TW201628040A - Switch module with built-in surge absorption and open-circuit structure - Google Patents
Switch module with built-in surge absorption and open-circuit structure Download PDFInfo
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本發明係有關一種內建突波吸收及斷路結構之開關模組,尤指一種過電流保護開關內建一突波吸收及斷路保護結構。The invention relates to a switch module for a built-in surge absorption and open circuit structure, in particular to a surge protection and open circuit protection structure built in an overcurrent protection switch.
按,圖1A及圖1B係揭露習用一種過電流保護開關10,其大體上包含:一殼體11,其上端設有一壓塊12,又於底端處分設有第一接線片12a、第二接線片12b及第三接線片12c,其中該第一接線片12a設有一雙合金屬接觸簧片13及第一接點131,該第二接線片12b上方相對於該第一接點,設有一可與其接觸之第二接點121;一連動件14,其一端樞口設在該壓塊12底部,另一端連動該雙合金屬接觸簧片13之自由端,俾藉由該壓塊12之按壓,驅動該雙合金屬接觸簧片13上之第一接點131接觸該第二接點121形成導通(ON),且當電流發生過載時,該雙合金屬接觸簧片13之曲張度因溫度升高而發生變形,並使該第一接點131脫離該第二接點121形成斷路(OFF),據以構成一過電流保護開關10之形態。此類型專利見諸於我國公告第540811、367091、320335、262168、208384 號等專利中。1A and FIG. 1B disclose an overcurrent protection switch 10, which generally includes a housing 11 having a pressing block 12 at its upper end and a first tab 12a and a second portion at the bottom end. The first lug 12a is provided with a double metal contact spring 13 and a first contact 131. The second lug 12b is disposed above the first contact. a second contact 121 that can be in contact therewith; a linking member 14 having one end pivotally disposed at the bottom of the pressing block 12 and the other end interlocking with the free end of the double-bonded metal contact spring 13 by the pressing block 12 Pressing, driving the first contact 131 on the double metal contact spring 13 to contact the second contact 121 to form an ON state, and when the current is overloaded, the variability of the double metal contact spring 13 is The temperature is increased to deform, and the first contact 131 is disconnected from the second contact 121 to form an open circuit (OFF), thereby forming an overcurrent protection switch 10. This type of patent is found in patents 540811, 367091, 320335, 262168, 208384, etc. in China.
惟查,上述習用過電流保護開關10,係針對電流過載所設計之結構,但是,對於突波超量或高壓雷擊等突發狀況,而造成電壓瞬間過載,並無自動斷路(OFF)的保護裝置,因此易對電器用品造成損害或使用上有安全之虞。However, the above-mentioned conventional overcurrent protection switch 10 is designed for current overload. However, for sudden surges such as overshoot or high voltage lightning strikes, the voltage is instantaneously overloaded and there is no automatic open circuit (OFF) protection. The device is therefore easy to cause damage to the electrical appliance or has a safety hazard.
是以,為了使用上安全,在諸多的電路中,習用過電流保護開關10在使用時,係另外再並接一突波吸收器(壓敏電阻(Metal Oxide Varistor) 及主電源串接一溫度保險絲,俾防止過電壓時所造成的損害。Therefore, in order to be safe in use, in many circuits, the conventional overcurrent protection switch 10 is additionally connected to a surge absorber (Metal Oxide Varistor) and a main power supply in series. Fuse, 俾 to prevent damage caused by overvoltage.
圖2係TW第 I408717號 (美國專利US Patent No.8,643,462) 專利,其揭露一種防突波的『開關模組』,應用於一電源系統,此開關模組包括一電源開關105、一絕緣件106、一突波吸收器107及一熱縮帶108。絕緣件106插設在電源開關105上;突波吸收器107與電源開關105相鄰;熱縮帶108與突波吸收器107及絕緣件106連接,熱縮帶108用以藉由突波吸收器107的溫升產生收縮作用;當絕緣件106於初始狀態時,不影響電源開關的切換,當熱縮帶108的遇熱收縮程度足以驅動絕緣件阻斷電源開關105的啟動時,電源開關105呈斷路狀態。惟查,該絕緣件106、突波吸收器107及熱縮帶108等元件係設在電源開關105的外部,並非與電源開關105同為一整體性結構。Figure 2 is a TW. No. 4,087, 172 (U.S. Patent No. 8,643, 462) patent, which discloses a "switch module" for preventing surge, which is applied to a power supply system. The switch module includes a power switch 105 and an insulating member. 106. A surge absorber 107 and a heat shrink tape 108. The insulating member 106 is inserted on the power switch 105; the surge absorber 107 is adjacent to the power switch 105; the heat shrink band 108 is connected to the surge absorber 107 and the insulating member 106, and the heat shrink band 108 is used for absorption by the surge. The temperature rise of the device 107 causes a contraction; when the insulating member 106 is in the initial state, the switching of the power switch is not affected, and when the heat shrinkage of the heat shrinkable tape 108 is sufficient to drive the insulating member to block the start of the power switch 105, the power switch 105 is in an open state. However, the components such as the insulating member 106, the surge absorber 107, and the heat shrinkable tape 108 are disposed outside the power switch 105, and are not integral with the power switch 105.
