TW202404733A - Automatic exchange device does not require management of cutting blade based upon visual observation of operating personal - Google Patents
Automatic exchange device does not require management of cutting blade based upon visual observation of operating personal Download PDFInfo
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- TW202404733A TW202404733A TW112127629A TW112127629A TW202404733A TW 202404733 A TW202404733 A TW 202404733A TW 112127629 A TW112127629 A TW 112127629A TW 112127629 A TW112127629 A TW 112127629A TW 202404733 A TW202404733 A TW 202404733A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/06—Grinders for cutting-off
- B24B27/0616—Grinders for cutting-off using a tool turning around the workpiece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B45/00—Means for securing grinding wheels on rotary arbors
- B24B45/006—Quick mount and release means for disc-like wheels, e.g. on power tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/06—Grinders for cutting-off
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/06—Grinders for cutting-off
- B24B27/0683—Accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/061—Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B45/00—Means for securing grinding wheels on rotary arbors
- B24B45/003—Accessories therefor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67092—Apparatus for mechanical treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
- H01L21/78—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Computer Hardware Design (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Automatic Tool Replacement In Machine Tools (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
- Dicing (AREA)
- Sawing (AREA)
Abstract
Description
本發明係關於一種與切割裝置連結之自動交換裝置。The invention relates to an automatic switching device connected with a cutting device.
在正面形成有藉由交叉之分割預定線所劃分之IC、LSI等多個元件之晶圓係藉由切割裝置而被分割成一個個元件晶片,經分割之各元件晶片被利用於行動電話、個人電腦等電子設備。A wafer with a plurality of components such as ICs and LSIs divided by intersecting dividing lines is formed on the front side and is divided into individual component wafers by a cutting device. The divided component wafers are used in mobile phones, Electronic equipment such as personal computers.
切割裝置具備:卡盤台,其具備保持晶圓之保持面;切割手段,以固定螺帽裝設有切割刀片,所述切割刀片切割被保持於卡盤台之晶圓;X軸進給手段,其將卡盤台在X軸方向進行加工進給;Y軸進給手段,其將切割手段在與X軸方向正交之Y軸方向進行分度進給;以及Z軸進給手段,其將切割手段在與X軸方向及Y軸方向正交之Z軸方向進行切入進給,並且,保持面係以X軸方向及Y軸方向所規定,可高精確度地將晶圓分割成一個個元件晶片。The cutting device is provided with: a chuck table having a holding surface for holding the wafer; a cutting means equipped with a cutting blade with a fixed nut, and the cutting blade cuts the wafer held on the chuck table; and an X-axis feeding means , which processes and feeds the chuck table in the X-axis direction; a Y-axis feeding means, which indexes and feeds the cutting means in the Y-axis direction that is orthogonal to the X-axis direction; and a Z-axis feeding means, which The cutting means performs cutting feed in the Z-axis direction that is orthogonal to the X-axis direction and the Y-axis direction, and the holding surface is defined in the X-axis direction and the Y-axis direction, and the wafer can be divided into one with high precision. component chip.
並且,本申請人已提出一種自動交換裝置,其可自動地交換裝設於切割手段之切割刀片(例如參照專利文獻1)。 [習知技術文獻] [專利文獻] Furthermore, the applicant of the present invention has proposed an automatic exchange device that can automatically exchange the cutting blade installed in the cutting means (for example, refer to Patent Document 1). [Known technical documents] [Patent Document]
[專利文獻1]日本特開2022-103852號公報[Patent Document 1] Japanese Patent Application Publication No. 2022-103852
[發明所欲解決的課題] 但是,被保管於自動交換裝置的切割刀片保管手段之切割刀片的種類及庫存數的管理因係基於操作員的目視,故會發生認錯切割刀片的種類之狀況、數錯切割刀片的庫存數之狀況。若發生此種狀況,則會有無法適當地執行切割刀片的自動交換之問題。 [Problem to be solved by the invention] However, the management of the type and inventory number of cutting blades stored in the cutting blade storage means of the automatic exchange device is based on the operator's visual inspection. Therefore, the type of cutting blades may be misidentified or the inventory number of cutting blades may be miscounted. condition. If this happens, there is a problem that the automatic exchange of the cutting blade cannot be performed appropriately.
因此,本發明之目的為提供一種自動交換裝置,其無需基於操作員的目視之切割刀片的管理。It is therefore an object of the present invention to provide an automatic exchange device which does not require management of the cutting blades based on the operator's vision.
[解決課題的技術手段] 根據本發明,提供一種自動交換裝置,其與切割裝置連結,所述切割裝置包含:卡盤台,其具備保持被加工物之保持面;切割手段,其以固定螺帽裝設有切割刀片,所述切割刀片切割被保持於該卡盤台之該被加工物;X軸進給手段,其將該卡盤台在X軸方向進行加工進給;Y軸進給手段,其將該切割手段在與X軸方向正交之Y軸方向進行分度進給;以及Z軸進給手段,其將該切割手段在與X軸方向及Y軸方向正交之Z軸方向進行切入進給,並且,所述自動交換裝置具備:切割刀片保管手段,其保管多個切割刀片;搬出搬入手段,其將已從該切割刀片保管手段搬出之該切割刀片搬送至該切割手段,且搬入已從該切割手段脫離之該切割刀片;以及切割刀片管理手段,並且,該切割刀片管理手段包含:管理部,其管理被保管於該切割刀片保管手段之該切割刀片的種類以及各種類的該切割刀片的庫存數;以及補給督促部,其在各種類的該切割刀片的庫存數到達補給值之際,催促該切割刀片的補給。 [Technical means to solve the problem] According to the present invention, an automatic exchange device is provided, which is connected to a cutting device. The cutting device includes: a chuck table, which is provided with a holding surface for holding the workpiece; and a cutting means, which is equipped with a cutting blade with a fixed nut, The cutting blade cuts the workpiece held on the chuck table; the X-axis feeding means processes and feeds the chuck table in the Perform indexing feed in the Y-axis direction that is orthogonal to the X-axis direction; and a Z-axis feed means that performs cutting feed in the Z-axis direction that is orthogonal to the X-axis direction and the Y-axis direction, and , the automatic exchange device is equipped with: a cutting blade storage means that stores a plurality of cutting blades; a carry-out and import means that transports the cutting blades that have been moved out from the cutting blade storage means to the cutting means, and carries in the cutting blades that have been moved from the cutting blade storage means. means to detach the cutting blade; and cutting blade management means, and the cutting blade management means includes: a management section that manages the types of cutting blades stored in the cutting blade storage means and the inventory of various types of cutting blades and a supply urging department, which urges the supply of the cutting blades when the inventory number of the cutting blades of various types reaches the supply value.
較佳為,自動交換裝置進一步具備:Y軸移動手段,其將該搬出搬入手段相對於該切割刀片保管手段定位於Y軸方向的作用位置與撤離位置;Z軸移動手段,其將該搬出搬入手段在Z軸方向移動;以及X軸移動手段,其將該搬出搬入手段在X軸方向移動而定位於對裝設於該切割手段的主軸之該切割刀片起作用之作用位置,並且,該搬出搬入手段包含:Z旋轉軸,其在Z軸方向延伸;刀片保持部,其放射狀地與該Z旋轉軸連結並吸引保持切割刀片;以及固定螺帽保持部,其在形成於該主軸的前端之公螺紋螺固及螺鬆該固定螺帽。Preferably, the automatic exchange device further includes: Y-axis movement means for positioning the carry-out and carry-out means at the active position and evacuation position in the Y-axis direction relative to the cutting blade storage means; Z-axis movement means for moving the carry-out and carry-in means means to move in the Z-axis direction; and The loading means includes a Z-rotation axis extending in the Z-axis direction; a blade holding portion radially connected to the Z-rotation axis to attract and hold the cutting blade; and a fixed nut holding portion formed at the front end of the spindle. Tighten the male thread and loosen the fixing nut.
較佳為,該搬出搬入手段係透過該X軸移動手段的折曲臂而配設於框體,該框體能滑動地被支撐於配設於升降台且在Y軸方向延伸之導軌,並藉由該Y軸移動手段而相對於該切割刀片保管手段被定位於Y軸方向的該作用位置與該撤離位置。Preferably, the unloading and loading means are arranged on the frame through the bending arm of the X-axis moving means, and the frame is slidably supported on a guide rail arranged on the lifting platform and extending in the Y-axis direction, and by The Y-axis moving means is positioned at the active position and the evacuation position in the Y-axis direction with respect to the cutting blade storage means.
[發明功效] 若根據本發明的自動交換裝置,則無需基於操作員的目視之切割刀片的管理。因此,若根據本發明的自動交換裝置,則不會有認錯切割刀片的種類之狀況、數錯切割刀片的庫存數之狀況,而能適當切地執行切割刀片的自動交換。 [Invention effect] According to the automatic exchange device of the present invention, there is no need to manage the cutting blade based on the operator's vision. Therefore, according to the automatic exchange device of the present invention, there will be no misidentification of the type of cutting blades or miscounting of the stock number of cutting blades, and automatic exchange of cutting blades can be performed appropriately.
以下,針對本發明實施方式的自動交換裝置,一邊參照圖式一邊進行說明。Hereinafter, the automatic switching device according to the embodiment of the present invention will be described with reference to the drawings.
(自動交換裝置2) 若參照圖1進行說明,則以符號2表示整體之自動交換裝置包含:切割刀片保管手段4,其保管多個切割刀片;搬出搬入手段6,其將已從切割刀片保管手段4搬出之切割刀片搬送至切割裝置的切割手段,且搬入已從切割裝置的切割手段脫離之切割刀片;以及切割刀片管理手段7。 (Automatic switching device 2) Referring to FIG. 1 , the entire automatic exchange device represented by reference numeral 2 includes: a cutting blade storage unit 4 that stores a plurality of cutting blades; and an unloading and unloading unit 6 that transports the cutting blades that have been carried out from the cutting blade storage unit 4 The cutting blade is transported to the cutting means of the cutting device and the cutting blade separated from the cutting means of the cutting device is carried in; and the cutting blade management means 7 is provided.
再者,本實施方式的自動交換裝置2具備:Y軸移動手段8,其將搬出搬入手段6相對於切割刀片保管手段4定位於Y軸方向的作用位置與撤離位置;Z軸移動手段10,其將搬出搬入手段6在Z軸方向移動;以及X軸移動手段12,其將搬出搬入手段6在X軸方向移動而定位於對裝設於切割裝置的切割手段的主軸之切割刀片起作用之作用位置。Furthermore, the automatic exchange device 2 of this embodiment is provided with: Y-axis moving means 8 for positioning the loading and unloading means 6 at the active position and the evacuation position in the Y-axis direction with respect to the cutting blade storage means 4; and the Z-axis moving means 10, It moves the unloading and loading means 6 in the Z-axis direction; and the X-axis moving means 12 moves the unloading and loading means 6 in the X-axis direction and positions it to act on the cutting blade of the main shaft of the cutting means installed on the cutting device. location of action.
X軸方向為圖1中以箭頭X所示之方向,Y軸方向為圖1中以箭頭Y所示之方向且為與X軸方向正交之方向。並且,Z軸方向為圖1中以箭頭Z所示之方向且為與X軸方向及Y軸方向正交之上下方向。X軸方向及Y軸方向所規定之平面係實質上水平。The X-axis direction is the direction indicated by the arrow X in Figure 1, and the Y-axis direction is the direction indicated by the arrow Y in Figure 1 and is a direction orthogonal to the X-axis direction. Moreover, the Z-axis direction is the direction indicated by arrow Z in FIG. 1 and is an up-down direction orthogonal to the X-axis direction and the Y-axis direction. The planes specified in the X-axis direction and the Y-axis direction are substantially horizontal.
