each rust component obtained in advance are used to quantify each crystalline rust component. The amount of the rust component of each crystallinity is subtracted from the rust measurement to calculate the ratio of the amorphous component, and Rust fraction: a-FeOOH/Y-FeOOH. -25- 1374195 Specific surface area of rust layer The n2 isotherm was obtained from the liquid nitrogen temperature using an automatic volumetric adsorption device, and the adsorption isotherm was used for BET mapping to obtain the specific product. Elemental analysis in rust The test piece was cut, and the cross section was observed with a scanning electron microscope ( ) at a ratio of 100 to 2000 times, and the surface iron layer and the iron-adhered portion were arbitrarily taken out, and an electron beam probe micro analyzer was used. (ΕΡΜΑ) The degree (content) of the alloying elements (S, Ti, Cu, Ni, Nb, Zr, V) of the rust layer. Table 2 shows the results of the corrosion resistance evaluation test, the generated rust, the specific surface area of the rust layer, the pore diameter, and the elemental analysis in the rust. Adsorption surface SEM matrix determination concentration analysis , etc . -26- 1374195
账塊鏺¥i(N« 銹分率 (α/γ) 1 0.53 0.55 0.51 0.56 0.56 0.78 0.89 0.86 0.91 0.95 p s 0.98 1.15 寸 oo m (質fl%) m ?; Os m v〇 m 寸 寸 CN 卜 寸 Ό m r-» 非晶質 成分 m&%) oo ON (N (N κη m 5 ΟΙ σ; (N in 銹層的比 表面積 __(m2/g) in os 00 σ\ 〇ό CS 〇\ 〇6 CN 22.3 25.6 19.7 1 25.3 39.4 寸· m Η 53.9 45.3 52.8 冷錶的晶 粒尺寸 __0™)__ g oo 00 vo 5 - o cn P; vn cn ft 舾 m S ,Π 合計 0.15 0.17 0.26 (N 1.14 1.13 4.68 3.93 3.72 3.35 5.22 4.82 4.53 6.44 1 6.16 6.58 > l t l l ( 1 t l 1 1 1 1 1 ι t 0.08 N 1 1 1 1 1 1 1 1 1 1 1 1 1 0.12 1 1 1 X) 1 1 1 1 1 1 1 1 0.12 ' 1 c> 1 1 1 1 0.09 0.01 0.01 0.03 0.34 0.31 1 0.61 2.98 1.31 0.78 0.54 0.68 g *— 2.31 2.16 2.89 i 1 3.01 a 0.02 0.06 0.01 0.62 0.69 0.09 m (N 1.89 oo O) w 1 cn oi 3.35 2.46 <N 2.98 2.34 κη p 0.01 0.01 0.01 0.05 0.01 0.04 0.05 0.04 0.06 0.04 0.06 0.06 0.05 0.05 0.04 0.06 00 o 0.09 0.21 »—· O 0.13 0.39 0.42 0.69 0.78 0.64 s 1 1.21 0.96 1 — , _ 0.89 1.89 耐蝕性 o 00 〇\ σ\ s rn Os v〇 s OS vn 00 Os 比較例 比較例 比較例 比較例 比較例 本發明例 本發明例 本發明例 本發明例 本發明例 本發明例 本發明例i 本發明例 本發明例 本發明例 本發明例 No. — (N 寸 v〇 卜 oo On Ο .二 (N m 寸 -27- 1374195 如表2所示,比起比較例(No. 1〜5 ),本發明例( Νο·6〜16)顯示更優異的耐餓性。本發明例不僅耐飽性優 異,且;g -FeOOH銹之晶粒尺寸小,又銹層的比表面積大 。亦即,在本發明例,耐鈾性優異,依X射線繞射法所 求出之非晶質成分的分率爲30質量%以上,泠-FeOOH (泠 銹)成分的分率爲30質量%以下,且銹的分率(α -FeOOH / γ-FeOOH )超過0 · 6。相對於此,比較例並不符合任一 個條件,因此耐飩性差。 又在本發明例(No.6〜16 ),銹層中含有S,且濃縮 有Cu、Ni、Ti等的有效元素,而能證實前述耐蝕性試驗 的結果。 以上雖是參照特定的態樣來詳細說明本發明,但對熟 習此技藝人士而言,在不脫離本發明的精神與範圍內可進 行種種變更及修正乃顯而易知的。 再者,本申請是根據2007年1月31日申請之日本發 明申請(特願2007-020522)及2007年11月22日申請 之日本發明申請(特願2007-303333)而構成,因此其全 體內容是援用於本發明中。 另外,在此所引用之所有的參照內容,是援用其全體 〇 本發明的鋼材,即使在降下PH4.5以下的酸雨而產生 多量硫氧化物的大氣污染環境下,仍能發揮優異的耐蝕性 。其適用於作爲土木、建築、鐵塔、橋樑、建設機械、鋼 管、貯槽等的鋼構造物之材料,特別適用於在含多量硫氧 -28- 1374195 化物之大氣污染環境下要求優異耐蝕性之鋼構造物之材料账¥i(N« rust rate (α/γ) 1 0.53 0.55 0.51 0.56 0.56 0.78 0.89 0.86 0.91 0.95 ps 0.98 1.15 inch oo m (quality fl%) m ?; Os mv〇m inch inch CN 卜 inch m r-» amorphous component m&%) oo ON (N (N κη m 5 ΟΙ σ; (N in specific surface area of rust layer __(m2/g) in os 00 σ\ 〇ό CS 〇\ 〇 6 CN 22.3 25.6 19.7 1 25.3 39.4 inch · m Η 53.9 45.3 52.8 Grain size of cold gauge __0TM)__ g oo 00 vo 5 - o cn P; vn cn ft 舾m S , Π Total 0.15 0.17 0.26 (N 1.14 1.13 4.68 3.93 3.72 3.35 5.22 4.82 4.53 6.44 1 6.16 6.58 > ltll ( 1 tl 1 1 1 1 1 ι t 0.08 N 1 1 1 1 1 1 1 1 1 1 1 1 0.12 1 1 1 X) 1 1 1 1 1 1 1 1 0.12 ' 1 c> 1 1 1 1 0.09 0.01 0.01 0.03 0.34 0.31 1 0.61 2.98 1.31 0.78 0.54 0.68 g *- 2.31 2.16 2.89 i 1 3.01 a 0.02 0.06 0.01 0.62 0.69 0.09 m (N 1.89 oo O) w 1 cn oi 3.35 2.46 <N 2.98 2.34 κη p 0.01 0.01 0.01 0.05 0.01 0.04 0.05 0.04 0.06 0.04 0.06 0.06 0.05 0.05 0.04 0.06 00 o 0.09 0.21 »—· O 0.13 0.39 0.42 0.69 0.78 0.64 s 1 1.21 0.9 6 1 — , _ 0.89 1.89 Corrosion resistance o 00 〇 \ σ \ s rn Os v 〇 OS vn 00 Os Comparative example Comparative example Comparative example Comparative example Comparative example The present invention Example of the present invention Example of the present invention Example of the present invention EXAMPLES OF THE INVENTION Inventive Example I Inventive Example Inventive Example Inventive Example Inventive Example No. — (N inch v 〇 oo On Ο . 