TW202231676A - Continuous preparation method of hydrogenated petroleum resin - Google Patents
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Abstract
Description
[相關申請之間的交叉引用][Cross-reference between related applications]
本申請基於在2020年12月10日提出的韓國專利申請10-2020-0172597號主張優先權,在該韓國專利申請文獻中揭示的所有內容包含在本說明書中,以作為本說明書的一部分。This application claims priority based on Korean Patent Application No. 10-2020-0172597 filed on December 10, 2020, and all the contents disclosed in this Korean Patent Application Document are incorporated in and made a part of this specification.
本發明涉及一種連續製備氫化石油樹脂(hydrogenated petroleum resin)的方法,特別是涉及能夠根據氫化石油樹脂的應用而透過連續的氫化反應(hydrogenation reaction)容易地控制APHA值與芳香度(aromaticity)的一種連續製備氫化石油樹脂的方法。The present invention relates to a method for continuous preparation of hydrogenated petroleum resin, in particular to a method for easily controlling APHA value and aromaticity through continuous hydrogenation reaction according to the application of hydrogenated petroleum resin. Process for the continuous preparation of hydrogenated petroleum resins.
一般而言,有機化合物的氫化反應是用於將特定官能基團(functional group)還原,或將不飽和化合物轉化為飽和化合物的反應,它可應用於各種化合物中,以將具有例如酮(ketone)、醛(aldehyde)、亞胺(imine)等不飽和官能基團的化合物還原為醇(alcohol)、胺(amine)等化合物,或使烯烴化合物的不飽和鍵飽和,並且氫化反應是商業上非常重要的反應之一。In general, the hydrogenation reaction of organic compounds is a reaction for reducing a specific functional group, or converting an unsaturated compound into a saturated compound, and it can be applied to various compounds to convert compounds with, for example, ketones. ), aldehyde (aldehyde), imine (imine) and other unsaturated functional group compounds are reduced to alcohol (alcohol), amine (amine) and other compounds, or the unsaturated bond of the olefin compound is saturated, and the hydrogenation reaction is a commercial One of the very important responses.
低級烯烴(即,乙烯(ethylene)、丙烯(propylene)、丁烯(butylene)和丁二烯(butadiene))和芳香族化合物(aromatic compound)(即,苯(benzene)、甲苯(toluene)、二甲苯(xylene))是廣泛應用於石油化工與化工產業中的基礎中間物材料。熱裂解(thermal cracking)或蒸汽熱分解(steam thermal decomposition)係於存在蒸汽和不存在氧氣的情況下用於形成這些材料的主要製程類型。原料可包括石油氣(petroleum gas)和餾出物(distillate),例如石腦油(naphtha)、煤油(kerosene)和製氣油(gas oil)。在這方面,透過石腦油等的熱分解,可生產出包括乙烯、丙烯、丁烷(butane)和丁二烯的C4石油分餾物(petroleum fraction)、裂解汽油(包括苯、甲苯和二甲苯)、包括二環戊二烯(dicyclopentadiene, DCPD)的C5石油分餾物、裂解煤油(C9以上的石油分餾物)、裂化重油(乙烯底油)與氫氣,並且可以透過來自石油分餾物的聚合製備出石油樹脂(petroleum resin)。Lower olefins (ie, ethylene, propylene, butylene, and butadiene) and aromatic compounds (ie, benzene, toluene, di- Toluene (xylene) is a basic intermediate material widely used in petrochemical and chemical industries. Thermal cracking or steam thermal decomposition is the main type of process used to form these materials in the presence of steam and in the absence of oxygen. Feedstocks may include petroleum gas and distillates such as naphtha, kerosene, and gas oil. In this regard, through thermal decomposition of naphtha, etc., C4 petroleum fractions including ethylene, propylene, butane and butadiene, pyrolysis gasoline (including benzene, toluene and xylene) can be produced ), C5 petroleum fractions including dicyclopentadiene (DCPD), cracked kerosene (petroleum fractions above C9), cracked heavy oils (ethylene bottoms), and hydrogen, and can be prepared by polymerization from petroleum fractions Out of petroleum resin (petroleum resin).
然而,石油樹脂部分包括芳香族部分(aromatic moiety)的雙鍵(以下稱為「芳香族雙鍵(aromatic double bond)」)和脂肪族部分(aliphatic moiety)的雙鍵(以下稱為「烯烴雙鍵(olefinic double bond)」),並且當烯烴雙鍵的含量高時,石油樹脂的品質會降低。因此,當進行對烯烴雙鍵添加氫氣的氫化製程時,可使不飽和雙鍵飽和,使其顏色可變得更亮,且可減少石油樹脂特有的氣味,從而提高品質。However, the petroleum resin moiety includes a double bond of an aromatic moiety (hereinafter referred to as "aromatic double bond") and a double bond of an aliphatic moiety (hereinafter referred to as "olefin double bond") olefinic double bond”), and when the content of olefinic double bonds is high, the quality of the petroleum resin will decrease. Therefore, when the hydrogenation process of adding hydrogen to the olefin double bond is performed, the unsaturated double bond can be saturated, the color can be brighter, and the peculiar smell of petroleum resin can be reduced, thereby improving the quality.
在這類石油樹脂的氫化反應中,為了控制芳香族雙鍵的含量,需對樹脂的烯烴鍵進行選擇性氫化。烯烴雙鍵的選擇性氫化反應一般可透過將氫氣和氫化反應主體與例如鈀(Pd)、鉑(Pt)等貴金屬催化劑接觸來進行。貴金屬催化劑非常昂貴並造成成本增加。然而,當使用貴金屬催化劑以外的金屬時,例如鎳(Ni)系催化劑,芳香族雙鍵會與烯烴雙鍵一起被氫化,因此存在著難以控制石油樹脂的芳香族雙鍵含量、APHA值、芳香度等的問題。In the hydrogenation reaction of this kind of petroleum resin, in order to control the content of aromatic double bonds, it is necessary to selectively hydrogenate the olefin bonds of the resin. The selective hydrogenation of olefinic double bonds can generally be carried out by contacting the hydrogen gas and the hydrogenation reaction host with a noble metal catalyst such as palladium (Pd), platinum (Pt), or the like. Precious metal catalysts are very expensive and cause increased costs. However, when metals other than noble metal catalysts are used, such as nickel (Ni)-based catalysts, aromatic double bonds are hydrogenated together with olefinic double bonds, so it is difficult to control the aromatic double bond content, APHA value, aromatic degree, etc.
[技術問題][technical problem]
為了解決上述問題,提供了一種連續製備氫化石油樹脂的方法,所述方法能夠根據氫化石油樹脂的應用而容易地控制APHA值與芳香度。In order to solve the above problems, there is provided a method for continuously preparing a hydrogenated petroleum resin, which can easily control the APHA value and the aromaticity according to the application of the hydrogenated petroleum resin.
[技術方案][Technical solutions]
根據本發明的一個具體實例,提供了一種連續製備氫化石油樹脂的方法,所述方法包括以下步驟:According to a specific example of the present invention, there is provided a method for continuously preparing hydrogenated petroleum resin, the method comprising the following steps:
將石油樹脂、溶劑、第一氫化催化劑(hydrogenation catalyst)、第二氫化催化劑以及氫氣引入連續漿體反應器(continuous slurry reactor)中,以進行連續的氫化反應;introducing the petroleum resin, solvent, first hydrogenation catalyst, second hydrogenation catalyst and hydrogen into a continuous slurry reactor for continuous hydrogenation;
其中包含第一氫化催化劑與第二氫化催化劑的催化劑混合物在氫化反應期間週期性地或非週期性地引入和排出,使得基於包括石油樹脂和溶劑的反應溶液的總重量,存在於連續漿體反應器中的包含第一氫化催化劑與第二氫化催化劑的總氫化催化劑的濃度維持在0.5重量%至20重量%;The catalyst mixture in which the first hydrogenation catalyst and the second hydrogenation catalyst are contained is periodically or aperiodically introduced and discharged during the hydrogenation reaction such that, based on the total weight of the reaction solution including the petroleum resin and the solvent, there is a continuous slurry reaction The concentration of the total hydrogenation catalyst in the vessel comprising the first hydrogenation catalyst and the second hydrogenation catalyst is maintained at 0.5 wt % to 20 wt %;
第一氫化催化劑為非選擇性氫化催化劑(non-selective hydrogenation catalyst),且第二氫化催化劑為選擇性氫化催化劑(selective hydrogenation catalyst);以及the first hydrogenation catalyst is a non-selective hydrogenation catalyst, and the second hydrogenation catalyst is a selective hydrogenation catalyst; and
由連續的氫化反應所獲得的氫化石油樹脂根據ASTM D1209測定的APHA值為25以下,根據1H-NMR測定的芳香度為3%至20%。The hydrogenated petroleum resin obtained by the continuous hydrogenation reaction has an APHA value of 25 or less as measured by ASTM D1209, and an aromaticity of 3% to 20% as measured by 1H-NMR.
[有利效果][Beneficial effect]
根據本發明的製備方法,透過對具有芳香族雙鍵和烯烴雙鍵的石油樹脂中的烯烴雙鍵進行高選擇性的氫化反應,可以製備具有優異顏色和芳香度的氫化石油樹脂。According to the preparation method of the present invention, hydrogenated petroleum resins with excellent color and aromaticity can be prepared by highly selective hydrogenation of olefinic double bonds in petroleum resins having aromatic double bonds and olefinic double bonds.
另外,透過在氫化反應過程中將包含第一氫化催化劑與第二氫化催化劑的催化劑混合物週期性地或非週期性地引入連續漿體反應器中,可以恆定地保持氫化石油樹脂的顏色和芳香度。In addition, by periodically or aperiodically introducing a catalyst mixture comprising the first hydrogenation catalyst and the second hydrogenation catalyst into the continuous slurry reactor during the hydrogenation reaction, the color and aromaticity of the hydrogenated petroleum resin can be constantly maintained .
本發明可以進行各種修改並具有各種形式,具體實施例將在下文中詳細說明與解釋。然而,本文並不意在將本發明限制於此些具體實施例,並且,必須理解的是,本發明包括包含在本發明的精神和技術範圍內的所有修改、等同物或替換。The present invention is capable of various modifications and forms, and specific embodiments will be described and explained in detail hereinafter. However, it is not intended herein to limit the present invention to these specific embodiments, and it must be understood that the present invention includes all modifications, equivalents or substitutions included within the spirit and technical scope of the present invention.
本文所使用的術語僅用於描述示例性的具體實例,並不意圖限制本發明的範圍。除非上下文另外明確指出,否則單數形式也意圖包括複數形式。本揭露使用的術語「包括」、「包含」與「含有」的用以指明某些特徵、步驟、成分或其組合的存在,但不排除一個或多個不同特徵、步驟、成分或其組合的存在或添加的可能性。The terminology used herein is used to describe illustrative specific examples only and is not intended to limit the scope of the invention. The singular forms are also intended to include the plural forms unless the context clearly dictates otherwise. The terms "comprising", "comprising" and "containing" are used in this disclosure to indicate the presence of certain features, steps, ingredients, or combinations thereof, but do not preclude the presence of one or more different features, steps, ingredients, or combinations thereof. Possibility to exist or add.
另外,在本發明中,當提到元件形成在另一元件「上」或「上方」時,是指每個元件直接形成在另一元件上,或者可以在膜層、主體或基板之間額外形成其他元件。Also, in the present invention, when an element is referred to as being formed "on" or "over" another element, it means that each element is formed directly on the other element, or may be additionally between layers, bodies or substrates form other elements.
本發明的連續製備氫化石油樹脂的方法將在下文中詳述。The method for continuously producing hydrogenated petroleum resin of the present invention will be described in detail below.
