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TW201622216A - Positive electrode active material for storage device and method for producing positive electrode active material for storage device - Google Patents

Positive electrode active material for storage device and method for producing positive electrode active material for storage device Download PDF

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TW201622216A
TW201622216A TW104135950A TW104135950A TW201622216A TW 201622216 A TW201622216 A TW 201622216A TW 104135950 A TW104135950 A TW 104135950A TW 104135950 A TW104135950 A TW 104135950A TW 201622216 A TW201622216 A TW 201622216A
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positive electrode
electrode active
active material
storage battery
battery device
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TW104135950A
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Chinese (zh)
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Tsuyoshi Honma
Takayuki Komatsu
Morito Tanabe
Hideo Yamauchi
Fumio Sato
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Nat Univ Corp Nagaoka Univ Tec
Nippon Electric Glass Co
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/58Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B25/00Phosphorus; Compounds thereof
    • C01B25/16Oxyacids of phosphorus; Salts thereof
    • C01B25/26Phosphates
    • C01B25/45Phosphates containing plural metal, or metal and ammonium
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Battery Electrode And Active Subsutance (AREA)
  • Secondary Cells (AREA)

Abstract

Provided is a positive electrode active substance for a storage device, the substance characterized in containing an oxide material that has an amorphous phase and in being represented by general formula Nax(Mn1-aMa)yP2Oz (M is at least one selected from the group consisting of Cr, Fe, Co, and Ni, 1.2 ≤ x &le ;2.3, 0.95 ≤ y &le ;1.6, 0 ≤ a ≤ 0.9, and 7 ≤ z ≤ 8).

Description

蓄電裝置用正極活性物質及其製造方法Positive electrode active material for electricity storage device and method for producing same

本發明關於一種蓄電裝置用正極活性物質及其製造方法。The present invention relates to a positive electrode active material for a storage battery device and a method for producing the same.

鋰離子二次電池確立了其作為行動電子終端或電動汽車等所不可或缺的、高容量且輕量的電源的地位,作為其正極活性物質,由通式LiFePO4 表示的具有橄欖石型結晶的活性物質受到關注。然而,擔心全球鋰的原材料價格高漲等問題,故而,近年來研究了使用鈉來代替鋰的鈉離子二次電池。Lithium-ion secondary battery has established its position as a high-capacity and lightweight power source that is indispensable for mobile electronic terminals or electric vehicles. As its positive electrode active material, it has olivine-type crystals represented by the general formula LiFePO 4 . The active substance is of interest. However, there is a concern about the high price of raw materials for lithium in the world, and in recent years, sodium ion secondary batteries using sodium instead of lithium have been studied.

就鋰離子與鈉離子的氧化還原基準電位而言,鈉比鋰高0.3 V,故而,若使正極活性物質的鹼性離子由鋰變為鈉,則鈉系正極活性物質中的動作電位下降。故而,鈉離子二次電池為了實現與鋰離子二次電池同等的高能量密度化,要求高電壓化或高容量化。例如,非專利文獻1中公開了一種包含Na2 (Fe1-y Mny )P2 O7 (0≦y≦1)的正極活性物質。 [現有技術文獻] [非專利文獻]In the redox reference potential of the lithium ion and the sodium ion, sodium is 0.3 V higher than lithium. Therefore, when the basic ion of the positive electrode active material is changed from lithium to sodium, the operating potential in the sodium-based positive electrode active material is lowered. Therefore, in order to achieve a high energy density equivalent to that of a lithium ion secondary battery, a sodium ion secondary battery is required to have a high voltage or a high capacity. For example, Non-Patent Document 1 discloses a positive electrode active material containing Na 2 (Fe 1-y Mn y )P 2 O 7 (0≦y≦1). [Prior Art Document] [Non-Patent Document]

[非專利文獻1]帕拉貝爾·巴潘達等人所著的《固態離子學》(Prabeer Barpanda et al., Solid State Ionics), 2014(DOI:10.1016/j.ssi.2014.03.011)[Non-Patent Document 1] Prabeer Barpanda et al., Solid State Ionics, 2014 (DOI: 10.1016/j.ssi.2014.03.011)

[發明所欲解決之課題][Problems to be solved by the invention]

關於非專利文獻1中記載的包含Na2 (Fe1-y Mny )P2 O7 的正極活性物質,有報告稱,隨著Mn比例的變大會令容量急遽下降。因此,所述活性物質存在不具有可滿足實際規格的充放電特性的問題。In the positive electrode active material containing Na 2 (Fe 1-y Mn y ) P 2 O 7 described in Non-Patent Document 1, it has been reported that the capacity is rapidly decreased as the ratio of Mn changes. Therefore, the active material has a problem that it does not have charge and discharge characteristics that can satisfy actual specifications.

本發明的目的在於提供一種充放電特性優良的蓄電裝置用正極活性物質及其製造方法。 [解決課題之手段]An object of the present invention is to provide a positive electrode active material for an electricity storage device which is excellent in charge and discharge characteristics and a method for producing the same. [Means for solving the problem]

本發明的蓄電裝置用正極活性物質的特徵在於:由通式Nax (Mn1-a Ma )y P2 Oz (M是選自由Cr、Fe、Co及Ni組成的群組中的至少一種,且1.2≦x≦2.3、0.95≦y≦1.6、0≦a≦0.9、7≦z≦8)表示,且含有具有非晶質相的氧化物材料。The positive electrode active material for a storage battery device of the present invention is characterized by having a general formula of Na x (Mn 1-a M a ) y P 2 O z (M is at least selected from the group consisting of Cr, Fe, Co, and Ni One, and 1.2≦x≦2.3, 0.95≦y≦1.6, 0≦a≦0.9, 7≦z≦8), and contains an oxide material having an amorphous phase.

本發明的蓄電裝置用正極活性物質中含有非晶質相,藉此不僅能提昇鈉離子傳導性,而且能抑制隨著反覆充放電而產生的含Mn的結晶的畸變、或Mn成分向外部溶出。因此,本發明的蓄電裝置用正極活性物質的充放電特性或循環特性優良。In the positive electrode active material for a storage battery device of the present invention, an amorphous phase is contained, whereby not only the sodium ion conductivity but also the distortion of the Mn-containing crystal generated by the reverse charge and discharge or the external elution of the Mn component can be suppressed. . Therefore, the positive electrode active material for a storage battery device of the present invention is excellent in charge and discharge characteristics or cycle characteristics.

本發明的蓄電裝置用正極活性物質較佳為,非晶質相的含量為1質量%以上。The positive electrode active material for a storage battery device of the present invention preferably has a content of an amorphous phase of 1% by mass or more.

本發明的蓄電裝置用正極活性物質較佳為,更含有導電性碳。The positive electrode active material for a storage battery device of the present invention preferably further contains conductive carbon.

藉由使正極活性物質含有導電性碳,能確保氧化物材料間的電子導電路徑,且能提昇充放電特性。By including the conductive carbon in the positive electrode active material, the electron conduction path between the oxide materials can be ensured, and the charge and discharge characteristics can be improved.