是以,上揭習用開關結構除有品質難確保,高溫危險,反應緩慢外,皆有體積過大、構件太複雜之侷限性,因此需要更多空間及組立工序,故只能採外接獨立於開關外部之方式施作,無法內建在開關內,因此尚有改善空間。Therefore, in addition to the quality of the switch structure, the danger of high temperature, slow reaction, all have the limitations of excessive volume and too complex components, so more space and assembly processes are required, so only external switches can be used independently. The external method is applied and cannot be built into the switch, so there is still room for improvement.
依據UL1449第三版(2009.10)即有新增TYPE 4 SPD-元件類的突波保護器之規範。同時新版並納入低電壓(1000V以下)避雷器(Low Voltage surge Arrestres)檢驗。名稱由(Transient Voltage Surge Suppressors)改為(Surge Protective Devices) 顯見元件一體化與具備防雷(surge Arrestres)快速斷電的必要性According to UL1449 3rd Edition (2009.10), there is a specification for a new TYPE 4 SPD-component surge protector. At the same time, the new version is included in the Low Voltage surge arrester (Low Voltage surge Arrestres). The name changed from (Transient Voltage Surge Suppressors) to (Surge Protective Devices). It is obvious that the integration of components and the necessity of lightning protection (surge Arrestres)
是以,思考如何將一突波吸收及斷路結構共同內建於具防火耐溫材質殼體之過電流保護開關10內,確保雷擊高壓及突波超量時之斷路作動皆能順利完成者,為本發明所欲解決之課題。Therefore, it is considered how to construct a surge absorption and breaking structure together in the overcurrent protection switch 10 with a fireproof and temperature resistant material casing, so as to ensure that the breaking operation of the lightning high voltage and the surge excess can be successfully completed. It is the subject of the present invention.
本發明主要目的,係在提供一種內建突波吸收及斷路結構之開關模組,其除了具備電流過載保護開關原有之功能外,在同一個開關內同時兼具突波吸收及斷路功能,以達用電安全之功效增進。The main object of the present invention is to provide a switch module with built-in surge absorption and open circuit structure, which has the functions of a current overload protection switch and has the functions of surge absorption and disconnection in the same switch. It is enhanced by the efficacy of electricity safety.
本發明又一目的,在於將內建突波吸收及斷路結構內建在開關模組內,使其具有整體安全性且方便組裝在插座等電器產品之功效。Another object of the present invention is to build the built-in surge absorption and breaking structure into the switch module, so that it has overall safety and is convenient to be assembled in electrical products such as sockets.
為達上述功效,本發明所採用之之技術特徵,包含: 一殼體,其上端設有一壓塊,又於底端處分設有一作為正極輸入之第一接線片、一作為正極輸出之第二接線片及一作為負極輸入之第三接線片,其中該第一接線片上連接一雙合金屬片,該雙合金屬片中間設有一接觸簧片及第一接點,該第二接線片上段部表面相對於該第一接點,設有一可與其接觸之第二接點;一連動件,其一端樞設在該壓塊底部,另一端連動該接觸簧片之自由端,俾藉由該壓塊之按壓,驅動該雙合金屬片及其上之接觸簧片變形,進而使該接觸簧片上之第一接點接觸該第二接點形成導通(ON),且當電流發生過載時,該雙合金屬片之曲張度因溫度升高而發生變形,並使該接觸簧片上的第一接點脫離該第二接點形成斷路(OFF),據以構成一電流過載保護開關模組之形態;其特徵在於: 一突波吸收及斷路結構,係內建在該殼體內,並位於該接觸簧片42之下方,其包括:至少一個壓敏電阻,該壓敏電阻其具備一上、下表面,以及一組電連接件; 一壓縮彈簧,其係設置在該壓敏電阻之一表面上;一束帶,其具備一第一端及一對應之第二端,該束帶將壓縮彈簧壓縮在該壓敏電阻上,並使該第一端及第二端成相向對應且接近的形態;至少一感溫接合物,係呈膠固狀黏在該壓敏電阻的表面,同時將該束帶之第一端及第二端黏結,使其呈環狀體緊束該壓縮彈簧;一桿件,其位於在該接觸簧片的底面。 藉此,當該第一接點與該第二接點接觸導通(ON)時,遇到高電壓使該壓敏電阻溫度瞬間上升高於該感溫接合物熔化值,迫使該感溫接合物熔化,並使該束帶鬆開,據以使該壓縮彈簧向上彈升,進而使得該桿件向上位移,強迫該接觸簧片上的第一接點脫離該第二接點,使該第一接線片在該雙合金屬片並未變形跳脫的情狀下,即可瞬間以輕微的推力與該第二接線片形成斷路(OFF)。In order to achieve the above effects, the technical features adopted by the present invention include: a casing having a pressing block at its upper end and a first lug as a positive input and a second as a positive output at the bottom end. a lug piece and a third lug as a negative input, wherein the first lug is connected with a double metal piece, and the double metal piece is provided with a contact spring and a first contact, and the upper part of the second lug The surface is provided with a second contact point with respect to the first contact; a linking member having one end pivoted at the bottom of the pressing block and the other end interlocking with the free end of the contact spring, by which the pressure is The pressing of the block drives the double-bonded metal piece and the contact spring on the deformation thereof, so that the first contact on the contact spring contacts the second contact to form an ON state, and when the current is overloaded, the The varicoseness of the double metal piece is deformed due to an increase in temperature, and the first contact on the contact spring is separated from the second contact to form an open circuit (OFF), thereby forming a current overload protection switch module. It is characterized by: The surge absorption and breaking structure is built in the housing and located under the contact spring 42 and includes: at least one varistor having an upper and lower surface and a set of electricity a connecting member; a compression spring disposed on a surface of the varistor; a strap having a first end and a corresponding second end, the strap compressing the compression spring at the varistor And the first end and the second end are in a correspondingly corresponding and close shape; at least one temperature-sensitive conjugate is glued to the surface of the varistor, and the first end of the strap is And bonding the second end to tightly bundle the compression spring; a rod member located on the bottom surface of the contact spring. Thereby, when the first contact is in contact with the second contact, a high voltage is encountered, the temperature of the varistor is instantaneously increased higher than the temperature of the temperature sensitive conjugate, and the temperature conjugate is forced. Melting and releasing the strap, so that the compression spring is lifted upward, thereby causing the lever to be displaced upward, forcing the first contact on the contact spring to disengage from the second contact, so that the first lug In the case that the double-bonded metal piece is not deformed and tripped, the second lug can be instantaneously opened (OFF) with a slight thrust.
