TW201634185A - Cutting apparatus - Google Patents
Cutting apparatus Download PDFInfo
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- TW201634185A TW201634185A TW104144042A TW104144042A TW201634185A TW 201634185 A TW201634185 A TW 201634185A TW 104144042 A TW104144042 A TW 104144042A TW 104144042 A TW104144042 A TW 104144042A TW 201634185 A TW201634185 A TW 201634185A
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- blade
- cutting
- spindle
- cutting blade
- end portion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/02—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by rotary tools, e.g. drills
- B28D5/022—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by rotary tools, e.g. drills by cutting with discs or wheels
- B28D5/023—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by rotary tools, e.g. drills by cutting with discs or wheels with a cutting blade mounted on a carriage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
- B28D5/0082—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material for supporting, holding, feeding, conveying or discharging work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/02—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by rotary tools, e.g. drills
- B28D5/022—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by rotary tools, e.g. drills by cutting with discs or wheels
- B28D5/024—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by rotary tools, e.g. drills by cutting with discs or wheels with the stock carried by a movable support for feeding stock into engagement with the cutting blade, e.g. stock carried by a pivoted arm or a carriage
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67092—Apparatus for mechanical treatment
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- General Physics & Mathematics (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Dicing (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Forests & Forestry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
- Automatic Tool Replacement In Machine Tools (AREA)
- Auxiliary Devices For Machine Tools (AREA)
Abstract
Description
本發明是一種有關於具備自動更換切削刀的自動換刀器之切削裝置。 The present invention relates to a cutting device for an automatic tool changer having an automatic change of a cutting tool.
在以行動電話為代表的小型輕量的電子機器中,具有IC等電子電路(器件)的器件晶片已成為必要的構成。器件晶片可以藉由例如,以複數條被稱為切割道(street)的分割預定線將由矽等材料所構成的半導體晶圓表面劃分,並在各區域中形成器件後,沿著此切割道來將半導體晶圓分割的方式而製造。 In a small and lightweight electronic device typified by a mobile phone, a device chip having an electronic circuit (device) such as an IC has become a necessary configuration. The device wafer may be formed by dividing a surface of a semiconductor wafer composed of a material such as tantalum by a plurality of predetermined dividing lines called streets, and forming a device in each region, along the cutting path. It is manufactured by dividing a semiconductor wafer.
在將半導體晶圓之類的板狀的被加工物分割時,會使用例如在成為旋轉軸之主軸的前端部裝設有圓盤狀之切削刀的切削裝置。只要讓切削刀高速地旋轉而使其切入被加工物的切割道,並使切削刀與被加工物在與切割道平行的方向上相對地移動,就可以將被加工物切削而分割成複數個晶片。 When a plate-shaped workpiece such as a semiconductor wafer is divided, for example, a cutting device in which a disk-shaped cutting blade is attached to a tip end portion of a main shaft that is a rotating shaft is used. When the cutting blade is rotated at a high speed to cut into the cutting path of the workpiece, and the cutting blade and the workpiece are relatively moved in a direction parallel to the cutting path, the workpiece can be cut and divided into a plurality of pieces. Wafer.
上述的切削刀磨耗到某種程度後,即被更換。藉此,可將切削裝置的切削能力維持在較高的狀態。近年來, 為了縮短切削刀之更換所需要的時間,已將具備有自動更換切削刀的自動換刀器之切削裝置實用化(參照例如專利文獻1)。 After the above-mentioned cutter is worn to a certain extent, it is replaced. Thereby, the cutting ability of the cutting device can be maintained at a high level. In recent years, In order to shorten the time required for the replacement of the cutting blade, a cutting device including an automatic tool changer that automatically replaces the cutting blade has been put into practical use (see, for example, Patent Document 1).
又,也有下列的切削刀之裝設機構的方案被提出:在安裝於主軸之前端部的刀片座上形成吸引口,並從此吸引口讓負壓作用來將切削刀吸附、固定(參照例如專利文獻2)。在此裝設機構中,由於無須使用螺帽等構件便可將切削刀固定,因此可在更短的時間內更換切削刀。 Further, the following arrangement of the cutter mounting mechanism is proposed: a suction port is formed on the insert seat at the end before the spindle, and the suction port allows the negative pressure to suck and fix the cutter (refer to, for example, a patent) Literature 2). In this mounting mechanism, the cutter can be fixed without using a nut or the like, so that the cutter can be replaced in a shorter period of time.
專利文獻1:日本專利特開平6-326186號公報 Patent Document 1: Japanese Patent Laid-Open No. Hei 6-326186
專利文獻2:日本專利特開2002-154054號公報 Patent Document 2: Japanese Patent Laid-Open Publication No. 2002-154054
在具有自動換刀器的上述切削裝置中,有時會因例如未預期的意外事件而導致自動換刀器停止。此時,操作人員必須以手動方式讓自動換刀器再運轉,並重新進行切削刀的更換作業。 In the above-described cutting device having an automatic tool changer, the automatic tool changer sometimes stops due to, for example, an unexpected accident. At this point, the operator must manually operate the automatic tool changer and re-replace the cutter.
然而,在可以將切削刀的更換作業從任意的步驟重新進行的情況下,容易因操作人員的不小心等而發生問題。例如,在主軸上已裝設有切削刀的狀態下,從切削刀的裝設步驟重新進行更換作業後,會有已裝設在主軸上的切削刀與新裝設的切削刀相互干涉而使切削裝置破損的疑 慮。 However, in the case where the cutting work of the cutting tool can be re-executed from an arbitrary step, it is easy to cause a problem due to carelessness of the operator or the like. For example, when the cutting tool is mounted on the spindle, the cutting tool attached to the spindle and the newly installed cutter interfere with each other after the replacement of the cutting tool is performed. Suspect of damage to the cutting device consider.
