TW201324029A - Photomask - Google Patents
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Abstract
Description
本發明是有關於一種光罩,特別是指一種針對不同的半導體設計圖形尺寸或半導體設計圖形密集度(pattern loading)之具有不同遮光層厚度,以提升微影製程空間的光罩。The present invention relates to a reticle, and more particularly to a reticle having different opaque layer thicknesses for different semiconductor design pattern sizes or semiconductor design pattern loading to enhance the lithography process space.
隨著電子產品電路元件的密集度不斷提高,半導體微影成像技術也不斷地隨之演進,以符合製作出更微細化影像的需求。擴大焦距深度(Depth of focus,DOF)以增加微影製程空間(Process window)有助減少產品的重工率與良率損失,而改善解析度也是微影技術中重要的課題。提昇解析度的方式有許多種,例如:使用較大數值孔徑(Numerical aperture)的透鏡、或使用更短波長的曝光光源,從過去的I-line(波長=365奈米),轉換到現今已廣泛使用的深紫外光KrF(波長=248奈米),及ArF(波長=193奈米),另外,相位移光罩、偏軸式照射(Off-axis illumination)等技術也可增強解析能力。As the density of electronic circuit components continues to increase, semiconductor lithography imaging technology continues to evolve to meet the need to produce more detailed images. Increasing the depth of focus (DOF) to increase the lithography process window can help reduce the rework rate and yield loss of the product, and improving the resolution is also an important issue in lithography. There are many ways to increase the resolution, such as using a lens with a larger numerical aperture or using a shorter wavelength exposure source, from the past I-line (wavelength = 365 nm) to the present Widely used deep ultraviolet KrF (wavelength = 248 nm), and ArF (wavelength = 193 nm), in addition, phase shift mask, off-axis illumination and other technologies can also enhance the analytical capabilities.
一般,在半導體元件的製作過程中,需要分別利用多道的光罩製程使晶圓上之光阻圖案化,並成為例如:蝕刻或離子植入步驟前之遮罩。參閱圖1、圖2,圖1顯示一種目前用於形成不同線路密度的二元式光罩1及經該光罩1曝光後在一晶圓100上形成的光阻線路圖案102,圖2則是一微影曝光系統200及與該光罩1相對位置示意圖。該光罩1的結構包含一片基板11及一預設圖案12,該預設圖案12具有多數個彼此交錯設置且厚度實質相同的金屬遮光層121及多數個由相鄰兩遮光層121共同界定出之透光區122。當在該光罩1上設計並製作出該預設圖案12後,利用如圖2所示的微影曝光系統200,將該光罩1置放於該微影曝光系統200中,並經一曝光光源201照射,便可將該預設圖案12轉移至晶圓100上的光阻層101,之後再將曝光後的光阻層101經過曝光後烘烤(post exposure bake,以下簡稱PEB)、顯影等後續步驟即可將該晶圓100上的光阻層101成型出特定之光阻圖案102,該光阻圖案102具有與該光罩1之遮光層121形狀相似的線路103(line)及對應該透光區122的間隙104(space)。Generally, in the fabrication of a semiconductor device, it is necessary to separately pattern the photoresist on the wafer by using a plurality of mask processes, and to become, for example, a mask before the etching or ion implantation step. Referring to FIG. 1 and FIG. 2, FIG. 1 shows a binary mask 1 which is currently used to form different line densities, and a photoresist pattern 102 formed on a wafer 100 after being exposed by the mask 1, and FIG. 2 It is a schematic diagram of a lithography exposure system 200 and a position relative to the reticle 1. The structure of the reticle 1 includes a substrate 11 and a predetermined pattern 12 having a plurality of metal light shielding layers 121 which are alternately arranged and substantially the same in thickness, and a plurality of which are jointly defined by the adjacent two light shielding layers 121. Light transmissive area 122. After the preset pattern 12 is designed and fabricated on the reticle 1, the reticle 1 is placed in the lithography exposure system 200 by using a lithography exposure system 200 as shown in FIG. After the light source 201 is irradiated, the predetermined pattern 12 can be transferred to the photoresist layer 101 on the wafer 100, and then the exposed photoresist layer 101 is subjected to post exposure bake (PEB) and developed. The photoresist layer 101 on the wafer 100 can be patterned into a specific photoresist pattern 102 having a line 103 and a shape similar to the shape of the light shielding layer 121 of the mask 1 . The gap 104 of the light transmitting region 122 should be.