依據前揭特徵,該感溫接合物包括選自:非金屬類熱敏物質、金屬類低溫快熔金屬化合物其中任一所構成。According to the foregoing feature, the temperature-sensitive bonding material comprises any one selected from the group consisting of a non-metal heat-sensitive substance and a metal-based low-temperature fast-melting metal compound.
藉助上揭技術特徵,本發明解決了習用電流過載保護開關外接突波吸收器的缺失,利用一般電流過載保護開關耐溫防火的內部空間,巧妙內建一突波吸收及斷路結構,遇突波超量或高壓雷擊時,利用發熱之壓敏電阻與可瞬間熔解之感溫接合物,使得束帶鬆開,並利用壓縮彈簧向上彈力推頂桿件,使第一、二接點脫離,迅速形成斷路。是以,本發明除了具備電流過載保護功能外,進一步在同一個開關內同時兼具過電壓保護與突波吸收功能並具突波超量斷路設計,具有用電安全且在配設使用方便之功效增進。By means of the above-mentioned technical features, the invention solves the lack of the external surge absorber of the conventional current overload protection switch, utilizes the internal space of the general current overload protection switch for temperature and fire prevention, and cleverly builds a surge absorption and breaking structure, encounters the surge In the case of excessive or high-voltage lightning strikes, the varistor that generates heat and the temperature-sensitive joint that can be instantaneously melted are used to loosen the band, and the compression spring is used to push the rod member upward to release the first and second contacts. Quickly form an open circuit. Therefore, in addition to the current overload protection function, the present invention further has an overvoltage protection and a surge absorption function in the same switch, and has a surge over-circuit design, which is safe for use and convenient to use. Improved efficacy.
首先,請參閱圖3~圖6所示,本發明一較佳實施例包含:一殼體31,其上端設有一壓塊32,又於底端處分設有一作為正極輸入之第一接線片40、一作為正極輸出之第二接線片50,及一作為負極輸入之第三接線片60,其中該第一接線片40連接一雙合金屬片41,該雙合金屬片41中間設有一接觸簧片42及第一接點421,該第二接線片50的上段部51,相對於該第一接點421的位置,設有一可與其接觸之第二接點511;一連動件33,其上端樞設在該壓塊32底部,底端連動該雙合金屬片41之自由端411,俾如圖4及圖4A所示,藉由該壓塊32之按壓,驅動該雙合金屬片41向上,迫使接觸簧片42向下彈跳變形,使其上之第一接點421接觸該第二接點511形成導通(ON),且當電流過載時,該接觸簧片41之曲張度因溫度升高而發生變形,跳回圖3所示之狀態,並使該第一接點421脫離該第二接點511形成斷路(OFF),據以構成一以電流過載保護開關為本體之開關模組30;惟,以上構成係屬先前技術(Prior Art) ,容不贅述。First, referring to FIG. 3 to FIG. 6 , a preferred embodiment of the present invention includes a housing 31 having a pressing block 32 at an upper end and a first lug 40 as a positive input at a bottom end. a second lug 50 as a positive output, and a third lug 60 as a negative input, wherein the first lug 40 is connected to a double metal piece 41, and a contact spring is disposed in the middle of the double metal piece 41. a piece 42 and a first contact 421, the upper portion 51 of the second lug 50 is provided with a second contact 511 which is in contact with the first contact 421; a linking member 33, the upper end thereof The pivoting portion is disposed at the bottom of the pressing block 32, and the bottom end of the double end metal piece 41 is connected to the free end 411. As shown in FIG. 4 and FIG. 4A, the double piece metal piece 41 is driven upward by the pressing of the pressing piece 32. Forcing the contact reed 42 to bounce downward, causing the first contact 421 thereon to contact the second contact 511 to form an ON state, and when the current is overloaded, the variability of the contact reed 41 rises due to temperature. Deformed high, jumping back to the state shown in Figure 3, and disengaging the first contact 421 from the second contact 511 Disconnection (OFF), according to a configuration of a current overload protection switch body of the switch module 30; However, the above prior art metal-based configuration (Prior Art), capacity is not repeated here.
