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TW546187B - Device for automatically replacing grinding wheel of grinding machine - Google Patents

Device for automatically replacing grinding wheel of grinding machine Download PDF

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Publication number
TW546187B
TW546187B TW91124117A TW91124117A TW546187B TW 546187 B TW546187 B TW 546187B TW 91124117 A TW91124117 A TW 91124117A TW 91124117 A TW91124117 A TW 91124117A TW 546187 B TW546187 B TW 546187B
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TW
Taiwan
Prior art keywords
grinding wheel
grinding
pressure
grinding machine
servo motor
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Application number
TW91124117A
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Chinese (zh)
Inventor
Chiou-Fu Jeng
Original Assignee
Chiou-Fu Jeng
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Priority to TW91124117A priority Critical patent/TW546187B/en
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Publication of TW546187B publication Critical patent/TW546187B/en

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Abstract

Disclosed is a device for automatically replacing grinding wheel of a grinding machine, particular to one specially designed for a numerical controlled automatic grinding machine. This invention comprises a PLC numerical control device, a grinding wheel bank, a rotary arm, a servo motor, a sensing/detecting device, a pressure device and a pressure control valve, wherein the PLC causes rotation of the rotary arm between the grinding wheel bank and the operating spindle by means of the control performed by numerical control program, to perform dismounting and mounting operation of the grinding wheel between the two, such that the grinding machine possesses automatic grinding wheel replacement function and no-man operation of the grinding machine can be realized.

Description

546187 五、發明說明(υ 【創作的應用範圍】 本創作係有關一種研磨機自動更換研磨輪裝置,主要 係針對研磨加工機藉由壓力裝置與研磨輪庫及旋臂之裝 置,而經由PLC數值的控制,能使研磨加工機能具有自動 更換研磨輪的功能。 a 【創作的相關技術】546187 V. Description of the invention (υ [Application scope of the creation] This creation is about a grinding machine that automatically replaces the grinding wheel device, which is mainly aimed at the grinding processing machine through the pressure device, the grinding wheel library and the spiral arm device, and the value is PLC Control can enable the grinding machine to have the function of automatically changing the grinding wheel. A [Related technology]

按,傳統的加工機如車床、洗床、鉋床或研磨機及鑽 床、、、等等,都逐漸走向數值控制(俗稱CNc)所取 目的就是希望能減少人力與提升加工的精密度及效 率,所以於數值控制的年代逐漸將電腦數控軟體盥加工機 ^合’如:CAD、CAM都是現今加工機廣泛運用的數值軟 體’藉此以取代人員的操作。 的狀 於上 的無 限於 是於 研磨 輪加 仰賴 費的 與ΟΙ 然而, 態『請 料、加 法完整 上料與 更換研 輪時需 工機雖 人力的然而, 時間是 作台左 依照現今的加工 參閱第1圖所示』 工、進刀加工與 循環,現今的研 退料及進刀深度 磨輪都仍仰賴人 要一定的扭力條 有半自動的功能 完成而無法達到 我們熟悉研磨加 所有加工過程中 右移動的速度都 .....,•〜W 勾々;卞e ’所謂半自動的狀態就是 更換刀具後的校正試刀到幻 磨加工機能完成的數值控讳 與研磨速度的控制,其缺黑 力更換及校正,因為主輛聋 件才能完成,所以現今的石 ’但是於更換研磨輪的部必 王自動無人研磨加工的言斥^ 工的人都曉得,研磨加工Θ 最長的,因為於每次進料3 受限於一定的範圍,倘若^According to the traditional processing machines such as lathes, washing machines, planers or grinders and drilling machines, etc., they are gradually moving towards numerical control (commonly known as CNc). The purpose is to reduce manpower and improve the precision and efficiency of processing. Therefore, in the age of numerical control, computer numerical control software processing machines were gradually integrated, such as: CAD and CAM are numerical software widely used in processing machines today to replace human operations. However, the state of "please charge, add the complete load and replace the grinding wheel requires labor and manpower. However, the time is for the left side according to the current processing. See "Figure 1" The machining, feed processing and cycle, today's grinding and feeding and feed depth grinding wheels still rely on people to have a certain torque bar with semi-automatic function to complete, we can not reach the right movement in all processes we are familiar with grinding plus The speed is ....., ~~ W: 卞 e 'The so-called semi-automatic state is the numerical control and grinding speed control that can be performed by the calibration test tool after the tool is changed to the magic grinding machine, which lacks black power. Replacement and correction, because the deaf parts of the main vehicle can be completed, so today's stone 'but the replacement of the grinding wheel will be the king of the automatic unmanned grinding processing ^ The workers know that the longest grinding processing Θ, because every time Feed 3 is limited to a certain range, if ^

