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TW201940301A - Organic polymer mixture processing device and waste recycling processing system thereof capable of achieving the purposes of harmless to the atmospheric environment, energy saving, environmental protection, and high recycling - Google Patents

Organic polymer mixture processing device and waste recycling processing system thereof capable of achieving the purposes of harmless to the atmospheric environment, energy saving, environmental protection, and high recycling Download PDF

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Publication number
TW201940301A
TW201940301A TW107109427A TW107109427A TW201940301A TW 201940301 A TW201940301 A TW 201940301A TW 107109427 A TW107109427 A TW 107109427A TW 107109427 A TW107109427 A TW 107109427A TW 201940301 A TW201940301 A TW 201940301A
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Taiwan
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gas
organic polymer
waste
carbon black
black particles
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TW107109427A
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Chinese (zh)
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朱松庭
朱澤鑫
朱錫鑫
林培鍾
張春茂
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大陸商廣東新生環保科技股份有限公司
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Priority to TW107109427A priority Critical patent/TW201940301A/en
Publication of TW201940301A publication Critical patent/TW201940301A/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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Abstract

The present invention relates to an organic waste recycling processing system, which comprises a flue gas circulation unit, a granulation integrated debonding unit, an oil-gas separating and recycling unit and a waste recycling unit. The flue gas circulation unit comprises a pyrolysis furnace for burning the organic polymer mixture. The granulation integrated debonding unit comprises a spiral conveying device, a granulating device and a low-oxygen circulating drying device for receiving the carbon ash from the pyrolysis furnace after the combustion reaction and assisting in granulation with watering to agglomeraticly form uniform round carbon black particles. Then, a high-temperature hot gas generated during the pyrolysis process is introduced into therein to reduce the water content of the carbon black particles. Thereby, the carbon ash after pyrolysis is regranulated and dried into a recyclable and reusable carbon black, and the organic polymer waste is effectively debonded through the low-oxygen circulating mechanism to achieve the purposes of harmless to the atmospheric environment, energy saving, environmental protection, and high recycling.

Description

有機高分子混合物處理裝置及其廢料回收處理系統Organic polymer mixture processing device and waste material recovery processing system thereof

本發明係關於一種有機高分子廢棄物處理技術,尤指一種將有機高分子物料經熱裂解後的廢氣或廢料進行特殊處理,並形成可回收再利用的有機高分子混合物處理裝置及其廢料回收處理系統。The present invention relates to an organic polymer waste treatment technology, in particular to a special treatment of waste gas or waste material after thermal cracking of the organic polymer material, and forming a recyclable organic polymer mixture treatment device and waste material recovery thereof. Processing system.

有機高分子廢棄物的完全燃燒技術是世界性難題,針對高分子(有機)廢棄物熱能轉化、滅害減量高端市場需求的形成,迫使我們儘快地進行科學發展觀的調整。高分子有機廢物是一種多基的、組份和化學結構極為複雜的;甚至含阻燃組份的;固、液、氣相的高分子(有機)廢棄物。依據國家環保部現行的生活垃圾、危險廢物、醫療廢棄物相關標準和技術規範所涉及的,符合高分子(有機)廢物燃燒特性的典型高分子(有機)廢棄物有:廢塑膠;廢橡膠;廢油漆油墨;瀝青質殘渣油;動植物纖維、蛋白、脂肪等等。The complete combustion technology of organic polymer waste is a worldwide problem. For the formation of high-end market demand for thermal energy conversion and destruction reduction of polymer (organic) waste, we are forced to adjust the scientific development concept as soon as possible. High molecular organic waste is a kind of multi-based, extremely complex components and chemical structure; even flame retardant components; solid, liquid, gas phase high molecular (organic) waste. According to the current standards and technical specifications of domestic garbage, hazardous waste, medical waste related to the Ministry of Environmental Protection, the typical polymer (organic) waste that meets the combustion characteristics of polymer (organic) waste are: waste plastic; waste rubber; Waste paint and ink; asphaltene residue oil; animal and plant fiber, protein, fat, etc.

有機高分子廢棄物在高溫場的第一反應,是氣化而不是燃燒,其所生成的烷烴類可燃氣體,呈濃黑粘稠狀具高揮發擴散性。因此有機高分子廢棄物的完全燃燒必然是全氣相的、必須在空間一次性完成的燃燒反應過程。當前,很難找到一台真正不冒黑煙垃圾焚燒爐,其主要原因是高分子(有機)廢棄物難以實現完全燃燒,高分子聚合物上下游產品的工業園、廢五金拆解產業園、畜禽養殖場、火葬場等所在地,則是高分子(有機)廢棄物的重災區,成了有機污染物和持久性有機污染物擴散的源頭。The first reaction of organic polymer waste in a high temperature field is gasification rather than combustion. The alkane-based combustible gas produced by it is thick and black with high volatility and diffusion. Therefore, the complete combustion of organic polymer waste is necessarily a combustion reaction process in a full gas phase, which must be completed in space at one time. At present, it is difficult to find a garbage incinerator that does not emit black smoke. The main reason is that it is difficult to achieve complete combustion of polymer (organic) waste. Industrial parks for polymer upstream and downstream products, waste metal dismantling industrial park, Livestock and poultry farms, crematoriums, and other places are the worst-hit areas for polymer (organic) waste, and they have become the source of the spread of organic pollutants and persistent organic pollutants.

是以,如何改善上述問題,申請人有鑑於習知技術中所產生之缺失,經過悉心試驗與研究,並一本鍥而不捨之精神,終構思出本發明以解決習知技藝的缺點。Therefore, in order to improve the above-mentioned problems, the applicant has devised the present invention to solve the shortcomings of the conventional arts after conscientious experimentation and research, and in a spirit of perseverance, in view of the defects generated in the conventional arts.

有鑑於此,本發明提供一種有機高分子混合物處理裝置及其廢料回收處理系統,可實現將熱裂解後的碳灰重新造粒並乾燥轉化為可回收再利用的碳黑,並透過弱氧熱氣體循環機制,使有機高分子廢料有效脫鏈,使有機高分子廢料在熱裂解中產生的有害組份有效的回收及分解及有效利用,達到對大氣環境無害,其節能、環保、高回收。In view of this, the present invention provides an organic polymer mixture processing device and a waste material recovery and processing system thereof, which can realize re-granulation and drying conversion of thermally cracked carbon ash into recyclable carbon black, and pass weak oxygen heat The gas circulation mechanism effectively delinks the organic polymer waste, effectively recovers, decomposes, and effectively utilizes the harmful components generated during the thermal cracking of the organic polymer waste, which is harmless to the atmospheric environment, and its energy saving, environmental protection and high recovery.