2 (N m inch -27- 1374195 as shown in Table 2, compared to In the examples (No. 1 to 5), the examples of the present invention (Νο·6 to 16) showed more excellent starvation resistance. The examples of the present invention are excellent in not only the saturability, but also the grain size of the g-FeOOH rust is small, and the specific surface area of the rust layer is large. That is, in the example of the present invention, the uranium resistance is excellent, the fraction of the amorphous component determined by the X-ray diffraction method is 30% by mass or more, and the fraction of the 泠-FeOOH component is 30%. Below %, and the fraction of rust (α -FeOOH / γ-FeOOH ) exceeds 0.6. On the other hand, the comparative example did not satisfy any of the conditions, and thus the scratch resistance was poor. Further, in the examples of the present invention (Nos. 6 to 16), S was contained in the rust layer, and an effective element such as Cu, Ni, or Ti was concentrated, and the results of the corrosion resistance test described above were confirmed. The present invention has been described in detail with reference to the specific embodiments thereof, and it is obvious to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the invention. In addition, this application is based on the Japanese invention application (Japanese Patent Application No. 2007-020522) filed on Jan. 31, 2007, and the Japanese Invention Application (Japanese Patent Application No. 2007-303333) filed on Nov. 22, 2007. The content is incorporated in the present invention. In addition, all the references cited herein are all the steel materials of the present invention, and can exhibit excellent corrosion resistance even in an air pollution environment in which a large amount of sulfur oxides are generated by lowering an acid rain of pH 4.5 or lower. . It is suitable for steel structures such as civil engineering, buildings, iron towers, bridges, construction machinery, steel pipes, storage tanks, etc. It is especially suitable for steels requiring excellent corrosion resistance in an air pollution environment containing a large amount of sulfur-oxygen-28- 1374195. Structure material
(S ) -29(S) -29
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CN102712976A (en) * | 2010-07-29 | 2012-10-03 | 住友金属工业株式会社 | Steel material for thermal cutting using oxygen |
KR101243011B1 (en) * | 2010-09-29 | 2013-03-12 | 주식회사 포스코 | High strength low alloy hot-rolled steel sheet having excellent corrosion resistance and method for manufacturing the same |
JP5747473B2 (en) * | 2010-10-25 | 2015-07-15 | 新日鐵住金株式会社 | Raw coal dry classification equipment |
JP6048104B2 (en) * | 2011-12-26 | 2016-12-21 | Jfeスチール株式会社 | Corrosion resistant steel for holding coal ships and coal / ore combined ships |
CN105452506B (en) | 2013-08-16 | 2018-11-09 | 新日铁住金株式会社 | The electric welded steel pipe and its manufacturing method of welding section good quality |
KR101518578B1 (en) | 2013-09-10 | 2015-05-07 | 주식회사 포스코 | Steel for complex corrosion resistance to hydrochloric acid and sulfuric acid having excellent wear resistance and surface qualities and method for manufacturing the same |
CN103789614A (en) * | 2014-01-16 | 2014-05-14 | 安徽省杨氏恒泰钢管扣件加工有限公司 | Steel pipe material for automobile brake system and preparation method of steel pipe material |
JP6180956B2 (en) * | 2014-02-13 | 2017-08-16 | 株式会社神戸製鋼所 | Painted steel with excellent corrosion resistance |
CN103866188B (en) * | 2014-03-31 | 2016-01-20 | 武汉钢铁(集团)公司 | Yield strength is 460MPa level fire-resistant corrosion-resistant anti-seismic steel for building and production method |
KR101943240B1 (en) * | 2014-12-09 | 2019-01-28 | 제이에프이 스틸 가부시키가이샤 | Structural steel material having excellent atmospheric corrosion resistance |
JP6631842B2 (en) * | 2015-12-25 | 2020-01-15 | 株式会社豊田中央研究所 | Oxidation catalyst and method for producing iron compound particles |
CN108504950B (en) * | 2016-10-17 | 2020-10-16 | 日照钢铁控股集团有限公司 | Low-cost corrosion-resistant high-strength steel |
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