TW201525017A - Preparation method of polycyclohexylenedimethylene terephthalate resin - Google Patents
Preparation method of polycyclohexylenedimethylene terephthalate resin Download PDFInfo
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- TW201525017A TW201525017A TW103144362A TW103144362A TW201525017A TW 201525017 A TW201525017 A TW 201525017A TW 103144362 A TW103144362 A TW 103144362A TW 103144362 A TW103144362 A TW 103144362A TW 201525017 A TW201525017 A TW 201525017A
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- resin
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- dicarboxylic acid
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- ethylene terephthalate
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- 229920005989 resin Polymers 0.000 title claims abstract description 135
- 239000011347 resin Substances 0.000 title claims abstract description 135
- 229920001123 polycyclohexylenedimethylene terephthalate Polymers 0.000 title claims abstract description 4
- 238000002360 preparation method Methods 0.000 title abstract description 28
- -1 diol compound Chemical class 0.000 claims description 60
- 239000000203 mixture Substances 0.000 claims description 37
- 238000006068 polycondensation reaction Methods 0.000 claims description 31
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 27
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 25
- 239000000376 reactant Substances 0.000 claims description 25
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 22
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 claims description 22
- 238000002844 melting Methods 0.000 claims description 20
- 230000008018 melting Effects 0.000 claims description 20
- ORLQHILJRHBSAY-UHFFFAOYSA-N [1-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1(CO)CCCCC1 ORLQHILJRHBSAY-UHFFFAOYSA-N 0.000 claims description 17
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 10
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 9
- WOZVHXUHUFLZGK-UHFFFAOYSA-N terephthalic acid dimethyl ester Natural products COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 claims description 9
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 claims description 6
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 5
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 claims description 4
- 150000003609 titanium compounds Chemical class 0.000 claims description 4
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 claims description 3
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 claims description 3
- 150000001990 dicarboxylic acid derivatives Chemical class 0.000 claims description 3
- 150000001991 dicarboxylic acids Chemical class 0.000 claims description 3
- VNGOYPQMJFJDLV-UHFFFAOYSA-N dimethyl benzene-1,3-dicarboxylate Chemical compound COC(=O)C1=CC=CC(C(=O)OC)=C1 VNGOYPQMJFJDLV-UHFFFAOYSA-N 0.000 claims description 3
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 claims description 3
- 229920000166 polytrimethylene carbonate Polymers 0.000 claims description 3
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 claims description 2
- 229920000265 Polyparaphenylene Polymers 0.000 claims 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 claims 1
- 238000002425 crystallisation Methods 0.000 abstract description 26
- 230000008025 crystallization Effects 0.000 abstract description 26
- 239000002667 nucleating agent Substances 0.000 description 62
- DYLIWHYUXAJDOJ-OWOJBTEDSA-N (e)-4-(6-aminopurin-9-yl)but-2-en-1-ol Chemical compound NC1=NC=NC2=C1N=CN2C\C=C\CO DYLIWHYUXAJDOJ-OWOJBTEDSA-N 0.000 description 19
- 238000005886 esterification reaction Methods 0.000 description 15
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 14
- 238000006243 chemical reaction Methods 0.000 description 13
- 238000006116 polymerization reaction Methods 0.000 description 13
- 239000003054 catalyst Substances 0.000 description 12
- 229920001707 polybutylene terephthalate Polymers 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 8
- 239000010936 titanium Substances 0.000 description 5
- 238000005809 transesterification reaction Methods 0.000 description 5
- DQWPFSLDHJDLRL-UHFFFAOYSA-N triethyl phosphate Chemical compound CCOP(=O)(OCC)OCC DQWPFSLDHJDLRL-UHFFFAOYSA-N 0.000 description 5
- 229920001283 Polyalkylene terephthalate Polymers 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- ZVQOOHYFBIDMTQ-UHFFFAOYSA-N [methyl(oxido){1-[6-(trifluoromethyl)pyridin-3-yl]ethyl}-lambda(6)-sulfanylidene]cyanamide Chemical compound N#CN=S(C)(=O)C(C)C1=CC=C(C(F)(F)F)N=C1 ZVQOOHYFBIDMTQ-UHFFFAOYSA-N 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 230000032050 esterification Effects 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N phosphoric acid Substances OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 3
- 229920001225 polyester resin Polymers 0.000 description 3
- 239000004645 polyester resin Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 229920003232 aliphatic polyester Polymers 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920006351 engineering plastic Polymers 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 150000003304 ruthenium compounds Chemical class 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 2
- DEVSOMFAQLZNKR-RJRFIUFISA-N (z)-3-[3-[3,5-bis(trifluoromethyl)phenyl]-1,2,4-triazol-1-yl]-n'-pyrazin-2-ylprop-2-enehydrazide Chemical compound FC(F)(F)C1=CC(C(F)(F)F)=CC(C2=NN(\C=C/C(=O)NNC=3N=CC=NC=3)C=N2)=C1 DEVSOMFAQLZNKR-RJRFIUFISA-N 0.000 description 1
- LLLVZDVNHNWSDS-UHFFFAOYSA-N 4-methylidene-3,5-dioxabicyclo[5.2.2]undeca-1(9),7,10-triene-2,6-dione Chemical compound C1(C2=CC=C(C(=O)OC(=C)O1)C=C2)=O LLLVZDVNHNWSDS-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229920006038 crystalline resin Polymers 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000006317 isomerization reaction Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000010955 niobium Substances 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- WVLBCYQITXONBZ-UHFFFAOYSA-N trimethyl phosphate Chemical compound COP(=O)(OC)OC WVLBCYQITXONBZ-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/16—Dicarboxylic acids and dihydroxy compounds
- C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
- C08G63/181—Acids containing aromatic rings
- C08G63/183—Terephthalic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/78—Preparation processes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/91—Polymers modified by chemical after-treatment
- C08G63/914—Polymers modified by chemical after-treatment derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/916—Dicarboxylic acids and dihydroxy compounds
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Polyesters Or Polycarbonates (AREA)
Abstract
Description
本發明係關於一種製備具有提高之結晶溫度的聚對苯二甲酸環乙酯樹脂(polycyclohexylenedimethylene terephthalate resin)之方法。 The present invention relates to a process for preparing a polycyclohexylene dimethylene terephthalate resin having an increased crystallization temperature.
