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TW201504325A - High-dielectric-constant resin composition and application thereof - Google Patents

High-dielectric-constant resin composition and application thereof Download PDF

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TW201504325A
TW201504325A TW103114854A TW103114854A TW201504325A TW 201504325 A TW201504325 A TW 201504325A TW 103114854 A TW103114854 A TW 103114854A TW 103114854 A TW103114854 A TW 103114854A TW 201504325 A TW201504325 A TW 201504325A
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dielectric constant
mass
high dielectric
epoxy resin
parts
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TW103114854A
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TWI499635B (en
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Shan-Yin Yan
Qian-Fa Liu
min-she Su
Wei-Feng Yin
Yong-Jing Xu
jiang-ling Zhang
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Shengyi Technology Co Ltd
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Abstract

The invention relates to a high-dielectric-constant resin composition, as well as a prepreg and a copper-clad laminate (CCL) which are manufactured thereby. The prepreg manufactured by the high-dielectric-constant resin composition comprises high-dielectric-constant glass fiber fabric and a high-dielectric-constant resin composition subjected to impregnation drying and then attached to the high-dielectric-constant glass fiber fabric. The CCL manufactured by the high-dielectric-constant resin composition comprises at least one overlapped prepreg and copper foils pressed and coated on both sides of the overlapped prepregs. The CCL manufactured by the high-dielectric-constant resin composition has the performances of high dielectric constant, low dielectric loss, high glass transition temperature, high peel strength and the like and can meet the performance requirement of the high-dielectric-constant antenna substrate.

Description

一種高介電常數樹脂組合物及其用途 High dielectric constant resin composition and use thereof

本發明屬於電子材料技術領域,涉及一種樹脂組合物及其用途,具體涉及一種高介電常數樹脂組合物及其用途,更具體地涉及一種高介電常數複合材料及使用其製作的預浸料與覆銅箔層壓板,使用該高介電常數複合材料製作的預浸料與覆銅箔層壓板可應用於天線基板。 The invention belongs to the technical field of electronic materials, relates to a resin composition and use thereof, and particularly to a high dielectric constant resin composition and use thereof, and more particularly to a high dielectric constant composite material and a prepreg prepared using the same With a copper clad laminate, a prepreg and a copper clad laminate made of the high dielectric constant composite material can be applied to an antenna substrate.

隨著微電子、微機械等新興微加工技術的發展,使得不僅是數位、基帶電路模組,甚至連射頻模組也已成功地實現了微型化、晶片化的設計和生產。天線作為重要的射頻前端器件,其指標要求也日益苛刻,小型化、內置化、多頻段、智慧化是移動終端小天線的發展趨勢。由於印製天線的尺寸與基板的相對介電常數成反比,所以要選用具有高介電常數的介質基板來減小天線尺寸。 With the development of new micro-machining technologies such as microelectronics and micro-mechanics, not only digital, baseband circuit modules, and even RF modules have been successfully designed and produced for miniaturization and wafer processing. As an important RF front-end device, the antenna is increasingly demanding. The miniaturization, built-in, multi-band and intelligentization are the development trend of small antennas for mobile terminals. Since the size of the printed antenna is inversely proportional to the relative dielectric constant of the substrate, a dielectric substrate having a high dielectric constant is used to reduce the antenna size.

在高頻領域的電波,要求電子器件的能量損失或輸送損失小。輸送損失作為熱能量在電子器件中被消耗,成為電子器件發熱的原因。輸送損失與基板的介電損耗角正切成正比,所以為了降低輸送損失,需要使介電損耗角正切變小,也就是要保證介質基板的介電損耗要小。 The electric wave in the high frequency field requires that the energy loss or the transmission loss of the electronic device is small. The transport loss is consumed as thermal energy in the electronic device, which causes the electronic device to generate heat. The transmission loss is proportional to the dielectric loss tangent of the substrate. Therefore, in order to reduce the transmission loss, it is necessary to make the dielectric loss tangent small, that is, to ensure that the dielectric loss of the dielectric substrate is small.

中國專利CN100348661公開一種有機絕緣材料和電介質陶瓷粉末形成的複合介電層,有機絕緣材料是利用環氧樹脂和活性酯進行固化反應形成的固化樹脂,所得複合介電層具有較高的介電常數和較低的介電損耗,但是複合介電層的玻璃化轉變溫度很低,只有131~135℃。該專利使用活性酯作為固化劑,雖然固化物具有較低的介電損耗,但是玻璃化轉變溫度較低。 Chinese patent CN100348661 discloses a composite dielectric layer formed of an organic insulating material and a dielectric ceramic powder. The organic insulating material is a cured resin formed by curing reaction of an epoxy resin and an active ester, and the obtained composite dielectric layer has a high dielectric constant. And lower dielectric loss, but the composite dielectric layer has a very low glass transition temperature of only 131 to 135 °C. This patent uses an active ester as a curing agent, although the cured product has a lower dielectric loss, but the glass transition temperature is lower.

中國專利CN101974205公開一種高介電常數樹脂組合物,包括環氧樹脂、至少一種酚氧樹脂或端羧基丁腈橡膠、聯苯型酚醛樹脂或萘型酚醛樹脂、高介電常數填料,雖然固化物具有較高的介電常數、較高的玻璃化轉變溫度(Tg達到156℃),但是固化物的介電損耗過大,高達0.038。 Chinese patent CN101974205 discloses a high dielectric constant resin composition comprising an epoxy resin, at least one phenolic oxygen resin or a terminal carboxylated nitrile rubber, a biphenyl type phenolic resin or a naphthalene type phenolic resin, a high dielectric constant filler, although a cured product It has a high dielectric constant and a high glass transition temperature ( Tg reaches 156 ° C), but the dielectric loss of the cured product is too large, up to 0.038.

在高介電常數覆銅箔層壓板中,為了使得介電常數較高,高介電常數填料的含量很高,從而使得覆銅箔層壓板的剝離強度降低。同時,在高介電常數覆銅箔層壓板中,通常使用E型玻璃纖維布作為增強材料,但是E型玻璃纖維布的介電常數較低,很難使得高介電常數覆銅箔層壓板的介電常數值達到更高。 In the high dielectric constant copper clad laminate, in order to make the dielectric constant high, the content of the high dielectric constant filler is high, so that the peel strength of the copper clad laminate is lowered. Meanwhile, in a high dielectric constant copper clad laminate, an E-type glass fiber cloth is generally used as a reinforcing material, but an E-type glass fiber cloth has a low dielectric constant, and it is difficult to make a high dielectric constant copper clad laminate. The dielectric constant value is higher.

針對以上問題,本發明提出了一種具有更高介電常數、更低介電損耗、較高玻璃化轉變溫度和較高剝離強度的天線用高介電常數複合材料。 In view of the above problems, the present invention proposes a high dielectric constant composite material for an antenna having a higher dielectric constant, a lower dielectric loss, a higher glass transition temperature, and a higher peel strength.

本發明的目的之一在於提供一種高介電常數樹 脂組合物,其能夠提供覆銅箔層壓板所需的優異的介電性能、高的玻璃化轉變溫度及高剝離強度。 One of the objects of the present invention is to provide a high dielectric constant tree A fat composition capable of providing excellent dielectric properties, high glass transition temperature, and high peel strength required for a copper clad laminate.

為了達到上述目的,本發明採用了如下技術方案:一種高介電常數樹脂組合物,包括:(a)柔性環氧樹脂,其化學結構式如下: 式中,R代表烴結構長鏈基團或同時含烴結構長鏈並且烴結構長鏈兩端含酯鍵的基團,烴結構長鏈選自C2~C20直鏈烷基、C2~C20支鏈烷基,n1表示平均重複單元為1~10;(b)雙環戊二烯型酚醛環氧樹脂,其化學結構式如下: 式中,n2表示平均重複單元為1~10;(c)除上述(a)和(b)中所述環氧樹脂外的二官能度環氧樹脂或/和多官能度環氧樹脂;(d)雙環戊二烯型氰酸酯樹脂,其化學結構式如下: 式中,n3表示平均重複單元為0~5;(e)活性酯類樹脂,其化學結構式如下: 式中R1為苯環或萘環,k為0或1,n4表示平均重複單元為0.25~1.25。 In order to achieve the above object, the present invention adopts the following technical solution: a high dielectric constant resin composition comprising: ( a ) a flexible epoxy resin having the following chemical structural formula: Wherein R represents a long chain group of a hydrocarbon structure or a group having a long chain of a hydrocarbon structure and an ester bond at both ends of the long chain of the hydrocarbon structure, and the long chain of the hydrocarbon structure is selected from a C 2 - C 20 linear alkyl group, C 2 ~C 20 branched alkyl, n 1 represents an average repeating unit of 1 to 10; (b) dicyclopentadiene type novolac epoxy resin, the chemical structural formula is as follows: Wherein n 2 represents an average repeating unit of from 1 to 10; (c) a difunctional epoxy resin or/and a polyfunctional epoxy resin other than the epoxy resins described in (a) and (b) above; (d) Dicyclopentadiene type cyanate resin, whose chemical structural formula is as follows: Wherein n 3 represents an average repeating unit of 0 to 5; (e) an active ester resin having a chemical structural formula as follows: Wherein R 1 is a benzene ring or a naphthalene ring, k is 0 or 1, and n 4 represents an average repeating unit of 0.25 to 1.25.

本發明的目的之二在於提供一種高介電常數複合材料,所述複合材料包括如上所述的高介電常數樹脂組合物和高介電常數玻璃纖維布。 Another object of the present invention is to provide a high dielectric constant composite material comprising a high dielectric constant resin composition as described above and a high dielectric constant glass fiber cloth.

本發明的目的之三在於提供一種使用上述高介電常數樹脂組合物製作的預浸料。 A third object of the present invention is to provide a prepreg which is produced using the above high dielectric constant resin composition.

本發明的目的之四在於提供一種覆銅箔層壓板,所述覆銅箔層壓板,包括至少一張如上所述的預浸料及覆於疊合後的預浸料兩側的銅箔。 A fourth object of the present invention is to provide a copper clad laminate comprising at least one prepreg as described above and a copper foil covering both sides of the laminated prepreg.

與現有技術相比,本發明具有如下有益效果:①採用雙環戊二烯型環氧樹脂、雙環戊二烯型氰酸酯樹脂和活性酯類樹脂來降低介電損耗,雙環戊二烯型環氧樹脂和雙環戊二烯型氰酸酯樹脂的介電損耗較低,而且活性酯和環氧反應不生成極性基團,介電性能也非常優異;②採用高介電常數填料和高介電常數玻璃纖維 布來提高介電常數,在高介電常數覆銅箔層壓板中,為了使得介電常數較高,通常使用高介電常數填料,但僅僅使用高介電常數填料,介電常數難以達到一個更高的水準,本發明同時採用高介電常數填料和高介電常數玻璃纖維布來進一步提高介電常數;③採用柔性環氧樹脂來提高剝離強度,在高介電常數覆銅箔層壓板中,為了使得介電常數較高,高介電常數填料的含量很高,從而使得覆銅箔層壓板的剝離強度降低,本發明採用柔性環氧樹脂來提高剝離強度;④本發明的高介電常數複合材料製作的覆銅箔層壓板可以同時達到高介電常數、低介電損耗、高玻璃化轉變溫度、高剝離強度等性能,綜合性能十分優異,避免了現有技術在某一性能提高的同時帶來另外性能下降的問題,可以滿足高介電常數天線基板材料的性能要求。 Compared with the prior art, the invention has the following beneficial effects: 1 using a dicyclopentadiene type epoxy resin, a dicyclopentadiene type cyanate resin and an active ester resin to reduce dielectric loss, a dicyclopentadiene type ring Oxygen resin and dicyclopentadiene type cyanate resin have low dielectric loss, and active ester and epoxy do not form polar groups and have excellent dielectric properties; 2 use high dielectric constant filler and high dielectric Constant glass fiber In order to increase the dielectric constant, in a high dielectric constant copper clad laminate, in order to make the dielectric constant high, a high dielectric constant filler is usually used, but only a high dielectric constant filler is used, and the dielectric constant is difficult to reach one. At a higher level, the present invention simultaneously uses a high dielectric constant filler and a high dielectric constant glass fiber cloth to further increase the dielectric constant; 3 uses a flexible epoxy resin to improve the peel strength in a high dielectric constant copper clad laminate In order to make the dielectric constant high, the content of the high dielectric constant filler is high, so that the peeling strength of the copper clad laminate is lowered, and the present invention uses a flexible epoxy resin to improve the peel strength; The copper-clad laminate prepared by the electric constant composite material can simultaneously achieve high dielectric constant, low dielectric loss, high glass transition temperature, high peel strength and the like, and the comprehensive performance is excellent, and the prior art is prevented from improving in a certain performance. At the same time, it brings about another problem of performance degradation, which can meet the performance requirements of high dielectric constant antenna substrate materials.

