TW501937B - Process for recovering onium hydroxides from solutions containing onium compounds - Google Patents
Process for recovering onium hydroxides from solutions containing onium compounds Download PDFInfo
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Abstract
Description
93 經濟部智慧財產局員工消費合作社印製 A7 ___ B7 五、發明説明(/ ) 技術領域 本發明係關於從含鎗化合物之溶液再生氫氧化鑰的方法 。尤其,本發明係關於使用陽離子交換材料及電化學電池, 從含有氫氧化鎗及/或鎗鹽之溶液再生氫氧化的方法。 發明背景 氫氧化鎗,例如氫氧化四級銨-包括氫氧化四甲基銨( TMAH)及氫氧化四乙基銨(TEAH)-—直以來已知爲強有 機鹼。已發現氫氧化四級銨有各種用途,包括用於沸石製造 及聚合物製造。氫氧化四級銨的水溶液,特別是TMAH水溶 液也已經廣泛地被用於印刷電路板及微電子晶片之光阻作爲 顯影劑。因各種因素所致,最好將印刷電路板及微電子晶片 製造所用的顯影劑總量減到最少。將氫氧化物顯影劑總量減 到最少的方式之一係爲再使用廢棄顯影劑。再使用顯影劑的 作法係使丟棄的數量降低並減少廢棄物問題。 廢棄顯影劑含有雜質,包括離子性雜質及非離子性雜質 。離子性雜質包括各種金屬陽離子,例如鈉,鉀,鋅,鎳, 鋁,銅及鈣;及陰離子,例如,鹵化物,硝酸鹽,亞硝酸鹽 ,碳酸鹽,羧酸鹽,硫酸鹽。非離子性雜質包括光阻,表面 活性劑’胺類及其它許多的有機分子。廢棄顯影劑也包含相 當低濃度的氫氧化物顯影劑。因此,仍視需要有效回收可再 使用的氫氧化物顯影劑,使其可以再使用藉以減少印刷電路 板及微電子晶片製造所用的顯影劑總量。 美國專利4,714,530 ( Hale等人)描述一種製備高純度氫 氧化四級銨的方法,其係利用包含以陽離子交換薄膜分離之 —-— _4 ____ 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) (請先閱讀背面之注意事項再本頁) -裝_ 訂 線 501937 經濟部智慧財產局員工消費合作社印製 A7 ___B7__ 五、發明説明(Υ) 陰極電解液間格及陽極電解液間格的電池。該方法包括將氫 氧化四級銨水溶液倒入陽極電解液間格,將水加入陰極電解 液間格,及直流電通過電解式電池以在陰極電解液間格內產 生接著回收的高純度氫氧化四級銨。’530號專利案也描述一 種包括在將氫氧化物倒入電解式電池之陽極電解液間格前將 氫氧化四級銨加熱的改良。 美國專利4,938,854 (Sharifian等人)也描述一種以降低 潛在的鹵化物含量來純化氫氧化四級銨的電解方法。電解式 電池可以利用隔間(可爲陰離子或陽離子選擇性薄膜)分爲 陽極電解液間格及陰極電解液間格。陰極電解液間格內的陰 極包括鋅,鎘,錫,鉛,銅,或鈦,或其合金,汞或汞齊。 日本公開專利案第60-131985號( 1985 ) (Takahashi等 人)描述一種在電解式電池內製造高純度氫氧化四級銨的方 法,該電解式電池以陽離子交換薄膜區分爲陽極室及陰極室 。含有雜質的氫氧化四級銨溶液係倒入陽極室而直流電係在 水已經倒入陰極室後施加於二電極之間。經純化的氫氧化四 級銨係從陰極室獲得。經純化的氫氧化四級銨包含減少量的 鹼金屬,檢土金屬,陰離子等。 美國專利5,439,564及5,545,309係關於一種處理含有機 氫氧化四級銨之廢棄液體的方法,該方法包括將廢棄液體與 陽離子交換材料接觸,從陽離子交換材料沖提有機四級銨陽 離子,及在設有陽極,陰極及陽離子交換薄膜的二室電解式 電池內使沖提液電解。有機氫氧化四級銨係從電解式電池的 陰極室獲得。 ___----—-§----- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) (請先閱讀背面之注意事項再本頁) 裝-93 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 ___ B7 V. Description of the Invention (/) TECHNICAL FIELD The present invention relates to a method for regenerating the hydroxide key from a solution containing a gun compound. In particular, the present invention relates to a method for regenerating hydroxide from a solution containing a hydroxide gun and / or gun salt using a cation exchange material and an electrochemical cell. BACKGROUND OF THE INVENTION Hydroxide guns, such as quaternary ammonium hydroxide-including tetramethylammonium hydroxide (TMAH) and tetraethylammonium hydroxide (TEAH)-have been known as strong organic bases. Tetraammonium hydroxide has been found to be used in a variety of applications, including for zeolite manufacturing and polymer manufacturing. Aqueous solutions of quaternary ammonium hydroxide, especially TMAH, have also been widely used as photoresists for printed circuit boards and microelectronic wafers as developers. For various reasons, it is desirable to minimize the total amount of developer used in the manufacture of printed circuit boards and microelectronic wafers. One of the ways to minimize the total amount of hydroxide developer is to reuse waste developer. Reusing the developer reduces the number of discards and reduces waste issues. Waste developer contains impurities, including ionic impurities and non-ionic impurities. Ionic impurities include various metal cations, such as sodium, potassium, zinc, nickel, aluminum, copper, and calcium; and anions, such as halides, nitrates, nitrites, carbonates, carboxylates, and sulfates. Non-ionic impurities include photoresist, surfactant 'amines and many other organic molecules. Waste developer also contains a relatively low concentration of hydroxide developer. Therefore, it is still necessary to effectively recycle the reusable hydroxide developer so that it can be reused to reduce the total amount of developer used in the manufacture of printed circuit boards and microelectronic wafers. U.S. Patent 4,714,530 (Hale et al.) Describes a method for preparing high-purity quaternary ammonium hydroxide, which uses a cation exchange membrane to separate __ 4 ____ This paper is sized to the Chinese National Standard (CNS) A4 specification (210X 297 mm) (Please read the precautions on the back before this page)-Binding 501937 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 ___B7__ V. Description of the invention (Υ) Catholyte compartment and anolyte Compartment battery. The method includes pouring an aqueous quaternary ammonium hydroxide solution into an anolyte compartment, adding water to a catholyte compartment, and passing a direct current through an electrolytic cell to generate a high-purity tetrahydroxide that is then recovered in the catholyte compartment. Grade ammonium. The '530 patent also describes an improvement that involves heating quaternary ammonium hydroxide before pouring the hydroxide into the anolyte compartment of the electrolytic cell. U.S. Patent 4,938,854 (Sharifian et al.) Also describes an electrolytic process for purifying quaternary ammonium hydroxide to reduce the potential halide content. Electrolytic cells can be divided into anolyte compartments and catholyte compartments using compartments (which can be anion- or cation-selective membranes). The cathode in the catholyte compartment includes zinc, cadmium, tin, lead, copper, or titanium, or an alloy thereof, mercury or amalgam. Japanese Laid-Open Patent No. 60-131985 (1985) (Takahashi et al.) Describes a method for manufacturing high-purity quaternary ammonium hydroxide in an electrolytic cell, which is divided into an anode chamber and a cathode chamber by a cation exchange film . The quaternary ammonium hydroxide solution containing impurities is poured into the anode chamber and the direct current is applied between the two electrodes after the water has been poured into the cathode chamber. Purified quaternary ammonium hydroxide was obtained from the cathode compartment. The purified quaternary ammonium hydroxide contains reduced amounts of alkali metals, earth metals, anions, and the like. U.S. patents 5,439,564 and 5,545,309 relate to a method for treating a waste liquid containing organic quaternary ammonium hydroxide, the method comprising contacting the waste liquid with a cation exchange material, extracting the organic quaternary ammonium cation from the cation exchange material, and The anode, cathode and cation exchange membrane are used to electrolyze the eluent in a two-chamber electrolytic cell. Organic quaternary ammonium hydroxide is obtained from the cathode compartment of an electrolytic cell. ___----—- § ----- This paper size applies to Chinese National Standard (CNS) A4 (210X 297 mm) (Please read the precautions on the back before this page)
、1T 線 3 9 1X ο A7 B7 五、發明説明()) 發明摘述 在一具體實施例裡,本發明係關於一種由含錄化合物溶 液中回收氫氧化鎗的方法,包括將溶液與陽離子交換材料接 觸,使得來自錄化合物之至少一部份的鎗陽離子被陽離子交 換材料吸附;將酸和陽離子交換材料接觸以沖提鎗鹽;將鎗 鹽倒入包含至少三個間格,一陰極及一陽極,並爲從陽極到 陰極的順序,還包含一雙極性薄膜和一陽離子選擇性薄膜, 而且電流流過電池藉以再生氫氧化鎗的電化學電池;及從電 池回收氫氧化鎗。_ 在另一具體實施例裡,本發明係關於一種從含有鑰化合 物之溶液回收氫氧化鎗的方法,其包括將溶液與陽離子交換 材料接觸,使得來自鎗化合物之至少一部份的鎗陽離子被陽 離子交換材料吸附;將酸和陽離子交換材料接觸以沖提鎗鹽 ;將鎗鹽倒入包含至少二個間格,一陰極及一陽極,及其中 設置一陰離子選擇性薄膜,而且電流流過電池藉以再生氫氧 化鎗的電化學電池;及從電池回收氫氧化鎗。 在又一具體實施例裡,本發明係關於一種從含有四級銨 化合物之溶液回收氫氧化四級銨的方法,其包括將溶液與陽 離子交換材料接觸,使得來自四級銨化合物之至少一部份的 四級銨陽離子被陽離子交換材料吸附;將無機酸和陽離子交 換材料接觸以沖提四級銨鹽;將四級銨鹽倒入包含至少四個 間格,一陰極及一陽極,並爲從陽極到陰極的順序,還包含 一雙極性薄膜,一陰離子選擇性薄膜及一陽離子選擇性薄膜 ,而且電流流過電池藉以再生氫氧化四級銨的電化學電池; _____6___ 本紙張又度適用中國國家標準(CNS ) A4規格(210X 297公釐) (請先閱讀背面之注意事項再本頁) 訂 線· 經濟部智慈財產局員工消費合作社印製 501937 經濟部智慧財產局員工消費合作社印^ A7 B7 五、發明説明(+ ) 及從電池回收氫氧化四級銨。 在又另一具體實施例裡,本發明係關於一種從含有四甲 基銨化合物之廢棄溶液回收氫氧化四甲基銨,其包括將廢棄 溶液與陽離子交換樹脂接觸,使得來自四甲基銨化合物之至 少一部份的四甲基銨陽離子被樹脂吸附;將無機酸和陽離子 交換樹脂接觸以沖提四甲基銨鹽;將四甲基銨鹽倒入包含至 少五個間格,一陰極,一陽極,並爲從陽極到陰極的順序, 還包含第一雙極性薄膜,一陰離子選擇性薄膜,一陽離子選 擇性薄膜及第二雙極性薄膜,而且電流流過電池藉以再生氫 氧化四甲基銨的電化學電池;及從電池回收氫氧化四甲基銨 Ο 由於本發明的方法,可以獲得經回收之氫氧化鎗溶液, 該溶液的濃度及純度增加。循環回收使用過之氫氧化鎗溶液 不僅節省成本,而且也降低合成新氫氧化物化合物溶液的需 求及免除相關之昂貴純化程序並降低廢棄溶液排出物的毒性 而對環境有利。增加量的水可以在氫氧化鎗從溶液中取出後 回收。此外,不一定要儲存大量的化學物。經由本發明獲得 之相當高濃度及純度的氫氧化鎗可以有效地用於各種需要氫 氧化鎗溶液的用途。 圖式的簡單說明 第1圖係爲本發明包含一個單元電池之二個間格電化學 電池的槪視圖; 第2圖係爲本發明三個間格電化學電池的槪視圖; 第3圖係爲本發明四個間格之電化學電池的槪視圖; ^_______7_ 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 29<7公釐) (請先閲讀背面之注意事項再本頁) -裝 、11 •線 501937 A7 _B7______ 五、發明説明(Γ) 第4圖係爲本發明另一種三間格電化學電池的槪視圖; 第5圖係爲本發明另一種四間格電化學電池的槪視圖; 第6圖係爲本發明另一種四間格電化學電池的槪視圖; 第7圖係爲本發明五間格電化學電池的槪視圖; 第8圖係爲本發明另一種九間格電化學電池的槪視圖。 較佳具體實施例的說明 根據本發明之方法,氫氧化鎗係從含有氫氧化鎗及/或 鎗鹽的溶液再生(產生,純化或回收)。在此,鎗化合物係 爲一種含有鎗陽離子的化合物,例如氫氧化錄及鎗鹽。在一 具體實施例裡,含有鎗化合物的溶液係爲在特別是有關印刷 電路板及微電子晶片製程之顯影程序後含有氫氧化錄的廢棄 溶液。由於此等程序,雜質進入並污染溶液。換言之,含有 鑰化合物的溶液可以是用過的廢棄溶液。在另一具體實施例 裡,含有鎗化合物的溶液係爲在已用於程序後的鎗鹽廢棄溶 液。溶液或廢棄溶液可能含有其它的化合物,例如上述及下 述的雜質及/或對應氫氧化鎗的鎗鹽。 經濟部智慧財產局員工消費合作社印製 經本發明方法處理之含鎗化合物的溶液係爲含有可氧化 液體及大約0·01重量%到大約50重量%鎗化合物的混合物 ’較佳是溶液,並通常包含各種數量一或多種不想要的雜質 ’例如鹵化物,碳酸鹽,甲酸鹽,硝酸鹽,檸檬酸鹽,硫酸 鹽等陰離子,~些例如鋅及鈣,鈉,鉀等陽離子金屬,包括 及一些中性物種,例如感光抗膜,甲醇,胺等。可氧化液體 可爲水’水和有機液體的混合物,或有機液體。有機液體包 括醇類’例如甲醇及乙醇,乙二醇及相似物。 ^紙張尺度適用中國國八4規格(210Χ 297公釐) " 一 ~ 3 9 11 A7 ____B7 五、發明説明(k ) 在一具體實施例裡,本發明之方法對於減少離子性及非 離子性雜質存在於鎗化合物溶液,例如氫氧化四級銨中的數 量是有效的,而又產生高純度的氫氧化鎗。在另一具體實施 例裡,本發明之方法使鎗化合物,例如氫氧化四級銨溶液中 金屬離子雜質及有機雜質減少,而又產生高純度的氫氧化鎗 。在又一具體實施例中,本發明可用於製備經純化之氫氧化 錄,例如氫氧化四級銨氫氧化四級鱗及氫氧化三級銃。 氫氧化鎗通常可以下式爲其特徵: A(〇H)x (I) 其中A爲鎗基而X爲一代表A價數的整數。鎗基的例 子包括銨基,銹基及銃基。在一具體實施例裡,氫氧化鎗應 可充分地溶解於溶劑,例如水,醇或其它有機液體,或其混 合物中以有效回收。 氫氧化四級銨及氫氧化四級鱗可以下式爲其特徵: mmm — R2 +1T line 3 9 1X ο A7 B7 V. Description of the invention () Abstract of the invention In a specific embodiment, the present invention relates to a method for recovering a hydroxide gun from a solution containing a compound, including exchanging the solution with a cation Material contact, so that at least a portion of the gun cations from the recording compound are adsorbed by the cation exchange material; contact the acid and the cation exchange material to extract the gun salt; pour the gun salt into a cell containing at least three compartments, a cathode and a The anode, in the order from anode to cathode, also includes a bipolar film and a cation-selective film, and an electric current flows through the battery to regenerate the electrochemical cell of the hydroxide gun; and the hydroxide gun is recovered from the battery. _ In another specific embodiment, the present invention relates to a method for recovering a hydroxide gun from a solution containing a key compound, which comprises contacting the solution with a cation exchange material such that at least a portion of the gun cations from the gun compound are removed Cation exchange material adsorption; contact the acid and cation exchange material to extract gun salt; pour the gun salt into a cell containing at least two compartments, a cathode and an anode, and an anion-selective film disposed therein, and the current flows through the battery An electrochemical cell through which a hydroxide gun is regenerated; and a hydroxide gun is recovered from the battery. In yet another embodiment, the present invention relates to a method for recovering quaternary ammonium hydroxide from a solution containing a quaternary ammonium compound, which comprises contacting the solution with a cation exchange material such that at least a portion of the quaternary ammonium compound comes from Parts of the quaternary ammonium cation are adsorbed by the cation exchange material; contact the inorganic acid and the cation exchange material to extract the quaternary ammonium salt; pour the quaternary ammonium salt into a cell containing at least four cells, a cathode and an anode, and The sequence from anode to cathode also includes a bipolar film, an anion-selective film and a cation-selective film, and an electric current flows through the battery to regenerate the quaternary ammonium hydroxide electrochemical cell; _____6___ This paper is also suitable for China National Standard (CNS) A4 Specification (210X 297 mm) (Please