TW202235207A - Anti-collision device for in-line processing measurement of processing machine including a clamp shaft, a lens assembly, an auxiliary light source, a conductive ring, and multiple coupling terminals - Google Patents
Anti-collision device for in-line processing measurement of processing machine including a clamp shaft, a lens assembly, an auxiliary light source, a conductive ring, and multiple coupling terminals Download PDFInfo
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Abstract
Description
本發明係有關於一種自動加工機相關輔具之技術領域,特別是一種加工機線上加工量測防撞裝置。 The invention relates to the technical field of an auxiliary device related to an automatic processing machine, in particular to an anti-collision device for on-line processing measurement of a processing machine.
按,精密加工的需求,多依賴自動化加工機的作動來達成,而常見之加工機如放電加工機、線切割機、CNC加工機或其它專用機等等;精密加工的過程,加工機台會盡可能避免重覆上、下加工件,以確保加工件的加工品質,且可避免重覆上機定位與量測。 By the way, the demand for precision machining depends mostly on the action of automatic processing machines, and common processing machines such as electrical discharge machining machines, wire cutting machines, CNC processing machines or other special machines, etc.; the process of precision machining, the processing machine will Avoid repeated upper and lower workpieces as much as possible to ensure the processing quality of workpieces, and avoid repeated positioning and measurement on the machine.
為此,可以組設於加工機主軸而進行加工線上量測之線上量測工具便孕育而生。然而,線上量測工具係組設於加工機之主軸上,藉加工機主軸依預設路徑運動,對加工件進行量測,作為後續對加工件加工之補償依據。 For this reason, an online measuring tool that can be assembled on the spindle of a processing machine to perform on-line measurement is born. However, the online measurement tool is installed on the main shaft of the processing machine, and the main shaft of the processing machine moves along a preset path to measure the workpiece as a compensation basis for the subsequent processing of the workpiece.
然而,常態下組裝於加工機主軸上的加工刀具,都是以與加工件接觸的形態作動。當加工機主軸換裝量測工具時,主軸行進路線之設計卻需與加工件保持一預設距離,此與刀具的作業形態背離。 However, under normal conditions, the processing tools assembled on the spindle of the processing machine all operate in the form of contact with the workpiece. When the spindle of the processing machine is replaced with a measuring tool, the design of the spindle's travel route needs to maintain a preset distance from the workpiece, which deviates from the working form of the tool.
也由於和平常作業不同,常會發生使用者因故或操作不當、又或下意識將量測工具視為加工刀具,在進行加工機主軸線路安排時,因操作的錯誤常讓量測工具與加工件形成碰撞,造成量測工具的損壞。 Also because it is different from the usual work, it often happens that the user does not operate properly for some reason, or subconsciously regards the measuring tool as a processing tool. A collision is formed, causing damage to the measuring tool.
由上述問題可以發現,如何主動的停止使用者操作不當之運動路徑,確保量測工具之安全,其結構顯然有其改善之必要。 From the above problems, it can be found that how to actively stop the user's improper operation path and ensure the safety of the measuring tool, its structure obviously needs to be improved.
有鑑於上述先前技藝之問題與缺失,本發明之主要目的,乃在於提供一種加工機線上加工量測防撞裝置,藉由結構之創新設計解決上述先前技藝之缺失。 In view of the above-mentioned problems and deficiencies in the prior art, the main purpose of the present invention is to provide an on-line processing measurement anti-collision device for processing machines, which solves the above-mentioned deficiencies in the prior art through innovative structural design.
根據本發明上述目的,提供一種加工機線上加工量測防撞裝置,係配合運行防撞響應系統之加工機實施,用以傳遞該防撞響應系統輸出之一感測電壓,其包括依序串接之一夾軸、一鏡頭總成、一輔助光源、及一導電環,還包括至少一連接鏡頭總成與夾軸形成電性耦合之第一耦合端子、至少一連接鏡頭總成與輔助光源形成電性耦合之第二耦合端子、至少一連接輔助光源與導電環形成電性耦合之第三耦合端子、以及複數分別設於該夾軸、該鏡頭總成、與該輔助光源外周側之防護塗層。藉由上述構件組成傳遞該感測電壓,並於加工機運行過程中,防撞響應系統響應導電環與加工件接觸時之感測電壓變化。 According to the above object of the present invention, an on-line processing measurement anti-collision device for a processing machine is provided, which is implemented in conjunction with a processing machine running an anti-collision response system, and is used to transmit a sensing voltage output by the anti-collision response system, which includes sequential serial connected to a clamp shaft, a lens assembly, an auxiliary light source, and a conductive ring, and at least one first coupling terminal connecting the lens assembly and the clamp shaft to form an electrical coupling, at least one connection lens assembly and the auxiliary light source A second coupling terminal forming an electrical coupling, at least one third coupling terminal connecting the auxiliary light source and the conductive ring to form an electrical coupling, and a plurality of guards respectively provided on the clamp shaft, the lens assembly, and the outer peripheral side of the auxiliary light source coating. The sensing voltage is transmitted through the above components, and during the operation of the processing machine, the anti-collision response system responds to the sensing voltage change when the conductive ring is in contact with the workpiece.
