TW202216812A - Copolymer, copolymer solution, photosensitive resin composition, cured article, method for producing copolymer, and method for producing copolymer solution - Google Patents
Copolymer, copolymer solution, photosensitive resin composition, cured article, method for producing copolymer, and method for producing copolymer solution Download PDFInfo
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Abstract
Description
本發明係關於一種共聚物。更詳細而言,本發明係關於一種即便於低溫硬化條件下亦可形成耐溶劑性優異之硬化物之共聚物、共聚物溶液、感光性樹脂組成物、硬化物、共聚物之製造方法、及共聚物溶液之製造方法。The present invention relates to a copolymer. More specifically, the present invention relates to a copolymer, a copolymer solution, a photosensitive resin composition, a cured product, a method for producing the copolymer that can form a cured product excellent in solvent resistance even under low-temperature curing conditions, and A method for producing a copolymer solution.
關於含有硬化性樹脂之組成物,已對其於例如液晶顯示裝置或固體攝像元件等所使用之彩色濾光片、油墨、印刷版、印刷配線板、半導體元件、光阻、有機絕緣膜、有機保護膜等各種光學構件或電機、電子機器等各種用途中之應用進行了各種研究,並開發出了各用途中所要求之特性優異之樹脂或樹脂組成物。 近年來,隨著光學構件或電機、電子機器等之小型化、薄型化、節能化不斷進展,對所使用之各種構件等期待更高品質之性能。為了滿足此種需求,正在對作為各種構件等之材料之硬化性樹脂進行研究。 For compositions containing curable resins, for example, color filters, inks, printing plates, printed wiring boards, semiconductor elements, photoresists, organic insulating films, organic Various studies have been carried out on the application of various optical members such as protective films to various applications such as electrical and electronic equipment, and resins or resin compositions with excellent properties required for each application have been developed. In recent years, with the progress of miniaturization, thinning, and energy saving of optical components, motors, and electronic devices, higher-quality performance is expected for various components used. In order to meet this demand, research is being conducted on curable resins as materials for various members and the like.
迄今為止,已開發出對應於各種要求之硬化性樹脂。 例如,於專利文獻1中記載有一種感光性樹脂組成物,其含有側鏈具有羧基及光反應性不飽和基且可溶於鹼性水溶液中之低聚物、具有環氧基之化合物、增感劑、及二氰二胺改質物。 又,例如於專利文獻2中記載有一種感光性組成物,其含有使具有環氧基或氧環丁基(oxetanyl group)之自由基聚合性單體、具有羧基之自由基聚合性單體等聚合而獲得之鹼可溶性聚合物。 又,例如於專利文獻3中記載有一種硬化性聚合物、含有上述硬化性聚合物之感光性聚合物組成物,上述硬化性聚合物係藉由對製成均聚物時玻璃轉移溫度成為10℃以下之(甲基)丙烯酸酯單體、具有環氧基或羧基之(甲基)丙烯酸酯單體等之加成共聚物進行特定之改質反應而獲得之於側鏈具有酸基、羥基及聚合性不飽和鍵者。 先前技術文獻 專利文獻 So far, curable resins corresponding to various requirements have been developed. For example, Patent Document 1 describes a photosensitive resin composition containing an oligomer having a carboxyl group and a photoreactive unsaturated group in its side chain and soluble in an alkaline aqueous solution, a compound having an epoxy group, an Sensitizers, and dicyandiamine modifiers. Moreover, for example, Patent Document 2 describes a photosensitive composition containing a radically polymerizable monomer having an epoxy group or an oxetanyl group, a radically polymerizable monomer having a carboxyl group, and the like Alkali-soluble polymer obtained by polymerization. In addition, for example, Patent Document 3 describes a curable polymer and a photosensitive polymer composition containing the curable polymer, wherein the curable polymer is prepared as a homopolymer with a glass transition temperature of 10 The addition copolymers of (meth)acrylate monomers below °C, (meth)acrylate monomers having epoxy groups or carboxyl groups, etc. are subjected to specific modification reactions to obtain acid groups and hydroxyl groups in the side chain. and polymeric unsaturated bonds. prior art literature Patent Literature
專利文獻1:日本特開平4-25846號公報 專利文獻2:日本特開2006-251009號公報 專利文獻3:日本特開2014-210892號公報 Patent Document 1: Japanese Patent Application Laid-Open No. 4-25846 Patent Document 2: Japanese Patent Laid-Open No. 2006-251009 Patent Document 3: Japanese Patent Laid-Open No. 2014-210892
[發明所欲解決之課題][The problem to be solved by the invention]
如上所述,迄今為止針對硬化性樹脂進行有各種研究,若將以往之硬化性樹脂與色料一起用作例如彩色濾光片等之原料,則存在於彩色濾光片之製造過程中色料自原料溶出至洗淨溶劑中之問題。因此,要求進一步提高硬化性樹脂之耐溶劑性。As described above, various studies have been conducted on curable resins so far. If conventional curable resins and colorants are used as raw materials for, for example, color filters, the colorants exist in the manufacturing process of color filters. The problem of elution from the raw material into the cleaning solvent. Therefore, further improvement of the solvent resistance of the curable resin is required.
又,近年來,尤其是於彩色濾光片用途中,隨著彩色液晶顯示裝置等之品質提高或用途擴大,業界強烈要求顯示面板之高亮度化、高對比度化等更高之性能。然而,於彩色濾光片之製造過程中存在如下問題:若在進行曝光以顯影後,在超過200℃之高溫進行焙燒處理步驟(後硬化步驟),則所獲得之硬化物會產生黃變等變色,而無法充分進行利用所需顏色進行之高著色化。又,亦存在如下問題:若於高溫進行焙燒處理步驟,則會進行無用之反應而產生副產物,從而導致基材或硬化膜之特性降低。為了抑制此種無用之反應並高效率地獲得具有所需特性之彩色濾光片,較理想的是於200℃以下之相對低溫之加熱條件下硬化反應亦會充分地進行。又,若可於相對低溫下使硬化性樹脂組成物硬化,則亦可提高彩色濾光片之製造效率。 專利文獻1所記載之以往之感光性樹脂組成物於樹脂之合成中需要較高之溫度。又,樹脂之硬化性有改善之餘地。 In addition, in recent years, especially in the use of color filters, with the improvement of the quality of color liquid crystal display devices and the expansion of applications, the industry has strongly demanded higher performances such as high brightness and high contrast of display panels. However, in the manufacturing process of the color filter, there is a problem in that if the baking treatment step (post-curing step) is performed at a high temperature exceeding 200° C. after exposure and development, the obtained cured product will be yellowed, etc. discoloration, and the high coloration with the desired color cannot be fully performed. In addition, there is also a problem that when the baking treatment step is performed at a high temperature, a useless reaction proceeds to generate by-products, and the properties of the base material or the cured film are degraded. In order to suppress such a useless reaction and efficiently obtain a color filter having desired characteristics, it is desirable that the curing reaction sufficiently proceeds even under heating conditions at a relatively low temperature of 200°C or lower. Moreover, if the curable resin composition can be hardened at a relatively low temperature, the manufacturing efficiency of a color filter can also be improved. The conventional photosensitive resin composition described in Patent Document 1 requires a relatively high temperature for resin synthesis. In addition, there is room for improvement in the curability of the resin.
本發明係鑒於上述現狀而完成者,目的在於提供一種即便於低溫硬化條件下亦可形成耐溶劑性優異之硬化物且於彩色濾光片等各種用途中可較佳地用作熱硬化性樹脂之共聚物。 [解決課題之技術手段] The present invention has been made in view of the above-mentioned situation, and an object of the present invention is to provide a cured product excellent in solvent resistance even under low-temperature curing conditions, which can be preferably used as a thermosetting resin in various applications such as color filters. the copolymer. [Technical means to solve the problem]
本發明人對硬化性樹脂進行了各種研究,結果發現,藉由製成一分子中具有含環氧基之基及長鏈酸基並具有特定範圍之環氧當量之共聚物,即便於160℃以下之低溫硬化條件下,交聯反應亦良好地進行而可形成耐溶劑性優異之硬化物,從而完成本發明。The inventors of the present invention have conducted various studies on curable resins, and as a result found that, by preparing a copolymer having an epoxy group-containing group and a long-chain acid group in one molecule and having an epoxy equivalent in a specific range, even at 160° C. Under the following low-temperature curing conditions, the crosslinking reaction proceeds well, and a cured product excellent in solvent resistance can be formed, thereby completing the present invention.
即,本發明係一種共聚物,其具有下述通式(1)所表示之含環氧基之結構單元(A)、及下述通式(2)所表示之含酸基之結構單元(B),且環氧當量為20000以下。That is, the present invention is a copolymer having an epoxy group-containing structural unit (A) represented by the following general formula (1), and an acid group-containing structural unit (A) represented by the following general formula (2). B), and the epoxy equivalent is 20,000 or less.
(式(1)中,R 1表示氫原子或甲基;R 2表示直接鍵結或二價有機基;X表示含環氧基之基)。 (In formula (1), R 1 represents a hydrogen atom or a methyl group; R 2 represents a direct bond or a divalent organic group; X represents a group containing an epoxy group).
(式(2)中,R 3表示氫原子或甲基;R 4表示直接鍵結或有機基;R 5表示長度為2個原子以上之鍵結鏈;Y表示酸基;a表示0或1)。 (In formula (2), R 3 represents a hydrogen atom or a methyl group; R 4 represents a direct bond or an organic group; R 5 represents a bond chain with a length of 2 atoms or more; Y represents an acid group; a represents 0 or 1 ).
於上述共聚物中,上述結構單元(A)較佳為包含下述通式(1-1)所表示之結構單元。In the above-mentioned copolymer, the above-mentioned structural unit (A) preferably contains a structural unit represented by the following general formula (1-1).
(式(1-1)中,R 1表示氫原子或甲基;R 6表示直接鍵結或二價有機基)。 (In formula (1-1), R 1 represents a hydrogen atom or a methyl group; R 6 represents a direct bond or a divalent organic group).
於上述共聚物中,上述結構單元(B)較佳為包含下述通式(2-1)所表示之結構單元。In the above-mentioned copolymer, the above-mentioned structural unit (B) preferably contains a structural unit represented by the following general formula (2-1).
(式(2-1)中,R 3表示氫原子或甲基;R 7及R 8相同或不同,表示直接鍵結或有機基;b表示0或1)。 (In formula (2-1), R 3 represents a hydrogen atom or a methyl group; R 7 and R 8 are the same or different, and represent a direct bond or an organic group; b represents 0 or 1).
上述共聚物較佳為進而於主鏈具有環結構之共聚物。The above-mentioned copolymer is preferably a copolymer further having a ring structure in the main chain.
上述共聚物較佳為進而含有源自最長側鏈之原子數為5~20之單體或側鏈具有環結構之單體之結構單元。The above-mentioned copolymer preferably further contains a structural unit derived from a monomer having 5 to 20 atoms in the longest side chain or a monomer having a ring structure in the side chain.
本發明亦為一種共聚物溶液,其特徵在於含有上述共聚物、及質子性極性溶劑。The present invention is also a copolymer solution characterized by containing the above-mentioned copolymer and a protic polar solvent.
上述共聚物溶液較佳為進而含有pKa為4.2以下之酸化合物。It is preferable that the said copolymer solution further contains the acid compound whose pKa is 4.2 or less.
上述共聚物溶液較佳為進而含有磷酸衍生物。It is preferable that the said copolymer solution further contains a phosphoric acid derivative.
上述共聚物溶液較佳為進而含有鹼性化合物。It is preferable that the said copolymer solution further contains a basic compound.
又,本發明亦為一種感光性樹脂組成物,其特徵在於含有上述共聚物或共聚物溶液、聚合性化合物、及光聚合起始劑。Moreover, this invention is also a photosensitive resin composition characterized by containing the said copolymer or a copolymer solution, a polymerizable compound, and a photopolymerization initiator.
上述感光性樹脂組成物較佳為進而含有色料。It is preferable that the said photosensitive resin composition further contains a coloring material.
上述感光性樹脂組成物較佳為負型用。It is preferable that the said photosensitive resin composition is a negative type.
又,本發明亦為一種硬化物,其係上述共聚物的硬化物、上述共聚物溶液的硬化物、或上述感光性樹脂組成物的硬化物。Moreover, this invention is also the hardened|cured material of the hardened|cured material of the said copolymer, the hardened|cured material of the said copolymer solution, or the hardened|cured material of the said photosensitive resin composition.
又,本發明亦為一種共聚物之製造方法,其特徵在於包括:將包含下述式(a)所表示之含環氧基之單體、及下述式(b1)所表示之含羥基之單體的單體成分進行聚合之步驟;及使於上述聚合步驟中獲得之聚合物與下述式(b2)或式(b3)所表示之含酸基之化合物反應之步驟。Furthermore, the present invention is also a method for producing a copolymer, characterized by comprising: mixing an epoxy group-containing monomer represented by the following formula (a) and a hydroxyl group-containing monomer represented by the following formula (b1). A step of polymerizing the monomer components of the monomer; and a step of reacting the polymer obtained in the above-mentioned polymerization step with an acid group-containing compound represented by the following formula (b2) or formula (b3).
(式(a)中,R 1表示氫原子或甲基;R 2表示直接鍵結或二價有機基;X表示含環氧基之基)。 (In formula (a), R 1 represents a hydrogen atom or a methyl group; R 2 represents a direct bond or a divalent organic group; X represents a group containing an epoxy group).
(式(b1)中,R 3表示氫原子或甲基;R 4表示直接鍵結或有機基)。 (In formula (b1), R 3 represents a hydrogen atom or a methyl group; R 4 represents a direct bond or an organic group).
(式(b2)中,R 5表示長度為2個原子以上之鍵結鏈;Y表示酸基)。 (In formula (b2), R 5 represents a bond chain with a length of 2 atoms or more; Y represents an acid group).
(式(b3)中,R 5表示長度為2個原子以上之鍵結鏈)。 (In formula (b3), R 5 represents a bond chain having a length of 2 atoms or more).
又,本發明亦為一種共聚物溶液之製造方法,其特徵在於包括:將包含下述式(a)所表示之含環氧基之單體、及下述式(b1)所表示之含羥基之單體的單體成分進行聚合之步驟;使於上述聚合步驟中獲得之聚合物與下述式(b2)或式(b3)所表示之含酸基之化合物於鹼性化合物之存在下反應之步驟;及添加pKa為4.2以下之酸化合物、及質子性極性溶劑之步驟。Furthermore, the present invention is also a method for producing a copolymer solution, characterized by comprising: adding an epoxy group-containing monomer represented by the following formula (a) and a hydroxyl group-containing monomer represented by the following formula (b1). The step of polymerizing the monomer components of the monomer; the polymer obtained in the above-mentioned polymerization step is reacted with the acid group-containing compound represented by the following formula (b2) or formula (b3) in the presence of a basic compound and the step of adding an acid compound with a pKa of 4.2 or less and a protic polar solvent.
(式(a)中,R 1表示氫原子或甲基;R 2表示直接鍵結或二價有機基;X表示含環氧基之基)。 (In formula (a), R 1 represents a hydrogen atom or a methyl group; R 2 represents a direct bond or a divalent organic group; X represents a group containing an epoxy group).
(式(b1)中,R 3表示氫原子或甲基;R 4表示直接鍵結或有機基)。 (In formula (b1), R 3 represents a hydrogen atom or a methyl group; R 4 represents a direct bond or an organic group).
(式(b2)中,R 5表示長度為2個原子以上之鍵結鏈;Y表示酸基)。 (In formula (b2), R 5 represents a bond chain with a length of 2 atoms or more; Y represents an acid group).
(式(b3)中,R 5表示長度為2個原子以上之鍵結鏈)。 [發明之效果] (In formula (b3), R 5 represents a bond chain having a length of 2 atoms or more). [Effect of invention]
本發明之共聚物即便於160℃以下之相對低溫之硬化條件下亦可形成耐溶劑性優異之硬化物。本發明之共聚物可較佳地用於液晶、有機EL、量子點、微LED液晶顯示裝置或固體攝像元件、觸控面板式顯示裝置等所使用之各種光學構件或電機、電子機器等之構成構件等各種用途。The copolymer of the present invention can form a cured product with excellent solvent resistance even under a relatively low temperature curing condition below 160°C. The copolymer of the present invention can be preferably used for the constitution of various optical components, motors, and electronic devices used in liquid crystal, organic EL, quantum dot, micro LED liquid crystal display devices, solid-state imaging devices, touch panel display devices, etc. components, etc.
以下,對本發明進行詳細說明。 再者,將2個以上之以下所記載之本發明之各較佳之形態組合而成者亦為本發明之較佳之形態。 又,於本說明書中,「(甲基)丙烯酸」意指「丙烯酸及/或甲基丙烯酸」,「(甲基)丙烯酸酯」意指「丙烯酸酯及/或甲基丙烯酸酯」。 Hereinafter, the present invention will be described in detail. In addition, what combined 2 or more of each preferable aspect of this invention described below is also a preferable aspect of this invention. In addition, in this specification, "(meth)acrylic acid" means "acrylic acid and/or methacrylic acid", and "(meth)acrylate" means "acrylate and/or methacrylate".
1.共聚物 本發明之共聚物之特徵在於:具有下述通式(1)所表示之含環氧基之結構單元(A)、及下述通式(2)所表示之含酸基之結構單元(B),且環氧當量為20000以下。 1. Copolymer The copolymer of the present invention is characterized by having an epoxy group-containing structural unit (A) represented by the following general formula (1) and an acid group-containing structural unit (B) represented by the following general formula (2). ), and the epoxy equivalent is 20,000 or less.
(式(1)中,R 1表示氫原子或甲基;R 2表示直接鍵結或二價有機基;X表示含環氧基之基)。 (In formula (1), R 1 represents a hydrogen atom or a methyl group; R 2 represents a direct bond or a divalent organic group; X represents a group containing an epoxy group).
(式(2)中,R 3表示氫原子或甲基;R 4表示直接鍵結或有機基;R 5表示長度為2個原子以上之鍵結鏈;Y表示酸基;a表示0或1)。 (In formula (2), R 3 represents a hydrogen atom or a methyl group; R 4 represents a direct bond or an organic group; R 5 represents a bond chain with a length of 2 atoms or more; Y represents an acid group; a represents 0 or 1 ).
推測本發明之共聚物即便於160℃以下(較佳為90℃左右)之相對低溫之硬化條件下亦可形成耐溶劑性優異之硬化物之原因在於:具有環氧基與酸基;又,由於為酸基位於相對偏離主鏈之位置之長鏈酸,故而酸基變得非常容易與環氧基反應,於相對低溫下亦會進行交聯反應,從而可形成牢固之硬化膜;若含酸基之結構單元之側鏈變長,則玻璃轉移溫度變得比丙烯酸或甲基丙烯酸之結構單元更低,高分子側鏈變得更柔軟,而容易於低溫下進行上述交聯反應。It is presumed that the copolymer of the present invention can form a cured product with excellent solvent resistance even under relatively low temperature curing conditions of 160° C. or lower (preferably about 90° C.) because it has an epoxy group and an acid group; and, Since it is a long-chain acid whose acid group is relatively deviated from the main chain, the acid group becomes very easy to react with the epoxy group, and the cross-linking reaction is also carried out at a relatively low temperature, so that a firm hardened film can be formed; if it contains When the side chain of the structural unit of the acid group becomes longer, the glass transition temperature becomes lower than that of the structural unit of acrylic acid or methacrylic acid, the polymer side chain becomes more flexible, and the above-mentioned cross-linking reaction is easily carried out at low temperature.
本發明之共聚物具有上述含環氧基之結構單元(A)及含酸基之結構單元(B),且環氧當量(g/當量)為20000以下。若環氧當量超過20000,則硬化變得不足,有耐溶劑性降低之虞。本發明之共聚物之環氧當量較佳為10000以下,更佳為8000以下,進而較佳為5000以下,進而更佳為4000以下,尤佳為3000以下,最佳為2000以下。又,就儲藏穩定性之方面而言,上述環氧當量較佳為100以上,更佳為150以上,進而較佳為200以上。 上述環氧當量可藉由將共聚物固形物成分量除以共聚物中所含有之環氧基之莫耳數而求出。又,上述環氧當量亦可利用依據JIS K7236:2001之方法而求出。 The copolymer of the present invention has the epoxy group-containing structural unit (A) and the acid group-containing structural unit (B) described above, and has an epoxy equivalent (g/equivalent) of 20,000 or less. When the epoxy equivalent exceeds 20,000, the curing becomes insufficient, and there is a possibility that the solvent resistance is lowered. The epoxy equivalent of the copolymer of the present invention is preferably 10,000 or less, more preferably 8,000 or less, still more preferably 5,000 or less, still more preferably 4,000 or less, particularly preferably 3,000 or less, and most preferably 2,000 or less. In addition, from the viewpoint of storage stability, the epoxy equivalent is preferably 100 or more, more preferably 150 or more, and still more preferably 200 or more. The said epoxy equivalent can be calculated|required by dividing the solid content amount of a copolymer by the molar number of epoxy groups contained in a copolymer. In addition, the said epoxy equivalent can also be calculated|required by the method based on JISK7236:2001.
<結構單元(A)> 本發明之共聚物具有上述通式(1)所表示之含環氧基之結構單元(A)。 上述通式(1)中,R 1表示氫原子或甲基, R 2表示直接鍵結或二價有機基。作為上述有機基,可列舉:鏈狀或者環狀之飽和或不飽和之烴基、-O-、-CO-、-COO-、-NH-、-S-、-SO-、-SO 2-、及由該等之組合構成之二價基等。 作為上述烴基,可列舉:二價脂肪族烴基、脂環族烴基、芳香族烴基。 作為上述脂肪族烴基,可為直鏈狀或支鏈狀,例如可列舉:亞甲基、伸乙基、三亞甲基、伸丙基、亞乙基、亞丙基、亞異丙基等伸烷基或伸乙烯基、伸丙烯基、亞乙烯基等。 作為上述脂環族烴基,例如可列舉:1,2-伸環戊基、1,2-伸環己基、亞環戊基、亞環己基等伸環烷基等。 作為上述芳香族烴基,例如可列舉:1,2-伸苯基、1,2-伸萘基、2,3-伸萘基、亞苄基、苯亞烯丙基、伸聯苯基(biphenylylene)等。 <Structural Unit (A)> The copolymer of the present invention has an epoxy group-containing structural unit (A) represented by the above-mentioned general formula (1). In the above general formula (1), R 1 represents a hydrogen atom or a methyl group, and R 2 represents a direct bond or a divalent organic group. Examples of the above-mentioned organic group include chain or cyclic saturated or unsaturated hydrocarbon groups, -O-, -CO-, -COO-, -NH-, -S-, -SO-, -SO 2 -, and bivalent bases composed of such combinations. As said hydrocarbon group, a divalent aliphatic hydrocarbon group, an alicyclic hydrocarbon group, and an aromatic hydrocarbon group are mentioned. The aliphatic hydrocarbon group may be linear or branched, and examples thereof include a methylene group, an ethylidene group, a trimethylene group, a propylene group, an ethylene group, a propylene group, and an isopropylidene group. Alkyl or vinylidene, propenylene, vinylidene, etc. Examples of the alicyclic hydrocarbon group include cycloalkylene groups such as 1,2-cyclopentylene, 1,2-cyclohexylene, cyclopentylene, and cyclohexylene. Examples of the above-mentioned aromatic hydrocarbon group include 1,2-phenylene, 1,2-naphthylene, 2,3-naphthylene, benzylidene, phenylallylene, biphenylene )Wait.
上述烴基中,構成烴基之至少1個原子亦可被取代為氧原子、氮原子或硫原子。又,上述烴基亦可具有取代基。作為上述取代基,可列舉:羥基、烷氧基、烷基、烯丙基、芳基、鹵素原子等。上述取代基亦可進而具有取代基。In the above-mentioned hydrocarbon group, at least one atom constituting the hydrocarbon group may be substituted with an oxygen atom, a nitrogen atom or a sulfur atom. Moreover, the said hydrocarbon group may have a substituent. As said substituent, a hydroxyl group, an alkoxy group, an alkyl group, an allyl group, an aryl group, a halogen atom, etc. are mentioned. The said substituent may further have a substituent.
作為上述二價有機基,具體而言,例如可列舉:-R-、-CO-、-CO-R-、-R-CO-R'-、-COO-、-COO-R-、-R-COO-R'-、-O-R-、-R-O-R'-(式中,R及R'相同或不同,表示二價之上述烴基)等。Specific examples of the divalent organic group include -R-, -CO-, -CO-R-, -R-CO-R'-, -COO-, -COO-R-, -R -COO-R'-, -O-R-, -R-O-R'- (in the formula, R and R' are the same or different, and represent the above-mentioned divalent hydrocarbon group) and the like.
上述二價有機基之原子數較佳為0~10,更佳為1~5,進而較佳為2~4。The number of atoms of the divalent organic group is preferably 0-10, more preferably 1-5, and still more preferably 2-4.
其中,R 2較佳為-R-、-COO-、-COO-R-,更佳為-COO-、-COO-R-(R表示可具有取代基之碳數1~4之烴基,較佳為表示碳數1~2之伸烷基)。 Among them, R 2 is preferably -R-, -COO-, -COO-R-, more preferably -COO-, -COO-R- (R represents a hydrocarbon group with 1 to 4 carbon atoms that may have a substituent, preferably It is preferably an alkylene group having 1 to 2 carbon atoms).
X表示含環氧基之基。於本說明書中,上述含環氧基之基係含有環氧乙烷環(環氧基)之基,包含如環氧丙基般環氧乙烷環鍵結於碳之基、或如環氧丙基醚基及環氧丙酯基般含有醚鍵或酯鍵之基、含有環氧環己烷環等之脂環式環氧基等。 作為上述含環氧基之基,例如較佳為列舉下述式(x1)~(x4)所表示之基。 X represents an epoxy group-containing group. In this specification, the above-mentioned epoxy group-containing group is a group containing an oxirane ring (epoxy group), a group in which an oxirane ring is bonded to carbon such as glycidyl group, or a group such as epoxy group. The propyl ether group and the glycidyl ester group generally contain an ether bond or an ester bond, and an alicyclic epoxy group containing an epoxycyclohexane ring or the like. As said epoxy group containing group, the group represented by following formula (x1)-(x4) is mentioned, for example.
式中,n為0~10之整數,較佳為0~4之整數,更佳為0~2之整數。 m為1~10之整數,較佳為2~8之整數,更佳為3~6之整數。 其中,作為X,就反應性之方面而言,較佳為(x1),更佳為n=1之(x1)。 In the formula, n is an integer of 0-10, preferably an integer of 0-4, more preferably an integer of 0-2. m is an integer of 1-10, Preferably it is an integer of 2-8, More preferably, it is an integer of 3-6. Among them, X is preferably (x1) in terms of reactivity, and more preferably (x1) where n=1.
就可更進一步提高耐溶劑性之方面而言,上述結構單元(A)較佳為下述通式(1-1)所表示之結構單元(A-1)。It is preferable that the said structural unit (A) is a structural unit (A-1) represented by following general formula (1-1) from the point which can further improve solvent resistance.
(式(1-1)中,R 1表示氫原子或甲基;R 6表示直接鍵結或二價有機基)。 (In formula (1-1), R 1 represents a hydrogen atom or a methyl group; R 6 represents a direct bond or a divalent organic group).
上述通式(1-1)中,R 1表示氫原子或甲基。其中,R 1較佳為甲基。 作為R 6所表示之二價有機基,例如可列舉與上述R 2所表示之二價有機基相同之基。 R 6所表示之二價有機基之碳數較佳為0~10,更佳為1~4,進而較佳為1~2。 In the above general formula (1-1), R 1 represents a hydrogen atom or a methyl group. Among them, R 1 is preferably a methyl group. As a divalent organic group represented by R< 6 >, the same group as the divalent organic group represented by said R< 2 > is mentioned, for example. The carbon number of the divalent organic group represented by R 6 is preferably 0-10, more preferably 1-4, still more preferably 1-2.
其中,作為R 6所表示之二價有機基,較佳為二價脂肪族烴基,更佳為不具有取代基之二價脂肪族烴基,較佳為亞甲基。 Among them, the divalent organic group represented by R 6 is preferably a divalent aliphatic hydrocarbon group, more preferably a divalent aliphatic hydrocarbon group without a substituent, and more preferably a methylene group.
具有上述結構單元(A)之共聚物可藉由將包含可導入上述結構單元(A)之單體之單體成分進行聚合而獲得。 作為可導入上述結構單元(A)之單體,例如可列舉下述式(a)所表示之化合物。 The copolymer having the above-mentioned structural unit (A) can be obtained by polymerizing a monomer component containing a monomer into which the above-mentioned structural unit (A) can be introduced. As a monomer which can introduce|transduce the said structural unit (A), the compound represented by following formula (a) is mentioned, for example.
(式中,R 1、R 2及X分別與上述通式(1)中之R 1、R 2及X相同)。 (In the formula, R 1 , R 2 and X are the same as R 1 , R 2 and X in the above general formula (1), respectively).
作為可導入上述結構單元(A)之單體之具體例,例如可列舉:(甲基)丙烯酸環氧丙酯、(甲基)丙烯酸β-甲基環氧丙酯、(甲基)丙烯酸β-乙基環氧丙酯、乙烯基苄基環氧丙基醚、烯丙基環氧丙基醚、(甲基)丙烯酸(3,4-環氧環己基)甲酯、乙烯基環氧環己烷等。其中,較佳為(甲基)丙烯酸環氧丙酯、(甲基)丙烯酸(3,4-環氧環己基)甲酯,更佳為(甲基)丙烯酸環氧丙酯,就可抑制副反應從而可期待提高保存穩定性之方面而言,進而較佳為甲基丙烯酸環氧丙酯。Specific examples of the monomer into which the above-mentioned structural unit (A) can be introduced include glycidyl (meth)acrylate, β-methylglycidyl (meth)acrylate, and β (meth)acrylate. -Ethylglycidyl ether, vinylbenzylglycidyl ether, allylglycidyl ether, (3,4-epoxycyclohexyl)methyl (meth)acrylate, vinyl epoxy ring Hexane etc. Among them, glycidyl (meth)acrylate and (3,4-epoxycyclohexyl)methyl (meth)acrylate are preferred, and glycidyl (meth)acrylate is more preferred, which can suppress side effects. In terms of the reaction and improvement of storage stability, glycidyl methacrylate is more preferred.
本發明之共聚物可具有1種或2種以上之上述結構單元(A)。The copolymer of the present invention may have one or two or more of the above-mentioned structural units (A).
於本發明之共聚物中,相對於所有結構單元100質量%,上述結構單元(A)之含有比例較佳為0.1~50質量%,更佳為0.5質量%以上,進而較佳為1質量%以上,又,更佳為45質量%以下,進而較佳為40質量%以下。In the copolymer of the present invention, the content ratio of the structural unit (A) is preferably 0.1 to 50 mass %, more preferably 0.5 mass % or more, and further preferably 1 mass % with respect to 100 mass % of all the structural units. As mentioned above, it is more preferable that it is 45 mass % or less, and it is still more preferable that it is 40 mass % or less.
<結構單元(B)> 本發明之共聚物進而具有上述通式(2)所表示之含酸基之結構單元(B)。 <Structural unit (B)> The copolymer of the present invention further has an acid group-containing structural unit (B) represented by the above-mentioned general formula (2).
上述通式(2)中,R 3表示氫原子或甲基。 R 4表示直接鍵結或有機基。作為R 4所表示之有機基,可列舉與上述R 2所表示之有機基相同之基等。 R 4所表示之有機基之原子數較佳為1~10,更佳為1~8,進而較佳為2~5。 作為R 4所表示之有機基,較佳為可具有取代基之二價有機基,較佳為含有酯鍵之二價有機基,更佳為-CO-O-R-(R表示碳數1~3之二價脂肪族烴基)、-CO-O-R(-O-CO-R')-(R表示碳數1~3之直鏈狀或支鏈狀之二價脂肪族烴基;R'表示碳數1~3之一價脂肪族烴基),進而較佳為-CO-O-R-(R表示碳數1~3之二價脂肪族烴基)。 In the above general formula (2), R 3 represents a hydrogen atom or a methyl group. R 4 represents a direct bond or an organic group. As the organic group represented by R 4 , the same groups as the organic group represented by R 2 above may be mentioned. The number of atoms of the organic group represented by R 4 is preferably 1-10, more preferably 1-8, still more preferably 2-5. The organic group represented by R 4 is preferably a divalent organic group which may have a substituent, preferably a divalent organic group containing an ester bond, more preferably -CO-OR- (R represents a carbon number of 1 to 3 divalent aliphatic hydrocarbon group), -CO-OR(-O-CO-R')-(R represents a linear or branched divalent aliphatic hydrocarbon group with 1 to 3 carbon atoms; R' represents carbon number 1 to 3 monovalent aliphatic hydrocarbon groups), more preferably -CO-OR- (R represents a divalent aliphatic hydrocarbon group having 1 to 3 carbon atoms).
R 5表示長度為2個原子以上之鍵結鏈。所謂上述鍵結鏈之長度,係於鍵結鏈之主鏈上相連之原子之數量,不包含構成上述鍵結鏈之側鏈之原子之數量。具體而言,例如作為長度為2個原子之鍵結鏈,可列舉:-CH 2-CH 2-、-C(CH 3)-CH 2-、-C(CH 3)-C(CH 3)-、-CH 2-O-、-O-CH 2-、-CO-O-、-CH=CH-等;作為長度為3個原子之鍵結鏈,可列舉:-CH 2-CH 2-CH 2-、-CH 2-O-CH 2-、-CO-O-CH 2-、-CH 2-O-CO-、-CH=CH-CH 2-等。於鍵結鏈之長度為0之情形時,與「直接鍵結」成為相同含義。 R 5 represents a bond chain having a length of 2 atoms or more. The length of the above-mentioned bonding chain refers to the number of atoms connected to the main chain of the bonding chain, and does not include the number of atoms constituting the side chain of the bonding chain. Specifically, for example, as a bond chain having a length of 2 atoms, -CH 2 -CH 2 -, -C(CH 3 )-CH 2 -, -C(CH 3 )-C(CH 3 ) can be mentioned. -, -CH 2 -O-, -O-CH 2 -, -CO-O-, -CH=CH-, etc.; as a bond chain with a length of 3 atoms, for example: -CH 2 -CH 2 - CH 2 -, -CH 2 -O-CH 2 -, -CO-O-CH 2 -, -CH 2 -O-CO-, -CH=CH-CH 2 - and the like. When the length of the bond chain is 0, it has the same meaning as "direct bond".
就交聯性更優異之方面而言,R 5所表示之鍵結鏈之長度較佳為10以下,更佳為5以下,最佳為2。 The length of the bond chain represented by R 5 is preferably 10 or less, more preferably 5 or less, and most preferably 2, from the viewpoint of being more excellent in crosslinkability.
上述鍵結鏈較佳為二價有機基。作為上述二價有機基,例如可列舉與上述R 2所表示之二價有機基相同之基。 其中,上述有機基較佳為-R-、-O-R-、-O-R-O-、-CO-R-、-O-R-O-CO-R'-(R及R'相同或不同,表示可具有取代基之二價烴基),更佳為-R-、-O-R-、-O-R-O-CO-R'-(R及R'相同或不同,表示可具有取代基之二價脂肪族烴基),進而較佳為伸乙基。 The above-mentioned bonding chain is preferably a divalent organic group. As said divalent organic group, the same group as the divalent organic group represented by said R< 2 > is mentioned, for example. Among them, the above-mentioned organic groups are preferably -R-, -OR-, -ORO-, -CO-R-, -ORO-CO-R'- (R and R' are the same or different, indicating that they may have two substituents valent hydrocarbon group), more preferably -R-, -OR-, -ORO-CO-R'- (R and R' are the same or different, and represent a divalent aliphatic hydrocarbon group that may have a substituent), and more preferably an extension ethyl.
Y表示酸基。作為上述酸基,例如可列舉羧基、酚性羥基、羧酸酐基、磷酸基、磺酸基等會與鹼性水進行中和反應之官能基,可僅具有該等之1種,亦可具有2種以上。其中,較佳為羧基或羧酸酐基,更佳為羧基。 又,亦可具有2個以上之酸基。 Y represents an acid group. Examples of the acid group include functional groups that undergo a neutralization reaction with alkaline water, such as a carboxyl group, a phenolic hydroxyl group, a carboxylic acid anhydride group, a phosphoric acid group, and a sulfonic acid group. 2 or more. Among them, a carboxyl group or a carboxylic acid anhydride group is preferable, and a carboxyl group is more preferable. Moreover, it may have two or more acid groups.
a表示0或1。就耐溶劑性更優異之方面而言,a較佳為1。a represents 0 or 1. From the viewpoint of more excellent solvent resistance, a is preferably 1.