為達成本發明的目的,本發明提供一種有機高分子混合物處理裝置,其包括一煙氣循環單元以及一造粒整合脫鏈單元,該煙氣循環單元包含用以燃燒有機高分子混合物的一熱裂解爐;該造粒整合脫鏈單元包含一螺旋輸送設備、一造粒設備以及一弱氧循環乾燥設備,該螺旋輸送設備用以接收自該熱裂解爐燃燒反應後的碳灰;該造粒設備用以接收自該螺旋輸送設備推送出的碳灰,且該造粒設備內部設置有攪拌機構,用以配合灑水以輔助造粒,從而凝聚形成均勻圓狀的碳黑顆粒;該弱氧循環乾燥設備包含一弱氧循環脫鏈設備與一熱循環乾燥設備,該弱氧循環脫鏈設備具有一內腔室與一外腔室,該內腔室接收自該熱裂解爐產生的低溫弱氧氣體,該外腔室接收自該熱裂解爐產生的高溫煙氣後重新進入該煙氣循環單元,熱循環乾燥設備接收該碳黑顆粒並利用熱裂解過程產生的高溫熱氣導入其內,以進行降低該碳黑顆粒的含水量的乾燥化程序,且將乾燥化程序後的該碳黑顆粒以旋向滾動方式進行輸送。To achieve the purpose of the present invention, the present invention provides an organic polymer mixture processing device, which includes a flue gas circulation unit and a granulated integrated dechaining unit. The flue gas circulation unit includes a heat for burning the organic polymer mixture. Cracking furnace; the granulating integrated dechaining unit includes a spiral conveying device, a granulating device and a weak oxygen circulation drying device, the spiral conveying device is used to receive the carbon ash after the combustion reaction of the thermal cracking furnace; the granulation The equipment is used to receive the carbon ash pushed out from the screw conveying equipment, and the granulation equipment is provided with a stirring mechanism for cooperating with sprinkler water to assist granulation, thereby condensing and forming uniform carbon black particles; the weak oxygen The circulation drying equipment includes a weak oxygen circulation dechaining equipment and a thermal circulation drying equipment. The weak oxygen circulation dechaining equipment has an inner chamber and an outer chamber, and the inner chamber receives the low-temperature weak generated from the thermal cracking furnace. Oxygen gas, the outer chamber receives the high temperature flue gas generated from the thermal cracking furnace and re-enters the flue gas circulation unit, and the thermal circulation drying equipment receives the carbon black particles and uses the heat High-temperature hydrolysis process to generate the heat introduced therein, the program for reducing the moisture content of the dried particles of carbon black, the carbon black particles and the drying of the procedure to be transported in a swirling scroll mode.

為達成本發明的另一目的,本發明提供一種有機高分子廢料回收處理系統,其包括一煙氣循環單元、一造粒整合脫鏈單元、一油氣分離回收單元以及一廢料回收單元,該煙氣循環單元包含用以燃燒有機高分子混合物的一熱裂解爐;該造粒整合脫鏈單元包含一螺旋輸送設備、一造粒設備以及一弱氧循環乾燥設備,該螺旋輸送設備用以接收自該熱裂解爐燃燒反應後的碳灰;該造粒設備用以接收自該螺旋輸送設備推送出的碳灰,且該造粒設備內部設置有攪拌機構,用以配合灑水以輔助造粒,從而凝聚形成均勻圓狀的碳黑顆粒;該弱氧循環乾燥設備包含一弱氧循環脫鏈設備與一熱循環乾燥設備,該弱氧循環脫鏈設備具有一內腔室與一外腔室,該內腔室接收自該熱裂解爐產生的低溫弱氧氣體,該外腔室接收自該熱裂解爐產生的高溫煙氣後重新進入該煙氣循環單元,熱循環乾燥設備接收該碳黑顆粒並利用熱裂解過程產生的高溫熱氣導入其內,以進行降低該碳黑顆粒的含水量的乾燥化程序,且將乾燥化程序後的該碳黑顆粒以旋向滾動方式進行輸送;該油氣分離回收單元用以接收自該內腔室反應後的油氣,以分離出可回收再利用的低烴類可燃氣體以及可燃油料,而該廢料處理單元係接收自該弱氧循環脫鏈設備反應後所形成的爐渣,並經降溫處理後將含有微量金屬成分的爐渣進行回收以供提煉出金屬物質。In order to achieve another object of the present invention, the present invention provides an organic polymer waste recovery and treatment system, which includes a flue gas circulation unit, a granulation integrated dechaining unit, an oil and gas separation and recovery unit, and a waste recovery unit. The gas circulation unit includes a thermal cracking furnace for burning the organic polymer mixture; the granulating integrated dechaining unit includes a spiral conveying device, a granulating device, and a weak oxygen circulation drying device, and the spiral conveying device is used for receiving The carbon ash after combustion reaction of the thermal cracking furnace; the granulation equipment is used to receive the carbon ash pushed out from the screw conveying equipment, and the granulation equipment is provided with a stirring mechanism inside to cooperate with sprinkler to assist granulation, Thereby, uniformly round carbon black particles are aggregated; the weak oxygen circulation drying device includes a weak oxygen circulation off-chain device and a thermal circulation drying device. The weak oxygen circulation off-chain device has an inner chamber and an outer chamber. The inner chamber receives the low-temperature weak oxygen gas generated from the thermal cracking furnace, and the outer chamber receives the high-temperature flue gas generated from the thermal cracking furnace and re-enters the flue gas cycle. The thermal cycle drying equipment receives the carbon black particles and uses the high-temperature hot gas generated by the thermal cracking process to introduce them into the drying process to reduce the water content of the carbon black particles, and the carbon black particles after the drying process Conveying in a rolling direction; the oil and gas separation and recovery unit is used to receive the oil and gas reacted from the inner chamber to separate recyclable low-hydrocarbon combustible gas and fuel oil, and the waste treatment unit receives The slag formed after the reaction of the weak oxygen cycle dechaining device is reacted, and the slag containing a trace amount of metal components is recovered after being subjected to a temperature reduction treatment for refining a metal substance.

根據本發明一實施例,其中該熱循環乾燥設備為一滾筒式爐管結構,該滾筒式爐管內壁設有複數片擾動板,以使該碳黑顆粒與熱氣均勻熱交換,從而使碳黑顆粒之水份含量降至2%以下。According to an embodiment of the present invention, the thermal cycle drying equipment is a drum-type furnace tube structure, and the inner wall of the drum-type furnace tube is provided with a plurality of disturbance plates to uniformly heat-exchange the carbon black particles with hot gas, so that the carbon The water content of the black particles has dropped below 2%.

根據本發明一實施例,其中該熱循環乾燥設備內係以一熱氣控制閥控制進入該滾筒式爐管內之風量並加以調節,以使碳渣溫度控制在120~180℃之間。According to an embodiment of the present invention, the thermal cycle drying equipment uses a hot gas control valve to control and adjust the amount of air entering the drum furnace tube to control the carbon slag temperature between 120 and 180 ° C.

根據本發明一實施例,其中該造粒中的該內攪拌機構係為一轉軸且於該轉軸週緣設有數根攪拌件,且於前端設置有數支灑水器,用以將熱裂解轉化出之大小不一粉末狀碳渣施以攪拌,同時進行灑水輔助造粒。According to an embodiment of the present invention, the inner stirring mechanism in the granulation is a rotating shaft, and a plurality of stirring members are provided on the periphery of the rotating shaft, and several sprinklers are provided at the front end for converting the thermal cracking into The powdery carbon slags of different sizes are stirred and sprayed with water to aid in granulation.

根據本發明一實施例,其中該弱氧循環脫鏈設備更包含配置於該螺旋輸送設備前端的一儲料倉、一振動給料器以及配置於該內腔室末端一分離部,且該弱氧循環脫鏈設備的該內腔室上設有一U型管道與該外腔室連通實現多段連接。According to an embodiment of the present invention, the weak oxygen circulation dechaining device further includes a storage bin, a vibrating feeder, and a separation portion disposed at the end of the inner chamber, and the weak oxygen A U-shaped pipe is arranged on the inner chamber of the circulating off-chain equipment to communicate with the outer chamber to realize multi-stage connection.

根據本發明一實施例,其中該煙氣循環單元更包含一第一熱交換器、一第二熱交換器以及一煙氣洗滌器,空氣進入該第二熱交換器升溫後進入該第一熱交換器,該熱裂解爐的燃氣經該第一熱交換器與加熱後的空氣產生高溫煙氣經過該外腔室後,進入該第二熱交換器降溫及該煙氣洗滌器除塵後排出,而該第二熱交換器係由該主引風機輔助吸入空氣由該副引風機輔助排出煙氣。According to an embodiment of the present invention, the flue gas circulation unit further includes a first heat exchanger, a second heat exchanger, and a flue gas scrubber. After the air enters the second heat exchanger to heat up, it enters the first heat. Exchanger, the gas of the thermal cracking furnace passes the first heat exchanger and the heated air to generate high-temperature flue gas, passes through the outer chamber, enters the second heat exchanger to cool down, and is discharged after the flue gas scrubber is dust-removed The second heat exchanger is assisted by the main induced draft fan to suck in air and the auxiliary induced draft fan to exhaust the flue gas.