本發明之特徵在於:在電流過載保護開關架構下之開關模組30,其一可行實施例,係該第二接線片50之上段部51於該第二接點511的側邊設有一缺口52;一突波吸收及斷路結構70,係內建在該殼體31內,並位於該接觸簧片42之下方,其包括:The present invention is characterized in that, in a possible embodiment of the switch module 30 of the current overload protection switch, the upper portion 51 of the second lug 50 is provided with a notch 52 on the side of the second contact 511. A surge absorption and breaking structure 70 is built into the housing 31 and located below the contact spring 42 and includes:
至少一個壓敏電阻(又稱突波吸收器)71,該壓敏電阻71其具備一上、下表面711及一組電連接件712,該電連接件712可以是導電線、導電片或自壓敏電阻71表面所延伸之導電件皆可。At least one varistor (also referred to as a surge absorber) 71, the varistor 71 has an upper and lower surface 711 and a set of electrical connectors 712, which may be conductive wires, conductive sheets or A conductive member extending from the surface of the varistor 71 is acceptable.
一壓縮彈簧73,其係設置在該壓敏電阻71之表面711上;一束帶74,其具備一第一端741及一對應之第二端742,該束帶74將壓縮彈簧73壓縮在該壓敏電阻71上,並使該第一端741及第二端742成相向對應的形態;亦即意利用該束帶74將常態呈伸長狀態之壓縮彈簧73使其收縮受到壓制力,而成為較短的長度。a compression spring 73 is disposed on the surface 711 of the varistor 71; a strap 74 having a first end 741 and a corresponding second end 742, the strap 74 compressing the compression spring 73 The varistor 71 has the first end 741 and the second end 742 in a correspondingly facing configuration; that is, the compression spring 73 which is normally in an extended state is contracted by the strap 74 to be contracted by the pressing force. Become a shorter length.
至少一感溫接合物72,係呈膠固狀黏在該壓敏電阻71其一表面上,並將該束帶74之第一端741及第二端742黏著固定在該壓敏電阻71表面上,使該束帶74呈環狀體緊束該壓縮彈簧73,使其收縮受到壓制力而呈現較短的長度。本實施例中,該感溫接合物72係可為非金屬之熱敏物質所構成,或金屬類之低溫快熔金屬化合物(例如:一般保險絲用之金屬化合物)所構成,但不限定於此。因此,只要在壓敏電阻(突波吸收器)71溫升達到所設定溫度時,且此類物質在溫度未升至高溫時卽熔化的導電或非導電物質皆可。此化合物在於有固定的熔點,快速斷鏈熔解特性。此外,該感溫接合物72與束帶74之材質可為金屬與非金屬之交互使用,例如以非金屬之束帶與金屬類感溫接合物組合,或是束帶74與感溫接合物72皆為相同之感溫材質而黏著於壓敏電阻71發熱表面711上者皆為可行。故只要能黏著於壓敏電阻71之表面711上,且當壓敏電阻71發熱時可使之熔斷令束帶74分離者皆為可行,此為通常設計者皆知,容不贅述。The at least one temperature-sensitive adhesive 72 is adhesively adhered to one surface of the varistor 71, and the first end 741 and the second end 742 of the strap 74 are adhesively fixed on the surface of the varistor 71. Then, the band 74 is brought into an annular body to tighten the compression spring 73 so that its contraction is subjected to a pressing force to exhibit a short length. In this embodiment, the temperature-sensitive bonding material 72 may be composed of a non-metallic heat-sensitive substance or a metal-based low-temperature fast-melting metal compound (for example, a metal compound for a general fuse), but is not limited thereto. . Therefore, as long as the temperature rise of the varistor (surge absorber) 71 reaches the set temperature, and such a substance is melted, a conductive or non-conductive substance may be used when the temperature is not raised to a high temperature. This compound consists in a fixed melting point and fast chain-breaking melting characteristics. In addition, the material of the temperature sensing joint 72 and the belt 74 can be used for metal and non-metal interaction, for example, a non-metallic band and a metal-like temperature bonding joint, or a belt 74 and a temperature-sensitive joint. 72 is the same temperature sensing material and is adhered to the heating surface 711 of the varistor 71 is feasible. Therefore, as long as it can be adhered to the surface 711 of the varistor 71, and when the varistor 71 is heated, it can be melted to separate the band 74, which is generally known to the designer and will not be described.
一桿件75,其上端穿出該第二接線片50之上段部51的缺口52,並於該接觸簧片42上之第一接點421接觸該第二接點511時,係位在該接觸簧片42的底面;本實施例中,該桿件75可設有一底座751,並以該底座751抵靠在該壓縮彈簧73的頂面,但不限定於此,例如只要該桿件75的寬度大於該壓縮彈簧73的頂面即可實施。而該桿件75的主要功能在於,當開關模組30異常時,用以向上推頂該接觸簧片42,強迫其上之第一接點421脫離該第二接點511。a rod member 75 having an upper end penetrating the notch 52 of the upper portion 51 of the second lug piece 50, and when the first contact point 421 of the contact spring piece 42 contacts the second contact point 511, the position is The bottom surface of the contact spring 42 is provided. In this embodiment, the rod 75 can be provided with a base 751, and the base 751 abuts against the top surface of the compression spring 73, but is not limited thereto, for example, as long as the rod 75 The width of the compression spring 73 is greater than the top surface of the compression spring 73. The main function of the lever 75 is to push the contact spring 42 upward when the switch module 30 is abnormal, forcing the first contact 421 thereon to be disengaged from the second contact 511.