作為上述結構單元(B),較佳為列舉下述通式(2-1)所表示之結構單元(B-1)。As said structural unit (B), the structural unit (B-1) represented by following general formula (2-1) is mentioned preferably.
(式(2-1)中,R 3表示氫原子或甲基;R 7及R 8相同或不同,表示直接鍵結或有機基;b表示0或1)。 (In formula (2-1), R 3 represents a hydrogen atom or a methyl group; R 7 and R 8 are the same or different, and represent a direct bond or an organic group; b represents 0 or 1).
於上述通式(2-1)中,R 3表示氫原子或甲基。就聚合物之耐熱性或顯影性變得良好之方面而言,R 3較佳為甲基。 作為R 7及R 8所表示之有機基,較佳為列舉上述二價有機基等,其中,作為R 7,較佳為可具有取代基之二價烴基,更佳為可具有取代基之二價脂肪族烴基,進而較佳為伸烷基。 作為R 8,較佳為可具有取代基之二價烴基,更佳為可具有取代基之二價脂肪族烴基,進而較佳為伸烷基。 In the above general formula (2-1), R 3 represents a hydrogen atom or a methyl group. R 3 is preferably a methyl group in that the heat resistance or developability of the polymer becomes favorable. Preferred examples of the organic group represented by R 7 and R 8 include the above-mentioned divalent organic groups and the like. Among them, R 7 is preferably a divalent hydrocarbon group which may have a substituent, and more preferably a second which may have a substituent. A valence aliphatic hydrocarbon group, more preferably an alkylene group. As R 8 , a divalent hydrocarbon group which may have a substituent is preferable, a divalent aliphatic hydrocarbon group which may have a substituent is more preferable, and an alkylene group is still more preferable.
R 7及R 8所表示之有機基之碳數較佳為1~10,更佳為1~5,進而較佳為1~3。 The number of carbon atoms in the organic group represented by R 7 and R 8 is preferably 1-10, more preferably 1-5, and still more preferably 1-3.
b表示0或1,但就耐溶劑性可進一步提高之方面而言,較佳為1。b represents 0 or 1, but 1 is preferable in that the solvent resistance can be further improved.
具有上述結構單元(B)之共聚物可藉由使含酸基之化合物與「將包含可導入上述結構單元(B)之單體之單體成分進行聚合所獲得之基礎聚合物」或「將包含含羥基之單體之單體成分進行聚合所獲得之基礎聚合物」反應而獲得。The copolymer having the above-mentioned structural unit (B) can be obtained by polymerizing an acid group-containing compound with "a base polymer obtained by polymerizing a monomer component containing a monomer into which the above-mentioned structural unit (B) can be introduced" or A base polymer obtained by polymerizing a monomer component containing a hydroxyl group-containing monomer is obtained by reacting.
作為可導入上述結構單元(B)之單體,例如可列舉(甲基)丙烯酸β-羧基乙酯、琥珀酸單(2-丙烯醯氧基乙基)酯、琥珀酸單(2-甲基丙烯醯氧基乙基)酯等不飽和基與羧基之間經擴鏈而成之長鏈不飽和單羧酸類等。Examples of monomers into which the structural unit (B) can be introduced include β-carboxyethyl (meth)acrylate, mono(2-acryloyloxyethyl) succinate, and mono(2-methyl succinate) Long-chain unsaturated monocarboxylic acids formed by chain extension between unsaturated groups such as acryloxyethyl) esters and carboxyl groups, etc.
作為上述含羥基之單體,例如可列舉下述式(b1)所表示之化合物。As said hydroxyl-containing monomer, the compound represented by following formula (b1) is mentioned, for example.
(式中,R 3及R 4分別與上述通式(2)中之R 3及R 4相同)。 (In the formula, R 3 and R 4 are the same as R 3 and R 4 in the above-mentioned general formula (2), respectively).
作為上述含羥基之單體之具體例,可列舉:(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸3-羥基丙酯、(甲基)丙烯酸2-羥基丁酯、(甲基)丙烯酸3-羥基丁酯、(甲基)丙烯酸4-羥基丁酯、(甲基)丙烯酸2,3-羥基丙酯等(甲基)丙烯酸羥基烷基酯;甘油單(甲基)丙烯酸酯、三羥甲基丙烷單(甲基)丙烯酸酯、新戊四醇之單(甲基)丙烯酸酯、二-三羥甲基丙烷單(甲基)丙烯酸酯及二新戊四醇單(甲基)丙烯酸酯等多元醇之單(甲基)丙烯酸酯;N-羥基乙基丙烯醯胺等羥烷基丙烯醯胺。Specific examples of the above-mentioned hydroxyl group-containing monomer include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, (meth)acrylate ) Hydroxyalkane (meth)acrylate such as 2-hydroxybutyl acrylate, 3-hydroxybutyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 2,3-hydroxypropyl (meth)acrylate, etc. base ester; glycerol mono(meth)acrylate, trimethylolpropane mono(meth)acrylate, neotaerythritol mono(meth)acrylate, di-trimethylolpropane mono(meth)acrylate Mono(meth)acrylates of polyols such as acrylates and dipivalerythritol mono(meth)acrylates; hydroxyalkyl acrylamides such as N-hydroxyethyl acrylamide.
作為上述含酸基之化合物,例如可列舉下述式(b2)或式(b3)所表示之化合物。As said acid group containing compound, the compound represented by following formula (b2) or formula (b3) is mentioned, for example.
(式中,R 5及Y分別與上述通式(2)中之R 5及Y相同)。 (In the formula, R 5 and Y are the same as R 5 and Y in the above-mentioned general formula (2), respectively).
(式中,R 5與上述通式(2)中之R 5相同)。 (In the formula, R 5 is the same as R 5 in the above general formula (2)).
作為上述含酸基之化合物之具體例,可列舉:琥珀酸、順丁烯二酸、鄰苯二甲酸、四氫鄰苯二甲酸、1,2,4-苯三甲酸等羧酸類;琥珀酸酐、順丁烯二酸酐、鄰苯二甲酸酐、四氫鄰苯二甲酸酐、六氫鄰苯二甲酸酐、甲基四氫鄰苯二甲酸酐、伊康酸酐、1,2,4-苯三甲酸酐等羧酸酐類等。其中,就加成反應性更高之方面而言,較佳為羧酸酐類,進而較佳為琥珀酸酐。Specific examples of the acid group-containing compound include carboxylic acids such as succinic acid, maleic acid, phthalic acid, tetrahydrophthalic acid, and trimesic acid; succinic anhydride , maleic anhydride, phthalic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, itaconic anhydride, 1,2,4-benzene Carboxylic acid anhydrides such as tricarboxylic acid anhydride and the like. Among them, carboxylic anhydrides are preferred, and succinic anhydrides are more preferred in terms of higher addition reactivity.
關於用以獲得具有上述結構單元(B)之共聚物之具體方法,於下述聚合物之製造方法中詳細地進行說明。The specific method for obtaining the copolymer which has the said structural unit (B) is demonstrated in detail in the manufacturing method of the following polymer.
本發明之共聚物可具有1種或2種以上之結構單元(B)。The copolymer of the present invention may have one kind or two or more kinds of structural units (B).
於本發明之共聚物中,相對於所有結構單元100質量%,上述結構單元(B)之含有比例較佳為0.1~50質量%,更佳為0.2質量%以上,進而較佳為1質量%以上,又,更佳為45質量%以下,進而較佳為40質量%以下。In the copolymer of the present invention, the content ratio of the structural unit (B) is preferably 0.1 to 50% by mass, more preferably 0.2% by mass or more, and more preferably 1% by mass relative to 100% by mass of all the structural units As mentioned above, it is more preferable that it is 45 mass % or less, and it is still more preferable that it is 40 mass % or less.
<結構單元(C)> 本發明之共聚物較佳為進而於主鏈具有環結構之共聚物。即,上述共聚物較佳為進而具有於主鏈具有環結構之結構單元(C)。若上述共聚物係於主鏈具有環結構之聚合物,則可形成耐熱性亦優異之硬化物。 作為上述環結構,可列舉:醯亞胺環、四氫哌喃環、四氫呋喃環、內酯環等。 藉由使包含可將環結構導入至主鏈之單體之單體成分進行聚合,可獲得具有上述結構單元(C)之共聚物。 <Structural unit (C)> The copolymer of the present invention is preferably a copolymer further having a ring structure in the main chain. That is, it is preferable that the said copolymer further has the structural unit (C) which has a ring structure in a main chain. If the said copolymer is a polymer which has a ring structure in a main chain, the hardened|cured material excellent also in heat resistance can be formed. As said ring structure, an imide ring, a tetrahydropyran ring, a tetrahydrofuran ring, a lactone ring, etc. are mentioned. A copolymer having the above-mentioned structural unit (C) can be obtained by polymerizing a monomer component containing a monomer capable of introducing a ring structure to the main chain.
作為上述可將環結構導入至主鏈之單體,例如可列舉:分子內具有含雙鍵之環結構之單體;或進行環化聚合而形成主鏈具有環結構之聚合物之單體;聚合後形成環結構之單體等。就良好之耐熱性或硬度、色料分散性等觀點而言,具體而言,較佳為列舉選自由N取代順丁烯二醯亞胺系單體、2,2'-(氧二亞甲基)二丙烯酸二烷基酯系單體、及丙烯酸α-(不飽和烷氧基烷基)酯系單體所組成之群中之至少1種單體。其中,就耐溶劑性更優異之方面而言,較佳為N取代順丁烯二醯亞胺系單體。Examples of the above-mentioned monomer capable of introducing a ring structure into the main chain include: a monomer having a ring structure containing a double bond in the molecule; or a monomer that undergoes cyclization polymerization to form a polymer having a ring structure in the main chain; A monomer that forms a ring structure after polymerization. From the viewpoints of good heat resistance, hardness, colorant dispersibility, etc., specifically, preferably selected from N-substituted maleimide-based monomers, 2,2'-(oxydimethylene) at least one monomer in the group consisting of dialkyl diacrylate-based monomers and α-(unsaturated alkoxyalkyl) acrylate-based monomers. Among them, an N-substituted maleimide-based monomer is preferable from the viewpoint of being more excellent in solvent resistance.
作為上述N取代順丁烯二醯亞胺系單體,例如可列舉:N-環己基順丁烯二醯亞胺、N-苯基順丁烯二醯亞胺、N-甲基順丁烯二醯亞胺、N-乙基順丁烯二醯亞胺、N-異丙基順丁烯二醯亞胺、N-第三丁基順丁烯二醯亞胺、N-十二烷基順丁烯二醯亞胺、N-苄基順丁烯二醯亞胺、N-萘基順丁烯二醯亞胺等;可使用其等之1種或2種以上。其中,就耐熱性之觀點而言,較佳為N-苯基順丁烯二醯亞胺、N-苄基順丁烯二醯亞胺、N-環己基順丁烯二醯亞胺,更佳為N-苄基順丁烯二醯亞胺。Examples of the N-substituted maleimide-based monomers include N-cyclohexylmaleimide, N-phenylmaleimide, and N-methylmaleimide. Diimide, N-ethylmaleimide, N-isopropylmaleimide, N-tert-butylmaleimide, N-dodecylcis-butylene N-benzylmaleimide, N-benzylmaleimide, N-naphthylmaleimide, and the like; one or more of these can be used. Among them, from the viewpoint of heat resistance, preferred are N-phenylmaleimide, N-benzylmaleimide, N-cyclohexylmaleimide, and more Preferred is N-benzylmaleimide.
作為上述N-苄基順丁烯二醯亞胺,例如可列舉:苄基順丁烯二醯亞胺;對甲基苄基順丁烯二醯亞胺、對丁基苄基順丁烯二醯亞胺等經烷基取代之苄基順丁烯二醯亞胺;對羥基苄基順丁烯二醯亞胺等經酚性羥基取代之苄基順丁烯二醯亞胺;鄰氯苄基順丁烯二醯亞胺、鄰二氯苄基順丁烯二醯亞胺、對二氯苄基順丁烯二醯亞胺等經鹵素取代之苄基順丁烯二醯亞胺等。As said N-benzylmaleimide, for example, benzylmaleimide; p-methylbenzylmaleimide, p-butylbenzylmaleimide, Alkyl-substituted benzylmaleimide such as imide; benzylmaleimide substituted with phenolic hydroxyl such as p-hydroxybenzylmaleimide; orthobenzyl chloride Benzylmaleimide, o-dichlorobenzylmaleimide, p-dichlorobenzylmaleimide, etc. halogen-substituted benzylmaleimide, etc.
作為上述2,2'-(氧二亞甲基)二丙烯酸二烷基酯系單體,例如可列舉:2,2'-[氧雙(亞甲基)]雙-2-丙烯酸二甲酯、2,2'-[氧雙(亞甲基)]雙-2-丙烯酸二乙酯、2,2'-[氧雙(亞甲基)]雙-2-丙烯酸二(正丙基)酯、2,2'-[氧雙(亞甲基)]雙-2-丙烯酸二(異丙基)酯、2,2'-[氧雙(亞甲基)]雙-2-丙烯酸二(正丁基)酯、2,2'-[氧雙(亞甲基)]雙-2-丙烯酸二(異丁基)酯、2,2'-[氧雙(亞甲基)]雙-2-丙烯酸二(第三丁基)酯、2,2'-[氧雙(亞甲基)]雙-2-丙烯酸二(第三戊基)酯、2,2'-[氧雙(亞甲基)]雙-2-丙烯酸二(硬脂基)酯、2,2'-[氧雙(亞甲基)]雙-2-丙烯酸二(月桂基)酯、2,2'-[氧雙(亞甲基)]雙-2-丙烯酸二(2-乙基己基)酯等。該等之中,就透明性或分散性、工業上之獲取容易性等觀點而言,更佳為2,2'-[氧雙(亞甲基)]雙-2-丙烯酸二甲酯。As said 2,2'- (oxydimethylene) dialkyl diacrylate type monomer, 2,2'- [oxybis (methylene)]bis-2- acrylate dimethyl ester is mentioned, for example: , 2,2'-[Oxybis(methylene)]bis-2-diethyl acrylate, 2,2'-[Oxybis(methylene)]bis-2-acrylate di(n-propyl)ester , 2,2'-[Oxybis(methylene)]bis-2-acrylic acid di(isopropyl) ester, 2,2'-[oxybis(methylene)]bis-2-acrylic acid di(n-propyl) butyl) ester, 2,2'-[oxybis(methylene)]bis-2-acrylate di(isobutyl), 2,2'-[oxybis(methylene)]bis-2- Di(tert-butyl) acrylate, 2,2'-[oxybis(methylene)]bis-2-acrylate, bis(tert-pentyl)acrylate, 2,2'-[oxybis(methylene) )] bis-2-acrylate bis(stearyl) ester, 2,2'-[oxybis(methylene)]bis-2-acrylate bis(lauryl) ester, 2,2'-[oxybis(methylene)] methylene)]bis-2-acrylate bis(2-ethylhexyl)ester and the like. Among these, dimethyl 2,2'-[oxybis(methylene)]bis-2-acrylate is more preferable from the viewpoints of transparency, dispersibility, industrial availability, and the like.
作為上述丙烯酸α-(不飽和烷氧基烷基)酯系單體,例如可列舉丙烯酸α-(烯丙氧基甲基)酯系單體。作為上述丙烯酸α-(烯丙氧基甲基)酯系單體之具體例,例如可列舉:α-烯丙氧基甲基丙烯酸;α-烯丙氧基甲基丙烯酸甲酯、α-烯丙氧基甲基丙烯酸乙酯、α-烯丙氧基甲基丙烯酸正丙酯、α-烯丙氧基甲基丙烯酸異丙酯、α-烯丙氧基甲基丙烯酸正丁酯、α-烯丙氧基甲基丙烯酸第二丁酯、α-烯丙氧基甲基丙烯酸第三丁酯、α-烯丙氧基甲基丙烯酸正戊酯、α-烯丙氧基甲基丙烯酸第二戊酯、α-烯丙氧基甲基丙烯酸第三戊酯、α-烯丙氧基甲基丙烯酸正己酯、α-烯丙氧基甲基丙烯酸第二己酯、α-烯丙氧基甲基丙烯酸正庚酯、α-烯丙氧基甲基丙烯酸正辛酯、α-烯丙氧基甲基丙烯酸第二辛酯、α-烯丙氧基甲基丙烯酸第三辛酯、α-烯丙氧基甲基丙烯酸2-乙基己酯、α-烯丙氧基甲基丙烯酸辛酯、α-烯丙氧基甲基丙烯酸壬酯、α-烯丙氧基甲基丙烯酸癸酯、α-烯丙氧基甲基丙烯酸十一烷基酯、α-烯丙氧基甲基丙烯酸月桂酯、α-烯丙氧基甲基丙烯酸十三烷基酯、α-烯丙氧基甲基丙烯酸肉豆蔻酯、α-烯丙氧基甲基丙烯酸十五烷基酯、α-烯丙氧基甲基丙烯酸十六烷基酯、α-烯丙氧基甲基丙烯酸十七烷基酯、α-烯丙氧基甲基丙烯酸十八烷基酯、α-烯丙氧基甲基丙烯酸十九烷基酯、α-烯丙氧基甲基丙烯酸二十烷基酯、α-烯丙氧基甲基丙烯酸蠟酯、α-烯丙氧基甲基丙烯酸蜜蠟酯等(α-烯丙氧基甲基)丙烯酸烷基酯系單體;α-烯丙氧基甲基丙烯酸甲氧基乙酯、α-烯丙氧基甲基丙烯酸甲氧基乙氧基乙酯、α-烯丙氧基甲基丙烯酸甲氧基乙氧基乙氧基乙酯、α-烯丙氧基甲基丙烯酸3-甲氧基丁酯、α-烯丙氧基甲基丙烯酸乙氧基乙酯、α-烯丙氧基甲基丙烯酸乙氧基乙氧基乙酯、α-烯丙氧基甲基丙烯酸苯氧基乙酯、α-烯丙氧基甲基丙烯酸苯氧基乙氧基乙酯等(α-烯丙氧基甲基)丙烯酸烷氧基烷基酯系單體;α-烯丙氧基甲基丙烯酸羥基乙酯、α-烯丙氧基甲基丙烯酸羥基丙酯、α-烯丙氧基甲基丙烯酸羥基丁酯、α-烯丙氧基甲基丙烯酸氟乙酯、α-烯丙氧基甲基丙烯酸二氟乙酯、α-烯丙氧基甲基丙烯酸氯乙酯、α-烯丙氧基甲基丙烯酸二氯乙酯、α-烯丙氧基甲基丙烯酸溴乙酯、α-烯丙氧基甲基丙烯酸二溴乙酯、α-烯丙氧基甲基丙烯酸乙烯酯、α-烯丙氧基甲基丙烯酸烯丙酯、α-烯丙氧基甲基丙烯酸甲基烯丙酯、α-烯丙氧基甲基丙烯酸巴豆酯、α-烯丙氧基甲基丙烯酸丙炔酯、α-烯丙氧基甲基丙烯酸環戊酯、α-烯丙氧基甲基丙烯酸環己酯、α-烯丙氧基甲基丙烯酸4-甲基環己酯、α-烯丙氧基甲基丙烯酸4-第三丁基環己酯、α-烯丙氧基甲基丙烯酸三環癸酯、α-烯丙氧基甲基丙烯酸異莰酯、α-烯丙氧基甲基丙烯酸金剛烷酯、α-烯丙氧基甲基丙烯酸雙環戊二烯酯、α-烯丙氧基甲基丙烯酸苯酯、α-烯丙氧基甲基丙烯酸甲基苯酯、α-烯丙氧基甲基丙烯酸二甲基苯酯、α-烯丙氧基甲基丙烯酸三甲基苯酯、α-烯丙氧基甲基丙烯酸4-第三丁基苯酯、α-烯丙氧基甲基丙烯酸苄酯、α-烯丙氧基甲基丙烯酸二苯基甲酯、α-烯丙氧基甲基丙烯酸二苯基乙酯、α-烯丙氧基甲基丙烯酸三苯基甲酯、α-烯丙氧基甲基丙烯酸苯烯丙酯、α-烯丙氧基甲基丙烯酸萘酯、α-烯丙氧基甲基丙烯酸蒽酯等。其中,較佳為(α-烯丙氧基甲基)丙烯酸烷基酯系單體。作為上述(α-烯丙氧基甲基)丙烯酸烷基酯系單體,就透明性或分散性、工業上之獲取容易性等觀點而言,尤佳為α-烯丙氧基甲基丙烯酸甲酯(亦稱為(α-烯丙氧基甲基)丙烯酸甲基酯)。As said alpha-(unsaturated alkoxyalkyl) acrylate type monomer, an alpha-(allyloxymethyl) acrylate type monomer is mentioned, for example. Specific examples of the above-mentioned α-(allyloxymethyl) acrylate monomers include α-allyloxy methacrylic acid; α-allyloxy methyl methacrylate; α-ene Propoxy ethyl methacrylate, α-allyloxy methacrylate n-propyl, α-allyloxy methacrylate isopropyl, α-allyloxy methacrylate n-butyl, α- Second butyl allyloxy methacrylate, third butyl α-allyloxy methacrylate, n-pentyl α-allyloxy methacrylate, second α-allyloxy methacrylate Amyl ester, 3-amyl α-allyloxy methacrylate, n-hexyl α-allyloxy methacrylate, 2-hexyl α-allyloxy methacrylate, α-allyloxy methyl acrylate n-heptyl acrylate, n-octyl α-allyloxy methacrylate, 2 octyl α-allyloxy methacrylate, 3 octyl α-allyloxy methacrylate, α-ene 2-Ethylhexyl Propoxymethacrylate, Octyl α-allyloxy methacrylate, Nonyl α-allyloxy methacrylate, Decyl α-allyloxy methacrylate, α-allyloxy methacrylate -Undecyl allyloxymethacrylate, lauryl alpha-allyloxymethacrylate, tridecyl alpha-allyloxymethacrylate, alpha-allyloxymethacrylic acid Myristyl, α-allyloxypentadecyl methacrylate, α-allyloxy hexadecyl methacrylate, α-allyloxy heptadecyl methacrylate, α-allyloxy methacrylate - octadecyl allyloxymethacrylate, nonadecyl α-allyloxymethacrylate, eicosyl α-allyloxymethacrylate, α-allyloxy (α-allyloxymethyl) acrylic acid alkyl ester monomers such as methacrylic acid wax ester, α-allyloxy methacrylic acid beeswax ester; α-allyloxy methacrylate methoxyethyl ester Esters, α-allyloxymethacrylate methoxyethoxyethyl, α-allyloxymethacrylate methoxyethoxyethoxyethyl, α-allyloxymethacrylic acid 3-Methoxybutyl ester, α-allyloxymethacrylate ethoxyethyl, α-allyloxymethacrylate ethoxyethoxyethyl, α-allyloxymethacrylic acid (α-allyloxymethyl) alkoxyalkyl acrylate monomers such as phenoxyethyl ester, α-allyloxy methacrylate phenoxyethoxyethyl ester; α-allyloxy Hydroxyethyl methacrylate, α-allyloxy hydroxypropyl methacrylate, α-allyloxy hydroxybutyl methacrylate, α-allyloxy fluoroethyl methacrylate, α-ene Difluoroethyl Propoxymethacrylate, Chloroethyl α-allyloxymethacrylate, Dichloroethyl α-allyloxymethacrylate, Bromoethyl α-allyloxymethacrylate , α-allyloxy dibromoethyl methacrylate, α-allyloxy vinyl methacrylate, α-allyloxy allyl methacrylate, α-allyloxy methyl methacrylate Alkyl allyl ester, α-allyloxy crotyl methacrylate, α-allyloxy propynyl methacrylate, α-allyloxy cyclopentyl methacrylate, α-allyloxy methyl acrylate Cyclohexyl acrylate, α-allyloxymethacrylic acid 4-Methylcyclohexyl, α-allyloxymethacrylate 4-tert-butylcyclohexyl, α-allyloxymethacrylate tricyclodecyl, α-allyloxymethacrylic acid Isobornate, α-allyloxy methacrylate adamantyl, α-allyloxy methacrylate dicyclopentadienyl, α-allyloxy phenyl methacrylate, α-allyloxy Methyl phenyl methacrylate, α-allyloxy dimethyl phenyl methacrylate, α-allyloxy methacrylate trimethyl phenyl, α-allyloxy methacrylate 4-th Tributylphenyl ester, α-allyloxybenzyl methacrylate, α-allyloxydiphenylmethyl methacrylate, α-allyloxydiphenylethyl methacrylate, α- Triphenylmethyl allyloxymethacrylate, phenylallyl α-allyloxymethacrylate, naphthyl α-allyloxymethacrylate, anthracene α-allyloxymethacrylate Wait. Among them, (α-allyloxymeth)acrylate-based monomers are preferred. As the above-mentioned (α-allyloxymeth)acrylate-based monomer, α-allyloxymethacrylic acid is particularly preferred from the viewpoints of transparency, dispersibility, industrial availability, and the like Methyl ester (also known as (alpha-allyloxymethyl)acrylate methyl ester).
上述α-(不飽和烷氧基烷基)丙烯酸酯例如可藉由國際公開第2010/114077號手冊所揭示之製造方法製造。The above-mentioned α-(unsaturated alkoxyalkyl)acrylate can be produced, for example, by the production method disclosed in the pamphlet of International Publication No. 2010/114077.
作為上述可將環結構導入至主鏈之單體,又,較佳為列舉2-(羥基烷基)丙烯酸烷基酯。2-(羥基烷基)丙烯酸烷基酯可與(甲基)丙烯酸反應而於主鏈形成內酯環結構。As a monomer which can introduce|transduce a ring structure into a main chain, 2-(hydroxyalkyl) acrylic acid alkyl ester is mentioned preferably. Alkyl 2-(hydroxyalkyl)acrylate can react with (meth)acrylic acid to form a lactone ring structure in the main chain.
作為上述2-(羥基烷基)丙烯酸烷基酯,可列舉:2-(1-羥基烷基)丙烯酸烷基酯、2-(2-羥基烷基)丙烯酸烷基酯;具體而言,例如可列舉:2-(1-羥甲基)丙烯酸甲酯、2-(1-羥甲基)丙烯酸乙酯、2-(1-羥甲基)丙烯酸異丙酯、2-(1-羥甲基)丙烯酸正丁酯、2-(1-羥甲基)丙烯酸第三丁酯、2-(1-羥甲基)丙烯酸2-乙基己酯等。其中,較佳為2-(1-羥甲基)丙烯酸甲酯、2-(1-羥甲基)丙烯酸乙酯。該等可單獨使用1種,亦可將2種以上組合使用。Examples of the above-mentioned 2-(hydroxyalkyl)acrylic acid alkyl ester include 2-(1-hydroxyalkyl)acrylic acid alkyl ester and 2-(2-hydroxyalkyl)acrylic acid alkyl ester; specifically, for example Examples include: methyl 2-(1-hydroxymethyl)acrylate, ethyl 2-(1-hydroxymethyl)acrylate, isopropyl 2-(1-hydroxymethyl)acrylate, 2-(1-methylol)acrylate base) n-butyl acrylate, 3-butyl 2-(1-hydroxymethyl) acrylate, 2-ethylhexyl 2-(1-hydroxymethyl) acrylate, and the like. Among them, methyl 2-(1-hydroxymethyl)acrylate and ethyl 2-(1-hydroxymethyl)acrylate are preferred. These may be used individually by 1 type, and may be used in combination of 2 or more types.
上述共聚物可具有1種或2種以上之結構單元(C)。The said copolymer may have 1 type or 2 or more types of structural unit (C).
於上述共聚物中,相對於所有結構單元100質量%,上述結構單元(C)之含有比例較佳為0.1~50質量%,更佳為0.2質量%以上,進而較佳為1質量%以上,又,更佳為45質量%以下,進而較佳為40質量%以下。In the above-mentioned copolymer, the content ratio of the above-mentioned structural unit (C) is preferably 0.1 to 50% by mass, more preferably 0.2% by mass or more, more preferably 1% by mass or more, relative to 100% by mass of all the structural units, Moreover, it is more preferable that it is 45 mass % or less, and it is still more preferable that it is 40 mass % or less.
<結構單元(D)> 上述共聚物除上述結構單元(A)、(B)及(C)以外,亦可進而具有其他結構單元(D)。作為上述結構單元(D),除可列舉源自例如上述含羥基之單體之結構單元以外,亦可列舉源自上述長鏈不飽和單羧酸類以外之含酸基之單體、(甲基)丙烯酸酯系單體、具有生成酸基之基之單體、其他可共聚之單體等之結構單元。 <Structural unit (D)> The said copolymer may further have another structural unit (D) in addition to the said structural unit (A), (B), and (C). As said structural unit (D), in addition to the structural unit derived from the above-mentioned hydroxyl-containing monomer, for example, an acid group-containing monomer other than the above-mentioned long-chain unsaturated monocarboxylic acid, (methyl ) Structural units of acrylate-based monomers, monomers having groups that generate acid groups, and other copolymerizable monomers.
作為上述含酸基之單體,例如可列舉:(甲基)丙烯酸、丁烯酸、肉桂酸、乙烯基苯甲酸等不飽和單羧酸類;順丁烯二酸、反丁烯二酸、伊康酸、檸康酸、中康酸等不飽和多元羧酸類;順丁烯二酸酐、伊康酸酐等不飽和酸酐類;LIGHT ESTER P-1M(共榮社化學製造)等含磷酸基之不飽和化合物等。Examples of the acid group-containing monomer include unsaturated monocarboxylic acids such as (meth)acrylic acid, crotonic acid, cinnamic acid, and vinyl benzoic acid; maleic acid, fumaric acid, Unsaturated polycarboxylic acids such as Aconic acid, citraconic acid, and mesaconic acid; Unsaturated acid anhydrides such as maleic anhydride and Iconic anhydride; Saturated compounds, etc.
作為上述(甲基)丙烯酸酯系單體,例如可列舉:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸第二丁酯、(甲基)丙烯酸正戊酯、(甲基)丙烯酸第二戊酯、(甲基)丙烯酸正己酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸異癸酯、(甲基)丙烯酸十三烷基酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸硬脂酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸異莰酯、(甲基)丙烯酸1-金剛烷酯、(甲基)丙烯酸(3,4-環氧環己基)甲酯、(甲基)丙烯酸二環戊酯、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸苄酯、(甲基)丙烯酸2-甲氧基乙酯、(甲基)丙烯酸2-乙氧基乙酯、(甲基)丙烯酸四氫糠酯、(甲基)丙烯酸N,N-二甲胺基乙酯、(甲基)丙烯酸N,N-二乙胺基乙酯、1,4-二氧雜螺[4,5]癸-2-基甲基丙烯酸、(甲基)丙烯醯基啉、4-(甲基)丙烯醯氧基甲基-2-甲基-2-乙基-1,3-二氧環戊烷(4-(meth)acryloyloxymethyl-2-methyl-2-ethyl-1,3-dioxolane)、4-(甲基)丙烯醯氧基甲基-2-甲基-2-異丁基-1,3-二氧環戊烷、4-(甲基)丙烯醯氧基甲基-2-甲基-2-環己基-1,3-二氧環戊烷、4-(甲基)丙烯醯氧基甲基-2,2-二甲基-1,3-二氧環戊烷等。As said (meth)acrylate type monomer, for example, methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, n-butyl (meth)acrylate, n-butyl (meth)acrylate, n-pentyl (meth)acrylate, n-amyl (meth)acrylate, n-hexyl (meth)acrylate, (meth)acrylate 2-ethylhexyl acrylate, isodecyl (meth)acrylate, tridecyl (meth)acrylate, octyl (meth)acrylate, isooctyl (meth)acrylate, (meth)acrylic acid Lauryl ester, stearyl (meth)acrylate, cyclohexyl (meth)acrylate, isobornyl (meth)acrylate, 1-adamantyl (meth)acrylate, (meth)acrylic acid (3,4) - Epoxycyclohexyl) methyl ester, dicyclopentyl (meth)acrylate, dicyclopentenyl (meth)acrylate, benzyl (meth)acrylate, 2-methoxyethyl (meth)acrylate , 2-ethoxyethyl (meth)acrylate, tetrahydrofurfuryl (meth)acrylate, N,N-dimethylaminoethyl (meth)acrylate, N,N-di(meth)acrylate Ethylaminoethyl ester, 1,4-dioxaspiro[4,5]dec-2-ylmethacrylic acid, (meth)acryloyl phenoline, 4-(meth)acryloyloxymethyl-2-methyl-2-ethyl-1,3-dioxolane (4-(meth)acryloyloxymethyl-2-methyl-2-ethyl- 1,3-dioxolane), 4-(meth)acryloyloxymethyl-2-methyl-2-isobutyl-1,3-dioxolane, 4-(meth)acryloyloxy Alkylmethyl-2-methyl-2-cyclohexyl-1,3-dioxolane, 4-(meth)acryloyloxymethyl-2,2-dimethyl-1,3-di Oxycyclopentane etc.
作為上述具有生成酸基之基之單體,可列舉具有藉由熱或者酸生成酸基之基與聚合性雙鍵之化合物。作為上述聚合性雙鍵,例如可列舉:(甲基)丙烯醯基、乙烯基、烯丙基、甲基烯丙基等。 作為上述藉由熱或者酸生成酸基之基,例如可列舉:含三級碳之基、藉由乙烯醚化合物使酸基封端化後而成者基、藉由第三丁基或乙醯基等保護基保護酚性羥基之基等。 As a monomer which has the group which produces|generates the said acid group, the compound which has a group which produces|generates an acid group by heat or an acid, and a polymerizable double bond is mentioned. As said polymerizable double bond, a (meth)acryloyl group, a vinyl group, an allyl group, a methallyl group etc. are mentioned, for example. Examples of the above-mentioned groups that generate acid groups by heat or acid include tertiary carbon-containing groups, groups obtained by capping acid groups with vinyl ether compounds, groups formed by tertiary butyl groups or acetyl groups A protecting group such as a phenolic hydroxyl group protects a phenolic hydroxyl group, etc.
作為上述含三級碳之基,較佳可列舉-COO *R a(R a表示一價有機基,鍵結於O *之碳原子為三級碳原子)基所表示之基。藉由加熱將-COO *與R a之間之O-C鍵切斷而生成羧基。 Preferred examples of the tertiary carbon-containing group include groups represented by -COO * R a (R a represents a monovalent organic group, and the carbon atom bonded to O * is a tertiary carbon atom) group. The OC bond between -COO * and Ra is cleaved by heating to generate a carboxyl group.
上述-COO *R a之R a表示一價有機基,鍵結於O *之碳原子為三級碳原子。所謂三級碳原子,意指鍵結於該碳原子之其他碳原子為3個之碳原子。 The above-mentioned R a of -COO * R a represents a monovalent organic group, and the carbon atom bonded to O * is a tertiary carbon atom. A tertiary carbon atom means a carbon atom having three other carbon atoms bonded to the carbon atom.
作為上述一價有機基,較佳可列舉碳數1~91之一價鏈狀、支鏈狀或環狀之飽和或不飽和烴基。上述有機基亦可具有取代基。 R a之碳數更佳為碳數1~50,進而較佳為碳數1~35,進而更佳為碳數1~20,尤佳為碳數1~12,最佳為碳數1~9。 As the above-mentioned monovalent organic group, preferably, a monovalent chain, branched or cyclic saturated or unsaturated hydrocarbon group having 1 to 91 carbon atoms is mentioned. The above-mentioned organic group may have a substituent. The carbon number of R a is more preferably carbon number 1-50, more preferably carbon number 1-35, more preferably carbon number 1-20, particularly preferably carbon number 1-12, most preferably carbon number 1- 9.
R a可由較佳為-C(R b)(R c)(R d)表示。於該情形時,R b、R c及R d相同或不同,較佳為碳數1~30之烴基。上述烴基可為飽和烴基,亦可為不飽和烴基,可具有環狀結構,亦可具有取代基。又,R b、R c及R d亦可相互於末端部位連結而形成環狀結構。 R a may be preferably represented by -C(R b )(R c )(R d ). In this case, R b , R c and R d are the same or different, preferably a hydrocarbon group having 1 to 30 carbon atoms. The above-mentioned hydrocarbon group may be a saturated hydrocarbon group or an unsaturated hydrocarbon group, may have a cyclic structure, or may have a substituent. In addition, R b , R c and R d may be linked to each other at the terminal portion to form a cyclic structure.
