TW200902272A - Mold clamping device and mold clamping device control method - Google Patents
Mold clamping device and mold clamping device control method Download PDFInfo
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- TW200902272A TW200902272A TW97118640A TW97118640A TW200902272A TW 200902272 A TW200902272 A TW 200902272A TW 97118640 A TW97118640 A TW 97118640A TW 97118640 A TW97118640 A TW 97118640A TW 200902272 A TW200902272 A TW 200902272A
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- electromagnet
- motor
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/64—Mould opening, closing or clamping devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/7653—Measuring, controlling or regulating mould clamping forces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C2045/1784—Component parts, details or accessories not otherwise provided for; Auxiliary operations not otherwise provided for
- B29C2045/1792—Machine parts driven by an electric motor, e.g. electric servomotor
- B29C2045/1793—Machine parts driven by an electric motor, e.g. electric servomotor by an electric linear motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/64—Mould opening, closing or clamping devices
- B29C2045/645—Mould opening, closing or clamping devices using magnetic means
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Description
200902272 九、發明說明: 【發明所屬之技術領域】 本發明係有關於鎖模裝 夂領杈裝置之控制方法。 【先前技術】 以往,在射出成形機,從 脂,而充填於固定模具和可動射出噴嘴射出樹 f200902272 IX. DESCRIPTION OF THE INVENTION: TECHNICAL FIELD OF THE INVENTION The present invention relates to a control method for a mold clamping device. [Prior Art] Conventionally, in an injection molding machine, a resin is filled from a fixed mold and a movable injection nozzle.
L 成固體,藉此得到成形品。^配穴空間,並變 模具對固定模具移動並進行閉模、、、置以使可動 在該鎖模裝置,雖然有藉由 懕以及開模。 油壓式的鎖模裝置、及由 ^勖之 ^ - m ^ 違驅動之電動式的鎖模裝置, :為该電動式的鎖模裝置之控制性佳,不會污染周 驅動=能源效U’所以常利用。在此情況,作成藉由 == 吏滾珠螺桿轉動,並產生推力,再利用財節機 構將該推力放大,而產生大的鎖模力。 可是’在該構造之電動式的鎖模裝置,使用肘節機構, ^於該肘節機構之特性,所以難變更鎖模力,響應性及安 定性差’並在成形中無法控制鎖模力。因Λ,提供一種鎖 «Ϊ ’其作成可將藉滾珠螺桿所產生之推力直接用作鎖 模力。在此情況,因為馬達之扭力和鎖模力成正比,所以 在成形中可控制鎖模力。 可疋在該以往之鎖模裝置,滾珠螺桿之耐負荷性低, 不僅無法產生大的鎖模力’而且因在馬達產生扭力變動而 鎖杈力變動。又’為了產生鎖模力,而需要對馬達一直供L is solid, whereby a molded article is obtained. ^ Matching the space of the hole, and changing the mold to move the fixed mold and close the mold, and set it to move in the mold clamping device, although there is a mold and mold opening. The hydraulic type clamping device and the electric clamping device driven by ^^^^ are: the controllability of the electric clamping device is good, and it does not pollute the weekly drive = energy efficiency U 'So often use. In this case, the rotation of the ball screw is performed by == 吏, and the thrust is generated, and the thrust is amplified by the financial mechanism to generate a large clamping force. However, in the electric mold clamping device of this configuration, the toggle mechanism is used, and the characteristics of the toggle mechanism are difficult to change the clamping force, and the responsiveness and stability are poor, and the clamping force cannot be controlled during the forming. Because of this, a lock «Ϊ ’ is provided which can directly use the thrust generated by the ball screw as the clamping force. In this case, since the torque of the motor is proportional to the clamping force, the clamping force can be controlled during the forming. In the conventional mold clamping device, the load resistance of the ball screw is low, and not only a large clamping force cannot be generated, but also the locking force varies due to a torque variation of the motor. Also, in order to generate the clamping force, it is necessary to always supply the motor.
7041-968 8-PF 6 200902272 給電流,因為馬達之杯雷曰 ,.^ · 耗電1及發熱量變多,所以需要對應 馬達的額定輸出’而鎖模裝置之費用變貴。 呈門=〜到―種鎖模裝置(例如專利文獻1 ),其在模 m #使用線性馬達,而在鎖模動作利用電磁鐵的吸 W寸刀。 [專利文獻1]國際公開第05/090052號手冊 【發明内容】 【發明要解決之課題】 是,在專利文獻1所記載之鎖模裝置,各自獨立地 ::具開閉用之駆動部和鎖模㈣驅動部(電磁鐵)。因 右未適“也控制閉模之時序和施加鎖模力的時序,具 有I生成形不良或模具之損壞等的可能性。 例 > 右在進入鎖模步驟之前模具開閉用的驅動部之 =限制值㈣0時(對模具開閉用之驅動部停止供給電 2位晉產生鎖模力的期間,應已進行位置控制之模具 ^生偏差。於是’難在所期待之位置產生鎖模力, 而可此發生如上述所示之成形不良。 =其土在超高精密成形’有在鎖模力作用之前射出樹 =開口成形之方法。在此情況,需要數“等級之高精 徑制相量之模具的位置偏差都無法忽略。 本發明係鑑於上述之問題點而開發者 供一種鎖模裝置及鎖模裝置的丨方、+ ^ 的隹於如 "„ m 控制方法’該鎖模裝置在模 ,、開閉用之驅動部的關係上可提高產生鎖模力之位置的精7041-968 8-PF 6 200902272 Current is supplied, because the motor cup is thunder, .^ · Power consumption 1 and heat generation are increased, so it is necessary to correspond to the motor's rated output' and the cost of the clamping device becomes expensive. A door-to-door type-locking device (for example, Patent Document 1) uses a linear motor in the mold m# and a suction-inch knife in the mold-locking operation using an electromagnet. [Patent Document 1] International Publication No. 05/090052 A SUMMARY OF INVENTION [Problem to be Solved by the Invention] The mold clamping device disclosed in Patent Document 1 is independently: a swaying portion and a lock for opening and closing Die (four) drive unit (electromagnet). Since the right is not suitable, "the timing of closing the mold and the timing of applying the clamping force are also controlled, and there is a possibility that the formation of the mold is poor or the mold is damaged. Examples] The right drive unit for opening and closing the mold before entering the mold clamping step = Limit value (4) 0 (When the drive unit for opening and closing the mold stops supplying power, the mold clamping force is generated during the period when the clamping force is released. Therefore, it is difficult to generate the clamping force at the desired position. However, the molding failure as described above may occur. = The method in which the soil is formed in the ultra-high precision forming "the tree is formed before the clamping force is applied. In this case, a number of "high-precision diameter systems" are required. The positional deviation of the mold of the quantity cannot be ignored. The present invention is in view of the above problems, and the developer provides a clamping mode and a clamping device, and the + ^ is controlled by a method such as " m control method. The device can improve the position of the mold clamping force in the relationship between the mold and the driving portion for opening and closing.