本發明的蓄電裝置用正極活性物質較佳為,以質量%計,含有所述氧化物材料80%~99.5%、及所述導電性碳0.5%~20%。The positive electrode active material for a storage battery device of the present invention preferably contains, by mass%, 80% to 99.5% of the oxide material and 0.5% to 20% of the conductive carbon.

本發明的蓄電裝置用正極活性物質較佳為,包含由通式Na2 MnP2 O7 表示的三斜晶系結晶。The positive electrode active material for a storage battery device of the present invention preferably contains a triclinic crystal represented by the general formula Na 2 MnP 2 O 7 .

就由Na2 MnP2 O7 表示的三斜晶系結晶而言,隨著充放電產生的氧化還原電位高,當用作蓄電裝置用正極活性物質時,表現出高充放電容量及高放電電壓。The triclinic crystal represented by Na 2 MnP 2 O 7 has a high oxidation-reduction potential due to charge and discharge, and exhibits high charge and discharge capacity and high discharge voltage when used as a positive electrode active material for an electricity storage device. .

本發明的蓄電裝置用正極活性物質的製造方法的特徵在於:對於由通式Nax (Mn1-a Ma )y P2 Oz (M是選自由Cr、Fe、Co及Ni組成的群組中的至少一種過渡金屬元素,且1.2≦x≦2.3、0.95≦y≦1.6、0≦a≦0.9、7≦z≦8)表示的氧化物材料添加導電性碳,且一面予以粉碎一面進行混合。The method for producing a positive electrode active material for a storage battery device according to the present invention is characterized in that it is a group consisting of Cr, Fe, Co and Ni selected from the general formula Na x (Mn 1-a M a ) y P 2 O z (M is selected from the group consisting of Cr, Fe, Co and Ni At least one transition metal element in the group, and an oxide material represented by 1.2≦x≦2.3, 0.95≦y≦1.6, 0≦a≦0.9, 7≦z≦8) is added with conductive carbon and is pulverized while being pulverized mixing.

一般而言,蓄電裝置用正極活性物質是與導電性碳或作為導電性碳源的有機物混合並燒結後用作正極。藉此,於正極活性物質之間形成含有導電性碳的導電路徑,可獲得良好的充放電特性。然而,由通式Nax (Mn1-a Ma )y P2 Oz 表示的正極活性物質若與導電性碳混合並燒結,則導電性碳容易被正極活性物質中所含的Mn元素氧化而以二氧化碳的形式釋放至外部。因此,於正極活性物質之間難以形成含有導電性碳的導電路徑,從而有時無法獲得充分的充放電特性。In general, the positive electrode active material for a storage device is mixed with conductive carbon or an organic material as a conductive carbon source and sintered to be used as a positive electrode. Thereby, a conductive path containing conductive carbon is formed between the positive electrode active materials, and good charge and discharge characteristics can be obtained. However, when the positive electrode active material represented by the general formula Na x (Mn 1-a M a ) y P 2 O z is mixed with the conductive carbon and sintered, the conductive carbon is easily oxidized by the Mn element contained in the positive electrode active material. It is released to the outside in the form of carbon dioxide. Therefore, it is difficult to form a conductive path containing conductive carbon between the positive electrode active materials, and sufficient charge and discharge characteristics may not be obtained.

另一方面,根據本發明的製造方法,可藉由將由通式Nax (Mn1-a Ma )y P2 Oz 表示的正極活性物質與導電性碳一面予以粉碎一面進行混合而賦予能量,故而,無需伴有與導電性碳的燒結便能以相對低的溫度進行複合。因此,進行複合時不易因Mn元素而使導電性碳氧化,能使導電性碳以良好的狀態分散於正極活性物質中。而且,藉由經過粉碎、混合步驟,使氧化物材料彼此容易相互反應而形成非晶質相。而且,導電性碳是作為粉碎助劑,故而,會抑制粉碎、混合時氧化物材料的凝聚,促進非晶質相的形成。On the other hand, according to the production method of the present invention, the positive electrode active material represented by the general formula Na x (Mn 1-a M a ) y P 2 O z can be pulverized while being pulverized to impart energy. Therefore, it is possible to perform recombination at a relatively low temperature without accompanying sintering with conductive carbon. Therefore, when the composite is performed, it is difficult to oxidize the conductive carbon by the Mn element, and the conductive carbon can be dispersed in the positive electrode active material in a good state. Further, by the pulverization and mixing steps, the oxide materials are easily reacted with each other to form an amorphous phase. Further, since the conductive carbon is used as a pulverization aid, aggregation of the oxide material during pulverization and mixing is suppressed, and formation of an amorphous phase is promoted.

如上文所述,根據本發明的製造方法,氧化物材料含有非晶質相,且於內部以良好的狀態分散有導電性碳,故而,可獲得充放電特性優良的正極活性物質。As described above, according to the production method of the present invention, the oxide material contains an amorphous phase, and conductive carbon is dispersed in a good state inside, so that a positive electrode active material excellent in charge and discharge characteristics can be obtained.

本發明的蓄電裝置用正極活性物質的製造方法中較佳為,使用熔融固化物來作為氧化物材料。In the method for producing a positive electrode active material for a storage battery device of the present invention, it is preferred to use a molten solidified material as an oxide material.

根據所述構成,可提高正極活性物質的均質性。According to the above configuration, the homogeneity of the positive electrode active material can be improved.

本發明的蓄電裝置用正極活性物質的製造方法中較佳為,使用對熔融固化物實施熱處理後所得的結晶物來作為氧化物材料。 [發明的效果]In the method for producing a positive electrode active material for a storage battery device of the present invention, it is preferred to use a crystal material obtained by heat-treating a molten solidified material as an oxide material. [Effects of the Invention]

根據本發明,可獲得一種藉由含有作為高電壓系元素的Mn而實現高電壓化、藉由含有非晶質相而提昇容量、且獲得良好的循環特性的高能量密度的蓄電裝置用正極活性物質。According to the present invention, it is possible to obtain a positive electrode activity for a power storage device having a high energy density by increasing the capacity by containing Mn as a high voltage element, increasing the capacity by containing an amorphous phase, and obtaining good cycle characteristics. substance.

本發明的蓄電裝置用正極活性物質的特徵在於:由通式Nax (Mn1-a Ma )y P2 Oz (M是選自由Cr、Fe、Co及Ni組成的群組中的至少一種,且1.2≦x≦2.3、0.95≦y≦1.6、0≦a≦0.9、7≦z≦8)表示,且含有具有非晶質相的氧化物材料。The positive electrode active material for a storage battery device of the present invention is characterized by having a general formula of Na x (Mn 1-a M a ) y P 2 O z (M is at least selected from the group consisting of Cr, Fe, Co, and Ni One, and 1.2≦x≦2.3, 0.95≦y≦1.6, 0≦a≦0.9, 7≦z≦8), and contains an oxide material having an amorphous phase.

所述通式中的Na成為鈉離子的供給源,所述鈉離子當電池充放電時在正極活性物質與負極活性物質之間移動。Na in the above formula becomes a supply source of sodium ions, and the sodium ions move between the positive electrode active material and the negative electrode active material when the battery is charged and discharged.