因此,將切削刀的更換作業限制在僅能從將切削刀從主軸卸除的卸除步驟中重新進行。然而,當設定這種限制後,由於在重新進行切削刀的更換作業前,必須將主軸以及自動換刀器恢復到更換作業之前的狀態,因此,導致在重新進行更換作業之前,需要花費很多時間。又,也有在其之前所實施的步驟全都成為徒勞的問題。 Therefore, the replacement of the cutting tool is limited to being performed only in the removing step of removing the cutting tool from the spindle. However, when this limit is set, the spindle and the automatic tool changer must be restored to the state before the replacement work before the replacement of the cutter is resumed, so that it takes a lot of time before the replacement work is resumed. . Also, there are problems that have been implemented before them all become futile.
本發明是有鑒於這樣的問題點而作成的發明,其目的在於提供一種即使從任意的步驟開始進行切削刀的更換作業,也能夠防止起因於操作人員的不小心等的問題的發生之切削裝置。 The present invention has been made in view of such a problem, and an object of the invention is to provide a cutting apparatus capable of preventing occurrence of a problem caused by an operator or the like even if a cutting tool is replaced from an arbitrary step. .
依據本發明所提供的切削裝置,其特徵在於具備:工作夾台,保持被加工物;切削設備,具有被旋轉驅動的主軸、與裝設於該主軸的前端部的切削刀,且切削被保持在該工作夾台上的被加工物;刀片裝卸設備,具有保持該切削刀的刀片保持部,且對該主軸的前端部裝卸該切削刀;移動設備,使該切削設備與該刀片裝卸設備在可裝卸該切削刀的裝卸位置、與相較於該裝卸位置更相互遠離的遠離位置之間相對地移動;刀片架,對應於定位在該遠離位置上的該刀片裝卸設 備而配置,且可收容使用前或使用後的複數個該切削刀;輸入設備,可輸入各種指令;控制設備,控制各部的動作;刀片檢測設備,檢測有無裝設於該主軸的前端部的該切削刀;以及警報設備,發出預定的警報,當對該輸入設備輸入主旨為以該刀片裝卸設備將該切削刀裝設到該主軸的前端部的裝設指令時,該控制設備會在以該刀片檢測設備未檢測到該切削刀時實行該裝設指令的內容,在以該刀片檢測設備檢測出該切削刀時不實行該裝設指令的內容,而以該警報設備發出警報。 A cutting apparatus according to the present invention is characterized by comprising: a working chuck for holding a workpiece; and a cutting apparatus having a spindle that is rotationally driven and a cutter attached to a front end portion of the spindle, and the cutting is maintained a workpiece on the work chuck; a blade handling device having a blade holding portion for holding the cutter, and loading and unloading the cutter at a front end portion of the spindle; and moving the device so that the cutting device and the blade handling device are The loading and unloading position of the cutting blade is relatively movable between a remote position that is further away from each other than the loading and unloading position; the cartridge corresponds to the blade loading and unloading device positioned at the remote position It is configured and can accommodate a plurality of the cutting knives before or after use; the input device can input various commands; the control device controls the movement of each part; and the blade detecting device detects whether or not the front end portion of the main shaft is installed. The cutting tool; and an alarm device that issues a predetermined alarm, and when the input device inputs an instruction to install the cutter to the front end portion of the spindle with the blade handling device, the control device When the blade detecting device does not detect the cutting blade, the content of the mounting command is executed, and when the blade detecting device detects the cutting blade, the content of the mounting command is not executed, and the alarm device issues an alarm.
較理想的是,在本發明中,該切削設備具備固定於該主軸的前端部的刀片座,該刀片座具有圓盤狀的凸緣部、與從該凸緣部突出的凸座部;該切削刀包含圓盤狀的基台、與形成於該基台的外周部的刀刃,該基台具有與該凸緣部接觸的接觸面,且於中央部形成有可將該刀片座的該凸座部插入之貫通孔;該刀片座具備吸引該切削刀的該基台的該接觸面側的吸引設備,該吸引設備具備在支撐該基台的該接觸面側之該凸緣部的支撐面側形成開口的吸引口、使負壓產生的吸引源、連繫該吸引口與該吸引源的吸引路徑、與設置於該吸引路徑且測定該吸引路徑內的壓力而將測定結果傳送至該控制設備的壓力計;該控制設備具備記憶部和判定部,該記憶部記憶對應於在該刀片座保持有該切削刀的狀態下的該吸引路徑內的壓力而設定的基準 值、和從該壓力計傳送來的該測定結果,該判定部從該記憶部所記憶的該基準值與該測定結果來判定在該主軸的前端部是否裝設有該切削刀;該切削刀檢測設備是由該壓力計、該記憶部與該判定部所構成。 Preferably, in the present invention, the cutting apparatus includes a blade holder fixed to a front end portion of the spindle, the blade holder having a disk-shaped flange portion and a boss portion protruding from the flange portion; The cutting blade includes a disk-shaped base and a blade formed on an outer peripheral portion of the base, the base having a contact surface in contact with the flange portion, and the convex portion of the blade holder is formed at a central portion a through hole into which the seat portion is inserted; the blade holder includes a suction device on the contact surface side of the base that sucks the cutting blade, and the suction device includes a support surface of the flange portion on a side of the contact surface supporting the base a suction port on the side forming opening, a suction source for generating a negative pressure, a suction path connecting the suction port and the suction source, and a pressure provided in the suction path and measuring the suction path, and transmitting the measurement result to the control a pressure gauge of the device; the control device includes a memory unit and a determination unit that stores a reference set corresponding to a pressure in the suction path in a state in which the blade holder holds the cutter And a value of the measurement result transmitted from the pressure gauge, the determination unit determining, from the reference value stored in the memory unit, the measurement result whether the cutting blade is attached to the distal end portion of the spindle; the cutting blade The detecting device is composed of the pressure gauge, the memory unit, and the determining unit.
