TR201513481A2 - Prefabricated wall panels and panel production methods. - Google Patents
Prefabricated wall panels and panel production methods. Download PDFInfo
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- TR201513481A2 TR201513481A2 TR2015/13481A TR201513481A TR201513481A2 TR 201513481 A2 TR201513481 A2 TR 201513481A2 TR 2015/13481 A TR2015/13481 A TR 2015/13481A TR 201513481 A TR201513481 A TR 201513481A TR 201513481 A2 TR201513481 A2 TR 201513481A2
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- wall panel
- osb3
- wall panels
- panel according
- wall
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- 238000004519 manufacturing process Methods 0.000 title description 6
- 239000004567 concrete Substances 0.000 claims abstract description 15
- 239000011248 coating agent Substances 0.000 claims abstract description 6
- 238000000576 coating method Methods 0.000 claims abstract description 6
- 229920006328 Styrofoam Polymers 0.000 claims abstract description 5
- 239000008261 styrofoam Substances 0.000 claims abstract description 5
- 239000000203 mixture Substances 0.000 claims description 9
- 239000002245 particle Substances 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 239000004568 cement Substances 0.000 claims description 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-M Formate Chemical compound [O-]C=O BDAGIHXWWSANSR-UHFFFAOYSA-M 0.000 claims description 2
- 229920005830 Polyurethane Foam Polymers 0.000 claims description 2
- 229920002472 Starch Polymers 0.000 claims description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 2
- 238000004026 adhesive bonding Methods 0.000 claims description 2
- 229910052796 boron Inorganic materials 0.000 claims description 2
- 239000011575 calcium Substances 0.000 claims description 2
- 229910052791 calcium Inorganic materials 0.000 claims description 2
- 229920002678 cellulose Polymers 0.000 claims description 2
- 239000001913 cellulose Substances 0.000 claims description 2
- SHFGJEQAOUMGJM-UHFFFAOYSA-N dialuminum dipotassium disodium dioxosilane iron(3+) oxocalcium oxomagnesium oxygen(2-) Chemical compound [O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[Na+].[Na+].[Al+3].[Al+3].[K+].[K+].[Fe+3].[Fe+3].O=[Mg].O=[Ca].O=[Si]=O SHFGJEQAOUMGJM-UHFFFAOYSA-N 0.000 claims description 2
- 239000000835 fiber Substances 0.000 claims description 2
- 239000010451 perlite Substances 0.000 claims description 2
- 235000019362 perlite Nutrition 0.000 claims description 2
- 229920000642 polymer Polymers 0.000 claims description 2
- 239000011496 polyurethane foam Substances 0.000 claims description 2
- 239000011148 porous material Substances 0.000 claims description 2
- 229910052710 silicon Inorganic materials 0.000 claims description 2
- 239000010703 silicon Substances 0.000 claims description 2
- 239000008107 starch Substances 0.000 claims description 2
- 235000019698 starch Nutrition 0.000 claims description 2
- 239000002562 thickening agent Substances 0.000 claims description 2
- 239000011701 zinc Substances 0.000 claims description 2
- 229910052725 zinc Inorganic materials 0.000 claims description 2
- 239000011093 chipboard Substances 0.000 claims 2
- 229910052500 inorganic mineral Inorganic materials 0.000 claims 1
- 239000011707 mineral Substances 0.000 claims 1
- 239000000843 powder Substances 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 6
- 239000000945 filler Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 10
- 239000011449 brick Substances 0.000 description 5
- 238000010276 construction Methods 0.000 description 5
- 239000004570 mortar (masonry) Substances 0.000 description 3
- 239000011505 plaster Substances 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- 239000003292 glue Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000004579 marble Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000013615 primer Substances 0.000 description 1
- 239000002987 primer (paints) Substances 0.000 description 1
- 239000008262 pumice Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
Landscapes
- Panels For Use In Building Construction (AREA)
Abstract
Buluşun amacı, mevcut panel duvarlardaki olumsuzlukların giderilerek yeni bir hafif, çok dayanıklı ve maliyeti düşük duvar paneli geliştirilmesidir. Buluş konusu hazır duvar panelleri, kilitlenebilir sistemle birbirine geçmeli duvar paneli olup; osb 3 plakalar, strafor eps dolgu malzemesi, galvaniz destek sacı, özel karışımlı beton kaplamadan meydana gelmektedir. Buluş konusu hazır duvar panelleri istenilen boyda ve ölçülerde blok halinde üretilebilir.The object of the invention is to eliminate the drawbacks of existing panel walls and to develop a new lightweight, very durable and cost-effective wall panel. The ready-made wall panels of the present invention are interlocking wall panels with lockable system; osb 3 plates, styrofoam eps filler material, galvanized support sheet, consists of a special mixed concrete coating. The ready-made wall panels of the present invention can be produced in blocks of desired length and dimensions.