請續參閱圖5及圖5A,該第一接點421與該第二接點511原來係呈接觸導通(ON)時,但遇到高電壓使該壓敏電阻71溫度瞬間上升高於該感溫接合物72的熔化值時,會迫使該感溫接合物72熔化,並使該束帶74鬆開,導致該壓縮彈簧73的壓制力瞬間消失而向上彈升,進而推頂該桿件75向上位移,強迫該該接觸簧片42上的第一接點421脫離該第二接點511,使該第一接線片40在該雙合金屬片41並未變形跳脫的情狀下,即可瞬間與該第二接線片50形成斷路(OFF)。Referring to FIG. 5 and FIG. 5A , the first contact 421 and the second contact 511 are in contact with each other (ON), but a high voltage is encountered, so that the temperature of the varistor 71 rises instantaneously higher than the sense. When the melting value of the temperature bonding material 72 is forced, the temperature sensing joint 72 is forced to melt, and the belt 74 is loosened, so that the pressing force of the compression spring 73 disappears instantaneously and rises upward, thereby pushing the rod member 75 upward. Displacement, forcing the first contact 421 on the contact spring 42 to disengage from the second contact 511, so that the first lug 40 can be instantaneously deformed without being deformed and disengaged. An open circuit (OFF) is formed with the second lug 50.
圖6所示係本發明之主要元件分解立體圖,本發明之突波吸收及斷路結構70,主要包括前述:壓敏電阻(又稱突波吸收器)71、感溫接合物72、壓縮彈簧73、束帶74及桿件75所構成;請同時配合圖3至圖5各圖所示,該突波吸收及斷路結構70係設在該第一接線片40與該第二接線片50之間,本實施例中,在該殼體31內部空間設有一直向之止擋面34,以及一橫向定位面35,該定位面35係供該第二接線片50之上段部51放置定位,是以,該定位面35相對於之該上段部51之缺口52的位置,設有一穿槽36,俾利該桿件75通過;再者,該殼體31內部空間在該第一接線片40與該第二接線片50之間,設有一組相向對應的狹溝37,供該壓敏電阻71的兩側嵌入定位,藉以使整個突波吸收及斷路結構70穩固內建在該殼體31內。6 is an exploded perspective view of the main components of the present invention, and the surge absorbing and breaking structure 70 of the present invention mainly includes the foregoing: a varistor (also referred to as a surge absorber) 71, a temperature sensitive joint 72, and a compression spring 73. , the strap 74 and the rod 75 are formed; please also show the surge absorption and breaking structure 70 between the first lug 40 and the second lug 50 as shown in each of FIGS. 3 to 5 . In this embodiment, the inner space of the casing 31 is provided with a stop surface 34 and a lateral positioning surface 35. The positioning surface 35 is disposed for positioning the upper portion 51 of the second lug 50. The position of the positioning surface 35 relative to the notch 52 of the upper portion 51 is provided with a through slot 36 for facilitating the passage of the rod 75; further, the inner space of the housing 31 is at the first tab 40 and Between the second lugs 50, a pair of oppositely facing slits 37 are provided for the two sides of the varistor 71 to be embedded, so that the entire surge absorbing and breaking structure 70 is firmly built in the housing 31. .
本發明係利用開關模組30過電壓時,該壓敏電阻71溫度瞬間升高至預設值時,迫使粘貼在該壓敏電阻71表面711之感溫接合物72瞬間熔解。該壓敏電阻(Metal Oxide Varistor 或 Voltage Dependent Resistor,VDR),又稱變阻器或突波吸收器,是一種具有顯著非歐姆導體性質的電子元件,電阻值會隨外部電壓而改變,因此它的電流-電壓特性曲線具有顯著的非線性,廣泛的被應用在電子線路中,來防護因為電力供應系統的暫態電壓突波所可能對電路的傷害。本發明運用壓敏電阻71當高壓來到時,其表面溫度迅速升高至預設值時,該感溫接合物72即可迅速反應而瞬間熔解,使得該束帶74被鬆開,使該壓縮彈簧73的壓制力瞬間消失而向上彈升,進而使得該桿件75產生位移,強迫該接觸簧片42上的第一接點421脫離該第二接點511,使該第一接線片40在該雙合金屬片41並未變形跳脫的情狀下,即可以輕微的推力瞬間與該第二接線片50形成斷路(OFF)。In the present invention, when the temperature of the varistor 71 is instantaneously raised to a preset value when the switch module 30 is overvoltage, the temperature-sensitive conjugate 72 pasted on the surface 711 of the varistor 71 is instantaneously melted. The varistor (Metal Oxide Varistor or Voltage Dependent Resistor, VDR), also known as varistor or surge absorber, is an electronic component with significant non-ohmic conductor properties. The resistance value changes with the external voltage, so its current - The voltage characteristic curve has significant nonlinearity and is widely used in electronic circuits to protect against damage to the circuit due to transient voltage surges in the power supply system. The present invention uses the varistor 71 when the high temperature comes, and when the surface temperature rapidly rises to a preset value, the temperature sensing conjugate 72 can react quickly and melt instantaneously, so that the band 74 is released, so that the The pressing force of the compression spring 73 disappears instantaneously and rises upward, thereby causing displacement of the rod 75, forcing the first contact 421 on the contact spring 42 to be disengaged from the second contact 511, so that the first lug 40 is When the double-bonded metal piece 41 is not deformed and tripped, the second terminal piece 50 can be opened (OFF) with a slight thrust moment.