根據本發明一實施例,其中高溫煙氣在該外腔室中的運動方向與低溫氣體、有機高分子廢料以及碳黑顆粒在該內腔室中的運動方向相反。According to an embodiment of the present invention, the moving direction of the high-temperature flue gas in the outer chamber is opposite to the moving direction of the low-temperature gas, organic polymer waste, and carbon black particles in the inner chamber.

根據本發明一實施例,其中所述油氣分離回收單元主要包括一旋風分離器、至少一冷凝器、一氣水分離器以及一氣體暫存罐,經由該弱氧循環脫鏈裝置之該內腔室反應形成的油氣經該旋風分離器除塵後進入該冷凝器,由該冷凝器進行冷卻以凝結形成液態的可燃油料,該氣水分離器係用以將可燃油料與汽化物質分離,分離後的部分低烴類可燃氣體經由該氣體暫存罐儲放或輸送至一羅茨循環風機及一阻火器後再進入該第一熱交換器加熱以供其他設備使用,而另一部分低烴類可燃氣體可進入該第一熱交換器中升溫後輸送至該混合部中。According to an embodiment of the present invention, the oil and gas separation and recovery unit mainly includes a cyclone, at least one condenser, a gas-water separator, and a gas storage tank, and passes through the inner chamber of the weak oxygen circulation dechaining device. The gas formed by the reaction is de-dusted by the cyclone and enters the condenser. The condenser is cooled to condense to form a liquid fuel oil. The gas-water separator is used to separate the fuel oil from the vaporized material. The low-hydrocarbon combustible gas is stored or transported to the roots cycle fan and a flame arrester through the gas temporary storage tank, and then enters the first heat exchanger to be heated for other equipment, while another part of the low-carbon combustible gas can be used. After entering the first heat exchanger, the temperature is increased and delivered to the mixing section.

根據本發明一實施例,其中該廢料回收單元主要包括一冷卻增濕管道、一排氣管以及一捕塵器,該分離部與該冷卻增濕管道連接,對經由該弱氧循環脫鏈設備反應後形成的爐渣進行降溫處理,以將含有微量金屬成分的爐渣經由冶煉方式提取其金屬成分,該捕塵器設置於該排氣管上,以對爐渣噴淋降溫的過程中所產生的氣體進行除塵。According to an embodiment of the present invention, wherein the waste recovery unit mainly includes a cooling and humidifying pipe, an exhaust pipe, and a dust catcher, the separation part is connected to the cooling and humidifying pipe, and is connected to the off-chain device through the weak oxygen cycle. The slag formed after the reaction is subjected to a cooling treatment to extract the slag containing a trace amount of metal components through smelting. The dust collector is arranged on the exhaust pipe to spray the gas generated during the process of cooling the slag. Perform dust removal.

為了對本發明的技術特徵、目的和效果有更加清楚的理解,現對照附圖詳細說明本發明的具體實施方式。有關本發明之詳細說明及技術內容,配合圖式說明如下,然而所附圖式僅提供參考與說明用,並非用來對本創作加以限制者;而關於本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之各實施例的詳細說明中,將可清楚呈現,以下實施例所提到的方向用語,例如:「上」、「下」、「左」、「右」、「前」、「後」等,僅是參考附加圖示的方向。因此,使用的方向用語是用來說明,而並非用來限制本創作;再者,在下列各實施例中,相同或相似的元件將採用相同或相似的元件標號。In order to have a clearer understanding of the technical features, objects, and effects of the present invention, specific embodiments of the present invention will now be described in detail with reference to the accompanying drawings. The detailed description and technical contents of the present invention are described below in conjunction with the drawings, but the drawings are provided for reference and explanation only, and are not intended to limit the creation; and the foregoing and other technical contents, features and The effect will be clearly shown in the following detailed description of each embodiment with reference to the drawings. The directional terms mentioned in the following embodiments, for example: "up", "down", "left", "right", "Front", "rear", etc. are directions for reference to the attached icons only. Therefore, the directional terminology used is used for illustration, not for limiting the present creation. Furthermore, in the following embodiments, the same or similar elements will be labeled with the same or similar elements.

請同時參閱圖1與圖2所示,其繪製本發明之有機高分子廢料廢料回收系統的架構示意圖及其配置結構示意圖;在此說明,圖1中的虛線表示為氣體流向,實線表示表示固體或液體走向。本發明揭露一種有機高分子混合物處理裝置以及有機高分子廢料回收處理系統;在此說明,本發明所述之有機高分子混合物處理裝置係為有機高分子廢料回收處理系統中的一部分,主要是整個廢料回收處理系統架構的前端處理部分,而以下將以整個廢料回收處理系統做詳細說明,該系統主要包括一煙氣循環單元10、一造粒整合脫鏈單元20、一油氣分離單元30以及一廢料回收單元40。Please refer to FIG. 1 and FIG. 2 at the same time, which is a schematic diagram of the structure and configuration of the organic polymer waste recycling system of the present invention. Here, the dotted line in FIG. 1 indicates the gas flow direction, and the solid line indicates the Solid or liquid orientation. The present invention discloses an organic polymer mixture treatment device and an organic polymer waste recovery and treatment system; it is explained herein that the organic polymer mixture treatment device according to the present invention is a part of the organic polymer waste recovery and treatment system, mainly the entire The front-end processing part of the architecture of the waste recovery and treatment system, and the entire waste recovery and treatment system will be described in detail below. The system mainly includes a flue gas circulation unit 10, a granulation integrated dechaining unit 20, an oil and gas separation unit 30, and a Waste material recovery unit 40.

本發明所述之有機高分子廢料回收處理系統主要考量快速安全節能的燃燒機制的建立、廢料與廢棄回收利用機制的建立,其如下幾個重點所述:The organic polymer waste recycling and processing system described in the present invention mainly considers the establishment of a fast, safe and energy-saving combustion mechanism, and the establishment of a waste material and waste recycling mechanism, which are described in the following points:

A. 正壓隔氧的環境控制:燃燒反應需要阻隔含氧空氣入侵以形成一安定的熱裂解環境,防止有機物產生燃燒現象:例如:起火與氣爆,熱裂解過程中會有大量氣體形成,產生正壓、在沒有熱裂解時壓力會下降時可以關閉熱裂解爐前後端通道,防止空氣引入,並利用水氣引入提供操作時必要正壓系統,建立真正的正壓操作環境。A. Environmental control of positive pressure oxygen barrier: The combustion reaction needs to block the intrusion of oxygen-containing air to form a stable thermal cracking environment to prevent organic matter from burning: for example: fire and gas explosion, a large amount of gas will be formed during thermal cracking. When positive pressure is generated and the pressure drops when there is no thermal cracking, the front and rear channels of the thermal cracking furnace can be closed to prevent the introduction of air, and the introduction of water and gas is used to provide the necessary positive pressure system during operation to establish a true positive pressure operating environment.

