544479 _案號91113563_年月日_ί±±_ 五、發明說明（1) 本發明係有關一具防火性之人造建材的製造方法，尤 指一種利用廢棄物回收再生為主原料，可配合無機填充劑 之添加混合，而得以壓製呈一具有剛性、抗張力、抗壓力 及具防火性、且耐濕度佳、防蟲性、抗菌性之多功能性人 造建材。 按，目前市面上所使用之建材，諸如木製地板、木製 隔間板、木製門窗· · ·皆是以木材為主要原料，然而， 在目前環保意識高漲之年代，許多國家已明文禁止原木之 砍伐及輸出，使得原木之取得愈來愈困難，且愈來愈不環 保，於是，有些業者乃以替代方式為之，其乃以表皮係以 原木為原料，而中層則以廢木屑填充，雖然可解決了原木 取得不易之困擾，但卻因廢木屑之密度不高、耐水性不 佳，容易造成強度脆弱不耐腐蝕且防火性不佳之缺點。 再者，寶特瓶已為現代生活中不可或缺之容器，而寶 特瓶回收已在國内施行多年，且頗具成效，然而，在寶特 瓶上之標籤膜則因質輕，且材質並無一定之規範（一般以 PVC、PE、ΡΡ、PET為主），使得市面上多種材質出現，且 於該標籤膜上又皆有印刷油墨，使得回收利用價值不高， 步驟繁複，使得一般業者將其棄置或掩埋、焚燒則會產生 含氣化合物氣體，無形中造成了另一次之污染。 有鑑於此，本案發明人基於其從事廢棄物(寶特瓶、 廢家電、廢輪胎）回收再生多年之經驗，且藉由其對於環 境保護之意識，乃積極思考如何使廢棄物再生，而又能產 製出替代原木匱乏而產生之困擾，經過多次研究開發，終 於開發出本發明。544479 _Case No. 91113563_Year Month and Day_ί ±± _ V. Description of the Invention (1) The present invention relates to a method for manufacturing a fire-resistant man-made building material, especially a method of using waste recycling as the main raw material. The addition and mixing of inorganic fillers can be pressed into a multifunctional artificial building material with rigidity, tensile resistance, pressure resistance, fire resistance, good humidity resistance, insect resistance, and antibacterial properties. According to the current building materials used in the market, such as wooden flooring, wooden partition boards, wooden doors and windows, etc., are made of wood as the main raw material. However, in the current era of high environmental awareness, many countries have banned the logging of logs. And output, making the acquisition of logs more and more difficult, and increasingly less environmentally friendly, so some operators are using alternative methods, which is based on the raw material of the log system, while the middle layer is filled with waste wood chips, although It solves the difficulty of obtaining logs, but because of the low density of waste wood chips and poor water resistance, it is easy to cause shortcomings such as weak strength, corrosion resistance and poor fire resistance. In addition, the bottle is an indispensable container in modern life, and the recycling of the bottle has been implemented in China for many years, and it is very effective. However, the label film on the bottle is light in weight and material There is no certain standard (generally PVC, PE, PP, PET), which makes a variety of materials appear on the market, and there are printing inks on the label film, which makes the recycling value not high, the steps are complicated, and the general Disposal, burial, and incineration by the industry will generate gaseous compound gas, which virtually causes another pollution. In view of this, the inventor of this case is based on his many years of experience in recycling waste (Pottle bottles, waste household appliances, waste tires), and with his awareness of environmental protection, he is actively thinking about how to recycle waste, and The trouble caused by the shortage of alternative logs can be produced. After many researches and developments, the present invention has finally been developed.