546187 、發明說明(2) 倘三ί中需要更換研磨輪都需要一位加工人員從旁實施, :右能將更換研磨輪與校正的工作自動化,相 更為節省人力所耗費的時間。 。 庫於此’創作人係而利用一 PLC數控裝置、一研磨輪 斑 疋I 一伺服馬達、 感應測试裝置及一壓力裝置 ^ 壓力控制閥的設計,而改良傳統研磨機無法自動更換 2磨輪的缺失,其中pLC藉由數值程式的控制能使旋臂旋、 勤於研磨輪庫與加工主轴間做裝設與拆卸做動;而伺服馬 達係控制加工主軸的上移與下移的定位,並經由感應 裝置所提供的數據做自動校正,且壓力裝置係為提供旋臂 鎖固的動力來源,其中經由壓力控制閥可控制旋臂鎖固頭 於鎖固研磨輪的扭力,而解決上述現今研磨輪無法、 動的步驟。 …、 王 【創作之目的與概述】 本創作研磨機自動更換研磨輪裝置之主要目的係提供 一種研磨加工機能自動更換研磨輪為目的; 八 本創作研磨機自動更換研磨輪裝置之次要目的 研磨加工機能自動校正研磨輪為目的; 、八 =上述目的,本創作研磨機自動 要係利用一 PLC數枘奘 呵^ %展置之主 良、去 衣置、—研磨輪庫、一旋臂、一相服 馬達、一感應測試裝置及一壓裝伺服 計,而改良傳統研磨機益法自力控制閥的設 上述現今研磨輪無法完 天解决 70王目動的步驟,有關本創作546187, description of the invention (2) If the grinding wheel needs to be replaced by a processing staff in the third, the right can automate the replacement of the grinding wheel and the calibration, which saves more time for manpower. . The library's creator uses a PLC numerical control device, a grinding wheel, a servo motor, an inductive test device, and a pressure device. The design of the pressure control valve is improved, and the traditional grinding machine cannot automatically replace the 2 grinding wheels. Defective, in which the pLC can control the rotation of the rotary arm and the installation and disassembly between the grinding wheel library and the processing spindle through numerical program control; and the servo motor controls the positioning of the processing spindle up and down, and The data provided by the induction device is used for automatic correction, and the pressure device is used to provide the power source for the screw arm locking. The pressure control valve can control the torque of the screw arm locking head to lock the grinding wheel to solve the above-mentioned current grinding. Wheels cannot move. …, Wang [The purpose and overview of the creation] The main purpose of the automatic replacement of the grinding wheel device of this creative grinding machine is to provide a grinding processing machine that can automatically change the grinding wheel; The secondary purpose of the eight automatic grinding machine is to automatically replace the grinding wheel device. The processing machine can automatically correct the grinding wheel for the purpose; 八 = the above purpose, this creative grinding machine automatically uses a PLC number 枘 奘 ^% of the main display, clothes removal,-grinding wheel library, a swing arm, A phase suit motor, an induction test device, and a press-fit servo meter, and the improvement of the traditional grinding machine's self-control valve setting. The above-mentioned current grinding wheel cannot solve the 70 steps of the king's movement.