B.引入水氣穩壓反應機制:利用水加熱形成水蒸氣產生膨脹推力,可以把熱裂解爐中有機氣體強制推出熱裂解爐,且能利用水氣產生推力,在移入反應物時,利用上升氣流排除可能引入含氧空氣有拒先除氧作用,更可利用水氣降低反應物,防止反應過激烈(因反應溫度過高時會有大量放熱現象,會有操作風險)確保操作安全,增加反應之穩定性,除了可應用霧化水氣、水滴亦可利用水蒸氣或惰性氣體來取代。B. Introduce the water-gas pressure-stabilized reaction mechanism: use water to form water vapor to generate expansion thrust, which can force the organic gas in the thermal cracking furnace out of the thermal cracking furnace, and can use water gas to generate thrust. Airflow exclusion may introduce oxygen-containing air, which has the effect of rejecting first oxygen, and can use water vapor to reduce the reactants to prevent the reaction from being too intense (because there will be a lot of exothermic phenomenon when the reaction temperature is too high, there will be operational risks) to ensure safe operation and increase In addition to the stability of the reaction, in addition to atomized water vapor, water droplets can also be replaced by water vapor or inert gas.

C.垂直入料的供給模式:主要考量熱氣上升原理防止熱對流讓反應物入料至熱裂解爐時,從正上方移入時熱裂解爐熱氣上升不會造成對流情形,更可利用水氣引入產生大量水蒸氣,提供強而有力的推力把反應物移入可能夾帶空氣推出熱裂解爐外,可讓操作系統更安全,且不會有煙囪效應由下方引入空氣。C. Vertical feeding mode: The main consideration is the hot gas rising principle to prevent thermal convection when reactants are fed into the thermal cracking furnace. When moving from directly above, the thermal gas rising of the thermal cracking furnace will not cause convection. It can also be introduced with water gas. A large amount of water vapor is generated, and a strong thrust is provided to move the reactants into the thermal cracking furnace that may be entrained with air, which makes the operating system safer, and there is no chimney effect to introduce air from below.

D.建立安全的排氣機制:在熱裂解反應時會有大量氣體產生,有必須讓氣體快速排出熱裂解爐,為防止壓力上升就必須把排氣通道開啟,在熱裂解反應完成時產氣量停止,為防止後段氣體倒回,則必須開閉排氣機制,而透過水位上升形成水封以得到穩定控制的目的。D. Establish a safe exhaust mechanism: a large amount of gas will be generated during the thermal cracking reaction, and it is necessary to let the gas quickly exit the thermal cracking furnace. In order to prevent the pressure from rising, the exhaust channel must be opened. Stop, in order to prevent the backward gas from flowing back, the exhaust mechanism must be opened and closed, and a water seal is formed through the rise of the water level to obtain the purpose of stable control.

E.有機氣體冷凝壓縮回收機制:熱裂解過程產生的有機氣體在冷凝壓縮後,可以形成凝結油狀有機物(大分子),而燃點高物質其會與碳灰形成焦油,而無法凝結有機氣體為氣狀可燃燒氣(小分子)燃點低,將其分開回收可提高回收再利用,增進回收效益,更有節能減碳效果,除可以把焦油該類的可燃油料以及有機氣體轉化燃料再利用外,亦可再加工轉化為工業化學品利用。E. Organic gas condensation and compression recovery mechanism: After the organic gas produced by the thermal cracking process is condensed and compressed, it can form condensed oily organic matter (macromolecules), and the material with high ignition point will form tar with carbon ash, but cannot condense organic gas. The gaseous combustible gas (small molecules) has a low ignition point. Separate recovery can improve recovery and reuse, improve recovery efficiency, and have more energy saving and carbon reduction effects. In addition to reusing fuel oil such as tar and organic gas for fuel reuse , Can also be processed into industrial chemicals.

F.燃燒產物碳渣的造粒處理回收機制:熱裂解過程產生的大小不一的粉狀碳灰可透過造粒以及乾燥化處理,將其形成均勻大小且低含水量的碳黑並且回收再利用,可作為相關產業的原廢料供給的目的以提高商業化價值。F. Granulation treatment and recovery mechanism of combustion product carbon slag: powdery carbon ash of different sizes generated in the thermal cracking process can be granulated and dried to form carbon black of uniform size and low water content and recover it. Utilization can be used as the purpose of the supply of raw waste in related industries to increase the value of commercialization.

根據本發明所要實現的目的,本實施例中,本系統中前端處理部分的有機高分子混合物處理裝置主要部分為該煙氣循環單元10以及該造粒整合脫鏈單元20,該煙氣循環單元10主要包括一熱裂解爐11、一第一熱交換器12、一第二熱交換器13以及一煙氣洗滌器14,該第二熱交換器13透過一主引風機51輔助吸入空氣,並且透過一副引風機52輔助排出乾淨煙氣,而該熱裂解爐11連接一防爆水封15;其中當空氣進入該第二熱交換器13升溫後進入該熱裂解爐11的爐內中進行燃燒,熱裂解爐11可加入無煙煤以及引入少量水進行反應。According to the object to be achieved by the present invention, in this embodiment, the main part of the organic polymer mixture processing device of the front-end processing part of the system is the flue gas circulation unit 10 and the granulated integrated dechaining unit 20, and the flue gas circulation unit 10 mainly includes a thermal cracking furnace 11, a first heat exchanger 12, a second heat exchanger 13, and a flue gas scrubber 14, the second heat exchanger 13 assists in drawing in air through a main induced draft fan 51, and A pair of induced draft fans 52 is used to assist in exhausting clean flue gas, and the thermal cracking furnace 11 is connected to an explosion-proof water seal 15; wherein when the air enters the second heat exchanger 13 and heats up, it enters the furnace of the thermal cracking furnace 11 for combustion. The thermal cracking furnace 11 can add anthracite and introduce a small amount of water for reaction.

請同時配合參閱圖3所示,其繪製本發明之有機高分子混合物處理裝置的局部放大示意圖。該造粒整合脫鏈單元20主要針對熱裂解後的廢氣(有機氣體)以及廢料(碳灰)進行特殊處理以利後續的回收再利用,以下將廢料處理方式以及廢氣處理方式進行分段說明。該造粒整合脫鏈單元20包括一儲料倉21、一振動給料器22一螺旋輸送設備23、一造粒設備24以及一弱氧循環乾燥設備25;而該儲料倉21、該振動給料器22以及該螺旋輸送設備23係由上至下依序配置;該造粒設備24可為臥式圓筒造粒結構設計,且於其前段裝設有該螺旋輸送設備23,該螺旋輸送設備23用以接收熱裂解爐11中經裂解反應轉化出大小不一之粉狀碳灰,並可經螺桿旋送以將該些粉狀碳灰推送至該造粒設備中24,且根據上游熱裂解轉化出碳渣量進行控制調節入料,以避免影響造粒效果;其中該造粒設備24配置有攪拌機構,其為該造粒設備24的筒狀中心穿設有一轉軸240且其透過馬達驅動旋轉,而於該轉軸240周緣配置有數根攪拌件241,該些攪拌件241之間係以雙螺旋等間距排列配置,使之伴隨該轉軸240被帶動旋轉,該造粒設備24的前端配置有灑水器242可供朝機內噴注水液以對粉狀碳渣同時進行噴水輔助造粒,且該灑水器242的用水量配合水液控制閥(圖未示)自動控制水流量,將用水量與碳灰比例維持在適當的比例範圍,例如5:5的比例範圍,將細小粉狀碳渣予以黏結並且進行抽氣以排除空氣,以將其凝聚形成均勻圓狀且粒徑小於2mm的碳黑顆粒,並將其輸送至該熱循環乾燥設備25中進行乾燥化程序。Please refer to FIG. 3 at the same time, which is a partially enlarged schematic diagram of the organic polymer mixture processing device of the present invention. The granulating integrated dechaining unit 20 mainly performs special treatment on the waste gas (organic gas) and waste material (carbon ash) after thermal cracking to facilitate subsequent recycling and reuse. The waste material treatment method and the waste gas treatment method are described in sections below. The granulating integrated dechaining unit 20 includes a storage bin 21, a vibrating feeder 22, a screw conveying device 23, a granulating device 24, and a weak oxygen circulation drying device 25; and the storage bin 21, the vibration feeding The granulator 22 and the screw conveying equipment 23 are sequentially arranged from top to bottom; the granulating equipment 24 can be designed for a horizontal cylindrical granulating structure, and the spiral conveying equipment 23 is installed at the front section of the granulating equipment 24. 23 is used to receive powdery carbon ash of different sizes converted from the pyrolysis furnace 11 through the cracking reaction, and can be screwed to send the powdery carbon ash to the granulation equipment 24, and according to the upstream thermal The amount of carbon residue generated by cracking is controlled and adjusted to avoid affecting the granulation effect. The granulation equipment 24 is equipped with a stirring mechanism, which is provided with a rotating shaft 240 for the cylindrical center of the granulation equipment 24 and a transmission motor. Driven by rotation, a plurality of agitating members 241 are arranged on the periphery of the rotating shaft 240. The agitating members 241 are arranged at equal intervals in a double spiral, so that the rotating shaft 240 is driven to rotate along with the rotating shaft 240. The front end of the granulating equipment 24 is arranged. There is a sprinkler 242 to face the machine Water injection is used to simultaneously spray water on the powdery carbon slag to aid in granulation, and the water consumption of the sprinkler 242 is matched with the water liquid control valve (not shown) to automatically control the water flow to maintain the water consumption and carbon ash ratio at an appropriate level. The ratio range is, for example, a ratio range of 5: 5. The fine powdery carbon slag is adhered and evacuated to remove air, so as to agglomerate it into carbon black particles with a uniform round shape and a particle size of less than 2mm, and transport it. Until this thermal cycle drying equipment 25, a drying process is performed.