此處,於上述含三級碳之基中,三級碳原子較佳為相鄰碳原子之至少1個與氫原子鍵結。例如,於R a為-C(R b)(R c)(R d)所表示之基之情形時,較佳為R b、R c及R d中之至少1個包含具有1個以上之氫原子之碳原子,且該碳原子鍵結於三級碳原子。 上述R b、R c及R d相同或不同,較佳為碳數1~15之飽和烴基,更佳為碳數1~10之飽和烴基,進而較佳為碳數1~5之飽和烴基,尤佳為碳數1~3之飽和烴基。 上述R a較佳為第三丁基、第三戊基。 Here, in the above-mentioned tertiary carbon-containing group, the tertiary carbon atom is preferably at least one of adjacent carbon atoms bonded to a hydrogen atom. For example, when R a is a group represented by -C(R b )(R c )(R d ), preferably at least one of R b , R c and R d includes at least one A carbon atom of a hydrogen atom, and the carbon atom is bonded to a tertiary carbon atom. The above R b , R c and R d are the same or different, preferably a saturated hydrocarbon group with 1 to 15 carbon atoms, more preferably a saturated hydrocarbon group with 1 to 10 carbon atoms, and more preferably a saturated hydrocarbon group with 1 to 5 carbon atoms, Particularly preferred is a saturated hydrocarbon group having 1 to 3 carbon atoms. The above R a is preferably a tertiary butyl group or a tertiary pentyl group.
作為含三級碳之單體,較佳可列舉:(甲基)丙烯酸第三丁酯、(甲基)丙烯酸第三戊酯等。Preferable examples of the tertiary carbon-containing monomer include tertiary butyl (meth)acrylate, tertiary amyl (meth)acrylate, and the like.
作為藉由上述乙烯醚化合物使酸基封端化後而成之基,可列舉乙烯醚化合物鍵結於羧基等上述酸基而成之基。 作為上述乙烯醚化合物,例如可列舉:甲基乙烯醚、乙基乙烯醚、異丙基乙烯醚、正丙基乙烯醚、正丁基乙烯醚、異丁基乙烯醚、第三丁基乙烯醚、2-乙基己基乙烯醚、環己基乙烯醚等脂肪族乙烯醚化合物;或二氫哌喃等可開環而產生乙烯醚之環狀醚化合物等。 上述乙烯醚化合物之中,就於更低溫時保護基容易脫離之方面而言,較佳為二氫哌喃。 As a group formed by capping an acid group with the above-mentioned vinyl ether compound, a group formed by bonding a vinyl ether compound to the above-mentioned acid group such as a carboxyl group is exemplified. Examples of the vinyl ether compound include methyl vinyl ether, ethyl vinyl ether, isopropyl vinyl ether, n-propyl vinyl ether, n-butyl vinyl ether, isobutyl vinyl ether, and tert-butyl vinyl ether. , 2-ethylhexyl vinyl ether, cyclohexyl vinyl ether and other aliphatic vinyl ether compounds; or dihydropyran and other cyclic ether compounds that can be ring-opened to produce vinyl ether, etc. Among the above-mentioned vinyl ether compounds, dihydropyran is preferred in that the protecting group is easily detached at a lower temperature.
作為藉由上述二氫哌喃使酸基封端化後而成之基,較佳可列舉下述式所表示之基。As a group formed by capping an acid group with the above-mentioned dihydropyran, a group represented by the following formula is preferably used.
作為藉由上述第三丁基或乙醯基等保護基對酚性羥基進行保護之基,較佳可列舉下述式所表示之基。As a group which protects a phenolic hydroxyl group by the protecting group, such as the said t-butyl group or an acetyl group, the group represented by the following formula is mentioned preferably.
(式中,n表示取代基之數量,且為1~5之整數)。 (In the formula, n represents the number of substituents, and is an integer of 1 to 5).
上述式所表示之基例如係藉由於溶劑中且於鹽酸、硫酸等酸觸媒下,於溫度50~150℃進行1~30小時反應而使保護基脫離,從而生成酸基。The group represented by the above formula is, for example, reacted in a solvent under an acid catalyst such as hydrochloric acid and sulfuric acid at a temperature of 50 to 150° C. for 1 to 30 hours to remove the protective group, thereby generating an acid group.
作為具有上述式所表示之基之單體,具體而言,例如可列舉:對羥基苯乙烯、間羥基苯乙烯、鄰羥基苯乙烯、對異丙烯基苯酚、間異丙烯基苯酚、鄰異丙烯基苯酚等具有酚性羥基之芳香族乙烯系化合物之羥基由第三丁基、乙醯基保護之單體。Specific examples of the monomer having a group represented by the above formula include p-hydroxystyrene, m-hydroxystyrene, o-hydroxystyrene, p-isopropenyl phenol, m-isopropenyl phenol, o-isopropene Monomers in which the hydroxyl groups of aromatic vinyl compounds having phenolic hydroxyl groups are protected by tertiary butyl and acetyl groups.
其中,就可於更低溫時生成酸基之方面而言,作為具有生成上述酸基之基之單體,較佳為具有藉由上述二氫哌喃使酸基封端化而成之基之單體。Among them, in terms of generating an acid group at a lower temperature, as a monomer having a group generating the above-mentioned acid group, a monomer having a group formed by capping the acid group with the above-mentioned dihydropyran is preferable monomer.
作為上述其他可共聚之單體,例如可列舉下述化合物等之1種或2種以上。 可列舉:N,N-二甲基(甲基)丙烯醯胺、N-羥甲基(甲基)丙烯醯胺、N-異丙基丙烯醯胺等(甲基)丙烯醯胺類;聚苯乙烯、聚(甲基)丙烯酸甲酯、聚環氧乙烷、聚環氧丙烷、聚矽氧烷、聚己內酯、聚己內醯胺等於聚合物分子鏈之一末端具有(甲基)丙烯醯基之巨單體類;1,3-丁二烯、異戊二烯、氯丁二烯等共軛二烯類;乙酸乙烯酯、丙酸乙烯酯、丁酸乙烯酯、苯甲酸乙烯酯等乙烯酯類;苯乙烯、乙烯基甲苯、α-甲基苯乙烯、二甲苯、甲氧基苯乙烯、乙氧基苯乙烯等芳香族乙烯類;甲基乙烯醚、乙基乙烯醚、丙基乙烯醚、丁基乙烯醚、2-乙基己基乙烯醚、正壬基乙烯醚、月桂基乙烯醚、環己基乙烯醚、甲氧基乙基乙烯醚、乙氧基乙基乙烯醚、甲氧基乙氧基乙基乙烯醚、甲氧基聚乙二醇乙烯醚、2-羥基乙基乙烯醚、4-羥基丁基乙烯醚等乙烯醚類;N-乙烯基吡咯啶酮、N-乙烯基己內醯胺、N-乙烯基咪唑、N-乙烯基啉、N-乙烯基乙醯胺等N-乙烯系化合物類;(甲基)丙烯酸異氰酸基乙酯、異氰酸烯丙基酯等不飽和異氰酸酯類等。 Examples of the above-mentioned other copolymerizable monomers include one or more of the following compounds and the like. Examples include: (meth)acrylamides such as N,N-dimethyl(meth)acrylamide, N-methylol(meth)acrylamide, and N-isopropylacrylamide; polyacrylamides; Styrene, poly(meth)acrylate, polyethylene oxide, polypropylene oxide, polysiloxane, polycaprolactone, polycaprolactone are equal to one end of the polymer molecular chain with (methyl) ) Acryloyl giant monomers; 1,3-butadiene, isoprene, chloroprene and other conjugated dienes; vinyl acetate, vinyl propionate, vinyl butyrate, benzoic acid Vinyl esters such as vinyl esters; aromatic vinyls such as styrene, vinyltoluene, α-methylstyrene, xylene, methoxystyrene, ethoxystyrene; methyl vinyl ether, ethyl vinyl ether , propyl vinyl ether, butyl vinyl ether, 2-ethylhexyl vinyl ether, n-nonyl vinyl ether, lauryl vinyl ether, cyclohexyl vinyl ether, methoxyethyl vinyl ether, ethoxyethyl vinyl ether , methoxyethoxyethyl vinyl ether, methoxy polyethylene glycol vinyl ether, 2-hydroxyethyl vinyl ether, 4-hydroxybutyl vinyl ether and other vinyl ethers; N-vinylpyrrolidone, N-vinylcaprolactam, N-vinylimidazole, N-vinyl N-vinyl compounds such as linoline and N-vinylacetamide; unsaturated isocyanates such as isocyanatoethyl (meth)acrylate and allyl isocyanate, etc.
其中,作為賦予上述結構單元(D)之單體,例如藉由使上述(甲基)丙烯醯胺類等具有醯胺基之單體共聚,可不使用胺等鹼性觸媒進行加成反應,且可提高共聚物之保存穩定性。 又,於使用(甲基)丙烯酸N,N-二甲胺基乙酯、(甲基)丙烯酸N,N-二乙胺基乙酯等具有胺基之單體之情形時,亦可不使用觸媒進行加成反應,且可提高共聚物之保存穩定性。 Among them, as a monomer that provides the above-mentioned structural unit (D), for example, by copolymerizing a monomer having an amide group such as the above-mentioned (meth)acrylamides, an addition reaction can be performed without using an alkaline catalyst such as an amine, And can improve the storage stability of the copolymer. In addition, in the case of using a monomer having an amine group such as N,N-dimethylaminoethyl (meth)acrylate and N,N-diethylaminoethyl (meth)acrylate, it is not necessary to use a contact The addition reaction of the medium can be carried out, and the storage stability of the copolymer can be improved.
又,作為賦予上述結構單元(D)之單體,就凝膠化得到抑制之保存穩定性變得良好之方面而言,較佳為使用側鏈較長之單體或位阻較大之單體。 作為上述側鏈較長之單體,較佳為單體之最長側鏈之原子數為5~20者,更佳為6~20者,進而較佳為7~10者。上述側鏈可為直鏈狀,亦可為支鏈狀。作為上述側鏈較長之單體之具體例,較佳可列舉(甲基)丙烯酸2-乙基己酯。 In addition, as the monomer that provides the above-mentioned structural unit (D), it is preferable to use a monomer with a long side chain or a monomer with a large steric hindrance from the viewpoint that the gelation is suppressed and the storage stability becomes good. body. As the monomer having a long side chain, the number of atoms in the longest side chain of the monomer is preferably 5 to 20, more preferably 6 to 20, and still more preferably 7 to 10. The above-mentioned side chain may be linear or branched. As a specific example of the monomer with the said long side chain, 2-ethylhexyl (meth)acrylate is mentioned preferably.
作為上述位阻較大之單體,較佳可列舉側鏈具有環結構者,例如可列舉具有環己基、二環、苯基、聯苯基、二環戊基、呋喃、哌喃、哌啶等結構者。作為上述位阻較大之單體之具體例,例如可列舉:乙烯基甲苯、(甲基)丙烯酸苄酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸異莰酯、(甲基)丙烯酸1-金剛烷酯、(甲基)丙烯酸(甲基)丙烯酸苯氧基乙酯、(甲基)丙烯酸、(甲基)丙烯酸二環戊酯、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸三環癸酯、(甲基)丙烯酸異莰酯、(甲基)丙烯酸五甲基哌啶酯等。其中,較佳為(甲基)丙烯酸二環戊酯、乙烯基甲苯、(甲基)丙烯酸苄酯、(甲基)丙烯酸環己酯。As the above-mentioned monomer with large steric hindrance, those having a ring structure in the side chain are preferably mentioned, for example, those having a cyclohexyl group, a bicyclic ring, a phenyl group, a biphenyl group, a dicyclopentyl group, a furan, a piperane, and a piperidine are mentioned. and other structures. Specific examples of the aforementioned monomers with large steric hindrance include vinyltoluene, benzyl (meth)acrylate, cyclohexyl (meth)acrylate, isobornyl (meth)acrylate, (meth)acrylate ) 1-adamantyl acrylate, (meth)acrylate (meth)acrylate phenoxyethyl, (meth)acrylic acid, (meth)acrylate dicyclopentyl, (meth)acrylate dicyclopentenyl , (meth) tricyclodecyl acrylate, (meth) acrylate, isobornyl (meth) acrylate, (meth) acrylate pentamethyl piperidine, etc. Among them, dicyclopentyl (meth)acrylate, vinyltoluene, benzyl (meth)acrylate, and cyclohexyl (meth)acrylate are preferred.
其中,就可進一步提高保存穩定性之方面而言,上述共聚物較佳為具有源自選自由乙烯基甲苯、(甲基)丙烯酸2-乙基己酯、及(甲基)丙烯酸二環戊酯所組成之群中之至少一種單體之結構單元。又,若上述共聚物具有源自(甲基)丙烯酸2-乙基己酯之結構單元,則共聚物之玻璃轉移溫度降低,可提高顯影性。Among them, the above-mentioned copolymer preferably has a compound derived from the group consisting of vinyltoluene, 2-ethylhexyl (meth)acrylate, and dicyclopentane (meth)acrylate from the viewpoint that the storage stability can be further improved. The structural unit of at least one monomer in the group of esters. Moreover, when the said copolymer has the structural unit derived from 2-ethylhexyl (meth)acrylate, the glass transition temperature of a copolymer will fall and developability can be improved.
上述共聚物可具有1種或2種以上之結構單元(D)。The said copolymer may have 1 type or 2 or more types of structural unit (D).
於上述共聚物中,相對於所有結構單元100質量%,上述結構單元(D)之含有比例較佳為0.1~50質量%,更佳為0.2質量%以上,進而較佳為1質量%以上,又,更佳為45質量%以下,進而較佳為40質量%以下。In the above-mentioned copolymer, the content ratio of the above-mentioned structural unit (D) is preferably 0.1 to 50% by mass, more preferably 0.2% by mass or more, more preferably 1% by mass or more, relative to 100% by mass of all the structural units, Moreover, it is more preferable that it is 45 mass % or less, and it is still more preferable that it is 40 mass % or less.
上述共聚物之酸值較佳為10 mgKOH/g以上,更佳為20 mgKOH/g以上,進而較佳為30 mgKOH/g以上。又,較佳為300 mgKOH/g以下,更佳為250 mgKOH/g以下,進而較佳為200 mgKOH/g以下,進而更佳為100 mgKOH/g以下。 上述酸值係藉由使用氫氧化鉀(KOH)溶液之中和滴定法所測得之值,係聚合物固形物成分每1 g之酸值。 The acid value of the above-mentioned copolymer is preferably 10 mgKOH/g or more, more preferably 20 mgKOH/g or more, and still more preferably 30 mgKOH/g or more. Moreover, 300 mgKOH/g or less is preferable, 250 mgKOH/g or less is more preferable, 200 mgKOH/g or less is still more preferable, and 100 mgKOH/g or less is still more preferable. The above acid value is a value measured by neutralization titration using a potassium hydroxide (KOH) solution, and is an acid value per 1 g of polymer solid content.
上述共聚物之重量平均分子量較佳為2000以上,更佳為3000以上,進而較佳為4000以上。又,較佳為250000以下,更佳為100000以下,進而較佳為50000以下,進而更佳為20000以下。 上述共聚物之重量平均分子量可藉由凝膠滲透層析(GPC)法進行測定,具體而言,可利用實施例所記載之方法進行測定。 The weight average molecular weight of the above-mentioned copolymer is preferably 2,000 or more, more preferably 3,000 or more, and still more preferably 4,000 or more. Moreover, it is preferably 250,000 or less, more preferably 100,000 or less, still more preferably 50,000 or less, and still more preferably 20,000 or less. The weight average molecular weight of the above-mentioned copolymer can be measured by gel permeation chromatography (GPC) method, and specifically, can be measured by the method described in the examples.
上述共聚物亦可於側鏈具有聚合性雙鍵(碳-碳雙鍵)。藉由於側鏈具有聚合性雙鍵,可提高共聚物之光硬化性。作為上述聚合性雙鍵,可列舉上述者,其中,較佳為(甲基)丙烯醯基。The above-mentioned copolymer may have a polymerizable double bond (carbon-carbon double bond) in the side chain. Since the side chain has a polymerizable double bond, the photohardenability of the copolymer can be improved. As said polymerizable double bond, the above-mentioned ones are mentioned, Among them, a (meth)acryloyl group is preferable.
於上述共聚物於側鏈具有聚合性雙鍵之情形時,上述共聚物之雙鍵當量較佳為200~20000 g/當量。就可提高硬化性之方面而言,上述雙鍵當量更佳為250~15000 g/當量,進而較佳為300~10000 g/當量,進而更佳為300~4000 g/當量。When the copolymer has a polymerizable double bond in the side chain, the double bond equivalent of the copolymer is preferably 200 to 20000 g/equivalent. In terms of improving the hardenability, the double bond equivalent is more preferably 250 to 15000 g/equivalent, more preferably 300 to 10000 g/equivalent, still more preferably 300 to 4000 g/equivalent.
所謂上述雙鍵當量,係上述共聚物之每1 mol雙鍵之聚合物溶液之固形物成分之質量。所謂上述聚合物溶液之固形物成分之質量,係對構成上述共聚物之單體成分之質量與聚合抑制劑之質量進行合計所得者。上述雙鍵當量可藉由將聚合物溶液之聚合物固形物成分之質量(g)除以共聚物之雙鍵量(mol)而求出。上述共聚物之雙鍵量可根據聚合時使用之含有酸基之單體與具有聚合性雙鍵之化合物之量而求出。又,亦可使用滴定及元素分析、NMR、IR等各種分析或示差掃描熱量計法進行測定。例如,亦可藉由依據JIS K 0070:1992所記載之碘值之試驗方法測定每1 g共聚物中所含有之乙烯性雙鍵之數量而算出。The above-mentioned double bond equivalent is the mass of the solid content of the polymer solution per 1 mol of the double bond of the above-mentioned copolymer. The mass of the solid content of the polymer solution is obtained by adding up the mass of the monomers constituting the copolymer and the mass of the polymerization inhibitor. The said double bond equivalent can be calculated|required by dividing the mass (g) of the polymer solid content of a polymer solution by the double bond amount (mol) of a copolymer. The double bond amount of the said copolymer can be calculated|required based on the quantity of the monomer containing an acid group and the compound which has a polymerizable double bond used at the time of superposition|polymerization. Moreover, it can also measure using various analyses, such as titration, elemental analysis, NMR, and IR, or a differential scanning calorimeter method. For example, it can also be calculated by measuring the number of ethylenic double bonds contained in 1 g of the copolymer in accordance with the test method of the iodine value described in JIS K 0070:1992.
<共聚物之製造方法> 作為製造本發明之共聚物之方法,只要為可獲得至少具有上述結構單元(A)與結構單元(B)且具有特定範圍之環氧當量之共聚物的方法,則並無特別限制,例如可列舉:將包含可導入上述各結構單元之單體之單體成分進行聚合之方法;或將單體成分進行聚合而獲得基礎聚合物,並使其他化合物與上述基礎聚合物所具有之基進行加成反應而獲得具有特定結構單元之聚合物之方法等。 <Production method of copolymer> The method for producing the copolymer of the present invention is not particularly limited as long as it is a method for obtaining a copolymer having at least the above-mentioned structural unit (A) and structural unit (B) and having an epoxy equivalent in a specific range. Examples include: a method of polymerizing a monomer component containing a monomer that can be introduced into each of the above-mentioned structural units; or polymerizing the monomer component to obtain a base polymer, and adding other compounds to the groups possessed by the above-mentioned base polymer. A method for obtaining a polymer with a specific structural unit through a reaction, etc.
將上述單體成分進行聚合之方法並無特別限制,可使用塊狀聚合、溶液聚合、乳化聚合等通常使用之方法。其中,就工業上有利且容易調整分子量等結構之方面而言,較佳為溶液聚合。又,上述單體成分之聚合機制可使用基於自由基聚合、陰離子聚合、陽離子聚合、配位聚合等機制之聚合方法,但就工業上有利之方面而言,較佳為基於自由基聚合機制之聚合方法。 又,將上述單體成分進行聚合而獲得之聚合物之分子量可藉由適當調整聚合起始劑之量或種類、聚合溫度、鏈轉移劑之種類或量而進行控制。 The method of polymerizing the above-mentioned monomer components is not particularly limited, and commonly used methods such as block polymerization, solution polymerization, and emulsion polymerization can be used. Among them, solution polymerization is preferred because it is industrially advantageous and the structure such as molecular weight can be easily adjusted. In addition, the polymerization mechanism of the above-mentioned monomer components may use a polymerization method based on a mechanism such as radical polymerization, anionic polymerization, cationic polymerization, coordination polymerization, etc., but in terms of industrial advantages, it is preferably based on a radical polymerization mechanism. Aggregation method. In addition, the molecular weight of the polymer obtained by polymerizing the above-mentioned monomer components can be controlled by appropriately adjusting the amount or kind of the polymerization initiator, the polymerization temperature, and the kind or amount of the chain transfer agent.
作為上述聚合起始劑,可列舉通常用作聚合起始劑之過氧化物或偶氮化合物等。作為上述鏈轉移劑,可列舉通常用作鏈轉移劑之烷基硫醇類、巰基羧酸類、巰基羧酸酯類等具有巰基之化合物等。該等可單獨使用1種,亦可將2種以上組合使用。又,該等之添加量可根據公知之方法適當設定。As the above-mentioned polymerization initiator, peroxides, azo compounds, etc., which are generally used as polymerization initiators, can be exemplified. As said chain transfer agent, the compound etc. which have a mercapto group, such as alkylthiols, mercaptocarboxylic acids, and mercaptocarboxylic acid esters, which are generally used as a chain transfer agent, are mentioned. These may be used individually by 1 type, and may be used in combination of 2 or more types. In addition, these addition amounts can be suitably set according to a well-known method.
作為用於上述聚合之溶劑,例如可列舉:四氫呋喃、二烷、乙二醇二甲醚、二乙二醇二甲醚等醚類;丙酮、甲基乙基酮等酮類;乙酸乙酯、乙酸丁酯、丙二醇單甲醚乙酸酯、乙酸3-甲氧基丁酯等酯類;甲苯、二甲苯、乙基苯等芳香族烴類;氯仿;二甲基亞碸;碳酸二甲酯等。該等溶劑可單獨使用或將2種以上組合使用。As the solvent used for the above-mentioned polymerization, for example, tetrahydrofuran, dihydrofuran, alkane, ethylene glycol dimethyl ether, diethylene glycol dimethyl ether and other ethers; acetone, methyl ethyl ketone and other ketones; ethyl acetate, butyl acetate, propylene glycol monomethyl ether acetate, acetic acid 3- Esters such as methoxybutyl ester; Aromatic hydrocarbons such as toluene, xylene, and ethylbenzene; chloroform; dimethyl sulfoxide; dimethyl carbonate, etc. These solvents may be used alone or in combination of two or more.
將含有上述單體成分之單體組成物(反應液)進行聚合時之聚合濃度較佳為5~90質量%,更佳為5~70質量%,進而較佳為10~60質量%。所謂上述聚合濃度,係所使用之單體相對於反應液100質量%之質量%。The polymerization concentration at the time of polymerizing the monomer composition (reaction liquid) containing the above-mentioned monomer components is preferably 5 to 90 mass %, more preferably 5 to 70 mass %, still more preferably 10 to 60 mass %. The above-mentioned polymerization concentration refers to the mass % of the monomer used relative to 100 mass % of the reaction solution.
關於上述聚合之條件,作為聚合溫度,根據所使用之單體之種類或量、聚合起始劑之種類或量等適當設定即可,例如較佳為50~130℃,更佳為60~120℃。又,聚合時間亦可同樣地適當設定,例如較佳為1~5小時,更佳為2~4小時。Regarding the above polymerization conditions, the polymerization temperature may be appropriately set according to the type and amount of the monomer used, the type and amount of the polymerization initiator, and the like, for example, preferably 50 to 130° C., more preferably 60 to 120° C. °C. Moreover, the polymerization time can also be suitably set similarly, for example, 1 to 5 hours are preferable, and 2 to 4 hours are more preferable.
作為製造上述共聚物之方法,例如較佳可列舉包括如下步驟之方法:將包含上述式(a)所表示之含環氧基之單體、及上述式(b1)所表示之含羥基之單體的單體成分進行聚合之步驟(1);及使上述聚合步驟(1)中所獲得之聚合物與上述式(b2)或式(b3)所表示之含酸基之化合物反應之步驟(2)。 藉由利用此種方法製造上述共聚物,可抑制製造共聚物時產生凝膠化,從而可高效地獲得具有上述結構單元(A)與結構單元(B)之共聚物。 即,本發明亦為一種共聚物之製造方法,其特徵在於包括:將包含式(a)所表示之含環氧基之單體、及式(b1)所表示之含羥基之單體的單體成分進行聚合之步驟(1);及使上述聚合步驟(1)中所獲得之聚合物與上述式(b2)或式(b3)所表示之含酸基之化合物反應之步驟(2)。 As a method for producing the above-mentioned copolymer, for example, a method including the step of adding an epoxy group-containing monomer represented by the above formula (a) and a hydroxyl group-containing monomer represented by the above formula (b1) can be mentioned. The step (1) of polymerizing the monomer components of the polymer; and the step of reacting the polymer obtained in the above-mentioned polymerization step (1) with the acid group-containing compound represented by the above-mentioned formula (b2) or formula (b3) ( 2). By producing the above-mentioned copolymer by such a method, gelation at the time of producing the copolymer can be suppressed, and a copolymer having the above-mentioned structural unit (A) and structural unit (B) can be obtained efficiently. That is, the present invention is also a method for producing a copolymer, characterized by comprising: mixing a monomer comprising an epoxy group-containing monomer represented by formula (a) and a hydroxyl group-containing monomer represented by formula (b1). The step (1) of polymerizing the body component; and the step (2) of reacting the polymer obtained in the above-mentioned polymerization step (1) with the acid group-containing compound represented by the above-mentioned formula (b2) or formula (b3).
對上述製造方法中之各步驟進行說明。 步驟(1) 於本發明之共聚物之製造方法中,將包含上述式(a)所表示之含環氧基之單體、及上述式(b1)所表示之含羥基之單體的單體成分進行聚合。 作為上述式(a)所表示之含環氧基之單體,例如可列舉作為上述共聚物之可導入結構單元(A)之單體而記載之單體等。作為上述式(b1)所表示之上述含羥基之單體,可列舉上述者。 Each step in the above-mentioned production method will be described. step 1) In the manufacturing method of the copolymer of this invention, the monomer component containing the epoxy group containing monomer represented by said formula (a) and the hydroxyl group containing monomer represented by said formula (b1) is polymerized. As an epoxy group-containing monomer represented by the said formula (a), the monomer etc. which were described as the monomer which can introduce|transduce the structural unit (A) of the said copolymer are mentioned, for example. As the above-mentioned hydroxyl group-containing monomer represented by the above-mentioned formula (b1), the above-mentioned ones can be mentioned.
作為上述含環氧基之單體與含羥基之單體之含有比例,並無特別限定,只要以於所獲得之共聚物中成為上述結構單元(A)與結構單元(B)之含有比例之方式適當設定即可。The content ratio of the epoxy group-containing monomer and the hydroxyl group-containing monomer is not particularly limited, as long as the content ratio of the structural unit (A) and the structural unit (B) in the obtained copolymer is equal to the content ratio of the structural unit (A) and the structural unit (B). The method can be set appropriately.
上述單體成分亦可包含下述步驟(2)中使用之含酸基之化合物以外之其他單體成分。作為上述其他單體成分,可列舉上述單體成分。The above-mentioned monomer components may also contain other monomer components other than the acid group-containing compound used in the following step (2). As said other monomer component, the said monomer component is mentioned.
對上述單體成分進行聚合之方法並無特別限制,只要利用上述公知之方法進行聚合即可。聚合溫度或時間亦如上所述。The method of polymerizing the above-mentioned monomer components is not particularly limited, and the polymerization may be carried out by the above-mentioned known methods. The polymerization temperature or time is also as described above.
又,上述聚合亦可使用通常使用之聚合起始劑、鏈轉移劑、觸媒或溶劑等。In addition, generally used polymerization initiators, chain transfer agents, catalysts, solvents, etc. may be used for the above-mentioned polymerization.
步驟(2) 繼而,包括使上述步驟(1)中所獲得之聚合物與上述式(b2)或式(b3)所表示之含酸基之化合物反應之步驟。 藉由使上述步驟(1)中所獲得之聚合物(基礎聚合物)與上述式(b2)或式(b3)所表示之含酸基之化合物反應,可使上述含酸基之化合物加成於步驟(1)中所獲得之聚合物(基礎聚合物)之羥基而形成長鏈之酸基。 Step (2) Next, the step of reacting the polymer obtained in the above step (1) with the acid group-containing compound represented by the above formula (b2) or formula (b3) is included. The acid group-containing compound can be added by reacting the polymer (base polymer) obtained in the above step (1) with the acid group-containing compound represented by the above formula (b2) or formula (b3). The hydroxyl groups of the polymer (base polymer) obtained in step (1) form long-chain acid groups.
作為反應方法,並無特別限定,可利用公知之方法進行。 作為反應溫度,例如較佳為25~100℃,更佳為30~90℃。 作為反應時間,並無特別限定,例如可列舉1~20小時。 It does not specifically limit as a reaction method, It can carry out by a well-known method. As reaction temperature, 25-100 degreeC is preferable, for example, More preferably, it is 30-90 degreeC. Although it does not specifically limit as reaction time, For example, 1 to 20 hours are mentioned.
又,使上述含酸基之化合物反應之步驟亦可於鹼性化合物之存在下進行。藉由於鹼性化合物之存在下進行反應,可於如70℃以下之更低之溫度條件下進行羥基與酸基之反應。又,由於係於如上述之低溫條件下進行反應,故而可抑制環氧基與酸基之反應而僅進行羥基與酸基之反應,從而可更高效地製造具有上述結構單元(A)與結構單元(B)之共聚物。In addition, the step of reacting the above-mentioned acid group-containing compound may be carried out in the presence of a basic compound. By carrying out the reaction in the presence of a basic compound, the reaction of a hydroxyl group and an acid group can be carried out at a lower temperature such as 70°C or lower. Moreover, since the reaction is carried out under the above-mentioned low temperature conditions, the reaction between the epoxy group and the acid group can be suppressed and only the reaction between the hydroxyl group and the acid group can be carried out, so that the above-mentioned structural unit (A) and the structure can be produced more efficiently. A copolymer of unit (B).
例如,於步驟(2)中,亦可使步驟(1)中所獲得之聚合物(基礎聚合物)與上述含酸基之化合物於鹼性化合物之存在下並於70℃以下反應。於該情形時,若超過70℃,則環氧基與酸基之反應容易進行而有樹脂凝膠化之虞。For example, in step (2), the polymer (base polymer) obtained in step (1) can also be reacted with the above-mentioned acid group-containing compound at 70°C or lower in the presence of a basic compound. In this case, when it exceeds 70 degreeC, the reaction of an epoxy group and an acid group will progress easily, and there exists a possibility of resin gelation.
作為上述式(b2)或式(b3)所表示之含酸基之化合物,可列舉上述含酸基之化合物。 作為上述鹼性化合物,例如可列舉:氨;甲基胺等一級胺;二甲基胺等二級胺;三乙胺、二乙基甲基胺等三級胺;二甲基乙醇胺、正丁基胺、二乙基胺等脂肪族胺;環己基胺等環狀脂肪族胺;哌啶、啉、N-乙基哌啶、N-乙基啉、吡啶等雜環狀胺;苄基胺、N-甲基苯胺、N,N-二甲基苯胺等芳香族胺;氯化四甲基銨、氯化四乙基銨等氯化四烷基銨;乙酸四甲基銨等四烷基銨有機酸鹽;硫酸氫四甲基銨、硫酸氫四乙基銨等四烷基銨無機酸鹽;氫氧化四甲基銨、氫氧化四乙基銨、氫氧化單羥基乙基三甲基銨等氫氧化(羥基)烷基銨;鈉、鉀等鹼金屬之氫氧化物;鋇、鍶、鈣、鑭等過渡金屬之氫氧化物;[Pt(NH 3) 6](OH) 4等錯鹽之游離鹽;三苯基膦、三環己基膦、三甲基膦等磷化合物等。其中,就蒸散容易性、操作容易性之方面而言,較佳為二級胺、三級胺、雜環狀胺、磷化合物,就可抑制副反應且抑制加成後之聚合物之分子量上升之方面而言,更佳為三級胺、三苯基膦。 Examples of the acid group-containing compound represented by the above formula (b2) or formula (b3) include the above-mentioned acid group-containing compounds. Examples of the basic compound include ammonia; primary amines such as methylamine; secondary amines such as dimethylamine; tertiary amines such as triethylamine and diethylmethylamine; aliphatic amines such as base amine and diethylamine; cyclic aliphatic amines such as cyclohexylamine; piperidine, Linen, N-ethylpiperidine, N-ethyl Heterocyclic amines such as linoline and pyridine; aromatic amines such as benzylamine, N-methylaniline, N,N-dimethylaniline, etc.; tetraalkane chlorides such as tetramethylammonium chloride and tetraethylammonium chloride ammonium; tetraalkylammonium organic acid salts such as tetramethylammonium acetate; tetraalkylammonium inorganic acid salts such as tetramethylammonium hydrogen sulfate, tetraethylammonium hydrogen sulfate; tetramethylammonium hydroxide, tetraethylammonium hydroxide (Hydroxy) alkyl ammonium hydroxides such as ammonium hydroxide, monohydroxyethyl trimethyl ammonium hydroxide; hydroxides of alkali metals such as sodium and potassium; hydroxides of transition metals such as barium, strontium, calcium, and lanthanum;[ Free salts of zirconium salts such as Pt( NH3 ) 6 ](OH) 4 ; phosphorus compounds such as triphenylphosphine, tricyclohexylphosphine, trimethylphosphine, etc. Among them, secondary amines, tertiary amines, heterocyclic amines, and phosphorus compounds are preferred in terms of ease of evaporation and handling, since side reactions can be suppressed and the increase in the molecular weight of the polymer after addition can be suppressed. On the other hand, tertiary amine and triphenylphosphine are more preferable.
上述鹼性化合物之使用量並無特別限制,就反應效率之觀點而言,相對於上述含酸基之化合物之使用量100莫耳%,較佳為0~5莫耳%,更佳為0~4莫耳%,進而較佳為0~3莫耳%。The usage amount of the above-mentioned basic compound is not particularly limited. From the viewpoint of reaction efficiency, it is preferably 0-5 mol % relative to the usage amount of the acid group-containing compound 100 mol %, more preferably 0 mol %. ~4 mol %, more preferably 0 to 3 mol %.
上述含酸基之化合物之使用量可根據欲獲得之共聚物之目的、用途,以上述結構單元(B)之含有比例成為所需範圍或上述共聚物之酸值成為所需範圍之方式適當設定。The usage-amount of the above-mentioned acid group-containing compound can be appropriately set according to the purpose and application of the copolymer to be obtained, so that the content ratio of the above-mentioned structural unit (B) becomes a desired range or the acid value of the above-mentioned copolymer becomes a desired range. .
上述含酸基之化合物於加成反應時之聚合溶液總量中之總單體成分濃度較佳為40質量%以上,更佳為50質量%以上。若為上述範圍之總單體成分濃度,則可不使用作為觸媒之上述鹼性化合物而使上述含酸基之化合物與上述基礎聚合物加成,從而可提高所獲得之共聚物之保存穩定性。如此,若相對於共聚物之聚合溶液總量之單體濃度較高,則可於不存在觸媒之情況下使上述含酸基之化合物加成,從而可提高共聚物之保存穩定性。The total monomer component concentration of the acid group-containing compound in the total amount of the polymerization solution during the addition reaction is preferably 40% by mass or more, more preferably 50% by mass or more. If the total monomer component concentration is within the above range, the above-mentioned acid group-containing compound can be added to the above-mentioned base polymer without using the above-mentioned basic compound as a catalyst, and the storage stability of the obtained copolymer can be improved. . In this way, if the monomer concentration relative to the total amount of the polymerization solution of the copolymer is high, the acid group-containing compound can be added in the absence of a catalyst, thereby improving the storage stability of the copolymer.
於上述反應中,亦可使用通常使用之觸媒、溶劑等。In the above reaction, commonly used catalysts, solvents, and the like can also be used.