其中,該光罩1上的預設圖案12經曝光光源照射後會在透鏡之相反側的一聚焦平面(Focal plane)成像,當該聚焦平面與一最佳的光阻平面重疊時,經過後硬化及顯影步驟後會得到解析度最佳的光阻圖案102。然而,由於聚焦透鏡的品質不佳或是曝光光源通過該些透光區122而照射至該光阻層101時,會因為該些透光區122密度不同、或是經曝光後的光阻於PEB等後續製程時,會因為氫離子擴散程度的差異令該光阻層101在同一聚焦平面產生不同濃度的光酸,使得在不同線路密度區域形成的光阻圖案會有光阻行為表現不一致的解析度問題;或是因為光線在通過該些透光區122時,於鄰近該些遮光層121邊緣產生的繞射現象,使得該些透光區122與該遮光層121之間的光強度對比降低,造成顯影後圖案失真;或是因為該晶圓表面凹凸不平使得形成於該晶圓上的光阻厚度不均勻,而曝光後因為通過該光罩的曝光光源會聚焦在該光阻的同一水平面上,因此,對不同厚度的光阻層101而言,也容易造成顯影後形成之光阻圖案表現不一致的解析度問題,或是局部圖案在對準時會產生聚焦深度變化或失焦(Defocus)而產生線寬變異超過規格範圍、邊緣粗糙度變差,或光阻截面輪廓變差的問題,而導致例如,如圖3A所示在高線路密度區域形成之線路103有頂部面積過小、高度不足,或是如圖3B、3C所示在線路103的末端有圓弧化(rounding)的現象、或是末端產生足部(footing profile),或是因為形成之間隙104的關鍵尺寸誤差導致該間隙104產生頸縮(necking)等顯影圖案失真問題。Wherein, the preset pattern 12 on the reticle 1 is imaged by a exposure light source and is imaged on a Focal plane on the opposite side of the lens. When the focus plane overlaps with an optimal photoresist plane, After the hardening and developing steps, the photoresist pattern 102 having the best resolution is obtained. However, because the quality of the focusing lens is not good or the exposure light source is irradiated to the photoresist layer 101 through the light transmitting regions 122, the density of the light transmitting regions 122 may be different or the exposed photoresist may be In the subsequent processes such as PEB, the photoresist layer 101 generates different concentrations of photoacids in the same focal plane due to the difference in the degree of diffusion of hydrogen ions, so that the photoresist patterns formed in different line density regions may have inconsistent photoresistive behavior. A resolution problem; or a diffraction phenomenon caused by light rays passing through the light-transmitting regions 122 adjacent to the edges of the light-shielding layers 121, so that the light intensity between the light-transmitting regions 122 and the light-shielding layer 121 is compared Decrease, causing pattern distortion after development; or because the surface of the wafer is uneven, the thickness of the photoresist formed on the wafer is not uniform, and after exposure, the exposure light source passing through the mask focuses on the same photoresist On the horizontal surface, therefore, for different thicknesses of the photoresist layer 101, it is easy to cause a problem of resolution in which the photoresist pattern formed after development is inconsistent, or the partial pattern may be aggregated when aligned. Depth variation or defocus causes a problem that the line width variation exceeds the specification range, the edge roughness deteriorates, or the photoresist cross-sectional profile becomes poor, resulting in, for example, a line formed in a high line density region as shown in FIG. 3A. 103 has a top area that is too small, has insufficient height, or has a rounding at the end of the line 103 as shown in FIGS. 3B and 3C, or a footing profile at the end, or because of a gap formed. The critical dimension error of 104 causes the gap 104 to create a development pattern distortion problem such as necking.
傳統在解決失焦所造成的顯影後圖案失真的努力上,有的針對微影設備改良,有的將曝光過程可能造成失焦的因子建構出即時偵測並回饋修正的系統,另外,目前在半導體製程中,當確定進行微影曝光前,會先挑選產品晶圓進行對焦曝光矩(Focus Exposure Matrix)的量測來決定最佳的製程焦距值。然而,已揭露的眾多方法中,對於在同一晶片上因線路密度差異或是結構之平坦度不均等問題造成的顯影解析度不佳或是微區域失焦等問題仍然沒有較好的改善方式。Traditionally, in the efforts to solve the post-development pattern distortion caused by out-of-focus, some have been improved for lithography equipment, and some factors that may cause the defocusing process in the exposure process to construct a system for immediate detection and feedback correction, in addition, currently In the semiconductor process, before the lithography exposure is determined, the product wafer is first selected for measurement of the Focus Exposure Matrix to determine the optimum process focal length value. However, among the many methods disclosed, there is still no good improvement in the problems of poor resolution of development or defocusing of micro-areas due to differences in line density or unevenness in structure of the same wafer.
因此,本發明之目的,即在提供一種針對不同的半導體設計圖形尺寸或半導體設計圖形密集度(pattern loading)設計,而可提升微影製程空間的光罩。Accordingly, it is an object of the present invention to provide a reticle that enhances the lithography process space by providing a pattern loading design for different semiconductor design patterns or semiconductor designs.
此外,本發明之另一目的,即在提供一種用以改善光阻層於曝光顯影後形成之光阻圖案變形失真問題的光罩。Further, another object of the present invention is to provide a photomask for improving the distortion distortion of a photoresist pattern formed after exposure and development of a photoresist layer.
於是,本發明之光罩用以形成與一半導體元件線路相對應的光阻圖案,包含一透光基板、複數個遮光圖案,及複數個透光區。Therefore, the photomask of the present invention is used to form a photoresist pattern corresponding to a semiconductor component line, comprising a light transmissive substrate, a plurality of light shielding patterns, and a plurality of light transmissive regions.
該透光基板允許該曝光光源通過,該些遮光圖案間隔設置於該透光基板表面,可阻隔該曝光光源而令穿透過該等遮光圖案之光的能量低於光阻的感光能量,該些透光區是由該些遮光圖案界定出,允許該曝光光源通過而令該光阻感光,該些遮光圖案共同構成預計形成之該光阻圖案,並具有至少兩種厚度。The light-transmitting substrate allows the exposure light source to pass through, and the light-shielding patterns are spaced apart from the surface of the light-transmissive substrate to block the exposure light source so that the energy of the light passing through the light-shielding patterns is lower than the photosensitive energy of the photoresist. The light transmissive region is defined by the light shielding patterns, allowing the exposure light source to pass through to make the photoresist photosensitive, and the light shielding patterns collectively constitute the photoresist pattern to be formed, and have at least two thicknesses.
此外,本發明之光罩包含一透光基板、一個遮光單元,及複數個透光區。In addition, the photomask of the present invention comprises a light transmissive substrate, a light shielding unit, and a plurality of light transmissive regions.