7041-9688-PF 200902272 度。 【解決課題之手段】 因此,為了解決該課題,本發明係具有驅動鎖模動作 的電磁鐵和模具開閉驅動部之鎖模裝置,其特徵在於:在 藉該電磁鐵產生鎖模力中可變地控制該模具開閉驅動部。 又’本發明之特徵在於:該模具開閉驅動部係線性馬 達,在藉該電磁鐵之升壓步驟中對該線性馬達供給位置控 制所需的電流。 又,本發明之特徵在於:在藉該電磁鐵之升壓步驟中 對該線性馬達供給位置控制所需的電流。 又’本發明之特徵在於:至藉該電磁鐵之鎖模力變成 既定值對該線性馬達供給該電流。 又,本發明之特徵在於:該既定值係比該線性馬達之 鎖定力更大值。 又,本發明之特徵在於:在該鎖模力變成既定值以後 停止對該線性馬達供給電流。 又’本發明之特徵在於:藉該電磁鐵產生鎖模力後, 在既定之期間對該線性馬達供給該電流。 【發明效果】 右依據本發明,可提供一種鎖模裝置及鎖模裝置的控 制方法,该鎖模裝置在模具開閉用之驅動部的關係上可提 咼產生鎖模力之位置的精度。 【實施方式】7041-9688-PF 200902272 degrees. [Means for Solving the Problem] Therefore, in order to solve the problem, the present invention is a mold clamping device having an electromagnet that drives a mold clamping operation and a mold opening and closing drive unit, which is characterized in that a clamping force is generated by the electromagnet to generate a clamping force. The mold opening and closing drive unit is controlled to be grounded. Further, the present invention is characterized in that the mold opening and closing drive portion is a linear motor, and the linear motor is supplied with a current required for position control in a step of boosting the electromagnet. Further, the present invention is characterized in that the linear motor is supplied with a current required for position control in the step of boosting the electromagnet. Further, the present invention is characterized in that the current is supplied to the linear motor until the clamping force of the electromagnet becomes a predetermined value. Further, the present invention is characterized in that the predetermined value is larger than the locking force of the linear motor. Further, the present invention is characterized in that the supply of current to the linear motor is stopped after the clamping force becomes a predetermined value. Further, the present invention is characterized in that after the clamping force is generated by the electromagnet, the current is supplied to the linear motor for a predetermined period of time. According to the present invention, it is possible to provide a mold clamping device and a control method for the mold clamping device which can improve the accuracy of the position at which the mold clamping force is generated in the relationship of the driving portion for opening and closing the mold. [Embodiment]
7041-9688-PF 8 200902272 以下,一面參照圖 態。此外,在本㈣㈣面詳細說明本發明之實施形 行閉模時之可動台板的移動=中’對於鎖模裝置,將進 時之可動台板的移動方向^設為前方’將將進行開模 進行射出時之螺桿的二^方,而對於射出裝置,將 螺桿的移動方向設為後方方向設為前方,將進行計量時之 在圖令,10係鎖槎# 係舖設於該機_ Fr上、… 出成形機之機架’ Gd ,、 而構成執道,並支持鎖模裝置10, =二作為第1?|導構件的2支導軌(在圖中,僅表示 對該機及導軌係被放置於該導軌Gd±,並 及導軌Gd固定之作為第i固定構件的固定台 ^作為第2固定構件之後台板13配設成和固定台板 11隔著既疋之間隔’而且和固定台才反11相對向,並將4 支作為連結構件的繫桿14(在圖中,僅表示4支繫桿14之 中的2支)架設於該固定台板11和後台板13之間。此外, 该後台板13被放置於該導軌Gd上,使得可隨著繫桿14的 伸縮,而對導轨Gd稍微移動。 此外’在本實施形態,雖然固定台板11對機架Fr固 定’而後台板1 3可對導軌Gd稍微移動,但是可作成對機 架Fr及導軌Gd固定後台板13,而對導執Gd稍微移動固 定台板11。7041-9688-PF 8 200902272 The following is a reference to the figure. In addition, in the (4) and (4) planes, the movement of the movable platen when the mold is closed in the embodiment of the present invention will be described in detail. For the mold clamping device, the moving direction of the movable platen into the front will be set to be opened. In the injection device, the moving direction of the screw is set to the front direction of the screw, and the timing is measured. The 10 series lock 槎# is laid on the machine _ Fr Up, ... out of the frame of the forming machine 'Gd, and constitutes the obedience, and supports the clamping device 10, = two as the first guide | 2 guides (in the figure, only the machine and guide The table 13 is placed on the guide rail Gd±, and the fixed table as the i-th fixing member fixed to the guide rail Gd is used as the second fixing member, and the platen 13 is disposed so as to be spaced apart from the fixed platen 11 by The fixing table is opposite to the opposite direction 11, and four tie rods 14 (in the figure, only two of the four tie rods 14 are shown) are bridged between the fixed platen 11 and the back plate 13 In addition, the back plate 13 is placed on the guide rail Gd so as to be able to expand and contract with the tie bar 14 The guide rail Gd is slightly moved. Further, in the present embodiment, although the fixed platen 11 is fixed to the frame Fr, and the back plate 13 can slightly move the guide rail Gd, the back plate can be fixed to the frame Fr and the guide Gd. 13, and the fixed platen 11 is slightly moved to the guide Gd.
7041-9688-PF 9 200902272 而,口者邊繫桿14將作為第1可動構件之可動台板 12配„又成和固疋台板i】相對向’並朝模具開閉方向自由 進退。因而,㈣以使繫桿14貫穿之未圖示的導孔形成於 該可動台板12之和繫桿14對應的部位。 θ將未圖不之第1螺絲部形成於該繫桿14的前端部,該 繫杯4藉由使該第!螺絲部和螺帽。!螺合而固定於固定 1又於該各繫桿14之後方的既定之部分,外徑 比繫桿14小之作為第2引導構件的導柱21薇後台板13之 後端面向後方突出,而且和繫桿14 —體地形成。而未圖示 的第2螺絲部形成於後台板13之後端©的附近,藉由使該 第2螺絲部和螺帽n2螺合而將該固定台板U和後台板13 連,。在本實施形態’雖料柱21和繫桿Μ —體地形成, 仁疋亦可和繫桿14分開地形成導柱2卜 又,作為第1模具的固定模具15固定於該固定台板 左#而作為第2模具的可動模具16 S]定於該可動台板12, ^著j可動台板12的進退,而固定模具1 5和可動模具16 接近或m離,而進行閉模 '鎖模以及開模。此外,隨著進 订鎖模’將複數個未圖示之模穴空間形成於岐模具15和 可動模且1 + " 之間’將從射出裝置17的射出喷嘴18所射出 乍為成形材料的未圖示之樹脂充填於該各模穴空間。 利用固定模具15及可動模具16構成模具裝置19。 而’配設成和該可動台板12平行之作為第2可動構件 、:附板22 ’在後台板13之後方配設成沿著導柱21自由 ^ ’並由導柱21引導。此外,在該吸附板22,將用以7041-9688-PF 9 200902272 Further, the mouth side tie rod 14 is configured to match the movable platen 12 as the first movable member with the solid platen i and to advance and retreat toward the mold opening and closing direction. (4) A guide hole (not shown) through which the tie bar 14 is inserted is formed in a portion corresponding to the tie bar 14 of the movable platen 12. θ The first screw portion (not shown) is formed at the front end portion of the tie bar 14, The cup 4 is fixed to the fixed portion 1 and the predetermined portion behind the respective tie rods 14 by screwing the first screw portion and the nut. The outer diameter is smaller than the tie rod 14 as the second guide. The guide post 21 of the member protrudes rearward from the rear end plate 13 and is formed integrally with the tie bar 14. The second screw portion (not shown) is formed in the vicinity of the rear end © of the back plate 13, by making the first 2 The screw portion and the nut n2 are screwed together to connect the fixed plate U and the back plate 13. In the present embodiment, the column 21 and the tie rod are integrally formed, and the core can be separated from the tie rod 14. The guide post 2 is formed in the ground, and the fixed mold 15 as the first mold is fixed to the left side of the fixed platen, and the movable mold 16 as the second mold is fixed. In the movable platen 12, the movable platen 12 advances and retreats, and the fixed mold 15 and the movable mold 16 are close to or separated from each other, and the mold closing is performed to mold clamping and mold opening. 