以下將就本發明內容進行詳細說明: The contents of the present invention will be described in detail below:

[高介電常數樹脂組合物] [High dielectric constant resin composition]

根據本發明,介電常數大於10,即為本發明所述的高介電常數樹脂組合物。 According to the present invention, the dielectric constant is more than 10, that is, the high dielectric constant resin composition of the present invention.

根據本發明,所述柔性環氧樹脂是指具備如下結構式所述結構的環氧樹脂,這種結構的環氧樹脂的BPA骨架保持了環氧樹脂的耐熱性,烴結構長鏈骨架提高了環氧樹脂的柔韌性,尤其是在固化之後依然具備優異的柔韌性,同時提高了覆銅板的剝離強度。示例性的具備該種結構的商品化的環氧樹脂有EXA-4816、EXA-4822、 EXA-4850-150、EXA-4850-100等,均為大日本油墨化學工業株式會社製造,這些柔性環氧樹脂可以單獨使用,或以兩種或多種不同樹脂組合使用。柔性環氧樹脂的化學結構式如下: According to the present invention, the flexible epoxy resin refers to an epoxy resin having the structure described in the following structural formula. The BPA skeleton of the epoxy resin of this structure maintains the heat resistance of the epoxy resin, and the long-chain skeleton of the hydrocarbon structure is improved. The flexibility of the epoxy resin, especially after curing, still has excellent flexibility while improving the peel strength of the copper clad laminate. Exemplary commercial epoxy resins having such a structure include EXA-4816, EXA-4822, EXA-4850-150, and EXA-4850-100, all of which are manufactured by Dainippon Ink Chemical Industry Co., Ltd., and these flexible rings. The oxyresin may be used singly or in combination of two or more different resins. The chemical structure of flexible epoxy resin is as follows:

式中R代表烴結構長鏈基團或同時含烴結構長鏈並且烴結構長鏈兩端含酯鍵的基團,烴結構長鏈選自C2~C20直鏈烷基、C2~C20支鏈烷基,n1表示平均重複單元為1~10。 Wherein R represents a long chain group of a hydrocarbon structure or a group having a long chain of a hydrocarbon structure and an ester bond at both ends of the long chain of the hydrocarbon structure, and the long chain of the hydrocarbon structure is selected from a C 2 - C 20 linear alkyl group, C 2 ~ C 20 branched alkyl, n 1 represents an average repeating unit of 1 to 10.

根據本發明,所述雙環戊二烯型酚醛環氧樹脂是指具備如下結構式所述結構的環氧樹脂,這種結構的環氧樹脂與通用的雙酚A型環氧樹脂相比,其分子結構中除含有苯環外,還具有雙環戊二烯的脂環結構,從而提高產品的耐熱性並且降低樹脂的吸水率,這類結構的環氧樹脂具有優異的耐熱性、低吸濕性、低介電損耗和高剝離強度。此外,這種結構的環氧樹脂高溫下的殘碳率較高,亦可達到較好的阻燃效果,代表性產品便是大日本油墨化學工業株式會社生產的HP-7200系列,按環氧當量從小到大的順序排列為HP-7200L、HP-7200、HP-7200H和HP-7200HH,此外,日本化藥株式會社的XD-1000樹脂類同於HP-7200H,在覆銅板行業應用較廣。這些雙環戊二烯型酚醛環氧樹脂可以單獨使用,或者以兩種或多種不同樹脂組合使用。 According to the present invention, the dicyclopentadiene type novolac epoxy resin refers to an epoxy resin having a structure of the following structural formula, and the epoxy resin of this structure is compared with a general bisphenol A type epoxy resin. In addition to the benzene ring, the molecular structure also has an alicyclic structure of dicyclopentadiene, thereby improving the heat resistance of the product and reducing the water absorption of the resin. The epoxy resin of this structure has excellent heat resistance and low hygroscopicity. Low dielectric loss and high peel strength. In addition, the epoxy resin of this structure has a high residual carbon ratio at a high temperature, and can also achieve a good flame retardant effect. The representative product is the HP-7200 series produced by Dainippon Ink Chemical Industry Co., Ltd. The order of the equivalents from small to large is HP-7200L, HP-7200, HP-7200H and HP-7200HH. In addition, Nippon Chemical Co., Ltd.'s XD-1000 resin is similar to HP-7200H and is widely used in the CCL industry. . These biscyclopentadiene type novolac epoxy resins may be used singly or in combination of two or more different resins.

雙環戊二烯型酚醛環氧樹脂的化學結構式如下: The chemical structural formula of the dicyclopentadiene type phenolic epoxy resin is as follows:

n2表示平均重複單元為1~10。 n 2 represents an average repeating unit of 1 to 10.

根據本發明,所述二官能度環氧樹脂為雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、聯苯型環氧樹脂、萘環型環氧樹脂及異氰酸酯改性環氧樹脂中的任意一種或者至少兩種的混合物。所述混合物例如雙酚A型環氧樹脂和雙酚F型環氧樹脂的混合物,雙酚S型環氧樹脂和聯苯型環氧樹脂的混合物,萘環型環氧樹脂和異氰酸酯改性環氧樹脂的混合物,雙酚A型環氧樹脂、雙酚F型環氧樹脂和雙酚S型環氧樹脂的混合物,聯苯型環氧樹脂、萘環型環氧樹脂和異氰酸酯改性環氧樹脂的混合物。 According to the present invention, the difunctional epoxy resin is bisphenol A epoxy resin, bisphenol F epoxy resin, bisphenol S epoxy resin, biphenyl epoxy resin, naphthalene ring epoxy resin And any one or a mixture of at least two of the isocyanate modified epoxy resins. The mixture is, for example, a mixture of a bisphenol A type epoxy resin and a bisphenol F type epoxy resin, a mixture of a bisphenol S type epoxy resin and a biphenyl type epoxy resin, a naphthalene ring type epoxy resin and an isocyanate modified ring. Mixture of oxyresin, mixture of bisphenol A epoxy resin, bisphenol F epoxy resin and bisphenol S epoxy resin, biphenyl type epoxy resin, naphthalene ring type epoxy resin and isocyanate modified epoxy a mixture of resins.

為了使覆銅板具有阻燃性,雙酚A型環氧樹脂可以選用無錫迪愛生環氧有限公司生產的含溴雙酚A型環氧樹脂EPICLON 153-60M,溴含量為46%~50%,其化學結構式如下: In order to make the copper clad laminate flame retardant, the bisphenol A type epoxy resin can be selected from the bromine bisphenol A type epoxy resin EPICLON 153-60M produced by Wuxi Di'aisheng Epoxy Co., Ltd., and the bromine content is 46%~50%. Its chemical structure is as follows:

式中n5表示平均重複單元為0~10。 Wherein n 5 represents an average repeating unit of 0 to 10.

根據本發明,所述多官能度環氧樹脂即指官能 度大於2的環氧樹脂。 According to the present invention, the polyfunctional epoxy resin is a functional group Epoxy resin with a degree greater than 2.

根據本發明,所述多官能度環氧樹脂為酚醛環氧樹脂、三酚基甲烷型環氧樹脂及四酚基乙烷型環氧樹脂中的任意一種或者至少兩種的混合物。 According to the present invention, the polyfunctional epoxy resin is any one of a novolac epoxy resin, a trisphenol methane type epoxy resin, and a tetraphenol ethylethane type epoxy resin, or a mixture of at least two.

根據本發明,所述酚醛環氧樹脂為苯酚型酚醛環氧樹脂、鄰甲酚型酚醛環氧樹脂、雙酚A型酚醛環氧樹脂、聯苯型酚醛環氧樹脂及萘環型酚醛環氧樹脂中的任意一種或者至少兩種的混合物。所述混合物例如苯酚型酚醛環氧樹脂和鄰甲酚型酚醛環氧樹脂的混合物,雙酚A型酚醛環氧樹脂和聯苯型酚醛環氧樹脂的混合物,萘環型酚醛環氧樹脂和苯酚型酚醛環氧樹脂的混合物,鄰甲酚型酚醛環氧樹脂和雙酚A型酚醛環氧樹脂的混合物,聯苯型酚醛環氧樹脂和萘環型酚醛環氧樹脂的混合物。苯酚型酚醛環氧樹脂可以選用大日本油墨化學工業株式會社生產的N-740、N-770、N-775、N-865等系列樹脂或臺灣長春人造樹脂廠股份有限公司生產的PNE177樹脂,鄰甲酚型酚醛環氧樹脂可以選用大日本油墨化學工業株式會社生產的N-660、N-665、N-670、N-673、N-680、N-695等系列樹脂或日本化藥株式會社生產的EOCN-1020系列樹脂,雙酚A型酚醛環氧樹脂可以選用美國HEXION公司生產的EPR627MEK80樹脂,聯苯型酚醛環氧樹脂可以選用日本化藥株式會社生產的NC-3000、NC-3000-H等系列樹脂,萘環型酚醛環氧樹脂可以選用日本化藥株式會社生產的NC-7300-L、NC-7300-2L等系列樹脂。 According to the present invention, the phenolic epoxy resin is a phenol type novolac epoxy resin, an o-cresol novolac epoxy resin, a bisphenol A type novolac epoxy resin, a biphenyl type novolac epoxy resin, and a naphthalene ring type phenolic epoxy resin. Any one of the resins or a mixture of at least two. The mixture is, for example, a mixture of a phenolic novolac epoxy resin and an o-cresol novolac epoxy resin, a mixture of a bisphenol A type novolac epoxy resin and a biphenyl type novolac epoxy resin, a naphthalene ring type novolac epoxy resin and a phenol a mixture of phenolic epoxy resins, a mixture of o-cresol novolac epoxy resin and bisphenol A novolac epoxy resin, a mixture of a biphenyl type novolac epoxy resin and a naphthalene ring type novolac epoxy resin. For the phenol type phenolic epoxy resin, N-740, N-770, N-775, N-865 series resin such as Nippon Ink Chemical Industry Co., Ltd. or PNE177 resin produced by Taiwan Changchun Artificial Resin Factory Co., Ltd. For the cresol novolac epoxy resin, N-660, N-665, N-670, N-673, N-680, N-695, etc., or Nippon Chemical Co., Ltd., manufactured by Dainippon Ink Chemical Industry Co., Ltd. EOCN-1020 series resin, bisphenol A type phenolic epoxy resin can be selected from EPR627MEK80 resin produced by American HEXION company, and biphenyl type phenolic epoxy resin can be selected from NC-3000 and NC-3000 produced by Nippon Kayaku Co., Ltd. H series resin, naphthalene ring type phenolic epoxy resin can be selected from Nippon Chemical Co., Ltd. NC-7300-L, NC-7300-2L and other series of resins.

三酚基甲烷型環氧樹脂和四酚基乙烷型環氧樹脂可以提高樹脂的交聯密度,增加板材的耐熱性能和玻璃化轉變溫度。三酚基甲烷型環氧樹脂可以選用日本化藥株式會社生產的EPPN-501H、EPPN-501HY、EPPN-502H等系列樹脂,其化學結構式如下: The trisphenol methane type epoxy resin and the tetraphenol ethane type epoxy resin can increase the crosslinking density of the resin and increase the heat resistance and glass transition temperature of the sheet. The trisphenol-based methane epoxy resin can be selected from the series of resins such as EPPN-501H, EPPN-501HY, and EPPN-502H manufactured by Nippon Kayaku Co., Ltd., and its chemical structure is as follows:

式中n6表示平均重複單元為0~5。 Wherein n 6 represents an average repeating unit of 0 to 5.