(切割刀片保管手段4) 如同圖2所示,切割刀片保管手段4包含:驅動齒輪16,其具有在Y軸方向延伸之旋轉軸14;從動齒輪20,其在Z軸方向與驅動齒輪16分離,並具有在Y軸方向延伸之旋轉軸18;履帶22,其繞掛於驅動齒輪16與從動齒輪20;以及刀片支撐軸24,其以預定的間隔配設於履帶22,且插入切割刀片的中央開口部而支撐切割刀片,並在Y軸方向延伸。 (Cutting blade storage method 4) As shown in Figure 2, the cutting blade storage means 4 includes: a driving gear 16, which has a rotation axis 14 extending in the Y-axis direction; a driven gear 20, which is separated from the driving gear 16 in the Z-axis direction, and has a rotation axis 14 extending in the Y-axis direction. a rotating shaft 18 extending in one direction; a crawler belt 22 that is hung around the driving gear 16 and the driven gear 20; and a blade support shaft 24 that is disposed on the crawler belt 22 at predetermined intervals and is inserted into the central opening of the cutting blade to support it. Cut the blade and extend it in the Y-axis direction.
(驅動齒輪16) 若參照圖1及圖2進行說明,則本實施方式的切割刀片保管手段4包含:底座板26(參照圖1);支撐壁28,其從底座板26的上表面往上方延伸;以及馬達30,其固定於支撐壁28的單面。如同圖2所示,驅動齒輪16的旋轉軸14係與馬達30連結,馬達30將Y軸方向作為軸心而使驅動齒輪16旋轉。 (Driving gear 16) Referring to FIGS. 1 and 2 , the cutting blade storage device 4 of this embodiment includes a base plate 26 (see FIG. 1 ), a support wall 28 extending upward from the upper surface of the base plate 26 , and a motor 30 . , which is fixed on one side of the supporting wall 28 . As shown in FIG. 2 , the rotation shaft 14 of the drive gear 16 is connected to the motor 30 , and the motor 30 rotates the drive gear 16 with the Y-axis direction as its axis.
(從動齒輪20) 如同圖2所示,從動齒輪20配置於驅動齒輪16的上方,從動齒輪20的旋轉軸18將Y軸方向作為軸心而旋轉自如且在Z軸方向升降自如地被支撐於支撐壁28。在支撐壁28設有使從動齒輪20在Z軸方向升降之升降手段(未圖示)。升降手段可為具有下述之構成:滾珠螺桿,其與從動齒輪20的旋轉軸18連結並在Z軸方向延伸;以及馬達,其使此滾珠螺桿旋轉。 (driven gear 20) As shown in FIG. 2 , the driven gear 20 is arranged above the driving gear 16 , and the rotation shaft 18 of the driven gear 20 is rotatable with the Y-axis direction as its axis and is supported by the support wall 28 so as to be able to move up and down in the Z-axis direction. . The support wall 28 is provided with lifting means (not shown) for lifting the driven gear 20 in the Z-axis direction. The lifting means may be configured to have a ball screw connected to the rotation shaft 18 of the driven gear 20 and extending in the Z-axis direction, and a motor to rotate the ball screw.
(履帶22) 履帶22係由相互地連結之多個連結片(符號省略)所構成,並繞掛於驅動齒輪16與從動齒輪20。履帶22係因應驅動齒輪16藉由馬達30旋轉而旋轉。 (Track 22) The crawler belt 22 is composed of a plurality of connecting pieces (symbols omitted) that are connected to each other, and is wound around the driving gear 16 and the driven gear 20 . The crawler track 22 rotates in response to the rotation of the drive gear 16 by the motor 30 .
在本實施方式的切割刀片保管手段4中,藉由以升降手段改變從動齒輪20的Z軸方向位置,而可調整驅動齒輪16與從動齒輪20的Z軸方向的間隔。並且,在切割刀片保管手段4中,藉由適當增減履帶22的連結片的數量,而亦可調整履帶22的長度。In the cutting blade storage device 4 of this embodiment, by changing the Z-axis direction position of the driven gear 20 using a lifting means, the Z-axis direction interval between the driving gear 16 and the driven gear 20 can be adjusted. Furthermore, in the cutting blade storage device 4, the length of the crawler belt 22 can also be adjusted by appropriately increasing or decreasing the number of connecting pieces of the crawler belt 22.
(刀片支撐軸24) 如同圖2所示,在履帶22空開預定的間隔而配設有多個刀片支撐軸24。並且,如同藉由參照圖2與圖3所理解,刀片支撐軸24具有:圓柱狀的基部32,其與履帶22連結;以及圓柱狀的軸部34,其從基部32的端面在Y軸方向延伸。軸部34的直徑小於基部32的直徑。 (Blade support shaft 24) As shown in FIG. 2 , a plurality of blade support shafts 24 are arranged at predetermined intervals on the crawler belt 22 . And, as can be understood by referring to FIGS. 2 and 3 , the blade support shaft 24 has: a cylindrical base 32 connected to the crawler belt 22 ; and a cylindrical shaft 34 extending in the Y-axis direction from the end surface of the base 32 extend. The diameter of the shaft portion 34 is smaller than the diameter of the base portion 32 .
(切割刀片36) 圖3中亦表示被保管於切割刀片保管手段4之切割刀片36。切割刀片36具有環狀的基台38與配設於基台38的外周之環狀的切刃40。基台38能由鋁合金等適當的金屬材料所形成。在基台38的中央部設有圓形的中央開口部38a。切刃40係由鑽石等的磨粒與金屬或樹脂等結合材形成為預定的厚度(例如10~30μm左右),並從基台38的外周緣往徑向外側突出。 (Cutting blade 36) FIG. 3 also shows the cutting blade 36 stored in the cutting blade storage means 4. The cutting blade 36 has an annular base 38 and an annular cutting edge 40 arranged on the outer periphery of the base 38 . The base 38 can be formed of an appropriate metal material such as aluminum alloy. A circular central opening 38a is provided in the center of the base 38 . The cutting edge 40 is formed of abrasive grains such as diamond and a bonding material such as metal or resin to a predetermined thickness (for example, about 10 to 30 μm), and protrudes radially outward from the outer peripheral edge of the base 38 .
本實施方式的刀片支撐軸24的軸部34具備與切割刀片36的中央開口部38a的內徑對應之外徑,在刀片支撐軸24中,軸部34插入切割刀片36的中央開口部38a,並以軸部34支撐多個(例如五個)切割刀片36。此外,雖在同一刀片支撐軸24插入同一種類的切割刀片36,但作為切割刀片保管手段4整體,能保管材料或形狀不同之多種類的切割刀片36。The shaft portion 34 of the blade support shaft 24 of this embodiment has an outer diameter corresponding to the inner diameter of the central opening 38a of the cutting blade 36. In the blade support shaft 24, the shaft portion 34 is inserted into the central opening 38a of the cutting blade 36. The shaft portion 34 supports multiple (for example, five) cutting blades 36 . In addition, although the same type of cutting blades 36 is inserted into the same blade support shaft 24, the cutting blade storage means 4 as a whole can store a plurality of types of cutting blades 36 with different materials or shapes.
在本實施方式中,如同藉由參照圖2所理解,切割刀片36被支撐於多個刀片支撐軸24之中一半的刀片支撐軸24。並且,如同圖3所示,在軸部34的前端側,在圓周方向空開間隔而裝設有多個球型柱塞42,所述球型柱塞42用於防止已被軸部34支撐之切割刀片36跳出。In this embodiment, as understood by referring to FIG. 2 , the cutting blade 36 is supported on half of the blade support shafts 24 of the plurality of blade support shafts 24 . Furthermore, as shown in FIG. 3 , a plurality of spherical plungers 42 are installed at intervals in the circumferential direction on the front end side of the shaft portion 34 . The spherical plungers 42 are used to prevent the spherical plungers 42 from being supported by the shaft portion 34 . The cutting blade 36 pops out.
如同圖4所示,在刀片支撐軸24的各基部32的內部形成有流路32a,並在履帶22形成有與各流路32a的一端部連通之多個流路22a。各流路32a的另一端部係如同圖3所示,在比軸部34更靠徑向外側的基部32的端面開口。As shown in FIG. 4 , flow paths 32 a are formed inside each base portion 32 of the blade support shaft 24 , and a plurality of flow paths 22 a communicating with one end portion of each flow path 32 a are formed in the crawler belt 22 . As shown in FIG. 3 , the other end portion of each flow path 32 a is opened at the end surface of the base portion 32 radially outward of the shaft portion 34 .
並且,如同圖2所示,在支撐壁28設有在驅動齒輪16的下方在Y軸方向突出之空氣噴嘴44,空氣噴嘴44係與高壓空氣供給手段(未圖示)連接。在本實施方式中,在伴隨履帶22的旋轉之刀片支撐軸24的軌道中,位於最下端之刀片支撐軸24與空氣噴嘴44的前端面對。Furthermore, as shown in FIG. 2 , the support wall 28 is provided with an air nozzle 44 protruding in the Y-axis direction below the drive gear 16 . The air nozzle 44 is connected to a high-pressure air supply means (not shown). In the present embodiment, in the orbit of the blade support shaft 24 as the crawler belt 22 rotates, the blade support shaft 24 located at the lowermost end faces the front end of the air nozzle 44 .
然後,在已搬出位於軸部34的前端側之切割刀片36之情形中,從空氣噴嘴44透過履帶22的流路22a而將高壓空氣供給至位於最下端之刀片支撐軸24的基部32的流路32a,藉此可將留在軸部34之切割刀片36往軸部34的前端側推出。但是,切割刀片36不會因球型柱塞42的作用而從軸部34掉落。Then, when the cutting blade 36 located on the front end side of the shaft portion 34 has been carried out, high-pressure air is supplied from the air nozzle 44 through the flow path 22 a of the crawler belt 22 to the flow of the base portion 32 of the blade support shaft 24 located at the lowermost end. path 32a, whereby the cutting blade 36 remaining on the shaft portion 34 can be pushed toward the front end side of the shaft portion 34. However, the cutting blade 36 will not fall off the shaft portion 34 due to the action of the ball plunger 42 .
(搬出搬入手段6) 參照圖5,針對搬出搬入手段6進行說明。搬出搬入手段6至少具備:Z旋轉軸46,其在Z軸方向延伸;刀片保持部48,其放射狀地與Z旋轉軸46連結並吸引保持切割刀片36;以及固定螺帽保持部50,其在形成於切割裝置的主軸的前端之公螺紋螺固及螺鬆固定螺帽。 (Moving out and moving in means 6) Referring to Fig. 5 , the unloading and unloading means 6 will be described. The carry-in and carry-out means 6 at least include: a Z rotation shaft 46 extending in the Z-axis direction; a blade holding portion 48 radially connected to the Z rotation shaft 46 to attract and hold the cutting blade 36; and a fixed nut holding portion 50. The male thread formed on the front end of the main shaft of the cutting device is screwed and screwed to fix the nut.
如同圖5所示,本實施方式的搬出搬入手段6進一步具備殼體52,殼體52具有正六角形狀的頂板54與從頂板54的周緣垂下之矩形板狀的六個側壁56。從頂板54的上表面突出有上述Z旋轉軸46。在殼體52的內部容納有與Z旋轉軸46連結之馬達(未圖示)。As shown in FIG. 5 , the loading and unloading means 6 of this embodiment further includes a housing 52 having a regular hexagonal top plate 54 and six rectangular plate-shaped side walls 56 hanging down from the periphery of the top plate 54 . The Z rotation axis 46 protrudes from the upper surface of the top plate 54 . A motor (not shown) connected to the Z rotation axis 46 is accommodated inside the housing 52 .