本發明的切削裝置是構成為:具備檢測有無裝設於主軸的前端部的切削刀的刀片檢測設備、以及發出警報的警報設備,且當對輸入設備輸入主旨為將切削刀裝設到主軸的前端的裝設指令後,控制設備會在以刀片檢測設備未檢測到切削刀時實行裝設指令的內容,並在以刀片檢測設備檢測出切削刀時不實行裝設指令的內容,而以警報設備發出警報。 The cutting device of the present invention is configured to include a blade detecting device that detects the presence or absence of a cutting blade attached to a tip end portion of the spindle, and an alarm device that issues an alarm, and inputs the input device to the spindle to mount the cutter to the spindle. After the front end installation command, the control device executes the contents of the installation command when the blade detecting device does not detect the cutting blade, and does not execute the setting instruction when the blade detecting device detects the cutting tool, and the alarm is issued. The device issues an alert.
據此,即使在主軸的前端部裝設有切削刀的狀態下誤輸入了裝設指令,也不會有使切削裝置破損的情形。像這樣,根據本發明的切削裝置,即使從任意的步驟開始進行切削刀的更換作業,也能防止起因於操作人員的不小心等的問題之發生。 According to this, even if the mounting command is erroneously input in the state where the cutting tool is attached to the front end portion of the spindle, the cutting device is not damaged. As described above, according to the cutting apparatus of the present invention, even if the cutting tool is replaced from an arbitrary step, it is possible to prevent problems such as carelessness of the operator.
2‧‧‧加工裝置 2‧‧‧Processing device
4、78‧‧‧基台 4, 78‧‧‧ abutments
4a‧‧‧開口 4a‧‧‧ Opening
6‧‧‧X軸移動台 6‧‧‧X-axis mobile station
8‧‧‧防塵防滴罩 8‧‧‧Dust-proof drip shield
10‧‧‧工作夾台 10‧‧‧Working table
10a‧‧‧保持面 10a‧‧‧ Keep face
12‧‧‧夾具 12‧‧‧ fixture
14‧‧‧切削單元(切削設備) 14‧‧‧Cutting unit (cutting equipment)
16‧‧‧支撐構造 16‧‧‧Support structure
18‧‧‧切削單元移動機構(移動設備) 18‧‧‧Cutting unit moving mechanism (mobile device)
20‧‧‧Y軸導軌 20‧‧‧Y-axis guide
22‧‧‧Y軸移動板 22‧‧‧Y-axis moving board
24‧‧‧Y軸滾珠螺桿 24‧‧‧Y-axis ball screw
26‧‧‧Z軸導軌 26‧‧‧Z-axis guide
28‧‧‧Z軸移動板 28‧‧‧Z-axis moving board
30‧‧‧Z軸滾珠螺桿 30‧‧‧Z-axis ball screw
32‧‧‧Z軸脈衝馬達 32‧‧‧Z-axis pulse motor
34‧‧‧主軸殼體 34‧‧‧ spindle housing
34a‧‧‧收容空間 34a‧‧‧ Containment space
34b‧‧‧流路(吸引流路) 34b‧‧‧Flow path (attractive flow path)
36‧‧‧主軸 36‧‧‧ Spindle
36a、38b‧‧‧流路(吸引路徑) 36a, 38b‧‧ ‧ flow path (attraction path)
38‧‧‧刀片座 38‧‧‧ Blade holder
38a、48a‧‧‧貫通孔 38a, 48a‧‧‧through holes
40‧‧‧凸緣部 40‧‧‧Flange
40a‧‧‧支撐面 40a‧‧‧Support surface
40b‧‧‧吸引口 40b‧‧‧ attracting mouth
42‧‧‧凸座部 42‧‧‧seat
44‧‧‧螺帽 44‧‧‧ nuts
46‧‧‧切削刀 46‧‧‧Cutter
48‧‧‧基台(輪轂基台) 48‧‧‧Abutment (hub abutment)
48b‧‧‧背面(接觸面) 48b‧‧‧Back (contact surface)
50‧‧‧刀刃 50‧‧‧blade
52‧‧‧配管(吸引流路) 52‧‧‧Pipe (attracting flow path)
54‧‧‧吸引源 54‧‧‧Attraction source
56‧‧‧壓力計(刀片檢測設備) 56‧‧‧ Pressure gauge (blade testing equipment)
60‧‧‧自動換刀器 60‧‧‧Automatic tool changer
62‧‧‧自動換刀器移動機構(移動設備) 62‧‧‧Automatic tool changer moving mechanism (mobile device)
64‧‧‧導軌 64‧‧‧rails
66‧‧‧移動塊 66‧‧‧moving block
68‧‧‧滾珠螺桿 68‧‧‧Ball screw
70‧‧‧脈衝馬達 70‧‧‧ pulse motor
72‧‧‧筐體 72‧‧‧Shell
74‧‧‧刀片裝卸單元(刀片裝卸設備) 74‧‧‧Blade handling unit (blade handling equipment)
76‧‧‧支臂 76‧‧‧ Arm
78a‧‧‧第1底面 78a‧‧‧1st bottom surface
78b‧‧‧第2底面 78b‧‧‧2nd bottom surface
80‧‧‧刀片保持部 80‧‧‧ Blade Holder
80a‧‧‧按壓銷 80a‧‧‧Pushing pin
80b‧‧‧爪 80b‧‧‧ claw
80c‧‧‧螺旋彈簧 80c‧‧‧coil spring
82‧‧‧刀片架 82‧‧‧Bob
84‧‧‧操作面板(輸入設備) 84‧‧‧Operator panel (input device)
86‧‧‧控制裝置(控制設備) 86‧‧‧Control device (control device)
86a‧‧‧記憶部(刀片檢測設備) 86a‧‧‧Memory (blade detection equipment)
86b‧‧‧判定部(刀片檢測設備) 86b‧‧‧Decision Department (blade testing equipment)
88‧‧‧警報裝置(警報設備) 88‧‧‧Alarm device (alarm device)
X、Y、Z‧‧‧方向 X, Y, Z‧‧ Direction
圖1為示意地顯示本實施形態之切削裝置之構成例之圖。 Fig. 1 is a view schematically showing a configuration example of a cutting device of the embodiment.