該透光基板允許該曝光光源通過,該遮光單元設置於該透光基板表面,可阻隔該曝光光源而令穿透過該遮光單元之光的能量低於光阻的感光能量,該些透光區由該遮光單元界定出並允許該曝光光源通過而令該光阻感光,其中,該遮光單元具有多個彼此間隔排列的第一遮光圖案,且該每一個第一遮光圖案具有至少兩種不同的厚度。The light-transmitting substrate allows the exposure light source to pass through, and the light-shielding unit is disposed on the surface of the light-transmitting substrate to block the exposure light source, so that the energy of the light passing through the light-shielding unit is lower than the light-resisting photosensitive energy, and the light-transmitting regions The light blocking unit is defined by the light shielding unit and allows the exposure light source to pass through, wherein the light shielding unit has a plurality of first light shielding patterns arranged at intervals, and each of the first light shielding patterns has at least two different thickness.
本發明之功效在於:利用具有至少兩種厚度之遮光圖案的光罩,令曝光光源於通過該光罩的透光區時產生不同的光學現象並在該光阻層形成不同深度的聚焦平面,用以改善該光阻層於曝光顯影後形成之光阻圖案變形失真的問題,而可擴大微影製程空間。The effect of the invention is that the reticle having the light shielding pattern of at least two thicknesses causes the exposure light source to generate different optical phenomena when passing through the light transmitting region of the reticle and form a focusing plane of different depths in the photoresist layer. The invention is used to improve the distortion of the photoresist pattern formed by the photoresist layer after exposure and development, and the lithography process space can be enlarged.
有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之三個較佳實施例的詳細說明中,將可清楚的呈現。The above and other technical contents, features and advantages of the present invention will be apparent from the following detailed description of FIG.
在本發明被詳細描述之前,要注意的是,在以下的說明內容中,類似的元件是以相同的編號來表示。Before the present invention is described in detail, it is noted that in the following description, similar elements are denoted by the same reference numerals.
本發明的光罩可以是一種倍縮式光罩,即光罩上之線路圖案可以5:1或4:1的比例微縮轉移至一如圖1所示具有一光阻層101的晶圓100上,並經由顯影製程後令該光阻層101形成與後續欲轉移在該晶圓100上之電路結構相同之光阻圖案。要說明的是,該光罩的圖案係依據最終形成在該晶圓100的線路圖案設計,例如線路密度不同,或是再依據該晶圓100的構成材料差異、表面形態差異等,而製作形成具不同密集度(Proximity)或線寬分佈(linearity)之遮光圖案,因此不以圖中所示為限制。The reticle of the present invention may be a reticular reticle, that is, the circuit pattern on the reticle may be transferred to a wafer 100 having a photoresist layer 101 as shown in FIG. 1 by a ratio of 5:1 or 4:1. After the development process, the photoresist layer 101 is formed into a photoresist pattern identical to that of the subsequent circuit structure to be transferred onto the wafer 100. It is to be noted that the pattern of the reticle is formed according to the circuit pattern design finally formed on the wafer 100, for example, the line density is different, or according to the difference in the constituent materials of the wafer 100, the surface morphology difference, and the like. Shading patterns with different Proximity or linearity are therefore not limited as shown in the figure.
該光阻圖案係利用該微影曝光系統200,將該光罩置放於該微影曝光系統200中,並經一曝光光源201照射,令通過該光罩的曝光光源201令該光阻層101的局部區域感光,最後再將該感光後之光阻101層經過顯影製程後即可得到。The photoresist pattern is used in the lithography exposure system 200, and the reticle is placed in the lithography exposure system 200 and illuminated by an exposure light source 201 to cause the photoresist layer to pass through the exposure light source 201 of the reticle. The local area of 101 is sensitized, and finally the photosensitive photoresist layer 101 is subjected to a development process.
該微影曝光系統200是利用光學投影技術之步進機或掃描步進機,包括將該曝光光源201聚集至光罩的聚焦透鏡202,以及令光罩上圖案成像至該晶圓100上之投影透鏡203等等組件,該曝光光源201可使用波長為248奈米或193奈米之深紫外光(DUV),甚至是極深紫外光(EUV)。於下述實施例中的光罩均是以4:1方式微縮轉移至該晶圓100作說明。The lithography exposure system 200 is a stepper or a scanning stepper using optical projection technology, including concentrating the exposure light source 201 to the focusing lens 202 of the reticle, and imaging the pattern on the reticle onto the wafer 100. The projection lens 203 or the like can use deep ultraviolet light (DUV) having a wavelength of 248 nm or 193 nm, or even deep ultraviolet light (EUV). The photomasks in the following embodiments are all transferred to the wafer 100 in a 4:1 manner for illustration.
參閱圖4,本發明的一第一較佳實施例是提供一種光罩3,用以令一蓋覆在一晶圓上之光阻層形成具有相同之線路密度的光阻圖案為例作說明。Referring to FIG. 4, a first preferred embodiment of the present invention provides a photomask 3 for forming a photoresist pattern having a same line density on a photoresist layer overlying a wafer. .
該預定形成之光阻圖案為具有多條彼此間隔設置並由光阻材料構成的線路(Line)及多個由該些線路界定之間隙(Space),該光罩3具有與該光阻圖案相對應之遮光圖案32,且於圖4中所示之該光罩3僅為顯示部分結構。The predetermined photoresist pattern has a plurality of lines spaced apart from each other and composed of a photoresist material, and a plurality of spaces defined by the lines, the mask 3 having a photoresist pattern Corresponding to the light shielding pattern 32, and the reticle 3 shown in FIG. 4 is only a display portion structure.
該光罩3包含一透光基板31、多個遮光圖案32,及多個透光區33。The reticle 3 includes a transparent substrate 31, a plurality of light shielding patterns 32, and a plurality of light transmitting regions 33.