Mn是對正極活性物質賦予高電壓的成分。具體而言,當隨著電池的充放電而使鈉離子脫離正極活性物質或吸藏於正極活性物質時,藉由Mn離子的價數變化而產生氧化還原反應。因該氧化還原反應,使正極活性物質表現出高氧化還原電位。Mn is a component that imparts a high voltage to the positive electrode active material. Specifically, when sodium ions are separated from the positive electrode active material or absorbed in the positive electrode active material as the battery is charged and discharged, a redox reaction is generated by a change in the valence of the Mn ions. Due to this redox reaction, the positive electrode active material exhibits a high oxidation-reduction potential.

M(選自由Cr、Fe、Co及Ni組成的群組中的至少一種)亦與Mn同樣,當電池充放電時藉由價數變化而在使鈉離子脫離正極活性物質或吸藏於正極活性物質的情況下具有提高正極活性物質的氧化還原電位的作用。Ni表現出特別高的氧化還原電位,故而較佳。另一方面,Fe在充放電過程中具有高結構穩定化,故而較佳。M (at least one selected from the group consisting of Cr, Fe, Co, and Ni) is also the same as Mn. When the battery is charged and discharged, the sodium ion is separated from the positive active material or absorbed into the positive electrode by the valence change. In the case of a substance, it has an effect of increasing the oxidation-reduction potential of the positive electrode active material. Ni exhibits a particularly high redox potential and is therefore preferred. On the other hand, Fe has a high structural stability during charge and discharge, and is therefore preferred.

P2 Oz具有三維網狀結構,從而具有使正極活性物質的結構穩定的效果。P 2 Oz has a three-dimensional network structure and thus has an effect of stabilizing the structure of the positive electrode active material.

以下,說明以所述方式規定通式Nax (Mn1-a Ma )y P2 Oz 中各係數的範圍的理由。Hereinafter, the reason why the range of each coefficient in the general formula Na x (Mn 1-a M a ) y P 2 O z is defined in the above manner will be described.

x為1.2≦x≦2.3,較佳為≦x≦2.25,更佳為1.5≦x≦2.2。若x過小,則參與吸藏、釋放的鈉離子減少,故而,有充放電容量下降的傾向。另一方面,若x過大,則容易析出Na3 PO4 等不參與充放電的異質結晶,故而有充放電容量下降的傾向。x is 1.2 ≦ x ≦ 2.3, preferably ≦ x ≦ 2.25, more preferably 1.5 ≦ x ≦ 2.2. When x is too small, the amount of sodium ions involved in occlusion and release is reduced, so that the charge and discharge capacity tends to decrease. On the other hand, when x is too large, it is easy to precipitate heterogeneous crystals such as Na 3 PO 4 which do not participate in charge and discharge, and thus the charge and discharge capacity tends to decrease.

y為0.95≦y≦1.6,較佳為0.95≦y≦1.4,更佳為0.95≦y≦1.25。若y過小,則引起氧化還原反應的過渡金屬元素減少,因此,參與吸藏、釋放的鈉離子減少,故而,有充放電容量下降的傾向。另一方面,若y過大,則容易析出NaMnPO4 等不參與充放電的異質結晶,故而有充放電容量下降的傾向。y is 0.95 ≦ y ≦ 1.6, preferably 0.95 ≦ y ≦ 1.4, more preferably 0.95 ≦ y ≦ 1.25. When y is too small, the transition metal element causing the redox reaction is reduced. Therefore, the sodium ions involved in the absorption and release are reduced, so that the charge and discharge capacity tends to decrease. On the other hand, when y is too large, it is easy to precipitate heterogeneous crystals such as NaMnPO 4 which do not participate in charge and discharge, and thus the charge and discharge capacity tends to decrease.

a為0≦a≦0.9,較佳為0≦a≦0.5,更佳為0≦a≦0.3。a越小,則隨著充放電產生的氧化還原電位越高,當用作蓄電裝置用正極活性物質時,容易表現出高充放電容量及高放電電壓。尤佳為a=0。a is 0 ≦ a ≦ 0.9, preferably 0 ≦ a ≦ 0.5, more preferably 0 ≦ a ≦ 0.3. The smaller the a, the higher the oxidation-reduction potential due to charge and discharge, and when used as a positive electrode active material for a storage device, it is easy to exhibit a high charge and discharge capacity and a high discharge voltage. Especially good is a=0.

z為7≦z≦8,較佳為7≦z≦7.8,更佳為7≦z≦7.5。若z過小,則Mn及M的價數變得小於2價,容易隨著充放電而析出金屬。所析出的金屬會於電解質中溶出,且於負極側以金屬樹枝狀結晶的形式析出,故而,成為內部短路的原因。另一方面,若z過大,則Mn及M的價數變得大於2價,從而不易隨著電池的充放電而引起氧化還原反應。結果,吸藏、釋放的鈉離子減少,故而有容量下降的傾向。z is 7≦z≦8, preferably 7≦z≦7.8, more preferably 7≦z≦7.5. When z is too small, the valence of Mn and M becomes less than 2 valence, and it is easy to precipitate a metal with charge and discharge. The precipitated metal is eluted in the electrolyte and precipitates as a metal dendritic crystal on the negative electrode side, which causes internal short-circuiting. On the other hand, when z is too large, the valence of Mn and M becomes larger than the valence, and it is difficult to cause an oxidation-reduction reaction with charge and discharge of a battery. As a result, the sodium ions occluded and released are reduced, so that the capacity tends to decrease.

作為由通式Nax (Mn1-a Ma )y P2 Oz 表示的氧化物材料的具體例,可列舉由Na2 MnP2 O7 、Na2 (Mn1-a Fea )P2 O7 (0<a≦0.8,進而是0.2≦a≦0.8)、Na2 (Mn1-a Nia )P2 O7 (0<a≦0.8,進而是0.2≦a≦0.8)表示的氧化物材料。其中,就由Na2 MnP2 O7 表示的三斜晶系結晶而言,隨著充放電而產生的氧化還原電位高,當用作蓄電裝置用正極活性物質時,表現出高充放電容量(理論值97.5 mAh)及高放電電壓(理論值3.7 V)。Specific examples of the oxide material represented by the general formula Na x (Mn 1-a M a ) y P 2 O z include Na 2 MnP 2 O 7 and Na 2 (Mn 1-a Fe a )P 2 . Oxidation represented by O 7 (0 < a ≦ 0.8, further 0.2 ≦ a ≦ 0.8), Na 2 (Mn 1-a Ni a ) P 2 O 7 (0 < a ≦ 0.8, further 0.2 ≦ a ≦ 0.8) Material. In addition, the triclinic crystal represented by Na 2 MnP 2 O 7 has a high oxidation-reduction potential due to charge and discharge, and exhibits a high charge and discharge capacity when used as a positive electrode active material for a storage device. Theoretical value 97.5 mAh) and high discharge voltage (theoretical value 3.7 V).