Description
TARIFNAME HAZIR DUVAR PANELI ve PANEL ÜRETIMI IÇIN USUL Bulus konusu ürün, insaat sektöründe tugla, bims, gaz ve beton gibi malzemelerin yerine kullanilmak için gelistirilmistir. Insanlarin yasamsal alanlarinin yapilmasinda iç ve dis duvarlar kullanilmaktadir. Teknigin bilinen durumunda genelde tugla kullanilarak elde edilen beton duvarlar yapilmaktadir. Ancak bu beton duvarlarin yapilisi zordur, uzun zaman alir ve maliyeti fazladir. Bir beton duvarin, kullanilacak hale getirilebilmesi için 6-7 adet islemden geçmesi (tugla örme, harç, kaba siva, ince mantolama, ince siva, astar, boya vb.) gerekir. Her bir islem için ayri bir isçi, ayri bir maliyet ve ayri bir zaman gerekir ve islem uzun sürer. DESCRIPTION PROCEDURE FOR READY WALL PANEL AND PANEL PRODUCTION The product subject of the invention is used in the construction industry such as brick, pumice, gas and concrete. It was developed to be used instead of materials. people's life Internal and external walls are used in the construction of the areas. your technique concrete walls, which are generally obtained by using bricks in their known state. is being done. However, these concrete walls are difficult to construct and take a long time. it takes and the cost is high. Making a concrete wall usable It must go through 6-7 processes (bricks, mortar, rough plaster, thin sheathing, thin plaster, primer, paint, etc.). Separate for each transaction one worker, a separate cost, and a separate time, and the process takes a long time.
Bu dezavantaji biraz olsun bertaraf etmek için hazir duvar panelleri gelistirilmistir. Hazir duvar panelleri, insaat sektöründeki her türlü yapida (konut, alisveris merkezi, okul, hastane, otel vb.) kullanilir. Insaatlardaki standart duvarlarin yapiminda isçiligin birçok kalemden olusmasindan dolayi uzun sürmesini engellemek için bu duvar sistemi gelistirilmis olup, uygulamada örnekleri kullanilmaktadir. To eliminate this disadvantage a little, ready-made wall panels developed. Ready-made wall panels are used in all kinds of structures in the construction industry. (housing, shopping mall, school, hospital, hotel, etc.) is used. in construction Since the workmanship in the construction of standard walls consists of many items, Therefore, this wall system has been developed to prevent it from taking a long time. examples are used in practice.
Dünya genelinde osb kullanilarak yapilan duvar panelleri mevcuttur. Hatta iki osb arasina strafor veya benzeri izolasyon malzemesi konularak yapilmis örnekleri de vardir. Wall panels made using OSB around the world available. Even styrofoam or similar insulation material between two OSB There are also examples made with
Bulusun amaci, mevcut panel duvarlardaki olumsuzluklarin giderilerek yeni bir hafif, çok dayanikli ve maliyeti düsük duvar paneli gelistirilmesidir. The aim of the invention is to eliminate the negativities in existing panel walls. A new lightweight, very durable and cost-effective wall panel is to be developed.
Ancak bulus konusu ürünün farki, bulusta kullanilan Osb3 yonga levhalarin yangina, suya, neme ve çürümeye karsi özel karisim sivi havuzlarinda bekletilmesidir. Bu sekilde Osb3 yonga levhalar izole edilmis olur. However, the difference of the subject of the invention is the Osb3 chip used in the invention. special mixture liquid against fire, water, moisture and rotting of the boards. is kept in pools. In this way, Osb3 particle boards are isolated. it will be done.
Diger bir önemli yenilik de panellerin elastik özel karisim betonla kaplanmasi ve panellerde destek saçlarinin kullamlmasidir. Bu da, duvar üzerine yapilacak olan mermer, seramik vb. bir kaplamanin rahatlikla duvar tarafindan tasinabilmesini sagladigi gibi yapilan testlerde de ortaya çiktigi üzere m2'de 1000-kg basinç ve kuvvete dayanabilmektedir. Bu nedenle re özellikle dis cephe duvarlari olarak kullanilmasi daha uygundur. Another important innovation is that the panels are made of elastic special mixed concrete. coating and the use of support sheets on the panels. This is the wall marble, ceramic, etc. to be made on it. with the ease of a coating It can be carried by the wall, as well as in the tests made. As it turns out, it can withstand 1000-kg pressure and force per m2. This For this reason, it is more preferable to use it especially as exterior walls. suitable.
Sistemin diger bir önemli Özelligi de dört tarafindan Vidalama ile montaji yapilan tek üründür. Another important feature of the system is Screwing on all four sides. It is the only product installed.