四酚基乙烷型環氧樹脂可以選用美國MOMENTIVE公司生產的EPON 1031樹脂,其化學結構式如下: The tetraphenol ethane type epoxy resin can be selected from EPON 1031 resin produced by MOMENTIVE, USA, and its chemical structure is as follows:

根據本發明,所述雙環戊二烯型氰酸酯樹脂是指具備如下結構式所述結構的氰酸酯樹脂,這種結構的氰酸酯樹脂用雙環戊二烯作為間隔基團增加主鏈的長度可以進一步降低氰酸酯樹脂的介電損耗。氰酸酯樹脂的介電損耗在0.002~0.008之間,遠低於環氧樹脂的介電損耗0.018~0.030,而且,氰酸酯樹脂比其它熱固性樹脂在高溫、潮 濕條件下和更廣的頻率範圍內更能保持較低的介電損耗,優異的介電性能使氰酸酯樹脂在設計電路和微波傳送領域有很大的優勢。目前作為高性能電路板的典型氰酸酯樹脂是美國DOW化學公司生產的XU-71787氰酸酯樹脂,XU-71787氰酸酯樹脂是一種雙環戊二烯型氰酸酯樹脂。雙環戊二烯型氰酸酯樹脂的化學結構式如下: According to the present invention, the dicyclopentadiene type cyanate resin refers to a cyanate resin having a structure of the following structural formula, wherein the cyanate resin of this structure uses dicyclopentadiene as a spacer to increase the main chain The length can further reduce the dielectric loss of the cyanate resin. The dielectric loss of cyanate resin is between 0.002 and 0.008, which is much lower than the dielectric loss of epoxy resin of 0.018~0.030. Moreover, cyanate resin is higher temperature, humidity and wider frequency than other thermosetting resins. The dielectric loss is kept low in the range, and the excellent dielectric properties make the cyanate resin have great advantages in the design circuit and microwave transmission. A typical cyanate resin currently used as a high performance circuit board is XU-71787 cyanate resin produced by DOW Chemical Co., Ltd., and XU-71787 cyanate resin is a dicyclopentadiene type cyanate resin. The chemical structural formula of the dicyclopentadiene type cyanate resin is as follows:

式中,n3表示平均重複單元為0~5。 Wherein n 3 represents an average repeating unit of 0 to 5.

根據本發明,所述活性酯類樹脂是指具備如下結構式所述結構活性酯類樹脂,這種結構的活性酯作為環氧樹脂的固化劑,活性酯固化劑分子中有兩個或多個具有較高活性的酯基,可以同環氧樹脂進行固化反應,在同環氧樹脂反應時形成不含仲醇羥基的網架,所以固化物具有較低的介電損耗和吸水率,這是常規固化劑如胺類固化劑和酚類固化劑所無法實現的,可以使得製備的覆銅板具有低的吸水率、低的介電損耗和優異的耐濕熱性能。具備如下式結構式所述結構活性酯類樹脂可以選用大日本油墨化學工業株式會社生產的EXB-9460S-65T活性酯或HPC-8000-65T活性酯。活性酯類樹脂的化學結構式如下: According to the present invention, the active ester resin refers to a structurally active ester resin having the following structural formula, the active ester of this structure is used as a curing agent for an epoxy resin, and two or more of the active ester curing agent molecules are present. The ester group with higher activity can be cured with epoxy resin, and forms a grid without secondary hydroxyl groups when reacting with epoxy resin, so the cured product has lower dielectric loss and water absorption, which is Conventional curing agents, such as amine curing agents and phenolic curing agents, can achieve the resulting copper clad laminates with low water absorption, low dielectric loss, and excellent resistance to moist heat. The structurally active ester resin having the following structural formula may be EXB-9460S-65T active ester or HPC-8000-65T active ester manufactured by Dainippon Ink and Chemicals Co., Ltd. The chemical structural formula of the active ester resin is as follows:

式中R1為苯環或萘環,k為0或1,n4表示平 均重複單元為0.25~1.25。 Wherein R 1 is a benzene ring or a naphthalene ring, k is 0 or 1, and n 4 represents an average repeating unit of 0.25 to 1.25.

優選地,所述高介電常數樹脂組合物還包括高介電常數填料。 Preferably, the high dielectric constant resin composition further comprises a high dielectric constant filler.

根據本發明,所述高介電常數填料,即指介電常數大於10的填料。 According to the invention, the high dielectric constant filler refers to a filler having a dielectric constant greater than 10.

優選地,所述高介電常數填料優選具有鈣鈦礦型結晶結構或複合鈣鈦礦型結晶結構的高介電常數無機粒子,進一步優選鈦酸鋇、鈦酸鍶、鈦酸鎂、鈦酸鈣、鈦酸鍶鋇、鈣鈦酸鋇、鈦酸鉛、鋯鈦酸鉛、鋯鈦酸鑭鉛、鈦酸鑭鋇、鈦酸鋯鋇、二氧化鈦、二氧化鉿、鈮鎂酸鉛、鈮鎂酸鋇、鈮酸鋰、鈮酸鉀、鉭酸鋁鍶、鈮酸鉭鉀、鈮酸鍶鋇、鈮酸鋇鉛、鈮酸鈦鋇、鉭酸鉍鍶、鈦酸鉍、鈦酸鋇銣及鈦酸銅鈣中的任意一種或者至少兩種的混合物。所述混合物例如鈦酸鋇和鈦酸鍶的混合物,鈦酸鎂和鈦酸鈣的混合物,鈦酸鍶鋇和鈣鈦酸鋇的混合物,鈦酸鉛和鋯鈦酸鉛的混合物,鋯鈦酸鑭鉛和鈦酸鑭鋇的混合物,鈦酸鋯鋇和二氧化鈦的混合物,二氧化鉿和鈮鎂酸鉛的混合物,鈮鎂酸鋇和鈮酸鋰的混合物,鈮酸鉀和鉭酸鋁鍶的混合物,鈮酸鉭鉀和鈮酸鍶鋇的混合物,鈮酸鋇鉛和鈮酸鈦鋇的混合物,鉭酸鉍鍶、鈦酸鉍、鈦酸鋇銣和鈦酸銅鈣的混合物。 Preferably, the high dielectric constant filler is preferably a high dielectric constant inorganic particle having a perovskite crystal structure or a composite perovskite crystal structure, and further preferably barium titanate, barium titanate, magnesium titanate, titanic acid Calcium, barium titanate, barium calcium titanate, lead titanate, lead zirconate titanate, lead zirconate titanate, barium titanate, zirconium titanate, titanium dioxide, germanium dioxide, lead magnesium niobate, barium magnesium Acid bismuth, lithium niobate, potassium citrate, aluminum bismuth ruthenate, bismuth potassium citrate, bismuth ruthenate, lead bismuth citrate, titanium bismuth citrate, bismuth citrate, strontium titanate, strontium titanate and Any one or a mixture of at least two of calcium copper titanate. The mixture such as a mixture of barium titanate and barium titanate, a mixture of magnesium titanate and calcium titanate, a mixture of barium titanate and barium calcium titanate, a mixture of lead titanate and lead zirconate titanate, zirconium titanate a mixture of bismuth lead and barium titanate, a mixture of zirconium titanate and titanium dioxide, a mixture of cerium oxide and lead lanthanum magnesium oxide, a mixture of barium magnesium silicate and lithium niobate, potassium citrate and aluminum bismuth citrate a mixture, a mixture of bismuth potassium citrate and bismuth ruthenate, a mixture of bismuth ruthenate and titanium ruthenate, a mixture of bismuth ruthenate, strontium titanate, strontium titanate and copper calcium titanate.

樹脂組合物中組分(a)、(b)、(c)、(d)和(e)的不揮發性成分以質量份計,所述組分(a)為5~15質量份,所述組分(b)為15~40質量份,所述組分(c)為10~25質量份,所述組分(d)為10~25質量份,所述組分 (e)為20~40質量份。 The non-volatile components of the components (a), (b), (c), (d) and (e) in the resin composition are in parts by mass, and the component (a) is 5 to 15 parts by mass. The component (b) is 15 to 40 parts by mass, the component (c) is 10 to 25 parts by mass, and the component (d) is 10 to 25 parts by mass, the component (e) is 20 to 40 parts by mass.

所述組分(a)的質量份數例如為6質量份、7質量份、8質量份、9質量份、10質量份、11質量份、12質量份、13質量份、14質量份。 The mass fraction of the component (a) is, for example, 6 parts by mass, 7 parts by mass, 8 parts by mass, 9 parts by mass, 10 parts by mass, 11 parts by mass, 12 parts by mass, 13 parts by mass, and 14 parts by mass.

所述組分(b)的質量份數例如為16質量份、18質量份、20質量份、22質量份、24質量份、26質量份、28質量份、30質量份、32質量份、34質量份、36質量份、38質量份。 The mass fraction of the component (b) is, for example, 16 parts by mass, 18 parts by mass, 20 parts by mass, 22 parts by mass, 24 parts by mass, 26 parts by mass, 28 parts by mass, 30 parts by mass, 32 parts by mass, 34 Parts by mass, 36 parts by mass, 38 parts by mass.

所述組分(c)的質量份數例如為11質量份、12質量份、13質量份、14質量份、15質量份、16質量份、17質量份、18質量份、19質量份、20質量份、21質量份、22質量份、23質量份、24質量份。 The parts by mass of the component (c) are, for example, 11 parts by mass, 12 parts by mass, 13 parts by mass, 14 parts by mass, 15 parts by mass, 16 parts by mass, 17 parts by mass, 18 parts by mass, 19 parts by mass, 20 parts by weight. Parts by mass, 21 parts by mass, 22 parts by mass, 23 parts by mass, and 24 parts by mass.

所述組分(d)的質量份數例如為11質量份、12質量份、13質量份、14質量份、15質量份、16質量份、17質量份、18質量份、19質量份、20質量份、21質量份、22質量份、23質量份、24質量份。 The mass fraction of the component (d) is, for example, 11 parts by mass, 12 parts by mass, 13 parts by mass, 14 parts by mass, 15 parts by mass, 16 parts by mass, 17 parts by mass, 18 parts by mass, 19 parts by mass, 20 parts by weight. Parts by mass, 21 parts by mass, 22 parts by mass, 23 parts by mass, and 24 parts by mass.

所述組分(e)的質量份數例如為21質量份、22質量份、24質量份、26質量份、28質量份、30質量份、32質量份、34質量份、36質量份、38質量份。 The parts by mass of the component (e) are, for example, 21 parts by mass, 22 parts by mass, 24 parts by mass, 26 parts by mass, 28 parts by mass, 30 parts by mass, 32 parts by mass, 34 parts by mass, 36 parts by mass, 38 parts by weight. Parts by mass.

在高介電常數覆銅箔層壓板中,要使得介電常數達到滿足天線基板材料的使用要求,高介電常數填料的含量必須達到一定的量,高介電常數樹脂組合物的不揮發性成分的質量為100wt%,高介電常數填料的質量為60~85wt%,例如62wt%、65wt%、68wt%、72wt%、75wt%、78wt%、 82wt%、84wt%。 In a high dielectric constant copper clad laminate, the dielectric constant must be such that the content of the high dielectric constant filler must be a certain amount, and the high dielectric constant resin composition is not volatile. The mass of the component is 100% by weight, and the mass of the high dielectric constant filler is 60 to 85 wt%, for example, 62 wt%, 65 wt%, 68 wt%, 72 wt%, 75 wt%, 78 wt%, 82 wt%, 84 wt%.

本發明所述的“包括”,意指其除所述組份外,還可以包括其他組份,這些其他組份賦予所述樹脂組合物不同的特性。除此之外,本發明所述的“包括”,還可以替換為封閉式的“為”或“由……組成”。 The term "comprising" as used in the present invention means that it may include other components in addition to the components, and these other components impart different characteristics to the resin composition. In addition, the "include" of the present invention may also be replaced by a closed "for" or "consisting of".

本發明所述高介電常數樹脂組合物還可以結合各種高聚物一起使用,只要其不損害高介電常數樹脂組合物的固有性能。具體例如可以為液晶聚合物、熱固性樹脂、熱塑性樹脂、不同的阻燃化合物或添加劑等。它們可以根據需要單獨使用或多種組合使用。 The high dielectric constant resin composition of the present invention can also be used in combination with various high polymers as long as it does not impair the intrinsic properties of the high dielectric constant resin composition. Specifically, for example, it may be a liquid crystal polymer, a thermosetting resin, a thermoplastic resin, a different flame retardant compound or an additive or the like. They can be used singly or in combination of plural kinds as needed.

另外,所述高介電常數樹脂組合物還可以含有各種添加劑,作為具體例,可以舉出抗氧化劑、熱穩定劑、抗靜電劑、紫外線吸收劑、顏料、著色劑、潤滑劑等。 Further, the high dielectric constant resin composition may further contain various additives, and specific examples thereof include an antioxidant, a heat stabilizer, an antistatic agent, an ultraviolet absorber, a pigment, a colorant, a lubricant, and the like.