read the precautions on the back before this page) Threading · Printed by the Employee Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 501937 Printed by the Employee Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs ^ A7 B7 5. Description of the invention (+) and recovery of quaternary ammonium hydroxide from batteries. In yet another specific embodiment, the present invention relates to recovering tetramethylammonium hydroxide from a waste solution containing a tetramethylammonium compound, which comprises contacting the waste solution with a cation exchange resin so that it is derived from the tetramethylammonium compound At least a part of the tetramethylammonium cation is adsorbed by the resin; contacting the inorganic acid with the cation exchange resin to extract the tetramethylammonium salt; pouring the tetramethylammonium salt into a cell containing at least five compartments, a cathode, An anode, in order from anode to cathode, further comprising a first bipolar film, an anion-selective film, a cation-selective film, and a second bipolar film, and a current flows through the battery to regenerate tetramethyl hydroxide An electrochemical cell of ammonium; and recovery of tetramethylammonium hydroxide from the battery O As a result of the method of the present invention, a recovered hydroxide gun solution can be obtained, and the concentration and purity of the solution are increased. Recycling the used hydroxide gun solution not only saves costs, but also reduces the need to synthesize new hydroxide compound solutions and eliminates the associated expensive purification procedures and reduces the toxicity of waste solution effluents, which is good for the environment. Increased amounts of water can be recovered after the hydroxide gun is removed from the solution. In addition, it is not necessary to store large amounts of chemicals. The relatively high concentration and purity of the hydroxide gun obtained by the present invention can be effectively used for various applications requiring a hydroxide gun solution. Brief Description of the Drawings Fig. 1 is a general view of two compartmental electrochemical cells including a unit cell according to the present invention; Fig. 2 is a general view of three compartmental electrochemical cells according to the present invention;槪 _______7_ This paper size is applicable to China National Standard (CNS) A4 specification (210X 29 < 7 mm) (Please read the precautions on the back before this page)- Installation, 11 • Line 501937 A7 _B7______ 5. Description of the Invention (Γ) Figure 4 is a schematic view of another three-cell electrochemical cell of the present invention; Figure 5 is a schematic view of another four-cell electrochemical cell of the present invention View; FIG. 6 is a perspective view of another four-compartment electrochemical cell of the present invention; FIG. 7 is a perspective view of a five-compartment electrochemical cell of the present invention; FIG. 8 is another nine-compartment electrochemical cell of the present invention Holm view of an electrochemical cell. DESCRIPTION OF PREFERRED EMBODIMENTS According to the method of the present invention, the hydroxide gun is regenerated (produced, purified, or recovered) from a solution containing the hydroxide gun and / or gun salt. Here, the gun compound is a compound containing gun cations, such as hydroxide and gun salt. In a specific embodiment, the solution containing a gun compound is a waste solution containing hydroxide after a development process, particularly related to a printed circuit board and a microelectronic wafer manufacturing process. Due to these procedures, impurities enter and contaminate the solution. In other words, the solution containing the key compound may be a used waste solution. In another embodiment, the gun compound-containing solution is a gun salt waste solution after it has been used in a procedure. The solution or waste solution may contain other compounds, such as the impurities mentioned above and / or below, and / or gun salts corresponding to hydroxide guns. The gun compound containing solution processed by the method of the present invention printed by the employee's consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs is a mixture containing an oxidizable liquid and about 0.01% to about 50% by weight of the gun compound. Contains various amounts of one or more unwanted impurities, such as halides, carbonates, formate, nitrate, citrate, sulfate and other anions, some cationic metals such as zinc and calcium, sodium, potassium, including and Some neutral species, such as photosensitive resist film, methanol, amine, etc. The oxidizable liquid may be a mixture of water 'water and an organic liquid, or an organic liquid. Organic liquids include alcohols such as methanol and ethanol, ethylene glycol and the like. ^ The paper size is applicable to China's national standard 4 (210 × 297 mm) " 1 ~ 3 9 11 A7 ____B7 V. Description of the invention (k) In a specific embodiment, the method of the present invention is useful for reducing ionicity and non-ionicity. The amount of impurities present in the gun compound solution, such as quaternary ammonium hydroxide, is effective, while producing a high-purity hydroxide gun. In another embodiment, the method of the present invention reduces the metal ion impurities and organic impurities in gun compounds, such as quaternary ammonium hydroxide solution, and produces a high-purity hydroxide gun. In yet another embodiment, the present invention can be used to prepare purified hydroxides, such as quaternary ammonium hydroxide quaternary scale and tritium hydroxide. The hydroxide gun can usually be characterized by the following formula: A (〇H) x (I) where A is the gun base and X is an integer representing the valence of A. Examples of gun bases include ammonium, rust and fluorenyl. In a specific embodiment, the oxidizing gun should be sufficiently soluble in a solvent, such as water, alcohol or other organic liquid, or a mixture thereof for effective recovery. The quaternary ammonium hydroxide and quaternary hydroxide scales can be characterized by the following formula: mmm — R2 +
II
R1-A-R3 〇H* (IDR1-A-R3 〇H * (ID
I R4 其中A爲氮或磷原子,R1,R2,R3及R4每個獨立爲包含 1到大約20個碳原子的院基,包含2到大約20個碳原子的 羥烷基或烷氧基烷基,或羥芳基或R1及R2—起與A可形成 __ _ ___9_ 本紙浪尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) ----------批衣-- (請先閱讀背面之注事項再ipi本頁) 、-ιτ 線 經濟部智慧財產局員工消費合作社印製 501937 A7 五、發明説明(y ^^ 雜環基,條件是雜環基包含一 C二A基團,R3爲第二鍵。 院基R1到R4可以是直鏈或支鏈,包含1到20個碳原子 之烷基的特定例子包括甲基,乙基,丙基,丁基,戊基,己 基,庚基,壬基,癸基,異癸基,十二烷基,十三烷基,十 六烷基及十八烷基。R1,R2,R3及R4辛基,異辛基,也可以 是羥烷基,例如羥乙基及羥丙基,羥丁基,羥戊基等的各種 異構物。在一較佳具體實施例中,R1,R2,R3及R4每個獨立 爲包含一到十個碳原子的院基和包含二到三個碳原子的經院 基。烷氧基完基的特定例子包括乙氧基乙基,丁氧基甲基, 丁氧基丁基等。各種芳基及羥芳基的例子包括苯基,卞基, 及同等基團,其中苯環已經被一或多個羥基取代。 可以根據本發明方法回收或純化的氫氧化四級錢化學式 III表示: R1-N-R3 OH* (HD I R4 (請先閲讀背面之注意事項再本頁) 裝 、\'ά 線 經濟部智惡財產局員工消費合作社印製 其中R1,R2,R3及R4每個如化學式II所定義。在一較 佳具體實施例裡,r1,f,;^及V每個爲包含1到大約$個 碳原子的院基及包含2或3個碳原子的經院基。根據本發明 方法純化的氫氧化四級銨最常是氫氧化四甲基銨(TMAH) __ 10 氏張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐Ί ' " 3 9 11 ο A7 B7 五、發明説明(?) 或氫氧化四乙基銨(TEAH)。此等氫氧化銨的特定例子包 括氫氧化四甲基錶,氫氧化四乙基銨,氫氧化四丙基銨,氫 氧化四丁基銨,氫氧化四正辛基銨,氫氧化甲基三乙基銨, 氫氧化二乙基二甲基銨,氫氧化甲基三丙基銨,氫氧化甲基 三丁基銨,氫氧化十六烷基三甲基銨,氫氧化三甲基羥乙基 銨,氫氧化三甲基甲氧基銨,氫氧化二甲基二羥乙基銨,氫 氧化甲基三羥乙基銨,氫氧化苯基三甲基銨,氫氧化苯基三 乙基銨,氫氧化苄基三甲基銨,氫氧化苄基三乙基銨,氫氧 化二甲基吡咯錠,氫氧化二甲基派錠氫,氧化二異丙基咪銼 ,氫氧化N-烷基吡錠等。 可以根據本發明方法純化之化學式II (其中A = P)氫 氧化四級鱗代表性例子包括氫氧化四甲基鐵,氫氧化四乙基 鱗,氫氧化四丙基鱗,氫氧化四丁基鱗,氫氧化三甲基羥乙 基辚,氫氧化二甲基二羥乙基鐵,氫氧化甲基三羥乙基鱗, 氫氧化苯基三甲基鐵,氫氧化苯基三乙基辚及氫氧化苄基三 甲基鐵等。 在另一具體實施例裡,可以根據本發明方法回收或純化 的氫氧化三級銃可以由下式表示: (請先閲讀背面冬、_事項再本百Ο 裝·I R4 where A is a nitrogen or phosphorus atom, R1, R2, R3 and R4 are each independently a radical containing 1 to about 20 carbon atoms, and a hydroxyalkyl or alkoxyalkane containing 2 to about 20 carbon atoms Group, or hydroxyaryl group or R1 and R2 together with A can form __ _ ___9_ The standard of this paper is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) ---------- batch Clothing-(Please read the notes on the back before ipi this page), -ιτ Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs, Employee Consumer Cooperative, 501937 A7 V. Description of the invention (y ^^ heterocyclic group, provided that the heterocyclic group contains One C two A group, R3 is the second bond. R1 to R4 can be straight or branched, and specific examples of alkyl groups containing 1 to 20 carbon atoms include methyl, ethyl, propyl, butane , Pentyl, hexyl, heptyl, nonyl, decyl, isodecyl, dodecyl, tridecyl, cetyl and octadecyl. R1, R2, R3 and R4 octyl, Isooctyl can also be hydroxyalkyl, such as hydroxyethyl and various isomers of hydroxypropyl, hydroxybutyl, hydroxypentyl, etc. In a preferred embodiment, R1, R2, R3 and R4 Each independently for a package A radical of one to ten carbon atoms and a radical of two to three carbon atoms. Specific examples of alkoxy end groups include ethoxyethyl, butoxymethyl, butoxybutyl, and the like. Various Examples of aryl and hydroxyaryl include phenyl, fluorenyl, and equivalent groups, in which the benzene ring has been substituted with one or more hydroxyl groups. The quaternary hydroxide of chemical formula III which can be recovered or purified according to the method of the present invention is represented by formula III: R1-N-R3 OH * (HD I R4 (please read the precautions on the back first and then this page). It is printed by the Consumer Cooperative of the Intellectual Property Office of the Ministry of Economic Affairs. R1, R2, R3 and R4 each As defined in Chemical Formula II. In a preferred embodiment, r1, f ,; ^ and V are each a radical containing 1 to about $ carbon atoms and a radical containing 2 or 3 carbon atoms. According to The quaternary ammonium hydroxide purified by the method of the present invention is most commonly tetramethylammonium hydroxide (TMAH) __ 10 degree scale applicable to Chinese National Standard (CNS) A4 specifications (210X 297 mmΊ '" 3 9 11 ο A7 B7 5. Description of the invention (?) Or tetraethylammonium hydroxide (TEAH). Specific examples of these ammonium hydroxides Including tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrapropylammonium hydroxide, tetrabutylammonium hydroxide, tetra-n-octylammonium hydroxide, methyltriethylammonium hydroxide, diethyl hydroxide Dimethylammonium hydroxide, methyltripropylammonium hydroxide, methyltributylammonium hydroxide, cetyltrimethylammonium hydroxide, trimethylhydroxyethylammonium hydroxide, trimethyl hydroxide Methoxyammonium, dimethyldihydroxyethylammonium hydroxide, methyltrihydroxyethylammonium hydroxide, phenyltrimethylammonium hydroxide, phenyltriethylammonium hydroxide, benzyltrimethyl hydroxide Ammonium hydroxide, benzyltriethylammonium hydroxide, dimethylpyrrole hydroxide, dimethylpyridine hydroxide hydrogen, diisopropylimidium oxide file, N-alkylpyridine hydroxide and the like. Representative examples of quaternary scales of chemical formula II (where A = P) can be purified according to the method of the present invention include tetramethyl iron hydroxide, tetraethyl scale, tetrapropyl scale, tetrabutyl hydroxide Scale, trimethylhydroxyethylphosphonium hydroxide, dimethyldihydroxyethyl iron hydroxide, methyltrihydroxyethyl hydroxide scale, phenyltrimethyl iron hydroxide, phenyltriethylphosphonium hydroxide And benzyl trimethyl iron hydroxide. In another specific embodiment, the tertiary hydroxide of trihydroxide that can be recovered or purified according to the method of the present invention can be represented by the following formula: (Please read the winter and _ items on the back first, then this one hundred packs.