10:夾軸 10: Clamp shaft
12:夾具段 12: Fixture section
14:軸鎖段 14: Shaft lock section
142:軸鎖端點 142: Shaft lock endpoint
20:鏡頭總成 20: Lens assembly
22:鎖座段 22: Lock seat section
222:容槽 222: storage tank
224:容槽插孔 224: capacity slot jack
24:鏡頭段 24: Shot segment
24A:第一階級段 24A: The first stage
244B:第二階級段 244B: The second stage
242:鎖接端面 242: Locking end face
244:鏡頭容槽 244: lens slot
246:鏡頭段插孔 246: Lens segment jack
26:鏡頭 26: Lens
30:輔助光源 30: Auxiliary light source
32:光源本體 32: Light source body
322:軸孔 322: shaft hole
324:本體端點 324: Ontology endpoint
326:本體插孔 326: body jack
328:光源容槽 328: light source container
34:發光件 34: Luminous parts
40:導電環 40: conductive ring
52:第一耦合端子 52: The first coupling terminal
54:第二耦合端子 54: Second coupling terminal
56:第三耦合端子 56: The third coupling terminal
62,64,66:防護塗層 62,64,66: protective coating
<先前技藝> <Previous Art>
S:加工機 S: Processing machine
S1:主軸 S1: Spindle
S2:控制器 S2: Controller
S3:防撞響應系統 S3: Anti-collision response system
T:加工件 T: processed parts
〔圖1〕係本發明配合加工機實施示意圖。 〔Fig. 1〕 is the schematic diagram of the implementation of the coordinating processing machine of the present invention.
〔圖2〕係本發明配合加工機實施方塊示意圖。 〔Fig. 2〕 is the schematic block diagram of the implementation of the processing machine of the present invention.
〔圖3〕係本發明實施例立體示意圖。 [Fig. 3] is a three-dimensional schematic diagram of an embodiment of the present invention.
〔圖4〕係圖3所示實施例另一視角示意圖。 [Fig. 4] is a schematic diagram of another viewing angle of the embodiment shown in Fig. 3.
〔圖5〕係圖3所示實施例分解示意圖。 [Fig. 5] is an exploded schematic view of the embodiment shown in Fig. 3.
〔圖6〕係圖4所示實施例分解示意圖。 [Fig. 6] is an exploded schematic view of the embodiment shown in Fig. 4.
〔圖7〕係本發明實施例局部剖面示意圖。 [Fig. 7] is a partial cross-sectional schematic diagram of an embodiment of the present invention.
〔圖8〕係圖7所示實施例局部示意圖(一)。 [Fig. 8] is a partial schematic diagram (1) of the embodiment shown in Fig. 7.
〔圖9〕係圖7所示實施例局部示意圖(二)。 [Fig. 9] is a partial schematic diagram (two) of the embodiment shown in Fig. 7.
以下請參照相關圖式進一步說明本發明加工機線上加工量測防撞裝置實施例。實施例中各種不同物件係按適用於說明之比例、尺寸、變形量或位移量而描繪,而非按實際元件的比例繪製,合先敘明。且餘下實施例中相同和對稱配置之元件皆以相同的編號來表示。另外,下文所列各實施例說明中「前、後、左、右、上、下、內、外」等方向性術語,是按照指定之視圖方向做表示,不能作為對本發明限制之解釋。 Hereinafter, please refer to the related drawings to further describe the embodiment of the anti-collision device for on-line processing measurement of the processing machine of the present invention. Various objects in the embodiments are drawn according to the proportions, sizes, deformations or displacements applicable to the description, rather than drawn according to the scale of the actual components, and are described first. And the elements with the same and symmetrical configurations in the remaining embodiments are denoted by the same numbers. In addition, directional terms such as "front, back, left, right, up, down, inside, outside" in the descriptions of the embodiments listed below are expressed in accordance with the specified viewing directions and cannot be interpreted as limitations of the present invention.
