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TWI241223B - Method for producing hydraulic shielding layer soil and a regenerating method - Google Patents

Method for producing hydraulic shielding layer soil and a regenerating method Download PDF

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Publication number
TWI241223B
TWI241223B TW93139797A TW93139797A TWI241223B TW I241223 B TWI241223 B TW I241223B TW 93139797 A TW93139797 A TW 93139797A TW 93139797 A TW93139797 A TW 93139797A TW I241223 B TWI241223 B TW I241223B
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Taiwan
Prior art keywords
soil
aluminum
item
reclaimed
protective
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TW93139797A
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Chinese (zh)
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TW200621392A (en
Inventor
Jeng-Feng Jang
Original Assignee
Jeng-Feng Jang
Jang Jeng Mau
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Priority to TW93139797A priority Critical patent/TWI241223B/en
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Publication of TW200621392A publication Critical patent/TW200621392A/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Processing Of Solid Wastes (AREA)
  • Soil Conditioners And Soil-Stabilizing Materials (AREA)

Abstract

The present invention relates to a method for producing hydraulic shielding layer soil and a regenerating method capable of recycling and regenerating shielding layer soil from the shielding layer construction made by the shielding layer soil. The method for producing hydraulic shielding layer soil comprising: a preparation step taking soil having aluminum and silicon, an addition step adding active mineral having aluminum and silicon monomer into soil, strong alkaline lysis step and a polymerization step. The watered shielding layer soil can be cast to form construction like riprap. When the construction is cast aside, steps like primary crashing, grinding, active mineral addition, strong alkali lysis and polymerization can be applied to produce reusable regenerated shielding layer soil. In addition to the reusability, the construction made by the method of the present invention also possesses a better compression resistance and water permeability.