聚對苯二甲酸烷二醇酯具有抗磨損、耐久性、抗熱等特性,並且已經被使用來作為纖維、薄膜、物件等物品的材料。如同聚對苯二甲酸烷二醇酯,聚對苯二甲酸乙二酯(poly(ethylene terephthalate),以下稱「PET」)、聚對苯二甲酸丁二酯(poly(butylene terephthalate),以下稱「PBT」)、聚對苯二甲酸環乙酯樹脂(poly(cyclohexylenedimethylene terephthalate),以下稱「PCT」)等材料已被商品化。其中,在商業上最廣為被使用的是用來製作纖維或瓶子的PET。 Polyalkylene terephthalate has properties such as abrasion resistance, durability, heat resistance, and the like, and has been used as a material for articles such as fibers, films, articles, and the like. Like polyalkylene terephthalate, poly(ethylene terephthalate, hereinafter referred to as "PET"), polybutylene terephthalate (poly(butylene terephthalate), hereinafter referred to as "PBT"), poly(cyclohexylene dimethylene terephthalate) (hereinafter referred to as "PCT") and other materials have been commercialized. Among them, the most widely used commercially is PET for making fibers or bottles.
儘管PET有良好的特性,但由於其結晶速率相對較低,因此在使用於需要高結晶度(或稱晶質,crystallinity)之工程塑料應用中,仍需要成核劑與結晶催化劑的幫助。再者,由於在其射出成型之製程中的生產速度會降低,所以在控制模具溫度上存在有不便性。 Despite the good properties of PET, due to its relatively low crystallization rate, the use of nucleating agents and crystallization catalysts is still needed in engineering plastic applications where high crystallinity (or crystallinity) is required. Furthermore, since the production speed in the process of injection molding is lowered, there is inconvenience in controlling the mold temperature.
同時,由於PBT的結晶速率高於PET,因此PBT已被廣泛使用於工程塑料應用中。然而,雖然PBT比PET具有較佳的成型性,但因為PBT 的熱變形溫度(heat deflection temperature)較PET低,因此在要求高耐熱性的應用上PBT仍有其限制。 At the same time, PBT has been widely used in engineering plastics applications because of its higher crystallization rate than PET. However, although PBT has better formability than PET, it is because of PBT. The heat deflection temperature is lower than that of PET, so PBT still has limitations in applications requiring high heat resistance.
基於上述理由,為了彌補PET與PBT的成型性差與低熱變形溫度,業界提出了將各種成核劑添加至具有高熱變形溫度的PCT樹脂中的方法,以改善其成型性。特別言之,專利文件1揭露了一種使用脂肪族聚酯(aliphatic polyester)當作成核劑的方法,以改善PCT樹脂的結晶速率,其中該脂肪族聚酯的平均分子量為8,000以上,而專利文件2揭露了一種包含當作成核劑的芳香族聚酯(aromatic polyester)之聚對苯二甲酸烷二醇酯合成物。此外,專利文件3揭露了一種包含低聚合物聚酯(oligomer polyester)之聚對苯二甲酸烷二醇酯合成物,其中低聚合物聚酯的平均分子量為4,000以下。 For the above reasons, in order to compensate for the poor moldability and low heat distortion temperature of PET and PBT, a method of adding various nucleating agents to a PCT resin having a high heat distortion temperature has been proposed in the industry to improve moldability. In particular, Patent Document 1 discloses a method of using an aliphatic polyester as a nucleating agent to improve the crystallization rate of a PCT resin, wherein the aliphatic polyester has an average molecular weight of 8,000 or more, and a patent document 2 discloses a polyalkylene terephthalate composition comprising an aromatic polyester as a nucleating agent. Further, Patent Document 3 discloses a polyalkylene terephthalate composition comprising a low polymer polyester having an average molecular weight of 4,000 or less.
然而,專利文件1至3都是關於在合成製程中藉由添加各種成核劑至PCT樹脂中以增加PCT樹脂的結晶速率而製備合成物,但這些專利文件都沒有提到如何改善PCT樹脂本身的結晶速率。因此,找出能改善PCT樹脂自身結晶速率的根本解決方法是極為迫切的。 However, Patent Documents 1 to 3 are all related to preparing a composition by adding various nucleating agents to a PCT resin in a synthetic process to increase the crystallization rate of the PCT resin, but these patent documents do not mention how to improve the PCT resin itself. Crystallization rate. Therefore, it is extremely urgent to find a fundamental solution to improve the crystallization rate of the PCT resin itself.
習知技術文件: Traditional technical documents:
專利文件1:美國專利5,242,967 Patent Document 1: US Patent 5,242,967
專利文件2:美國專利4,223,125 Patent Document 2: US Patent 4,223,125
專利文件3:美國專利4,223,113 Patent Document 3: US Patent 4,223,113
本發明之目的在於提供一種製備聚對苯二甲酸環乙酯樹脂之方法,且該聚對苯二甲酸環乙酯樹脂具有增高之結晶溫度。 It is an object of the present invention to provide a process for preparing a polyethylene terephthalate resin which has an increased crystallization temperature.
以下介紹本發明達到上述目的的方法。根據本發明之一實施例,本發明提供了一種製備聚對苯二甲酸環乙酯樹脂之方法,其包含以下步驟:在經由二羧酸或其衍生物和二元醇化合物反應所得到的反應物混合物中,添加具有超過70%反式(trans-form)之聚對苯二甲酸環乙酯樹脂;以及,該具有超過70%反式(trans-form)之聚對苯二甲酸環乙酯樹脂具有一熔點,在低於該熔點之溫度下,使該反應物混合物進行一聚縮合反應(polycondensation reaction)。 The method of the present invention to achieve the above object is described below. According to an embodiment of the present invention, there is provided a process for producing a poly(ethylene terephthalate) resin comprising the steps of: reacting a reaction of a dicarboxylic acid or a derivative thereof with a diol compound; a poly-terephthalate resin having more than 70% trans-form added to the mixture; and the poly-ethylene terephthalate having more than 70% trans-form The resin has a melting point at which the reactant mixture is subjected to a polycondensation reaction.
在上述製備方法中,該二羧酸可以為一或多種選自以下組合之二羧酸:苯二甲酸、異苯二甲酸、2,6-奈二羧酸;二羧酸的衍生物可以為一或多種選自以下組合之二羧酸衍生物:對苯二甲酸二甲酯、間苯二甲酸二甲酯、以及2,6-奈二羧酸二甲酯;而該二元醇化合物可以為一或多種選自以下組合之二元醇化合物:環己烷二甲醇、乙二醇、二乙二醇、1,4-丁二醇、1,3-丙二醇、以及新戊二醇。 In the above preparation method, the dicarboxylic acid may be one or more dicarboxylic acids selected from the group consisting of phthalic acid, isophthalic acid, 2,6-nadicarboxylic acid; the derivative of the dicarboxylic acid may be One or more dicarboxylic acid derivatives selected from the group consisting of dimethyl terephthalate, dimethyl isophthalate, and dimethyl 2,6-nadicarboxylate; and the diol compound may It is one or more glycol compounds selected from the group consisting of cyclohexanedimethanol, ethylene glycol, diethylene glycol, 1,4-butanediol, 1,3-propanediol, and neopentyl glycol.