'A plurality of cavity spaces (not shown) are formed between the boring mold 15 and the movable mold and 1 + " a resin (not shown) which is ejected from the injection nozzle 18 of the injection device 17 as a molding material is filled in Each of the cavity spaces is formed by the fixed mold 15 and the movable mold 16. The 'movable plate 12 is disposed in parallel with the movable platen 12 as the second movable member, and the attached plate 22' is disposed behind the back plate 13. It is arranged to be free along the guide post 21 and guided by the guide post 21. Further, in the adsorption plate 22, it will be used
7〇41-9688-PF 10 200902272 使導柱21貫穿的導孔23 成於和各導柱21對應的部位。 孔23具備有:大楂部24, 收容滾珠螺帽n2 ;及小 σ工開口’以 加工開口,並豆有付“ 吸附板22的後端面 態,雖然利用導柱21引墓, 動在本實施形 91 ―柱弓丨導吸附板22,但是亦可不僅導柱 2卜而且利用導軌Gd弓丨導吸附板㈡。 不僅導柱 可疋’為了使該可動台柘 . B ^ 口板12進退,而將作為第1驅動 …广具開閉用之驅動部(模具開閉驅動部)的線性 =配設於可動台板12和機架^之間。該線性馬達 28具備有作為第1驅動元 一从 勒兀件之固定件29、及作為第2驅動 兀件的可動件31,在該機架^上,以和該導執Gd平行而 且對應於可動台板1 π 之移動乾圍的方式形成該固定件 29,在該可動台柄丨? 口板^的下端’以和該固定件29相對向而 且在位於既定之範圍的方式形成該可動件31。 該可動件31具備有鐵心34*線圈35。而,該鐵心34 i... 具備有複數個磁極冑33’其向固^件29突出,並以既定 的間距形成,該線圈35捲繞於各磁極齒33。此外,該磁 極齒33形成為朝垂直於可動台板12之移動方向的方向彼 此平行。X,該固定# 29㈣有未圓示的鐵心及在該鐵心 上延伸而形成之未圖示的永久磁鐵。該永久磁鐵係藉由使 Ν極及S極的各磁極交互且以和該磁極齒3 3相同的間距著 磁而形成。 在此,因為線性馬達28使用永久磁鐵,所以在固定件 29和可動件31之間所形成的磁場形成磁場之強弱。由於7〇41-9688-PF 10 200902272 The guide hole 23 through which the guide post 21 is inserted is formed at a portion corresponding to each of the guide posts 21. The hole 23 is provided with a large dam portion 24, which accommodates the ball nut n2, and a small sigma opening 'to process the opening, and the bean has a rear end surface state of the adsorption plate 22, although the guide post 21 is used to guide the tomb, The shape 91-column bow guide adsorption plate 22 is implemented, but it is also possible to use not only the guide post 2 but also the guide rail Gd to guide the adsorption plate (2). Not only the guide column can be 疋 'in order to make the movable table 柘. B ^ mouth plate 12 advance and retreat The linearity of the drive unit (mold opening/closing drive unit) for wide opening and closing is set between the movable platen 12 and the frame 2. The linear motor 28 is provided as the first drive unit. The fixing member 29 of the retaining member and the movable member 31 as the second driving member are formed on the frame in such a manner as to be parallel to the guide Gd and corresponding to the movement of the movable platen 1 π. The fixing member 29 forms the movable member 31 at a lower end ' of the movable table shank plate ' opposite to the fixing member 29 and located within a predetermined range. The movable member 31 is provided with a core 34* coil 35. The core 34 i... has a plurality of magnetic poles 33' which protrude toward the fixing member 29, and A predetermined pitch is formed, and the coil 35 is wound around each of the magnetic pole teeth 33. Further, the magnetic pole teeth 33 are formed to be parallel to each other in a direction perpendicular to the moving direction of the movable platen 12. X, the fixed #29 (4) has an uncircular shape A core and a permanent magnet (not shown) formed by extending the core. The permanent magnet is formed by alternating magnetic poles of the drain and the S pole and magnetizing at the same pitch as the magnetic pole teeth 33. Thus, since the linear motor 28 uses a permanent magnet, the magnetic field formed between the fixing member 29 and the movable member 31 forms a strong magnetic field.
7041-9688-PF 11 200902272 此磁場之強弱,而利用永久磁鐵的磁力對可動件31產生鎖 定位置的鎖定力。因1^ ’需要向線圈35供給能克服鎖定力 的電流。 叩,藉由將既定之電流供給該線圈35,而驅動線性馬 達Μ時,可動件31前進後退。隨著,可動台板12前進後 退’而可進行閉模及開模。 此外,在本實施形態,雖然將永久磁鐵配設於固定件 29,將線圈35配設於可動件3卜但是亦可將線圈配設於 =二:將永久磁鐵配設於可動件。在此情況,因為線圈 電線性馬達28而移動’所以可易於進行用以將 電力I、、.Ό線圈的配線。 可動台板12前進,而可動握且m 時㈣具16和^模具15抵接 夺進仃閉杈,接著進行鎖模。而,為了谁广# & 為第2驅動部而且作為鎖模 嗖於德^ ” 貝棋用的駆動部之電磁鐵單元37配 口又於後σ板13和吸附板22之間。而,將 吸附杯廿 士 、貝牙後口板13及 K,- 為鎖r力值: 且連結可動台板12和吸附板22之作 為鎖拉力傳達構件的桿39配設成自 模及開模時,和可動台板12 ;广39在閉 進退,在鎖模時,將由電磁鐵單元37= ’而使吸附板U 可動台板1 2。 產生之鎖模力傳至 此外’由固定台板u、可動台板! 附板22、線性馬達28、電磁鐵單元 =口板13、吸 模裝置〗0。 及#干39等構成鎖 該電磁鐵單元37由形成於 〇板13側之作為第I驅7041-9688-PF 11 200902272 The strength of the magnetic field is strong, and the magnetic force of the permanent magnet exerts a locking force on the movable member 31 at the locked position. It is necessary to supply the coil 35 with a current capable of overcoming the locking force because of 1^'. That is, when the linear motor is driven by supplying a predetermined current to the coil 35, the movable member 31 advances and retreats. As the movable platen 12 advances and retreats, mold closing and mold opening can be performed. Further, in the present embodiment, the permanent magnet is disposed in the fixed member 29, and the coil 35 is disposed in the movable member 3, but the coil may be disposed in the second: the permanent magnet is disposed in the movable member. In this case, since the coil is moved by the linear motor 28, the wiring for the electric power I, . The movable platen 12 advances, and the movable platen and the m (4) tool 16 and the mold 15 abut against each other, and then the mold is clamped. However, for the second drive unit, the electromagnet unit 37, which is the second drive unit and the lock unit, is placed between the rear yoke plate 13 and the suction plate 22. The suction cup gentleman, the beak rear mouth plate 13 and K, - are the lock r force value: and the rod 39 as the lock tension transmitting member connecting the movable platen 12 and the suction plate 22 is configured to be self-molded and open. And the movable platen 12; the wide 39 is closed and retracted, and during the clamping, the electromagnet unit 37 = 'and the adsorption plate U can move the platen 1 2 . The generated clamping force is transmitted to the other 'by the fixed plate u The movable platen; the attachment plate 22, the linear motor 28, the electromagnet unit = the orifice plate 13, the suction mold device 0, and the #39, etc. constitute the lock. The electromagnet unit 37 is formed on the side of the seesaw 13 as the first drive