正極活性物質中Nax (Mn1-a Ma )y P2 Oz 結晶的含量較佳為99質量%以下,更佳為90質量%以下,進而更佳為85質量%以下,尤佳為80質量%以下,最佳為70質量%以下。若Na2 MnP2 O7 結晶的含量過多,則非晶質相減少,不易獲得後述的效果。The content of Na x (Mn 1-a M a ) y P 2 O z crystal in the positive electrode active material is preferably 99% by mass or less, more preferably 90% by mass or less, still more preferably 85% by mass or less, and particularly preferably 80% by mass or less, preferably 70% by mass or less. When the content of the Na 2 MnP 2 O 7 crystal is too large, the amorphous phase is reduced, and the effect described later is not easily obtained.

氧化物材料中非晶質相的含量較佳為1質量%以上,更佳為10%質量以上,進而更佳為20質量%以上,尤佳為30質量%以上。若非晶質相的含量過少,則鈉離子傳導性容易下降。而且,隨著反覆充放電,含Mn的結晶容易產生畸變,或是Mn成分容易向外部溶出。結果,充放電特性(尤其是高速充放電特性)或循環特性容易下降。The content of the amorphous phase in the oxide material is preferably 1% by mass or more, more preferably 10% by mass or more, still more preferably 20% by mass or more, and particularly preferably 30% by mass or more. When the content of the amorphous phase is too small, the sodium ion conductivity is liable to lower. Further, with the reverse charge and discharge, the Mn-containing crystal is likely to be distorted, or the Mn component is easily eluted to the outside. As a result, the charge and discharge characteristics (especially the high-rate charge and discharge characteristics) or the cycle characteristics are liable to lower.

氧化物材料中Nax (Mn1-a Ma )y P2 Oz 結晶及非晶質相的含量是藉由如下方式獲得:於由使用CuKα射線的粉末X射線繞射測定所得的2θ值為10°~60°的繞射線分佈中,將波峰分離為結晶性繞射線與非晶質暈圈。具體而言,當從自繞射線分佈減去背景後所得的全散射曲線中,將對10°~45°的寬繞射線(非晶質暈圈)進行波峰分離後所獲得的積分強度設為Ia、將對在10°~60°檢測到的源自Nax (Mn1-a Ma )y P2 Oz 結晶的結晶性繞射線進行波峰分離後所獲得的積分強度的總和設為Ic、將根據源自其他結晶的結晶性繞射線獲得的積分強度的總和設為Io時,根據下式求出Nax (Mn1-a Ma )y P2 Oz 結晶的含量Xc及非晶質相的含量Xg。The content of the Na x (Mn 1-a M a ) y P 2 O z crystal and the amorphous phase in the oxide material is obtained by measuring the 2θ value obtained by powder X-ray diffraction using CuKα ray. In the ray distribution of 10° to 60°, the peak is separated into a crystalline ray and an amorphous halo. Specifically, in the total scattering curve obtained by subtracting the background from the diffraction ray distribution, the integrated intensity obtained by peak-separating the wide-circle ray (amorphous halo) of 10° to 45° is set as Ia, the sum of the integrated intensities obtained by peak separation of crystalline ray-derived rays derived from Na x (Mn 1-a M a ) y P 2 O z crystals detected at 10° to 60° is set to Ic When the total of the integrated intensities obtained by the crystallized ray from other crystals is Io, the content Xc of the crystal of Na x (Mn 1-a M a ) y P 2 O z and the amorphous state are obtained according to the following formula. The content of the phase is Xg.

Xc=[Ic/(Ic+Ia+Io)]×100(質量%) Xg=100-[100×(Ic+Io)/(Ic+Ia+Io)](質量%)Xc=[Ic/(Ic+Ia+Io)]×100 (% by mass) Xg=100-[100×(Ic+Io)/(Ic+Ia+Io)] (% by mass)

Nax (Mn1-a Ma )y P2 Oz 結晶的微晶尺寸越小,則越能提昇放電容量。具體而言,Nax (Mn1-a Ma )y P2 Oz 結晶的微晶尺寸較佳為100 nm以下,更佳為60 nm以下,進而更佳為50 nm以下。下限並無特別限定,但實際上為1 nm以上,進而是2 nm以上。微晶尺寸可根據使用CuKα射線的粉末X射線繞射的分析結果且依據謝樂公式求出。具體而言,對根據自繞射線分佈減去背景後所得的全散射曲線而確認為源自Nax (Mn1-a Ma )y P2 Oz 結晶的2θ=22.3°附近的繞射線進行波峰分離,根據所求出的半值全寬β(FWHM)與黑角θ,且依據下式求出Nax (Mn1-a Ma )y P2 Oz 結晶的微晶尺寸ε。The smaller the crystallite size of the Na x (Mn 1-a M a ) y P 2 O z crystal, the higher the discharge capacity can be. Specifically, the crystallite size of the Na x (Mn 1-a M a ) y P 2 O z crystal is preferably 100 nm or less, more preferably 60 nm or less, and still more preferably 50 nm or less. The lower limit is not particularly limited, but is actually 1 nm or more, and further 2 nm or more. The crystallite size can be determined from the analysis results of powder X-ray diffraction using CuKα rays and according to the Scherrer formula. Specifically, it is confirmed that the total scattering curve obtained by subtracting the background from the diffraction ray distribution is a ray around the 2θ=22.3° of the Na x (Mn 1-a M a ) y P 2 O z crystal. The peak separation is based on the obtained full width at half maximum (FWHM) and black angle θ, and the crystallite size ε of the crystal of Na x (Mn 1-a M a ) y P 2 O z is obtained according to the following formula.

ε=Kλ/βicosθ (謝樂常數K=0.85,X射線波長λ=1.541)ε=Kλ/βicosθ (Xiele constant K=0.85, X-ray wavelength λ=1.541)

本發明的蓄電裝置用正極活性物質較佳為含有導電性碳。藉此,能確保氧化物材料間的電子導電路徑,從而能提昇充放電特性。作為導電性碳,可使用乙炔黑或科琴黑等高導電性碳黑、石墨等碳粉末、碳纖維等。其中,較佳為電子傳導性高的乙炔黑。The positive electrode active material for a storage battery device of the present invention preferably contains conductive carbon. Thereby, the electron conduction path between the oxide materials can be ensured, and the charge and discharge characteristics can be improved. As the conductive carbon, highly conductive carbon black such as acetylene black or ketjen black, carbon powder such as graphite, or carbon fiber can be used. Among them, acetylene black having high electron conductivity is preferred.

本發明的蓄電裝置用正極活性物質中以質量%計,較佳為含有氧化物材料80%~99.5%、及導電性碳0.5%~20%,較佳為含有氧化物材料85%~98%、碳材料2%~15%。藉由將氧化物材料與導電性碳的含量限制於所述範圍,容易獲得具有高充放電容量與良好的循環特性的正極活性物質。The positive electrode active material for an electricity storage device of the present invention preferably contains 80% to 99.5% of the oxide material and 0.5% to 20% of the conductive carbon, and preferably 85% to 98% of the oxide material, by mass%. Carbon materials are 2% to 15%. By limiting the content of the oxide material and the conductive carbon to the above range, it is easy to obtain a positive electrode active material having a high charge and discharge capacity and good cycle characteristics.