第5頁 546187 現配合圖式說Page 5 546187 Now with the schema

五、發明說明(3) 就明及技術内容 【圖式說明】 第1圖, 第2-1圖 示意圖 係為習式研磨 ,係為本創作 加工機示意圖; 研磨機自動更換研磨 輪裝 置之實施 第2-2圖,係 示意圖一; 第2-3圖,係 示意圖二; 為本創作研磨 為本創作研磨 機自動更換研磨 機自動更換研磨 輪裝 輪裝 置之動作 置之動作 第3圖,係為本創作研磨機自 置與壓力控制閥體示意圖; 弟4圖’係為本創作研磨機自 意圖; 動更換研磨輪裝置之壓力裝 動更換研磨輪裝置之流程示 首先明同日守參閱『第2 —卜2 - 2及2 - 3與3圖』所示:太 創作研磨機自動更換研磨輪之裝置至少包括有一 pLC數控 裝置1、一研磨輪庫2、一旋臂3、一伺服馬達4、一感應測 4裝置5及一壓力裝置6與一壓力控制閥7的設計,其中PLC 數控裝置1主要係控制整體研磨機的作動程序的數值操 作而為數值輸入介面與數值控制裝置; 一研磨輪庫2主要係提供研磨輪2丨、2 1,儲存,其中 經由一轉動馬達22提供動力傳動循環帶23,該循環帶23能 將研磨輪2卜21’做循環的位移,以將要更換至加工主軸 4 1的研磨輪2 1輸送至等待位置;V. Description of the invention (3) Description and technical contents [Schematic description] Figure 1 and Figure 2-1 are schematic diagrams of custom grinding, which is the schematic diagram of the creative processing machine; the implementation of the automatic replacement of the grinding wheel device of the grinding machine Figure 2-2 is the first schematic diagram; Figure 2-3 is the second schematic diagram; This is the operation of the original grinding machine. The automatic grinding machine is replaced by the grinding machine. This is the schematic diagram of the self-installation and pressure control valve body of the creative grinding machine; Figure 4 is the self-intention of the original grinding machine; The pressure of the replacement of the grinding wheel device is shown in the figure. 2—Bu 2-2 and 2-3 and 3 "as shown in the figure below: The device for automatically changing the grinding wheel of Taichuang Grinder includes at least a pLC numerical control device 1, a grinding wheel library 2, a rotary arm 3, and a servo motor 4 The design of an inductive measurement device 4 and a pressure device 6 and a pressure control valve 7. Among them, the PLC numerical control device 1 is mainly used to control the numerical operation of the operation program of the overall grinding machine, and is a numerical input interface and a numerical control device. A grinding wheel storehouse 2 is mainly provided with grinding wheels 21, 21, and stored therein, and a power transmission circulating belt 23 is provided through a rotating motor 22. The circulating belt 23 can cyclically move the grinding wheels 2 and 21 'to The grinding wheel 21, which is changed to the processing spindle 41, is conveyed to the waiting position;

546187 五、發明說明(4) 真於同時,研磨加工機之主軸4 1隨即停止並經由伺服 馬達4將主軸4 1及研磨輪2 0上移至上死點’待更換研磨輪 21 ; 待上述步驟完成,旋臂3呈垂直狀態則向前伸出並旋 動9 〇度,使兩端鎖頭3卜3 1,分別對應於主軸4 1之研磨輪 2 〇軸心與待更換研磨輪2 1轴心進行鬆卸的作動,此動力來 源自麈力裝置7所提供,並經由壓力控制閥6藉由管路6 1分 別傳奚兩端鎖頭3卜3 1,,待研磨輪2 0、2 1鬆卸後則立即 與鎖頭3 1、3 Γ形成扣制; 然經由旋臂3旋動1 8 0度,此時研磨輪2 0則與收至研磨 輪庫2而研磨輪2 1則裝入主轴4 1,隨即壓力裝置7再次提供 動力,且經由壓力控制閥6將壓力控制於適當的範圍以提 供恰當的鎖固扭力,之後再使旋臂3旋動9 0度至原始位 置’再將旋臂縮收; 主軸4 1更換研磨輪2 1後再驅動伺服馬達4使主軸4 1下 移至a點,經由感應測試裝置5的感應作為校正的動作,使 研磨輪2 1之端點與工件端面接觸。 呈上述請同時參閱『第4圖』所示,圖中見悉係為研 磨機更換研磨輪2 0、2 1整體流程,而改良傳統研磨機無法 自動更換研磨輪的缺失,其中藉由PLC數值程式的控制能 使旋臂3旋動於研磨輪庫2與加工主軸4 1間做裝設與拆卸做 動;而祠服馬達4係控制加工主軸4 1的上移與下移的定 位’並經由感應測試裝置5所提供的數據做自動校正,且 壓力裝置7係為提供旋臂3鎖固的動力來源,其中經由髮为546187 V. Description of the invention (4) At the same time, the main shaft 41 of the grinding machine is stopped immediately and the main shaft 41 and the grinding wheel 20 are moved to the top dead point via the servo motor 4 'the grinding wheel 21 to be replaced; Completed, the rotary arm 3 is in a vertical state, and then forwards and rotates 90 degrees, so that the locks 3 and 31 on both ends correspond to the grinding wheel 2 of the main shaft 41 and the shaft center and the grinding wheel 2 1 to be replaced. The shaft performs the loosening action. This power source is provided by the pressure device 7 and is transmitted through the pressure control valve 6 through the pipeline 6 1 to the lock heads 3 and 31 at both ends, and the grinding wheel 20, After 2 1 is loosened, it will form a buckle with the lock heads 3 1 and 3 Γ; however, it is rotated 180 degrees through the rotary arm 3, at this time, the grinding wheel 2 0 and the grinding wheel 2 are received and the grinding wheel 2 1 Then the main shaft 41 is installed, and then the pressure device 7 provides power again, and the pressure is controlled to a proper range through the pressure control valve 6 to provide a proper locking torque, and then the rotary arm 3 is rotated 90 degrees to the original position 'Retract the swivel arm again; the spindle 4 1 replaces the grinding wheel 2 1 and then drives the servo motor 4 to move the spindle 4 1 down to point a. Induction test apparatus 5 as the correction operation, the workpiece and the grinding wheel end 21 of the end-face contact. Please refer to the "Figure 4" as shown above. The figure shows the overall process of replacing the grinding wheels 20 and 21 for the grinding machine, and the lack of automatic replacement of the grinding wheel by the improvement of the traditional grinding machine. The PLC value is used. Program control enables the rotary arm 3 to rotate between the grinding wheelhouse 2 and the processing spindle 4 1 for installation and disassembly; and the ancestral clothing motor 4 series controls the positioning of the processing spindle 4 1 to move up and down. The data provided by the inductive test device 5 is used for automatic correction, and the pressure device 7 is used to provide the power source for locking the rotary arm 3, and