、1T 線 經濟部智慧財產局員工消費合作社印製 R2 I R'-S· OH* I R3 (IV) 11 本紙張尺度適用中國國家標準(CNS ) Α4規格(210 X 297公釐) 93 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明(I) 其中R1,R2及R3每個獨立爲包含1到大約20個碳原子 的烷基,包含2到大約20個碳原子的羥烷基或烷氧基烷基 ,芳基,或羥芳基或R1及R2—起與S可形成雜環基,條件 是雜環基包含一 C=S基團,R3爲第二鍵。 如化學式IV所示之氫氧化三級銃的例子包括氫氧化三 甲基銃,氫氧化三乙基銃,氫氧化三丙基銃等。 氫氧化鎗可爲市售品。此外,氫氧化鎗可以從對應的鎗 鹽,例如對應的鎗鹵化物,碳酸鹽,甲酸鹽,硫酸鹽及相似 物製得。美國專利4,917,781 ( Sharifian等人)及 5,286,354(Bani等人)揭示各種的製法,該引證案在此以參考 方式倂入本案。對於如何獲得或製備氫氧化錄的方式沒有特 別地限制。 錄鹽係由上述任一種鎗陽離子及鹽陰離子或酸陰離子的 組合表不。請參考化學式I到IV任一個,錄鹽係由〇H-陰離 子被鹽或酸陰離子取代來表示。鹽陰離子包括醋酸鹽,鹵化 物(氟化物,氯化物,溴化物及碘化物),二碳酸鹽及碳酸 鹽,甲酸鹽,硝酸鹽,磷酸鹽,硫酸鹽及相似物。 在與陽離子交換材料接觸前,含有氫氧化鎗及/或鎗鹽 及/或雜質的溶液可以視需要地濃縮或再處理。也就是,氫氧 化錄及/或鎗鹽在溶液中的濃度可以在與陽離子交換材料接觸 前提高及/或可以從鎗化合物溶液中去除各種雜質。 在一些具體實施例裡,較佳將氫氧化鎗及/或鎗鹽的溶 液在與陽離子交換材料接觸前濃縮。濃縮程序對於此熟習此 項技藝者而言是已知的,且該程序包括蒸發,蒸餾,毫微米 _____12 _ —本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) " — (請先閱讀背面之注意事項再本頁) 裝· 、11 線 501937 A7 B7 五、發明説明) 過濾(nanofiltration)及逆滲透。同樣地,這些濃縮程序可 以視需要地用來濃縮倒入電化學電池之進料間格的鎗鹽溶液 (進一步地說明如下)。 在其它具體實施例裡,較佳在與陽離子交換材料接觸前 將鎗化合物溶液稍過濾預處理。可以進行各種類型的過濾’ 包括重力過濾,微孔過瀘,例如毫微米過濾,交叉過濾’筒 式(cartridge)過濾,真空過濾及減壓過濾。也可以進行有 關的粗濾及過篩預處理。過濾薄膜可以由用來分離固體/液體 的已知材料,包括塑料-例如PTFE,PVDF,PET,耐龍,聚 乙烯及聚丙烯,醋酸纖維素,硝酸纖維素,再生纖維素,硝 基纖維素-,包括無塵紙等紙類,包括玻璃纖維等各種纖維, 及包括活性炭,氧化矽,砂石等各種顆粒做成。或者,預處 理可以包括將鎗化合物溶液與各種顆粒材料,例如活性炭接 觸,使得有機雜質被吸附並因此藉由顆粒材料從溶液中去除 〇 在一些具體實施例裡,可以進行一種或一種以上的過濾 預處理,因爲每一種過濾預處理可以去除不同種的雜質。舉 例而言,在一具體實施例裡,進行二種過濾預處理:有機雜 質幾乎或部分由重力過濾法去除而金屬雜質則在增加溶液酸 鹼値,造成金屬形成不可溶氫氧化物鹽類,藉以利於過濾後 幾乎或部分由另一次重力過濾去除(即因此分離不可溶解物 種)。 在其它具體實施例裡,根據本發明,較佳在與陽離子交 換材料接觸前以金屬處理法預處理鎗化合物溶液。金屬預處 _ 13_ 本紙張尺度適用中國國家標準(CNS ) A4規格(2 Η) X 297公釐) (請先閲讀背面之注意事項再本頁)Printed by the Consumer Property Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs of the 1T line. R2 I R'-S · OH * I R3 (IV) 11 This paper size applies to China National Standard (CNS) Α4 specifications (210 X 297 mm) 93 Ministry of Economic Affairs Printed by the Intellectual Property Bureau employee consumer cooperative A7 B7 V. Description of the invention (I) where R1, R2 and R3 are each independently an alkyl group containing 1 to about 20 carbon atoms, and a hydroxyalkane containing 2 to about 20 carbon atoms Or alkoxyalkyl, aryl, or hydroxyaryl or R1 and R2 together with S can form a heterocyclic group, provided that the heterocyclic group contains a C = S group and R3 is the second bond. Examples of tertiary phosphonium hydroxide as shown in Chemical Formula IV include trimethylphosphonium hydroxide, triethylphosphonium hydroxide, tripropylphosphonium hydroxide, and the like. The hydroxide gun may be a commercially available product. In addition, hydroxide guns can be prepared from corresponding gun salts, such as corresponding gun halides, carbonates, formate salts, sulfates, and the like. U.S. Patent Nos. 4,917,781 (Sharifian et al.) And 5,286,354 (Bani et al.) Disclose various manufacturing methods, the citations of which are incorporated herein by reference. There are no particular restrictions on how the hydroxide record can be obtained or prepared. The salt recording system is represented by a combination of any of the aforementioned gun cations and salt anions or acid anions. Please refer to any one of the chemical formulae I to IV. The salt recording system is represented by the substitution of OH-anion with salt or acid anion. Salt anions include acetate, halide (fluoride, chloride, bromide, and iodide), dicarbonate and carbonate, formate, nitrate, phosphate, sulfate, and the like. Prior to contact with the cation exchange material, the solution containing the hydroxide gun and / or gun salt and / or impurities may be concentrated or reprocessed as necessary. That is, the concentration of the hydroxide and / or gun salt in the solution can be increased before contacting with the cation exchange material and / or various impurities can be removed from the gun compound solution. In some embodiments, the solution of the gun and / or gun salt is preferably concentrated before contacting the cation exchange material. The enrichment procedure is known to those skilled in the art, and the procedure includes evaporation, distillation, nanometers _____12 _ — This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) " — (Please read the precautions on the back first, then this page) Installation, 11-wire 501937 A7 B7 V. Description of the invention) Nanofiltration and reverse osmosis. Similarly, these concentration procedures can be used as needed to concentrate the gun salt solution poured into the feed compartment of an electrochemical cell (further explained below). In other embodiments, the gun compound solution is preferably pre-filtered slightly before being contacted with the cation exchange material. Various types of filtration can be performed including gravity filtration, microporous filtration, such as nanofiltration, cross filtration 'cartridge filtration, vacuum filtration, and vacuum filtration. It can also carry out related rough filtration and sieve pretreatment. Filter membranes can be made of known materials used to separate solids / liquids, including plastics-such as PTFE, PVDF, PET, nylon, polyethylene and polypropylene, cellulose acetate, nitrocellulose, regenerated cellulose, nitrocellulose -, Including paper such as dust-free paper, various fibers including glass fiber, and various particles including activated carbon, silica, sand and gravel. Alternatively, the pretreatment may include contacting the gun compound solution with various particulate materials, such as activated carbon, so that organic impurities are adsorbed and thus removed from the solution by the particulate material. In some embodiments, one or more than one filtration may be performed Pretreatment, because each kind of filtration pretreatment can remove different kinds of impurities. For example, in a specific embodiment, two types of filtering pretreatments are performed: organic impurities are almost or partially removed by gravity filtration, and metal impurities are increasing the acid and alkali content of the solution, causing the metal to form insoluble hydroxide salts. This facilitates the removal of almost or part of the filtration by another gravity filtration (ie thus the separation of insoluble species). In other specific embodiments, according to the present invention, the gun compound solution is preferably pretreated by a metal treatment method before being contacted with the cation exchange material. Metal pre-treatment _ 13_ This paper size applies to Chinese National Standard (CNS) A4 (2 mm) X 297 mm) (Please read the precautions on the back before this page)
-缓- 經濟部智慧財產局員工消費合作社印^ 501937 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(ί / ) 理步驟係去除鑰化合物溶液中過量的金屬雜質。在一具體實 施例裡,金屬預處理包括將鎗化合物溶液與預置離子交換材 料接觸以去除金屬。預置離子交換材料較佳爲可以選擇地區 分金屬陽離子及鎗陽離子,使得鎗化合物溶液中至少一部份 金屬離子雜質被預置離子交換材料吸附的預置陽離子交換材 料。舉例而言,根據本發明,對鈉有親和性的預置離子交換 材料可以供金屬預處理,以在與陽離子交換材料接觸前將鈉 從鎗化合物溶液中去除。 在另一具體貫施例中’金屬預處理包括將錄化合物溶液 與金屬錯合化合物接觸。金屬錯合化合物係吸附,鍵結,錯 合,共價,鉗合或銜合(engage)鎗化合物溶液中至少一部 份金屬離子雜質,藉此在與本發明陽離子交換材料接觸處前 將其去除。金屬錯和化合物的例子包括冠醚,穴狀配體及甜 合化合物(二胺,二酮等)。 在又一具體實施例裡,金屬預處理包括將鎗化合物溶液 與能和金屬陽離子形成不可溶(至少部分不可溶)沈激物@ 酸或鹽接觸,藉此在與本發明陽離子交換材料接觸前能容胃 去除沈澱物並因此將金屬從溶液中去除。 根據本發明,含有錄化合物的溶液係與陽離子交換材料 接觸,使得陽離子交換材料吸附溶液中的鎗陽離子(由氮氧 化鎗及/或鎗鹽衍生)。陽離子交換材料可以是任〜種有效口及 附由鎗化合物衍生之錄陽離子的離子交換材料。陽離子交換 材料可以是弱酸性陽離子交換材料或強酸性陽離子交換材 。陽離子交換材料的基材可以是有機陽離子交換材料,例如 (請先閱讀背面之注意事項再頁) -裝 訂 線 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇χ 297公慶) 501937 A7-Easy-Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs ^ 501937 A7 B7 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs V. Description of the invention (ί /) The process is to remove excess metal impurities in the key compound solution. In a specific embodiment, metal pretreatment includes contacting a gun compound solution with a preset ion exchange material to remove metal. The preset ion exchange material is preferably a preset cation exchange material that can selectively distinguish metal cations and gun cations so that at least a part of metal ion impurities in the gun compound solution are adsorbed by the preset ion exchange material. For example, according to the present invention, a pre-set ion exchange material having an affinity for sodium can be used for metal pretreatment to remove sodium from the gun compound solution before contacting the cation exchange material. In another specific embodiment, the 'metal pretreatment includes contacting the compound solution with a metal complex compound. Metal complex compounds are adsorbed, bonded, complexed, covalent, clamped or engaged in at least a portion of the metal ion impurities in the gun compound solution, thereby removing them before contacting the cation exchange material of the present invention. Remove. Examples of metal complexes include crown ethers, cryptands and sweet compounds (diamines, diones, etc.). In yet another embodiment, the metal pretreatment includes contacting the gun compound solution with an insoluble (at least partially insoluble) stimulant @ acid or salt capable of forming contact with the metal cation, thereby contacting the cation exchange material of the present invention Capable of removing sediment from the stomach and thus removing metal from the solution. According to the present invention, the solution containing the recording compound is contacted with the cation exchange material so that the cation exchange material adsorbs the gun cations (derived from the nitrogen oxidation gun and / or gun salt) in the solution. The cation exchange material can be any of a variety of effective ion exchange materials with ion cations derived from gun compounds. The cation exchange material may be a weakly acidic cation exchange material or a strongly acidic cation exchange material. The base material of the cation exchange material can be an organic cation exchange material, for example (please read the precautions on the back first and then the page)-binding line This paper size applies the Chinese National Standard (CNS) A4 specification (21〇χ 297 public celebration) 501937 A7