Ayrica mukavemet gücünün çok fazla olmasina ragmen son derece hafif panellerdir. In addition, despite its very high strength, it is extremely lightweight panels.
Bulus konusu yöntem, bu duvar panellerinin farkli bir usulde imalati ile ilgilidir. Bu usulde imal edilen duvarlarin avantajlari su sekildedir: - Ürünün ebatlari 2.80m x 70 cm olarak üretilir. Bu boyut da duvarin montaji için harcanan süreyi kisaltir. - Ürün hafiftir. Kolay montaj saglar. Hafif olmasi sebebi ile binaya daha az yük verir, hatta tugla duvarin binaya verdigi yükü %75 azaltir. The method according to the invention is to make these wall panels in a different way. relates to manufacturing. The advantages of the walls manufactured in this method are is as follows: - The dimensions of the product are produced as 2.80m x 70 cm. This size too shortens the time spent on the installation of the wall. - The product is light. It provides easy assembly. Due to its light weight It gives less load, even reduces the load given by the brick wall to the building by 75%.
- Bu duvar nedeni ile kapi ve pencere üstlerinde lento kullanilmasina gerek yoktur. - Due to this wall, lintels on the door and window does not need to be used.
- Mevcut duvar sistemlerinde küçük boyutlardaki malzemelerle duvar yapildigi için süre ve is kaybi fazladir. Bulus konusu duvar sisteminde 1 panel 3 m2'ye kadar üretilebildiginden hafifligi sayesinde az zamanda az isçiyle daha fazla metraj yapilabilir. - With small size materials in existing wall systems Since the wall is built, time and work loss is high. The wall of the invention Since 1 panel can be produced up to 3 m2 in the system, it has less weight thanks to its lightness. At the same time, more quantity can be made with less workers.
- Bulus konusu panelin 1 m2'si tuglayla yapilmis 1 m2 duvardan ~ Kendinden yalitimli olmasi, harç~siva(kaba, ince), mantolama, astar gibi islemleri ve isçilikleri ortadan kaldirir, hizli montaj, az maliyet, saglamlik, hafiflik saglar. - 1 m2 of the panel, which is the subject of the invention, is made of 1 m2 wall made of bricks. ~ Being self-insulated, mortar~ plaster (coarse, thin), jacketing, It eliminates processes such as lining and workmanship, fast assembly, less cost, provides strength and lightness.
- Montajindan sonra çimento esasli siviya ihtiyaç duymadigi için ilave olarak kum, su ve kireç kullanilmaz. - Since it does not need cement-based liquid after assembly In addition, sand, water and lime are not used.
- Maliyeti düsüktür. - Its cost is low.
- Deprem esnasinda yikilmadigi ve parçalanmadigi için güvenlidir. - It is safe as it does not collapse or break down during an earthquake.
- Isi ve ses yalitiminda piyasadaki ürünlere göre daha etkilidir. - It is more effective in heat and sound insulation than the products on the market.
Sekillerin Açiklamasi : Sekil 1/ 5 - Sistemin tümünün katmanlarini gösterir görünümüdür. Description of Figures: Figure 1/ 5 - It is the view that shows the layers of the whole system.
Sekil 2/5, 3/5 - Sistemin tavan ve tabana monte edilmesinde kullanilan U profil ve levhalarin görünümleridir. Figure 2/5, 3/5 - U used to mount the system on ceiling and floor are the views of profiles and plates.
Sekil 4/5, 5/5 - Sistemin tavan ve tabana monte edilmesinde kullanilan L profil ve levhalarin görünümleridir. Figures 4/5, 5/5 - L used for ceiling and floor mounting of the system are the views of profiles and plates.
Bulus, hazir duvar panellerinin üretilmesi için bir usule de iliskindir. The invention also includes a method for producing ready-made wall panels. is related.