Description

1241223 九、發明說明: 【發明所屬之技術領域】 ,本發明是關於-種製造方法及再生工法,特別是指一 ^製成之護層土適合用來建構成消波塊、異型塊、邊坡護 岸石頭材步斗房屋、透水格框等等水工用護層結構物, 且該等護層結構物被棄置時可以被再生利用的水工用護層 土的製造方法,以及再生工法。 【先前技術】 在已知的技藝中,為了抵擋海浪侵姓海岸,通常孫依 據不同工法排列,將例如:消波塊、異型塊等等的水工用 乂曰、D構物杬放在鄰近海岸的位置,藉以保護海岸及陸地 的安=,而習知水工用護層結構物在製造上,通常需要使 里欠泥及,可川石)石來作為膠結料,惟此種以水泥及河 川砂石為主的結構物在製造上會產生下述缺失: 一、水泥在製,的過程中會產生大量破壞環境的二氧化碳, 因此,大里使用水泥會間接破壞環境生態。 D丨V疋種位在河床±,並可保護河床免於過度被 河水沖刷的天然石材,惟傳統消波塊等護層結構物係以 河川:石為主要材料,此將導致砂石被過度開採或盜採 ’使仔河床失去保護而危急防洪構造物或跨河構造物之 安全。 二、已知的消波塊等結構物在成型後是-種不透水的混凝土 塊,此種混凝土的顏色與海岸原本的色澤不同,因此合 嚴重破壞海岸的景觀。 曰 1241223 四、更重要的,—般由砂石及水泥作成的混凝土塊益法再生 利用,也無法被大自然所分解,故#消波塊等結構物被 棄置或者被海浪沖到海底時,會造成環境及海洋生態的 永遠污染。 另有-種已知的水工用護層結構物係使用土壤水泥㈣ _叫來作原料,其施工方法係將土壤及水泥混合之後, 利用輾«具將土壤水泥輾壓到需要的密度及強度,以形 成例如河川邊波護岸之護層結構物,此種施工方法雖然可 、免用/可;丨/石,但疋在施工時需要透過繁瑣的材料準備 、輾壓程序以及施卫空間等等的問題,其輾壓後的抗壓強 度大、’勺”此到達1G MPa(mega_paseal)以下,抗壓強度不足 。此外,此種施工方法雖然使用土壤為主要材料,但是土 壤的顆粒經過壓密之後會和水泥連結,故此種由土壤及水 泥構成的結構物不透水而無法;轉水源。 因此、,找尋消波塊等等水工用護層結構物之替代材料 使,、在兼顧¥保之同時,又可達到足夠抗壓強度等等的 要求A製造水卫用護層結構物急待改進之課題。 【發明内容】 本^明之目的係在提供一種可以製作出強度高、具透 水性之結構物,日兮& 4致^ 且遠、、'。構物可以被回收再利用的水工用護 層土之製造方法。 本發明之另一目 所建構之護層結構物 的係在提供一種可以將水工用護層土 回收再利用的再生工法。 1241223 本發明之水工用護層土的製造方法包含以下步驟·· ()土壤備用··取用含有叙 …、取用“鋁㈧)、矽(Si)成份之土壤備用, ^ 一 而要先進仃鬲溫鍛燒,以破壞土壤中 之虱氧化鋁[Ai(OH)3]的氳鍵,使 盔定刑坊力儿人^ 使土壌形成介穩定狀態的 m呂化合物,而當土壤為不含氫鍵之砂土時,可 以直接取用。 在 石夕 Θ添力❿_物··依據土壤中料體㈣單體的含量 土壤中加入適量的活性礦物 單體含量。 j制補充土壌中的紹 (三) 強驗裂解:使用強驗將土壤及活性礦物中的紹 解離出來。 平篮 (四) 聚合:以聚合介質將被強驗解聚之心料體重新聚合 :具有矽乳四面體及鋁氧四面體之水工用護層土。 I述水工用護層土可依用途不同,製作成例如:消波 塊、異型塊、邊坡護岸、石 U 房屋結構、透水格框 水工用護層結構物。製作時係在水工 洗置成護層結構物。料成以,再配合模具將泥浆 本發明之再生工法係將前述護層結構物回收成可再产 被利用的再生護層土,該再生工法包含以下步驟:再又 ㈠痛碎’·將依上述製造方法所製 物《碎成小土塊。 用隻U冓 ㈡研磨:利用研磨機將小土塊研磨成再生土壤。 (二)添加活性礦物:依攄 媒再生土壤中紹單體與石夕單體的含量 1241223 ,在土壤中加入適量的活性礦物, 、矽單體含量。 充土壤中的鋁 (四)強鹼裂解:使用強鹼將再生土壤及 單體解離出來。 廣物中的鋁、石夕 ⑷聚合介f將„驗解聚切、㈣體重 成/、有矽氧四面體及鋁氧四面體之再生護層土。 〇 在岫述再生護層土中加 層結構物。 了再-人被洗置成再生護 本么明之水工用護層結構物传為·可ffl + 海岸沖篇…λ 偁物係為.可用來減緩海浪對 海厗冲刷力置之消波塊、異 之邊诚嗜山斗、+』 力J马建構在河川兩岸 近,者為石頭、透水格框,或者為房屋等等鄰 近/母邊或呵邊的建築或材料。 本發明所使用之土壤係依據astm 法作分類,上述土壤可分為:蝶石 二展刀類1241223 IX. Description of the invention: [Technical field to which the invention belongs], the present invention relates to a manufacturing method and a regeneration method, in particular, a protective cover soil made of ^ is suitable for constructing wave-cutting blocks, special-shaped blocks, edges Method for manufacturing hydraulic protective soil for slope protection, such as stone hopper houses, permeable grids, and the like, and when such protective structures are discarded, and a method for recycling. [Prior art] In the known art, in order to resist the waves invading the coast, Sun usually arranges them according to different construction methods, and places such as: wave-cutting blocks, special-shaped blocks, etc. for hydraulic use, and D structures are placed in the vicinity. The location of the coast is used to protect the safety of the coast and the land. However, in the manufacture of conventional protective structures for hydraulic engineering, it is usually necessary to make the cement and slabs as cementing materials. However, cement and cement River sand and gravel-based structures will have the following defects in manufacturing: 1. Cement production will produce a large amount of carbon dioxide that damages the environment. Therefore, the use of cement in Dali will indirectly damage the environment and ecology. D 丨 V 疋 is located in the river bed ±, and can protect the river bed from excessive natural stone washed by the river. However, the protective structure such as the traditional wave-blocking block uses river: stone as the main material, which will cause excessive sand and stone. Mining or stolen mining will make the Tsai River Bed unprotected and endanger the safety of flood control structures or river crossing structures. 2. Known structures such as wave-cutting blocks are a kind of impervious concrete block after molding. The color of this concrete is different from the original color of the coast, so it will seriously damage the landscape of the coast. Said 1241223 Fourth, the more important—the concrete blocks made of sandstone and cement are beneficially recycled and cannot be decomposed by nature, so #structural blocks and other structures are discarded or washed by the waves to the bottom, Will cause permanent pollution of the environment and marine ecology. In addition, a kind of known hydraulic protective cover structure uses soil cement as raw material. The construction method is to mix the soil and cement, and