7041-9688-PF 12 200902272 =的電磁鐵49、及形成於吸附板22側之作為第2驅 動二件,部51構成’將該吸附部51形成於該吸附板 之^端面的既定之部分,在本實施形態,在吸附板μ7041-9688-PF 12 200902272 = electromagnet 49 and two second driving units formed on the side of the adsorption plate 22, and the portion 51 constitutes 'the adsorption portion 51 is formed in a predetermined portion of the end surface of the adsorption plate. In this embodiment, in the adsorption plate μ
圍S亥桿3 9,而且和電磁 4 9相斜A €磁鐵49相對向的部分。又,在後 〇板13之後端面的既定部分, on ^ 1 ^隹本實施形態,在比該桿 39稍微上方及下方,膝目+LU礼、 万將具有矩形的截面形狀之作為線圈配 設部的2個槽45形成為棘奸单奸^ α ^ 珉马彼此千仃,而且將具有矩形形狀之 鐵心46形成於各槽45之簡, χ 之間及將軛47形成於其他的部 分。而’將線圈48捲繞於該鐵心46。 曰此外’該鐵心46及軛47雖然以鑄件之—體構造構成, 但是亦可藉由將由強磁性體所構成之薄板疊層而形成,構 成電磁疊層鋼板。 在本實施形態,雖然和後台板13分開地形成電磁鐵 49,和吸附板22分開地形成吸附部51,但 板13之-部分形成電磁鐵,以吸附板22的二;二 附部。 因此,在電磁鐵單元37,將電流供給該線圈48時, 驅動電磁鐵49,而吸附吸附部51,可產生該鎖模力。 而,該桿39配設成在後端部和吸附板22連續,在前 端。Ρ和可動台板丨2連結。因此,桿39在閉模時隨著可動 口板12前進而前進,並使吸附板22前進,而在開模時, 隨著可動台板12後退而後退,並使吸附板2 2後退。 因而,將用以使桿39貫穿之孔41形成於該後台板j 3 的中央部分,而將用以使桿39貫穿之孔42形成於該吸附 7041-9688-PF 13 200902272 板22的中央部分,並自由滑動地支持桿3g之軸襯等的軸 承構件Brl配設成面臨該孔41的前端部。又,將螺絲43 形成於該桿39的後端部’㈣絲43和被支持成對吸附板 22自由轉動之作為模厚調整機構的螺帽44螺合。 可是,在閉模結束的時刻’吸附板22接近後台板13, 雖然將間隙d形成於後台板13和吸附板22之間,但是該 間隙繼太小或太大時’無法充分地吸附吸附部5卜: 鎖模力變小。而’最佳的間隙δ隨著模具裳置19之厚度變 因此,將未圖示之大徑的齒輪形成於該螺帽44之外周 面,並將作為模厚調整用的驅動部之未圖示的模厚調整用 馬達配設於吸附板22’而安裝於該模厚調整用馬達的輸出 端之小徑的齒輪和形成於該螺帽44之外周面的齒輪喷人。 而,對應於模具裝置19之厚度,驅動模厚調整用口馬 達,使該螺帽44對螺絲43轉動既定量時,調整桿 吸 附板22的位置,而調整吸附板22對固定台板u及a 板12的位置,可將間隙5設成最佳的值。即,藉由改變; 動台板12和吸附板22的相對位置,而調整模厚。 卜由》亥模厚δ周整用馬達、齒輪、螺帽以 39等構成模厚調整裝置。又,由齒輪構成向螺帽〇干It is surrounded by S 3 rods 3 and is inclined with the electromagnetic 4 9 A. The portion opposite to the magnet 49. Further, in a predetermined portion of the end surface of the rear sill plate 13, in the present embodiment, the knee eye + LU ritual, 10,000 will have a rectangular cross-sectional shape as a coil arrangement, slightly above and below the rod 39. The two grooves 45 of the portion are formed as a slap in the face, and the cores 46 having a rectangular shape are formed in the simple grooves of the grooves 45, and the yokes 47 are formed in other portions. And the coil 48 is wound around the core 46. Further, the core 46 and the yoke 47 are formed of a cast body structure, but may be formed by laminating thin plates made of a ferromagnetic material to form an electromagnetic laminated steel sheet. In the present embodiment, the electromagnet 49 is formed separately from the back plate 13, and the adsorption portion 51 is formed separately from the adsorption plate 22. However, the portion of the plate 13 is formed with an electromagnet to adsorb the two portions of the plate 22; Therefore, when the electromagnet unit 37 supplies a current to the coil 48, the electromagnet 49 is driven to adsorb the adsorption portion 51, and the clamping force can be generated. Further, the rod 39 is disposed so as to be continuous with the suction plate 22 at the rear end portion at the front end. Ρ Connect with the movable platen 丨2. Therefore, the rod 39 advances as the movable platen 12 advances when the mold is closed, and advances the suction plate 22, and when the mold is opened, the movable platen 12 retreats and retreats, and the suction plate 2 2 is retracted. Thus, a hole 41 through which the rod 39 is inserted is formed in the central portion of the back plate j 3 , and a hole 42 through which the rod 39 is inserted is formed in the central portion of the suction 7041-9688-PF 13 200902272 plate 22. The bearing member B11 such as a bushing that slidably supports the rod 3g is disposed to face the front end portion of the hole 41. Further, the screw 43 is formed at the rear end portion of the rod 39, and the wire 43 is screwed to the nut 44 as a mold thickness adjusting mechanism which is supported to rotate the suction plate 22 freely. However, at the time when the mold closing ends, the adsorption plate 22 approaches the background plate 13, and although the gap d is formed between the background plate 13 and the adsorption plate 22, the gap is not too small or too large, and the adsorption portion cannot be sufficiently adsorbed. 5 Bu: The clamping force becomes smaller. On the other hand, the optimum clearance δ is changed to the thickness of the mold skirt 19, so that a large-diameter gear (not shown) is formed on the outer circumferential surface of the nut 44, and the driving portion for adjusting the thickness is not shown. The mold thickness adjustment motor is disposed on the suction plate 22', and a small-diameter gear attached to the output end of the mold thickness adjustment motor and a gear formed on the outer circumferential surface of the nut 44 are sprayed. Further, in response to the thickness of the mold device 19, the die thickness adjustment port motor is driven to adjust the position of the rod suction plate 22 when the nut 44 is rotated by the screw 43, and the suction plate 22 is adjusted to the fixed platen u and a Position of the board 12, the gap 5 can be set to an optimum value. That is, the mold thickness is adjusted by changing the relative positions of the movable platen 12 and the suction plate 22. Bu by "Hai mold thickness δ week, the motor, gears, nuts and 39 to form a mold thickness adjustment device. Also, the gear is made to dry to the nut
