TW201721289A - composition for film formation, film, manufacturing method of forming patterned substrate, and compound fully meeting requirements of general characteristics of etching resistance and the like as well as excellent heat resistance and flatness - Google Patents
composition for film formation, film, manufacturing method of forming patterned substrate, and compound fully meeting requirements of general characteristics of etching resistance and the like as well as excellent heat resistance and flatness Download PDFInfo
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本發明係關於膜形成用組成物、膜、形成有圖型之基板的製造方法及化合物。 The present invention relates to a film forming composition, a film, a method for producing a substrate on which a pattern is formed, and a compound.
在半導體裝置的製造上,為了得到高積體度,使用多層阻劑製程。在該製程,首先藉由阻劑下層膜形成用組成物塗佈於基板上形成阻劑下層膜,藉由於該阻劑下層膜上塗佈阻劑組成物而形成阻劑膜。接著,透過遮罩圖型等,將阻劑膜曝光,以適當顯影液顯影而形成阻劑圖型。接著,以該阻劑圖型作為遮罩,將阻劑下層膜進行乾蝕刻,以得到的阻劑下層膜圖型作為遮罩,進一步將基板進行乾蝕刻,以可於基板形成所期望圖型。該多層阻劑製程使用的阻劑下層膜,要求折射率、吸光係數等之光學特性、蝕刻耐性等之一般特性。 In the manufacture of a semiconductor device, in order to obtain a high degree of bulk, a multilayer resist process is used. In this process, a resist underlayer film is first formed on a substrate by a resist underlayer film forming composition, and a resist film is formed by coating a resist composition on the resist underlayer film. Next, the resist film is exposed through a mask pattern or the like, and developed with a suitable developer to form a resist pattern. Then, using the resist pattern as a mask, the resist underlayer film is dry etched, and the obtained underlayer film pattern is used as a mask, and the substrate is further dry etched to form a desired pattern on the substrate. . The resist underlayer film used in the multilayer resist process requires general characteristics such as optical characteristics such as refractive index and light absorption coefficient, and etching resistance.
上述多層阻劑製程中,在最近探討於阻劑下層膜上形成硬遮罩作為中間層之方法。在該方法,具體上,為了於阻劑下層膜上以CVD法形成無機硬遮罩,尤 其為氮化物系的無機硬遮罩時,最低300℃、通常成為400℃以上之高溫,因此,阻劑下層膜變得需要高耐熱性。耐熱性不足,則阻劑下層膜的成分昇華,該昇華的成分再附著於基板而有半導體裝置的製造良率降低之不期望情形。 In the above multilayer resist process, a method of forming a hard mask as an intermediate layer on the underlayer film of the resist has recently been discussed. In the method, specifically, in order to form an inorganic hard mask by a CVD method on the resist underlayer film, When it is a nitride-based inorganic hard mask, it is at most 300 ° C and usually has a high temperature of 400 ° C or higher. Therefore, the resist underlayer film needs high heat resistance. When the heat resistance is insufficient, the component of the underlayer film of the resist is sublimated, and the sublimated component is further adhered to the substrate, which may cause an undesired decrease in the production yield of the semiconductor device.
又在最近於具有複數種溝槽、尤其具有相互不同的長寬比的溝槽之基板形成圖型之情形增加,在阻劑下層膜要求為可將此等的溝槽充分包埋者且具有高平坦性。 Further, in recent cases, a pattern has been formed in a substrate having a plurality of grooves, particularly grooves having mutually different aspect ratios, and the underlayer film is required to be sufficiently buried in the grooves and has High flatness.
相對於此等的要求,對於組成物所含有的化合物等之構造進行種種之檢討(特開2012-214720號公報、國際公開第2012/077640號、國際公開第2011/021555號及國際公開第2010/055852號作為參考。但是在上述以往組成物,無法充分滿足上述要求。 In view of the above-mentioned requirements, various structures such as compounds contained in the composition are reviewed. (Japanese Unexamined Patent Publication No. 2012-214720, No. 2012/077640, No. 2011/021555, and International Publication No. 2010 Reference is made to /055852. However, in the above conventional composition, the above requirements cannot be sufficiently satisfied.
[專利文獻1]特開2012-214720號公報 [Patent Document 1] JP-A-2012-214720
[專利文獻2]國際公開第2012/077640號 [Patent Document 2] International Publication No. 2012/077640
[專利文獻3]國際公開第2011/021555號 [Patent Document 3] International Publication No. 2011/021555
[專利文獻4]國際公開第2010/055852號 [Patent Document 4] International Publication No. 2010/055852
本發明為有鑑於以上般理由而成者,其目的在於提供對PGMEA等之溶劑溶解性優,可形成充分滿足蝕刻耐性等之一般特性且耐熱性及平坦性優異的膜之膜形成用組成物。 The present invention has been made in view of the above-mentioned reasons, and it is an object of the present invention to provide a film-forming composition which is excellent in solubility in PGMEA and the like, and which is excellent in heat resistance and flatness, and which can satisfy general characteristics such as etching resistance. .
為了解決上述課題而成的發明,為含有具有下述式(1)所表示之部分構造(以下、亦稱為「部分構造(I)」)且具有分子間鍵結形成基(以下、亦稱為「分子間鍵結形成基(a)」)之化合物(以下、亦稱為「[A]化合物」)、及溶劑(以下、亦稱為「[B]溶劑」)的膜形成用組成物。 In order to solve the problem, the invention has a partial structure (hereinafter also referred to as "partial structure (I)") represented by the following formula (1) and has an intermolecular bond forming group (hereinafter, also referred to as A film-forming composition which is a compound which forms "base (a)") (hereinafter referred to as "[A] compound") and a solvent (hereinafter, also referred to as "[B] solvent") .
為了解決上述課題而成的另外發明為由該膜形成用組成物所形成之膜。 Another invention which has been made to solve the above problems is a film formed of the film-forming composition.
為了解決上述課題而成的再另外發明為具備於基板之上面側形成阻劑下層膜之步驟(以下、亦稱為「阻劑下層膜形成步驟」)、在上述阻劑下層膜上方形成阻劑圖型之步驟(以下、亦稱為「阻劑圖型形成步驟」)、及藉由以上述阻劑圖型為遮罩的蝕刻,在基板形成圖型之步驟(以下、亦稱為「基板圖型形成步驟」),且為上述阻劑下層膜以該膜形成用組成物來形成的形成有圖型之基板的製造方法。 In order to solve the above problems, a further step of forming a resist underlayer film on the upper surface side of the substrate (hereinafter also referred to as "resistant underlayer film forming step") and forming a resist on the resist underlayer film are provided. a step of patterning (hereinafter, also referred to as "resist pattern forming step"), and a step of forming a pattern on the substrate by etching using the resist pattern as a mask (hereinafter, also referred to as "substrate" The pattern forming step ") is a method for producing a pattern-formed substrate formed by the film forming composition of the resist underlayer film.
為了解決上述課題而成的再另外發明為具有部分構造(I),且具有分子間鍵結形成基(a)之化合物。 Further, in order to solve the above problems, a compound having a partial structure (I) and having an intermolecular bond forming group (a) is further invented.
在此,「烴基」包含鏈狀烴基、脂環式烴基及芳香族烴基。該「烴基」可為飽和烴基或不飽和烴基。「鏈狀烴基」係指不包含環狀構造,僅以鏈狀構造構成的烴基,且包含直鏈狀烴基及分枝狀烴基之兩者。「脂環式烴基」係指作為環構造僅含脂環構造,不含芳香環構造的烴基,且包含單環的脂環式烴基及多環的脂環式烴基之兩者。但是,不需僅以脂環構造構成,其一部份可含鏈狀構造。「芳香族烴基」係指作為環構造含芳香環構造之烴基。但是,不需僅以芳香環構造構成、其一部份可含鏈狀構造或脂環構造。 Here, the "hydrocarbon group" includes a chain hydrocarbon group, an alicyclic hydrocarbon group, and an aromatic hydrocarbon group. The "hydrocarbon group" may be a saturated hydrocarbon group or an unsaturated hydrocarbon group. The "chain hydrocarbon group" refers to a hydrocarbon group which does not include a cyclic structure and has only a chain structure, and includes both a linear hydrocarbon group and a branched hydrocarbon group. The "alicyclic hydrocarbon group" means a hydrocarbon group which contains only an alicyclic structure and does not contain an aromatic ring structure, and includes both a monocyclic alicyclic hydrocarbon group and a polycyclic alicyclic hydrocarbon group. However, it is not necessary to be constituted only by an alicyclic structure, and a part thereof may have a chain structure. The "aromatic hydrocarbon group" means a hydrocarbon group having a structure of an aromatic ring as a ring structure. However, it is not necessary to have only an aromatic ring structure, and a part thereof may have a chain structure or an alicyclic structure.
又,「有機基」係指含至少1個碳原子之基。 Further, "organic group" means a group containing at least one carbon atom.
本發明之膜形成用組成物,藉由含有具有特定的部分構造與分子間鍵結形成基之化合物,可形成對PGMEA等之溶劑溶解性優,充分滿足蝕刻耐性等之一般特性同時耐熱性及平坦性優異的膜。該膜耐熱性及平坦性優異。根據該形成有圖型之基板的製造方法,可容易形成耐熱性及平坦性優異的阻劑下層膜,使用具有該優異特性的阻劑下層膜,可於基板形成良好圖型。該化合物宜用作為該膜形成用組成物的成分。因此,此等可使用在預想今後更微細化進展的半導體裝置的製造等。 The film-forming composition of the present invention contains a compound having a specific partial structure and an intermolecular bond-forming group, and is excellent in solubility in a solvent such as PGMEA, and satisfies general characteristics such as etching resistance and heat resistance. A film excellent in flatness. This film is excellent in heat resistance and flatness. According to the method for producing a substrate on which the pattern is formed, a resist underlayer film excellent in heat resistance and flatness can be easily formed, and a resist underlayer film having such excellent characteristics can be used to form a good pattern on the substrate. This compound is preferably used as a component of the film-forming composition. Therefore, it is possible to use such a semiconductor device that is expected to be more refined in the future.
該膜形成用組成物含有[A]化合物及[B]溶劑。該膜形成用組成物之適宜成分,可含有[C]酸產生劑及[D]交聯劑,且在不損及本發明之效果範圍,亦可含有其他任意成分。以下說明各成分。 This film-forming composition contains the [A] compound and the [B] solvent. The suitable component of the film-forming composition may contain a [C] acid generator and a [D] crosslinking agent, and may contain other optional components without impairing the effects of the present invention. Each component will be described below.
[A]化合物為具有部分構造(I)且具有分子間鍵結形成基(a)的化合物。該膜形成用組成物,藉由含有[A]化合物,能維持蝕刻耐性等之一般特性同時形成耐熱性及平坦性優異的膜。藉由該膜形成用組成物具有上述構成,而達 成上述效果之理由雖未明確,但可推論如下。即[A]化合物具有部分構造(I)與分子間鍵結形成基(a)。部分構造(I)如上述式(1),共有螺碳原子的X1及X2的環構造為具有各自縮環於芳香環的特定構造者。認為該膜形成用組成物所形成之膜藉由兼具上述特定構造與由上述分子間鍵結形成基(a)所形成之分子連結構造,而發揮高耐熱性。又該膜形成用組成物因為[A]化合物具有上述特定構造以外,藉由上述分子間鍵結形成基(a)形成分子連結構造而形成膜,可將溝槽充分包埋,可形成平坦性優異的膜。 The [A] compound is a compound having a partial structure (I) and having an intermolecular bond forming group (a). In the film-forming composition, by containing the [A] compound, it is possible to maintain a film having excellent heat resistance and flatness while maintaining general characteristics such as etching resistance. Although the film forming composition has the above-described configuration, the reason for achieving the above effects is not clear, but it can be inferred as follows. That is, the [A] compound has a partial structure (I) and an intermolecular bond forming group (a). Partial Structure (I) As in the above formula (1), the ring of X 1 and X 2 which share a spiro carbon atom is configured to have a specific structure in which each ring is condensed to an aromatic ring. It is considered that the film formed of the film-forming composition exhibits high heat resistance by combining the above specific structure and the molecular connection structure formed by the intermolecular bond formation group (a). Further, in the film-forming composition, since the [A] compound has the above specific structure, the molecular structure is formed by the intermolecular bond forming group (a) to form a film, and the groove can be sufficiently embedded to form flatness. Excellent film.
部分構造(I)以下述式(1)表示。 Part of the structure (I) is represented by the following formula (1).
上述式(1)中,X1及X2各自獨立,表示由螺碳原子及芳香環之碳原子一起構成的取代或非取代的環員數4~10之環構造。R1及R2各自獨立,為鹵素原子、羥基、硝基或1價有機基。a1及a2各自獨立,為0~8之整數。R1及R2各自有複數個時,複數的R1可為相同或相異,複數的R2可為相同或相異。n1及n2各自獨立,為0~2之整數。k1及k2各自獨立,為0~8之整數。但是, k1+k2為1以上。a1+k1及a2+k2為8以下。*表示與上述部分構造以外之部分的鍵結部位。 In the above formula (1), X 1 and X 2 are each independently, and represent a ring structure of a substituted or unsubstituted ring number of 4 to 10 which is composed of a carbon atom of a spiro carbon atom and an aromatic ring. R 1 and R 2 are each independently a halogen atom, a hydroxyl group, a nitro group or a monovalent organic group. A1 and a2 are independent, and are integers from 0 to 8. When R 1 and R 2 are each plural, the plural R 1 may be the same or different, and the plural R 2 may be the same or different. N1 and n2 are independent, and are integers of 0-2. K1 and k2 are independent, and are integers from 0 to 8. However, k1+k2 is 1 or more. A1+k1 and a2+k2 are 8 or less. * indicates a bonding portion with a portion other than the above-described partial structure.
作為上述X1及X2所表示之環構造,具有上述構造則不特別限制,可為脂環構造、或具有環構成碳原子間之雙鍵的環構造,亦可為含有上述式(1)所示之芳香環以外的芳香環的一部份之環構造,作為環構成原子,可含有碳原子以外的雜原子、亦可具有鍵結於環構成原子之取代基。又,X1及X2所表示之環構造可為相同或相異,但由更提高膜的耐熱性之觀點、及賦予部分構造(I)之化合物的合成難易性觀點來看,以相同為佳。 The ring structure represented by the above X 1 and X 2 is not particularly limited, and may have an alicyclic structure or a ring structure having a ring forming a double bond between carbon atoms, or may contain the above formula (1). The ring structure of a part of the aromatic ring other than the aromatic ring shown may contain a hetero atom other than a carbon atom as a ring constituent atom, or may have a substituent bonded to a ring-constituting atom. Further, the ring structures represented by X 1 and X 2 may be the same or different, but from the viewpoint of further improving the heat resistance of the film and the ease of synthesis of the compound of the partial structure (I), the same is good.
上述環構造的環員數,由更提高形成之膜的耐熱性之觀點,以4以上8以下為佳、5及6更佳、5又更佳。 The ring number of the ring structure is preferably 4 or more and 8 or less, more preferably 5 or more, and even more preferably 5, from the viewpoint of further improving the heat resistance of the formed film.
上述環構造可具有的取代基,可舉例如1價取代基可舉例如甲基、乙基、丙基、丁基等之烷基、乙烯基、丙烯基等之烯基、乙炔基、丙炔基等炔基等之鏈狀烴基;環丙基、環丁基、環戊基、環己基、降冰片基、金剛烷基等之環烷基、環戊烯基、環己烯基、降冰片烯基等之環烯基等之脂環式烴基;苯基、甲苯基、二甲苯基、萘基、蒽基等之芳基、苄基、苯乙基、萘基甲基等之芳烷基等之芳香族烴基等之烴基;甲氧基、乙氧基、丙氧基、苯氧基、萘基氧基等之氧 基烴;甲氧基羰基、苯氧基羰基等之羰基氧基烴基;甲醯基、乙醯基、丙醯基、苯甲醯基等之醯基;乙醯基氧基、丙醯基氧基、苯甲醯基氧基等之醯氧基;氟原子、氯原子、溴原子、碘原子等之鹵素原子;氰基、硝基、甲醯基等,2價取代基,可舉例如亞甲基、亞乙基、亞丙基等之鏈狀烴基;環亞丙基、環亞丁基、環亞戊基、環亞己基、亞降冰片基等之脂環式烴基;亞苄基、亞苯乙基、萘基亞甲基、亞芴基等之芳香族烴基等之烴基;側氧基(=O)等。 Examples of the substituent which the ring structure may have include, for example, an alkyl group such as a methyl group, an ethyl group, a propyl group or a butyl group, an alkenyl group such as a vinyl group or a propylene group, an ethynyl group or a propyne group. a chain hydrocarbon group such as an alkynyl group; a cycloalkyl group such as a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a norbornyl group, an adamantyl group, a cyclopentenyl group, a cyclohexenyl group, or a norbornyl group; An alicyclic hydrocarbon group such as a cycloalkenyl group such as an alkenyl group; an aryl group such as an aryl group such as a phenyl group, a tolyl group, a xylyl group, a naphthyl group or a decyl group; an aralkyl group such as a benzyl group, a phenethyl group or a naphthylmethyl group; a hydrocarbon group such as an aromatic hydrocarbon group; an oxygen such as a methoxy group, an ethoxy group, a propoxy group, a phenoxy group or a naphthyloxy group; a hydrocarbon; a carbonyloxy hydrocarbon group such as a methoxycarbonyl group or a phenoxycarbonyl group; a mercapto group such as a methyl group, an ethyl group, a propyl group, a benzyl group or the like; an ethyl carbonyl group or a propylene group a halogen atom such as a fluorine atom, a chlorine atom, a bromine atom or an iodine atom; a halogen atom such as a fluorine atom, a chlorine atom, a bromine atom or an iodine atom; and a divalent substituent such as a benzyl group; a chain hydrocarbon group such as a methyl group, an ethylene group or a propylene group; an alicyclic hydrocarbon group such as a cyclopropylene group, a cyclobutylene group, a cyclopentylene group, a cyclohexylene group or a norbornyl group; a benzylidene group; a hydrocarbon group such as an aromatic hydrocarbon group such as a phenethyl group, a naphthylmethylene group or an anthranylene group; a pendant oxy group (=O) or the like.
此等的取代基中, 1價取代基,以烴基為佳、鏈狀烴基及芳香族烴基更佳、烷基及芳基再佳、甲基、乙基及苯基特佳、甲基更特佳。 Of these substituents, The monovalent substituent is preferably a hydrocarbon group, a chain hydrocarbon group and an aromatic hydrocarbon group, more preferably an alkyl group or an aryl group, a methyl group, an ethyl group and a phenyl group, and a methyl group.
2價取代基,以烴基及側氧基為佳、芳香族烴基及側氧基更佳、亞芴基及側氧基又更佳。 The divalent substituent is preferably a hydrocarbon group or a pendant oxy group, more preferably an aromatic hydrocarbon group and a pendant oxy group, and more preferably an anthracene group or a pendant oxy group.
上述環構造可含有的雜原子,可舉例如氧原子、氮原子、硫原子等。此等中,由更提高膜的耐熱性之觀點,以氧原子為佳。環構造可含有的雜原子之數,以1及2為佳、1更佳。 Examples of the hetero atom which the ring structure may contain include an oxygen atom, a nitrogen atom, a sulfur atom and the like. Among these, an oxygen atom is preferred from the viewpoint of further improving the heat resistance of the film. The number of hetero atoms which the ring structure may contain is preferably 1 or 2 and more preferably 1.
作為上述X1及X2所表示之環構造,可舉例如下述式(1-1)~(1-3)所表示之環構造等。 Examples of the ring structure represented by the above X 1 and X 2 include a ring structure represented by the following formulas (1-1) to (1-3).
上述式(1-1)~(1-3)中,Ra為X1及X2之兩者的環構造所共有之螺碳原子。Rb及Rc為X1或X2的環構造與芳香環所共有的2個碳原子。RA為取代構成環構造的碳原子具有的氫原子之1價基,或表示此等的基相互配合與此等鍵結的碳原子一起構成之2價基。RA為複數個時,複數的RA可為相同或相異。 In the above formulae (1-1) to (1-3), R a is a spiro carbon atom shared by a ring structure of both X 1 and X 2 . R b and R c are a ring structure of X 1 or X 2 and two carbon atoms shared by the aromatic ring. R A is a monovalent group of a hydrogen atom which is substituted by a carbon atom constituting the ring structure, or a divalent group which is a combination of these groups and a carbon atom bonded thereto. When R A is plural, the plural R A may be the same or different.
上述式(1-1)中,p1及p2各自獨立,為0~4之整數。但是,p1+p2為1以上7以下。s1為0~14之整數。 In the above formula (1-1), p1 and p2 are each independently and are an integer of 0 to 4. However, p1+p2 is 1 or more and 7 or less. S1 is an integer from 0 to 14.
上述式(1-2)中,q1、q2及q3各自獨立,為0~4之整數。但是,q1+q2+q3為0以上5以下。s2為0~14之整數。 In the above formula (1-2), q1, q2 and q3 are each independently and are an integer of 0 to 4. However, q1+q2+q3 is 0 or more and 5 or less. S2 is an integer from 0 to 14.
上述式(1-3)中,r1、r2及r3各自獨立,為0~4之整數。但是,r1+r2+r3為0以上6以下。s3為0~14之整數。 In the above formula (1-3), r1, r2 and r3 are each independently and are an integer of 0 to 4. However, r1+r2+r3 is 0 or more and 6 or less. S3 is an integer from 0 to 14.