弱氧循環乾燥設備25包含一弱氧循環脫鏈設備251以及一熱循環乾燥設備252,先行說明該熱循環乾燥設備252的部份,該熱循環乾燥設備252可為一滾筒式爐管結構設計且設有一運料機構2520,以使進入爐筒內的碳黑顆粒可循其旋向朝出料端滾動旋送,利用有機高分子混合物熱裂解中所產生的熱氣經由該第一熱交換器12加熱後形成高溫熱氣,並自爐筒的出料端逆向導入,而在導入高溫熱氣之前可先經一旋風分離器(未圖示)進行氣固分離,將來自熱裂解爐11的高溫熱氣中可能夾帶的雜質利用離心力加以分離,再將乾淨的高溫熱氣送入爐筒內,以避免高溫熱氣中雜質直接接觸加熱而造成汙染;該熱循環乾燥設備252可配合熱氣控制閥(圖未示)控制進入爐筒中的風量,以控制乾燥碳渣溫度控制在120~180℃之間,以供對爐筒內的碳黑顆粒逆向直接加熱以將造粒後的碳黑顆粒的含水量控制在5%以下;透過利用熱裂解過程中多餘的熱源,並直接進行熱交換以滿足各種來源碳渣不同結構含水量的乾燥需求。The weak oxygen cycle drying equipment 25 includes a weak oxygen cycle dechaining equipment 251 and a thermal cycle drying equipment 252. The thermal cycle drying equipment 252 is described in advance. The thermal cycle drying equipment 252 can be a drum furnace tube structure design. A material transport mechanism 2520 is provided, so that the carbon black particles entering the furnace can be rotated in the direction of rotation toward the discharge end, and the hot gas generated in the thermal cracking of the organic polymer mixture is passed through the first heat exchanger. 12 After heating, high-temperature hot gas is formed and introduced in the reverse direction from the discharge end of the furnace tube. Before introducing the high-temperature hot gas, a cyclone (not shown) can be used to perform gas-solid separation, and the high-temperature hot gas from the thermal cracking furnace 11 will be introduced. The impurities that may be entrained in it are separated by centrifugal force, and then the clean high-temperature hot gas is sent into the furnace barrel to avoid the impurities in the high-temperature hot gas from directly contacting the heating and causing pollution; the thermal cycle drying equipment 252 can cooperate with the hot gas control valve (not shown) ) Control the amount of air entering the furnace, in order to control the temperature of the dry carbon slag between 120 ~ 180 ℃, so that the carbon black particles in the furnace can be directly heated in the reverse direction to granulate the carbon black particles. The water content of 5% or less; thermal cracking through the use of excess heat and direct heat exchange with the water content to meet the needs of a variety of sources dried carbon residue different structures.

承上所述,該爐筒內部更可配置複數片擾動板2521,使之伴隨該爐筒旋動,針對碳黑顆粒施以翻攪以協助熱風與碳黑顆粒均勻進行熱交換,以助於提升熱交換效率,從而使造粒後碳黑顆粒的含水量控制低於2%以下,並且次將乾燥完成之碳黑顆粒成品透過運料機構2520旋送至出料端排出並且加以進行回收。As mentioned above, a plurality of perturbation plates 2521 can be arranged inside the furnace tube, so that it can rotate with the furnace tube, and stir the carbon black particles to assist the hot air and carbon black particles to evenly exchange heat to help The heat exchange efficiency is improved, so that the moisture content of the carbon black particles after the granulation is controlled to be less than 2%, and the finished carbon black particles are then rotated to the discharge end through the transporting mechanism 2520 for discharge and recovery.

請再回到圖1,該弱氧循環脫鏈設備251包括一內腔室2511以及一外腔室2512,該內腔室2511係採用合金圓環板構成,而該外腔室2512係採用耐熱混泥土製成,更可在耐熱混泥土外層再附加一層金屬加強圈;該內腔室2511內則配置上述該熱循環乾燥設備252,而該內腔室2511的進料端與出料端即是該熱循環乾燥設備252的進料端與出料端,而該內腔室2511的進料端連接一混合部253,該內腔室2511的出料端連接一分離部254,其中該內腔室2511上設有一U型管道255與該外腔室2512連通,該U型管道255主要提供多段弱氧循環脫鏈設備251進行拼接的連接方式Please return to FIG. 1 again. The weak oxygen circulation dechaining device 251 includes an inner chamber 2511 and an outer chamber 2512. The inner chamber 2511 is made of an alloy ring plate, and the outer chamber 2512 is made of heat resistant It is made of concrete, and a layer of metal reinforcement can be added to the outer layer of heat-resistant concrete. The inner chamber 2511 is equipped with the above-mentioned thermal cycle drying device 252, and the feed end and the discharge end of the inner chamber 2511 are The feed end and the discharge end of the thermal cycle drying equipment 252 are connected to the feed end of the inner chamber 2511, and the feed end of the inner chamber 2511 is connected to a separation part 254. The chamber 2511 is provided with a U-shaped pipe 255 to communicate with the outer chamber 2512. The U-shaped pipe 255 mainly provides a connection mode for splicing of a plurality of weak oxygen circulation off-chain equipment 251.