第7頁 546187 五、發明說明(5) 控制閥6可控制旋臂3鎖固頭於鎖固研磨輪2 0的扭力,而彌 補現今傳統研磨輪無法完全自動的缺失。 綜合以上所述者,僅為本創作所運用之較佳實施例而 已,並非用來限定本創作實施之範圍。即凡依本創作申請 專利範圍所做的均等變化與修飾,皆為本創作專利範圍所 涵蓋。 【圖式之符號說明】Page 7 546187 V. Description of the invention (5) The control valve 6 can control the torque of the locking head of the rotary arm 3 to lock the grinding wheel 20, and it can compensate for the lack of the traditional grinding wheel which can not be completely automatic. In summary, the above are only the preferred embodiments used in this creation, and are not used to limit the scope of implementation of this creation. That is to say, all equal changes and modifications made in accordance with the scope of the patent for this creative application are covered by the scope of this creative patent. [Illustration of Symbols in the Schematic]

PLC數控裝置1 研磨輪庫2 研磨輪2 0、2卜2 1 ’ 轉動馬達2 2 循環帶2 3 旋臂3 鎖頭3 1、3 Γ 伺服馬達4 主軸41PLC numerical control device 1 Grinding wheel library 2 Grinding wheel 2 0, 2 2 2 ’Rotating motor 2 2 Circulating belt 2 3 Rotary arm 3 Lock head 3 1, 3 Γ Servo motor 4 Spindle 41

感應測試裝置5 壓力裝置6 壓力控制閥7Induction test device 5 Pressure device 6 Pressure control valve 7

第8頁 546187 圖式簡單說明 圖式說明】 第1圖,係為習式研磨加工機示意圖; 第2 -1圖,係為本創作研磨機自動更換研磨輪裝置之實施 不意圖, 第2 - 2圖,係為本創作研磨機自動更換研磨輪裝置之動作 不意圖^一 , 第2 - 3圖,係為本創作研磨機自動更換研磨輪裝置之動作 不意圖二,Page 8 546187 Schematic illustrations Schematic illustration] Figure 1 is a schematic diagram of a conventional grinding machine; Figures 2 -1 are not intended to implement the automatic replacement of the grinding wheel device for the creative grinding machine, Figure 2- Figure 2 is not intended for the action of automatically changing the grinding wheel device of the creative grinder. Figures 2-3 are not intended for the action of automatically changing the grinding wheel device of the creative grinder.