又,於製造側鏈具有聚合性雙鍵之共聚物時,可於上述步驟(1)之後使含酸基之單體或含異氰酸基之聚合性單體與羥基加成反應,或於上述步驟(1)或(2)之後使含酸基之單體與環氧基加成反應,藉此將聚合性雙鍵導入至共聚物之側鏈。 作為上述含酸基之單體,可列舉上述者,較佳為列舉(甲基)丙烯酸。 作為上述含異氰酸基之聚合性單體,可列舉上述不飽和異氰酸酯類等,就可於低溫進行加成反應且可使共聚物之保存穩定性變得良好之方面而言,較佳為列舉(甲基)丙烯酸異氰酸基乙酯。 上述加成反應並無特別限制,可利用公知之方法進行。 又,於上述加成反應中,亦可使用通常使用之化合物、觸媒、溶劑等。 In addition, when producing a copolymer having a polymerizable double bond in the side chain, an acid group-containing monomer or an isocyanate group-containing polymerizable monomer can be subjected to addition reaction with a hydroxyl group after the above step (1), or in After the above step (1) or (2), an acid group-containing monomer is subjected to an addition reaction with an epoxy group, whereby a polymerizable double bond is introduced into the side chain of the copolymer. As said acid group-containing monomer, the above-mentioned ones are mentioned, Preferably, (meth)acrylic acid is mentioned. Examples of the above-mentioned isocyanate group-containing polymerizable monomer include the above-mentioned unsaturated isocyanates and the like, and the addition reaction can be performed at low temperature and the storage stability of the copolymer can be improved. Isocyanatoethyl (meth)acrylate is cited. The above-mentioned addition reaction is not particularly limited, and can be carried out by a known method. Moreover, in the said addition reaction, the compound, catalyst, solvent, etc. which are generally used can also be used.
其中,作為觸媒,較佳可列舉上述鹼性化合物,較佳為二級胺、三級胺、雜環狀胺、磷化合物,更佳為三級胺、三苯基膦。又,亦可較佳地使用一般用作異氰酸酯單體與羥基之反應觸媒之二氯化二丁基錫(dibutyltin dichloride)、二丁基錫氧化物、二溴化二丁基錫、二順丁烯二酸二丁基錫、二月桂酸二丁基錫、二月桂酸二辛基錫、二乙酸二丁基錫、磺酸二丁基錫、乙酸三丁基錫、二辛基錫氧化物、氯化三丁基錫等錫系化合物等。Among them, as the catalyst, the above-mentioned basic compounds are preferably used, and secondary amines, tertiary amines, heterocyclic amines, and phosphorus compounds are preferred, and tertiary amines and triphenylphosphine are more preferred. In addition, dibutyltin dichloride, dibutyltin oxide, dibutyltin dibromide, and dibutyltin dimaleate, which are generally used as catalysts for the reaction of isocyanate monomers and hydroxyl groups, can also be preferably used. , Dibutyltin dilaurate, dioctyltin dilaurate, dibutyltin diacetate, dibutyltin sulfonate, tributyltin acetate, dioctyltin oxide, tributyltin chloride and other tin compounds.
上述共聚物之製造方法亦可包含上述反應步驟以外之其他步驟。例如可列舉:熟化步驟、中和步驟、聚合起始劑或鏈轉移劑之失活步驟、稀釋步驟、乾燥步驟、濃縮步驟、純化步驟等。該等步驟可利用公知之方法進行。The production method of the above-mentioned copolymer may also include other steps than the above-mentioned reaction step. For example, an aging step, a neutralization step, a deactivation step of a polymerization initiator or a chain transfer agent, a dilution step, a drying step, a concentration step, a purification step, etc. are mentioned. These steps can be carried out by known methods.
2.共聚物溶液 又,本發明亦為一種共聚物溶液,其特徵在於含有上述共聚物、及質子性極性溶劑。本發明之共聚物溶液之保存穩定性優異。 上述共聚物如上所述,具有酸基與環氧基,且該等基之反應性較高,故而上述共聚物容易於低溫硬化,但另一方面,難以擔保保存穩定性。本發明人發現藉由添加質子性極性溶劑,可提高上述共聚物之保存穩定性,從而可兼顧較高之耐溶劑性與保存穩定性。 藉由添加質子性極性溶劑提高上述共聚物之保存穩定性之原因並不確定,但推測原因在於:於上述共聚物中,羧基等酸基存在於遠離主鏈之位置,藉此,質子性極性溶劑相對容易與上述酸基氫鍵結,酸基之陰離子性降低,而該酸基與環氧基之反應性被抑制。 2. Copolymer solution Moreover, this invention is also a copolymer solution characterized by containing the said copolymer and a protic polar solvent. The storage stability of the copolymer solution of the present invention is excellent. The above-mentioned copolymer has an acid group and an epoxy group as described above, and the reactivity of these groups is high, so that the above-mentioned copolymer is easy to harden at low temperature, but on the other hand, it is difficult to ensure storage stability. The present inventors found that by adding a protic polar solvent, the storage stability of the above-mentioned copolymer can be improved, so that both high solvent resistance and storage stability can be achieved. The reason why the storage stability of the above-mentioned copolymer is improved by adding a protonic polar solvent is not certain, but it is presumed that the reason is that in the above-mentioned copolymer, acid groups such as carboxyl groups are present at positions away from the main chain, whereby the protonic polar The solvent is relatively easy to hydrogen bond with the above-mentioned acid group, the anionicity of the acid group is reduced, and the reactivity of the acid group with the epoxy group is suppressed.
<質子性極性溶劑> 作為上述質子性極性溶劑,例如可列舉:水、醇系溶劑、胺系溶劑、及酚系溶劑。其中,上述質子性極性溶劑較佳為醇系溶劑。 <Protic polar solvent> As said protic polar solvent, water, an alcohol-type solvent, an amine-type solvent, and a phenol-type solvent are mentioned, for example. Among them, the above-mentioned protic polar solvent is preferably an alcohol-based solvent.
作為上述醇系溶劑,較佳可列舉飽和醇,可列舉:一官能之醇(單醇)類、多元醇類、乙二醇單醚類等。 作為上述醇系溶劑之具體例,可列舉:甲醇、乙醇、1-丙醇、1-丁醇、1-戊醇、1-己醇、乙二醇、乙二醇單甲醚、乙二醇單乙醚、乙二醇單-正丙醚、乙二醇單-正丁醚、乙二醇單苯醚、二乙二醇、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單-正丙醚、二乙二醇單-正丁醚、三乙二醇、三乙二醇單甲醚、三乙二醇單-正丁醚、三丙二醇、三丙二醇單-正丁醚等一級醇; 異丙醇、2-丁醇、2-戊醇、3-戊醇、2-己醇、環己醇、2-庚醇、3-庚醇、丙二醇、丙二醇單甲醚、丙二醇單乙醚、丙二醇單-正丙醚、丙二醇單-正丁醚、丙二醇單苯醚、二丙二醇、二丙二醇單甲醚、二丙二醇單乙醚、二丙二醇單-正丙醚、二丙二醇單-正丁醚或三丙二醇單甲醚等二級醇; 第三丁醇、第三戊醇、第三己醇等三級醇等。 其中,就可抑制與環氧基之反應性及可使共聚物溶液低黏度化之方面而言,上述醇系溶劑較佳為二級醇或三級醇。 Preferred examples of the alcohol-based solvent include saturated alcohols, and examples thereof include monofunctional alcohols (monoalcohols), polyhydric alcohols, ethylene glycol monoethers, and the like. Specific examples of the above-mentioned alcohol-based solvent include methanol, ethanol, 1-propanol, 1-butanol, 1-pentanol, 1-hexanol, ethylene glycol, ethylene glycol monomethyl ether, ethylene glycol Monoethyl ether, ethylene glycol mono-n-propyl ether, ethylene glycol mono-n-butyl ether, ethylene glycol monophenyl ether, diethylene glycol, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethyl ether Glycol mono-n-propyl ether, diethylene glycol mono-n-butyl ether, triethylene glycol, triethylene glycol monomethyl ether, triethylene glycol mono-n-butyl ether, tripropylene glycol, tripropylene glycol mono-n-butyl ether Primary alcohols such as ethers; Isopropanol, 2-butanol, 2-pentanol, 3-pentanol, 2-hexanol, cyclohexanol, 2-heptanol, 3-heptanol, propylene glycol, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol Mono-n-propyl ether, propylene glycol mono-n-butyl ether, propylene glycol monophenyl ether, dipropylene glycol, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol mono-n-propyl ether, dipropylene glycol mono-n-butyl ether or tripropylene glycol Secondary alcohols such as monomethyl ether; Tertiary alcohols such as tertiary butanol, tertiary pentanol, and tertiary hexanol, etc. Among them, the above-mentioned alcohol-based solvent is preferably a secondary alcohol or a tertiary alcohol in terms of suppressing the reactivity with epoxy groups and reducing the viscosity of the copolymer solution.
就沸點相對較低而容易藉由加熱去除之方面而言,上述醇系溶劑之碳數較佳為1~10,更佳為2~8,進而較佳為3~6。The carbon number of the alcohol-based solvent is preferably from 1 to 10, more preferably from 2 to 8, and further preferably from 3 to 6, in terms of relatively low boiling point and easy removal by heating.
作為上述醇系溶劑,尤佳為丙二醇單甲醚。As the above-mentioned alcohol-based solvent, propylene glycol monomethyl ether is particularly preferable.
作為上述胺系溶劑,例如可列舉:二伸乙基胺、二甲基胺、油胺等。As said amine type solvent, dieneethylamine, dimethylamine, oleylamine, etc. are mentioned, for example.
作為上述酚系溶劑,例如可列舉:苯酚、甲酚、鄰甲酚、間甲酚、對甲酚、二甲苯酚等。As said phenol type solvent, phenol, cresol, o-cresol, m-cresol, p-cresol, xylenol, etc. are mentioned, for example.
上述質子性極性溶劑可僅使用1種,亦可將2種以上併用。Only one type of the above-mentioned protic polar solvent may be used, or two or more types may be used in combination.
就容易藉由加熱去除且具有某種程度之沸點、容易形成平坦膜之方面而言,上述質子性極性溶劑之沸點較佳為70~170℃,更佳為100~160℃,進而較佳為120~150℃。The boiling point of the protic polar solvent is preferably 70 to 170° C., more preferably 100 to 160° C., more preferably 100 to 160° C. 120~150℃.
相對於共聚物固形物成分100質量%,上述共聚物溶液中之上述質子性極性溶劑之含量較佳為10質量%以上,更佳為30質量%,進而較佳為40質量%以上。又,就容易調整於硬化性樹脂組成物中之濃度之方面而言,相對於共聚物固形物成分100質量%,上述質子性極性溶劑之含量較佳為1000質量%以下,更佳為300質量%以下,進而較佳為200質量%以下。The content of the protic polar solvent in the copolymer solution is preferably 10% by mass or more, more preferably 30% by mass, and still more preferably 40% by mass or more relative to 100% by mass of the solid content of the copolymer. In addition, the content of the protic polar solvent is preferably 1000 mass % or less, more preferably 300 mass % with respect to 100 mass % of the solid content of the copolymer, from the viewpoint of easy adjustment of the concentration in the curable resin composition. % or less, more preferably 200 mass % or less.
就穩定性之方面而言,上述共聚物溶液較佳為除上述質子性極性溶劑以外,亦進而含有可氫鍵結之其他溶劑。作為上述其他溶劑,例如可列舉N,N-二甲基甲醯胺等。 又,作為濃度調整之溶劑,例如亦可包含:四氫呋喃、二烷、乙二醇二甲醚、二乙二醇二甲醚等醚類;丙酮、甲基乙基酮、甲基異丁基酮、環己酮等酮類;乙酸乙酯、乙酸丁酯、丙二醇單甲醚乙酸酯、乙酸3-甲氧基丁酯等酯類;甲苯、二甲苯、乙基苯等芳香族烴類;氯仿;二甲基亞碸等。 In terms of stability, it is preferable that the above-mentioned copolymer solution further contains another solvent capable of hydrogen bonding in addition to the above-mentioned protic polar solvent. As said other solvent, N,N- dimethylformamide etc. are mentioned, for example. In addition, as a solvent for concentration adjustment, for example, tetrahydrofuran, dihydrofuran may be included. alkane, ethylene glycol dimethyl ether, diethylene glycol dimethyl ether and other ethers; acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone and other ketones; ethyl acetate, butyl acetate, Esters such as propylene glycol monomethyl ether acetate and 3-methoxybutyl acetate; aromatic hydrocarbons such as toluene, xylene, and ethylbenzene; chloroform;
於上述共聚物溶液含有上述質子性極性溶劑以外之其他溶劑之情形時,相對於上述質子性極性溶劑與上述其他溶劑之合計量100質量%,上述質子性極性溶劑之含量較佳為5質量%以上,更佳為10質量%以上,進而較佳為20質量%以上,較佳為99質量%以下,更佳為90質量%以下,進而較佳為80質量%以下。When the above-mentioned copolymer solution contains other solvents than the above-mentioned protic polar solvent, the content of the above-mentioned protic polar solvent is preferably 5% by mass relative to 100% by mass of the total amount of the above-mentioned protic polar solvent and the above-mentioned other solvents. Above, more preferably 10 mass % or more, more preferably 20 mass % or more, preferably 99 mass % or less, more preferably 90 mass % or less, and still more preferably 80 mass % or less.
上述共聚物溶液可將聚合時所獲得之自含有上述共聚物之聚合溶液純化所得之共聚物與上述質子性極性溶劑加以混合而製備,亦可向含有上述共聚物之聚合溶液中添加上述質子性極性溶劑而製備。於向含有上述共聚物之聚合溶液中添加上述質子性極性溶劑而製備之情形時,上述共聚物溶液亦可含有聚合溶劑。The above-mentioned copolymer solution can be prepared by mixing the above-mentioned protonic polar solvent obtained by purifying the copolymer obtained during the polymerization from a polymerization solution containing the above-mentioned copolymer, or by adding the above-mentioned protonic polar solvent to the above-mentioned polymerization solution containing the above-mentioned copolymer. prepared with polar solvents. When preparing by adding the above-mentioned protonic polar solvent to the polymerization solution containing the above-mentioned copolymer, the above-mentioned copolymer solution may also contain a polymerization solvent.
上述共聚物溶液亦可進而含有其他成分。作為其他成分,可列舉提高上述共聚物之保存穩定性之成分或提高硬化性之成分。作為提高上述共聚物之保存穩定性之成分,例如可列舉酸化合物、磷酸衍生物。作為提高上述共聚物之硬化性之成分,例如可列舉鹼性化合物。該等成分根據目的適當使用即可,亦可併用。The above-mentioned copolymer solution may further contain other components. As another component, the component which improves the storage stability of the said copolymer, and the component which improves sclerosis|hardenability are mentioned. As a component which improves the storage stability of the said copolymer, an acid compound and a phosphoric acid derivative are mentioned, for example. As a component which improves the hardenability of the said copolymer, a basic compound is mentioned, for example. These components may be used appropriately according to the purpose, or may be used in combination.
<酸化合物> 上述共聚物溶液亦可進而含有pKa為4.2以下之酸化合物。 藉由使上述共聚物溶液含有pKa為4.2以下之酸化合物,可抑制上述共聚物之酸基與環氧基之反應,而進一步提高上述共聚物之保存穩定性。認為可藉由含有pKa為4.2以下之酸化合物來提高上述共聚物之保存穩定性之原因在於:藉由存在酸強度強於可形成上述共聚物之含酸基之結構單元(B)之酸基的酸化合物,共聚物中之酸基之陰離子性降低,而該酸基與環氧基之反應性得到抑制。又,認為當上述共聚物溶液中存在鹼性化合物時,pKa為4.2以下之酸化合物捕獲與羧基形成鹽之鹼性化合物,共聚物中之羧基之親核力降低,從而可抑制該酸基與環氧基之反應性。 <acid compound> The said copolymer solution may further contain the acid compound whose pKa is 4.2 or less. By making the said copolymer solution contain the acid compound whose pKa is 4.2 or less, the reaction of the acid group and epoxy group of the said copolymer can be suppressed, and the storage stability of the said copolymer can be improved further. The reason why the storage stability of the above-mentioned copolymer can be improved by containing an acid compound having a pKa of 4.2 or less is considered to be because the presence of an acid group having an acid strength stronger than that of the acid group-containing structural unit (B) that can form the above-mentioned copolymer The acid compound of the copolymer reduces the anionicity of the acid group in the copolymer, and the reactivity of the acid group and the epoxy group is suppressed. In addition, when a basic compound is present in the copolymer solution, the acid compound having a pKa of 4.2 or less captures the basic compound that forms a salt with the carboxyl group, and the nucleophilic force of the carboxyl group in the copolymer decreases, thereby inhibiting the acid group from interacting with the carboxyl group. Reactivity of epoxy groups.
將pKa設定為4.2以下之原因在於將上述可導入結構單元(B)之單體或含酸基之單體之pKa值設為閾值。作為上述單體之pKa值,例如可列舉:丙烯酸(pKa 4.35)、甲基丙烯酸(pKa 4.26)、琥珀酸單(2-丙烯醯氧基乙基)酯(pKa 4.35)、琥珀酸單(2-甲基丙烯醯氧基乙基)酯(pKa 4.35)等。 上述酸化合物之pKa較佳為3以下,更佳為2以下。上述酸化合物之pKa之下限並無特別限定,較佳為-3以上,更佳為0以上。 The reason why the pKa is set to 4.2 or less is to set the pKa value of the monomer into which the structural unit (B) can be introduced or the acid group-containing monomer as a threshold value. Examples of the pKa value of the above monomers include acrylic acid (pKa 4.35), methacrylic acid (pKa 4.26), mono(2-acryloyloxyethyl) succinate (pKa 4.35), mono(2-succinic acid) - Methacryloyloxyethyl) ester (pKa 4.35) etc. The pKa of the acid compound is preferably 3 or less, more preferably 2 or less. The lower limit of the pKa of the acid compound is not particularly limited, but is preferably -3 or more, more preferably 0 or more.
pKa(酸解離常數)意指自酸釋放氫離子之解離反應中之平衡常數Ka的負之常用對數(倒數之對數),尤其意指25℃之水中之值。 pKa之值例如可參照化學便覽、基礎篇II(修訂5版、丸善股份有限公司)等文獻,該文獻中並未記載之數值可利用該文獻所記載之方法算出。 pKa (acid dissociation constant) means the negative common logarithm (logarithm of the reciprocal) of the equilibrium constant Ka in the dissociation reaction in which hydrogen ions are released from an acid, especially the value in water at 25°C. For the value of pKa, for example, reference can be made to documents such as Handbook of Chemistry, Fundamentals II (Revision 5, Maruzen Co., Ltd.), and the value not described in the document can be calculated by the method described in the document.
作為pKa為4.2以下之酸化合物之具體例,例如可列舉:鹽酸、氫溴酸、氫碘酸、磷酸、亞磷酸、次磷酸、膦酸、次膦酸(phosphinic acid)、焦磷酸、聚磷酸、硫酸、亞硫酸、硫代硫酸、二甲基亞硫酸、二乙基亞硫酸、二丙基亞硫酸、二丁基亞硫酸、二苯基亞硫酸、二甲基硫酸、二乙基硫酸、二丙基硫酸、二丁基硫酸、二苯基硫酸、苯亞磺酸、甲苯亞磺酸、萘亞磺酸、苯磺酸、甲苯磺酸、三氟甲磺酸、十二烷基苯磺酸、萘磺酸、二異丙基萘磺酸、二異丁基萘磺酸等芳香族磺酸;甲基磺酸、乙基磺酸、丙基磺酸等烷基磺酸類;α-烯烴磺酸類、磺化聚苯乙烯類、丙烯酸甲基-磺化苯乙烯共聚物及該等之衍生物。Specific examples of the acid compound having a pKa of 4.2 or less include hydrochloric acid, hydrobromic acid, hydroiodic acid, phosphoric acid, phosphorous acid, hypophosphorous acid, phosphonic acid, phosphinic acid, pyrophosphoric acid, and polyphosphoric acid. , sulfuric acid, sulfurous acid, thiosulfuric acid, dimethylsulfuric acid, diethylsulfurous acid, dipropylsulfurous acid, dibutylsulfurous acid, diphenylsulfurous acid, dimethylsulfuric acid, diethylsulfuric acid, Dipropyl sulfuric acid, dibutyl sulfuric acid, diphenyl sulfuric acid, benzenesulfinic acid, toluenesulfinic acid, naphthalenesulfinic acid, benzenesulfonic acid, toluenesulfonic acid, trifluoromethanesulfonic acid, dodecylbenzenesulfonic acid Aromatic sulfonic acids such as acid, naphthalenesulfonic acid, diisopropylnaphthalenesulfonic acid, and diisobutylnaphthalenesulfonic acid; alkylsulfonic acids such as methylsulfonic acid, ethylsulfonic acid, and propylsulfonic acid; α-olefins Sulfonic acids, sulfonated polystyrenes, acrylic methyl-sulfonated styrene copolymers and derivatives of these.
上述酸化合物之分子量較佳為400以下,更佳為350以下。上述酸化合物之分子量較佳為150以上,更佳為250以上。The molecular weight of the acid compound is preferably 400 or less, more preferably 350 or less. The molecular weight of the acid compound is preferably 150 or more, more preferably 250 or more.
<磷酸衍生物> 上述共聚物溶液亦可含有磷酸衍生物。藉由使上述共聚物溶液進而含有磷酸衍生物,可提升上述共聚物之保存穩定性。 <Phosphoric acid derivatives> The above-mentioned copolymer solution may also contain a phosphoric acid derivative. The storage stability of the said copolymer can be improved by making the said copolymer solution further contain a phosphoric acid derivative.
作為上述磷酸衍生物,較佳可列舉:磷酸酯、亞磷酸酯、亞磷酸、次磷酸、膦酸、次膦酸;更佳可列舉:磷酸酯、膦酸、次膦酸。 作為上述磷酸酯或亞磷酸酯之酯基,可列舉:烷基酯基、芳基酯基、芳烷基酯基、具有聚合性雙鍵之酯基等。作為上述烷基酯基之烷基,可列舉:甲基、乙基、辛基、2-乙基己基等。作為上述芳基酯基之芳基,可列舉:苯基、甲苯基、萘基等。作為上述芳烷基酯基之芳烷基,可列舉苄基等。作為上述具有聚合性雙鍵之酯基,可列舉:2-丙烯醯氧基乙酯基、2-甲基丙烯醯氧基乙酯基等。 As said phosphoric acid derivative, a phosphate ester, a phosphite ester, phosphorous acid, a hypophosphorous acid, a phosphonic acid, and a phosphinic acid are preferably mentioned, and a phosphoric acid ester, a phosphonic acid, and a phosphinic acid are more preferable. As an ester group of the said phosphate ester or phosphite, an alkyl ester group, an aryl ester group, an aralkyl ester group, the ester group which has a polymerizable double bond, etc. are mentioned. As an alkyl group of the said alkyl ester group, a methyl group, an ethyl group, an octyl group, a 2-ethylhexyl group, etc. are mentioned. As an aryl group of the said aryl ester group, a phenyl group, a tolyl group, a naphthyl group, etc. are mentioned. A benzyl group etc. are mentioned as an aralkyl group of the said aralkyl ester group. As an ester group which has the said polymerizable double bond, a 2-acryloyloxyethyl ester group, a 2-methacryloyloxyethyl ester group, etc. are mentioned.
作為上述磷酸酯之具體例,例如可列舉:磷酸甲酯等磷酸單烷基酯;磷酸二丁酯等磷酸二烷基酯;磷酸三甲酯、磷酸三乙酯、磷酸三丁酯、磷酸三辛酯、磷酸三癸酯、磷酸三(十八烷基)酯、二磷酸二硬脂基新戊四醇酯、磷酸三(2-氯乙基)酯、磷酸三(2,3-二氯丙基)酯等磷酸三烷基酯;磷酸三環己基酯等磷酸三環烷基酯;磷酸單芳酯;磷酸二芳酯;磷酸三苯酯、磷酸三甲酚酯、磷酸三(壬基苯基)酯、磷酸2-乙基苯基二苯酯等磷酸三芳酯;酸性磷酸2-甲基丙烯醯氧基乙酯、酸性磷酸2-丙烯醯氧基乙酯、酸性磷酸3-甲基丙烯醯氧基丙酯、聚氧乙二醇酸性磷酸甲基丙烯醯氧酯、聚氧丙二醇酸性磷酸甲基丙烯醯氧酯等含有具有聚合性雙鍵之酯基之磷酸酯。 作為上述膦酸之具體例,可列舉:甲基膦酸等烷基膦酸、苯基膦酸等芳基膦酸等。 作為上述次膦酸之具體例,可列舉:甲基次膦酸等烷基次膦酸、苯基次膦酸等芳基次膦酸等。 Specific examples of the above-mentioned phosphoric acid esters include, for example, monoalkyl phosphates such as methyl phosphate; dialkyl phosphates such as dibutyl phosphate; trimethyl phosphate, triethyl phosphate, tributyl phosphate, and triphosphate Octyl ester, tridecyl phosphate, tris(octadecyl) phosphate, distearyl neopentaerythritol diphosphate, tris(2-chloroethyl) phosphate, tris(2,3-dichlorophosphate) Trialkyl phosphate such as propyl) ester; Tricycloalkyl phosphate such as tricyclohexyl phosphate; Monoaryl phosphate; Diaryl phosphate; Triphenyl phosphate, tricresyl phosphate, tris(nonylbenzene phosphate) base), triaryl phosphates such as 2-ethylphenyl diphenyl phosphate; acid 2-methacryloyloxyethyl phosphate, acid 2-acryloyloxyethyl phosphate, acid 3-methacryloyl phosphate Phosphate esters containing an ester group having a polymerizable double bond, such as oxypropyl phosphate, polyoxyethylene glycol acid methacryloyl phosphate, and polyoxypropylene glycol acid methacryloyl phosphate. Specific examples of the above-mentioned phosphonic acid include alkylphosphonic acids such as methylphosphonic acid, arylphosphonic acids such as phenylphosphonic acid, and the like. Specific examples of the above-mentioned phosphinic acid include alkyl phosphinic acids such as methyl phosphinic acid, aryl phosphinic acids such as phenyl phosphinic acid, and the like.
其中,作為上述磷酸酯,較佳為含有上述具有聚合性雙鍵之酯基之磷酸酯。若使用含有上述具有聚合性雙鍵之酯基之磷酸酯,則於含有上述共聚物溶液之硬化性樹脂組成物之硬化時,與上述共聚物或聚合性化合物一起形成交聯結構,從而可抑制所含有之成分之揮發或溶出,尤其可抑制產生反應系統之污染或電氣絕緣性之降低等不良情況。 上述磷酸酯較佳為含有2個或3個以上之聚合性雙鍵。 Among them, as the above-mentioned phosphoric acid ester, a phosphoric acid ester containing the above-mentioned ester group having a polymerizable double bond is preferable. When a phosphoric acid ester containing the above-mentioned ester group having a polymerizable double bond is used, at the time of curing the curable resin composition containing the above-mentioned copolymer solution, a cross-linked structure is formed together with the above-mentioned copolymer or the polymerizable compound, thereby suppressing the In particular, the volatilization or dissolution of the contained components can suppress the occurrence of such problems as contamination of the reaction system or reduction of electrical insulation. The above-mentioned phosphoric acid ester preferably contains two or more polymerizable double bonds.
於本發明中,作為含有上述具有聚合性雙鍵之酯基之磷酸酯,可使用市售品,例如可使用LIGHT ESTER P-1M、LIGHT ESTER P-2M(均為共榮社化學製造)、Phosmer M(Uni-Chemical公司製造)等。其中,較佳為LIGHT ESTER P-2M。In the present invention, as the phosphoric acid ester containing the above-mentioned ester group having a polymerizable double bond, commercially available products can be used, for example, LIGHT ESTER P-1M, LIGHT ESTER P-2M (both are manufactured by Kyoeisha Chemical Co., Ltd.), Phosmer M (manufactured by Uni-Chemical Corporation) and the like. Among them, LIGHT ESTER P-2M is preferable.
上述磷酸衍生物之分子量較佳為400以下,更佳為350以下。若上述磷酸衍生物之分子量為400以下,則可減少添加時之樹脂固形物成分,保存穩定性進一步提高。又,酸基之陰離子性提高及親核力降低之效果變得更大。上述磷酸衍生物之分子量較佳為150以上,更佳為250以上。若上述磷酸衍生物之分子量為150以上,則可進一步提高與樹脂組成物之相溶性。The molecular weight of the phosphoric acid derivative is preferably 400 or less, more preferably 350 or less. When the molecular weight of the phosphoric acid derivative is 400 or less, the resin solid content at the time of addition can be reduced, and the storage stability can be further improved. In addition, the effect of improving the anionicity of the acid group and reducing the nucleophilic force becomes greater. The molecular weight of the phosphoric acid derivative is preferably 150 or more, more preferably 250 or more. When the molecular weight of the phosphoric acid derivative is 150 or more, the compatibility with the resin composition can be further improved.
上述磷酸衍生物亦可為上述pKa為4.2以下之酸化合物。即,就保存穩定性或相溶性之觀點而言,本發明之共聚物溶液較佳為含有pKa為4.2以下之酸化合物或磷酸衍生物,更佳為含有pKa為4.2以下之磷酸衍生物。The above-mentioned phosphoric acid derivative may be an acid compound having the above-mentioned pKa of 4.2 or less. That is, from the viewpoint of storage stability or compatibility, the copolymer solution of the present invention preferably contains an acid compound or a phosphoric acid derivative with a pKa of 4.2 or less, more preferably a phosphoric acid derivative with a pKa of 4.2 or less.
上述酸化合物與磷酸衍生物之含量並無特別限定,根據用途或其他成分之摻合等適當設定即可,較佳為相對於共聚物溶液之固形物成分總量100質量%,通常較佳為0.01~5質量%,更佳為0.01~3質量%,進而較佳為0.02~2質量%。再者,於將上述酸化合物與磷酸衍生物併用之情形時,上述含量係上述酸化合物與磷酸衍生物之合計量。又,於本說明書中,所謂「固形物成分總量」,意指形成硬化物之成分(形成硬化物時揮發之溶劑等除外)之總量。The content of the above-mentioned acid compound and phosphoric acid derivative is not particularly limited, and may be appropriately set according to the application or the blending of other components, and is preferably 100% by mass relative to the total solid content of the copolymer solution, usually 0.01-5 mass %, More preferably, it is 0.01-3 mass %, More preferably, it is 0.02-2 mass %. In addition, when the said acid compound and a phosphoric acid derivative are used together, the said content is the total amount of the said acid compound and a phosphoric acid derivative. In addition, in this specification, the "total amount of solid content" means the total amount of the components forming the hardened product (excluding the solvent etc. that volatilize when forming the hardened product).
相對於共聚物溶液中之共聚物100質量份,上述酸化合物與磷酸衍生物之含量較佳為0.01~10質量份,更佳為0.05~5質量份,進而較佳為0.1~3質量份。再者,於將上述酸化合物與磷酸衍生物併用之情形時,上述含量係上述酸化合物與磷酸衍生物之合計量。The content of the acid compound and the phosphoric acid derivative is preferably 0.01 to 10 parts by mass, more preferably 0.05 to 5 parts by mass, and still more preferably 0.1 to 3 parts by mass relative to 100 parts by mass of the copolymer in the copolymer solution. In addition, when the said acid compound and a phosphoric acid derivative are used together, the said content is the total amount of the said acid compound and a phosphoric acid derivative.
於上述共聚物溶液進而含有下述鹼性化合物之情形時,相對於鹼性化合物之使用量100莫耳%,上述酸化合物與磷酸衍生物之含量較佳為50~200莫耳%,更佳為70~150莫耳%,進而較佳為80~120莫耳%。藉由將上述酸化合物與磷酸衍生物之含量相對於鹼性化合物設定成0.5~2.0莫耳當量之範圍,上述共聚物之保存穩定性進一步提高,且可進一步抑制硬化物之著色。再者,於將上述酸化合物與磷酸衍生物併用之情形時,上述含量係上述酸化合物與磷酸衍生物之合計量。When the above-mentioned copolymer solution further contains the following basic compound, the content of the above-mentioned acid compound and phosphoric acid derivative is preferably 50-200 mol%, more preferably 100 mol% of the basic compound used. It is 70 to 150 mol %, more preferably 80 to 120 mol %. By setting the content of the acid compound and the phosphoric acid derivative in the range of 0.5 to 2.0 molar equivalents relative to the basic compound, the storage stability of the copolymer is further improved, and the coloration of the cured product can be further suppressed. In addition, when the said acid compound and a phosphoric acid derivative are used together, the said content is the total amount of the said acid compound and a phosphoric acid derivative.
<鹼性化合物> 上述共聚物溶液亦可進而含有鹼性化合物。藉由含有鹼性化合物,於共聚物之硬化時,即便於160℃以下之低溫硬化條件下,交聯反應亦良好地進行,從而可形成耐溶劑性更優異之硬化物。 <Basic compound> The said copolymer solution may further contain a basic compound. By containing the basic compound, when the copolymer is hardened, the crosslinking reaction proceeds well even under the low-temperature hardening conditions of 160° C. or lower, so that a hardened product with more excellent solvent resistance can be formed.
作為上述鹼性化合物,可列舉上述鹼性化合物。其中,較佳為胺系化合物。又,作為上述鹼性化合物,就蒸散容易性、操作容易性之方面而言,更佳為二級胺、三級胺、雜環狀胺、磷化合物,就可抑制副反應且抑制加成後之聚合物之分子量上升之方面而言,更佳為三級胺、三苯基膦。As said basic compound, the said basic compound is mentioned. Among them, amine-based compounds are preferred. In addition, as the above-mentioned basic compound, secondary amines, tertiary amines, heterocyclic amines, and phosphorus compounds are more preferable in terms of ease of evaporation and handling, which can suppress side reactions and suppress post-addition. From the viewpoint of increasing the molecular weight of the polymer, tertiary amine and triphenylphosphine are more preferred.
上述鹼性化合物之含量並無特別限定,根據用途或其他成分之摻合等適當設定即可,相對於共聚物溶液之固形物成分總量100質量%,較佳為0.01~10質量%,更佳為0.01~6質量%,進而較佳為0.02~4質量%。The content of the above-mentioned basic compound is not particularly limited, and may be appropriately set according to the application or the blending of other components, and is preferably 0.01 to 10% by mass relative to 100% by mass of the total solid content of the copolymer solution, and more Preferably it is 0.01-6 mass %, More preferably, it is 0.02-4 mass %.
又,相對於上述共聚物100質量份,上述鹼性化合物之含量較佳為0.01~20質量份,更佳為0.1~10質量份,進而較佳為0.1~6質量份。Moreover, content of the said basic compound is preferable with respect to 100 mass parts of said copolymers, 0.01-20 mass parts is preferable, 0.1-10 mass parts is more preferable, 0.1-6 mass parts is still more preferable.
再者,於合成上述共聚物時(加成反應時)用作觸媒之上述鹼性化合物殘存於合成共聚物後之共聚物溶液中之情形時,藉由對應於其殘存量添加鹼性化合物來調整共聚物溶液中之含量即可。Furthermore, when the above-mentioned basic compound used as a catalyst during the synthesis of the above-mentioned copolymer (in addition reaction) remains in the copolymer solution after synthesizing the copolymer, the basic compound is added according to the residual amount by adding the basic compound. to adjust the content of the copolymer solution.
<共聚物溶液之製造方法> 作為製造上述共聚物溶液之方法,例如較佳為包括如下步驟之方法:將包含上述式(a)所表示之含環氧基之單體、及上述式(b1)所表示之含羥基之單體的單體成分進行聚合之步驟(聚合步驟);使上述聚合步驟中所獲得之聚合物與上述式(b2)或式(b3)所表示之含酸基之化合物於鹼性化合物存在下反應之步驟(反應步驟);及添加pKa為4.2以下之酸化合物及質子性極性溶劑之步驟(添加步驟)。 即,共聚物溶液之製造方法亦為本發明之一,其特徵在於包括:將包含式(a)所表示之含環氧基之單體、及式(b1)所表示之含羥基之單體的單體成分進行聚合之步驟;使上述聚合步驟中所獲得之聚合物與式(b2)或式(b3)所表示之含酸基之化合物於鹼性化合物存在下反應之步驟;及添加pKa為4.2以下之酸化合物及質子性極性溶劑之步驟。 <Production method of copolymer solution> As a method for producing the above-mentioned copolymer solution, for example, a method comprising the steps of: adding an epoxy group-containing monomer represented by the above formula (a) and a hydroxyl group-containing monomer represented by the above formula (b1) The step of polymerizing the monomer components of the monomer (polymerization step); the polymer obtained in the above-mentioned polymerization step is reacted with the acid group-containing compound represented by the above formula (b2) or formula (b3) in the presence of a basic compound step (reaction step); and step (addition step) of adding an acid compound with a pKa of 4.2 or less and a protic polar solvent. That is, a method for producing a copolymer solution is also one of the present invention, which is characterized by comprising: mixing an epoxy group-containing monomer represented by formula (a) and a hydroxyl group-containing monomer represented by formula (b1). The step of polymerizing the monomer component of It is the step of acid compound and protic polar solvent below 4.2.
作為上述聚合步驟,可列舉與上述共聚物之製造方法中之步驟(1)相同之步驟。As said polymerization process, the process similar to the process (1) in the manufacturing method of the said copolymer can be mentioned.