同時,上述製備反應中的反應物混合物可以經由使二羧酸或其衍生物在鈦化合物存在下與二元醇化合物反應而獲得。 Meanwhile, the reactant mixture in the above preparation reaction can be obtained by reacting a dicarboxylic acid or a derivative thereof with a glycol compound in the presence of a titanium compound.
被添加至該反應物混合物中的具超過70%反式之聚對苯二甲酸環乙酯樹脂對二羧酸或其衍生物的比例可以為0.2至20重量持分對每100重量持分。在上述含量範圍內,聚對苯二甲酸環乙酯樹脂之聚合製程不會被干擾,能提供具有增高之結晶溫度之樹脂。 The ratio of the polybutylene terephthalate resin to the dicarboxylic acid or its derivative having more than 70% of trans is added to the reactant mixture may be from 0.2 to 20 weight percent to 100 weight percent. Within the above content range, the polymerization process of the polyethylene terephthalate resin is not disturbed, and a resin having an increased crystallization temperature can be provided.
再者,在至少2℃且低於具有多於70%之反式之聚對苯二甲酸環乙酯樹脂的熔點之溫度下進行該反應物混合物的聚縮合反應,可能可以提供具有增高之結晶溫度的樹脂。 Furthermore, the polycondensation reaction of the reactant mixture is carried out at a temperature of at least 2 ° C and lower than the melting point of the trans-polyethylene terephthalate resin having more than 70%, possibly providing an increased crystal Temperature of resin.
本發明之功效說明如下:根據本發明製備聚對苯二甲酸環乙酯樹脂之方法之一實施例,其提供了具有高結晶溫度的樹脂。該樹脂可以在高溫下結晶並展現經改良之結晶速率,且其可以提供具有高結晶性的樹脂產物。因此,可以期望本製備方法能有效提供具有高品質的物件。 The efficacy of the present invention is illustrated as follows: An embodiment of a method of preparing a poly(ethylene terephthalate) resin according to the present invention, which provides a resin having a high crystallization temperature. The resin can be crystallized at a high temperature and exhibits an improved crystallization rate, and it can provide a resin product having high crystallinity. Therefore, it can be expected that the preparation method can effectively provide articles having high quality.
本說明書沒有提供圖式。 The drawings are not provided in this specification.
表1列出了實例與比較實例之PCT樹脂的黏度、熔點及結晶溫度。 Table 1 lists the viscosity, melting point and crystallization temperature of the PCT resins of the examples and comparative examples.
在下文中將闡述本發明製備聚對苯二甲酸環乙酯樹脂之方法的一具體實施例。 A specific embodiment of the method of the present invention for preparing a polyethylene terephthalate resin will be explained hereinafter.
根據本發明之一實施例,製備聚對苯二甲酸環乙酯樹脂之方法包括以下步驟:在經由二羧酸或其衍生物和二元醇化合物反應所得到的反應物混合物中,添加具有超過70%反式(trans-form)之聚對苯二甲酸環乙酯樹脂;以及在低於該具有超過70%反式之聚對苯二甲酸環乙酯樹脂的熔點之溫度下,使該反應物混合物進行一聚縮合反應。 According to an embodiment of the present invention, a method for preparing a poly(ethylene terephthalate) resin comprises the steps of: adding a reaction mixture obtained by reacting a dicarboxylic acid or a derivative thereof with a diol compound 70% trans-form poly(ethylene terephthalate) resin; and at a temperature below the melting point of the polyethyl terephthalate resin having more than 70% trans, the reaction is allowed to proceed The mixture of materials undergoes a polycondensation reaction.
在上述製備方法中,該反應物混合物可以藉由使二羧酸與二元醇化合物進行酯化反應或使二羧酸的衍生物與二元醇化合物進行反式酯化反應而得到。 In the above production method, the reactant mixture can be obtained by subjecting a dicarboxylic acid to a glycol compound to carry out an esterification reaction or a transesterification reaction of a derivative of a dicarboxylic acid with a glycol compound.
只要可用於製備PCT樹脂,本發明並不特別限定該二羧酸或其衍生物和該二元醇化合物。 The dicarboxylic acid or a derivative thereof and the diol compound are not particularly limited in the invention as long as it can be used for the preparation of a PCT resin.
在非限定的例子中,該二羧酸可以為一或多種選自以下組合之二羧酸:苯二甲酸、異苯二甲酸、2,6-奈二羧酸。在此情況下,苯二甲酸的用量可以為80莫耳百分比(mol%)以上、90mol%以上、或95mol%以上,視整體二羧酸而定。如果苯二甲酸的含量少於上述範圍,那麼所製備的聚酯樹脂可能無法展現足夠的結晶性與成型性,因此該樹脂會較難應用於目的用途中。 In a non-limiting example, the dicarboxylic acid can be one or more dicarboxylic acids selected from the group consisting of phthalic acid, isophthalic acid, 2,6-nadicarboxylic acid. In this case, the amount of the phthalic acid may be 80 mol% or more, 90 mol% or more, or 95 mol% or more, depending on the monocarboxylic acid. If the content of the phthalic acid is less than the above range, the prepared polyester resin may not exhibit sufficient crystallinity and moldability, and thus the resin may be difficult to apply to the intended use.
該二羧酸之衍生物可以為二羧酸的酯類化合物。在非限定的例子中,該二羧酸的衍生物可以為一或多種選自以下組合之二羧酸衍生物:對苯二甲酸二甲酯、間苯二甲酸二甲酯、以及2,6-奈二羧酸二甲酯。在此情況下,所使用的對苯二甲酸二甲酯可以為80mol%以上、90mol%以上、或95mol%以上,視整體二羧酸衍生物而定。如果對苯二甲酸二甲酯的含量少於上述範圍,那麼所製備的聚酯樹脂可能無法展現足夠的結晶性與成型性,因此該樹脂會較難應用於目的用途中。 The derivative of the dicarboxylic acid may be an ester compound of a dicarboxylic acid. In a non-limiting example, the derivative of the dicarboxylic acid may be one or more dicarboxylic acid derivatives selected from the group consisting of dimethyl terephthalate, dimethyl isophthalate, and 2,6. - dimethyl dicarboxylate. In this case, the dimethyl terephthalate used may be 80 mol% or more, 90 mol% or more, or 95 mol% or more, depending on the monocarboxylic acid derivative. If the content of dimethyl terephthalate is less than the above range, the prepared polyester resin may not exhibit sufficient crystallinity and moldability, and thus the resin may be difficult to apply to the intended use.
