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SG11201901188VA - Metal powder feedstocks for additive manufacturing, and system and methods for producing the same - Google Patents

Metal powder feedstocks for additive manufacturing, and system and methods for producing the same

Info

Publication number
SG11201901188VA
SG11201901188VA SG11201901188VA SG11201901188VA SG11201901188VA SG 11201901188V A SG11201901188V A SG 11201901188VA SG 11201901188V A SG11201901188V A SG 11201901188VA SG 11201901188V A SG11201901188V A SG 11201901188VA SG 11201901188V A SG11201901188V A SG 11201901188VA
Authority
SG
Singapore
Prior art keywords
additive manufacturing
international
metal powder
feedstock
rule
Prior art date
Application number
SG11201901188VA
Inventor
Raymond J Kilmer
David W Heard
Original Assignee
Arconic Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Arconic Inc filed Critical Arconic Inc
Publication of SG11201901188VA publication Critical patent/SG11201901188VA/en

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C32/00—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
    • C22C32/001—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with only oxides
    • C22C32/0015—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with only oxides with only single oxides as main non-metallic constituents
    • C22C32/0026—Matrix based on Ni, Co, Cr or alloys thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/05—Metallic powder characterised by the size or surface area of the particles
    • B22F1/052—Metallic powder characterised by the size or surface area of the particles characterised by a mixture of particles of different sizes or by the particle size distribution
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00—Making metallic powder or suspensions thereof
    • B22F9/02—Making metallic powder or suspensions thereof using physical processes
    • B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00—Processes of additive manufacturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00—Materials specially adapted for additive manufacturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00—Materials specially adapted for additive manufacturing
    • B33Y70/10—Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20—Direct sintering or melting
    • B22F10/28—Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30—Process control
    • B22F10/34—Process control of powder characteristics, e.g. density, oxidation or flowability
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/60—Planarisation devices; Compression devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/60—Planarisation devices; Compression devices
    • B22F12/63—Rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00—Making metallic powder or suspensions thereof
    • B22F9/02—Making metallic powder or suspensions thereof using physical processes
    • B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/045—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by other means than ball or jet milling
    • B22F2009/047—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by other means than ball or jet milling by rolling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00—Aspects linked to processes or compositions used in powder metallurgy
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00—Products made by additive manufacturing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00—Technologies related to metal processing
    • Y02P10/25—Process efficiency

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Composite Materials (AREA)
  • Structural Engineering (AREA)
  • Powder Metallurgy (AREA)

Abstract

INTERNATIONAL APPLICATION PUBLISHED UNDER THE PATENT COOPERATION TREATY (PCT) (19) World Intellectual Property Organization 11111 11111 0 11101 010 11111 01 100 I OH 0111 101I OM 0111 00 11110 1111 0111111 International Bureau (10) International Publication Number (43) International Publication Date .....0\"\" WO 2018/125313 A2 05 July 2018 (05.07.2018) WI P0 I P C T (51) International Patent Classification: (74) Agent: BRIGGS, Heath J. et al.; ARCONIC INC., c/o B22F 3/105 (2006.01) B33Y 30/00 (2015.01) Greenberg Traurig, LLP, 500 Campus Drive, Suite 400, B33Y 10/00 (2015.01) B33Y 70/00 (2015.01) Florham Park, New Jersey 07932 (US). (21) International Application Number: (81) Designated States (unless otherwise indicated, for every PCT/US2017/050341 kind of national protection available): AE, AG, AL, AM, (22) International Filing Date: AO, AT, AU, AZ, BA, BB, BG, BH, BN, BR, BW, BY, BZ, 06 September 2017 (06.09.2017) CA, CH, CL, CN, CO, CR, CU, CZ, DE, DJ, DK, DM, DO, DZ, EC, EE, EG, ES, FI, GB, GD, GE, GH, GM, GT, HN, (25) Filing Language: English HR, HU, ID, IL, IN, IR, IS, JO, JP, KE, KG, KH, KN, KP, (26) Publication Language: English KR, KW, KZ, LA, LC, LK, LR, LS, LU, LY, MA, MD, ME, MG, MK, MN, MW, MX, MY, MZ, NA, NG, NI, NO, NZ, (30) Priority Data: OM, PA, PE, PG, PH, PL, PT, QA, RO, RS, RU, RW, SA, 62/385,861 09 September 2016 (09.09.2016) US SC, SD, SE, SG, SK, SL, SM, ST, SV, SY, TH, TJ, TM, TN, TR, TT, TZ, UA, UG, US, UZ, VC, VN, ZA, ZM, ZW. (71) Applicant: ARCONIC INC. [US/US]; 201 Isabella Street, Pittsburgh, Pennsylvania 15212-5858 (US). (84) Designated States (unless otherwise indicated, for every kind of regional protection available): ARIPO (BW, GH, (72) Inventors: KILMER, Raymond J.; 80 Fair Oaks Dri- GM, KE, LR, LS, MW, MZ, NA, RW, SD, SL, ST, SZ, TZ, ye, Pittsburgh, Pennsylvania 15238 (US). HEARD, David UG, ZM, ZW), Eurasian (AM, AZ, BY, KG, KZ, RU, TJ, W.; 1216 Macon Avenue, Apt. 4, Pittsburgh, Pennsylvania TM), European (AL, AT, BE, BG, CH, CY, CZ, DE, DK, — 15218 (US). EE, ES, FI, FR, GB, GR, HR, HU, IE, IS, IT, LT, LU, LV, = = (54) Title: METAL POWDER FEEDSTOCKS FOR ADDITIVE MANUFACTURING, AND SYSTEM AND METHODS FOR PRO- DUCING THE SAME 192 = = 190 100 = 130 '‘ = 132 160 128 = 152 = 140 _ 15 150 IPII 1 — 122 121 = r 4 riliMP W- .4111010.M. 1 55 ... 0 _ = = = il st.1 . . 0 123 124 41. 111 .4 0 4 ,111114 153 154 bk. 11. 1111h. I llitlibt% el 120 110 en FIG.la ,-, M kin el (57) : Systems and methods for producing metal powder feedstocks for additive manufacturing are disclosed. In one embodi- ment, a method includes first gathering a first feedstock from a first powder supply of an additive manufacturing system, second gath- GC • enng a second feedstock from a second powder supply of the additive manufacturing system, wherein at least one of the first feedstock 1-1 © and the second feedstock includes metal particles therein, combining the first and second feedstocks, thereby producing a metal powder ei blend, and providing the metal powder blend to a build space of the additive manufacturing system. C [Continued on next page] WO 2018/125313 A2 I IIIII IIIIIIII II 11101 VIII IIIII VIII IIIII 301113101140111 MC, MK, MT, NL, NO, PL, PT, RO, RS, SE, SI, SK, SM, TR), OAPI (BF, BJ, CF, CG, CI, CM, GA, GN, GQ, GW, KM, ML, MR, NE, SN, TD, TG). Declarations under Rule 4.17: — as to applicant's entitlement to apply for and be granted a patent (Rule 4.17(11)) — as to the applicant's entitlement to claim earlier application (Rule 4.17(iii)) the priority of the Published: — without international search report and to be republished upon receipt of that report (Rule 48.2(g))
SG11201901188VA 2016-09-09 2017-09-06 Metal powder feedstocks for additive manufacturing, and system and methods for producing the same SG11201901188VA (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201662385861P 2016-09-09 2016-09-09
PCT/US2017/050341 WO2018125313A2 (en) 2016-09-09 2017-09-06 Metal powder feedstocks for additive manufacturing, and system and methods for producing the same

