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TW200531405A - Electric motor and method for producing the same - Google Patents

Electric motor and method for producing the same Download PDF

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Publication number
TW200531405A
TW200531405A TW094103260A TW94103260A TW200531405A TW 200531405 A TW200531405 A TW 200531405A TW 094103260 A TW094103260 A TW 094103260A TW 94103260 A TW94103260 A TW 94103260A TW 200531405 A TW200531405 A TW 200531405A
Authority
TW
Taiwan
Prior art keywords
magnetic pole
winding
pole teeth
teeth
point
Prior art date
Application number
TW094103260A
Other languages
Chinese (zh)
Inventor
Yusuke Kikuchi
Yoshifumi Fukuda
Satoshi Tsukamoto
Original Assignee
Fujitsu General Ltd
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Publication date
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Publication of TW200531405A publication Critical patent/TW200531405A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B43WRITING OR DRAWING IMPLEMENTS; BUREAU ACCESSORIES
    • B43KIMPLEMENTS FOR WRITING OR DRAWING
    • B43K23/00Holders or connectors for writing implements; Means for protecting the writing-points
    • B43K23/08Protecting means, e.g. caps
    • B43K23/12Protecting means, e.g. caps for pens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B43WRITING OR DRAWING IMPLEMENTS; BUREAU ACCESSORIES
    • B43KIMPLEMENTS FOR WRITING OR DRAWING
    • B43K23/00Holders or connectors for writing implements; Means for protecting the writing-points
    • B43K23/001Supporting means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B43WRITING OR DRAWING IMPLEMENTS; BUREAU ACCESSORIES
    • B43KIMPLEMENTS FOR WRITING OR DRAWING
    • B43K7/00Ball-point pens
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G29/00Supports, holders, or containers for household use, not provided for in groups A47G1/00-A47G27/00 or A47G33/00 
    • A47G29/10Key holders; Key boards

Landscapes

  • Manufacture Of Motors, Generators (AREA)
  • Windings For Motors And Generators (AREA)

Abstract

The present invention provides a motor for reducing work in winding a coil and working time in connecting wires. After a magnet coil 4 is wound onto magnetic pole teeth 2a-2i of a stator core 10 at a time without breaking, jumper wires 4b, 4d, 4f, 4h indicated by a solid line and located on the front side of paper of the stator core 10 are cut at cutting points 43-46 so as to form input terminals 47-49, and jumper wires 4a, 4c, 4e, 4g, 4i indicated by a chain double-dashed line and located on the back side of the paper of the stator core 10 are connected at connections 51-54 so as to form a neutral point.

Description

200531405 (1) 九、發明說明 【發明所屬之技術領域】 本發明係關於在定子鐵心的各磁極齒捲繞電磁線圈, 予以y型接線所成之轉子型電動機及其製造方法,更詳細 而言,係關於可縮短線圈的捲繞作業及接線作業的時間之 技術。 ^ 【先前技術】 如第4圖所示般’內轉子型電動機的定子鐵心1係由多 數片積層沖壓加工的電磁鋼板所構成,在其內周側朝向中 心側而形成有多數的磁極齒2a〜2i (齒)。在各磁極齒 2a〜2i之間形成有捲繞線圈4之電樞槽3a〜3i,各電樞槽 3 a〜3 i內,其表面係藉由未圖示出的絕緣體而被做絕緣處 理。 通常,爲了在此定子鐵心1的各磁極齒2a〜2i集中捲繞 φ 線圈4,係在各電樞槽3 a〜3 i插入繞線裝置的噴嘴(皆未圖 示出),一面一個一個移動各磁極齒2 a〜2i —面捲繞線圈4 。即對於1個磁極齒,一般係進行:線圈捲繞開始—電磁 線圈線切斷—噴嘴移動,下一磁極齒的捲繞開始之工程。 但是,在各磁極齒2 a〜2 i —'個一'個捲繞線圏4時’作業 效率差。因此,例如在專利文獻1 (日本專利特公平7_ 8 5 6 3 1號公報)中揭示有:不切斷線圈而將其捲繞在對應3 相無刷馬達的U相、V相、W相的各相之磁極齒的方法。 藉此,可以縮短線圈的捲繞作業和其接線作業。 -5 - 200531405 (2) 另外,縮短作業時間的別的方法例如在專利文獻2中 ,也有使用3個平行配置在事先被展開爲直線之定子鐵心 的各磁極齒的電樞槽之噴嘴,一次在3個磁極齒捲繞線圈 之形式。 但是,前述之習知例存在有如下之問題。即專利文獻 1所記載的電動機,係以各相的線圈被串聯(串列)做Y 型接線爲前提,在想要並聯(並列)做Y接線的情形,在 該連接處理上進而需要數次的捲繞作業,捲繞開始和捲繞 ® 結束要處理過渡線之處理時間及處理勞力成爲必須。 專利文獻2 (日本專利特開平9- 1 9 1 5 8 8號公報)所記 載的電動機例如在壓縮機等之高輸出電動機的定子鐵心用 爲使用粗的線圈之情形,對於線圈的拉伸強度,需要將噴 嘴的保持強度提高,要同時提高3個噴嘴的保持強度,在 裝置上很困難。另外,此專利文獻2也和專利文獻1相同 ,揭示有並聯連接的方法。 【發明內容】 因此,本發明係爲了解決前述課題而所完成,其目的 在於:於形成在定子鐵心之多數的磁極齒捲繞電磁線圈後 ,將前述電磁線圈做Y型接線之電動機之製造方法中,縮 短線圈的捲繞作業及接線作業之作業時間。 爲了達成前述目的,本發明係具備以下所示幾個特徵 。首先,在形成於定子鐵心之多數的磁極齒捲繞電磁線圈 後,將前述電磁線圈做Y型接線之電動機之製造方法中, -6- 200531405 (3) 其特徵爲:不在中途切斷前述電磁線圈,一面由捲繞開 之磁極齒起朝向鄰接的一磁極齒依序移動直到捲繞結束 磁極齒爲止而連續地加以捲繞,切斷前述各磁極齒間的 渡線的一部份而形成輸入端子部的同時,連接剩餘的過 線而形成中性點。 前述電磁線圈的切斷點係將由前述捲繞開始或捲繞 束之磁極齒起1.5P(P爲磁極齒的間距角度)的位置設爲 初的切斷點,以後,對於前述最初的切斷點,係以2P 隔加以設置。另外,前述中性點係將由前述捲繞開始或 繞結束之磁極齒起〇.5P(P爲磁極齒的間距角度)的位置 爲最初的中性點,以後,對於前述最初的中性點,以 間隔而加以設置。 如依據此,切斷在定子鐵心的一端側所被拉出的電 線圈而形成輸入端子部,連接在另一面所被拉出的電磁 圈以形成中性點,藉此,不單可以更簡單地進行接線作 ,接線後的後處理也簡單。 其特徵爲:在將前述捲繞開始或捲繞結束之磁極齒 爲第1齒時,前述切斷點係形成在第2k號(k爲正整數 磁極齒和第2k+ 1號磁極齒之間所迂迴配置的過渡線;前 中性點係將第2k-1號磁極齒和第2k號磁極齒之間所迂迴 置的過渡線彼此間予以相互連接所形成。 其特徵爲:在將前述捲繞開始或捲繞結束之磁極齒 爲第1齒時,前述切斷點係形成於第2k-l號(k爲正整數 磁極齒和第2k號磁極齒之間所迂迴配置的過渡線;前述 始 之 過 渡 結 最 間 捲 設 2P 磁 線 業 設 ) 述 配 設 ) 中 200531405 (4) 性點係將第2k號磁極齒和第2k+ 1號磁極齒之間所迂迴配 置的過渡線彼此間予以相互連接所形成。 