再者,在非限定的例子中,該二元醇化合物可以為一或多種選自以下組合之二元醇化合物:環己烷二甲醇、乙二醇、二乙二醇、1,4-丁二醇、1,3-丙二醇、以及新戊二醇。在此情況下,環己烷二甲醇的使用量可以為80mol%以上、90mol%以上、或95mol%以上,視整體二元醇化合物而定。如果環己烷二甲醇的含量少於上述範圍,那麼所製備的聚酯樹脂可能無法展現足夠的結晶性與成型性,因此該樹脂會較難應用於目的用途中。 Furthermore, in a non-limiting example, the diol compound may be one or more diol compounds selected from the group consisting of cyclohexanedimethanol, ethylene glycol, diethylene glycol, and 1,4-butylene. Glycol, 1,3-propanediol, and neopentyl glycol. In this case, the amount of cyclohexanedimethanol used may be 80 mol% or more, 90 mol% or more, or 95 mol% or more, depending on the entire diol compound. If the content of cyclohexanedimethanol is less than the above range, the prepared polyester resin may not exhibit sufficient crystallinity and moldability, and thus the resin may be difficult to apply to the intended use.
二羧酸或其衍生物和二元醇的混合比例不用特別限定,並且可以藉由對每1莫耳的二羧酸或其衍生物使用0.8至2莫耳的二元醇化合物以提供該反應物混合物。 The mixing ratio of the dicarboxylic acid or a derivative thereof and the diol is not particularly limited, and the reaction can be provided by using 0.8 to 2 moles of a diol compound per 1 mole of the dicarboxylic acid or a derivative thereof. Mixture of substances.
二羧酸或其衍生物與二元醇化合物之反應可以在本發明所屬領域中常使用之催化劑存在下進行。例如,催化劑可以為鈦化合物、鍺化合物或上述之混合物。可以控制所使用的鈦化合物含量,使得最終殘留於PCT樹脂中的鈦成分含量在20ppm以下,視PCT樹脂的總重量而定,並且可以控制所使用的鍺化合物含量,使得最終殘留於PCT樹脂中的鍺成分含量在1,000ppm以下,視PCT樹脂的總重量而定。 The reaction of the dicarboxylic acid or its derivative with the diol compound can be carried out in the presence of a catalyst which is often used in the field to which the present invention pertains. For example, the catalyst may be a titanium compound, a ruthenium compound or a mixture of the above. The content of the titanium compound to be used can be controlled so that the content of the titanium component finally remaining in the PCT resin is 20 ppm or less, depending on the total weight of the PCT resin, and the content of the ruthenium compound used can be controlled so that it remains in the PCT resin. The niobium content is below 1,000 ppm, depending on the total weight of the PCT resin.
再者,在二羧酸或衍生物與二元醇化合物之反應的初始階段中,可以添加磷基(phosphorus-based)安定劑,因此可以抑制在高溫酯化反應或反式酯化反應中可能發生的副反應。在此情況下,磷酸類化合物(例如磷酸、亞磷酸及其類似物)與磷酸酯化合物(例如磷酸三乙酯、磷酸三甲酯、磷酸三苯酯、磷酸醋酸三乙酯及其類似物)可以用來作為磷基安定劑,於上述反應中使用。 Further, in the initial stage of the reaction of the dicarboxylic acid or the derivative with the diol compound, a phosphorus-based stabilizer can be added, thereby inhibiting the possibility of high-temperature esterification or transesterification. A side reaction occurred. In this case, a phosphoric acid compound (for example, phosphoric acid, phosphorous acid, and the like) and a phosphate compound (for example, triethyl phosphate, trimethyl phosphate, triphenyl phosphate, triethyl acetate, and the like) It can be used as a phosphorus-based stabilizer in the above reaction.
該酯化反應或反式酯化反應可以根據本發明所屬技術領域中已知之方法而進行。例如,可以在約230至290℃的溫度與約0至3atm的壓力下,使含有該二羧酸或其衍生物以及該二元醇化合物之先趨混合物進行反應。可以在考量所使用之單體的沸點下來控制上述溫度與壓力。本發明不特別限定反應時間,然而,舉例而言,反應時間可以為1至5小時。 The esterification reaction or transesterification reaction can be carried out according to methods known in the art to which the present invention pertains. For example, a precursor mixture containing the dicarboxylic acid or a derivative thereof and the diol compound can be reacted at a temperature of about 230 to 290 ° C and a pressure of about 0 to 3 atm. The above temperature and pressure can be controlled by considering the boiling point of the monomer used. The reaction time is not particularly limited in the present invention, however, for example, the reaction time may be from 1 to 5 hours.
可以經由以下方式製備具有高結晶溫度的PCT樹脂:添加特定樹脂至由酯化反應或反式酯化反應所獲得的反應物混合物中,然後在低於該特定樹脂之熔點的溫度下進行該反應物混合物之聚縮合反應。特別言之,在本製備方法中所使用的PCT樹脂所具有的反式超過70%,以作為上述特定樹脂。 A PCT resin having a high crystallization temperature can be prepared by adding a specific resin to a reactant mixture obtained by an esterification reaction or a transesterification reaction, and then performing the reaction at a temperature lower than the melting point of the specific resin. A polycondensation reaction of a mixture of substances. In particular, the PCT resin used in the present preparation method has a trans form of more than 70% as the above specific resin.
使用於PCT樹脂之聚合反應的環己烷二甲醇有反式異構體與順式異構體。一般而言,環己烷二甲醇包括約70mol%的反式異構體以及約30mol%的順式異構體。當使用由反式異構體與順式異構體之混合物所組成的環己烷二甲醇進行PCT樹脂之聚合時,會得到同時包括反式與順式的PCT樹脂,其中反式PCT樹脂係由環己烷二甲醇之反式異構體而來,而順式PCT樹脂係由環己烷二甲醇的順式異構體而來。例如,若使用於PCT樹脂聚合的環己烷二甲醇為包括約70mol%反式異構體以及約30mol%順式異構體之混合物,那麼會得到包括約70%反式與約30%順式的PCT樹脂,視樹脂中的反式與順式的總量而定。因此,反式與順式在所製備之PCT樹脂中的比例可以由所使用的環己烷二甲醇中的反式異構體與順式異構體之比例而決定。 The cyclohexanedimethanol used in the polymerization of PCT resin has a trans isomer and a cis isomer. In general, cyclohexanedimethanol includes about 70 mol% of the trans isomer and about 30 mol% of the cis isomer. When a PCT resin is polymerized using cyclohexanedimethanol consisting of a mixture of a trans isomer and a cis isomer, a PCT resin including both trans and cis is obtained, wherein the trans PCT resin is obtained. From the trans isomer of cyclohexanedimethanol, the cis PCT resin is derived from the cis isomer of cyclohexanedimethanol. For example, if the cyclohexanedimethanol used in the polymerization of the PCT resin is a mixture comprising about 70 mol% of the trans isomer and about 30 mol% of the cis isomer, then it will be obtained to include about 70% trans and about 30% cis. The PCT resin of the formula depends on the total amount of trans and cis in the resin. Thus, the ratio of trans to cis in the PCT resin prepared can be determined by the ratio of the trans isomer to the cis isomer in the cyclohexanedimethanol used.