Publications (1)

Publication Number Publication Date
SG11201901188VA true SG11201901188VA (en) 2019-03-28

Family

ID=62711006

Family Applications (1)

Application Number Title Priority Date Filing Date
SG11201901188VA SG11201901188VA (en) 2016-09-09 2017-09-06 Metal powder feedstocks for additive manufacturing, and system and methods for producing the same

Country Status (8)

Country Link
US (1) US20190193149A1 (en)
EP (1) EP3509776A2 (en)
JP (1) JP2019532178A (en)
KR (1) KR20190033639A (en)
CN (1) CN109641274A (en)
CA (1) CA3034020A1 (en)
SG (1) SG11201901188VA (en)
WO (1) WO2018125313A2 (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3704279A4 (en) 2017-10-31 2021-03-10 Howmet Aerospace Inc. Improved aluminum alloys, and methods for producing the same
US11846006B2 (en) 2019-10-03 2023-12-19 Tokyo Metropolitan Public University Corporation Heat-resistant alloy, heat-resistant alloy powder, heat-resistant alloy structural component, and manufacturing method of the same
KR102356436B1 (en) * 2021-03-30 2022-02-08 주식회사 대건테크 Dissimilar metal powder lamination type 3D printer
JP7126728B1 (en) * 2021-04-21 2022-08-29 合同会社テクノロジーオンデマンド Fuel cell
GB2610378B (en) * 2021-08-20 2023-11-01 Cookson Precious Metals Ltd Additive manufacturing of platinum group metal oxide dispersion strengthened alloys
CN113714519B (en) * 2021-11-03 2022-04-08 西安赛隆金属材料有限责任公司 Additive manufacturing device and method
CN116536551B (en) * 2023-05-06 2023-11-21 河北科技大学 High-strength heat-resistant high-conductivity pivot material and preparation method thereof

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050242473A1 (en) * 2004-04-28 2005-11-03 3D Systems, Inc. Uniform thermal distribution imaging
CN201735793U (en) * 2010-07-07 2011-02-09 北京北方恒利科技发展有限公司 Laser sintering forming machine
EP2730353B1 (en) * 2012-11-12 2022-09-14 Airbus Operations GmbH Additive layer manufacturing method and apparatus
US9267189B2 (en) * 2013-03-13 2016-02-23 Honeywell International Inc. Methods for forming dispersion-strengthened aluminum alloys
WO2015094719A1 (en) * 2013-12-20 2015-06-25 United Technologies Corporation Method and device for manufacturing three dimensional objects utilizing a stationary direct energy source
CN103949636B (en) * 2014-05-05 2016-05-04 湖南华曙高科技有限责任公司 A kind of quick molding method of laser fast shaping device
CN104226996B (en) * 2014-08-31 2016-08-24 江苏大学 A kind of laser 3D prints the device and method of impeller of pump
CN205148936U (en) * 2015-11-30 2016-04-13 天津清研智束科技有限公司 Spread powder device and vibration material disk device

Also Published As

Publication number Publication date
WO2018125313A3 (en) 2018-08-16
WO2018125313A2 (en) 2018-07-05
US20190193149A1 (en) 2019-06-27
EP3509776A2 (en) 2019-07-17
CA3034020A1 (en) 2018-07-05
CN109641274A (en) 2019-04-16
JP2019532178A (en) 2019-11-07
KR20190033639A (en) 2019-03-29

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