根據本發明的一個具體實例的連續製備氫化石油樹脂的方法,其特徵在於所述方法包括將石油樹脂、溶劑、第一氫化催化劑、第二氫化催化劑以及氫氣引入連續漿體反應器以進行連續的氫化反應的步驟;The method for continuously preparing hydrogenated petroleum resin according to an embodiment of the present invention is characterized in that the method comprises introducing petroleum resin, a solvent, a first hydrogenation catalyst, a second hydrogenation catalyst and hydrogen into a continuous slurry reactor to conduct continuous the step of hydrogenation;
其中包含第一氫化催化劑與第二氫化催化劑的催化劑混合物在氫化反應期間週期性地或非週期性地引入和排出,使得基於包括石油樹脂和溶劑的反應溶液的總重量,存在於連續漿體反應器中的包含第一氫化催化劑與第二氫化催化劑的總氫化催化劑的濃度維持在0.5重量%至20重量%,第一氫化催化劑為非選擇性氫化催化劑,且第二氫化催化劑為選擇性氫化催化劑,由連續的氫化反應所獲得的氫化石油樹脂根據ASTM D1209測定的APHA值為25以下,根據1H-NMR測定的芳香度為3%至20%。The catalyst mixture in which the first hydrogenation catalyst and the second hydrogenation catalyst are contained is periodically or aperiodically introduced and discharged during the hydrogenation reaction such that, based on the total weight of the reaction solution including the petroleum resin and the solvent, there is a continuous slurry reaction The concentration of the total hydrogenation catalyst in the vessel including the first hydrogenation catalyst and the second hydrogenation catalyst is maintained at 0.5% by weight to 20% by weight, the first hydrogenation catalyst is a non-selective hydrogenation catalyst, and the second hydrogenation catalyst is a selective hydrogenation catalyst , The hydrogenated petroleum resin obtained by the continuous hydrogenation reaction has an APHA value of 25 or less as measured by ASTM D1209, and an aromaticity of 3% to 20% as measured by 1H-NMR.
為了製備包括芳香族官能基團的石油樹脂,透過選擇性氫化反應控制最終產物的芳香度是非常重要的。In order to prepare petroleum resins including aromatic functional groups, it is very important to control the aromaticity of the final product through selective hydrogenation.
石油樹脂的選擇性氫化反應是指對存在在石油樹脂中的芳香族雙鍵和烯烴雙鍵中的任意一個進行選擇性氫化的反應。為了製備具有優異顏色並同時包含所需含量的芳香族基的高品質石油樹脂,需要選擇性地僅對烯烴雙鍵進行氫化反應,而不是對芳香族雙鍵進行氫化反應。The selective hydrogenation reaction of petroleum resin refers to a reaction in which any one of an aromatic double bond and an olefinic double bond present in the petroleum resin is selectively hydrogenated. In order to prepare a high-quality petroleum resin having an excellent color while containing a desired content of aromatic groups, it is necessary to selectively hydrogenate only the olefinic double bond instead of the aromatic double bond.
當氫化反應使用對芳香族雙鍵和烯烴雙鍵沒有選擇性的氫化催化劑進行時,反應通常會同時氫化芳香族雙鍵和烯烴雙鍵,因此難以同時控制最終產品中芳香烴含量和烯烴含量。為了改善顏色和熱穩定性,當烯烴雙鍵完全氫化時,芳香族雙鍵也被氫化。因此,最終產品中的芳香烴含量可能會過度減少,在此情況下,與基礎聚合物的相容性可能會降低。相反地,以滿足芳香度為重點進行氫化反應時,會因為大量殘留的烯烴雙鍵而導致顏色和熱穩定性劣化的問題。When the hydrogenation reaction is carried out using a hydrogenation catalyst that is not selective for aromatic double bonds and olefinic double bonds, the reaction usually hydrogenates both aromatic double bonds and olefinic double bonds, so it is difficult to control both the aromatic hydrocarbon content and the olefin content in the final product. To improve color and thermal stability, when the olefinic double bonds are fully hydrogenated, the aromatic double bonds are also hydrogenated. As a result, the aromatic hydrocarbon content in the final product may be excessively reduced, in which case compatibility with the base polymer may be reduced. Conversely, when the hydrogenation reaction is carried out focusing on satisfying the aromaticity, there are problems of deterioration of color and thermal stability due to a large amount of residual olefinic double bonds.
隨著對於烯烴雙鍵的選擇性越高,芳香族雙鍵的含量,即石油樹脂的芳香度可能會增加,這可以透過1H-NMR來測定。As the selectivity for olefinic double bonds is higher, the content of aromatic double bonds, ie, the aromaticity of petroleum resins, may increase, which can be determined by 1H-NMR.
另外,當對於烯烴雙鍵的選擇性增加時,用以指示石油樹脂顏色性質的APHA值通常會降低,但不一定與此成正比,而APHA值可根據ASTM D1209來測定。隨著APHA值越低,樹脂變成幾乎沒有顏色和氣味的水白色樹脂,其中殘餘烯烴含量(NMR,%面積)可小於0.1%。Additionally, the APHA value, which is an indicator of the color properties of petroleum resins, typically decreases, but not necessarily proportionally, as the selectivity to olefinic double bonds increases, and the APHA value can be determined according to ASTM D1209. With lower APHA values, the resin becomes a water-white resin with little color and odor, where the residual olefin content (NMR, % area) can be less than 0.1%.
為了連續製備具有特定芳香度與APHA值的氫化石油樹脂,人們嘗試改變氫化催化劑的類型。然而,用於生產高選擇性的氫化催化劑的貴金屬催化劑非常昂貴,是成本增加的主要原因。當使用貴金屬催化劑以外的金屬時,例如鎳(Ni)系催化劑,芳香族雙鍵與烯烴雙鍵一起被氫化,因此存在著難以控制石油樹脂的芳香族雙鍵含量、APHA值、芳香度等的問題。In order to continuously prepare hydrogenated petroleum resins with specific aromaticity and APHA value, attempts have been made to change the type of hydrogenation catalyst. However, noble metal catalysts used to produce highly selective hydrogenation catalysts are very expensive and are the main reason for the increase in cost. When a metal other than a noble metal catalyst is used, such as a nickel (Ni)-based catalyst, the aromatic double bond is hydrogenated together with the olefinic double bond, so it is difficult to control the aromatic double bond content, APHA value, aromaticity, etc. of the petroleum resin. question.
據此,作為一種連續製備氫化石油樹脂的方法,發現當週期性地或非週期性地引入包括各自具有不同選擇性的第一氫化催化劑與第二氫化催化劑的催化劑混合物以保持反應器中催化劑濃度的預定範圍時,可以連續製備具有特定芳香度和APHA值的氫化石油樹脂,進而完成本發明。由此製備的氫化石油樹脂與基礎聚合物的相容性優異,且其芳香度與APHA值可根據其應用進行控制。據此,氫化石油樹脂可應用於各種黏著劑及/或壓感黏著劑。Accordingly, as a method for continuously producing a hydrogenated petroleum resin, it was found that a catalyst mixture comprising a first hydrogenation catalyst and a second hydrogenation catalyst each having a different selectivity is introduced periodically or aperiodically to maintain the catalyst concentration in the reactor In the predetermined range, the hydrogenated petroleum resin with specific aromaticity and APHA value can be continuously prepared, and then the present invention is completed. The thus prepared hydrogenated petroleum resin has excellent compatibility with the base polymer, and its aromaticity and APHA value can be controlled according to its application. Accordingly, the hydrogenated petroleum resin can be applied to various adhesives and/or pressure-sensitive adhesives.
同時,商業上廣泛用於氫化反應的反應器類型是固定床反應器(fixed bed reactor),固定床反應器在操作方面具有運行成本低的優勢。固定床反應器的操作方式是使液態原料與氫氣一起從上部至下部或從下部至上部通過包括填充有氫化催化劑的催化劑床(catalyst bed)的反應器,以進行氫化反應。固定床反應器的催化劑床通常在填充足夠的催化劑後使用,其足以長期使用數個月、一年或更長的時間。Meanwhile, a type of reactor widely used in the hydrogenation reaction commercially is a fixed bed reactor, which has an advantage of low operating cost in terms of operation. A fixed bed reactor is operated by passing a liquid feedstock with hydrogen from top to bottom or from bottom to top through a reactor comprising a catalyst bed packed with a hydrogenation catalyst to carry out the hydrogenation reaction. The catalyst bed of a fixed bed reactor is usually used after it has been filled with enough catalyst, which is sufficient for long-term use for a period of several months, a year or more.
然而,隨著氫化反應的進行,氫化催化劑的活性會逐漸降低。在反應開始時,由於催化活性高,可以得到芳香族雙鍵含量低、顏色優異的產物。當催化活性隨時間逐漸降低,且氫化反應的轉化率逐漸降低時,芳香族雙鍵的含量增加,而有顏色和熱穩定性也變差的問題。However, as the hydrogenation reaction proceeds, the activity of the hydrogenation catalyst gradually decreases. At the beginning of the reaction, due to the high catalytic activity, a product with a low content of aromatic double bonds and excellent color can be obtained. When the catalytic activity gradually decreases with time and the conversion rate of the hydrogenation reaction gradually decreases, the content of aromatic double bonds increases, and there are problems that the color and thermal stability also deteriorate.
同時,對於催化劑的各種物理影響與化學影響會造成催化活性的降低,舉例而言,因為熱處理、機械處理或化學處理而導致催化活性區域的阻塞或損失。另外,在反應開始時,由於原料濃度高而使得反應快速進行,因此,反應熱可能會部分積累而產生熱點。由於這些熱點產生燒結,會進一步加速催化活性的降低。催化活性的這種降低會導致總體反應性降低,並導致氫化產物的總體氫化度、選擇性和純度降低。因此,若催化活性降低到一定水平以下,則應更換填充的催化劑。此時,由於在固定床反應器的反應過程中不能更換催化劑,因此需要在完全停止反應後才能更換催化劑,故在工業規模上會引起巨大損失。另外,基本上不可能在反應過程中改變催化劑的種類來控制氫化反應的選擇性。At the same time, various physical and chemical influences on the catalyst can cause a reduction in catalytic activity, for example, blockage or loss of catalytically active areas due to thermal, mechanical or chemical treatments. In addition, at the start of the reaction, since the reaction proceeds rapidly due to the high concentration of the raw materials, the reaction heat may partially accumulate to generate a hot spot. Sintering due to these hot spots further accelerates the reduction of catalytic activity. This reduction in catalytic activity results in a reduction in overall reactivity and in a reduction in the overall degree of hydrogenation, selectivity and purity of the hydrogenation product. Therefore, if the catalytic activity falls below a certain level, the packed catalyst should be replaced. In this case, since the catalyst cannot be replaced during the reaction in the fixed-bed reactor, the catalyst needs to be replaced after the reaction is completely stopped, which causes huge losses on an industrial scale. In addition, it is basically impossible to control the selectivity of the hydrogenation reaction by changing the type of catalyst during the reaction.
本發明旨在解決上述複雜的問題,在石油樹脂的氫化反應中使用非選擇性氫化催化劑與對烯烴雙鍵具有高選擇性的選擇性氫化催化劑的混合,並且,採用連續漿體反應器代替固定床反應器來進行氫化反應,進而高效地製備出同時滿足芳香度和APHA值的高品質氫化石油樹脂。The present invention aims to solve the above-mentioned complex problems by using a mixture of a non-selective hydrogenation catalyst and a selective hydrogenation catalyst with high selectivity to olefin double bonds in the hydrogenation reaction of petroleum resin, and using a continuous slurry reactor instead of fixed The hydrogenation reaction is carried out in a bed reactor, and then high-quality hydrogenated petroleum resin satisfying both aromaticity and APHA value can be efficiently prepared.
另外,由於過程中可改變氫化催化劑的種類,因此可以根據需要容易地控制氫化反應的選擇性。In addition, since the type of the hydrogenation catalyst can be changed during the process, the selectivity of the hydrogenation reaction can be easily controlled as required.
具體地,在本發明的一具體實例的連續製備氫化石油樹脂的方法中,石油樹脂、溶劑、第一氫化催化劑、第二氫化催化劑與氫氣將被引入至連續漿體反應器中,以進行連續的氫化反應。Specifically, in the method for continuously preparing hydrogenated petroleum resin according to an embodiment of the present invention, petroleum resin, solvent, first hydrogenation catalyst, second hydrogenation catalyst and hydrogen are introduced into a continuous slurry reactor for continuous the hydrogenation reaction.