如依據此,與磁極齒的數目無關地,藉由在滿足此條 件的位置設置切斷點和中性點,可以簡單地進行接線作業 〇 其特徵爲··前述定子鐵心係可在直線地排列狀態下將 前述各磁極齒展開,在前述展開狀態中,前述電磁線圈係 I 由一側之磁極齒朝另一側的磁極齒依序連續而被捲繞。如 依據此,可以在將定子鐵心展開於直線上之狀態下捲繞電 磁線圈,可以更縮短捲繞時間,之厚的組裝作業也簡單。 其特徵爲:前述定子鐵心係定子的磁極齒數爲3n(n爲 正整數)。如依據此,如係具備滿足此條件的電樞槽之電 動機,可不變更基本的規格而適用在多種多樣的電動機。 其特徵爲:前述輸入端子部係藉由切斷由前述定子鐵 心的其中一端面側所拉出的前述過渡線而形成,前述中性 φ 點係藉由連接由前述定子鐵心的另一端面側所拉出的前述 過渡線彼此間而形成。如依據此,藉由將切斷點側和中性 點側的各過渡線分開於定子鐵心的側面而被迂迴配置,接 線作業可更簡單,可使作業時間縮短。 本發明也包含藉由此製造方法所做成的電動機。即在 申請專利範圍第9項中,於形成在定子鐵心的多數的磁極 齒捲繞電磁線圈之同時,將前述電磁線圈做Y型接線所形 成的電動機中,前述電磁線圈係由捲繞開始之磁極齒起朝 鄰接的一磁極齒移動而至捲繞結束之磁極齒爲止而連續地 -8- 200531405 (5) 被加以捲繞,在前述各磁極齒間所被迂迴配置的過 ,捲繞開始或捲繞結束之磁極齒起1 · 5 P (P爲磁極齒 角度)的過渡線被設爲最初的切斷點,以後,對於 初的切斷點,在2P間隔的過渡線形成切斷點的同 捲繞開始或捲繞結束之磁極齒起0 · 5 P (P爲磁極齒的 度)的過渡線被設爲最初的中性點,以後,對於前 的中性點,在2P間隔的過渡線形成中性點。 g 如依據此,在特定處所切斷或接線故,可以簡 得Y型接線,能夠大幅縮短繞線作業及接線作業。 【實施方式】 接著’一面參考圖面一面說明本發明的實施形 1圖係顯示關於本發明之一實施形態的電動機的定 之繞線構造模型圖。第2圖係顯示其之繞線狀態及 態電路圖。另外’對於和前述習知例相同或被視爲 φ ,賦予相同參考符號,省略其說明。另外,本發明 機係被限定在將電磁線圈並聯(並列)地做γ型接 式。 本發明在構成電動機的構成要素中,特別是關 鐵心的繞線構造,關於其以外的構成要素之例如轉 種軸承部、拖架等的構造,可以是任意的構造,因 圖示及說明加以省略。 如第1圖所示般,定子鐵心1 〇在此例中,係由 壓加工的多數片的電磁鋼板積層成爲特定厚度之積 渡線中 的間距 前述最 時,由 間距角 述最初 單地獲 態。第 子鐵心 接線狀 相同處 的電動 線之形 於定子 子或各 此,其 將被沖 層體所 -9- 200531405 (6) 構成,係由其內周側朝向中心而突出設置多數的磁極齒 2 a〜2 i之所謂的內轉子型。在此例中,磁極齒2 a〜2 i係具有 特定間距而設置有9齒。 在各磁極齒2a〜2i間同樣地設置有捲繞電磁線圈4用之 電樞槽3a〜3i共9處。電樞槽3a〜3i係形成爲隨著由內周側 朝向而增加其容積之扇狀。 在本發明中,關於磁極齒2a〜2i及電樞槽3a〜3i的形狀 或磁氣特性等係屬任意,可以因應規格而自由地變更,因 此,省略其之更具體的說明。 各磁極齒2a〜2i係分別藉由合成樹脂等之未圖示出的 絕緣構件所被覆蓋,在其四周係介由絕緣構件而直直捲繞 著電磁線圈4。在此例中,電磁線圈4係當成壓縮機用,使 用比一般的電動機用所使用的電磁線圏更粗的形式。 電磁線圈4首先由捲繞開始端4 1被開始捲繞在最初的 磁極齒2a,在中途不被切斷,接著,被捲繞於相鄰的磁極 齒2b。同樣地,電磁線圈4在順時鐘方向不被切斷,一面 依序橫跨陸續相鄰的磁極齒2c〜2h,一面被捲繞至最後的 磁極齒2i,捲繞結束端42由該處被拉出。 在此例中,電磁線圈4之捲繞方向在設最初的磁極齒 2a爲第1齒時,則包含接著之第2磁極齒2b之偶數號的各 磁極齒2 d、2 f、2 h係對於包含第1磁極齒2 a之奇數號的磁 極齒2c、2e、2g、2i,分別被捲繞在反方向。 如第1圖及第2 ( a)圖所示般,橫跨各磁極齒2a〜2i間 之電磁線圈4的過渡線4 a〜4 i被迂迴配置在各磁極齒2 a〜2 i -10- 200531405 (7) 間。在各過渡線4a〜4i中,捲繞開始端41及各過渡線4b、 4d、4f、4h係在定子鐵心1〇的一端面(第1圖中,紙面靠 身體側)被拉出。剩餘之捲繞結束端42及各過渡線4a、4c 、4e、4i係在定子鐵心l〇的另一面(第1圖中,紙面背側 )被拉出。 第1圖中,在紙面靠身體側被拉出的捲繞開始端4 1及 各過渡線4b、4d、4f、4h係被以實線所圖示,在紙面背側 被拉出的捲繞結束端42及各過渡線4a、4c、4e、4g、4i係 被以2點虛線所圖示。 捲繞在定子鐵心1 0的電磁線圈4之包含捲繞開始端4 1 之各過渡線4b、4d、4f、4h係藉由特定的切斷點43〜46而 被切斷。藉由將該各切斷點彼此之間就U相、V相、W相 之各相予以連接,而形成第2 ( b )圖所示之各相的輸入端 子部47〜49。在此實施形態中,輸入端子部47係U相、輸 入端子部48係V相、輸入端子部49係W相的輸入端子部 〇 在各過渡線4a、4c、4e、4g、4i中設置有形成中性點 用之連接部51〜54共4處。在此實施形態中,連接部51〜 5 4係由夾住各過渡線4&、4(^、46、4§、4丨彼此間而獲得導 通之導通線夾所形成,藉由不切斷2條的過渡線而橫跨著 安裝,得以確保導通。 在此實施形態中,連接部5 1係連接過渡線4a和過渡線 4c ’連接部52係連接過渡線4c和過渡線4e,連接部53係連 接過渡線4e和過渡線4g,連接部54係連接過渡線4g和過 -11 - 200531405 (8) 渡線4i。 如依據此,首先,不切斷電磁線圈4而一口氣地將其 捲繞於定子鐵心10後,在切斷點43〜46切斷各過渡線4b、 4d、4f、4h而形成輸入端子部47〜49,接著,藉由不切斷 各過渡線4 a、4 c、4 e、4 g、4 i而介由連接部5 1〜5 4以形成 中性點,可簡單且短時間地將第2 ( b )圖所示之U相、V 相、W相之各相做Y型接線(星形接線)。 接著,參考第3 ( a )及(b )圖,說明本發明的變形 例。如第3 ( a )圖所示般,此定子鐵心60係可在將各磁極 齒2a〜2i排列爲一直線之狀態下加以展開。即各磁極齒 2a〜2i彼此間例如係藉由合成樹脂等而介由作成薄板鉸鏈 之連結部而被連結,介由此薄板鉸鏈部,此磁極齒2a〜2i 彼此間變成可以彎曲。 在第3 ( a )圖所示之展開狀態中,電磁線圈4由一端 側之磁極齒2a朝向另一端側之磁極齒2i而依序連續地被 | 捲繞在定子鐵心60。另外,在此實施形態中,電磁線圈4 在偶數號的磁極齒2b、2d、2f、2h和奇數號的磁極齒2a、 2c、2e、2g、2i係反方向地被捲繞。 如依據此,在將定子鐵心60展開於直線上之狀態下, 將電磁線圈4撿繞於各磁極齒2a〜2i時,噴嘴的移動量可以 少,因此,可以更爲縮短捲繞時間。另外,電樞槽3 a〜3 i 之間被變寬,因此’也可以防止噴嘴的碰觸事故等。 電磁線圈4捲繞後,爲了將定子鐵心60的兩端相互接 上,將其彎曲爲環狀,介由使形成在其兩端的卡合部彼此 -12- 200531405 (9) 間嵌合,可以獲得如第3 ( b )圖所示之環狀的定子鐵心60 〇 之後,和前述方法相同,在切斷點43〜46將各過渡線 4b、4d、4f、4h加以切斷而形成輸入端子部,接著,在連 接部5 1〜5 4將過渡線4 a、4 c、4 e、4 g、4 h連接而形成中性 點,可以將U相、V相、W相的各相並聯(並列)做γ型 接線(星形接線)。 另外,如由馬達的旋轉對稱性而言,更換形成前述之 切斷點43〜46之過渡線,和形成連接部(中性點)5 1〜54 之過渡線,即將切斷點和中性點反過來形成,其效果係相 同。 在此實施形態中,雖然定子鐵心1 0的磁極齒數爲9齒 ,但是,本發明只要是定子的磁極齒數爲3 n(n爲正整數) ,且將相當於各相的磁極齒的繞線做並聯連接,這些可以 對應全部的定子鐵心。更理想形態爲以滿足轉子的電樞槽 數爲2n(n爲正整數)爲佳。 在此情形下,將捲繞開始之磁極齒當成第1齒,將捲 繞結束的磁極齒當成第3 η齒(η爲正整數)的情形,切斷 點係形成在第2k號(k爲正整數)磁極齒和第2k+l號磁極 齒之間所迂迴配置的過渡線’中性點則形成在第2k-1號磁 極齒和第2 k號磁極齒間所迂迴配置的過渡線。 在此實施形態中,構成中性點之過渡線4a、4c、4e、 4 g、4 i係各並未被切斷而連接,因此,電磁線圈4的繞線 整體所被切斷的處所只是前述之各切斷點43〜46。 -13- 200531405 (10) 以上,雖參考所附圖 做說明,但是,本發明並 事該渦卷式壓縮機的組裝 識的案者’在申請專利範 想起的各種的變形例或者 技術範圍內。 【圖式簡單說明】 第1圖係顯示關於本 子鐵心之繞線構造模型圖 弟2 (a)圖係顯不前 態電路圖,第2 ( b )圖係 路圖。 第3 ( a )圖係顯示表 心的繞線構造模型圖,第 φ 心的組裝圖。 第4圖係習知的電動转 【主要元件符號說明】 2&〜2丨:磁極齒 3a〜3i :電樞槽 4 :電磁線圈 1 〇 :定子鐵心 4 1 :捲繞開始端 面而針對本發明的適當實施形態 不受限於此實施形態。只要是從 方法之領域而具有通常之技術知 圍所記載的技術思想範圍內所可 修正例,當然也包含在本發明的 發明之一實施形態的電動機的定 〇 述實施形態的電磁線圈的繞線狀 顯示前述電磁線圈的接線狀態電 別的實施形態之電動機的定子鐵 3(b)圖係第3(a)圖的定子鐵 I的定子鐵心的繞線構造。 -14- 200531405 (11) 4 2 : 43 -47、 5 1、 60 : 捲繞結束端 4 6 :切斷點 49 :輸入端子部 5 4 :連接部 定子鐵心200531405 (1) IX. Description of the invention [Technical field to which the invention belongs] The present invention relates to a rotor-type motor formed by winding an electromagnetic coil around each magnetic pole tooth of a stator core and y-type wiring, and a method for manufacturing the same, in more detail. , Is a technology that can shorten the time of coil winding work and wiring work. ^ [Prior art] As shown in Fig. 4, the stator core 1 of the inner rotor type motor is composed of a plurality of laminated laminated steel plates, and the inner peripheral side faces the center side, and a large number of magnetic pole teeth 2a are formed. ~ 2i (tooth). Armature grooves 3a to 3i of the winding coil 4 are formed between the magnetic pole teeth 2a to 2i, and the surfaces of the armature grooves 3a to 3i are insulated by an insulator (not shown). . Generally, in order to collectively wind the φ coil 4 around the magnetic pole teeth 2a to 2i of the stator core 1, the nozzles (none of which are shown in the drawing) of the winding device are inserted into the armature slots 3a to 3i, one by one. Each of the magnetic pole teeth 2 a to 2i is moved to the surface-wound coil 4. That is to say, for one magnetic pole tooth, it is generally carried out: the coil winding start-the electromagnetic coil wire is cut off-the nozzle moves, and the next magnetic pole tooth winding starts. However, when each of the magnetic pole teeth 2 a to 2 i —'one by one 'winding wire 圏 4' is used, the working efficiency is poor. Therefore, for example, Patent Document 1 (Japanese Patent Publication No. 7_8 5 6 3 1) discloses that a coil is wound around a U-phase, a V-phase, and a W-phase corresponding to a 3-phase brushless motor without cutting the coil. Method of magnetic pole teeth of each phase. This makes it possible to shorten the winding work and the wiring work of the coil. -5-200531405 (2) Another method of shortening the working time, for example, in Patent Document 2, there are three nozzles that use armature grooves of three magnetic pole teeth arranged in parallel on a stator core that is unfolded in a straight line. Coiled in the form of three magnetic pole teeth. However, the aforementioned conventional examples have the following problems. That is, the motor described in Patent Document 1 is based on the premise that the coils of each phase are connected in series (serial) for Y-type wiring. When Y-wiring is to be performed in parallel (parallel), the connection process needs several times. The winding operation, winding start and winding ® must be completed with processing time and processing labor for the transition line. The electric motor described in Patent Document 2 (Japanese Patent Laid-Open No. 9- 1 9 1 5 8 8), for example, uses a thick coil as a stator core of a high-output motor such as a compressor, and the tensile strength of the coil It is necessary to increase the holding strength of the nozzles. It is difficult to increase the holding strength of the three nozzles at the same time. In addition, this patent document 2 is also the same as patent document 1 and discloses a method of parallel connection. [Summary of the Invention] Therefore, the present invention has been made in order to solve the aforementioned problems, and an object thereof is to manufacture a motor using the aforementioned electromagnetic coil as a Y-type connection after winding a plurality of magnetic pole teeth formed on a stator core and winding the electromagnetic coil. In order to shorten the coil winding and wiring work time. In order to achieve the foregoing object, the present invention has the following features. First of all, in a method for manufacturing a motor having the above-mentioned electromagnetic coil as a Y-shaped wiring after winding the electromagnetic coil with most of the magnetic pole teeth formed on the stator core, -6- 200531405 (3) is characterized in that the electromagnetic is not cut off in the middle One side of the coil is sequentially moved from the wound magnetic pole teeth toward the adjacent one of the magnetic pole teeth until the winding ends, and the coil is continuously wound, and a part of the crossing line between the magnetic pole teeth is cut off and formed. At the same time as the input terminal, connect the remaining wires to form a neutral point. The cutting point of the electromagnetic coil is set at a position of 1.5P (P is the pitch angle of the magnetic pole teeth) from the magnetic pole teeth of the winding start or winding bundle. The points are set at 2P intervals. In addition, the neutral