承上所述,有機高分子廢料由該儲料倉21中落入該振動給料器22(有機高分子廢料的粒徑可控制在1mm~15mm),再進入螺旋輸送設備23將其輸送至混合部253,在混合部253中與低溫弱氧氣體混合(低溫弱氧或無氧氣體溫度為(400℃~500℃),再螺旋輸送設備23的推動下經過弱氧循環脫鏈設備251中進行反應,該部分由煙氣循環單元10將低溫弱氧氣體輸送進入該內腔室2511與高分子廢料進行脫鏈反應,而熱裂解爐11燃燒後所產生的燃氣經該第一熱交換器12與加熱後的空氣產生高溫煙氣輸送經過該外腔室2512後,再重新進入該煙氣循環單元10的該第二熱交換器13進行降溫(同時供常溫空氣升溫),且透過該煙氣洗滌器14除塵後排出,所排出的氣體為乾淨氣體,爾後由該內腔室2511反應後分別輸送至進入油氣分離單元30及廢料回收單元40;其中,高溫煙氣在該外腔室2512中的運動方向與低溫弱氧氣體與有機高分子廢料在該內腔室2511中的運動方向相反,形成切變溫差,以加速提昇該內腔室2511中廢料的反應;該第一熱交換器12中燃燒的煙氣與部分反應後的低烴類可燃氣體進行熱交換,所產生的低溫無氧氣體進入該混合部253中與高分子廢料進行混合反應。As mentioned above, the organic polymer waste falls from the storage bin 21 into the vibration feeder 22 (the particle size of the organic polymer waste can be controlled between 1mm and 15mm), and then enters the screw conveyor 23 to transport it to the mixer. Part 253 is mixed with low-temperature weak oxygen gas in the mixing part 253 (the temperature of the low-temperature weak oxygen or oxygen-free gas is (400 ° C. to 500 ° C.), and then driven by the spiral conveying device 23 through the weak oxygen circulation dechaining device 251 In this part, the low-temperature weak oxygen gas is transported into the inner chamber 2511 by the flue gas circulation unit 10 to perform a dechaining reaction with the polymer waste, and the gas generated after the combustion of the thermal cracking furnace 11 passes through the first heat exchanger 12 and the heated air generate high-temperature flue gas after passing through the outer chamber 2512, and then re-enter the second heat exchanger 13 of the flue gas circulation unit 10 to reduce the temperature (while warming the room temperature air), and pass through the smoke. The air scrubber 14 is discharged after dust removal, and the exhausted gas is clean gas, which is then reacted by the inner chamber 2511 and sent to the oil and gas separation unit 30 and the waste recovery unit 40, respectively. Among them, the high temperature flue gas is in the outer chamber 2512. Movement in In the direction opposite to the movement of the low-temperature weak oxygen gas and the organic polymer waste in the inner chamber 2511, a shear temperature difference is formed to accelerate the reaction of lifting the waste in the inner chamber 2511; the combustion in the first heat exchanger 12 The flue gas undergoes heat exchange with the partially reacted low-hydrocarbon combustible gas, and the generated low-temperature oxygen-free gas enters the mixing section 253 to perform a mixing reaction with the polymer waste.

該油氣分離回收單元30主要包括一旋風分離器31、至少一冷凝器32、至少一氣水分離器33以及一氣體暫存罐34,經該弱氧循環脫鏈設備251之該內腔室2511反應形成的油氣,經由該旋風分離器31除塵後進入該冷凝器32進行冷卻以凝結形成液態的可燃油料(例如焦油),爾後進入氣水分離器33中將可燃油料與汽化物質分離,而當配置多個氣水分離器53時,可設置混合油過渡槽(圖未示)進行統一收集該可燃油料,可燃油料可回收當作燃料或者經由再加工處理轉換成工業原料利用,而分離後的氣體為低烴類可燃氣體,其部分低烴類可燃氣體經氣體暫存罐34進行儲放後進入其他設備,例如系統中或系統外如反射爐、鼓風爐等等設備進行再利用;較佳地,經由該氣體暫存罐34出來的低烴類可燃氣體可輸送至一羅茨循環風機35及一阻火器36後再進入該第一熱交換器12加熱,爾後再進入其他設備以供使用,而另一部分低烴類可燃氣體可進入該第一熱交換器12中升溫後送入該混合部253;其中該旋風分離器31下方與該廢料回收單元40連接,透過分離部254將油氣中的顆粒沉降,以及該弱氧循環脫鏈設備251中排出的爐渣一同進入廢料回收單元40中處理。The oil-gas separation and recovery unit 30 mainly includes a cyclone 31, at least one condenser 32, at least one gas-water separator 33, and a temporary gas storage tank 34, and reacts through the inner chamber 2511 of the weak oxygen circulation dechaining device 251 The formed oil and gas is de-dusted by the cyclone separator 31 and enters the condenser 32 for cooling to condense to form a liquid fuel oil (such as tar), and then enters the gas-water separator 33 to separate the fuel oil from the vaporized material. When multiple gas-water separators 53 are provided, a mixed oil transition tank (not shown) can be provided to collect the fuel oil in a unified manner. The fuel oil can be recovered as fuel or converted into industrial raw materials for use by reprocessing. The separated gas It is a low-hydrocarbon combustible gas, and a part of the low-hydrocarbon combustible gas is stored in the gas temporary storage tank 34 and then enters other equipment, such as in the system or outside the system, such as reverberatory furnaces, blast furnaces, etc. for reuse; The low-hydrocarbon combustible gas coming out of the gas temporary storage tank 34 can be transported to a Roots circulation fan 35 and a flame arrester 36, and then enter the first heat exchanger 12 for heating, and thereafter Enter other equipment for use, and another part of the low-hydrocarbon combustible gas can enter the first heat exchanger 12 for heating, and then be sent to the mixing section 253; wherein the cyclone separator 31 is connected to the waste recovery unit 40 through The separation section 254 setstle the particles in the oil and gas, and the slag discharged from the weak oxygen circulation dechaining device 251 enters the waste recovery unit 40 for processing together.

進一步說明,上述冷卻凝結方式,除可利用直接水冷或油冷方式,亦可利用熱交換方法間接冷卻來達到冷卻壓縮目的。It is further explained that, in addition to the direct water-cooling or oil-cooling methods, the above-mentioned cooling and condensing methods can also use indirect cooling with a heat exchange method to achieve the purpose of cooling and compression.

該廢料回收單元40主要包括一冷卻增濕管道41、一排氣管42以及一捕塵器43,該分離部254與該冷卻增濕管道41連接,對經由該弱氧循環脫鏈設備251反應後形成的爐渣進行降溫處理後,其中含有微量金屬成分的爐渣可經由冶煉方式提取其金屬成分;該捕塵器43設置於該排氣管42上,主要針對爐渣噴淋降溫的過程中所產生的氣體做進一步除塵,爾後再排放至大氣中。The waste recycling unit 40 mainly includes a cooling and humidifying pipe 41, an exhaust pipe 42, and a dust catcher 43. The separation part 254 is connected to the cooling and humidifying pipe 41, and responds to the deoxidation cycle delinking device 251 After the slag formed after the cooling treatment, the slag containing trace metal components can be extracted by smelting; the dust catcher 43 is arranged on the exhaust pipe 42 and is mainly generated during the slag spray cooling process. The gas is further dusted, and then discharged into the atmosphere.

綜所上述,本發明所述之有機高分子廢料回收處理系統,可實現將熱裂解後的碳灰重新造粒並乾燥轉化為可回收再利用的碳黑,並透過弱氧熱氣體循環機制,使有機高分子廢料有效脫鏈,以加熱方式為無氧熱氣體直接與廢棄高分子物料接觸,高溫煙氣間接與廢棄高分子物料傳熱,使有機高分子廢料在熱裂解中產生的有害組份有效的回收及分解,同時煙氣餘熱循環利用,能有效的節能並減少廢氣排放;再者,本發明所述系統能處理大多數種類的高分子廢棄物且其以連續自動進、出料,有效提升生產效率,減少勞動強度,更能有效靈活調整產量,而所得副產物(氣體),如甲烷、乙烷等低烴類可燃氣體可回收用於工業爐燃燒,且無有害氣體部分排放至外界,以實現廢棄高分子有機物料的高效回收。To sum up, the organic polymer waste recovery and treatment system according to the present invention can realize re-granulation and drying conversion of thermally cracked carbon ash into recyclable carbon black, and through a weak oxygen thermal gas circulation mechanism, The organic polymer waste is effectively dechained, and the oxygen-free hot gas is directly contacted with the waste polymer material by heating. The high-temperature flue gas indirectly transmits heat to the waste polymer material, which causes the harmful group generated by the thermal decomposition of the organic polymer waste. Effective recycling and decomposition, and recycling of flue gas waste heat, can effectively save energy and reduce exhaust emissions; furthermore, the system of the present invention can process most types of polymer waste , Effectively improve production efficiency, reduce labor intensity, and more effectively and flexibly adjust output, and the obtained by-products (gases), such as methane, ethane and other low-hydrocarbon combustible gases can be recycled for industrial furnace combustion, and no harmful gas emissions To the outside world to achieve efficient recycling of waste polymer organic materials.