石,矽膠或 陽離子交換樹脂或無機陽離子交換材料,例如沸 相似物。 經濟部智慧財產局S工消費合作社印^ 陽離子交換材料可以是粉末,九粒,小粒,薄膜及域 纖維材料任-種。二_二觀上_好錢材料可以經組 合,例如關酸性陽離子交換材料及_性陽離子交換材料 的組口,無機陽離子父換材料和有機陽離子交換材料的組合 ’=種或—顚上每-種不同形式,例娜末麵維的陽離 子交換材料組^,其係視鎗化合物溶液的顯著特性及性質而 定。就If離子交換材半斗的加,經濟觀點及離子交換能力 而言,較佳者爲粒狀弱酸性陽離子交換樹脂及/或強酸性陽離 子交換樹脂。 陽離子交換材料的例子包括由將硫酸基團或羧酸基團置 入例如,像是聚苯乙烯和相似物等苯乙烯聚合物或共聚物, 像是聚丙烯酸樹脂及相似物等丙烯酸聚合物或共聚物,像是 聚甲基丙烯酸樹脂及相似物等甲基丙烯酸聚合物及共聚物, 及像是聚四氟乙烯及相似物等四氟乙烯聚合物或共聚物之聚 合物或共聚物基質,或置入欲以交聯劑,例如二乙烯苯及相 似物改質聚合物或共聚物而製得之經改質聚合物或共聚物基 質所產生的膠狀或多孔性陽離子樹脂。陽離子交換材料進一 步包括磷和亞磷酸樹脂以及無機陽離子交換材料,例如沸石 ,矽膠及相似物。 特定的較佳例子包括分別產自Rohm&Haas公司及Dow Chemical公司,商品名爲AMBERLITE®及DOWEX®的陽離 子交換樹脂固體。更特定的例子包括Rohm&Haas公司之產 15 本紙張尺度適用中國國家標隼(CNS ) A4規格(210X 297公釐) (請先閱讀背面之注意事項再頁) 裝· 、tr 線 I — 1 3 9 11 ο 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明(fj) 品名爲 AMBERLITE 的產物,例如 IR-100,IR-105,IR-105 G ,:[R-112,IR-120,IR-122,IR-124,IRC-50,IRC-76 及 IRC-84SP,及商品名爲DUOLITE的產物,例如C-280,C291,C-433 及 C-464 ; Sumitomo Chemical 公司之 C-464 ;商品名爲 DOWEX 的產物,例如 HGRW2,HCR-S,HGRW2,MWC-1, 50WX2,50WX4和50WX8及Dow Chemical公司之商品名爲 MONOSPHERE DOWEX 的產物,侈!J如 C350,C500 及 C650 ; Sybron之Ionac CC及C-267 ; Organo公司之各種陽離子交換 樹脂;及Mitsubish Kasei公司之商品名爲DIAION的產物, 例如 PK216H,PK212,PK228,HPK25,SK-1BS,SK-104, SK-112,SK-116,WK20,WK40 及 WK100。在較佳的具體實 施例裡,陽離子交換樹脂係爲來自Rohm&Haas公司之IRC-84SP ;來自 Dow Chemical 公司之 MONOSPHERE DOWEX C350,C500 及 C650 ;及來自 Mitsubish Kasei 公司之 PK216, PK212及WK40其中一種。根據陽離子交換材料的顯著特性 及形式,可以使用任一種將含有氫氧化鎗及/或鎗鹽之溶液與 陽離子交換材料接觸的方法。舉例而言,在含有鎗化合物之 溶液連續通過塡充陽離子交換材料的管柱時使用管柱系統, 以及將陽離子交換材料加入含有鎗化合物之溶液以使後者與 前者藉由攪拌接觸,而後將摻和物過濾以使固液分離的情況 下使用批次系統。 然後將酸與陽離子交換材料以任何方式接觸,使得事先 由陽離子交換材料吸附之鎗陽離子沖提出並從中取出。在使 用管柱系統的具體實施例裡,可以同流或逆流的方式將酸加 $張尺度適用ti"國家規格(2丨以^公餐)-—- (請先閱讀背面之注意事項再本頁) 裝. 女 訂 線 501937 經濟部智慧財產局員工消費合作社印製 A7 ^__B7___ 五、發明説明(ff) 入管柱。因爲水合氫離子取代鎗離子。所以新的陽離子交換 材料可供本發明再使用。 用於沖提步驟的酸係根據陽離子交換材料的顯著特彳生, 錄陽離子的顯著特性,及關於電化學電池之步驟而選擇。酸 可以選自無機酸,例如氫氯酸,氫硼酸,硝酸,硫酸,碳酸 ’磷酸,亞磷酸及相似物,和有機酸,例如醋酸,甲酸,草 酸及相似物。在一具體實施例裡,酸的PKa小於大約5,pKa 較佳小於大約4。酸的濃度範圍非常廣,而且可以選自超過 大約0.01%到超過大約20%的寬廣範圍。酸較佳爲無機酸。 尤其,更佳爲碳酸,氫氯酸或經稀釋的硫酸,濃度超過大約 0.05%或超過大約2.0%。 酸係與陽離子交換材料接觸,藉此沖提鎗鹽。從陽離子 交換材料沖提出的鎗鹽係至少一部份由含有鎗陽離子(在一 開始與陽離子交換材料接觸時從溶液中的氫氧化錄及/或鎗鹽 衍生)及陰離子(從與陽離子交換材料接觸之酸所衍生)的 化合物組成。 經沖提之錄鹽包括由鎗陽離子和上述任一種對應之酸陰 離子所組成的鹽類。特定的典型例子包括碳酸氫鎗,氯化鎗 ,溴化鎗,硝酸鎗,磷酸鎗,甲酸鎗,醋酸鎗及硫酸鎗其中 至少一種,或對應於在此所述任一種酸的鹽類。 當鎗鹽從陽離子交換材料沖提出時,最好將所收集到的 酸數量減到最少。雖然在大部分的具體實施例裡,通常收集 到一些酸,但是所收集到的酸數量可以藉由改變酸的流量及 酸的濃度和與陽離子交換材料接觸之鎗化合物而減到最少。 (請先閲讀背面之注意事項再本頁) -裝- 訂 線 本紙浪尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 501937 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明((f) 最好的流量及濃度係根據陽離子交換材料的顯著特性及鎗陽 離子和酸顯著特性而改變。流量及濃度大小可以由熟習此項 技藝者決定。 a 根據本發明之方法,氫氧化錄,例如上述的氫氧化鎗在 包括電化學電池的程序中再生(產生,純化或回收)。電化 學電池可以包括在電解式電池內電解,或在電滲析電池內電 滲析。電化學電池,一般而言,係包含至少一陽極,一陰極 ,及一陰離子選擇性薄膜,或者一陽極,一陰極,一陽離子 選擇性薄膜及雙極性薄膜,其上任一種可以具有一或多個由 於在陽極及陰極之間操作定位而組合單元電池。在此敘述許 多種包含各種單元電池及複式單元電池之可用於本發明的電 解式及電滲析電池。複式單元電池可以由許多位於陽極及陰 極之間的間格構成,或複式單元電池可以由許多包括陽極及 陰極的間格構成。包括陽極及陰極的複式單元電池可以採用 單極性構造,或雙極性構造。對於可以使用之單元電池的數 量沒有特別地限制。儘管如此,在一具體實施例裡’本發明 之電化學電池包含1到大約25個單元電池,較佳1到大約 10個單元電池。單元電池可以包含至少二或三個由陽極’陰 極,及至少一個陰離子選擇性薄膜,陽離子選擇性薄膜及可 作爲微孔擴散障壁之雙極性薄膜的間格’過濾裝置’或具有 經控制之孔大小或孔大小分佈,使某些離子可通過或不可通 過。可用於本發明之電化學電池內的各種陰離子選擇性薄膜 ,陽離子選擇性薄膜及雙極性薄膜更詳細地說明如下。 本發明之電化學電池包含至少二個間格或三個間格。包 (請先閲讀背面之注意事項再本頁) -裝· 訂 線 本紙張尺度適用中國國家標準(CNS)A4規格(210x 297公釐) 501937 A7 B7 五、發明説明(A ) 含至少二個間格之電化學電池通常具有一進料間格及一酸間 格。包含至少三個間格的電化學電池通常具有一進料間格, 一回收間格及至少一酸間格和一緩衝間格。視需要地,本發 明之電化學電池可以額外地包含一通過間格。在某些具體實 施例裡,本發明之電化學電池可以具有二或個或二個以上, 每個如上所述的間格。在其它具體實施例裡,電化學電池可 以具有二個或二個以上以上所述的間格。舉例而言,在一具 體實施例裡,電化學電池可以具有進料間格,二個緩衝間格 及一回收間格。將溶液倒入每個間格。溶液可以以水爲基質 ,以醇類或乙二醇爲基質,可以爲其它有機溶液或其組合。 換言之,溶液可以包含水,水和有機液體的混合物,或有機 液體,其中有機液體包括醇類,例如甲醇及乙醇,乙二醇及 相似物。在一較佳具體實施例裡,倒入每個間格的溶液係爲 水溶液。 經濟部智慧財產局員工消費合作社印製 倒入每個進料間格的溶液包含從陽離子交換材料沖提出 的鎗鹽。最初倒入進料間格之鎗鹽的濃度爲大約0.01M到大 約6M。在一較佳具體實施例裡,倒入進料間格之溶液中的 鑰鹽濃度爲大約0.5M到大約1.5M。在包含二或二個以上的 進料間格電化學電池裡,每個進料間格內倒入進料間格之溶 液中鎗鹽的濃度可以相同或不同。進料間格,顧名思義,係 最初保有含鎗陽離子的鎗鹽溶液,該鎗陽離子係從最初與欲 以本發明處理之陽離子交換材料接觸的溶液衍生而得。 在一些具體實施例裡,經純化的氫氧化鎗係由進料間格 回收。舉例而言,在關於僅含一個陰離子選擇性薄膜之電化 本紙張尺度適用中國國家標準(CNS ) A4規格(21 Οχ 297公董) 501937 A7 B7 五、發明説明) 學電池的具體實施例裡,經純化的氫氧化錄係在施加電流後 從進料間格(由陰離子選擇性薄膜及陰極構成)回收。同樣 地,在一關於包含陰離子選擇性薄膜及第一和第二雙極性薄 膜之電化學電池的具體實施例裡,經純化的氫氧化鎗係在施 加電流後從進料間格(由陰離子選擇性薄膜和其中一個雙極 性薄膜構成)回收。 回收間格-如果存在的話-一開始就塡充溶液而且是塡充 .水溶液。倒入回收間格的溶液可以包含或可不包含離子化合 物。離子化合物係爲在溶液中部分或全部離子化的化學化合 物,例如電解質。離子化合物的例子包括鹽類,金屬鹽類及 酸類或任一種在置入水中時形成陰離子及陽離子的化合物。 在一較佳具體實施例裡,離子化合物係與倒入進料間格的鎗 鹽相同(或與從回收間格回收的氫氧化鎗相同)。在另一具 體實施例裡,離子化合物不同於倒入進料間格的鎗鹽。在電 流通過電化學電池後,氫氧化鎗可以再回收或在某濃度時從 回收間格獲得。在一具體實施例裡,回收間格裡氫氧化鎗的 濃度爲超過大約0.5M。在又一具體實施例裡,回收間格裡氫 氧化鎗的濃度爲超過大約1M。在又另一具體實施例裡,回 收間格裡氫氧化錄的濃度爲超過大約2M。這些數値可用在 電化學電池內沒有回收間格之具體實施例中,從進料間格回 收氫氧化鎗的時候。在包含二或多個回收間格的電化學電池 裡,每個回收間格中,從回收間格回收之溶液內有機氫氧化 物的濃度可以相同或不同。 緩衝間格-如果存在的話·包含一某濃度離子化合物的溶 20 本紙張尺度適用中國國家標準( CNS ) A4規格(210X 297公釐) (請先閱讀背面之注意事項再本頁) . 、τ 經濟部智慧財產局員工消費合作社印製 3 9 11 ο A7 B7 ___ 五、發明説明(/(f) 液。包含離子化合物的緩衝間格係用來保持導電性及能夠降 低操作電池電壓。倒入緩衝間格之溶液內的離子化合物濃度 爲大約0.1M到大約5M。在一較佳具體實施例裡,濃度爲大 約0.5M到大約2M。而在最佳實施例裡,濃度爲大約0.7M 到大約1.5M。在包含二或多個緩衝間格的電化學電池裡,每 個緩衝間格中,倒入緩衝間格之溶液內離子化合物的濃度可 以相同或不同。 通過間格-如果存在的話·一開始就塡充溶液而且較佳塡 充水溶液。倒入通過間格的溶液可以包含或可不包含離子化 合物。離子化合物-如果存在的話-可與緩衝間格的離子化合 物相同。在大部分的具體實施例裡,通過間格係由二個陽離 子交換薄膜構成。在電流通過電化學電池後,使用通過間格 的具體實施例裡係使鎗陽離子通過通過間格。因爲大部分不 想要的雜質沒有通過通過間格,所以通過間格係用來進一步 純化所得之氫氧化鎗。 酸間格係塡充溶液而且是較佳塡充水溶液。倒入酸間格 的溶液可以包含或可不包含離子化合物。離子化合物-如果存 在的話-可與緩衝間格的離子化合物相同。倒入酸間格之溶液 內的離子化合物濃度爲大約0.1M到大約6M。在一較佳具體 實施例裡,濃度爲大約0.2M到大約3M。而在最佳實施例裡 ,濃度爲大約0.5M到大約1.5M。在電流通過電化學電池後 ,鑰陽離子朝向陰極移動,而鎗鹽則從進料間格通到酸間格 。在含有氫氧化鎗及/或鎗鹽的溶液與陽離子交換材料接觸後 ,可以從酸間格回收酸並再使用,特別是在連續操作時,作 ______------2J___- 本紙張尺度適用中國國家標準(CNS ) A4規格(210Χ 297&ϋ ---------装_I (请先閱讀背面之注意事項存本貢) 訂 線 經濟部智慧財產局員工消費合作社印製 501937 經濟部智慈財產局員工消費合作社印製 A7 _____ B7 五、發明説明( 爲與陽離子交換材料接觸的酸。 可以用於本發明之電化學電池的一些具體實施例將以圖 式爲參考說明如下。 雖然在此以圖式說明一不同電化學電池的具體實施例, 但是熟習此項技藝者將明白,本發明圖式未特定描述之另外 的具體實施例也在本發明之精神範疇內。 第1圖係說明一種電化學電池的具體實施例,該圖係爲 電化學電池10的槪視圖,該電化學電池10包含一陽極11, 一陰極12及一從陽極11開始算起包含一陰離子選擇性薄膜 13的單元電池。電化學電池1〇包含二個間格:亦即,酸間 格14及進料間格15。 在操作如第丨圖所示的電化學電池10時,將錄鹽倒入 進料間格15。將離子化合物溶液,較佳將離子化合物水溶液 倒入酸間格14。電勢係建立並保持於在陽極及陰極之間,以 在鎗鹽陰離子受到引力而移向陽極並通過陰離子選擇性薄膜 13進入酸間格14而產生整個電池的電流。鎗陽離子係與進 料間格內的氫氧化物離子結合,以產生所要的氫氧化鎗。雜 質可能通過陰離子選擇性薄膜並因此移動到酸間格。經再生 之氫氧化鎗因而形成並從進料間格15回收。在一較佳具體 實施例裡,酸可以從酸間格14回收。 第2圖係說明另一電化學電池的具體實施例,該圖係爲 電化學電池20的槪視圖,該電化學電池20包含一陽極21, -陰極22及一從陽極21開始算起包含一陰離子選擇性薄膜 23及陽離子選擇性薄膜24的單元電池。電化學電池20包含 請 先 閱 讀 背 裝 訂 線 22 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐)Stone, silicone or cation exchange resin or inorganic cation exchange material, such as boiling analogs. The cation exchange materials of the Intellectual Property Bureau of the Ministry of Economic Affairs and the Industrial Cooperative Cooperative Society can be powder, nine grains, small grains, films and domain fiber materials. Two _ two perspectives _ good money materials can be combined, such as the combination of acidic cation exchange materials and cation exchange materials, the combination of inorganic cation parent exchange materials and organic cation exchange materials' = species or — 顚 上 each- The cation exchange material group of different forms, such as the end face dimension, depends on the significant characteristics and properties of the gun compound solution. In terms of the addition of the If ion exchange material, the economic viewpoint and the ion exchange capacity are preferably granular weakly acidic cation exchange resins and / or strongly acidic cation exchange resins. Examples of the cation exchange material include a sulphuric acid group or a carboxylic acid group, for example, a styrene polymer or copolymer such as polystyrene and the like, an acrylic polymer such as polyacrylic resin and the like, or Copolymers, such as methacrylic polymers and copolymers such as polymethacrylic resins and the like, and polymers or copolymer matrices of tetrafluoroethylene polymers or copolymers such as polytetrafluoroethylene and the like, Alternatively, a colloidal or porous cationic resin produced by a modified polymer or copolymer matrix prepared by using a crosslinking agent such as divinylbenzene and the like to modify the polymer or copolymer is incorporated. The cation exchange materials further include phosphorus and phosphorous acid resins as well as inorganic cation exchange materials such as zeolites, silicones, and the like. Specific preferred examples include cation exchange resin solids produced by Rohm & Haas Corporation and Dow Chemical Company under the trade names AMBERLITE® and DOWEX®, respectively. More specific examples include Rohm & Haas Corporation's 15 paper sizes applicable to the Chinese National Standard (CNS) A4 (210X 297 mm) (please read the precautions on the back first and then the page). · Tr cable I — 1 3 9 11 ο Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of Invention (fj) Products with the name AMBERLITE, such as IR-100, IR-105, IR-105 G, [R-112, IR -120, IR-122, IR-124, IRC-50, IRC-76 and IRC-84SP, and products under the trade name DUOLITE, such as C-280, C291, C-433 and C-464; C-464; Products under the trade name DOWEX, such as HGRW2, HCR-S, HGRW2, MWC-1, 50WX2, 50WX4 and 50WX8, and products under the trade name MONOSPHERE DOWEX of Dow Chemical Company, luxury! J such as C350, C500 and C650; Sybron's Ionac CC and C-267; Organo's various cation exchange resins; and Mitsubish Kasei's products under the trade name DIAION, such as PK216H, PK212, PK228, HPK25, SK-1BS, SK-104, SK- 112, SK-116, WK20, WK40 and WK100. In a preferred embodiment, the cation exchange resin is IRC-84SP from Rohm &Haas; MONOSPHERE DOWEX C350, C500 and C650 from Dow Chemical; and PK216, PK212 and WK40 from Mitsubish Kasei. . Depending on the significant characteristics and form of the cation exchange material, any method of contacting a solution containing a gun and / or gun salt with the cation exchange material may be used. For example, a column system is used when a solution containing a gun compound is continuously passed through a column filled with a cation exchange material, and a cation exchange material is added to the solution containing a gun compound so that the latter is contacted with the former by stirring, and then mixed with A batch system is used in the case of filtration of solids to separate solid and liquid. The acid is then contacted with the cation exchange material in any manner, such that gun cations previously adsorbed by the cation exchange material are flushed out and removed therefrom. In the specific embodiment using the column system, the acid can be added in a countercurrent or countercurrent manner to apply the ti " national standard (2 丨 to ^ public meal)---(Please read the precautions on the back before this Page) Female. Thread 501937 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 ^ __ B7___ 5. Description of the invention (ff) Entry pipe. Because the hydronium ion replaces the gun ion. Therefore, new cation exchange materials can be reused in the present invention. The acid used for the elution step is selected based on the remarkable characteristics of the cation exchange material, the remarkable characteristics of the cations, and the steps related to the electrochemical cell. The acid may be selected from inorganic acids such as hydrochloric acid, hydroboric acid, nitric acid, sulfuric acid, carbonic acid 'phosphoric acid, phosphorous acid and the like, and organic acids such as acetic acid, formic acid, oxalic acid and the like. In a specific embodiment, the pKa of the acid is less than about 5, and the pKa is preferably less than about 4. The acid concentration range is very wide and can be selected from a wide range of more than about 0.01% to more than about 20%. The acid is preferably an inorganic acid. Especially, carbonic acid, hydrochloric acid or diluted sulfuric acid is more preferable, and its concentration exceeds about 0.05% or exceeds about 2.0%. The acid is contacted with the cation exchange material, thereby purifying the gun salt. Gun salts derived from cation-exchange materials are at least partially