作為上述反應步驟,可列舉與於鹼性化合物存在下進行上述共聚物之製造方法中之步驟(2)之方法相同之方法。作為上述式(b2)或式(b3)所表示之含酸基之化合物、及鹼性化合物之具體例,可列舉與上述含酸基之化合物、及鹼性化合物相同者。As the above-mentioned reaction step, the same method as the method of step (2) in the method for producing the above-mentioned copolymer in the presence of a basic compound can be exemplified. Specific examples of the acid group-containing compound and the basic compound represented by the above formula (b2) or formula (b3) include the same compounds as the above-mentioned acid group-containing compound and basic compound.
於上述添加步驟中使用之pKa為4.2以下之酸化合物、質子性極性溶劑分別如上所述。The acid compound with a pKa of 4.2 or less and the protic polar solvent used in the above-mentioned addition step are as described above, respectively.
3.硬化性樹脂組成物 本發明之共聚物、及共聚物溶液亦可與其他成分組合後製成硬化性樹脂組成物。上述硬化性樹脂組成物含有本發明之共聚物,因此即便於低溫硬化條件下亦可形成耐溶劑性優異之硬化物。又,於上述硬化性樹脂組成物含有上述共聚物溶液之情形時,保存穩定性亦變得更優異。又,此種含有上述共聚物或共聚物溶液之硬化性樹脂組成物亦為本發明之較佳形態之一。 3. Curable resin composition The copolymer of the present invention and the copolymer solution may be combined with other components to form a curable resin composition. Since the said curable resin composition contains the copolymer of this invention, even under low temperature hardening conditions, the hardened|cured material excellent in solvent resistance can be formed. Moreover, when the said curable resin composition contains the said copolymer solution, storage stability becomes more excellent. Moreover, such a curable resin composition containing the said copolymer or a copolymer solution is also one of preferable aspects of this invention.
於上述硬化性樹脂組成物中,上述共聚物之含量並無特別限定,根據用途或其他成分之摻合等適當設定即可,例如,相對於硬化性樹脂組成物之固形物成分總量100質量%,較佳為5質量%以上,更佳為10質量%以上,進而較佳為15質量%以上,又,較佳為80質量%以下,更佳為75質量%以下,進而較佳為70質量%以下。 再者,於本說明書中,所謂「固形物成分總量」,意指形成硬化物之成分(形成硬化物時揮發之溶劑等除外)之總量。 In the curable resin composition, the content of the above-mentioned copolymer is not particularly limited, and can be appropriately set according to the application or the blending of other components. For example, it is 100 mass relative to the total solid content of the curable resin composition. %, preferably 5 mass % or more, more preferably 10 mass % or more, more preferably 15 mass % or more, and more preferably 80 mass % or less, more preferably 75 mass % or less, and more preferably 70 mass % mass % or less. In addition, in this specification, "solid content total amount" means the total amount of the components which form a hardened|cured material (excluding the solvent etc. which volatilize at the time of hardened|cured material formation).
就作為組成物之穩定性變得良好之方面而言,上述硬化性樹脂組成物較佳為含有上述質子性極性溶劑。 就擔保硬化性樹脂組成物之穩定性之方面而言,相對於上述共聚物之固形物成分100質量%,上述硬化性樹脂組成物中之上述質子性極性溶劑之含量較佳為10質量%以上,更佳為30質量%以上,進而較佳為40質量%以上,又,較佳為3000質量%以下,更佳為1000質量%以下。 It is preferable that the said curable resin composition contains the said protic polar solvent from the point that the stability as a composition becomes favorable. The content of the above-mentioned protic polar solvent in the above-mentioned curable resin composition is preferably 10% by mass or more relative to 100% by mass of the solid content of the above-mentioned copolymer in terms of ensuring the stability of the curable resin composition. , more preferably 30 mass % or more, still more preferably 40 mass % or more, and more preferably 3000 mass % or less, more preferably 1000 mass % or less.
就擔保硬化性樹脂組成物之穩定性之方面而言,相對於硬化性樹脂組成物之固形物成分100質量%,上述硬化性樹脂組成物中之上述質子性極性溶劑之含量較佳為1質量%以上,更佳為5質量%以上,進而較佳為10質量%以上,又,較佳為400質量%以下,更佳為300質量%以下,進而較佳為200質量%以下。In terms of securing the stability of the curable resin composition, the content of the above-mentioned protic polar solvent in the curable resin composition is preferably 1 mass % relative to 100 mass % of the solid content of the curable resin composition. % or more, more preferably 5 mass % or more, more preferably 10 mass % or more, and more preferably 400 mass % or less, more preferably 300 mass % or less, and still more preferably 200 mass % or less.
上述硬化性樹脂組成物可另外含有聚合性化合物、聚合起始劑等各種成分。關於聚合性化合物、聚合起始劑等各種成分,可列舉與下述感光性樹脂組成物相同之成分等。 作為上述硬化性樹脂組成物之較佳形態之一例,對感光性樹脂組成物進行說明。 The said curable resin composition may further contain various components, such as a polymerizable compound and a polymerization initiator. As for various components, such as a polymerizable compound and a polymerization initiator, the same components as the following photosensitive resin composition, etc. are mentioned. The photosensitive resin composition will be described as an example of a preferable form of the above-mentioned curable resin composition.
3-1.感光性樹脂組成物 本發明之共聚物或共聚物溶液可進而組合聚合性化合物、及光聚合起始劑而製成感光性樹脂組成物。 上述感光性樹脂組成物由於含有上述共聚物,故而即便於160℃以下、例如90℃左右之低溫硬化條件下亦可形成耐溶劑性優異之硬化物。又,由於進而含有聚合性化合物,故而可形成硬化性、對基材之密接性、表面硬度、耐熱性等各種物性亦優異之硬化物。又,此種含有上述共聚物或共聚物溶液、聚合性化合物、及光聚合起始劑之感光性樹脂組成物亦為本發明之一。 3-1. Photosensitive resin composition The copolymer or copolymer solution of the present invention can be further combined with a polymerizable compound and a photopolymerization initiator to form a photosensitive resin composition. Since the said photosensitive resin composition contains the said copolymer, even under the low temperature hardening conditions of 160 degrees C or less, for example, about 90 degreeC, the hardened|cured material excellent in solvent resistance can be formed. In addition, since a polymerizable compound is further contained, a cured product excellent in various physical properties such as curability, adhesion to a base material, surface hardness, and heat resistance can be formed. Moreover, the photosensitive resin composition containing the said copolymer or a copolymer solution, a polymerizable compound, and a photopolymerization initiator is also one of this invention.
於本發明之感光性樹脂組成物中,上述共聚物之含量並無特別限定,根據用途或其他成分之摻合等適當設定即可,例如,相對於感光性樹脂組成物之固形物成分總量100質量%,較佳為5質量%以上,更佳為10質量%以上,進而較佳為15質量%以上,又,較佳為80質量%以下,更佳為75質量%以下,進而較佳為70質量%以下。In the photosensitive resin composition of the present invention, the content of the above-mentioned copolymer is not particularly limited, and can be appropriately set according to the application or the blending of other components, for example, relative to the total solid content of the photosensitive resin composition. 100 mass %, preferably 5 mass % or more, more preferably 10 mass % or more, more preferably 15 mass % or more, and preferably 80 mass % or less, more preferably 75 mass % or less, and furthermore It is 70 mass % or less.
<聚合性化合物> 上述聚合性化合物係可藉由自由基、電磁波(例如紅外線、紫外線、X射線等)、電子束等活性能量線之照射等聚合之具有聚合性不飽和鍵(亦稱為聚合性不飽和基)之低分子化合物,例如可列舉:分子中具有1個聚合性不飽和基之單官能化合物及具有2個以上之聚合性不飽和基之多官能化合物。 <Polymerizable compound> The above-mentioned polymerizable compounds are polymerizable unsaturated bonds (also called polymerizable unsaturated groups) that can be polymerized by irradiation with active energy rays such as free radicals, electromagnetic waves (such as infrared rays, ultraviolet rays, X-rays, etc.), and electron beams. As a low molecular weight compound, the monofunctional compound which has one polymerizable unsaturated group in a molecule|numerator, and the polyfunctional compound which has two or more polymerizable unsaturated groups are mentioned, for example.
作為上述單官能化合物,例如可列舉:N取代順丁烯二醯亞胺系單體;(甲基)丙烯酸酯類;(甲基)丙烯醯胺類;不飽和單羧酸類;不飽和多元羧酸類;不飽和基與羧基之間經擴鏈之不飽和單羧酸類;不飽和酸酐類;芳香族乙烯類;共軛二烯類;乙烯酯類;乙烯醚類;N-乙烯系化合物類;不飽和異氰酸酯類等。作為該等,例如可列舉與作為上述共聚物之單體成分而列舉之化合物相同者。又,亦可使用具有活性亞甲基或活性次甲基之單體等。Examples of the monofunctional compound include: N-substituted maleimide-based monomers; (meth)acrylates; (meth)acrylamides; unsaturated monocarboxylic acids; unsaturated polycarboxylic acids Acids; unsaturated monocarboxylic acids extended between unsaturated groups and carboxyl groups; unsaturated acid anhydrides; aromatic vinyls; conjugated dienes; vinyl esters; vinyl ethers; N-vinyl compounds; Unsaturated isocyanates, etc. As these, for example, the same compounds as those listed as the monomer components of the above-mentioned copolymers can be mentioned. Moreover, the monomer etc. which have an active methylene group or an active methine group can also be used.
作為上述多官能化合物,例如可列舉下述化合物等。 乙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、丙二醇二(甲基)丙烯酸酯、丁二醇二(甲基)丙烯酸酯、己二醇二(甲基)丙烯酸酯、環己烷二甲醇二(甲基)丙烯酸酯、雙酚A環氧烷二(甲基)丙烯酸酯、雙酚F環氧烷二(甲基)丙烯酸酯等2官能(甲基)丙烯酸酯化合物; As said polyfunctional compound, the following compounds etc. are mentioned, for example. Ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, polyethylene glycol di(meth)acrylate, propylene glycol di(meth)acrylate, butanediol di(meth)acrylate base) acrylate, hexanediol di(meth)acrylate, cyclohexanedimethanol di(meth)acrylate, bisphenol A alkylene oxide di(meth)acrylate, bisphenol F alkylene oxide di(meth)acrylate Bifunctional (meth)acrylate compounds such as (meth)acrylates;
三羥甲基丙烷三(甲基)丙烯酸酯、二-三羥甲基丙烷四(甲基)丙烯酸酯、甘油三(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯、三新戊四醇七(甲基)丙烯酸酯、三新戊四醇八(甲基)丙烯酸酯、環氧乙烷加成三羥甲基丙烷三(甲基)丙烯酸酯、環氧乙烷加成二-三羥甲基丙烷四(甲基)丙烯酸酯、環氧乙烷加成新戊四醇四(甲基)丙烯酸酯、環氧乙烷加成二新戊四醇六(甲基)丙烯酸酯、環氧丙烷加成三羥甲基丙烷三(甲基)丙烯酸酯、環氧丙烷加成二-三羥甲基丙烷四(甲基)丙烯酸酯、環氧丙烷加成新戊四醇四(甲基)丙烯酸酯、環氧丙烷加成二新戊四醇六(甲基)丙烯酸酯、ε-己內酯加成三羥甲基丙烷三(甲基)丙烯酸酯、ε-己內酯加成二-三羥甲基丙烷四(甲基)丙烯酸酯、ε-己內酯加成新戊四醇四(甲基)丙烯酸酯、ε-己內酯加成二新戊四醇六(甲基)丙烯酸酯、二新戊四醇五丙烯酸酯琥珀酸改質物、新戊四醇三丙烯酸酯琥珀酸改質物、二新戊四醇五丙烯酸酯鄰苯二甲酸改質物、新戊四醇三丙烯酸酯鄰苯二甲酸改質物、下述式:Trimethylolpropane tri(meth)acrylate, di-trimethylolpropane tetra(meth)acrylate, glycerol tri(meth)acrylate, neotaerythritol tri(meth)acrylate, new Pentaerythritol tetra(meth)acrylate, Dipiveaerythritol penta(meth)acrylate, Dipiveaerythritol hexa(meth)acrylate, Tripivalerythritol hepta(meth)acrylate, Trinepentaerythritol octa(meth)acrylate, ethylene oxide addition trimethylolpropane tri(meth)acrylate, ethylene oxide addition di-trimethylolpropane tetra(methyl) Acrylates, ethylene oxide addition neotaerythritol tetra(meth)acrylate, ethylene oxide addition dipivoerythritol hexa(meth)acrylate, propylene oxide addition trimethylolpropane Tri(meth)acrylate, propylene oxide addition di-trimethylolpropane tetra(meth)acrylate, propylene oxide addition neotaerythritol tetra(meth)acrylate, propylene oxide addition Dipivalerythritol hexa(meth)acrylate, ε-caprolactone addition trimethylolpropane tri(meth)acrylate, ε-caprolactone addition di-trimethylolpropane tetra(meth)acrylate base) acrylate, ε-caprolactone addition neopentaerythritol tetra (meth)acrylate, ε-caprolactone addition dipivaloerythritol hexa (meth)acrylate, dipepentaerythritol penta Acrylate succinic acid modified product, Neotaerythritol triacrylate succinic acid modified product, Dipivalerythritol pentaacrylate phthalic acid modified product, Neotaerythritol triacrylate phthalic acid modified product, The following Mode:
所表示之二新戊四醇六丙烯酸酯之改質物等3官能以上之多官能(甲基)丙烯酸酯化合物;Polyfunctional (meth)acrylate compounds with three or more functionalities, such as the modified substance of dinepentaerythritol hexaacrylate represented;
乙二醇二乙烯醚、二乙二醇二乙烯醚、聚乙二醇二乙烯醚、丙二醇二乙烯醚、丁二醇二乙烯醚、己二醇二乙烯醚、雙酚A環氧烷二乙烯醚、雙酚F環氧烷二乙烯醚、三羥甲基丙烷三乙烯醚、二-三羥甲基丙烷四乙烯醚、甘油三乙烯醚、新戊四醇四乙烯醚、二新戊四醇五乙烯醚、二新戊四醇六乙烯醚、環氧乙烷加成三羥甲基丙烷三乙烯醚、環氧乙烷加成二-三羥甲基丙烷四乙烯醚、環氧乙烷加成新戊四醇四乙烯醚、環氧乙烷加成二新戊四醇六乙烯醚等多官能乙烯醚類;Ethylene Glycol Divinyl Ether, Diethylene Glycol Divinyl Ether, Polyethylene Glycol Divinyl Ether, Propylene Glycol Divinyl Ether, Butylene Glycol Divinyl Ether, Hexylene Glycol Divinyl Ether, Bisphenol A Alkylene Oxide Divinyl Ether, bisphenol F alkylene oxide divinyl ether, trimethylolpropane trivinyl ether, di-trimethylolpropane tetravinyl ether, glycerol trivinyl ether, neopentaerythritol tetravinyl ether, dipepaerythritol Pentavinyl ether, dipeptaerythritol hexavinyl ether, ethylene oxide addition trimethylolpropane trivinyl ether, ethylene oxide addition di-trimethylolpropane tetravinyl ether, ethylene oxide addition Into polyfunctional vinyl ethers such as neopentaerythritol tetravinyl ether, ethylene oxide addition dipeptaerythritol hexavinyl ether, etc.;
(甲基)丙烯酸2-乙烯氧基乙酯、(甲基)丙烯酸3-乙烯氧基丙酯、(甲基)丙烯酸1-甲基-2-乙烯氧基乙酯、(甲基)丙烯酸2-乙烯氧基丙酯、(甲基)丙烯酸4-乙烯氧基丁酯、(甲基)丙烯酸4-乙烯氧基環己酯、(甲基)丙烯酸5-乙烯氧基戊酯、(甲基)丙烯酸6-乙烯氧基己酯、(甲基)丙烯酸4-乙烯氧基甲基環己基甲酯、(甲基)丙烯酸對乙烯氧基甲基苯基甲酯、(甲基)丙烯酸2-(乙烯氧基乙氧基)乙酯、(甲基)丙烯酸2-(乙烯氧基乙氧基乙氧基乙氧基)乙酯等含乙烯醚基之(甲基)丙烯酸酯類;2-vinyloxyethyl (meth)acrylate, 3-vinyloxypropyl (meth)acrylate, 1-methyl-2-vinyloxyethyl (meth)acrylate, 2 (meth)acrylate - Vinyloxypropyl, 4-vinyloxybutyl (meth)acrylate, 4-vinyloxycyclohexyl (meth)acrylate, 5-vinyloxypentyl (meth)acrylate, (meth)acrylate ) 6-vinyloxyhexyl acrylate, 4-vinyloxymethylcyclohexylmethyl (meth)acrylate, p-vinyloxymethylphenylmethyl (meth)acrylate, 2- (meth)acrylate (Meth)acrylates containing vinyl ether groups such as (vinyloxyethoxy)ethyl ester and (meth)acrylate 2-(vinyloxyethoxyethoxyethoxy)ethyl ester;
乙二醇二烯丙醚、二乙二醇二烯丙醚、聚乙二醇二烯丙醚、丙二醇二烯丙醚、丁二醇二烯丙醚、己二醇二烯丙醚、雙酚A環氧烷二烯丙醚、雙酚F環氧烷二烯丙醚、三羥甲基丙烷三烯丙醚、二-三羥甲基丙烷四烯丙醚、甘油三烯丙醚、新戊四醇四烯丙醚、二新戊四醇五烯丙醚、二新戊四醇六烯丙醚、環氧乙烷加成三羥甲基丙烷三烯丙醚、環氧乙烷加成二-三羥甲基丙烷四烯丙醚、環氧乙烷加成新戊四醇四烯丙醚、環氧乙烷加成二新戊四醇六烯丙醚等多官能烯丙醚類;Ethylene Glycol Diallyl Ether, Diethylene Glycol Diallyl Ether, Polyethylene Glycol Diallyl Ether, Propylene Glycol Diallyl Ether, Butylene Glycol Diallyl Ether, Hexylene Glycol Diallyl Ether, Bisphenol A alkylene oxide diallyl ether, bisphenol F alkylene oxide diallyl ether, trimethylolpropane triallyl ether, di-trimethylolpropane tetraallyl ether, glycerol triallyl ether, neopentyl Tetraol tetraallyl ether, dipeptaerythritol pentaallyl ether, dipeptaerythritol hexaallyl ether, ethylene oxide addition trimethylolpropane triallyl ether, ethylene oxide addition two - Multifunctional allyl ethers such as trimethylolpropane tetraallyl ether, ethylene oxide addition neopentaerythritol tetraallyl ether, ethylene oxide addition dipepaerythritol hexaallyl ether;
(甲基)丙烯酸烯丙酯等含烯丙基之(甲基)丙烯酸酯類;三聚異氰酸三(丙烯醯氧基乙基)酯、三聚異氰酸三(甲基丙烯醯氧基乙基)酯、環氧烷加成三聚異氰酸三(丙烯醯氧基乙基)酯、環氧烷加成三聚異氰酸三(甲基丙烯醯氧基乙基)酯等含多官能(甲基)丙烯醯基之三聚異氰酸酯(isocyanurate)類;三聚異氰酸三烯丙基酯等含多官能烯丙基之三聚異氰酸酯類;利用甲苯二異氰酸酯、異佛酮二異氰酸酯、伸茬基二異氰酸酯等多官能異氰酸酯與(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯等含羥基之(甲基)丙烯酸酯類之反應而獲得的多官能(甲基)丙烯酸胺酯類;二乙烯苯等多官能芳香族乙烯類等。該等聚合性化合物可單獨使用1種,亦可將2種以上組合使用。 但是,側鏈具有乙烯醚基之聚合物雖會提高樹脂組成物之硬化性,但有時會使保存穩定性降低,因此就保存穩定性之方面而言,上述感光性樹脂組成物較佳為不含有側鏈具有乙烯醚基之聚合物。 Allyl-containing (meth)acrylates such as (meth)acrylate; trimeric isocyanate tris(acryloyloxyethyl), trimeric isocyanate tris(methacryloyloxy) Ethyl ethyl) ester, alkylene oxide addition trimeric isocyanate tris (acryloyloxyethyl) ester, alkylene oxide addition trimeric isocyanate tris (methacryloyloxyethyl) ester, etc. Trimeric isocyanates containing polyfunctional (meth)acryloyl groups; trimeric isocyanates containing polyfunctional allyl groups such as triallyl isocyanate; using toluene diisocyanate, isophorone It is obtained by the reaction of polyfunctional isocyanates such as diisocyanate and stubble diisocyanate with hydroxyl-containing (meth)acrylates such as 2-hydroxyethyl (meth)acrylate and 2-hydroxypropyl (meth)acrylate. Polyfunctional (meth)acrylates; polyfunctional aromatic vinyls such as divinylbenzene, etc. These polymerizable compounds may be used alone or in combination of two or more. However, although a polymer having a vinyl ether group in its side chain improves the curability of the resin composition, it may lower the storage stability. Therefore, in terms of storage stability, the above-mentioned photosensitive resin composition is preferably It does not contain a polymer having a vinyl ether group in its side chain.
上述聚合性化合物之中,就進一步提高感光性樹脂組成物之硬化性之觀點而言,較佳為使用多官能聚合性化合物。作為上述多官能聚合性化合物之官能數,較佳為3以上,更佳為4以上。又,上述官能數較佳為10以下,更佳為8以下。 又,作為上述聚合性化合物之分子量,並無特別限定,就操作性之觀點而言,例如較佳為2000以下。 Among the above-mentioned polymerizable compounds, it is preferable to use a polyfunctional polymerizable compound from the viewpoint of further improving the curability of the photosensitive resin composition. As a functional number of the said polyfunctional polymerizable compound, 3 or more are preferable, and 4 or more are more preferable. Moreover, 10 or less are preferable and, as for the said functional number, 8 or less are more preferable. Moreover, although it does not specifically limit as molecular weight of the said polymerizable compound, From a viewpoint of handleability, for example, it is preferable that it is 2000 or less.
作為上述多官能聚合性化合物,其中,就反應性、經濟性、獲取性等觀點而言,較佳可列舉多官能(甲基)丙烯酸酯化合物、多官能(甲基)丙烯酸胺酯化合物、含(甲基)丙烯醯基之三聚異氰酸酯化合物等具有(甲基)丙烯醯基之化合物,更佳可列舉多官能(甲基)丙烯酸酯化合物。藉由含有具有(甲基)丙烯醯基之化合物,可使感光性樹脂組成物成為感光性及硬化性更優異者,從而獲得更高硬度且高透明性之硬化物。作為上述多官能聚合性化合物,進而較佳為使用3官能以上之多官能(甲基)丙烯酸酯化合物。Among the above-mentioned polyfunctional polymerizable compounds, from the viewpoints of reactivity, economical efficiency, availability, etc., polyfunctional (meth)acrylate compounds, polyfunctional (meth)acrylate amine ester compounds, polyfunctional (meth)acrylate compounds, Compounds having a (meth)acryloyl group, such as a (meth)acryloyl trimeric isocyanate compound, are more preferably polyfunctional (meth)acrylate compounds. By containing the compound which has a (meth)acryloyl group, the photosensitive resin composition can be made into one which is more excellent in photosensitivity and hardenability, and the hardened|cured material of higher hardness and high transparency can be obtained. As said polyfunctional polymerizable compound, it is more preferable to use the polyfunctional (meth)acrylate compound of trifunctional or more.
上述聚合性化合物可僅使用1種,亦可將2種以上組合使用。Only one type of the above-mentioned polymerizable compound may be used, or two or more types may be used in combination.
於本發明之感光性樹脂組成物中,上述聚合性化合物之含量只要為發揮本發明之效果之範圍,則並無特別限制,適當設定即可,但就可使感光性樹脂組成物成為適當之黏度之方面而言,相對於感光性樹脂組成物之固形物成分總量100質量%,較佳為5~60質量%,更佳為10~50質量%。In the photosensitive resin composition of the present invention, the content of the polymerizable compound is not particularly limited as long as the content of the polymerizable compound is within the range in which the effects of the present invention are exhibited, and it may be appropriately set, but the photosensitive resin composition can be appropriately set. The viscosity is preferably 5 to 60 mass %, more preferably 10 to 50 mass % with respect to 100 mass % of the total solid content of the photosensitive resin composition.
<光聚合起始劑> 作為光聚合起始劑,較佳可列舉自由基聚合性之光聚合起始劑。所謂自由基聚合性之光聚合起始劑,係藉由電磁波或電子束等活性能量線之照射產生聚合起始自由基者。 <Photopolymerization initiator> As the photopolymerization initiator, a radically polymerizable photopolymerization initiator is preferably used. The radically polymerizable photopolymerization initiator is one that generates polymerization initiation radicals by irradiation with active energy rays such as electromagnetic waves or electron beams.
作為上述光聚合起始劑之具體例,例如可列舉:2-甲基-1-[4-(甲硫基)苯基]-2-啉基丙烷-1-酮(「Irgacure 907」、BASF公司製造)、2-苄基-2-二甲基胺基-1-(4-啉基苯基)-丁酮-1(「Irgacure 369」、BASF公司製造)、2-二甲基胺基-2-(4-甲基-苄基)-1-(4-啉-4-基-苯基)-丁烷-1-酮(「Irgacure 379」、BASF公司製造)等胺基酮系化合物;2,2-二甲氧基-1,2-二苯基乙烷-1-酮(「Irgacure 651」、BASF公司製造)、苯基乙醛酸性甲酯(「DAROCUR MBF」、BASF公司製造)等二苯乙二酮縮酮系化合物;1-羥基-環己基-苯基-酮(「Irgacure 184」、BASF公司製造)、2-羥基-2-甲基-1-苯基-丙烷-1-酮(「DAROCUR1173」、BASF公司製造)、1-[4-(2-羥基乙氧基)-苯基]-2-羥基-2-甲基-1-丙烷-1-酮(「Irgacure 2959」、BASF公司製造)、2-羥基-1-{4-[4-(2-羥基-2-甲基-丙醯基)-苄基]-苯基}-2-甲基-丙烷-1-酮(「Irgacure 127」、BASF公司製造)、[1-羥基-環己基-苯基-酮+二苯甲酮](「Irgacure 500」、BASF公司製造)等羥基酮系化合物等;以及日本特開2013-227485號公報段落[0084]~[0086]所例示之其他烷基苯酮系化合物;1,2-辛烷二酮,1-[4-(苯硫基)苯基]-,2-(O-苯甲醯基肟)(「OXE01」、BASF公司製造)、乙酮,1-[9-乙基-6-(2-甲基苯甲醯基)-9H-咔唑-3-基]-,1-(O-乙醯基肟)(「OXE02」、BASF公司製造)、1,2-辛烷二酮,1-[4-(苯硫基)-,2-,(O-苯甲醯基肟)],乙酮(「OXE03」、BASF公司製造)、1-[9-乙基-6-(2-甲基苯甲醯基)-9H-咔唑-3-基]-,1-(O-乙醯基肟)(「OXE04」、BASF公司製造)等肟酯系化合物;二苯甲酮系化合物;安息香系化合物;9-氧硫 系化合物;鹵甲基化三𠯤系化合物;鹵甲基化二唑系化合物;聯咪唑系化合物;二茂鈦系化合物;苯甲酸酯系化合物;吖啶系化合物等;膦氧化物系化合物等。其中,較佳為胺基酮系化合物、肟酯系化合物。 上述光聚合起始劑可單獨使用1種,亦可將2種以上組合使用。 Specific examples of the above-mentioned photopolymerization initiators include, for example: 2-methyl-1-[4-(methylthio)phenyl]-2- Linopropan-1-one ("Irgacure 907", manufactured by BASF Corporation), 2-benzyl-2-dimethylamino-1-(4- Linophenyl)-butanone-1 ("Irgacure 369", manufactured by BASF Corporation), 2-dimethylamino-2-(4-methyl-benzyl)-1-(4- Lino-4-yl-phenyl)-butan-1-one ("Irgacure 379", manufactured by BASF Corporation) and other amino ketone compounds; 2,2-dimethoxy-1,2-diphenylethyl Alkan-1-one ("Irgacure 651", manufactured by BASF Corporation), phenylglyoxal acid methyl ester ("DAROCUR MBF", manufactured by BASF Corporation) and other diphenylethanal ketal compounds; 1-Hydroxy-cyclohexyl -Phenyl-one ("Irgacure 184", manufactured by BASF Corporation), 2-hydroxy-2-methyl-1-phenyl-propan-1-one ("DAROCUR1173", manufactured by BASF Corporation), 1-[4- (2-hydroxyethoxy)-phenyl]-2-hydroxy-2-methyl-1-propan-1-one (“Irgacure 2959”, manufactured by BASF Corporation), 2-hydroxy-1-{4-[ 4-(2-Hydroxy-2-methyl-propionyl)-benzyl]-phenyl}-2-methyl-propan-1-one ("Irgacure 127", manufactured by BASF Corporation), [1-hydroxyl -Cyclohexyl-phenyl-ketone+benzophenone] ("Irgacure 500", manufactured by BASF Corporation) and other hydroxyketone-based compounds, etc.; Other alkyl phenone compounds; 1,2-octanedione, 1-[4-(phenylthio)phenyl]-,2-(O-benzyl oxime) ("OXE01", BASF manufactured by the company), ethyl ketone, 1-[9-ethyl-6-(2-methylbenzyl)-9H-carbazol-3-yl]-,1-(O-acetyloxime) ( "OXE02", manufactured by BASF Corporation), 1,2-octanedione, 1-[4-(phenylthio)-,2-,(O-benzyl oxime)], ethyl ketone ("OXE03" , manufactured by BASF Corporation), 1-[9-ethyl-6-(2-methylbenzyl)-9H-carbazol-3-yl]-,1-(O-acetyloxime) (“ Oxime ester-based compounds such as OXE04", manufactured by BASF Corporation); Benzophenone-based compounds; Benzoin-based compounds; 9-oxosulfur Series compounds; Halomethylated tris-series compounds; Halomethylated Diazole-based compounds; biimidazole-based compounds; titanocene-based compounds; benzoate-based compounds; acridine-based compounds, etc.; phosphine oxide-based compounds, and the like. Among them, amino ketone-based compounds and oxime ester-based compounds are preferred. The said photoinitiator may be used individually by 1 type, and may be used in combination of 2 or more types.
上述光聚合起始劑之含量只要為發揮本發明之效果之範圍,則並無特別限制,適當設定即可,例如,相對於本發明之感光性樹脂組成物之固形物成分總量100質量%,較佳為0.3~20質量%,更佳為0.5~10質量%,進而較佳為1~8質量%。The content of the above-mentioned photopolymerization initiator is not particularly limited as long as the effect of the present invention is exhibited, and can be appropriately set, for example, 100% by mass relative to the total solid content of the photosensitive resin composition of the present invention , preferably 0.3 to 20 mass %, more preferably 0.5 to 10 mass %, still more preferably 1 to 8 mass %.
<光酸產生劑> 本發明之感光性樹脂組成物較佳為進而含有光酸產生劑。藉由進而含有光酸產生劑,可進一步提高感光性樹脂組成物之硬化性。 上述光酸產生劑係藉由暴露於放射線等活性能量線中而產生酸之化合物,例如可列舉:甲苯磺酸或四氟化硼等強酸、鋶鹽、銨鹽、鏻鹽、錪鹽或硒鹽等鎓鹽類;鐵-丙二烯錯合物類;矽烷醇-金屬螯合物錯合物類;二碸類、二磺醯基二偶氮甲烷類、二磺醯基甲烷類、磺醯基苯甲醯基甲烷類、醯亞胺磺酸酯類、安息香磺酸酯類等磺酸衍生物;有機鹵化合物類等。 <Photoacid generator> It is preferable that the photosensitive resin composition of this invention further contains a photoacid generator. By further containing a photoacid generator, the curability of the photosensitive resin composition can be further improved. The above-mentioned photoacid generator is a compound that generates acid by exposure to active energy rays such as radiation, and examples thereof include strong acids such as toluenesulfonic acid and boron tetrafluoride, strontium salts, ammonium salts, phosphonium salts, iodonium salts, or selenium salts. Onium salts such as salts; iron-allene complexes; silanol-metal chelate complexes; Sulfonic acid derivatives such as acylbenzylmethanes, imidates, benzoin sulfonates, etc.; organic halogen compounds, etc.
相對於感光性樹脂組成物之固形物成分總量100質量%,上述光酸產生劑之含量較佳為0.3~20質量%,更佳為0.5~10質量%,進而較佳為1~8質量%。The content of the photoacid generator is preferably 0.3 to 20 mass %, more preferably 0.5 to 10 mass %, and further preferably 1 to 8 mass % with respect to 100 mass % of the total solid content of the photosensitive resin composition. %.
<其他成分> 本發明之感光性樹脂組成物除上述成分以外,亦可視需要含有其他成分。作為上述其他成分,例如可列舉:溶劑;色料(顏料、染料);分散劑;耐熱改善劑;調平劑;顯影助劑;二氧化矽微粒子等無機微粒子;矽烷系、鋁系、鈦系等偶合劑;填料、環氧樹脂、酚樹脂、聚乙烯酚等熱硬化性樹脂;多官能硫醇基化合物等硬化助劑;塑化劑;聚合抑制劑;紫外線吸收劑;抗氧化劑;消光劑;消泡劑;抗靜電劑;滑澤劑(slipping agent);表面改質劑;觸變劑;觸變助劑;醌二疊氮化合物;多酚化合物;陽離子聚合性化合物;酸產生劑等。該等可單獨使用1種,亦可將2種以上組合使用。該等其他成分自公知者中適當選擇使用即可,其使用量亦可適當設定。 例如,於將上述感光性樹脂組成物用於彩色濾光片用途之情形時,上述感光性樹脂組成物較佳為含有色料。 <Other ingredients> In addition to the above-mentioned components, the photosensitive resin composition of the present invention may contain other components as necessary. Examples of the above-mentioned other components include: solvents; colorants (pigments, dyes); dispersants; heat-resistant improvers; leveling agents; development aids; inorganic fine particles such as silica fine particles; and other coupling agents; fillers, epoxy resins, phenol resins, polyvinyl phenol and other thermosetting resins; multifunctional thiol-based compounds and other hardening aids; plasticizers; polymerization inhibitors; ultraviolet absorbers; antioxidants; matting agents ; defoaming agent; antistatic agent; slipping agent; surface modifier; thixotropic agent; thixotropic auxiliary; quinonediazide compound; polyphenol compound; cationic polymerizable compound; acid generator, etc. . These may be used individually by 1 type, and may be used in combination of 2 or more types. These other components may be appropriately selected from those known to be used, and the usage amount thereof may be appropriately set. For example, when using the said photosensitive resin composition for a color filter application, it is preferable that the said photosensitive resin composition contains a coloring material.
<感光性樹脂組成物之製備> 作為製備本發明之感光性樹脂組成物之方法,並無特別限制,使用公知之方法即可,例如可列舉使用各種混合機或分散機對上述各含有成分進行混合、分散之方法。混合、分散步驟並無特別限制,藉由公知之方法進行即可。又,亦可進而包含通常進行之其他步驟。於上述感光性樹脂組成物含有色料之情形時,較佳為經過色料之分散處理步驟等公知之步驟來製備。 <Preparation of photosensitive resin composition> The method for preparing the photosensitive resin composition of the present invention is not particularly limited, and a known method may be used. For example, a method of mixing and dispersing the above-mentioned components using various mixers or dispersers is exemplified. The mixing and dispersing steps are not particularly limited, and may be performed by known methods. In addition, other steps normally performed may be further included. When the said photosensitive resin composition contains a colorant, it is preferable to prepare it through a well-known process, such as the dispersion|distribution process process of a colorant.
<硬化物> 使本發明之共聚物、共聚物溶液或感光性樹脂組成物(硬化性樹脂組成物)硬化而獲得之硬化物具有優異之耐溶劑性。此種共聚物、共聚物溶液或感光性樹脂組成物之硬化物亦為本發明之一。 <hardened product> The cured product obtained by curing the copolymer, the copolymer solution or the photosensitive resin composition (curable resin composition) of the present invention has excellent solvent resistance. Such a copolymer, a copolymer solution or a cured product of the photosensitive resin composition is also one of the present inventions.
於上述硬化物為硬化膜之情形時,其膜厚較佳為0.1 μm以上。若上述膜厚為0.1 μm以上,可發揮更優異之耐溶劑性。上述膜厚更佳為0.5 μm以上,進而較佳為1 μm以上。上述膜厚之上限值並無特別限定,根據硬化膜之目的、用途適當設定即可,例如較佳為20 μm以下,更佳為15 μm以下,進而較佳為10 μm以下。When the above-mentioned cured product is a cured film, the film thickness thereof is preferably 0.1 μm or more. When the said film thickness is 0.1 micrometer or more, more excellent solvent resistance can be exhibited. The above-mentioned film thickness is more preferably 0.5 μm or more, and still more preferably 1 μm or more. The upper limit of the film thickness is not particularly limited, and may be appropriately set according to the purpose and application of the cured film.