所述遮光圖案32具有多條彼此相間隔並交錯地形成於該透光基板31上的第一遮光層321及第二遮光層322,可阻隔該曝光光源201而令穿透過該等第一、二遮光圖案321、322之光的能量低於該光阻層的感光能量,該每一透光區33是由相鄰的一第一遮光層321及一第二遮光層322所共同界定,允許該曝光光源201通過而令該光阻層感光,且所述第一遮光層321與第二遮光層322具有不同厚度。The light-shielding pattern 32 has a plurality of first light-shielding layers 321 and second light-shielding layers 322 which are spaced apart from each other and are alternately formed on the light-transmissive substrate 31, and can block the exposure light source 201 to penetrate the first The light of the two light-shielding patterns 321 and 322 is lower than the light-receiving energy of the photoresist layer, and each of the light-transmitting regions 33 is defined by an adjacent first light-shielding layer 321 and a second light-shielding layer 322, allowing The exposure light source 201 passes through to expose the photoresist layer, and the first light shielding layer 321 and the second light shielding layer 322 have different thicknesses.
要說明的是,間距的定義是指該形成的光阻圖案的一條線(Line)的寬度加上其相鄰近的一個間隙(Space)的寬度,在本實施例中,在該晶圓上所欲成型之線路圖案(Pattern)之間的間距(Pitch)是小於140奈米,因此,在4倍光罩的圖案設計下,每一個第一遮光層321及每一個第二遮光層322與各自相鄰的一透光區33所定義出的間距小於560奈米。It should be noted that the definition of the pitch refers to the width of one line of the formed photoresist pattern plus the width of a space adjacent thereto, in this embodiment, on the wafer. The pitch between the patterns to be formed is less than 140 nm. Therefore, under the pattern design of the reticle, each of the first light shielding layers 321 and each of the second light shielding layers 322 and the respective The spacing defined by the adjacent one of the light transmitting regions 33 is less than 560 nm.
進一步地說明,該些遮光圖案32可完全或部份阻隔該曝光光源201穿透,其材料可選自:MoSi、ToSi2、Nb2O5、MoO3、MoN、Cr2O3、TiN、ZrN、TiO2、TaN、Ta2O5、SiO2、NbN、Si3N4、ZrN、Al2O3N、MoSi、MoSiN、MoSiON、MoSiO、CrOC、CrONC、Cr、Mo、Ti、Ta、鐵氧化物、無機材料,或此等之一組合。Further, the light shielding patterns 32 may completely or partially block the penetration of the exposure light source 201, and the material thereof may be selected from the group consisting of: MoSi, ToSi 2 , Nb 2 O 5 , MoO 3 , MoN, Cr 2 O 3 , TiN, ZrN, TiO 2 , TaN, Ta 2 O 5 , SiO 2 , NbN, Si 3 N 4 , ZrN, Al 2 O 3 N, MoSi, MoSiN, MoSiON, MoSiO, CrOC, CrONC, Cr, Mo, Ti, Ta, Iron oxide, inorganic material, or a combination of these.
該透光基板31是由允許深紫外光照射穿透的材料構成,例如由石英玻璃(Quartz)所製成,而由於光罩製程中對於該些遮光圖案32的尺寸,例如:線寬一致性(CD uniformity)、鉻膜厚度一致性(Chromium thickness uniformity)或鉻膜截面輪廓(Edge profile)等皆需要嚴密控制在規格範圍內,較佳地,所述遮光圖案32的高度是介於5~200奈米(nm)之間,且所述第一遮光層321與第二遮光層322的厚度差不小於20。The light-transmitting substrate 31 is made of a material that allows penetration of deep ultraviolet light, for example, made of quartz glass (Quartz), and the size of the light-shielding patterns 32 in the mask process, for example, line width uniformity (CD uniformity), Chromium thickness uniformity or chrome film profile (Edge profile), etc., need to be tightly controlled within the specification range. Preferably, the height of the light shielding pattern 32 is between 5~ Between 200 nm (nm), and the difference between the first light shielding layer 321 and the second light shielding layer 322 is not less than 20 .
當該曝光光源201通過該光罩3時,由於該些透光區是由具有不同厚度之第一、二遮光層321、322所界定出,因此,當光線通過該每一透光區33時,鄰近該第一、二遮光層321、322的邊緣會產生不同的繞射現象,而可改變該透光區33及與該透光區33相鄰之第一、二遮光層321、322區域的光強度對比,而可藉此修正習知該曝光光源201於通過具有相同厚度之遮光圖案121的光罩後因繞射現象而容易在高密度線路區造成形成的線路圖案產生頂部表面積不足,或是有高度不足(shortening)的問題,可讓形成之光阻圖案得到修正,而提升曝光顯影製程容許程度。When the exposure light source 201 passes through the reticle 3, since the light-transmitting regions are defined by the first and second light-shielding layers 321, 322 having different thicknesses, when light passes through each of the light-transmitting regions 33, Adjacent to the edges of the first and second light shielding layers 321 and 322, different diffraction phenomena may be generated, and the light transmitting region 33 and the first and second light shielding layers 321 and 322 adjacent to the light transmitting region 33 may be changed. The light intensity contrast can be used to correct the conventional surface light source 201, which is easily formed in the high-density line region due to the diffraction phenomenon after passing through the reticle having the same thickness of the light-shielding pattern 121, and the top surface area is insufficient. Or there is a problem of shortening, which can correct the formed photoresist pattern and increase the tolerance of the exposure and development process.
值得一提的是,該些遮光圖案32亦可結合輔助線或利用光學近階修正技術(Optical proximity correction)進行設計修正,而該光罩3也可是一種相位移光罩或是二元式光罩。It is worth mentioning that the light shielding patterns 32 can also be designed and modified by using an auxiliary line or by an optical proximity correction technique, and the mask 3 can also be a phase shift mask or a binary light. cover.