上述式(1-1)中,p1以0~2之整數為佳、0及 1更佳、0又更佳。p2以0~3之整數為佳、1及2更佳、2又更佳。p1+p2以1以上4以下為佳、2及3更佳、2又更佳。s1以0~4之整數為佳、0~2之整數更佳、2又更佳。 In the above formula (1-1), p1 is preferably an integer of 0 to 2, and 0. 1 is better, 0 is better. P2 is preferably an integer of 0 to 3, more preferably 1 and 2, and even more preferably 2. P1+p2 is preferably 1 or more and 4 or less, 2 and 3 is more preferable, and 2 is more preferable. S1 is preferably an integer of 0 to 4, an integer of 0 to 2 is better, and 2 is more preferable.
上述式(1-2)中,q1以0~2之整數為佳、0及1更佳、0又更佳。q2以0~2之整數為佳、0及1更佳、0又更佳。q3以0~2之整數為佳、0及1更佳、0又更佳。q1+q2+q3以0以上2以下為佳、0及1更佳、0又更佳。s2以0~4之整數為佳、0~2之整數更佳、1又更佳。 In the above formula (1-2), q1 is preferably an integer of 0 to 2, more preferably 0 and 1, and still more preferably 0. Q2 is preferably an integer of 0 to 2, more preferably 0 and 1, and 0 is more preferable. Q3 is preferably an integer of 0 to 2, more preferably 0 and 1, and 0 is more preferable. It is preferable that q1+q2+q3 is 0 or more and 2 or less, 0 and 1 are better, and 0 is more preferable. S2 is preferably an integer of 0 to 4, an integer of 0 to 2 is better, and 1 is more preferable.
上述式(1-3)中,r1以0~2之整數為佳、0及1更佳、0又更佳。r2以0~2之整數為佳、0及1更佳、0又更佳。r3以0~3之整數為佳、1及2更佳、2又更佳。r1+r2+r3以0以上4以下為佳、1及2更佳、2又更佳。s3以0~4之整數為佳、0~2之整數更佳、2又更佳。 In the above formula (1-3), r1 is preferably an integer of 0 to 2, more preferably 0 and 1, and still more preferably 0. R2 is preferably an integer of 0 to 2, more preferably 0 and 1, and more preferably 0. R3 is preferably an integer from 0 to 3, more preferably 1 and 2, and even more preferably 2. R1+r2+r3 is preferably 0 or more and 4 or less, 1 and 2 is more preferable, and 2 is more preferable. S3 is preferably an integer of 0 to 4, an integer of 0 to 2 is better, and 2 is more preferable.
上述RA所表示之1價或2價基,可舉例如與上述X1及X2所表示之環構造可具有的取代基中例示的1價或2價基相同之基等。 The monovalent or divalent group represented by the above R A may, for example, be the same as the monovalent or divalent group exemplified as the substituent which the ring structure represented by the above X 1 and X 2 may have.
上述式(1)中之R1及R2所表示之1價有機基,可舉例如1價烴基、氧基烴基、醯基、醯氧基、羰基氧基烴基等。此等的各自基,可舉例如與上述X1及X2所表示之環構造可具有的1價基相同之基等。 The monovalent organic group represented by R 1 and R 2 in the above formula (1) may, for example, be a monovalent hydrocarbon group, an oxyhydrocarbyl group, a decyl group, a decyloxy group or a carbonyloxy hydrocarbon group. The respective groups of the above-mentioned groups may be, for example, the same groups as the monovalent group which the ring structure represented by the above X 1 and X 2 may have.
a1及a2以0~2之整數為佳、0及1更佳、0 又更佳。 A1 and a2 are preferably 0 to 2 integers, 0 and 1 are better, 0 Better yet.
n1及n2以0及1為佳、0更佳。 N1 and n2 are preferably 0 and 1 and more preferably 0.
k1及k2以1~8之整數為佳、1~4之整數更佳、1~3之整數再佳、1及2特別佳。 K1 and k2 are preferably integers from 1 to 8, integers from 1 to 4 are better, integers from 1 to 3 are better, and 1 and 2 are particularly preferred.
k1+k2以2~16之整數為佳、2~8之整數更佳、2~4之整數再佳、2及4特別佳。 K1+k2 is preferably an integer of 2 to 16, an integer of 2 to 8 is better, an integer of 2 to 4 is better, and 2 and 4 are particularly preferable.
部分構造(I),可舉例如下述式(1-1-1)~(1-3-3)所表示之構造(以下、亦稱為「部分構造(I-1-1)~(I-3-3)」)等。 The partial structure (I) is, for example, a structure represented by the following formulas (1-1-1) to (1-3-3) (hereinafter, also referred to as "partial structure (I-1-1) to (I- 3-3)") and so on.
上述式(1-1-1)~(1-3-3)中,k1、k2及*與上述式(1)同義。 In the above formulae (1-1-1) to (1-3-3), k1, k2 and * are synonymous with the above formula (1).
此等中,部分構造(I)以部分構造(I-1-1)~(I-1-5)、部分構造(I-2-1)及部分構造(I-3-1)為佳、部分構造(I-1-1)更佳。 Among these, part of the structure (I) is preferably a partial structure (I-1-1) to (I-1-5), a partial structure (I-2-1), and a partial structure (I-3-1). Partial construction (I-1-1) is better.
分子間鍵結形成基(a)為經例如加成反應、縮合反應等可在分子間形成共價鍵之基。[A]化合物藉由具有分子間鍵結形成基(a),經[A]化合物彼此間等之鍵結,可提高膜的強度。[A]化合物,可在上述部分構造(I)中具有上述分子間鍵結形成基(a),亦可在上述部分構造(I)以外的部分中具有上述分子間鍵結形成基(a),但由更提高膜的耐熱性之觀點,以具有於上述部分構造(I)以外的部分中為佳。 The intermolecular bond forming group (a) is a group capable of forming a covalent bond between molecules by, for example, an addition reaction or a condensation reaction. The [A] compound can form a group (a) by intermolecular bonding, and the [A] compounds can be bonded to each other to increase the strength of the film. The compound [A] may have the above-described intermolecular bond forming group (a) in the above partial structure (I), or may have the above-described intermolecular bond forming group (a) in a portion other than the above partial structure (I). However, from the viewpoint of further improving the heat resistance of the film, it is preferred to have a portion other than the above partial structure (I).
上述分子間鍵結形成基(a),可舉例如含碳-碳三鍵之基、含碳-碳雙鍵之基、羥基鏈狀烴基、醯基、醯氧基、環氧基、烷氧基甲基、二烷基胺基甲基、二羥甲基胺基甲基等。此等中,以含碳-碳三鍵之基、含碳-碳雙鍵之基、羥基鏈狀烴基、醯基及羰基氧基烴為佳。作為分子間鍵結形成基(a)以含碳-碳三鍵之基及含碳-碳雙鍵之基更佳。此時,經碳-碳多鍵彼此之加成反應可形成分子間鍵結,結果不需基之脫離而可使其硬化,故可一邊抑制膜收縮一邊形成膜,結果可形成平坦性更優異的膜。 The above-mentioned intermolecular bond forming group (a) may, for example, be a carbon-carbon triple bond-containing group, a carbon-carbon double bond-containing group, a hydroxy chain hydrocarbon group, a fluorenyl group, a decyloxy group, an epoxy group or an alkoxy group. Methyl, dialkylaminomethyl, dimethylolaminomethyl and the like. Among these, a group containing a carbon-carbon triple bond, a group containing a carbon-carbon double bond, a hydroxyl chain hydrocarbon group, a mercapto group, and a carbonyloxy hydrocarbon are preferred. The intermolecular bond forming group (a) is more preferably a group containing a carbon-carbon triple bond and a carbon-carbon double bond. In this case, the intermolecular bond can be formed by the addition reaction of the carbon-carbon multiple bonds, and as a result, the base can be hardened without leaving the base, so that the film can be formed while suppressing the film shrinkage, and as a result, flatness can be formed. Membrane.
上述含碳-碳三鍵之基,可舉例如取代或非取代的乙炔基、取代或非取代的炔丙基、下述式(3-1)所表示之基(以下、亦稱為「基(3-1)」)等。 The group containing a carbon-carbon triple bond may, for example, be a substituted or unsubstituted ethynyl group, a substituted or unsubstituted propargyl group, or a group represented by the following formula (3-1) (hereinafter, also referred to as "base" (3-1)") and so on.
上述含碳-碳雙鍵之基,可舉例如(甲基)丙烯醯基、烯丙基、烯丙基氧基、苯基烯丙基氧基、環己烯基甲氧基、苯乙烯基甲氧基、下述式(3-2)所表示之基(以下、亦稱為「基(3-2)」)、下述式(3-3)所表示之基(以下、亦稱為「基 (3-3)」)等。 The group containing a carbon-carbon double bond may, for example, be a (meth)acryloyl group, an allyl group, an allyloxy group, a phenylallyloxy group, a cyclohexenylmethoxy group or a styryl group. a methoxy group, a group represented by the following formula (3-2) (hereinafter, also referred to as "base (3-2)"), and a group represented by the following formula (3-3) (hereinafter, also referred to as "base (3-3)") and so on.
上述式(3-1)中,R3及R4各自獨立,為氫原子或碳數1~20之1價烴基。q為1或2。q為2時,複數的R3可為相同或相異。 In the above formula (3-1), R 3 and R 4 each independently represent a hydrogen atom or a monovalent hydrocarbon group having 1 to 20 carbon atoms. q is 1 or 2. When q is 2, the plural R 3 may be the same or different.
上述式(3-2)中,R5、R6及R7各自獨立,為氫原子或碳數1~20之1價烴基。 In the above formula (3-2), R 5 , R 6 and R 7 are each independently a hydrogen atom or a monovalent hydrocarbon group having 1 to 20 carbon atoms.
上述式(3-3)中,R4’、R5’、R6’及R7’各自獨立,為氫原子或碳數1~20之1價烴基。q’為1或2。q’為2時,複數的R5’、R6’及R7可各自相同或相異。 In the above formula (3-3), R 4 ' , R 5' , R 6' and R 7' are each independently a hydrogen atom or a monovalent hydrocarbon group having 1 to 20 carbon atoms. q' is 1 or 2. When q' is 2, the plural R 5 ' , R 6' and R 7 may be the same or different.
上述R3~R7及R4’~R7’所表示之碳數1~20之1價烴基,可舉例如上述式(1)中之R1及R2所例示相同的基等。 The monovalent hydrocarbon group having 1 to 20 carbon atoms represented by the above R 3 to R 7 and R 4 ' to R 7 ' may be, for example, the same groups as those exemplified for R 1 and R 2 in the above formula (1).
上述R3及R4,由該膜形成用組成物的硬化性提升觀點,以氫原子及烷基為佳、氫原子更佳。 In the above-mentioned R 3 and R 4 , from the viewpoint of improving the curability of the film-forming composition, a hydrogen atom and an alkyl group are preferred, and a hydrogen atom is more preferable.
上述q及q’,由該膜形成用組成物的硬化性提升觀點,以2為佳。 The above q and q' are preferably 2 from the viewpoint of improving the curability of the film-forming composition.
上述R5、R6及R7,由該膜形成用組成物的硬化性提升觀點,以氫原子及烷基為佳、氫原子更佳。 The above-mentioned R 5 , R 6 and R 7 are preferably a hydrogen atom or an alkyl group and more preferably a hydrogen atom from the viewpoint of improving the curability of the film-forming composition.
上述R4’~R7’,由該膜形成用組成物的硬化性提升觀點,以氫原子及烷基為佳、氫原子更佳。 From the viewpoint of improving the curability of the film-forming composition, the above-mentioned R 4 ' to R 7 ' is preferably a hydrogen atom or an alkyl group, and more preferably a hydrogen atom.
上述羥基鏈狀烴基,可舉例如羥基甲基、1-羥基乙基、1-羥基丙基、2-羥基-2-丙基等之1價基、羥基甲烷二基、1-羥基-1,1-乙烷二基、1-羥基-1,1-丙烷二基等之2價基等。此等中,以1-羥基乙基、2-羥基-2-丙基、羥基甲烷二基及1-羥基-1,1-乙烷二基為佳。 The hydroxy chain hydrocarbon group may, for example, be a monovalent group such as a hydroxymethyl group, a 1-hydroxyethyl group, a 1-hydroxypropyl group or a 2-hydroxy-2-propyl group, a hydroxymethanediyl group or a 1-hydroxy-1 group. A divalent group such as a 1-ethanediyl group or a 1-hydroxy-1,1-propanediyl group. Among these, 1-hydroxyethyl, 2-hydroxy-2-propyl, hydroxymethanediyl and 1-hydroxy-1,1-ethanediyl are preferred.
上述醯基,可舉例如甲醯基、乙醯基、丙醯基、丁醯基等。此等中,以甲醯基及乙醯基為佳。 Examples of the above mercapto group include a methyl group, an ethyl group, a propyl group, a butyl group, and the like. Among these, it is preferred to use a methyl group and an ethyl group.
上述羰基氧基烴基,可舉例如甲氧基羰基、乙氧基羰基、丙氧基羰基、苯氧基羰基、萘氧基羰基等。此等中,以甲氧基羰基為佳。 The carbonyloxy hydrocarbon group may, for example, be a methoxycarbonyl group, an ethoxycarbonyl group, a propoxycarbonyl group, a phenoxycarbonyl group or a naphthyloxycarbonyl group. Among these, a methoxycarbonyl group is preferred.
[A]化合物具有的分子間鍵結形成基(a)之數,可為1個或2個以上,但由更提高膜的耐熱性之觀點以2個以上為佳。 The number of the intermolecular bond forming groups (a) of the [A] compound may be one or two or more, but two or more are preferable from the viewpoint of further improving the heat resistance of the film.
[A]化合物的態樣,可舉例如具有1個部分構造(I)的化合物(以下、亦稱為「[A1]化合物」)、具有2個以上之部分構造(I)且具有部分構造(I)作為重複單位之聚合物(以下、亦稱為「[A2]聚合物」)等。以下、依序說明[A1]化合物、[A2]聚合物。 The aspect of the compound [A] may, for example, be a compound having one partial structure (I) (hereinafter also referred to as "[A1] compound"), having two or more partial structures (I) and having a partial structure ( I) A polymer as a repeating unit (hereinafter also referred to as "[A2] polymer"). Hereinafter, the [A1] compound and the [A2] polymer will be described in order.
[A1]化合物為具有1個部分構造(I)的化合物。該膜形成用組成物藉由使[A]化合物為[A1]化合物,可更提高對 溝槽之包埋性,結果,可形成平坦性更優異的膜。 The compound [A1] is a compound having one partial structure (I). The film-forming composition can be further improved by making the compound [A] into the compound [A1]. The embedding property of the trenches results in the formation of a film having more excellent flatness.
[A1]化合物為具有1個部分構造(I)則不特別限定,可舉例如下述式(2)所表示之化合物等。因為下述式(2)所表示之化合物係由芳香族醚鍵所構成,可更提高膜的耐熱性。 The compound [A1] is not particularly limited as long as it has one partial structure (I), and examples thereof include a compound represented by the following formula (2). Since the compound represented by the following formula (2) is composed of an aromatic ether bond, the heat resistance of the film can be further improved.
上述式(2)中,Z1為上述式(1)所表示之部分構造。k1及k2與上述式(1)同義。Ar1及Ar2各自獨立,為取代或非取代的碳數6~20之芳烴二基。p1及p2各自獨立,為0~3之整數。Ar3為由取代或非取代的碳數6~20之芳烴的芳香環除去(j1+1)個氫原子的基。Ar4為由取代或非取代的碳數6~20之芳烴的芳香環除去(j2+1)個氫原子的基。j1及j2各自獨立,為1~9之整數。Y1及Y2各自獨立,為碳數1~20之1價分子間鍵結形成基。Ar1~Ar4、Y1、Y2、p1、p2、j1及j2各自有複數個時,複數的Ar1可為相同或相異,複數的Ar2可為相同或相異,複數的Ar3可為相同或相異、Ar4可為相同或相異,複數的Y1可為相同或相異,複數的Y2可為相同或相異,複數的p1可為相同或相異,複數的p2可為相同或相異,複數的j1可為相同或相異,複數的j2可為相同或相異。 In the above formula (2), Z 1 is a partial structure represented by the above formula (1). K1 and k2 are synonymous with the above formula (1). Ar 1 and Ar 2 are each independently a substituted or unsubstituted aromatic hydrocarbon group having 6 to 20 carbon atoms. P1 and p2 are independent of each other and are integers from 0 to 3. Ar 3 is a group in which (j1+1) hydrogen atoms are removed from an aromatic ring of a substituted or unsubstituted aromatic hydrocarbon having 6 to 20 carbon atoms. Ar 4 is a group in which (j2+1) hydrogen atoms are removed from an aromatic ring of a substituted or unsubstituted aromatic hydrocarbon having 6 to 20 carbon atoms. J1 and j2 are independent, and are integers from 1 to 9. Y 1 and Y 2 are each independently a monovalent intermolecular bond forming group having a carbon number of 1 to 20. When Ar 1 ~Ar 4 , Y 1 , Y 2 , p1, p2, j1 and j2 each have a plurality of plural, the plural Ar 1 may be the same or different, and the plural Ar 2 may be the same or different, the plural Ar 3 may be the same or different, Ar 4 may be the same or different, the plural Y 1 may be the same or different, the plural Y 2 may be the same or different, the plural p1 may be the same or different, plural The p2 may be the same or different, the plural j1 may be the same or different, and the plural j2 may be the same or different.
上述Ar1及Ar2所表示之碳數6~20之芳烴二 基,可舉例如苯二基、甲苯二基、二甲苯二基、萘二基、蒽二基等。此等中,由更提高膜的平坦性觀點,以苯二基及萘二基為佳、苯二基更佳。 Examples of the aromatic hydrocarbon diyl group having 6 to 20 carbon atoms represented by the above Ar 1 and Ar 2 include a benzenediyl group, a toluenediyl group, a xylene diyl group, a naphthalenediyl group, and a fluorenyldiyl group. Among these, from the viewpoint of further improving the flatness of the film, a benzenediyl group and a naphthalenediyl group are preferred, and a benzenediyl group is more preferable.
上述Ar1及Ar2之芳烴二基的取代基,可舉例如氟原子、氯原子、溴原子、碘原子等之鹵素原子、羥基、胺基、硝基、碳數1~20之1價有機基等。此等中,由更提高膜的耐熱性之觀點及[A]化合物的合成難易性觀點,以硝基及碳數1~20之1價有機基為佳、硝基及氰基更佳、氰基又更佳。 The substituent of the aromatic hydrocarbon diradical group of Ar 1 and Ar 2 may, for example, be a halogen atom such as a fluorine atom, a chlorine atom, a bromine atom or an iodine atom, a hydroxyl group, an amine group, a nitro group or a monovalent organic group having a carbon number of 1 to 20. Base. Among these, from the viewpoint of further improving the heat resistance of the film and the ease of synthesis of the compound [A], a nitro group and a monovalent organic group having 1 to 20 carbon atoms are preferred, and a nitro group and a cyano group are preferred, and cyanide is preferred. The base is even better.
上述p1及p2,由膜的耐熱性及更提高平坦性觀點,以0~2之整數為佳、1及2更佳、1又更佳。 The above p1 and p2 are preferably an integer of 0 to 2, more preferably 1 or 2, and even more preferably 1 from the viewpoint of heat resistance of the film and improvement of flatness.
作為賦予上述Ar3及Ar4所表示之基的碳數6~20之芳烴,可舉例如苯、甲苯、二甲苯、聯苯基、萘、甲基萘、蒽等。 Examples of the aromatic hydrocarbon having 6 to 20 carbon atoms which are added to the groups represented by Ar 3 and Ar 4 include benzene, toluene, xylene, biphenyl, naphthalene, methylnaphthalene, anthracene and the like.
上述Ar3及Ar4所表示之基的取代基,可舉例如與上述Ar1及Ar2之芳烴二基的取代基中例示者相同的基等。 The substituent of the group represented by the above Ar 3 and Ar 4 may, for example, be the same as those exemplified as the substituent of the aromatic hydrocarbon diradical of Ar 1 and Ar 2 described above.
上述Y1及Y2所表示之碳數1~20之1價分子間鍵結形成基,可舉例如與作為上述分子間鍵結形成基(a)例示基中1價者相同的基等(但是,限於碳數1~20者)。 The monovalent intermolecular bond forming group having 1 to 20 carbon atoms represented by the above Y 1 and Y 2 may be, for example, the same group as the one of the exemplified bases of the above-mentioned intermolecular bond forming group (a) ( However, it is limited to those with a carbon number of 1 to 20).
Y1及Y2的碳數1~20之1價分子間鍵結形成基方面,此等中,以含碳-碳雙鍵之基及含碳-碳三鍵之基為佳、上述基(3-1)、上述基(3-2)及上述基(3-3)更佳(但,限 於碳數20以下者)。 Y 1 and Y 2 have a carbon number of 1 to 20 in the form of a monovalent intermolecular bond forming group, and among these, a group containing a carbon-carbon double bond and a carbon-carbon triple bond group are preferred, and the above group ( 3-1), the above group (3-2) and the above group (3-3) are more preferable (but limited to a carbon number of 20 or less).
j1及j2以1~4之整數為佳、1~3之整數更佳、1及2又更佳。 J1 and j2 are preferably integers from 1 to 4, integers from 1 to 3 are better, and 1 and 2 are better.
j1+j2以2~8之整數為佳、2~6之整數更佳、2~4之整數再佳、2及4特別佳。 J1+j2 is preferably an integer of 2~8, an integer of 2~6 is better, an integer of 2~4 is better, 2 and 4 are particularly good.
k1及k2以1~4之整數為佳、1~3之整數更佳、1及2又更佳。 K1 and k2 are preferably integers of 1 to 4, integers of 1 to 3 are more preferable, and 1 and 2 are more preferable.
k1+k2以2~8之整數為佳、2~6之整數更佳、3~6之整數再佳、4~6之整數特佳、4及6更特佳。 K1+k2 is preferably an integer of 2~8, an integer of 2~6 is better, an integer of 3~6 is better, an integer of 4~6 is particularly good, and 4 and 6 are more excellent.