作為本發明樹脂組合物之一的製備方法,可以通過習知的方法配合、攪拌、混合所述的(a)柔性環氧樹脂、(b)雙環戊二烯型酚醛環氧樹脂、(c)除上述(a)和(b)中所述環氧樹脂外的二官能度環氧樹脂或/和多官能度環氧樹脂、(d)雙環戊二烯型氰酸酯樹脂和(e)活性酯類樹脂來製備。 As a preparation method of one of the resin compositions of the present invention, the (a) flexible epoxy resin, (b) dicyclopentadiene type novolac epoxy resin, (c) may be blended, stirred and mixed by a conventional method. a difunctional epoxy resin or/and a polyfunctional epoxy resin other than the epoxy resins described in (a) and (b) above, (d) a dicyclopentadiene type cyanate resin, and (e) an active agent Prepared by ester resin.

一種高介電常數樹脂組合物,包括:(a)柔性環氧樹脂,其化學結構式如下: 式中,R代表烴結構長鏈基團或同時含烴結構 長鏈並且烴結構長鏈兩端含酯鍵的基團,烴結構長鏈選自C2~C20直鏈烷基、C2~C20支鏈烷基,n1表示平均重複單元為1~10;(b)雙環戊二烯型酚醛環氧樹脂,其化學結構式如下: 式中,n2表示平均重複單元為1~10;(c)除上述(a)和(b)中所述環氧樹脂外的二官能度環氧樹脂或/和多官能度環氧樹脂;(d)雙環戊二烯型氰酸酯樹脂,其化學結構式如下: 式中,n3表示平均重複單元為0~5;(e)活性酯類樹脂,其化學結構式如下: 式中R1為苯環或萘環,k為0或1,n4表示平均重複單元為0.25~1.25;樹脂組合物中組分(a)、(b)、(c)、(d)和(e)的不揮發性成分以質量份計,所述組分(a)為5~15質量 份,所述組分(b)為15~40質量份,所述組分(c)為10~25質量份,所述組分(d)為10~25質量份,所述組分(e)為20~40質量份;(f)高介電常數填料,高介電常數樹脂組合物的不揮發性成分的質量為100wt%,高介電常數填料的質量為60~85wt%。即,所述高介電常數填料的質量占高介電常數樹脂組合物的不揮發性成分的質量的60~85wt%。 A high dielectric constant resin composition comprising: (a) a flexible epoxy resin having the following chemical structural formula: Wherein R represents a long chain group of a hydrocarbon structure or a group having a long chain of a hydrocarbon structure and an ester bond at both ends of the long chain of the hydrocarbon structure, and the long chain of the hydrocarbon structure is selected from a C 2 - C 20 linear alkyl group, C 2 ~C 20 branched alkyl, n 1 represents an average repeating unit of 1 to 10; (b) dicyclopentadiene type novolac epoxy resin, the chemical structural formula is as follows: Wherein n 2 represents an average repeating unit of from 1 to 10; (c) a difunctional epoxy resin or/and a polyfunctional epoxy resin other than the epoxy resins described in (a) and (b) above; (d) Dicyclopentadiene type cyanate resin, whose chemical structural formula is as follows: Wherein n 3 represents an average repeating unit of 0 to 5; (e) an active ester resin having a chemical structural formula as follows: Wherein R 1 is a benzene ring or a naphthalene ring, k is 0 or 1, n 4 represents an average repeating unit of 0.25 to 1.25; and components (a), (b), (c), (d) and The non-volatile component of (e) is 5 parts by mass or less, the component (a) is 5 to 15 parts by mass, the component (b) is 15 to 40 parts by mass, and the component (c) is 10 parts by mass. ~25 parts by mass, the component (d) is 10 to 25 parts by mass, and the component (e) is 20 to 40 parts by mass; (f) a high dielectric constant filler, a high dielectric constant resin composition The mass of the non-volatile component is 100% by weight, and the mass of the high dielectric constant filler is 60 to 85% by weight. That is, the mass of the high dielectric constant filler accounts for 60 to 85 wt% of the mass of the nonvolatile component of the high dielectric constant resin composition.

[高介電常數複合材料] [High dielectric constant composite]

高介電常數複合材料的質量為100wt%,所述高介電常數玻璃纖維布的質量為10~40wt%,例如11wt%、15wt%、18wt%、20wt%、25wt%、30wt%、37wt%、39wt%。高介電常數玻璃纖維布的質量百分含量可以通過下述方式來控制:①選用不同類型(如106玻纖布、1037玻纖布、1065玻纖布、1078玻纖布、2313玻纖布、3313玻纖布、1080玻纖布、2116玻纖布、7628玻纖布等)的高介電常數玻璃纖維布;②調節上膠機的夾軸間隙來控制高介電常數樹脂組合物預浸高介電常數玻璃纖維布後的厚度。 The mass of the high dielectric constant composite is 100 wt%, and the mass of the high dielectric constant glass fiber cloth is 10 to 40 wt%, for example, 11 wt%, 15 wt%, 18 wt%, 20 wt%, 25 wt%, 30 wt%, 37 wt%. , 39wt%. The mass percentage of high dielectric constant glass fiber cloth can be controlled by the following methods: 1 different types (such as 106 glass cloth, 1037 glass cloth, 1065 glass cloth, 1078 glass cloth, 2313 glass cloth) , high dielectric constant glass fiber cloth of 3313 fiberglass cloth, 1080 glass fiber cloth, 2116 glass fiber cloth, 7628 fiberglass cloth, etc.; 2 adjust the pinch gap of the glue machine to control the high dielectric constant resin composition The thickness after immersion in the high dielectric constant glass fiber cloth.

本發明所述高介電常數玻璃纖維布即指介電常數大於10的玻璃纖維布。 The high dielectric constant glass fiber cloth of the present invention refers to a glass fiber cloth having a dielectric constant of more than 10.

一種高介電常數複合材料,包括(1)高介電常數樹脂組合物和(2)高介電常數玻璃纖維布,高介電常數複合材料的質量為100wt%,所述高介電常數玻璃纖維布的質量為10~40wt%;其中,(1)高介電常數樹脂組合物包括: (a)柔性環氧樹脂,其化學結構式如下: 式中,R代表烴結構長鏈基團或同時含烴結構長鏈並且烴結構長鏈兩端含酯鍵的基團,烴結構長鏈選自C2~C20直鏈烷基、C2~C20支鏈烷基,n1表示平均重複單元為1~10;(b)雙環戊二烯型酚醛環氧樹脂,其化學結構式如下: 式中,n2表示平均重複單元為1~10;(c)除上述(a)和(b)中所述環氧樹脂外的二官能度環氧樹脂或/和多官能度環氧樹脂;(d)雙環戊二烯型氰酸酯樹脂,其化學結構式如下: 式中,n3表示平均重複單元為0~5;(e)活性酯類樹脂,其化學結構式如下: 式中R1為苯環或萘環,k為0或1,n4表示平均重複單元為0.25~1.25;樹脂組合物中組分(a)、(b)、(c)、(d)和(e)的不揮發性成分以質量份計,所述組分(a)為5~15質量份,所述組分(b)為15~40質量份,所述組分(c)為10~25質量份,所述組分(d)為10~25質量份,所述組分(e)為20~40質量份;(f)高介電常數填料,高介電常數樹脂組合物的不揮發性成分的質量含量為100wt%,高介電常數填料的質量為60~85wt%。 A high dielectric constant composite material comprising (1) a high dielectric constant resin composition and (2) a high dielectric constant glass fiber cloth, the high dielectric constant composite material having a mass of 100% by weight, the high dielectric constant glass The mass of the fiber cloth is 10 to 40% by weight; wherein, (1) the high dielectric constant resin composition comprises: (a) a flexible epoxy resin having a chemical structural formula as follows: Wherein R represents a long chain group of a hydrocarbon structure or a group having a long chain of a hydrocarbon structure and an ester bond at both ends of the long chain of the hydrocarbon structure, and the long chain of the hydrocarbon structure is selected from a C 2 - C 20 linear alkyl group, C 2 ~C 20 branched alkyl, n 1 represents an average repeating unit of 1 to 10; (b) dicyclopentadiene type novolac epoxy resin, the chemical structural formula is as follows: Wherein n 2 represents an average repeating unit of from 1 to 10; (c) a difunctional epoxy resin or/and a polyfunctional epoxy resin other than the epoxy resins described in (a) and (b) above; (d) Dicyclopentadiene type cyanate resin, whose chemical structural formula is as follows: Wherein n 3 represents an average repeating unit of 0 to 5; (e) an active ester resin having a chemical structural formula as follows: Wherein R 1 is a benzene ring or a naphthalene ring, k is 0 or 1, n 4 represents an average repeating unit of 0.25 to 1.25; and components (a), (b), (c), (d) and The non-volatile component of (e) is 5 parts by mass or less, the component (a) is 5 to 15 parts by mass, the component (b) is 15 to 40 parts by mass, and the component (c) is 10 parts by mass. ~25 parts by mass, the component (d) is 10 to 25 parts by mass, and the component (e) is 20 to 40 parts by mass; (f) a high dielectric constant filler, a high dielectric constant resin composition The mass content of the non-volatile component is 100% by weight, and the mass of the high dielectric constant filler is 60 to 85% by weight.

本發明同時還提供了一種使用上述高介電常數複合材料製作的預浸料及覆銅箔層壓板,其具有高介電常數、低介電損耗,同時還具有高的玻璃化轉變溫度及高剝離強度。 The invention also provides a prepreg and copper clad laminate prepared by using the above high dielectric constant composite material, which has high dielectric constant, low dielectric loss, high glass transition temperature and high peeling. strength.

[預浸料] [Prepreg]

所述預浸料包括高介電常數玻璃纖維布及通過含浸乾燥後附著在高介電常數玻璃纖維布上的如上所述的高介電常數樹脂組合物。 The prepreg comprises a high dielectric constant glass fiber cloth and a high dielectric constant resin composition as described above adhered to the high dielectric constant glass fiber cloth by impregnation drying.

根據本發明,所述高介電常數玻璃纖維布為含鉛玻璃纖維或非鉛類玻璃纖維編織而成,含鉛玻璃的主要成分是PbO、SiO2和Al2O3,非鉛類玻璃的主要成分是鈦矽酸鹽。 According to the present invention, the high dielectric constant glass fiber cloth is woven from lead-containing glass fiber or non-lead glass fiber, and the main components of the lead-containing glass are PbO, SiO 2 and Al 2 O 3 , and non-lead glass. The main component is titanium citrate.

含鉛成分的高介電常數玻璃纖維布可以選用日東紡開發的高介電常數玻璃纖維布,這種高介電常數玻璃 纖維布的介電常數為12~15,遠高於普通的E型玻璃纖維布的介電常數。鈦矽酸鹽成分的高介電常數玻璃纖維布可以選用日本松下電工和京都大學工學部、日本電氣玻璃公司合作開發的高介電常數玻璃纖維布,它以非鉛類的鈦矽酸鹽玻璃作原料,介電常數為11.6。普通覆銅板所用的鋁硼矽酸鹽玻璃纖維的介電常數為6.5,與之相比,鈦矽酸鹽玻璃纖維的介電常數有了大幅度的提高,這種鈦矽酸鹽玻璃纖維不僅介電常數大幅提高,而且具有無鉛、對人體無害、廢棄時不會造成公害、介質損耗角正切低(介質損耗角正切為0.003)和耐化學性能好等優點。 High dielectric constant glass fiber cloth with lead content can be selected from high dielectric constant glass fiber cloth developed by Nitto Dye. The dielectric constant of the fiber cloth is 12-15, which is much higher than the dielectric constant of the ordinary E-glass fabric. The high dielectric constant glass fiber cloth of the titanium bismuth silicate component can be selected from the high dielectric constant glass fiber cloth developed by Matsushita Electric Industrial Co., Ltd. and the Kyoto University Engineering Department and Japan Electric Glass Co., Ltd., which is made of non-lead titanium silicate glass. As a raw material, the dielectric constant was 11.6. The aluminoborosilicate glass fiber used in the ordinary copper clad laminate has a dielectric constant of 6.5, and the dielectric constant of the titanium niobate glass fiber is greatly improved, and the titanium niobate glass fiber is not only The dielectric constant is greatly improved, and it has the advantages of being lead-free, harmless to the human body, causing no pollution when discarded, low dielectric loss tangent (media loss tangent is 0.003), and good chemical resistance.