在本實施方式中,殼體52的六個側壁56之中,在四個側壁56裝設有刀片保持部48,在兩個側壁56裝設有固定螺帽保持部50,兩個固定螺帽保持部50設於面對之一對側壁56。In this embodiment, among the six side walls 56 of the housing 52, four side walls 56 are equipped with the blade holding portion 48, two side walls 56 are equipped with the fixing nut holding portion 50, and two fixing nuts are installed. The holding portion 50 is provided on a pair of facing side walls 56 .
(刀片保持部48) 刀片保持部48被形成為圓筒狀,在刀片保持部48的端面58設有:圓形的中央開口部60,其能接受上述刀片支撐軸24的軸部34及切割裝置的主軸的前端部;以及多個吸引孔61,其等在中央開口部60的周圍空開等間隔而配置於圓周方向。各吸引孔61係與吸引手段(未圖示)連接。 (blade holding portion 48) The blade holding portion 48 is formed in a cylindrical shape, and an end surface 58 of the blade holding portion 48 is provided with a circular central opening 60 that can receive the shaft portion 34 of the blade support shaft 24 and the front end portion of the main shaft of the cutting device. ; and a plurality of suction holes 61 arranged at equal intervals around the central opening 60 in the circumferential direction. Each suction hole 61 is connected to a suction means (not shown).
刀片保持部48在被定位於刀片保持部48的端面58接觸被保管於切割刀片保管手段4之切割刀片36的基台38之位置之狀態下,藉由吸引手段而在吸引孔61產生吸引力,藉此吸引保持切割刀片36。The blade holding portion 48 generates suction force in the suction hole 61 by the suction means in a state where the end surface 58 of the blade holding portion 48 contacts the base 38 of the cutting blade 36 stored in the cutting blade storage means 4 , thereby attracting and holding the cutting blade 36 .
(固定螺帽保持部50) 若參照圖5繼續說明,則固定螺帽保持部50包含:圓筒狀的外殼64,其固定於殼體52的側壁56;環狀的旋轉體66,其旋轉自如地被容納於外殼64的內部;以及馬達(未圖示),其使旋轉體66旋轉。 (Fixed nut holding portion 50) If the description continues with reference to FIG. 5 , the fixed nut holding part 50 includes a cylindrical outer shell 64 fixed to the side wall 56 of the outer shell 52 and an annular rotating body 66 rotatably accommodated in the outer shell 64 . inside; and a motor (not shown) that rotates the rotating body 66 .
在旋轉體66形成有中央開口部68,所述中央開口部68能接受切割裝置的主軸的前端部。在旋轉體66的端面66a,多個吸引孔70與多個銷72交互地空開間隔而設於圓周方向。The rotating body 66 is formed with a central opening 68 capable of receiving the front end of the main shaft of the cutting device. On the end surface 66 a of the rotary body 66 , a plurality of suction holes 70 and a plurality of pins 72 are provided alternately at intervals in the circumferential direction.
各吸引孔70係與吸引手段(未圖示)連接。銷72係藉由內置於旋轉體66之彈簧(未圖示)而被定位於從旋轉體66的端面66a突出之位置(圖5所示之位置),且若被朝向旋轉體66的內部推動,則彈簧會收縮而被容納於旋轉體66的內部。並且,銷72係與形成於固定螺帽之銷孔的位置對應而配置。Each suction hole 70 is connected to a suction means (not shown). The pin 72 is positioned at a position protruding from the end surface 66 a of the rotating body 66 (the position shown in FIG. 5 ) by a spring (not shown) built into the rotating body 66 , and when pushed toward the inside of the rotating body 66 , the spring will contract and be accommodated inside the rotating body 66 . Furthermore, the pin 72 is arranged corresponding to the position of the pin hole formed in the fixing nut.
在固定螺帽保持部50中,以吸引手段在各吸引孔70產生吸引力而吸引保持固定螺帽,且在已將銷72插入形成於固定螺帽之銷孔之狀態下,藉由馬達而使旋轉體66旋轉,藉此可在形成於主軸的前端之公螺紋螺固及螺鬆用於將切割刀片36固定於切割裝置的主軸的固定螺帽。In the fixing nut holding part 50, suction means is used to generate suction force in each suction hole 70 to attract and hold the fixing nut, and in a state where the pin 72 is inserted into the pin hole formed in the fixing nut, the motor By rotating the rotating body 66, the male thread formed on the front end of the main shaft can be screwed and the fixing nut used to fix the cutting blade 36 to the main shaft of the cutting device can be screwed.
此外,在將固定螺帽從主軸螺鬆(卸除)之際,即使在固定螺帽保持部50的銷72的位置與固定螺帽的銷孔的位置錯開之情形,亦將旋轉體66的端面66a定位於裝設於主軸的固定螺帽的端面,並在將銷72容納於旋轉體66的內部之後,若藉由馬達而使旋轉體66旋轉,則在銷72的位置與銷孔的位置匹配時會藉由彈簧而推出銷72,並將銷72插入銷孔。In addition, when the fixing nut is unscrewed (removed) from the spindle, even if the position of the pin 72 of the fixing nut holding part 50 and the position of the pin hole of the fixing nut are shifted, the position of the rotating body 66 is The end surface 66a is positioned on the end surface of the fixed nut installed on the spindle, and after the pin 72 is accommodated inside the rotating body 66, if the rotating body 66 is rotated by the motor, the position of the pin 72 will be aligned with the pin hole. When the position is matched, the pin 72 will be pushed out by the spring, and the pin 72 will be inserted into the pin hole.
能如同上述所構成之搬出搬入手段6在本實施方式中如同圖1所示,配設於框體74的內部。框體74係在Y軸方向移動自如地被支撐於升降台76,升降台76係在Z軸方向升降自如地被支撐於底座架台78。In this embodiment, as shown in FIG. 1 , the loading and unloading means 6 that can be configured as described above is disposed inside the housing 74 . The frame 74 is supported by the lifting platform 76 so as to be able to move in the Y-axis direction, and the lifting platform 76 is supported by the base frame 78 to be able to move up and down in the Z-axis direction.
(框體74) 若參照圖6及圖7進行說明,則框體74包含:矩形板狀的底部80;四個支柱82,其等從底部80的上表面四角落往上方延伸;以及板狀的頂棚部84(參照圖7),其固定於各支柱82的上端。在底部80的下表面,在X軸方向空開間隔而設有一對被導引構件86,所述被導引構件86形成有在Y軸方向延伸之槽86a。 (Frame 74) 6 and 7 , the frame 74 includes a rectangular plate-shaped bottom 80; four pillars 82 extending upward from the four corners of the upper surface of the bottom 80; and a plate-shaped ceiling portion 84 ( Referring to Figure 7), it is fixed on the upper end of each pillar 82. On the lower surface of the bottom 80, a pair of guided members 86 are provided at intervals in the X-axis direction. The guided members 86 are formed with grooves 86a extending in the Y-axis direction.
(升降台76) 如同圖6所示,升降台76包含:矩形板狀的頂板88;以及四個圓柱狀的腳部90,其等從頂板88的下表面四角落往下方延伸。在頂板88的上表面,在X軸方向空開間隔而設有在Y軸方向延伸之一對導軌92,一對導軌92係以滑動自如之方式與框體74的一對被導引構件86的槽86a嵌合。 (Lifting platform 76) As shown in FIG. 6 , the lifting platform 76 includes: a rectangular plate-shaped top plate 88 ; and four cylindrical legs 90 extending downward from the four corners of the lower surface of the top plate 88 . On the upper surface of the top plate 88, a pair of guide rails 92 extending in the Y-axis direction are provided at intervals in the X-axis direction. The pair of guide rails 92 are slidably connected to a pair of guided members 86 of the frame 74. The groove 86a fits.
(Y軸移動手段8) 並且,在升降台76的頂板88的上表面設有Y軸移動手段8。Y軸移動手段8具有:滾珠螺桿94,其在一對導軌92之間並在Y軸方向延伸;以及馬達96,其使滾珠螺桿94旋轉。滾珠螺桿94的螺帽部(未圖示)固定於框體74的底部80的下表面。 (Y-axis movement means 8) Furthermore, the Y-axis moving means 8 is provided on the upper surface of the top plate 88 of the lifting platform 76 . The Y-axis moving means 8 includes a ball screw 94 extending in the Y-axis direction between a pair of guide rails 92 and a motor 96 that rotates the ball screw 94 . The nut portion (not shown) of the ball screw 94 is fixed to the lower surface of the bottom 80 of the frame 74 .
在Y軸移動手段8中,藉由滾珠螺桿94而將馬達96的旋轉運動轉換成直線運動並傳遞至框體74,使框體74沿著一對導軌92在Y軸方向移動。如此,配設有搬出搬入手段6之框體74係能滑動地被支撐於配設於升降台76且在Y軸方向延伸之導軌92,並藉由Y軸移動手段8而相對於切割刀片保管手段4被定位於Y軸方向的作用位置與撤離位置。In the Y-axis moving means 8 , the ball screw 94 converts the rotational motion of the motor 96 into linear motion and transmits it to the frame 74 so that the frame 74 moves in the Y-axis direction along the pair of guide rails 92 . In this way, the frame 74 provided with the unloading and unloading means 6 is slidably supported on the guide rail 92 provided on the lifting platform 76 and extending in the Y-axis direction, and is stored relative to the cutting blade by the Y-axis moving means 8 Means 4 is positioned at the action position and the evacuation position in the Y-axis direction.
上述作用位置為搬出搬入手段6的刀片保持部48已接近切割刀片保管手段4之位置,並為能藉由刀片保持部48而吸引保持被支撐於切割刀片保管手段4之切割刀片36之位置。並且,上述撤離位置為搬出搬入手段6的刀片保持部48比上述作用位置更從切割刀片保管手段4分離之位置。The above-mentioned operating position is a position where the blade holding portion 48 of the loading and unloading means 6 is close to the cutting blade storage means 4, and is a position where the cutting blade 36 supported by the cutting blade storage means 4 can be attracted and held by the blade holding portion 48. Moreover, the above-mentioned evacuation position is a position where the blade holding part 48 of the unloading and loading means 6 is separated from the cutting blade storage means 4 rather than the above-mentioned action position.
(底座架台78) 如同圖6所示,底座架台78包含框架98與固定於框架98的上部之矩形狀的底座板100。在底座板100的四角落形成有四個圓形孔102,升降台76的腳部90係滑動自如地插入所述四個圓形孔102。並且,在底座板100的中央部形成有母螺紋104。 (Base stand 78) As shown in FIG. 6 , the base stand 78 includes a frame 98 and a rectangular base plate 100 fixed on the upper part of the frame 98 . Four circular holes 102 are formed at four corners of the base plate 100 , and the legs 90 of the lifting platform 76 are slidably inserted into the four circular holes 102 . Furthermore, a female thread 104 is formed in the center of the base plate 100 .
(Z軸移動手段10) 若參照圖6繼續說明,則在升降台76及底座架台78連結有Z軸移動手段10。Z軸移動手段10包含:滾珠螺桿106,其在Z軸方向延伸;馬達108,其使滾珠螺桿106旋轉;以及連結板110,其固定於馬達108的上端。滾珠螺桿106係與底座板100的母螺紋104螺合。連結板110係藉由螺栓(未圖示)等適當的連結手段而固定於升降台76的頂板88的下表面。 (Z-axis movement means 10) If the description continues with reference to FIG. 6 , the Z-axis moving means 10 is connected to the lifting platform 76 and the base frame 78 . The Z-axis moving means 10 includes a ball screw 106 extending in the Z-axis direction, a motor 108 that rotates the ball screw 106, and a connecting plate 110 fixed to the upper end of the motor 108. The ball screw 106 is threaded with the female thread 104 of the base plate 100 . The connecting plate 110 is fixed to the lower surface of the top plate 88 of the lifting platform 76 by appropriate connecting means such as bolts (not shown).