蓄電裝置用正極活性物質的形狀並無特別限定,但較佳為粉末狀。此情況下,蓄電裝置用正極活性物質的平均粒子徑為0.1 μm~20 μm、0.3 μm~15 μm、0.5 μm~10 μm,尤佳為0.6 μm~5 μm。而且,最大粒子徑為150 μm以下、100 μm以下、75 μm以下,尤佳為55 μm以下。若平均粒子徑或最大粒子徑過大,則當充放電時鈉離子難以吸藏及釋放,故而有充放電容量下降的傾向。另一方面,若平均粒子徑過小,則當已成為糊狀時粉末的分散狀態差,有難以製造均勻電極的傾向。The shape of the positive electrode active material for a storage battery device is not particularly limited, but is preferably a powder. In this case, the average particle diameter of the positive electrode active material for a storage device is 0.1 μm to 20 μm, 0.3 μm to 15 μm, 0.5 μm to 10 μm, and more preferably 0.6 μm to 5 μm. Further, the maximum particle diameter is 150 μm or less, 100 μm or less, or 75 μm or less, and particularly preferably 55 μm or less. When the average particle diameter or the maximum particle diameter is too large, sodium ions are hard to be absorbed and released during charge and discharge, and thus the charge and discharge capacity tends to decrease. On the other hand, when the average particle diameter is too small, the dispersion state of the powder is poor when it is in a paste state, and it tends to be difficult to produce a uniform electrode.

此處,平均粒子徑與最大粒子徑分別表示一次粒子的中值粒徑即D50(50%體積累積粒徑)與D99(99%體積累積粒徑),且是利用雷射繞射式粒度分佈測定裝置測定出的值。Here, the average particle diameter and the maximum particle diameter respectively represent the median diameter of the primary particles, that is, D50 (50% volume cumulative particle diameter) and D99 (99% volume cumulative particle diameter), and are laser diffraction type particle size distribution. The value measured by the measuring device.

繼而,對於本發明的蓄電裝置用正極活性物質的製造方法進行說明。本發明的蓄電裝置用正極活性物質可藉由例如以下方法製造:對於由通式Nax (Mn1-a Ma )y P2 Oz (M是選自由Cr、Fe、Co及Ni組成的群組中的至少一種過渡金屬元素,且1.2≦x≦2.3、0.95≦y≦1.6、0≦a≦0.9、7≦z≦8)表示的氧化物材料添加導電性碳,一面予以粉碎一面進行混合。Next, a method of producing a positive electrode active material for a storage battery device of the present invention will be described. The positive electrode active material for an electricity storage device of the present invention can be produced, for example, by a method consisting of a general formula of Na x (Mn 1-a M a ) y P 2 O z (M is selected from the group consisting of Cr, Fe, Co, and Ni). At least one transition metal element in the group, and an oxide material represented by 1.2≦x≦2.3, 0.95≦y≦1.6, 0≦a≦0.9, 7≦z≦8) is added with conductive carbon while being pulverized mixing.

由通式Nax (Mn1-a Ma )y P2 Oz 表示的氧化物材料可使用各構成成分的原料粉末(氧化物等)的熔融固化物或固相反應物等。尤其是,當使用熔融固化物作為氧化物材料時,容易獲得均質性優良的正極活性物質,故而較佳。As the oxide material represented by the general formula Na x (Mn 1-a M a ) y P 2 O z , a melt-solidified material or a solid phase reactant of a raw material powder (oxide or the like) of each constituent component can be used. In particular, when a molten solidified material is used as the oxide material, it is easy to obtain a positive electrode active material having excellent homogeneity, which is preferable.

熔融固化物可利用以下方法製造。首先,以成為通式Nax (Mn1-a Ma )y P2 Oz (M是選自由Cr、Fe、Mn、Co及Ni組成的群組中的至少一種過渡金屬元素)所示的組成的方式製備原料粉末,而獲得原料配合料。繼而,使所得的原料配合料熔融。熔融溫度可適當調整以使原料配合料均質地熔融。具體而言,熔融溫度較佳為800℃以上,更佳為900℃以上。上限並無特別限定,但若熔融溫度過高,則會造成能量損失、鈉成分蒸發,故而,較佳為1500℃以下,更佳為1400℃以下。The molten solidified product can be produced by the following method. First, as shown by the general formula Na x (Mn 1-a M a ) y P 2 O z (M is at least one transition metal element selected from the group consisting of Cr, Fe, Mn, Co, and Ni) A raw material powder is prepared in a compositional manner to obtain a raw material batch. Then, the obtained raw material batch is melted. The melting temperature can be appropriately adjusted to uniformly melt the raw material batch. Specifically, the melting temperature is preferably 800 ° C or higher, more preferably 900 ° C or higher. The upper limit is not particularly limited. However, if the melting temperature is too high, energy loss and evaporation of the sodium component are caused. Therefore, the upper limit is preferably 1,500 ° C or lower, more preferably 1400 ° C or lower.

藉由使所得的熔融物成形,而獲得熔融固化物。成形方法並無特別限制,例如亦可使熔融物流入一對冷卻輥之間,一面進行驟冷一面使其成形為膜狀,或者,使熔融物流出至鑄模,使其成形為塊狀。熔融固化物既可為非晶質體,亦可為結晶體,還可為結晶相與非晶質相的混合物。The melted product is obtained by molding the obtained melt. The molding method is not particularly limited. For example, the melt stream may be formed between the pair of cooling rolls, and may be formed into a film shape by quenching, or the molten material may be discharged to a mold to form a block. The molten solidified material may be either an amorphous body or a crystalline body, or may be a mixture of a crystalline phase and an amorphous phase.

再者,亦可藉由以規定溫度對包含非晶質體的熔融固化物進行規定時間的熱處理而使其結晶化(結晶化玻璃)。熱處理例如於可進行溫度控制的電爐中進行。熱處理溫度較佳為非晶質體的玻璃轉移溫度以上,更佳為結晶化溫度以上。具體而言,較佳為350℃以上,更佳為400℃以上。熱處理時間可適當調整以使非晶質體充分結晶化。具體而言,較佳為20分鐘~300分鐘,更佳為30分鐘~240分鐘。Further, the molten solidified product containing the amorphous body may be crystallized (crystallized glass) by heat treatment for a predetermined time at a predetermined temperature. The heat treatment is carried out, for example, in an electric furnace capable of temperature control. The heat treatment temperature is preferably at least the glass transition temperature of the amorphous body, more preferably at a crystallization temperature or higher. Specifically, it is preferably 350 ° C or higher, more preferably 400 ° C or higher. The heat treatment time can be appropriately adjusted to sufficiently crystallize the amorphous body. Specifically, it is preferably from 20 minutes to 300 minutes, more preferably from 30 minutes to 240 minutes.

