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TW201209349A - Flat lamp and the method of forming fluorescent material thereof - Google Patents

Flat lamp and the method of forming fluorescent material thereof Download PDF

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Publication number
TW201209349A
TW201209349A TW99127224A TW99127224A TW201209349A TW 201209349 A TW201209349 A TW 201209349A TW 99127224 A TW99127224 A TW 99127224A TW 99127224 A TW99127224 A TW 99127224A TW 201209349 A TW201209349 A TW 201209349A
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TW
Taiwan
Prior art keywords
color
phosphor
fluorescent
powder
substrate
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TW99127224A
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Chinese (zh)
Inventor
Chien-Lang Chen
Chun-Hui Tsai
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Applied Green Light Taiwan Inc
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Application filed by Applied Green Light Taiwan Inc filed Critical Applied Green Light Taiwan Inc
Priority to TW99127224A priority Critical patent/TW201209349A/en
Publication of TW201209349A publication Critical patent/TW201209349A/en

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Abstract

A flat lamp, which includes a bottom substrate, a frame disposed on the bottom substrate to form an internal region, and an upper substrate parallel the bottom substrate and cover the frame, so that the internal region becomes a closed discharge chamber. A reflection layer disposed on inner wall of the bottom substrate in the discharge chamber, and a fluorescent material is disposed on inner wall of the upper substrate and the reflection layer in discharge chamber. An electrode layer and an insulation layer are disposed on outer wall of the bottom substrate, and are arranged in series to form intervals staggered configuration. The characteristic of flat lamp is that: the fluorescent material comprises a first phosphor, a second phosphor, a third phosphor and at least one forth phosphor to form a fluorescent group, and a plurality of fluorescent groups are arranged on the upper substrate and the reflection layer regularly.

Description

201209349 六、 [0001] [0002] [0003] 發明說明: 【發明所屬之技術領域】 本發明係關於一種平面燈之螢光材料’特別是關於一種 具有高演色性的螢光材料配置與印刷之方法。 【先前技術·】 近年來逐漸以液晶顯示面板(LCD pane 1)取代傳統的冷 陰極管(CCFL)而成為顯示器的主流,然而液晶顯示面板 本身並不具有發光的功能,故在液晶顯示面板下方必須 設置一背光模組(backlight module)以提供光源,進 而達到顯示的功能,雖熬目前市售電視之臂光模組的光 源係以多數的冷陰極管(CCFL)所組成,亦有使用發光二 極體(LED)作為光源者,然而,由於(^几或1〇係為線形 或點狀光源,因此都需要藉由背光模組中的擴散板才7 能達到發光均勻的絲。隨科技的發展與技術的演進, 液晶顯示面板騎的財逐㈣大,對於背光模組發光 的均勻度要求讀來愈高,心電聽光元件製成的平 面螢光燈,不但具有良好姐先效率以及均勻性,且妒 夠提供大面積的面光源,更能符合背光模組對於光均^ 性的要求’而平面螢光燈除了 破廣泛地應用於液晶顯示 面板之背光源外,同時也庫^ 、 于應用在如廣告燈箱等其他應用 平面螢光燈是-種電聚發光元件(pl_a m emiUlng device),其主要是利用電子由陰極射出之 後,電子會在陰極與陽極之間移動,並與放電空間 (仏化⑽space)中的純氡(inert邮)產生碰撞, 099127224 表單編號A0101 第4頁/共23 頁 0992047827-0 201209349 以將氣體離子化、激發而形成電漿。而電漿中的激發態 原子(ex cited state atom)會以放射紫外線(Ultra-Violet) 的方式回到基態 (ground state) , 其所放射之 紫外線會進一步激發平面燈源中的螢光體(phosphor), 以產生可見光(visible light)。請參考第1A圖,為一 種平面螢光燈之習知結構的剖面圖,平面螢光燈主要係 由氣體放電腔100、螢光體102、放電氣體104、内部電 極106以及介電層1〇8所構成,其中氣體放電腔1〇〇係由 下基板100a、上基板l〇〇b以及邊條100c所組成,邊條 〇 10〇c係配置於下基板l〇〇a與上基板i〇0b之間,且與下基 板100a以及上基板l〇〇b的邊緣連接,以構成一密閉之腔 體,内部電極106配置於下基板1〇〇丑上,這些内部電極 106上通常會覆蓋一層介電層1〇8,以保護内部電極1〇6 不會因離子撞擊而損壞,而在氣體放電腔1〇〇内填充放電 氣體104,如Xe、Ne、Ar或其他惰性氣體等,至於螢光 體102則係配置在氣體放電腔之内壁上。 Q [0004]而目前平面螢光燈内之螢光材料,其習用之印刷技術主 要為先將待印之各色螢光粉末(例如紅色、綠色、藍色螢 光粉)預先以特定的比例混好,再加入特定的溶劑,攪拌 混合成均勻之螢光體後,使用網印機(screen print_ er)與網板,將一特定膜厚螢光體印於玻璃基板上,再以 高溫烘烤趕走溶劑、留下螢光材料而成。由於螢光材料 須經事先調配不同發光光譜的各種螢光粉而成,而各色 螢光粉末之粒徑、比重不同,儘管此種方法之營光體於 印刷前已充份轉混合,最後留於玻璃基板上的均勻度 099127224 表單編號A0101 第5頁/共23頁 0992047827-0 201209349 卻會受粒徑、比重等因素的影響而易呈現不均勻的現象 ,如第1B圖所示,比重較大的螢光粉末容易沉降於底層 ,較不易照到紫外線,造成光源光譜的表現不如預期。 如此一來,無法提供一有效製作不同光源演色指數 (color rendering index)、色溫(color temperat ure)等光學特性之平面螢光燈,且若欲發展出不同演色 性的平面螢光燈,完全須靠螢光材料的開發,补常耗費 成本且不易成功。因此,本發明提供平面燈一有效的螢 光材料之配置與印刷方法,以提高平面燈之光演色性 【發明内容】 [0005] [0006] [0007] 依據先前技術所揭露之平面燈的螢光材料印刷技術,由 於印刷後之均勻度會受到螢光體粒徑、比重等因素的影 曰而易呈現不均勻的現象,而導致比重較大的螢光粉末 谷易沉降於底層’較不易照到紫外線,造成光源光譜的 表現不如預期,以外若欲發展出不同演色性的平面螢光 且元全/員靠螢光材料的開發,非常耗費成本且不易成 功。因此,本發明之一主要目的在於提供一種平面燈之 榮光材料的印刷方式,其係:仙網印製程技術,將營光 材料刀-人印刷於基板之表面上,可替代耗費成本甚巨之 材料開發’迅速並有效地提高平面燈光源之演色性。 另主要目的在於提供一種平面燈之螢光材料 的P刷方式,其係利用網印製程技術,將螢光材料分次 印刷於基板之表面上’可利用設計不同的圖案排列,或 印製不同膜厚的螢光材料,來達成混色效果。 本發明之又一主要目的在於提供一種平面燈之螢光材料 099127224 表單編號A0101 第6頁/共23頁 0992047827-0 201209349 的印刷方式,其係利用網印製程技術,將螢光材料分次 印刷於基板之表面上,除了印製紅、藍、綠三原色之外 ,亦可印上特定之光譜或特定功能之材料,藉此可輕易 得到不同光譜之光源,以提高光源之演色性。 [0008] ❹ [0009] 本發明之再一主要目的在於提供一種平面燈之螢光材料 的配置方式,其可利用一紅色螢光粉、一綠色螢光粉、 一藍色勞光粉以及至少一有色勞光粉組合成一榮光材料 群組,並藉由調整各種螢光粉印製之圖案排列、面積大 小、膜厚差異等變化,達成混色效果,並可藉此輕易得 到不同光譜之光源,以提高光源之演色性。201209349 VI [0001] [0002] [0002] [Technical Field] The present invention relates to a fluorescent material for a flat lamp, particularly relating to a fluorescent material configuration and printing having high color rendering properties. method. [Prior Art] In recent years, the liquid crystal display panel (LCD pane 1) has gradually replaced the conventional cold cathode tube (CCFL) to become the mainstream of the display. However, the liquid crystal display panel itself does not have the function of emitting light, so it is below the liquid crystal display panel. A backlight module must be provided to provide a light source to achieve the display function. Although the light source of the arm light module of the currently commercially available TV is composed of a plurality of cold cathode tubes (CCFLs), light is also used. A diode (LED) is used as a light source. However, since (^ or 1) is a linear or point-like light source, it is necessary to obtain a uniform light-emitting wire by the diffusion plate in the backlight module. The development of technology and the evolution of technology, the liquid crystal display panel riding wealth (four) is large, the higher the uniformity of the backlight module lighting requirements, the flat fluorescent lamp made of ECG listening components, not only has good efficiency And uniformity, and enough to provide a large area of the surface light source, more in line with the requirements of the backlight module for light uniformity' and the flat fluorescent lamp is widely used in liquid crystal display In addition to the backlight of the board, it