[A1]化合物,可舉例如下述式(2-1)~(2-36)所表示之化合物(以下、亦稱為「化合物(2-1)~(2-36)」)等。 The compound represented by the following formula (2-1) to (2-36) (hereinafter, also referred to as "compound (2-1) to (2-36)")).
此等中,以化合物(2-1)、(2-4)~(2-7)、(2-11)~(2-28)及(2-29)~(2-36)為佳、化合物(2-1)、(2-4)~(2-7)、(2-11)~(2-16)及(2-29)~(2-36)特別佳。 Among these, compounds (2-1), (2-4) to (2-7), (2-11) to (2-28), and (2-29) to (2-36) are preferred. Compounds (2-1), (2-4) to (2-7), (2-11) to (2-16), and (2-29) to (2-36) are particularly preferred.
[A1]化合物的含量方面,相對該膜形成用組成物的全固形分,以70質量%以上為佳、80質量%以上更佳、85質量%以上又更佳。 The content of the compound (A1) is preferably 70% by mass or more, more preferably 80% by mass or more, and still more preferably 85% by mass or more based on the total solid content of the film-forming composition.
[A1]化合物,可藉由例如使含下述式(2-m)所表示之多元醇化合物(以下、亦稱為「多元醇(2-m)」)之多元醇成分(A’)與含有具有分子間鍵結形成基(a)之芳香族單鹵素化物的單鹵成分(B’),在有機溶劑中、鹼金屬或鹼金屬化合物的存在下進行反應來合成。上述反應方法以外,亦可使多元醇成分(A’)與鹼金屬或鹼金屬化合物在有機溶劑中反應後,得到多元醇成分(A’)之鹼金屬鹽後,使得到的金屬鹽與單鹵成分(B’)反應。單鹵成分(B’),可藉由例如具有鹵素原子、羥基、硝基或1價有機基之芳香族二鹵化合物與具有分子間鍵結形成基(a)的芳香族單元醇化合物,在鹼性化合物的存在下反應等而得到。又,取代單鹵成分(B’),使用含有可轉換為分子間鍵結形成基(a)之基(例如胺基等)的芳香族單鹵素化物之成分,可於與多元醇成分(A’)反應後,使可轉換為分子間鍵結形成基(a)之基轉換為分子間鍵結形成基(a)(例如上述式(3-1)所表示之基等)。上述具有分子間鍵結形成基(a)的芳香族單元醇化合物,可舉 例如乙烯基酚、乙烯基萘酚、甲醯基酚、甲醯基萘酚、乙醯基酚、乙醯基萘酚、乙烯基氧基酚、乙烯基氧基萘酚、炔丙基氧基酚、炔丙基氧基萘酚、甲氧基羰基酚、甲氧基羰基萘酚、丙烯基酚、丙烯基萘酚等。 [A1] The compound (B') may be, for example, a polyol component (A') containing a polyol compound represented by the following formula (2-m) (hereinafter also referred to as "polyol (2-m)") The monohalogen component (B') containing an aromatic monohalide having an intermolecular bond forming group (a) is synthesized by reacting in an organic solvent in the presence of an alkali metal or an alkali metal compound. In addition to the above reaction method, the polyol component (A') may be reacted with an alkali metal or an alkali metal compound in an organic solvent to obtain an alkali metal salt of the polyol component (A'), and the obtained metal salt and the single salt may be obtained. The halogen component (B') reacts. The monohalogen component (B') may be, for example, an aromatic dihalogen compound having a halogen atom, a hydroxyl group, a nitro group or a monovalent organic group, and an aromatic unit alcohol compound having an intermolecular bond forming group (a). It is obtained by reaction or the like in the presence of a basic compound. Further, in place of the monohalogen component (B'), a component containing an aromatic monohalogen which can be converted into a group capable of converting into an intermolecular bond-forming group (a) (for example, an amine group) can be used together with the polyol component (A). After the reaction, the group convertible to the intermolecular bond forming group (a) is converted into an intermolecular bond forming group (a) (for example, a group represented by the above formula (3-1)). The above aromatic unit alcohol compound having an intermolecular bond forming group (a), For example, vinyl phenol, vinyl naphthol, methyl decyl phenol, methyl decyl naphthol, ethyl decyl phenol, ethyl decyl naphthol, vinyl phenol, vinyl oxy naphthol, propargyloxy Phenol, propargyloxynaphthol, methoxycarbonylphenol, methoxycarbonylnaphthol, allylphenol, propenyl naphthol, and the like.
上述式(2-m)中,X1、X2、R1、R2、a1、a2、n1、n2、k1及k2與上述式(1)同義。 In the above formula (2-m), X 1 , X 2 , R 1 , R 2 , a1, a2, n1, n2, k1 and k2 have the same meanings as in the above formula (1).
上述反應使用用鹼性化合物及有機溶劑,可舉例如與上述[A2]聚合物的合成使用者相同的化合物等。上述鹼性化合物的量方面,相對於多元醇成分(A’)具有的-OH基,以1倍當量~3倍當量為佳、1倍當量~2倍當量更佳、1倍當量~1.5倍當量又更佳。 The basic compound and the organic solvent are used for the above reaction, and examples thereof include the same compounds as those of the synthetic user of the above [A2] polymer. The amount of the basic compound is preferably from 1 to 3 equivalents, more preferably from 1 to 2 equivalents, and from 1 to 1.5 times, relative to the -OH group of the polyol component (A'). The equivalent is better.
單鹵成分(B’)之使用量方面,相對於多元醇成分(A’)具有的-OH基,以1倍當量~3倍當量為佳、1倍當量~2倍當量更佳、1倍當量~1.5倍當量又更佳。 The amount of the monohalogen component (B') used is preferably from 1 to 3 equivalents, more preferably from 1 to 2 equivalents, and more preferably 1 to 2 times the amount of the -OH group of the polyol component (A'). Equivalent to 1.5 times equivalent and better.
反應溫度以60℃~250℃為佳、80℃~200℃更佳。反應時間以15分~100小時為佳、1小時~24小時更佳。 The reaction temperature is preferably 60 ° C to 250 ° C, more preferably 80 ° C to 200 ° C. The reaction time is preferably from 15 minutes to 100 hours, more preferably from 1 hour to 24 hours.
合成的化合物可從反應液以再沈澱法等回 收、精製。再沈澱使用的溶劑,可舉例如醇系溶劑等,此等中以甲醇為佳。 The synthesized compound can be returned from the reaction solution by reprecipitation Collection, refining. The solvent used for the reprecipitation may, for example, be an alcohol solvent, and among them, methanol is preferred.
[A1]化合物的分子量的下限以300為佳、600更佳、800又更佳。上述分子量的上限以3,000為佳、2,000更佳、1,500又更佳。[A1]化合物,藉由使上述分子量在上述下限與上述上限間,可使膜的平坦性更提升。 The lower limit of the molecular weight of the [A1] compound is preferably 300, more preferably 600, and still more preferably 800. The upper limit of the above molecular weight is preferably 3,000, more preferably 2,000, still more preferably 1,500. The [A1] compound can improve the flatness of the film by setting the molecular weight between the lower limit and the upper limit.
[A2]聚合物為具有下述式(4)所表示之重複單位(以下、亦稱為「重複單位(I)」)之聚合物。該膜形成用組成物藉由作為[A]化合物含有[A2]聚合物,可更提高膜的耐熱性。「聚合物」係指具有2個以上重複單位者,通常包含分類為寡聚物者及分類為聚合物者之兩者。 [A2] The polymer is a polymer having a repeating unit represented by the following formula (4) (hereinafter also referred to as "repeating unit (I)"). The film-forming composition can further improve the heat resistance of the film by containing the [A2] polymer as the [A] compound. "Polymer" means a compound having two or more repeating units, and generally includes both those classified as oligomers and those classified as polymers.
上述式(4)中,Z2為上述式(1)所表示之部分構造。k1與上述式(1)同義。 In the above formula (4), Z 2 is a partial structure represented by the above formula (1). K1 is synonymous with the above formula (1).
[A2]聚合物,除重複單位(I)以外,亦可具有具後述分子間鍵結形成基之重複單位(II)及/或重複單位(III),此等的重複單位以外亦可具有其他重複單位。以下說明各重複單位。 [A2] The polymer may have a repeating unit (II) and/or a repeating unit (III) having an intermolecular bond forming group described later, in addition to the repeating unit (I), and may have other units other than the repeating unit. Repeat the unit. Each repeating unit will be described below.
重複單位(I)為上述式(4)所表示之重複單位。重複單位(I),可舉例如下述式(1P-1-1)~(1P-3-3)所表示之重複單位(以下、亦稱為「重複單位(1P-1-1)~(1P-3-3)」)等。 The repeating unit (I) is a repeating unit represented by the above formula (4). The repeating unit (I) may be, for example, a repeating unit represented by the following formula (1P-1-1) to (1P-3-3) (hereinafter, also referred to as "repeating unit (1P-1-1) to (1P). -3-3)") and so on.
上述式(1P-1-1)~(1P-3-3)中,k1及k2與上述式(1)同義。*為與部分構造(I)以外的部分之鍵結部位。 In the above formulas (1P-1-1) to (1P-3-3), k1 and k2 are synonymous with the above formula (1). * is a bonding portion with a portion other than the partial structure (I).
此等中,以重複單位(1P-1-1)及重複單位(1P-3-1)為佳、以k1+k2為3以上6以下的重複單位(1P-1-1)及k1+k2為3以上6以下的重複單位(1P-3-1)更佳、k1+k2 為4或6的重複單位(1P-1-1)及k1+k2為4的重複單位(1P-3-1)又更佳。 In this case, the repeating unit (1P-1-1) and the repeating unit (1P-3-1) are preferable, and the repeating unit (1P-1-1) and k1+k2 in which k1+k2 is 3 or more and 6 or less. It is better to repeat units (1P-3-1) of 3 or more and 6 or less, k1+k2 A repeating unit of 4 or 6 (1P-1-1) and a repeating unit of k1+k2 of 4 (1P-3-1) are more preferable.
重複單位(I)之含有比例,相對構成[A2]聚合物的全重複單位,以0.1莫耳%~20莫耳%為佳、0.2莫耳%~10莫耳%更佳、0.5莫耳%~7莫耳%再佳、1莫耳%~5莫耳%特別佳。重複單位(I)之含有比例藉由在上述範圍,可使膜的耐熱性及平坦性更提升。 The content ratio of the repeating unit (I) is preferably 0.1 mol% to 20 mol%, more preferably 0.2 mol% to 10 mol%, and 0.5 mol% relative to the total repeat unit constituting the [A2] polymer. ~7 mole% is better, 1 mole%~5 mole% is particularly good. The content ratio of the repeating unit (I) can be improved by the heat resistance and flatness of the film by the above range.
[A]聚合物,可在主鏈及側鏈任一具有重複單位(I),但以於主鏈具有為佳。[A]聚合物在主鏈具有重複單位(I),則膜的耐熱性及平坦性成為更優者。在此,「主鏈」係指構成[A]聚合物的複數的原子鍵結而成的鏈中最長者。「側鏈」係指[A]聚合物中之鏈中主鏈以外者。 The [A] polymer may have a repeating unit (I) in either the main chain or the side chain, but is preferably present in the main chain. [A] When the polymer has a repeating unit (I) in the main chain, the heat resistance and flatness of the film are superior. Here, the "main chain" means the longest of the chains in which a plurality of atoms constituting the [A] polymer are bonded. "Side chain" means any other than the main chain in the chain of [A] polymer.
上述k1及k2為1時,含上述重複單位(I)之構造以下述式(X)所表示之者為佳。 When the above k1 and k2 are 1, the structure including the above repeating unit (I) is preferably represented by the following formula (X).
【化20】-Ar1-Z-O-Ar2- (X) [Chemical 20]-Ar 1 -ZO-Ar 2 - (X)
上述式(X)中,Z為上述部分構造(I)。Ar1及Ar 2各自獨立,為取代或非取代的碳數6~40之芳烴二基。 In the above formula (X), Z is the above partial structure (I). Ar 1 and A r 2 are each independently a substituted or unsubstituted aromatic hydrocarbon dialkyl group having 6 to 40 carbon atoms.
上述Ar1及Ar2所表示之碳數6~40之芳烴二基,可舉例如苯二基、萘二基、蒽二基、菲二基等。 The aromatic hydrocarbon diradical having 6 to 40 carbon atoms represented by the above Ar 1 and Ar 2 may, for example, be a benzenediyl group, a naphthalenediyl group, a fluorenyldiyl group or a phenanthrenyl group.
重複單位(II)為下述式(5-1)或式(5-2)所表示之重複單位。重複單位(II)具有分子間鍵結形成基Y3或Y4。[A2]聚合物具有重複單位(II),而該膜形成用組成物的硬化性更提升,結果,膜的耐熱性更變高。 The repeating unit (II) is a repeating unit represented by the following formula (5-1) or formula (5-2). The repeating unit (II) has an intermolecular bond forming group Y 3 or Y 4 . [A2] The polymer has a repeating unit (II), and the hardenability of the film-forming composition is further improved, and as a result, the heat resistance of the film is further increased.
上述式(5-1)中,Y3為碳數1~20之1價分子間鍵結形成基。b為1~8之整數。R8為鹵素原子、羥基、硝基或1價有機基。c為0~8之整數。但是,b+c為8以下。Y3及R8各自有複數個時,複數的Y3可為相同或相異,複數的R8可為相同或相異。m為0~2之整數。m為1或2時,Y3及R8可鍵結於任一環。上述式(5-2)中,Y4為碳數1~20之2價分子間鍵結形成基。R9及R10各自獨立,為鹵素原子、羥基、硝基或1價有機基。d及e各自獨立,為0~8之整數。R9為複數個時,複數的R9可為相同或相異。R10為複數個時,複數的R10可為相同或相異。m1及m2各自獨立,為0~2之整數。 In the above formula (5-1), Y 3 is a monovalent intermolecular bond forming group having 1 to 20 carbon atoms. b is an integer from 1 to 8. R 8 is a halogen atom, a hydroxyl group, a nitro group or a monovalent organic group. c is an integer from 0 to 8. However, b+c is 8 or less. When Y 3 and R 8 each have a plurality of plural, the plural Y 3 may be the same or different, and the plural R 8 may be the same or different. m is an integer from 0 to 2. When m is 1 or 2, Y 3 and R 8 may be bonded to either ring. In the above formula (5-2), Y 4 is a divalent intermolecular bond forming group having 1 to 20 carbon atoms. R 9 and R 10 are each independently a halogen atom, a hydroxyl group, a nitro group or a monovalent organic group. d and e are independent, and are integers from 0 to 8. When R 9 is plural, the plural R 9 may be the same or different. When R 10 is plural, the plural R 10 may be the same or different. M1 and m2 are independent, and are integers of 0-2.
上述Y3所表示之碳數1~20之1價分子間鍵結形成基,可舉例如與上述分子間鍵結形成基(a)中例示者 中之1價基相同的基等(但是,限於碳數1~20者)。 The monovalent intermolecular bond forming group having 1 to 20 carbon atoms represented by the above Y 3 is, for example, the same as the monovalent group in the above-mentioned intermolecular bond forming group (a) (however, Limited to carbon number 1~20).
此等中,以含碳-碳雙鍵之基及含碳-碳三鍵之基為佳、上述基(3-1)、上述基(3-2)及上述基(3-3)更佳(但是,限於碳數20以下者)。 In these, a group having a carbon-carbon double bond and a carbon-carbon triple bond are preferred, and the above group (3-1), the above group (3-2), and the above group (3-3) are more preferable. (However, it is limited to those with a carbon number of 20 or less).
上述Y4所表示之碳數1~20之2價分子間鍵結形成基,可舉例如與上述分子間鍵結形成基(a)中例示者中的2價基相同的基等(但是,限於碳數1~20者)。 The divalent intermolecular bond forming group having 1 to 20 carbon atoms represented by the above-mentioned Y 4 may be, for example, the same as the divalent group in the above-mentioned intermolecular bond forming group (a) (however, Limited to carbon number 1~20).
此等中,以羥基甲烷二基、1-羥基-1,1-乙烷二基及1-羥基-1,1-丙烷二基為佳、羥基甲烷二基及1-羥基-1,1-乙烷二基更佳。 Among these, hydroxymethanediyl, 1-hydroxy-1,1-ethanediyl and 1-hydroxy-1,1-propanediyl are preferred, hydroxymethanediyl and 1-hydroxy-1,1- The ethane diyl group is more preferred.
上述R8~R10所表示之鹵素原子,可舉例如氟原子、氯原子、溴原子、碘原子等。此等中,氟原子及氯原子為佳、氯原子更佳。 The halogen atom represented by the above R 8 to R 10 may, for example, be a fluorine atom, a chlorine atom, a bromine atom or an iodine atom. Among these, a fluorine atom and a chlorine atom are preferred, and a chlorine atom is more preferable.
上述R8~R10所表示之1價有機基,可舉例如與上述式(1)中之作為R1及R2例示的1價有機基相同的基等。此等中,以氰基及甲醯基為佳。 The monovalent organic group represented by the above R 8 to R 10 may, for example, be the same as the monovalent organic group exemplified as R 1 and R 2 in the above formula (1). Among these, cyano and formazan are preferred.
上述R8~R10以鹵素原子、硝基及氰基為佳、氯原子、硝基及氰基更佳、氰基又更佳。藉由上述R8~R10為吸電子基,可促進合成[A2]聚合物之聚合反應。 The above R 8 to R 10 are preferably a halogen atom, a nitro group or a cyano group, a chlorine atom, a nitro group and a cyano group, and a cyano group. By the above R 8 to R 10 being an electron withdrawing group, the polymerization of the synthesized [A2] polymer can be promoted.
上述b以1~3之整數為佳、1及2更佳、1又更佳。 The above b is preferably an integer of 1 to 3, more preferably 1 and 2, and even more preferably 1.
上述c以0~2之整數為佳、0及1更佳、0又更佳。 The above c is preferably an integer of 0 to 2, more preferably 0 and 1, and still more preferably 0.
上述m以0及1為佳、0更佳。 The above m is preferably 0 and 1 and more preferably 0.
上述d以0~2之整數為佳、0及1更佳、0又更佳。 The above d is preferably an integer of 0 to 2, more preferably 0 and 1, and still more preferably 0.
上述e以0~2之整數為佳、0及1更佳、0又更佳。 The above e is preferably an integer of 0 to 2, more preferably 0 and 1, and still more preferably 0.
上述m1以0及1為佳、0更佳。 The above m1 is preferably 0 and 1 and more preferably 0.
上述m2以0及1為佳、0更佳。 The above m2 is preferably 0 and 1 and more preferably 0.
重複單位(II)中,m為0時,芳香環的2個鍵結鍵位置以間位為佳。藉由重複單位(II)中之鍵結鍵位置為間位,可使[A2]聚合物的主鏈的直線性降低,結果,可使膜的平坦性更提升。 In the repeating unit (II), when m is 0, the position of the two bonding bonds of the aromatic ring is preferably a meta position. By repeating the position of the bonding bond in the unit (II) to a meta position, the linearity of the main chain of the [A2] polymer can be lowered, and as a result, the flatness of the film can be further improved.
重複單位(II),可舉例如下述式(3-1)~(3-12)所表示之重複單位(以下、亦稱為「重複單位(II-1)~(II-12)」)等。 The repeating unit (II) may be, for example, a repeating unit represented by the following formulas (3-1) to (3-12) (hereinafter, also referred to as "repeating unit (II-1) to (II-12)"), etc.) .
上述式(3-2)及(3-6)中,Hal為鹵素原子。 In the above formulae (3-2) and (3-6), Hal is a halogen atom.
上述式(3-9)~(3-11)中,R為1價烴基。 In the above formulas (3-9) to (3-11), R is a monovalent hydrocarbon group.
此等中,重複單位(II)以重複單位(II-1)~(II-8)、(II-12)及(II-13)為佳、重複單位(II-1)~(II-4)及(II-13)更佳、重複單位(II-1)及(II-13)又更佳。 In this case, the repeating unit (II) is preferably a repeating unit (II-1)~(II-8), (II-12), and (II-13), and the repeating unit (II-1)~(II-4) And (II-13) are better, and the repeating units (II-1) and (II-13) are even better.
重複單位(II)之含有比例,相對構成[A2]聚合物的全重複單位,以5莫耳%~95莫耳%為佳、20莫耳%~80莫耳%更佳、30莫耳%~75莫耳%又更佳。重複單位(II)之含有比例藉由在上述範圍,可使[A2]聚合物的塗佈性更提升。 The content of the repeating unit (II) is preferably from 5 mol% to 95 mol%, more preferably from 20 mol% to 80 mol%, and more preferably 30 mol%, relative to the total repeat unit of the [A2] polymer. ~75 mol% is better. The content ratio of the repeating unit (II) can be improved by the coating ratio of the [A2] polymer by the above range.