上面結合附圖對本發明的實施例進行了描述,但是本發明並不局限於上述的具體實施方式,上述的具體實施方式僅僅是示意性的,而不是限制性的,本領域的普通技術人員在本發明的啟示下,在不脫離本發明宗旨和申請專利範圍所保護的範圍情況下,還可做出很多形式,這些均屬於本發明的保護之內。The embodiments of the present invention have been described above with reference to the accompanying drawings, but the present invention is not limited to the above specific implementations, and the above specific implementations are only schematic and not restrictive. Those of ordinary skill in the art at Under the enlightenment of the present invention, many forms can be made without departing from the scope of the present invention and the scope of protection of the patent application, which all fall into the protection of the present invention.

10‧‧‧煙氣循環單元10‧‧‧ Flue gas circulation unit

11‧‧‧熱裂解爐11‧‧‧pyrolysis furnace

12‧‧‧第一熱交換器12‧‧‧The first heat exchanger

13‧‧‧第二熱交換器13‧‧‧Second heat exchanger

14‧‧‧煙氣洗滌器14‧‧‧ Flue Gas Scrubber

15‧‧‧防爆水封15‧‧‧Explosion-proof water seal

20‧‧‧造粒整合脫鏈單元20‧‧‧ Granulation integrated off-chain unit

21‧‧‧儲料倉21‧‧‧Storage silo

22‧‧‧振動給料器22‧‧‧Vibration feeder

23‧‧‧螺旋輸送設備23‧‧‧Screw Conveying Equipment

24‧‧‧造粒設備24‧‧‧ Granulation equipment

240‧‧‧轉軸240‧‧‧ shaft

241‧‧‧攪拌件241‧‧‧mixing parts

242‧‧‧灑水器242‧‧‧Sprinkler

25‧‧‧弱氧循環乾燥設備25‧‧‧ Weak oxygen circulation drying equipment

251‧‧‧弱氧循環脫鏈設備251‧‧‧Weak oxygen circulation dechaining equipment

2511‧‧‧內腔室2511‧‧‧Inner chamber

2512‧‧‧外腔室2512‧‧‧Outer chamber

252‧‧‧熱循環乾燥設備252‧‧‧thermal cycle drying equipment

2520‧‧‧運料機構2520‧‧‧Material

2521‧‧‧擾動板2521‧‧‧Disturbance plate

253‧‧‧混合部253‧‧‧ Mixing Department

254‧‧‧分離部254‧‧‧Separation Department

255‧‧‧U型管道255‧‧‧U-shaped pipeline

30‧‧‧油氣分離回收單元30‧‧‧Oil and gas separation and recovery unit

31‧‧‧旋風分離器31‧‧‧ cyclone separator

32‧‧‧冷凝器32‧‧‧ condenser

33‧‧‧氣水分離器33‧‧‧Gas-water separator

34‧‧‧氣體暫存罐34‧‧‧Gas temporary storage tank

35‧‧‧羅茨循環風機35‧‧‧Roots circulating fan

36‧‧‧阻火器36‧‧‧Fire arrester

40‧‧‧廢料回收單元40‧‧‧waste recycling unit

41‧‧‧冷卻增濕管道41‧‧‧cooling and humidifying pipe

42‧‧‧排氣管42‧‧‧Exhaust pipe

43‧‧‧捕塵器43‧‧‧Dust catcher

51‧‧‧主引風機51‧‧‧Main induced draft fan

52‧‧‧副引風機52‧‧‧Sub induced draft fan

M‧‧‧馬達M‧‧‧Motor

圖1係顯示本發明之有機高分子廢料回收處理系統的系統架構示意圖。 圖2係顯示本發明之有機高分子廢料回收處理系統的配置結構示意圖。 圖3係顯示本發明之有機高分子混合物處理裝置的局部放大示意圖。FIG. 1 is a schematic diagram showing a system architecture of an organic polymer waste recycling processing system of the present invention. FIG. 2 is a schematic diagram showing the configuration and structure of an organic polymer waste recycling processing system of the present invention. FIG. 3 is a partially enlarged schematic view showing the organic polymer mixture processing apparatus of the present invention.

Claims (10)