is also used in other applications such as advertising light boxes. The flat fluorescent lamp is a kind of electroluminescent light-emitting element (pl_a m emiUlng device), which is mainly used after the electron is emitted from the cathode. Moving between the cathode and the anode, and colliding with the pure crucible (inert post) in the discharge space (仏化(10)space), 099127224 Form No. A0101 Page 4 of 23 0992047827-0 201209349 to ionize and excite the gas The plasma is formed, and the ex cited state atom in the plasma returns to the ground state in the form of ultraviolet (Ultra-Violet), and the ultraviolet radiation emitted by the plasma further stimulates the planar light source. Phosphor to generate visible light. Please refer to Figure 1A for a cross-sectional view of a conventional structure of a planar fluorescent lamp. The planar fluorescent lamp is mainly composed of a gas discharge chamber 100 and fluorescent light. The body 102, the discharge gas 104, the internal electrode 106, and the dielectric layer 1〇8 are formed, wherein the gas discharge chamber 1 is composed of a lower substrate 100a, an upper substrate 10b, and a side strip 100c. The 〇10〇c is disposed between the lower substrate 10a and the upper substrate i〇0b, and is connected to the edges of the lower substrate 100a and the upper substrate 10b to form a sealed cavity, and the internal electrode 106 is disposed. On the lower substrate 1 , these internal electrodes 106 are usually covered with a dielectric layer 1 〇 8 to protect the internal electrodes 1 〇 6 from being damaged by ion impact, and filled in the gas discharge chamber 1 〇〇 The discharge gas 104 is, for example, Xe, Ne, Ar or other inert gas, and the phosphor 102 is disposed on the inner wall of the gas discharge chamber. Q [0004] At present, the fluorescent material in the flat fluorescent lamp, the conventional printing technology is mainly to first mix the fluorescent powders (for example, red, green, blue fluorescent powder) to be printed in a specific ratio. Well, after adding a specific solvent, stirring and mixing into a uniform phosphor, using a screen printer and a screen, a specific film thickness of the phosphor is printed on the glass substrate, and then baked at a high temperature. Get rid of the solvent and leave the fluorescent material. Since the fluorescent material is prepared by previously mixing various kinds of fluorescent powders of different luminescence spectra, the particle size and specific gravity of the fluorescent powders of different colors are different, although the luminaire of this method has been fully mixed before printing, and finally left. The uniformity on the glass substrate 099127224 Form No. A0101 Page 5 / 23 pages 0992047827-0 201209349 However, it is easy to exhibit unevenness due to factors such as particle size and specific gravity, as shown in Figure 1B. The large fluorescent powder is easy to settle on the bottom layer, and it is less likely to be exposed to ultraviolet light, causing the spectrum of the light source to perform as expected. In this way, it is impossible to provide a flat fluorescent lamp that effectively produces optical characteristics such as color rendering index and color temperat ure, and if it is desired to develop a flat fluorescent lamp of different color rendering properties, it is absolutely necessary. With the development of fluorescent materials, it is often costly and not easy to succeed. Therefore, the present invention provides an effective arrangement and printing method of a fluorescent material for a flat lamp to improve the color rendering of a flat lamp. [0005] [0007] [0007] A fluorescent lamp according to the prior art disclosed in the prior art Light material printing technology, because the uniformity after printing will be affected by factors such as the particle size and specific gravity of the phosphor, and it will easily appear uneven, and the fluorescent powder with a large specific gravity will easily settle on the bottom layer. Under the ultraviolet light, the spectrum of the light source is not as good as expected. In addition to the development of flat fluorescent light with different color renderings, it is very costly and difficult to succeed in the development of fluorescent materials. Therefore, one of the main objects of the present invention is to provide a printing method for a glare material of a flat lamp, which is a stencil printing process technology, which prints a knives of a light-emitting material on a surface of a substrate, which can replace costly. Material development 'rapidly and effectively improve the color rendering of flat light sources. The main purpose of the invention is to provide a P-brushing method for a fluorescent material of a flat lamp, which uses a screen printing process technology to print the fluorescent material on the surface of the substrate in stages, which can be arranged by using different patterns of design, or printed differently. A film-thick fluorescent material to achieve a color mixing effect. Another main object of the present invention is to provide a printing method for a fluorescent material of a flat lamp 099127224, Form No. A0101, No. 6/23, 0992047827-0 201209349, which uses a screen printing process technology to print fluorescent materials in stages. On the surface of the substrate, in addition to printing the three primary colors of red, blue and green, a specific spectrum or a specific function of the material can be printed, thereby obtaining light sources of different spectra to improve the color rendering of the light source. [0009] Still another main object of the present invention is to provide a configuration of a fluorescent material for a flat lamp, which can utilize a red fluorescent powder, a green fluorescent powder, a blue luminous powder, and at least A colored lacquer powder is combined into a group of glory materials, and the color mixing effect is achieved by adjusting the pattern arrangement, the area size, the difference in film thickness, and the like, and the light sources of different spectra can be easily obtained. To improve the color rendering of the light source.