重複單位(III)為下述式(4)所表示之重複單位。藉由[A2]聚合物具有重複單位(III),可更提高膜的耐熱性。 The repeating unit (III) is a repeating unit represented by the following formula (4). By having the repeating unit (III) of the [A2] polymer, the heat resistance of the film can be further improved.
上述式(4)中,RB1~RB4各自獨立,為鹵素原子、硝基或1價有機基。t1及t2各自獨立,為0~6之整 數。t3及t4各自獨立,為0~4之整數。i1及i2為0~2之整數。 In the above formula (4), R B1 to R B4 are each independently a halogen atom, a nitro group or a monovalent organic group. T1 and t2 are independent, and are integers from 0 to 6. T3 and t4 are independent, and are integers of 0-4. I1 and i2 are integers from 0 to 2.
上述RB1~RB4所表示之鹵素原子,可舉例如氟原子、氯原子、溴原子、碘原子等。 The halogen atom represented by the above R B1 to R B4 may, for example, be a fluorine atom, a chlorine atom, a bromine atom or an iodine atom.
上述RB1~RB4所表示之1價有機基,可舉例如與上述式(1)中之作為R1及R2所例示的1價有機基相同的基等。 The monovalent organic group represented by the above R B1 to R B4 may, for example, be the same as the monovalent organic group exemplified as R 1 and R 2 in the above formula (1).
上述RB1~RB4以1價烴基、鹵素原子及氰基為佳、1價烴基更佳。 The above R B1 to R B4 are preferably a monovalent hydrocarbon group, a halogen atom or a cyano group, and more preferably a monovalent hydrocarbon group.
上述t1及t2以0~2之整數為佳、0及1更佳、0又更佳。 The above t1 and t2 are preferably 0 to 2 integers, 0 and 1 are better, and 0 is more preferable.
上述t3及t4以0~2之整數為佳、0及1更佳、0又更佳。 The above t3 and t4 are preferably an integer of 0 to 2, more preferably 0 and 1, and more preferably 0.
i1及i2以0及1為佳、1更佳。藉由使i1及i2為1,即為萘環,可使膜的吸光係數提高為佳。 It is preferable that i1 and i2 are 0 and 1, and 1 is more preferable. By making i1 and i2 1, which is a naphthalene ring, the absorption coefficient of the film can be improved.
重複單位(III),可舉例如下述式(4-1)~(4-6)所表示之重複單位(以下、亦稱為「重複單位(III-1)~(III-6)」)等。 The repeating unit (III) may be, for example, a repeating unit represented by the following formulas (4-1) to (4-6) (hereinafter, also referred to as "repeating unit (III-1) to (III-6))"). .
此等中,重複單位(III)以重複單位(III-1)及重複單位(III-2)為佳。 Among these, the repeating unit (III) is preferably a repeating unit (III-1) and a repeating unit (III-2).
重複單位(III)之含有比例方面,k1+k2為3以上時,相對構成[A2]聚合物的全重複單位,以5莫耳%~95莫耳%為佳、10莫耳%~70莫耳%更佳、15莫耳%~50莫耳%又更佳。又,k1及k2為1時,相對構成[A2]聚合物的全重複單位,以5莫耳%~95莫耳%為佳、10莫耳%~55莫耳%更佳、15莫耳%~35莫耳%又更佳。重複單位(III)之含有比例藉由在上述範圍,可使[A2]聚合物的耐熱性及對PGMEA等之溶劑溶解性更提高,結果,可使該膜形成用組成物的塗佈性及得到之膜的耐熱性更提升。 In the case of the ratio of the repeating unit (III), when k1+k2 is 3 or more, the total repeating unit constituting the [A2] polymer is preferably 5 mol% to 95 mol%, and 10 mol% to 70 mol. The ear% is better, 15%%~50%% is better. Further, when k1 and k2 are 1, the total repeat unit constituting the [A2] polymer is preferably 5 mol% to 95 mol%, more preferably 10 mol% to 55 mol%, and 15 mol%. ~35 moles is even better. When the content ratio of the repeating unit (III) is in the above range, the heat resistance of the [A2] polymer and the solvent solubility of PGMEA or the like can be further improved, and as a result, the coating property of the film forming composition can be improved. The heat resistance of the obtained film is further improved.
[A2]聚合物可具有上述重複單位(I)~(III)以外的其他 重複單位。其他重複單位,可舉例如下述式(5-1)~(5-6)所表示之重複單位(以下、亦稱為「重複單位(IV-1)~(IV-6)」)等。 [A2] The polymer may have other than the above repeating units (I) to (III) Repeat the unit. The other repeating unit may be, for example, a repeating unit represented by the following formulas (5-1) to (5-6) (hereinafter, also referred to as "repetitive unit (IV-1) to (IV-6)").
上述式(5-3)中,j1及j2各自獨立,為0~2之整數。 In the above formula (5-3), j1 and j2 are each independently and are an integer of 0 to 2.
此等中,其他重複單位以重複單位(IV-1)~(IV-4)為佳。 In this case, other repeating units are preferably in repeating units (IV-1) to (IV-4).
[A2]聚合物可具有上述重複單位(IV-1)~(IV-6)以外的重複單位作為其他重複單位。該重複單位可為不含芳香環者,亦可為不含醚基者。 The [A2] polymer may have a repeating unit other than the above repeating units (IV-1) to (IV-6) as another repeating unit. The repeating unit may be an aromatic ring-free one or an ether-free one.
其他重複單位的含有比例方面,相對構成[A2]聚合物的全重複單位,以60莫耳%以下為佳、40莫耳%以下更佳、10莫耳%以下又更佳。 The content ratio of the other repeating unit is preferably 60 mol% or less, more preferably 40 mol% or less, more preferably 10 mol% or less, relative to the total repeating unit of the [A2] polymer.
[A2]聚合物的含量方面,相對該膜形成用組成 物的全固形分,以70質量%以上為佳、80質量%以上更佳、85質量%以上又更佳。 [A2] The content of the polymer relative to the composition for forming the film The total solid content of the material is preferably 70% by mass or more, more preferably 80% by mass or more, and still more preferably 85% by mass or more.
[A2]聚合物,例如上述式(1)中之k1及k2皆為1時,上述重複單位(II)中含分子間鍵結形成基(a)時,可藉由含下述式(1-m)所表示之多元醇化合物(以下、亦稱為「多元醇(1-m)」)之多元醇成分(A)與含具有分子間鍵結形成基(a)的芳香族二鹵素化物之二鹵成分(B),在有機溶劑中、鹼金屬或鹼金屬化合物的存在下進行反應來合成。上述反應方法以外,亦可使多元醇成分(A)與鹼金屬或鹼金屬化合物在有機溶劑中反應,得到多元醇成分(A)之鹼金屬鹽後,使得到的金屬鹽與二鹵成分(B)反應。又,取代二鹵成分(B),使用含有具有可轉換為分子間鍵結形成基(a)之基的芳香族二鹵素化物之成分,與多元醇成分(A)反應後,使可轉換為分子間鍵結形成基(a)之基轉換為分子間鍵結形成基(a)。多元醇成分(A),除上述多元醇(1-m)以外,因應必要,可含例如下述式(4-m)所表示之二醇化合物、其他二醇化合物等。二鹵成分(B),可舉例如下述式(3-m)所表示之化合物等。 [A2] The polymer, for example, when k1 and k2 in the above formula (1) are 1, when the repeating unit (II) contains an intermolecular bond forming group (a), the formula (1) a polyol component (A) of the polyol compound (hereinafter also referred to as "polyol (1-m)") represented by -m) and an aromatic dihalide containing an intermolecular bond forming group (a) The dihalogen component (B) is synthesized by reacting in an organic solvent in the presence of an alkali metal or an alkali metal compound. In addition to the above reaction method, the polyol component (A) may be reacted with an alkali metal or an alkali metal compound in an organic solvent to obtain an alkali metal salt of the polyol component (A), and the resulting metal salt and dihalogen component may be obtained ( B) Reaction. Further, in place of the dihalogen component (B), a component containing an aromatic dihalogen compound having a group which can be converted into an intermolecular bond forming group (a) is used, and after reacting with the polyol component (A), it can be converted into The intermolecular bond forming group (a) is converted to an intermolecular bond forming group (a). In addition to the above-mentioned polyol (1-m), the polyol component (A) may contain, for example, a diol compound represented by the following formula (4-m), another diol compound, or the like. The dihalogen component (B) may, for example, be a compound represented by the following formula (3-m).
上述式(1-m)中,X1、X2、R1、R2、a1、a2、n1、n2與上述式(1)同義。 In the above formula (1-m), X 1 , X 2 , R 1 , R 2 , a1, a2, n1, and n2 have the same meanings as in the above formula (1).
上述式(3-m)中,R3為上述分子間鍵結形成基(a),b為1~8之整數。m為0~2之整數。Y為鹵素原子。 In the above formula (3-m), R 3 is the above-mentioned intermolecular bond forming group (a), and b is an integer of 1 to 8. m is an integer from 0 to 2. Y is a halogen atom.
上述式(4-m)中,RB1~RB4、t1~t4以及i1及i2與上述式(4)同義。 In the above formula (4-m), R B1 to R B4 , t1 to t4 , and i1 and i2 have the same meanings as the above formula (4).
上述Y所表示之鹵素原子,可舉例如氟原子、氯原子、溴原子、碘原子等。此等中,以氟原子及氯原子為佳、氟原子更佳。 The halogen atom represented by the above Y may, for example, be a fluorine atom, a chlorine atom, a bromine atom or an iodine atom. Among these, a fluorine atom and a chlorine atom are preferred, and a fluorine atom is more preferable.
上述鹼金屬,可舉例如鋰、鈉、鉀等。 The alkali metal may, for example, be lithium, sodium or potassium.
上述鹼金屬化合物,可舉例如 碳酸鋰、碳酸鈉、碳酸鉀等之鹼金屬碳酸鹽;碳酸氫鋰、碳酸氫鈉、碳酸氫鉀等之鹼金屬碳酸氫鹽;氫氧化鋰、氫氧化鈉、氫氧化鉀等之鹼金屬氫氧化物;氫化鋰、氫化鈉、氫化鉀等之鹼金屬氫化物等。 The above alkali metal compound may, for example, Alkali metal carbonate such as lithium carbonate, sodium carbonate or potassium carbonate; alkali metal hydrogencarbonate such as lithium hydrogencarbonate, sodium hydrogencarbonate or potassium hydrogencarbonate; alkali metal hydrogen such as lithium hydroxide, sodium hydroxide or potassium hydroxide An oxide; an alkali metal hydride such as lithium hydride, sodium hydride or potassium hydride.
此等中,以鹼金屬碳酸鹽為佳、碳酸鉀更佳。此等的鹼金屬及鹼金屬化合物為1種單獨或可2種以上組合使用。 Among these, an alkali metal carbonate is preferred, and potassium carbonate is more preferred. These alkali metals and alkali metal compounds may be used alone or in combination of two or more.
上述二鹵成分(B)之芳香族二鹵素化物的芳香環鍵結有吸電子基(例如上述式(3-m)中之R3為吸電子基)時,可促進成分(A)與成分(B)之反應而佳。該吸電子基,可舉例如氰基、硝基等。 When the aromatic ring of the aromatic dihalide of the dihalogen component (B) has an electron-withdrawing group (for example, R 3 in the above formula (3-m) is an electron-withdrawing group), the component (A) and the component are promoted. (B) The reaction is good. The electron withdrawing group may, for example, be a cyano group or a nitro group.
上述鹼金屬或鹼金屬化合物的量方面,相對二醇成分(A)具有的-OH基,以1倍當量~3倍當量為佳、1倍當量~2倍當量更佳、1倍當量~1.5倍當量又更佳。 The amount of the above-mentioned alkali metal or alkali metal compound is preferably from 1 to 3 equivalents, more preferably from 1 to 2 equivalents, and from 1 to 1 equivalent to 1.5 equivalents to the OH group of the diol component (A). The equivalent is better.
反應使用的有機溶劑,可舉例如二甲基乙醯胺、二甲基甲醯胺、N-甲基-2-吡咯啶酮、1,3-二甲基-2-咪唑啉酮、γ-丁內酯、環丁碸、二甲基亞碸、二乙基亞碸、二甲基碸、二乙基碸、二異丙基碸、二苯基碸、二苯基醚、二苯甲酮、二烷氧基苯(烷氧基的碳數1~4)、三烷氧基苯(烷氧基的碳數1~4)等。此等的溶劑中,以N-甲基-2-吡咯啶酮、二甲基乙醯胺、環丁碸、二苯基碸、二甲基亞碸等之介電常數高的極性有機溶劑為佳。上述有機 溶劑可單獨或2種以上組合使用。 The organic solvent used in the reaction may, for example, be dimethylacetamide, dimethylformamide, N-methyl-2-pyrrolidone, 1,3-dimethyl-2-imidazolidinone, γ- Butyrolactone, cyclobutyl hydrazine, dimethyl hydrazine, diethyl hydrazine, dimethyl hydrazine, diethyl hydrazine, diisopropyl hydrazine, diphenyl hydrazine, diphenyl ether, benzophenone And dialkoxybenzene (carbon number of the alkoxy group is 1 to 4), trialkoxybenzene (carbon number of alkoxy group 1 to 4), and the like. Among these solvents, a polar organic solvent having a high dielectric constant such as N-methyl-2-pyrrolidone, dimethylacetamide, cyclobutyl hydrazine, diphenylphosphonium or dimethyl hydrazine is used. good. Above organic The solvent may be used singly or in combination of two or more.
反應時,進而可使用苯、甲苯、二甲苯、己烷、環己烷、辛烷、氯苯、二烷、四氫呋喃、苯甲醚、苯乙醚等之與水共沸的溶劑。此等可單獨或2種以上組合使用。 In the reaction, benzene, toluene, xylene, hexane, cyclohexane, octane, chlorobenzene, and the like may be further used. A solvent which azeotropes with water, such as an alkane, tetrahydrofuran, anisole or phenethyl ether. These may be used alone or in combination of two or more.
k1+k2為3以上時,多元醇成分(A)之使用量方面,相對於多元醇成分(A)與二鹵成分(B)之合計100莫耳%,以45莫耳%以上70莫耳%以下為佳、48莫耳%以上65莫耳%以下更佳、53莫耳%以上未達65莫耳%又更佳。二鹵成分(B)之使用量以30莫耳%以上55莫耳%以下為佳、35莫耳%以上52莫耳%以下更佳、超過35莫耳%47莫耳%以下又更佳。又,k1及k2為1時,多元醇(A)之使用量方面,相對於多元醇成分(A)與二鹵成分(B)之合計100莫耳%,以45莫耳%以上75莫耳%以下為佳、48莫耳%以上70莫耳%以下更佳、60莫耳%以上未達70莫耳%又更佳。二鹵成分(B)之使用量以25莫耳%以上55莫耳%以下為佳、30莫耳%以上52莫耳%以下更佳、超過30莫耳%40莫耳%以下又更佳。 When k1+k2 is 3 or more, the amount of the polyol component (A) used is 100 mol% based on the total of the polyol component (A) and the dihalogen component (B), and is 45 mol% or more and 70 mol. The following is preferably less than 48% by mole, more preferably less than 65 moles, more preferably more than 53% by mole, and more preferably less than 65 moles. The amount of the dihalogen component (B) to be used is preferably 30 mol% or more and 55 mol% or less, more preferably 35 mol% or more and 52 mol% or less, more preferably more than 35 mol% and 47 mol% or less. Further, when k1 and k2 are 1, the amount of the polyol (A) used is 100 mol% based on the total of the polyol component (A) and the dihalogen component (B), and is 45 mol% or more and 75 mol. The following is preferably less than 48% by mole, more preferably 70% by mole or less, more preferably 60% by mole or less and less than 70% by mole. The amount of the dihalogen component (B) to be used is preferably 25 mol% or more and 55 mol% or less, more preferably 30 mol% or more and 52 mol% or less, more preferably more than 30 mol% and 40 mol% or less.
反應溫度以60℃~250℃為佳、80℃~200℃更佳。反應時間以15分~100小時為佳、1小時~24小時更佳。 The reaction temperature is preferably 60 ° C to 250 ° C, more preferably 80 ° C to 200 ° C. The reaction time is preferably from 15 minutes to 100 hours, more preferably from 1 hour to 24 hours.
合成的聚合物可從反應液以再沈澱法等回收、精製。再沈澱使用的溶劑,可舉例如醇系溶劑等,此等中以甲醇為佳。 The synthesized polymer can be recovered and purified from the reaction liquid by a reprecipitation method or the like. The solvent used for the reprecipitation may, for example, be an alcohol solvent, and among them, methanol is preferred.
[A2]聚合物的重量平均分子量(Mw)之下限以600為佳、1,500更佳、2,500再佳、3,000特別佳。[A2]聚合物的Mw之上限以100,000為佳、50,000更佳、15,000再佳、6,000特別佳。[A2]聚合物的Mw藉由在上述下限與上述上限間,可更提高膜的耐熱性。 The lower limit of the weight average molecular weight (Mw) of the polymer [A2] is preferably 600, more preferably 1,500, more preferably 2,500, and particularly preferably 3,000. [A2] The upper limit of the Mw of the polymer is preferably 100,000, more preferably 50,000, more preferably 15,000, and particularly preferably 6,000. [A2] The Mw of the polymer can further improve the heat resistance of the film by the above lower limit and the above upper limit.
[A2]聚合物的重量平均分子量相對於數平均分子量之比(Mw/Mn)以1以上5以下為佳、1以上3以下更佳、1以上2.5以下又更佳。[A2]聚合物的Mw/Mw比藉由在上述範圍,可使膜的平坦性更提高。 The ratio (Mw/Mn) of the weight average molecular weight to the number average molecular weight of the polymer is preferably 1 or more and 5 or less, more preferably 1 or more and 3 or less, still more preferably 1 or more and 2.5 or less. [A2] The Mw/Mw ratio of the polymer can further improve the flatness of the film by the above range.
[A2]聚合物方面,以使用2種以上之多元醇化合物作為上述多元醇成分(A)而得到者為佳。如此得到的[A2]聚合物,主鏈的直線性降低,結果,可使對PGMEA等之溶劑溶解性更提高。上述2種以上之多元醇化合物方面,以賦予重複單位(I)的化合物與賦予重複單位(I)以外的重複單位的化合物之組合為佳。藉由此,可使[A2]聚合物的主鏈的直線性更降低。使用的多元醇化合物為2種時,以賦予重複單位(I)的化合物與賦予重複單位(III)的化合物之組合為佳。 [A2] The polymer is preferably obtained by using two or more kinds of polyol compounds as the above polyol component (A). The [A2] polymer thus obtained has a reduced linearity of the main chain, and as a result, the solvent solubility to PGMEA or the like can be further improved. In the case of the above two or more kinds of polyol compounds, a combination of a compound which imparts a repeating unit (I) and a compound which imparts a repeating unit other than the repeating unit (I) is preferred. Thereby, the linearity of the main chain of the [A2] polymer can be further lowered. When two kinds of polyol compounds are used, it is preferred to use a combination of a compound which imparts a repeating unit (I) and a compound which imparts a repeating unit (III).
又,如此之[A2]聚合物中,以2種以上之來自多元醇化合物的重複單位隨機配置為佳。即合成[A2]聚合物之聚合反應以隨機共聚合為佳。[A2]聚合物,藉由隨機配置2種重複單位,主鏈的直線性更降低,結果,可使對PGMEA等之溶劑溶解性更提高。 Further, in such a [A2] polymer, it is preferred to randomly arrange two or more kinds of repeating units derived from the polyol compound. That is, the polymerization of the synthesized [A2] polymer is preferably carried out by random copolymerization. [A2] The polymer has two linear repeating units, and the linearity of the main chain is further lowered. As a result, the solvent solubility to PGMEA or the like can be further improved.
該膜形成用組成物含有[B]溶劑。[B]溶劑方面,可溶解或分散[A]化合物及因應必要而含有的任意成分則不特別限定。 This film-forming composition contains a [B] solvent. [B] The solvent is not particularly limited as long as it can dissolve or disperse the [A] compound and any component contained as necessary.
[B]溶劑,可舉例如醇系溶劑、酮系溶劑、醯胺系溶劑、醚系溶劑、酯系溶劑等。[B]溶劑為1種單獨或可2種以上組合使用。 The solvent (B) may, for example, be an alcohol solvent, a ketone solvent, a guanamine solvent, an ether solvent or an ester solvent. [B] The solvent is used singly or in combination of two or more kinds.
上述醇系溶劑,可舉例如甲醇、乙醇、n-丙醇、iso-丙醇、n-丁醇、iso-丁醇、sec-丁醇、t-丁醇、n-戊醇、iso-戊醇、sec-戊醇、t-戊醇等之單醇系溶劑;乙二醇、1,2-丙二醇、1,3-丁二醇、2,4-戊烷二醇、2-甲基-2,4-戊烷二醇、2,5-己二醇、2,4-庚烷二醇等之多元醇系溶劑等。 The alcohol solvent may, for example, be methanol, ethanol, n-propanol, iso-propanol, n-butanol, iso-butanol, sec-butanol, t-butanol, n-pentanol or iso-pentyl Monool solvent such as alcohol, sec-pentanol or t-pentanol; ethylene glycol, 1,2-propanediol, 1,3-butanediol, 2,4-pentanediol, 2-methyl- A polyol solvent such as 2,4-pentanediol, 2,5-hexanediol or 2,4-heptanediol.