derived from gun-containing cations (derived from hydroxide and / or gun salts in solution when initially in contact with the cation-exchange material) and anions (from cation-exchange materials). Contact acid derived). The extracted salts include salts composed of gun cations and any of the corresponding acid anions. Specific typical examples include at least one of a hydrogen carbonate gun, a chlorination gun, a bromination gun, a nitric acid gun, a phosphoric acid gun, a formic acid gun, an acetic acid gun, and a sulfuric acid gun, or a salt corresponding to any of the acids described herein. When gun salt is flushed from the cation exchange material, it is best to minimize the amount of acid collected. Although in some embodiments, some acids are usually collected, the amount of acid collected can be minimized by changing the acid flow rate and acid concentration and the gun compound in contact with the cation exchange material. (Please read the precautions on the back first, and then this page)-Binding-The size of the paper is suitable for the Chinese National Standard (CNS) A4 (210X297 mm) 501937 A7 B7 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Explanation ((f) The best flow rate and concentration are changed according to the salient characteristics of cation exchange materials and gun cations and acids. The flow rate and concentration can be determined by those skilled in the art. A According to the method of the present invention, the hydroxide For example, the above-mentioned hydroxide gun is regenerated (produced, purified, or recovered) in a process including an electrochemical cell. An electrochemical cell may include electrolysis in an electrolytic cell, or electrodialysis in an electrodialysis cell. Electrochemical cells, Generally speaking, it includes at least an anode, a cathode, and an anion-selective film, or an anode, a cathode, a cation-selective film, and a bipolar film. Any one of them may have one or more Units are assembled and operated between cathodes. Many types of unit cells and multiple units are described here. Cells can be used in the electrolytic and electrodialysis cells of the present invention. Multiple unit cells can be composed of many compartments between the anode and cathode, or multiple unit cells can be composed of many compartments including the anode and cathode. Including anodes and cathodes The multi-type unit cell may adopt a unipolar structure or a bipolar structure. There is no particular limitation on the number of unit cells that can be used. However, in a specific embodiment, 'the electrochemical cell of the present invention contains 1 to about 25 Unit cells, preferably from 1 to about 10 unit cells. Unit cells may include at least two or three anode 'cathodes, and at least one anion-selective film, cation-selective film, and bipolar film that can serve as microporous diffusion barriers The compartment 'filter device' may have a controlled pore size or pore size distribution, so that certain ions may or may not pass. Various anion-selective films, cation-selective films, and The bipolar film is described in more detail as follows. The electrochemical cell of the present invention includes Less two compartments or three compartments. Bag (please read the notes on the back first and then this page)-binding and binding This paper size applies to China National Standard (CNS) A4 (210x 297 mm) 501937 A7 B7 5. Description of the invention (A) An electrochemical cell containing at least two compartments usually has a feed compartment and an acid compartment. An electrochemical cell containing at least three compartments usually has a feed compartment and a recycling The compartment and at least one acid compartment and a buffer compartment. Optionally, the electrochemical cell of the present invention may additionally include a passage compartment. In certain embodiments, the electrochemical cell of the present invention may have two compartments. Or, there are two or more compartments, as described above. In other specific embodiments, the electrochemical cell may have two or more compartments. For example, in a specific embodiment Here, the electrochemical cell may have a feed compartment, two buffer compartments, and a recovery compartment. Pour the solution into each compartment. The solution can be based on water, alcohol or glycol as the base, and can be other organic solutions or a combination thereof. In other words, the solution may include water, a mixture of water and an organic liquid, or an organic liquid, where the organic liquid includes alcohols such as methanol and ethanol, ethylene glycol, and the like. In a preferred embodiment, the solution poured into each compartment is an aqueous solution. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. The solution poured into each feed compartment contains gun salt that has been extracted from the cation exchange material. The concentration of gun salt initially poured into the feed compartment is from about 0.01M to about 6M. In a preferred embodiment, the key salt concentration in the solution poured into the feed compartment is from about 0.5M to about 1.5M. In an electrochemical cell containing two or more feed compartments, the concentration of gun salt in the solution poured into the feed compartments in each feed compartment can be the same or different. The feed compartment, as the name suggests, originally contained a gun salt solution containing gun cations, which gun cations were derived from a solution initially contacted with the cation exchange material to be treated with the present invention. In some embodiments, the purified hydroxide gun is recovered from the feed compartment. For example, in the specific embodiment of the electrochemical paper sheet containing only one anion-selective film, the Chinese National Standard (CNS) A4 specification (21 χ 297) is applied. 501937 A7 B7 5. Description of the invention) The purified hydroxide is recovered from the feed compartment (consisting of an anion-selective membrane and cathode) after an electric current is applied. Similarly, in a specific embodiment of an electrochemical cell comprising an anion-selective film and first and second bipolar films, a purified hydroxide gun is applied from a feed cell (selected by anions) after an electric current is applied. Film and one of the bipolar films). The recovery compartment-if present-is initially filled with a solution and is filled with an aqueous solution. The solution poured into the recovery compartment may or may not contain ionic compounds. Ionic compounds are chemical compounds that are partially or fully ionized in a solution, such as an electrolyte. Examples of the ionic compound include salts, metal salts and acids or any compound which forms anions and cations when placed in water. In a preferred embodiment, the ionic compound is the same as the gun salt poured into the feed compartment (or the same as the hydroxide gun recovered from the recovery compartment). In another specific embodiment, the ionic compound is different from the gun salt poured into the feed compartment. After the current passes through the electrochemical cell, the oxidizing gun can be recycled or obtained from the recovery compartment at a certain concentration. In a specific embodiment, the concentration of the recycling Gregory hydroxide gun is more than about 0.5M. In yet another specific embodiment, the concentration of the recovering intergrid hydroxide gun is more than about 1M. In yet another specific embodiment, the concentration of the recovered Glycol hydroxide is more than about 2M. These figures can be used in a specific embodiment where no compartment is recovered in the electrochemical cell when the hydroxide gun is recovered from the feed compartment. In an electrochemical cell containing two or more recovery compartments, the concentration of the organic hydroxide in the solution recovered from the recovery compartments in each recovery compartment may be the same or different. Buffer compartment-if present · 20% of ionic compounds containing a certain concentration of ionic compounds This paper size applies Chinese National Standard (CNS) A4 specifications (210X 297 mm) (Please read the precautions on the back before this page). Τ Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 3 9 11 ο A7 B7 ___ V. Description of the invention (/ (f) liquid. The buffer compartment containing ionic compounds is used to maintain conductivity and reduce the operating battery voltage. Pour into The concentration of the ionic compound in the buffer compartment solution is about 0.1M to about 5M. In a preferred embodiment, the concentration is about 0.5M to about 2M. In the preferred embodiment, the concentration is about 0.7M to Approximately 1.5M. In an electrochemical cell containing two or more buffer compartments, the concentration of ionic compounds in the solution poured into the buffer compartments in each buffer compartment can be the same or different. Via compartments-if present • Fill solution and preferably aqueous solution from the beginning. The solution poured into the compartment may or may not contain ionic compounds. Ionic compounds-if present-are compatible with the buffer compartment The sub-compounds are the same. In most specific embodiments, the compartment system is composed of two cation exchange membranes. After the current passes through the electrochemical cell, gun cations are passed through the compartment in the specific embodiment. Because most of the unwanted impurities do not pass through the compartment, the compartment is used to further purify the obtained hydroxide gun. The acid compartment is a filling solution and is more preferably an aqueous solution. Poured into the acid compartment The solution may or may not contain ionic compounds. The ionic compound, if present, may be the same as the ionic compound in the buffer compartment. The concentration of the ionic compound in the solution poured into the acid compartment is from about 0.1M to about 6M. In the specific embodiment, the concentration is about 0.2M to about 3M. In the preferred embodiment, the concentration is about 0.5M to about 1.5M. After the current passes through the electrochemical cell, the key cations move toward the cathode, and the gun salt is From the feed compartment to the acid compartment. After the solution containing the hydroxide gun and / or gun salt is contacted with the cation exchange material, the acid can be recovered from the acid compartment Reuse, especially in continuous operation, as ______------ 2J ___- This paper size is applicable to China National Standard (CNS) A4 specification (210χ 297 & ϋ --------- 装 _I (Please read