此外,要再說明的是,由於該光阻圖案的線(Line)及間隙(Space)的寬度會依據預計成形在該晶圓上之電路結構的線路密度(pattern density)不同而有所不同,換言之,該光罩3的遮光圖案32及透光區33也會對應欲形成之該光阻圖案而設計成具有不同寬度,且該些遮光圖案32則可對應不同寬度的透光區33而呈現不同的厚度表現,而可藉此讓形成之不同線路密度的圖案得到修正。In addition, it is to be noted that the width of the line and the space of the photoresist pattern may vary depending on the circuit density of the circuit structure expected to be formed on the wafer. In other words, the light-shielding pattern 32 and the light-transmitting region 33 of the reticle 3 are also designed to have different widths corresponding to the photoresist pattern to be formed, and the light-shielding patterns 32 can be corresponding to the light-transmitting regions 33 of different widths. Different thickness performances can be used to correct the pattern of different line densities formed.
本發明的一第二較佳實施例是提供一種光罩4,用以令一蓋覆在一晶圓上之光阻層形成預定的光阻圖案。於本較佳實施例中該光阻圖案為具有多條彼此間隔設置並由光阻材料構成的線路(Line)及多個由該些線路界定之間隙(Space)。A second preferred embodiment of the present invention provides a reticle 4 for forming a predetermined photoresist pattern on a photoresist layer overlying a wafer. In the preferred embodiment, the photoresist pattern has a plurality of lines spaced apart from each other and composed of a photoresist material and a plurality of spaces defined by the lines.
參閱圖5,圖5所示為該第二較佳實施例之光罩4的仰視立體圖。Referring to Figure 5, there is shown a bottom perspective view of the reticle 4 of the second preferred embodiment.
該光罩4包含一透光基板41,多個遮光圖案42,及多個透光區43。The reticle 4 includes a light transmissive substrate 41, a plurality of light shielding patterns 42, and a plurality of light transmissive regions 43.
所述遮光圖案42為相間隔地設置於該透光基板41上,可阻隔該曝光光源201而令穿透過所述遮光圖案42之光的能量低於該光阻層的感光能量,由於該透光基板41及該些遮光圖案42的構成材料與該第一較佳實施例相同因此不再贅述。The light shielding patterns 42 are disposed on the transparent substrate 41 at intervals, and the exposure light source 201 is blocked to make the energy of the light passing through the light shielding pattern 42 lower than the photosensitive energy of the photoresist layer. The constituent materials of the light substrate 41 and the light shielding patterns 42 are the same as those of the first preferred embodiment, and thus will not be described again.
其中,該每一遮光圖案42具有一與該透光基板41表面連接的第一遮光層421,及一實質自該第一遮光層421表面的中央位置向遠離該透光基板41方向延伸的第二遮光層422,所述透光區43是由所述遮光圖案42所共同界定,允許該曝光光源201通過而令該光阻層感光;較佳地,該每一個遮光圖案42與相鄰的一透光區43所定義出的間距是小於560奈米。Each of the light shielding patterns 42 has a first light shielding layer 421 connected to the surface of the transparent substrate 41, and a first portion extending from a central position of the surface of the first light shielding layer 421 away from the transparent substrate 41. The light shielding layer 422 is defined by the light shielding pattern 42 to allow the exposure light source 201 to pass through to make the photoresist layer sensitive; preferably, each of the light shielding patterns 42 is adjacent to the light shielding layer 42 The spacing defined by a light transmissive region 43 is less than 560 nm.
而在製程便利性的考量下該第二遮光層422可選用與該第一遮光層421不同蝕刻選擇比的材料,例如:該第一遮光層421可選自鉻,該第二遮光層422可選自氮化鉭(TaN)。如此,則可經由適當的蝕刻反應氣體的選用,當進行該第一遮光層421的圖案化蝕刻時,該第二遮光層422可作為硬質遮罩,而當進行第二遮光層422之圖案化蝕刻時,其下之第一遮光層421可為蝕刻訊號的終止層。此外,所述第二遮光層422的材質亦可使用與該第一遮光層421相同的材質,例如:皆是金屬鉻膜,但在蝕刻過程中便需要精密的蝕刻時間控制,以成型出所需的厚度與立體型態。而由於光罩製程中對於該些遮光圖案42的尺寸,例如:線寬一致性(CD uniformity)、鉻膜厚度一致性(Chromium thickness uniformity)或鉻膜截面輪廓(Edge profile)等皆需要嚴密控制在規格範圍內,較佳地,該些遮光圖案42的高度是介於5~200奈米(nm)之間,且所述第一遮光層421與第二遮光層422的厚度差不小於20。The second light-shielding layer 422 may be selected from a material having a different etching selectivity than the first light-shielding layer 421, for example, the first light-shielding layer 421 may be selected from chrome, and the second light-shielding layer 422 may be used. It is selected from tantalum nitride (TaN). In this manner, the second light shielding layer 422 can serve as a hard mask when patterning etching of the first light shielding layer 421 is performed by using an appropriate etching reaction gas, and the second light shielding layer 422 is patterned. When etching, the first light shielding layer 421 under it may be a termination layer of the etching signal. In addition, the material of the second light shielding layer 422 may be the same material as the first light shielding layer 421, for example, all are metal chromium films, but precise etching time control is required during the etching process to form a film. The required thickness and three-dimensional shape. For the size of the light-shielding patterns 42 in the mask process, for example, CD uniformity, Chromium thickness uniformity or chrome film profile profile, etc., need to be tightly controlled. Preferably, the height of the light shielding patterns 42 is between 5 and 200 nanometers (nm), and the difference between the first light shielding layer 421 and the second light shielding layer 422 is not less than 20 .