圖2是示意地顯示切削單元之構造的分解立體圖。 Fig. 2 is an exploded perspective view schematically showing the configuration of the cutting unit.
圖3是主要顯示切削單元的剖面之圖。 Fig. 3 is a view mainly showing a cross section of the cutting unit.
圖4是示意地顯示自動換刀器的周邊之構造的立體圖。 Fig. 4 is a perspective view schematically showing the configuration of the periphery of the automatic tool changer.
圖5(A)是示意地顯示刀片裝卸單元的構造之立體圖,圖5(B)是示意地顯示刀片裝卸單元的構造的局部剖面平面圖,圖5(C)是從切削單元側所見到的刀片裝卸單元的側面圖。 5(A) is a perspective view schematically showing the configuration of the blade handling unit, FIG. 5(B) is a partial cross-sectional plan view schematically showing the configuration of the blade handling unit, and FIG. 5(C) is a blade seen from the cutting unit side. Side view of the handling unit.
圖6是示意地顯示控制裝置的構成例等的方塊圖。 Fig. 6 is a block diagram schematically showing a configuration example and the like of the control device.
參照附圖,說明本發明的實施形態。圖1為模式地顯示本實施形態之切削裝置之構成例的圖。如圖1所示,切削裝置2包括有支撐各構造的基台4。 Embodiments of the present invention will be described with reference to the drawings. Fig. 1 is a view schematically showing a configuration example of a cutting device of the embodiment. As shown in Figure 1, the cutting device 2 includes a base 4 that supports each configuration.
基台4的上表面,形成有在X軸方向(加工進給方向)上較長的矩形之開口4a。在此開口4a內,設置有X軸移動台6、使X軸移動台6在X軸方向上移動的X軸移動機構(圖未示)、以及將X軸移動機構覆蓋的防塵防滴罩8。 The upper surface of the base 4 is formed with a rectangular opening 4a which is long in the X-axis direction (machining direction). In the opening 4a, an X-axis moving table 6, an X-axis moving mechanism (not shown) for moving the X-axis moving table 6 in the X-axis direction, and a dust drip-proof cover 8 covering the X-axis moving mechanism are provided. .
X軸移動機構具備有在X軸方向上平行的一對X軸導軌(圖未示),並在X軸導軌上將X軸移動台6設置成可滑動。在X軸移動台6的下表面側設有螺帽部(圖未示),在此螺帽部中螺合有與X軸導軌平行的X軸滾珠螺桿(圖未示)。 The X-axis moving mechanism includes a pair of X-axis guide rails (not shown) that are parallel in the X-axis direction, and the X-axis moving table 6 is slidable on the X-axis guide rails. A nut portion (not shown) is provided on the lower surface side of the X-axis moving table 6, and an X-axis ball screw (not shown) parallel to the X-axis guide is screwed into the nut portion.
在X軸滾珠螺桿的一端部上連結有X軸脈衝馬達(圖未示)。只要以X軸脈衝馬達使X軸滾珠螺桿旋轉,X軸移動台6即沿著X軸導軌在X軸方向上移動。 An X-axis pulse motor (not shown) is coupled to one end of the X-axis ball screw. As long as the X-axis ball screw is rotated by the X-axis pulse motor, the X-axis moving table 6 moves in the X-axis direction along the X-axis guide.
X軸移動台6的上表面設置有吸引保持半導體晶圓或樹脂基板、陶瓷基板等板狀的被加工物(圖未示)的工作夾台10。工作夾台10連結著馬達等之旋轉驅動源(圖未示),並繞與Z軸方向(鉛直方向)平行之旋轉軸旋轉。又,工作夾 台10是利用上述X軸移動機構而在X軸方向上移動。 The upper surface of the X-axis moving table 6 is provided with a work chuck 10 that sucks and holds a workpiece (not shown) in a plate shape such as a semiconductor wafer, a resin substrate, or a ceramic substrate. The working chuck 10 is coupled to a rotational driving source (not shown) such as a motor, and is rotated about a rotating shaft parallel to the Z-axis direction (vertical direction). Again, work folder The stage 10 is moved in the X-axis direction by the X-axis moving mechanism.
工作夾台10的表面(上表面)為用以吸引保持被加工物的保持面10a。此保持面10a會通過形成於工作夾台10內部之流路(圖未示)與吸引源(圖未示)相連接。在工作夾台10的周圍設置有用於將支撐被加工物之框架(圖未示)夾持固定的夾具12。 The surface (upper surface) of the work chuck 10 is a holding surface 10a for sucking and holding the workpiece. The holding surface 10a is connected to a suction source (not shown) through a flow path (not shown) formed inside the working chuck 10. A jig 12 for holding and fixing a frame (not shown) that supports the workpiece is provided around the work chuck 10.
在基台4的上表面將支撐切削單元(切削設備)14的門型的支撐構造16配置成跨越開口4a。在支撐構造16的表面側設置有使切削單元14在Y軸方向(分度進給方向)及Z軸方向上移動的切削單元移動機構(移動設備)18。 A gate-type support structure 16 supporting the cutting unit (cutting device) 14 is disposed on the upper surface of the base 4 so as to span the opening 4a. A cutting unit moving mechanism (mobile device) 18 that moves the cutting unit 14 in the Y-axis direction (index feeding direction) and the Z-axis direction is provided on the surface side of the support structure 16.