在Z軸移動手段10中,藉由滾珠螺桿106而將馬達108的旋轉運動轉換成直線運動,使升降台76相對於底座架台78升降,藉此使配設有搬出搬入手段6之框體74在Z軸方向移動。In the Z-axis moving means 10, the rotational motion of the motor 108 is converted into linear motion by the ball screw 106, and the lifting platform 76 is raised and lowered relative to the base frame 78, thereby moving the frame 74 equipped with the unloading and unloading means 6 Move in the Z-axis direction.
(X軸移動手段12) 若參照圖7進行說明,則X軸移動手段12包含:折曲臂112,其裝設於框體74,以及第一馬達114及第二馬達115,其等使折曲臂112運作。折曲臂112具有:第一臂片118,其透過間隔件116而擺動自如地與框體74的頂棚部84的下表面連結;以及第二臂片120,其擺動自如地與第一臂片118的下表面連結。 (X-axis movement means 12) Referring to FIG. 7 , the X-axis moving means 12 includes a bending arm 112 installed on the frame 74 , and a first motor 114 and a second motor 115 that operate the bending arm 112 . The folding arm 112 has: a first arm piece 118 that is swingably connected to the lower surface of the ceiling portion 84 of the frame 74 through a spacer 116; and a second arm piece 120 that is swingably connected to the first arm piece. The lower surface of 118 is connected.
間隔件116配置於第一臂片118的一端部。第一臂片118將間隔件116側作為擺動中心而與頂棚部84連結。並且,在第一臂片118的另一端部的上表面亦設有間隔件122。第二臂片120將間隔件122側作為擺動中心而與第一臂片118連結。The spacer 116 is disposed at one end of the first arm piece 118 . The first arm piece 118 is connected to the ceiling portion 84 with the partition 116 side as the swing center. Moreover, a spacer 122 is also provided on the upper surface of the other end of the first arm piece 118 . The second arm piece 120 is connected to the first arm piece 118 with the spacer 122 side as the swing center.
在第二臂片120的前端(與間隔件122為相反側的端部)設有圓形孔(未圖示)。搬出搬入手段6的Z旋轉軸46插入此圓形孔,Z旋轉軸46係不能旋轉地固定於第二臂片120。若驅動與Z旋轉軸46連結之搬出搬入手段6的馬達,則搬出搬入手段6的殼體52會相對於第二臂片120而旋轉,刀片保持部48及固定螺帽保持部50會被定位於任意的朝向。如此,搬出搬入手段6係與X軸移動手段12的折曲臂112連結,並透過折曲臂112而配設於框體74。A circular hole (not shown) is provided at the front end of the second arm piece 120 (the end opposite to the spacer 122 ). The Z rotation shaft 46 of the unloading and loading means 6 is inserted into this circular hole, and the Z rotation shaft 46 is non-rotatably fixed to the second arm piece 120 . When the motor of the unloading and loading means 6 connected to the Z rotation axis 46 is driven, the housing 52 of the unloading and loading means 6 will rotate relative to the second arm piece 120, and the blade holding part 48 and the fixing nut holding part 50 will be positioned. in any orientation. In this way, the unloading and loading means 6 are connected to the bending arm 112 of the X-axis moving means 12, and are arranged in the frame 74 through the bending arm 112.
在X軸移動手段12中,藉由第一馬達114而將間隔件116側作為擺動中心使第一臂片118擺動,且藉由第二馬達115而將間隔件122側作為擺動中心使第二臂片120擺動,藉此使折曲臂112折曲或伸長,使搬出搬入手段6在X軸方向移動。In the X-axis moving means 12, the first motor 114 swings the first arm piece 118 with the spacer 116 side as the swing center, and the second motor 115 swings the second arm piece 118 with the spacer 122 side as the swing center. The swinging of the arm piece 120 causes the bending arm 112 to bend or extend, thereby moving the loading and unloading means 6 in the X-axis direction.
(切割刀片管理手段7) 切割刀片管理手段7係由具有處理器及記憶體之電腦所構成。如圖1所示,切割刀片管理手段7具備:管理部124,其管理被保管於切割刀片保管手段4之切割刀片36的種類以及各種類的切割刀片36的庫存數;以及補給督促部126,其在各種類的切割刀片36的庫存數到達補給值之際,催促切割刀片36的補給。 (Cutting Blade Management Means 7) The cutting blade management means 7 is composed of a computer with a processor and a memory. As shown in FIG. 1 , the cutting blade management means 7 includes a management section 124 that manages the types of cutting blades 36 stored in the cutting blade storage means 4 and the inventory number of each type of cutting blades 36; and a replenishment urging section 126, It urges the supply of cutting blades 36 when the inventory number of various types of cutting blades 36 reaches the supply value.
(管理部124) 管理部124記憶切割刀片保管手段4的刀片支撐軸24的編號(1、2、3、…、n)、切割刀片36的種類、切割刀片36的庫存數(參照圖8(a))。針對切割刀片36的庫存數,例如,可依每個刀片支撐軸24,從由操作員所輸入之切割刀片36的補充數量減去球型柱塞42的出入次數(亦即,切割刀片36被搬出之次數),藉此求出剩餘之切割刀片36的數量。 (Management Department 124) The management unit 124 memorizes the numbers (1, 2, 3, ..., n) of the blade support shafts 24 of the cutting blade storage means 4, the types of the cutting blades 36, and the inventory number of the cutting blades 36 (see FIG. 8(a) ). For the inventory number of cutting blades 36, for example, the number of insertions and withdrawals of the ball plunger 42 may be subtracted from the replenishment quantity of cutting blades 36 input by the operator for each blade support shaft 24 (i.e., the number of times the cutting blades 36 are the number of times of removal), thereby obtaining the number of remaining cutting blades 36.
(補給督促部126) 補給督促部126記憶切割刀片36的各種類(或者各刀片支撐軸24)的補給值,並在切割刀片36的庫存數到達補給值之際,催促切割刀片36的補給。 (Supply Supervision Department 126) The replenishment urging unit 126 memorizes the replenishment value of each type of cutting blade 36 (or each blade support shaft 24 ), and urges the replenishment of the cutting blade 36 when the stock number of cutting blades 36 reaches the replenishment value.
在圖8(a)所示之例子中,在編號2的刀片支撐軸24(支撐ZI-002型的切割刀片36之軸)中,切割刀片36的庫存數(兩個)到達補給值(兩個)。並且,在編號n的刀片支撐軸24(支撐WC-009型的切割刀片36之軸)中,切割刀片36的庫存數(四個)亦到達補給值(四個)。In the example shown in FIG. 8(a) , in the blade support shaft 24 No. 2 (the shaft that supports the ZI-002 type cutting blade 36), the stock number of cutting blades 36 (two) reaches the replenishment value (two). Piece). Furthermore, in the blade support shaft 24 numbered n (the shaft that supports the WC-009 type cutting blade 36), the stock number of cutting blades 36 (four) has also reached the replenishment value (four).
因此,補給督促部126為了督促切割刀片36的補給,而使自動交換裝置2的警鈴(未圖示)運作,且使表示有需要補給的刀片支撐軸24的編號、應補給的切割刀片36的種類及片數、補給期限等之補給督促畫面顯示於自動交換裝置2的監視器。Therefore, in order to urge the replenishment of the cutting blades 36 , the replenishment urging unit 126 operates the alarm bell (not shown) of the automatic exchange device 2 and indicates the number of the blade support shaft 24 that needs to be replenished and the cutting blade 36 that should be replenished. The type, number of pieces, replenishment deadline, etc. are displayed on the monitor of the automatic switching device 2 on a replenishment urging screen.
例如,如圖8(b)所示,補給督促部126可使表示下述主旨之補給督促畫面顯示於自動交換裝置2的監視器M:在24小時以內,應對編號2的刀片支撐軸24補給五片ZI-002型的切割刀片36,對編號n的刀片支撐軸24補給十片WC-009型的切割刀片36。For example, as shown in FIG. 8( b ), the replenishment urging unit 126 may cause a replenishment urging screen to display on the monitor M of the automatic switching device 2 that the blade support shaft 24 numbered 2 should be replenished within 24 hours. Five ZI-002 type cutting blades 36 are supplied, and ten WC-009 type cutting blades 36 are supplied to the blade support shaft 24 numbered n.
並且,補給督促部126亦可對主機電腦指示製作應補給的切割刀片36的訂購單,並指示將所製作之訂購單傳送至切割刀片廠商。Furthermore, the replenishment urging unit 126 may also instruct the host computer to create an order form for the cutting blades 36 that should be replenished, and instruct the created order form to be sent to the cutting blade manufacturer.
此外,在上述的例子中,雖在兩種類的切割刀片36到達補給值之情形中催促切割刀片36的補給,但補給督促部126可在任意種類(可為一種類,或者可為多種類)的切割刀片36到達補給值之情形中催促切割刀片36的補給。In addition, in the above example, although the replenishment of the cutting blades 36 is urged when the two types of cutting blades 36 reach the replenishment value, the replenishment urging unit 126 may be of any type (it may be one type, or it may be multiple types). When the cutting blade 36 reaches the replenishment value, the replenishment of the cutting blade 36 is urged.
接著,參照圖9至圖13,針對連結上述之自動交換裝置2之切割裝置170進行說明。Next, the cutting device 170 connected to the above-mentioned automatic switching device 2 will be described with reference to FIGS. 9 to 13 .
(切割裝置170) 如同圖9所示,切割裝置170具備:卡盤台172,其具備保持被加工物之保持面;切割手段174,其以固定螺帽裝設有切割刀片36,所述切割刀片36切割被保持於卡盤台172之被加工物;X軸進給手段176,其將卡盤台172在X軸方向進行加工進給;Y軸進給手段178,其將切割手段174在與X軸方向正交之Y軸方向進行分度進給;以及Z軸進給手段180,其將切割手段174在與X軸方向及Y軸方向正交之Z軸方向進行切入進給。 (Cutting device 170) As shown in Fig. 9, the cutting device 170 is provided with: a chuck table 172, which has a holding surface for holding the workpiece; and a cutting means 174, which is equipped with a cutting blade 36 with a fixed nut, and the cutting blade 36 cuts and holds the workpiece. The workpiece to be processed on the chuck table 172; the X-axis feeding means 176, which processes and feeds the chuck table 172 in the The Y-axis direction is used for indexing feed; and the Z-axis feed means 180 is used to perform cutting feed of the cutting means 174 in the Z-axis direction that is orthogonal to the X-axis direction and the Y-axis direction.
(卡盤台172) 若參照圖9及圖10進行說明,則切割裝置170具備:X軸可動板184,其在X軸方向移動自如地設於基台182(參照圖9)的上表面;支柱186,其固定於X軸可動板184的上表面;以及蓋板188,其固定於支柱186的上端。在蓋板188形成有圓形開口188a。卡盤台172係旋轉自如地裝配於支柱186的上端,並通過蓋板188的圓形開口188a往上方延伸。卡盤台172係藉由內置於支柱186之馬達(未圖示)而將Z軸方向作為軸心進行旋轉。 (Chuck table 172) 9 and 10 , the cutting device 170 is provided with an X-axis movable plate 184 that is movably provided in the X-axis direction on the upper surface of the base 182 (see FIG. 9 ), and a support column 186 that is fixed to the base 182 (see FIG. 9 ). The upper surface of the X-axis movable plate 184; and the cover plate 188, which is fixed to the upper end of the pillar 186. The cover plate 188 is formed with a circular opening 188a. The chuck table 172 is rotatably mounted on the upper end of the support column 186 and extends upward through the circular opening 188 a of the cover plate 188 . The chuck table 172 is rotated with the Z-axis direction as its axis by a motor (not shown) built into the support 186 .
