TW201832377A - Light-emitting device - Google Patents

Abstract

The application provides a light-emitting device structure, comprising a semiconductor stack including one recess and one platform, wherein the recess has a bottom and the platform has a top surface; one first insulating layer in the recess and on the top surface partial region of the platform; a first electrode comprising one first layer and a second layer, wherein the first layer has a first conductive material on the top surface partial region of the platform, and the second layer has a second conductive material on the first layer.

Description

Light-emitting element

The present invention relates to a light-emitting element structure and a method of fabricating the same, and more particularly to a light-emitting element structure having an electrode having a first layer and a second layer, and a method of fabricating the same.

A light-emitting diode is a widely used light source among semiconductor elements. Compared with traditional incandescent bulbs or fluorescent tubes, LEDs have the characteristics of power saving and long service life, so they gradually replace traditional light sources and are used in various fields, such as traffic signs, backlight modules, street lighting. , medical equipment and other industries.

With the application and development of the light-emitting diode light source, the demand for brightness is getting higher and higher, and how to increase its luminous efficiency to increase its brightness has become an important direction for the industry to work together.

Figure 9 depicts a prior art LED package 30 comprising a package structure 31, a semiconductor LED die 32 encapsulated by a package structure 31, wherein the semiconductor LED die 32 has a pn junction 33, and the package structure 31 is typically a thermoset material, such as a ring. Epoxy, or thermoplastic material. The semiconductor LED chip 32 is connected to the two conductive supports 35, 36 via a wire 34. Because epoxy is degrading at high temperatures, it can only be operated in low temperature environments. In addition, epoxy has a high thermal resistance, so that the structure of FIG. 9 only provides a high-resistance heat dissipation path of the semiconductor LED chip 32, and limits the low-power of the LED package 30. Consumption application.

The present invention provides a light emitting device structure comprising: a semiconductor stack comprising a recess and a platform, wherein the recess has a bottom, the platform has an upper surface; a first insulating layer is located in the recess and the upper surface of the platform a first region; the first electrode includes a first layer and a second layer, wherein: the first layer comprises a first conductive material on a portion of the upper surface of the platform; and the second layer comprises a second conductive material, Located on the first floor.

The present invention provides a structure of a light-emitting element in which a first conductive material forming a first layer of a first electrode is different from a second conductive material forming a second layer of a first electrode; a first layer of the first electrode generates light for the light-emitting element The reflectance is greater than the reflectance of the second layer of the first electrode to the light, and the reflectance of the second layer to the light is greater than 60%.

In order to make the description of the present invention more detailed and complete, please refer to the following description and cooperate with the drawings of Figures 1-8 and 10. 1A is a top view of a light emitting device according to a first embodiment of the present invention: a light emitting device comprising a substrate (not shown) and a semiconductor stack; wherein the semiconductor stack comprises: a first conductive semiconductor layer 11 An active layer (not shown) and a second conductive semiconductor layer 12 are formed on the first conductive semiconductor layer 11. A portion of the second conductive type semiconductor layer 12 and the active layer are etched to expose the first conductive type semiconductor layer 11. Figure 1B is a cross-sectional view taken along the AA' cross section line, including a recess and a platform, wherein the recess has a bottom; the platform has an upper surface. In the present embodiment, the upper surface of the platform is one surface of the second conductive type semiconductor layer 12: the first conductive type semiconductor layer 11 is exposed at the bottom of the groove, and the groove passes through the active layer 21. When the light emitting element is formed, the light emitting element is driven by a voltage to cause the first conductive type semiconductor layer 11 to supply electrons, and the second conductive type semiconductor layer 12 provides a hole, and the electron and the hole are combined with the active layer 21 to emit a light. . As shown in FIG. 2A and FIG. 2B, a second electrode 13 is formed on the first conductive semiconductor layer 11 at the bottom of the recess, and the second electrode 13 is electrically connected to the first conductive semiconductor layer 11.

As shown in Fig. 3A, since the cross-sectional area cut along the AA' cross-sectional line and the BB' cross-sectional line has different subsequent structures and processes, it is described as follows. First, a cross-sectional area cut along the AA' cross-sectional line, as shown in Fig. 3B, forms a first insulating layer 14 in a portion of the recess and the upper surface of the platform, and covers the second electrode 13.