作為獲得上述硬化物之方法,並無特別限制,使用公知之方法即可,例如可列舉如下方法:藉由乾燥、加熱或紫外線等能量線之照射或者該等之組合使將上述共聚物、共聚物溶液或感光性樹脂組成物塗佈或成形於基材上而成者硬化而獲得硬化物。The method for obtaining the above-mentioned cured product is not particularly limited, and a known method may be used, and examples thereof include the following methods: The product solution or the photosensitive resin composition is coated or molded on the base material and cured to obtain a cured product.
若使用本發明之共聚物、共聚物溶液或感光性樹脂組成物,則即便於低溫硬化條件下亦可形成耐溶劑性優異之硬化物。作為此種硬化物之製造方法,例如較佳可列舉包括如下步驟之方法:將上述感光性樹脂組成物塗佈於基材上而形成塗佈膜之步驟;對所形成之塗佈膜進行光照射之步驟;及於160℃以下對經光照射之塗佈膜進行加熱之步驟。If the copolymer, copolymer solution or photosensitive resin composition of the present invention is used, a cured product excellent in solvent resistance can be formed even under low temperature curing conditions. As a method for producing such a cured product, for example, a method comprising the steps of: applying the above-mentioned photosensitive resin composition to a substrate to form a coating film; The step of irradiating; and the step of heating the coated film irradiated with light below 160°C.
作為上述基材,並無特別限制,根據目的或用途適當選擇即可,例如可列舉玻璃板、塑膠板等由各種材料構成之基材。The above-mentioned base material is not particularly limited, and may be appropriately selected according to the purpose or application, and examples thereof include base materials made of various materials such as glass plates and plastic plates.
作為塗佈上述感光性樹脂組成物而形成塗佈膜之方法,並無特別限制,可利用旋轉塗佈、狹縫式塗佈、輥塗、流延塗佈等公知之方法進行。 於上述製造方法中,較佳為於將上述感光性樹脂組成物塗佈於基材上後,使塗佈物乾燥而形成塗佈膜。上述乾燥可利用公知之方法進行,具體而言,可利用與下述「<彩色濾光片之製造方法>」之「配置步驟」所記載之乾燥方法相同之方法進行。 There is no restriction|limiting in particular as a method to apply|coat the said photosensitive resin composition, and to form a coating film, Well-known methods, such as spin coating, slot coating, roll coating, and casting coating, can be used. In the said manufacturing method, after apply|coating the said photosensitive resin composition on a base material, it is preferable to dry a coating material, and it is preferable to form a coating film. The above-mentioned drying can be performed by a known method, and specifically, it can be performed by the same method as the drying method described in the "arrangement step" of the following "<Method for producing a color filter>".
上述製造方法包括於形成塗佈膜後對上述塗佈膜進行光照射之步驟。 作為上述對所形成之塗佈膜進行光照射之方法,並無特別限制,可利用公知之方法進行,具體而言,可利用與下述「<彩色濾光片之製造方法>」之「光照射步驟」所記載之方法相同之方法進行。 The above-mentioned manufacturing method includes the step of irradiating the above-mentioned coating film with light after forming the coating film. The method of irradiating the formed coating film with light is not particularly limited, and a known method can be used. Specifically, the following "<Method for producing a color filter>" can be used. The method described in "Irradiation step" was carried out in the same manner.
於對上述塗佈膜進行光照射之情形時,可經由光罩進行光照射。作為光罩,可使用對應於目標圖案形成有遮光部之光罩。於經由光罩進行光照射之情形時,較佳為其後進行顯影步驟。藉由進行顯影步驟,可於塗佈膜形成目標圖案。作為顯影方法,並無特別限制,可利用公知之方法進行,具體而言,可利用與下述「<彩色濾光片之製造方法>」之「顯影步驟」所記載之方法相同之方法進行。When light irradiation is performed to the said coating film, light irradiation can be performed through a photomask. As the photomask, a photomask in which a light shielding portion is formed in accordance with a target pattern can be used. In the case of performing light irradiation through a photomask, it is preferable to perform a development step afterward. By carrying out the developing step, a target pattern can be formed on the coating film. The development method is not particularly limited, and can be performed by a known method. Specifically, it can be performed by the same method as the method described in the "development step" of the following "<Method for producing a color filter>".
又,上述製造方法包括於160℃以下對經光照射之塗佈膜進行加熱之步驟。上述製造方法由於使用上述感光性樹脂組成物,故而可於如160℃以下之相對低溫條件下進行光照射後之加熱步驟(後硬化步驟)。 加熱溫度較佳為155℃以下,更佳為150℃以下。作為加熱溫度之下限,就可維持硬化性之方面而言,較佳為70℃以上,更佳為90℃以上。 關於溫度以外之上述加熱方法,並無特別限制,可利用公知之方法進行,例如可利用與下述「<彩色濾光片之製造方法>」之「加熱步驟」所記載之方法相同之方法進行。 Moreover, the said manufacturing method includes the process of heating the coating film irradiated with light below 160 degreeC. Since the above-mentioned production method uses the above-mentioned photosensitive resin composition, the heating step (post-curing step) after light irradiation can be performed under relatively low temperature conditions such as 160° C. or lower. The heating temperature is preferably 155°C or lower, more preferably 150°C or lower. The lower limit of the heating temperature is preferably 70°C or higher, more preferably 90°C or higher, from the viewpoint of maintaining curability. The above-mentioned heating method other than the temperature is not particularly limited, and can be performed by a known method. For example, it can be performed by the same method as the method described in the "heating step" of the following "<Method for producing a color filter>". .
<用途> 本發明之共聚物、共聚物溶液、及含有其之感光性樹脂組成物(硬化性樹脂組成物)即便於160℃以下、例如90℃左右之低溫硬化條件下,亦充分地進行硬化反應,從而可形成耐溶劑性優異之硬化物。因此,可較佳地用於需要於低溫條件下充分地硬化之用途或需要耐溶劑性之用途。 <Use> The copolymer of the present invention, the copolymer solution, and the photosensitive resin composition (curable resin composition) containing the same undergo sufficient curing reaction even under low-temperature curing conditions of 160° C. or lower, for example, about 90° C., so that A hardened product with excellent solvent resistance can be formed. Therefore, it can be preferably used for applications requiring sufficient hardening under low temperature conditions or applications requiring solvent resistance.
本發明之共聚物、共聚物溶液、及感光性樹脂組成物具體而言,例如可較佳地用於液晶-有機EL-量子點-微LED液晶顯示裝置或固體攝像元件、觸控面板式顯示裝置等所使用之彩色濾光片、黑矩陣、感光性間隔件(photospacer)、黑柱間隔件、油墨、印刷版、印刷配線板、半導體元件、光阻、絕緣膜、膜、有機保護膜等各種光學構件或電機-電子機器等之構成構件之用途。其中,可較佳地用於彩色濾光片用途。 本發明之感光性樹脂組成物可較佳地用作光學材料用,又,可較佳地用作負型用。 Specifically, the copolymer, the copolymer solution, and the photosensitive resin composition of the present invention can be preferably used, for example, for liquid crystal-organic EL-quantum dot-micro LED liquid crystal display devices, solid-state imaging elements, and touch-panel display devices. Color filters, black matrices, photospacers, black column spacers, inks, printing plates, printed wiring boards, semiconductor elements, photoresists, insulating films, films, organic protective films, etc. used in devices, etc. The use of various optical components or components of electro-mechanical-electronic equipment. Among them, it can be preferably used for color filter applications. The photosensitive resin composition of the present invention can be preferably used as an optical material, and can also be preferably used as a negative type.
3.彩色濾光片 基板上具有上述感光性樹脂組成物之硬化物之彩色濾光片亦為本發明之較佳形態之一。 於上述彩色濾光片中,藉由上述感光性樹脂組成物而形成之硬化物例如尤其適合作為黑矩陣或紅色、緑色、藍色、黃色等各像素之需要著色之片段,但亦適合作為感光性間隔件、保護層、配向控制用阻隔壁等未必需要著色之片段。 3. Color filter The color filter which has the hardened|cured material of the said photosensitive resin composition on a board|substrate is also one of preferable forms of this invention. In the above-mentioned color filter, the cured product formed by the above-mentioned photosensitive resin composition is especially suitable as a black matrix or a segment that needs to be colored for each pixel such as red, green, blue, and yellow, but is also suitable as a photosensitive material. Spacers, protective layers, barrier ribs for alignment control, etc. do not necessarily require colored segments.
作為上述彩色濾光片所使用之基板,例如可列舉:白板玻璃、青板玻璃、鹼強化玻璃、二氧化矽塗佈青板玻璃等玻璃基板;由聚酯、聚碳酸酯、聚烯烴、聚碸、環狀烯烴之開環聚合物或其氫化物等熱塑性樹脂構成之片、膜或基板;由環氧樹脂、不飽和聚酯樹脂等熱硬化性樹脂構成之片、膜或基板;鋁板、銅板、鎳板、不鏽鋼板等金屬基板;陶瓷基板;具有光電轉換元件之半導體基板;表面具備色料層之玻璃基板(例如LCD用彩色濾光片)等由各種材料構成之構件等。其中,就耐熱性之方面而言,較佳為玻璃基板或由耐熱性樹脂構成之片、膜或基板。又,上述基板較佳為透明基板。 又,亦可視需要對上述基板進行電暈放電處理、臭氧處理、基於矽烷偶合劑等之化學品處理等。 Examples of substrates used for the above-mentioned color filters include glass substrates such as white plate glass, blue plate glass, alkali-strengthened glass, and silica-coated blue plate glass; Sheets, films or substrates made of thermoplastic resins such as ring-opening polymers of cyclic olefins or their hydrides; sheets, films or substrates made of thermosetting resins such as epoxy resins and unsaturated polyester resins; aluminum plates, Metal substrates such as copper plates, nickel plates, stainless steel plates; ceramic substrates; semiconductor substrates with photoelectric conversion elements; glass substrates with color layers on the surface (such as color filters for LCD), etc. Among them, in terms of heat resistance, a glass substrate or a sheet, film, or substrate made of a heat-resistant resin is preferable. Moreover, it is preferable that the said board|substrate is a transparent board|substrate. In addition, corona discharge treatment, ozone treatment, chemical treatment with a silane coupling agent, etc. may be performed on the above-mentioned substrate as necessary.
<彩色濾光片之製造方法> 為了獲得上述彩色濾光片,例如較佳為採用如下製造方法:針對像素一色(即每一色之像素),採用包括於基板上配置上述感光性樹脂組成物之步驟(亦稱為配置步驟)、對配置於該基板上之感光性樹脂組成物照射光之步驟(亦稱為光照射步驟)、藉由顯影液進行顯影處理之步驟(亦稱為顯影步驟)、及加熱處理之步驟(亦稱為加熱步驟)之方法,並於各色中重複與之相同之方法。再者,各色之像素之形成順序並無特別限定。 <Manufacturing method of color filter> In order to obtain the above-mentioned color filter, for example, it is preferable to adopt the following manufacturing method: for a pixel of one color (ie, a pixel of each color), a step including disposing the above-mentioned photosensitive resin composition on a substrate (also referred to as an disposition step), The step of irradiating light to the photosensitive resin composition disposed on the substrate (also referred to as a light irradiation step), the step of developing treatment with a developer (also referred to as a development step), and the step of heat treatment (also referred to as for the heating step), and repeat the same method for each color. Furthermore, the order in which the pixels of each color are formed is not particularly limited.
(1)配置步驟(較佳為塗佈步驟) 上述配置步驟較佳為藉由塗佈進行。作為於基板上塗佈上述感光性樹脂組成物之方法,例如可列舉:旋轉塗佈、狹縫式塗佈、輥塗、流延塗佈等;可較佳地使用任一方法。 於上述配置步驟中,又,較佳為於將上述感光性樹脂組成物塗佈於基板上後對塗膜進行乾燥。塗膜之乾燥例如可使用加熱板、IR烘箱、對流烘箱等進行。乾燥條件根據所含有之溶劑成分之沸點、硬化成分之種類、膜厚、乾燥機之性能等適當選擇,通常較佳為於50~160℃之溫度進行10秒~300秒。 (1) Arrangement step (preferably coating step) The above-mentioned configuration step is preferably performed by coating. As a method of apply|coating the said photosensitive resin composition on a board|substrate, a spin coater, a slit coater, a roll coater, a cast coater etc. are mentioned, for example; Any method can be used suitably. In the said arrangement|positioning process, it is also preferable to dry a coating film after apply|coating the said photosensitive resin composition on a board|substrate. Drying of the coating film can be performed using, for example, a hot plate, an IR oven, a convection oven, or the like. The drying conditions are appropriately selected according to the boiling point of the solvent component contained, the type of hardening component, the thickness of the film, and the performance of the dryer. Usually, it is preferably performed at a temperature of 50 to 160° C. for 10 seconds to 300 seconds.
(2)光照射步驟 作為於上述光照射步驟中所使用之活性光線之光源,例如使用:氙氣燈、鹵素燈、鎢燈、高壓水銀燈、超高壓水銀燈、金屬鹵化物燈、中壓水銀燈、低壓水銀燈、碳弧、螢光燈等燈光源;氬離子雷射、YAG雷射、準分子雷射、氮雷射、氦-鎘雷射、半導體雷射等雷射光源等。又,作為曝光機之方式,可列舉:接近式曝光法、鏡面投影方式(mirror projection method)、步進機方式;可較佳地使用接近式曝光法。 再者,於活性能量光線之照射步驟中,亦可視用途而經由特定之光罩圖案照射活性能量光線。於該情形時,曝光部硬化,而硬化部變得不溶或難溶於顯影液中。 (2) Light irradiation step As the light source of the active light used in the above-mentioned light irradiation step, for example, xenon lamps, halogen lamps, tungsten lamps, high pressure mercury lamps, ultra-high pressure mercury lamps, metal halide lamps, medium pressure mercury lamps, low pressure mercury lamps, carbon arc lamps, fluorescent lamps are used. Light sources such as light lamps; laser light sources such as argon ion lasers, YAG lasers, excimer lasers, nitrogen lasers, helium-cadmium lasers, semiconductor lasers, etc. Moreover, as a method of an exposure machine, a proximity exposure method, a mirror projection method, and a stepper method can be mentioned, and a proximity exposure method can be preferably used. Furthermore, in the irradiation step of the active energy light, the active energy light can also be irradiated through a specific mask pattern depending on the application. In this case, the exposed portion is hardened, and the hardened portion becomes insoluble or hardly soluble in the developing solution.
(3)顯影步驟 上述顯影步驟係於上述光照射步驟之後藉由顯影液進行顯影處理,從而將未曝光部去除而形成圖案之步驟。藉此,可獲得經圖案化之硬化膜。顯影處理通常可於10~50℃之顯影溫度利用浸漬顯影、噴霧顯影、毛刷顯影、超音波顯影等方法進行。 (3) Development step The said developing process is a process of forming a pattern by removing an unexposed part by performing a developing process with a developing solution after the said light irradiation process. Thereby, a patterned cured film can be obtained. The development treatment can usually be performed at a development temperature of 10 to 50° C. by means of immersion development, spray development, brush development, and ultrasonic development.
上述顯影步驟中所使用之顯影液只要為溶解上述感光性樹脂組成物者,則並無特別限定,通常使用有機溶劑或鹼性水溶液,亦可使用該等之混合物。再者,於將鹼性水溶液用作顯影液之情形時,較佳為顯影後利用水洗淨。作為有機溶劑或鹼性水溶液,可列舉與日本特開2015-157909號公報所記載者相同者。The developer used in the development step is not particularly limited as long as it dissolves the photosensitive resin composition. Usually, an organic solvent or an alkaline aqueous solution is used, and a mixture of these can also be used. In addition, when an alkaline aqueous solution is used as a developing solution, it is preferable to wash with water after image development. As the organic solvent or the alkaline aqueous solution, the same ones as those described in JP-A No. 2015-157909 can be mentioned.
(4)加熱步驟 上述加熱步驟係於上述顯影步驟之後藉由焙燒使曝光部(硬化部)進而硬化之步驟(亦稱為「後硬化步驟」)。可列舉:使用例如高壓水銀燈等光源以0.5~5 J/cm 2之光量進行後曝光之步驟;或於例如60~200℃之溫度歷時10秒~120分鐘進行後加熱之步驟等。藉由進行此種後硬化步驟,可使經圖案化之硬化膜之硬度及密接性進而變得牢固。 上述加熱步驟一般係於200~260℃左右之溫度進行,若使用上述感光性樹脂組成物,則可於200℃以下、較佳為160℃以下之相對低溫之條件下進行充分之硬化。因此,可無損基板或硬化物所保持之特性,而獲得耐溶劑性優異者。 (4) Heating step The heating step described above is a step (also referred to as a “post-curing step”) of further curing the exposed portion (hardened portion) by firing after the developing step. Examples include a step of post-exposure using a light source such as a high-pressure mercury lamp with a light intensity of 0.5 to 5 J/cm 2 , or a step of post-heating at a temperature of 60 to 200° C. for 10 seconds to 120 minutes. By performing such a post-hardening step, the hardness and adhesiveness of the patterned cured film can be further strengthened. The above-mentioned heating step is generally performed at a temperature of about 200-260°C. If the above-mentioned photosensitive resin composition is used, sufficient curing can be performed at a relatively low temperature of 200°C or lower, preferably 160°C or lower. Therefore, the properties retained by the substrate or the cured product are not impaired, and one having excellent solvent resistance can be obtained.
於上述加熱步驟中,加熱溫度較佳為160℃以下,更佳為155℃以下,進而較佳為150℃以下。又,加熱溫度較佳為70℃以上,更佳為90℃以上,進而較佳為95℃以上。In the above-mentioned heating step, the heating temperature is preferably 160°C or lower, more preferably 155°C or lower, and still more preferably 150°C or lower. In addition, the heating temperature is preferably 70°C or higher, more preferably 90°C or higher, and still more preferably 95°C or higher.
上述加熱步驟中之加熱時間並無特別限定,例如較佳為設為5~60分鐘。又,加熱方法亦並無特別限定,例如可使用加熱板、對流烘箱、高頻加熱機等加熱機器進行。Although the heating time in the said heating process is not specifically limited, For example, it is preferable to set it as 5-60 minutes. In addition, the heating method is also not particularly limited, and for example, it can be performed using a heating device such as a hot plate, a convection oven, and a high frequency heater.
藉由上述加熱步驟而獲得之硬化膜(即,使上述感光性樹脂組成物熱硬化而獲得之硬化塗膜)之膜厚較佳為0.1~20 μm。上述膜厚更佳為0.5~15 μm,進而較佳為1~10 μm。It is preferable that the film thickness of the cured film obtained by the said heating process (that is, the cured coating film obtained by thermosetting the said photosensitive resin composition) is 0.1-20 micrometers. The above-mentioned film thickness is more preferably 0.5 to 15 μm, still more preferably 1 to 10 μm.
4.顯示裝置 具備上述彩色濾光片之顯示裝置亦為本發明中之較佳形態之一。 又,具有上述感光性樹脂組成物之硬化物之顯示裝置用構件及顯示裝置亦包含於本發明之較佳之實施形態中。藉由上述感光性樹脂組成物而形成之硬化物(硬化膜)穩定、對基材等之密接性優異且硬度高,並且顯示出高平滑性且具有較高之穿透率,因此尤佳為用作透明構件,又,亦可用作各種顯示裝置中之保護膜或絕緣膜。 4. Display device A display device having the above-mentioned color filter is also one of the preferred forms in the present invention. Moreover, the member for display apparatuses and the display apparatus which have the hardened|cured material of the said photosensitive resin composition are also included in the preferable embodiment of this invention. The cured product (cured film) formed from the above-mentioned photosensitive resin composition is stable, has excellent adhesion to substrates and the like, has high hardness, exhibits high smoothness, and has high transmittance, and is therefore particularly preferred. It can be used as a transparent member, and can also be used as a protective film or an insulating film in various display devices.
作為上述顯示裝置,例如較佳為液晶顯示裝置、固體攝像元件、觸控面板式顯示裝置等。 再者,於將上述硬化物(硬化膜)用作顯示裝置用構件之情形時,該構件可為由上述硬化膜構成之膜狀之單層或多層構件,亦可為於上述單層或多層構件進而組合有其他層而成之構件,又,亦可為構成中含有上述硬化膜之構件。 As the above-mentioned display device, for example, a liquid crystal display device, a solid-state imaging element, a touch panel type display device, or the like is preferable. Furthermore, when using the above-mentioned cured product (cured film) as a member for a display device, the member may be a film-like single-layer or multi-layer member composed of the above-mentioned cured film, or may be a single-layer or multi-layer member of the above-mentioned cured film. Further, the member may be a member in which another layer is combined, or may be a member including the above-mentioned cured film in the configuration.
如上所述,本發明之共聚物、共聚物溶液、及感光性樹脂組成物(硬化性樹脂組成物)即便於低溫硬化條件下,亦可形成耐溶劑性優異之硬化物。本發明之共聚物、共聚物溶液、及感光性樹脂組成物可作為液晶-有機EL-量子點-微LED液晶顯示裝置或固體攝像元件、觸控面板式顯示裝置等所使用之各種光學構件或構成構件,而較佳地用於電機-電子機器等各種用途。 實施例 As described above, the copolymer, the copolymer solution, and the photosensitive resin composition (curable resin composition) of the present invention can form cured products excellent in solvent resistance even under low-temperature curing conditions. The copolymer, the copolymer solution, and the photosensitive resin composition of the present invention can be used as various optical components used in liquid crystal-organic EL-quantum dot-micro LED liquid crystal display devices, solid-state imaging devices, touch panel display devices, etc. As a constituent member, it is preferably used for various applications such as electromechanical and electronic equipment. Example
以下,揭示實施例對本發明進而詳細地進行說明,但本發明並不僅限定於該等實施例。再者,只要未特別說明,則「份」意指「質量份」,「%」意指「質量%」。Hereinafter, the present invention will be described in more detail by showing examples, but the present invention is not limited to these examples. In addition, unless otherwise specified, "part" means "mass part", and "%" means "mass %".
於本實施例中,各種物性等之測定係利用下述方法進行。 (1)重量平均分子量(Mw) 將聚苯乙烯作為標準物質,將四氫呋喃作為析出液,利用基於HLC-8220GPC(Tosoh公司製造)、管柱:TSKgel SuperHZ M-M(Tosoh公司製造)之GPC(凝膠滲透層析)法測定重量平均分子量。 In this Example, the measurement of various physical properties etc. was performed by the following method. (1) Weight average molecular weight (Mw) The weight average molecular weight was measured by GPC (gel permeation chromatography) method based on HLC-8220GPC (manufactured by Tosoh Corporation) and column: TSKgel SuperHZ M-M (manufactured by Tosoh Corporation) using polystyrene as a standard substance and tetrahydrofuran as a precipitate. .
(2)固形物成分 量取共聚物溶液約1 g置於鋁杯中,並添加丙酮約3 g使之溶解後,於常溫使之自然乾燥。接下來,使用熱風乾燥機(商品名:PHH-101、愛斯佩克公司製造),於真空下並於140℃乾燥1.5小時後,於乾燥器內放置冷卻,測定質量。根據其質量減少量計算出聚合物溶液之固形物成分(質量%)。 (2) Solid content About 1 g of the copolymer solution was weighed and placed in an aluminum cup, and about 3 g of acetone was added to dissolve it, and then it was naturally dried at room temperature. Next, using a hot air dryer (trade name: PHH-101, manufactured by ESPEC), after drying at 140° C. under vacuum for 1.5 hours, it was left to cool in a desiccator, and the mass was measured. The solid content (mass %) of the polymer solution was calculated from the mass reduction.
(3)酸值 精確稱量共聚物溶液3 g,並使之溶解於丙酮90 g與水10 g之混合溶劑中,並使用0.1 N之KOH水溶液作為滴定液進行滴定。滴定係使用自動滴定裝置(商品名:COM-555、平沼產業公司製造)進行,根據溶液之酸值與溶液之固形物成分求出固形物成分每1 g中之酸值(mgKOH/g)。 (3) Acid value 3 g of the copolymer solution was accurately weighed, dissolved in a mixed solvent of 90 g of acetone and 10 g of water, and titrated using a 0.1 N aqueous KOH solution as a titrant. The titration was performed using an automatic titrator (trade name: COM-555, manufactured by Hiranuma Sangyo Co., Ltd.), and the acid value (mgKOH/g) per 1 g of the solid content was determined from the acid value of the solution and the solid content of the solution.
(4)環氧當量(g/當量) 藉由將共聚物固形物成分之質量(g)除以共聚物中所含有之環氧基之莫耳數(mol)而求出。 (4) Epoxy equivalent (g/equivalent) It was calculated|required by dividing the mass (g) of the solid content of the copolymer by the mole number (mol) of epoxy groups contained in the copolymer.
(5)雙鍵當量(g/當量) 藉由將共聚物固形物成分之質量(g)除以共聚物之雙鍵量(mol)而求出。 (5) Double bond equivalent (g/equivalent) It was obtained by dividing the mass (g) of the solid content of the copolymer by the double bond amount (mol) of the copolymer.
(6)耐溶劑性 將感光性樹脂組成物旋轉塗佈於5 cm見方之玻璃基板上,於100℃乾燥3分鐘後,使用高壓水銀燈以200 mJ進行曝光,並於90℃或110℃分別進行40分鐘熱處理(後硬化),獲得膜厚2 μm之硬化膜。接下來,將該硬化膜於40℃於1-甲基-2-吡咯啶酮(NMP)20 g中浸漬10分鐘後取出,針對取出硬化膜後之浸漬液(NMP),使用分光光度計UV3100(島津製作所公司製造)測定吸光度,並以下述基準進行評價。吸光度之值越大,表示溶出至浸漬液中之色料越多,評價為感光性樹脂組成物之耐溶劑性較低。 (評價基準) ◎:吸光度之值未達0.2 ○:吸光度之值為0.2以上且未達0.3 △:吸光度之值為0.3以上且未達0.4 ×:吸光度之值為0.4以上 ××:膜剝落 (6) Solvent resistance The photosensitive resin composition was spin-coated on a 5 cm square glass substrate, dried at 100°C for 3 minutes, exposed to light at 200 mJ using a high-pressure mercury lamp, and heat-treated at 90°C or 110°C for 40 minutes (post-curing). ) to obtain a cured film with a thickness of 2 μm. Next, the cured film was immersed in 20 g of 1-methyl-2-pyrrolidone (NMP) at 40° C. for 10 minutes, and then taken out, and a spectrophotometer UV3100 was used for the immersion liquid (NMP) after taking out the cured film. (manufactured by Shimadzu Corporation) The absorbance was measured and evaluated according to the following criteria. The larger the value of the absorbance, the more the colorant eluted into the immersion liquid, and it was evaluated that the solvent resistance of the photosensitive resin composition was low. (Evaluation Criteria) ◎: The absorbance value is less than 0.2 ○: The value of absorbance is 0.2 or more and less than 0.3 △: The value of absorbance is 0.3 or more and less than 0.4 ×: The value of absorbance is 0.4 or more ××: Film peeled off
(7)耐溶劑性(實施例20~23) 將感光性樹脂組成物旋轉塗佈於5 cm見方之玻璃基板上,於90℃乾燥2分鐘後,使用高壓水銀燈以100 mJ進行曝光,並於90℃進行30分鐘熱處理(後硬化),獲得膜厚2 μm之硬化膜。接下來,將該硬化膜於30℃於表5所記載之浸漬溶劑20 g中浸漬5分鐘後取出,針對取出硬化膜後之浸漬溶劑,使用分光光度計UV3100(島津製作所公司製造)測定吸光度。 (7) Solvent resistance (Examples 20 to 23) The photosensitive resin composition was spin-coated on a 5 cm square glass substrate, dried at 90°C for 2 minutes, exposed to light at 100 mJ using a high-pressure mercury lamp, and heat-treated at 90°C for 30 minutes (post-curing) to obtain a film Hardened film with a thickness of 2 μm. Next, the cured film was immersed in 20 g of the immersion solvent described in Table 5 at 30°C for 5 minutes, and then taken out, and the absorbance was measured using a spectrophotometer UV3100 (manufactured by Shimadzu Corporation) about the immersion solvent after taking out the cured film.
(8)黏度 使用黏度計(VISCOMETER TV-22、東機產業公司製造)於25℃測定共聚物溶液之黏度。 (8) Viscosity The viscosity of the copolymer solution was measured at 25°C using a viscometer (VISCOMETER TV-22, manufactured by Toki Sangyo Co., Ltd.).
(9)殘膜率 測定上述(7)之耐溶劑性之評價前後之膜之重量,藉此計算出殘膜率。具體而言,將玻璃基板作為皮重,藉此算出耐溶劑性評價前之膜重量。其後,用耐溶劑性評價後之膜重量除以評價前之膜重量,藉此算出殘膜率。 (9) Residual film rate The remaining film ratio was calculated by measuring the weight of the film before and after the evaluation of the solvent resistance in the above (7). Specifically, the film weight before solvent resistance evaluation was calculated by using the glass substrate as the tare weight. Then, the residual film ratio was calculated by dividing the film weight after solvent resistance evaluation by the film weight before evaluation.
(製造例1) 共聚物溶液A-1(HEMA-GMA共聚物之SAH加成物溶液)之製備 向具備溫度計、攪拌機、氣體導入管、冷凝管及滴加槽導入口之反應槽中添加丙二醇單甲醚乙酸酯185.3份並進行氮氣置換後,加熱升溫至90℃為止。另一方面,於作為滴加槽(A)之燒杯中準備將甲基丙烯酸2-羥基乙酯30.0份、甲基丙烯酸環氧丙酯70.0份、丙二醇單甲醚乙酸酯30份、過氧化2-乙基己酸第三丁酯(日本油脂公司製造之「PERBUTYL(註冊商標)O」)2.0份加以攪拌混合而成者,於滴加槽(B)中準備將正十二烷基硫醇2.0份、丙二醇單甲醚乙酸酯18.0份加以攪拌混合而成者。於反應槽之溫度成為90℃後,一面保持該溫度,一面開始歷時3小時自滴加槽進行滴加以進行聚合。滴加結束後於90℃保持30分鐘後升溫至115℃,並進行90分鐘熟化。其後,冷卻至室溫後,添加琥珀酸酐11.5份、作為觸媒之三乙胺0.33份、碳酸二甲酯189份、丙二醇單甲醚乙酸酯29.6份,並於40℃反應10小時,獲得共聚物溶液A-1。將所獲得之共聚物之各種物性示於表1。 (Manufacturing example 1) Preparation of copolymer solution A-1 (SAH adduct solution of HEMA-GMA copolymer) After adding 185.3 parts of propylene glycol monomethyl ether acetate to the reaction tank equipped with a thermometer, a stirrer, a gas introduction pipe, a condenser pipe, and a drip tank introduction port, it heated up to 90 degreeC after nitrogen substitution. On the other hand, 30.0 parts of 2-hydroxyethyl methacrylate, 70.0 parts of glycidyl methacrylate, 30 parts of propylene glycol monomethyl ether acetate, and 30 parts of propylene glycol monomethyl ether acetate were prepared in a beaker serving as a dropping tank (A). 2.0 parts of tertiary butyl 2-ethylhexanoate ("PERBUTYL (registered trademark) O" manufactured by NOF Corporation) was stirred and mixed, and n-dodecyl sulfide was prepared in the dropping tank (B). 2.0 parts of alcohol and 18.0 parts of propylene glycol monomethyl ether acetate were stirred and mixed. After the temperature of the reaction tank became 90° C., the temperature was maintained, and the polymerization was started by dripping from the dropping tank over 3 hours. After completion of the dropwise addition, the temperature was raised to 115° C. after holding at 90° C. for 30 minutes, and aging was performed for 90 minutes. Then, after cooling to room temperature, 11.5 parts of succinic anhydride, 0.33 parts of triethylamine as a catalyst, 189 parts of dimethyl carbonate, and 29.6 parts of propylene glycol monomethyl ether acetate were added and reacted at 40° C. for 10 hours, A copolymer solution A-1 was obtained. Various physical properties of the obtained copolymer are shown in Table 1.
(製造例2) 共聚物溶液A-2(BzMI-CHMA-HEMA-GMA共聚物之SAH加成物溶液)之製備 向具備溫度計、攪拌機、氣體導入管、冷凝管及滴加槽導入口之反應槽中添加丙二醇單甲醚乙酸酯172.0份並進行氮氣置換後,加熱升溫至90℃為止。另一方面,於作為滴加槽(A)之燒杯中準備將N-苄基順丁烯二醯亞胺10.0份、甲基丙烯酸環己酯43.6份、甲基丙烯酸2-羥基乙酯30.0份、甲基丙烯酸環氧丙酯16.4份、丙二醇單甲醚乙酸酯30份、過氧化2-乙基己酸第三丁酯(日本油脂公司製造之「PERBUTYL(註冊商標)O」)2.0份加以攪拌混合而成者,於滴加槽(B)中準備將正十二烷基硫醇2.0份、丙二醇單甲醚乙酸酯31.33份加以攪拌混合而成者。於反應槽之溫度成為90℃後,一面保持該溫度,一面開始歷時3小時自滴加槽進行滴加以進行聚合。滴加結束後於90℃保持30分鐘後升溫至115℃,並進行90分鐘熟化。其後,冷卻至室溫後,使琥珀酸酐11.5份、作為觸媒之三乙胺0.33份、丙二醇單甲醚乙酸酯29.0份於60℃反應10小時,獲得共聚物溶液A-2。將所獲得之共聚物之各種物性示於表1。 (Manufacturing example 2) Preparation of copolymer solution A-2 (SAH adduct solution of BzMI-CHMA-HEMA-GMA copolymer) After adding 172.0 parts of propylene glycol monomethyl ether acetate to the reaction tank provided with a thermometer, a stirrer, a gas introduction pipe, a condenser pipe, and a drip tank introduction port and nitrogen-substituting, it heated up to 90 degreeC. On the other hand, 10.0 parts of N-benzylmaleimide, 43.6 parts of cyclohexyl methacrylate, and 30.0 parts of 2-hydroxyethyl methacrylate were prepared in a beaker serving as a dropping tank (A). , 16.4 parts of glycidyl methacrylate, 30 parts of propylene glycol monomethyl ether acetate, 2.0 parts of 3-butyl peroxide 2-ethylhexanoate ("PERBUTYL (registered trademark) O" manufactured by NOF Corporation) What was stirred and mixed was prepared by stirring and mixing 2.0 parts of n-dodecyl mercaptan and 31.33 parts of propylene glycol monomethyl ether acetate in the dropping tank (B). After the temperature of the reaction tank became 90° C., the temperature was maintained, and the polymerization was started by dripping from the dropping tank over 3 hours. After completion of the dropwise addition, the temperature was raised to 115° C. after holding at 90° C. for 30 minutes, and aging was performed for 90 minutes. Then, after cooling to room temperature, 11.5 parts of succinic anhydrides, 0.33 parts of triethylamine as a catalyst, and 29.0 parts of propylene glycol monomethyl ether acetate were reacted at 60° C. for 10 hours to obtain a copolymer solution A-2. Various physical properties of the obtained copolymer are shown in Table 1.