可以使用包含多於70mol%反式異構體之環己烷二甲醇來進行樹脂的聚合反應,以得到具有多於70%反式之PCT樹脂。由於一般使用的環己烷二甲醇要包含約70mol%反式異構體,因此,可以在催化劑存在下,使包含約70mol%反式異構體的環己烷二甲醇進行異構化反應,以得到包含多於70mol%反式異構體之環己烷二甲醇。 The polymerization of the resin can be carried out using cyclohexanedimethanol containing more than 70 mol% of the trans isomer to give a PCT resin having more than 70% trans. Since the cyclohexanedimethanol generally used contains about 70 mol% of the trans isomer, the isomerization reaction of cyclohexanedimethanol containing about 70 mol% of the trans isomer can be carried out in the presence of a catalyst. To obtain cyclohexanedimethanol containing more than 70 mol% of the trans isomer.
特別言之,可以使反式異構體含量多於70mol%之環己烷二甲醇與苯二甲酸或苯二甲酸的酯類化合物聚合,以得到具有多於70%反式之PCT樹脂。上述聚合反應可以使用本發明所屬技術領域已知的方法來進行。 In particular, an ester compound of cyclohexanedimethanol having a trans isomer content of more than 70 mol% and phthalic acid or phthalic acid can be polymerized to obtain a PCT resin having more than 70% of trans. The above polymerization can be carried out using methods known in the art to which the present invention pertains.
根據本發明,藉由將具有多於70%反式之PCT樹脂放入PCT樹脂的製備製程中而可以製備具改良之結晶溫度的PCT樹脂。會得到上述結果,據推斷是因為被加入的具有多於70%反式之PCT樹脂在所製備的PCT樹脂中會擔任成核劑。因此,上述具有多於70%反式之PCT樹脂在本說明書中被 命名為「成核劑A」,以與本發明從具有多於70%反式之PCT樹脂(即被加入PCT樹脂的製作製程者)所製備的PCT樹脂有所區別。 According to the present invention, a PCT resin having an improved crystallization temperature can be prepared by placing a PCT resin having more than 70% of trans in a preparation process of a PCT resin. The above results were obtained, which was presumed to be because the added PCT resin having more than 70% trans would act as a nucleating agent in the prepared PCT resin. Therefore, the above PCT resin having more than 70% trans is referred to in this specification. The designation "Nucleating Agent A" is distinguished from the PCT resin prepared by the present invention from a PCT resin having more than 70% trans, that is, a process manufacturer added to a PCT resin.
成核劑A可被添加至反應物混合物(由單體混合物的酯化或反式酯化後所獲得)中,以將成核劑A介紹給經聚合之PCT樹脂,最小化PCT樹脂之聚合效果。 Nucleating agent A can be added to the reactant mixture (obtained after esterification or transesterification of the monomer mixture) to introduce nucleating agent A to the polymerized PCT resin to minimize polymerization of the PCT resin. effect.
加至反應物混合物的成核劑A含量可以為0.2至20重量持份(相對於加入之100重量持份的二羧酸或其衍生物而言),以用來製備PCT樹脂。如果成核劑A含量低於上述範圍,那麼所製備的PCT樹脂的結晶溫度之增加效果可能會不明顯。再者,若成核劑A的含量高於上述範圍,成核劑A則可能會在聚縮合反應期間在反應器中結晶,而且可能會影響PCT樹脂的聚合反應。再者,若成核劑A含量佔有25重量持份以上,可能造成PCT樹脂之聚合反應不會發生之問題。 The nucleating agent A content added to the reactant mixture may range from 0.2 to 20 parts by weight relative to the 100 weight percent of the dicarboxylic acid or derivative thereof added to prepare the PCT resin. If the nucleating agent A content is lower than the above range, the effect of increasing the crystallization temperature of the prepared PCT resin may be inconspicuous. Further, if the content of the nucleating agent A is higher than the above range, the nucleating agent A may crystallize in the reactor during the polycondensation reaction, and may affect the polymerization reaction of the PCT resin. Further, if the nucleating agent A content accounts for 25 parts by weight or more, the polymerization reaction of the PCT resin may not occur.
在添加成核劑A至反應物混合物之後,可以在低於成核劑A熔點的溫度下進行反應物混合物的聚縮合反應。如果反應物混合物的聚縮合反應在相同於成核劑A的熔點之溫度下進行,或是在更高的溫度下進行,那麼成核劑A會在聚縮合反應中熔化,並且PCT所包含的成核劑A無法展現結晶性,因此將無法作為成核劑使用,即使是成核劑A係添加至最終PCT樹脂也是如此。因此,反應物混合物的聚縮合反應可以在低於成核劑A熔點的溫度下進行。具體而言,反應物混合物的聚縮合反應可以在至少2℃的溫度下進行,或者可以在約5至15℃之溫度下進行,其溫度低於成核劑A的熔點。更具體言之,由於具有多於70%反式的PCT樹脂(成核劑A)的熔點約為295至305℃,因此反應物混合物的聚縮合反應可以在約280至300℃或約285至295℃的溫度下進行。 After the addition of nucleating agent A to the reactant mixture, the polycondensation reaction of the reactant mixture can be carried out at a temperature below the melting point of nucleating agent A. If the polycondensation reaction of the reactant mixture is carried out at the same temperature as the melting point of the nucleating agent A, or at a higher temperature, the nucleating agent A will melt in the polycondensation reaction, and the PCT contains Nucleating agent A does not exhibit crystallinity and therefore cannot be used as a nucleating agent, even if nucleating agent A is added to the final PCT resin. Thus, the polycondensation reaction of the reactant mixture can be carried out at a temperature below the melting point of the nucleating agent A. In particular, the polycondensation reaction of the reactant mixture can be carried out at a temperature of at least 2 ° C, or can be carried out at a temperature of about 5 to 15 ° C, which is lower than the melting point of the nucleating agent A. More specifically, since the melting point of the PCT resin (nucleating agent A) having more than 70% trans is about 295 to 305 ° C, the polycondensation reaction of the reactant mixture may be from about 280 to 300 ° C or about 285 to It is carried out at a temperature of 295 °C.