point refers to a position from the magnetic pole teeth at the beginning or end of the winding by 0.5P (P is the pitch angle of the magnetic pole teeth) as the initial neutral point, and thereafter, for the initial neutral point, Set at intervals. According to this, the input coils are formed by cutting off the electric coils pulled out on one end side of the stator core, and connecting the electromagnetic coils pulled out on the other side to form a neutral point. This not only makes it easier. After wiring, the post-processing after wiring is also simple. It is characterized in that when the magnetic pole tooth at the beginning or end of winding is the first tooth, the cutting point is formed between the 2kth (k is a positive integer magnetic pole tooth and the 2k + 1th magnetic pole tooth). The circuitous transition line; the former neutral point is formed by connecting the circuitous transition lines between the 2k-1 magnetic pole teeth and the 2k magnetic pole teeth to each other. It is characterized by winding the aforementioned winding When the magnetic pole tooth at the beginning or the end of winding is the first tooth, the aforementioned cut-off point is formed at the transition line No. 2k-1 (k is a circuitous arrangement between the positive integer magnetic pole tooth and the 2k magnetic pole tooth; The transition junction is the 2P magnetic wire industry design) described in the configuration) in 200531405 (4) The nature point is the transition line between the 2k magnetic pole teeth and the 2k + 1 magnetic pole teeth alternately arranged between each other The connection is formed. According to this, regardless of the number of magnetic pole teeth, by setting a cut-off point and a neutral point at a position that satisfies this condition, the wiring operation can be easily performed. Its characteristic is that the stator core system can be arranged in a straight line Each magnetic pole tooth is unfolded in a state, and in the expanded state, the electromagnetic coil system I is sequentially and continuously wound from the magnetic pole tooth on one side to the magnetic pole tooth on the other side. According to this, the electromagnetic coil can be wound while the stator core is deployed on a straight line, the winding time can be further shortened, and the thick assembling operation is also simple. It is characterized in that the number of teeth of the magnetic pole of the stator core stator is 3n (n is a positive integer). Based on this, if the motor has an armature slot that meets this condition, it can be applied to a wide variety of motors without changing the basic specifications. The input terminal portion is formed by cutting the transition line drawn from one end face side of the stator core, and the neutral φ point is connected by the other end face side of the stator core. The drawn transition lines are formed between each other. According to this, by separating the transition lines on the cutting point side and the neutral point side from the side of the stator core and arranging them in a circuitous manner, the wiring operation can be simpler and the working time can be shortened. The present invention also includes a motor made by the manufacturing method. That is, in the item 9 of the scope of the patent application, while the majority of the magnetic pole teeth formed on the stator core are wound with the electromagnetic coil, and the electromagnetic coil is formed by the Y-type wiring, the electromagnetic coil is formed by winding. The magnetic pole teeth are continuously moved from the adjacent magnetic pole teeth to the magnetic pole teeth at the end of winding. 8- 200531405 (5) The winding is performed. The winding is arranged in a detour between the magnetic pole teeth, and the winding starts. Or the transition line from 1 · 5 P (P is the magnetic pole tooth angle) from the end of winding of the magnetic pole teeth is set as the initial cut-off point. Later, for the initial cut-off point, the cut-off point is formed on the transition line at the interval of 2P. The transition line from 0 to 5 P (where P is the degree of the magnetic pole teeth) from the start or end of the magnetic pole teeth is set to the initial neutral point. After that, for the previous neutral point, the interval between 2P The transition line forms a neutral point. g Based on this, the Y-type wiring can be simplified by