請參閱圖1、2所示,加工機S具有至少一主軸S1及控制器S2。控制器S2內預設有一防撞響應系統S3,並輸出一感測電壓至主軸S1,且對該感測電壓進行同步檢測。控制器S2並依感測電壓之變化輸出響應。實施時,加工機S、主軸S1、控制器S2及控制器S2內運行之防撞響應系統S3,皆非本案主張之結構技術特徵,故不多作贅述。 Referring to FIGS. 1 and 2, the processing machine S has at least one spindle S1 and a controller S2. An anti-collision response system S3 is preset in the controller S2, and outputs a sensing voltage to the spindle S1, and detects the sensing voltage synchronously. The controller S2 outputs a response according to the change of the sensing voltage. During implementation, the processing machine S, the spindle S1, the controller S2, and the anti-collision response system S3 running in the controller S2 are not the structural technical features claimed in this case, so no more details are given here.
有關本發明線上加工機線上加工量測防撞裝置,係配合運行該防撞響應系統S3之加工機S使用,傳遞該感測電壓。 The on-line processing measurement anti-collision device for the online processing machine of the present invention is used in conjunction with the processing machine S running the anti-collision response system S3 to transmit the sensing voltage.
請參閱圖3至9所示,本發明加工機線上加工量測防撞裝置,包括一夾軸10、一鏡頭總成20、一輔助光源30、一導電環40、至少一第一耦合端子52、至少一第二耦合端子
54、至少一第三耦合端子56及複數防護塗層62、64、66。
Please refer to Figures 3 to 9, the on-line processing measurement anti-collision device of the processing machine of the present invention includes a
上述夾軸10,如圖5、6所示,包括一夾具段12及一軸鎖段14。
The
所述夾具段12,係匹配加工機S之主軸S1,提供主軸S1夾持。實施時,夾具段12之輪廓係選自坊間常見之規格化輪廓;例如3R、Erowa、Hirschmann等夾具,或通用型夾具,也可依客戶設備需求客製化設計。
The
所述軸鎖段14,係串接夾具段12且遠離夾具段12之一端,具有一軸鎖端點142。
The
上述鏡頭總成20,如圖5、6所示,係與軸鎖段14組接,包括一鎖座段22、一鏡頭段24、及一鏡頭26。
The above-mentioned
所述鎖座段22,具有一自頂端凹陷形成之容槽222、及一同心軸鎖端點142,凹陷形成於容槽222底部之容槽插孔224。該容槽222,係提供軸鎖段14容置,配合鎖固元件組接成一體。
The
所述鏡頭段24,係自鎖座段22朝下延伸形成,略成漸縮之階級輪廓(至少包括第一、二階級段24A、24B),具有至少一鎖接端面242、一鏡頭容槽244、及一鏡頭段插孔246。
The
前述鎖接端面242,係形成於鏡頭段24第一階級段24A之朝下端面。
The aforementioned
前述鏡頭容槽244,係凹陷形成於鏡頭段24第二階級段244B之朝下端面。
The aforementioned
前述鏡頭段插孔246,係凹陷形成於鏡頭段24之鎖接端面242。
The aforementioned lens
所述鏡頭26,係容置於鏡頭容槽244中。
The
上述輔助光源30,如圖5、6所示,係組設於鏡頭
段24之第一階級段24A外周側,包括一光源本體32及一發光件34。
The above-mentioned auxiliary
所述光源本體32,具有一軸孔322、至少一本體端點324、至少一本體插孔326及一光源容槽328。
The
前述軸孔322,係頂、底貫穿光源本體32形成,提供鏡頭段22局部穿伸。
The
前述本體端點324,係同心鏡頭段插孔246配置於光源本體32頂端面。
The aforementioned
前述本體插孔326,係凹陷形成於光源本體32朝下端面。
The aforementioned
前述光源容槽328,係凹陷形成於光源本體32朝下端面。
The aforementioned
所述發光件34,係組設於光源本體32朝下端面,用以提供一輔助照明。實施時,發光件34容置於光源容槽328。
The
上述導電環40,如圖5、6所示,係為一導電體並組設於光源本體32下段,且徑向外輪廓大於夾軸10、鏡頭總成20及輔助光源30等構件之徑向外輪廓。
The above-mentioned
上述第一耦合端子52,如圖5至8所示,一端插置於鏡頭總成20其鎖座段22之容槽插孔224中,另端抵接夾軸10其軸鎖段14之軸鎖端點142。藉由第一耦合端子52使夾軸10與鏡頭總成20形成電性連通。實施時,第一耦合端子52為導電材質製成之插件。