如同圖10所示,在卡盤台172的上端部分配置有與吸引手段(未圖示)連接之多孔材質的圓形狀的吸附卡盤190。在卡盤台172中,以吸引手段在吸附卡盤190的上表面產生吸引力,藉此吸引保持被載於吸附卡盤190的上表面之被加工物。As shown in FIG. 10 , a circular suction chuck 190 made of porous material and connected to a suction means (not shown) is disposed at the upper end of the chuck table 172 . In the chuck table 172 , suction means is used to generate an attraction force on the upper surface of the suction chuck 190 , thereby attracting and holding the workpiece placed on the upper surface of the suction chuck 190 .
如此在卡盤台172中,吸附卡盤190的上表面成為保持被加工物之保持面,保持面被定位於以X軸方向及Y軸方向所規定之XY平面上。並且,在卡盤台172的周緣,在圓周方向空開間隔而配置有多個夾具192。In this manner, in the chuck table 172, the upper surface of the suction chuck 190 becomes a holding surface for holding the workpiece, and the holding surface is positioned on the XY plane defined by the X-axis direction and the Y-axis direction. Furthermore, a plurality of clamps 192 are arranged at intervals in the circumferential direction on the periphery of the chuck table 172 .
(X軸進給手段176) 如同圖10所示,X軸進給手段176具有:滾珠螺桿198,其與X軸可動板184連結並在X軸方向延伸;以及馬達200,其使滾珠螺桿198旋轉。X軸進給手段176係藉由滾珠螺桿198而將馬達200的旋轉運動轉換成直線運動並傳遞至X軸可動板184,使X軸可動板184沿著基台182的導軌182a移動,且將卡盤台172在X軸方向進行加工進給。 (X-axis feed means 176) As shown in FIG. 10 , the X-axis feeding means 176 includes a ball screw 198 connected to the X-axis movable plate 184 and extending in the X-axis direction, and a motor 200 that rotates the ball screw 198 . The X-axis feeding means 176 converts the rotational motion of the motor 200 into linear motion through the ball screw 198 and transmits it to the X-axis movable plate 184, so that the X-axis movable plate 184 moves along the guide rail 182a of the base 182, and The chuck table 172 performs processing feed in the X-axis direction.
如同圖9所示,切割裝置170包含跨越卡盤台172而配置之門型的框架202。框架202具有:一對支柱204,其等在Y軸方向空開間隔並從基台182的上表面往上方延伸;以及梁206,其架設於一對支柱204的上端之間並在Y軸方向延伸。As shown in FIG. 9 , the cutting device 170 includes a door-shaped frame 202 arranged across the chuck table 172 . The frame 202 has: a pair of pillars 204 spaced apart in the Y-axis direction and extending upward from the upper surface of the base 182; and a beam 206 erected between the upper ends of the pair of pillars 204 and extending upward in the Y-axis direction. extend.
(切割手段174) 在梁206的單側的側面(在圖9中為背面側的側面),在Y軸方向空開間隔而設有一對切割手段174。在本實施方式的切割裝置170中,以切割刀片36面對之方式設有一對切割手段174,可藉由一對切割刀片36而將被保持於卡盤台172之被加工物同時地施行切割加工。此外,切割手段174亦可為一個。 (cutting means 174) A pair of cutting means 174 is provided at a distance in the Y-axis direction on one side of the beam 206 (the back side in FIG. 9 ). In the cutting device 170 of this embodiment, a pair of cutting means 174 is provided so that the cutting blades 36 face each other. The workpiece held on the chuck table 172 can be simultaneously cut by the pair of cutting blades 36 . processing. In addition, there can also be one cutting means 174 .
如同圖11所示,各切割手段174具備:矩形狀的Y軸可動構件208,其在Y軸方向移動自如地被支撐於梁206的單側的側面;剖面L字狀的Z軸可動構件210,其在Z軸方向升降自如地被Y軸可動構件208支撐;以及主軸外殼212,其固定於Z軸可動構件210的下端。As shown in FIG. 11 , each cutting means 174 includes a rectangular Y-axis movable member 208 that is supported movably in the Y-axis direction on one side of the beam 206 and a Z-axis movable member 210 with an L-shaped cross section. , which is supported by the Y-axis movable member 208 so as to be able to move up and down in the Z-axis direction; and a spindle housing 212 , which is fixed to the lower end of the Z-axis movable member 210 .
在Y軸可動構件208的單側的側面(在圖11中為前側的側面),在Z軸方向空開間隔而形成有在Y軸方向延伸之一對被導引槽208a,被導引槽208a係在梁206的單側的側面在上下方向空開間隔而滑動自如地與在Y軸方向延伸之一對導軌(未圖示)連結。On one side of the Y-axis movable member 208 (the front side in FIG. 11 ), a pair of guided grooves 208 a extending in the Y-axis direction are formed at intervals in the Z-axis direction. The guided grooves are 208a is connected to a pair of guide rails (not shown) extending in the Y-axis direction at a distance in the up and down direction to a pair of guide rails (not shown) extending in the Y-axis direction.
(Y軸進給手段178) Y軸進給手段178具有:滾珠螺桿214,其在梁206的單側的側面在Y軸方向延伸;以及馬達216,其使滾珠螺桿214旋轉。滾珠螺桿214係與Y軸可動構件208連結。Y軸進給手段178係藉由滾珠螺桿214而將馬達216的旋轉運動轉換成直線運動並傳遞至Y軸可動構件208,將Y軸可動構件208沿著附設於梁206的單側的側面之導軌在Y軸方向進行分度進給。 (Y-axis feed means 178) The Y-axis feeding means 178 includes a ball screw 214 extending in the Y-axis direction on one side of the beam 206 and a motor 216 that rotates the ball screw 214 . The ball screw 214 is connected to the Y-axis movable member 208 . The Y-axis feeding means 178 converts the rotational motion of the motor 216 into linear motion through the ball screw 214 and transmits it to the Y-axis movable member 208. The Y-axis movable member 208 is attached to one side of the beam 206 along the The guide rail performs indexing feed in the Y-axis direction.
在Y軸可動構件208的另一側的側面(在圖11中為背面側的側面),在Y軸方向空開間隔而形成有在Z軸方向延伸之一對導軌(未圖示),Z軸可動構件210具有一對被導引槽(未圖示),所述一對被導引槽係滑動自如地與Y軸可動構件208的一對導軌連結。On the other side of the Y-axis movable member 208 (the back side in FIG. 11 ), a pair of guide rails (not shown) extending in the Z-axis direction are formed at intervals in the Y-axis direction, Z The axis movable member 210 has a pair of guided grooves (not shown) slidably connected to a pair of guide rails of the Y-axis movable member 208 .
(Z軸進給手段180) Z軸進給手段180具有:滾珠螺桿(未圖示),其與Z軸可動構件210連結並在Z軸方向延伸;以及馬達218,其使此滾珠螺桿旋轉。Z軸進給手段180係藉由滾珠螺桿而將馬達218的旋轉運動轉換成直線運動並傳遞至Z軸可動構件210,將Z軸可動構件210沿著Y軸可動構件208的導軌在Z軸方向進行切入進給。 (Z-axis feed means 180) The Z-axis feeding means 180 includes a ball screw (not shown) connected to the Z-axis movable member 210 and extending in the Z-axis direction, and a motor 218 that rotates the ball screw. The Z-axis feeding means 180 converts the rotational motion of the motor 218 into linear motion through a ball screw and transmits it to the Z-axis movable member 210, and moves the Z-axis movable member 210 along the guide rail of the Y-axis movable member 208 in the Z-axis direction. Perform plunge feed.
若參照圖12進行說明,則在主軸外殼212將Y軸方向作為軸心旋轉自如地支撐有圓柱狀的主軸220,且容納有使主軸220旋轉之馬達(未圖示)。在主軸220的前端係藉由固定螺帽222而裝卸自如地固定有切割被加工物之切割刀片36。Referring to FIG. 12 , the spindle housing 212 supports a cylindrical spindle 220 so as to be rotatable with the Y-axis direction as the axis, and houses a motor (not shown) that rotates the spindle 220 . A cutting blade 36 for cutting the workpiece is detachably fixed to the front end of the spindle 220 by a fixing nut 222.
在主軸外殼212的前端裝設有覆蓋切割刀片36之刀片蓋224。刀片蓋224具有:第一蓋構件224a,其固定於主軸外殼212的前端;以及第二蓋構件224b,其移動自如地裝設於第一蓋構件224a的前端。第二蓋構件224b係藉由氣缸等適當的致動器(未圖示)而在X軸方向移動,在交換切割刀片36時被定位於圖12所示之開放位置,在切割加工時被定位於圖11所示之閉塞位置。A blade cover 224 covering the cutting blade 36 is installed at the front end of the spindle housing 212 . The blade cover 224 has a first cover member 224a fixed to the front end of the spindle housing 212, and a second cover member 224b movably attached to the front end of the first cover member 224a. The second cover member 224b is moved in the X-axis direction by an appropriate actuator (not shown) such as a cylinder, and is positioned in the open position shown in FIG. 12 when the cutting blade 36 is replaced, and is positioned during the cutting process. In the blocked position shown in Figure 11.
如同圖13所示,在主軸220的前端側外周面設有往徑向外側突出之環狀的固定凸緣226。在固定凸緣226的前端面的徑向內側部分形成有環狀的凹處226a,固定凸緣226的前端面的外周側部分成為在軸向突出之環狀的支撐端面226b。並且,在比固定凸緣226更靠前端側的主軸220的外周面形成有公螺紋228。As shown in FIG. 13 , an annular fixing flange 226 protruding radially outward is provided on the outer peripheral surface of the front end side of the spindle 220 . An annular recess 226a is formed in a radially inner portion of the front end surface of the fixed flange 226, and an outer peripheral portion of the front end surface of the fixed flange 226 becomes an annular support end surface 226b protruding in the axial direction. Furthermore, a male thread 228 is formed on the outer peripheral surface of the main shaft 220 on the front end side of the fixed flange 226 .
然後,切割刀片36的中央開口部38a係與主軸220的前端部嵌合,且主軸220的公螺紋228與固定螺帽222螺固(鎖緊),藉此將切割刀片36夾入固定凸緣226的支撐端面226b與固定螺帽222,並裝卸自如地固定於主軸220的前端。並且,在固定螺帽222的側面,在圓周方向空開等間隔而形成有多個銷孔222a,所述多個銷孔222a被搬出搬入手段6的固定螺帽保持部50的銷72插入。Then, the central opening 38a of the cutting blade 36 is fitted with the front end of the spindle 220, and the male thread 228 of the spindle 220 is screwed (locked) with the fixing nut 222, thereby clamping the cutting blade 36 into the fixing flange. 226 supports the end surface 226b and the fixing nut 222, and is detachably fixed to the front end of the spindle 220. Furthermore, a plurality of pin holes 222 a are formed on the side surface of the fixing nut 222 at equal intervals in the circumferential direction, and the pins 72 of the fixing nut holding portion 50 of the carry-in and carry-out means 6 are inserted into the plurality of pin holes 222 a.
如同圖9所示,在框架202的梁206的另一側的側面(在圖9中為前側的側面),在Y軸方向移動自如地裝設有拍攝被保持於卡盤台172之被加工物之一對攝像手段230,且裝設有使攝像手段230在Y軸方向移動之一對移動手段232。As shown in FIG. 9 , on the other side of the beam 206 of the frame 202 (the front side in FIG. 9 ), a machine to be processed and held by the chuck table 172 is mounted movable in the Y-axis direction. A pair of object imaging means 230 is provided, and a pair of moving means 232 for moving the imaging means 230 in the Y-axis direction is provided.