本發明所述預浸料的製備方法沒有具體的限制,只要其是通過將本發明所述的高介電常數樹脂組合物與高介電常數玻璃纖維布結合來製備預浸料的方法。示例性的預浸料的製備方法為:將本發明的高介電常數樹脂組合物製成一定濃度的膠液,通過浸漬高介電常數玻璃纖維布,然後在一定的溫度下烘乾,除去溶劑並進行半固化,得到預浸料。 The preparation method of the prepreg of the present invention is not particularly limited as long as it is a method of preparing a prepreg by combining the high dielectric constant resin composition of the present invention with a high dielectric constant glass fiber cloth. An exemplary prepreg is prepared by forming the high dielectric constant resin composition of the present invention into a certain concentration of a glue liquid, impregnating the high dielectric constant glass fiber cloth, and then drying at a certain temperature to remove The solvent is semi-cured to obtain a prepreg.

在上述製備預浸料的高介電常數樹脂組合物中可以根據需要使用有機溶劑,對有機溶劑沒有特別的限定,只要是與樹脂組合物的各組分相容的溶劑,所述溶劑,作為具體例,可以舉出:甲醇、乙醇、丁醇等醇類,乙基溶纖劑、丁基溶纖劑、乙二醇-甲醚、二乙二醇乙醚、二乙二醇丁醚等醚類,丙酮、丁酮、甲基乙基甲酮、甲基異丁基甲酮、環己酮等酮類,甲苯、二甲苯、均三甲苯等芳香 族烴類,乙氧基乙基乙酸酯、醋酸乙酯等酯類,N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基-2-吡咯烷酮等含氮類溶劑。上述溶劑可以單獨使用一種,也可以兩種或者兩種以上混合使用。 In the above-described high dielectric constant resin composition for preparing a prepreg, an organic solvent may be used as needed, and the organic solvent is not particularly limited as long as it is a solvent compatible with each component of the resin composition, and the solvent serves as a solvent. Specific examples thereof include alcohols such as methanol, ethanol, and butanol, ethers such as ethyl cellosolve, butyl cellosolve, ethylene glycol-methyl ether, diethylene glycol diethyl ether, and diethylene glycol butyl ether. Ketones such as acetone, methyl ethyl ketone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, aromatics such as toluene, xylene, and mesitylene Hydrocarbons, esters such as ethoxyethyl acetate, ethyl acetate, N,N-dimethylformamide, N,N-dimethylacetamide, N-methyl-2-pyrrolidone Such as nitrogen-containing solvents. These solvents may be used alone or in combination of two or more.

[覆銅箔層壓板] [Copper-clad laminate]

每張預浸料包括高介電常數玻璃纖維布及通過含浸乾燥後附著在高介電常數玻璃纖維布上的如上所述的高介電常數樹脂組合物。 Each of the prepregs includes a high dielectric constant glass fiber cloth and a high dielectric constant resin composition as described above adhered to the high dielectric constant glass fiber cloth by impregnation and drying.

本發明所述的覆銅箔層壓板的製備方式可以通過習知的方法來製備,示例性的方法如:將本發明的高介電常數樹脂組合物製成一定濃度的膠液,通過浸漬高介電常數玻璃纖維布,然後在一定的溫度下烘乾,除去溶劑並進行半固化,得到預浸料。然後取上述預浸料一張或多張按照一定順序疊合在一起,將銅箔分別壓覆在相互疊合的預浸料兩側,在熱壓機中固化製得覆銅箔層壓板,其固化溫度為150~250℃,固化壓力為25~60Kgf/cm2The preparation method of the copper-clad laminate according to the present invention can be prepared by a conventional method, for example, the high dielectric constant resin composition of the present invention is made into a certain concentration of glue, and the impregnation is high. The dielectric constant glass fiber cloth is then dried at a certain temperature, the solvent is removed and semi-cured to obtain a prepreg. Then, one or more prepregs are stacked in a certain order, and the copper foil is respectively pressed on both sides of the prepreg which are superposed on each other, and cured in a hot press to obtain a copper clad laminate. The curing temperature is 150~250 ° C, and the curing pressure is 25~60 Kgf/cm 2 .

為更好地說明本發明,便於理解本發明的技術方案,本發明的典型但非限制性的實施例如下:針對上述製成的高介電常數覆銅箔層壓板,測其介電常數、介電損耗、玻璃化轉變溫度、剝離強度等性 能,下述實施例進一步給予詳細說明與描述,其中有機樹脂的質量份按有機固形物質量份計。 In order to better explain the present invention and to facilitate understanding of the technical solution of the present invention, a typical but non-limiting embodiment of the present invention is as follows: for the high dielectric constant copper clad laminate produced above, the dielectric constant thereof, Dielectric loss, glass transition temperature, peel strength, etc. The following examples are further described and described in detail, wherein the parts by mass of the organic resin are based on parts by mass of the organic solids.

實施例1 Example 1

取一合適容器,加入10質量份的柔性環氧樹脂EXA-4816,30質量份的雙環戊二烯型酚醛環氧樹脂HP-7200L,15質量份的含溴環氧樹脂EPICLON 153-60M,10質量份的苯酚型酚醛環氧樹脂PNE177,25質量份的雙環戊二烯型氰酸酯樹脂XU-71787,26.8質量份的活性酯類樹脂,以及適量溶劑進行攪拌一定時間,然後再加入適量促進劑辛酸鋅和4-二甲胺基吡啶,繼續攪拌均勻,最後加入415質量份的鈦酸鋇高介電常數填料BT-300,進行充分攪拌,並進行乳化分散即成膠液。用高介電常數玻璃纖維布浸漬上述膠液,並控制至合適厚度(控制高介電常數玻璃纖維布的質量含量為10%),然後烘乾除去溶劑製得預浸料。使用數張所製得的預浸料相互疊合,在其兩側上各壓覆一張銅箔,放進熱壓機中固化製成所述高介電常數覆銅箔層壓板。膠液配方組成及覆銅箔層壓板物性資料表如表1所示。 Take a suitable container, add 10 parts by mass of flexible epoxy resin EXA-4816, 30 parts by mass of dicyclopentadiene novolac epoxy resin HP-7200L, 15 parts by mass of bromine-containing epoxy resin EPICLON 153-60M, 10 Parts by mass of phenol novolac epoxy resin PNE177, 25 parts by mass of dicyclopentadiene type cyanate resin XU-71787, 26.8 parts by mass of active ester resin, and an appropriate amount of solvent are stirred for a certain period of time, and then added with appropriate amount The zinc octoate and the 4-dimethylaminopyridine were further stirred uniformly. Finally, 415 parts by mass of barium titanate high dielectric constant filler BT-300 was added, and the mixture was thoroughly stirred and emulsified and dispersed to form a glue. The above-mentioned glue was impregnated with a high dielectric constant glass fiber cloth and controlled to a suitable thickness (controlling the high dielectric constant glass fiber cloth to a mass content of 10%), and then the solvent was removed by drying to obtain a prepreg. A plurality of prepared prepregs were laminated on each other, and a copper foil was laminated on both sides thereof and placed in a hot press to be cured to form the high dielectric constant copper clad laminate. The composition of the glue formulation and the physical properties of the copper-clad laminate are shown in Table 1.

實施例2 Example 2

取一合適容器,加入10質量份的柔性環氧樹脂EXA-4822,30質量份的雙環戊二烯型酚醛環氧樹脂HP-7200L,15質量份的含溴環氧樹脂EPICLON 153-60M,10質量份的三酚基甲烷型環氧樹脂EPPN-501H,25質量份的雙環戊二烯型氰酸酯樹脂XU-71787,27.3質量份的活性 酯類樹脂,以及適量溶劑進行攪拌一定時間,然後再加入適量促進劑辛酸鋅和4-二甲胺基吡啶,繼續攪拌均勻,最後加入416質量份的鈦酸鋇高介電常數填料BT-300,進行充分攪拌,並進行乳化分散即成膠液。用高介電常數玻璃纖維布浸漬上述膠液,並控制至合適厚度(控制高介電常數玻璃纖維布的質量含量為40%),然後烘乾除去溶劑製得預浸料。使用數張所製得的預浸料相互疊合,在其兩側上各壓覆一張銅箔,放進熱壓機中固化製成所述高介電常數覆銅箔層壓板。膠液配方組成及覆銅箔層壓板物性資料表如表1所示。 Take a suitable container, add 10 parts by mass of flexible epoxy resin EXA-4822, 30 parts by mass of dicyclopentadiene novolac epoxy resin HP-7200L, 15 parts by mass of bromine-containing epoxy resin EPICLON 153-60M, 10 Parts by mass of trisphenol methane type epoxy resin EPPN-501H, 25 parts by mass of dicyclopentadiene type cyanate resin XU-71787, 27.3 parts by mass of activity The ester resin and the appropriate amount of solvent are stirred for a certain period of time, and then an appropriate amount of promoter zinc octoate and 4-dimethylaminopyridine are added, and the stirring is continued uniformly. Finally, 416 parts by mass of barium titanate high dielectric constant filler BT-300 is added. , thoroughly stirred, and emulsified and dispersed to form a glue. The above-mentioned glue was impregnated with a high dielectric constant glass fiber cloth and controlled to a suitable thickness (the mass content of the high dielectric constant glass fiber cloth was controlled to 40%), and then the solvent was removed by drying to obtain a prepreg. A plurality of prepared prepregs were laminated on each other, and a copper foil was laminated on both sides thereof and placed in a hot press to be cured to form the high dielectric constant copper clad laminate. The composition of the glue formulation and the physical properties of the copper-clad laminate are shown in Table 1.

實施例3 Example 3

取一合適容器,加入10質量份的柔性環氧樹脂EXA-4816,30質量份的雙環戊二烯型酚醛環氧樹脂HP-7200L,15質量份的含溴環氧樹脂EPICLON 153-60M,10質量份的四酚基乙烷型環氧樹脂EPON 1031,25質量份的雙環戊二烯型氰酸酯樹脂XU-71787,25.8質量份的活性酯類樹脂,以及適量溶劑進行攪拌一定時間,然後再加入適量促進劑辛酸鋅和4-二甲胺基吡啶,繼續攪拌均勻,最後加入411質量份的鈦酸鋇高介電常數填料BT-300,進行充分攪拌,並進行乳化分散即成膠液。用高介電常數玻璃纖維布浸漬上述膠液,並控制至合適厚度(控制高介電常數玻璃纖維布的質量含量為20%),然後烘乾除去溶劑製得預浸料。使用數張所製得的預浸料相互疊合,在其兩側上各壓覆一張銅箔,放進熱壓機中固化製成所述高介電常數 覆銅箔層壓板。膠液配方組成及覆銅箔層壓板物性資料表如表1所示。 Take a suitable container, add 10 parts by mass of flexible epoxy resin EXA-4816, 30 parts by mass of dicyclopentadiene novolac epoxy resin HP-7200L, 15 parts by mass of bromine-containing epoxy resin EPICLON 153-60M, 10 Parts by mass of tetraphenol ethane type epoxy resin EPON 1031, 25 parts by mass of dicyclopentadiene type cyanate resin XU-71787, 25.8 parts by mass of active ester resin, and an appropriate amount of solvent are stirred for a certain period of time, and then Then add appropriate amount of promoter zinc octoate and 4-dimethylaminopyridine, continue to stir evenly, and finally add 411 parts by mass of barium titanate high dielectric constant filler BT-300, stir well, and emulsify and disperse into glue . The above-mentioned glue was impregnated with a high dielectric constant glass fiber cloth and controlled to a suitable thickness (controlling the high dielectric constant glass fiber cloth to have a mass content of 20%), and then the solvent was removed by drying to obtain a prepreg. The prepregs obtained by using a plurality of sheets are superposed on each other, and a copper foil is pressed on both sides thereof and placed in a hot press to be cured to form the high dielectric constant. Copper clad laminate. The composition of the glue formulation and the physical properties of the copper-clad laminate are shown in Table 1.