权厚調整用馬達之轉動的轉動傳達部。而由螺帽44及螺絲 43構成運動方向變換部,在運動方向變換部^ 的轉動運動變換成桿”,直線運動。在此情況":; “構成第1變換元件,由螺絲43構成第2變換元件:目 7041-9688-PF 14 200902272 由控制部60控制鎖模裝置10之線性馬達以及電磁鐵 49的驅動。控制部6〇具備有cpu及記憶體等亦具備有 電路,其因應於CPU之計算結果,而將電流供給線性馬達 28的線圈35或電磁鐵49的線圏48。在控制部6〇,還連 接負荷檢測器55。負荷檢測器55係在鎖模裝置】〇,設置 於至少一支繫桿14的既定位置(在固定台板n和後台板 13之間的既定位置),檢測施加於該繫桿14的負荷。在圖 中二表示負荷檢測器55設置於上下2支繫桿14的例子。 負荷檢測器55例如由檢測繫桿14之伸長量的感測器構 成:將負荷檢測器55所檢測之負荷傳給控制部6〇。此外, 在第2圖權宜上省略控制部6 〇。 :用控制部60之模具開閉處理部61控制閉。 …圖之狀態(開模時之狀態),模具開閉處理部61將電 流供給線圈35。接著,驅動錄地E 4 〇 % 前進,…闻 馬達28’而可動台板12 此時模具15抵接。 部二板22之間,即電磁鐵49和吸附 曰1形成間隙(5。此外,閉模 土 接著,控制部60之鎖槿卢 則、於鎖模力。 . 之鎖模處理部62控制鎖模步驟。镅 板處理部_電“^_485 、步驟鎖 附加吸附吸附部51。隨著 冑磁鐵49的吸 ,^ 通者經由吸附板22及槔μ扭蚀掇 力傳給可動台板12,# ^ 才干39將鎖杈 裉能 進鎖模。在此構造下,Λ太奢妳 形態’開始鎖模時等,改變 Τ在本實施 成將用以產生因”仆而處 時,鎖Μ處理部62控制 生口錢化而騎到之成為目標㈣模力,即The rotation transmission unit that adjusts the rotation of the motor for weight adjustment. Further, the nut 44 and the screw 43 constitute a movement direction changing portion, and the rotational motion of the motion direction changing portion is converted into a rod" and linearly moved. In this case, "the first conversion element is constituted by the screw 43". 2 Conversion element: Item 7041-9688-PF 14 200902272 The control unit 60 controls the linear motor of the mold clamping device 10 and the driving of the electromagnet 49. The control unit 6A includes a circuit such as a CPU and a memory, and supplies a current to the coil 35 of the linear motor 28 or the coil 48 of the electromagnet 49 in response to the calculation result of the CPU. The load detector 55 is also connected to the control unit 6A. The load detector 55 is disposed at a predetermined position of the at least one tie rod 14 (a predetermined position between the fixed platen n and the back plate 13) in the mold clamping device, and detects the load applied to the tie bar 14. In the figure, the example in which the load detector 55 is provided on the upper and lower two tie bars 14 is shown. The load detector 55 is constituted, for example, by a sensor that detects the amount of elongation of the tie rod 14 by transmitting the load detected by the load detector 55 to the control unit 6A. Further, the control unit 6 省略 is omitted from the second figure. The mold opening/closing processing unit 61 of the control unit 60 controls the closing. The state of the figure (the state at the time of mold opening), the mold opening and closing processing unit 61 supplies current to the coil 35. Next, the drive position E 4 〇 % is advanced, and the motor 28' is sensed, and the movable platen 12 is brought into contact with the mold 15 at this time. Between the second plates 22, that is, the electromagnets 49 and the adsorption 曰1 form a gap (5. Further, the mold closing soil is followed by the lock of the control portion 60, and the clamping force is controlled by the mold clamping portion 62. The mold step, the slab processing unit _ electric "^_485, step lock additional adsorption adsorption portion 51. With the suction of the neodymium magnet 49, the passer is transmitted to the movable platen 12 via the adsorption plate 22 and the 扭μ 掇 掇 force, # ^ Talent 39 will lock the lock into the mold. Under this structure, the Λ too extravagant form 'starts the mold clamping, etc., change Τ in this implementation will be used to generate the cause of the servant, lock processing Department 62 controls the production of money and rides to become the target (four) mold force, that is,
7041-9688-PF 15 200902272 在穩態作為目標之雜π 力果力(以下將該鎖模力稱為「穩態鎖模 力」)所而的穩態電流(以 之值供給線圈48。 將該電稱為「額定電流」) 力被Γ二IT荷檢測器55檢測鎖模力。所檢測之鎖模 冷^進\工4 60 ’在控制部60調签被供給線圈48的電 ;射=回授控制’以使鎖模力變成設定值。在此期間, 從射出喷嘴18射出在射出奘番 ^ Μ ^ * 义17所熔化的樹脂,並充填 於模具裝置19的各模穴空間。 各模穴空間内之樹脂冷卻而變成固體時,模具開閉處 理部61控制開模步驟 于頂處 ^ , 貞模處理部62在第1圖之狀態, 停止對該線圈48之電流的供给 隨者’驅動線性馬達28, 而可動台板12後退,如第2圖所示,可動模具】 退極限位置,而進行開模。 傻 更詳細說明閉模步驟及鎖模步驟。第3圖係用以說明 在閉模步驟及鎖模步驟之鎖模裝置的動作之圖。在第 所示之_,表示4條折線或曲線。圖形之橫軸表示對: 折線或曲線係共同的時間(經過時間)。圖形之縱轴因應於 各折線或曲線而異。 ; 折線a表示自控制部60的模具開閉處理部61所輪出 之線性馬達28的扭力輸出極限(限制值)。關於折線 軸表示扭力值。曲線b表示利用線性馬達28所移動之可& 台板12的位置。關於曲線b,縱軸表示位置。折線 _ 自控制部6。的鎖模處理部62所輸出之鎖模力的指令值不 曲線d表示由負荷檢測器5 5所檢測之鎖模力的實際。7041-9688-PF 15 200902272 Steady-state current due to the steady-state target π force (hereinafter referred to as the "steady-state clamping force") (the value is supplied to the coil 48. This electric power is referred to as "rated current". The force is detected by the second IT load detector 55. The detected mode-locking cold-pressing device 4 60 ' adjusts the electric power supplied to the coil 48 at the control unit 60; the radiation = feedback control 'to make the clamping force become the set value. During this period, the resin melted by the injection nozzles 18 is ejected from the injection nozzles 18, and is filled in the cavity spaces of the mold device 19. When the resin in each cavity space is cooled and becomes solid, the mold opening and closing processing unit 61 controls the mold opening step at the top, and the die processing unit 62 stops the supply of the current to the coil 48 in the state of Fig. 1 . 'The linear motor 28 is driven, and the movable platen 12 is retracted. As shown in Fig. 2, the movable mold is retracted to the extreme position, and the mold is opened. Silly Describes the mold closing step and the mold clamping step in more detail. Fig. 3 is a view for explaining the operation of the mold clamping device in the mold closing step and the mold clamping step. In the first _, it means 4 lines or curves. The horizontal axis of the graph represents the pair: the time (elapsed time) in which the polyline or curve is common. The vertical axis of the graph varies depending on each fold line or curve. The broken line a indicates the torque output limit (limit value) of the linear motor 28 that is rotated by the mold opening/closing processing unit 61 of the control unit 60. About the polyline The axis represents the torque value. Curve b represents the position of the platen 12 that can be moved by the linear motor 28. Regarding the curve b, the vertical axis represents the position. Polyline _ Self-control unit 6. The command value of the clamping force output from the mold clamping processing unit 62 is not the curve d indicating the actual clamping force detected by the load detector 55.