(製造例3) 共聚物溶液A-3(BzMI-VT-HEMA-GMA共聚物之SAH加成物溶液)之製備 向具備溫度計、攪拌機、氣體導入管、冷凝管及滴加槽導入口之反應槽中添加丙二醇單甲醚乙酸酯172.0份並進行氮氣置換後,加熱升溫至90℃為止。另一方面,於作為滴加槽(A)之燒杯中準備將N-苄基順丁烯二醯亞胺10.0份、乙烯基甲苯43.6份、甲基丙烯酸2-羥基乙酯30.0份、甲基丙烯酸環氧丙酯16.4份、丙二醇單甲醚乙酸酯30份、過氧化2-乙基己酸第三丁酯(日本油脂公司製造之「PERBUTYL(註冊商標)O」)2.0份加以攪拌混合而成者,於滴加槽(B)中準備將正十二烷基硫醇2.0份、丙二醇單甲醚乙酸酯31.33份加以攪拌混合而成者。於反應槽之溫度成為90℃後,一面保持該溫度,一面開始歷時3小時自滴加槽進行滴加以進行聚合。滴加結束後於90℃保持30分鐘後升溫至115℃,並進行90分鐘熟化。其後,冷卻至室溫後,使琥珀酸酐11.5份、作為觸媒之三乙胺0.33份、丙二醇單甲醚乙酸酯29.0份於60℃反應10小時,獲得共聚物溶液A-3。將所獲得之共聚物之各種物性示於表1。 (Manufacturing example 3) Preparation of copolymer solution A-3 (SAH adduct solution of BzMI-VT-HEMA-GMA copolymer) After adding 172.0 parts of propylene glycol monomethyl ether acetate to the reaction tank provided with a thermometer, a stirrer, a gas introduction pipe, a condenser pipe, and a drip tank introduction port and nitrogen-substituting, it heated up to 90 degreeC. On the other hand, 10.0 parts of N-benzylmaleimide, 43.6 parts of vinyltoluene, 30.0 parts of 2-hydroxyethyl methacrylate, methyl methacrylate were prepared in a beaker serving as a dropping tank (A). 16.4 parts of glycidyl acrylate, 30 parts of propylene glycol monomethyl ether acetate, and 2.0 parts of 3-butyl peroxy 2-ethylhexanoate ("PERBUTYL (registered trademark) O" manufactured by NOF Corporation) were stirred and mixed A product prepared by stirring and mixing 2.0 parts of n-dodecyl mercaptan and 31.33 parts of propylene glycol monomethyl ether acetate in a dropping tank (B). After the temperature of the reaction tank became 90° C., the temperature was maintained, and the polymerization was started by dripping from the dropping tank over 3 hours. After completion of the dropwise addition, the temperature was raised to 115° C. after holding at 90° C. for 30 minutes, and aging was performed for 90 minutes. Then, after cooling to room temperature, 11.5 parts of succinic anhydrides, 0.33 parts of triethylamine as a catalyst, and 29.0 parts of propylene glycol monomethyl ether acetate were reacted at 60° C. for 10 hours to obtain a copolymer solution A-3. Various physical properties of the obtained copolymer are shown in Table 1.
(製造例4) 共聚物溶液A-4(BzMI-2EHA-HEMA-GMA共聚物之SAH加成物溶液)之製備 向具備溫度計、攪拌機、氣體導入管、冷凝管及滴加槽導入口之反應槽中添加丙二醇單甲醚乙酸酯172.0份並進行氮氣置換後,加熱升溫至90℃為止。另一方面,於作為滴加槽(A)之燒杯中準備將N-苄基順丁烯二醯亞胺10.0份、丙烯酸2-乙基己酯43.6份、甲基丙烯酸2-羥基乙酯30.0份、甲基丙烯酸環氧丙酯16.4份、丙二醇單甲醚乙酸酯30份、過氧化2-乙基己酸第三丁酯(日本油脂公司製造之「PERBUTYL(註冊商標)O」)2.0份加以攪拌混合而成者,於滴加槽(B)中準備將正十二烷基硫醇2.0份、丙二醇單甲醚乙酸酯31.33份加以攪拌混合而成者。於反應槽之溫度成為90℃後,一面保持該溫度,一面開始歷時3小時自滴加槽進行滴加以進行聚合。滴加結束後於90℃保持30分鐘後升溫至115℃,並進行90分鐘熟化。其後,冷卻至室溫後,使琥珀酸酐11.5份、作為觸媒之三乙胺0.33份、丙二醇單甲醚乙酸酯29.0份於60℃反應10小時,獲得共聚物溶液A-4。將所獲得之共聚物之各種物性示於表1。 (Manufacturing Example 4) Preparation of copolymer solution A-4 (SAH adduct solution of BzMI-2EHA-HEMA-GMA copolymer) After adding 172.0 parts of propylene glycol monomethyl ether acetate to the reaction tank provided with a thermometer, a stirrer, a gas introduction pipe, a condenser pipe, and a drip tank introduction port and nitrogen-substituting, it heated up to 90 degreeC. On the other hand, 10.0 parts of N-benzylmaleimide, 43.6 parts of 2-ethylhexyl acrylate, and 30.0 parts of 2-hydroxyethyl methacrylate were prepared in a beaker serving as a dropping tank (A). parts, 16.4 parts of glycidyl methacrylate, 30 parts of propylene glycol monomethyl ether acetate, 3-butyl peroxide 2-ethylhexanoate ("PERBUTYL (registered trademark) O" manufactured by NOF Corporation) 2.0 2.0 parts of n-dodecyl mercaptan and 31.33 parts of propylene glycol monomethyl ether acetate were prepared by stirring and mixing in the dropping tank (B). After the temperature of the reaction tank became 90° C., the temperature was maintained, and the polymerization was started by dripping from the dropping tank over 3 hours. After completion of the dropwise addition, the temperature was raised to 115° C. after holding at 90° C. for 30 minutes, and aging was performed for 90 minutes. Then, after cooling to room temperature, 11.5 parts of succinic anhydrides, 0.33 parts of triethylamine as a catalyst, and 29.0 parts of propylene glycol monomethyl ether acetate were reacted at 60° C. for 10 hours to obtain a copolymer solution A-4. Various physical properties of the obtained copolymer are shown in Table 1.
(製造例5) 共聚物溶液A-5(BzMI-CHMA-HEAA-GMA共聚物之SAH加成物溶液)之製備 向具備溫度計、攪拌機、氣體導入管、冷凝管及滴加槽導入口之反應槽中添加二乙二醇乙基甲醚85.6份並進行氮氣置換後,加熱升溫至90℃為止。另一方面,於作為滴加槽(A)之燒杯中準備將N-苄基順丁烯二醯亞胺10.0份、甲基丙烯酸環己酯46.65份、N-羥基乙基丙烯醯胺26.8份、甲基丙烯酸環氧丙酯16.55份、二乙二醇乙基甲醚49.8份、過氧化2-乙基己酸第三丁酯(日本油脂公司製造之「PERBUTYL(註冊商標)O」)2.0份加以攪拌混合而成者,於滴加槽(B)中準備將正十二烷基硫醇2.0份、二乙二醇乙基甲醚98.0份加以攪拌混合而成者。於反應槽之溫度成為90℃後,一面保持該溫度,一面開始歷時3小時自滴加槽進行滴加以進行聚合。滴加結束後於90℃保持30分鐘後升溫至115℃,並進行90分鐘熟化。其後,冷卻至室溫後,使琥珀酸酐13.0份、二乙二醇乙基甲醚32.5份於60℃反應10小時,獲得共聚物溶液A-5。將所獲得之共聚物之各種物性示於表1。 (Manufacturing Example 5) Preparation of copolymer solution A-5 (SAH adduct solution of BzMI-CHMA-HEAA-GMA copolymer) After adding 85.6 parts of diethylene glycol ethyl methyl ether to the reaction tank provided with a thermometer, a stirrer, a gas introduction pipe, a condenser pipe, and a drip tank introduction port, and nitrogen substitution, it heated up to 90 degreeC. On the other hand, 10.0 parts of N-benzylmaleimide, 46.65 parts of cyclohexyl methacrylate, and 26.8 parts of N-hydroxyethyl acrylamide were prepared in a beaker serving as a dropping tank (A). , 16.55 parts of glycidyl methacrylate, 49.8 parts of diethylene glycol ethyl methyl ether, 3-butyl peroxide 2-ethylhexanoate ("PERBUTYL (registered trademark) O" manufactured by NOF Corporation) 2.0 2.0 parts of n-dodecyl mercaptan and 98.0 parts of diethylene glycol ethyl methyl ether were prepared by stirring and mixing in the dropping tank (B). After the temperature of the reaction tank became 90° C., the temperature was maintained, and the polymerization was started by dripping from the dropping tank over 3 hours. After completion of the dropwise addition, the temperature was raised to 115° C. after holding at 90° C. for 30 minutes, and aging was performed for 90 minutes. Then, after cooling to room temperature, 13.0 parts of succinic anhydrides and 32.5 parts of diethylene glycol ethyl methyl ether were made to react at 60 degreeC for 10 hours, and the copolymer solution A-5 was obtained. Various physical properties of the obtained copolymer are shown in Table 1.
(製造例6) 共聚物溶液A-6(BzMI-CHMA-GLMA-GMA共聚物之SAH加成物溶液)之製備 向具備溫度計、攪拌機、氣體導入管、冷凝管及滴加槽導入口之反應槽中添加丙二醇單甲醚乙酸酯50.1份、二乙二醇乙基甲醚50.1份並進行氮氣置換後,加熱升溫至90℃為止。另一方面,於作為滴加槽(A)之燒杯中準備將N-苄基順丁烯二醯亞胺10.0份、甲基丙烯酸環己酯46.65份、甘油單甲基丙烯酸酯(日本油脂公司製造之「Blemmer GL」)30.0份、甲基丙烯酸環氧丙酯13.35份、丙二醇單甲醚乙酸酯24.1份、二乙二醇乙基甲醚24.1份、過氧化2-乙基己酸第三丁酯(日本油脂公司製造之「PERBUTYL(註冊商標)O」)2.0份加以攪拌混合而成者,於滴加槽(B)中準備將正十二烷基硫醇2.0份、丙二醇單甲醚乙酸酯42.5份、二乙二醇乙基甲醚42.5份加以攪拌混合而成者。於反應槽之溫度成為90℃後,一面保持該溫度,一面開始歷時3小時自滴加槽進行滴加以進行聚合。滴加結束後於90℃保持30分鐘後升溫至115℃,並進行90分鐘熟化。其後,冷卻至室溫後,使琥珀酸酐9.4份、丙二醇單甲醚乙酸酯12.0份、二乙二醇乙基甲醚12.0份於60℃反應10小時,獲得共聚物溶液A-6。將所獲得之共聚物之各種物性示於表1。 (Manufacturing Example 6) Preparation of copolymer solution A-6 (SAH adduct solution of BzMI-CHMA-GLMA-GMA copolymer) After adding 50.1 parts of propylene glycol monomethyl ether acetate and 50.1 parts of diethylene glycol ethyl methyl ether to a reaction tank equipped with a thermometer, a stirrer, a gas introduction pipe, a condenser pipe, and an introduction port of a dropping tank, and substituted with nitrogen, then heated The temperature was raised to 90°C. On the other hand, 10.0 parts of N-benzylmaleimide, 46.65 parts of cyclohexyl methacrylate, glycerol monomethacrylate (NOF Corporation) were prepared in a beaker serving as a dropping tank (A). "Blemmer GL") 30.0 parts, glycidyl methacrylate 13.35 parts, propylene glycol monomethyl ether acetate 24.1 parts, diethylene glycol ethyl methyl ether 24.1 parts, 2-ethylhexanoic acid peroxide Tributyl ester ("PERBUTYL (registered trademark) O" manufactured by NOF Corporation) 2.0 parts is prepared by stirring and mixing 2.0 parts of n-dodecyl mercaptan, propylene glycol monomethyl in the dripping tank (B). 42.5 parts of ether acetate and 42.5 parts of diethylene glycol ethyl methyl ether were stirred and mixed. After the temperature of the reaction tank became 90° C., the temperature was maintained, and the polymerization was started by dripping from the dropping tank over 3 hours. After completion of the dropwise addition, the temperature was raised to 115° C. after holding at 90° C. for 30 minutes, and aging was performed for 90 minutes. Then, after cooling to room temperature, 9.4 parts of succinic anhydride, 12.0 parts of propylene glycol monomethyl ether acetate, and 12.0 parts of diethylene glycol ethyl methyl ether were reacted at 60° C. for 10 hours to obtain a copolymer solution A-6. Various physical properties of the obtained copolymer are shown in Table 1.
(製造例7) 共聚物溶液A-7(BzMI-CHMA-HEMA-GMA-NIPAM共聚物之SAH加成物溶液)之製備 向具備溫度計、攪拌機、氣體導入管、冷凝管及滴加槽導入口之反應槽中添加丙二醇單甲醚乙酸酯30.9份並進行氮氣置換後,加熱升溫至90℃為止。另一方面,於作為滴加槽(A)之燒杯中準備將N-苄基順丁烯二醯亞胺10.0份、甲基丙烯酸環己酯23.6份、甲基丙烯酸2-羥基乙酯30.0份、甲基丙烯酸環氧丙酯16.4份、N-異丙基丙烯醯胺20.0份、丙二醇單甲醚乙酸酯10.0份、過氧化2-乙基己酸第三丁酯(日本油脂公司製造之「PERBUTYL(註冊商標)O」)2.0份加以攪拌混合而成者,於滴加槽(B)中準備將正十二烷基硫醇4.0份、丙二醇單甲醚乙酸酯67.4份加以攪拌混合而成者。於反應槽之溫度成為90℃後,一面保持該溫度,一面開始歷時3小時自滴加槽進行滴加以進行聚合。滴加結束後於90℃保持30分鐘後升溫至115℃,並進行90分鐘熟化。其後,冷卻至室溫後,使琥珀酸酐11.5份、丙二醇單甲醚乙酸酯4.7份於60℃反應10小時,獲得共聚物溶液A-7。將所獲得之共聚物之各種物性示於表1。 (Manufacturing Example 7) Preparation of copolymer solution A-7 (SAH adduct solution of BzMI-CHMA-HEMA-GMA-NIPAM copolymer) After adding 30.9 parts of propylene glycol monomethyl ether acetate to the reaction tank provided with a thermometer, a stirrer, a gas introduction pipe, a condenser pipe, and an introduction port of a dripping tank, and nitrogen-substituted, it heated up to 90 degreeC. On the other hand, 10.0 parts of N-benzylmaleimide, 23.6 parts of cyclohexyl methacrylate, and 30.0 parts of 2-hydroxyethyl methacrylate were prepared in a beaker serving as a dropping tank (A). , 16.4 parts of glycidyl methacrylate, 20.0 parts of N-isopropyl acrylamide, 10.0 parts of propylene glycol monomethyl ether acetate, 3-butyl peroxide 2-ethylhexanoate (manufactured by NOF Corporation "PERBUTYL (registered trademark) O") 2.0 parts are prepared by stirring and mixing, in the dropping tank (B), 4.0 parts of n-dodecyl mercaptan and 67.4 parts of propylene glycol monomethyl ether acetate are prepared to be stirred and mixed become. After the temperature of the reaction tank became 90° C., the temperature was maintained, and the polymerization was started by dripping from the dropping tank over 3 hours. After completion of the dropwise addition, the temperature was raised to 115° C. after holding at 90° C. for 30 minutes, and aging was performed for 90 minutes. Then, after cooling to room temperature, 11.5 parts of succinic anhydrides and 4.7 parts of propylene glycol monomethyl ether acetate were reacted at 60° C. for 10 hours to obtain a copolymer solution A-7. Various physical properties of the obtained copolymer are shown in Table 1.
(製造例8) 共聚物溶液A-8(BzMI-CHMA-HEMA-GMA共聚物之MAA加成物之SAH加成物溶液)之製備 向具備溫度計、攪拌機、氣體導入管、冷凝管及滴加槽導入口之反應槽中添加丙二醇單甲醚乙酸酯64.0份並進行氮氣置換後,加熱升溫至90℃為止。另一方面,於作為滴加槽(A)之燒杯中準備將N-苄基順丁烯二醯亞胺10.0份、甲基丙烯酸環己酯19.0份、甲基丙烯酸2-羥基乙酯30.0份、甲基丙烯酸環氧丙酯41.0份、丙二醇單甲醚乙酸酯10.0份、過氧化2-乙基己酸第三丁酯(日本油脂公司製造之「PERBUTYL(註冊商標)O」)2.0份加以攪拌混合而成者,於滴加槽(B)中準備將正十二烷基硫醇4.0份、丙二醇單甲醚乙酸酯54.82份加以攪拌混合而成者。於反應槽之溫度成為90℃後,一面保持該溫度,一面開始歷時3小時自滴加槽進行滴加以進行聚合。滴加結束後於90℃保持30分鐘後升溫至115℃,並進行90分鐘熟化。其後,冷卻至室溫後,使甲基丙烯酸13.5份、作為觸媒之三苯基膦0.34份、Antage W-400 0.17份於85℃反應12小時。其後,冷卻至室溫後,使琥珀酸酐13.1份於60℃反應5小時,獲得共聚物溶液A-8。將所獲得之共聚物之各種物性示於表1。 (Manufacturing Example 8) Preparation of copolymer solution A-8 (SAH adduct solution of MAA adduct of BzMI-CHMA-HEMA-GMA copolymer) After adding 64.0 parts of propylene glycol monomethyl ether acetate to the reaction tank provided with a thermometer, a stirrer, a gas introduction pipe, a condenser pipe, and a drip tank introduction port, and nitrogen-substituting, it heated up to 90 degreeC. On the other hand, 10.0 parts of N-benzylmaleimide, 19.0 parts of cyclohexyl methacrylate, and 30.0 parts of 2-hydroxyethyl methacrylate were prepared in a beaker serving as a dropping tank (A). , 41.0 parts of glycidyl methacrylate, 10.0 parts of propylene glycol monomethyl ether acetate, 2.0 parts of 3-butyl peroxide 2-ethylhexanoate ("PERBUTYL (registered trademark) O" manufactured by NOF Corporation) What was stirred and mixed was prepared by stirring and mixing 4.0 parts of n-dodecyl mercaptan and 54.82 parts of propylene glycol monomethyl ether acetate in the dropping tank (B). After the temperature of the reaction tank became 90° C., the temperature was maintained, and the polymerization was started by dripping from the dropping tank over 3 hours. After completion of the dropwise addition, the temperature was raised to 115° C. after holding at 90° C. for 30 minutes, and aging was performed for 90 minutes. Then, after cooling to room temperature, 13.5 parts of methacrylic acids, 0.34 parts of triphenylphosphine as a catalyst, and 0.17 parts of Antage W-400 were reacted at 85° C. for 12 hours. Then, after cooling to room temperature, 13.1 parts of succinic anhydrides were made to react at 60 degreeC for 5 hours, and the copolymer solution A-8 was obtained. Various physical properties of the obtained copolymer are shown in Table 1.
(製造例9) 共聚物溶液A-9(BzMI-CHMA-HEMA-GMA共聚物之Karenz MOI加成物之SAH加成物溶液)之製備 向具備溫度計、攪拌機、氣體導入管、冷凝管及滴加槽導入口之反應槽中添加丙二醇單甲醚乙酸酯208.7份並進行氮氣置換後,加熱升溫至90℃為止。另一方面,於作為滴加槽(A)之燒杯中準備將N-苄基順丁烯二醯亞胺10.0份、甲基丙烯酸環己酯14.3份、甲基丙烯酸2-羥基乙酯55.0份、甲基丙烯酸環氧丙酯20.7份、丙二醇單甲醚乙酸酯10.0份、過氧化2-乙基己酸第三丁酯(日本油脂公司製造之「PERBUTYL(註冊商標)O」)2.0份加以攪拌混合而成者,於滴加槽(B)中準備將正十二烷基硫醇2.0份、丙二醇單甲醚乙酸酯98.00份加以攪拌混合而成者。於反應槽之溫度成為90℃後,一面保持該溫度,一面開始歷時3小時自滴加槽進行滴加以進行聚合。滴加結束後於90℃保持30分鐘後升溫至115℃,並進行90分鐘熟化。其後,冷卻至室溫後,使甲基丙烯酸2-異氰酸基乙酯(昭和電工製造之「Karenz MOI(註冊商標)」)26.2份、三乙胺0.13份、及0.19份之Antage W-400於90℃反應4小時。其後,冷卻至室溫後,使琥珀酸酐14.7份、作為觸媒之三乙胺0.28份於60℃反應7小時,進而添加丙二醇單甲醚69份,並使之於60℃反應1小時,藉此,使殘存之琥珀酸酐消失,獲得共聚物溶液A-9。將所獲得之共聚物之各種物性示於表1。 (Manufacturing Example 9) Preparation of copolymer solution A-9 (SAH adduct solution of Karenz MOI adduct of BzMI-CHMA-HEMA-GMA copolymer) After adding 208.7 parts of propylene glycol monomethyl ether acetate to the reaction tank provided with a thermometer, a stirrer, a gas introduction pipe, a condenser pipe, and a drip tank introduction port and nitrogen-substituting, it heated up to 90 degreeC. On the other hand, 10.0 parts of N-benzylmaleimide, 14.3 parts of cyclohexyl methacrylate, and 55.0 parts of 2-hydroxyethyl methacrylate were prepared in a beaker serving as a dropping tank (A). , 20.7 parts of glycidyl methacrylate, 10.0 parts of propylene glycol monomethyl ether acetate, 2.0 parts of 3-butyl peroxide 2-ethylhexanoate ("PERBUTYL (registered trademark) O" manufactured by NOF Corporation) What was stirred and mixed was prepared by stirring and mixing 2.0 parts of n-dodecyl mercaptan and 98.00 parts of propylene glycol monomethyl ether acetate in the dropping tank (B). After the temperature of the reaction tank became 90° C., the temperature was maintained, and the polymerization was started by dripping from the dropping tank over 3 hours. After completion of the dropwise addition, the temperature was raised to 115° C. after holding at 90° C. for 30 minutes, and aging was performed for 90 minutes. Then, after cooling to room temperature, 26.2 parts of 2-isocyanatoethyl methacrylate ("Karenz MOI (registered trademark)" manufactured by Showa Denko), 0.13 parts of triethylamine, and 0.19 parts of Antage W -400 was reacted at 90°C for 4 hours. Then, after cooling to room temperature, 14.7 parts of succinic anhydride and 0.28 parts of triethylamine as a catalyst were reacted at 60° C. for 7 hours, and 69 parts of propylene glycol monomethyl ether were further added and allowed to react at 60° C. for 1 hour, Thereby, the residual succinic anhydride was eliminated, and the copolymer solution A-9 was obtained. Various physical properties of the obtained copolymer are shown in Table 1.
(製造例10) 共聚物溶液A-10(AMA-TBMA-HEMA-GMA共聚物之SAH加成物溶液)之製備 向具備溫度計、攪拌機、氣體導入管、冷凝管及滴加槽導入口之反應槽中添加丙二醇單甲醚乙酸酯172份並進行氮氣置換後,加熱升溫至90℃為止。另一方面,於作為滴加槽(A)之燒杯中準備將α-(烯丙氧基甲基)丙烯酸甲酯10.0份、甲基丙烯酸第三丁酯43.6份、甲基丙烯酸2-羥基乙酯30.0份、甲基丙烯酸環氧丙酯16.4份、丙二醇單甲醚乙酸酯30.0份、過氧化2-乙基己酸第三丁酯(日本油脂公司製造之「PERBUTYL(註冊商標)O」)2.0份加以攪拌混合而成者,於滴加槽(B)中準備將正十二烷基硫醇2.0份、丙二醇單甲醚乙酸酯31.3份加以攪拌混合而成者。於反應槽之溫度成為90℃後,一面保持該溫度,一面開始歷時3小時自滴加槽進行滴加以進行聚合。滴加結束後於90℃保持30分鐘後升溫至115℃,並進行90分鐘熟化。其後,冷卻至室溫後,使琥珀酸酐11.5份、作為觸媒之三乙胺0.33份、丙二醇單甲醚乙酸酯29.04份於60℃反應10小時,獲得共聚物溶液A-10。將所獲得之共聚物之各種物性示於表1。 (Manufacturing Example 10) Preparation of copolymer solution A-10 (SAH adduct solution of AMA-TBMA-HEMA-GMA copolymer) After adding 172 parts of propylene glycol monomethyl ether acetate to the reaction tank provided with a thermometer, a stirrer, a gas introduction pipe, a condenser pipe, and a drip tank introduction port, and nitrogen-substituting, it heated up to 90 degreeC. On the other hand, 10.0 parts of methyl α-(allyloxymeth)acrylates, 43.6 parts of tertiary butyl methacrylates, and 2-hydroxyethyl methacrylate were prepared in a beaker serving as a dropping tank (A). 30.0 parts of esters, 16.4 parts of glycidyl methacrylate, 30.0 parts of propylene glycol monomethyl ether acetate, 3-butyl peroxide 2-ethylhexanoate ("PERBUTYL (registered trademark) O" manufactured by NOF Corporation) ) 2.0 parts were stirred and mixed, and 2.0 parts of n-dodecyl mercaptan and 31.3 parts of propylene glycol monomethyl ether acetate were prepared by stirring and mixing in the dropping tank (B). After the temperature of the reaction tank became 90° C., the temperature was maintained, and the polymerization was started by dripping from the dropping tank over 3 hours. After completion of the dropwise addition, the temperature was raised to 115° C. after holding at 90° C. for 30 minutes, and aging was performed for 90 minutes. Then, after cooling to room temperature, 11.5 parts of succinic anhydrides, 0.33 parts of triethylamine as a catalyst, and 29.04 parts of propylene glycol monomethyl ether acetate were reacted at 60° C. for 10 hours to obtain a copolymer solution A-10. Various physical properties of the obtained copolymer are shown in Table 1.
(製造例11) 共聚物溶液A-11(MD-CHMA-HEMA-GMA共聚物之AA加成物之SAH加成物溶液)之製備 向具備溫度計、攪拌機、氣體導入管、冷凝管及滴加槽導入口之反應槽中添加丙二醇單甲醚乙酸酯86.5份並進行氮氣置換後,加熱升溫至90℃為止。另一方面,於作為滴加槽(A)之燒杯中準備將2,2'-[氧雙(亞甲基)]雙-2-丙烯酸二甲酯10.0份、甲基丙烯酸環己酯43.6份、甲基丙烯酸2-羥基乙酯30.0份、甲基丙烯酸環氧丙酯16.4份、丙二醇單甲醚乙酸酯48.8份、過氧化2-乙基己酸第三丁酯(日本油脂公司製造之「PERBUTYL(註冊商標)O」)2.0份加以攪拌混合而成者,於滴加槽(B)中準備將正十二烷基硫醇2.0份、丙二醇單甲醚乙酸酯98份加以攪拌混合而成者。於反應槽之溫度成為90℃後,一面保持該溫度,一面開始歷時3小時自滴加槽進行滴加以進行聚合。滴加結束後於90℃保持30分鐘後升溫至115℃,並進行90分鐘熟化。其後,冷卻至室溫後,使丙烯酸5.0份、作為觸媒之三乙胺0.32份、Antage W-400 0.16份、丙二醇單甲醚乙酸酯20份於115℃反應7小時。其後,冷卻至室溫後,使琥珀酸酐12.6份、丙二醇單甲醚乙酸酯20份於60℃反應10小時,獲得共聚物溶液A-11。將所獲得之共聚物之各種物性示於表1。 (Manufacturing Example 11) Preparation of copolymer solution A-11 (SAH adduct solution of AA adduct of MD-CHMA-HEMA-GMA copolymer) After adding 86.5 parts of propylene glycol monomethyl ether acetate to the reaction tank provided with a thermometer, a stirrer, a gas introduction pipe, a condenser pipe, and a drip tank introduction port, and nitrogen-substituted, it heated up to 90 degreeC. On the other hand, 10.0 parts of dimethyl 2,2'-[oxybis(methylene)]bis-2-acrylate and 43.6 parts of cyclohexyl methacrylate were prepared in a beaker serving as a dropping tank (A). , 30.0 parts of 2-hydroxyethyl methacrylate, 16.4 parts of glycidyl methacrylate, 48.8 parts of propylene glycol monomethyl ether acetate, 3-butyl peroxide 2-ethylhexanoate (manufactured by NOF Corporation "PERBUTYL (registered trademark) O") 2.0 parts are prepared by stirring and mixing, in the dropping tank (B), 2.0 parts of n-dodecyl mercaptan and 98 parts of propylene glycol monomethyl ether acetate are prepared to be stirred and mixed become. After the temperature of the reaction tank became 90° C., the temperature was maintained, and the polymerization was started by dripping from the dropping tank over 3 hours. After completion of the dropwise addition, the temperature was raised to 115° C. after holding at 90° C. for 30 minutes, and aging was performed for 90 minutes. Then, after cooling to room temperature, 5.0 parts of acrylic acid, 0.32 parts of triethylamine as a catalyst, 0.16 parts of Antage W-400, and 20 parts of propylene glycol monomethyl ether acetate were reacted at 115°C for 7 hours. Then, after cooling to room temperature, 12.6 parts of succinic anhydrides and 20 parts of propylene glycol monomethyl ether acetate were reacted at 60° C. for 10 hours to obtain a copolymer solution A-11. Various physical properties of the obtained copolymer are shown in Table 1.
(製造例12) 共聚物溶液A-12(CHMI-CHMA-HEMA-GMA共聚物之SAH加成物溶液)之製備 向具備溫度計、攪拌機、氣體導入管、冷凝管及滴加槽導入口之反應槽中添加丙二醇單甲醚乙酸酯172份並進行氮氣置換後,加熱升溫至90℃為止。另一方面,於作為滴加槽(A)之燒杯中準備將N-環己基順丁烯二醯亞胺10.0份、甲基丙烯酸環己酯43.6份、甲基丙烯酸2-羥基乙酯30.0份、甲基丙烯酸環氧丙酯16.4份、丙二醇單甲醚乙酸酯30.0份、過氧化2-乙基己酸第三丁酯(日本油脂公司製造之「PERBUTYL(註冊商標)O」)2.0份加以攪拌混合而成者,於滴加槽(B)中準備將正十二烷基硫醇2.0份、丙二醇單甲醚乙酸酯31.3份加以攪拌混合而成者。於反應槽之溫度成為90℃後,一面保持該溫度,一面開始歷時3小時自滴加槽進行滴加以進行聚合。滴加結束後於90℃保持30分鐘後升溫至115℃,並進行90分鐘熟化。其後,冷卻至室溫後,使琥珀酸酐11.5份、作為觸媒之三乙胺0.33份、丙二醇單甲醚乙酸酯29.0份於60℃反應10小時,獲得共聚物溶液A-12。將所獲得之共聚物之各種物性示於表1。 (Manufacturing Example 12) Preparation of copolymer solution A-12 (SAH adduct solution of CHMI-CHMA-HEMA-GMA copolymer) After adding 172 parts of propylene glycol monomethyl ether acetate to the reaction tank provided with a thermometer, a stirrer, a gas introduction pipe, a condenser pipe, and a drip tank introduction port, and nitrogen-substituting, it heated up to 90 degreeC. On the other hand, 10.0 parts of N-cyclohexylmaleimide, 43.6 parts of cyclohexyl methacrylate, and 30.0 parts of 2-hydroxyethyl methacrylate were prepared in a beaker serving as a dropping tank (A). , 16.4 parts of glycidyl methacrylate, 30.0 parts of propylene glycol monomethyl ether acetate, 2.0 parts of 3-butyl peroxide 2-ethylhexanoate ("PERBUTYL (registered trademark) O" manufactured by NOF Corporation) What was stirred and mixed was prepared by stirring and mixing 2.0 parts of n-dodecyl mercaptan and 31.3 parts of propylene glycol monomethyl ether acetate in the dropping tank (B). After the temperature of the reaction tank became 90° C., the temperature was maintained, and the polymerization was started by dripping from the dropping tank over 3 hours. After completion of the dropwise addition, the temperature was raised to 115° C. after holding at 90° C. for 30 minutes, and aging was performed for 90 minutes. Then, after cooling to room temperature, 11.5 parts of succinic anhydrides, 0.33 parts of triethylamine as a catalyst, and 29.0 parts of propylene glycol monomethyl ether acetate were reacted at 60° C. for 10 hours to obtain a copolymer solution A-12. Various physical properties of the obtained copolymer are shown in Table 1.
(製造例13) 共聚物溶液A-13(BzMI-DCPMA-HEMA-GMA共聚物之SAH加成物溶液)之製備 向具備溫度計、攪拌機、氣體導入管、冷凝管及滴加槽導入口之反應槽中添加丙二醇單甲醚乙酸酯53.4份並進行氮氣置換後,加熱升溫至90℃為止。另一方面,於作為滴加槽(A)之燒杯中準備將N-苄基順丁烯二醯亞胺5.0份、甲基丙烯酸二環戊酯25.0份、甲基丙烯酸2-羥基乙酯40.0份、甲基丙烯酸環氧丙酯30.0份、丙二醇單甲醚乙酸酯10份、過氧化2-乙基己酸第三丁酯(日本油脂公司製造之「PERBUTYL(註冊商標)O」)2.0份加以攪拌混合而成者,於滴加槽(B)中準備將正十二烷基硫醇6.0份、丙二醇單甲醚乙酸酯54.0份加以攪拌混合而成者。於反應槽之溫度成為90℃後,一面保持該溫度,一面開始歷時3小時自滴加槽進行滴加以進行聚合。滴加結束後於90℃保持30分鐘後升溫至115℃,並進行90分鐘熟化。其後,冷卻至室溫後,使琥珀酸酐23.1份、丙二醇單甲醚乙酸酯9.13份於60℃反應12小時後,利用丙二醇單甲醚172份進行稀釋。獲得共聚物溶液A-13。將所獲得之共聚物之各種物性示於表1。 (Manufacturing Example 13) Preparation of copolymer solution A-13 (SAH adduct solution of BzMI-DCPMA-HEMA-GMA copolymer) After adding 53.4 parts of propylene glycol monomethyl ether acetate to the reaction tank equipped with a thermometer, a stirrer, a gas introduction pipe, a condenser pipe, and a drip tank introduction port, it heated up to 90 degreeC after nitrogen substitution. On the other hand, 5.0 parts of N-benzylmaleimide, 25.0 parts of dicyclopentyl methacrylate, and 40.0 parts of 2-hydroxyethyl methacrylate were prepared in a beaker serving as a dropping tank (A). parts, 30.0 parts of glycidyl methacrylate, 10 parts of propylene glycol monomethyl ether acetate, 3-butyl peroxide 2-ethylhexanoate ("PERBUTYL (registered trademark) O" manufactured by NOF Corporation) 2.0 6.0 parts of n-dodecyl mercaptan and 54.0 parts of propylene glycol monomethyl ether acetate were prepared by stirring and mixing in the dropping tank (B). After the temperature of the reaction tank became 90° C., the temperature was maintained, and the polymerization was started by dripping from the dropping tank over 3 hours. After completion of the dropwise addition, the temperature was raised to 115° C. after holding at 90° C. for 30 minutes, and aging was performed for 90 minutes. Then, after cooling to room temperature, after making 23.1 parts of succinic anhydrides and 9.13 parts of propylene glycol monomethyl ether acetates react at 60 degreeC for 12 hours, it diluted with 172 parts of propylene glycol monomethyl ethers. A copolymer solution A-13 was obtained. Various physical properties of the obtained copolymer are shown in Table 1.
(製造例14) 共聚物溶液A-14(BzMI-CHMA-HEMA-GMA共聚物之SAH加成物溶液)之製備 向具備溫度計、攪拌機、氣體導入管、冷凝管及滴加槽導入口之反應槽中添加丙二醇單甲醚乙酸酯165.3份並進行氮氣置換後,加熱升溫至90℃為止。另一方面,於作為滴加槽(A)之燒杯中準備將N-苄基順丁烯二醯亞胺10.0份、甲基丙烯酸環己酯27.5份、甲基丙烯酸2-羥基乙酯30.0份、甲基丙烯酸環氧丙酯32.5份、丙二醇單甲醚乙酸酯30份、過氧化2-乙基己酸第三丁酯(日本油脂公司製造之「PERBUTYL(註冊商標)O」)2.0份加以攪拌混合而成者,於滴加槽(B)中準備將正十二烷基硫醇2.0份、丙二醇單甲醚乙酸酯38.0份加以攪拌混合而成者。於反應槽之溫度成為90℃後,一面保持該溫度,一面開始歷時3小時自滴加槽進行滴加以進行聚合。滴加結束後於90℃保持30分鐘後升溫至115℃,並進行90分鐘熟化。其後,冷卻至室溫後,使琥珀酸酐11.5份、作為觸媒之三乙胺0.33份、丙二醇單甲醚乙酸酯29.0份於60℃反應10小時後,利用丙二醇單甲醚76份進行稀釋。獲得共聚物溶液A-14。將所獲得之共聚物之各種物性示於表1。 (Manufacturing Example 14) Preparation of copolymer solution A-14 (SAH adduct solution of BzMI-CHMA-HEMA-GMA copolymer) After adding 165.3 parts of propylene glycol monomethyl ether acetate to the reaction tank equipped with a thermometer, a stirrer, a gas introduction pipe, a condenser pipe, and a drip tank introduction port, it heated and heated up to 90 degreeC after nitrogen substitution. On the other hand, 10.0 parts of N-benzylmaleimide, 27.5 parts of cyclohexyl methacrylate, and 30.0 parts of 2-hydroxyethyl methacrylate were prepared in a beaker serving as a dropping tank (A). , 32.5 parts of glycidyl methacrylate, 30 parts of propylene glycol monomethyl ether acetate, 2.0 parts of 3-butyl peroxide 2-ethylhexanoate ("PERBUTYL (registered trademark) O" manufactured by NOF Corporation) What was stirred and mixed was prepared by stirring and mixing 2.0 parts of n-dodecyl mercaptan and 38.0 parts of propylene glycol monomethyl ether acetate in the dropping tank (B). After the temperature of the reaction tank became 90° C., the temperature was maintained, and the polymerization was started by dripping from the dropping tank over 3 hours. After completion of the dropwise addition, the temperature was raised to 115° C. after holding at 90° C. for 30 minutes, and aging was performed for 90 minutes. Then, after cooling to room temperature, 11.5 parts of succinic anhydride, 0.33 parts of triethylamine as a catalyst, and 29.0 parts of propylene glycol monomethyl ether acetate were reacted at 60° C. for 10 hours, and then reacted with 76 parts of propylene glycol monomethyl ether. dilution. A copolymer solution A-14 was obtained. Various physical properties of the obtained copolymer are shown in Table 1.