除了反應溫度以外,反應物混合物的聚縮合反應可以在本發明所屬技術領域中所已知的條件下進行。例如,聚縮合反應可以在約0.1至2.0torr進行,並且可進行約100至300分鐘。 In addition to the reaction temperature, the polycondensation reaction of the reactant mixture can be carried out under conditions known in the art to which the present invention pertains. For example, the polycondensation reaction can be carried out at about 0.1 to 2.0 torr and can be carried out for about 100 to 300 minutes.
再者,除了前述的製程以外,本發明之製備方法可進一步包含在相關技藝中常會使用的其他製程。例如,本製備方法可進一步包含以下製程:使聚縮合反應產物形成顆粒狀物(pellet);及/或使聚縮合反應產物結晶以及在必要時使其固態聚合。當上述方法包括固態聚合製程時,該固態聚合可以在約230至270℃之溫度與0.2至2.0torr氮氣壓力下進行。 Further, in addition to the foregoing processes, the preparation method of the present invention may further comprise other processes which are often used in the related art. For example, the preparation method may further comprise the steps of: forming a polycondensation reaction product into a pellet; and/or crystallizing the polycondensation reaction product and, if necessary, solid-state polymerization. When the above process comprises a solid state polymerization process, the solid state polymerization can be carried out at a temperature of from about 230 to 270 ° C and a nitrogen pressure of from 0.2 to 2.0 torr.
如前述的製備方法,藉由在PCT樹脂的聚合反應中添加成核劑A並控制PCT樹脂聚合反應的溫度至低於成核劑A之熔點,以能提供具有高結晶溫度的PCT樹脂。 As described above, the PCT resin having a high crystallization temperature can be provided by adding the nucleating agent A to the polymerization reaction of the PCT resin and controlling the temperature of the polymerization of the PCT resin to be lower than the melting point of the nucleating agent A.
在下文中,將會詳細解釋本發明的較佳實例。然而,這些實例僅為用來闡述本發明,並非用來限制本發明的發明範疇。 In the following, preferred examples of the invention will be explained in detail. However, the examples are only intended to illustrate the invention and are not intended to limit the scope of the invention.
實例1:Preparation of成核劑A-1 and PCT樹脂Example 1: Preparation of nucleating agent A-1 and PCT resin
(1)製備成核劑A-1 (1) Preparation of nucleating agent A-1
將55公斤的包含75mol%反式異構體之1,4-環己烷二甲醇(CHDM)、48公斤苯二甲酸(TPA)、7克磷酸三乙酯、10克氧基鈦催化劑(Sachtleben公司的商品名:Hombifast PC®,催化劑中的有效Ti比例:15%)加至反應器中。接著,將反應的溫度升溫至約280℃,並且在約280℃之溫度下與常壓下進行酯化反應約3小時。 55 kg of 1,4-cyclohexanedimethanol (CHDM) containing 75 mol% of the trans isomer, 48 kg of phthalic acid (TPA), 7 g of triethyl phosphate, 10 g of titanium oxide catalyst (Sachtleben The company's trade name: Hombifast PC ® , effective Ti ratio in the catalyst: 15%) is added to the reactor. Next, the temperature of the reaction is raised to about 280 ° C, and an esterification reaction is carried out at a temperature of about 280 ° C under normal pressure for about 3 hours.
然後,將反應器的溫度增溫至300℃,並且使酯化反應所獲得的 產物在0.5至1torr壓力下進行聚縮合反應約150分鐘,可獲得PCT樹脂。接著,使用粉碎器以粉碎PCT樹脂而製得成核劑A-1。 Then, the temperature of the reactor was raised to 300 ° C, and the esterification reaction was obtained. The product was subjected to a polycondensation reaction at a pressure of 0.5 to 1 torr for about 150 minutes to obtain a PCT resin. Next, a nucleating agent A-1 was obtained by using a pulverizer to pulverize the PCT resin.
(2)製備PCT樹脂 (2) Preparation of PCT resin
將55公斤的包含68mol%反式異構體之1,4-環己烷二甲醇(CHDM)、48公斤之苯二甲酸(TPA)、7克磷酸三乙酯、10克氧基鈦催化劑(Sachtleben公司的商品名:Hombifast PC®,催化劑中的有效Ti比例:15%)加至反應器中。接著,將反應器的溫度升溫至約280℃,然後在約280℃的溫度下與常壓下進行酯化反應約3小時。 55 kg of 1,4-cyclohexanedimethanol (CHDM) containing 68 mol% of the trans isomer, 48 kg of phthalic acid (TPA), 7 g of triethyl phosphate, 10 g of titanium oxide catalyst ( Sachtleben's trade name: Hombifast PC ® , effective Ti ratio in the catalyst: 15%) is added to the reactor. Next, the temperature of the reactor was raised to about 280 ° C, and then an esterification reaction was carried out at a temperature of about 280 ° C under normal pressure for about 3 hours.
然後,將前述製備之2.4公斤成核劑A-1加至反應器。接著,在約290℃的溫度下與0.5至1torr壓力下使酯化反應所獲得的反應物混合物與成核劑A-1進行聚縮合反應約150分鐘,以製得PCT樹脂。 Then, 2.4 kg of the nucleating agent A-1 prepared as described above was added to the reactor. Next, the reactant mixture obtained by the esterification reaction was subjected to a polycondensation reaction with the nucleating agent A-1 at a temperature of about 290 ° C under a pressure of 0.5 to 1 torr for about 150 minutes to obtain a PCT resin.
實例2:製備成核劑A-2 and PCT樹脂Example 2: Preparation of nucleating agent A-2 and PCT resin
(1)製備成核劑A-2 (1) Preparation of nucleating agent A-2
將55公斤之含有80mol%反式異構體的1,4-環己烷二甲醇(CHDM)、48公斤之苯二甲酸(TPA)、7克磷酸三乙酯、10克氧基鈦催化劑(Sachtleben公司的商品名:Hombifast PC®,催化劑中的有效Ti比例:15%)加至反應器中。接著,將反應器的溫度升溫至約280℃,然後在約280℃溫度下與常壓下進行酯化反應約3小時。 55 kg of 1,4-cyclohexanedimethanol (CHDM) containing 80 mol% of the trans isomer, 48 kg of phthalic acid (TPA), 7 g of triethyl phosphate, 10 g of titanium oxide catalyst ( Sachtleben's trade name: Hombifast PC ® , effective Ti ratio in the catalyst: 15%) is added to the reactor. Next, the temperature of the reactor was raised to about 280 ° C, and then an esterification reaction was carried out at a temperature of about 280 ° C under normal pressure for about 3 hours.