7041-9688-PF 16 200902272 於折線C及曲線d,縱軸表示鎖模力的大小。 第SI的圖形’時間ti〜t2之間,相當於閉模 :,鎖模裝置10在時間tl位於第2圖所示之狀態,而在 寺間t2變成變成第1圖所示之狀態。 在第3圖閉杈步驟由行走區間和低壓區間所構成。 二間:’根據模具開閉處理部61之控制而將電流供給線 广1日、’灯走區間開始。在行走區間,如折線a所示,自 广、開閉處理部61向線性馬達28輸入内容為 極限變成最大的指令 '结果,如曲、“所示 板出 向前方《具接觸位置的方向)高速地移動。配合之,後台 =和吸附板22之間的間隙5亦僅減少線性馬達28的前 里。藉由在行走區間使可動台板12高速地移動,而可縮 短成形週期,並可提高生產力。 核具開閉處理部61檢測到可動台板12的位置已到達 所預設之低壓開始位置(低壓區間的開始位置)時,向線性 馬達28冑入内$為使扭力輸出極戶艮降低至 值(低壓扭力)的指令。此外,未圖示的編碼 測器設置於線性料28,自該位置檢測器向控制部6〇輸 入表:線性馬達28之位置(即可動台板12之位置)的資訊。 精由降低扭力輸出極限,而在模具間夹 =壞。配合之,如曲線b所示,可動台板心:7041-9688-PF 16 200902272 On the fold line C and curve d, the vertical axis represents the magnitude of the clamping force. The pattern of the SI, 'time ti to t2, corresponds to the closed mode: the mode locking device 10 is in the state shown in Fig. 2 at time t1, and becomes the state shown in Fig. 1 between the temples t2. The closing step in Fig. 3 consists of a running section and a low pressure section. In the two rooms, the current supply line is widened by one day and the "lighting interval" is started under the control of the mold opening and closing processing unit 61. In the travel section, as shown by the fold line a, the wide-opening and opening-closing processing unit 61 inputs the result of the command "The limit becomes the maximum" to the linear motor 28, such as a curve, "the direction of the board is shown to the front" in the direction of the contact position, and the speed is high. In conjunction with this, the gap 5 between the background = and the suction plate 22 also reduces only the front of the linear motor 28. By moving the movable platen 12 at a high speed in the running section, the forming cycle can be shortened and productivity can be improved. When the nuclear opening and closing processing unit 61 detects that the position of the movable platen 12 has reached the preset low pressure start position (the start position of the low pressure section), the inner motor 28 is inserted into the inner motor to reduce the torque output to the value. The command of the (low-pressure torque) is provided in the linear material 28, and the position of the linear motor 28 (that is, the position of the movable platen 12) is input from the position detector to the control unit 6 Information. The precision is reduced by the torque output limit, and the clamp between the molds = bad. With the curve, as shown by the curve b, the movable platen:
:會使模台板12(線性馬達28)在充分減速至 、/、裝置19專損壞之程度的狀態進行位置控制,在 ,間t2到達鎖模開始位置時,根據位置控制而停止。 7041-9688-PF 17 200902272 時間t2以後,相當於鎖模步驟。在此,使用電磁鐵49 進行鎖模的情況,因為藉由間隙(5之間隔因電磁力而變 乍產生鎖模力’電磁力產生時間隙<5變成大之狀態。因 而,從使電流向電磁鐵49流動開始至在模具間產生既定的 鎖模力的上升響應性變差,而費時。此外,在超高精密成 形,有在模具完全抵接之前射出樹脂之開口成形的方法。 在使用電磁鐵49的鎖模裝置1〇,關於產生電磁力時的間 f 隙5,開口成形時比一般的成形時更大。因而,至產生鎖 '模力費時。在此情況,嚴格上’在模具未抵接(接觸)之狀 2 ’在產生電磁力後,鎖模步驟開始。考慮這—點,在本 :施形態,「模具接觸位置」意指不管模具有無接觸,鎖 模步驟應開始之可動台板12的位置。 部SSI:。斤示,在模具接觸位置(時間t2),鎖模處理 令,而心產生穩態鎖模力的指令。該繫因應於該指 二而將額疋電流供給電磁鐵49的線圈48 f 13和吸附板22之間的間 炱口板 i ^ _ , 度王罨磁力。因而,如曲峻d Γ,由電磁鐵49所產生之電磁力增加,同時鎖模力二 加。隨著鎖模力之增加,時鎖模力亦增The position control is performed in a state where the die plate 12 (linear motor 28) is sufficiently decelerated to the extent that the device 19 is sufficiently damaged, and when the mode t2 reaches the mold clamping start position, the position is stopped according to the position control. 7041-9688-PF 17 200902272 After time t2, it is equivalent to the mode-locking step. Here, in the case where the electromagnet 49 is used for the mold clamping, the gap is changed by the gap (the interval between the five is generated by the electromagnetic force). When the electromagnetic force is generated, the gap <5 becomes a large state. Therefore, the current is made. It is time-consuming to start the flow of the electromagnet 49 until the predetermined mold clamping force is generated between the dies, which is time consuming. In addition, in the ultra high precision molding, there is a method of forming the opening of the resin before the mold is completely abutted. With the mold clamping device 1 of the electromagnet 49, the opening f-gap 5 when the electromagnetic force is generated is larger when the opening is formed than during the normal forming. Therefore, it takes time to generate the lock 'modulus force. In this case, strictly ' In the case where the mold is not abutted (contacted) 2 ' After the electromagnetic force is generated, the mold clamping step begins. Considering this point, in the form of the application, the "mold contact position" means that the mold clamping step should be performed regardless of the contact of the mold. The position of the movable platen 12 at the beginning. The part SSI: indicates, at the mold contact position (time t2), the mold clamping process, and the heart generates a steady state clamping force command. The system is based on the finger 2 The frontal current is supplied to the wire of the electromagnet 49 The gap between the ring 48 f 13 and the suction plate 22 is i ^ _ , which is the magnetic force of the king. Therefore, if the curve is d, the electromagnetic force generated by the electromagnet 49 increases, and the clamping force is increased. As the clamping force increases, the time clamping force increases.
可動模具16接觸固定模具15,=2/^’在時間U 開口成形,隨著模且n沾 凡全地閉模。此時,在 縮。如曲線d所-, 窄而將所充填之樹脂壓 田深d所不,鎖模力以後 到額定鎖模力,後後,在鎖模夺續3曰加’在時間h達 該從時間。至時、 '中保持額定鎖模力。在 主時間h之鎖模力達 在鎖模步驟中的升壓步 飞疋鎖模力的區間成為The movable mold 16 is in contact with the fixed mold 15, and the =2/^' is formed at the time U opening, and the mold is closed with the mold and n. At this point, it is shrinking. If the curve d-- is narrow and the filled resin is pressed to the depth d, the clamping force is increased to the rated clamping force, and then, after the mode-locking is continued, the time is reached at time h. At the moment, 'the rated clamping force is maintained. The clamping force at the main time h reaches the step of the step-up force in the mode-locking step.