A first electrode 15 is further formed on a portion of the upper surface of the platform, and the first insulating layer 14 is separated from each other without overlapping, as shown in FIGS. 4A and 4B. In this embodiment, the first layer 15 of the first electrode comprises a first conductive material, which may be, for example, a metal; wherein the first conductive material comprises at least one material selected from the group consisting of silver, platinum and gold, first The first layer 15 of electrodes has a thickness of 500 to 5000 angstroms. A first electrode second layer 16 is formed over the first layer 15, wherein the first electrode second layer 16 covers the first layer 15 and at least a portion of the first insulating layer 14; as shown in Figures 5A, 5B. In this embodiment, the second layer 16 of the first electrode comprises a second conductive material, which may be, for example, a metal; wherein the second conductive material comprises at least one material selected from the group consisting of nickel, aluminum, copper, chromium and titanium. group. The first electrode second layer 16 has a thickness of from 2000 angstroms to 1.5 μm. In another embodiment, the first conductive material forming the first layer 15 is different from the second conductive material forming the second layer 16; the first layer 15 has a higher reflectivity to the light generated by the light emitting element than the second layer 16 The reflectivity of this light. The reflectivity of the second layer 16 to this light is preferably greater than 60%.

As shown in FIGS. 6A and 6B, a second insulating layer 17 is formed on the second layer 16 of the first electrode; the spaced regions of the second insulating layer 17 expose the upper surface of the second layer 16 of the first electrode. The second isolation layer 17 region substantially corresponds to the first isolation layer 14 region. In this embodiment, the second insulating layer 17 at the edge of the light emitting element can be in direct contact with the first insulating layer 14. The material constituting the first insulating layer 14 and the material constituting the second insulating layer 17 may be the same or different, and the constituent materials of the two may be cerium oxide, tantalum nitride, aluminum oxide, zirconium oxide or titanium oxide. As shown in FIGS. 7A and 7B, a first electrode pad 18 is formed on the second isolation layer 17 and the spacer layer 17; the first electrode pad 18 and the first electrode first layer 15 and The second layer 16 is electrically connected.

Next, Fig. 3C shows a cross-sectional area cut along the BB' cross-sectional line of Fig. 3A, forming a first insulating layer 14 in a portion of the recess and the upper surface of the platform. In the present embodiment, a portion of the upper surface of the second electrode 13 is not covered by the first insulating layer 14 to form a channel 20. A first electrode 15 is further formed on a portion of the upper surface of the platform, and the first insulating layer 14 is separated from each other without overlapping, as shown in FIGS. 4A and 4C. In this embodiment, the first layer 15 of the first electrode comprises a first conductive material, which may be, for example, a metal; wherein the first conductive material comprises at least one material selected from the group consisting of silver, platinum, and gold. The first layer 15 of the first electrode has a thickness of 500 to 5000 angstroms. A first electrode second layer 16 is formed over the first layer 15, wherein the first electrode second layer 16 covers the first layer 15 and at least a portion of the first insulating layer 14, as shown in FIGS. 5A, 5C. In this embodiment, the first electrode first layer 15 and the first electrode second layer 16 cover the recess. The first electrode second layer 16 comprises a second conductive material, which may be, for example, a metal; wherein the second conductive material comprises at least one material selected from the group consisting of nickel, aluminum, copper, chromium and titanium. The first electrode second layer 16 has a thickness of from 2000 angstroms to 1.5 μm. In another embodiment, the first conductive material forming the first layer 15 is different from the second conductive material forming the second layer 16; the first layer 15 has a higher reflectivity to the light generated by the light emitting element than the second layer 16 The reflectivity of this light. The reflectivity of the second layer 16 to this light is preferably greater than 60%.

As shown in FIGS. 6A and 6C, a second insulating layer 17 is formed on the first electrode second layer 16 and above the plurality of first insulating layers 14. The partial portion of the second insulating layer 17 is in direct contact with the first insulating layer 14. The material constituting the first insulating layer 14 and the material constituting the second insulating layer 17 may be the same or different, and the constituent materials of the two may be cerium oxide, tantalum nitride, aluminum oxide, zirconium oxide or titanium oxide. As shown in FIGS. 7A and 7C, a second electrode pad 19 is formed on the second isolation layer 17 and in the region of the channel 20; and the second electrode pad 19 is electrically connected to the second electrode 13. 7C is a cross-sectional area cut along the BB' cross-sectional line of FIG. 7A. As shown in FIG. 7C, the first electrode second layer 16 and the second electrode 13 are on a cross-sectional view of the light-emitting element. Do not overlap each other. Fig. 8 is a top view of the light-emitting element 10 formed.

Figure 10 is an exploded view of a bulb of another embodiment of the present invention. The light bulb 40 includes a lamp cover 41, a lens 42, a light-emitting module 44, a lamp holder 45, a heat-dissipating fin 46, a joint portion 47 and an electrical joint 48. The light-emitting module 44 further includes a carrier 43 and a plurality of light-emitting elements 10 of the above embodiments are disposed on the carrier 43.