實施例4 Example 4

取一合適容器,加入15質量份的柔性環氧樹脂EXA-4822,40質量份的雙環戊二烯型酚醛環氧樹脂HP-7200L,15質量份的含溴環氧樹脂EPICLON 153-60M,10質量份的三酚基甲烷型環氧樹脂EPPN-501H,25質量份的雙環戊二烯型氰酸酯樹脂XU-71787,40質量份的活性酯類樹脂,以及適量溶劑進行攪拌一定時間,然後再加入適量促進劑辛酸鋅和4-二甲胺基吡啶,繼續攪拌均勻,最後加入218質量份的鈦酸鋇高介電常數填料BT-300,進行充分攪拌,並進行乳化分散即成膠液。用高介電常數玻璃纖維布浸漬上述膠液,並控制至合適厚度(控制高介電常數玻璃纖維布的質量含量為10%),然後烘乾除去溶劑製得預浸料。使用數張所製得的預浸料相互疊合,在其兩側上各壓覆一張銅箔,放進熱壓機中固化製成所述高介電常數覆銅箔層壓板。膠液配方組成及覆銅箔層壓板物性資料表如表1所示。 Take a suitable container, add 15 parts by mass of flexible epoxy resin EXA-4822, 40 parts by mass of dicyclopentadiene novolac epoxy resin HP-7200L, 15 parts by mass of bromine-containing epoxy resin EPICLON 153-60M, 10 Parts by mass of trisphenol methane type epoxy resin EPPN-501H, 25 parts by mass of dicyclopentadiene type cyanate resin XU-71787, 40 parts by mass of active ester resin, and an appropriate amount of solvent are stirred for a certain period of time, then Add appropriate amount of promoter zinc octoate and 4-dimethylaminopyridine, continue to stir evenly, and finally add 218 parts by mass of barium titanate high dielectric constant filler BT-300, stir well, and emulsify and disperse into glue. . The above-mentioned glue was impregnated with a high dielectric constant glass fiber cloth and controlled to a suitable thickness (controlling the high dielectric constant glass fiber cloth to a mass content of 10%), and then the solvent was removed by drying to obtain a prepreg. A plurality of prepared prepregs were laminated on each other, and a copper foil was laminated on both sides thereof and placed in a hot press to be cured to form the high dielectric constant copper clad laminate. The composition of the glue formulation and the physical properties of the copper-clad laminate are shown in Table 1.

實施例5 Example 5

取一合適容器,加入5質量份的柔性環氧樹脂EXA-4816,15質量份的雙環戊二烯型酚醛環氧樹脂HP-7200L,15質量份的含溴環氧樹脂EPICLON 153-60M,10質量份的苯酚型酚醛環氧樹脂PNE177,10質量份的雙環戊二烯型氰酸酯樹脂XU-71787,20質量份的活性酯類樹 脂,以及適量溶劑進行攪拌一定時間,然後再加入適量促進劑辛酸鋅和4-二甲胺基吡啶,繼續攪拌均勻,最後加入425質量份的鈦酸鋇高介電常數填料BT-300,進行充分攪拌,並進行乳化分散即成膠液。用高介電常數玻璃纖維布浸漬上述膠液,並控制至合適厚度(控制高介電常數玻璃纖維布的質量含量為10%),然後烘乾除去溶劑製得預浸料。使用數張所製得的預浸料相互疊合,在其兩側上各壓覆一張銅箔,放進熱壓機中固化製成所述高介電常數覆銅箔層壓板。膠液配方組成及覆銅箔層壓板物性資料表如表1所示。 Take a suitable container, add 5 parts by mass of flexible epoxy resin EXA-4816, 15 parts by mass of dicyclopentadiene novolac epoxy resin HP-7200L, 15 parts by mass of bromine-containing epoxy resin EPICLON 153-60M, 10 Parts by mass of phenol novolac epoxy resin PNE177, 10 parts by mass of dicyclopentadiene type cyanate resin XU-71787, 20 parts by mass of active ester tree The fat and the appropriate amount of solvent are stirred for a certain period of time, and then an appropriate amount of the promoter zinc octoate and 4-dimethylaminopyridine are added, and the stirring is continued uniformly. Finally, 425 parts by mass of barium titanate high dielectric constant filler BT-300 is added. Stir well and emulsify and disperse into a glue. The above-mentioned glue was impregnated with a high dielectric constant glass fiber cloth and controlled to a suitable thickness (controlling the high dielectric constant glass fiber cloth to a mass content of 10%), and then the solvent was removed by drying to obtain a prepreg. A plurality of prepared prepregs were laminated on each other, and a copper foil was laminated on both sides thereof and placed in a hot press to be cured to form the high dielectric constant copper clad laminate. The composition of the glue formulation and the physical properties of the copper-clad laminate are shown in Table 1.

實施例6 Example 6

取一合適容器,加入10質量份的柔性環氧樹脂EXA-4816,30質量份的雙環戊二烯型酚醛環氧樹脂HP-7200L,10質量份的四酚基乙烷型環氧樹脂EPON 1031,25質量份的雙環戊二烯型氰酸酯樹脂XU-71787,21.6質量份的活性酯類樹脂,以及適量溶劑進行攪拌一定時間,然後再加入適量促進劑辛酸鋅和4-二甲胺基吡啶,繼續攪拌均勻,最後加入343質量份的鈦酸鋇高介電常數填料BT-300,進行充分攪拌,並進行乳化分散即成膠液。用高介電常數玻璃纖維布浸漬上述膠液,並控制至合適厚度(控制高介電常數玻璃纖維布的質量含量為10%),然後烘乾除去溶劑製得預浸料。使用數張所製得的預浸料相互疊合,在其兩側上各壓覆一張銅箔,放進熱壓機中固化製成所述高介電常數覆銅箔層壓板。膠液配方組成及覆銅箔層 壓板物性資料表如表1所示。 Take a suitable container, add 10 parts by mass of flexible epoxy resin EXA-4816, 30 parts by mass of dicyclopentadiene novolac epoxy resin HP-7200L, 10 parts by mass of tetraphenol ethane type epoxy resin EPON 1031 25 parts by mass of dicyclopentadiene type cyanate resin XU-71787, 21.6 parts by mass of active ester resin, and an appropriate amount of solvent are stirred for a certain period of time, and then an appropriate amount of promoter zinc octoate and 4-dimethylamino group are added. The pyridine was continuously stirred uniformly, and finally 343 parts by mass of barium titanate high dielectric constant filler BT-300 was added, and the mixture was thoroughly stirred, and emulsified and dispersed to form a dope. The above-mentioned glue was impregnated with a high dielectric constant glass fiber cloth and controlled to a suitable thickness (controlling the high dielectric constant glass fiber cloth to a mass content of 10%), and then the solvent was removed by drying to obtain a prepreg. A plurality of prepared prepregs were laminated on each other, and a copper foil was laminated on both sides thereof and placed in a hot press to be cured to form the high dielectric constant copper clad laminate. Glue formulation and copper foil layer The pressure plate material data table is shown in Table 1.

比較例1 Comparative example 1

取一合適容器,加入30質量份的雙環戊二烯型酚醛環氧樹脂HP-7200L,15質量份的含溴環氧樹脂 EPICLON 153-60M,10質量份的苯酚型酚醛環氧樹脂PNE177,25質量份的雙環戊二烯型氰酸酯樹脂XU-71787,24質量份的活性酯類樹脂,以及適量溶劑進行攪拌一定時間,然後再加入適量促進劑辛酸鋅和4-二甲胺基吡啶,繼續攪拌均勻,最後加入369質量份的鈦酸鋇高介電常數填料BT-300,進行充分攪拌,並進行乳化分散即成膠液。用高介電常數玻璃纖維布浸漬上述膠液,並控制至合適厚度(控制高介電常數玻璃纖維布的質量含量為10%),然後烘乾除去溶劑製得預浸料。使用數張所製得的預浸料相互疊合,在其兩側上各壓覆一張銅箔,放進熱壓機中固化製成所述高介電常數覆銅箔層壓板。膠液配方組成及覆銅箔層壓板物性資料表如表2所示。 Take a suitable container, add 30 parts by mass of dicyclopentadiene novolac epoxy resin HP-7200L, 15 parts by mass of bromine-containing epoxy resin EPICLON 153-60M, 10 parts by mass of phenol type novolac epoxy resin PNE177, 25 parts by mass of dicyclopentadiene type cyanate resin XU-71787, 24 parts by mass of active ester resin, and a suitable amount of solvent for stirring for a certain period of time Then, add appropriate amount of promoter zinc octoate and 4-dimethylaminopyridine, continue to stir evenly, and finally add 369 parts by mass of barium titanate high dielectric constant filler BT-300, stir well, and emulsifie and disperse Glue. The above-mentioned glue was impregnated with a high dielectric constant glass fiber cloth and controlled to a suitable thickness (controlling the high dielectric constant glass fiber cloth to a mass content of 10%), and then the solvent was removed by drying to obtain a prepreg. A plurality of prepared prepregs were laminated on each other, and a copper foil was laminated on both sides thereof and placed in a hot press to be cured to form the high dielectric constant copper clad laminate. The composition of the glue formulation and the physical properties of the copper-clad laminate are shown in Table 2.

比較例2: Comparative Example 2:

取一合適容器,加入10質量份的柔性環氧樹脂EXA-4822,30質量份的雙環戊二烯型酚醛環氧樹脂HP-7200L,15質量份的含溴環氧樹脂EPICLON 153-60M,10質量份的三酚基甲烷型環氧樹脂EPPN-501H,54.6質量份的活性酯類樹脂,以及適量溶劑進行攪拌一定時間,然後再加入適量促進劑4-二甲胺基吡啶,繼續攪拌均勻,最後加入425質量份的鈦酸鋇高介電常數填料BT-300,進行充分攪拌,並進行乳化分散即成膠液。用高介電常數玻璃纖維布浸漬上述膠液,並控制至合適厚度(控制高介電常數玻璃纖維布的質量含量為40%),然後烘乾除去溶劑製得預浸料。使用數張所製得的預浸料相互疊合,在其兩側上 各壓覆一張銅箔,放進熱壓機中固化製成所述高介電常數覆銅箔層壓板。膠液配方組成及覆銅箔層壓板物性資料表如表2所示。 Take a suitable container, add 10 parts by mass of flexible epoxy resin EXA-4822, 30 parts by mass of dicyclopentadiene novolac epoxy resin HP-7200L, 15 parts by mass of bromine-containing epoxy resin EPICLON 153-60M, 10 The mass fraction of trisphenol-based epoxy resin EPPN-501H, 54.6 parts by mass of the active ester resin, and the appropriate amount of solvent are stirred for a certain period of time, and then an appropriate amount of the promoter 4-dimethylaminopyridine is added, and the stirring is continued evenly. Finally, 425 parts by mass of barium titanate high dielectric constant filler BT-300 was added, and the mixture was thoroughly stirred and emulsified and dispersed to form a gum solution. The above-mentioned glue was impregnated with a high dielectric constant glass fiber cloth and controlled to a suitable thickness (the mass content of the high dielectric constant glass fiber cloth was controlled to 40%), and then the solvent was removed by drying to obtain a prepreg. The prepregs obtained by using a plurality of sheets are superposed on each other on both sides Each of the copper foils was laminated and cured in a hot press to form the high dielectric constant copper clad laminate. The composition of the glue formulation and the physical properties of the copper-clad laminate are shown in Table 2.

比較例3 Comparative example 3

取一合適容器,加入10質量份的柔性環氧樹脂EXA-4816,30質量份的雙環戊二烯型酚醛環氧樹脂HP-7200L,15質量份的含溴環氧樹脂EPICLON 153-60M,10質量份的四酚基乙烷型環氧樹脂EPON 1031,24.3質量份的線性酚醛樹脂TD-2090-60M,以及適量溶劑進行攪拌一定時間,然後再加入適量促進劑2-甲基咪唑,繼續攪拌均勻,最後加入317質量份的鈦酸鋇高介電常數填料BT-300,進行充分攪拌,並進行乳化分散即成膠液。用高介電常數玻璃纖維布浸漬上述膠液,並控制至合適厚度(控制高介電常數玻璃纖維布的質量含量為20%),然後烘乾除去溶劑製得預浸料。使用數張所製得的預浸料相互疊合,在其兩側上各壓覆一張銅箔,放進熱壓機中固化製成所述高介電常數覆銅箔層壓板。膠液配方組成及覆銅箔層壓板物性資料表如表2所示。 Take a suitable container, add 10 parts by mass of flexible epoxy resin EXA-4816, 30 parts by mass of dicyclopentadiene novolac epoxy resin HP-7200L, 15 parts by mass of bromine-containing epoxy resin EPICLON 153-60M, 10 Parts by mass of tetraphenol ethane type epoxy resin EPON 1031, 24.3 parts by mass of novolac TD-2090-60M, and a suitable amount of solvent for a certain period of time, then add appropriate amount of promoter 2-methylimidazole, continue to stir Evenly, 317 parts by mass of barium titanate high dielectric constant filler BT-300 was finally added, and the mixture was thoroughly stirred and emulsified and dispersed to form a gum solution. The above-mentioned glue was impregnated with a high dielectric constant glass fiber cloth and controlled to a suitable thickness (controlling the high dielectric constant glass fiber cloth to have a mass content of 20%), and then the solvent was removed by drying to obtain a prepreg. A plurality of prepared prepregs were laminated on each other, and a copper foil was laminated on both sides thereof and placed in a hot press to be cured to form the high dielectric constant copper clad laminate. The composition of the glue formulation and the physical properties of the copper-clad laminate are shown in Table 2.