移動手段232具有:滾珠螺桿234,其在梁206的另一側的側面在Y軸方向延伸;以及馬達236,其使滾珠螺桿234旋轉。滾珠螺桿234係與攝像手段230連結。然後,移動手段232將馬達236的旋轉運動轉換成直線運動並傳遞至攝像手段230,使攝像手段230沿著附設於梁206的另一側的側面之導軌206a在Y軸方向移動。此外,攝像手段230亦可為一個。The moving means 232 has a ball screw 234 extending in the Y-axis direction on the other side of the beam 206 and a motor 236 that rotates the ball screw 234. The ball screw 234 is connected to the camera means 230 . Then, the moving means 232 converts the rotational motion of the motor 236 into linear motion and transmits it to the imaging means 230, so that the imaging means 230 moves in the Y-axis direction along the guide rail 206a attached to the other side of the beam 206. In addition, the number of imaging means 230 may be one.
(切割加工) 在使用切割裝置170而對晶圓等被加工物施行切割加工之際,首先,使被加工物吸附於卡盤台172。接著,以X軸進給手段176使卡盤台172移動至攝像手段230的下方,且以移動手段232調整攝像手段230的Y軸方向位置。接著,以攝像手段230從上方拍攝被加工物而檢測被加工物的切割區域。 (cutting processing) When cutting a workpiece such as a wafer using the dicing device 170 , first, the workpiece is adsorbed to the chuck table 172 . Next, the X-axis feeding means 176 is used to move the chuck table 172 to below the imaging means 230, and the moving means 232 is used to adjust the Y-axis direction position of the imaging means 230. Next, the object to be processed is photographed from above using the imaging means 230 to detect the cutting area of the object to be processed.
接著,基於以攝像手段230所檢測之被加工物的切割區域而使卡盤台172旋轉,調整相對於切割手段174的切割刀片36之被加工物的切割區域的朝向。接著,以X軸進給手段176使卡盤台172在X軸方向移動,且以Y軸進給手段178使主軸外殼212在Y軸方向移動,將一對切割刀片36定位於被加工物的切割區域的上方。Next, the chuck table 172 is rotated based on the cutting area of the workpiece detected by the imaging means 230, and the orientation of the cutting area of the workpiece with respect to the cutting blade 36 of the cutting means 174 is adjusted. Next, the X-axis feeding means 176 is used to move the chuck table 172 in the X-axis direction, and the Y-axis feeding means 178 is used to move the spindle housing 212 in the Y-axis direction to position the pair of cutting blades 36 on the workpiece. above the cutting area.
接著,以Z軸進給手段180使主軸外殼212下降,使高速旋轉之切割刀片36的切刃40切入被加工物的切割區域,且一邊將切割水供給至使切割刀片36的切刃40切入之部分,一邊將卡盤台172在X軸方向進行加工進給,藉此對被加工物的切割區域施行預定的切割加工。一邊以Y軸進給手段178將主軸外殼212在Y軸方向進行分度進給,一邊適當重複上述切割加工,對全部的被加工物的切割區域施行切割加工。將切割步驟已結束之切割加工完畢的被加工物搬送至下一個步驟。Next, the Z-axis feeding means 180 is used to lower the spindle housing 212, so that the cutting edge 40 of the high-speed rotating cutting blade 36 cuts into the cutting area of the workpiece, and cutting water is supplied to the cutting edge 40 of the cutting blade 36 to cut into the workpiece. While processing and feeding the chuck table 172 in the X-axis direction, a predetermined cutting process is performed on the cutting area of the workpiece. While indexing the spindle housing 212 in the Y-axis direction by the Y-axis feeding means 178, the above-mentioned cutting process is repeated appropriately to perform the cutting process on all the cutting areas of the workpiece. The workpiece that has been cut and processed in the cutting step is transported to the next step.
(切割刀片36的交換) 若重複實施切割步驟,則切割刀片36會磨耗,若切割刀片36的磨耗到達預定量則變得無法維持切割精確度,因此需要將裝設於主軸220之切割刀片36交換成新的切割刀片36。並且,即使在裝設於主軸220之切割刀片36的磨耗未到達預定量之情形,在對與前一個施行切割加工之被加工物的素材不同之素材的被加工物施行切割加工時,有時亦發生需要交換成與被加工物的素材相應之切割刀片36。 (Exchange for cutting blade 36) If the cutting step is repeated, the cutting blade 36 will be worn. If the wear of the cutting blade 36 reaches a predetermined amount, the cutting accuracy will no longer be maintained. Therefore, the cutting blade 36 installed on the spindle 220 needs to be replaced with a new cutting blade 36 . Furthermore, even if the wear of the cutting blade 36 mounted on the spindle 220 has not reached a predetermined amount, when cutting a workpiece of a material different from that of the previous workpiece to be cut, sometimes the cutting blade 36 may be cut. It may also be necessary to replace the cutting blade 36 with the one corresponding to the material of the workpiece.
在本實施方式中,如同圖14所示,可自動地交換切割裝置170的切割刀片36之自動交換裝置2係與切割裝置170連結,以下,針對使用自動交換裝置2交換切割刀片36之方法進行說明。In this embodiment, as shown in FIG. 14 , the automatic exchange device 2 that can automatically exchange the cutting blade 36 of the cutting device 170 is connected to the cutting device 170 . The following is a method of using the automatic exchange device 2 to exchange the cutting blade 36 . instruction.
如同圖14所示,自動交換裝置2配置於切割裝置170的X軸方向裡側,而可在後續裝設於已交貨給使用者之切割裝置170。在使用自動交換裝置2交換裝設於切割裝置170之切割刀片36之際,首先,使切割刀片保管手段4的履帶22旋轉,將支撐應搬入切割裝置170之新的切割刀片36之刀片支撐軸24定位於預定位置(例如,在刀片支撐軸24的軌道中之最下端的位置)。As shown in FIG. 14 , the automatic exchange device 2 is disposed on the inner side of the cutting device 170 in the X-axis direction, and can be subsequently installed on the cutting device 170 that has been delivered to the user. When the automatic exchange device 2 is used to exchange the cutting blade 36 installed in the cutting device 170 , first, the caterpillar 22 of the cutting blade storage device 4 is rotated, and the blade support shaft supporting the new cutting blade 36 to be loaded into the cutting device 170 is rotated. 24 is positioned at a predetermined position (for example, at the lowermost position in the track of the blade support shaft 24).
接著,如同圖15所示,以與搬出搬入手段6的Z旋轉軸46連結之馬達使殼體52旋轉,使裝設有刀片保持部48之殼體52的側壁56沿著X軸方向,並使刀片保持部48面對切割刀片保管手段4。Next, as shown in FIG. 15 , the housing 52 is rotated with a motor connected to the Z rotation axis 46 of the loading and unloading means 6 so that the side wall 56 of the housing 52 on which the blade holding portion 48 is mounted is moved along the X-axis direction. The blade holding portion 48 faces the cutting blade storage means 4 .
並且,使X軸移動手段12及Z軸移動手段10運作,以可將上述預定位置的刀片支撐軸24的軸部34插入刀片保持部48的中央開口部60(參照圖5)之方式,調整刀片保持部48的X軸方向位置及Z軸方向位置。Then, the X-axis moving means 12 and the Z-axis moving means 10 are operated so that the shaft portion 34 of the blade support shaft 24 at the predetermined position can be inserted into the central opening 60 of the blade holding portion 48 (see FIG. 5 ). The X-axis direction position and the Z-axis direction position of the blade holding portion 48.
接著,如同圖16所示,藉由Y軸移動手段8而使框體74在Y軸方向移動,將搬出搬入手段6定位於能藉由刀片保持部48而保持被支撐於刀片支撐軸24之切割刀片36的作用位置。藉此,將上述預定位置的刀片支撐軸24的軸部34插入刀片保持部48的中央開口部60,且使刀片保持部48的端面58接觸位於軸部34的前端側之切割刀片36的端面。接著,在刀片保持部48的吸引孔61產生吸引力,以刀片保持部48吸引保持位於軸部34的前端側之切割刀片36。Next, as shown in FIG. 16 , the frame 74 is moved in the Y-axis direction by the Y-axis moving means 8, and the unloading and unloading means 6 are positioned so as to be held and supported by the blade support shaft 24 by the blade holding portion 48. The action position of the cutting blade 36. Thereby, the shaft portion 34 of the blade support shaft 24 at the predetermined position is inserted into the central opening 60 of the blade holding portion 48 , and the end surface 58 of the blade holding portion 48 contacts the end surface of the cutting blade 36 located on the front end side of the shaft portion 34 . Next, an attraction force is generated in the suction hole 61 of the blade holding portion 48 , and the cutting blade 36 located on the front end side of the shaft portion 34 is attracted and held by the blade holding portion 48 .
接著,使Y軸移動手段8運作,使搬出搬入手段6從切割刀片保管手段4在Y軸方向分離而定位於撤離位置。接著,使搬出搬入手段6的殼體52旋轉180°,使已吸引保持切割刀片36之刀片保持部48的相反側的刀片保持部48面對切割刀片保管手段4。Next, the Y-axis moving means 8 is operated to separate the unloading and loading means 6 from the cutting blade storage means 4 in the Y-axis direction and position it at the evacuation position. Next, the housing 52 of the loading and unloading means 6 is rotated 180° so that the blade holding portion 48 on the opposite side to the blade holding portion 48 that has attracted and held the cutting blade 36 faces the cutting blade storage means 4 .
接著,使Y軸移動手段8運作,將搬出搬入手段6定位於能藉由相反側的刀片保持部48而保持刀片支撐軸24的切割刀片36的作用位置。接著,在相反側的刀片保持部48的吸引孔61產生吸引力,藉由刀片保持部48而吸引保持位於軸部34的前端側之切割刀片36。藉此,成為以四個刀片保持部48之中面對之一對刀片保持部48吸引保持新的切割刀片36之狀態。Next, the Y-axis moving means 8 is operated to position the unloading and unloading means 6 at an operating position where the cutting blade 36 of the blade support shaft 24 can be held by the blade holding portion 48 on the opposite side. Next, an attraction force is generated in the suction hole 61 of the blade holding portion 48 on the opposite side, and the cutting blade 36 located on the front end side of the shaft portion 34 is attracted and held by the blade holding portion 48 . Thereby, the new cutting blade 36 is attracted and held by one of the facing blade holding portions 48 among the four blade holding portions 48 .
在從切割刀片保管手段4搬出切割刀片36之際,因刀片支撐軸24的球型柱塞42會出入,故藉由切割刀片管理手段7的管理部124而檢測球型柱塞42的出入,求出切割刀片36已被搬出之刀片支撐軸24所剩餘之切割刀片36的數量(庫存數)。When the cutting blade 36 is taken out from the cutting blade storage means 4, the ball plunger 42 of the blade support shaft 24 moves in and out. Therefore, the management part 124 of the cutting blade management means 7 detects the moving in and out of the ball plunger 42. The number of cutting blades 36 remaining on the blade support shaft 24 after the cutting blades 36 have been moved out (stock number) is determined.
然後,若切割刀片36的庫存數到達補給值,則切割刀片管理手段7的補給督促部126使自動交換裝置2的警鈴運作,且使表示有需要補給的刀片支撐軸24的編號、應補給的切割刀片36的種類及片數、補給期限等之補給督促畫面顯示於自動交換裝置2的監視器,催促切割刀片36的補給。Then, when the stock number of cutting blades 36 reaches the replenishment value, the replenishment urging unit 126 of the cutting blade management means 7 operates the alarm of the automatic exchange device 2 and sets the number of the blade support shaft 24 indicating that replenishment is needed, and the number of blades that should be replenished. A replenishment urging screen including the type and number of cutting blades 36, the replenishment period, etc. is displayed on the monitor of the automatic exchange device 2 to urge the replenishment of the cutting blades 36.