The material of the second electrode 13, the first electrode pad 18, and the second electrode pad 19 may be selected from the group consisting of chromium (Cr), titanium (Ti), nickel (Ni), platinum (Pt), copper (Cu), gold. Metal materials such as (Au), aluminum (Al), tungsten (W), tin (Sn), or silver (Ag). The substrate (not shown) is a growth and/or carrier basis. The candidate material comprises a transparent substrate; wherein the transparent substrate material can be sapphire, lithium aluminate (LiAlO ₂ ), zinc oxide (ZnO), gallium nitride (GaN), aluminum nitride (AlN), glass, diamond , CVD diamond, diamond-like carbon (DLC), spinel (MgAl ₂ O ₄ ), yttrium oxide (SiO _X ) and lithium gallate (LiGaO ₂ ).

The first conductive type semiconductor layer 11 and the second conductive type semiconductor layer 12 are different in electrical conductivity, polarity, or dopant of at least two portions of each other, or are used to provide a single layer of a semiconductor material for electrons and holes, respectively. Or a plurality of layers ("multilayer" means two or more layers, the same applies hereinafter), and the electrical selection may be a combination of at least any two of p-type, n-type, and i-type. The active layer 21 is located between the first conductive type semiconductor layer 11 and the second conductive type semiconductor layer 12, and is a region where electrical energy and light energy may be converted or induced to be converted. Those who convert or induce light energy are such as light-emitting diodes, liquid crystal displays, and organic light-emitting diodes; those that convert or induce light energy are such as solar cells and photodiodes. The first conductive type semiconductor layer 11, the active layer 21, and the second conductive type semiconductor layer 12 have a material containing one or more elements selected from the group consisting of gallium (Ga), aluminum (Al), indium (In), and arsenic (As). A group consisting of phosphorus (P), nitrogen (N), and cerium (Si).

A light-emitting element according to another embodiment of the present invention is a light-emitting diode whose light-emitting spectrum can be adjusted by changing physical or chemical elements of a single layer or multiple layers of a semiconductor. Commonly used materials are such as aluminum gallium indium phosphide (AlGaInP) series, aluminum gallium indium nitride (AlGaInN) series, zinc oxide (ZnO) series and the like. The structure of the active layer (not shown) is: single heterostructure (SH), double heterostructure (DH), double-side double heterostructure (DDH), or multilayer quantum well (multi-quantum well; MQW). Furthermore, adjusting the logarithm of the quantum well can also change the wavelength of the illumination.

In one embodiment of the present invention, the first conductive semiconductor layer 11 and the substrate (not shown) may optionally include a buffer layer (not shown). The buffer layer is interposed between the two material systems to "transition" the material system of the substrate to the material system of the semiconductor system. For the structure of the light-emitting diode, on the one hand, the buffer layer is used to reduce the material layer of the lattice mismatch between the two materials. On the other hand, the buffer layer may also be a single layer, a plurality of layers or a structure for combining two materials or two bifurcation structures, such as organic materials, inorganic materials, metals, and semiconductors; The selected structure is: reflective layer, thermally conductive layer, conductive layer, ohmic contact layer, anti-deformation layer, stress release layer, stress adjustment layer, bonding layer, wavelength Conversion layer, mechanical fixing structure, etc. In an embodiment, the material of the buffer layer may be AlN, GaN, and the forming method may be sputtering or Atomic Layer Deposition (ALD).

A second conductive type contact layer (not shown) is more selectively formed on the second conductive type semiconductor layer 12. The contact layer is disposed on one side of the second conductive type semiconductor layer from the active layer 21. Specifically, the second conductive type contact layer may be an optical layer, an electrical layer, or a combination of both. The optical layer can change the electromagnetic radiation or light from or into the active layer 21. As used herein, "change" refers to altering at least one optical property of electromagnetic radiation or light, including but not limited to frequency, wavelength, intensity, flux, efficiency, color temperature, rendering index, light field. (light field), and angle of view. The electrical layer layer may cause a change, or a change in the value, density, and distribution of at least one of voltage, resistance, current, and capacitance between opposite sides of any one of the second conductive type contact layers. The constituent material of the second conductive type contact layer contains an oxide, a conductive oxide, a transparent oxide, an oxide having a transmittance of 50% or more, a metal, a relatively light-transmitting metal, and a transmittance of 50% or more. At least one of a metal, an organic substance, an inorganic substance, a fluorescent substance, a phosphor, a ceramic, a semiconductor, a doped semiconductor, and an undoped semiconductor. In some applications, the material of the second conductive type contact layer is at least one of indium tin oxide, cadmium tin oxide, antimony tin oxide, indium zinc oxide, zinc aluminum oxide, and zinc tin oxide. In the case of a relatively light-transmissive metal, the thickness is about 0.005 μm to 0.6 μm.