比較例4 Comparative example 4

取一合適容器,加入10質量份的柔性環氧樹脂EXA-4816,30質量份的雙環戊二烯型酚醛環氧樹脂HP-7200L,15質量份的含溴環氧樹脂EPICLON 153-60M,10質量份的四酚基乙烷型環氧樹脂EPON 1031,25質量份的雙環戊二烯型氰酸酯樹脂XU-71787,25.8質量份的活性 酯類樹脂,以及適量溶劑進行攪拌一定時間,然後再加入適量促進劑辛酸鋅和4-二甲胺基吡啶,繼續攪拌均勻。最後加入411質量份的鈦酸鋇高介電常數填料BT-300,進行充分攪拌,並進行乳化分散即成膠液。用普通E型玻璃纖維布浸漬上述膠液,並控制至合適厚度(控制普通E型玻璃纖維布的質量含量為20%),然後烘乾除去溶劑製得預浸料。使用數張所製得的預浸料相互疊合,在其兩側上各壓覆一張銅箔,放進熱壓機中固化製成所述高介電常數覆銅箔層壓板。膠液配方組成及覆銅箔層壓板物性資料表如表2所示。 Take a suitable container, add 10 parts by mass of flexible epoxy resin EXA-4816, 30 parts by mass of dicyclopentadiene novolac epoxy resin HP-7200L, 15 parts by mass of bromine-containing epoxy resin EPICLON 153-60M, 10 Parts by mass of tetraphenol ethane type epoxy resin EPON 1031, 25 parts by mass of dicyclopentadiene type cyanate resin XU-71787, activity of 25.8 parts by mass The ester resin and an appropriate amount of solvent are stirred for a certain period of time, and then an appropriate amount of promoter zinc octoate and 4-dimethylaminopyridine are added, and stirring is continued uniformly. Finally, 411 parts by mass of barium titanate high dielectric constant filler BT-300 was added, and the mixture was thoroughly stirred and emulsified and dispersed to form a gum solution. The above-mentioned glue was impregnated with a common E-type glass fiber cloth and controlled to a suitable thickness (controlling the mass content of the ordinary E-type glass fiber cloth to 20%), and then the solvent was removed by drying to obtain a prepreg. A plurality of prepared prepregs were laminated on each other, and a copper foil was laminated on both sides thereof and placed in a hot press to be cured to form the high dielectric constant copper clad laminate. The composition of the glue formulation and the physical properties of the copper-clad laminate are shown in Table 2.

表1及表2中列舉的材料具體如下:EXA-4816:含烴結構長鏈的柔性環氧樹脂,環氧當量400g/eq,日本DIC株式會社生產;EXA-4822:含烴結構長鏈並且烴結構長鏈兩端含酯鍵的柔性環氧樹脂,環氧當量390g/eq,日本DIC株式會社生產;HP-7200L:雙環戊二烯型酚醛環氧樹脂,環氧當量247g/eq,日本DIC株式會社生產;EPICLON 153-60M:含溴環氧樹脂,環氧當量400g/eq,溴含量46%~50%,無錫迪愛生公司生產;PNE177:苯酚型酚醛環氧樹脂,環氧當量177g/eq,臺灣長春人造樹脂廠生產;EPPN-501H:三酚基甲烷型環氧樹脂,環氧當量166g/eq,日本化藥公司生產;EPON 1031:四酚基乙烷型環氧樹脂,環氧當量210g/eq,美國MOMENTIVE公司生產;XU-71787:雙環戊二烯型氰酸酯樹脂,美國DOW化學公司生產;HPC-8000-65T:活性酯類樹脂,活性酯當量223g/eq,日本DIC株式會社生產; TD-2090-60M:線性酚醛樹脂,羥基當量105g/eq,日本DIC株式會社生產;BT-300:鈦酸鋇填料,山東國瓷功能材料股份有限公司生產。 The materials listed in Tables 1 and 2 are as follows: EXA-4816: a flexible epoxy resin having a long chain of a hydrocarbon structure, an epoxy equivalent of 400 g/eq, produced by Nippon DIC Co., Ltd.; and EXA-4822: a long chain containing a hydrocarbon structure and A flexible epoxy resin having an ester bond at both ends of a long hydrocarbon chain, an epoxy equivalent of 390 g/eq, manufactured by Nippon DIC Co., Ltd.; HP-7200L: a dicyclopentadiene type novolac epoxy resin, epoxy equivalent of 247 g/eq, Japan DIC Co., Ltd.; EPICLON 153-60M: bromine-containing epoxy resin, epoxy equivalent 400g/eq, bromine content 46%~50%, produced by Wuxi Di'aisheng Company; PNE177: phenolic novolac epoxy resin, epoxy equivalent 177g /eq, Taiwan Changchun Synthetic Resin Factory; EPPN-501H: Trisphenol-based methane epoxy resin, epoxy equivalent 166g/eq, produced by Nippon Kayaku Co., Ltd.; EPON 1031: tetraphenol-ethane-type epoxy resin, ring Oxygen equivalent 210g / eq, produced by MOMENTIVE, USA; XU-71787: dicyclopentadiene type cyanate resin, produced by DOW Chemical Co., USA; HPC-8000-65T: active ester resin, active ester equivalent 223g / eq, Japan DIC Co., Ltd. production; TD-2090-60M: Resole phenolic resin, hydroxyl equivalent 105g/eq, produced by Japan DIC Co., Ltd.; BT-300: barium titanate filler, produced by Shandong Guohua Functional Materials Co., Ltd.

以上特性的測試方法如下: The test methods for the above characteristics are as follows:

(1)介電性能Dk/Df:採用平板電容法測定1GHz下板材的介電常數Dk和介電損耗Df。 (1) Dielectric property Dk/Df: The dielectric constant Dk and the dielectric loss Df of the sheet at 1 GHz were measured by a flat panel capacitance method.

(2)玻璃化轉變溫度Tg:按照IPC-TM-650 2.4.24所規定的DMA方法進行測定。 (2) Glass transition temperature T g : Measured according to the DMA method specified in IPC-TM-650 2.4.24.

(3)剝離強度PS:按照IPC-TM-650 2.4.8方法中“熱應力後”實驗條件,測試板材的剝離強度。 (3) Peel strength PS: The peel strength of the sheet was tested in accordance with the "after thermal stress" experimental conditions in the IPC-TM-650 2.4.8 method.

物性分析: Physical property analysis:

從表1和表2可知,比較例1的樹脂配方中沒有使用柔性環氧樹脂,剝離強度較小;比較例2的樹脂配方中單獨使用活性酯類樹脂固化劑,雖然介電損耗比較低,但是玻璃化轉變溫度偏低;比較例3的樹脂配方中使用線性酚醛樹脂作為固化劑,雖然介電常數較高,但是介電損耗偏大;比較例4的樹脂配方和實施例3的樹脂配方完全相同,但是實施例3使用的是高介電常數玻璃纖維布,而比較例4使用的是普通的E型玻璃纖維布,從表1和表2可知比較例4的介電常數較實施例3要低。 It can be seen from Table 1 and Table 2 that the flexible epoxy resin is not used in the resin formulation of Comparative Example 1, and the peel strength is small; the active ester resin curing agent is used alone in the resin formulation of Comparative Example 2, although the dielectric loss is relatively low, However, the glass transition temperature was low; the resin formulation of Comparative Example 3 used a novolac resin as a curing agent, and although the dielectric constant was high, the dielectric loss was excessive; the resin formulation of Comparative Example 4 and the resin formulation of Example 3. The same is true, but the high dielectric constant glass fiber cloth is used in the embodiment 3, and the ordinary E type glass fiber cloth is used in the comparative example 4. The dielectric constant of the comparative example 4 is better than the examples from Tables 1 and 2. 3 is low.

綜上述結果可知,本發明的高介電常數複合材料製作的覆銅箔層壓板可以同時達到高介電常數、低介電損耗、高玻璃化轉變溫度、高剝離強度等性能,綜合性能 十分優異,避免了現有技術在某一性能提高的同時所帶來另外性能下降的問題,可以滿足高介電常數天線基板材料的性能要求。 According to the above results, the copper-clad laminate produced by the high dielectric constant composite material of the present invention can simultaneously achieve high dielectric constant, low dielectric loss, high glass transition temperature, high peel strength and the like, and comprehensive performance. It is very excellent, avoiding the problem of the performance degradation of the prior art at the same time as a certain performance improvement, and can meet the performance requirements of the material of the high dielectric constant antenna substrate.

以上所述,僅為本發明的較佳實施例,並非對本發明的組合物的含量作任何限制,對於本領域的普通技術人員來說,可以根據本發明的技術方案和技術構思作出其他各種相應的改變和變形,凡是依據本發明的技術實質或組合物成份或含量對以上實施例所作的任何細微修改、等同變化與修飾,均屬於本發明技術方案的範圍內。 The above is only a preferred embodiment of the present invention, and is not intended to limit the content of the composition of the present invention. For those skilled in the art, various other corresponding arrangements may be made according to the technical solutions and technical concepts of the present invention. Any alterations, modifications, and modifications of the above-described embodiments in accordance with the technical spirit of the present invention or the composition or content of the composition are all within the scope of the present invention.

Claims (10)