7041-9688-PF 18 200902272 另一方面,模具開閉處理部61在到達模具接觸位置 後’亦為了進行用以將可動台板12之位置保持於模具接觸 位置的位置控制,而對線性馬達28的線圈35持續供給電 流。但,如折線3所示,到達模具接觸位置後之扭力輸出 極限降低至防止因鎖定力而發生線性馬達28之位置偏差 的淨王度(保持扭力)。又,太pq 上、/ 、于?刀)又’在開口成形,即使充填樹脂,線 性馬達28之輸出亦成為可對抗所充填之樹脂的廢力之輸 出’以免線性馬達28後退。 由電磁鐵所產生之鎖模力增加,而達到可忽略線性馬 達28的敎力之程度時(即鎖模力比較力大時)(在圖中 之時間t3),模具開閉處理部61可變地控制對線性馬達μ 之線圈35的電流之供給。具體而言,停止電流之供給。因 而,線性馬達28之位置控制所引起的對鎖模力之影響消 失:停止對線圈35供給電流之時序亦可不是根據鎖模力, 而是時間的經過。_,亦可作成預先算出在開始產生鎖模 j後’至鎖模力變成比鎖定力大之時間,或根據經驗值求 仔在該時間之期間供給電流,而在經過該期間後停止供 給電流。如此,在產生電磁力後,至產生比線性馬達28: 輸出更大的鎖模力之間’藉由持續對線性馬達28供給電 流’而即使在閉模結束之前進行射出動作的開口成形之情 況,亦可防止來自可動模具16和固定模具15之間的樹月: 漏。7041-9688-PF 18 200902272 On the other hand, after the mold opening and closing treatment portion 61 reaches the mold contact position, 'the position control for holding the position of the movable platen 12 at the mold contact position is also performed on the linear motor 28. The coil 35 continues to supply current. However, as indicated by the broken line 3, the torque output limit after reaching the mold contact position is lowered to prevent the net kingdom (holding torque) of the positional deviation of the linear motor 28 from occurring due to the locking force. Also, too pq, /, and? The knife is again formed in the opening, and even if the resin is filled, the output of the linear motor 28 becomes an output that can counteract the waste force of the filled resin to prevent the linear motor 28 from retreating. The mold clamping force generated by the electromagnet is increased, and when the force of the linear motor 28 is negligible (that is, when the clamping force is relatively large) (at time t3 in the drawing), the mold opening and closing processing portion 61 is variable. The supply of current to the coil 35 of the linear motor μ is controlled. Specifically, the supply of current is stopped. Therefore, the influence of the positional control of the linear motor 28 on the clamping force is lost: the timing of stopping the supply of current to the coil 35 may not be based on the clamping force, but the passage of time. _, it is also possible to pre-calculate the time until the clamping force becomes greater than the locking force after the start of the clamping j, or to supply the current during the time according to the empirical value, and stop the supply of current after the period elapses. . In this way, after the electromagnetic force is generated, between the mold clamping force of the linear motor 28: the output is increased, and the opening is formed by continuously supplying the current to the linear motor 28 even if the injection operation is performed before the end of the mold closing. It is also possible to prevent the tree from coming between the movable mold 16 and the fixed mold 15: leaking.
、此外,在行走區間、錢區間以及鎖模步驟,亦可作 成使線性馬達28之扭力輸出極限分成多階段地減少。 7041-9688-PF 19 200902272 如上述所示,若依據本實施形態之鎖模裝置10,在鎖 模步驟開始後(鎖模力增加之過程),亦將電流供給線性馬 達28而將位置控制至模具接觸位置。因此,可防止線性馬 達28之鎖定所引起的模具接觸位置之偏差,而可自所預定 之位置(模具接觸位置)產生鎖模力。因而,可降低成形不 良等的發生率。 在本實施形態,雖然電磁鐵49形成於後台板13的後 端面,並師電磁鐵49相對向之方式將賴部51自由進 退地配設於吸附板22的前端面,作是 丨-疋』將吸附部配設於後 口板13的後端面’並以和該吸科邱士 成及附σ卩相對向之方式將電磁鐵 自由進退地配設於吸附板22的前端面。 此外,在本實施形態之鎖模裝置的控制方法,亦可不 是藉由線性馬4 28之驅動而進行模具開閉動作的鎖模裝 置。尤其在線性馬達2 8的情況,炎a 幻渭况,因為磁鐵在機架表面露 出,所以灰塵等可能附著。因而, 甘罘4圖表不作為模且 開閉驅動部,不使用線性馬達28,而應用以馬達框將磁場 之產生區域封鎖的轉動型馬達之本發明的變形例。 作為第2驅動部之電磁鐵單亓沾 早兀的說明,因為和第1圖 及第2圖一樣,所以省略說明。作 ^ 馬弟1驅動部而且作為 模具開閉用之驅動部(模具開閉驅動 , ηκ卜 勒邛)的杈具開閉用馬達 74,無法移動地安裝於固定於機 ^ 例木的馬達支持件73。在此, 椒具開閉用馬達74應用以馬達栢眩# ia 逯框將磁場之產生區域封销 的轉動型馬達。未圖示之馬達軸你 Λ 沒釉從轉動型馬達突出, 軸和滾珠螺桿軸72連結。藉由滾 岣運 咏螺柃軸72和滾珠螺桿Further, in the running section, the money section, and the mode locking step, it is also possible to reduce the torque output limit of the linear motor 28 in multiple stages. 7041-9688-PF 19 200902272 As described above, according to the mold clamping device 10 of the present embodiment, after the start of the mold clamping step (the process of increasing the clamping force), the current is also supplied to the linear motor 28 to control the position to The mold contacts the position. Therefore, the deviation of the mold contact position caused by the locking of the linear motor 28 can be prevented, and the clamping force can be generated from the predetermined position (the mold contact position). Therefore, the incidence of poor molding or the like can be reduced. In the present embodiment, the electromagnet 49 is formed on the rear end surface of the back plate 13, and the electromagnet 49 is disposed in the front end surface of the suction plate 22 so that the upper portion 51 can be moved forward and backward as opposed to the electromagnet 49. The adsorption portion is disposed on the rear end surface of the rear port plate 13 and is disposed on the front end surface of the adsorption plate 22 so as to be movable forward and backward so as to face the suction qis and the σ 卩. Further, in the method of controlling the mold clamping device of the present embodiment, the mold clamping device that performs the mold opening and closing operation by the driving of the linear horse 4 28 may be used. Especially in the case of the linear motor 28, the flame is abrupt, and since the magnet is exposed on the surface of the frame, dust or the like may adhere. Therefore, the Ganzi 4 diagram does not function as a mold and opens and closes the drive unit, and does not use the linear motor 28, but applies a modified example of the present invention to the rotary motor in which the motor frame is blocked by the motor frame. Since the description of the electromagnet of the second driving unit is the same as that of Figs. 1 and 2, the description thereof is omitted. The cooker opening/closing motor 74, which is a drive unit for mold opening and closing (mold opening and closing drive, ηκ布勒邛), is attached to a motor support 73 fixed to the machine. Here, the pepper opening and closing motor 74 is applied to a rotary motor in which a magnetic field generating region is sealed by a motor blizzard # ia frame. Motor shaft not shown 你 No glaze protrudes from the rotary motor, and the shaft and ball screw shaft 72 are connected. By rolling the boring shaft 72 and the ball screw
7041-9688-PF 20 200902272 :^螺合,而構成將轉動型馬達所產生之轉動運動變換 成直線運動的運動方向變換裝置。而,滾珠螺桿螺帽η益 法轉動地配設於自可動台板12的下部突出之可 ‘… 緣部12a。因而,藉由模具開閉用馬達74轉動,而; 板12可前後地進行可動模具丨6之模具開閉動作。 又,位置檢測器75安裝於模具開閉用馬達74的後端, 5貝入模具開閉用馬達74的轉動角度,而可掌握可動台板 12的位置。藉此,模具開閉處理部61控制模具開 達74。 在本構造,在利用電磁鐵對模具裝置丨9產生鎖模力之 中,更具體而言,開始升壓後,不必擔心模具之位置偏差 的發生時,模具開閉處理部6丨可變地控制對模具開閉用馬 達74之電流的供給。具體而言,停止供給電流。因而,模 具開閉用馬達74之位置控制所引起的對鎖模力之影響消 失。 以上,雖然詳述本發明之實施例,但是本發明未限定 為該特定的實施形態,而在申請專利範圍所記載之本發明 的主旨之範圍内可進行各種的變形、變更。 本國際專利申請係主張根據在2〇〇7年5月21日所申 睛之曰本專利申請2007 — 1 34623號的優先權,在本國際專 利申請沿用2007— 134623號之全部内容。 【圖式簡單說明】 第1圖係表示本發明之實施形態的模具裝置及鎖模袭7041-9688-PF 20 200902272 : The screwing mechanism constitutes a motion direction changing device that converts the rotational motion generated by the rotary motor into a linear motion. Further, the ball screw nut is rotatably disposed to be slidable from the lower portion of the movable platen 12 to the edge portion 12a. Therefore, the mold opening/closing motor 74 is rotated, and the plate 12 can perform the mold opening and closing operation of the movable mold 6 in the front and rear. Further, the position detector 75 is attached to the rear end of the mold opening/closing motor 74, and the position of the movable platen 12 can be grasped by the rotation angle of the mold opening/closing motor 74. Thereby, the mold opening and closing processing unit 61 controls the mold opening 74. In the present configuration, in the case where the mold clamping force is generated by the electromagnet on the mold unit 丨 9, more specifically, after the start of the pressure increase, the mold opening and closing processing unit 6 is variably controlled without fear of occurrence of the positional deviation of the mold. Supply of current to the mold opening/closing motor 74. Specifically, the supply current is stopped. Therefore, the influence of the positional control of the mold opening/closing motor 74 on the clamping force is lost. The present invention is not limited to the specific embodiment, and various modifications and changes can be made without departing from the spirit and scope of the invention. This International Patent Application claims the priority of the present patent application No. 2007-134623, filed on May 21, 2008, the entire contents of which is incorporated herein by reference. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing a mold apparatus and a lock mold of an embodiment of the present invention.