上揭實施例中所揭示之壓敏電阻71為一個,但不限定於此;圖7A係顯示本發明使用二個並接配線之壓敏電阻71與束帶74結合之示意圖,其優點是可增加突波吸收功能,並利用二個壓敏電阻71a、71b的兩個相對應的表面711,當高壓來到時,以二個表面發熱溫度,具有使該感溫接合物72更加迅速反應而瞬間熔解,增進使用之安全性。除此之外,另一方式係可將另一壓敏電阻接腳改與地線相接,作三線型電路簡易正極、地極之保護,除具原有之交流電火線極與中性極突波吸收保護外,另具正極與地極間多一組突波吸收保護結構,此亦為可行實施例,容不贅述。The varistor 71 disclosed in the above embodiment is one, but is not limited thereto; FIG. 7A is a schematic view showing the use of two parallel-connected varistor 71 and the strap 74 in the present invention, which has the advantage that Increasing the surge absorption function and utilizing the two corresponding surfaces 711 of the two varistor 71a, 71b, when the high voltage comes, the two surface heating temperatures have a temperature that allows the temperature sensing conjugate 72 to react more quickly. Instantly melts and enhances the safety of use. In addition, another way is to connect another varistor pin to the ground line for the simple positive pole and ground protection of the three-wire type circuit, except for the original AC line and the neutral pole. In addition to the wave absorption protection, there is a set of surge absorption protection structures between the positive electrode and the ground electrode. This is also a feasible embodiment and will not be described.
圖7B係顯示本發明使用三個壓敏電阻71a、71b、71c與束帶74結合作三線型電路之完整保護之示意圖,其與上揭實施例之差異在於:係利用位置差以第一個感溫接合物72a,將該束帶74的第一端741固定在第一個壓敏電阻71a與第二個壓敏電阻71b之間,第二端742係利用第二個感溫接合物72b固定在第二個壓敏電阻71b與第三個壓敏電阻71c之間;而三個壓敏電阻皆各自獨立配接於火線、中性線、地線三組線間,藉此以達到任一組突波超量溫升或雷擊任一電極高壓時皆可完成斷路作動。同理以此位置差結合方法搭配並接配線亦可如前節所述,使三個壓敏電阻並接達三倍突波吸收功能,用於兩線型電路中的實施例,是以,藉由圖7A及圖7B的揭露及說明得知,本發明獨創在電流過載保護開關之殼體31內部內建之壓敏電阻71,可以是一個或一個以上的構成皆可實施,容不贅述。Figure 7B is a schematic view showing the complete protection of the three-wire type circuit of the present invention using three varistor 71a, 71b, 71c and the band 74, which differs from the above embodiment in that the first difference is made by using the position difference. The temperature-sensitive conjugate 72a fixes the first end 741 of the strap 74 between the first varistor 71a and the second varistor 71b, and the second end 742 utilizes the second temperature-sensitive conjugate 72b. The first varistor 71b is fixed between the second varistor 71b and the third varistor 71c; and the three varistors are respectively independently connected between the three lines of the live line, the neutral line and the ground line, thereby achieving An open circuit can be completed when a set of surges exceeds the temperature rise or the lightning strikes any of the electrodes. Similarly, the combination of the position difference and the parallel wiring can also be used to connect the three varistor to the triple swell absorption function as described in the foregoing section, and is used in the embodiment of the two-wire type circuit. 7A and FIG. 7B, it is understood that the varistor 71 built in the interior of the housing 31 of the current overload protection switch can be implemented by one or more configurations, and will not be described again.
圖8係本發明一較佳實施例之正面外觀立體圖,本實施例中,該殼體31表面可設有一突波吸收及斷路結構70使用狀態的顯示單元38,也就是說,該開關模組30內部的感溫接合物72已經熔化,導致接點已經跳脫,此時該顯示單元38,可藉由LED燈泡或頂塊等元件,告知使用者該開關模組30內部的狀態,或由桿件75推頂另一組負極接點使同步分離成為正負雙線斷路結構。惟,該顯示單元38之構成或負極接點分離結構與前述方式相同,為具有通常知識者所能輕易完成,容不贅述。FIG. 8 is a front perspective view of a preferred embodiment of the present invention. In this embodiment, the surface of the housing 31 can be provided with a display unit 38 in a state in which the surge absorption and breaking structure 70 is in use, that is, the switch module. The internal temperature sensing splicing 72 has been melted, causing the contact to be tripped. At this time, the display unit 38 can inform the user of the internal state of the switch module 30 by using an element such as an LED bulb or a top block, or The rod 75 pushes the other set of negative contact points to make the synchronous separation into a positive and negative two-wire breaking structure. However, the configuration of the display unit 38 or the negative electrode contact separation structure is the same as that described above, and can be easily accomplished by those having ordinary knowledge, and will not be described again.