一種高介電常數樹脂組合物,包括:(a)柔性環氧樹脂,其化學結構式如下: 式中,R代表烴結構長鏈基團或同時含烴結構長鏈並且烴結構長鏈兩端含酯鍵的基團,烴結構長鏈選自C2~C20直鏈烷基、C2~C20支鏈烷基,n1表示平均重複單元為1~10;(b)雙環戊二烯型酚醛環氧樹脂,其化學結構式如下: 式中,n2表示平均重複單元為1~10;(c)除上述(a)和(b)中所述環氧樹脂外的二官能度環氧樹脂或/和多官能度環氧樹脂;(d)雙環戊二烯型氰酸酯樹脂,其化學結構式如下: 式中,n3表示平均重複單元為0~5;(e)活性酯類樹脂,其化學結構式如下: 式中R1為苯環或萘環,k為0或1,n4表示平均重複單元為0.25~1.25。 A high dielectric constant resin composition comprising: (a) a flexible epoxy resin having the following chemical structural formula: Wherein R represents a long chain group of a hydrocarbon structure or a group having a long chain of a hydrocarbon structure and an ester bond at both ends of the long chain of the hydrocarbon structure, and the long chain of the hydrocarbon structure is selected from a C 2 - C 20 linear alkyl group, C 2 ~C 20 branched alkyl, n 1 represents an average repeating unit of 1 to 10; (b) dicyclopentadiene type novolac epoxy resin, the chemical structural formula is as follows: Wherein n 2 represents an average repeating unit of from 1 to 10; (c) a difunctional epoxy resin or/and a polyfunctional epoxy resin other than the epoxy resins described in (a) and (b) above; (d) Dicyclopentadiene type cyanate resin, whose chemical structural formula is as follows: Wherein n 3 represents an average repeating unit of 0 to 5; (e) an active ester resin having a chemical structural formula as follows: Wherein R 1 is a benzene ring or a naphthalene ring, k is 0 or 1, and n 4 represents an average repeating unit of 0.25 to 1.25. 如請求項1所述的高介電常數樹脂組合物,其中,所述高介電常數樹脂組合物還包括高介電常數填料。 The high dielectric constant resin composition according to claim 1, wherein the high dielectric constant resin composition further comprises a high dielectric constant filler. 如請求項1或2所述的高介電常數樹脂組合物,其中,所述二官能度環氧樹脂為雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、聯苯型環氧樹脂、萘環型環氧樹脂及異氰酸酯改性環氧樹脂中的任意一種或者至少兩種的混合物。 The high dielectric constant resin composition according to claim 1 or 2, wherein the difunctional epoxy resin is bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy Any one or a mixture of at least two of a resin, a biphenyl type epoxy resin, a naphthalene ring type epoxy resin, and an isocyanate modified epoxy resin. 如請求項1-3中任一項所述的高介電常數樹脂組合物,其中,所述多官能度環氧樹脂為酚醛環氧樹脂、三酚基甲烷型環氧樹脂及四酚基乙烷型環氧樹脂中的任意一種或者至少兩種的混合物;優選地,所述酚醛環氧樹脂為苯酚型酚醛環氧樹脂、鄰甲酚型酚醛環氧樹脂、雙酚A型酚醛環氧樹脂、聯苯型酚醛環氧樹脂及萘環型酚醛環氧樹脂中的任意一種或者至少兩種的混合物。 The high dielectric constant resin composition according to any one of claims 1 to 3, wherein the polyfunctional epoxy resin is a novolac epoxy resin, a trisphenol methane epoxy resin, and a tetraphenolyl group Any one or a mixture of at least two of the alkyl type epoxy resins; preferably, the novolac epoxy resin is a phenol type novolac epoxy resin, an o-cresol novolac epoxy resin, a bisphenol A type novolac epoxy resin Any one or a mixture of at least two of a biphenyl type novolac epoxy resin and a naphthalene ring type novolac epoxy resin. 如請求項1-4中任一項所述的高介電常數樹脂組合物,其中,所述高介電常數填料優選具有鈣鈦礦型結晶結構或複合鈣鈦礦型結晶結構的高介電常數無機粒子,進一步優選鈦酸鋇、鈦酸鍶、鈦酸鎂、鈦酸鈣、鈦酸鍶鋇、鈣鈦酸鋇、鈦酸鉛、鋯鈦酸鉛、鋯鈦酸鑭鉛、鈦酸鑭鋇、鈦酸鋯鋇、二氧化鈦、二氧化鉿、鈮鎂酸鉛、鈮鎂酸鋇、鈮酸鋰、鈮酸鉀、鉭酸鋁鍶、鈮酸鉭鉀、鈮酸鍶鋇、鈮 酸鋇鉛、鈮酸鈦鋇、鉭酸鉍鍶、鈦酸鉍、鈦酸鋇銣及鈦酸銅鈣中的任意一種或者至少兩種的混合物;優選地,高介電常數樹脂組合物中組分(a)、(b)、(c)、(d)和(e)的不揮發性成分以質量份計,所述組分(a)為5~15質量份,所述組分(b)為15~40質量份,所述組分(c)為10~25質量份,所述組分(d)為10~25質量份,所述組分(e)為20~40質量份;優選地,高介電常數樹脂組合物的不揮發性成分的質量為100wt%,所述高介電常數填料的質量為60~85wt%。 The high dielectric constant resin composition according to any one of claims 1 to 4, wherein the high dielectric constant filler is preferably a high dielectric having a perovskite crystal structure or a composite perovskite crystal structure. The constant inorganic particles are more preferably barium titanate, barium titanate, magnesium titanate, calcium titanate, barium titanate, barium calcium titanate, lead titanate, lead zirconate titanate, lead zirconate titanate, barium titanate Barium, zirconium titanate, titanium dioxide, germanium dioxide, lead magnesium niobate, barium magnesium strontium silicate, lithium niobate, potassium citrate, aluminum bismuth citrate, bismuth potassium citrate, bismuth citrate, strontium Any one or a mixture of at least two of lead bismuth citrate, titanium strontium ruthenate, strontium ruthenate, barium titanate, barium titanate, and calcium calcium titanate; preferably, a group of high dielectric constant resin compositions The non-volatile components of parts (a), (b), (c), (d) and (e) are in parts by mass, and the component (a) is 5 to 15 parts by mass, the component (b) ) is 15 to 40 parts by mass, the component (c) is 10 to 25 parts by mass, the component (d) is 10 to 25 parts by mass, and the component (e) is 20 to 40 parts by mass; Preferably, the mass of the non-volatile component of the high dielectric constant resin composition is 100% by weight, and the mass of the high dielectric constant filler is 60 to 85% by weight. 如請求項1-5中任一項所述的高介電常數樹脂組合物,其中,所述高介電常數樹脂組合物包括:(a)柔性環氧樹脂,其化學結構式如下: 式中,R代表烴結構長鏈基團或同時含烴結構長鏈並且烴結構長鏈兩端含酯鍵的基團,烴結構長鏈選自C2~C20直鏈烷基、C2~C20支鏈烷基,n1表示平均重複單元為1~10;(b)雙環戊二烯型酚醛環氧樹脂,其化學結構式如下: 式中,n2表示平均重複單元為1~10; (c)除上述(a)、(b)中所述環氧樹脂外的二官能度環氧樹脂或/和多官能度環氧樹脂;(d)雙環戊二烯型氰酸酯樹脂,其化學結構式如下: 式中,n3表示平均重複單元為0~5;(e)活性酯類樹脂,其化學結構式如下: 式中R1為苯環或萘環,k為0或1,n4表示平均重複單元為0.25~1.25;高介電常數樹脂組合物中組分(a)、(b)、(c)、(d)和(e)的不揮發性成分以質量份計,所述組分(a)為5~15質量份,所述組分(b)為15~40質量份,所述組分(c)為10~25質量份,所述組分(d)為10~25質量份,所述組分(e)為20~40質量份;(f)高介電常數填料,高介電常數樹脂組合物的不揮發性成分的質量為100wt%,高介電常數填料的質量為60~85wt%。 The high dielectric constant resin composition according to any one of claims 1 to 5, wherein the high dielectric constant resin composition comprises: (a) a flexible epoxy resin having a chemical structural formula as follows: Wherein R represents a long chain group of a hydrocarbon structure or a group having a long chain of a hydrocarbon structure and an ester bond at both ends of the long chain of the hydrocarbon structure, and the long chain of the hydrocarbon structure is selected from a C 2 - C 20 linear alkyl group, C 2 ~C 20 branched alkyl, n 1 represents an average repeating unit of 1 to 10; (b) dicyclopentadiene type novolac epoxy resin, the chemical structural formula is as follows: Wherein n 2 represents an average repeating unit of from 1 to 10; (c) a difunctional epoxy resin or/and a polyfunctional epoxy resin other than the epoxy resins described in (a) and (b) above; (d) Dicyclopentadiene type cyanate resin, whose chemical structural formula is as follows: Wherein n 3 represents an average repeating unit of 0 to 5; (e) an active ester resin having a chemical structural formula as follows: Wherein R 1 is a benzene ring or a naphthalene ring, k is 0 or 1, n 4 represents an average repeating unit of 0.25 to 1.25; and components (a), (b), (c) in the high dielectric constant resin composition (d) and (e) non-volatile components in parts by mass, the component (a) is 5 to 15 parts by mass, and the component (b) is 15 to 40 parts by mass, the component ( c) is 10 to 25 parts by mass, the component (d) is 10 to 25 parts by mass, and the component (e) is 20 to 40 parts by mass; (f) high dielectric constant filler, high dielectric constant The mass of the nonvolatile component of the resin composition is 100% by weight, and the mass of the high dielectric constant filler is 60 to 85% by weight. 一種高介電常數複合材料,包括如請求項1-6中任一項所述的高介電常數樹脂組合物和高介電常數玻璃纖維布。 A high dielectric constant composite material comprising the high dielectric constant resin composition according to any one of claims 1 to 6 and a high dielectric constant glass fiber cloth. 如請求項7所述的高介電常數複合材料,其中,高介電 常數複合材料的質量為100wt%,所述高介電常數玻璃纖維布的質量為10~40wt%;優選地,所述高介電常數複合材料包括(1)高介電常數樹脂組合物和(2)高介電常數玻璃纖維布,高介電常數複合材料的質量為100wt%,所述高介電常數玻璃纖維布的質量為10~40wt%;其中,(1)高介電常數樹脂組合物包括:(a)柔性環氧樹脂,其化學結構式如下: 式中,R代表烴結構長鏈基團或同時含烴結構長鏈並且烴結構長鏈兩端含酯鍵的基團,烴結構長鏈選自C2~C20直鏈烷基、C2~C20支鏈烷基,n1表示平均重複單元為1~10;(b)雙環戊二烯型酚醛環氧樹脂,其化學結構式如下: 式中,n2表示平均重複單元為1~10;(c)除上述(a)和(b)中所述環氧樹脂外的二官能度環氧樹脂或/和多官能度環氧樹脂;(d)雙環戊二烯型氰酸酯樹脂,其化學結構式如下: 式中,n3表示平均重複單元為0~5;(e)活性酯類樹脂,其化學結構式如下: 式中R1為苯環或萘環,k為0或1,n4表示平均重複單元為0.25~1.25;高介電常數樹脂組合物中組分(a)、(b)、(c)、(d)和(e)的不揮發性成分以質量份計,所述組分(a)為5~15質量份,所述組分(b)為15~40質量份,所述組分(c)為10~25質量份,所述組分(d)為10~25質量份,所述組分(e)為20~40質量份;(f)高介電常數填料,高介電常數樹脂組合物的不揮發性成分的質量為100wt%,高介電常數填料的質量為60~85wt%;優選地,所述高介電常數玻璃纖維布為含鉛玻璃纖維或非鉛類玻璃纖維編織而成。 The high dielectric constant composite material according to claim 7, wherein the high dielectric constant composite material has a mass of 100% by weight, and the high dielectric constant glass fiber cloth has a mass of 10 to 40% by weight; preferably, the The high dielectric constant composite material comprises (1) a high dielectric constant resin composition and (2) a high dielectric constant glass fiber cloth, the high dielectric constant composite material has a mass of 100% by weight, and the high dielectric constant glass fiber cloth The mass is 10 to 40% by weight; wherein, (1) the high dielectric constant resin composition comprises: (a) a flexible epoxy resin having a chemical structural formula as follows: Wherein R represents a long chain group of a hydrocarbon structure or a group having a long chain of a hydrocarbon structure and an ester bond at both ends of the long chain of the hydrocarbon structure, and the long chain of the hydrocarbon structure is selected from a C 2 - C 20 linear alkyl group, C 2 ~C 20 branched alkyl, n 1 represents an average repeating unit of 1 to 10; (b) dicyclopentadiene type novolac epoxy resin, the chemical structural formula is as follows: Wherein n 2 represents an average repeating unit of from 1 to 10; (c) a difunctional epoxy resin or/and a polyfunctional epoxy resin other than the epoxy resins described in (a) and (b) above; (d) Dicyclopentadiene type cyanate resin, whose chemical structural formula is as follows: Wherein n 3 represents an average repeating unit of 0 to 5; (e) an active ester resin having a chemical structural formula as follows: Wherein R 1 is a benzene ring or a naphthalene ring, k is 0 or 1, n 4 represents an average repeating unit of 0.25 to 1.25; and components (a), (b), (c) in the high dielectric constant resin composition (d) and (e) non-volatile components in parts by mass, the component (a) is 5 to 15 parts by mass, and the component (b) is 15 to 40 parts by mass, the component ( c) is 10 to 25 parts by mass, the component (d) is 10 to 25 parts by mass, and the component (e) is 20 to 40 parts by mass; (f) high dielectric constant filler, high dielectric constant The non-volatile component of the resin composition has a mass of 100% by weight, and the mass of the high dielectric constant filler is 60 to 85 wt%; preferably, the high dielectric constant glass fiber cloth is lead-containing glass fiber or non-lead glass fiber. Braided. 一種預浸料,包括高介電常數玻璃纖維布及通過含浸乾燥後附著在高介電常數玻璃纖維布上的如請求項1-6中任一項所述的高介電常數樹脂組合物。 A prepreg comprising a high dielectric constant glass fiber cloth and a high dielectric constant resin composition according to any one of claims 1 to 6 which is attached to a high dielectric constant glass fiber cloth by impregnation and drying. 一種覆銅箔層壓板,包括至少一張如請求項9所述的預浸料及覆於疊合後的預浸料兩側的銅箔。 A copper clad laminate comprising at least one prepreg according to claim 9 and a copper foil applied to both sides of the laminated prepreg.
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