切削單元移動機構18具備有配置在支撐構造16的表面上部,且與Y軸方向平行的一對Y軸導軌20。在Y軸導軌20上,將構成切削單元移動機構18之Y軸移動板22設置成可滑動。 The cutting unit moving mechanism 18 includes a pair of Y-axis guide rails 20 that are disposed on the upper surface of the support structure 16 and that are parallel to the Y-axis direction. On the Y-axis guide rail 20, the Y-axis moving plate 22 constituting the cutting unit moving mechanism 18 is set to be slidable.
在Y軸移動板22之背面側(後面側)設置有螺帽部(圖未示),在此螺帽部中螺合有與Y軸導軌20平行之Y軸滾珠螺桿24。在Y軸滾珠螺桿24的一端部上連結有Y軸脈衝馬達(圖未示)。只要以Y軸脈衝馬達使Y軸滾珠螺桿24旋轉,Y軸移動板22即沿著Y軸導軌20在Y軸方向上移動。 A nut portion (not shown) is provided on the back side (rear side) of the Y-axis moving plate 22, and a Y-axis ball screw 24 that is parallel to the Y-axis rail 20 is screwed into the nut portion. A Y-axis pulse motor (not shown) is coupled to one end of the Y-axis ball screw 24. As long as the Y-axis ball screw 24 is rotated by the Y-axis pulse motor, the Y-axis moving plate 22 moves in the Y-axis direction along the Y-axis guide 20.
在Y軸移動板22的表面上設置有與Z軸方向平行的一對Z軸導軌26。在Z軸導軌26上,可滑動地設置有Z軸移動板28。 A pair of Z-axis guide rails 26 parallel to the Z-axis direction are provided on the surface of the Y-axis moving plate 22. On the Z-axis guide rail 26, a Z-axis moving plate 28 is slidably provided.
在Z軸移動板28的背面側設置有螺帽部(圖未示),在此螺帽部中螺合有與Z軸導軌26平行之Z軸滾珠螺桿30。 在Z軸滾珠螺桿30的一端部連結有Z軸脈衝馬達32。只要以Z軸脈衝馬達32使Z軸滾珠螺桿30旋轉,Z軸移動板28即沿著Z軸導軌26在Z軸方向上移動。 A nut portion (not shown) is provided on the back side of the Z-axis moving plate 28, and a Z-axis ball screw 30 parallel to the Z-axis guide 26 is screwed into the nut portion. A Z-axis pulse motor 32 is coupled to one end of the Z-axis ball screw 30. When the Z-axis ball screw 30 is rotated by the Z-axis pulse motor 32, the Z-axis moving plate 28 moves in the Z-axis direction along the Z-axis guide 26.
在Z軸移動板28的下部設置有將被吸引保持在工作夾台10的被加工物切削的切削單元14。如上所述,只要使Y軸移動板22以及Z軸移動板28移動,切削單元14即可在Y軸方向以及Z軸方向上移動。 A cutting unit 14 that cuts a workpiece to be held by the work chuck 10 is provided at a lower portion of the Z-axis moving plate 28. As described above, as long as the Y-axis moving plate 22 and the Z-axis moving plate 28 are moved, the cutting unit 14 can move in the Y-axis direction and the Z-axis direction.
圖2是示意地顯示切削單元14之構造的分解立體圖,圖3是主要顯示切削單元14的剖面之圖。如圖2以及圖3所示,切削單元14具備有固定於Z軸移動板28的下部的主軸殼體34。 2 is an exploded perspective view schematically showing the configuration of the cutting unit 14, and FIG. 3 is a view mainly showing a cross section of the cutting unit 14. As shown in FIGS. 2 and 3, the cutting unit 14 is provided with a spindle housing 34 that is fixed to a lower portion of the Z-axis moving plate 28.
主軸殼體34的內部形成有收容成為旋轉軸之主軸36(圖3)的收容空間34a。主軸36是藉由被供給至此收容空間34a的壓縮空氣而以浮動狀態受到支撐。 A housing space 34a that houses the spindle 36 (FIG. 3) that serves as a rotating shaft is formed inside the spindle housing 34. The main shaft 36 is supported in a floating state by the compressed air supplied to the accommodating space 34a.
主軸36的前端部(一端部)是形成為圓錐台狀,並露出於主軸殼體34的外部。在此主軸36的前端部安裝有刀片座38。另一方面,在主軸36的基端部(另一端側)連結有用於使主軸36旋轉的馬達(圖未示)。 The front end portion (one end portion) of the main shaft 36 is formed in a truncated cone shape and exposed to the outside of the main shaft housing 34. A blade holder 38 is attached to the front end portion of the main shaft 36. On the other hand, a motor (not shown) for rotating the main shaft 36 is coupled to the base end portion (the other end side) of the main shaft 36.
刀片座38包含在徑向向外延伸的圓盤狀的凸緣部40、與從凸緣部40的表面側突出的凸座部42。在刀片座38的中央,形成有貫通凸緣部40以及凸座部42的貫通孔38a,並從背面側將主軸36的前端部嵌合到此貫通孔38a中。 The blade holder 38 includes a disk-shaped flange portion 40 that extends radially outward, and a boss portion 42 that protrudes from the surface side of the flange portion 40. A through hole 38a penetrating the flange portion 40 and the boss portion 42 is formed in the center of the insert holder 38, and the tip end portion of the main shaft 36 is fitted into the through hole 38a from the back side.
在主軸36的前端的外周面設置有螺紋溝,而可將螺帽44鎖緊。在已將主軸36的前端部嵌合到刀片座38的貫 通孔38a的狀態下,只要可將螺帽44鎖緊於主軸36的前端,即可將刀片座38固定在主軸36上。 A thread groove is provided on the outer peripheral surface of the front end of the main shaft 36, and the nut 44 can be locked. The front end portion of the main shaft 36 has been fitted to the blade holder 38. In the state of the through hole 38a, the insert holder 38 can be fixed to the main shaft 36 as long as the nut 44 can be locked to the front end of the main shaft 36.