為達上述之各項目的,本發明揭露一種平面燈,其包括 一下基板,一邊條框設於下基板上以形成一内部區域, 以及一上基板平行於下基板並覆蓋於邊條上,以使内部 區域形成一封閉之游離腔體,游離腔體内之下基板表面 配置有一反射層,於游離腔體内之上基板與反射層表面 上各覆蓋一螢光材料,並於游離腔體外之下基板表面配 置有一電極層與一絕緣層,且電極層與絕緣層係以間隔 交錯方式排列配置,其中平面燈之特徵在於:螢光材料 係由一第一顏色之螢光粉、一第二顏色之螢光粉、一第 三顏色之螢光粉以及至少一第四顏色之螢光粉組合成一 螢光材料群組,且將複數個螢光材料群組以規則排列方 式配置於上基板與反射層之表面上。 本發明接著揭露一種平面燈之螢光材料之形成方法,平 面燈包括一下基板,一邊條框設於下基板上以形成一内 部區域,以及一上基板平行於下基板並覆蓋於邊條上, 099127224 表單編號A0101 第7頁/共23頁 0992047827-0 [0010] 201209349 以使内部區域形成一封閉之游離腔體,游離腔體内之下 基板表面配置有一反射層,並於游離腔體内之上基板與 反射層表面各覆蓋一螢光材料,其中平面燈之螢光材料 之形成方法之特徵在於:提供一第一顏色之螢光粉材料 ,並以網印印刷方式形成於上基板與反射層之表面上; 提供一第二顏色之螢光粉材料,並以網印印刷方式形成 於上基板與反射層之表面上並與第一顏色之螢光粉材料 相鄰;提供一第三顏色之螢光粉材料,並以網印印刷方 式形成於上基板與反射層之表面上並與第二顏色之螢光 粉材料相鄰;提供一第四顏色之螢光粉材料,並以網印 印刷方式形成於上基板與反射層之表面上並與第三顏色 之螢光粉材料相鄰,以形成一螢光材料群組組合;以及 分次形成複數個螢光材料群組組合於上基板與反射層之 表面上。 【實施方式】 [0011] 由於本發明所利用到的一些平面燈之原理及結構與上述 相同,故其詳細製造或處理過程,故在下述說明中,並 不作完整描述。而且下述内文中之圖式,亦並未依據實 際之相關尺寸完整繪製,其作用僅在表達與本發明特徵 有關之示意圖。此外,為使本發明所運用之技術内容、 發明目的及其達成之功效有更完整且清楚的揭露,茲於 下詳細說明之,並請一併參閱所揭之圖示及圖號。 [0012] 請參考第2圖,係本發明之平面燈結構之側視圖。如第2 圖所示,平面燈20 0包括一下基板20 0a、一上基板20 0b 與一邊條200c,其中下基板200a與下基板200a之材料為 099127224 表單編號A0101 第8頁/共23頁 0992047827-0 201209349 玻璃,而邊條2〇〇e之材料則係為玻璃膠。邊條2Q()c框設 於下基板20(^上以形成一内部區域,上基板2〇叫平行於 下基板2QQa並覆蓋在邊條2Q0c上,使内部區域形成一封 閉之游離腔體202,在此游離腔 體202内充填一放電氣體 ’而此種放電氣體通常為惰性氣體,例如KXe)、氣 (Ne)、氬(Ar) > 氣(H e)專’但本發明在此並不加以限制 此隋&氧體之種類。在游離腔體2G2内部的下基板2〇〇a表 面上,配詈右 ' 反射層206,在游離腔體202内部的上基 〇 板2(3()b#反射層206表面上,又各覆蓋-層螢光材料,而 在游離腔體202外部的下基板2〇〇a表面上,則配置有一電 極=2G8與―絕緣層21G,且電極層2G8與絕緣層210係以 1隔交錯方式掷列配置。當一組特殊設計的驅動波形加 到平面燈2GG外部之電極層挪時,電能會穿過下基板 2〇〇a,而游離胺體202内之惰性氣體產生約172nm及 I47nm之深紫外線’這些深紫外線經由螢光材料轉換可見 〇 [_] *著請參考第3A圖,係本發明之螢光材料配置方式之側 視圖。如第3A圖所示,本發明之螢光材料係由—第一顏 色之螢光粉204a、一第二顏色之螢光粉2〇4b、一第三顏 色之螢光粉204c以及至少一第四顏色之螢光粉2〇4d,組 合成一螢光材料群組204,本發明之第一顏色之螢光粉 204a、第二顏色之螢光粉2〇4b、第三顏色之螢光粉204c 皆可自紅色螢光粉、綠色螢光粉或藍色螢光粉之組合中 選出’至於第四顏色之螢光粉2〇4d則可自不同於上述 204a〜c紅、綠、藍色螢光粉光譜演色性之組合中選出, 099127224 表單編號A0101 第9頁/共23頁 0992047827-0 201209349 例如·第一顏色之螢光粉2〇4a可為紅色螢光粉、第二顏 色之螢光粉204b可為綠色勞光粉、第三顏色之榮光粉 2〇4c可為藍色螢光粉、至少_第四顏色之螢光粉2〇4d可 為特定光譜(例如·.第四顏色之營光粉2_之光譜是介 於綠色螢妨光譜與藍色榮光粉光譜之間)或具有特定 功能之材料,在此不限定只能選擇四顏色之螢光 粉204d。至於螢光材料可選自有機螢光粉、螢光顏料、 無機螢光粉錢放射性元錢其所構成之群組,有機發 光粉是利时機化合物來製造的,隨置換基的數目、位 置及活化㈣絲—料螢触的到、:螢光顏料是 指顏料除了本身的色澤外,亦可以反射榮光 ;無機螢光 粉是利用電子躍遷來產生榮光,因為光線殘留的時間較 長’故可作為蓄光性夜光塗料;混合放綠元素及硫化 物螢光粉則可激發出螢光,即使在沒有光線照射時也可 以發光,這種自發光_大多應餘航空❹及鐘錄上 ’本發明在此亦不加以限麵採狀發光粉種類。此外 ’本發明所採用之螢光粉材料可為氧化紀系硫化鋅系 或是其所構成之群組,較佳之實施方式可採用氧化纪系 之螢光粉’但為了提高演色性,可選擇搭配硫化辞系之 螢光粉’以加強料、螢光粉中之紅色表現 ,進而提高演 色性。 [0014] 第3八圖所不’上述之複數個螢光材料群組204係以規則 排列方式配置於上基板200b與反射層2G6之表面上,其中 複數個螢光材料群組2G4間之排列方式可為-幾何形狀, 母個螢光材料群組204内之第一顏色之螯光粉204a、 099127224 表單編號A0101 第10頁/共23頁 0992047827-0 201209349 第二顏色之螢光粉204b、第三顏色之螢光粉204c以及至 少一種第四顏色之螢光粉204c,其螢光粉之排列方式亦 可為一幾何形狀,例如可參考第3B圖’其螢光材料群組 204内之螢光粉皆為一直條狀之排列,而複數個螢光材料 群組204之間也係呈現一直條狀之排列,又或者可參考第 3C圖’其螢光材料群組204内之螢光粉皆為一格狀之排列 ’而複數個螢光材料群組2〇4之間也係呈現一格狀之排列 ’然而’不論是螢光材料群組204内之螢光粉採用幾何形 Ο 狀之排列方式,或是每個螢光材料群組204之間排列時所 採用幾何形狀之排歹'ir式,其皆需以具有規則性之排列 為較佳之實施方式,而藉由此種排列方式,使用者可依 其所需之光譜,而設計不同幾何形狀之排列,來達到混 色的效果。 [0015]In order to achieve the above objects, the present invention discloses a flat panel lamp comprising a lower substrate, a strip frame disposed on the lower substrate to form an inner region, and an upper substrate parallel to the lower substrate and covering the side strips to The inner region is formed into a closed free cavity, and a reflective layer is disposed on the surface of the substrate below the free cavity, and a fluorescent material is covered on the surface of the upper substrate and the reflective layer in the free cavity, and is outside the free cavity. An electrode layer and an insulating layer are disposed on the surface of the lower substrate, and the electrode layer and the insulating layer are arranged in a staggered manner. The planar light is characterized in that the fluorescent material is a phosphor of a first color, and a second The phosphor of the color, the phosphor of the third color, and the phosphor of the at least one fourth color are combined into a group of fluorescent materials, and the plurality of phosphor materials are arranged in a regular arrangement on the upper substrate and On the surface of the reflective layer. The present invention further discloses a method for forming a fluorescent material for a planar lamp. The planar lamp includes a lower substrate, a strip frame is disposed on the lower substrate to form an inner region, and an upper substrate is parallel to the lower substrate and covers the side strip. 