cutting or wiring in a specific place, which can greatly shorten the winding and wiring operations. [Embodiment] Next, an embodiment of the present invention will be described with reference to the drawings. Fig. 1 is a model diagram showing a fixed winding structure of a motor according to an embodiment of the present invention. Figure 2 shows its winding state and circuit diagram. It should be noted that the same reference numerals are assigned to the same conventional examples as in the above-mentioned conventional examples, and a description thereof will be omitted. In addition, the mechanism of the present invention is limited to a γ-type connection in which electromagnetic coils are connected in parallel (parallel). Among the constituent elements constituting the motor, particularly the winding structure of the iron core, the present invention may have any other constituent elements such as the structure of the revolving bearing unit and the trailer, and the like may be added for illustration and explanation. Omitted. As shown in Fig. 1, the stator core 10. In this example, a plurality of sheets of electromagnetic steel sheets laminated by pressing are used to form a pitch in a cross section of a specific thickness. The former time is obtained from the pitch angle first and separately. state. The electric wires of the first sub-core have the same wiring shape as the stator or each, and it will be formed by the punched body-9- 200531405 (6), and its inner peripheral side faces the center and protrudes many magnetic pole teeth. 2 a to 2 i are so-called inner rotor types. In this example, the magnetic pole teeth 2 a to 2 i are provided with a specific pitch and 9 teeth are provided. Between the magnetic pole teeth 2a to 2i, armature grooves 3a to 3i for winding the electromagnetic coil 4 are provided in a total of nine places. The armature grooves 3a to 3i are formed in a fan shape whose volume increases as it goes from the inner peripheral side. In the present invention, the shapes and magnetic characteristics of the magnetic pole teeth 2a to 2i and the armature grooves 3a to 3i are arbitrary and can be freely changed according to the specifications. Therefore, a more detailed description thereof will be omitted. Each of the magnetic pole teeth 2a to 2i is covered with an insulating member (not shown) such as a synthetic resin, and the electromagnetic coil 4 is directly wound around the insulating member through the insulating member. In this example, the electromagnetic coil 4 is used as a compressor, and a thicker coil is used than the electromagnetic coil used in a general electric motor. The electromagnetic coil 4 is first wound around the initial magnetic pole teeth 2a from the winding start end 41, and is not cut in the middle, and is then wound around the adjacent magnetic pole teeth 2b. Similarly, the electromagnetic coil 4 is not cut in the clockwise direction, and while sequentially crossing the successive magnetic pole teeth 2c to 2h, it is wound to the final magnetic pole tooth 2i, and the winding end 42 is wound there. Pull out. In this example, when the winding direction of the electromagnetic coil 4 is set to the first magnetic pole tooth 2a as the first tooth, each magnetic pole tooth 2 d, 2 f, 2 h including the even number of the subsequent second magnetic pole tooth 2 b is The odd-numbered magnetic pole teeth 2c, 2e, 2g, and 2i including the first magnetic pole teeth 2a are wound in opposite directions, respectively. As shown in FIG. 1 and FIG. 2 (a), the transition lines 4 a to 4 i across the electromagnetic coil 4 between the magnetic pole teeth 2 a to 2 i are alternately arranged on the magnetic pole teeth 2 a to 2 i -10 -200531405 (7) rooms. In each of the transition lines 4a to 4i, the winding start end 41 and each of the transition lines 4b, 4d, 4f, and 4h are pulled out on one end surface of the stator core 10 (the paper surface on the body side in the first figure). The remaining winding end 42 and the transition wires 4a, 4c, 4e, and 4i are pulled out on the other side of the stator core 10 (the back side of the paper surface in the first figure). In Fig. 1, the winding start end 41 and the transition lines 4b, 4d, 4f, and 4h pulled out on the body side of the paper are shown by solid lines, and the winding is pulled out on the back side of the paper The end 42 and each of the transition lines 4a, 4c, 