在藉由一對刀片保持部48而吸引保持新的切割刀片36之後,如同圖17所示,藉由Y軸移動手段8而使框體74在Y軸方向移動,且以Z軸移動手段10使升降台76在Z軸方向移動。藉此,使搬出搬入手段6從切割刀片保管手段4分離而定位於撤離位置,且調整相對於切割裝置170之搬出搬入手段6的Y軸方向位置及Z軸方向位置。位置調整後的搬出搬入手段6的Y軸方向位置係在切割裝置170的一對切割手段174之間,位置調整後的搬出搬入手段6的Z軸方向位置係比卡盤台172的保持面更上方。After the new cutting blade 36 is attracted and held by the pair of blade holding parts 48, as shown in FIG. 17, the frame 74 is moved in the Y-axis direction by the Y-axis moving means 8, and the Z-axis moving means 10 The lifting platform 76 is moved in the Z-axis direction. Thereby, the carry-in and carry-out means 6 are separated from the cutting blade storage means 4 and positioned at the evacuation position, and the Y-axis direction position and the Z-axis direction position of the carry-in and carry-out means 6 with respect to the cutting device 170 are adjusted. The Y-axis direction position of the unloading and loading means 6 after position adjustment is between the pair of cutting means 174 of the cutting device 170, and the Z-axis direction position of the unloading and loading means 6 after position adjustment is farther than the holding surface of the chuck table 172. above.
接著,如同圖18所示,藉由X軸移動手段12而使搬出搬入手段6在X軸方向移動,調整相對於一對切割手段174之搬出搬入手段6的X軸方向位置。具體而言,使以搬出搬入手段6的一對刀片保持部48吸引保持之新的一對切割刀片36的中心的X軸方向位置與裝設於一對切割手段174之一對切割刀片36的中心的X軸方向位置匹配。Next, as shown in FIG. 18 , the unloading and unloading means 6 are moved in the X-axis direction by the X-axis moving means 12 to adjust the X-axis direction position of the unloading and unloading means 6 relative to the pair of cutting means 174 . Specifically, the X-axis direction position of the center of the new pair of cutting blades 36 held by the pair of blade holding portions 48 of the unloading and loading means 6 is made equal to the position of the center of the pair of cutting blades 36 installed in the pair of cutting means 174 . The X-axis position of the center matches.
並且,使自動交換裝置2的Z軸移動手段10或切割裝置170的Z軸進給手段180運作,使刀片保持部48的切割刀片36的中心的Z軸方向位置與切割手段174的切割刀片36的中心的Z軸方向位置匹配。Then, the Z-axis moving means 10 of the automatic exchange device 2 or the Z-axis feeding means 180 of the cutting device 170 is operated so that the Z-axis direction position of the center of the cutting blade 36 of the blade holder 48 is aligned with the cutting blade 36 of the cutting means 174 The Z-axis position of the center matches.
接著,使搬出搬入手段6的殼體52旋轉60°,使一對固定螺帽保持部50面對一對切割手段174的切割刀片36。此外,在使搬出搬入手段6前進之前,亦可預先使殼體52旋轉60°。Next, the housing 52 of the loading and unloading means 6 is rotated 60° so that the pair of fixed nut holding portions 50 face the pair of cutting blades 36 of the cutting means 174 . In addition, before moving the unloading and loading means 6 forward, the casing 52 may be rotated 60° in advance.
接著,將一對切割手段174各自的刀片蓋224的第二蓋構件224b定位於開放位置(參照圖12)。接著,藉由切割裝置170的Y軸進給手段178而使切割手段174在Y軸方向移動,使在主軸220固定有切割刀片36之固定螺帽222接觸固定螺帽保持部50的旋轉體66的端面66a。如此一來,固定螺帽保持部50的銷72會被固定螺帽222推動而被容納於旋轉體66的內部,且主軸220的前端被容納於旋轉體66的中央開口部68。Next, the second cover member 224b of the blade cover 224 of the pair of cutting means 174 is positioned in the open position (see FIG. 12 ). Next, the cutting means 174 is moved in the Y-axis direction by the Y-axis feeding means 178 of the cutting device 170, so that the fixed nut 222 to which the cutting blade 36 is fixed to the main shaft 220 contacts the rotating body 66 of the fixed nut holding part 50. The end face 66a. In this way, the pin 72 of the fixed nut holding part 50 will be pushed by the fixed nut 222 and accommodated inside the rotating body 66 , and the front end of the spindle 220 is accommodated in the central opening 68 of the rotating body 66 .
接著,若以固定螺帽保持部50的馬達使旋轉體66旋轉,則在各銷72與固定螺帽222的銷孔222a一致時,各銷72會與銷孔222a嵌合,旋轉體66的旋轉運動係透過各銷72而傳遞至固定螺帽222,鬆開固定螺帽222。藉此,可將固定螺帽222從切割手段174的主軸220的公螺紋228螺鬆(卸除)。並且,在固定螺帽保持部50的各吸引孔70產生吸引力,以固定螺帽保持部50吸引保持已卸除之固定螺帽222。Next, when the rotating body 66 is rotated by the motor of the fixed nut holding part 50, when each pin 72 matches the pin hole 222a of the fixed nut 222, each pin 72 will fit into the pin hole 222a, and the rotating body 66 will The rotational motion is transmitted to the fixing nut 222 through each pin 72, and the fixing nut 222 is loosened. Thereby, the fixing nut 222 can be unscrewed (removed) from the male thread 228 of the main shaft 220 of the cutting means 174 . Furthermore, suction force is generated in each suction hole 70 of the fixing nut holding part 50, so that the fixing nut holding part 50 attracts and holds the removed fixing nut 222.
接著,藉由Y軸進給手段178而使切割手段174從搬出搬入手段6分離,且使搬出搬入手段6的殼體52旋轉60°,使未吸引保持切割刀片36之空的刀片保持部48面對切割手段174的切割刀片36。Next, the cutting means 174 is separated from the unloading and unloading means 6 by the Y-axis feeding means 178, and the housing 52 of the unloading and unloading means 6 is rotated 60° so that the empty blade holding portion 48 holding the cutting blade 36 is not sucked. The cutting blade 36 faces the cutting means 174 .
接著,藉由Y軸進給手段178而使切割手段174接近搬出搬入手段6,將切割手段174的主軸220插入刀片保持部48的中央開口部60,且使空的刀片保持部48的端面58接觸切割手段174的切割刀片36的端面。接著,在刀片保持部48的吸引孔61產生吸引力,以刀片保持部48吸引保持切割手段174的切割刀片36。Next, the cutting means 174 is brought close to the unloading and loading means 6 by the Y-axis feeding means 178, the main shaft 220 of the cutting means 174 is inserted into the central opening 60 of the blade holding part 48, and the end surface 58 of the empty blade holding part 48 is The end surface of the cutting blade 36 contacts the cutting means 174 . Next, suction force is generated in the suction hole 61 of the blade holding part 48, and the cutting blade 36 of the cutting means 174 is attracted and held by the blade holding part 48.
接著,藉由Y軸進給手段178而使切割手段174從搬出搬入手段6分離,且使搬出搬入手段6的殼體52旋轉60°,使吸引保持新的切割刀片36之刀片保持部48面對切割手段174的主軸220。Next, the cutting means 174 is separated from the unloading and unloading means 6 by the Y-axis feeding means 178, and the housing 52 of the unloading and unloading means 6 is rotated 60° to attract and hold the blade holding portion 48 surface of the new cutting blade 36. to the spindle 220 of the cutting means 174 .
接著,藉由Y軸進給手段178而使切割手段174接近搬出搬入手段6,將主軸220插入新的切割刀片36的中央開口部38a,而使切割刀片36的端面接觸主軸220的固定凸緣226的支撐端面226b。接著,解除刀片保持部48的吸引力,從刀片保持部48將新的切割刀片36交接至主軸220。Next, the cutting means 174 is brought close to the unloading and loading means 6 by the Y-axis feeding means 178, and the spindle 220 is inserted into the central opening 38a of the new cutting blade 36, so that the end surface of the cutting blade 36 contacts the fixed flange of the spindle 220. The supporting end surface 226b of 226. Next, the suction force of the blade holding portion 48 is released, and the new cutting blade 36 is transferred from the blade holding portion 48 to the spindle 220 .
接著,藉由Y軸進給手段178而使切割手段174從搬出搬入手段6分離,且使搬出搬入手段6的殼體52旋轉60°,使吸引保持已卸除之固定螺帽222之固定螺帽保持部50面對切割手段174的主軸220。Next, the cutting means 174 is separated from the unloading and loading means 6 by the Y-axis feeding means 178, and the housing 52 of the unloading and loading means 6 is rotated 60° to attract and hold the fixing nut holding the removed fixing nut 222. The cap holder 50 faces the spindle 220 of the cutting means 174 .
接著,藉由Y軸進給手段178而使切割手段174接近搬出搬入手段6,使以固定螺帽保持部50吸引保持之固定螺帽222與主軸220的前端部嵌合。接著,使固定螺帽保持部50的馬達運作並使固定螺帽222往與卸除固定螺帽222時為反方向旋轉,使固定螺帽222螺固(鎖緊)於主軸220的公螺紋228。Next, the cutting means 174 is brought close to the unloading and loading means 6 by the Y-axis feeding means 178, and the fixing nut 222 attracted and held by the fixing nut holding part 50 is fitted with the front end part of the spindle 220. Next, the motor of the fixing nut holding part 50 is operated and the fixing nut 222 is rotated in the opposite direction to that when the fixing nut 222 is removed, so that the fixing nut 222 is screwed (locked) to the male thread 228 of the main shaft 220 .
藉此,能利用主軸220的固定凸緣226的支撐端面226b與固定螺帽222夾入應裝設於切割手段174的新的切割刀片36並固定於主軸220。Thereby, the new cutting blade 36 to be installed on the cutting means 174 can be sandwiched by the supporting end surface 226b and the fixing nut 222 of the fixing flange 226 of the spindle 220 and fixed to the spindle 220 .
接著,在解除固定螺帽保持部50的吸引力之後,將切割手段174的刀片蓋224的第二蓋構件224b定位於閉塞位置。此外,針對如同上述的固定螺帽222及切割刀片36的卸除、安裝,可對一對切割手段174同時進行,亦可各別進行。Next, after the suction force of the fixing nut holding part 50 is released, the second cover member 224b of the blade cover 224 of the cutting means 174 is positioned in the closed position. In addition, the removal and installation of the fixing nut 222 and the cutting blade 36 as described above can be performed on the pair of cutting means 174 at the same time or separately.
接著,使搬出搬入手段6後退,且使搬出搬入手段6的殼體52旋轉60°,使已卸除之一對切割刀片36中的其中一者面對切割刀片保管手段4。並且,使切割刀片保管手段4的履帶22旋轉,將未支撐切割刀片36之空的刀片支撐軸24定位於預定位置(例如,在刀片支撐軸24的軌道中之最下端的位置)。Next, the unloading and unloading means 6 are retracted, and the housing 52 of the unloading and unloading means 6 is rotated 60° so that one of the removed pair of cutting blades 36 faces the cutting blade storage means 4 . Then, the caterpillar 22 of the cutting blade storage means 4 is rotated to position the empty blade support shaft 24 that does not support the cutting blade 36 at a predetermined position (for example, at the lowest end position among the tracks of the blade support shaft 24 ).
接著,使X軸移動手段12及Z軸移動手段10運作,以可將上述預定位置的刀片支撐軸24的軸部34插入以刀片保持部48吸引保持之其中一個切割刀片36的中央開口部38a之方式,調整刀片保持部48的X軸方向位置及Z軸方向位置。Next, the X-axis moving means 12 and the Z-axis moving means 10 are operated so that the shaft portion 34 of the blade support shaft 24 at the predetermined position can be inserted into the central opening 38a of one of the cutting blades 36 that is suctioned and held by the blade holding portion 48 In this way, the X-axis direction position and the Z-axis direction position of the blade holding portion 48 are adjusted.