圖9係圖8之底面外觀立體圖,本實施例中,該殼體31底面除了習見之正極輸入之第一接線片40、正極輸出之第二接線片50、負極輸入之第三接線片60之外,更包括設有一作為負極輸出之第四接線片61及一作為地極(G)之第五接線片62,用以供前揭之壓敏電阻71的電連接件712作地極(G)連接;據此,本發明之開關模組30更具完整性。9 is a perspective view of the bottom surface of FIG. 8. In this embodiment, the bottom surface of the casing 31 is different from the first lug 40 of the positive input, the second lug 50 of the positive output, and the third lug 60 of the negative input. In addition, a fourth lug 61 as a negative output and a fifth lug 62 as a ground electrode (G) are provided for the ground connection of the electrical connection 712 of the varistor 71 (G) The connection; accordingly, the switch module 30 of the present invention is more complete.
藉助上揭技術特徵,本發明解決了習用電流過載保護開關須外接溫度保險絲及突波吸收器的缺失,在一電流過載保護開關的內部空間,巧妙內建一突波吸收及斷路結構70,遇突波高電壓時,利用發熱之壓敏電阻71與可瞬間熔解之感溫接合物72,使得束帶74鬆開,並利用壓縮彈簧73向上彈力推頂桿件75,使二接點脫離,迅速形成斷路。是以,本發明除了具備電流過載保護功能外,進一步在同一個開關內同時兼具過電壓保護與突波吸收功能並具突波超量斷路設計,具有用電安全且在配設使用方便之功效增進。By means of the above-mentioned technical features, the invention solves the problem that the conventional current overload protection switch needs an external temperature fuse and a surge absorber. In the internal space of the current overload protection switch, a surge absorption and breaking structure 70 is skillfully built. When the surge voltage is high, the heat-sensitive varistor 71 and the temperature-sensitive adhesive 72 that can be instantaneously melted are used to loosen the band 74, and the compression spring 73 is used to push the rod member 75 upwardly to disengage the two contacts. Quickly form an open circuit. Therefore, in addition to the current overload protection function, the present invention further has an overvoltage protection and a surge absorption function in the same switch, and has a surge over-circuit design, which is safe for use and convenient to use. Improved efficacy.
綜上所述,本發明所揭示之技術手段,確具「新穎性」、「進步性」及「可供產業利用」等發明專利要件,祈請 鈞局惠賜專利,以勵發明,無任德感。In summary, the technical means disclosed in the present invention have the invention patents such as "novelty", "progressiveness" and "available for industrial use", and pray for the patent to encourage the invention. German sense.
惟,上述所揭露之圖式、說明,僅為本發明之較佳實施例,大凡熟悉此項技藝人士,依本案精神範疇所作之修飾或等效變化,仍應包括在本案申請專利範圍內。The drawings and the descriptions of the present invention are merely preferred embodiments of the present invention, and those skilled in the art, which are subject to the spirit of the present invention, should be included in the scope of the patent application.
30‧‧‧開關模組
31‧‧‧殼體
32‧‧‧壓塊
33‧‧‧連動件
34‧‧‧止擋面
35‧‧‧定位面
36‧‧‧穿槽
37‧‧‧狹溝
38‧‧‧顯示單元
40‧‧‧第一接線片
41‧‧‧雙合金屬片
411‧‧‧自由端
42‧‧‧接觸簧片
421‧‧‧第一接點
50‧‧‧第二接線片
51‧‧‧上段部
511‧‧‧第二接點
52‧‧‧缺口
60‧‧‧第三接線片
61‧‧‧第四接線片
62‧‧‧第五接線片
70、71a、71b、71c‧‧‧突波吸收及斷路結構
71‧‧‧壓敏電阻
711‧‧‧表面
712‧‧‧電連接件
72、72a、72b‧‧‧感溫接合物
73‧‧‧壓縮彈簧
74‧‧‧束帶
741‧‧‧第一端
742‧‧‧第二端
75‧‧‧桿件
751‧‧‧底座30‧‧‧Switch Module
31‧‧‧Shell
32‧‧‧Clamps
33‧‧‧ linkages
34‧‧‧ stop surface
35‧‧‧ positioning surface
36‧‧‧through slot
37‧‧‧The narrow groove
38‧‧‧Display unit
40‧‧‧First lug
41‧‧‧ Double metal sheet
411‧‧‧Free end
42‧‧‧Contact reeds
421‧‧‧ first joint
50‧‧‧second lug
51‧‧‧The last section
511‧‧‧second junction
52‧‧‧ gap
60‧‧‧ Third lug
61‧‧‧fourth lug
62‧‧‧5th lug
70, 71a, 71b, 71c‧‧‧ surge absorption and breaking structure
71‧‧‧ varistor
711‧‧‧ surface
712‧‧‧Electrical connectors
72, 72a, 72b‧‧‧ Temperature conjugate
73‧‧‧Compressed spring
74‧‧‧Belt
741‧‧‧ first end
742‧‧‧ second end
75‧‧‧ rods
751‧‧‧Base