099127224 Form No. A0101 Page 7 of 23 0992047827-0 [0010] 201209349 In order to form a closed free cavity in the inner region, a reflective layer is disposed on the surface of the substrate below the free cavity, and is in the free cavity. The surface of the upper substrate and the reflective layer are each covered with a fluorescent material, wherein the method for forming the fluorescent material of the flat lamp is characterized in that: a fluorescent material of a first color is provided, and is formed on the upper substrate and reflected by screen printing. Providing a second color phosphor material, and forming on the surface of the upper substrate and the reflective layer by screen printing and adjacent to the first color phosphor material; providing a third color a phosphor material formed on the surface of the upper substrate and the reflective layer by screen printing and adjacent to the phosphor powder material of the second color; providing a fourth color of fluorescence Materials are formed on the surface of the upper substrate and the reflective layer by screen printing and adjacent to the phosphor powder material of the third color to form a combination of phosphor materials; and forming a plurality of phosphor materials in stages The groups are combined on the surfaces of the upper substrate and the reflective layer. [Embodiment] Since the principle and structure of some of the planar lamps used in the present invention are the same as those described above, they are detailedly manufactured or processed, and therefore will not be fully described in the following description. Moreover, the drawings in the following text are not completely drawn in accordance with the actual relevant dimensions, and their function is only to show a schematic diagram relating to the features of the present invention. In addition, for a more complete and clear disclosure of the technical content, the object of the invention, and the effect of the invention, the invention will be described in detail below. [0012] Please refer to FIG. 2, which is a side view of the planar lamp structure of the present invention. As shown in FIG. 2, the flat lamp 20 0 includes a lower substrate 20 0a, an upper substrate 20 0b and a side strip 200c, wherein the material of the lower substrate 200a and the lower substrate 200a is 099127224. Form No. A0101 Page 8 / Total 23 Page 0992047827 -0 201209349 Glass, while the material of the side strip 2〇〇e is glass glue. The edge strip 2Q()c is disposed on the lower substrate 20 to form an inner region, and the upper substrate 2 is squashed parallel to the lower substrate 2QQa and overlies the side strip 2Q0c, so that the inner region forms a closed free cavity 202. In this free cavity 202 is filled with a discharge gas 'and such a discharge gas is usually an inert gas, such as KXe), gas (Ne), argon (Ar) > gas (H e) specifically 'but the present invention is here The type of 隋 & oxygen is not limited. On the surface of the lower substrate 2〇〇a inside the free cavity 2G2, the right 'reflecting layer 206 is disposed on the surface of the upper base plate 2 (3()b# reflective layer 206 inside the free cavity 202, and each cover a layer of phosphor material, and on the surface of the lower substrate 2〇〇a outside the free cavity 202, an electrode=2G8 and an “insulating layer 21G” are disposed, and the electrode layer 2G8 and the insulating layer 210 are thrown in a staggered manner. Column configuration. When a specially designed driving waveform is applied to the electrode layer outside the plane lamp 2GG, the electric energy will pass through the lower substrate 2〇〇a, and the inert gas in the free amine body 202 will generate a depth of about 172 nm and I47 nm. Ultraviolet light 'These deep ultraviolet rays are visible through the conversion of the fluorescent material. [_] * Please refer to Figure 3A, which is a side view of the arrangement of the fluorescent material of the present invention. As shown in Fig. 3A, the fluorescent material of the present invention is Combining into a fluorescent light by a first color phosphor powder 204a, a second color phosphor powder 2〇4b, a third color phosphor powder 204c, and at least a fourth color phosphor powder 2〇4d Material group 204, the first color phosphor powder 204a, the second color phosphor powder 2 〇4b, the third color of the fluorescent powder 204c can be selected from the combination of red fluorescent powder, green fluorescent powder or blue fluorescent powder 'As for the fourth color of the fluorescent powder 2〇4d can be different from The combination of 204a~c red, green, and blue fluorescent powder spectral color rendering is selected, 099127224 Form No. A0101 Page 9 / Total 23 Page 0992047827-0 201209349 For example, the first color phosphor powder 2〇4a can be Red fluorescent powder, second color fluorescent powder 204b can be green working powder, third color glory powder 2〇4c can be blue fluorescent