The above figures and descriptions are only corresponding to specific embodiments, however, the elements, embodiments, design criteria, and technical principles described or disclosed in the various embodiments are inconsistent, contradictory, or difficult to implement together. In addition, we may use any reference, exchange, collocation, coordination, or merger as required.

Although the invention has been described above, it is not intended to limit the scope of the invention, the order of implementation, or the materials and process methods used. Various modifications and variations of the present invention are possible without departing from the spirit and scope of the invention.

10‧‧‧Lighting elements

11‧‧‧First Conductive Semiconductor Layer

12‧‧‧Second conductive semiconductor layer

13‧‧‧second electrode

14‧‧‧First insulation

15‧‧‧First layer of the first electrode

16‧‧‧Second electrode second layer

17‧‧‧Second insulation

18‧‧‧First electrode pad

19‧‧‧Second electrode pad

20‧‧‧ channel

21‧‧‧Active layer

30‧‧‧LED package

31‧‧‧Package structure

32‧‧‧LED chip

33‧‧‧p-n junction

34‧‧‧welding line

35,36‧‧‧conductive bracket

40‧‧‧Light bulb

41‧‧‧shade

42‧‧‧ lens

43‧‧‧ Carrier Board

44‧‧‧Lighting module

45‧‧‧ lamp holder

46‧‧‧Heat fins

47‧‧‧Combination Department

48‧‧‧Electrical connector

1 to 8 are a top view and a cross-sectional view showing the structure of a light-emitting element of a first embodiment of the present invention.

Fig. 9 is a structural diagram of a conventional light-emitting element LED package.

Figure 10 is an exploded view of a bulb of another embodiment of the present invention.

Claims (10)

A light emitting device comprising: a semiconductor stack comprising a first conductive semiconductor layer, an active layer and a second conductive semiconductor layer; a recess passing through the second conductive semiconductor layer and the active layer, The recess has a bottom to expose the first conductive semiconductor layer, and the recess surrounds the second conductive semiconductor layer; a conductive contact layer is located on the second conductive semiconductor layer; a first layer of the first electrode comprises a first conductive material is disposed on the second conductive semiconductor layer; a second electrode of the first electrode comprises a second conductive material and covers the first layer of the first electrode, wherein the first conductive material and the second The conductive material comprises a metal, and the first conductive material is different from the second conductive material; a second electrode is located at the bottom of the recess to electrically connect the first conductive semiconductor layer; a first insulating layer is located in the recess a second insulating layer covering the first insulating layer, the second insulating layer covering the first insulating layer, including a spacer region to expose the second layer of the first electrode and a channel to expose the second electrode And a region of the second isolation layer and the region of the first isolation layer correspond to each other; a first electrode pad is located on the second conductive semiconductor layer and the spacer region, and the second layer of the first electrode Contacting, the second isolation layer is located between the second layer of the first electrode and the first electrode pad, the second isolation layer is directly in contact with the first electrode pad; and a second electrode pad is located The second conductive semiconductor layer and the channel are in direct contact with the second electrode. The light-emitting element of claim 1, wherein the first conductive material comprises a material selected from the group consisting of silver, platinum, and gold, and the second conductive material comprises a material selected from the group consisting of nickel, A group of aluminum, copper, chromium and titanium. The illuminating element of claim 1, wherein the first insulating layer and the second insulating layer are different in material, and the materials of the first insulating layer and the second insulating layer are yttrium oxide and nitrided. Niobium, alumina, zirconia or titania. The illuminating element of claim 1, wherein the channel is located at a corner of the illuminating element from a top view of the illuminating element. The light-emitting element according to claim 1 or 4, wherein the second electrode is located on one side of the light-emitting element from a view of one of the light-emitting elements. The illuminating element of claim 1, wherein the second insulating layer located at one edge of the illuminating element is in direct contact with the first insulating layer. The light-emitting element of claim 1, wherein the second layer of the first electrode covers a portion of the first insulating layer and the recess. The light-emitting element of claim 1, wherein the first insulating layer covers a portion of the second electrode. The light-emitting element of claim 1, wherein the active layer emits a light, and the first layer of the first electrode has a reflectance to the light greater than a reflectance of the second layer of the first electrode to the light, And the second layer of the first electrode has a reflectance of more than 60% to the light. The light-emitting element according to claim 1, wherein the material of the conductive contact layer comprises indium tin oxide, cadmium tin oxide, antimony tin oxide, indium zinc oxide, zinc aluminum oxide or zinc tin oxide.