544479 _案號91113563_年月日__ 五、發明說明（2) 即，本發明之主要目的乃在提供一種具有環保意義之 具防火性人造建材者。 本發明之另一目的乃在提供一種剛性、抗壓力、抗張 力及防火性皆較木製建材為佳之防火建材者。 為使 貴審查委員得以更瞭解本發明之技術、手段及 其功效，茲舉較佳之實施例並配合圖式詳細說明如后： 請參閱一〜三圖，係為本發明之製造方法步驟及其剖 面示意圖，其大體上包含下列步驟： 步驟一：選用下列材料： 1 · A料：係為主原料，其主要係為寶特瓶上之標籤膜 者。 2 · B料：其主要係為PVC粉，其可為再生之塑膠原料 者。 3 · C料··係為無機填充劑及有機填充料如E V A、P E、 PS、PP、ABS等廢料或碎料者，其成份比為0〜3 0 0 %，其實際使用則以0〜1 5 0 %為最佳，且其可為玻璃 纖維、木屑粉、硅氧粉、珍珠岩粉、氫氧化鋁等等建材、 橡膠或塑膠所使用之無機填充劑者。 步驟二：將上述A料、B料及C料混合均勻，且將其融溶 混合，其溫度為1 0 0 °C以上，且1 0 0 °C〜1 8 0 °C為 佳。 步驟三：將上述融溶混合之物料，經由押（射）出成型或 壓製成型成所製之片狀（1 )者。 步驟四：將上述之片狀物塗佈粘著劑，俾以貼合表皮（2 )而成型者，其中該表皮可為薄木片、印刷塑膠皮、積層544479 _Case No. 91113563_ YYYY__ V. Description of the invention (2) That is, the main purpose of the present invention is to provide a fire-resistant artificial building material with environmental protection significance. Another object of the present invention is to provide a fire-resistant building material which has better rigidity, pressure resistance, tensile strength and fire resistance than wooden building materials. In order to make your reviewing committee better understand the technology, means and effects of the present invention, the preferred embodiments are described in detail with the drawings as follows: Please refer to Figures 1-3 for the steps of the manufacturing method of the present invention and its steps The schematic cross-section diagram generally includes the following steps: Step 1: Use the following materials: 1 Material A: It is the main raw material, which is mainly the label film on the bottle. 2 · Material B: It is mainly PVC powder, which can be recycled plastic raw materials. 3 · Material C is an inorganic filler and organic filler such as EVA, PE, PS, PP, ABS and other waste materials or scraps. Its composition ratio is 0 ~ 300%, and its actual use is 0 ~ 150% is the best, and it can be an inorganic filler used in glass fiber, wood powder, silica powder, perlite powder, aluminum hydroxide and other building materials, rubber or plastic. Step 2: Mix the materials A, B, and C, and melt and mix them. The temperature is more than 100 ° C, and preferably 100 ° C ~ 180 ° C. Step 3: The above-mentioned melt-mixed materials are extruded (shot) formed or pressed into the prepared sheet shape (1). Step 4: Coating the above sheet with an adhesive, and then forming the sheet to conform to the epidermis (2), wherein the epidermis can be a thin wood chip, a printed plastic skin, and a laminate
544479 案號 91113563 五、發明說明（3) 薄片、金屬薄片、無機質水泥薄片·· ·等。 以下藉由上述步驟所製之具防火性人造建材，具有 料及…皆可由資源回收廢棄 奶丹生原料，Α料為賃特沲卜夕#筮 f品攻％i、日人』、 寸瓶上之&減媒，B料為PVC粉或 九 料心a而成，既經濟又環保者。 以料之A料及B料’再加上C料之無機 ρΐ、PS = 以混合融溶，甚乃如EVA、 之廢料又 藉由之盔機埴右~~^~~匕j-象』 山雷以 並可. il .化龐大廢家電之產 使其外觀得以和一般木製 、， 且其又玻璃纖.維、木屑 氧化鋁等等建材、橡膠或塑膠 制 中，而使其耐腐性及防火性皆 一八：、PS、PP、ABS 算廢料或碎料 ^ ^、抗張力、抗壓力皆比木劁 A I 1¾• + 从 544479 _案號91113563_年月日_魅_ 五、發明說明（4) 再者，再請參閱第四圖，係為本創作之另一實施，其 步驟如下： 步驟一：選用下列材料 1 · A料··係為主原料，其主要係為寶特瓶上之標籤膜 者。 2 · B料：其主要係為PVC粉，其可為再生之塑膠原料 者。 3 · C料：係為無機填充劑及有機填充料如E V A、P E、 PS、PP、ABS等廢料或碎料者，其成份比為〇 〜300%，其實際使用則以0〜1 5 0%為 最佳，且其可為玻璃纖維、木屑粉、硅氧粉、 珍珠岩粉、氫氧化鋁等等建材、橡膠或塑膠所 使用之無機填充劑者。 4 · D料：係具有彈性之原料，其成份比為0〜6 0 %， 其實際使用比例以5〜5 0 %為最佳，且其可 為橡膠類如NR、NBR、SBR及其軟化油、可塑劑 等。 步驟二：將上述A料、B料、C料及D料混合均勻，且將 其融溶混合，其溫度為1 0 0 °C以上，且1 0 0 °C〜1 8 0 °c為佳。 步驟三：將上述融溶混合之物料，經由押（射）出成型或 壓製成型成所需之片狀者或異型成品者。 步驟四：將上述之片狀物塗佈粘著劑，俾以貼合表皮而成 型者，其中該表皮可為薄木片、印刷塑膠皮、積層薄片、 金屬薄片、無機質水泥薄片· ··等。