當該曝光光源201通過該光罩4時,會將所述遮光圖案42轉移至該光阻層,之後再經過PEB及顯影步驟後即可令該光阻層形成具有多條與所述第一遮光圖案42對應的線路(line),及多個對應該些透光區43且無光阻材料存在的間隙(space)的光阻圖案。When the exposure light source 201 passes through the reticle 4, the light shielding pattern 42 is transferred to the photoresist layer, and then after the PEB and the development step, the photoresist layer is formed to have a plurality of strips and the first A line corresponding to the light-shielding pattern 42 and a plurality of photoresist patterns corresponding to the light-transmitting regions 43 and having no space in which the photoresist material exists.
本案利用該遮光圖案42的第一遮光層421與第二遮光層422的厚度差異,讓通過所述透光區43的光線在鄰近該第一、二遮光層421、422的邊緣產生不同的繞射現象,增加光強度的對比,並用以微調該光罩4與該投影透鏡203之間的距離,令光線在該光阻層產生不同深度的聚焦平面,而可藉以改善習知光線通過所述透光區122時,因為繞射影響造成所述遮光層121與透光區122的光強度對比降低,及因為該光阻層在於PEB等後續製程時,會因為光酸擴散程度的差異,令該光阻層在同一聚焦平面產生不同濃度的光酸,導致該形成之間隙產生頸縮(necking)的顯影圖案失真問題,而可提升曝光顯影製程容許程度。In this case, the difference in thickness between the first light shielding layer 421 and the second light shielding layer 422 of the light shielding pattern 42 is such that the light passing through the light transmission region 43 produces different windings adjacent to the edges of the first and second light shielding layers 421 and 422. Shooting phenomenon, increasing the contrast of the light intensity, and for finely adjusting the distance between the reticle 4 and the projection lens 203, so that the light rays generate different depths of focus plane in the photoresist layer, thereby improving the conventional light through the In the case of the light-transmitting region 122, the light intensity of the light-shielding layer 121 and the light-transmitting region 122 is reduced due to the diffraction effect, and because the photoresist layer is in a subsequent process such as PEB, the degree of diffusion of photoacid is different. The photoresist layer produces different concentrations of photoacid on the same focal plane, resulting in a necking of the developing pattern distortion problem, and the tolerance of the exposure and development process can be improved.
參閱圖6,要說明的是,該些第一遮光圖案42還可具有至少一自該第一遮光層421的兩端部423延伸的第三遮光層424,而形成如圖6所示具有不同態樣的遮光單元42a、42b、42c,該些遮光單元42a~42c為配合半導體線路設計而可單獨或混合存在,如此可令該遮光圖案42藉由該些遮光單元42a、42b、42c厚度的差異性,改善習知該光阻層於曝光顯影後形成之不同線路因為繞射造成光強度對比降低所產生的顯影圖案失真的問題。Referring to FIG. 6 , the first light shielding patterns 42 may further have at least one third light shielding layer 424 extending from the two end portions 423 of the first light shielding layer 421 to form different layers as shown in FIG. 6 . The light-shielding units 42a, 42b, and 42c are disposed separately or in combination with the semiconductor circuit design, so that the light-shielding patterns 42 are thickened by the light-shielding units 42a, 42b, and 42c. The difference is that the conventional circuit formed by the photoresist layer after exposure and development has a problem that the development pattern is distorted due to a decrease in light intensity contrast due to diffraction.
此外,參閱圖7,當欲利用一光罩上之遮光圖案於一光阻層形成一凹槽時,則可結合前述圖5及圖6所示之該些遮光圖案42,得到一具有如圖7所示之遮光圖案42’的光罩4’,圖7所示為該光罩4’的仰視立體圖。In addition, referring to FIG. 7, when a light-shielding pattern on a photomask is used to form a recess in a photoresist layer, the light-shielding patterns 42 shown in FIG. 5 and FIG. 6 may be combined to obtain a pattern. The mask 4' of the light-shielding pattern 42' shown in Fig. 7 is a bottom perspective view of the mask 4'.
該光罩4’具有一呈矩形的透光區43’,該遮光圖案42’具有一與該透光基板41連接並環圍該透光區43’的第一遮光層421’、一環圍該第一遮光層421’的兩對邊的第三遮光層424’,及一自該第一遮光層421’對應該透光區43’的中間位置延伸的第二遮光層422’,而讓該遮光圖案42’的中央及兩對邊具有較大厚度,藉以改善曝光形成後之凹槽的關鍵尺寸誤差及形成之凹槽的周緣圓化(rounding)的問題。要說明的是,當預計形成的凹槽尺寸較小時,則可不需再形成該第二遮光層422’,即只需令該遮光圖案42’於對應該透光區43’的其中兩對邊具有較大厚度即可。The reticle 4 ′ has a rectangular transparent area 43 ′, and the opaque pattern 42 ′ has a first light shielding layer 421 ′ connected to the transparent substrate 41 and surrounding the transparent area 43 ′. a third light shielding layer 424 ′ of two opposite sides of the first light shielding layer 421 ′, and a second light shielding layer 422 ′ extending from an intermediate position of the first light shielding layer 421 ′ corresponding to the light transmission region 43 ′ The center and the two opposite sides of the light-shielding pattern 42' have a large thickness, thereby improving the critical dimension error of the groove after the exposure is formed and the problem of rounding of the periphery of the formed groove. It should be noted that when the size of the groove to be formed is small, the second light shielding layer 422 ′ may not be formed again, that is, the two light shielding patterns 42 ′ need to be disposed in two pairs corresponding to the light transmitting area 43 ′. The side has a large thickness.