the notes on the back first to save this tribute) Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 501937 Printed by the Employees’ Cooperative of the Intellectual Property Bureau of the Ministry of Economy A7 _____ B7 V. Description of the invention (for contact with cation exchange materials Some specific embodiments of the electrochemical cell that can be used in the present invention will be described with reference to the drawings as follows. Although a specific embodiment of a different electrochemical cell is described with the drawings here, those skilled in the art will It is understood that other specific embodiments not specifically described in the drawings of the present invention are also within the spirit of the present invention. FIG. 1 illustrates a specific embodiment of an electrochemical cell. The figure is a perspective view of an electrochemical cell 10. The electrochemical cell 10 includes an anode 11, a cathode 12, and an anion starting from the anode 11. A unit cell of the selective film 13. The electrochemical cell 10 includes two compartments: that is, an acid compartment 14 and a feed compartment 15. When operating the electrochemical cell 10 as shown in the figure, the salt is poured into the feed compartment 15. The ionic compound solution, preferably an ionic compound aqueous solution, is poured into the acid compartment 14. The potential is established and maintained between the anode and the cathode, so that when the gun salt anion is attracted, it moves to the anode and enters the acid compartment 14 through the anion-selective membrane 13 to generate the current of the entire battery. The gun cation is combined with hydroxide ions in the compartment between the feeds to produce the desired hydroxide gun. Impurities may pass through the anion-selective membrane and thus move to the acid compartment. The regenerated hydroxide gun is thus formed and recovered from the feed compartment 15. In a preferred embodiment, the acid can be recovered from the acid compartment 14. FIG. 2 illustrates a specific embodiment of another electrochemical cell. The figure is a low-level view of an electrochemical cell 20. The electrochemical cell 20 includes an anode 21, a cathode 22, and a A unit cell of the anion-selective film 23 and the cation-selective film 24. The electrochemical cell 20 contains Please read the back gutter 22 This paper size applies to China National Standard (CNS) A4 (210X 297 mm)
3 9 1X A7 ___B7_ 五、發明説明) 三個間格:亦即,酸間格25,進料間格26及回收間格27。 在操作如第2圖所示的電化學電池20時,將鎗鹽倒入 進料間格26。將離子化合物溶液,較佳將離子化合物水溶液 倒入酸間格25及回收間格27。電勢係建立並保持於在陽極 及陰極之間,以在鎗鹽陰離子受到引力而移向陽極並通過陰 離子選擇性薄膜23進入酸間格25而產生整個電池的電流。 鎗陽離子受到引力而移向陰極並通過陽離子選擇性薄膜24 進入與氫氧化物離子結合產生所要氫氧化鎗的回收間格。雜 質沒有受到引力而移到陰極,其係通過陰離子選擇性薄膜23 ,及/或沒有通過陽離子選擇性薄膜24,並因此保留在進料 間格26及/或移動到酸間格25。經再生之氫氧化鎗因而形成 並從回收間格27回收。在一較佳具體實施例裡,酸可以從 酸間格25回收。 經濟部智慧財產局員工消費合作社印製 第3圖係說明又一電化學電池的具體實施例,該圖係爲 電化學電池30的槪視圖,該電化學電池30包含一陽極31, 一陰極32及一從陽極31開始算起包含第一雙極性薄膜33, 一陰離子選擇性薄膜34及第二雙極性薄膜35的單元電池。 電化學電池30包含四個間格:亦即,第一緩衝間格36,酸 間格37,進料間格38及第二緩衝間格39。 在操作如第3圖所示的電化學電池30時,將錄鹽倒入 進料間格38。將離子化合物溶液,較佳將離子化合物水溶液 倒入酸間格37及第一和第二緩衝間格36及39。電勢係建立 並保持於在陽極及陰極之間,以在鎗鹽陰離子受到引力而移 向陽極並通過陰離子選擇性薄膜34進入酸間格37而產生整 ______23 ____ 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 93 經濟部智慧財產局員工消費合作社印製 A7 B7五、發明説明(v\ ) 個電池的電流。鎗陽離子係保留在與形成於雙極性薄膜之陽 極側上的氫氧化物離子結合以產生所要氫氧化鎗的進料間格 。雜質可能通過陰離子選擇性薄膜34。經再生之氫氧化錄因 而形成並從進料間格38回收。在一較佳具體實施例裡,酸 可以從酸間格37回收。 第4圖係說明另一電化學電池的具體實施例,該圖係爲 電化學電池40的槪視圖,該電化學電池40包含一陽極41, 一陰極42及一從陽極41開始算起包含一雙極性薄膜43及陽 離子選擇性薄膜44的單元電池。電化學電池40包含三個間 格:亦即,緩衝間格45,進料間格46及回收間格47。 在操作如第4圖所示的電化學電池40時,將錄鹽倒入 進料間格46。將離子化合物溶液,較佳將離子化合物水溶液 倒入緩衝間格45及回收間格47。電勢係建立並保持於在陽 極及陰極之間,以在鎗鹽保留於進料間格46內期間。鎗陽 離子受到引力而移向陰極並通過陽離子選擇性薄膜44進入 與形成在陰極表面上之氫氧化物離子結合產生所要氫氧化鎗 的回收間格47。雜質沒有受到引力而移到陰極,及/或沒有 通過陽離子選擇性薄膜44,並因此保留在進料間格46。經 再生之氫氧化鎗因而形成並從回收間格47回收。在一較佳 具體實施例裡,酸可以從進料間格46回收。 第5圖係說明又一電化學電池的具體實施例,該圖係爲 電化學電池50的槪視圖,該電化學電池50包含一陽極51, 一陰極52及一從陽極51開始算起包含第一雙極性薄膜53, 一陽離子選擇性薄膜54和第二雙極性薄膜55的單元電池。 ___24 _____ 本紙張尺度適用中國國家標率(CNS ) A4規格(210X 297公釐) (請先閱讀背面之注意事項再本頁) -裝- 、1· -線 3 9 11 經濟部智慧財產局員工消費合作社印製 A7 _ B7 五、發明説明(vl) 電化學電池50包含四個間格:亦即,第一緩衝間格56,進 料間格57,回收間格58及第二緩衝間格59。 在操作如第5圖所示的電化學電池50時,將鎗鹽倒入 進料間格57。將離子化合物溶液,較佳將離子化合物水溶液 倒入回收間格58及第一和第二緩衝間格56及59。電勢係建 立並保持於在陽極及陰極之間,以在鎗鹽保留於進料間格57 內期間產生整個電池的電流。鑰陽離子受到引力而移向陰極 並通過陽離子選擇性薄膜54進入回收間格58,在該回收間 格58內,鎗陽離子與形成在第二雙極性薄膜55之陽極表面 上的氫氧化物離子結合,產生所要的氫氧化鎗。雜質沒有受 到引力而移到陰極,及/或沒有通過陽離子選擇性薄膜54, 並因此保留在進料間格57。經再生之氫氧化鎗因而形成並從 回收間格58回收。在一較佳具體實施例裡,酸可以從進料 間格57回收。 ‘第6圖係說明另一電化學電池的具體實施例,該圖係爲 電化學電池60的槪視圖,該電化學電池60包含一陽極61, 一陰極62及一從陽極61開始算起包含一雙極性薄膜63,一 陰離子選擇性薄膜64及陽離子選擇性薄膜65的單元電池。 電化學電池60包含四個間格:亦即,緩衝間格66,酸間格 67,進料間格68及回收間格69。 在操作如第6圖所示的電化學電池60時,將錄鹽倒入 進料間格68。將離子化合物溶液,較佳將離子化合物水溶液 倒入緩衝間格66,酸間格67及回收間格29。電勢係建立並 保持於在陽極及陰極之間,以在鑰鹽陰離子受到引力而移向 ___25__ 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) (請先閱讀背面之注意事項再頁) -裝- 訂 線 501937 A7 五、發明説明(>Aj) 陽極並通過陰離子選擇性薄膜64進入酸間格67而產生整個 電池的電流。鎗陽離子受到引力而移向陰極並通過陽離子選 擇性薄膜65進入與氫氧化物離子結合產生所要氫氧化鎗的 回收間格69。雜質沒有受到引力而移到陰極,其係通過陰離 子選擇性薄膜64,及/或沒有通過陽離子選擇性薄膜65,並 因此保留在進料間格68及/或移動到酸間格67。經再生之氫 氧化鎗因而形成並從回收間格69回收。在一較佳具體實施 例裡,酸可以從酸間格67回收。 第7圖係說明又一電化學電池的具體實施例,該圖係爲 電化學電池70的槪視圖,該電化學電池70包含一陽極71, 一陰極72及一從陽極71開始算起包含第一雙極性薄膜73, 一陰離子選擇性薄膜74,一陽離子選擇性薄膜75和第二雙 極性薄膜76的單元電池。電化學電池70包含五個間格··亦 即,第一緩衝間格77,酸間格78,進料間格79,回收間格 80及第二緩衝間格81。 經濟部智慧財產局員工消費合作社印製 在操作如第7圖所示的電化學電池70時,將錄鹽倒入 進料間格79。將離子化合物溶液,較佳將離子化合物水溶液 倒入第一和第二緩衝間格77和81,酸間格78及回收間格80 。電勢係建立並保持於在陽極及陰極之間,以在鎗鹽陰離子 受到引力而移向陽極並通過陰離子選擇性薄膜74進入酸間 格78而產生整個電池的電流。鎗陽離子受到引力而移向陰 極並通過陽離子選擇性薄膜75進入回收間格80,在該回收 間格80內,鎗陽離子與氫氧化物離子結合產生所要的氫氧 化鎗。雜質沒有受到引力而移到陰極,通過陰離子選擇性薄 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 501937 A7 B7 經濟部智慧財產局g(工消費合作社印製 五、發明説明(4) 膜74,及/或沒有通過陽離子選擇性薄膜75 ’並因此保留在 進料間格79及/或移動到酸間格78 °經再生之氫氧化錄因而 形成並從回收間格80回收。在一較佳具體實施例裡’酸可 以從酸間格78回收。 第8圖係說明又一電化學電池的具體實施例,該圖係爲 電化學電池90的槪視圖,該電化學電池90包含一陽極91 ’ 一陰極92及一從陽極91開始算起包含第一陽離子選擇性薄 膜93,第一雙極性薄膜94,第一陰離子選擇性薄膜95 ’第 二陽離子選擇性薄膜96,第二雙極性薄膜97,第二陰離子 選擇性薄膜98,第三陽離子選擇性薄膜99及第四陽離子選 擇性薄膜100的單元電池。電化學電池90包含九個間格: 亦即,第一緩衝間格101,第二緩衝間格102,第一酸間格 103,第一進料間格104,第一回收間格105,第二酸間格 106,第二進料間格107,第二回收間格108及第三緩衝間格 109。 在操作如第8圖所示的電化學電池90時,將鎗鹽倒入 第一及第二進料間格104和107。將離子化合物溶液,較佳 將離子化合物水溶液倒入第一,第二和第三緩衝間格101, 102及103,第一及第二酸間格103和106,及第一和第二回 收間格105及108。電勢係建立並保持於在陽極及陰極之間 ,以在鎗鹽陰離子受到引力而移向陽極並通過第一及/或第二 陰離子選擇性薄膜95及98進入第一及/或第二酸間格103及 106而產生整個電池的電流。鎗陽離子受到引力而移向陰極 並通過第二及/或第三陽離子選擇性薄膜96和99進入第一及 27 請 閱 讀 背 φ 之 注 意 事 項3 9 1X A7 ___B7_ V. Description of the invention) Three compartments: namely, the acid compartment 25, the feed compartment 26 and the recovery compartment 27. When the electrochemical cell 20 shown in Fig. 2 is operated, gun salt is poured into the feed compartment 26. The ionic compound solution, preferably the ionic compound aqueous solution, is poured into the acid compartment 25 and the recovery compartment 27. The potential is established and maintained between the anode and the cathode to generate the current of the entire battery when the gun salt anion is attracted to the anode and moves through the anion-selective membrane 23 into the acid compartment 25. The gun cation is attracted to the cathode and passes through the cation-selective film 24 into the recovery compartment of the desired hydroxide gun which is combined with the hydroxide ion. The impurities are not attracted to the cathode and pass through the anion-selective membrane 23 and / or do not pass through the cation-selective membrane 24 and therefore remain in the feed compartment 26 and / or move to the acid compartment 25. The regenerated hydroxide gun is thus formed and recovered from the recovery compartment 27. In a preferred embodiment, the acid can be recovered from the acid compartment 25. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. Figure 3 illustrates a specific embodiment of another electrochemical cell. This figure is a general view of an electrochemical cell 30. The electrochemical cell 30 includes an anode 31, a cathode 32 And a unit cell including the first bipolar film 33, an anion-selective film 34, and the second bipolar film 35 from the anode 31. The electrochemical cell 30 includes four compartments: that is, a first buffer compartment 36, an acid compartment 37, a feed compartment 38, and a second buffer compartment 39. When operating the electrochemical cell 30 shown in Fig. 3, the salt is poured into the feed compartment 38. The ionic compound solution, preferably the ionic compound aqueous solution, is poured into the acid compartment 37 and the first and second buffer compartments 36 and 39. The potential system is established and maintained between the anode and the cathode, so that when the gun salt anion is attracted, it moves to the anode and enters the acid compartment 37 through the anion-selective membrane 34 to produce the whole ______23 ____ This paper size applies Chinese national standards ( CNS) A4 specification (210X 297 mm) 93 A7 B7 printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs V. Invention description (v \) The battery current. Gun cations remain in the feed compartment of the hydroxide gun that combines with hydroxide ions formed on the anode side of the bipolar film to produce the desired hydroxide gun. Impurities may pass through the anion-selective film 34. The regenerated hydroxide is formed and recovered from the feed compartment 38. In a preferred embodiment, the acid can be recovered from the acid compartment 37. FIG. 4 illustrates a specific embodiment of another electrochemical cell. The figure is a perspective view of the electrochemical cell 40. The electrochemical cell 40 includes an anode 41, a cathode 42, and A unit cell of a bipolar film 43 and a cation-selective film 44. The electrochemical cell 40 includes three compartments: that is, a buffer compartment 45, a feed compartment 46, and a recovery compartment 47. When operating the electrochemical cell 40 as shown in Fig. 4, the salt is poured into the feed compartment 46. The ionic compound solution, preferably the ionic compound aqueous solution, is poured into the buffer compartment 45 and the recovery compartment 47. The potential system is established and maintained between the anode and the cathode while the gun salt remains in the feed cell 46. The gun ions are attracted by gravity to the cathode and pass through the cation-selective film 44 to enter the recovery compartment 47 of the desired hydroxide gun by combining with hydroxide ions formed on the surface of the cathode. The impurities are not attracted to the cathode and / or do not pass through the cation-selective membrane 44 and therefore remain in the feed compartment 46. The regenerated hydroxide gun is thus formed and recovered from the recovery compartment 47. In a preferred embodiment, the acid can be recovered from the feed compartment 46. FIG. 5 illustrates a specific embodiment of another electrochemical cell. The figure is a perspective view of the electrochemical cell 50. The electrochemical cell 50 includes an anode 51, a cathode 52, and A unit cell of a bipolar film 53, a cation-selective film 54 and a second bipolar film 55. ___24 _____ This paper size is applicable to China National Standards (CNS) A4 size (210X 297mm) (Please read the precautions on the back before this page) -Packing-, 1 · -Line 3 9 11 Employees of Intellectual Property Bureau, Ministry of Economic Affairs Printed by the consumer cooperative A7 _ B7 V. Description of the invention (vl) The electrochemical cell 50 includes four compartments: namely, the first buffer compartment 56, the feed compartment 57, the recovery compartment 58 and the second buffer compartment. 