7041-9688-PF 21 200902272 置閉模時之狀態的圖。 第2圖係表示本發明之實施形態的模具装置及鎖模 置開模時之狀態的圖。 、 第3圖係用以說明在閉模步驟及鎖模步驟之鎖模裝置 的動作之圖。 第4圖係表示應用以馬達框將磁場之產生區域封鎖的 轉動型馬達之變形例的圖。 主要元件符號說明 10 鎖模裝置、 11 固定台板、 12 可動台板、 13 後台板、 14 繋桿、 15 固定模具、 16 可動模具、 17 射出叢置、 18 射出嘴嘴、 19 模具|置、 21 導柱、 22 吸附板、 23 導孔、 24 大徑部、 25 小徑部、7041-9688-PF 21 200902272 Diagram of the state when the mold is closed. Fig. 2 is a view showing a state of a mold apparatus and a mold clamping mold according to an embodiment of the present invention. Fig. 3 is a view for explaining the operation of the mold clamping device in the mold closing step and the mold clamping step. Fig. 4 is a view showing a modification of a rotary motor to which a region where a magnetic field is generated is blocked by a motor frame. Main component symbol description 10 Clamping device, 11 fixed platen, 12 movable platen, 13 back plate, 14 tie rods, 15 fixed molds, 16 movable molds, 17 shots, 18 injection nozzles, 19 molds | 21 guide columns, 22 adsorption plates, 23 guide holes, 24 large diameter sections, 25 small diameter sections,
7041-9688-PF 22 200902272 28 線性馬達、 29 固定件、 31 可動件、 33 磁極齒、 34 鐵心、 35 線圈、 37 電磁鐵單元、 39 桿、 41 孔、 42 昇降組件、 43 螺絲、 44 螺帽、 45 槽、 46 鐵心、 47 扼、 48 線圈、 49 電磁鐵、 51 吸附部、 55 負荷檢測器、 60 控制部、 61 模具開閉處理部、 62 鎖模處理部、 δ 間隙、 nl 螺帽、 237041-9688-PF 22 200902272 28 Linear motor, 29 fixing parts, 31 movable parts, 33 magnetic pole teeth, 34 iron core, 35 coils, 37 electromagnet unit, 39 rods, 41 holes, 42 lifting assembly, 43 screws, 44 nuts 45 slots, 46 cores, 47 turns, 48 coils, 49 solenoids, 51 suction sections, 55 load detectors, 60 control sections, 61 mold opening and closing sections, 62 mold clamping sections, δ gaps, nl nuts, 23
7041-9688-PF 200902272 B r 1軸承構件、 Gd 導軌、 F r 機架。 247041-9688-PF 200902272 B r 1 bearing member, Gd rail, F r frame. twenty four
7041-9688-PF7041-9688-PF
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CN (1) | CN101674925A (en) |
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Cited By (3)
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TWI477382B (en) * | 2011-12-26 | 2015-03-21 | Sumitomo Heavy Industries | Injection molding machine |
TWI501857B (en) * | 2011-10-21 | 2015-10-01 | Sumitomo Heavy Industries | Injection molding machine |
TWI631003B (en) * | 2012-11-29 | 2018-08-01 | 住友重機械工業股份有限公司 | Injection molding machine |
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CN103328173B (en) * | 2011-03-08 | 2016-04-20 | 住友重机械工业株式会社 | Forming machine |
JP5752555B2 (en) * | 2011-10-12 | 2015-07-22 | 住友重機械工業株式会社 | Injection molding machine |
JP5774441B2 (en) * | 2011-10-21 | 2015-09-09 | 住友重機械工業株式会社 | Injection molding machine and mold thickness adjusting method for injection molding machine |
JP5749153B2 (en) | 2011-12-26 | 2015-07-15 | 住友重機械工業株式会社 | Injection molding machine |
JP5778023B2 (en) | 2011-12-26 | 2015-09-16 | 住友重機械工業株式会社 | Injection molding machine |
JP2013136213A (en) * | 2011-12-28 | 2013-07-11 | Sumitomo Heavy Ind Ltd | Injection molding machine |
JP5897933B2 (en) * | 2012-03-01 | 2016-04-06 | 住友重機械工業株式会社 | Injection molding machine |
JP5829153B2 (en) * | 2012-03-12 | 2015-12-09 | 住友重機械工業株式会社 | Injection molding machine |
CN108160969B (en) * | 2018-01-16 | 2023-04-18 | 东莞市兴行智能装备有限公司 | Double-slider die mechanism of die casting machine |
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JPH08252847A (en) * | 1993-06-02 | 1996-10-01 | Toshiba Mach Co Ltd | Method for pressurizing locking of injection molding machine |
JP2913248B2 (en) * | 1993-10-01 | 1999-06-28 | 住友重機械工業株式会社 | Control method of injection molding machine |
JPH10151650A (en) * | 1996-11-25 | 1998-06-09 | Sumitomo Heavy Ind Ltd | Control of mold clamping apparatus |
JP4528450B2 (en) * | 2001-01-31 | 2010-08-18 | パナソニック株式会社 | Mold clamping control method and molding machine |
JP4275894B2 (en) * | 2002-02-28 | 2009-06-10 | 日精樹脂工業株式会社 | Mold clamping control method of injection molding machine |
JP3652687B2 (en) * | 2002-04-09 | 2005-05-25 | 東芝機械株式会社 | Clamping method and apparatus for injection molding machine, etc. |
JP3930373B2 (en) * | 2002-05-07 | 2007-06-13 | 株式会社名機製作所 | Method for controlling mold clamping device |
TWI252157B (en) * | 2004-03-19 | 2006-04-01 | Sumitomo Heavy Industries | Mold clamping device and mold thickness adjusting method |
JP2007134623A (en) | 2005-11-14 | 2007-05-31 | Nec Electronics Corp | Retrieving system and retrieving method of characteristic inspection drawing |
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TWI501857B (en) * | 2011-10-21 | 2015-10-01 | Sumitomo Heavy Industries | Injection molding machine |
TWI477382B (en) * | 2011-12-26 | 2015-03-21 | Sumitomo Heavy Industries | Injection molding machine |
TWI631003B (en) * | 2012-11-29 | 2018-08-01 | 住友重機械工業股份有限公司 | Injection molding machine |
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