凸緣部40的表面的外周側為支撐切削刀46的背面側的支撐面40a。從Y軸方向(主軸36的軸心方向)來看,此支撐面40a是形成為圓環狀,並接觸於切削刀46的背面側。 The outer peripheral side of the surface of the flange portion 40 is a support surface 40a that supports the back side of the cutting blade 46. The support surface 40a is formed in an annular shape as viewed in the Y-axis direction (the axial direction of the main shaft 36), and is in contact with the back side of the cutting blade 46.
切削刀46是所謂的輪轂狀刀片(hub blade),在圓盤狀的基台(輪轂基台)48的外周部設置有切削被加工物的圓環狀刀刃50。刀刃50是在例如金屬或樹脂等的黏結材(結合材)中混合金鋼石或CBN(Cubic Boron Nitride)等的磨粒來形成預定的厚度。 The cutting blade 46 is a so-called hub blade, and an annular blade 50 for cutting a workpiece is provided on the outer peripheral portion of the disk-shaped base (hub abutment) 48. The blade 50 is formed by mixing abrasive grains such as diamond or CBN (Cubic Boron Nitride) into a bonding material (bonding material) such as metal or resin to form a predetermined thickness.
在基台48的中央形成有與凸座部42大致同徑的貫通孔48a。藉由在此貫通孔48a中嵌合凸座部42,並使凸緣部40的支撐面40a與基台48的背面(接觸面)48b接觸,即可將切削刀46裝設在刀片座38上。 A through hole 48a having a diameter substantially equal to that of the boss portion 42 is formed in the center of the base 48. By fitting the boss portion 42 to the through hole 48a and bringing the support surface 40a of the flange portion 40 into contact with the back surface (contact surface) 48b of the base 48, the cutting blade 46 can be attached to the blade holder 38. on.
刀片座38的內部形成有傳達負壓的流路(吸引路徑)38b。此流路38b的一端側在凸緣部40的表面側(支撐面40a側)形成開口,而成為吸引切削刀46的吸引口40b。另一方面,流路38b的另一端側在貫通孔38a的內周面形成有開口。 A flow path (suction path) 38b that transmits a negative pressure is formed inside the blade holder 38. One end side of the flow path 38b forms an opening on the surface side (the side of the support surface 40a) of the flange portion 40, and serves as a suction port 40b for sucking the cutting blade 46. On the other hand, the other end side of the flow path 38b is formed with an opening on the inner circumferential surface of the through hole 38a.
主軸36的內部也形成有傳達負壓的流路(吸引路徑)36a。流路36a的一端側在主軸38的前端部的外周面形成有開口,並與流路38b的另一端側連接。 A flow path (suction path) 36a that transmits a negative pressure is also formed inside the main shaft 36. One end side of the flow path 36a is formed with an opening on the outer peripheral surface of the front end portion of the main shaft 38, and is connected to the other end side of the flow path 38b.
另一方面,流路36a的另一端側透過形成於主軸 殼體34的流路(吸引流路)34b、連接於流路34b的配管(吸引流路)52,而連接於使負壓產生的吸引源54。又,配管52上設置有測定流路38b、流路36a、流路34b以及配管52的內部壓力的壓力計56。 On the other hand, the other end side of the flow path 36a is formed on the main axis. The flow path (suction flow path) 34b of the casing 34 and the pipe (suction flow path) 52 connected to the flow path 34b are connected to a suction source 54 that generates a negative pressure. Further, the pipe 52 is provided with a pressure gauge 56 that measures the internal pressure of the flow path 38b, the flow path 36a, the flow path 34b, and the pipe 52.
如上所述,只要將切削刀46裝設到刀片座38上,並通過配管52、流路34b、流路36a、流路38b以及吸引口40b,使吸引源54的負壓作用於基台48的背面48b側,就可將切削刀46固定在座凸緣40。 As described above, the cutting blade 46 is attached to the blade holder 38, and the negative pressure of the suction source 54 is applied to the base 48 through the pipe 52, the flow path 34b, the flow path 36a, the flow path 38b, and the suction port 40b. On the back side 48b side, the cutting blade 46 can be fixed to the seat flange 40.
如圖1所示,在與裝設於切削單元14上的切削刀46相向的位置上,設置有自動更換切削刀46的自動換刀器60。圖4為示意地顯示自動換刀器60的周邊的構造的立體圖。 As shown in FIG. 1, an automatic tool changer 60 that automatically replaces the cutting blade 46 is provided at a position facing the cutting blade 46 mounted on the cutting unit 14. FIG. 4 is a perspective view schematically showing a configuration of a periphery of the automatic tool changer 60.
如圖4所示,在自動換刀器60的下方設置有使自動換刀器60在X軸方向上移動的自動換刀器移動機構(移動設備)62。 As shown in FIG. 4, an automatic tool changer moving mechanism (mobile device) 62 that moves the automatic tool changer 60 in the X-axis direction is provided below the automatic tool changer 60.
自動換刀器移動機構62具備有在X軸方向上平行的一對導軌64,且在導軌64上可滑動地設置有移動塊66。移動塊66的下表面側設置有螺帽部(圖未示),在此螺帽部中螺合有與導軌64平行的滾珠螺桿68。 The automatic tool changer moving mechanism 62 is provided with a pair of guide rails 64 that are parallel in the X-axis direction, and a moving block 66 is slidably provided on the guide rails 64. A nut portion (not shown) is disposed on the lower surface side of the moving block 66, and a ball screw 68 parallel to the guide rail 64 is screwed into the nut portion.
滾珠螺桿68的一端部連結有脈衝馬達70。只要以脈衝馬達70使滾珠螺桿68旋轉,移動塊66即沿著導軌64在X軸方向上移動。 A pulse motor 70 is coupled to one end of the ball screw 68. As long as the ball screw 68 is rotated by the pulse motor 70, the moving block 66 moves in the X-axis direction along the guide rail 64.