(製造例15) 共聚物溶液A-15(BzMI-2EHA-HEMA-GMA共聚物之SAH加成物溶液)之製備 向具備溫度計、攪拌機、氣體導入管、冷凝管及滴加槽導入口之反應槽中添加丙二醇單甲醚乙酸酯172.0份並進行氮氣置換後,加熱升溫至90℃為止。另一方面,於作為滴加槽(A)之燒杯中準備將N-苄基順丁烯二醯亞胺10.0份、丙烯酸2-乙基己酯29.0份、甲基丙烯酸2-羥基乙酯30.0份、甲基丙烯酸環氧丙酯31.0份、丙二醇單甲醚乙酸酯30份、過氧化2-乙基己酸第三丁酯(日本油脂公司製造之「PERBUTYL(註冊商標)O」)2.0份加以攪拌混合而成者,於滴加槽(B)中準備將正十二烷基硫醇2.0份、丙二醇單甲醚乙酸酯31.33份加以攪拌混合而成者。於反應槽之溫度成為90℃後,一面保持該溫度,一面開始歷時3小時自滴加槽進行滴加以進行聚合。滴加結束後於90℃保持30分鐘後升溫至115℃,並進行90分鐘熟化。其後,冷卻至室溫後,使琥珀酸酐6.2份、作為觸媒之三乙胺0.33份、丙二醇單甲醚乙酸酯16.5份於60℃反應10小時後,利用丙二醇單甲醚40份進行稀釋,獲得共聚物溶液A-15。將所獲得之共聚物之各種物性示於表1。 (Manufacturing Example 15) Preparation of copolymer solution A-15 (SAH adduct solution of BzMI-2EHA-HEMA-GMA copolymer) After adding 172.0 parts of propylene glycol monomethyl ether acetate to the reaction tank provided with a thermometer, a stirrer, a gas introduction pipe, a condenser pipe, and a drip tank introduction port and nitrogen-substituting, it heated up to 90 degreeC. On the other hand, 10.0 parts of N-benzylmaleimide, 29.0 parts of 2-ethylhexyl acrylate, and 30.0 parts of 2-hydroxyethyl methacrylate were prepared in a beaker serving as a dropping tank (A). parts, 31.0 parts of glycidyl methacrylate, 30 parts of propylene glycol monomethyl ether acetate, 3-butyl peroxide 2-ethylhexanoate ("PERBUTYL (registered trademark) O" manufactured by NOF Corporation) 2.0 2.0 parts of n-dodecyl mercaptan and 31.33 parts of propylene glycol monomethyl ether acetate were prepared by stirring and mixing in the dropping tank (B). After the temperature of the reaction tank became 90° C., the temperature was maintained, and the polymerization was started by dripping from the dropping tank over 3 hours. After completion of the dropwise addition, the temperature was raised to 115° C. after holding at 90° C. for 30 minutes, and aging was performed for 90 minutes. Then, after cooling to room temperature, 6.2 parts of succinic anhydride, 0.33 parts of triethylamine as a catalyst, and 16.5 parts of propylene glycol monomethyl ether acetate were reacted at 60° C. for 10 hours, and then reacted with 40 parts of propylene glycol monomethyl ether. Diluted to obtain copolymer solution A-15. Various physical properties of the obtained copolymer are shown in Table 1.
(製造例16) 共聚物溶液A-16(BzMI-CHMA-HEMA-GMA共聚物之SAH加成物溶液)之製備 向具備溫度計、攪拌機、氣體導入管、冷凝管及滴加槽導入口之反應槽中添加丙二醇單甲醚乙酸酯83.6份並進行氮氣置換後加熱升溫至90℃為止。另一方面,於作為滴加槽(A)之燒杯中準備將N-苄基順丁烯二醯亞胺20.0份、甲基丙烯酸環己酯25.0份、甲基丙烯酸2-羥基乙酯50.0份、甲基丙烯酸環氧丙酯5.0份、丙二醇單甲醚乙酸酯50份、過氧化2-乙基己酸第三丁酯(日本油脂公司製造之「PERBUTYL(註冊商標)O」)2.0份加以攪拌混合而成者,於滴加槽(B)中準備將正十二烷基硫醇0.3份、丙二醇單甲醚乙酸酯99.70份加以攪拌混合而成者。於反應槽之溫度成為90℃後,一面保持該溫度,一面開始歷時3小時自滴加槽進行滴加以進行聚合。滴加結束後於90℃保持30分鐘後升溫至115℃,並進行90分鐘熟化。其後,冷卻至室溫後,使琥珀酸酐34.6份、作為觸媒之三乙胺0.40份、丙二醇單甲醚乙酸酯78.9份於60℃反應10小時,獲得共聚物溶液A-16。將所獲得之共聚物之各種物性示於表1。 (Manufacturing Example 16) Preparation of copolymer solution A-16 (SAH adduct solution of BzMI-CHMA-HEMA-GMA copolymer) After adding 83.6 parts of propylene glycol monomethyl ether acetate to the reaction tank provided with a thermometer, a stirrer, a gas introduction pipe, a condenser pipe, and a drip tank introduction port, it heated up to 90 degreeC after nitrogen substitution. On the other hand, 20.0 parts of N-benzylmaleimide, 25.0 parts of cyclohexyl methacrylate, and 50.0 parts of 2-hydroxyethyl methacrylate were prepared in a beaker serving as a dropping tank (A). , 5.0 parts of glycidyl methacrylate, 50 parts of propylene glycol monomethyl ether acetate, 2.0 parts of 3-butyl peroxide 2-ethylhexanoate ("PERBUTYL (registered trademark) O" manufactured by NOF Corporation) What was stirred and mixed was prepared by stirring and mixing 0.3 parts of n-dodecyl mercaptan and 99.70 parts of propylene glycol monomethyl ether acetate in the dropping tank (B). After the temperature of the reaction tank became 90° C., the temperature was maintained, and the polymerization was started by dripping from the dropping tank over 3 hours. After completion of the dropwise addition, the temperature was raised to 115° C. after holding at 90° C. for 30 minutes, and aging was performed for 90 minutes. Then, after cooling to room temperature, 34.6 parts of succinic anhydrides, 0.40 parts of triethylamine as a catalyst, and 78.9 parts of propylene glycol monomethyl ether acetate were reacted at 60° C. for 10 hours to obtain a copolymer solution A-16. Various physical properties of the obtained copolymer are shown in Table 1.
(製造例17) 共聚物溶液A-17(BzMI-CHMA-HEMA-GMA共聚物之AA加成物之SAH加成物溶液)之製備 向具備溫度計、攪拌機、氣體導入管、冷凝管及滴加槽導入口之反應槽中添加丙二醇單甲醚乙酸酯16.6份並進行氮氣置換後,加熱升溫至90℃為止。另一方面,於作為滴加槽(A)之燒杯中準備將N-苄基順丁烯二醯亞胺30.0份、甲基丙烯酸環己酯10.0份、甲基丙烯酸2-羥基乙酯10.0份、甲基丙烯酸環氧丙酯50.0份、丙二醇單甲醚乙酸酯30.0份、過氧化2-乙基己酸第三丁酯(日本油脂公司製造之「PERBUTYL(註冊商標)O」)2.0份加以攪拌混合而成者,於滴加槽(B)中準備將正十二烷基硫醇6.0份、丙二醇單甲醚乙酸酯82.24份加以攪拌混合而成者。於反應槽之溫度成為90℃後,一面保持該溫度,一面開始歷時3小時自滴加槽進行滴加以進行聚合。滴加結束後於90℃保持30分鐘後升溫至115℃,並進行90分鐘熟化。其後,冷卻至室溫後,使丙烯酸22.8份、作為觸媒之三苯基膦0.37份、Antage W-400 0.18份於85℃反應12小時。其後,冷卻至室溫後,使琥珀酸酐4.6份於60℃反應8小時後,利用丙二醇單甲醚118份進行稀釋,獲得共聚物溶液A-17。將所獲得之共聚物之各種物性示於表1。 (Manufacturing Example 17) Preparation of copolymer solution A-17 (SAH adduct solution of AA adduct of BzMI-CHMA-HEMA-GMA copolymer) After adding 16.6 parts of propylene glycol monomethyl ether acetate to the reaction tank equipped with a thermometer, a stirrer, a gas introduction pipe, a condenser pipe, and a drip tank introduction port, and nitrogen-substituting, it heated up to 90 degreeC. On the other hand, 30.0 parts of N-benzylmaleimide, 10.0 parts of cyclohexyl methacrylate, and 10.0 parts of 2-hydroxyethyl methacrylate were prepared in a beaker serving as a dropping tank (A). , 50.0 parts of glycidyl methacrylate, 30.0 parts of propylene glycol monomethyl ether acetate, 2.0 parts of 3-butyl peroxide 2-ethylhexanoate ("PERBUTYL (registered trademark) O" manufactured by NOF Corporation) What was stirred and mixed was prepared by stirring and mixing 6.0 parts of n-dodecyl mercaptan and 82.24 parts of propylene glycol monomethyl ether acetate in the dropping tank (B). After the temperature of the reaction tank became 90° C., the temperature was maintained, and the polymerization was started by dripping from the dropping tank over 3 hours. After completion of the dropwise addition, the temperature was raised to 115° C. after holding at 90° C. for 30 minutes, and aging was performed for 90 minutes. Then, after cooling to room temperature, 22.8 parts of acrylic acids, 0.37 parts of triphenylphosphine as a catalyst, and 0.18 parts of Antage W-400 were reacted at 85°C for 12 hours. Then, after cooling to room temperature, after making 4.6 parts of succinic anhydrides react at 60 degreeC for 8 hours, it diluted with 118 parts of propylene glycol monomethyl ether, and obtained the copolymer solution A-17. Various physical properties of the obtained copolymer are shown in Table 1.
(製造例18) 共聚物溶液A-18(BzMI-CHMA-HEMA-GMA共聚物之Karenz MOI加成物之SAH加成物溶液)之製備 向具備溫度計、攪拌機、氣體導入管、冷凝管及滴加槽導入口之反應槽中添加丙二醇單甲醚乙酸酯78.6份並進行氮氣置換後,加熱升溫至90℃為止。另一方面,於作為滴加槽(A)之燒杯中準備將N-苄基順丁烯二醯亞胺10.0份、甲基丙烯酸環己酯29.3份、甲基丙烯酸2-羥基乙酯40.0份、甲基丙烯酸環氧丙酯20.7份、丙二醇單甲醚乙酸酯10.0份、過氧化2-乙基己酸第三丁酯(日本油脂公司製造之「PERBUTYL(註冊商標)O」)6.0份加以攪拌混合而成者,於滴加槽(B)中準備將正十二烷基硫醇2.0份、丙二醇單甲醚乙酸酯48.00份加以攪拌混合而成者。於反應槽之溫度成為90℃後,一面保持該溫度,一面開始歷時3小時自滴加槽進行滴加以進行聚合。滴加結束後於90℃保持30分鐘後升溫至115℃,並進行90分鐘熟化。其後,冷卻至室溫後,使甲基丙烯酸2-異氰酸基乙酯(昭和電工製造之「Karenz MOI(註冊商標)」)4.8份、0.16份之Antage W-400於90℃反應8小時。其後,冷卻至室溫後,使琥珀酸酐14.6份、作為觸媒之三乙胺0.36份於60℃反應10小時,獲得共聚物溶液A-18。將所獲得之共聚物之各種物性示於表1。 (Manufacturing Example 18) Preparation of copolymer solution A-18 (SAH adduct solution of Karenz MOI adduct of BzMI-CHMA-HEMA-GMA copolymer) After adding 78.6 parts of propylene glycol monomethyl ether acetate to the reaction tank equipped with a thermometer, a stirrer, a gas introduction pipe, a condenser pipe, and a drip tank introduction port, it heated up to 90 degreeC after nitrogen substitution. On the other hand, 10.0 parts of N-benzylmaleimide, 29.3 parts of cyclohexyl methacrylate, and 40.0 parts of 2-hydroxyethyl methacrylate were prepared in a beaker serving as a dropping tank (A). , 20.7 parts of glycidyl methacrylate, 10.0 parts of propylene glycol monomethyl ether acetate, 6.0 parts of 3-butyl peroxide 2-ethylhexanoate ("PERBUTYL (registered trademark) O" manufactured by NOF Corporation) What was stirred and mixed was prepared by stirring and mixing 2.0 parts of n-dodecyl mercaptan and 48.00 parts of propylene glycol monomethyl ether acetate in the dropping tank (B). After the temperature of the reaction tank became 90° C., the temperature was maintained, and the polymerization was started by dripping from the dropping tank over 3 hours. After completion of the dropwise addition, the temperature was raised to 115° C. after holding at 90° C. for 30 minutes, and aging was performed for 90 minutes. Then, after cooling to room temperature, 4.8 parts of 2-isocyanatoethyl methacrylate (“Karenz MOI (registered trademark)” manufactured by Showa Denko) and 0.16 parts of Antage W-400 were reacted at 90° C. 8 Hour. Then, after cooling to room temperature, 14.6 parts of succinic anhydrides and 0.36 parts of triethylamine as a catalyst were reacted at 60° C. for 10 hours to obtain a copolymer solution A-18. Various physical properties of the obtained copolymer are shown in Table 1.
(製造例19) 共聚物溶液B-1(BzMI-CHMA-HEMA-Cyclomer M100-MAA共聚物)之製備 向具備溫度計、攪拌機、氣體導入管、冷凝管及滴加槽導入口之反應槽中添加丙二醇單甲醚乙酸酯145.3份並進行氮氣置換後,加熱升溫至90℃為止。另一方面,於作為滴加槽(A)之燒杯中準備將N-苄基順丁烯二醯亞胺10.0份、甲基丙烯酸環己酯47.4份、甲基丙烯酸2-羥基乙酯13.45份、甲基丙烯酸3,4-環氧環己基甲酯(Daicel公司製造 「Cyclomer M100(註冊商標)」)20.25份、甲基丙烯酸8.9份、丙二醇單甲醚乙酸酯10.0份、過氧化三甲基乙酸第三丁酯(Arkema Yoshitomi公司製造之「Luperox 11(註冊商標)」)2.7份加以攪拌混合而成者,於滴加槽(B)中準備將正十二烷基硫醇2.0份、丙二醇單甲醚乙酸酯78份加以攪拌混合而成者。於反應槽之溫度成為70℃後,一面保持該溫度,一面開始歷時3小時自滴加槽進行滴加以進行聚合。滴加結束後於70℃保持30分鐘後,升溫至80℃,進行180分鐘熟化,獲得共聚物溶液B-1。將所獲得之共聚物之各種物性示於表1。 (Manufacturing Example 19) Preparation of Copolymer Solution B-1 (BzMI-CHMA-HEMA-Cyclomer M100-MAA Copolymer) After adding 145.3 parts of propylene glycol monomethyl ether acetate to the reaction tank provided with a thermometer, a stirrer, a gas introduction pipe, a condenser pipe, and a drip tank introduction port and nitrogen-substituting, it heated up to 90 degreeC. On the other hand, 10.0 parts of N-benzylmaleimide, 47.4 parts of cyclohexyl methacrylate, and 13.45 parts of 2-hydroxyethyl methacrylate were prepared in a beaker serving as a dropping tank (A). , 3,4-epoxycyclohexyl methyl methacrylate (“Cyclomer M100 (registered trademark)” manufactured by Daicel) 20.25 parts, 8.9 parts of methacrylic acid, 10.0 parts of propylene glycol monomethyl ether acetate, trimethyl peroxide 2.7 parts of tert-butyl glycolate ("Luperox 11 (registered trademark)" manufactured by Arkema Yoshitomi Co., Ltd.) was stirred and mixed, and 2.0 parts of n-dodecyl mercaptan, 2.0 parts of n-dodecyl mercaptan, 78 parts of propylene glycol monomethyl ether acetate were stirred and mixed. After the temperature of the reaction tank became 70° C., while maintaining the temperature, it started dripping from the dripping tank over 3 hours to perform polymerization. After completion of the dropwise addition, the mixture was kept at 70° C. for 30 minutes, then the temperature was raised to 80° C., and aging was performed for 180 minutes to obtain a copolymer solution B-1. Various physical properties of the obtained copolymer are shown in Table 1.
(製造例20) 共聚物溶液B-2(BzMI-CHMA-HEMA-GMA-MAA共聚物)之製備 向具備溫度計、攪拌機、氣體導入管、冷凝管及滴加槽導入口之反應槽中添加丙二醇單甲醚乙酸酯145.3份並進行氮氣置換後,加熱升溫至70℃為止。另一方面,於作為滴加槽(A)之燒杯中準備將N-苄基順丁烯二醯亞胺10.0份、甲基丙烯酸環己酯52.95份、甲基丙烯酸2-羥基乙酯13.45份、甲基丙烯酸環氧丙酯14.7份、甲基丙烯酸8.9份、丙二醇單甲醚乙酸酯10.0份、過氧化三甲基乙酸第三丁酯(Arkema Yoshitomi公司製造之「Luperox 11(註冊商標)」)2.7份加以攪拌混合而成者,於滴加槽(B)中準備將正十二烷基硫醇2.0份、丙二醇單甲醚乙酸酯78份加以攪拌混合而成者。於反應槽之溫度成為70℃後,一面保持該溫度,一面開始歷時3小時自滴加槽進行滴加以進行聚合。滴加結束後於70℃保持30分鐘後,升溫至80℃,進行180分鐘熟化,獲得共聚物溶液B-2。將所獲得之共聚物之各種物性示於表1。 (Manufacturing Example 20) Preparation of Copolymer Solution B-2 (BzMI-CHMA-HEMA-GMA-MAA Copolymer) After adding 145.3 parts of propylene glycol monomethyl ether acetate to the reaction tank provided with a thermometer, a stirrer, a gas introduction pipe, a condenser pipe, and a drip tank introduction port, and nitrogen-substituting, it heated up to 70 degreeC. On the other hand, 10.0 parts of N-benzylmaleimide, 52.95 parts of cyclohexyl methacrylate, and 13.45 parts of 2-hydroxyethyl methacrylate were prepared in a beaker serving as a dropping tank (A). , 14.7 parts of glycidyl methacrylate, 8.9 parts of methacrylic acid, 10.0 parts of propylene glycol monomethyl ether acetate, tert-butyl peroxytrimethyl acetate ("Luperox 11 (registered trademark)" manufactured by Arkema Yoshitomi Co., Ltd. ”) 2.7 parts were stirred and mixed, and 2.0 parts of n-dodecyl mercaptan and 78 parts of propylene glycol monomethyl ether acetate were prepared by stirring and mixing in the dropping tank (B). After the temperature of the reaction tank became 70° C., while maintaining the temperature, it started dripping from the dripping tank over 3 hours to perform polymerization. After completion of the dropwise addition, the mixture was kept at 70°C for 30 minutes, then the temperature was raised to 80°C, and aging was performed for 180 minutes to obtain a copolymer solution B-2. Various physical properties of the obtained copolymer are shown in Table 1.
[表1]
再者,表1中之記載如下所述。 BzMI:N-苄基順丁烯二醯亞胺 AMA:α-(烯丙氧基甲基)丙烯酸甲酯 MD:2,2'-[氧雙(亞甲基)]雙-2-丙烯酸二甲酯 CHMI:N-環己基順丁烯二醯亞胺 CHMA:甲基丙烯酸環己酯 VT:乙烯基甲苯 2EHA:丙烯酸2-乙基己酯 DCPMA:甲基丙烯酸二環戊酯 TBMA:甲基丙烯酸第三丁酯 HEMA:甲基丙烯酸-2-羥基乙酯 HEAA:N-羥基乙基丙烯醯胺 GLMA:甘油單甲基丙烯酸酯 M100:甲基丙烯酸3,4-環氧環己基甲酯 GMA:甲基丙烯酸環氧丙酯 NIPAM:N-異丙基丙烯醯胺 MAA:甲基丙烯酸 AA:丙烯酸 Karenz MOI:異氰酸2-甲基丙烯醯氧基乙酯 SAH:琥珀酸酐 In addition, the description in Table 1 is as follows. BzMI: N-benzylmaleimide AMA: Methyl α-(allyloxymethyl)acrylate MD: Dimethyl 2,2'-[oxybis(methylene)]bis-2-acrylate CHMI: N-Cyclohexylmaleimide CHMA: cyclohexyl methacrylate VT: Vinyl Toluene 2EHA: 2-ethylhexyl acrylate DCPMA: Dicyclopentyl methacrylate TBMA: tert-butyl methacrylate HEMA: 2-hydroxyethyl methacrylate HEAA: N-Hydroxyethyl acrylamide GLMA: Glycerol Monomethacrylate M100: 3,4-epoxycyclohexylmethyl methacrylate GMA: Glycidyl methacrylate NIPAM: N-Isopropylacrylamide MAA: methacrylic acid AA: Acrylic Karenz MOI: 2-Methacryloyloxyethyl isocyanate SAH: Succinic Anhydride
(顏料分散體1之製備) 將丙二醇單甲醚乙酸酯12.9份、作為分散劑之Disparlon DA-7301 0.4份、作為色料之C.I.顏料綠58 2.25份、及C.I.顏料黃138 1.5份加以混合,並利用塗料振盪機(paint shaker)進行3小時分散,藉此獲得顏料分散體1(固形物成分22質量%)。 (Preparation of Pigment Dispersion 1) Mix 12.9 parts of propylene glycol monomethyl ether acetate, 0.4 parts of Disparlon DA-7301 as a dispersant, 2.25 parts of C.I. Pigment Green 58 as a colorant, and 1.5 parts of C.I. Pigment Yellow 138, and use a paint shaker (paint Shaker) was dispersed for 3 hours to obtain Pigment Dispersion 1 (solid content 22 mass %).
(實施例1) 以固形物成分計,添加共聚物溶液A-1 35.0份、作為自由基聚合性化合物之二新戊四醇六丙烯酸酯30.0份、作為自由基聚合性光聚合起始劑之Irgacure OXE-02(BASF JAPAN公司製造)5.0份、顏料分散體1 30.0份,進而以固形物成分濃度成為20%之方式添加稀釋溶劑(丙二醇單甲醚乙酸酯)並進行攪拌,藉此獲得感光性樹脂組成物1。 (Example 1) In terms of solid content, 35.0 parts of the copolymer solution A-1, 30.0 parts of dinepentaerythritol hexaacrylate as a radically polymerizable compound, and Irgacure OXE-02 (as a radically polymerizable photopolymerization initiator) were added. BASF JAPAN Co., Ltd.) 5.0 parts, 1 30.0 parts of pigment dispersion, further adding a diluting solvent (propylene glycol monomethyl ether acetate) so that the solid content concentration becomes 20%, and stirring, to obtain a photosensitive resin composition 1.
(實施例2~18、比較例1~2) 設為表2所示之組成,除此以外,以與實施例1相同之方式獲得感光性樹脂組成物2~20。 對所獲得之感光性樹脂組成物1~20之耐溶劑性進行評價。將結果示於表2。 (Examples 2 to 18, Comparative Examples 1 to 2) Except having set it as the composition shown in Table 2, it carried out similarly to Example 1, and obtained the photosensitive resin composition 2-20. The solvent resistance of the obtained photosensitive resin compositions 1-20 was evaluated. The results are shown in Table 2.
[表2]
根據表2得知,含有具有含環氧基之結構單元與長鏈之含酸基之結構單元且環氧當量為20000以下之共聚物的感光性樹脂組成物即便於90℃或110℃之低溫硬化條件下,亦可形成硬化性良好且耐溶劑性優異之硬化物。According to Table 2, the photosensitive resin composition containing a copolymer having an epoxy-group-containing structural unit and a long-chain acid-group-containing structural unit and an epoxy equivalent of 20,000 or less even at a low temperature of 90°C or 110°C Under the curing conditions, a cured product with good curability and excellent solvent resistance can also be formed.
實施例19、比較例3 (保存穩定性確認) 為了對稀釋溶劑所帶來之保存穩定性之效果進行研究而進行下述操作。使用對共聚物溶液A-2之100份(濕重)添加有稀釋溶劑20份(相對於共聚物固形物成分100質量%,相當於66.7質量%)之共聚物溶液,確認於40℃保存2週前後之共聚物之物性變化(重量平均分子量及黏度)。稀釋溶劑使用丙二醇單甲醚乙酸酯、丙二醇單甲醚這2種。將所獲得之共聚物溶液之物性之變化示於表3。關於重量平均分子量,示出保存前後之重量平均分子量之差相對於保存前之重量平均分子量之比例(%)作為變化量。關於黏度,示出保存前後之黏度之差相對於保存前之黏度之比例(%)。 Example 19, Comparative Example 3 (Confirmation of storage stability) In order to study the effect of the storage stability by the dilution solvent, the following operation was performed. Using a copolymer solution in which 20 parts (equivalent to 66.7 mass % of the solid content of the copolymer) was added to 100 parts (wet weight) of the copolymer solution A-2, it was confirmed that it was stored at 40° C. for 2 Changes in physical properties (weight average molecular weight and viscosity) of the copolymer before and after the week. As the dilution solvent, two types of propylene glycol monomethyl ether acetate and propylene glycol monomethyl ether were used. Table 3 shows changes in physical properties of the obtained copolymer solutions. Regarding the weight average molecular weight, the ratio (%) of the difference between the weight average molecular weights before and after storage with respect to the weight average molecular weight before storage is shown as the amount of change. About the viscosity, the ratio (%) of the difference of the viscosity before and after storage with respect to the viscosity before storage is shown.
[表3]
根據表3得知,於添加有作為醇系溶劑之丙二醇單甲醚之情形時,與添加有丙二醇單甲醚乙酸酯之情形相比,保存後之重量平均分子量之變化量與黏度之變化量較小,共聚物之保存穩定性優異。According to Table 3, when propylene glycol monomethyl ether as an alcohol-based solvent was added, compared with the case where propylene glycol monomethyl ether acetate was added, the change in weight average molecular weight and the change in viscosity after storage When the amount is small, the storage stability of the copolymer is excellent.
(製造例21) 共聚物溶液A-19之製備 向具備溫度計、攪拌機、氣體導入管、冷凝管及滴加槽導入口之反應槽中添加丙二醇單甲醚乙酸酯105.3份並進行氮氣置換後,加熱升溫至90℃為止。另一方面,於作為滴加槽(A)之燒杯中準備將N-苄基順丁烯二醯亞胺10.0份、甲基丙烯酸環己酯27.5份、甲基丙烯酸2-羥基乙酯30.0份、甲基丙烯酸環氧丙酯32.5份、丙二醇單甲醚乙酸酯30份、過氧化2-乙基己酸第三丁酯(日本油脂公司製造之「PERBUTYL(註冊商標)O」)2.0份加以攪拌混合而成者,於滴加槽(B)中準備將正十二烷基硫醇2.0份、丙二醇單甲醚乙酸酯98.0份加以攪拌混合而成者。於反應槽之溫度成為90℃後,一面保持該溫度,一面開始歷時3小時自滴加槽進行滴加以進行聚合。滴加結束後於90℃保持30分鐘後升溫至115℃,並進行90分鐘熟化。其後,冷卻至室溫後,添加琥珀酸酐11.5份、作為觸媒之三乙胺0.33份、丙二醇單甲醚乙酸酯29.0份並於60℃反應7小時。其後,以固形物成分成為27%之方式添加丙二醇單甲醚42.0份,獲得共聚物溶液A-19。將所獲得之共聚物之各種物性示於表4。 (Manufacturing Example 21) Preparation of Copolymer Solution A-19 After adding 105.3 parts of propylene glycol monomethyl ether acetate to the reaction tank equipped with a thermometer, a stirrer, a gas introduction pipe, a condenser pipe, and a drip tank introduction port, and nitrogen-substituting, it heated up to 90 degreeC. On the other hand, 10.0 parts of N-benzylmaleimide, 27.5 parts of cyclohexyl methacrylate, and 30.0 parts of 2-hydroxyethyl methacrylate were prepared in a beaker serving as a dropping tank (A). , 32.5 parts of glycidyl methacrylate, 30 parts of propylene glycol monomethyl ether acetate, 2.0 parts of 3-butyl peroxide 2-ethylhexanoate ("PERBUTYL (registered trademark) O" manufactured by NOF Corporation) What was stirred and mixed was prepared by stirring and mixing 2.0 parts of n-dodecyl mercaptan and 98.0 parts of propylene glycol monomethyl ether acetate in the dropping tank (B). After the temperature of the reaction tank became 90° C., the temperature was maintained, and the polymerization was started by dripping from the dropping tank over 3 hours. After completion of the dropwise addition, the temperature was raised to 115° C. after holding at 90° C. for 30 minutes, and aging was performed for 90 minutes. Then, after cooling to room temperature, 11.5 parts of succinic anhydrides, 0.33 parts of triethylamine as a catalyst, and 29.0 parts of propylene glycol monomethyl ether acetate were added and reacted at 60°C for 7 hours. Then, 42.0 parts of propylene glycol monomethyl ethers were added so that solid content might become 27%, and the copolymer solution A-19 was obtained. Various physical properties of the obtained copolymers are shown in Table 4.
(製造例22) 共聚物溶液A-20之製備 添加丙二醇單甲醚乙酸酯代替丙二醇單甲醚,除此以外,以與共聚物溶液A-19相同之製備方法獲得共聚物溶液A-20。將所獲得之共聚物之各種物性示於表4。 (Manufacturing Example 22) Preparation of Copolymer Solution A-20 A copolymer solution A-20 was obtained by the same preparation method as that of the copolymer solution A-19, except that propylene glycol monomethyl ether acetate was added instead of propylene glycol monomethyl ether. Various physical properties of the obtained copolymers are shown in Table 4.
[表4]
再者,表4中之記載如下所述。 BzMI:N-苄基順丁烯二醯亞胺 CHMA:甲基丙烯酸環己酯 HEMA:甲基丙烯酸-2-羥基乙酯 GMA:甲基丙烯酸環氧丙酯 SAH:琥珀酸酐 TEA:三乙胺 In addition, the description in Table 4 is as follows. BzMI: N-benzylmaleimide CHMA: cyclohexyl methacrylate HEMA: 2-hydroxyethyl methacrylate GMA: Glycidyl methacrylate SAH: Succinic Anhydride TEA: Triethylamine
(實施例20) 以固形物成分計,添加共聚物溶液A-19 35.0份、作為自由基聚合性化合物之二新戊四醇六丙烯酸酯30.0份、作為自由基聚合性光聚合起始劑之Irgacure OXE-02(BASF JAPAN公司製造)5.0份、顏料分散體1 30.0份、P-2M(LIGHT ESTER P-2M、pKa:1.29、共榮社化學製造)1.0份,進而以固形物成分濃度成為20%之方式添加稀釋溶劑(丙二醇單甲醚乙酸酯)並進行攪拌,藉此獲得感光性樹脂組成物21。 (Example 20) In terms of solid content, 35.0 parts of the copolymer solution A-19, 30.0 parts of dinepentaerythritol hexaacrylate as a radically polymerizable compound, and Irgacure OXE-02 (as a radically polymerizable photopolymerization initiator) were added. BASF JAPAN Co., Ltd.) 5.0 parts, Pigment Dispersion 1 30.0 parts, P-2M (LIGHT ESTER P-2M, pKa: 1.29, manufactured by Kyōeisha Chemical Co., Ltd.) 1.0 parts, and added so that the solid content concentration would be 20% The photosensitive resin composition 21 was obtained by diluting the solvent (propylene glycol monomethyl ether acetate) and stirring.
(實施例21~23) 設為表5所示之組成,除此以外,以與實施例20相同之方式獲得感光性樹脂組成物22~24。 對所獲得之感光性樹脂組成物21~24之耐溶劑性進行評價。將結果示於表5。 (Examples 21 to 23) Except having made the composition shown in Table 5, it carried out similarly to Example 20, and obtained the photosensitive resin composition 22-24. The solvent resistance of the obtained photosensitive resin compositions 21-24 was evaluated. The results are shown in Table 5.
[表5]
根據表5得知,含有具有含環氧基之結構單元與含酸基之結構單元且環氧當量為20000以下之共聚物的感光性樹脂組成物即便於90℃之低溫硬化條件下,硬化性亦良好且耐溶劑性優異。According to Table 5, the photosensitive resin composition containing a copolymer having an epoxy group-containing structural unit and an acid group-containing structural unit and an epoxy equivalent of 20,000 or less has a high curability even under a low temperature curing condition of 90°C. Also good and excellent in solvent resistance.
實施例24~40 (保存穩定性確認) 以表6或表7所記載之量對共聚物溶液100份(濕重)添加稀釋溶劑(丙二醇單甲醚)及P-1M、P-2M、MSA或ACA而製備共聚物溶液。稀釋溶劑之量於表6(35份)中,相對於共聚物固形物成分100質量%,相當於129.6質量%,於表7(8份)中,相對於共聚物固形物成分100質量%,相當於29.6質量%。使用所獲得之共聚物溶液,確認於40℃保存1~2週前後之共聚物溶液之物性變化(黏度)。將所獲得之共聚物溶液之物性之變化示於表6及表7。示出保存前後之黏度之差相對於保存前之黏度之比例(%)作為黏度之變化量(增黏率)。又,將共聚物溶液中之相對於鹼性化合物(TEA)100莫耳%的酸化合物(P-1M、P-2M、MSA、ACA)之含量示於表中。 Examples 24 to 40 (Confirmation of storage stability) A diluent solvent (propylene glycol monomethyl ether) and P-1M, P-2M, MSA or ACA were added to 100 parts (wet weight) of the copolymer solution in the amounts described in Table 6 or Table 7 to prepare a copolymer solution. The amount of the dilution solvent in Table 6 (35 parts) corresponds to 129.6 mass % relative to 100 mass % of the copolymer solid content, and in Table 7 (8 parts), relative to 100 mass % of the copolymer solid content, It is equivalent to 29.6 mass %. Using the obtained copolymer solution, changes in physical properties (viscosity) of the copolymer solution before and after storage at 40° C. for 1 to 2 weeks were confirmed. Changes in the physical properties of the obtained copolymer solutions are shown in Tables 6 and 7. The ratio (%) of the difference between the viscosity before and after storage with respect to the viscosity before storage was shown as the amount of change in viscosity (viscosity increase rate). In addition, the content of the acid compound (P-1M, P-2M, MSA, ACA) in the copolymer solution with respect to 100 mol% of the basic compound (TEA) is shown in the table.
[表6]
[表7]
再者,表6及表7中之記載如下所述。 P-1M:LIGHT ESTER P-1M(共榮社化學製造)酸性磷酸2-甲基丙烯醯氧基乙酯、pKa:1.78、分子量:210.12 P-2M:LIGHT ESTER P-2M(共榮社化學製造)酸性磷酸2-甲基丙烯醯氧基乙酯、pKa:1.29、分子量:322.25 MSA:甲磺酸、pKa:-2.6、分子量:96.1 ACA:乙酸、pKa:4.76、分子量:60.05 In addition, the description in Table 6 and Table 7 is as follows. P-1M: LIGHT ESTER P-1M (manufactured by Kyōeisha Chemical Co., Ltd.) acid 2-methacryloyloxyethyl phosphate, pKa: 1.78, molecular weight: 210.12 P-2M: LIGHT ESTER P-2M (manufactured by Kyoeisha Chemical Co., Ltd.) acid 2-methacryloyloxyethyl phosphate, pKa: 1.29, molecular weight: 322.25 MSA: methanesulfonic acid, pKa: -2.6, molecular weight: 96.1 ACA: acetic acid, pKa: 4.76, molecular weight: 60.05
根據表6及表7確認到,於含有具有含環氧基之結構單元與含酸基之結構單元且環氧當量為20000以下之共聚物、及質子性極性溶劑的共聚物溶液中,藉由進而含有pKa為4.2以下之酸化合物,保存後之增黏率降低,且保存穩定性優異。From Table 6 and Table 7, it was confirmed that in a copolymer solution containing a copolymer having an epoxy group-containing structural unit and an acid group-containing structural unit and an epoxy equivalent of 20,000 or less, and a protic polar solvent, by Furthermore, if an acid compound having a pKa of 4.2 or less is contained, the viscosity increase rate after storage is reduced, and the storage stability is excellent.
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