再者,非晶質體的熱處理可於大氣氛圍、惰性氛圍、還原氛圍中的任一種氛圍下進行,但尤佳為於還原氛圍中進行,藉此可使熔融固化物中的Mn及M成為2價。還原氛圍可列舉例如氫氛圍等。或者,亦可使用於氮或氬等惰性氣體中含有氫等還原性氣體的混合氣體,此時還原性氣體的含量較佳為2體積%以上。Further, the heat treatment of the amorphous body can be carried out in any of an atmosphere, an inert atmosphere, and a reducing atmosphere, but it is particularly preferably carried out in a reducing atmosphere, whereby Mn and M in the molten solidified body can be made. 2 price. The reducing atmosphere may, for example, be a hydrogen atmosphere or the like. Alternatively, a mixed gas containing a reducing gas such as hydrogen in an inert gas such as nitrogen or argon may be used. In this case, the content of the reducing gas is preferably 2% by volume or more.

作為對氧化物材料與導電性碳一面予以粉碎一面進行混合的方法,可列舉使用研缽、擂潰機、球磨機、碾磨機、振動球磨機、衛星式球磨機、行星式球磨機、噴射磨機、珠磨機等普通的粉碎機的方法。其中,較佳為使用行星式球磨機。行星式球磨機中,在罐體自轉旋轉的同時,載台公轉旋轉,從而能高效率地產生非常高的衝擊能量,不僅能使導電性碳均質地分散於氧化物材料中,而且還容易使氧化物材料中形成非晶質相。As a method of mixing the oxide material and the conductive carbon while pulverizing, a mortar, a crusher, a ball mill, a mill, a vibrating ball mill, a satellite ball mill, a planetary ball mill, a jet mill, and a bead are used. A method of a conventional pulverizer such as a mill. Among them, a planetary ball mill is preferably used. In the planetary ball mill, while the tank rotates and rotates, the stage rotates and rotates, so that high impact energy can be generated with high efficiency, and not only the conductive carbon can be uniformly dispersed in the oxide material, but also easily oxidized. An amorphous phase is formed in the material.

本發明的正極活性物質可用於使用水系溶劑、非水系溶劑、離子液體等電解液的鈉離子二次電池中。而且,亦可用於使用固態電解質的全固態鈉離子二次電池中。 [實施例]The positive electrode active material of the present invention can be used in a sodium ion secondary battery using an electrolytic solution such as an aqueous solvent, a nonaqueous solvent or an ionic liquid. Moreover, it can also be used in an all-solid sodium ion secondary battery using a solid electrolyte. [Examples]

以下,基於實施例對本發明進行詳細說明。再者,本發明不受以下實施例的任何限定。Hereinafter, the present invention will be described in detail based on examples. Further, the present invention is not limited by the following examples.

(實施例1) (a)熔融步驟 將磷酸氫鈉(NaH2 PO4 )、氧化錳(Mn3 O4 )作為原料,按照以莫耳%計成為Na2 O 33.3%、MnO2 33.3%、P2 O5 33.3%的組成的方式調配原料粉末,以1050℃於大氣氛圍中熔融15分鐘。之後,藉由將熔融所得的物質流入至鐵板上進行驟冷而獲得熔融固化物。利用福瑞奇(Fritch)公司製造的行星式球磨機P7使該熔融固化物粉碎,獲得粉末狀的熔融固化物。對所得的熔融固化物的粉末X射線繞射圖案進行確認,未發現結晶性繞射線,而確認為非晶質體(圖1)。(Example 1) (a) In the melting step, sodium hydrogen phosphate (NaH 2 PO 4 ) and manganese oxide (Mn 3 O 4 ) were used as raw materials, and it was 33.3% of Na 2 O and 33.3% of MnO 2 in terms of mol%. The raw material powder was blended in a manner of 33.3% of P 2 O 5 and melted at 1050 ° C for 15 minutes in the atmosphere. Thereafter, the molten solidified material is obtained by flowing the melted material into an iron plate and quenching. The molten solidified product was pulverized by a planetary ball mill P7 manufactured by Fritch Co., Ltd. to obtain a powdery molten solidified product. The powder X-ray diffraction pattern of the obtained molten solidified product was confirmed, and no crystallinity was observed, and it was confirmed that it was an amorphous body (FIG. 1).

藉由對所得的熔融固化物於含有5體積%的H2 的氬氣氛圍中以463℃進行3小時鍛燒,獲得氧化物材料。對該氧化物材料的粉末X射線繞射圖案進行確認,發現有Na2 MnP2 O7 結晶(三斜晶系空間群P1)析出(圖2)。The obtained molten solidified product was calcined at 463 ° C for 3 hours in an argon atmosphere containing 5 vol% of H 2 to obtain an oxide material. The powder X-ray diffraction pattern of the oxide material was confirmed, and it was found that Na 2 MnP 2 O 7 crystals (the triclinic space group P1) were precipitated ( FIG. 2 ).

(b)粉碎、混合步驟 按照以質量%計為氧化物材料90%、乙炔黑10%的比例秤量出上文所得的氧化物材料與作為導電性碳的乙炔黑(電化學工業公司製造的電化黑(DENKA BLACK)),且投入至福瑞奇(Fritch)公司製造的行星式球磨機P7。於大氣氛圍中,以800 rpm進行30分鐘粉碎及混合從而獲得蓄電裝置用正極活性物質。對於所得的正極活性物質的粉末X射線繞射圖案進行確認,發現含有非晶質相(圖3)。(b) The pulverization and mixing step The oxide material obtained above and the acetylene black as the conductive carbon (electrochemical made by Electrochemical Industry Co., Ltd.) were weighed in an amount of 90% by mass of the oxide material and 10% by weight of acetylene black. Black (DENKA BLACK), and invested in the planetary ball mill P7 manufactured by Fritch. The cathode active material for a storage battery device was obtained by pulverizing and mixing at 800 rpm for 30 minutes in an air atmosphere. The powder X-ray diffraction pattern of the obtained positive electrode active material was confirmed to contain an amorphous phase (Fig. 3).

進而,使用作為分析定量軟體的由材料資料有限公司(Materials Data Inc.)製造的JADE Ver.6.0,對所述繞射線分佈進行資料分析。首先,自10°~60°範圍內的繞射線分佈中減去背景的繞射分佈而獲得繞射分佈之後,利用已述方法求出非晶質相的含量、Na2 MnP2 O7 結晶含量、Na2 MnP2 O7 結晶的微晶尺寸。結果示於表1。Further, data analysis of the diffraction distribution was carried out using JADE Ver. 6.0 manufactured by Materials Data Inc. as an analytical quantitative software. First, after subtracting the diffraction distribution of the background from the diffraction distribution in the range of 10° to 60° to obtain the diffraction distribution, the content of the amorphous phase and the crystal content of Na 2 MnP 2 O 7 are determined by the method described above. The crystallite size of the Na 2 MnP 2 O 7 crystal. The results are shown in Table 1.