移動塊66的上部固定有自動換刀器60的筐體72。筐體72的側邊(切削單元14側)設置有可將切削刀46安裝到 刀片座38(主軸36的前端部),且可從主軸36的前端部卸除切削刀46的刀片裝卸單元(刀片裝卸設備)74。 A housing 72 of the automatic tool changer 60 is fixed to the upper portion of the moving block 66. The side of the casing 72 (on the side of the cutting unit 14) is provided with a cutter 46 that can be mounted to The blade holder 38 (the front end portion of the main shaft 36) and the blade attaching and detaching unit (blade handling device) 74 for removing the cutting blade 46 are detachable from the front end portion of the main shaft 36.
圖5(A)為示意地顯示刀片裝卸單元74的構造之立體圖,圖5(B)為示意地顯示刀片裝卸單元74的局部剖面平面圖,圖5(C)為從切削單元14側所見到的刀片裝卸單元74的側面圖。 Fig. 5(A) is a perspective view schematically showing the configuration of the blade attaching and detaching unit 74, Fig. 5(B) is a partial cross-sectional plan view schematically showing the blade attaching and detaching unit 74, and Fig. 5(C) is a view seen from the side of the cutting unit 14 A side view of the blade handling unit 74.
如圖5(A)、圖5(B)以及圖5(C)所示,刀片裝卸單元74具備有從筐體72延伸出的支臂76。支臂76的前端部固定有形成為圓柱狀的基台78之第1底面78a側。 As shown in FIGS. 5(A), 5(B), and 5(C), the blade attaching and detaching unit 74 is provided with an arm 76 extending from the casing 72. The front end portion of the arm 76 is fixed to the first bottom surface 78a side of the base 78 formed in a columnar shape.
基台78的第2底面78b側設置有刀片保持部80。刀片保持部80包含從第2底面78b的中央突出的按壓銷80a、配置於按壓銷80a的周圍且把持切削刀46的3個爪80b、以及將按壓銷80a附勢的螺旋彈簧80c。 The blade holding portion 80 is provided on the second bottom surface 78b side of the base 78. The blade holding portion 80 includes a pressing pin 80a that protrudes from the center of the second bottom surface 78b, three claws 80b that are disposed around the pressing pin 80a and that hold the cutting blade 46, and a coil spring 80c that attaches the pressing pin 80a.
像這樣所構成的自動換刀器60(刀片裝卸單元74)與切削單元14,是藉由自動換刀器移動機構62與切削單元移動機構18而相對地移動。 The automatic tool changer 60 (the blade attaching and detaching unit 74) and the cutting unit 14 configured as described above are relatively moved by the automatic tool changer moving mechanism 62 and the cutting unit moving mechanism 18.
具體而言,自動換刀器60與切削單元14是在可對切削單元14裝卸切削刀46的裝卸位置、與相較於裝卸位置更互相遠離的遠離位置之間移動。 Specifically, the automatic tool changer 60 and the cutting unit 14 are moved between a loading and unloading position at which the cutting blade 46 can be attached and detached to the cutting unit 14, and a distant position that is further away from each other than the attaching and detaching position.
如圖1所示,在與被定位在遠離位置上的自動換刀器60相向的位置上,配置有可收容使用前或使用後的複數個切削刀46的刀片架82。 As shown in Fig. 1, a cartridge 82 that can accommodate a plurality of cutting blades 46 before or after use is disposed at a position opposed to the automatic tool changer 60 positioned at a distant position.
被收容在刀片架82上的切削刀46,可藉由例如自動換刀器60而搬出,並裝設到刀片座38上。又,已裝設在 刀片座38上的切削刀46,可藉自動換刀器60的刀片保持部80從主軸中卸除,而收容到刀片架82。 The cutter 46 accommodated in the cartridge 82 can be carried out by, for example, the automatic tool changer 60 and attached to the insert holder 38. Also installed The cutting blade 46 on the blade holder 38 can be detached from the main shaft by the blade holding portion 80 of the automatic tool changer 60, and can be accommodated in the cartridge 82.
如圖1所示,基台4的上表面設置有可輸入操作人員的各種指示(指令)的操作面板(輸入設備)84。又,X軸移動機構、工作夾台10、切削單元14、切削單元移動機構18、壓力計56、自動換刀器60、自動換刀器移動機構62、操作面板84等各構成要素皆連接於控制裝置(控制設備)86。 As shown in FIG. 1, the upper surface of the base 4 is provided with an operation panel (input device) 84 into which various instructions (instructions) of the operator can be input. Further, the components of the X-axis moving mechanism, the work chuck 10, the cutting unit 14, the cutting unit moving mechanism 18, the pressure gauge 56, the automatic tool changer 60, the automatic tool changer moving mechanism 62, and the operation panel 84 are all connected to each other. Control device (control device) 86.
圖6為示意地顯示控制裝置86的構成例的方塊圖。再者,在圖6中,將有關於控制裝置86的連接關係的一部分也一併例示出。在本實施形態的切削裝置2中,當將主旨為例如將切削刀46裝設到刀片座38的指示(裝設指令)輸入到操作面板84後,控制裝置86就會藉由壓力計56測定流路38b、流路36a、流路34b以及配管52的內部壓力。 FIG. 6 is a block diagram schematically showing an example of the configuration of the control device 86. Further, in FIG. 6, a part of the connection relationship with respect to the control device 86 is also collectively illustrated. In the cutting device 2 of the present embodiment, when an instruction (installation command) for mounting the cutting blade 46 to the blade holder 38 is input to the operation panel 84, the control device 86 is measured by the pressure gauge 56. The internal pressure of the flow path 38b, the flow path 36a, the flow path 34b, and the pipe 52.