Osb (2) ya da yonga levha olarak teknolojide bilinen ve sözlük anlami ile odun veya odunlasmis bitkilerin yongalarinin yapay reçine tutkallari ile karistirilmasi, yüksek sicaklik ve basinçta preslenmesi ile elde edilen malzeme olan ve 11 ile 18 mm arasi beton ve agaç yongadan olusan osb3(2), neme ve yangina dayanmasi için Özel karisim sivi astar havuzunda üç gün bekletilir. Buradan çikartildiktan sonra gözeneklerin dolmasi ve sertlesmesi amaciyla 2 ile 4mm arasi kalinlikta beton karisimli çelik macun(1) çekilir. Macunu kuruyan Osb'lerin(2) üretim ebatlarina göre kesimleri yapilip 2.5 mm galvaniz destek saçlar1(4) yapistirma ve Vidalama yöntemiyle birlestirilir. Bu sekilde olusan iskelet içerisine veya Poliüretan köpük(3) yapistirilir. Yapisma islemi bittikten sonra ikinci yüz kapak olan diger osb3(2) kapatilip bütün yüzeye daha önceden hazirlanmis özel karisimli beton karisimli çelik macun kaplama(1), sürülür. Bu harç(1), ortalama 2 ile 4 mm arasinda degisir. Kuruma bandina birakilan ürünler son kat astar atilarak kullanima hazir hale getirilir, ters ve düz olarak kenetli sistem kaliplara yerlestirilir, agaç tutkali ve lifli betonla preslenip ahsap beton karisimi panel elde edilir. Known in technology as OSB (2) or particle board and dictionary meaning artificial resin of wood or woody plant chips It is obtained by mixing with glues, pressing at high temperature and pressure. made of concrete and wood chips between 11 and 18 mm. osb3(2), Special blend liquid liner to resist moisture and fire It is kept in the pool for three days. After being removed from here, the pores Mixed concrete with a thickness of 2 to 4 mm for filling and hardening. steel paste (1) is drawn. According to the production dimensions of the OSB's (2) that dry the paste 2.5 mm galvanized support sheets1(4) gluing and It is combined by screwing method. Into the skeleton formed in this way or Polyurethane foam (3) is attached. After the paste process is finished, the second The other osb3(2), which is the face cover, is closed and the whole surface is previously prepared steel putty coating with a special mix concrete mix(1), is driven. This mortar (1) varies between 2 and 4 mm on average. Drying tape The products left behind are made ready for use by applying the top coat of primer. and the flat clamped system is placed in the molds, wood glue and fibrous It is pressed with concrete and a wooden concrete mixture panel is obtained.
Bulus konusu hazir duvar panelleri, kilitlenebilir sistemle birbirine geçmeli duvar paneli olup; osb 3 plakalar(2), strafor eps dolgu malzemesi(3), galvaniz destek saci(4), özel karisimli beton kaplamadan(1) meydana gelmektedir. Bulus konusu hazir duvar panelleri istenilen boyda ve ölçülerde blok halinde üretilebilir. The ready-made wall panels, which are the subject of the invention, are interconnected with a lockable system. it is a plug-in wall panel; osb 3 plates(2), styrofoam eps padding material(3), galvanized support sheet(4), specially mixed concrete coating(1) is occurring. The ready-made wall panels, which are the subject of the invention, are in the desired length. It can be produced in blocks and sizes.
Bulusta, beton kaplama olarak kullanilan karisim(1), çimento, perlit, kalsiyum, formiate, nisasta eterit, akrilik kalinlastirici, bor madeni mikronite, silisyum, toz polimer, selüloz, çinko steart, elyaf, bait'den olusan özel bir karisimdir. Bu karisim, bulusa yenilik veren imalat yöntemlerinden biridir. Diger bir yeniklik de strafor eps'nin(3) 20-30 dansite arasinda olmasidir. Ürün Genel Özellikleri su sekildedir : Agirlik (lmetrekare) : 20 kg - 30 kg Mukavemet : 250x100 cm üretilmis numunelere tam ortadan noktasal yükleme yapildiginda minimum kirilma mukavemeti 980 kg'dir. In the invention, the mixture (1) used as concrete pavement, cement, perlite, calcium, formiate, starch etherite, acrylic thickener, boron mine from micronite, silicon, powdered polymer, cellulose, zinc steart, fiber, bait It's a special mix. This blend is the innovating manufacture of the invention. one of the methods. Another innovation is styrofoam eps(3) 20-30 between the dance. Product General Features are as follows: Weight (square meter): 20 kg - 30 kg Strength: Dotted in the middle of the samples produced 250x100 cm. The minimum breaking strength when loaded is 980 kg.
Yalitim : k=0,331 - 0,004 (w/ m2 k)'dir. Insulation: k=0.331 - 0.004 (w/ m2 k).
Yangin : Eps malzemesi b1 sinifi alev yürümez malzemedir. Fire: Eps material is b1 class flameproof material.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TR2015/13481A TR201513481A2 (en) | 2015-10-28 | 2015-10-28 | Prefabricated wall panels and panel production methods. |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TR2015/13481A TR201513481A2 (en) | 2015-10-28 | 2015-10-28 | Prefabricated wall panels and panel production methods. |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TR201513481A2 true TR201513481A2 (en) | 2016-05-23 |
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ID=63673398
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TR2015/13481A TR201513481A2 (en) | 2015-10-28 | 2015-10-28 | Prefabricated wall panels and panel production methods. |
Country Status (1)
| Country | Link |
|---|---|
| TR (1) | TR201513481A2 (en) |
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2015
- 2015-10-28 TR TR2015/13481A patent/TR201513481A2/en unknown
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