powder, at least _ fourth color fluorescent powder 2〇4d can For a specific spectrum (for example, the spectrum of the fourth color camp light powder 2_ is between the green spectrum spectrum and the blue glory powder spectrum) or a material having a specific function, it is not limited to only four colors. Fluorescent powder 204d. The fluorescent material may be selected from the group consisting of organic fluorescent powder, fluorescent pigment, and inorganic fluorescent powder radioactive money, and the organic light emitting powder is manufactured by using a timing compound. Number, position and activation of the substituents (4) Silk-to-light touches: Fluorescent pigments are In addition to its own color, pigments can also reflect glory; inorganic phosphors use electronic transitions to produce glory, because the light remains longer, so it can be used as a luminous luminous coating; mixed green elements and sulfide phosphors It can ignite the fluorescent light, and it can emit light even when there is no light. This kind of self-luminous _ is mostly used in the air ❹ and 钟 录. The invention does not limit the type of luminescent powder here. The phosphor powder material used in the invention may be an oxidized zinc sulfide system or a group thereof. In a preferred embodiment, an oxidized phosgene powder may be used, but in order to improve color rendering, a sulphuric word may be selected. The fluorescent powder of the system is expressed in red in the reinforcing material and the fluorescent powder, thereby improving color rendering. [0014] The plurality of phosphor material groups 204 are not arranged in a regular arrangement on the surface of the upper substrate 200b and the reflective layer 2G6, wherein the plurality of phosphor material groups 2G4 are arranged. The method may be - geometry, the first color of the chelation powder 204a, 099127224 in the parent fluorescent material group 204. Form No. A0101 Page 10 / Total 23 pages 0992047827-0 201209349 Fluorescent powder 204b of the second color, The phosphor of the third color and the phosphor of the fourth color of the fourth color may be arranged in a geometric shape. For example, refer to FIG. 3B, in the group of fluorescent materials 204. The phosphor powders are all arranged in a strip shape, and the plurality of phosphor material groups 204 are also arranged in a strip shape, or the fluorescent light in the phosphor material group 204 can be referred to in FIG. 3C. The powders are all arranged in a grid pattern' and the plurality of phosphor material groups 2〇4 also exhibit a lattice-like arrangement. However, the phosphor powder in the phosphor material group 204 is geometrically shaped. Arrangement of the shapes, or between each group of fluorescent materials 204 In the case of the geometrical shape of the 'ir type, it is necessary to have a regular arrangement as a preferred embodiment, and by this arrangement, the user can design different geometric shapes according to the required spectrum. Arrange to achieve the effect of color mixing. [0015]

G 至於螢光材料群組2 0 4色彩配置的方式,每個螢光材料群 組204内之螢光粉的色彩順序可以一(由之排列組合方式 安排’例如:第一顏色之螢光粉204a、第二顏色之螢光 粉204b、第三顏色之螢光粉2〇4c、第四顏色之螢光粉 204d依序排列’或為第一顏色之螢光粉2〇4a、第三顏色 之螢光粉204c、第二顏色之螢光粉2〇4b、第四顏色之螢 光粉204d依序排列,或為第四顏色之螢光粉2〇4d、第二 顏色之螢光粉204b、第三顏色之螢光粉204c、第一顏色 之螢光粉204a依序排列等各種不同的變化皆可,惟每一 組螢光材料群組204之排列方式,都需以具有規則性之排 列為較佳之實施方式,而藉由設計不同的排列方式,使 用者可依其所需之光譜,而調整螢光粉之排列順序,如 099127224 表單編號A0101 第11頁/共23頁 0992047827-0 201209349 此可輕易得到不同光譜之光源,而提高総之演色性。 [0016]此外,本發明又揭露一種平面燈2〇〇榮光材料之印刷方法 。平面燈200之結構如第2圖所示,其說明如前述 ,故在 此不再重複贅述。本發明所揭露之平面燈2〇〇之勞光材料 之形成方法之特徵在於:提供—第—顏色之榮光粉材料 204a ’並以網印印刷方式形成於上基板2_與反射層 206之表面上;提供—第二顏色之勞光粉材料2()4b,並以 網印印刷方式形成於上基板2〇〇b與反射層2〇6之表面上並 與第一顏色之螢光粉材料204a相鄰;提供一第三顏色之 螢光粉材料204c ’並以網印ep刷方式形成於上基板2〇〇1) 與反射層206之表面上並與第二顏色之螢光粉材料2〇4b相 鄰;提供一第四顏色之螢光粉材料2〇4(;1,並以網印印刷 方式形成於上基板2〇〇b與反射層2〇6之表面上並與第三顏 色之螢光粉材料204c相鄰,以形成一螢光材料群組2〇4組 。’以及分次形成複數個螢光材料群組2〇4組合於上基板 200b與反射層206之表面上 > 意即,事次_印時僅選擇一 γ員色之螢光粉進行印刷,倘若選擇四種螢光粉組成一 螢光材料群組2〇4時,則會進行四次印刷,且每次印刷之 顏色與印刷之位置皆不相同。螢光材料群組2〇4内之各種 榮光材料’其網印之面積可為不相同,如第4A圖與第4B 所7^ ’其第三顏色之螢光粉204c之寬度較其他色彩之 勞光私為X ’而第四顏色之螢光粉2〇4(1之寬度則較其他 色~之榮光粉為窄;或者螢光材料群組2〇4内之各種螢光 材料,其網印之膜厚亦可為不相同,如第5圖所示,第一 顏色之勞光粉204a之膜厚較其他色彩之螢光粉為高,而 099127224 表單編號Λ〇1〇ι 第丨2頁/共23頁 0992047827-0 201209349 第三顏色之螢光粉2 0 4c之膜厚雖較第一顏色之螢光粉 204a之膜厚為高,但卻較其他螢光粉之膜厚為薄。又或 者當使用者需要之紅色比例較大時,可選擇將第一顏色 之螢光粉204a之圖案設計較其他色彩之螢光粉為寬,或 是網印時之膜厚可較其他色彩之螢光粉為厚,都可以達 成紅色成分比較較大之結果,而達成使用者所欲得到之 混色效果。故本發明係利用網印製程之技術,甚至亦結 合網印設備對位技術,將螢光材料分次印刷於基板之表 面上,可替代耗費成本甚巨之材料開發,迅速並有效地 提高平面燈光源之演色性,此外,亦可利用設計不同的 圖案排列,或印製不同膜厚的螢光材料,來達成混色效 果,並可藉此輕易得到不同光譜之光源,以提高光源之 演色性。 [0017] 雖然本發明以前述之較佳實施例揭露如上,然其並非用 以限定本發明,任何熟習相像技藝者,在不脫離本發明 之精神和範圍内,當可作些許之更動與潤飾,因此本發 明之專利保護範圍須視本說明書所附之申請專利範圍所 界定者為準。 