參閱圖8,本發明的一第三較佳實施例是提供一種光罩5,包含一透光基板51、多個遮光圖案52,及多個透光區53。Referring to FIG. 8 , a third preferred embodiment of the present invention provides a photomask 5 including a transparent substrate 51 , a plurality of light shielding patterns 52 , and a plurality of light transmissive regions 53 .
該每一個遮光圖案52具有一與該透光基板51表面連接並具有一第一厚度T1的第一遮光層521及一自該第一遮光層521鄰近該透光基板51的其中一側邊延伸並與該透光基板51表面連接的第二遮光層522,該第二遮光層具有一第二厚度T2且該第二厚度T2小於該第一厚度T1,該些透光區53具有複數個第一透光區531及複數個第二透光區532,且該每一個第一透光區531是由相鄰的兩個第一遮光層521共同界定出,該每一個第二透光區532是由相鄰的兩個第二遮光層522共同界定出,任一個遮光圖案52與相鄰的一第一透光區531定義出一第一間距S1,任一個遮光圖案52與相鄰的一第二透光區532定義出一第二間距S2,該第一間距S1不同於該第二間距S2,且該第一、二間距S1、S2不大於560奈米。較佳地,該些遮光圖案52的高度是介於5~200奈米(nm)之間,且所述第一遮光圖案521與第二遮光圖案522的厚度差不小於20。Each of the light shielding patterns 52 has a first light shielding layer 521 connected to the surface of the transparent substrate 51 and having a first thickness T1, and a first light shielding layer 521 extending from one side of the light shielding substrate 51. And a second light shielding layer 522 connected to the surface of the transparent substrate 51, the second light shielding layer has a second thickness T2 and the second thickness T2 is smaller than the first thickness T1, and the plurality of light transmission regions 53 have a plurality of a light transmitting region 531 and a plurality of second light transmitting regions 532, and each of the first light transmitting regions 531 is jointly defined by two adjacent first light shielding layers 521, and each of the second light transmitting regions 532 It is defined by two adjacent second light shielding layers 522, and any one of the light shielding patterns 52 defines a first spacing S1 with an adjacent first light transmitting region 531, and any one of the light shielding patterns 52 and the adjacent one. The second light transmitting region 532 defines a second pitch S2 different from the second pitch S2, and the first and second pitches S1 and S2 are not more than 560 nm. Preferably, the height of the light shielding patterns 52 is between 5 and 200 nanometers (nm), and the difference between the first light shielding patterns 521 and the second light shielding patterns 522 is not less than 20 .
利用該些遮光圖案52的第一遮光層521及第二遮光層522的厚度差異,讓通過該些具有不同寬度的第一、二透光區531、532的光線在鄰近該第一遮光層521及第二遮光層522的邊緣產生不同的繞射效應,使光線在該第一、二透光區531、532與第一、二遮光層521、522之間的強度對比值產生差異,而可改善習知因為光線通過透光區122的繞射影響,導致該光阻層於對應所述遮光層121位置的區域也吸收到光線曝光而使後續對應形成的該些線路產生頂部變形,表面積不足或是有高度不足(shorting)的問題,可讓形成之線路圖案得到修正,而提升曝光顯影製程容許程度。Using the difference in thickness between the first light shielding layer 521 and the second light shielding layer 522 of the light shielding patterns 52, the light passing through the first and second light transmitting regions 531 and 532 having different widths is adjacent to the first light shielding layer 521. And the edge of the second light shielding layer 522 generates different diffraction effects, so that the intensity contrast between the first and second light transmitting regions 531 and 532 and the first and second light shielding layers 521 and 522 is different, but The improvement is conventionally caused by the diffraction of the light passing through the light-transmitting region 122, so that the region of the photoresist layer corresponding to the position of the light-shielding layer 121 is also absorbed by the light exposure, so that the subsequent corresponding formed lines are deformed at the top, and the surface area is insufficient. Or there is a problem of shorting, which can correct the formed line pattern and increase the tolerance of the exposure and development process.
此外,要說明的是,圖5所示的該些遮光圖案42與圖8所示的該些遮光圖案52可針對光阻圖案線路的佈局設計而同時應用於同一光罩。In addition, it is to be noted that the light-shielding patterns 42 shown in FIG. 5 and the light-shielding patterns 52 shown in FIG. 8 can be simultaneously applied to the same mask for the layout design of the photoresist pattern lines.
綜上所述,本發明該光罩主要藉由形成具有至少兩種厚度之遮光圖案(第一、二遮光層),不僅可微調光罩與投影透鏡之間的距離來達到產生不同深度的聚焦平面的目的,以修正形成之光阻圖案的顯影解析度差異問題,並同時利用該些遮光圖案的厚度差異,讓通過所述透光區的光線在鄰近該些透光區的邊緣產生不同的繞射效應,使光線在該每一透光區及與該透光區相鄰之遮光圖案之間的光強度對比值產生差異,而可改善習知因為光線通過透光區122的繞射影響,所導致的顯影圖樣失真的問題,而可提升曝光顯影製程容許程度並可擴大對焦製程空間。In summary, the reticle of the present invention mainly achieves different depths of focus by forming a light shielding pattern (first and second light shielding layers) having at least two thicknesses, not only fine-tuning the distance between the reticle and the projection lens. The purpose of the plane is to correct the difference in development resolution of the formed photoresist pattern, and at the same time utilize the difference in thickness of the light-shielding patterns, so that the light passing through the light-transmitting region is different in the edge adjacent to the light-transmitting regions. The diffraction effect causes a difference in the light intensity contrast between the light-transmitting region and the light-shielding pattern adjacent to the light-transmitting region, which can improve the conventional diffraction effect of light passing through the light-transmitting region 122. The resulting problem of distortion of the developed pattern can increase the tolerance of the exposure and development process and expand the focus processing space.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.