接著,藉由Y軸移動手段8而使框體74在Y軸方向移動,將上述預定位置的刀片支撐軸24的軸部34插入以刀片保持部48吸引保持之其中一個切割刀片36的中央開口部38a,且使其中一個切割刀片36的端面接觸刀片支撐軸24的基部32的端面。接著,解除刀片保持部48的吸引力,將已卸除之一對切割刀片36中的其中一者交接至刀片支撐軸24。Next, the frame 74 is moved in the Y-axis direction by the Y-axis moving means 8, and the shaft portion 34 of the blade support shaft 24 at the predetermined position is inserted into the central opening of one of the cutting blades 36 that is attracted and held by the blade holding portion 48. portion 38a, and the end surface of one of the cutting blades 36 contacts the end surface of the base portion 32 of the blade support shaft 24. Next, the attraction force of the blade holding portion 48 is released, and one of the removed pair of cutting blades 36 is transferred to the blade support shaft 24 .
並且,藉由Y軸移動手段8而使搬出搬入手段6從切割刀片保管手段4分離,且使搬出搬入手段6的殼體52旋轉180°,使吸引保持已卸除之一對切割刀片36中的另一者之相反側的刀片保持部48面對切割刀片保管手段4。Furthermore, the Y-axis moving means 8 separates the unloading and loading means 6 from the cutting blade storage means 4, and rotates the housing 52 of the unloading and loading means 6 180° to attract and hold the removed pair of cutting blades 36. The other blade holding portion 48 on the opposite side faces the cutting blade storage means 4 .
接著,藉由Y軸移動手段8而使框體74在Y軸方向移動,將上述預定位置的刀片支撐軸24的軸部34插入以相反側的刀片保持部48吸引保持之另一個切割刀片36的中央開口部38a,且使另一個切割刀片36的端面接觸被支撐於刀片支撐軸24之切割刀片36的端面。接著,解除刀片保持部48的吸引力,將已卸除之一對切割刀片36中的另一者交接至刀片支撐軸24。Next, the frame 74 is moved in the Y-axis direction by the Y-axis moving means 8, and the shaft portion 34 of the blade support shaft 24 at the predetermined position is inserted into the other cutting blade 36 that is attracted and held by the blade holding portion 48 on the opposite side. the central opening 38a, and the end surface of the other cutting blade 36 contacts the end surface of the cutting blade 36 supported on the blade support shaft 24. Next, the suction force of the blade holding portion 48 is released, and the other of the removed pair of cutting blades 36 is transferred to the blade support shaft 24 .
如此,在本實施方式的自動交換裝置2中,可在後續裝設於已交貨給使用者之切割裝置170,將已裝設於切割裝置170的切割手段174之切割刀片36進行交換。In this way, in the automatic exchange device 2 of this embodiment, the cutting blade 36 installed in the cutting means 174 of the cutting device 170 can be subsequently installed on the cutting device 170 that has been delivered to the user.
並且,在自動交換裝置2中,因管理被保管於切割刀片保管手段4之切割刀片36的種類以及各種類的切割刀片36的庫存數,並在各種類的切割刀片36的庫存數到達補給值之際催促切割刀片36的補給,故無需基於操作員的目視之切割刀片36的管理。因此,若根據自動交換裝置2,則不會有認錯切割刀片36的種類、數錯切割刀片36的庫存數之狀況,而能適當地執行切割刀片36的自動交換。Furthermore, in the automatic exchange device 2, the types of cutting blades 36 stored in the cutting blade storage means 4 and the inventory number of each type of cutting blades 36 are managed, and the inventory number of each type of cutting blades 36 reaches the replenishment value. In this case, the supply of the cutting blade 36 is urged, so there is no need to manage the cutting blade 36 based on the operator's vision. Therefore, according to the automatic exchange device 2 , there is no situation where the type of the cutting blade 36 is misidentified or the stock number of the cutting blades 36 is miscounted, and the automatic exchange of the cutting blade 36 can be performed appropriately.
此外,在本實施方式中,雖已說明切割刀片36使用輪轂型刀片之例子,所述輪轂型刀片具有環狀的基台38與配設於基台38的外周之環狀的切刃40,但在自動交換裝置2中,能交換且能管理/督促補給庫存數的切割刀片並不受限於上述輪轂型刀片,亦可為由環狀的切刃所構成之墊圈型刀片(沒有基台之刀片)。在此情形中,在刀片保持部48設置用於吸引保持墊圈型刀片之吸引孔。Furthermore, in this embodiment, the example in which the cutting blade 36 is a hub-type blade having an annular base 38 and an annular cutting edge 40 arranged on the outer periphery of the base 38 has been described. However, in the automatic exchange device 2, the cutting blades that can be exchanged and can manage/supervise the inventory replenishment are not limited to the above-mentioned hub-type blades, and may also be a washer-type blade composed of an annular cutting edge (without a base). blade). In this case, the blade holding portion 48 is provided with a suction hole for attracting and holding the washer-type blade.
2:自動交換裝置 4:切割刀片保管手段 6:搬出搬入手段 7:切割刀片管理手段 8:Y軸移動手段 10:Z軸移動手段 12:X軸移動手段 36:切割刀片 46:Z旋轉軸 48:刀片保持部 50:固定螺帽保持部 74:框體 76:升降台 92:導軌(升降台) 112:折曲臂 124:管理部 126:補給督促部 170:切割裝置 172:卡盤台 174:切割手段 176:X軸進給手段 178:Y軸進給手段 180:Z軸進給手段 220:主軸 222:固定螺帽 2: Automatic switching device 4: Cutting blade storage methods 6:Means of moving in and out 7: Cutting blade management methods 8: Y-axis movement means 10: Z-axis movement method 12:X-axis movement means 36:Cutting blade 46:Z rotation axis 48: Blade holding part 50: Fixed nut holding part 74:frame 76: Lifting platform 92: Guide rail (lifting table) 112:Folding arm 124: Management Department 126:Supply Supervision Department 170: Cutting device 172:Chuck table 174: Cutting means 176:X-axis feed means 178: Y-axis feed means 180: Z-axis feeding method 220:Spindle 222:Fixing nut
圖1係本發明實施方式的自動交換裝置的立體圖。 圖2係圖1所示之切割刀片保管手段的分解立體圖。 圖3係圖2所示之刀片支撐軸的立體圖。 圖4係圖2所示之刀片支撐軸的剖面圖。 圖5係圖1所示之搬出搬入手段的立體圖。 圖6係圖1所示之框體、升降台及底座架台的分解立體圖。 圖7係圖1所示之框體的分解立體圖。 圖8(a)係表示圖1所示之切割刀片管理手段的管理對象項目之表,圖8(b)係顯示有補給督促畫面之監視器的示意圖。 圖9係連結圖1所示之自動交換裝置之切割裝置的立體圖。 圖10係圖9所示之卡盤台的立體圖。 圖11係圖9所示之切割手段的立體圖。 圖12係在已開放圖11所示之刀片蓋之狀態下之切割手段的立體圖。 圖13係圖9所示之切割手段的分解立體圖。 圖14係表示圖1所示之自動交換裝置已與圖9所示之切割裝置連結之狀態之立體圖。 圖15係表示圖1所示之自動交換裝置的切割刀片保管手段與搬出搬入手段面對之狀態之立體圖。 圖16係表示框體已從圖15所示之狀態朝向切割刀片保管手段前進之狀態之立體圖。 圖17係表示框體從圖16所示之狀態後退且升降台已上升之狀態之立體圖。 圖18係表示搬出搬入手段已從圖17所示之狀態朝向切割裝置前進之狀態之立體圖。 FIG. 1 is a perspective view of an automatic switching device according to an embodiment of the present invention. FIG. 2 is an exploded perspective view of the cutting blade storage means shown in FIG. 1 . Figure 3 is a perspective view of the blade support shaft shown in Figure 2. Figure 4 is a cross-sectional view of the blade support shaft shown in Figure 2. FIG. 5 is a perspective view of the carry-in and carry-out means shown in FIG. 1 . Figure 6 is an exploded perspective view of the frame, lifting platform and base platform shown in Figure 1. FIG. 7 is an exploded perspective view of the frame shown in FIG. 1 . Fig. 8(a) is a table showing management target items of the cutting blade management means shown in Fig. 1, and Fig. 8(b) is a schematic diagram of a monitor showing a supply supervision screen. FIG. 9 is a perspective view of a cutting device connected to the automatic switching device shown in FIG. 1 . Figure 10 is a perspective view of the chuck table shown in Figure 9. Figure 11 is a perspective view of the cutting means shown in Figure 9. Fig. 12 is a perspective view of the cutting means in a state where the blade cover shown in Fig. 11 is opened. FIG. 13 is an exploded perspective view of the cutting means shown in FIG. 9 . FIG. 14 is a perspective view showing a state in which the automatic exchange device shown in FIG. 1 is connected to the cutting device shown in FIG. 9 . FIG. 15 is a perspective view showing a state in which the cutting blade storage means and the loading and unloading means of the automatic exchange device shown in FIG. 1 face each other. FIG. 16 is a perspective view showing a state in which the frame has advanced toward the cutting blade storage means from the state shown in FIG. 15 . Fig. 17 is a perspective view showing a state in which the frame has retreated from the state shown in Fig. 16 and the lifting platform has been raised. FIG. 18 is a perspective view showing a state in which the unloading and unloading means has advanced toward the cutting device from the state shown in FIG. 17 .
2:自動交換裝置 2: Automatic switching device
4:切割刀片保管手段 4: Cutting blade storage methods
6:搬出搬入手段 6:Means of moving in and out
7:切割刀片管理手段 7: Cutting blade management methods
8:Y軸移動手段 8: Y-axis movement means
10:Z軸移動手段 10: Z-axis movement method
12:X軸移動手段 12:X-axis movement means
16:驅動齒輪 16:Driving gear
18:旋轉軸 18:Rotation axis
20:從動齒輪 20: Driven gear
22:履帶 22:Crawler
24:刀片支撐軸 24:Blade support shaft
26:底座板 26: Base plate
28:支撐壁 28:Support wall
30:馬達 30: Motor
36:切割刀片 36:Cutting blade
44:空氣噴嘴 44:Air nozzle
74:框體 74:Frame
76:升降台 76: Lifting platform
78:底座架台 78: Base stand
80:底部 80: bottom
82:支柱 82:Pillar
84:頂棚部 84: Ceiling part
86:被導引構件 86: Guided component
88:頂板 88: Top plate
90:腳部 90:Feet
92:導軌(升降台) 92: Guide rail (lifting table)
96:馬達 96: Motor
98:框架 98:Frame
100:底座板 100: Base plate
102:圓形孔 102: round hole
114:第一馬達 114:First motor
115:第二馬達 115:Second motor
124:管理部 124: Management Department
126:補給督促部 126:Supply Supervision Department
Claims (3)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2022119482A JP2024017083A (en) | 2022-07-27 | 2022-07-27 | automatic exchange device |
JP2022-119482 | 2022-07-27 |
Publications (1)
Publication Number | Publication Date |
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TW202404733A true TW202404733A (en) | 2024-02-01 |
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Application Number | Title | Priority Date | Filing Date |
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TW112127629A TW202404733A (en) | 2022-07-27 | 2023-07-24 | Automatic exchange device does not require management of cutting blade based upon visual observation of operating personal |
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JP (1) | JP2024017083A (en) |
KR (1) | KR20240015567A (en) |
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JP7701150B2 (en) | 2020-12-28 | 2025-07-01 | 株式会社ディスコ | Auxiliary equipment |
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- 2023-06-23 KR KR1020230081046A patent/KR20240015567A/en active Pending
- 2023-07-24 TW TW112127629A patent/TW202404733A/en unknown
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