(c)鈉離子二次電池的製作 對於以所述方式獲得的正極活性物質,使用聚偏二氟乙烯作為黏合劑,以正極活性物質:黏合劑=95:5(質量比)的方式秤量,使其等分散於N-甲基吡咯烷酮之後,利用自轉公轉混合器充分攪拌而使其漿料化。(c) Preparation of a sodium ion secondary battery For the positive electrode active material obtained in the above manner, polyvinylidene fluoride was used as a binder, and the positive electrode active material: binder = 95:5 (mass ratio) was weighed. After dispersing it in N-methylpyrrolidone, it is fully stirred by a rotation-revolution mixer, and it is slurry-formed.

繼而,使用間隙為50 μm的刮刀,將所得的漿料塗佈於作為正極集電體的厚度為20 μm的鋁箔上,利用乾燥機以70℃進行乾燥後,使其通過一對旋轉輥之間,以1 t/cm2 加壓,藉此獲得電極片。利用電極衝壓機將電極片衝壓為直徑11 mm,以160℃進行6小時乾燥,獲得圓形的作用電極。Then, using a doctor blade having a gap of 50 μm, the obtained slurry was applied onto an aluminum foil having a thickness of 20 μm as a positive electrode current collector, dried at 70 ° C in a dryer, and passed through a pair of rotating rolls. The pressure was applied at 1 t/cm 2 to obtain an electrode sheet. The electrode sheet was punched into a diameter of 11 mm by an electrode punch, and dried at 160 ° C for 6 hours to obtain a circular working electrode.

繼而,將所得的作用電極以鋁箔面朝下的方式載置於硬幣型電池的下蓋上,且於其上積層以200℃進行8小時乾燥後的玻璃濾片、以60℃進行8小時減壓乾燥後的直徑16 mm的包含聚丙烯多孔膜(赫斯特塞拉尼斯(Hoechst Celanese)公司製造的卡爾格德(Celgard)#2400)的隔離膜、及作為相對電極的金屬鈉,製作試驗電池。作為電解液,使用1 M的NaPF6 溶液/EC:DEC=1:1(EC=碳酸伸乙酯,DEC=碳酸二乙酯)。再者,試驗電池是在結露溫度為-70℃以下、氧濃度小於0.2 ppm的氬氛圍環境下進行組裝。Then, the obtained working electrode was placed on the lower lid of the coin battery with the aluminum foil facing downward, and the glass filter dried at 200 ° C for 8 hours was laminated thereon, and the glass filter was dried at 60 ° C for 8 hours. Press-dried 16 mm diameter separator film comprising a polypropylene porous film (Celgard #2400 manufactured by Hoechst Celanese) and metal sodium as a counter electrode battery. As the electrolytic solution, a 1 M NaPF 6 solution/EC: DEC = 1:1 (EC = ethyl carbonate, DEC = diethyl carbonate) was used. Further, the test cell was assembled in an argon atmosphere having a dew condensation temperature of -70 ° C or less and an oxygen concentration of less than 0.2 ppm.

(d)充放電試驗 充放電試驗是以如下方式進行。以30℃自開路電壓(OCV)進行CC(恆定電流)充電(自正極活性物質釋放鈉離子)直至4.5 V,求出正極活性物質的單位質量中充入的電量(充電容量)。繼而,自4.5 V進行CC放電(鈉離子吸藏於正極活性物質)直至2 V,求出正極活性物質的單位質量中釋放的電量(初次放電容量)。以後,於2 V~4.5 V反覆進行CC充放電而求出充放電容量。再者,充電與放電的C率是以0.1 C(=0.07 mA)進行。而且,作為放電容量保持率,求出反覆充放電時第50次循環的放電容量相對於初次放電容量的比例。結果示於表1。再者,圖4中表示實施例1的充放電曲線。(d) Charge and discharge test The charge and discharge test was carried out as follows. CC (constant current) charging (sodium ion release from the positive electrode active material) was carried out at 30 ° C from the open circuit voltage (OCV) to 4.5 V, and the amount of charge (charge capacity) charged per unit mass of the positive electrode active material was determined. Then, CC discharge (sodium ion occluded in the positive electrode active material) was performed at 4.5 V until 2 V, and the amount of electricity (primary discharge capacity) released per unit mass of the positive electrode active material was determined. Thereafter, CC charging and discharging were repeatedly performed at 2 V to 4.5 V to obtain a charge and discharge capacity. Furthermore, the C rate of charging and discharging was performed at 0.1 C (=0.07 mA). Further, as the discharge capacity retention ratio, the ratio of the discharge capacity at the 50th cycle during the reverse charge/discharge to the initial discharge capacity was determined. The results are shown in Table 1. In addition, the charge and discharge curve of Example 1 is shown in FIG.

(比較例1) 將碳酸氫鈉(NaHCO3 )、草酸錳(MnC2 O4 )、磷酸氫二銨((NH4 )2 HPO4 )作為原料,按照以莫耳%計成為Na2 O 33.3%、MnO2 33.3%、P2 O5 33.3%的組成的方式調配原料粉末,製作原料配合料。添加乙醇,以使原料配合料的固體成分濃度成為30質量%,使用實施例1中所用的行星式球磨機,以500 rpm進行1小時濕式粉碎混合。(Comparative Example 1) Sodium hydrogencarbonate (NaHCO 3 ), manganese oxalate (MnC 2 O 4 ), and diammonium hydrogen phosphate ((NH 4 ) 2 HPO 4 ) were used as raw materials, and Na 2 O 33.3 was expressed in terms of mol%. The raw material powder was prepared in such a manner that the composition of %, MnO 2 33.3%, and P 2 O 5 33.3% was used to prepare a raw material batch. Ethanol was added so that the solid content concentration of the raw material batch was 30% by mass, and the mixture was wet-pulverized and mixed at 500 rpm for 1 hour using the planetary ball mill used in Example 1.

使用蒸發器除去乙醇之後,以30 MPa加壓,藉此製作粉壓體,且以600℃、於含有5體積%的H2 的氬氣氛圍中進行12小時鍛燒。對於所得的樣本,利用所述行星式球磨機以500 rpm進行1小時乾式粉碎,藉此獲得正極活性物質。確認所得的正極活性物質的粉末X射線繞射分佈,未發現非晶質相,而僅發現源自Na2 MnP2 O7 結晶的繞射線。根據繞射線分佈,利用已述方法求出非晶質相的含量、Na2 MnP2 O7 結晶含量、Na2 MnP2 O7 結晶的微晶尺寸。結果示於表1。After the ethanol was removed by an evaporator, the powder was pressed at 30 MPa to prepare a powder compact, and calcination was carried out for 12 hours at 600 ° C in an argon atmosphere containing 5 vol% of H 2 . The obtained sample was subjected to dry pulverization at 500 rpm for 1 hour by the planetary ball mill, whereby a positive electrode active material was obtained. The powder X-ray diffraction distribution of the obtained positive electrode active material was confirmed, and no amorphous phase was observed, and only the ray originating from the Na 2 MnP 2 O 7 crystal was found. The radiation distribution around, determined using the method already described the content of amorphous phase, Na 2 MnP 2 O 7 crystal content, Na 2 MnP 2 O 7 crystals crystallite size. The results are shown in Table 1.