第3圖,係為本創作研磨機自動更換研磨輪裝置之壓力裝 置與壓力控制閥體示意圖; 第4圖,係為本創作研磨機自動更換研磨輪裝置之流程示 意圖;Figure 3 is a schematic diagram of the pressure device and pressure control valve body for the automatic replacement of the grinding wheel device of the creative grinder; Figure 4 is a schematic diagram of the flow of the automatic replacement of the grinding wheel device for the creative grinder;

第9頁Page 9

Claims (1)

546187 六、申請專利範圍 【申請專利範圍】 1. 一種研磨機自動更換研磨輪裝置,尤指一種研磨機之數 值自動控制設計,其至少包含一 PLC數控裝置、一研磨輪 庫、一旋臂、一伺服馬達、一感應測試裝置及一壓力裝置 與一壓力控制閥所組構,其中: 一 PLC數控裝置,係為操作數值控制的輸入裝置,其 至少控制一研磨輪庫、一旋臂、一伺服馬達、一感應測試 裝置及一壓力裝置與一壓力控制閥之作動關係; 一研磨輪庫,主要係提供研磨輪儲存,其中經由一轉 動馬達提供動力傳動循環帶,以將更換的研磨輪輸送至蓉 待位置; 一伺服馬達,係傳動主轴及研磨輪作上移或下移的位 移定位作動,以待更換研磨輪; 一感應測試裝置,係作為研磨輪下移校正定位的感 應, 一壓力裝置,係提供旋臂旋動與鎖固之動力來源; 一壓力控制閥,係控制壓力裝置所提供的壓力大小控 制,於鎖固研磨輪時能給予適當的的扭力; 其中PLC藉由數值程式的控制能使旋臂旋動於研磨輪 庫與加工主軸間做裝設與拆卸做動;而伺服馬達係控制加 工主軸的上移與下移的定位,並經由感應測試裝置所提供 的數據做自動校正,且壓力裝置係為提供旋臂鎖固的動力 來源,其中經由壓力控制閥可控制旋臂鎖固頭於鎖固研磨 輪的扭力而完全更換研磨輪的步驟。546187 VI. Scope of patent application [Scope of patent application] 1. A grinding machine automatically replaces the grinding wheel device, especially a numerical automatic control design of the grinding machine, which includes at least a PLC numerical control device, a grinding wheel library, a rotary arm, A servo motor, an inductive test device, a pressure device and a pressure control valve. Among them: a PLC numerical control device is an input device for operating numerical control, which controls at least a grinding wheel library, a rotary arm, a Servo motor, an inductive test device, a pressure device and a pressure control valve; a grinding wheel library, which mainly provides storage of grinding wheels, and a power transmission loop is provided by a rotating motor to convey the replaced grinding wheels To the waiting position; a servo motor, which drives the main shaft and the grinding wheel to move up or down to position the grinding wheel to be replaced; an induction test device, which is used as a sensor to correct the positioning of the grinding wheel when it moves down, a pressure device , Which provides the power source for the rotation and locking of the swing arm; a pressure control valve, which controls the pressure device The pressure control provided can give appropriate torque when locking the grinding wheel. Among them, the PLC can make the rotary arm rotate between the grinding wheel library and the processing spindle through the control of the numerical program; and The servo motor controls the positioning of the processing spindle up and down, and is automatically corrected by the data provided by the inductive test device. The pressure device is a power source that provides the arm lock. The pressure control valve can control the rotation. The arm locking head is a step of completely replacing the grinding wheel by locking the torque of the grinding wheel. 第10頁 546187 六、申請專利範圍 2. 如申請範圍第1項所述之研磨機自動更換研磨輪裝置, 其中壓力裝置可以油壓方式為實施者。 3. 如申請範圍第1項所述之研磨機自動更換研磨輪裝置, 其中壓力裝置可以氣壓方式為實施者。 4. 如申請範圍第1項所述之研磨機自動更換研磨輪裝置, 其中伺服馬達係為一提供一定的距離移動,其中移動距離 係經由感應測試裝置提供數值控制之實施者。 IIPage 10 546187 6. Scope of patent application 2. The grinding machine automatically replaces the grinding wheel device as described in item 1 of the scope of application, in which the pressure device can be implemented by oil pressure. 3. Automatically replace the grinding wheel device of the grinding machine as described in item 1 of the scope of application, where the pressure device can be implemented by the pneumatic method. 4. The automatic replacement of the grinding wheel device of the grinding machine as described in item 1 of the application scope, wherein the servo motor is a implement that provides a certain distance movement, and the movement distance is provided by the inductive test device to provide numerical control. II 第11頁Page 11
TW91124117A 2002-10-18 2002-10-18 Device for automatically replacing grinding wheel of grinding machine TW546187B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI448357B (en) * 2009-07-17 2014-08-11 Hon Hai Prec Ind Co Ltd Method for grinding cutting tools and grinding machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI448357B (en) * 2009-07-17 2014-08-11 Hon Hai Prec Ind Co Ltd Method for grinding cutting tools and grinding machine

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