上述酮系溶劑,可舉例如丙酮、甲基乙基酮、甲基-n-丙基酮、甲基-n-丁基酮、二乙基酮、甲基-iso-丁基酮、甲基-n-戊基酮、乙基-n-丁基酮、甲基-n-己基酮、二-iso-丁基酮、三甲基壬酮等之脂肪族酮系溶劑;環戊酮、環己酮、環庚酮、環辛酮、甲基環己酮等之環狀酮系溶劑;2,4-戊烷二酮、丙酮基丙酮、二丙酮醇、苯乙酮、甲基n-戊基酮等。 Examples of the ketone solvent include acetone, methyl ethyl ketone, methyl-n-propyl ketone, methyl-n-butyl ketone, diethyl ketone, methyl-iso-butyl ketone, and methyl group. An aliphatic ketone solvent such as -n-amyl ketone, ethyl-n-butyl ketone, methyl-n-hexyl ketone, di-iso-butyl ketone or trimethyl fluorenone; cyclopentanone, ring a cyclic ketone solvent such as ketone, cycloheptanone, cyclooctanone or methylcyclohexanone; 2,4-pentanedione, acetonylacetone, diacetone alcohol, acetophenone, methyl n-pentyl Ketone and the like.
上述醯胺系溶劑,可舉例如 1,3-二甲基-2-咪唑啉酮、N-甲基-2-吡咯啶酮等之環狀醯胺系溶劑;甲醯胺、N-甲基甲醯胺、N,N-二甲基甲醯胺、N,N-二乙基甲醯胺、乙醯胺、N-甲基乙醯胺、N,N-二甲基乙醯胺、N-甲基丙醯胺等之鏈狀醯胺系溶劑等。 The above amide-based solvent may, for example, a cyclic amide-based solvent such as 1,3-dimethyl-2-imidazolidinone or N-methyl-2-pyrrolidone; formamide, N-methylformamide, N,N-di Chain of methylformamide, N,N-diethylformamide, acetamide, N-methylacetamide, N,N-dimethylacetamide, N-methylpropionamide A guanamine solvent or the like.
上述醚系溶劑,可舉例如乙二醇單甲基醚、乙二醇單乙基醚、乙二醇二甲基醚等之多元醇部分醚系溶劑;乙二醇單甲基醚乙酸酯、乙二醇單乙基醚乙酸酯、丙二醇單甲基醚乙酸酯(PGMEA)、丙二醇單乙基醚乙酸酯等之多元醇部分醚乙酸酯系溶劑;二乙基醚、二丙基醚、二丁基醚、丁基甲基醚、丁基乙基醚、二異戊基醚等之二脂肪族醚系溶劑;苯甲醚、苯基乙基醚等之脂肪族-芳香族醚系溶劑;四氫呋喃、四氫吡喃、二烷等之環狀醚系溶劑等。 The ether solvent may, for example, be a polyol partial ether solvent such as ethylene glycol monomethyl ether, ethylene glycol monoethyl ether or ethylene glycol dimethyl ether; ethylene glycol monomethyl ether acetate a glycol partial ether acetate solvent such as ethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate (PGMEA) or propylene glycol monoethyl ether acetate; diethyl ether, two a di-aliphatic ether solvent such as propyl ether, dibutyl ether, butyl methyl ether, butyl ethyl ether or diisoamyl ether; an aliphatic-aromatic ether such as anisole or phenylethyl ether a solvent; tetrahydrofuran, tetrahydropyran, two A cyclic ether solvent such as an alkane.
上述酯系溶劑,可舉例如乳酸甲基酯、乳酸乙基酯、乙酸甲基酯、乙酸乙基酯、乙酸n-丙基酯、乙酸iso-丙基酯、乙酸n-丁基酯、乙酸iso-丁基酯、乙酸sec-丁基酯、乙酸n-戊基酯、乙酸sec-戊基酯、乙酸3-甲氧基丁基酯、乙酸甲基戊基酯、乙酸2-乙基丁基酯、乙酸2-乙基己基酯、乙酸苄基酯、乙酸環己基酯、乙酸甲基環己基酯、乙酸n-壬基酯、乙醯乙酸甲酯、乙醯乙酸乙酯等之羧酸酯系溶劑;γ-丁內酯、γ-戊內酯等之內酯系溶劑; 二乙基碳酸酯、碳酸丙烯酯等之碳酸酯系溶劑等。 Examples of the ester solvent include methyl lactate, ethyl lactate, methyl acetate, ethyl acetate, n-propyl acetate, iso-propyl acetate, n-butyl acetate, and acetic acid. Iso-butyl ester, sec-butyl acetate, n-pentyl acetate, sec-amyl acetate, 3-methoxybutyl acetate, methyl amyl acetate, 2-ethylbutyl acetate Carboxylic acid, 2-ethylhexyl acetate, benzyl acetate, cyclohexyl acetate, methylcyclohexyl acetate, n-decyl acetate, methyl ethyl acetate, ethyl acetate, etc. An ester solvent; a lactone solvent such as γ-butyrolactone or γ-valerolactone; A carbonate-based solvent such as diethyl carbonate or propylene carbonate.
此等中,以醚系溶劑、酮系溶劑及酯系溶劑為佳、醚系溶劑更佳。醚系溶劑方面,以多元醇部分醚乙酸酯系溶劑及二脂肪族醚系溶劑為佳、多元醇部分醚乙酸酯系溶劑更佳、丙二醇單烷基醚乙酸酯再佳、PGMEA特別佳。酮系溶劑方面,以甲基n-戊基酮及環狀酮系溶劑為佳、環己酮及環戊酮更佳、環己酮又更佳。酯系溶劑方面,以羧酸酯系溶劑及內酯系溶劑為佳、羧酸酯系溶劑更佳、乳酸乙基又更佳。 Among these, an ether solvent, a ketone solvent, and an ester solvent are preferred, and an ether solvent is more preferred. In terms of the ether solvent, the polyol partial ether acetate solvent and the dialiphatic ether solvent are preferred, the polyol partial ether acetate solvent is preferred, the propylene glycol monoalkyl ether acetate is preferred, and the PGMEA is particularly preferred. good. The ketone solvent is preferably a methyl n-amyl ketone or a cyclic ketone solvent, more preferably cyclohexanone or cyclopentanone, and more preferably cyclohexanone. The ester solvent is preferably a carboxylic acid ester solvent or a lactone solvent, more preferably a carboxylic acid ester solvent, and more preferably a lactated ethyl group.
藉由多元醇部分醚乙酸酯系溶劑、其中丙二醇單烷基醚乙酸酯、尤其PGMEA包含於[B]溶劑,可使該膜形成用組成物對矽晶圓等之基板的塗佈性提升而佳。因為該膜形成用組成物所含有的[A]化合物對PGMEA等之溶劑溶解性變高,藉由[B]溶劑中含有多元醇部分醚乙酸酯系溶劑,該膜形成用組成物可發揮優異的塗佈性。[B]溶劑中的多元醇部分醚乙酸酯系溶劑的含有率方面,以20質量%以上為佳、40質量%以上更佳。 The coating property of the film-forming composition on a substrate such as a wafer can be obtained by a polyol partial ether acetate solvent, wherein propylene glycol monoalkyl ether acetate, and particularly PGMEA is contained in the [B] solvent. Better and better. The solvent-soluble property of the [A] compound contained in the film-forming composition is high in PGMEA or the like, and the film-forming composition can be exhibited by containing a polyol partial ether acetate-based solvent in the solvent [B]. Excellent coating properties. [B] The content of the polyol partial ether acetate solvent in the solvent is preferably 20% by mass or more, more preferably 40% by mass or more.
k1及k2為1時,[A2]聚合物的Mw為例如2,000程度以上時,由提高[A2]聚合物對[B]溶劑之溶解性、提升該膜形成用組成物的塗佈性等觀點,[B]溶劑以含有多元醇部分醚乙酸酯溶劑、與酮系溶劑及/或酯系溶劑之混合溶劑為佳。此時,[B]溶劑中的酮系溶劑及酯系溶劑的含有率之合計以20質量%以上為佳、40質量%以上更佳、70質量%以上又更佳。 When k1 and k2 are 1, when the Mw of the [A2] polymer is, for example, 2,000 or more, the solubility of the [A2] polymer to the [B] solvent is improved, and the coating property of the film-forming composition is improved. The solvent [B] is preferably a solvent containing a polyol partial ether acetate solvent and a solvent mixture of a ketone solvent and/or an ester solvent. In this case, the total content of the ketone solvent and the ester solvent in the solvent of [B] is preferably 20% by mass or more, more preferably 40% by mass or more, and still more preferably 70% by mass or more.
[C]酸產生劑為因熱或光之作用產生酸、促進[A]化合物的交聯之成分。該膜形成用組成物藉由含有[C]酸產生劑,促進[A]化合物的交聯反應,可使形成的膜的硬度更提高。[C]酸產生劑為1種單獨或可2種以上組合使用。 The [C] acid generator is a component which generates an acid by the action of heat or light and promotes crosslinking of the [A] compound. The film-forming composition accelerates the crosslinking reaction of the [A] compound by containing a [C] acid generator, and the hardness of the formed film can be further improved. The [C] acid generators may be used alone or in combination of two or more.
[C]酸產生劑,可舉例如鎓鹽化合物、N-磺醯基氧基醯亞胺化合物等。 The [C] acid generator may, for example, be an onium salt compound or an N-sulfonyloxyphthalimide compound.
上述鎓鹽化合物,可舉例如鋶鹽、四氫噻吩嗡鹽、碘鎓鹽等。 The onium salt compound may, for example, be a phosphonium salt, a tetrahydrothiophene salt or an iodonium salt.
鋶鹽,可舉例如三苯基鋶三氟甲磺酸鹽、三苯基鋶九氟-n-丁烷磺酸鹽、三苯基鋶全氟-n-辛烷磺酸鹽、三苯基鋶2-雙環[2.2.1]庚-2-基-1,1,2,2-四氟乙烷磺酸鹽、4-環己基苯基二苯基鋶三氟甲磺酸鹽、4-環己基苯基二苯基鋶九氟-n-丁烷磺酸鹽、4-環己基苯基二苯基鋶全氟-n-辛烷磺酸鹽、4-環己基苯基二苯基鋶2-雙環[2.2.1]庚-2-基-1,1,2,2-四氟乙烷磺酸鹽、4-甲磺醯基苯基二苯基鋶三氟甲磺酸鹽、4-甲磺醯基苯基二苯基鋶九氟-n-丁烷磺酸鹽、4-甲磺醯基苯基二苯基鋶全氟-n-辛烷磺酸鹽、4-甲磺醯基苯基二苯基鋶2-雙環[2.2.1]庚-2-基-1,1,2,2-四氟乙烷磺酸鹽等。 The onium salt may, for example, be triphenylsulfonium trifluoromethanesulfonate, triphenylsulfonium nonafluoro-n-butanesulfonate, triphenylsulfonium perfluoro-n-octanesulfonate or triphenylene.鋶2-bicyclo[2.2.1]hept-2-yl-1,1,2,2-tetrafluoroethanesulfonate, 4-cyclohexylphenyldiphenylphosphonium trifluoromethanesulfonate, 4- Cyclohexylphenyldiphenylphosphonium nonabutane sulfonate, 4-cyclohexylphenyldiphenylphosphonium perfluoro-n-octane sulfonate, 4-cyclohexylphenyldiphenylphosphonium 2-bicyclo[2.2.1]hept-2-yl-1,1,2,2-tetrafluoroethanesulfonate, 4-methylsulfonylphenyldiphenylphosphonium trifluoromethanesulfonate, 4 -Methanesulfonylphenyldiphenylphosphonium nonabutanesulfonate, 4-methylsulfonylphenyldiphenylsulfonium perfluoro-n-octanesulfonate, 4-methanesulfonate Phenylphenyldiphenylfluorene2-bicyclo[2.2.1]hept-2-yl-1,1,2,2-tetrafluoroethanesulfonate and the like.
四氫噻吩嗡鹽,可舉例如1-(4-n-丁氧基萘-1-基)四氫噻吩嗡三氟甲磺酸鹽、1-(4-n-丁氧基萘-1-基)四氫噻吩嗡九氟-n-丁烷磺酸鹽、1-(4-n-丁氧基萘-1-基)四氫噻 吩嗡全氟-n-辛烷磺酸鹽、1-(4-n-丁氧基萘-1-基)四氫噻吩嗡2-雙環[2.2.1]庚-2-基-1,1,2,2-四氟乙烷磺酸鹽、1-(6-n-丁氧基萘-2-基)四氫噻吩嗡三氟甲磺酸鹽、1-(6-n-丁氧基萘-2-基)四氫噻吩嗡九氟-n-丁烷磺酸鹽、1-(6-n-丁氧基萘-2-基)四氫噻吩嗡全氟-n-辛烷磺酸鹽、1-(6-n-丁氧基萘-2-基)四氫噻吩嗡2-雙環[2.2.1]庚-2-基-1,1,2,2-四氟乙烷磺酸鹽、1-(3,5-二甲基-4-羥基苯基)四氫噻吩嗡三氟甲磺酸鹽、1-(3,5-二甲基-4-羥基苯基)四氫噻吩嗡九氟-n-丁烷磺酸鹽、1-(3,5-二甲基-4-羥基苯基)四氫噻吩嗡全氟-n-辛烷磺酸鹽、1-(3,5-二甲基-4-羥基苯基)四氫噻吩嗡2-雙環[2.2.1]庚-2-基-1,1,2,2-四氟乙烷磺酸鹽等。 The tetrahydrothiophene sulfonium salt may, for example, be 1-(4-n-butoxynaphthalen-1-yl)tetrahydrothiophene trifluoromethanesulfonate or 1-(4-n-butoxynaphthalene-1- Tetrahydrothiophene nonafluoro-n-butanesulfonate, 1-(4-n-butoxynaphthalen-1-yl)tetrahydrothiophene Perfluoro-n-octanesulfonate, 1-(4-n-butoxynaphthalen-1-yl)tetrahydrothiophene 2-cyclo-2-[2.2.1]hept-2-yl-1,1 , 2,2-tetrafluoroethane sulfonate, 1-(6-n-butoxynaphthalen-2-yl)tetrahydrothiophene trifluoromethanesulfonate, 1-(6-n-butoxy Naphthalen-2-yl)tetrahydrothiophene nonafluorobutane sulfonate, 1-(6-n-butoxynaphthalen-2-yl)tetrahydrothiophene fluorene perfluoro-n-octane sulfonic acid Salt, 1-(6-n-butoxynaphthalen-2-yl)tetrahydrothiophene 2-cyclobi[2.2.1]hept-2-yl-1,1,2,2-tetrafluoroethanesulfonic acid Salt, 1-(3,5-dimethyl-4-hydroxyphenyl)tetrahydrothiophene trifluoromethanesulfonate, 1-(3,5-dimethyl-4-hydroxyphenyl)tetrahydrothiophene嗡9-fluoro-n-butane sulfonate, 1-(3,5-dimethyl-4-hydroxyphenyl)tetrahydrothiophene perfluoro-n-octane sulfonate, 1-(3,5 -Dimethyl-4-hydroxyphenyl)tetrahydrothiophene 2-cyclobi[2.2.1]hept-2-yl-1,1,2,2-tetrafluoroethanesulfonate and the like.
碘鎓鹽,可舉例如二苯基碘鎓三氟甲磺酸鹽、二苯基碘鎓九氟-n-丁烷磺酸鹽、二苯基碘鎓全氟-n-辛烷磺酸鹽、二苯基碘鎓2-雙環[2.2.1]庚-2-基-1,1,2,2-四氟乙烷磺酸鹽、雙(4-t-丁基苯基)碘鎓三氟甲磺酸鹽、雙(4-t-丁基苯基)碘鎓九氟-n-丁烷磺酸鹽、雙(4-t-丁基苯基)碘鎓全氟-n-辛烷磺酸鹽、雙(4-t-丁基苯基)碘鎓2-雙環[2.2.1]庚-2-基-1,1,2,2-四氟乙烷磺酸鹽等。 The iodonium salt may, for example, be diphenyliodonium trifluoromethanesulfonate, diphenyliodonium nonafluoro-n-butanesulfonate or diphenyliodonium perfluoro-n-octanesulfonate. , diphenyliodonium 2-bicyclo[2.2.1]hept-2-yl-1,1,2,2-tetrafluoroethanesulfonate, bis(4-t-butylphenyl)iodonium Fluoromethanesulfonate, bis(4-t-butylphenyl)iodonium nonafluoro-n-butanesulfonate, bis(4-t-butylphenyl)iodonium perfluoro-n-octane Sulfonate, bis(4-t-butylphenyl)iodonium 2-bicyclo[2.2.1]hept-2-yl-1,1,2,2-tetrafluoroethanesulfonate, and the like.
N-磺醯基氧基醯亞胺化合物,可舉例如N-(三氟甲磺醯基氧基)雙環[2.2.1]庚-5-烯-2,3-二羧基醯亞胺、N-(九氟-n-丁烷磺醯基氧基)雙環[2.2.1]庚-5-烯-2,3-二羧基醯亞胺、N-(全氟-n-辛烷磺醯基氧基)雙環[2.2.1]庚-5-烯-2,3-二羧基醯亞胺、N-(2-雙環[2.2.1]庚-2-基-1,1,2,2-四氟乙烷磺醯基氧基)雙環[2.2.1]庚-5-烯-2,3-二羧基醯亞胺 等。 The N-sulfonyloxy quinone imine compound may, for example, be N-(trifluoromethanesulfonyloxy)bicyclo[2.2.1]hept-5-ene-2,3-dicarboxy quinone imine, N -(nonafluoro-n-butanesulfonyloxy)bicyclo[2.2.1]hept-5-ene-2,3-dicarboxyarminemine, N-(perfluoro-n-octanesulfonyl) Oxy)bicyclo[2.2.1]hept-5-ene-2,3-dicarboxyarminemine, N-(2-bicyclo[2.2.1]hept-2-yl-1,1,2,2- Tetrafluoroethanesulfonyloxy)bicyclo[2.2.1]hept-5-ene-2,3-dicarboxyindenine Wait.
此等中,[C]酸產生劑方面,以鎓鹽化合物為佳、碘鎓鹽更佳、雙(4-t-丁基苯基)碘鎓九氟-n-丁烷磺酸鹽又更佳。 Among these, the [C] acid generator is preferably a phosphonium salt compound, a iodonium salt is preferred, and a bis(4-t-butylphenyl)iodonium nonafluoro-n-butanesulfonate is further good.
[C]酸產生劑的含量方面,相對[A]化合物100質量份,以0質量份~20質量份為佳、1質量份~15質量份更佳、3質量份~10質量份又更佳。[C]酸產生劑的含量藉由在上述範圍,可更有效促進[A]化合物的交聯反應。 The content of the [C] acid generator is preferably 0 parts by mass to 20 parts by mass, more preferably 1 part by mass to 15 parts by mass, more preferably 3 parts by mass to 10 parts by mass, based on 100 parts by mass of the [A] compound. . The content of the [C] acid generator can more effectively promote the crosslinking reaction of the [A] compound by the above range.
[D]交聯劑為藉由熱或酸之作用,形成該膜形成用組成物中的[A]化合物等之成分彼此的交聯鍵結之成分。該膜形成用組成物藉由含有[D]交聯劑,可使形成的膜的硬度提高。[D]交聯劑為1種單獨或可2種以上組合使用。 The [D] crosslinking agent is a component which forms a cross-linking bond between the components of the [A] compound or the like in the film-forming composition by the action of heat or acid. The film-forming composition can increase the hardness of the formed film by containing a [D] crosslinking agent. The [D] crosslinking agent may be used singly or in combination of two or more kinds.
上述[D]交聯劑,可舉例如多官能(甲基)丙烯酸酯化合物、環氧化合物、羥基甲基取代酚化合物、含有烷氧基烷基之酚化合物、具有經烷氧基烷基化的胺基的化合物、下述式(6-P)所表示之苊烯與羥基甲基苊烯之隨機共聚合物、下述式(6-1)~(6-12)所表示之化合物等。 The above [D] crosslinking agent may, for example, be a polyfunctional (meth) acrylate compound, an epoxy compound, a hydroxymethyl substituted phenol compound, an alkoxyalkyl group-containing phenol compound, or an alkoxyalkylated group. A compound of the amine group, a random copolymer of a terpene and a hydroxymethyl decene represented by the following formula (6-P), a compound represented by the following formula (6-1) to (6-12), and the like .
上述多官能(甲基)丙烯酸酯化合物,可舉例如三羥甲基丙烷三(甲基)丙烯酸酯、二三羥甲基丙烷四(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊 四醇六(甲基)丙烯酸酯、甘油三(甲基)丙烯酸酯、參(2-羥基乙基)異氰尿酸酯三(甲基)丙烯酸酯、乙二醇二(甲基)丙烯酸酯、1,3-丁二醇二(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、新戊基二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、三乙二醇二(甲基)丙烯酸酯、二丙二醇二(甲基)丙烯酸酯、雙(2-羥基乙基)異氰尿酸酯二(甲基)丙烯酸酯等。 Examples of the polyfunctional (meth) acrylate compound include trimethylolpropane tri(meth) acrylate, ditrimethylolpropane tetra(meth) acrylate, and pentaerythritol tri(meth) acrylate. Pentaerythritol tetra(meth) acrylate, dipentaerythritol penta (meth) acrylate, dipenta Tetraol hexa(meth) acrylate, glycerol tri(meth) acrylate, cis (2-hydroxyethyl) isocyanurate tri(meth) acrylate, ethylene glycol di(meth) acrylate , 1,3-butanediol di(meth)acrylate, 1,4-butanediol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, neopentyl Alcohol di(meth)acrylate, diethylene glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, dipropylene glycol di(meth)acrylate, bis(2-hydroxyethyl) Isocyanurate di(meth) acrylate or the like.