石油樹脂是需要選擇性氫化的主體,舉例而言,石油樹脂可包括二環戊二烯(DCPD)、C5石油分餾物、C8石油分餾物、C9石油分餾物或其聚合物。C5石油分餾物是透過對石油、其副產物與其組合進行預處理、蒸餾(distillation)、聚合(polymerization)而獲得的石油分餾物,C5石油分餾物是指環戊二烯(cyclopentadiene)、異戊二烯(isoprene)、間戊二烯(piperylene)等具有5個碳原子的不飽和烴(unsaturated hydrocarbon)。C8石油分餾物是透過對石油、其副產物與其組合進行預處理、蒸餾、聚合而獲得的石油分餾物,C8石油分餾物是指苯乙烯(styrene)、辛烯(octane)等具有8個碳原子的不飽和烴。C9石油分餾物是透過對石油、其副產物與其組合進行預處理、蒸餾、聚合而獲得的石油分餾物,C9石油分餾物是指乙烯基甲苯(vinyltoluene)、茚(indene)等具有9個碳原子的不飽和烴。Petroleum resins are subjects that require selective hydrogenation, for example, petroleum resins may include dicyclopentadiene (DCPD), C5 petroleum fractions, C8 petroleum fractions, C9 petroleum fractions, or polymers thereof. C5 petroleum fractions are petroleum fractions obtained by pretreatment, distillation, and polymerization of petroleum, its by-products, and combinations thereof. C5 petroleum fractions refer to cyclopentadiene, isoprene An unsaturated hydrocarbon having 5 carbon atoms such as isoprene and piperylene. C8 petroleum fractions are petroleum fractions obtained by pretreatment, distillation, and polymerization of petroleum, its by-products, and combinations thereof. C8 petroleum fractions refer to styrene, octane, etc. with 8 carbon atoms. atomic unsaturated hydrocarbons. C9 petroleum fractions are petroleum fractions obtained by pretreatment, distillation, and polymerization of petroleum, its by-products, and combinations thereof. C9 petroleum fractions refer to vinyltoluene, indene, etc., which have 9 carbon atoms. atomic unsaturated hydrocarbons.
另外,作為溶劑,可使用飽和烴類溶劑,如戊烷(pentane)、己烷(hexane)、庚烷(heptane)、壬烷(nonane)、癸烷(decane)、十一烷(undecane)、十二烷(dodecane)、環己烷(cyclohexane)、甲基環己烷(methylcyclohexane)等,但本發明不以此為限。In addition, as the solvent, saturated hydrocarbon solvents such as pentane, hexane, heptane, nonane, decane, undecane, Dodecane, cyclohexane, methylcyclohexane, etc., but the present invention is not limited thereto.
基於100重量份的石油樹脂,溶劑可以40重量份至80重量份的量來使用。當溶劑的用量小於40重量份時,則會擔心由於黏度增加而導致反應性和製程穩定性降低。當溶劑的用量超過80重量份時,存在生產率降低與溶劑回收能量增加的擔憂。較佳地,基於100重量份的石油樹脂,溶劑可以使用40重量份以上、50重量份以上、或60重量份以上的量,溶劑可以使用80重量份以下、或75重量份以下、或70重量份以下的量。The solvent may be used in an amount of 40 to 80 parts by weight based on 100 parts by weight of the petroleum resin. When the amount of the solvent to be used is less than 40 parts by weight, there is a concern that the reactivity and process stability may decrease due to an increase in viscosity. When the amount of the solvent used exceeds 80 parts by weight, there are concerns that productivity decreases and solvent recovery energy increases. Preferably, based on 100 parts by weight of petroleum resin, the solvent can be used in an amount of more than 40 parts by weight, more than 50 parts by weight, or more than 60 parts by weight, and the solvent can use less than 80 parts by weight, or less than 75 parts by weight, or 70 parts by weight. amount below the serving size.
石油樹脂與溶劑的混合可以按照常見的方法進行,在本發明中,可在連續漿體反應器中進行。The mixing of the petroleum resin and the solvent can be carried out according to a common method, and in the present invention, it can be carried out in a continuous slurry reactor.
將石油樹脂與溶劑混合後,將第一氫化催化劑、第二氫化催化劑與氫氣引入連續漿體反應器中。After mixing the petroleum resin with the solvent, the first hydrogenation catalyst, the second hydrogenation catalyst, and hydrogen are introduced into the continuous slurry reactor.
在本發明中,第一氫化催化劑為非選擇性氫化催化劑,第二氫化催化劑為選擇性氫化催化劑。In the present invention, the first hydrogenation catalyst is a non-selective hydrogenation catalyst, and the second hydrogenation catalyst is a selective hydrogenation catalyst.
非選擇性氫化催化劑和選擇性氫化催化劑的分類不是絕對標準,而是相對標準。舉例來說,作為對烯烴鍵具有不同選擇性的兩種氫化催化劑,包括催化劑a和催化劑b。當催化劑a對烯烴鍵的選擇性高於催化劑b時,催化劑a可歸類為選擇性氫化催化劑,而催化劑b可歸類為非選擇性氫化催化劑。然而,當兩種氫化催化劑包括催化劑a以及對烯烴鍵的選擇性高於催化劑a的催化劑c時,催化劑c可歸類為選擇性氫化催化劑,催化劑a可歸類為非選擇性氫化催化劑。The classification of non-selective hydrogenation catalysts and selective hydrogenation catalysts is not an absolute criterion, but a relative criterion. For example, as two hydrogenation catalysts with different selectivity to olefin bonds, including catalyst a and catalyst b. When catalyst a is more selective for olefin bonds than catalyst b, catalyst a can be classified as a selective hydrogenation catalyst, while catalyst b can be classified as a non-selective hydrogenation catalyst. However, when two hydrogenation catalysts include catalyst a and catalyst c having a higher selectivity to olefin bonds than catalyst a, catalyst c can be classified as a selective hydrogenation catalyst and catalyst a can be classified as a non-selective hydrogenation catalyst.
根據本發明的一具體實例,第一氫化催化劑是包含鎳(Ni)作為活性金屬的非選擇性氫化催化劑,其中鎳負載在載體上。換句話說,第一氫化催化劑的金屬成分可由鎳組成。According to an embodiment of the present invention, the first hydrogenation catalyst is a non-selective hydrogenation catalyst comprising nickel (Ni) as an active metal, wherein nickel is supported on a carrier. In other words, the metal component of the first hydrogenation catalyst may consist of nickel.
根據本發明的一具體實例,第一氫化催化劑包括作為活性金屬的鎳(Ni)以及作為共催化劑(cocatalyst)的銅(Cu),其中鎳與銅負載在載體上。According to an embodiment of the present invention, the first hydrogenation catalyst includes nickel (Ni) as an active metal and copper (Cu) as a cocatalyst, wherein the nickel and copper are supported on a carrier.
另外,第二氫化催化劑是包含作為活性金屬的鎳(Ni)與作為共催化劑的硫(S)的選擇性氫化催化劑,其中鎳與硫負載在載體上。In addition, the second hydrogenation catalyst is a selective hydrogenation catalyst comprising nickel (Ni) as an active metal and sulfur (S) as a co-catalyst, wherein nickel and sulfur are supported on a carrier.
根據本發明的一個具體實例,第二氫化催化劑包括作為活性金屬的鎳(Ni)以及作為共催化劑的銅(Cu)與硫(S),其中鎳、銅與硫負載在載體上。According to an embodiment of the present invention, the second hydrogenation catalyst includes nickel (Ni) as an active metal and copper (Cu) and sulfur (S) as a co-catalyst, wherein the nickel, copper and sulfur are supported on a carrier.
相較於第二氫化催化劑,第一氫化催化劑可實質上不包含硫(S)。Compared to the second hydrogenation catalyst, the first hydrogenation catalyst may be substantially free of sulfur (S).
同時,在第一氫化催化劑的製備過程中,當鎳或銅的先質化合物(precursor compound)是包含硫(S)的化合物時,微量的硫可能會在無意中殘留在第一氫化催化劑中,但即使在這種情況下,也將其分類為非選擇性氫化催化劑。換句話說,在本發明的說明書中,當第一氫化催化劑實質上不包含硫或不純地包含微量的硫時,舉例來說,所包含的硫的量基於催化劑的總重量小於0.5重量%,或者,硫與鎳的重量比(S/Ni)小於0.005。Meanwhile, in the preparation process of the first hydrogenation catalyst, when the precursor compound of nickel or copper is a compound containing sulfur (S), a trace amount of sulfur may remain in the first hydrogenation catalyst unintentionally, But even in this case, it is classified as a non-selective hydrogenation catalyst. In other words, in the specification of the present invention, when the first hydrogenation catalyst contains substantially no sulfur or impurely contains a trace amount of sulfur, for example, the amount of sulfur contained is less than 0.5% by weight based on the total weight of the catalyst, Alternatively, the weight ratio of sulfur to nickel (S/Ni) is less than 0.005.
一般而言,已知鎳催化劑對芳香族雙鍵和烯烴雙鍵的選擇性非常低,因此難以在選擇性氫化反應中使用鎳催化劑。然而,本發明的一個具體實例的第二氫化催化劑包含作為共催化劑的硫,從而顯示出對烯烴雙鍵的高選擇性。具體地,透過包含作為共催化劑的硫或透過包含作為共催化劑的銅與硫,即便使用了鎳,在石油樹脂的氫化反應過程中,在維持烯烴不飽和鍵的氫化反應速度的同時,芳香族不飽和鍵的氫化反應速率也會大大降低。因此,烯烴不飽和鍵的選擇性氫化是可能的。In general, nickel catalysts are known to have very low selectivity for aromatic double bonds and olefinic double bonds, making it difficult to use nickel catalysts in selective hydrogenation reactions. However, the second hydrogenation catalyst of an embodiment of the present invention contains sulfur as a co-catalyst, thereby showing high selectivity for olefinic double bonds. Specifically, by containing sulfur as a co-catalyst or by containing copper and sulfur as a co-catalyst, even if nickel is used, during the hydrogenation reaction of petroleum resin, the hydrogenation reaction rate of olefinic unsaturated bonds is maintained, and aromatic The rate of hydrogenation of unsaturated bonds is also greatly reduced. Thus, selective hydrogenation of olefinic unsaturated bonds is possible.
此外,載體具體可為選自二氧化矽(silica, SiO 2)、矽藻土(diatomite)、氧化鋁(alumina, Al 2O 3)和氧化鎂(magnesia)中的一種或多種。當負載在這種載體上時,催化劑可以透過提高催化劑的結構穩定性而表現出更好的催化活性。 In addition, the carrier may specifically be one or more selected from silica (silica, SiO 2 ), diatomite (diatomite), alumina (alumina, Al 2 O 3 ) and magnesium oxide (magnesia). When supported on such a carrier, the catalyst can exhibit better catalytic activity by improving the structural stability of the catalyst.
根據本發明的一個具體實例,載體較佳為二氧化矽,二氧化矽可為具有表面積具體為200 平方公尺/克(m 2/g)至400 m 2/g、孔徑為10奈米(nm)至30奈米的多孔載體。當具有上述特性的多孔二氧化矽用作載體時,可以改善催化活性和壽命,並可最佳地提供用以分離產物與催化劑的高效率製程的效果。此外,藉由提供具有均勻粒徑分佈的二氧化矽載體,即使在氫化反應的高速旋轉過程中,也可提供抑制催化劑碎裂的效果。 According to an embodiment of the present invention, the carrier is preferably silica, and the silica may have a surface area of 200 square meters per gram (m 2 /g) to 400 m 2 /g, and a pore size of 10 nanometers ( nm) to 30 nm porous supports. When porous silica having the above-mentioned properties is used as a support, catalytic activity and lifetime can be improved, and the effect of a high-efficiency process for separating products and catalysts can be optimally provided. In addition, by providing the silica support having a uniform particle size distribution, the effect of suppressing the fragmentation of the catalyst can be provided even during the high-speed rotation of the hydrogenation reaction.
此外,根據本發明的一個具體實例,對於具有上述成分的第一氫化催化劑與第二氫化催化劑,透過控制各成分的含量與物理性質,可進一步提高其催化活性和選擇性。In addition, according to an embodiment of the present invention, for the first hydrogenation catalyst and the second hydrogenation catalyst having the above components, the catalytic activity and selectivity can be further improved by controlling the content and physical properties of each component.