59. When the electrochemical cell 50 shown in Fig. 5 is operated, gun salt is poured into the feed compartment 57. The ionic compound solution, preferably the ionic compound aqueous solution, is poured into the recovery compartment 58 and the first and second buffer compartments 56 and 59. The potential is established and maintained between the anode and the cathode to generate the entire battery current while the gun salt is retained in the feed compartment 57. Key cations are attracted to the cathode and pass through the cation-selective film 54 into the recovery compartment 58. In the recovery compartment 58, gun cations are combined with hydroxide ions formed on the anode surface of the second bipolar film 55. To produce the desired hydroxide gun. The impurities are not attracted to the cathode and / or do not pass through the cation-selective membrane 54 and therefore remain in the feed compartment 57. The regenerated hydroxide gun is thus formed and recovered from the recovery compartment 58. In a preferred embodiment, the acid can be recovered from the feed compartment 57. 'Figure 6 illustrates a specific embodiment of another electrochemical cell. This figure is a perspective view of an electrochemical cell 60. The electrochemical cell 60 includes an anode 61, a cathode 62, and A unit cell of a bipolar film 63, an anion-selective film 64 and a cation-selective film 65. The electrochemical cell 60 includes four compartments: that is, a buffer compartment 66, an acid compartment 67, a feed compartment 68, and a recovery compartment 69. When the electrochemical cell 60 shown in Fig. 6 is operated, the salt is poured into the feed compartment 68. The ionic compound solution, preferably the ionic compound aqueous solution, is poured into buffer compartment 66, acid compartment 67 and recovery compartment 29. The potential system is established and maintained between the anode and the cathode, so that the anions of the key salt are attracted and moved to ___25__ This paper size applies to the Chinese National Standard (CNS) A4 specification (210X 297 mm) (Please read the note on the back first Matters are repeated)-Binding-501937 A7 V. Description of the invention (> Aj) The anode and the anion-selective membrane 64 enter the acid compartment 67 to generate the current of the entire battery. The gun cation is attracted to the cathode and passes through the cation-selective film 65 into the recovery compartment 69 of the desired hydroxide gun which is combined with the hydroxide ion. Impurities move to the cathode without being attracted by passing through the anion-selective membrane 64 and / or without passing through the cation-selective membrane 65 and therefore remain in the feed compartment 68 and / or move to the acid compartment 67. The regenerated hydroxide gun is thus formed and recovered from the recovery compartment 69. In a preferred embodiment, the acid can be recovered from the acid compartment 67. FIG. 7 illustrates a specific embodiment of another electrochemical cell. The figure is a perspective view of an electrochemical cell 70. The electrochemical cell 70 includes an anode 71, a cathode 72, and A unit cell of a bipolar film 73, an anion-selective film 74, a cation-selective film 75, and a second bipolar film 76. The electrochemical cell 70 includes five compartments, that is, a first buffer compartment 77, an acid compartment 78, a feed compartment 79, a recovery compartment 80, and a second buffer compartment 81. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. When operating the electrochemical cell 70 shown in Figure 7, pour the salt into the feed compartment 79. The ionic compound solution, preferably the ionic compound aqueous solution, is poured into the first and second buffer compartments 77 and 81, the acid compartment 78 and the recovery compartment 80. The potential system is established and maintained between the anode and the cathode to generate an electric current for the entire battery when the gun salt anion is attracted to the anode and moves through the anion-selective membrane 74 into the acid compartment 78. The gun cation is attracted to the negative electrode and enters the recovery compartment 80 through the cation-selective membrane 75. In the recovery compartment 80, the gun cation is combined with the hydroxide ion to generate the desired hydroxide gun. Impurities move to the cathode without being attracted by gravity. The anion-selective thin paper size applies the Chinese National Standard (CNS) A4 specification (210X 297 mm). 501937 A7 B7 Intellectual Property Bureau of the Ministry of Economic Affairs. Explanation (4) Membrane 74, and / or did not pass through the cation-selective membrane 75 'and therefore remained in the feed compartment 79 and / or moved to the acid compartment 78 °. The regenerated hydroxide was thus formed and recovered from the compartment. 80 recycling. In a preferred embodiment, the 'acid can be recovered from the acid compartment 78. Figure 8 illustrates a specific embodiment of another electrochemical cell, which is a perspective view of the electrochemical cell 90, the electrochemical The battery 90 includes an anode 91 ′, a cathode 92, and a first cation selective film 93, a first bipolar film 94, and a first anion selective film 95 ′. A unit cell of the second bipolar film 97, the second anion selective film 98, the third cation selective film 99, and the fourth cation selective film 100. The electrochemical cell 90 includes nine compartments: That is, the first buffer compartment 101, the second buffer compartment 102, the first acid compartment 103, the first feed compartment 104, the first recovery compartment 105, the second acid compartment 106, and the second feed Compartment 107, second recovery compartment 108, and third buffer compartment 109. When operating the electrochemical cell 90 as shown in Figure 8, pour salt into the first and second feed compartments 104 and 107 The ionic compound solution, preferably the ionic compound aqueous solution is poured into the first, second and third buffer compartments 101, 102 and 103, the first and second acid compartments 103 and 106, and the first and second recovery Cells 105 and 108. The potential system is established and maintained between the anode and the cathode so that the gun salt anion is attracted to the anode and moves through the first and / or second anion selective membranes 95 and 98 into the first and / Or the second acid compartments 103 and 106 generate the current of the entire battery. The gun cation is attracted to the cathode and enters the first and 27 through the second and / or third cation selective membranes 96 and 99. Please read the back φ Precautions
頁 訂 線 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 501937 A7 ------_B7___ 五、發明説明(vp ^ /或第一回收間格105及i〇8,在該第一及/或第二回收間格 105及108內’ _陽離子與氫氧化物離子結合產生所要的氫 氧化錄。雜質沒有受到引力而移到陰極,通過第一及/或第二 陰離子選擇性薄膜95及98,及/或沒有通過第二及/或第三陽 離子選擇性薄膜96及99,並因此保留在第一及/或第二進料 間格104和107及/或移動到第一及/或第二酸間格1〇3及1〇6 。經再生之氫氧化錄因而形成並從第一及/或第二回收間格 105及108回收。在一較佳具體實施例裡,酸可以從第一及/ 或第二酸間格103及1〇6回收。 本發明之方法可以連續或批次式操作。在連續的方法裡 ,從電化學電池回收的酸可以與陽離子交換材料接觸沖提鎗 鹽。本發明方法的操作通常是連續式而且連續回收循環某組 份。係以抽送及/或氣體放出的方式進行回收循環。 經濟部智慧財產局員工消費合作社印製 可以使用各種材料做爲電化學電池內的陽極。舉例而言 ,陽極可以由金屬,例如鍍鈦電極,钽,鎳,锆,給或其合 金做成。通常,陽極具有不可通過及具催化性薄膜,其可以 包括金屬性貴重金屬,例如鉑,銥,铑或其合金,或含有氧 化物或貴重金屬(例如舶,銃,釘,把或錯)混合氧化物其 中至少一種之導電性氧化物的混合物。在一具體實施例裡, 陽極係爲一種空間穩定的陽極,例如以鈦爲基材而其上具有 氧化釕及/或氧化銥的陽極。在一較佳具體實施例裡,陽極係 爲以鈦爲基材而其上具有氧化釕之空間穩定的陽極。 已被用來當作電化學電池內之陽極的各種材料可以包括 於上述及其它之本發明具體實施例所用的電池內。陰極材半斗 28 —本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐)~~ '~~ 501937 A7 B7_ ____ 五、發明説明(lA ) 係包括鎳,鐵,不鏽鋼,鍍鎳的鈦,石墨,碳剛(鐵)或其 合金等。”合金,,所指的範圍廣泛,包括二種或二種以上金屬 非常相容的(intimate)混合物以及包括一種鍍在另一種金屬 上的金屬。 本發明方法所用的電化學電池係包含至少一離子選擇性 薄膜,而且在一些具體實施例裡,包含至少一雙極性薄膜° 間格係定義爲離子選擇性薄膜及/或雙極性薄膜及/或一或多 個陽極及/或一或多個陰極其中二個之間的區域。離子選擇性 薄膜及/或雙極性薄膜係作爲擴散障壁及/或氣體分離器。 經濟部智慧財產局員工消費合作社印製 用於本發明之方法及電池的陽離子選擇性薄膜可以是任 一種已被用於電化學純化或回收循環氫氧化鎗的陽離子選擇 性薄膜。較佳地,陽離子選擇性薄膜應包含使用壽命長的材 料,例如以氟碳系列爲基質的薄膜,或是來自聚苯乙烯或聚 丙烯系列的便宜材料。然而,較佳地,可用於本發明的陽離 子選擇性薄膜包括含有陽離子選擇基團,例如過氟磺酸及過 氟磺酸/過氟羧酸,過氟碳聚合物薄膜(例如E.I. dupont Nemours&Co.生產,商品系列名稱爲”Nafion”的氟化薄膜’ 像是DuPont’s Cationic Nafion 902薄膜)。其他適當的陽離 子選擇性薄膜包括CMV陽離子選擇性薄膜(Asahi Glass生 產)及含有陽離子選擇基團,例如磺酸酯基,羧酸酯基等的 苯乙烯二乙烯基苯共聚物薄膜。Raipore Cationic R1010(來自 Pall RAI),及 NEOSEPTA CMH 及 NEOSEPTA CMI 薄膜(來 自Tokuyama Soda)特別可與較高分子量之四級化合物使用 。陽離子選擇性薄膜的製備及結構係描述於標題爲”薄膜技 -----29 _ 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 3 9 1X ο A7 __________B7__________ 五、發明説明) 術”-Encyclopedia of Chemical Technology,Kirk-〇thmer,第三版 第 15 冊第 92-131 頁,Wiley & Sony, N.Y·,1985-的文獻中。 這些頁數所述可用於本發明方法的各種陽離子選擇性薄膜在 此以參考方式倂入本案。電化學電池內較佳使用至少一陽離 子選擇性薄膜。 可以使用任一種陰離子選擇性薄膜,包括使微鹼水脫鹽 之方法所用的薄膜。較佳地,薄膜應對存在於電池內的特定 陰離子(例如鹵化物離子)有選擇性。陰離子選擇性薄膜係 描述於標題爲”薄膜技術"-Encyclopedia of Chemical Technology, Kkk-〇thmer,第三版第 15 冊第 92-131 頁,Wiley & Sony,N.Y.,1985-的文獻中。這些頁數所述可用於本發明方 法的各種陰離子選擇性薄膜在此以參考方式倂入本案。 在這些可用於電化學電池以及爲市售品的陰離子選擇性 薄膜如下:AMFLON系列310 (已被四級胺基團取代之氟化 聚合物爲基質,American Machine & Foundry Company 生產) 經濟部智慧財產局員工消費合作社印製 ;IONAC ΜΑ 3148,ΜΑ 3236 及 ΜΑ 3475 (已被四級銨取代 之聚合物爲基質,衍生自多相聚氯乙烯,波謬提區( Permutit Division) Ritter-Pfaulder 公司生產);Tosflex IE-SF 34或IE-SA 48 (Tosoh公司生產,爲一種設計成在鹼性介質 中穩定的薄膜);NEOSEPTA AMH,NEOSEPTA ACM, NEOSEPTA AFN 或 NEOSEPTA ACLE-SP ( Tokuyama Soda 公 司生產):及 Selemion ASV,Selemion AMV 及 Selemion AAV (Asahi Glass公司生產)。在一具體實施例裡,Tosflex IE-SF 34及NEOSEPTA AMH陰離子交換薄膜爲較佳,因爲其 _30 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 501937 A7 __ B7 __ 五、發明説明(>f ) 在鹼性溶液,例如涉及本發明方法之含氫氧化物溶液裡穩定 Ο 電化學電池所用的雙極性薄膜係爲包含三個部分的複合 薄膜:一陽離子選擇側或區域,一陰離子選擇側或區域,及 一在二區域之間的界面。當直流電朝向陽離子選擇側或面對 陰極通過雙極性薄膜時,經由在電場影響下傳送由水解離所 得的H +及OH·離子而獲得電傳導。雙極性薄膜係描述於,例 如美國專利2,829,095,4,024,043 (單膜型雙極性薄膜)及美 國專利4,116,889 (鑄模雙極性薄膜)。可用於本發明之雙極 性薄膜包括 NEOSEPTA BIPOLAR 1 (Tokuyama Soda 生產) ,WSI BIPOLAR 及 Analytics Bipolar 薄膜。 有關電化學電池的步驟係藉由將電流(通常是直流電) 施加於陽極及陰極之間的方式進行。通過電化學電時的電流 係爲由電池的設計及效能決定的電流,該電池的設計及效能 對於熟習此項技藝者而言可容易明白及/或可以由規律的實驗 測定。電流密度可爲每平方公分大約10到大約500微安培 ,而以每平方公分大約70到大約300微安培的電流密度爲 較佳。較高或較低的電流密度可以用於某特定用途。電流密 度係施加於電池一段足以使進料間格或回收間格內再生或形 成所要數量之氫氧化鎗的時間。 在有關電化學電池的步驟期間,通常最好將電池裡面的 液體溫度保持在大約2°C到大約90°C,較佳保持在大約20°C 到大約60°C。同樣在有關電化學電池的步驟期間,通常電池 裡面的液體酸鹼値也最好是鹼性或者是酸性。這可以藉由將 _3J____ 本紙張.尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) ~ 'The page size of this paper applies the Chinese National Standard (CNS) A4 specification (210X 297 mm) 501937 A7 ------_ B7___ 5. Description of the invention (vp ^ / or the first recycling compartment 105 and i〇8, In the first and / or second recovery compartments 105 and 108, the _ cation is combined with the hydroxide ion to produce the desired hydroxide record. The impurities move to the cathode without being attracted by the first and / or second anion The selective membranes 95 and 98, and / or do not pass through the second and / or third cationic selective membranes 96 and 99, and therefore remain in the first and / or second feed compartments 104 and 107 and / or move to The first and / or second acid compartments 103 and 106. Regenerated hydroxide records are thus formed and recovered from the first and / or second recovery compartments 105 and 108. In a preferred embodiment Here, the acid can be recovered from the first and / or second acid compartments 103 and 106. The method of the present invention can be operated continuously or batchwise. In a continuous method, the acid recovered from an electrochemical cell can be reacted with a cation The exchange material is in contact with the lance gun salt. The operation of the method of the present invention is generally continuous and continuous recovery cycle. A component. It is recycled by pumping and / or gas release. It is printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. Various materials can be used as anodes in electrochemical cells. For example, the anode can be made of metal. For example, titanium-plated electrodes, tantalum, nickel, zirconium, or alloys thereof. Generally, the anode has an impenetrable and catalytic film, which may include metallic precious metals, such as platinum, iridium, rhodium or an alloy thereof, or contain A mixture of oxides or precious metals (such as ferrite, copper, nails, or screws), a conductive oxide mixture of at least one of the mixed oxides. In a specific embodiment, the anode is a spatially stable anode, such as titanium Anode with ruthenium oxide and / or iridium oxide as the substrate. In a preferred embodiment, the anode is a space-stable anode with titanium as the substrate and ruthenium oxide on it. Has been used Various materials used as anodes in electrochemical cells can be included in the batteries used in the above and other specific embodiments of the present invention. Cathode Material Half Bucket 28 — This Paper Ruler Applicable to China National Standard (CNS) A4 specification (210X 297 mm) ~~ '~~ 501937 A7 B7_ ____ 5. Description of the invention (lA) Series includes nickel, iron, stainless steel, nickel-plated titanium, graphite, carbon steel (iron ) Or its alloys, etc. "alloys, which refers to a wide range, includes very intimate mixtures of two or more metals and includes a metal plated on another metal. The electrochemical method used in the method of the present invention The battery system includes at least one ion-selective film, and in some embodiments, includes at least one bipolar film. The grid system is defined as an ion-selective film and / or a bipolar film and / or one or more anodes and / Or an area between two or more of the one or more cathodes. Ion-selective membranes and / or bipolar membranes act as diffusion barriers and / or gas separators. The cation-selective film used for the method and battery of the present invention printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economics may be any cation-selective film that has been used for electrochemical purification or recovery of a recycling hydroxide gun. Preferably, the cation-selective film should include a material with a long service life, such as a film based on a fluorocarbon series, or an inexpensive material from a polystyrene or polypropylene series. However, preferably, the cation-selective film usable in the present invention includes a cation-selective group, such as perfluorosulfonic acid and perfluorosulfonic acid / perfluorocarboxylic acid, and a perfluorocarbon polymer film (such as EI dupont Nemours & Co., the "Nafion" series of fluorinated films (such as DuPont's Cationic Nafion 902 film). Other suitable cation-selective films include CMV cation-selective films (produced by Asahi Glass) and styrene divinylbenzene copolymer films containing cation-selective groups such as sulfonate groups, carboxylate groups, and the like. Raipore Cationic R1010 (from Pall RAI), and NEOSEPTA CMH and NEOSEPTA CMI films (from Tokuyama Soda) are particularly suitable for use with higher molecular weight quaternary compounds. The preparation and structure of the cation-selective membrane is described in the heading "Membrane Technology ----- 29 _ This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X 297 mm) 3 9 1X ο A7 __________B7__________ V. Invention Description)-Encyclopedia of Chemical Technology, Kirk-Othmer, Third Edition, Vol. 15, pp. 92-131, Wiley & Sony, NY., 1985-. The various cationic selective membranes described in these pages that can be used in the method of the present invention are incorporated herein by reference. It is preferable to use at least one cation selective film in the electrochemical cell. Any type of anion-selective film can be used, including a film used in a method for desalting slightly alkaline water. Preferably, the film should be selective for specific anions (such as halide ions) present in the battery. Anion-selective membranes are described in the document entitled "Membrane Technology" -Encyclopedia of Chemical Technology, Kkk-Othmer, Third Edition, Vol. 15, pp. 92-131, Wiley & Sony, NY, 1985-. The various anion-selective films described in these pages that can be used in the method of the present invention are incorporated herein by reference. The anion-selective films that can be used in electrochemical cells and are commercially available are as follows: AMFLON series 310 (has been Fluorinated polymer substituted with quaternary amine group as matrix, produced by American Machine & Foundry Company) Printed by the Consumer Cooperative of Intellectual Property Bureau, Ministry of Economic Affairs; IONAC ΜΑ 3148, Μ 3236 and Μ 3475 (has been replaced by quaternary ammonium Polymer as matrix, derived from heterophasic polyvinyl chloride, manufactured by Ritter-Pfaulder of the Permutit Division; Tosflex IE-SF 34 or IE-SA 48 (manufactured by Tosoh, a Stable film in the medium); NEOSEPTA AMH, NEOSEPTA ACM, NEOSEPTA AFN or NEOSEPTA ACLE-SP (manufactured by Tokuyama Soda): and Selemion ASV, Selemi on AMV and Selemion AAV (manufactured by Asahi Glass). In a specific embodiment, Tosflex IE-SF 34 and NEOSEPTA AMH anion exchange film are better, because its _30 paper size is applicable to China National Standard (CNS) A4 specifications (210X297 mm) 501937 A7 __ B7 __ V. Description of the invention (&f;) Stable in alkaline solution, for example, the hydroxide-containing solution related to the method of the present invention. Bipolar film used in electrochemical cells contains three Composite film of two parts: a cation-selective side or region, an anion-selective side or region, and an interface between two regions. When the direct current passes through the bipolar film toward the cation-selective side or facing the cathode, it is affected by the electric field. The H + and OH · ions obtained by hydrolysis are transferred to obtain electrical conduction. Bipolar films are described in, for example, US Patent 2,829,095, 4,024,043 (single film type bipolar film) and US Patent 4,116,889 (mold bipolar film) ). Bipolar films that can be used in the present invention include NEOSEPTA BIPOLAR 1 (produced by Tokuyama Soda), WSI BIPOLAR and Analytics Bipolar Film. The steps involved in electrochemical cells are performed by applying an electrical current (usually a direct current) between the anode and the cathode. The current through electrochemical electricity is a current determined by the design and performance of the battery, which can be easily understood by those skilled in the art and / or can be determined by regular experiments. The current density may be about 10 to about 500 microamperes per square centimeter, and a current density of about 70 to about 300 microamperes per square centimeter is more preferred. Higher or lower current densities can be used for a specific purpose. The current density is applied to the battery for a period of time sufficient to regenerate or form the required number of hydroxide guns in the feed compartment or recovery compartment. During the steps related to an electrochemical cell, it is usually best to maintain the temperature of the liquid inside the cell at about 2 ° C to about 90 ° C, preferably at about 20 ° C to about 60 ° C. Also during the steps related to electrochemical cells, it is usually preferred that the liquid acid and alkali in the battery is either alkaline or acidic. This can be done by _3J____ this paper. The dimensions apply to the Chinese National Standard (CNS) A4 specification (210X 297 mm) ~ '
(請先閱讀背而之注意事項再填I 裝_ 線 經濟部智慧財產局員工消費合作社印製(Please read the precautions below and fill in I__ Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs
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US09/009,319 US5968338A (en) | 1998-01-20 | 1998-01-20 | Process for recovering onium hydroxides from solutions containing onium compounds |
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-
1998
- 1998-01-20 US US09/009,319 patent/US5968338A/en not_active Expired - Lifetime
-
1999
- 1999-01-14 DE DE69936336T patent/DE69936336T2/en not_active Expired - Lifetime
- 1999-01-14 AU AU23209/99A patent/AU2320999A/en not_active Abandoned
- 1999-01-14 HK HK01101598A patent/HK1030592A1/en not_active IP Right Cessation
- 1999-01-14 EP EP99903107A patent/EP1056686B1/en not_active Expired - Lifetime
- 1999-01-14 JP JP2000540083A patent/JP4430818B2/en not_active Expired - Fee Related
- 1999-01-14 WO PCT/US1999/000877 patent/WO1999036363A1/en active IP Right Grant
- 1999-01-14 KR KR20007007612A patent/KR100462248B1/en not_active IP Right Cessation
- 1999-01-18 MY MYPI99000200A patent/MY118215A/en unknown
- 1999-01-19 TW TW088100756A patent/TW501937B/en active
Also Published As
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KR100462248B1 (en) | 2004-12-17 |
HK1030592A1 (en) | 2001-05-11 |
EP1056686B1 (en) | 2007-06-20 |
WO1999036363A1 (en) | 1999-07-22 |
MY118215A (en) | 2004-09-30 |
EP1056686A1 (en) | 2000-12-06 |
DE69936336T2 (en) | 2008-02-21 |
KR20010034016A (en) | 2001-04-25 |
EP1056686A4 (en) | 2001-11-14 |
JP2002509029A (en) | 2002-03-26 |
JP4430818B2 (en) | 2010-03-10 |
AU2320999A (en) | 1999-08-02 |
US5968338A (en) | 1999-10-19 |
DE69936336D1 (en) | 2007-08-02 |
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