一種有機高分子混合物處理裝置,其包括: 煙氣循環單元,包含一熱裂解爐,用以燃燒有機高分子混合物; 造粒整合脫鏈單元,包含: 一螺旋輸送設備,用以接收自該熱裂解爐燃燒反應後的碳灰; 一造粒設備,用以接收自該螺旋輸送設備推送出的碳灰,且該造粒設備內部設置有攪拌機構,用以配合灑水以輔助造粒,從而凝聚形成均勻圓狀的碳黑顆粒; 一弱氧循環乾燥設備,其包含一弱氧循環脫鏈設備與一熱循環乾燥設備,該弱氧循環脫鏈設備具有一內腔室與一外腔室,該內腔室用以接收自該熱裂解爐產生的低溫弱氧氣體,該外腔室用以接收自該熱裂解爐產生的高溫煙氣後重新進入該煙氣循環單元,該熱循環乾燥設備用以接收該碳黑顆粒並利用熱裂解過程產生的高溫熱氣導入其內,以進行降低該碳黑顆粒的含水量的乾燥化程序,且將乾燥化程序後的該碳黑顆粒以旋向滾動方式進行輸送。An organic polymer mixture processing device includes: a flue gas circulation unit including a thermal cracking furnace for burning the organic polymer mixture; a granulating integrated dechaining unit including: a spiral conveying device for receiving the heat The carbon ash after the combustion reaction of the cracking furnace; a granulation equipment for receiving the carbon ash pushed out from the screw conveying equipment, and the granulation equipment is provided with a stirring mechanism for cooperating with water to assist granulation, thereby Carbon black particles are aggregated to form a uniform circular shape; a weak oxygen circulation drying device comprising a weak oxygen circulation off-chain device and a thermal circulation drying device, the weak oxygen circulation off-chain device has an inner chamber and an outer chamber The inner chamber is used to receive the low-temperature weak oxygen gas generated from the thermal cracking furnace, and the outer chamber is used to re-enter the flue gas circulation unit after receiving the high-temperature flue gas generated from the thermal cracking furnace, and the thermal cycle is dried. The device is used for receiving the carbon black particles and introducing the high-temperature hot gas generated by the thermal cracking process into the carbon black particles to perform a drying process for reducing the water content of the carbon black particles and drying the carbon black particles. The carbon black particles were conveyed to a spin order to a rolling manner. 如請求項1所記載之有機高分子混合物處理裝置,其中該熱循環乾燥設備為一滾筒式爐管結構,且該滾筒式爐管內壁設有複數片擾動板,以使該碳黑顆粒與熱氣均勻熱交換,從而使碳黑顆粒之水份含量降至2%以下。The organic polymer mixture processing device according to claim 1, wherein the thermal cycle drying device has a drum-type furnace tube structure, and the inner wall of the drum-type furnace tube is provided with a plurality of perturbation plates to make the carbon black particles and The hot gas is evenly exchanged, so that the moisture content of the carbon black particles is reduced to less than 2%. 如請求項2所記載之有機高分子混合物處理裝置,其中該熱循環乾燥設備內係以一熱氣控制閥控制進入該滾筒式爐管內之風量並加以調節,以使碳渣溫度控制在120~180℃之間。The organic polymer mixture processing device as described in claim 2, wherein the thermal cycle drying equipment uses a hot gas control valve to control and adjust the amount of air entering the drum furnace tube to control the carbon slag temperature to 120 ~ Between 180 ° C. 如請求項1所記載之有機高分子混合物處理裝置,其中該造粒設備中的該攪拌機構係為一轉軸且於該轉軸週緣設有數根攪拌件,且於前端設置有數支灑水器,用以將熱裂解轉化出之大小不一粉末狀碳渣施以攪拌,同時進行灑水輔助造粒。The organic polymer mixture processing device according to claim 1, wherein the stirring mechanism in the granulation equipment is a rotating shaft and a plurality of stirring members are provided on the periphery of the rotating shaft, and several sprinklers are provided at the front end. The powdery carbon slag of different sizes converted by thermal cracking was stirred, and watering was used to aid granulation. 如請求項1所記載之有機高分子混合物處理裝置,其中該弱氧循環脫鏈設備更包含配置於該螺旋輸送設備前端的一儲料倉、一振動給料器以及配置於該內腔室末端一分離部,且該弱氧循環脫鏈設備的該內腔室上設有一U型管道與該外腔室連通形成多段連接。The organic polymer mixture processing device according to claim 1, wherein the weak oxygen circulation dechaining device further includes a storage bin, a vibrating feeder, and an internal chamber disposed at the end of the inner chamber. A separation section, and a U-shaped pipe is provided on the inner chamber of the weak oxygen circulation dechaining device to communicate with the outer chamber to form a multi-stage connection. 如請求項1所記載之有機高分子混合物處理裝置,其中該煙氣循環單元更包含一第一熱交換器、一第二熱交換器以及一煙氣洗滌器,空氣進入該第二熱交換器升溫後進入該第一熱交換器,該熱裂解爐的燃氣經該第一熱交換器與加熱後的空氣產生高溫煙氣經過該外腔室後,進入該第二熱交換器降溫及該煙氣洗滌器除塵後排出,而該第二熱交換器係由主引風機輔助吸入空氣由副引風機輔助排出煙氣。The organic polymer mixture processing device according to claim 1, wherein the flue gas circulation unit further includes a first heat exchanger, a second heat exchanger, and a flue gas scrubber, and air enters the second heat exchanger After the temperature rises, it enters the first heat exchanger. The gas from the thermal cracking furnace passes through the first heat exchanger and the heated air to generate high-temperature flue gas. After passing through the outer chamber, it enters the second heat exchanger to reduce the temperature and the temperature. The flue gas scrubber is discharged after dust removal, and the second heat exchanger is sucked in air assisted by the main induced draft fan and exhausted by the auxiliary induced draft fan. 如請求項1所記載之有機高分子混合物處理裝置,其中高溫煙氣在該外腔室中的運動方向與低溫氣體、有機高分子廢料以及碳黑顆粒在該內腔室中的運動方向相反。The organic polymer mixture processing device according to claim 1, wherein the moving direction of the high-temperature flue gas in the outer chamber is opposite to the moving direction of the low-temperature gas, organic polymer waste, and carbon black particles in the inner chamber. 一種有機高分子廢料回收處理系統,其包括如請求項1至7中任一項所記載之有機高分子混合物處理裝置、一油氣分離回收單元、以及一廢料回收單元,其中該油氣分離回收單元係用以接收自該內腔室反應後的油氣,以分離出可回收再利用的低烴類可燃氣體以及可燃油料,而該廢料處理單元係接收自該弱氧循環脫鏈設備反應後所形成的爐渣,並經降溫處理後將含有微量金屬成分的爐渣進行回收以供提煉出金屬物質。An organic polymer waste recovery and processing system includes the organic polymer mixture processing device according to any one of claims 1 to 7, an oil and gas separation and recovery unit, and a waste recovery unit, wherein the oil and gas separation and recovery unit is It is used to receive the oil and gas reacted from the inner chamber to separate the recyclable low-hydrocarbon combustible gas and fuel oil, and the waste treatment unit is formed after receiving the reaction from the weak oxygen cycle dechaining equipment. The slag, and after the cooling treatment, the slag containing a trace amount of metal components is recovered for refining the metal substance. 如請求項8所記載之有機高分子廢料回收處理系統,其中所述油氣分離回收單元主要包括一旋風分離器、至少一冷凝器、至少一氣水分離器以及一氣體暫存罐,經由該弱氧循環脫鏈裝置之該內腔室反應形成的油氣經該旋風分離器除塵後進入該冷凝器,由該冷凝器進行冷卻以凝結形成液態的可燃油料,該氣水分離器係用以將可燃油料與汽化物質分離,分離後的部分低烴類可燃氣體經由該氣體暫存罐儲放或輸送至一羅茨循環風機及一阻火器後再進入該第一熱交換器加熱以供其他設備使用,而另一部分低烴類可燃氣體可進入該第一熱交換器中升溫後輸送至該混合部中。The organic polymer waste recovery and treatment system according to claim 8, wherein the oil-gas separation and recovery unit mainly includes a cyclone, at least one condenser, at least one gas-water separator, and a gas temporary storage tank, and passes through the weak oxygen The oil and gas formed by the reaction in the inner chamber of the circulating dechaining device is dust-removed by the cyclone and enters the condenser, which is cooled by the condenser to condense to form a liquid fuel oil. The gas-water separator is used to charge the fuel oil Separated from the vaporized material, the separated part of the low-hydrocarbon combustible gas is stored or transported to the roots cycle fan and a flame arrester through the gas temporary storage tank, and then enters the first heat exchanger to be heated for use by other equipment. Another portion of the low-hydrocarbon combustible gas can be heated in the first heat exchanger and then sent to the mixing section. 如請求項8所記載之有機高分子廢料回收處理系統,其中該廢料回收單元主要包括一冷卻增濕管道、一排氣管以及一捕塵器,該分離部與該冷卻增濕管道連接,對經由該弱氧循環脫鏈設備反應後形成的爐渣進行降溫處理,以將含有微量金屬成分的爐渣經由冶煉方式提取其金屬成分,該捕塵器設置於該排氣管上,以對爐渣噴淋降溫的過程中所產生的氣體進行除塵。The organic polymer waste recycling and processing system according to claim 8, wherein the waste recycling unit mainly includes a cooling and humidifying pipe, an exhaust pipe, and a dust catcher, and the separation part is connected to the cooling and humidifying pipe. The slag formed after the reaction of the weak oxygen circulation dechaining device is subjected to a temperature reduction treatment to extract the slag containing trace metal components through a smelting method, and the dust trap is arranged on the exhaust pipe to spray the slag. Dust is removed from the gas generated during the cooling process.
TW107109427A 2018-03-20 2018-03-20 Organic polymer mixture processing device and waste recycling processing system thereof capable of achieving the purposes of harmless to the atmospheric environment, energy saving, environmental protection, and high recycling TW201940301A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI728850B (en) * 2020-06-30 2021-05-21 羅貴清 System and method for thermolysing plastic waste
CN113122025A (en) * 2019-12-30 2021-07-16 湖州南浔盛兴再生资源有限公司 Process and equipment for manufacturing carbon black by anaerobic cracking of textile waste

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113122025A (en) * 2019-12-30 2021-07-16 湖州南浔盛兴再生资源有限公司 Process and equipment for manufacturing carbon black by anaerobic cracking of textile waste
TWI728850B (en) * 2020-06-30 2021-05-21 羅貴清 System and method for thermolysing plastic waste

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