具體地,基於第一氫化催化劑的總重量,第一氫化催化劑可包括含量為40重量%至80重量%的鎳(Ni)。當鎳的量小於40重量%時,催化活性可能降低,結果使得難以獲得APHA值為25或更低的氫化石油樹脂。此外,當鎳的量超過80重量%時,製備不容易,且存在由於低分散性而降低催化活性的問題。較佳地,基於第一氫化催化劑的總重量,鎳的含量可以為40重量%以上、50重量%以上、55重量%以上或60重量%以上,且鎳的含量可以為80重量%以下、75重量%以下或70重量%以下。Specifically, the first hydrogenation catalyst may include nickel (Ni) in an amount of 40 wt % to 80 wt % based on the total weight of the first hydrogenation catalyst. When the amount of nickel is less than 40% by weight, catalytic activity may decrease, resulting in difficulty in obtaining a hydrogenated petroleum resin having an APHA value of 25 or less. In addition, when the amount of nickel exceeds 80% by weight, preparation is not easy, and there is a problem that catalytic activity is lowered due to low dispersibility. Preferably, based on the total weight of the first hydrogenation catalyst, the content of nickel may be more than 40% by weight, more than 50% by weight, more than 55% by weight or more than 60% by weight, and the content of nickel may be less than 80% by weight, 75% by weight or more. % by weight or less or 70% by weight or less.
此外,當第一氫化催化劑進一步包括銅(Cu)作為共催化劑時,基於第一氫化催化劑的總重量,銅(Cu)的含量可為0.1重量%至5重量%。當銅的量小於0.1重量%時,鎳的還原度和分散性可能會降低,因此催化活性可能會降低。當銅的量超過5重量%時,分散性可能降低,因此存在催化活性可能降低的問題。較佳地,基於第一氫化催化劑的總重量,銅的含量可為0.1重量%以上、0.3重量%以上、0.5重量%以上或0.7重量%以上,且銅的含量可為5重量%以下、4重量%以下、3重量%以下或2重量%以下。In addition, when the first hydrogenation catalyst further includes copper (Cu) as a co-catalyst, the content of copper (Cu) may be 0.1 wt % to 5 wt % based on the total weight of the first hydrogenation catalyst. When the amount of copper is less than 0.1% by weight, the reduction degree and dispersibility of nickel may decrease, and thus the catalytic activity may decrease. When the amount of copper exceeds 5% by weight, the dispersibility may decrease, and thus there is a problem that the catalytic activity may decrease. Preferably, based on the total weight of the first hydrogenation catalyst, the content of copper may be more than 0.1% by weight, more than 0.3% by weight, more than 0.5% by weight, or more than 0.7% by weight, and the content of copper may be less than 5% by weight, 4% by weight or more. wt % or less, 3 wt % or less, or 2 wt % or less.
具體地,基於第二氫化催化劑的總重量,第二氫化催化劑可以包括含量為40重量%至80重量%的鎳。當鎳的量小於40重量%時,催化活性可能降低,結果使得難以獲得APHA值為25或更低的氫化石油樹脂。此外,當鎳的量大於80重量%時,製備不易,催化劑選擇性可能降低,催化活性可因分散性降低而降低。較佳地,基於第二氫化催化劑的總重量,鎳的含量可為40重量%以上、50重量%以上、55重量%以上或60重量%以上,且鎳的含量可為80重量%以下、75重量%以下或70重量%以下。Specifically, the second hydrogenation catalyst may include nickel in an amount of 40 wt % to 80 wt % based on the total weight of the second hydrogenation catalyst. When the amount of nickel is less than 40% by weight, catalytic activity may decrease, resulting in difficulty in obtaining a hydrogenated petroleum resin having an APHA value of 25 or less. In addition, when the amount of nickel is more than 80% by weight, preparation is not easy, catalyst selectivity may be lowered, and catalytic activity may be lowered due to lowered dispersibility. Preferably, based on the total weight of the second hydrogenation catalyst, the content of nickel may be more than 40% by weight, more than 50% by weight, more than 55% by weight or more than 60% by weight, and the content of nickel may be less than 80% by weight, 75% by weight or more. % by weight or less or 70% by weight or less.
另外,基於第二氫化催化劑的總重量,第二氫化催化劑可包括硫作為共催化劑,其含量為0.5重量%至20重量%。當硫含量低於0.5重量%時,選擇性催化活性可能會降低,而當硫含量超過20重量%時,分散性可能會降低,因此存在選擇性催化活性降低的問題。催化活性可能會降低。較佳地,基於第二氫化催化劑的總重量,硫的含量可為0.5重量%以上、1重量%以上、3重量%以上或4重量%以上,且硫的含量可為20重量%以下、10重量%以下、8重量%以下、7重量%以下或5重量%以下。In addition, the second hydrogenation catalyst may include sulfur as a co-catalyst in an amount of 0.5 wt % to 20 wt % based on the total weight of the second hydrogenation catalyst. When the sulfur content is less than 0.5 wt %, the selective catalytic activity may decrease, and when the sulfur content exceeds 20 wt %, the dispersibility may decrease, so there is a problem that the selective catalytic activity decreases. Catalytic activity may decrease. Preferably, based on the total weight of the second hydrogenation catalyst, the content of sulfur may be more than 0.5% by weight, more than 1% by weight, more than 3% by weight, or more than 4% by weight, and the content of sulfur may be less than 20% by weight, 10% by weight or more. wt % or less, 8 wt % or less, 7 wt % or less, or 5 wt % or less.
另外,當第二氫化催化劑進一步包括銅(Cu)作為共催化劑時,基於第二氫化催化劑的總重量,銅(Cu)的含量可為0.1重量%至5重量%。當銅的量小於0.1重量%時,選擇性催化活性可能降低,而當銅的量大於5重量%時,分散性可能會降低,因此存在選擇性催化活性降低的問題。較佳地,基於第二氫化催化劑的總重量,銅的含量可為0.1重量%以上、0.3重量%以上、0.5重量%以上或0.7重量%以上,且銅的含量可為5重量%以下、4重量%以下、3重量%以下或2重量%以下。In addition, when the second hydrogenation catalyst further includes copper (Cu) as a co-catalyst, the content of copper (Cu) may be 0.1 wt % to 5 wt % based on the total weight of the second hydrogenation catalyst. When the amount of copper is less than 0.1 wt %, the selective catalytic activity may decrease, and when the amount of copper is more than 5 wt %, the dispersibility may decrease, and thus there is a problem that the selective catalytic activity decreases. Preferably, based on the total weight of the second hydrogenation catalyst, the content of copper may be 0.1 wt% or more, 0.3 wt% or more, 0.5 wt% or more, or 0.7 wt% or more, and the copper content may be 5 wt% or less, 4 wt% or more. wt % or less, 3 wt % or less, or 2 wt % or less.
另外,在第二氫化催化劑中,硫與鎳的重量比(S/Ni)可為0.01至0.3。In addition, in the second hydrogenation catalyst, the weight ratio of sulfur to nickel (S/Ni) may be 0.01 to 0.3.
當在包含鎳和硫的同時滿足上述重量比時,可進一步提高對烯烴雙鍵的選擇性。當硫與鎳的重量比小於0.01時,選擇性催化活性可能會降低。當硫與鎳的重量比大於0.3時,分散性可能降低,因此存在選擇性催化活性可能降低的問題。更佳地,硫與鎳的重量比可為0.01以上、0.015以上、0.02以上或0.025以上,且硫與鎳的重量比可為0.3以下、0.2以下、0.1以下、0.08以下或0.06以下。When the above weight ratio is satisfied while including nickel and sulfur, the selectivity to olefinic double bonds can be further improved. When the weight ratio of sulfur to nickel is less than 0.01, the selective catalytic activity may decrease. When the weight ratio of sulfur to nickel is more than 0.3, the dispersibility may decrease, and thus there is a problem that the selective catalytic activity may decrease. More preferably, the weight ratio of sulfur to nickel may be 0.01 or more, 0.015 or more, 0.02 or more, or 0.025 or more, and the weight ratio of sulfur to nickel may be 0.3 or less, 0.2 or less, 0.1 or less, 0.08 or less, or 0.06 or less.
另外,基於第一氫化催化劑與第二氫化催化劑各自的總重量,第一氫化催化劑與第二氫化催化劑可包含10重量%至50重量%的量的載體。當載體的量小於10重量%時,因載體所帶來的改善效果不足。當載體的量大於50重量%時,可以理解到由於活性金屬和共催化劑的含量相對降低,催化活性可能降低。較佳地,基於催化劑的總重量,載體的含量可為10重量%以上、20重量%以上或30重量%以上,且載體的含量可為50重量%以下、45重量%以下或40重量%以下。In addition, the first hydrogenation catalyst and the second hydrogenation catalyst may include the support in an amount of 10 wt % to 50 wt % based on the total weight of each of the first hydrogenation catalyst and the second hydrogenation catalyst. When the amount of the carrier is less than 10% by weight, the improvement effect due to the carrier is insufficient. When the amount of the carrier is more than 50 wt %, it is understood that the catalytic activity may decrease due to the relatively decreased contents of the active metal and the co-catalyst. Preferably, based on the total weight of the catalyst, the content of the carrier can be more than 10% by weight, more than 20% by weight or more than 30% by weight, and the content of the carrier can be less than 50% by weight, less than 45% by weight or less than 40% by weight .
另外,關於第一氫化催化劑與第二氫化催化劑,鎳的平均晶體尺寸可為1奈米至10奈米,較佳為1奈米以上、3奈米以上或5奈米以上,且鎳的平均晶體尺寸可為10奈米以下、8奈米以下或7奈米以下。當鎳的平均晶體尺寸落入上述範圍內時,可獲得優異的催化活性。In addition, regarding the first hydrogenation catalyst and the second hydrogenation catalyst, the average crystal size of nickel may be 1 nm to 10 nm, preferably 1 nm or more, 3 nm or more, or 5 nm or more, and the average crystal size of nickel The crystal size can be below 10 nanometers, below 8 nanometers, or below 7 nanometers. When the average crystal size of nickel falls within the above range, excellent catalytic activity can be obtained.
另外,第一氫化催化劑與第二氫化催化劑的平均粒徑(D 50)可為5微米(μm)至50微米。更具體地,平均粒徑(D 50)可分別為5微米以上、6微米以上或7微米以上,且平均粒徑(D 50)可分別為50微米以下、40微米以下、30微米以下或25微米以下。 In addition, the average particle size (D 50 ) of the first hydrogenation catalyst and the second hydrogenation catalyst may be 5 micrometers (μm) to 50 micrometers. More specifically, the average particle diameter (D 50 ) may be 5 micrometers or more, 6 micrometers or more, or 7 micrometers or more, respectively, and the average particle diameter (D 50 ) may be 50 micrometers or less, 40 micrometers or less, 30 micrometers or less, or 25 micrometers, respectively. below microns.
當第一氫化催化劑與第二氫化催化劑的粒徑分佈落入上述範圍內時,由於催化劑在反應溶液中的高分散性,可獲得優異的催化活性。When the particle size distributions of the first hydrogenation catalyst and the second hydrogenation catalyst fall within the above range, excellent catalytic activity can be obtained due to the high dispersibility of the catalysts in the reaction solution.
在本發明中,平均粒徑(D 50) 表示在分析粒徑分佈時根據粒徑的累積粒徑分佈的50%點處的粒徑,並且可以使用雷射繞射法測量。具體地,將待測催化劑粉末分散在作為分散介質的蒸餾水中,然後將其引入雷射繞射粒徑分析儀(儀器名稱:Malvern Instrument Ltd.,型號:Mastersizer 2000)。粒徑分佈可透過測量當顆粒通過雷射光束時根據粒徑的繞射圖案差異來計算。 In the present invention, the average particle diameter (D 50 ) represents the particle diameter at the 50% point of the cumulative particle diameter distribution according to the particle diameter when analyzing the particle diameter distribution, and can be measured using a laser diffraction method. Specifically, the catalyst powder to be tested was dispersed in distilled water as a dispersion medium, and then introduced into a laser diffraction particle size analyzer (instrument name: Malvern Instrument Ltd., model: Mastersizer 2000). The particle size distribution can be calculated by measuring the difference in diffraction pattern according to particle size as the particles pass through the laser beam.
上述的第一氫化催化劑可透過將鎳的先質化合物與溶劑混合以製備先驅物溶液,並將載體懸浮在先驅物溶液中以使鎳在載體中沉澱來製備。The first hydrogenation catalyst described above can be prepared by mixing a precursor compound of nickel with a solvent to prepare a precursor solution, and suspending the support in the precursor solution to precipitate nickel in the support.
或者,當第一氫化催化劑另包括銅時,將鎳的先質化合物和銅的先質化合物在溶劑中混合製備先驅物溶液,然後將載體懸浮在先驅物溶液中,使載體中的鎳和銅沉澱。Alternatively, when the first hydrogenation catalyst further includes copper, a precursor solution is prepared by mixing a precursor compound of nickel and a precursor compound of copper in a solvent, and then the carrier is suspended in the precursor solution to precipitate nickel and copper in the carrier.