then use a roller to roll the soil cement to the required density and Strength to form, for example, a river bank protection bank structure. Although this construction method is possible, free / useable; 丨 / stone, but during construction, it requires tedious material preparation, rolling procedures, and guarding space. The problem is that the compressive strength after rolling is large, and the “spoon” has reached below 1G MPa (mega_paseal), and the compressive strength is insufficient. In addition, although this construction method uses soil as the main material, the soil particles pass through After compaction, it will be connected to cement, so this kind of structure composed of soil and cement is impervious to water; it cannot be used as a source of water. Therefore, it is necessary to look for alternative materials such as wave-blocking structures for hydraulic protective structures. At the same time, it can meet the requirements of sufficient compressive strength and so on. A. The problem of urgently improving the manufacture of protective structures for plumbing. [Summary of the invention] The purpose of the present invention is to provide a method that can be produced. High-degree, water-permeable structures, such as ri & 4 and ^, and distant, '. Structures can be recycled and reused for manufacturing hydraulic protective soil. A protective cover constructed by another objective of the present invention The purpose of the layered structure is to provide a recycling method capable of recovering and reusing the cover soil for hydraulic engineering. 1241223 The method for manufacturing the cover soil for hydraulic engineering according to the present invention includes the following steps. Syria ..., take the soil of "aluminum alloy" and silicon (Si) as the spare. ^ First, the temperature of the material should be advanced and calcined to destroy the bond of the aluminum lice [Ai (OH) 3] in the soil. The helmet sentenced Fang Lierren ^ to make the soil 壌 form stable m 吕 compounds, and when the soil is hydrogen-free sand, it can be used directly. Add the appropriate amount of active mineral monomers to the soil according to the content of the monomers in the soil. Shao in the supplementary soil of j system (3) Strong test cracking: Use strong test to dissociate Shao in the soil and active minerals. Flat basket (4) Polymerization: Re-polymerize the core material that has been strongly disaggregated with a polymerization medium: a hydraulic protective soil with a silicon latex tetrahedron and an aluminum-oxygen tetrahedron. I. The cover soil for hydraulic engineering can be made into, for example, wave-cutting blocks, special-shaped blocks, bank protection for slopes, stone U housing structures, and permeable grid structures. When it is made, it is washed and placed into a protective structure in hydraulic engineering. The recycling method of the present invention is to recover the aforementioned protective cover structure into a recycled protective cover soil which can be re-used and reused. The recycling method includes the following steps: The product made by the above manufacturing method "is broken into small clods. Grind with U 冓 only: Use a grinder to grind small clods into reclaimed soil. (2) Adding active minerals: The content of Shao and Shixi monomers in the soil regenerated by the medium is 1241223, and an appropriate amount of active minerals and silicon monomers are added to the soil. Aluminum in filled soil (4) Strong base cracking: Use strong base to dissociate regenerated soil and monomers. The polymerization media of aluminum and stone in the wide-area f will be “reconstructed, cut, cut, and regenerated cover soils with silicon-oxygen tetrahedron and aluminum-oxygen tetrahedrons. Layer structure. Re-humans are washed into a regenerative protective shell. The protective layer structure for hydraulic engineering is passed as ffl + Coastal Washing ... The 偁 偁 system is. It can be used to slow down the wave's scouring force. The wave-blocking block, the other side of the mountain sincerely loves mountain fighting, + ”The force J horse is built near the banks of the river. It is stone, a permeable grid, or a building or material near / maternal or edging. The soil used in the invention is classified according to the astm method. The above-mentioned soils can be divided into two types:

-C ^OC-OM ^OW-OM ^ow-oc ^ OP G ' GM 質土壤(sw、SP、sm、sc、scsmGP-GM、GP_GC)1 sP-SM.SP-sc),#if^f;M'SW-SM'SW-s- H 黏質土壤(CL、紙、〇L、 心Γ 〇H、CL_ML、Pt)。其中G代表碟石質土壤,S :砂質土壌,Μ代表無機粉土,c代表無卿土,〇 ===土,表泥炭土,"代表級配良〜 代表級配不良,L代表低塑性,Η代表高塑性。 本發明在土壤備用Μ丰_ i 不同的處理,當土 依據土壤的_ 構強产差,若夫,7:、、 鍵之黏土時,由於氫鍵的結 又 未加以排除’不僅會影響到成型結構物的抗 1241223 塵強度,存在的氫鍵也會在成型時吸收大量的水,造成結 構物於成型後產生乾縮裂縫,影響到施工的品質,為了避 免以上缺失’當採用黏土為土壤時,本發明需要先將黏土 礦物加熱到700V,並保持7啊惙溫4小時,目的在於破 壞土壤中之氫氧化鋁[A1(0H)3]的氫鍵,使土壤形成無定型 碎氧化合物。 〃本發明所使用之活性礦物係指含有高二氧化邦办)及 三氧化二鋁(Al2〇3)的活性礦物,具體例有:飛灰ash) 、爐石(Slag)、滞石(Zeolite)、矽灰(训⑶“e)等等 ’藉由活性礦物之添加’可以補充土壤中鋁、矽元素含量 的不足。 本發明之強驗解聚步驟主要係使用5〜聰的氣氧化納 (Na〇H)溶液,並且將經由高溫處理後的土壤及活性礦物解 離成秒單體及料體,解㈣目的在於使聚合的步驟能夠 順利的進行’上述聚合步驟主要係使_酸鈉⑽办⑹或 者石夕酸鉀(K2Si04) ’將強鹼解聚後之礦物中㈣及銘單體重 新聚合成類㈣石結構的無機水工用護層i,前述類似彿 石結構之護層土的基本結構切氧四面體㈣氧四面體, 各四面體的連結方式係以離子鍵及共價鍵為主,而臂 瓦鍵(van der Waals bond)為輔。此種以離子鍵及共價鍵為主于 2工用護層土的特色是,單體間的鍵結關係類似金屬的 ’故可以產生較佳的結構強纟,而依水工用護層土的 材料比例不同’其鍵結後的結構體大致可分為以下四型. (一)第一型:Si:A1=1,(m),立體結構式如 I241223 下所示:-C ^ OC-OM ^ OW-OM ^ ow-oc ^ OP G 'GM quality soil (sw, SP, sm, sc, scsmGP-GM, GP_GC) 1 sP-SM.SP-sc), # if ^ f ; M'SW-SM'SW-s-H clay soil (CL, paper, 0L, heart Γ 0H, CL_ML, Pt). Among them, G represents dish soil, S: sandy soil, M represents inorganic silt soil, c represents Wuqing soil, 0 === soil, surface peat soil, " represents good gradation ~ represents poor gradation, and L represents Low plasticity, Η represents high plasticity. According to the present invention, different treatments of the soil M _ i are used. When the soil yields poorly depending on the _ structure of the soil, Rufu, 7: ,, and bond clay, the hydrogen bonding is not ruled out. Not only will it affect the molding. The resistance of the structure to 1241223 dust and the presence of hydrogen bonds will also absorb a large amount of water during molding, resulting in shrinkage cracks in the structure after molding, which affects the quality of construction. In order to avoid the above defects, when using clay as soil In the present invention, the clay mineral needs to be heated to 700V and maintained at 7 ° C for 4 hours. The purpose is to destroy the hydrogen bond of aluminum hydroxide [A1 (0H) 3] in the soil, so that the soil forms amorphous broken oxygen compounds.活性 The active mineral used in the present invention refers to an active mineral containing high-dioxide state office) and alumina (Al203), and specific examples include fly ash, furnace slag, and zeolite. , Silica ash (training "e", etc.) can supplement the deficiency of aluminum and silicon in the soil by the addition of active minerals. The strong depolymerization step of the present invention mainly uses 5 ~ Satoshi's aerosol ( NaOH) solution, and dissociate the soil and active minerals after high temperature treatment into second monomers and materials. The purpose of dissolution is to enable the polymerization step to proceed smoothly. Krypton or potassium oxalate (K2Si04) 'repolymerizes the osmium and ming monomers in the mineral after strong base depolymerization into an inorganic hydraulic protective layer i with a vermiculite-like structure. The basic structure of oxygen tetrahedron and oxygen tetrahedron, the connection of each tetrahedron is mainly based on ionic and covalent bonds, with arm watt bonds (van der Waals bond) as the auxiliary. This type of ionic and covalent bonds The main feature of the 2 protective soil is the type of bond relationship between monomers. Metal-like 'so it can produce better structural strength, and the ratio of the material of the protective soil for hydraulic engineering is different.' The bonded structure can be roughly divided into the following four types. (A) the first type: Si : A1 = 1, (m), the three-dimensional structural formula is as shown below I241223:

構式如下所示 立體結The structure is shown below

(<)第三型 :Si: A1=3,d〇 ,立體結構式如下所示:(<) The third type: Si: A1 = 3, do, the three-dimensional structural formula is as follows:

立體結構式如下所示· (四)第 四型:Si : Al>3,The three-dimensional structural formula is as follows: (4) Type 4: Si: Al > 3,

〇 亦即,經解聚再聚合後的水工用護層土 的比值若大致等於1時,該護層土之分子結構〇 That is, if the ratio of the hydraulic protective soil after depolymerization and repolymerization is approximately equal to 1, the molecular structure of the protective soil

而當兩者的數旦μ姑I 有的數里比值大致為2時’其分子結構^ 、銘數 第~型 似第二 10 1241223 型,以此類推,當矽、鋁的數量比值為3時屬於第二,】 ^^’兩 者的比值大於3時,其分子結構就比較類似第四型。 為了成型例如:消波塊、異型塊、邊坡謹-、τ 咬反旻坪、石頭材 料、房屋結構、透水格框等之水工用護層結構物,本發明 需要在前述護層土中加入適當比例的水,以調掉成予員備在 置成型該結構物的泥漿。依試驗結果得知,該泥毁較佳s 含有:25〜50重量%之土壤、25〜50重量%之活性礦物、 20〜35重量%的水、5〜1〇重量%的聚合介質,以及少量的含 氣量。依此比例調製而成的泥漿在形成護層結構物時,將 具有律佳的抗壓強度及透水性。 本發明之再生方法主要係用來回收依上述製造方法所 製成之水工用護層結構物,並將該護層結構物製作成可再 生利用的再生護層土,該再生方法首先將結構物拆卸下來 ,然後將結構物壓碎成小土塊,再選用具有直徑5〇〜8〇mm 鋼球之研磨機研磨成粒徑小於0.2mm之粉末,即形成再生 土壤。上述再生土壤再經過高溫鍛燒、添加活性礦物、強 驗歧解來合等步驟,可以製成本發明之再生護層土,此 再生蠖層土在加水後可以再度澆置成再生護層結構物。 【實施方式】 【實施例1】 、參閱圖1及附件一之生產流程示意圖,本發明實施例j 的各組成如表1所示,即將1000重量份之飛灰加入1〇〇〇 重里〜每又燒後之土壤中,重量份之的氫氧化鈉 對飛灰及土壤進行解聚,然後以120重量份之矽酸鈉 1241223 (NaJiO2)對解聚後的混合物進行聚合, I」形成本發明所 需之水工用護層土,在該護層土中加入900重量份之水使 其形成泥漿,並依用途需要將泥漿澆置成例如:消波塊 異型塊、邊坡護岸、石頭材料、房屋結構、透水格框等之 水工用護層結構物。其中表i中的飛灰、土壤之組成如表2 所示,而石夕酸鈉的組成包含:14,7%的氧化納⑽⑼、 29·5%的二氧化石夕_2),以及55·8%的水,該護層結構物 之抗壓強度、孔隙率及滲透係數等性能測試則載於表3。 【實施例2〜10】 製造的步驟如實施例1所示,不同者在於土壤、活性 礦物比例及成份,其中實施例9〜10之土壤係採用不含氮鍵 且未經锻燒的砂石,形成之結構物的性能測試載於表3。 【實施例11】 多閱圖2及附件一之再生流程圖,本發明實施例11之 土壤係採用再生土壤,即將護層結構物拆解後壓成小土塊 相具有餘5G〜8Gmm之鋼球的研磨機,將小土塊研磨 Ϊ小於〇.2mm之再生土壤並高溫鍛燒,之後將謂重 里^锻燒後的再生土壤、〗_重量份之飛灰混合,並以 重量份之刪的氨氧化納進行解聚’以12〇重量份的石夕 二.I聚合,即可形成再生護層土,於該護層土中加入 物,形讀的水調製成泥滎’即可成型再生水玉用護層結構 ^成之結構物的性能測試亦載於表3。 【實施例12〜16】 製造的步驟如實施例11所示,不同者在於锻燒後之再 12 1241223 生土壤、活性礦物比例及成份,性能測試亦載於表3。 由以上說明可知,本發明各實施例在28天的抗壓強度 均大於20MPa,而90天的抗壓強度大約與28天相當,7天 的抗壓強度大致為28天之抗壓強度的7〇〜左右,上述 抗壓強度皆大於目前施工單位對於水工用護層結構物之抗 壓強度要求,例如目前一般施工單位對於消波塊的施工要 求,其混凝土在28天時的抗壓強度需大於175〜21〇 ,而lMPa=l〇.2 kgf/cm2,故前述標準的抗壓強度可以換算 成17.16〜20.6MPa,本發明各實施例的抗壓強度均高於該^ 準值。更特別的是,本發明之實施例9、1G係直接採用未 心银燒的砂土’該等實施例在28 &的抗㈣度皆大於 2〇MPa,而實施例u〜16採用再生土壤,其抗屢強度亦明顯 提:許多,故本發明之製造方法及再生工法所製成之水工 蔓曰土 4貫可以建構出具有較佳抗壓強度之工 層結構物。 再由表3及表4的數據亦可瞭解,本發明各實施例於 透水性的試驗上,纟9G天後的透水係數大約介於i〇5〜i〇7 ,此透水係數與粉質黏土相當,屬於透水材料,由於 2明之護層結構物是使用在海岸或者河岸,因此,良好 層土可以保有土壤原有的多孔性,亦即,本發明之護 :和大成結構物時,其特性類似天然石頭,在使用時可 發明曰:然’合為一體’利用上也不會破壞生態,當然,本 争羽友 曰、、、。構物可以被回收再利用,藉此解 决白知以水泥為主要姑 ^ 4之水工用護層結構物在棄置後對 13 1241223 環境所造成的污染。 惟以上所述者,僅為本發明之較佳實施例而已, :以此限定本發明實施之範圍,即大凡依本發明申請: 耗圍及發明說明内容所作之簡單的等效變化與修飾,皆仍 屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 圖1疋本發明製豸方法之一較佳實施例的加工流程 ;及 圖2是本叙明再生工法之一較佳實施例的加工流程圖 _ 〇 表1 :本發明各實施例之配置比。 表2 ·本發明各貫施例所使用之土壤的化學成份百分比 表3 ·本發明各實施例之性能測試結果。 表4 :揭示數種習知土壤與本發明之水工用護層土的滲 透係數。When the ratio between the number of μ and the number of the two is approximately 2, its molecular structure is ^, and the first type is similar to the second 10 1241223 type, and so on. When the quantity ratio of silicon and aluminum is 3 It belongs to the second type, and when the ratio of the two is greater than 3, the molecular structure is similar to that of the fourth type. In order to form, for example: a wave-blocking block, a shaped block, a sloping block, a τ-biting anti-slab, a stone material, a house structure, a permeable grid, etc., the present invention needs to be in the aforementioned covering soil. Add an appropriate proportion of water to remove the slurry that is ready to be used to form the structure. According to the test results, it is known that the mud destruction preferably contains: 25 to 50% by weight of soil, 25 to 50% by weight of active minerals, 20 to 35% by weight of water, 5 to 10% by weight of a polymerization medium, and A small amount of gas content. The mud prepared in this proportion will have good compressive strength and water permeability when forming a protective layer structure. The regeneration method of the present invention is mainly used to recover the hydraulic protective cover structure manufactured according to the above manufacturing method, and the protective cover structure is made into a renewable protective cover soil. The regeneration method firstly converts the structure The material is dismantled, and then the structure is crushed into small soil pieces, and then a grinder with a steel ball with a diameter of 50 to 80 mm is used to grind the powder with a particle size of less than 0.2 mm to form regenerated soil. The above-mentioned regenerated soil can be made into the reclaimed protective soil of the present invention through the steps of high-temperature calcination, addition of active minerals, and strong disintegration to combine. The reclaimed soil can be re-cast into a reclaimed protective structure after adding water . [Embodiment] [Embodiment 1] Referring to FIG. 1 and the schematic diagram of the production process of Annex I, the composition of embodiment j of the present invention is shown in Table 1, that is, 1000 parts by weight of fly ash is added to 10,000 weight ~ In the burned soil, parts by weight of sodium hydroxide depolymerized the fly ash and the soil, and then 120 parts by weight of sodium silicate 1241223 (NaJiO2) was used to polymerize the depolymerized mixture. I "form the present