The above-mentioned
上述第二耦合端子54,如圖5至9所示,一端插置於鏡頭總成20其鏡頭段24之鏡頭段插孔246,另端抵接輔助光源30其光源本體32之本體端點324。藉由第二耦合端子54使鏡頭總成20與輔助光源30形成電性連通。實施時,第二
耦合端子54為導電材質製成之插件。
The above-mentioned
上述第三耦合端子56,如圖5至7所示,一端插置於輔助光源30其光源本體32之本體插孔326中,另端與導電環40抵接。藉由第三耦合端子56使輔助光源30與導電環40形成電性連通。實施時,第三耦合端子56為導電材質製成之插件。
As shown in FIGS. 5 to 7 , one end of the above-mentioned
上述各防護塗層62、64、66,如圖7至9所示,係分別設於夾軸10之軸鎖段14、鏡頭總成20其鎖座段22與鏡頭段24、及輔助光源之光源本體外周側,俾以形成保護,但避開軸鎖端點143、容槽插孔224、鏡頭段插孔244、本體端點324及本體插孔326。實施時,藉由防護塗層62、64、66提供抗候效果外,更可增加耐磨與抗靜電等效益。
The above-mentioned
是以,上述即為本發明所提供一較佳實施例加工機線上加工量測防撞裝置各部構件及組裝方式之介紹,茲再將本發明之實施例作動特點介紹如下。 Therefore, the above is an introduction to the components and assembly methods of the on-line processing and measurement anti-collision device of a preferred embodiment of the processing machine provided by the present invention, and the operating characteristics of the embodiment of the present invention are introduced as follows.
如圖1、2、5、6所示,藉由夾軸10之夾具段12匹配加工機S其主軸S1進行組設,且加工機S之控制器S2運行防撞響應系統S3,施予夾軸10(夾具段12)一感測電壓(例如一高電壓),並檢測感測電壓之變化。
As shown in Figures 1, 2, 5, and 6, the
而由於夾軸10、鏡頭總成20、輔助光源30、導電環40分別藉由第一、二及三耦合端子52、54、56電氣耦合成一體,故該感測電壓會傳遞到導電環40。
Since the
當加工機S其主軸S1運行過程中,該導電環40鄰近或接觸到加工件T時,感測電壓會傳遞到加工件T,此時控制器S1內運行之防撞響應系統S3,便會檢知到感測電壓之變化(例如壓降)。
When the spindle S1 of the processing machine S is running, the
此時,控制器S之防撞響應系統S3便會輸出響應,停止加工機S其主軸S1繼續運行,並輸出預設警告提示使用者。這樣便可有效的避免組設於主軸S1上的夾軸10、鏡頭總成20與輔助光源30等貴重構件的損壞。
At this time, the anti-collision response system S3 of the controller S will output a response to stop the processing machine S and the spindle S1 to continue running, and output a preset warning to remind the user. In this way, the damage of expensive components such as the
以上所述說明,僅為本發明的較佳實施方式而已,意在明確本發明的特徵,並非用以限定本發明實施例的範圍,本技術領域內的一般技術人員根據本發明所作的均等變化,以及本領域內技術人員熟知的改變,仍應屬本發明涵蓋的範圍。 The above description is only a preferred embodiment of the present invention, and is intended to clarify the characteristics of the present invention, and is not intended to limit the scope of the embodiments of the present invention. Those of ordinary skill in the art will make equivalent changes according to the present invention. , and changes well known to those skilled in the art should still fall within the scope of the present invention.
10:夾軸 10: Clamp shaft
12:夾具段 12: Fixture section
20:鏡頭總成 20: Lens assembly
30:輔助光源 30: Auxiliary light source
34:發光件 34: Luminous parts
40:導電環 40: conductive ring
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