更具體地,首先將載體和鎳的先質化合物溶解在蒸餾水中以製備先驅物溶液。當第一氫化催化劑另包含銅時,可進一步包含銅的先質化合物。More specifically, the carrier and the nickel precursor compound were first dissolved in distilled water to prepare a precursor solution. When the first hydrogenation catalyst further includes copper, a precursor compound of copper may further be included.
此時,鎳的先質化合物可包括鎳或其金屬鹽,例如鎳的硝酸鹽、乙酸鹽、硫酸鹽、氯化物等。較佳地,可使用氯化鎳(nickel chloride)或硫酸鎳(nickel sulfate)。At this time, the precursor compound of nickel may include nickel or a metal salt thereof, such as nickel nitrate, acetate, sulfate, chloride, and the like. Preferably, nickel chloride or nickel sulfate can be used.
作為銅的先質化合物,可使用選自銅的硝酸鹽、乙酸鹽、硫酸鹽、氯化物和氫氧化物中的一種或兩種以上的混合物。較佳地,可使用硫酸銅(copper sulfate)。As the precursor compound of copper, one or a mixture of two or more selected from the group consisting of nitrates, acetates, sulfates, chlorides and hydroxides of copper can be used. Preferably, copper sulfate can be used.
同時,當在製備第一氫化催化劑期間使用硫酸鹽作為鎳的先質化合物或銅的先質化合物時,硫可能殘留在催化劑中。較佳在透過沉積沉澱法(deposition-precipitation method)製備催化劑的過程的洗滌流程中透過用大量蒸餾水洗滌來盡可能多地除去此硫。Meanwhile, when sulfate is used as a precursor compound of nickel or a precursor compound of copper during the preparation of the first hydrogenation catalyst, sulfur may remain in the catalyst. This sulfur is preferably removed as much as possible by washing with a large amount of distilled water in the washing process of the catalyst preparation process by the deposition-precipitation method.
將先驅物溶液放入沉澱容器中,在攪拌下將溫度升至50°C至120°C。接著,將pH調節劑(pH adjuster)添加到已升高溫度的先驅物溶液中,歷時30分鐘至2小時以誘導沉澱。因此,生產出鎳負載催化劑,或生產出鎳和銅負載催化劑。pH調節劑可包括作為沈澱劑(precipitator)的碳酸鈉(sodium carbonate)或碳酸氫鈉(sodium hydrogen carbonate)。The precursor solution was placed in a precipitation vessel and the temperature was raised to 50°C to 120°C with stirring. Next, a pH adjuster was added to the elevated temperature precursor solution for 30 minutes to 2 hours to induce precipitation. Thus, nickel supported catalysts are produced, or nickel and copper supported catalysts are produced. The pH adjuster may include sodium carbonate or sodium hydrogen carbonate as a precipitator.
將負載型催化劑洗滌並過濾,然後在100°C至200°C下乾燥5小時至24小時。The supported catalyst is washed and filtered, then dried at 100°C to 200°C for 5 to 24 hours.
之後,乾燥後的催化劑在氫氣氣體環境下於200°C至500°C,較佳於300°C至450°C的溫度下還原以活化。使用含有0.1體積%至20體積%的氧氣的氮氣混合氣體將活化的負載型催化劑固定,以製備催化劑粉末。After that, the dried catalyst is activated by reduction at a temperature of 200°C to 500°C, preferably 300°C to 450°C, under a hydrogen gas atmosphere. The activated supported catalyst is immobilized using a nitrogen mixed gas containing 0.1 vol % to 20 vol % of oxygen to prepare a catalyst powder.
另外,根據本發明的一個具體實例,可進一步包括一步驟:在氫氣氣體環境下還原乾燥的催化劑之前,在空氣中燒結乾燥的催化劑。本領域的技術人員可根據需要選擇性地進行空氣中燒結的步驟,並且可在200°C至500°C的溫度下進行。In addition, according to an embodiment of the present invention, it may further comprise a step of sintering the dried catalyst in air before reducing the dried catalyst under a hydrogen gas atmosphere. Those skilled in the art can selectively carry out the step of sintering in air as needed, and it can be carried out at a temperature of 200°C to 500°C.
另外,上述第二氫化催化劑可透過將鎳的先質化合物與硫的先質化合物在溶劑中混合以製備先驅物溶液,並將載體懸浮在先驅物溶液中以使載體中的鎳和硫沉澱來製備。In addition, the above-mentioned second hydrogenation catalyst can be prepared by mixing a precursor compound of nickel and a precursor compound of sulfur in a solvent to prepare a precursor solution, and suspending the carrier in the precursor solution to precipitate nickel and sulfur in the carrier. preparation.
或者,當第二氫化催化劑還包含銅時,將鎳的先質化合物、銅的先質化合物和硫的先質化合物在溶劑中混合以製備先驅物溶液,然後將載體懸浮在先驅物溶液中以沉澱鎳、銅和硫在載體中。Alternatively, when the second hydrogenation catalyst further contains copper, the precursor compound of nickel, the precursor compound of copper and the precursor compound of sulfur are mixed in a solvent to prepare a precursor solution, and then the carrier is suspended in the precursor solution to Precipitated nickel, copper and sulfur in the support.
更具體地說,首先將載體、鎳的先質化合物與硫的先質化合物溶解在蒸餾水中以製備先驅物溶液。當第二氫化催化劑還包含銅時,可以進一步包含銅的先質化合物。More specifically, the carrier, the precursor compound of nickel and the precursor compound of sulfur are first dissolved in distilled water to prepare a precursor solution. When the second hydrogenation catalyst further contains copper, a precursor compound of copper may be further contained.
此時,鎳的先質化合物可包括鎳或其金屬鹽,例如鎳的硝酸鹽、乙酸鹽、硫酸鹽、氯化物等。較佳地,可使用氯化鎳或硫酸鎳。At this time, the precursor compound of nickel may include nickel or a metal salt thereof, such as nickel nitrate, acetate, sulfate, chloride, and the like. Preferably, nickel chloride or nickel sulfate can be used.
作為銅的先質化合物,可使用選自銅的硝酸鹽、乙酸鹽、硫酸鹽、氯化物和氫氧化物中的一種或兩種以上的混合物。較佳地,可使用硫酸銅。As the precursor compound of copper, one or a mixture of two or more selected from the group consisting of nitrates, acetates, sulfates, chlorides and hydroxides of copper can be used. Preferably, copper sulfate can be used.
作為硫的先質化合物,可使用硫化鈉(sodium sulfide, Na 2S)、硫氫化鈉(sodium hydrosulfide, NaHS)、二氧化硫(sulfur dioxide, SO 2)或三氧化硫(sulfur trioxide, SO 3),較佳可使用硫化鈉。 As the precursor compound of sulfur, sodium sulfide (Na 2 S), sodium hydrosulfide (NaHS), sulfur dioxide (SO 2 ) or sulfur trioxide (SO 3 ) can be used, Preferably, sodium sulfide can be used.
同時,當硫酸鹽用作鎳的先質化合物或銅的先質化合物時,可不單獨引入硫的先質化合物。Meanwhile, when sulfate is used as the precursor compound of nickel or the precursor compound of copper, the precursor compound of sulfur may not be separately introduced.
將先驅物溶液放入沉澱容器中,在攪拌下將溫度升至50°C至120°C。接著,將pH調節劑添加到已升高溫度的先驅物溶液中,歷時30分鐘至2小時以誘導沉澱。因此,製備出鎳和硫負載的催化劑或製備出鎳、銅和硫負載的催化劑。pH調節劑可包括作為沈澱劑的碳酸鈉或碳酸氫鈉。The precursor solution was placed in a precipitation vessel and the temperature was raised to 50°C to 120°C with stirring. Next, a pH modifier was added to the elevated temperature precursor solution for 30 minutes to 2 hours to induce precipitation. Thus, nickel and sulfur supported catalysts or nickel, copper and sulfur supported catalysts are prepared. The pH adjusting agent may include sodium carbonate or sodium bicarbonate as a precipitating agent.
之後,洗滌、過濾和固定步驟可以相同於第一氫化催化劑的製備的方式進行。Afterwards, the washing, filtering and fixing steps can be carried out in the same manner as the preparation of the first hydrogenation catalyst.
然而,製備方法僅為舉例,本發明不以此為限。However, the preparation method is only an example, and the present invention is not limited thereto.
第一氫化催化劑和第二氫化催化劑可為粉末狀或顆粒狀,較佳為粉末狀。The first hydrogenation catalyst and the second hydrogenation catalyst may be in powder form or granular form, preferably in powder form.
將如此製備的第一氫化催化劑與第二氫化催化劑引入連續漿體反應器中進行氫化,並透過連接到反應器的單獨管道引入作為氫化對象的石油樹脂溶液,然後彼此混合。The first hydrogenation catalyst and the second hydrogenation catalyst thus prepared are introduced into a continuous slurry reactor for hydrogenation, and a petroleum resin solution as an object of hydrogenation is introduced through a separate pipe connected to the reactor, and then mixed with each other.
在這點上,第一氫化催化劑與第二氫化催化劑可在與溶劑或石油樹脂溶液混合後引入。In this regard, the first hydrogenation catalyst and the second hydrogenation catalyst may be introduced after being mixed with a solvent or a petroleum resin solution.
透過使用上述漿體式反應器,其中分散在反應溶液中的催化劑顆粒會連續反應,在反應過程中可以週期性地或非週期性地引入預定量的新鮮催化劑,同時可排出催化劑。因此,可以很容易控制反應器中催化劑的含量。在結果上,催化劑的活性和選擇性可保持不變。此外,可透過控制第一氫化催化劑與第二氫化催化劑的投入量來控制芳香度,並容易地改善所製備的氫化石油樹脂的顏色與熱穩定性。作為反應器,可根據混合方法使用配備有攪拌器的高壓釜式反應器(autoclave type reactor)或能夠在循環中混合反應液的環管式反應器(loop type reactor)。By using the above-mentioned slurry type reactor in which the catalyst particles dispersed in the reaction solution are continuously reacted, a predetermined amount of fresh catalyst can be introduced periodically or aperiodically during the reaction, while the catalyst can be discharged. Therefore, the catalyst content in the reactor can be easily controlled. As a result, the activity and selectivity of the catalyst can remain unchanged. In addition, the aromaticity can be controlled by controlling the input amount of the first hydrogenation catalyst and the second hydrogenation catalyst, and the color and thermal stability of the prepared hydrogenated petroleum resin can be easily improved. As the reactor, an autoclave type reactor equipped with a stirrer or a loop type reactor capable of mixing the reaction liquid in circulation can be used according to the mixing method.
隨後,將氫氣引入連續漿體反應器以進行氫化反應。Subsequently, hydrogen gas was introduced into the continuous slurry reactor for hydrogenation reaction.
氫化反應時的溫度可為150°C至350°C,較佳為150°C以上或200°C以上且為300°C以下。此外,壓力可為20巴(bar)至100巴,較佳為20巴以上或50巴以上且為100巴以下。當氫化反應過程中溫度低於150°C或壓力低於20巴時,反應可能無法充分發生。當反應溫度高於350°C或壓力高於100巴時,可能會發生過度反應並產生副產物。The temperature during the hydrogenation reaction may be 150°C to 350°C, preferably 150°C or higher or 200°C or higher and 300°C or lower. Furthermore, the pressure may be 20 bar to 100 bar, preferably 20 bar or more or 50 bar or more and 100 bar or less. When the temperature during the hydrogenation reaction is lower than 150°C or the pressure is lower than 20 bar, the reaction may not occur sufficiently. When the reaction temperature is higher than 350°C or the pressure is higher than 100 bar, overreaction and by-products may occur.
此外,可以連續引入氫氣,使得在氫化反應過程中保持反應壓力的恆定。Furthermore, hydrogen can be introduced continuously, so that the reaction pressure is kept constant during the hydrogenation reaction.