invention The required protective soil for hydraulic engineering is added with 900 parts by weight of water to the protective soil to form a slurry, and the slurry is poured into, for example, shaped blocks of wave-cutting blocks, slope protection, and stone materials , Housing structure, permeable grid, etc. The composition of fly ash and soil in Table i is shown in Table 2, and the composition of sodium oxalate contains: 14.7% Na2O, 29.5% SiO2_2), and 55 8% water. The performance test of compressive strength, porosity and permeability coefficient of this protective structure is shown in Table 3. [Examples 2 to 10] The manufacturing steps are as shown in Example 1. The difference lies in the soil, the proportion of active minerals, and the components. The soils in Examples 9 to 10 are made of nitrogen and non-calcined sandstone. The performance test of the formed structure is shown in Table 3. [Embodiment 11] Read more about the regeneration flow chart in Figure 2 and Appendix 1. The soil in Embodiment 11 of the present invention uses recycled soil, that is, after dismantling the protective cover structure, it is compacted into a small soil mass with steel balls of 5G ~ 8Gmm. Grinding machine, grind small soil pieces into regenerated soil less than 0.2mm and calcined at high temperature, and then mix the reclaimed soil after calcination ^ calcined fly ash, and by weight of deleted ammonia Sodium oxide undergoes depolymerization 'Polymerization of 120 parts by weight of Shi Xier II. I can form a reclaimed protective soil. Adding to this protective soil, the shape-reading water is prepared into loach' to form regenerated water jade. The performance test of the structure formed by the sheath structure is also shown in Table 3. [Examples 12 to 16] The manufacturing steps are as shown in Example 11. The difference is that after calcination 12 1241223 raw soil, active mineral ratio and composition, performance tests are also shown in Table 3. It can be known from the above description that the compressive strength of each embodiment of the present invention is greater than 20 MPa at 28 days, and the compressive strength at 90 days is approximately equivalent to 28 days, and the compressive strength at 7 days is approximately 7 times the compressive strength at 28 days. 〇 ~~, the above compressive strengths are higher than the current compressive strength requirements of the construction unit for the hydraulic protection structure. For example, the current general construction units require the compressive strength of the concrete at 28 days. It needs to be greater than 175 ~ 21〇, and lMPa = 10.2 kgf / cm2, so the compressive strength of the aforementioned standard can be converted into 17.16 ~ 20.6MPa, and the compressive strength of each embodiment of the present invention is higher than this standard value. More specifically, Example 9 and 1G of the present invention directly use unscented silver-fired sand. These examples have a resistance of greater than 20 MPa at 28 & The soil's compressive strength is also obviously improved: many, so the hydraulic vine soil made by the manufacturing method and the regeneration method of the present invention can construct a working layer structure with better compressive strength. It can also be understood from the data in Tables 3 and 4 that the water permeability coefficient of each embodiment of the present invention in the water permeability test after 9G days is approximately i05 ~ i07. This water permeability coefficient is similar to silty clay. Equivalent, it is a water-permeable material. Since the protective layer structure of 2 Ming is used on the coast or river bank, a good layer of soil can retain the original porosity of the soil, that is, the characteristics of the protective structure of the present invention: Similar to natural stones, it can be invented when in use: However, the use of 'integration into one' will not destroy the ecology. Of course, Ben Zhengyou said ,,,,. The structure can be recycled and reused, so as to solve the pollution caused to the environment by Bai Zhi's hydraulic protective layer structure with cement as the main source. However, the above are only the preferred embodiments of the present invention, so as to limit the scope of implementation of the present invention, that is, the simple equivalent changes and modifications made according to the present application: All are still within the scope of the invention patent. [Brief description of the drawings] FIG. 1 is a processing flow of one preferred embodiment of the manufacturing method of the present invention; and FIG. 2 is a processing flow chart of one of the preferred embodiments of the regeneration method of the present invention. Table 1: The present invention Configuration ratio of each embodiment. Table 2 • Percentage of chemical composition of soil used in the various examples of the present invention Table 3 • Performance test results of the examples of the present invention. Table 4: Permeability coefficients of several conventional soils and soils for hydraulic protection of the present invention are disclosed.