然後,將反應器之溫度升溫至300℃,並且在0.5至1torr壓力下使酯化反應的所得產物進行聚縮合反應150分鐘,以得到PCT樹脂。隨後,藉由使用粉碎器以粉碎PCT樹脂而製得成核劑A-2。 Then, the temperature of the reactor was raised to 300 ° C, and the resulting product of the esterification reaction was subjected to a polycondensation reaction for 150 minutes under a pressure of 0.5 to 1 torr to obtain a PCT resin. Subsequently, a nucleating agent A-2 was obtained by using a pulverizer to pulverize the PCT resin.
(2)製備PCT樹脂 (2) Preparation of PCT resin
除了以成核劑A-2取代實例1之成核劑A-1以外,利用如實例1所述之相同方法製得PCT樹脂。 A PCT resin was obtained in the same manner as described in Example 1 except that the nucleating agent A-1 of Example 1 was replaced with the nucleating agent A-2.
實例3:製備成核劑A-3 and PCT樹脂Example 3: Preparation of nucleating agent A-3 and PCT resin
(1)製備成核劑A-3 (1) Preparation of nucleating agent A-3
將55公斤包含85mol%反式異構體之1,4-環己烷二甲醇(CHDM)、48公斤之苯二甲酸(TPA)、7克磷酸三乙酯、10克氧基鈦催化劑(Sachtleben公司的商品名:Hombifast PC®,催化劑中的有效Ti比例:15%)加至反應器中。接著,將反應器的溫度升溫至約280℃,然後在約280℃溫度下與常壓下進行酯化反應約3小時。 55 kg of 1,4-cyclohexanedimethanol (CHDM) containing 85 mol% of the trans isomer, 48 kg of phthalic acid (TPA), 7 g of triethyl phosphate, 10 g of titanium oxide catalyst (Sachtleben The company's trade name: Hombifast PC ® , effective Ti ratio in the catalyst: 15%) is added to the reactor. Next, the temperature of the reactor was raised to about 280 ° C, and then an esterification reaction was carried out at a temperature of about 280 ° C under normal pressure for about 3 hours.
然後,經由將反應器的溫度升溫至300℃,並在0.5至1torr壓力下使酯化反應的所得產物進行聚縮合反應150分鐘而得到PCT樹脂。接著,藉由使用粉碎器以粉碎PCT樹脂而製得成核劑A-3。 Then, the PCT resin was obtained by subjecting the temperature of the reactor to 300 ° C and subjecting the resulting product of the esterification reaction to a polycondensation reaction for 150 minutes at a pressure of 0.5 to 1 torr. Next, a nucleating agent A-3 was obtained by using a pulverizer to pulverize the PCT resin.
(2)製備PCT樹脂 (2) Preparation of PCT resin
除了以成核劑A-3取代實例1之成核劑A-1以外,利用如實例1所述之相同方法製得PCT樹脂。 A PCT resin was obtained in the same manner as described in Example 1 except that the nucleating agent A-1 of Example 1 was replaced with the nucleating agent A-3.
實例4:製備PCT樹脂Example 4: Preparation of PCT resin
除了使用96克的成核劑A-2以外,利用如實例2所述之相同方法製得PCT樹脂。 A PCT resin was obtained in the same manner as described in Example 2 except that 96 g of the nucleating agent A-2 was used.
實例5:製備PCT樹脂Example 5: Preparation of PCT resin
除了使用4.8公斤的成核劑A-2以外,利用如實例2所述之相同 方法製得PCT樹脂。 Using the same as described in Example 2 except that 4.8 kg of nucleating agent A-2 was used Method PCT resin was prepared.
實例6:製備PCT樹脂Example 6: Preparation of PCT resin
除了使用9.6公斤的成核劑A-2以外,利用如實例2所述之相同方法製得PCT樹脂。 A PCT resin was obtained in the same manner as described in Example 2 except that 9.6 kg of the nucleating agent A-2 was used.
比較實例1:製備PCT樹脂Comparative Example 1: Preparation of PCT resin
除了將聚縮合反應的溫度調整至300℃以外,利用如實例1所述之相同方法製得PCT樹脂。 A PCT resin was obtained by the same method as described in Example 1, except that the temperature of the polycondensation reaction was adjusted to 300 °C.
比較實例2:製備PCT樹脂Comparative Example 2: Preparation of PCT resin
除了將聚縮合反應的溫度調整至305℃以外,利用如實例2所述之相同方法製得PCT樹脂。 A PCT resin was obtained by the same method as described in Example 2 except that the temperature of the polycondensation reaction was adjusted to 305 °C.
比較實例3:製備PCT樹脂Comparative Example 3: Preparation of PCT resin
除了將聚縮合反應的溫度調整至310℃以外,利用如實例3所述之相同方法製得PCT樹脂。 A PCT resin was obtained by the same method as described in Example 3 except that the temperature of the polycondensation reaction was adjusted to 310 °C.
試驗性實例:評估PCT樹脂的性質Experimental example: Evaluation of the properties of PCT resins
由實例1至6與比較實例1至3製得的PCT樹脂之黏度、熔點及結晶溫度係經由以下所揭露之方法而測量,其結果列於表1。 The viscosity, melting point and crystallization temperature of the PCT resin obtained from Examples 1 to 6 and Comparative Examples 1 to 3 were measured by the methods disclosed below, and the results are shown in Table 1.
(1)實例1至6與比較實例1至3所製得的PCT樹脂之內在黏度(intrinsic viscosity),係以1.2g/dL之濃度將樹脂溶解於2-氯苯酚(o-chlorophenol)之後以使用Ubbelohde黏度計量測。黏度計的溫度維持在35℃下,並量測溶劑流過黏度計內部a-b的射流時間(t)以及溶液流過內部a-b的時間(t0)。然後,藉由在式1中置換取代t值與t0值來計算出具體黏度,並 藉由在式2中置換具體黏度以計算出內在黏度。 (1) The intrinsic viscosity of the PCT resin obtained in Examples 1 to 6 and Comparative Examples 1 to 3 was obtained by dissolving the resin in 2-concentration at a concentration of 1.2 g/dL. Ubbelohde viscosity measurement was used. The temperature of the viscometer was maintained at 35 ° C and the flow time (t) of the solvent flowing through the interior ab of the viscometer and the time (t 0 ) of the solution flowing through the inner ab were measured. Then, the specific viscosity is calculated by substituting the substitution t value and the t 0 value in Formula 1, and the intrinsic viscosity is calculated by substituting the specific viscosity in Formula 2.