【圖式簡單說明】 [0018] 第1A圖係習知之平面螢光燈的結構剖面圖。 [0019] 第1B圖係習知之螢光材料混合方式示意圖。 [0020] 第2圖係本發明之平面燈結構之側視圖。 [0021] 第3A圖係本發明之一種螢光材料配置方式之側視圖。 [0022] 第3B圖與第3C圖係本發明之一種螢光材料配置方式之正 099127224 表單編號A0101 第13頁/共23頁 0992047827-0 201209349 視圖。 [0023] 第4A圖本發明之另一種螢光材料配置方式之侧視圖。 [0024] 第4B圖係本發明之另一種螢光材料配置方式之正視圖。 [0025] 第5圖本發明之又一種螢光材料配置方式之侧視圖。 【主要元件符號說明】 [0026] 100 氣體放電腔 [0027] 100a 下基板 [0028] 100b 上基板 [0029] 100c 邊條 [0030] 102 螢光體 [0031] 104 放電氣體 [0032] 106 内部電極 [0033] 108 介電層 [0034] 200 平面燈 [0035] 200a 下基板 [0036] 200b 上基板 [0037] 200c 邊條 [0038] 202 游離腔體 [0039] 204 榮光材料群組 [0040] 204a 第一顏色之螢光粉 表單編號A0101 099127224 第14頁/共23頁 0992047827-0 201209349 [0041] 204b 第二顏色之螢光粉 [0042] 204c 第三顏色之螢光粉 [0043] 204d 第四顏色之螢光粉 [0044] 206 反射層 [0045] 208 電極層 [0046] 210 絕緣層 ❹ 0992047827-0 099127224 表單編號A0101 第15頁/共23頁G As for the way of the color material group of the fluorescent material group, the color order of the phosphor powder in each group of the fluorescent material 204 can be one (arranged by the arrangement of the combination), for example: the phosphor of the first color 204a, the second color of the fluorescent powder 204b, the third color of the fluorescent powder 2〇4c, the fourth color of the fluorescent powder 204d are sequentially arranged 'or the first color of the fluorescent powder 2〇4a, the third color The phosphor powder 204c, the second color phosphor powder 2〇4b, and the fourth color phosphor powder 204d are sequentially arranged, or the fourth color phosphor powder 2〇4d, the second color phosphor powder 204b The third color phosphor powder 204c, the first color phosphor powder 204a may be arranged in sequence, and the like, but each group of the phosphor material group 204 is arranged in a regular manner. Arranged as a preferred embodiment, and by designing different arrangements, the user can adjust the order of the phosphors according to the required spectrum, such as 099127224 Form No. A0101 Page 11 / Total 23 Page 0992047827-0 201209349 This makes it easy to get light sources of different spectra and improve the color rendering of 総. [0016] In addition, the present invention further discloses a method for printing a flat lamp 2 glory material. The structure of the flat lamp 200 is as shown in FIG. 2, and the description thereof is as described above, and thus the description thereof will not be repeated. The method for forming a flat light lamp is characterized in that: a - color glory material 204a' is provided and formed on the surface of the upper substrate 2_ and the reflective layer 206 by screen printing; a second color of the gouache material 2 () 4b, and formed on the surface of the upper substrate 2 〇〇 b and the reflective layer 2 〇 6 by screen printing and adjacent to the first color phosphor material 204a; A third color phosphor material 204c′ is provided and formed on the surface of the upper substrate 2〇〇1) and the reflective layer 206 by a screen printing ep brush and adjacent to the second color phosphor material 2〇4b. Providing a fourth color phosphor material 2〇4(;1, and forming on the surface of the upper substrate 2〇〇b and the reflective layer 2〇6 by screen printing and with the phosphor of the third color The materials 204c are adjacent to form a group of phosphor materials 2〇4. 'and a plurality of fires are formed in stages. The light material group 2〇4 is combined on the surface of the upper substrate 200b and the reflective layer 206> that is, only one gamma-colored phosphor powder is selected for printing in the case of printing, if four kinds of phosphor powders are selected for printing. When a group of fluorescent materials is 2〇4, four times of printing will be performed, and the color of each printing is different from the position of printing. The various glory materials in the group of fluorescent materials 2〇4 are printed on the screen. The area may be different, such as 4A and 4B, 7^', the width of the third color of the fluorescent powder 204c is wider than that of other colors, and the fourth color of the fluorescent powder is 2〇4 ( The width of 1 is narrower than that of other colors, or the phosphors of the phosphor material group 2〇4, the thickness of the screen printing may be different, as shown in Figure 5, The film thickness of one color glaze 204a is higher than that of other colors, and 099127224 Form No. 