附件.本發明製造方法之生產流程示意圖。 附件二:本發明再生工法之生.產流程示意圖。 14 1241223 表1 :本發明各實施例的成份配置比 實驗編 成份(kg/m3) 號 纖後之 鄉堯後之 航 少盧石粉 砂 水 NaOH N%Si〇2 再生粉末 (10M) 實施例1 1000 0 1000 0 0 900 50 120 實施例2 1000 0 0 1000 0 850 50 120 實施例3 700 0 700 0 600 450 50 120 實施例4 700 0 0 700 600 400 50 120 實施例5 500 0 700 0 800 400 50 120 實施例6 500 0 0 700 800 380 50 120 實施例7 200 0 700 0 1100 300 50 120 實施例8 200 0 0 700 1100 350 50 120 實施例9 0 0 700 0 1300 200 50 120 實施例10 0 0 0 700 1300 200 50 120 實施例11 0 1000 1000 0 0 900 50 120 實施例12 0 1000 0 1000 0 850 50 120 實施例13 0 700 700 0 600 450 50 120 實施例14 0 700 0 700 600 400 50 120 實施例15 0 500 700 0 800 400 50 120 實施例16 0 500 0 700 800 380 50 120 15 1241223 表2 :本發明各實施例所使用之土壤的化學成份百分比 材料 質量百分比(%) Si〇2 ai2o3 Fe2〇3 Ca〇 Mg〇 Na2〇+ Ti〇2 LOI K20 (燒失量) 土壤 59.32 14.17 5.94 1.18 1.68 4.14 0.79 12.61 鍛燒後 之土壤 59.88 15.25 5.34 1.13 1.14 3.85 0.77 12.64 飛灰 52.36 26.49 11.86 1.34 0.87 1.27 2.47 3.31 爐石粉 34.12 15.93 0.92 35.94 8.92 0.73 2.72 0.14 再生土壤 58.32 20.17 0.78 7.15 0.68 8.14 0.79 3.61 鍛燒後之 再生土壤 59.11 21.32 0.33 7.14 0.58 8.12 0.79 2.61 1241223 表3 :本發明各實施例之性能測試結果 實驗編號 抗壓強度(MPa) 孔隙率(%) 滲透係數(m/sec) 7天 28天 90天 90天 90天 實施例1 15.3 20.7 20.8 41.2 2.lx 10"6 實施例2 15.6 20.8 20.9 39.6 1.7χ 10'6 實施例3 16.2 21.6 21.9 37.5 2.4x 10'6 實施例4 20.4 25.5 26.1 36.6 3·6χ 1(Γ6 實施例5 20.7 25.8 26.1 37.3 9·8χ 1(T5 實施例6 22.3 27.9 28.3 36.5 9.2χ 10"5 實施例7 21.3 26.4 27.0 32.9 3.4χ ΙΟ'6 實施例8 25.3 29.3 29.6 34.3 4.7χ ΙΟ-6 實施例9 27.2 27.6 27.6 33.1 7.8χ ΙΟ-5 實施例10 30.3 31.2 32.4 29.1 8.8χ ΙΟ-5 實施例11 20.1 25.1 25.3 35.3 3.3χ ΙΟ-6 實施例12 22.3 27.7 27.9 34.8 2.5χ ΙΟ'6 實施例13 24.8 30.9 31.1 36.3 4.5χ 1(Τ6 實施例14 25.5 32.1 32.1 33.3 1.7χ ΙΟ-6 實施例15 26.7 34.1 34.7 32.8 8.9χ ΙΟ-5 實施例16 28.3 36.9 37.2 33.2 9.2χ ΙΟ"5 17 1241223 表4 :數種習知土壤與本發明之水工用護層土的滲透係數 材料種類 滲透係數(m/sec) 乾淨礫石 1CT2 〜1 m/sec 粗砂 10_2〜1(T4 m/sec 細砂 1(Γ4〜1(T5 m/sec 粉質粘土 10_5〜10-7 m/sec 粘土 < 1 0"7 m/sec 普通混凝土 1(T10 〜10-11 m/sec 高性能混凝土 < 1 Ο"11 m/sec 水工用護層土 1(T5〜1(T7 m/sec 18Annex. Schematic diagram of the production process of the manufacturing method of the present invention. Annex II: Schematic diagram of the production and production process of the regeneration method of the present invention. 14 1241223 Table 1: Composition configuration of each embodiment of the present invention than the experimental composition (kg / m3) No. of fiber after the township Yaoyao shoal stone powder sand water NaOH N% Si〇2 Recycled powder (10M) Example 1 1000 0 1000 0 0 900 50 120 Example 2 1000 0 0 1000 0 850 50 120 Example 3 700 0 700 0 600 450 50 120 Example 4 700 0 0 700 600 400 50 120 Example 5 500 0 700 0 800 400 50 120 Example 6 500 0 0 700 800 380 50 120 Example 7 200 0 700 0 1100 300 50 120 Example 8 200 0 0 700 1100 350 50 120 Example 9 0 0 700 0 1300 200 50 120 Example 10 0 0 0 700 1300 200 50 120 Example 11 0 1000 1000 0 0 900 50 120 Example 12 0 1000 0 1000 0 850 50 120 Example 13 0 700 700 0 600 450 50 120 Example 14 0 700 0 700 600 400 50 120 Example 15 0 500 700 0 800 400 50 120 Example 16 0 500 0 700 800 380 50 120 15 1241223 Table 2: Chemical composition percentage of soil used in the examples of the present invention Material percentage by mass (%) Si〇2 ai2o3 Fe2〇3 Ca〇Mg〇Na2〇 + Ti〇2 LOI K20 (loss on ignition) Soil 59.32 14.17 5.94 1.18 1.68 4.14 0.79 12.61 Calcined soil 59.88 15.25 5.34 1.13 1.14 3.85 0.77 12.64 Fly ash 52.36 26.49 11.86 1.34 0.87 1.27 2.47 3.31 Furnace powder 34.12 15.93 0.92 35.94 8.92 0.73 2.72 0.14 Regenerative soil 58.32 20.17 8.14 0.78 7.15 0.6 0.79 3.61 Regenerated soil after calcination 59.11 21.32 0.33 7.14 0.58 8.12 0.79 2.61 1241223 Table 3: Performance test results of the examples of the present invention Experimental number Compressive strength (MPa) Porosity (%) Permeability coefficient (m / sec) 7 Days 28 days 90 days 90 days 90 days Example 1 15.3 20.7 20.8 41.2 2.lx 10 " 6 Example 2 15.6 20.8 20.9 39.6 1.7χ 10'6 Example 3 16.2 21.6 21.9 37.5 2.4x 10'6 Example 4 20.4 25.5 26.1 36.6 3 · 6χ 1 (Γ6 Example 5 20.7 25.8 26.1 37.3 9 · 8χ 1 (T5 Example 6 22.3 27.9 28.3 36.5 9.2χ 10 " 5 Example 7 21.3 26.4 27.0 32.9 3.4χ 10'6 Example 8 25.3 29.3 29.6 34.3 4.7χ IO-6 Example 9 27.2 27.6 27.6 33.1 7.8χ IO-5 Example 10 30.3 31.2 32.4 29.1 8.8χ IO-5 Example 11 20.1 25.1 25.3 35.3 3.3χ IO-6 Example 12 22.3 27.7 27.9 34.8 2.5χ 10′6 Example 13 24.8 30.9 31.1 36.3 4.5χ 1 (T6 Example 14 25.5 32.1 32.1 33.3 1.7χ 10-6 Example 15 26.7 34.1 34.7 32.8 8.9χ IO-5 Example 16 28.3 36.9 37.2 33.2 9.2χ ΙΟ " 5 17 1241223 Table 4: Permeability coefficients of several conventional soils and soils for hydraulic protection of the present invention Type of material Permeability coefficient (m / sec) Clean gravel 1CT2 ~ 1 m / sec Coarse sand 10_2 ~ 1 (T4 m / sec Fine sand 1 (Γ4 ~ 1 (T5 m / sec silty clay 10_5 ~ 10-7 m / sec clay < 1 0 " 7 m / sec ordinary concrete 1 (T10 ~ 10 -11 m / sec high-performance concrete < 1 Ο " 11 m / sec hydraulic soil for soil protection 1 (T5 ~ 1 (T7 m / sec 18