4e, 4g, and 4i are illustrated by two dotted lines. Each of the transition wires 4b, 4d, 4f, and 4h including the winding start end 41 of the electromagnetic coil 4 wound around the stator core 10 is cut off by specific cutoff points 43 to 46. By connecting these cut points to each of the U-phase, V-phase, and W-phase, the input terminal portions 47 to 49 of each phase shown in Fig. 2 (b) are formed. In this embodiment, the input terminal portion 47 is a U-phase, the input terminal portion 48 is a V-phase, and the input terminal portion 49 is a W-phase input terminal portion. The transition lines 4a, 4c, 4e, 4g, and 4i are provided. There are four connection portions 51 to 54 for forming a neutral point. In this embodiment, the connecting portions 51 to 54 are formed by conducting clips that sandwich each transition line 4 &, 4 (^, 46, 4§, 4 丨 to achieve conduction, and are not cut off. Two transition lines are installed across to ensure conduction. In this embodiment, the connection portion 51 is connected to the transition line 4a and the transition line 4c. The connection portion 52 is connected to the transition line 4c and the transition line 4e. The 53 series connects the transition line 4e and the transition line 4g, and the connection portion 54 connects the transition line 4g and the crossing line 11-200531405 (8) The crossing line 4i. According to this, first, the electromagnetic coil 4 is not cut off and it is blown at a stretch. After being wound around the stator core 10, the transition lines 4b, 4d, 4f, and 4h are cut at cutting points 43 to 46 to form input terminal portions 47 to 49. Then, the transition lines 4a and 4 are not cut. c, 4 e, 4 g, and 4 i to form a neutral point through the connecting portions 5 1 to 5 4, and the U-phase, V-phase, and W-phase shown in FIG. 2 (b) can be simply and shortly Each phase is Y-shaped (star connection). Next, a modification of the present invention will be described with reference to Figs. 3 (a) and (b). As shown in Fig. 3 (a), this stator core 60 series can The magnetic pole teeth 2a to 2i are arranged in a straight line and developed. That is, the magnetic pole teeth 2a to 2i are connected to each other through, for example, a connecting portion of a thin-plate hinge through a synthetic resin or the like, thereby interposing the thin-plate hinge. The magnetic pole teeth 2a to 2i become bendable with each other. In the unfolded state shown in FIG. 3 (a), the electromagnetic coil 4 is sequentially continued from the magnetic pole teeth 2a on one end toward the magnetic pole teeth 2i on the other end. The ground is wound around the stator core 60. In this embodiment, the magnetic coil 4 has even-numbered magnetic pole teeth 2b, 2d, 2f, 2h and odd-numbered magnetic pole teeth 2a, 2c, 2e, 2g, and 2i. It is wound in the opposite direction. According to this, when the stator core 60 is unfolded on a straight line, when the electromagnetic coil 4 is wound around each of the magnetic pole teeth 2a to 2i, the amount of movement of the nozzle can be reduced, so that it can be more In order to shorten the winding time, the armature grooves 3 a to 3 i are widened. Therefore, it is also possible to prevent nozzle accidents, etc. After the electromagnetic coil 4 is wound, the two ends of the stator core 60 are mutually connected. Connect it, bend it into a loop, and make it The engaging portions at both ends are fitted to each other at -12- 200531405 (9), and a ring-shaped stator core 60 as shown in Fig. 3 (b) can be obtained. After the same method as above, the cutting point is 43 to 46. Each of the transition lines 4b, 4d, 4f, and 4h is cut to form an input terminal portion, and then the transition lines 4a, 4c, 4e, 4g, and 4h are formed at the connection portions 5 1 to 5 4 For the neutral point, the U-phase, V-phase, and W-phase phases can be connected in parallel (parallel) for γ-type wiring (star wiring). In addition, in terms of the rotational symmetry of the motor, the transition line forming the aforementioned cut-off points 43 to 46 and the transition line forming the connection portion (neutral point) 5 1 to 54 are about to be cut off and neutral. Dots are formed in reverse, with the same effect. In this embodiment, although the number of magnetic pole teeth of the stator core 10 is 9 teeth, as long as the number of magnetic pole teeth of the stator is 3 n (n is a positive