另外,根據本發明的一個具體實例的製備方法可進一步包括一步驟:在引入氫氣之前,用氮氣、氬氣等惰性氣體或氫氣等還原氣體吹洗包括包含第一氫化催化劑與第二氫化催化劑的混合物以及石油樹脂溶液的漿體反應器。較佳地,在用惰性氣體如氮氣吹洗之後,可進行用氫氣吹洗的過程。此時,吹洗過程可按照通常的方法進行,也可反復進行1次或2次以上。In addition, the preparation method according to an embodiment of the present invention may further include a step of: purging the catalyst including the first hydrogenation catalyst and the second hydrogenation catalyst with an inert gas such as nitrogen and argon or a reducing gas such as hydrogen before introducing the hydrogen. Slurry reactors for mixtures and petroleum resin solutions. Preferably, after purging with an inert gas such as nitrogen, the process of purging with hydrogen may be performed. At this time, the purging process may be carried out according to the usual method, or may be repeated once or twice or more.
另外,混合時可進一步引入溶劑,此時的溶劑可以是上述烴類溶劑。In addition, a solvent may be further introduced during mixing, and the solvent in this case may be the above-mentioned hydrocarbon solvent.
在本發明的連續製備氫化石油樹脂的方法中,包含第一氫化催化劑與第二氫化催化劑的催化劑混合物可被週期性地或非週期性地引入,使得基於包括石油樹脂和溶劑的反應溶液的總重量,包含第一氫化催化劑與第二氫化催化劑的總氫化催化劑的濃度維持在0.5重量%至20重量%。In the method for continuously producing a hydrogenated petroleum resin of the present invention, the catalyst mixture including the first hydrogenation catalyst and the second hydrogenation catalyst may be introduced periodically or aperiodically so that the total amount based on the reaction solution including the petroleum resin and the solvent is By weight, the concentration of the total hydrogenation catalyst comprising the first hydrogenation catalyst and the second hydrogenation catalyst is maintained at 0.5 wt % to 20 wt %.
透過使用高溫高壓泵將催化劑漿體高速注入反應器來操作連續漿體反應器,因此,在操作穩定性與反應效率彼此平衡的製程條件下操作反應器是很重要的。從這個觀點來看,當催化劑的濃度低於0.5重量%時,氫化反應的效率可能會降低。當催化劑的濃度過高而超過20重量%時,泵可能會因為催化劑流化床(catalyst fluidized bed)中的強應力而損壞或故障,因此可能難以操作且生產率可能降低。The continuous slurry reactor is operated by injecting the catalyst slurry into the reactor at a high speed using a high temperature and high pressure pump, therefore, it is important to operate the reactor under process conditions in which operational stability and reaction efficiency are balanced with each other. From this point of view, when the concentration of the catalyst is lower than 0.5 wt %, the efficiency of the hydrogenation reaction may decrease. When the concentration of the catalyst is too high beyond 20 wt %, the pump may be damaged or malfunction due to strong stress in the catalyst fluidized bed, and thus may be difficult to operate and productivity may be reduced.
較佳地,催化劑混合物可被引入,使得基於石油樹脂溶液的總重量,包含第一氫化催化劑與第二氫化催化劑的總氫化催化劑的濃度維持在0.5重量%以上、1重量%以上、2重量%以上、3重量%以上或5重量%以上,且總氫化催化劑的濃度維持在20重量%以下、10%重量%以下或8重量%。Preferably, the catalyst mixture may be introduced such that the concentration of the total hydrogenation catalyst comprising the first hydrogenation catalyst and the second hydrogenation catalyst is maintained at 0.5 wt% or more, 1 wt% or more, 2 wt% based on the total weight of the petroleum resin solution above, 3 wt % or more, or 5 wt % or more, and the concentration of the total hydrogenation catalyst is maintained at 20 wt % or less, 10 wt % or less, or 8 wt %.
另外,包括第一氫化催化劑與第二氫化催化劑的催化劑混合物可多次引入連續漿體反應器中以保持上述濃度,並可週期性地或非週期性地引入或排出。Additionally, the catalyst mixture comprising the first hydrogenation catalyst and the second hydrogenation catalyst may be introduced into the continuous slurry reactor multiple times to maintain the above concentrations, and may be introduced or withdrawn periodically or aperiodically.
「週期性地引入」是指引入催化劑混合物的第一次時間點(T1)、引入催化劑混合物的第二次時間點(T2)、引入催化劑混合物的第三次時間點(T3)、引入催化劑混合物的第n-1次時間點(Tn-1)與引入催化劑混合物的第n次時間點(Tn)之間的時間間隔都相同,例如T1與T2之間的時間、T2與T3之間的時間、Tn-1與Tn之間的時間都相同。"Introduced periodically" means the first time point (T1) of the catalyst mixture introduction, the second time point (T2) of the catalyst mixture introduction, the third time point (T3) of the catalyst mixture introduction, the catalyst mixture introduction The time interval between the n-1th time point (Tn-1) and the nth time point (Tn) of the introduction of the catalyst mixture are all the same, such as the time between T1 and T2, the time between T2 and T3 , the time between Tn-1 and Tn are the same.
「非週期性地引入」是指引入催化劑混合物的第一次時間點(T1)、引入催化劑混合物的第二次時間點(T2)、引入催化劑混合物的第三次時間點(T3)、引入催化劑混合物的第n-1次時間點(Tn-1)與引入催化劑混合物的第n次時間點(Tn)之間的時間間隔彼此不相同,例如T1與T2之間的時間、T2與T3之間的時間、Tn-1與Tn之間的時間彼此不相同。"Introduced aperiodically" means the first time point (T1) of the catalyst mixture introduction, the second time point (T2) of the catalyst mixture introduction, the third time point (T3) of the catalyst mixture introduction, the catalyst mixture introduction The time interval between the n-1th time point (Tn-1) of the mixture and the nth time point (Tn) of the introduction of the catalyst mixture is different from each other, such as the time between T1 and T2, between T2 and T3 , the time between Tn-1 and Tn are different from each other.
根據本發明的一個具體實例,催化劑混合物可包括重量比為1:99至99:1的第一氫化催化劑與第二氫化催化劑,可根據需要在上述範圍內以各種重量比混合。舉例而言,第一氫化催化劑與第二氫化催化劑的重量比可為1:99以上、3:97以上、5:95以上、10:90以上、15:85以上、20:80以上或30:70以上,且重量比可為99:1以下、97:3以下、95:5以下、90:10以下、85:15以下、80:20以下、70:30、60:40以下或50:50以下,但本發明不以此為限。According to a specific example of the present invention, the catalyst mixture may include the first hydrogenation catalyst and the second hydrogenation catalyst in a weight ratio of 1:99 to 99:1, and may be mixed in various weight ratios within the above range as required. For example, the weight ratio of the first hydrogenation catalyst to the second hydrogenation catalyst may be greater than 1:99, greater than 3:97, greater than 5:95, greater than 10:90, greater than 15:85, greater than 20:80, or greater than 30: 70 or more, and the weight ratio can be 99:1 or less, 97:3 or less, 95:5 or less, 90:10 or less, 85:15 or less, 80:20 or less, 70:30, 60:40 or less or 50:50 Below, but the present invention is not limited to this.
根據本發明的一個具體實例,在第一次引入第一氫化催化劑與第二氫化催化劑之後,以1小時至24小時的間隔週期性地或非週期性地引入混合物形式的第一氫化催化劑與第二氫化催化劑。According to a specific example of the present invention, after the first hydrogenation catalyst and the second hydrogenation catalyst are introduced for the first time, the first hydrogenation catalyst and the second hydrogenation catalyst in the form of a mixture are periodically or aperiodically introduced at intervals of 1 hour to 24 hours. Dihydrogenation catalyst.
當週期性地或非週期性地引入時,催化劑混合物的引入次數(n)沒有特別限制,只要它是兩次以上,且氫化反應可透過將催化劑混合物引入生產時所需的次數來進行。此外,為了維持恆定的APHA值和芳香度,可根據需要將催化劑混合物從反應器中排出。When introduced periodically or aperiodically, the number of times (n) of introduction of the catalyst mixture is not particularly limited as long as it is two or more, and the hydrogenation reaction can be performed by the number of times necessary for introducing the catalyst mixture into production. In addition, the catalyst mixture can be withdrawn from the reactor as needed in order to maintain a constant APHA value and aromaticity.
此外,引入催化劑混合物的時間間隔可根據需要在例如1小時至24小時內調整,但本發明不以此為限。In addition, the time interval for introducing the catalyst mixture can be adjusted as required, for example, within 1 hour to 24 hours, but the present invention is not limited thereto.
另外,對於第一次引入和之後的引入,基於包括存在於漿體反應器中的石油樹脂與溶劑的反應溶液的總重量,每次引入的催化劑混合物的量可為0.001重量%至1重量%。當每次引入的催化劑混合物的量小於0.001重量%時,催化劑混合物的引入之間的間隔會變得太短而不能保持恆定的芳香度,因此製程效率可能會降低,且可能無法實際操作。當每次引入的催化劑混合物的量超過1重量%時,由於活性的快速增加,可能難以將芳香度保持在預定範圍內。Additionally, for the first introduction and subsequent introductions, the amount of the catalyst mixture per introduction may be from 0.001 wt % to 1 wt % based on the total weight of the reaction solution including the petroleum resin and solvent present in the slurry reactor . When the amount of the catalyst mixture introduced each time is less than 0.001 wt %, the interval between introductions of the catalyst mixture may become too short to maintain a constant aromaticity, and thus the process efficiency may be reduced and may not be practical. When the amount of the catalyst mixture introduced at a time exceeds 1 wt %, it may be difficult to maintain the aromaticity within a predetermined range due to a rapid increase in activity.
同時,為了維持氫化石油樹脂的目標芳香度與APHA值沒有明顯偏差,例如,維持芳香度與APHA值在目標值的±15%的範圍內,較佳為±10%的範圍內,更佳為±5%的範圍內,在連續的氫化反應過程中,每次引入的催化劑混合物的量和引入的時間間隔可適當控制。At the same time, in order to maintain the target aromaticity of the hydrogenated petroleum resin and the APHA value without significant deviation, for example, maintain the aromaticity and the APHA value within the range of ±15% of the target value, preferably within the range of ±10%, more preferably Within the range of ±5%, in the continuous hydrogenation reaction process, the amount of the catalyst mixture introduced each time and the time interval of the introduction can be appropriately controlled.
在本發明的一個具體實例的製備方法中,因為氫化反應是透過引入第一氫化催化劑與第二氫化催化劑的同時保持其在連續漿體反應器中的總濃度來進行的,因此,當催化活性隨著氫化反應的進行而降低時,或需要控制產物的芳香度時,即使需要更換或引入催化劑,也無需停止反應。另外,由於可改變反應過程中引入的催化劑,因此可進行連續反應,且可不斷保持催化活性,進而顯著改善氫化反應的效率。In the production method of an embodiment of the present invention, since the hydrogenation reaction is carried out by introducing the first hydrogenation catalyst and the second hydrogenation catalyst while maintaining their total concentration in the continuous slurry reactor, when the catalytic activity is When it decreases as the hydrogenation reaction progresses, or when the aromaticity of the product needs to be controlled, it is not necessary to stop the reaction even if the catalyst needs to be replaced or introduced. In addition, since the catalyst introduced in the reaction process can be changed, the continuous reaction can be carried out, and the catalytic activity can be continuously maintained, thereby significantly improving the efficiency of the hydrogenation reaction.
根據本發明的製備方法,芳香度可根據用途而控制在3%至20%。與此同時,可以製備具有優異顏色和熱穩定性的氫化石油樹脂。具體地,根據所述製備方法製備的氫化石油樹脂的芳香度可為3%以上、4%以上或5%以上,且芳香度可為20%以下、18%以下、15%以下、14%以下、13%以下、12%以下、11%以下、10%以下、9%以下、8%以下或7%以下,其透過1H NMR分析來測定。According to the preparation method of the present invention, the aroma degree can be controlled at 3% to 20% according to the application. At the same time, hydrogenated petroleum resins with excellent color and thermal stability can be prepared. Specifically, the aromaticity of the hydrogenated petroleum resin prepared according to the preparation method may be more than 3%, more than 4% or more than 5%, and the aromaticity may be less than 20%, less than 18%, less than 15%, less than 14% , 13% or less, 12% or less, 11% or less, 10% or less, 9% or less, 8% or less, or 7% or less, which are determined by 1H NMR analysis.