Claims (1)

1241223 十、申請專利範圍·· 1· -種水工用護層土之製造方法 土壤備用··取用含有紹、石夕成份;;卜 添加活性礦物· _ 勺土壤備用; 、 在土壌中加入含:# 礦物,以提高土壎φ 百銘、矽單體的活性 展中该鋁、矽單體的含景, 強鹼裂解:使用強鹼將土壤及、, 體解離出來;及 ’舌性確物中的鋁、矽單 聚合·•將鋁、石々μ _ 氧四面體之水工用護:土豆。新聚合成具有矽氧四面體及鋁 2·依::請專利範圍第i項所述水工 ,其中,該土壤是撰田私丄 曰土之Ik方法 設一 g、、w铲_ 、 ^ ,且在土壤備用的步驟中增 …申請專利範園第2項所述水工用:鍵 ,其中,該高溫鍛燒係在爾 A ^ A, ^ ^ L下持續加熱4個小時。 •依據申知專利範圍第1項所述水工用1 ,苴 、斤这柃用濩層土之製造方法 /、甲,,亥土壌係為不含氫鍵的砂石。 5·依據申請專利範圍第〗 貝所這水工用蠖層土之製造方法 :、中,該活性礦物係選自至少一種:飛灰、爐石粉、 彿石粉及石夕灰。 6 ·依據申請專利範圍篦j j靶li]弟1項所述水工用護層土之製造方法 ,其中’使用5〜10M的氫氧化納來對土壤及活性礙物進 行解聚。 7_依據申請專利範圍第2項所述水工用護層土之製造方法 ,其中’使用矽酸鈉及/或矽酸鉀的聚合介質來進行聚合 1241223 8· 一種再生護層土的再生工 >主七 法’用以回收再利用由第1 Jg 峋未項所製成之水工用鳟 弟1項 ·· ㈢土建構而成的結構物,包含 初步壓碎:將所述結構物堡成小土塊; 研磨:將前述小土塊研磨成再生土壤; 添加活性礦物··在再咮+ 、 丹生土壌中加入含有鋁、石夕單辦的 活性礦物,以提高再生土壤 口 豆、 τ邊鋁矽早體的含量· 強鹼裂解:使用強鹼將再生土, .^ Λ 表及活丨生礦物中的鋁、 矽早體解離出來;及 聚合··將鋁、矽單體重新聚合成 ,风,、有矽虱四面體及鋁 氧四面體之再生護層土。 9·依據申請專利範圍第8項所述再生護層土的再生工法, 其中,該再生土壤的粒徑小於〇.2mm。 10. 依據申請專利範圍第8項所述再生護層土之製1 、 其中,該活性礦物係選自至少一種:飛石、爐::法沸 石粉及矽灰。 11. 依據申請專利範圍第8項所述再生護層土之势造 其中,使用5〜應的氳氧化納來對再生土壤二物 進行解聚。 12·依據申請專利範圍第8項所述再生護層土夕制、★ <製造方法, 其中,使用矽酸鈉及/或矽酸鉀的聚合介質來進行聚人1241223 X. Application scope of patents ... 1.-Method for manufacturing a kind of protective layer soil for hydraulic use. Soil reserve ... Retrieve components containing Shao and Shixi; Add active minerals. _ Spoon soil reserve; Contains: # Minerals to increase the activity of the aluminum and silicon monomers in the soil φ Baiming and silicon monomers. Strong base cracking: use strong bases to dissociate the soil and the body; and Monomerization of aluminum and silicon in solids · • Aluminum and stone μ _ oxygen tetrahedron for hydraulic protection: potatoes. Newly aggregated to have silicon-oxygen tetrahedron and aluminum 2 · Yi :: Please refer to the hydraulic work described in item i of the patent scope, in which the soil is the Ik method of the soil. In addition, in the step of preparing the soil for further use, the application for a patent for a hydraulic work described in Item 2 of the patent park: a key, wherein the high-temperature calcination is continuously heated at A ^ A, ^^ L for 4 hours. • According to item 1 of the scope of the patent application, the method for manufacturing concrete layer soil for concrete use, concrete, and concrete, is a kind of gravel that does not contain hydrogen bonds. 5. According to the scope of the patent application: Beisuo, a method for manufacturing hydraulic soil layered clay: The active mineral is selected from at least one kind: fly ash, furnace stone powder, Buddha stone powder, and stone evening ash. 6 · According to the scope of the patent application (1), (1), (1) the method for manufacturing a protective soil for hydraulic engineering described in item 1, wherein '5 ~ 10M sodium hydroxide is used to depolymerize the soil and the active obstacles. 7_ According to the method for manufacturing a protective soil for hydraulic engineering according to item 2 of the scope of the patent application, wherein 'polymerization using a sodium silicate and / or potassium silicate polymerization medium is performed 1241223 8 · A regenerating method for regenerating protective soil > Master Seven Methods' for recycling and reuse of a structure constructed from the 1st trout for hydraulic use made by the 1st Jg 峋 项 item, ㈢ soil, including preliminary crushing: the structure Fortification into small soil blocks; Grinding: Grinding the aforementioned small soil blocks into reclaimed soil; Adding active minerals · Add active minerals that contain aluminum and stone slabs to rehydration +, dansheng soil to increase the reclaimed soil Aluminium and silicon early body content · Strong base cracking: Use strong base to dissociate aluminum and silicon early bodies in reclaimed soil,. ^ Λ surface and living minerals; and polymerize ·· repolymerize aluminum and silicon monomers into Wind, soil with siliceous tetrahedron and aluminum-oxygen tetrahedron. 9. According to the regeneration method of reclaimed protective soil described in item 8 of the scope of the patent application, wherein the diameter of the reclaimed soil is less than 0.2 mm. 10. According to the production of reclaimed protective soil 1 according to item 8 of the scope of the patent application, wherein the active mineral is selected from at least one kind: flystone, furnace :: zeolite powder and silica fume. 11. According to the potential of reclaimed protective soil as described in item 8 of the scope of the patent application, 5 ~ approximate arsenic soda is used to depolymerize the reclaimed soil. 12. The method of making from a reclaimed cover soil as described in item 8 of the scope of the patent application, and < manufacturing method, wherein the polymerization is performed using a polymerization medium of sodium silicate and / or potassium silicate
TW93139797A 2004-12-21 2004-12-21 Method for producing hydraulic shielding layer soil and a regenerating method TWI241223B (en)

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