〇1〇ι 丨 2 pages / Total 23 pages 0992047827-0 201209349 The third color fluorescing powder 2 0 Although the film thickness of 4c is higher than that of the first color phosphor powder 204a, it is thinner than that of other phosphor powders. Or when the proportion of red required by the user is large, the pattern design of the first color phosphor powder 204a may be wider than that of other colors, or the film thickness of the screen printing may be higher than other colors. The phosphor powder is thick, and the red component is relatively large, and the color mixing effect desired by the user is achieved. Therefore, the present invention utilizes the technology of the screen printing process, and even combines the screen printing equipment alignment technology to print the fluorescent material on the surface of the substrate in stages, which can replace the costly material development, and quickly and effectively improve the plane. The color rendering of the light source, in addition, the design of different patterns can be used, or the phosphor material of different film thickness can be printed to achieve the color mixing effect, and the light source of different spectra can be easily obtained to improve the color rendering of the light source. . [0017] While the invention has been described above in the foregoing preferred embodiments, it is not intended to limit the invention, and may be modified and modified without departing from the spirit and scope of the invention. Therefore, the scope of patent protection of the present invention is defined by the scope of the patent application attached to the specification. BRIEF DESCRIPTION OF THE DRAWINGS [0018] FIG. 1A is a cross-sectional view showing the structure of a conventional flat fluorescent lamp. [0019] FIG. 1B is a schematic view showing a conventional manner of mixing fluorescent materials. 2 is a side view of the planar lamp structure of the present invention. [0021] FIG. 3A is a side view of a configuration of a phosphor material of the present invention. [0022] FIGS. 3B and 3C are a positive arrangement of the phosphor material of the present invention. 099127224 Form No. A0101 Page 13 of 23 0992047827-0 201209349 View. [0023] FIG. 4A is a side elevational view of another embodiment of a phosphor material of the present invention. [0024] FIG. 4B is a front elevational view of another configuration of the phosphor material of the present invention. [0025] Figure 5 is a side elevational view of yet another arrangement of phosphor material of the present invention. [Main component symbol description] [0026] 100 gas discharge chamber [0027] 100a lower substrate [0028] 100b upper substrate [0029] 100c side strip [0030] 102 phosphor [0031] 104 discharge gas [0032] 106 internal electrode 108 Dielectric Layer [0034] 200 Planar Lamp [0035] 200a Lower Substrate [0036] 200b Upper Substrate [0037] 200c Side Strip [0038] 202 Free Cavity [0039] 204 Glory Material Group [0040] 204a Fluorescent powder form number of the first color A0101 099127224 Page 14 of 23 0992047827-0 201209349 [0041] 204b Fluorescent powder of the second color [0042] 204c Fluorescent powder of the third color [0043] 204d Fourth Color Fluorescent Powder [0044] 206 Reflective Layer [0045] 208 Electrode Layer [0046] 210 Insulation Layer 992 0992047827-0 099127224 Form No. A0101 Page 15 of 23

Claims (1)

201209349 七、申請專利範圍: 1 . 一種平面燈,其包括一下基板,一邊條框設於該下基板上 以形成一内部區域,以及一上基板平行於該下基板並覆蓋 於該邊條上,以使該内部區域形成一封閉之游離腔體,該 游離腔體内之下基板表面配置有一反射層,於該游離腔體 内之上基板與該反射層表面上各覆蓋一螢光材料,並於該 游離腔體外之下基板表面配置有一電極層與一絕緣層,且 該電極層與該絕緣層係以間隔交錯方式排列配置,其中該 平面燈之特徵在於:該螢光材料係由一第一顏色之螢光粉 、一第二顏色之螢光粉、一第三顏色之螢光粉以及至少一 第四顏色之螢光粉組合成一螢光材料群組,且將複數個該 螢光材料群組以規則排列方式配置於該上基板與該反射層 之表面上。 2 .如申請專利範圍第1項所述之平面燈,其中該上基板與該 下基板之材質係為玻璃,該邊條之材質係為玻璃膠。 3 .如申請專利範圍第1項所述之平面燈,其中於該游離腔體 内充填一放電氣體,且該放電氣體可為一惰性氣體。 4 .如申請專利範圍第1項所述之平面燈,其中於該第一顏色 之螢光粉係自下列組合中選出:紅色螢光粉、綠色螢光粉 或藍色螢光粉。 5 .如申請專利範圍第4項所述之平面燈,其中於該第四顏色 之螢光粉係自下列組合中選出:不同於申請專利範圍第4 項螢光粉光譜演色性之螢光粉。 6 .如申請專利範圍第1項所述之平面燈,其中該螢光材料群 組内之該第一顏色之螢光粉、該第二顏色之螢光粉、該第 099127224 表單編號A0101 第16頁/共23頁 0992047827-0 201209349 三顏色之螢光粉以及至少一該第四顏色之螢光粉之排列方 式可為一幾何形狀。 7 .如申請專利範圍第1項所述之平面燈,其中該複數個螢光 材料群組間之排列方式可為一幾何形狀。 8 .如申請專利範圍第1項所述之平面燈,其中該螢光材料係 選自以下所構成之群組:有機螢光粉、螢光顏料、無機螢 光粉以及放射性元素。 9 .如申請專利範圍第1項所述之平面燈,其中該螢光材料係 選自以下所構成之群組:氧化釔系與硫化鋅系。 Ο201209349 VII. Patent application scope: 1. A flat lamp comprising a lower substrate, a strip frame is disposed on the lower substrate to form an inner region, and an upper substrate is parallel to the lower substrate and covers the side strip, So that the inner region forms a closed free cavity, and a reflective layer is disposed on the surface of the substrate below the free cavity, and a surface of the upper substrate and the reflective layer are covered with a fluorescent material, and An electrode layer and an insulating layer are disposed on the surface of the substrate outside the free cavity, and the electrode layer and the insulating layer are arranged in a staggered manner. wherein the planar light is characterized by: a color phosphor powder, a second color phosphor powder, a third color phosphor powder, and at least a fourth color phosphor powder are combined into a phosphor material group, and the plurality of the phosphor materials are combined The groups are arranged on the surface of the upper substrate and the reflective layer in a regular arrangement. 