另外,氫化石油樹脂的APHA值可為25以下、20以下、15以下、14以下、13以下、12以下或11以下,其根據ASTM D1209來測定。此外,APHA值越低越好。因此,APHA值的下限值沒有特別限定,APHA值舉例可為1以上、2以上、3以上、5以上、6以上、7以上、8以上或9以上。In addition, the APHA value of the hydrogenated petroleum resin may be 25 or less, 20 or less, 15 or less, 14 or less, 13 or less, 12 or less, or 11 or less, which is measured according to ASTM D1209. Also, the lower the APHA value, the better. Therefore, the lower limit of the APHA value is not particularly limited, and examples of the APHA value may be 1 or more, 2 or more, 3 or more, 5 or more, 6 or more, 7 or more, 8 or more, or 9 or more.
同時,根據本發明的一個具體實例製備的氫化石油樹脂可應用於壓感黏著劑及/或黏著劑,因為其具有特定範圍的芳香度和優異的顏色。Meanwhile, the hydrogenated petroleum resin prepared according to an embodiment of the present invention can be applied to a pressure-sensitive adhesive and/or adhesive because it has a specific range of aromaticity and excellent color.
在下文中,將參考實施例和比較例更詳細地描述本發明。然而,所提供的這些實施例和比較例只是為了更好地理解本發明,但本發明的範圍不以此為限。Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples. However, these Examples and Comparative Examples are provided only for a better understanding of the present invention, but the scope of the present invention is not limited thereto.
<氫化催化劑的製備實施例><Preparation Example of Hydrogenation Catalyst>
製備實施例1:第一氫化催化劑(A)Preparation Example 1: First Hydrogenation Catalyst (A)
將平均粒徑為7微米的多孔二氧化矽粉末40克(g)、硫酸鎳491克、硫酸銅6克和蒸餾水2,000毫升(ml)加入沉澱容器中,並在攪拌下將溫度升至80°C。達到80°C後,使用注射泵(syringe pump)在1小時內完全引入1,500毫升且含有262克的碳酸鈉的溶液。沉澱完成後,漿體的pH為7.6,漿體用約30公升(L)的蒸餾水洗滌並過濾,然後使用乾燥箱在100°C乾燥8小時或更長時間。將產物細分,然後在空氣中以300°C燒結。隨後,將產物細分,然後在氫氣氣體環境下於400°C還原以活化。使用含有1體積%氧氣的氮氣混合氣體固定活化的催化劑,以製備出氫化催化劑。Add 40 grams (g) of porous silica powder with an average particle size of 7 microns, 491 grams of nickel sulfate, 6 grams of copper sulfate, and 2,000 milliliters (ml) of distilled water into a precipitation vessel, and raise the temperature to 80° with stirring C. After reaching 80°C, a 1,500 ml solution containing 262 grams of sodium carbonate was completely introduced within 1 hour using a syringe pump. After the precipitation was complete, the pH of the slurry was 7.6, the slurry was washed with about 30 liters (L) of distilled water and filtered, and then dried at 100°C for 8 hours or more using a drying oven. The product was subdivided and then sintered in air at 300°C. Subsequently, the product was subdivided and then activated by reduction at 400°C under a hydrogen gas atmosphere. The activated catalyst was immobilized using a nitrogen mixed gas containing 1 vol % of oxygen to prepare a hydrogenation catalyst.
在固定催化劑中,基於催化劑的總重量,鎳(Ni)含量為62.3重量%,銅(Cu)含量為0.86重量%,硫(S)含量為0.3重量%,而鎳晶體的平均尺寸測定為4.2奈米。硫(S)是來自硫酸鎳與硫酸銅的殘留雜質。In the fixed catalyst, the nickel (Ni) content was 62.3 wt %, the copper (Cu) content was 0.86 wt %, the sulfur (S) content was 0.3 wt %, and the average size of the nickel crystals was determined to be 4.2 wt %, based on the total weight of the catalyst. nanometers. Sulfur (S) is a residual impurity from nickel sulfate and copper sulfate.
催化劑的平均粒徑(D 50)為7.5微米。 The average particle size ( D50 ) of the catalyst was 7.5 microns.
製備實施例2:第二氫化催化劑(B)Preparation Example 2: Second Hydrogenation Catalyst (B)
將平均粒徑為7微米的多孔二氧化矽粉末40克、硫酸鎳491克、硫酸銅6克和蒸餾水2,000毫升加入沉澱容器中,並在攪拌下將溫度升至80°C。達到80°C後,使用注射泵在1小時內完全引入1,500毫升且含有262克的碳酸鈉與32克的硫化鈉的溶液。沉澱完成後,漿體的pH為7.5,漿體用約30公升(L)的蒸餾水洗滌並過濾,然後使用乾燥箱在100°C乾燥8小時或更長時間。將產物細分,然後在空氣中以300°C燒結。隨後,將產物細分,然後在氫氣氣體環境下於400°C還原以活化。使用含有1體積%氧氣的氮氣混合氣體固定活化的催化劑,以製備出選擇性氫化催化劑。40 g of porous silica powder with an average particle size of 7 microns, 491 g of nickel sulfate, 6 g of copper sulfate, and 2,000 ml of distilled water were added to a precipitation vessel, and the temperature was raised to 80°C with stirring. After reaching 80°C, a 1,500 ml solution containing 262 grams of sodium carbonate and 32 grams of sodium sulfide was completely introduced within 1 hour using a syringe pump. After the precipitation was completed, the pH of the slurry was 7.5, the slurry was washed with about 30 liters (L) of distilled water and filtered, and then dried at 100°C for 8 hours or more using a drying oven. The product was subdivided and then sintered in air at 300°C. Subsequently, the product was subdivided and then activated by reduction at 400°C under a hydrogen gas atmosphere. The activated catalyst was immobilized using a nitrogen gas mixture containing 1 vol% oxygen to prepare a selective hydrogenation catalyst.
在固定催化劑中,基於催化劑的總重量,鎳(Ni)含量為63.3重量%,銅(Cu)含量為0.87重量%,硫(S)含量為2.5重量%,而鎳晶體的平均尺寸測定為4.7奈米。In the fixed catalyst, based on the total weight of the catalyst, the nickel (Ni) content was 63.3 wt %, the copper (Cu) content was 0.87 wt %, the sulfur (S) content was 2.5 wt %, and the average size of the nickel crystals was determined to be 4.7 wt % nanometers.
催化劑的平均粒徑(D 50)為8.1微米。 The average particle size ( D50 ) of the catalyst was 8.1 microns.
製備實施例3:第三氫化催化劑(C)Preparation Example 3: Third Hydrogenation Catalyst (C)
除了不添加作為催化劑製備原料的硫酸銅以外,以相同於製備實施例1的方式製備氫化催化劑。A hydrogenation catalyst was prepared in the same manner as in Preparation Example 1 except that copper sulfate as a raw material for catalyst preparation was not added.
製備實施例4:第四氫化催化劑(D)Preparation Example 4: Fourth Hydrogenation Catalyst (D)
除了不添加作為催化劑製備原料的硫酸銅以外,以相同於製備實施例2的方式製備氫化催化劑。A hydrogenation catalyst was prepared in the same manner as in Preparation Example 2, except that copper sulfate as a catalyst preparation raw material was not added.
製備實施例5:第五氫化催化劑(E)Preparation Example 5: Fifth Hydrogenation Catalyst (E)
除了使用平均粒徑為20微米的多孔二氧化矽粉末,且不添加作為催化劑製備原料的硫酸銅以外,以相同於製備實施例2的方式製備氫化催化劑。A hydrogenation catalyst was prepared in the same manner as in Preparation Example 2, except that porous silica powder having an average particle diameter of 20 μm was used, and copper sulfate as a catalyst preparation raw material was not added.
製備實施例1至5的催化劑的特性總結並顯示在下表1中。The properties of the catalysts of Preparation Examples 1 to 5 are summarized and shown in Table 1 below.
[表1]
*鎳(Ni)、銅(Cu)與硫(S)可以以氧化物的形式存在,因此氧(O)包含在除了製備實施例1至5的每一個的成分之外的餘量中。*Nickel (Ni), copper (Cu), and sulfur (S) may exist in the form of oxides, so oxygen (O) is included in the balance other than the components of each of Preparation Examples 1 to 5.
**製備實施例1與3的催化劑含有微量源自硫酸鎳的硫。**The catalysts of Preparative Examples 1 and 3 contain trace amounts of sulfur derived from nickel sulfate.
<氫化反應的實施例><Example of hydrogenation reaction>
使用製備實施例1至5中製備的各催化劑來進行如下的氫化反應。The following hydrogenation reactions were performed using each of the catalysts prepared in Preparation Examples 1 to 5.
實施例1Example 1
在1,600 RPM(每分鐘轉數)的高攪拌速度的500 mL-CSTR(連續攪拌槽反應器(continuous stirred tank reactor))型連續漿體反應器中,以60:40的重量比引入作為原料的非氫化石油樹脂(二環戊二烯石油樹脂,韓華思路信公司(Hanwha Solutions Corp.))和溶劑Exxsol™ D40(埃克森美孚化工(EXXONMOBIL CHEMICAL))。然後,將製備實施例1的氫化催化劑(A)和製備實施例2的氫化催化劑(B)以20:80的重量比混合,然後基於石油樹脂和溶劑的總重量,將其以1.0重量%的量引入反應器中。連接反應器之後,用5公斤/平方公分(kg/cm 2)的氮氣(N 2)吹洗3次,用氫氣(H 2)吹洗3次。 In a 500 mL-CSTR (continuous stirred tank reactor) type continuous slurry reactor with a high stirring speed of 1,600 RPM (revolutions per minute), as a raw material was introduced at a weight ratio of 60:40. Non-hydrogenated petroleum resin (dicyclopentadiene petroleum resin, Hanwha Solutions Corp.) and solvent Exxsol™ D40 (EXXONMOBIL CHEMICAL). Then, the hydrogenation catalyst (A) of Preparation Example 1 and the hydrogenation catalyst (B) of Preparation Example 2 were mixed in a weight ratio of 20:80, and then mixed in a weight ratio of 1.0% by weight based on the total weight of the petroleum resin and the solvent. introduced into the reactor. After connecting the reactor, it was purged 3 times with 5 kilograms per square centimeter (kg/cm 2 ) nitrogen (N 2 ) and 3 times with hydrogen (H 2 ).
將反應器的內部溫度升至230°C,然後在反應壓力至90巴下進行氫化反應。此外,為了在氫化反應期間將反應壓力保持在90巴,將連續地引入氫氣。The internal temperature of the reactor was raised to 230°C, and then the hydrogenation reaction was carried out under the reaction pressure to 90 bar. Furthermore, in order to keep the reaction pressure at 90 bar during the hydrogenation reaction, hydrogen will be introduced continuously.
連續的氫化反應開始之後,隨著反應器中催化劑的鈍化,產物的芳香度逐漸增加。當產物的芳香度達到9%時,將製備實施例1的氫化催化劑(A)和製備實施例2的選擇性氫化催化劑(B)以20:80的重量比混合,然後反應器中石油樹脂和溶劑的總重量,將其以0.15重量%的量加入。之後,將製備實施例1的氫化催化劑(A)和製備實施例2的選擇性氫化催化劑(B)以20:80的重量比混合,然後基於反應器中石油樹脂和溶劑的總重量,每5小時將其以0.15重量%的量加入。催化劑共引入3次,而反應進行20小時。在反應期間,氫化反應在引入/排出催化劑的同時連續進行,使得基於反應器中石油樹脂與溶劑的總重量,包含化催化劑(A)和氫化催化劑(B)的催化劑混合物的濃度保持在1.0重量%至2.0重量%。After the continuous hydrogenation reaction begins, the aromaticity of the product increases gradually with the deactivation of the catalyst in the reactor. When the aromaticity of the product reaches 9%, the hydrogenation catalyst (A) of Preparation Example 1 and the selective hydrogenation catalyst (B) of Preparation Example 2 are mixed in a weight ratio of 20:80, and then the petroleum resin and solvent in the reactor are mixed. , was added in an amount of 0.15% by weight. After that, the hydrogenation catalyst (A) of Preparation Example 1 and the selective hydrogenation catalyst (B) of Preparation Example 2 were mixed at a weight ratio of 20:80, and then based on the total weight of the petroleum resin and the solvent in the reactor, every 5 hours It was added in an amount of 0.15% by weight. The catalyst was introduced a total of 3 times, and the reaction was carried out for 20 hours. During the reaction, the hydrogenation reaction was continuously performed while introducing/extracting the catalyst so that the concentration of the catalyst mixture containing the hydrogenation catalyst (A) and the hydrogenation catalyst (B) was maintained at 1.0 wt % based on the total weight of the petroleum resin and the solvent in the reactor to 2.0 wt%.