integer), the windings corresponding to the magnetic pole teeth of each phase Do parallel connection, these can correspond to all stator cores. A more ideal form is to satisfy the rotor armature slot number of 2n (n is a positive integer). In this case, when the magnetic pole tooth at the beginning of winding is regarded as the first tooth, and the magnetic pole tooth at the end of winding is regarded as the third η tooth (η is a positive integer), the cut-off point is formed at the 2kth (k is (Positive integer) The neutral point of the transition line between the magnetic pole teeth and the 2k + 1 magnetic pole teeth is formed at the transition line between the 2k-1 magnetic pole teeth and the 2k magnetic pole teeth. In this embodiment, the transition lines 4a, 4c, 4e, 4g, and 4i constituting the neutral point are each connected without being cut. Therefore, the place where the entire winding of the electromagnetic coil 4 is cut is only Each of the aforementioned cutting points 43 to 46. -13- 200531405 (10) Above, although the description is made with reference to the attached drawings, the applicant of the present invention who is involved in the assembly of scroll compressors is within the scope of various modifications or technical scopes that are in the scope of patent applications. . [Schematic description] Figure 1 shows the model of the winding structure of the core. Figure 2 (a) is a schematic circuit diagram, and Figure 2 (b) is a circuit diagram. Figure 3 (a) shows the model of the winding structure of the core, and the assembly of the φ core. FIG. 4 is a conventional electric rotation. [Description of main component symbols] 2 & ~ 2 丨: magnetic pole teeth 3a ~ 3i: armature slot 4: electromagnetic coil 1 0: stator core 4 1: winding start end face A suitable embodiment is not limited to this embodiment. As long as it is a correction example within the scope of the technical idea described in the general technical knowledge from the field of methods, it is of course also included in the definition of the motor of one embodiment of the present invention. FIG. 3 (b) shows the winding structure of the stator core of the stator iron 1 of the electric motor according to another embodiment of the electric wire according to the wiring state of the electromagnetic coil. -14- 200531405 (11) 4 2: 43 -47, 5 1, 60: winding end 4 6: cutting point 49: input terminal 5 4: connection part stator core

Claims (1)

200531405 (1) 十、申請專利範圍 1. 一種電動機之製造方法,係在形成於定子鐵心的多 數磁極齒捲繞電磁線圈後,將前述電磁線圈做γ型接線, 其特徵爲: 不在中途切斷前述電磁線圈,由捲繞開始之磁極齒起 朝向鄰接的一磁極齒依序移動直到捲繞結束之磁極齒爲止 而連續地加以捲繞,切斷前述各磁極齒間的過渡線的一部 份而形成輸入端子部的同時,連接剩餘的過渡線而形成中 性點。 2 ·如申請專利範圍第1項所記載之電動機之製造方法 ’其中,前述電磁線圈的切斷點,係將由前述捲繞開始或 捲繞結束之磁極齒起1·5Ρ(Ρ爲磁極齒的間距角度)的位置 設爲最初的切斷點,以後,對於前述最初的切斷點,係以 2Ρ間隔加以設置。 3 ·如申請專利範圍第i項或第2項所記載之電動機之製 φ 造方法’其中,前述中性點係將由前述捲繞開始或捲繞結 束之磁極齒起0.5P(P爲磁極齒的間距角度)的位置設爲最 初的中性點,以後,對於前述最初的中性點,以2 p間隔 而加以設置。 4 ·如申請專利範圍第丨項、第2項或第3項所記載之電 動機之製造方法,其中,在將前述捲繞開始或捲繞結束之 磁極齒設爲第1齒時,前述切斷點係形成在第2 k號(k爲 正整數)磁極齒和第2k+ 1號磁極齒之間所迂迴配置的過渡 線;前述中性點係將第2k-1號磁極齒和第2k號磁極齒之間 -16 - 200531405 (2) 所迁迴配置的過渡線彼此間予以相互連接所形成。 5 ·如申請專利範圍第1項、第2項或第3項所記載之電 動機之製造方法,其中,在將前述捲繞開始或捲繞結束之 磁極齒設爲第1齒時,前述切斷點係形成於第2k-:l號(k爲 正整數)磁極齒和第2k號磁極齒之間所迂迴配置的過渡線 •,前述中性點係將第2k號磁極齒和第2k+ 1號磁極齒之間 所迂迴配置的過渡線彼此間予以相互連接所形成。 6 ·如申請專利範圍第1〜5項中任一項所記載之電動機 之製造方法,其中,前述定子鐵心係可在直線地排列狀態 下將前述各磁極齒展開,在前述展開狀態中,前述電磁線 圈係由一側之磁極齒朝另一側的磁極齒依序連續而被捲繞 〇 7 ·如申請專利範圍第1〜6項中任一項所記載之電動機 之製造方法,其中,前述定子鐵心係定子的磁極齒數爲 3n(n爲正整數)。 8 .如申請專利範圍第1〜7項中任一項所記載之電動機 之製造方法,其中,前述輸入端子部係藉由切斷由前述定 子鐵心的其中一端面側所拉出的前述過渡線而形成,前述 中性點係藉由連接由前述定子鐵心的另一端面側所拉出的 前述過渡線彼此間而形成。 9 · 一種電動機,係在形成於定子鐵心的多數磁極齒捲 繞電磁線圈的同時,將前述電磁線圈做Y型接線所形成, 其特徵爲: 前述電磁線圈係由捲繞開始之磁極齒起依序朝鄰接的 -17- 200531405 (3) 一磁極齒移動而至捲繞結束之磁極齒爲止而連 捲繞,在前述各磁極齒間所被迂迴配置的過渡 繞開始或捲繞結束之磁極齒起1 · 5 P (P爲磁極齒 )的過渡線被設爲最初的切斷點,以後,對於 切斷點,在2P間隔的過渡線形成切斷點的同 開始或捲繞結束之磁極齒起0.5P(P爲磁極齒g 的過渡線被設爲最初的中性點,以後,對於前 性點,在2P間隔的過渡線形成中性點。 續地被加以 線中,自捲 的間距角度 前述最初的 時,由捲繞 勺間距角度) 述最初的中200531405 (1) X. Application for patent scope 1. A method for manufacturing a motor, after the majority of the magnetic pole teeth formed on the stator core are wound with an electromagnetic coil, and the aforementioned electromagnetic coil is γ-type connected, which is characterized in that it is not cut off midway The electromagnetic coil is continuously wound from the magnetic pole teeth at the beginning of winding toward the adjacent magnetic pole teeth in sequence until the winding ends, and cuts off a part of the transition line between the magnetic pole teeth. While forming the input terminal portion, the remaining transition lines are connected to form a neutral point. 