上述環氧化合物,可舉例如酚醛清漆型環氧樹脂、雙酚型環氧樹脂、脂環式環氧樹脂、脂肪族環氧樹脂等。 Examples of the epoxy compound include a novolac type epoxy resin, a bisphenol type epoxy resin, an alicyclic epoxy resin, and an aliphatic epoxy resin.
上述羥基甲基取代酚化合物,可舉例如2-羥基甲基-4,6-二甲基酚、1,3,5-三羥基甲基苯、3,5-二羥基甲基-4-甲氧基甲苯[2,6-雙(羥基甲基)-p-甲酚]等。 The above hydroxymethyl-substituted phenol compound may, for example, be 2-hydroxymethyl-4,6-dimethylphenol, 1,3,5-trihydroxymethylbenzene or 3,5-dihydroxymethyl-4-methyl. Oxytoluene [2,6-bis(hydroxymethyl)-p-cresol] and the like.
上述含有烷氧基烷基之酚化合物,可舉例如含甲氧基甲基之酚化合物、含乙氧基甲基之酚化合物等。 The phenolic compound containing an alkoxyalkyl group may, for example, be a methoxymethyl group-containing phenol compound or an ethoxymethyl group-containing phenol compound.
上述具有經烷氧基烷基化的胺基的化合物,可舉例如(聚)羥甲基化三聚氰胺、(聚)羥甲基化甘脲、(聚)羥甲基化苯並胍胺、(聚)羥甲基化脲等之一分子內具有複數個活性羥甲基的含氮化合物,且其羥甲基的羥基的氫原子之至少一個被甲基或丁基等之烷基取代的化合物等。又,具有經烷氧基烷基化的胺基的化合物可為混合複數的取代化合物之混合物或含有一部份自己縮合而成的寡聚物成分者。 The above compound having an alkoxyalkylated amine group may, for example, be (poly)methylolated melamine, (poly)methylolated glycoluril, (poly)methylolated benzoguanamine, ( a compound having a plurality of active methylol groups in a molecule such as polymethylolated urea, and a compound in which at least one of hydrogen atoms of a hydroxyl group of a methylol group is substituted with an alkyl group such as a methyl group or a butyl group Wait. Further, the compound having an amino group alkylated with an alkoxy group may be a mixture of a plurality of substituted compounds or a part of a self-condensed oligomer component.
上述式(6-6)、(6-8)、(6-11)及(6-12)中,Ac為乙醯基。 In the above formulae (6-6), (6-8), (6-11) and (6-12), Ac is an ethylidene group.
又,上述式(6-1)~(6-12)所表示之化合物各自可參考以下文獻來合成。 Further, each of the compounds represented by the above formulae (6-1) to (6-12) can be synthesized by referring to the following documents.
式(6-1)所表示之化合物:Guo,Qun-Sheng;Lu,Yong-Na;Liu,Bing;Xiao,Jian;Li,Jin-Shan Journal of Organometallic Chemistry,2006,vol.691,#6 p.1282-1287 a compound represented by the formula (6-1): Guo, Qun-Sheng; Lu, Yong-Na; Liu, Bing; Xiao, Jian; Li, Jin-Shan Journal of Organometallic Chemistry, 2006, vol. 691, #6 p .1282-1287
式(6-2)所表示之化合物:Badar,Y.et al.Journal of the Chemical Society,1965,p.1412-1418 a compound represented by the formula (6-2): Badar, Y. et al. Journal of the Chemical Society, 1965, p. 1412-1418
式(6-3)所表示之化合物:Hsieh,Jen-Chieh;Cheng,Chien-Hong Chemical Communications(Cambridge,United Kingdom),2008,#26 p.2992-2994 Compound represented by formula (6-3): Hsieh, Jen-Chieh; Cheng, Chien-Hong Chemical Communications (Cambridge, United Kingdom), 2008, #26 p. 2992-2994
式(6-4)所表示之化合物:特開平5-238990號公報 A compound represented by the formula (6-4): JP-A-H05-238990
式(6-5)所表示之化合物:Bacon,R.G.R.;Bankhead,R.Journal of the Chemical Society,1963,p.839-845 Compound represented by formula (6-5): Bacon, R.G.R.; Bankhead, R. Journal of the Chemical Society, 1963, p. 839-845
式(6-6)、(6-8)、(6-11)及(6-12)所表示之化合物:Macromolecules 2010,vol 43,p2832-2839 Compounds represented by formula (6-6), (6-8), (6-11), and (6-12): Macromolecules 2010, vol 43, p2832-2839
式(6-7)、(6-9)及(6-10)所表示之化合物:Polymer Journal 2008,vol.40,No.7,p645-650、及 Journal of Polymer Science:PartA,Polymer Chemistry,Vol 46,p4949-4958 Compounds represented by formula (6-7), (6-9), and (6-10): Polymer Journal 2008, vol. 40, No. 7, p645-650, and Journal of Polymer Science: Part A, Polymer Chemistry, Vol 46, p4949-4958
此等的[D]交聯劑中,以含甲氧基甲基之酚化合物、具有經烷氧基烷基化的胺基的化合物及苊烯與羥基甲基苊烯之隨機共聚合物為佳、具有經烷氧基烷基化的胺基的化合物更佳、1,3,4,6-四(甲氧基甲基)甘脲又更佳。 Among these [D] crosslinking agents, a methoxymethyl group-containing phenol compound, a compound having an alkoxyalkylated amine group, and a random copolymer of decene and hydroxymethyl decene are used. Preferably, the compound having an alkoxyalkylated amine group is more preferred, and the 1,3,4,6-tetrakis(methoxymethyl)glycolide is more preferably.
[D]交聯劑的含量方面,相對[A]化合物100質量份,以0~100質量份為佳、0.5質量份~50質量份更佳、1質量份~30質量份再佳、3質量份~20質量份以下特別佳。[D]交聯劑的含量藉由在上述範圍,可更有效產生[A]化合物的交聯反應。 The content of the [D] crosslinking agent is preferably from 0 to 100 parts by mass, more preferably from 0.5 part by mass to 50 parts by mass, more preferably from 1 part by mass to 30 parts by mass, based on 100 parts by mass of the [A] compound. It is particularly preferable to be less than 20 parts by mass. The content of the [D] crosslinking agent can more effectively produce the crosslinking reaction of the [A] compound by the above range.
上述其他任意成分,可舉例如其他樹脂、界面活性劑、密著助劑等。 Examples of the other optional components include other resins, surfactants, and adhesion promoters.
該膜形成用組成物可含有其他樹脂。 The film forming composition may contain other resins.
上述其他樹脂,可舉例如萘酚酚醛清漆樹脂、含碳-碳三鍵之萘酚酚醛清漆樹脂、苊烯樹脂、乙烯基萘樹脂等。 The other resin may, for example, be a naphthol novolak resin, a naphthol novolak resin containing a carbon-carbon triple bond, a terpene resin or a vinyl naphthalene resin.
上述萘酚酚醛清漆樹脂,可舉例如具有下述式所表示之構造單位的樹脂等。 The naphthol novolac resin may, for example, be a resin having a structural unit represented by the following formula.
具有下述式(7-1)所表示之重複單位作為必須 構成單位且再具有由下述式(7-2)所表示之重複單位、下述式(7-3)所表示之重複單位、及下述式(7-4)所表示之重複單位所構成的群選出的至少一種重複單位之樹脂。 A repeating unit represented by the following formula (7-1) is required The constituent unit further includes a repeating unit represented by the following formula (7-2), a repeating unit represented by the following formula (7-3), and a repeating unit represented by the following formula (7-4). A resin selected from at least one repeating unit of the group.
上述式(7-1)中,R21為羥基或氫,g1為0~6之整數。但是,g1=2~6時,複數的R21可為相同或相異。Q1為碳數1~20之可取代的伸烷基、或碳數6~14之可取代的伸芳基,f1為1~8之整數。但是,f1=2~8時,複數的Q1可為相同或相異。g1+f1為1~8之整數。 In the above formula (7-1), R 21 is a hydroxyl group or hydrogen, and g1 is an integer of 0 to 6. However, when g1=2~6, the plural R 21 may be the same or different. Q 1 is a substitutable alkyl group having 1 to 20 carbon atoms or a substitutable aryl group having 6 to 14 carbon atoms, and f1 is an integer of 1 to 8. However, when f1=2~8, the complex Q 1 may be the same or different. G1+f1 is an integer from 1 to 8.
上述式(7-2)中,R22為碳數1~6之可取代的烷基、碳數1~6之可取代的烯基、碳數1~6之可取代的烷氧基、碳數2~10之可取代的烷氧基羰基、碳數6~14之可取代的芳基、或縮水甘油基醚基,g2為0~6之整 數。但是,g2=2~6時,複數的R22可為相同或相異。Q2為碳數1~20之可取代的伸烷基、或碳數6~14之可取代的伸芳基,f2為1~8之整數。但是,f2=2~8時,複數的Q2可為相同或相異。g2+f2為1~8之整數。 In the above formula (7-2), R 22 is a substitutable alkyl group having 1 to 6 carbon atoms, a substitutable alkenyl group having 1 to 6 carbon atoms, a substitutable alkoxy group having 1 to 6 carbon atoms, and carbon. The number of 2 to 10 substituted alkoxycarbonyl groups, the carbon number 6 to 14 substitutable aryl group or the glycidyl ether group, and g2 is an integer of 0 to 6. However, when g2=2~6, the plural R 22 may be the same or different. Q 2 is an optionally substituted alkyl group having 1 to 20 carbon atoms or a substitutable aryl group having 6 to 14 carbon atoms, and f 2 is an integer of 1 to 8. However, when f2=2~8, the complex Q 2 may be the same or different. G2+f2 is an integer from 1 to 8.
上述式(7-3)中,Q3為碳數1~20之可取代的伸烷基、或碳數6~14之可取代的伸芳基,f3為1~8之整數。但是,f3=2~8時,複數的Q3可為相同或相異。h為0~2之整數,f3+h為1~8之整數。 In the above formula (7-3), Q 3 is an optionally substituted alkyl group having 1 to 20 carbon atoms or an optionally substituted aryl group having 6 to 14 carbon atoms, and f3 is an integer of 1 to 8. However, when f3=2~8, the complex Q 3 may be the same or different. h is an integer from 0 to 2, and f3+h is an integer from 1 to 8.
上述式(7-4)中,A為單鍵或雙鍵,Q4為碳數1~20之可取代的伸烷基、或碳數6~14之可取代的伸芳基,f4為1~6之整數。 In the above formula (7-4), A is a single bond or a double bond, and Q 4 is a substitutable alkyl group having 1 to 20 carbon atoms or a substitutable aryl group having 6 to 14 carbon atoms, and f4 is 1 An integer of ~6.
又,萘酚酚醛清漆樹脂,亦可舉例如具有下述式(8)所表示之構造單位的樹脂等。 In addition, the naphthol novolac resin may, for example, be a resin having a structural unit represented by the following formula (8).
上述式(8)中,R23為羥基、碳數1~6之可取代的烷基、碳數1~6之可取代的烷氧基、碳數2~10之可取代的烷氧基羰基、碳數6~14之可取代的芳基、或碳數2~6之可取代的縮水甘油基醚基。g3為0~6之整數。但,g3為2~6時,複數的R23可為相同或相異。Q5為伸甲基、碳數2~20之可取代的伸烷基、碳數6~14之可取代的伸芳基、或伸烷基醚基。f5為1~8之整數。f5為2~8時,複數的Q5可為相同或相異。又,g3+f5為1~8之整數。 In the above formula (8), R 23 is a hydroxyl group, a substitutable alkyl group having 1 to 6 carbon atoms, a substitutable alkoxy group having 1 to 6 carbon atoms, and a substitutable alkoxycarbonyl group having 2 to 10 carbon atoms. a substitutable aryl group having 6 to 14 carbon atoms or a substitutable glycidyl ether group having 2 to 6 carbon atoms. G3 is an integer from 0 to 6. However, when g3 is 2 to 6, the plural R 23 may be the same or different. Q 5 is a methyl group, a substituted alkyl group having 2 to 20 carbon atoms, a substituted aryl group having 6 to 14 carbon atoms, or an alkyl ether group. F5 is an integer from 1 to 8. When f5 is 2~8, the complex Q 5 may be the same or different. Also, g3+f5 is an integer from 1 to 8.
上述含碳-碳三鍵之萘酚酚醛清漆樹脂,可舉例如具有下述式(9)所表示之構造單位的樹脂等。 The naphthol novolak resin containing a carbon-carbon triple bond may, for example, be a resin having a structural unit represented by the following formula (9).
上述式(9)中,k為0或1。R24為可被取代的伸甲基、碳數2~20之可被取代的伸烷基、或碳數6~20之可被取代的伸芳基。R25為氫原子、碳數1~20之可被取代的烷基、或碳數6~20之可被取代的芳基。R26~R30為羥基、碳數1~6之可被取代的烷基、碳數1~6之可被取代的烷氧基、碳數2~10之可被取代的烷氧基羰基、碳數6~14之可被取代的芳基、或碳數2~6之可被取代的縮水甘油基醚基。R31為氫原子、碳數1~10之直鏈狀、分枝狀或者環狀之烷基、碳數1~10之直鏈狀、分枝狀或者環狀之烷基醚基、或碳數6~10之芳基。 In the above formula (9), k is 0 or 1. R 24 is a methyl group which may be substituted, an alkyl group which may be substituted with 2 to 20 carbon atoms, or an extended aryl group which may be substituted with a carbon number of 6 to 20. R 25 is a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, or an aryl group having 6 to 20 carbon atoms which may be substituted. R 26 to R 30 are a hydroxyl group, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, an alkoxycarbonyl group having 2 to 10 carbon atoms, or a substituted alkoxycarbonyl group; An aryl group having 6 to 14 carbon atoms which may be substituted or a glycidyl ether group having 2 to 6 carbon atoms which may be substituted. R 31 is a hydrogen atom, a linear, branched or cyclic alkyl group having 1 to 10 carbon atoms, a linear, branched or cyclic alkyl ether group having 1 to 10 carbon atoms, or carbon. Number 6 to 10 aryl groups.
上述苊烯樹脂,可舉例如具有下述式(10)所表示之構造單位的樹脂等。 The terpene resin may, for example, be a resin having a structural unit represented by the following formula (10).
上述式(10)中,R32為氫原子或1價有機基,R33及R34相互獨立為1價原子或1價有機基。 In the above formula (10), R 32 is a hydrogen atom or a monovalent organic group, and R 33 and R 34 are each independently a monovalent atom or a monovalent organic group.
上述乙烯基萘樹脂,可舉例如具有下述式(11-1)及式(11-2)所表示之構造單位,且可再具有來自可具有取代基的苊烯之構造單位、來自(甲基)丙烯酸酯的構造單位等之樹脂等。 The vinyl naphthalene resin may, for example, have a structural unit represented by the following formula (11-1) and formula (11-2), and may further have a structural unit derived from a terpene which may have a substituent, and A resin such as a structural unit of an acrylate.
上述式(11-1)及式(11-2)中,R35及R37各自獨 立,為氫原子、氟原子、甲基或三氟甲基。R36及R38各自獨立,為烷基。q1及q2各自獨立,為0~7之整數。 In the above formula (11-1) and formula (11-2), R 35 and R 37 are each independently a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group. R 36 and R 38 are each independently and are an alkyl group. Q1 and q2 are independent, and are integers from 0 to 7.
其他樹脂,可具有組合此等1種或2種以上的構造單位。 The other resin may have one or two or more structural units in combination.
其他樹脂的含量的下限方面,相對[A]化合物100質量份,以1質量份為佳、5質量份更佳、10質量份又更佳。上述含量的上限方面,以500質量份為佳、200質量份更佳、100質量份又更佳。上述其他樹脂可1種單獨使用或2種以上併用。 The lower limit of the content of the other resin is preferably 1 part by mass, more preferably 5 parts by mass, more preferably 10 parts by mass, based on 100 parts by mass of the compound [A]. The upper limit of the above content is preferably 500 parts by mass, more preferably 200 parts by mass, and still more preferably 100 parts by mass. These other resins may be used alone or in combination of two or more.
該膜形成用組成物藉由含有界面活性劑,可提升塗佈性,結果,形成的膜的塗佈面均勻性提升、且可以抑制塗佈斑產生。界面活性劑為1種單獨或可2種以上組合使用。 The film-forming composition can improve the coatability by containing a surfactant, and as a result, the uniformity of the coated surface of the formed film is improved, and the occurrence of coating spots can be suppressed. The surfactants may be used alone or in combination of two or more.
界面活性劑,可舉例如聚氧化乙烯月桂基醚、聚氧化乙烯硬脂醯基醚、聚氧化乙烯油烯基醚、聚氧化乙烯-n-辛基苯基醚、聚氧化乙烯-n-壬基苯基醚、聚乙二醇二月桂酸酯、聚乙二醇二硬脂酸酯等之非離子系界面活性劑等。又,市售品方面,可舉例如KP341(信越化學工業公司)、Polyflow No.75、同No.95(以上、共榮社油脂化學工業公司)、EFTOP EF101、同EF204、同EF303、同EF352(以上、Thochem Products.公司)、MEGAFAC F171、同F172、同F173(以上、大日本油墨化學工業公司)、 Fluorad FC430、同FC431、同FC135、同FC93(以上、住友3M公司)、Asahiguard AG710、Surflon S382、同SC101、同SC102、同SC103、同SC104、同SC105、同SC106(以上、旭硝子公司)等。 The surfactant may, for example, be polyoxyethylene lauryl ether, polyoxyethylene stearate, polyoxyethylene oleyl ether, polyoxyethylene-n-octylphenyl ether, polyethylene oxide-n-壬A nonionic surfactant such as phenyl ether, polyethylene glycol dilaurate or polyethylene glycol distearate. In addition, as a commercial item, KP341 (Shin-Etsu Chemical Industry Co., Ltd.), Polyflow No. 75, the same No. 95 (above, Kyoei Oil & Fat Chemical Industry Co., Ltd.), EFTOP EF101, the same EF204, the same EF303, and the same EF352 are mentioned. (above, Thochem Products.), MEGAFAC F171, F172, F173 (above, Dainippon Ink Chemical Industry Co., Ltd.) Fluorad FC430, FC431, FC135, FC93 (above, Sumitomo 3M), Asahiguard AG710, Surflon S382, SC101, SC102, SC103, SC104, SC105, SC106 (above, Asahi Glass).
界面活性劑的含量方面,相對[A]化合物100質量份,以0質量份~10質量份為佳、0.001質量份~5質量份更佳、0.005質量份~1質量份又更佳。界面活性劑的含量藉由在上述範圍,可使該膜形成用組成物的塗佈性更提升。 The content of the surfactant is preferably from 0 parts by mass to 10 parts by mass, more preferably from 0.001 part by mass to 5 parts by mass, even more preferably from 0.005 part by mass to 1 part by mass, per 100 parts by mass of the [A] compound. When the content of the surfactant is in the above range, the coating property of the film-forming composition can be further improved.
密著助劑為提升與底層之密著性的成分。藉由該膜形成用組成物含有密著助劑,可使形成的膜與作為底層的基板等之密著性提升。密著助劑為1種單獨或可2種以上組合使用。 The adhesion aid is a component that enhances the adhesion to the underlying layer. When the film-forming composition contains an adhesion promoter, the adhesion between the formed film and the substrate as the underlayer can be improved. The adhesion aids may be used alone or in combination of two or more.
密著助劑,例如可使用習知的密著助劑。 As the adhesion aid, for example, a conventional adhesion aid can be used.
密著助劑的含量方面,相對[A]化合物100質量份,以0質量份~10質量份為佳、0.01質量份~10質量份更佳、0.01質量份~5質量份又更佳。 The content of the adhesion aid is preferably from 0 part by mass to 10 parts by mass, more preferably from 0.01 part by mass to 10 parts by mass, even more preferably from 0.01 part by mass to 5 parts by mass per 100 parts by mass of the [A] compound.
該膜形成用組成物可藉由將[A]化合物、[B]溶劑,因應必要,[C]酸產生劑、[D]交聯劑及其他任意成分以指定的比例混合來調製。組成物的固形分濃度以0.1質量%~ 50質量%為佳、1質量%~30質量%更佳、3質量%~20質量%再佳、5質量%~15質量%特別佳。 The film-forming composition can be prepared by mixing the [A] compound, the [B] solvent, and, if necessary, the [C] acid generator, the [D] crosslinking agent, and other optional components in a predetermined ratio. The solid content concentration of the composition is 0.1% by mass~ 50% by mass is more preferably 1% by mass to 30% by mass, more preferably 3% by mass to 20% by mass, and particularly preferably 5% by mass to 15% by mass.
該膜形成用組成物如上述,可形成耐熱性及平坦性優異的膜,適用在膜形成用。該膜形成用組成物,即使膜形成用中,在追求高程度之此等特性的多層阻劑製程等中,尤其可使用在阻劑下層膜形成用。 As described above, the film-forming composition can form a film excellent in heat resistance and flatness, and is suitable for film formation. The film-forming composition can be used particularly for forming a resist underlayer film in a multilayer resist process or the like which is desired to have a high degree of such a property.