實施例2Example 2
以相同於實施例1的方式進行氫化反應,不同的是,當反應產物的芳香度達到15%時,將製備實施例1的氫化催化劑(A)和製備實施例2的氫化催化劑(B)以5:95的重量比混合,然後基於反應器中石油樹脂和溶劑的總重量,將其以0.20重量%的量引入。The hydrogenation reaction was carried out in the same manner as in Example 1, except that when the aromaticity of the reaction product reached 15%, the hydrogenation catalyst (A) of Preparation Example 1 and the hydrogenation catalyst (B) of Preparation Example 2 were replaced by A weight ratio of 5:95 was mixed and then introduced in an amount of 0.20% by weight based on the total weight of petroleum resin and solvent in the reactor.
實施例3Example 3
以相同於實施例1的方式進行氫化反應,不同的是,當反應產物的芳香度達到12%時,將製備實施例1的氫化催化劑(A)和製備實施例2的氫化催化劑(B)以10:90的重量比混合,然後基於反應器中石油樹脂和溶劑的總重量,將其以0.20重量%的量引入。The hydrogenation reaction was carried out in the same manner as in Example 1, except that when the aromaticity of the reaction product reached 12%, the hydrogenation catalyst (A) of Preparation Example 1 and the hydrogenation catalyst (B) of Preparation Example 2 were replaced by Mixed in a weight ratio of 10:90, it was then introduced in an amount of 0.20% by weight based on the total weight of petroleum resin and solvent in the reactor.
實施例4Example 4
以相同於實施例1的方式進行氫化反應,不同的是,當反應產物的芳香度達到3%時,將製備實施例1的氫化催化劑(A)和製備實施例2的氫化催化劑(B)以33.3:66.7的重量比混合,然後基於反應器中石油樹脂和溶劑的總重量,將其以0.10重量%的量引入。The hydrogenation reaction was carried out in the same manner as in Example 1, except that when the aromaticity of the reaction product reached 3%, the hydrogenation catalyst (A) of Preparation Example 1 and the hydrogenation catalyst (B) of Preparation Example 2 were replaced by A weight ratio of 33.3:66.7 was mixed and then introduced in an amount of 0.10% by weight based on the total weight of petroleum resin and solvent in the reactor.
實施例5Example 5
以相同於實施例1的方式進行氫化反應,不同的是,基於石油樹脂和溶劑的總重量,催化劑混合物以7.0重量%的量引入反應器,並且,在反應期間,基於反應器中石油樹脂和溶劑的總重量,包含氫化催化劑(A)和氫化催化劑(B)的催化劑混合物的濃度保持在7.0重量%至9.0重量%。The hydrogenation reaction was carried out in the same manner as in Example 1, except that the catalyst mixture was introduced into the reactor in an amount of 7.0% by weight based on the total weight of the petroleum resin and the solvent, and, during the reaction, based on the petroleum resin and the solvent in the reactor The concentration of the catalyst mixture comprising the hydrogenation catalyst (A) and the hydrogenation catalyst (B) is maintained at 7.0% to 9.0% by weight of the total weight of .
實施例6Example 6
基於石油樹脂和溶劑的總重量,催化劑混合物以7.0重量%的量引入反應器,並且,當反應產物的芳香度達到9%時,將製備實施例3的氫化催化劑(C)和製備實施例4的氫化催化劑(D)以20:80的重量比混合,然後基於反應器中石油樹脂和溶劑的總重量,每5小時將其以0.15重量%的量引入。以相同於實施例1的方式進行氫化反應,不同的是,在反應期間,基於反應器中石油樹脂和溶劑的總重量,包含氫化催化劑(C)和氫化催化劑(D)的催化劑混合物的濃度保持在7.0重量%至9.0重量%。The catalyst mixture was introduced into the reactor in an amount of 7.0% by weight based on the total weight of the petroleum resin and the solvent, and when the aromaticity of the reaction product reached 9%, the hydrogenation catalyst (C) of Preparation Example 3 and Preparation Example 4 were prepared The hydrogenation catalyst (D) was mixed in a weight ratio of 20:80 and then introduced in an amount of 0.15 wt % every 5 hours based on the total weight of the petroleum resin and the solvent in the reactor. The hydrogenation reaction was carried out in the same manner as in Example 1, except that, during the reaction, the concentration of the catalyst mixture comprising the hydrogenation catalyst (C) and the hydrogenation catalyst (D) was maintained at 7.0 wt% to 9.0 wt%.
實施例7Example 7
基於石油樹脂和溶劑的總重量,催化劑混合物以7.0重量%的量引入反應器,並且,當反應產物的芳香度達到9%時,將製備實施例3的氫化催化劑(C)和製備實施例5的氫化催化劑(E)以20:80的重量比混合,然後基於反應器中石油樹脂和溶劑的總重量,每5小時將其以0.15重量%的量引入。以相同於實施例1的方式進行氫化反應,不同的是,在反應期間,基於反應器中石油樹脂和溶劑的總重量,包含氫化催化劑(C)和氫化催化劑(E)的催化劑混合物的濃度保持在7.0重量%至9.0重量%。The catalyst mixture was introduced into the reactor in an amount of 7.0% by weight based on the total weight of the petroleum resin and the solvent, and when the aromaticity of the reaction product reached 9%, the hydrogenation catalyst (C) of Preparation Example 3 and Preparation Example 5 were prepared The hydrogenation catalyst (E) was mixed in a weight ratio of 20:80 and then introduced in an amount of 0.15 wt % every 5 hours based on the total weight of the petroleum resin and the solvent in the reactor. The hydrogenation reaction was carried out in the same manner as in Example 1, except that, during the reaction, the concentration of the catalyst mixture comprising the hydrogenation catalyst (C) and the hydrogenation catalyst (E) was maintained at 7.0 wt% to 9.0 wt%.
實施例8Example 8
基於石油樹脂和溶劑的總重量,催化劑混合物以7.0重量%的量引入反應器,並且,當反應產物的芳香度達到9%時,將製備實施例1的氫化催化劑(A)和製備實施例2的氫化催化劑(B)以30:70的重量比混合,然後基於反應器中石油樹脂和溶劑的總重量,每8小時將其以0.20重量%的量引入。以相同於實施例1的方式進行氫化反應,不同的是,在反應期間,基於反應器中石油樹脂和溶劑的總重量,包含氫化催化劑(A)和氫化催化劑(B)的催化劑混合物的濃度保持在7.0重量%至9.0重量%。The catalyst mixture was introduced into the reactor in an amount of 7.0% by weight based on the total weight of the petroleum resin and the solvent, and, when the aromaticity of the reaction product reached 9%, the hydrogenation catalyst (A) of Preparation Example 1 and Preparation Example 2 were combined The hydrogenation catalyst (B) was mixed in a weight ratio of 30:70, and then introduced in an amount of 0.20 wt % every 8 hours based on the total weight of the petroleum resin and the solvent in the reactor. The hydrogenation reaction was carried out in the same manner as in Example 1, except that, during the reaction, the concentration of the catalyst mixture comprising the hydrogenation catalyst (A) and the hydrogenation catalyst (B) was maintained at 7.0 wt% to 9.0 wt%.
比較例1Comparative Example 1
以相同於實施例1的方式進行氫化反應,不同的是,當反應產物的芳香度達到9%時,僅引入製備實施例1的氫化催化劑(A),且基於反應器中石油樹脂和溶劑的總重量,其以0.15重量%的量引入。The hydrogenation reaction was carried out in the same manner as in Example 1, except that when the aromaticity of the reaction product reached 9%, only the hydrogenation catalyst (A) of Preparation Example 1 was introduced, and based on the total amount of petroleum resin and solvent in the reactor. weight, it was introduced in an amount of 0.15% by weight.
比較例2Comparative Example 2
以相同於實施例1的方式進行氫化反應,不同的是,當反應產物的芳香度達到9%時,僅引入製備實施例1的氫化催化劑(A),且基於反應器中石油樹脂和溶劑的總重量,其以0.05重量%的量引入。The hydrogenation reaction was carried out in the same manner as in Example 1, except that when the aromaticity of the reaction product reached 9%, only the hydrogenation catalyst (A) of Preparation Example 1 was introduced, and based on the total amount of petroleum resin and solvent in the reactor. weight, it was introduced in an amount of 0.05% by weight.
<實驗實施例><Experimental Example>
分別按照以下方法測定實施例與比較例的芳香度與APHA值,而結果表示於下表2。The aromaticity and APHA value of Examples and Comparative Examples were measured according to the following methods, respectively, and the results are shown in Table 2 below.
在氫化反應開始之後,取出作為氫化反應的產物的各氫化石油樹脂,測定其芳香度和APHA值。After the hydrogenation reaction started, each hydrogenated petroleum resin that was a product of the hydrogenation reaction was taken out, and its aromaticity and APHA value were measured.
(1) 芳香度(%)的測定(1) Determination of aroma (%)
將實施例和比較例的氫化反應產物的氫化石油樹脂以2.5重量%的濃度溶解在氘代氯仿(CDCl 3)溶劑中,以進行1H-NMR分析(600兆赫(MHz))。如下方程式1所示,芳香度(%)由芳香族區域中的質子數與聚合物中的總氫數(質子)的比率來獲得。 The hydrogenated petroleum resins of the hydrogenation reaction products of the Examples and Comparative Examples were dissolved in a deuterated chloroform (CDCl 3 ) solvent at a concentration of 2.5% by weight to conduct 1H-NMR analysis (600 megahertz (MHz)). As shown in Equation 1 below, the degree of aromaticity (%) is obtained from the ratio of the number of protons in the aromatic region to the total number of hydrogens (protons) in the polymer.
[方程式1] [Equation 1]
在方程式1中,Ar A是從具體是在1H NMR分析中相對於為四甲基矽烷(TMS)的內標準(TMS:0 ppm)是在6.0 ppm(百萬分之一)至 9.0 ppm 區域的芳香族區域中出現的與芳香烴鍵合的氫的波峰的面積比所獲得的質子數,O A是從具體是在4.0 ppm至6.0 ppm區域的烯烴區域中出現的氫的波峰的面積比所獲得的質子數,Al A是從具體是在0.1 ppm至4.0 ppm區域的脂肪族區域中出現的與脂肪族烴(aliphatic hydrocarbon)鍵合的氫的波峰的面積比所獲得的質子數。 In Equation 1, Ar A is from the 6.0 ppm (parts per million) to 9.0 ppm region specifically in 1H NMR analysis relative to an internal standard (TMS: 0 ppm) for tetramethylsilane (TMS) The number of protons obtained from the area ratio of the peaks of hydrogen bonded to aromatic hydrocarbons appearing in the aromatic region, O A is the area ratio of the peaks of hydrogen appearing in the olefin region, specifically in the 4.0 ppm to 6.0 ppm region The number of protons obtained, Al A is the number of protons obtained from the area ratio of the peaks of hydrogen bonded to aliphatic hydrocarbons appearing in the aliphatic region specifically in the 0.1 ppm to 4.0 ppm region.
(2) APHA值的測定(2) Determination of APHA value
根據ASTM D1209,測量作為實施例和比較例的氫化反應產物的氫化石油樹脂的APHA值。According to ASTM D1209, the APHA values of the hydrogenated petroleum resins, which are the hydrogenation reaction products of the Examples and Comparative Examples, were measured.
[表2]
[表3]
請參考表2與表3,本發明所獲得的氫化石油樹脂根據ASTM D1209測定的APHA值為25以下,根據1H-NMR測定的芳香度為3%至20%,其表示即使氫化反應連續進行,氫化石油樹脂的APHA值和芳香度仍保持不變,沒有明顯偏差。Please refer to Table 2 and Table 3. The hydrogenated petroleum resin obtained by the present invention has an APHA value of 25 or less according to ASTM D1209 and an aromaticity of 3% to 20% according to 1H-NMR, which means that even if the hydrogenation reaction is continuously carried out, The APHA value and aromaticity of the hydrogenated petroleum resin remained unchanged without obvious deviation.
在比較例1中,芳香度和APHA值在反應期間內都沒有持續保持。在比較例2中,雖然芳香度保持不變,但APHA值增加,無法滿足目標顏色。In Comparative Example 1, neither the aromaticity nor the APHA value was maintained continuously during the reaction period. In Comparative Example 2, although the aromaticity remained unchanged, the APHA value increased and the target color could not be satisfied.
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