2 · The manufacturing method of the electric motor as described in the first item of the scope of the patent application, wherein the cut-off point of the electromagnetic coil is 1 · 5P (P is the magnetic pole tooth The position of the pitch angle) is set as the initial cutting point, and thereafter, the aforementioned first cutting point is set at 2P intervals. 3. The manufacturing method of the electric motor as described in item i or item 2 of the scope of the patent application, wherein the neutral point is 0.5P from the pole tooth at the beginning or end of the winding (P is the pole tooth The position of the pitch angle) is set to the initial neutral point, and thereafter, the initial neutral point is set at 2 p intervals. 4 · The manufacturing method of the electric motor according to item 丨, item 2 or item 3 of the patent application scope, wherein when the magnetic pole teeth at the beginning or end of winding are set as the first teeth, the aforementioned cutting is performed. The point system is a transitional line formed between the magnetic pole tooth No. 2k (k is a positive integer) and the magnetic pole tooth No. 2k + 1; the neutral point is the magnetic pole tooth No. 2k-1 and the magnetic pole No. 2k. Between the teeth -16-200531405 (2) The transition lines of the relocated configuration are connected to each other. 5. The manufacturing method of the electric motor according to item 1, 2, or 3 of the scope of patent application, wherein when the magnetic pole teeth at the beginning or end of winding are set as the first teeth, the cutting is performed. The point system is formed by the transitional line between the 2k-: l (k is a positive integer) magnetic pole tooth and the 2k magnetic pole tooth. The aforementioned neutral point is the 2k magnetic pole tooth and the 2k + 1 magnetic pole tooth. The transition lines arranged alternately between the magnetic pole teeth are formed by interconnecting each other. 6. The manufacturing method of the electric motor according to any one of items 1 to 5 of the scope of the patent application, wherein the stator core system can unfold each of the magnetic pole teeth in a linearly aligned state, and in the unfolded state, the aforementioned The electromagnetic coil is wound continuously in sequence from the magnetic pole teeth on one side to the magnetic pole teeth on the other side. The method of manufacturing a motor according to any one of the claims 1 to 6 of the patent application scope, wherein The number of magnetic pole teeth of the stator core stator is 3n (n is a positive integer). 8. The method for manufacturing a motor according to any one of claims 1 to 7 in the scope of the patent application, wherein the input terminal portion is formed by cutting the transition line drawn from one of the end faces of the stator core. The neutral point is formed by connecting the transition lines drawn from the other end surface side of the stator core to each other. 9 · A motor is formed by winding the electromagnetic coil with a plurality of magnetic pole teeth formed on the stator core, and making the aforementioned electromagnetic coil Y-shaped, characterized in that the electromagnetic coil is dependent on the magnetic pole teeth at the beginning of winding. Sequence toward adjacent -17- 200531405 (3) A magnetic pole tooth is moved and wound up to the magnetic pole tooth whose winding is completed, and the magnetic pole tooth whose transition winding start or winding end is alternately arranged between the aforementioned magnetic pole teeth is wound. The transition line from 1 · 5 P (P is the magnetic pole teeth) is set as the initial cut-off point. Later, for the cut-off point, the transition line at the interval of 2P forms the cut-off point of the magnetic pole teeth at the same or the end of winding. From 0.5P (P is the transition line of the magnetic pole tooth g is set to the initial neutral point. Later, for the former point, the transition line at 2P intervals forms a neutral point. It is continuously added to the line, and the self-winding interval When the angle is the first, the pitch angle of the winding spoon) -18--18-
TW094103260A 2004-02-06 2005-02-02 Electric motor and method for producing the same TW200531405A (en)

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