本發明之形成有圖型之基板的製造方法為具備阻劑下層膜形成步驟、阻劑圖型形成步驟、及基板圖型形成步驟。上述阻劑下層膜為以該膜形成用組成物來形成。 The method for producing a patterned substrate of the present invention includes a resist underlayer film forming step, a resist pattern forming step, and a substrate pattern forming step. The above-mentioned resist underlayer film is formed by the film forming composition.
根據該形成有圖型之基板的製造方法,可容易形成耐熱性及平坦性優異的阻劑下層膜,使用具有該優異特性的阻劑下層膜,可形成良好的圖型。 According to the method for producing a substrate on which the pattern is formed, a resist underlayer film excellent in heat resistance and flatness can be easily formed, and a resist underlayer film having such excellent characteristics can be used to form a favorable pattern.
在本步驟,藉由該膜形成用組成物於基板之上面側形成阻劑下層膜。該阻劑下層膜的形成通常藉由該膜形成用組成物於基板之上面側進行塗佈而形成塗膜,使該塗膜加熱來進行。 In this step, a resist underlayer film is formed on the upper surface side of the substrate by the film-forming composition. The formation of the resist underlayer film is usually carried out by applying the film-forming composition onto the upper surface side of the substrate to form a coating film, and heating the coating film.
上述基板,可舉例如矽晶圓、以鋁被覆的晶圓等。又,對基板塗佈該膜形成用組成物的方法未特別限制,可以例如旋轉塗佈、流延塗佈、輥塗佈等之適宜方法實施。 Examples of the substrate include a tantalum wafer, a wafer coated with aluminum, and the like. Moreover, the method of applying the film-forming composition to the substrate is not particularly limited, and can be carried out by a suitable method such as spin coating, cast coating, or roll coating.
上述塗膜的加熱通常在大氣下進行。加熱溫度方面,通常為150℃~500℃,較佳為200℃~450℃。加熱溫度未達150℃時,氧化交聯未充分進行,有不表現作為阻劑下層膜的必要特性之虞。加熱時間,通常為30秒~1,200秒,較佳為60秒~600秒。 The heating of the above coating film is usually carried out under the atmosphere. The heating temperature is usually from 150 ° C to 500 ° C, preferably from 200 ° C to 450 ° C. When the heating temperature is less than 150 ° C, the oxidative crosslinking does not sufficiently proceed, and there is no need to exhibit the necessary characteristics as a resist underlayer film. The heating time is usually from 30 seconds to 1,200 seconds, preferably from 60 seconds to 600 seconds.
加熱時的氧濃度以5容量%以上為佳。加熱時的氧濃度低時,有阻劑下層膜的氧化交聯未充分進行,無法表現作為阻劑下層膜的必要特性之虞。 The oxygen concentration at the time of heating is preferably 5% by volume or more. When the oxygen concentration at the time of heating is low, the oxidative crosslinking of the underlayer film of the resist is not sufficiently performed, and the intrinsic property as a resist underlayer film cannot be expressed.
將上述塗膜在150℃~500℃的溫度加熱前,可在60℃~250℃的溫度進行預備加熱。預備加熱之加熱時間雖未特別限定,以10秒~300秒為佳、30秒~180秒更佳。藉由進行該預備加熱,預先使溶劑氣化而使膜緻密,可使脫氫反應有效率地進行。 The coating film may be preheated at a temperature of from 60 ° C to 250 ° C before being heated at a temperature of from 150 ° C to 500 ° C. Although the heating time of the preliminary heating is not particularly limited, it is preferably from 10 seconds to 300 seconds, more preferably from 30 seconds to 180 seconds. By performing the preliminary heating, the solvent is vaporized in advance to make the film dense, and the dehydrogenation reaction can be efficiently performed.
又,該阻劑下層膜形成方法中,通常將上述塗膜加熱後形成阻劑下層膜,在該阻劑下層膜形成用組成物含有光酸產生劑時,亦可藉由組合曝光與加熱使塗膜硬化而形成阻劑下層膜。該曝光使用的放射線方面,因應光酸產生劑的種類,由可見光線、紫外線、遠紫外線、X線、電子線、γ線、分子線、離子束等適宜選擇。 Further, in the method for forming a resist underlayer film, the coating film is usually heated to form a resist underlayer film, and when the resist underlayer film forming composition contains a photoacid generator, it may be combined by exposure and heating. The coating film is hardened to form a resist underlayer film. The radiation used for the exposure is appropriately selected from visible light, ultraviolet light, far ultraviolet light, X-ray, electron beam, γ-ray, molecular line, ion beam, etc. depending on the type of photoacid generator.
形成的阻劑下層膜的膜厚以0.05μm~5μm為佳、0.1μm~3μm更佳。 The film thickness of the formed underlayer film is preferably 0.05 μm to 5 μm, more preferably 0.1 μm to 3 μm.
上述阻劑下層膜形成步驟後,因應必要,可再具有於上述阻劑下層膜上形成中間層(中間膜)之步驟。該中間層係指為了在阻劑圖型形成中,進而補足阻劑下層 膜及/或阻劑膜具有的機能、賦予此等不具有的機能,而賦予上述機能的層。例如形成防反射膜作為中間層時,可進而補足阻劑下層膜的防反射機能。 After the resist underlayer film forming step, a step of forming an intermediate layer (intermediate film) on the resist underlayer film may be further required as necessary. The intermediate layer refers to the lower layer of the resist in order to form the resist pattern. The function of the film and/or the resist film, imparting such functions, and imparting the functions of the above functions. For example, when an antireflection film is formed as an intermediate layer, the antireflection function of the underlayer film of the resist can be further complemented.
該中間層可藉由有機化合物或無機氧化物形成。上述有機化合物方面,市售品可舉例如「DUV-42」、「DUV-44」、「ARC-28」、「ARC-29」(以上、Brewer Science公司);「AR-3」、「AR-19」(以上、羅門哈斯公司)等。上述無機氧化物方面,市售品可舉例如「NFC SOG01」、「NFC SOG04」、「NFC SOG080」(以上、JSR公司)等。又,可使用以CVD法形成的聚矽氧烷、氧化鈦、氧化鋁、氧化鎢等。 The intermediate layer can be formed by an organic compound or an inorganic oxide. For the above-mentioned organic compounds, for example, "DUV-42", "DUV-44", "ARC-28", "ARC-29" (above, Brewer Science); "AR-3", "AR" -19" (above, Rohm and Haas company) and so on. Examples of the above-mentioned inorganic oxides include "NFC SOG01", "NFC SOG04", and "NFC SOG080" (above, JSR). Further, polysiloxane, titanium oxide, aluminum oxide, tungsten oxide or the like formed by a CVD method can be used.
中間層的形成方法雖未特別限定,可使用例如塗佈法或CVD法等。此等中以塗佈法為佳。使用塗佈法時,形成阻劑下層膜後、可連續形成中間層。又,中間層的膜厚未特別限制,因應中間層所要求機能適宜選擇,以10nm~3,000nm為佳、20nm~300nm更佳。 The method for forming the intermediate layer is not particularly limited, and for example, a coating method, a CVD method, or the like can be used. Among these, a coating method is preferred. When the coating method is used, an intermediate layer can be continuously formed after forming a resist underlayer film. Further, the film thickness of the intermediate layer is not particularly limited, and is preferably 10 nm to 3,000 nm, more preferably 20 nm to 300 nm, depending on the function required for the intermediate layer.
在本步驟,於上述阻劑下層膜的上方形成阻劑圖型。進行該步驟之方法,可舉例如使用阻劑組成物的方法等。 In this step, a resist pattern is formed over the lower film of the above resist. The method of performing this step may, for example, be a method of using a resist composition.
在使用上述阻劑組成物之方法,具體上,以得到的阻劑膜成為指定的膜厚之方式塗佈阻劑組成物後,藉由預烘烤使塗膜中的溶劑揮發而形成阻劑膜。 In the method of using the above-mentioned resist composition, specifically, after the resist film is applied to a predetermined film thickness, the resist composition is applied, and the solvent in the coating film is volatilized by prebaking to form a resist. membrane.
上述阻劑組成物,可舉例如含有光酸產生劑 的正型或負型化學增幅型阻劑組成物、由鹼可溶性樹脂與醌二疊氮系感光劑所構成的正型阻劑組成物、由鹼可溶性樹脂與交聯劑所構成的負型阻劑組成物等。 The above-mentioned resist composition may, for example, contain a photoacid generator a positive or negative chemically amplified resist composition, a positive resist composition composed of an alkali-soluble resin and a quinonediazide sensitizer, and a negative resist composed of an alkali-soluble resin and a crosslinking agent Composition and the like.
上述阻劑組成物的全固形分濃度方面,通常為1質量%~50質量%。又,上述阻劑組成物一般,例如以孔徑0.2μm左右之過濾器進行過濾後供給阻劑膜的形成。又,在該步驟,亦可直接使用市售阻劑組成物。 The total solid content concentration of the above-mentioned resist composition is usually from 1% by mass to 50% by mass. Moreover, in general, the above-mentioned resist composition is filtered by a filter having a pore diameter of about 0.2 μm, and then a resist film is formed. Further, in this step, a commercially available resist composition can also be used as it is.
阻劑組成物的塗佈方法未特別限制,可舉例如旋轉塗佈法等。又,預烘烤之溫度方面,因應使用的阻劑組成物的種類等適宜調整,通常為30℃~200℃、以50℃~150℃為佳。 The coating method of the resist composition is not particularly limited, and examples thereof include a spin coating method and the like. Further, the temperature of the prebaking is appropriately adjusted depending on the type of the resist composition to be used, and is usually 30 ° C to 200 ° C and preferably 50 ° C to 150 ° C.
接著,藉由選擇性放射線照射使上述形成的阻劑膜曝光。曝光使用的放射線方面,因應阻劑組成物所使用的光酸產生劑的種類,由可見光線、紫外線、遠紫外線、X線、電子線、γ線、分子線、離子束等適當選擇。此等中,以遠紫外線為佳、KrF準分子雷射光(248nm)、ArF準分子雷射光(193nm)、F2準分子雷射光(波長157nm)、Kr2準分子雷射光(波長147nm)、ArKr準分子雷射光(波長134nm)及極紫外線(波長13nm等)更佳。 Next, the resist film formed as described above is exposed by selective radiation irradiation. The radiation used for the exposure is appropriately selected from visible light, ultraviolet light, far ultraviolet light, X-ray, electron beam, γ-ray, molecular line, ion beam, etc. depending on the type of photo-acid generator used in the resist composition. Among them, far ultraviolet rays are preferred, KrF excimer laser light (248 nm), ArF excimer laser light (193 nm), F 2 excimer laser light (wavelength 157 nm), Kr 2 excimer laser light (wavelength 147 nm), ArKr Excimer laser light (wavelength 134 nm) and extreme ultraviolet light (wavelength 13 nm, etc.) are more preferable.
上述曝光後,為了提升解像度、圖型輪廓、顯影性等,可進行曝光後烘烤。該曝光後烘烤的溫度,因應使用的阻劑組成物的種類等適宜調整,但通常為50℃~200℃、以70℃~150℃為佳。 After the above exposure, in order to improve the resolution, pattern profile, developability, and the like, post-exposure baking can be performed. The temperature after the post-exposure baking is appropriately adjusted depending on the type of the resist composition to be used, etc., but it is usually 50 ° C to 200 ° C and preferably 70 ° C to 150 ° C.
接著,將上述經曝光的阻劑膜以顯影液顯影 後形成阻劑圖型。上述顯影液,因應使用的阻劑組成物的種類適宜選擇。顯影液方面,鹼顯影時,可舉例如氫氧化鈉、氫氧化鉀、碳酸鈉、矽酸鈉、偏矽酸鈉、氨、乙基胺、n-丙基胺、二乙基胺、二-n-丙基胺、三乙基胺、甲基二乙基胺、二甲基乙醇胺、三乙醇胺、四甲基氫氧化銨、四乙基氫氧化銨、吡咯、哌啶、膽鹼、1,8-二氮雜雙環[5.4.0]-7-十一烯、1,5-二氮雜雙環[4.3.0]-5-壬烯等之鹼性水溶液。此等的鹼性水溶液中,亦可適量添加例如甲醇、乙醇等之醇類等之水溶性有機溶劑、界面活性劑等。又,有機溶劑顯影時,顯影液,可舉例如作為上述[B]溶劑例示的種種之有機溶劑等。 Next, the exposed resist film is developed with a developing solution After forming a resist pattern. The above developer is appropriately selected depending on the type of the resist composition to be used. In the case of a developing solution, for example, sodium hydroxide, potassium hydroxide, sodium carbonate, sodium citrate, sodium metasilicate, ammonia, ethylamine, n-propylamine, diethylamine, and di- N-propylamine, triethylamine, methyldiethylamine, dimethylethanolamine, triethanolamine, tetramethylammonium hydroxide, tetraethylammonium hydroxide, pyrrole, piperidine, choline, 1, An alkaline aqueous solution of 8-diazabicyclo[5.4.0]-7-undecene, 1,5-diazabicyclo[4.3.0]-5-nonene or the like. In such an alkaline aqueous solution, a water-soluble organic solvent such as an alcohol such as methanol or ethanol, a surfactant, or the like may be added in an appropriate amount. In the development of the organic solvent, the developer may, for example, be an organic solvent or the like which is exemplified as the solvent of the above [B].
在上述顯影液之顯影後、藉由洗淨、乾燥,形成指定的阻劑圖型。 After development of the above developer, it is washed and dried to form a specified resist pattern.
進行上述阻劑圖型形成步驟之方法,除使用上述阻劑組成物之方法以外,亦可使用奈米壓印法之方法、使用自己組織化組成物之方法等。 In the method of forming the above-mentioned resist pattern forming step, in addition to the method of using the above resist composition, a method of a nanoimprint method, a method of using a self-organizing composition, or the like may be used.
在本步驟,以阻劑圖型作為遮罩,至少將上述阻劑下層膜及基板進行蝕刻,於基板形成圖型。不具有上述中間層時,進行依序蝕刻阻劑下層膜、基板,具有上述中間層時,進行依序蝕刻中間層、阻劑下層膜、基板。該蝕刻方法方面,可舉例如乾蝕刻、濕蝕刻等。此等中,以乾蝕刻為佳。該乾蝕刻,可使用例如氧電漿等之氣體電漿等。上 述蝕刻後,得到具有指定的圖型之基板。 In this step, the resist pattern is used as a mask, and at least the resist underlayer film and the substrate are etched to form a pattern on the substrate. When the intermediate layer is not provided, the resist underlayer film and the substrate are sequentially etched, and when the intermediate layer is provided, the intermediate layer, the resist underlayer film, and the substrate are sequentially etched. Examples of the etching method include dry etching, wet etching, and the like. Among these, dry etching is preferred. For the dry etching, for example, a gas plasma such as an oxygen plasma can be used. on After the etching, a substrate having a specified pattern is obtained.
本發明之膜由該膜形成用組成物形成。因為該膜由上述該膜形成用組成物所形成,能維持蝕刻耐性等之一般特性同時形成耐熱性及平坦性優異的膜。該膜因為具有上述特性,可適用在作為阻劑下層膜等。 The film of the present invention is formed of the film forming composition. Since the film is formed of the above-described film-forming composition, it is possible to maintain a film having excellent heat resistance and flatness while maintaining general characteristics such as etching resistance. Since the film has the above characteristics, it can be suitably used as a resist underlayer film or the like.
本發明之化合物具有部分構造(I)且具有分子間鍵結形成基。 The compound of the present invention has a partial structure (I) and has an intermolecular bond forming group.
該化合物可適用作為上述之該膜形成用組成物的成分,根據該膜形成用組成物,能維持蝕刻耐性等之一般特性同時形成耐熱性及平坦性優異的膜。該化合物為上述之該膜形成用組成物含有的[A]化合物,並進行上述說明。 In the film-forming composition, the film can be used as a film-forming composition, and a film having excellent heat resistance and flatness can be formed while maintaining general characteristics such as etching resistance. This compound is the compound [A] contained in the above-mentioned film-forming composition, and is described above.
以下、將本發明以實施例更具體說明,但本發明不限於此等的實施例。各物性值以下述方法測定。 Hereinafter, the present invention will be specifically described by way of examples, but the invention is not limited to the examples. Each physical property value was measured by the following method.
聚合物的Mw及Mn使用東曹公司的GPC管柱(「G2000HXL」2支、及「G3000HXL」1支),以流量: 1.0mL/分鐘、溶出溶劑:四氫呋喃、管柱溫度:40℃的分析條件,以單分散聚苯乙烯為標準的膠體滲透層析法(偵測器:差示折射計)測定。 The Mw and Mn of the polymer are used in the GPC column of Tosoh Corporation ("G2000HXL" 2 pieces and "G3000HXL" 1 piece) for the flow rate: 1.0 mL/min, elution solvent: tetrahydrofuran, column temperature: 40 ° C analysis conditions, measured by colloidal permeation chromatography (detector: differential refractometer) using monodisperse polystyrene as a standard.
膜厚使用光譜式橢圓儀(J.A.WOOLLAM公司的「M2000D」)進行測定。 The film thickness was measured using a spectroscopic ellipsometer ("M2000D" by J.A. WOOLLAM).
於具備溫度計的可拆式燒瓶,氮環境下加入下述化合物(M-1)15質量份及化合物(M-2)17質量份、作為鹼性化合物的氫化鈉2質量份以及作為溶劑的THF50質量份,邊攪拌邊在0℃進行3小時反應,得到反應液。將該反應液加入至甲醇與水之混合液,進行再沈澱,使得到的沈澱物乾燥,得到下述化合物(M-4)。接著,混合該得到的化合物(M-4)、下述化合物(M-3)17質量份、作為鹼性化合物的碳酸鉀17質量份及作為溶劑的二甲基乙醯胺80質量份,邊攪拌邊在140℃進行4小時縮合反應,得到反應液。將該反應液過濾後、加入甲醇進行再沈澱,使得到的沈澱物乾燥,得到下述化合物(M-5)。接著,混合該得到的化合物(M-5)、溴丙炔33質量份、作為鹼性化合物的碳酸鉀19質量份及作為溶劑的二甲基乙醯胺80質量份,邊 攪拌邊在60℃進行4小時反應,得到反應液。將該反應液過濾後、加入甲醇進行再沈澱,使得到的沈澱物乾燥,得到下述化合物(A1-1)60質量份。 In a separable flask equipped with a thermometer, 15 parts by mass of the following compound (M-1) and 17 parts by mass of the compound (M-2), 2 parts by mass of sodium hydride as a basic compound, and THF 50 as a solvent were added under a nitrogen atmosphere. The mass fraction was reacted at 0 ° C for 3 hours while stirring to obtain a reaction liquid. This reaction liquid was added to a mixed liquid of methanol and water, and reprecipitation was carried out, and the obtained precipitate was dried to obtain the following compound (M-4). Next, 17 parts by mass of the obtained compound (M-4) and the following compound (M-3), 17 parts by mass of potassium carbonate as a basic compound, and 80 parts by mass of dimethylacetamide as a solvent were mixed. The condensation reaction was carried out at 140 ° C for 4 hours while stirring to obtain a reaction liquid. After filtering the reaction mixture, methanol was added to carry out reprecipitation, and the obtained precipitate was dried to give the following compound (M-5). Next, 33 parts by mass of the obtained compound (M-5) and bromopropyne, 19 parts by mass of potassium carbonate as a basic compound, and 80 parts by mass of dimethylacetamide as a solvent were mixed. The reaction was carried out at 60 ° C for 4 hours while stirring to obtain a reaction liquid. After the reaction mixture was filtered, methanol was added to carry out reprecipitation, and the obtained precipitate was dried to obtain 60 parts by mass of the following compound (A1-1).
實施例1中,除了變更原料以外,依據與實施例1相同反應路徑,合成下述化合物(A1-2)~(A1-4)。 In the first embodiment, the following compounds (A1-2) to (A1-4) were synthesized in the same reaction route as in Example 1 except that the starting materials were changed.
於具備溫度計的可拆式燒瓶,氮環境下加入下述化合物(M-6)15質量份及化合物(M-7)17質量份、作為鹼性化合物的氫化鈉2質量份以及作為溶劑的THF50質量份,邊攪拌邊在0℃進行3小時反應,得到反應液。於該反應液中加入甲醇與水之混合液進行再沈澱,將得到的沈澱物乾燥,得到下述化合物(M-9)。混合該得到的化合物(M- 9)、下述化合物(M-8)17質量份、作為鹼性化合物的碳酸鉀17質量份及作為溶劑的二甲基乙醯胺80質量份,邊攪拌邊在140℃進行4小時縮合反應,得到反應液。將該反應液過濾後、加入甲醇進行再沈澱,使得到的沈澱物乾燥,得到下述化合物(A1-5)60質量份。 In a separable flask equipped with a thermometer, 15 parts by mass of the following compound (M-6), 17 parts by mass of the compound (M-7), 2 parts by mass of sodium hydride as a basic compound, and THF 50 as a solvent were added under a nitrogen atmosphere. The mass fraction was reacted at 0 ° C for 3 hours while stirring to obtain a reaction liquid. A mixed liquid of methanol and water was added to the reaction liquid to carry out reprecipitation, and the obtained precipitate was dried to give the following compound (M-9). Mixing the obtained compound (M- 9), 17 parts by mass of the following compound (M-8), 17 parts by mass of potassium carbonate as a basic compound, and 80 parts by mass of dimethylacetamide as a solvent, and a condensation reaction at 140 ° C for 4 hours while stirring , the reaction solution was obtained. After the reaction solution was filtered, methanol was added to carry out reprecipitation, and the obtained precipitate was dried to obtain 60 parts by mass of the following compound (A1-5).