圖1A係習用一種電流過載保護開關之外觀立體圖。 圖1B係習用一種電流過載保護開關之剖視圖。 圖2係習用TW I408717(即美國專利US Patent No.8,643,462)防突波斷路方式之示意圖。 圖3係本發明一較佳實施例之結構剖視圖,其顯示開關在OFF狀態。 圖4係本發明一較佳實施例之結構剖視圖,其顯示開關在ON狀態。 圖4A係圖4中4A-4A側面斷面剖視圖。 圖5係本發明之使用狀態圖,其顯示感溫接合物溶解而束帶鬆開,桿件產生位移形成接點斷路(OFF)。 圖5A係圖5中5A-5A側面斷面剖視圖。 圖6係本發明一較佳實施例之主要元件分解立體圖。 圖7A係顯示本發明使用二個壓敏電阻差別接線之示意圖。 圖7B係顯示本發明使用三個壓敏電阻與束帶差別位置結合之示意圖。 圖8係本發明一較佳實施例之正面外觀立體圖。 圖9係本發明一較佳實施例之底面外觀及接線端立體圖。Fig. 1A is a perspective view showing the appearance of a current overload protection switch. Figure 1B is a cross-sectional view of a conventional current overload protection switch. Fig. 2 is a schematic view showing the anti-surge breaking mode of the conventional TW I408717 (i.e., U.S. Patent No. 8,643,462). Figure 3 is a cross-sectional view showing the structure of the switch in an OFF state in accordance with a preferred embodiment of the present invention. 4 is a cross-sectional view of the structure of the preferred embodiment of the present invention showing the switch in an ON state. Figure 4A is a cross-sectional view showing a side view of 4A-4A in Figure 4; Fig. 5 is a view showing the state of use of the present invention, showing that the temperature-sensitive conjugate is dissolved and the band is loosened, and the rod is displaced to form a contact open circuit (OFF). Figure 5A is a cross-sectional view showing a side view of 5A-5A in Figure 5; Figure 6 is an exploded perspective view of the main components of a preferred embodiment of the present invention. Fig. 7A is a schematic view showing the differential wiring of the present invention using two varistor. Fig. 7B is a schematic view showing the use of three varistor in combination with the difference position of the belt of the present invention. Figure 8 is a front perspective view of a preferred embodiment of the present invention. Figure 9 is a perspective view of the bottom surface and terminal of a preferred embodiment of the present invention.
30‧‧‧開關模組 30‧‧‧Switch Module
31‧‧‧殼體 31‧‧‧Shell
32‧‧‧壓塊 32‧‧‧Clamps
33‧‧‧連動件 33‧‧‧ linkages
34‧‧‧止擋面 34‧‧‧ stop surface
35‧‧‧定位面 35‧‧‧ positioning surface
36‧‧‧穿槽 36‧‧‧through slot
37‧‧‧狹溝 37‧‧‧The narrow groove
40‧‧‧第一接線片 40‧‧‧First lug
41‧‧‧雙合金屬片 41‧‧‧ Double metal sheet
411‧‧‧自由端 411‧‧‧Free end
42‧‧‧接觸簧片 42‧‧‧Contact reeds
421‧‧‧第一接點 421‧‧‧ first joint
50‧‧‧第二接線片 50‧‧‧second lug
51‧‧‧上段部 51‧‧‧The last section
511‧‧‧第二接點 511‧‧‧second junction
52‧‧‧缺口 52‧‧‧ gap
60‧‧‧第三接線片 60‧‧‧ Third lug
70‧‧‧突波吸收及斷路結構 70‧‧‧ Surge absorption and breaking structure
71‧‧‧壓敏電阻 71‧‧‧ varistor
711‧‧‧表面 711‧‧‧ surface
712‧‧‧電連接件 712‧‧‧Electrical connectors
72‧‧‧感溫接合物 72‧‧‧ Temperature conjugate
73‧‧‧壓縮彈簧 73‧‧‧Compressed spring
74‧‧‧束帶 74‧‧‧Belt
741‧‧‧第一端 741‧‧‧ first end
742‧‧‧第二端 742‧‧‧ second end
75‧‧‧桿件 75‧‧‧ rods
751‧‧‧底座 751‧‧‧Base
Claims (12)
Priority Applications (1)
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TW104101408A TW201628040A (en) | 2015-01-16 | 2015-01-16 | Switch module with built-in surge absorption and open-circuit structure |
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TW104101408A TW201628040A (en) | 2015-01-16 | 2015-01-16 | Switch module with built-in surge absorption and open-circuit structure |
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Publication Number | Publication Date |
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TWI511174B TWI511174B (en) | 2015-12-01 |
TW201628040A true TW201628040A (en) | 2016-08-01 |
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DE102007004342A1 (en) * | 2006-12-05 | 2008-06-19 | Dehn + Söhne Gmbh + Co. Kg | Pluggable surge arrester, has housing and conductive connector with switching tongue, whose tongue end merges with solder contact point and switching tongue has current-sensitive desired breaking point or current sensitive characteristics |
DE102011052805B4 (en) * | 2011-08-18 | 2013-07-18 | Phoenix Contact Gmbh & Co. Kg | fuse |
KR101220283B1 (en) * | 2011-12-08 | 2013-01-21 | (주)엠에스테크비젼 | Repeatable fuse for high current |
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