200...微影曝光系統200. . . Photolithography system
201...曝光光源201. . . Exposure light source
202...晶圓202. . . Wafer
203...聚焦透鏡203. . . Focusing lens
204...投影透鏡204. . . Projection lens
3...光罩3. . . Mask
31...透光基板31. . . Light transmissive substrate
32...遮光圖案32. . . Shading pattern
321...第一遮光層321. . . First light shielding layer
322...第二遮光層322. . . Second light shielding layer
33...透光區33. . . Light transmission area
4...光罩4. . . Mask
41...透光基板41. . . Light transmissive substrate
42...遮光圖案42. . . Shading pattern
421...第一遮光層421. . . First light shielding layer
422...第二遮光層422. . . Second light shielding layer
423...端部423. . . Ends
424...第三遮光層424. . . Third light shielding layer
43...透光區43. . . Light transmission area
4’...光罩4’. . . Mask
42’...遮光圖案42’. . . Shading pattern
421’...第一遮光層421’. . . First light shielding layer
422’...第二遮光層422’. . . Second light shielding layer
424’...第三遮光層424’. . . Third light shielding layer
43’...透光區43’. . . Light transmission area
5...光罩5. . . Mask
51...透光基板51. . . Light transmissive substrate
52...遮光圖案52. . . Shading pattern
521...第一遮光層521. . . First light shielding layer
522...第二遮光層522. . . Second light shielding layer
53...透光區53. . . Light transmission area
531...第一透光區531. . . First light transmission zone
532...第二透光區532. . . Second light transmission zone
T1...第一厚度T1. . . First thickness
T2...第二厚度T2. . . Second thickness
S1...第一間距S1. . . First spacing
S2...第二間距S2. . . Second spacing
圖1是一局部剖面示意圖,顯示習知的二元式光罩結構;Figure 1 is a partial cross-sectional view showing a conventional binary reticle structure;
圖2是一示意圖,說明該微影曝光系統及其與光罩的相對關係;Figure 2 is a schematic view showing the lithography exposure system and its relative relationship with the reticle;
圖3A~3C是一示意圖,說明利用習知二元式光罩形成之光阻圖案顯影失真的態樣;3A-3C are schematic views illustrating a state of development distortion of a photoresist pattern formed by a conventional binary mask;
圖4是一局部剖面示意圖,說明本發明光罩之第一較佳實施例;Figure 4 is a partial cross-sectional view showing the first preferred embodiment of the reticle of the present invention;
圖5是一仰視立體示意圖,說明本發明光罩之第二較佳實施例;Figure 5 is a bottom perspective view showing a second preferred embodiment of the photomask of the present invention;
圖6是一局部立體示意圖,說明圖4中該遮光圖案的不同實施態樣;Figure 6 is a partial perspective view showing different embodiments of the light shielding pattern of Figure 4;
圖7是一仰視立體示意圖,說明用於形成一凹槽的光罩態樣;及Figure 7 is a bottom perspective view showing the reticle pattern for forming a groove; and
圖8是一局部剖面示意圖,說明本發明之第三較佳實施例。Figure 8 is a partial cross-sectional view showing a third preferred embodiment of the present invention.
3...光罩3. . . Mask
31...透光基板31. . . Light transmissive substrate
32...遮光圖案32. . . Shading pattern
321...第一遮光層321. . . First light shielding layer
322...第二遮光層322. . . Second light shielding layer
33...透光區33. . . Light transmission area
Claims (18)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW100146481A TW201324029A (en) | 2011-12-15 | 2011-12-15 | Photomask |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW100146481A TW201324029A (en) | 2011-12-15 | 2011-12-15 | Photomask |
Publications (1)
Publication Number | Publication Date |
---|---|
TW201324029A true TW201324029A (en) | 2013-06-16 |
Family
ID=49032931
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW100146481A TW201324029A (en) | 2011-12-15 | 2011-12-15 | Photomask |
Country Status (1)
Country | Link |
---|---|
TW (1) | TW201324029A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109611788A (en) * | 2019-01-24 | 2019-04-12 | 华域视觉科技(上海)有限公司 | Three-dimensional optical component, lamps and lanterns and the method for generating three dimensional depth illumination effect |
CN113126427A (en) * | 2021-03-29 | 2021-07-16 | 上海华力集成电路制造有限公司 | Method for adjusting photoetching local pattern size |
US11099478B2 (en) | 2018-08-14 | 2021-08-24 | Taiwan Semiconductor Manufacturing Co., Ltd. | Photomask having recessed region |
-
2011
- 2011-12-15 TW TW100146481A patent/TW201324029A/en unknown
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11099478B2 (en) | 2018-08-14 | 2021-08-24 | Taiwan Semiconductor Manufacturing Co., Ltd. | Photomask having recessed region |
TWI741348B (en) * | 2018-08-14 | 2021-10-01 | 台灣積體電路製造股份有限公司 | Photomask, method for manufacturing photomask and method for manufacturing integrated circuit |
US11914288B2 (en) | 2018-08-14 | 2024-02-27 | Taiwan Semiconductor Manufacturing Co., Ltd. | Photomask having recessed region |
CN109611788A (en) * | 2019-01-24 | 2019-04-12 | 华域视觉科技(上海)有限公司 | Three-dimensional optical component, lamps and lanterns and the method for generating three dimensional depth illumination effect |
CN113126427A (en) * | 2021-03-29 | 2021-07-16 | 上海华力集成电路制造有限公司 | Method for adjusting photoetching local pattern size |
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