控制裝置86具備有可記憶各種資訊的記憶部86a,並將從壓力計56傳送過來的測定值(測定結果)記憶於此記憶部86a中。又,控制裝置86具備有根據從壓力計56傳送過來的測定值,判定刀片座38上是否裝設有切削刀46的判定部86b。 The control device 86 is provided with a memory unit 86a that can store various kinds of information, and the measurement value (measurement result) transmitted from the pressure gauge 56 is stored in the memory unit 86a. Further, the control device 86 includes a determination unit 86b that determines whether or not the cutting blade 46 is attached to the blade holder 38 based on the measurement value transmitted from the pressure gauge 56.
判定部86b會將從壓力計56傳送過來的測定值,與預先被記憶於記憶部86a的判定用的基準值(閾值)進行比較。判定用的基準值是對應於在刀片座38上裝設有切削刀46的狀態下的流路38b、流路36a、流路34b以及配管52的內部壓力而設定。 The determination unit 86b compares the measured value transmitted from the pressure gauge 56 with a reference value (threshold value) for determination that is previously stored in the memory unit 86a. The reference value for determination is set in accordance with the internal pressure of the flow path 38b, the flow path 36a, the flow path 34b, and the pipe 52 in a state in which the cutting blade 46 is mounted on the insert holder 38.
於例如測定值大於判定用的基準值時,判定部 86b會判定為在刀片座38上未裝設有切削刀46。另一方面,於測定值小於判定用的基準值時,判定部86b會判定為在刀片座38上裝設有切削刀46。 For example, when the measured value is larger than the reference value for determination, the determination unit 86b determines that the cutting blade 46 is not mounted on the insert holder 38. On the other hand, when the measured value is smaller than the reference value for determination, the determining unit 86b determines that the cutting blade 46 is attached to the insert holder 38.
像這樣,壓力計56、記憶部86a及判定部86b便作為檢測有無裝設在刀片座38上的切削刀46的刀片檢測機構(刀片檢測設備)而起作用。 In this manner, the pressure gauge 56, the memory unit 86a, and the determination unit 86b function as a blade detecting mechanism (blade detecting device) that detects the presence or absence of the cutting blade 46 attached to the blade holder 38.
在被判定為在刀片座38上未裝設有切削刀46的情況下,控制裝置86會控制切削單元移動機構18、自動換刀器60、以及自動換刀器移動機構62,以將切削刀46裝設到刀片座38。 In the case where it is determined that the cutting blade 46 is not mounted on the blade holder 38, the control device 86 controls the cutting unit moving mechanism 18, the automatic tool changer 60, and the automatic tool changer moving mechanism 62 to cut the cutter 46 is mounted to the blade holder 38.
相對於此,在被判定為在刀片座38上裝設有切削刀46的情況下,控制裝置86不會將切削刀46裝設到刀片座38,而是以警報裝置(警報設備)88發出警報。 On the other hand, when it is determined that the cutting blade 46 is mounted on the insert holder 38, the control device 86 does not mount the cutting blade 46 to the insert holder 38, but is issued by an alarm device (alarm device) 88. alarm.
如以上,本實施形態的切削裝置2是構成為:具備檢測有無裝設於刀片座38(主軸36的前端部)的切削刀46的刀片檢測機構(刀片檢測設備)、與發出警報的警報裝置(警報設備)88;當對操作面板(輸入設備)84輸入主旨為將切削刀46裝設到刀片座38的指示(裝設指令)後,控制裝置(控制設備)86會在以刀片檢測機構未檢測到切削刀46時實行指示的內容,且在以刀片檢測機構檢測出切削刀46時不實行指示的內容,而以警報裝置(警報設備)88發出警報。 As described above, the cutting device 2 of the present embodiment is configured to include a blade detecting mechanism (blade detecting device) that detects the presence or absence of the cutting blade 46 attached to the blade holder 38 (the tip end portion of the spindle 36), and an alarm device that issues an alarm. (alarm device) 88; when an instruction (installation command) for attaching the cutter 46 to the blade holder 38 is input to the operation panel (input device) 84, the control device (control device) 86 is in the blade detecting mechanism When the cutting blade 46 is not detected, the content of the instruction is executed, and when the cutting tool 46 is detected by the blade detecting mechanism, the content of the instruction is not performed, and the alarm device (alarm device) 88 issues an alarm.
因此,即使在刀片座38已裝設有切削刀46的狀態下誤輸入了裝設的指示的情況下,也不會有使切削裝置2破損的情形。像這樣,根據本實施形態的切削裝置2,即使從 任意的步驟開始進行切削刀46的更換作業,也能夠防止起因於操作人員的不小心等的問題之發生。 Therefore, even if the instruction to mount is mistakenly input in a state where the blade holder 38 has the cutter 46 attached thereto, the cutting device 2 may not be damaged. As described above, according to the cutting device 2 of the present embodiment, even from The replacement of the cutting blade 46 is started in an arbitrary step, and the occurrence of a problem such as carelessness by the operator can be prevented.
再者,上述實施形態之構成、方法等,只要在不脫離本發明的目的之範圍內,皆可適當變更而實施。 In addition, the configuration, the method, and the like of the above-described embodiments can be appropriately modified and implemented without departing from the scope of the invention.
18‧‧‧切削單元移動機構 18‧‧‧Cutting unit moving mechanism
56‧‧‧壓力計 56‧‧‧ pressure gauge
60‧‧‧自動換刀器 60‧‧‧Automatic tool changer
62‧‧‧自動換刀器移動機構 62‧‧‧Automatic tool changer moving mechanism
84‧‧‧操作面板 84‧‧‧Operator panel
86‧‧‧控制裝置 86‧‧‧Control device
86a‧‧‧記憶部 86a‧‧‧Memory Department
86b‧‧‧判定部 86b‧‧‧Decision Department
88‧‧‧警報裝置 88‧‧‧Alarm device
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TWI831906B (en) * | 2019-01-30 | 2024-02-11 | 日商迪思科股份有限公司 | Blade exchange unit |
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