在式2中,A表示Huggins常數,其值為0.247,而c表示濃度,其值為1.2g/dL。 In Formula 2, A represents a Huggins constant having a value of 0.247, and c represents a concentration of 1.2 g/dL.
(2)實例1至6與比較實例1至3所製得的PCT樹脂之熔點與結晶溫度藉由以下方法量測。 (2) The melting points and crystallization temperatures of the PCT resins prepared in Examples 1 to 6 and Comparative Examples 1 to 3 were measured by the following methods.
使用示差掃描熱卡計(DSC),以20℃/min的掃瞄速率將PCT樹脂從室溫加熱至320℃,以排除PCT樹脂的熱歷程。接著,冷卻PCT樹脂,然後再以10℃/min之掃瞄速率,在將其從室溫加熱至320℃時測得其熔點。隨後,以20℃/min之掃瞄速率,在將PCT樹脂從320℃冷卻至室溫時,測得其結晶溫度。 The PCT resin was heated from room temperature to 320 ° C using a differential scanning calorimeter (DSC) at a scan rate of 20 ° C/min to exclude the thermal history of the PCT resin. Next, the PCT resin was cooled, and then its melting point was measured at a scanning rate of 10 ° C/min while heating it from room temperature to 320 ° C. Subsequently, the crystallization temperature of the PCT resin was measured at a scanning rate of 20 ° C/min while cooling the PCT resin from 320 ° C to room temperature.
樹脂之高結晶溫度意味著樹脂在同樣溫度的模具中比較可能有較佳的的結晶性樹脂。 The high crystallization temperature of the resin means that the resin is more likely to have a better crystalline resin in a mold of the same temperature.
(1)反式含量:為了製備成核劑A而添加的反式異構體在1,4-環己烷二甲醇(CHDM)中的含量。 (1) Trans content: content of the trans isomer added in order to prepare the nucleating agent A in 1,4-cyclohexanedimethanol (CHDM).
(2)成核劑A含量(單位:重量持份):為了製備PCT樹脂而添加的成核劑A之重量比例,其以用來製備PCT樹脂而添加的100重量持份之二羧酸為基準。 (2) Nucleating agent A content (unit: weight basis): the weight ratio of the nucleating agent A added for the preparation of the PCT resin, which is 100 parts by weight of the dicarboxylic acid added for the preparation of the PCT resin. Benchmark.
請參考表1,由表1可以瞭解,具有高結晶溫度的PCT樹脂可以 經由以下方法而製備:添加從CHDM製得之成核劑A至從二羧酸與二元醇化合物之酯化反應所得的反應物混合物中,其中CHDM之反式異構體含量係高於70mol%,然後使包含成核劑A的反應物混合物在低於成核劑A熔點之下進行的聚縮合反應。再者,前述結果係由於以下現象而推斷得知:熔點為295至305℃之成核劑A-1至A-3並沒有在聚縮合反應之反應溫度290℃下熔化,並且在添加至PCT樹脂中時仍維持其晶相並擔任PCT樹脂之成核劑。 Please refer to Table 1. It can be understood from Table 1 that PCT resin with high crystallization temperature can be Prepared by adding a nucleating agent A prepared from CHDM to a reactant mixture obtained by esterification of a dicarboxylic acid with a diol compound, wherein the trans isomer content of CHDM is higher than 70 mol. %, then the polycondensation reaction of the reactant mixture containing nucleating agent A below the melting point of nucleating agent A is carried out. Further, the foregoing results are inferred from the fact that the nucleating agents A-1 to A-3 having a melting point of 295 to 305 ° C are not melted at a reaction temperature of 290 ° C of the polycondensation reaction, and are added to the PCT. The crystal phase is maintained in the resin and acts as a nucleating agent for the PCT resin.
特別言之,由實例1至3可以得知,當用來製備成核劑A之CHDM中的反式異構體含量增加時,在成核劑A的存在下進行聚縮合而得到的PCT樹脂之結晶溫度會增加。 In particular, it can be seen from Examples 1 to 3 that the PCT resin obtained by polycondensation in the presence of the nucleating agent A when the content of the trans isomer in the CHDM for preparing the nucleating agent A is increased The crystallization temperature will increase.
再者,由實例4至6可以得知,當所使用的成核劑A在一特定含量範圍內增加時,在成核劑A存在下進行聚縮合反應而得到的PCT樹脂會有良好的晶質/結晶性。 Further, it can be seen from Examples 4 to 6 that when the nucleating agent A used is increased within a specific content range, the PCT resin obtained by the polycondensation reaction in the presence of the nucleating agent A has a good crystal. Quality / crystallinity.
反之,由比較實例1至3可得知,當反應物混合物與成核劑A的聚縮合反應是在比成核劑A熔點高的溫度下進行時,PCT樹脂會具有低結晶溫度,約為231℃至232℃,即使是在同樣的聚縮合反應中,將由反式異構體含量多於70mol%的CHDM所製得之成核劑A添加至經二羧酸與二元醇化合物酯化反應而獲得之反應物混合物中。具推斷,上述結果是因為成核劑A-1至A-3(熔點為295至305℃)之晶體會在聚縮合反應之反應溫度300至310℃中熔化,而在PCT樹脂中為熔解狀態的成核劑A-1至A-3無法作為PCT樹脂的成核劑。 On the contrary, as can be seen from Comparative Examples 1 to 3, when the polycondensation reaction of the reactant mixture with the nucleating agent A is carried out at a temperature higher than the melting point of the nucleating agent A, the PCT resin has a low crystallization temperature, which is about 231 ° C to 232 ° C, even in the same polycondensation reaction, the nucleating agent A prepared from CHDM having a trans isomer content of more than 70 mol% is added to the esterification of the dicarboxylic acid with the diol compound. The reaction mixture obtained by the reaction. It is inferred that the above results are because the crystals of the nucleating agents A-1 to A-3 (melting point: 295 to 305 ° C) are melted at a reaction temperature of 300 to 310 ° C in the polycondensation reaction, and are melted in the PCT resin. The nucleating agents A-1 to A-3 cannot be used as nucleating agents for PCT resins.
如前所述,本發明已被詳細說明且習於此技藝者可瞭解這些詳細內容僅用來表示本發明的較佳實施例,並非用來限制本發明的範疇。因此, 本發明的實質範疇可經由合併請求項以及其均等內容而加以決定。 The present invention has been described in detail with reference to the preferred embodiments of the present invention. therefore, The essential scope of the invention can be determined by combining the claims and their equivalents.
以上所述僅為本發明之較佳實施例,凡依本發明申請專利範圍所做之均等變化與修飾,皆應屬本發明之涵蓋範圍。 The above are only the preferred embodiments of the present invention, and all changes and modifications made to the scope of the present invention should be within the scope of the present invention.
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