544479 Case number 91113563 V. Description of the invention (3) Sheet, metal sheet, inorganic cement sheet ... etc. The following fire-resistant artificial building materials made by the above steps have materials and ... can be recovered from waste milk raw materials by using resources. Materials A are rent special 沲 卜 夕 # 筮 f 品 攻% i 、 日人 』, on the bottle & Reduced medium, material B is made of PVC powder or nine materials, which is both economical and environmentally friendly. Material A and material B, plus inorganic material ρΐ of material C, PS = mixed and melted, which is even like EVA, and the waste material is turned right by the helmet machine ~~ ^ ~~ The production of huge waste household appliances can make it look like ordinary wood, and it is made of glass fiber, dimensional, wood shavings, alumina and other building materials, rubber or plastic, which makes it resistant to corrosion and Fire resistance is 18 :, PS, PP, ABS are waste or scrap ^ ^, anti-tension, anti-pressure are all better than wood 劁 AI 1¾ • + from 544479 _ case number 91113563_ year month day _ charm _ five, description of the invention ( 4) Furthermore, please refer to the fourth picture again, which is another implementation of this creation. The steps are as follows: Step 1: Select the following materials: 1. Material A is the main raw material. The label film. 2 · Material B: It is mainly PVC powder, which can be recycled plastic raw materials. 3 · Material C: For inorganic fillers and organic fillers such as EVA, PE, PS, PP, ABS and other waste materials or scraps, the composition ratio is 0 ~ 300%, and the actual use is 0 ~ 1 5 0 % Is the best, and it can be an inorganic filler used in glass fiber, wood powder, silica powder, perlite powder, aluminum hydroxide and other building materials, rubber or plastic. 4 · D material: It is a raw material with elasticity, its composition ratio is 0 ~ 60%, its actual use ratio is 5 ~ 50% is the best, and it can be rubbers such as NR, NBR, SBR and its softening Oil, plasticizer, etc. Step 2: Mix the above materials A, B, C, and D evenly, and melt and mix them. The temperature is above 100 ° C, and preferably 100 ° C to 180 ° C. Step 3: The above-mentioned melt-mixed materials are extruded (shot) formed or pressed to form the desired flakes or shaped products. Step 4: Apply the above-mentioned sheet to an adhesive, and apply the adhesive to the skin. The skin may be thin wood chips, printed plastic skins, laminated flakes, metal flakes, inorganic cement flakes, etc.
544479 案號91113563 年月日 修正 五、發明說明（5) 藉由上述之步驟，除可達成上述之各項目的，更進一 步提供一具有彈性較佳之防火建材者。 另，當A料（標籤膜）原料不足時，亦可以回收之 EVA、PE、PS、PP、ABS等廢料或碎料取代之。 綜上所述，本發明之技術思想確屬高度創作，且本案 於申請前未見於刊物或公開使用，是以，本發明實已具備 發明專利要件，爰依法提出申請。544479 Case No. 91113563 Rev. V. Explanation of the invention (5) In addition to the above-mentioned steps, in addition to the above-mentioned steps, a fire-resistant building material with better flexibility can be provided. In addition, when the raw material of A material (label film) is insufficient, it can also be replaced by waste or scrap materials such as EVA, PE, PS, PP, ABS. In summary, the technical idea of the present invention is indeed highly creative, and the case was not seen in the publication or public use before the application. Therefore, the present invention already has the elements of an invention patent, and the application is submitted in accordance with the law.
第8頁 544479 _案號91113563_年月日__ 圖式簡單說明 (一） 圖式部份： 第一圖：係本發明製造步驟示意圖。 第二圖：係本發明經壓製成型之成品剖面示意圖。 第三圖：係本發明經押（射）出成型之成品可為異型押出 成型製品剖面示意圖。 第四圖：係本發明之另一製造步驟示意圖。 (二） 圖號部份： 1 ·片狀 2 ·表皮Page 8 544479 _Case No. 91113563_Year Month Day__ Brief description of the drawings (1) Part of the drawings: The first drawing: is a schematic diagram of the manufacturing steps of the present invention. The second figure is a schematic cross-sectional view of the finished product of the present invention after pressing. The third figure is a schematic cross-sectional view of the extruded (shot) molded product of the present invention, which can be a special-shaped extruded molded product. FIG. 4 is a schematic diagram of another manufacturing step of the present invention. (II) Drawing No .: 1 · Sheet 2 · Epidermis