秤量所得的正極活性物質、作為黏合劑的聚偏二氟乙烯、及作為導電助劑的高導電性碳(特密高(Timcal)公司製造的Super C65),以使正極活性物質:黏合劑:導電助劑=75:5:20(質量比),且使其等分散於N-甲基吡咯烷酮中之後,利用自轉公轉混合器充分攪拌而漿料化。使用所得的漿料,以與實施例1同樣的方法製作試驗電池,進行充放電試驗。結果示於表1。The obtained positive electrode active material, polyvinylidene fluoride as a binder, and highly conductive carbon (Super C65 manufactured by Timcal Co., Ltd.) as a conductive auxiliary agent were weighed so that the positive electrode active material: binder: The conductive auxiliary agent = 75:5:20 (mass ratio), and after being dispersed in N-methylpyrrolidone, it was sufficiently stirred by a spin-rotation mixer to be slurried. Using the obtained slurry, a test battery was produced in the same manner as in Example 1, and a charge and discharge test was performed. The results are shown in Table 1.

[表1] 1 [Table 1] Table 1

如表1所示,實施例1的正極活性物質中含有非晶質相,故而,初次放電容量高,為93 mAh/g,放電容量保持率亦高,為82%。另一方面,比較例1的正極活性物質中不含非晶質相,故而,初次放電容量低,為16 mAh/g。再者,表1中,非晶質含量及Na2 MnP2 O7 結晶含量均為質量%。 [產業上之可利用性]As shown in Table 1, since the positive electrode active material of Example 1 contained an amorphous phase, the initial discharge capacity was as high as 93 mAh/g, and the discharge capacity retention ratio was also high, which was 82%. On the other hand, since the positive electrode active material of Comparative Example 1 did not contain an amorphous phase, the initial discharge capacity was as low as 16 mAh/g. Further, in Table 1, the amorphous content and the Na 2 MnP 2 O 7 crystal content were both % by mass. [Industrial availability]

本發明的蓄電裝置用正極活性物質適於用作電動汽車、電性工具、緊急備用電源等中使用的鈉離子二次電池用正極活性物質。The positive electrode active material for a storage battery device of the present invention is suitably used as a positive electrode active material for a sodium ion secondary battery used in an electric automobile, an electric tool, an emergency backup power source, or the like.

no

圖1是表示實施例1中所得的熔融固化物的粉末X射線繞射圖案的圖。 圖2是表示實施例1中所得的氧化物材料的粉末X射線繞射圖案的圖。 圖3是表示實施例1中所得的正極活性物質的粉末X射線繞射圖案的圖。 圖4是表示實施例1中製作的試驗電池的充放電曲線的圖表。Fig. 1 is a view showing a powder X-ray diffraction pattern of a molten solid obtained in Example 1. 2 is a view showing a powder X-ray diffraction pattern of the oxide material obtained in Example 1. FIG. 3 is a view showing a powder X-ray diffraction pattern of the positive electrode active material obtained in Example 1. FIG. 4 is a graph showing a charge and discharge curve of a test battery produced in Example 1. FIG.

Claims (10)

一種蓄電裝置用正極活性物質,其特徵在於: 由通式Nax (Mn1-a Ma )y P2 Oz (M是選自由Cr、Fe、Co及Ni組成的群組中的至少一種,且1.2≦x≦2.3、0.95≦y≦1.6、0≦a≦0.9、7≦z≦8)表示,且含有具有非晶質相的氧化物材料。A positive electrode active material for an electricity storage device, characterized by: a general formula of Na x (Mn 1-a M a ) y P 2 O z (M is at least one selected from the group consisting of Cr, Fe, Co, and Ni And 1.2≦x≦2.3, 0.95≦y≦1.6, 0≦a≦0.9, 7≦z≦8), and contain an oxide material having an amorphous phase. 如申請專利範圍第1項所述的蓄電裝置用正極活性物質,其中所述氧化物材料中所述非晶質相的含量為1質量%以上。The positive electrode active material for a storage battery device according to the first aspect of the invention, wherein the content of the amorphous phase in the oxide material is 1% by mass or more. 如申請專利範圍第1項或第2項所述的蓄電裝置用正極活性物質,其中更含有導電性碳。The positive electrode active material for a storage battery device according to claim 1 or 2, further comprising conductive carbon. 如申請專利範圍第3項所述的蓄電裝置用正極活性物質,其中以質量%計,含有所述氧化物材料80%~99.5%、及所述導電性碳0.5%~20%。The positive electrode active material for a storage battery device according to claim 3, wherein the oxide material contains 80% to 99.5% of the oxide material and 0.5% to 20% of the conductive carbon. 如申請專利範圍第1項或第2項所述的蓄電裝置用正極活性物質,其中含有由通式Na2 MnP2 O7 表示的三斜晶系結晶。The positive electrode active material for a storage battery device according to the first or second aspect of the invention, which contains a triclinic crystal represented by the general formula Na 2 MnP 2 O 7 . 如申請專利範圍第3項所述的蓄電裝置用正極活性物質,其中含有由通式Na2 MnP2 O7 表示的三斜晶系結晶。The positive electrode active material for a storage battery device according to claim 3, which contains a triclinic crystal represented by the general formula Na 2 MnP 2 O 7 . 如申請專利範圍第4項所述的蓄電裝置用正極活性物質,其中含有由通式Na2 MnP2 O7 表示的三斜晶系結晶。The positive electrode active material for a storage battery device according to claim 4, which contains a triclinic crystal represented by the general formula Na 2 MnP 2 O 7 . 一種蓄電裝置用正極活性物質的製造方法,其特徵在於: 對於由通式Nax (Mn1-a Ma )y P2 Oz (M是選自由Cr、Fe、Co及Ni組成的群組中的至少一種過渡金屬元素,且1.2≦x≦2.3、0.95≦y≦1.6、0≦a≦0.9、7≦z≦8)表示的氧化物材料添加導電性碳,一面予以粉碎一面進行混合。A method for producing a positive electrode active material for an electricity storage device, characterized by: a group consisting of a compound of Na x (Mn 1-a M a ) y P 2 O z (M is selected from the group consisting of Cr, Fe, Co, and Ni At least one of the transition metal elements, and the oxide material represented by 1.2≦x≦2.3, 0.95≦y≦1.6, 0≦a≦0.9, 7≦z≦8) is added with conductive carbon and mixed while being pulverized. 如申請專利範圍第8項所述的蓄電裝置用正極活性物質的製造方法,其中使用熔融固化物來作為所述氧化物材料。The method for producing a positive electrode active material for a storage battery device according to claim 8, wherein a molten solidified material is used as the oxide material. 如申請專利範圍第9項所述的蓄電裝置用正極活性物質的製造方法,其中使用對所述熔融固化物實施熱處理後所得的結晶物來作為所述氧化物材料。The method for producing a positive electrode active material for a storage battery device according to claim 9, wherein the crystal material obtained by subjecting the molten solidified material to heat treatment is used as the oxide material.
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