2. The flat lamp of claim 1, wherein the material of the upper substrate and the lower substrate is glass, and the material of the side strip is glass glue. 3. The flat lamp of claim 1, wherein the free cavity is filled with a discharge gas, and the discharge gas is an inert gas. 4. The flat panel lamp of claim 1, wherein the phosphor powder of the first color is selected from the group consisting of red phosphor powder, green phosphor powder or blue phosphor powder. 5. The flat-panel lamp of claim 4, wherein the phosphor powder of the fourth color is selected from the group consisting of: fluorescent powder of the spectral color rendering property of the fourth item of the patent application range: . 6. The flat lamp of claim 1, wherein the phosphor of the first color in the group of phosphors, the phosphor of the second color, the 099127224 form number A0101, the 16th Page / Total 23 pages 0992047827-0 201209349 The three-color phosphor powder and the at least one fourth-color phosphor powder can be arranged in a geometric shape. 7. The flat panel of claim 1, wherein the plurality of phosphor materials are arranged in a geometrical shape. 8. The flat lamp of claim 1, wherein the fluorescent material is selected from the group consisting of organic fluorescent powder, fluorescent pigment, inorganic fluorescent powder, and radioactive element. 9. The flat lamp of claim 1, wherein the fluorescent material is selected from the group consisting of cerium oxide and zinc sulfide. Ο 099127224 10 . —種平面燈之螢光材料之形成方法,該平面燈包括一下基 板,一邊條框設於該下基板上以形成一内部區域,以及一 上基板平行於該下基板並覆蓋於該邊條上,以使該内部區 域形成一封閉之游離腔體,該游離腔體内之下基板表面配 置有一反射層,並於該游離腔體内之上基板與該反射層表 面各覆蓋一螢光材料,其中該平面燈之螢光材料之形成方 法之特徵在於:提供一第一顏色之螢光粉材料,並以網印 印刷方式形成於該上基板與該反射層之表面上;提供一第 二顏色之螢光粉材料,並以網印印刷方式形成於該上基板 與該反射層之表面上並與該第一顏色之螢光粉材料相鄰; 提供一第三顏色之螢光粉材料,並以網印印刷方式形成於 該上基板與該反射層之表面上並與該第二顏色之螢光粉材 料相鄰;提供一第四顏色之螢光粉材料,並以網印印刷 方式形成於該上基板與該反射層之表面上並與該第三顏色 之螢光粉材料相鄰,以形成一螢光材料群組組合;及分次 形成複數個該螢光材料群組組合於該上基板與該反射層之 表面上。 表單編號Α0101 第17頁/共23頁 0992047827-0 201209349 11 ·如申請專利範圍第10項所述 十面燈,其中該螢光材料群 組内螢光材料之網印印刷面積可為不相 1 〇 .如申請專利範圍第10項所述之平面燈宜 干a亥螢光材料群 組内螢光材料之膜厚可為不相同。 099127224 表單編號A0101 第18頁/共23頁 0992047827-0099127224 10 . The method for forming a fluorescent material for a flat lamp, the flat lamp comprising a lower substrate, a strip frame disposed on the lower substrate to form an inner region, and an upper substrate parallel to the lower substrate and covering the substrate a side strip, such that the inner region forms a closed free cavity, a reflective layer is disposed on the surface of the substrate below the free cavity, and a surface of the upper substrate and the reflective layer are covered with a fluorescent layer The light material, wherein the method for forming the fluorescent material of the flat lamp is characterized in that: a phosphor powder material of a first color is provided, and is formed on the surface of the upper substrate and the reflective layer by screen printing; a phosphor powder material of a second color, formed on the surface of the upper substrate and the reflective layer by screen printing and adjacent to the phosphor material of the first color; providing a phosphor of a third color Material, and is formed on the surface of the upper substrate and the reflective layer by screen printing and adjacent to the phosphor powder material of the second color; providing a fourth color phosphor material and printing on the screen Forming on the surface of the upper substrate and the reflective layer and adjacent to the phosphor powder material of the third color to form a combination of phosphor materials; and forming a plurality of combinations of the phosphor materials in stages On the surface of the upper substrate and the reflective layer. Form No. 1010101 Page 17 of 23 0992047827-0 201209349 11 · The ten-sided lamp described in claim 10, wherein the screen printing area of the fluorescent material in the group of fluorescent materials may be inconsistent 〇. The film thickness of the fluorescent material in the group of the flat-light lamps as described in claim 10 may be different. 099127224 Form No. A0101 Page 18 of 23 0992047827-0
TW99127224A 2010-08-16 2010-08-16 Flat lamp and the method of forming fluorescent material thereof TW201209349A (en)

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