實施例5中,除了變更原料以外,依據與實施例相同反應路徑,合成下述化合物(A1-6)~(A1-8)。 In the example 5, the following compounds (A1-6) to (A1-8) were synthesized in the same reaction route as in the examples except that the starting materials were changed.
於具備溫度計的可拆式燒瓶,氮環境下加入下述化合物(M-10)15質量份及化合物(M-11)17質量份、作為鹼性化合物的氫化鈉2質量份以及作為溶劑的THF50質量份,邊攪拌邊在0℃進行3小時反應,得到反應液。於該 反應液中加入甲醇與水之混合液後進行再沈澱,將得到的沈澱物乾燥,得到下述化合物(M-13)。混合該得到的化合物(M-13)、下述化合物(M-12)17質量份、作為鹼性化合物的碳酸鉀17質量份及作為溶劑的二甲基乙醯胺80質量份,邊攪拌邊在140℃進行4小時縮合反應,得到反應液。將該反應液過濾後、加入甲醇進行再沈澱,使得到的沈澱物乾燥,得到下述化合物(A1-9)60質量份。 In a separable flask equipped with a thermometer, 15 parts by mass of the following compound (M-10) and 17 parts by mass of the compound (M-11), 2 parts by mass of sodium hydride as a basic compound, and THF 50 as a solvent were added under a nitrogen atmosphere. The mass fraction was reacted at 0 ° C for 3 hours while stirring to obtain a reaction liquid. In this A mixed liquid of methanol and water was added to the reaction liquid, followed by reprecipitation, and the obtained precipitate was dried to obtain the following compound (M-13). 17 parts by mass of the obtained compound (M-13), the following compound (M-12), 17 parts by mass of potassium carbonate as a basic compound, and 80 parts by mass of dimethylacetamide as a solvent were mixed while stirring The condensation reaction was carried out at 140 ° C for 4 hours to obtain a reaction liquid. After the reaction solution was filtered, methanol was added to carry out reprecipitation, and the obtained precipitate was dried to obtain 60 parts by mass of the following compound (A1-9).
實施例9中,除了變更原料以外,依據與實施例9相同反應路徑,合成下述化合物(A1-10)~(A1-13)。 In the same manner as in Example 9, except that the starting materials were changed, the following compounds (A1-10) to (A1-13) were synthesized.
於具備溫度計的可拆式燒瓶,氮環境下加入上述合成的化合物(A1-9)10質量份、甲基鎂溴化物的THF溶液(濃度1M)37質量份及作為溶劑的THF40質量份,邊攪拌邊在65℃進行3小時反應,得到反應液。於該反應液加入甲醇進行再沈澱,使得到的沈澱物乾燥,得到下述化合物(A1-14)。 In a separable flask equipped with a thermometer, 10 parts by mass of the compound (A1-9) synthesized above, 37 parts by mass of a THF solution (concentration: 1 M) of methyl magnesium bromide, and 40 parts by mass of THF as a solvent were added under a nitrogen atmosphere. The reaction was carried out for 3 hours at 65 ° C with stirring to obtain a reaction liquid. To the reaction liquid, methanol was added to carry out reprecipitation, and the obtained precipitate was dried to give the following compound (A1-14).
實施例14中,除了變更原料以外,依據與實施例14相同反應路徑,合成下述化合物(A1-15)~(A1-20)。 In the fourteenth embodiment, the following compounds (A1-15) to (A1-20) were synthesized in the same reaction route as in Example 14 except that the starting materials were changed.
於具備溫度計的可拆式燒瓶,氮環境下加入下述化合物(M-14)15質量份、溴丙炔16質量份、作為鹼性化合物的碳酸鉀11質量份及作為溶劑的二甲基乙醯胺80質量份,邊攪拌邊在30℃進行4小時反應,得到反應液。於該反應液加入甲醇與水之混合液後進行再沈澱,將得到的沈澱物乾燥,得到下述化合物(M-15)。混合該得到的化合物(M-15)、下述化合物(M-16)19質量份、作為鹼性化合物的碳酸鉀11質量份及作為溶劑的二甲基乙醯胺80質量份,邊攪拌邊在120℃進行4小時縮合反應,得到反應液。將該反應液過濾後、加入甲醇進行再沈澱,使得到的沈澱物乾燥,得到下述化合物(M-17)。混合該得到的化合物(M-17)、下述化合物(M-18)10質量份、作為鹼性化合物的碳酸鉀11質量份及作為溶劑的二甲基乙醯胺80質量份,邊攪拌邊在140℃進行4小時縮合反應,得到反應液。將該反應液過濾後、加入甲醇進行再沈澱,使得到的沈澱物乾燥,得到下述化合物(A1-21)30質量份。 In a separable flask equipped with a thermometer, 15 parts by mass of the following compound (M-14), 16 parts by mass of bromopropyne, 11 parts by mass of potassium carbonate as a basic compound, and dimethyl group B as a solvent were added under nitrogen atmosphere. 80 parts by mass of guanamine was reacted at 30 ° C for 4 hours while stirring to obtain a reaction liquid. A mixed liquid of methanol and water was added to the reaction liquid, followed by reprecipitation, and the obtained precipitate was dried to give the following compound (M-15). 19 parts by mass of the obtained compound (M-15), the following compound (M-16), 11 parts by mass of potassium carbonate as a basic compound, and 80 parts by mass of dimethylacetamide as a solvent, while stirring The condensation reaction was carried out at 120 ° C for 4 hours to obtain a reaction liquid. After filtering the reaction mixture, methanol was added to carry out reprecipitation, and the obtained precipitate was dried to give the following compound (M-17). 10 parts by mass of the obtained compound (M-17), the following compound (M-18), 11 parts by mass of potassium carbonate as a basic compound, and 80 parts by mass of dimethylacetamide as a solvent were mixed while stirring The condensation reaction was carried out at 140 ° C for 4 hours to obtain a reaction liquid. After the reaction mixture was filtered, methanol was added to carry out reprecipitation, and the obtained precipitate was dried to obtain 30 parts by mass of the following compound (A1-21).
實施例21中,除了變更原料以外,依據與實施例21相同反應路徑,合成下述化合物(A1-22)~(A1-29)。 In Example 21, the following compounds (A1-22) to (A1-29) were synthesized in the same reaction route as in Example 21 except that the starting materials were changed.
實施例1中,除了變更原料以外,依據與實施例1相同反應路徑,合成下述化合物(A1-30)。 In the first embodiment, the following compound (A1-30) was synthesized in the same reaction route as in Example 1 except that the starting materials were changed.
於具備溫度計的可拆式燒瓶,氮環境下加入下述化合物(M-19)15質量份及下述化合物(M-20)8質量份、作為鹼性化合物的碳酸鉀4質量份以及作為溶劑的二甲基乙醯胺80質量份,邊攪拌邊在140℃進行4小時縮合反應,得到反應液。將該反應液過濾後、加入甲醇進行再沈澱,使得到的沈澱物乾燥,得到具有下述式(M-21)所表示之構造單位的聚合物。混合該得到的聚合物、甲基鎂溴化物的THF溶液(濃度1M)35質量份以及作為溶劑的THF40質量份,邊攪拌邊在65℃進行3小時反應,得到反應液。於該反應液加入甲醇進行再沈澱,使得到的沈澱物乾燥,得到具有下述式(A2-1)所表示之構造單位的聚合物(A2-1)。聚合物(A2-1)之Mw為4,000。 In a separable flask equipped with a thermometer, 15 parts by mass of the following compound (M-19) and 8 parts by mass of the following compound (M-20), 4 parts by mass of potassium carbonate as a basic compound, and a solvent were added under a nitrogen atmosphere. 80 parts by mass of dimethylacetamide was subjected to a condensation reaction at 140 ° C for 4 hours while stirring to obtain a reaction liquid. After the reaction solution was filtered, methanol was added to carry out reprecipitation, and the obtained precipitate was dried to obtain a polymer having a structural unit represented by the following formula (M-21). 35 parts by mass of the THF solution (concentration: 1 M) of the obtained polymer, methyl magnesium bromide, and 40 parts by mass of THF as a solvent were mixed, and the mixture was reacted at 65 ° C for 3 hours while stirring to obtain a reaction liquid. Methanol was added to the reaction liquid to carry out reprecipitation, and the obtained precipitate was dried to obtain a polymer (A2-1) having a structural unit represented by the following formula (A2-1). The Mw of the polymer (A2-1) was 4,000.
於具備溫度計的可拆式燒瓶,氮環境下加入下述化合物(M-22)140質量份及下述化合物(M-23)100質量份、作為鹼性化合物的碳酸鉀140質量份以及作為溶劑的二甲基乙醯胺500質量份,邊攪拌邊在140℃進行4小時縮合聚合反應,得到反應液。將該反應液過濾後、加入甲醇進行再沈澱,使得到的沈澱物乾燥,得到具有下述式(a-1)所表示之構造單位的聚合物(a2-1)。聚合物(a2-1)之Mw為4,000。 In a separable flask equipped with a thermometer, 140 parts by mass of the following compound (M-22), 100 parts by mass of the following compound (M-23), 140 parts by mass of potassium carbonate as a basic compound, and a solvent were added under a nitrogen atmosphere. 500 parts by mass of dimethylacetamide was subjected to a condensation polymerization reaction at 140 ° C for 4 hours while stirring to obtain a reaction liquid. After the reaction solution was filtered, methanol was added to carry out reprecipitation, and the obtained precipitate was dried to obtain a polymer (a2-1) having a structural unit represented by the following formula (a-1). The Mw of the polymer (a2-1) was 4,000.
於具備溫度計的可拆式燒瓶,在氮環境下加入2,7-二羥基萘100質量份、甲醛30質量份、p-甲苯磺酸1質量 份及作為溶劑的丙二醇單甲基醚150質量份,邊攪拌邊在80℃進行6小時聚合反應,得到反應液。接著將反應液以乙酸n-丁基酯100質量份稀釋,將得到的有機層以多量的水與甲醇之混合液(質量比1:2)洗淨後、將溶劑餾去得到具有下述式(a-2)所表示之構造單位的聚合物(a2-2)。聚合物(a2-2)之Mw為1,800。 For a separable flask equipped with a thermometer, 100 parts by mass of 2,7-dihydroxynaphthalene, 30 parts by mass of formaldehyde, and 1 mass of p-toluenesulfonic acid were added under nitrogen atmosphere. The mixture and 150 parts by mass of propylene glycol monomethyl ether as a solvent were subjected to a polymerization reaction at 80 ° C for 6 hours while stirring to obtain a reaction liquid. Next, the reaction liquid was diluted with 100 parts by mass of n-butyl acetate, and the obtained organic layer was washed with a large amount of a mixture of water and methanol (mass ratio 1:2), and the solvent was distilled off to obtain the following formula. (a-2) The structural unit polymer (a2-2) indicated. The Mw of the polymer (a2-2) was 1,800.
膜形成用組成物的調製使用的[A]成分以外的各成分如下所示。 The components other than the component [A] used for the preparation of the film-forming composition are as follows.
B-1:丙二醇甲基醚乙酸酯 B-1: propylene glycol methyl ether acetate
B-2:環己酮 B-2: cyclohexanone
C-1:雙(4-t-丁基苯基)碘鎓九氟-n-丁烷磺酸鹽(下述式(C-1)所表示之化合物) C-1: bis(4-t-butylphenyl)iodonium nonafluoro-n-butanesulfonate (compound represented by the following formula (C-1))
D-1:SANWA CHEMICAL CO.,LTD.公司的「NIKALACN-2702」(下述式(D-1)所表示之化合物) D-1: "NIKALACN-2702" of the company SANWA CHEMICAL CO., LTD. (a compound represented by the following formula (D-1))
D-2:4,4’-(1-(4-(1-(4-羥基-3,5-雙(甲氧基甲基)苯基)-1-甲基乙基)苯基)亞乙基)雙(2,6-雙(甲氧基甲基)酚)(下述式(D-2)所表示之化合物) D-2: 4,4'-(1-(4-(1-(4-hydroxy-3,5-bis(methoxymethyl)phenyl)-1-methylethyl)phenyl) Ethyl) bis(2,6-bis(methoxymethyl)phenol) (compound represented by the following formula (D-2))
混合作為[A]化合物的(A1-1)10質量份及作為[B]溶劑的(B-1)100質量份後得到溶液。接著,藉由使該溶液以孔徑0.1μm之膜過濾器過濾調製膜形成用組成物(J-1)。 A solution was obtained by mixing 10 parts by mass of (A1-1) as the [A] compound and 100 parts by mass of (B-1) as the solvent of [B]. Then, the composition (J-1) for modulating the film formation was filtered by a membrane filter having a pore size of 0.1 μm.
除使用下述表1所示之種類及含量的各成分以外,與實施例32同樣操作,調製各膜形成用組成物。又,表1中的「-」為未使用該成分。 A film formation composition was prepared in the same manner as in Example 32 except that each component of the type and content shown in Table 1 below was used. Further, "-" in Table 1 indicates that the component is not used.
使用上述得到的膜形成用組成物,對下述項目以下述 方法進行評估。評估結果如表2所示。 Using the film-forming composition obtained above, the following items were as follows Method for evaluation. The evaluation results are shown in Table 2.
將上述得到的膜形成用組成物加入PGMEA(丙二醇單甲基醚乙酸酯)溶劑,進行溶解性試驗。對PGMEA之溶解性,於溶液中無混濁或析出而溶解場合評估為「A」(良好),溶液中有混濁或析出場合評估為「B」(不良)。 The film formation composition obtained above was added to a PGMEA (propylene glycol monomethyl ether acetate) solvent to carry out a solubility test. The solubility of PGMEA was evaluated as "A" (good) in the absence of turbidity or precipitation in the solution, and "B" (bad) in the case of turbidity or precipitation in the solution.
將上述得到的膜形成用組成物旋轉塗佈於直徑8吋的矽晶圓基板表面後,在350℃(但,僅實施例57為400℃)進行2分鐘加熱,形成膜厚250nm的阻劑下層膜。接著,使用光譜式橢圓儀(J.A.WOOLLAM公司的「M2000D」),測定形成的阻劑下層膜的波長193nm中之折射率及減衰係數。阻劑下層膜的光學特性,折射率為1.3以上1.6以下且減衰係數為0.2以上0.8以下之場合可評估為良好。 The film-forming composition obtained above was spin-coated on the surface of a tantalum wafer substrate having a diameter of 8 Å, and then heated at 350 ° C (however, only Example 57 was 400 ° C) for 2 minutes to form a resist having a film thickness of 250 nm. Lower film. Next, the refractive index and the attenuation coefficient at a wavelength of 193 nm of the formed underlayer film of the resist were measured using a spectroscopic ellipsometer ("M2000D" by J.A. WOOLLAM Co., Ltd.). The optical properties of the resist underlayer film can be evaluated as good when the refractive index is 1.3 or more and 1.6 or less and the attenuation coefficient is 0.2 or more and 0.8 or less.
將上述得到的膜形成用組成物旋轉塗佈於直徑8吋的矽晶圓上,形成膜厚300nm的阻劑下層膜。接著將該阻劑下層膜以壓力:0.03Torr、高周波電力:3,000W、Ar/CF4=40/100sccm、基板溫度:20℃的條件進行蝕刻處理,測定蝕刻處理後的阻劑下層膜的膜厚。由上述蝕刻處理中阻劑下層膜的膜厚減少量與處理時間之關係算出蝕刻 速度(nm/分),算出相對比較例2之比率。該值愈小,蝕刻耐性愈良好。 The film-forming composition obtained above was spin-coated on a tantalum wafer having a diameter of 8 Å to form a resist underlayer film having a thickness of 300 nm. Next, the resist underlayer film was subjected to an etching treatment under the conditions of a pressure of 0.03 Torr, a high-frequency power: 3,000 W, Ar/CF 4 = 40/100 sccm, and a substrate temperature of 20 ° C, and the film of the resist underlayer film after the etching treatment was measured. thick. The etching rate (nm/min) was calculated from the relationship between the film thickness reduction amount of the resist underlayer film and the treatment time in the above etching treatment, and the ratio to Comparative Example 2 was calculated. The smaller the value, the better the etching resistance.
將上述得到的膜形成用組成物旋轉塗佈於直徑8吋的矽晶圓上,形成阻劑下層膜,將該阻劑下層膜的膜厚使用上述光譜式橢圓儀進行測定(以該測定值為X)。接著,使該阻劑下層膜在350℃(但,僅實施例57為400℃)進行120秒鐘加熱,將加熱後的阻劑下層膜的膜厚使用上述光譜式橢圓儀進行測定(以該測定值為Y)。接著,算出加熱前後的阻劑下層膜的膜厚減少率(100×(X-Y)/X)(%),以該算出值為耐熱性。耐熱性值愈小,阻劑下層膜的加熱時產生之昇華物或膜分解物愈少,顯示良好(高耐熱性)。 The film-forming composition obtained above was spin-coated on a tantalum wafer having a diameter of 8 Å to form a resist underlayer film, and the film thickness of the resist underlayer film was measured using the above-described spectral ellipsometer (measured value) For X). Next, the resist underlayer film was heated at 350 ° C (however, only Example 57 was 400 ° C) for 120 seconds, and the film thickness of the resist underlayer film after heating was measured using the above-described spectral ellipsometer ( The measured value is Y). Next, the film thickness reduction rate (100 × (X - Y) / X) (%) of the resist underlayer film before and after heating was calculated, and the calculated value was heat resistance. The smaller the heat resistance value, the less the sublimate or membrane decomposition product produced when the resist underlayer film is heated, and the display is good (high heat resistance).
於混在有寬42nm、間距84nm、深度180nm的溝槽(長寬比:4.3)、寬100nm、間距150nm、深度180nm的溝槽(長寬比:1.8)、寬5μm、深度180nm的溝槽(Open space)(長寬比:0.036)之SiO2段差基板(相互不同的長寬比中最大值與最小值之比:119)上,各自塗佈上述得到的膜形成用組成物。之後,在大氣環境下,進行250℃、60秒鐘(但,僅實施例57為400℃、120秒鐘)燒成(烘烤),形成膜厚200nm的阻劑下層膜。將該阻劑下層膜的形狀以掃描型電子顯微鏡(Hitachi High-Technologies公司的 「S-4800」)進行觀察,測定溝槽或空間(space)上之阻劑下層膜的膜厚最大值與最小值之差(△FT)。平坦性,在該△FT未達20nm場合評估為「A」(良好),為20nm以上之場合評估為「B」(不良)。 a trench having a width of 42 nm, a pitch of 84 nm, a depth of 180 nm (aspect ratio: 4.3), a width of 100 nm, a pitch of 150 nm, a depth of 180 nm (aspect ratio: 1.8), a width of 5 μm, and a depth of 180 nm ( In the SiO 2 step-difference substrate (opening ratio: 0.036), the composition for film formation obtained above was applied to each of the SiO 2 stepped substrates (ratio of the maximum value to the minimum value of the different aspect ratios: 119). Thereafter, the film was baked (baked) in an air atmosphere at 250 ° C for 60 seconds (however, only in Example 57 at 400 ° C for 120 seconds) to form a resist underlayer film having a film thickness of 200 nm. The shape of the underlayer film of the resist was observed by a scanning electron microscope ("S-4800" by Hitachi High-Technologies Co., Ltd.), and the maximum and minimum film thickness of the resist underlayer film on the trench or space were measured. The difference between the values (ΔFT). The flatness was evaluated as "A" (good) when the ΔFT was less than 20 nm, and "B" (bad) when it was 20 nm or more.
由表2可知,實施例之膜形成用組成物,作為溶劑可使用PGMEA,形成的阻劑下層膜滿足折射率、 減衰係數及蝕刻耐性之特性,且與比較例之膜形成用組成物所形成之阻劑下層膜相比,有高耐熱性及具有高平坦性。 As is clear from Table 2, in the film-forming composition of the example, PGMEA can be used as the solvent, and the resist underlayer film formed satisfies the refractive index, The characteristics of the attenuation coefficient and the etching resistance are higher than that of the resist underlayer film formed of the film-forming composition of the comparative example, and have high heat resistance and high flatness.
本發明之膜形成用組成物,藉由含有具有特定的部分構造與分子間鍵結形成基之化合物,可形成對PGMEA等之溶劑溶解性優,充分滿足蝕刻耐性等之一般特性同時耐熱性及平坦性優異的膜。該膜耐熱性及平坦性優異。根據該形成有圖型之基板的製造方法,可容易形成耐熱性及平坦性優異的阻劑下層膜,使用具有該優異特性的阻劑下層膜,可於基板形成良好圖型。該化合物可適用作為該膜形成用組成物的成分。因此,此等可適用在今後預想更微細化進行之半導體裝置的製造等。 The film-forming composition of the present invention contains a compound having a specific partial structure and an intermolecular bond-forming group, and is excellent in solubility in a solvent such as PGMEA, and satisfies general characteristics such as etching resistance and heat resistance. A film excellent in flatness. This film is excellent in heat resistance and flatness. According to the method for producing a substrate on which the pattern is formed, a resist underlayer film excellent in heat resistance and flatness can be easily formed, and a resist underlayer film having such excellent characteristics can be used to form a good pattern on the substrate. This compound can be suitably used as a component of the film formation composition. Therefore, these can be applied to the manufacture of semiconductor devices and the like which are expected to be further miniaturized in the future.
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