KR20200017866A - System and method for managing dcs productivity - Google Patents

Abstract

The present invention relates to a management system and a method thereof and, more specifically, to a distributed control system (DCS) productivity management system and a method thereof capable of promoting efficient product production management by establishing a productivity analysis system while storing, in a database, all documents and instructions required for an operator and product production management in a process of producing a product through DCS facilities. To this end, the DCS productivity management system comprises: a manager server consisting of an attendance status management unit for managing an attendance status for each operator of a production site using a DCS, an operation status management unit for managing an operation status of an operator-belonging group including the operator, a production status management unit for managing a product production status of a production site using the DCS, a productivity management unit for managing the productivity and failure rate of a product according to any one or more between the operator-belonging group and the product, and a product indication and performance management unit for managing performance for at least any one production indication between the operator-belonging group and the product; and an operator terminal for transmitting and receiving data to and from any one or more among the attendance status management unit, the operation status management unit, the production status management unit, the productivity management unit and the production indication and performance management unit by being able to communicate with the manager server.

Description

DCS Productivity Management System and Method {SYSTEM AND METHOD FOR MANAGING DCS PRODUCTIVITY}

The present invention relates to a management system and method, and more specifically, to a database and all the documents and instructions required for the management of production of workers and products in the process of mass-producing the product through a distributed control system (DCS) facility, as well as productivity analysis. The present invention relates to a DCS productivity management system and method that enables efficient product production management by enabling a system to be established.

Early computer control concept has been mainly controlled by direct computer control (DDC) system and field analog connection.

In the case of such a DDC, since all control functions are concentrated in one computer, when an error occurs in the computer, the entire process may cause an uncontrollable state.

The DCS (Distributed Control System) developed to compensate for this is to separate several small CPUs by function and connect them to a communication network so that the entire system is composed.

As described above, DCS has been gradually increasing in efficiency due to the improvement of semiconductor manufacturing technology, while the field's application ability is continuously increasing, and the demand is increasing day by day as it is installed and operated in various process control sites. to be.

Due to the high market demand of DCS, competition among peers is also fierce. Therefore, in order to secure competitiveness in this trend, it is basic to produce high quality products steadily and quickly. Efficient management of productivity is essential, but as the technology related to productivity management of DCS is still insufficient, research on this is needed.

Republic of Korea Patent Publication No. 10-0269785 Republic of Korea Patent Publication No. 10-1997-0007687

The present invention has been made to solve the above-mentioned problems of the prior art, and when producing the product through the DCS facility, the productivity and analysis of the productivity and instructions necessary for the management of the production of workers and products by the database for convenience and productivity analysis The purpose is to provide a DCS productivity management system and method that can increase the efficiency of product production management.

In order to achieve the above object, the present invention, the attendance status management unit for managing the attendance status for each worker in the production site using a distributed control system (DCS), and for managing the work status of the worker belonging group including the worker Work status management department, production status management department for managing product production status of production sites using DCS, productivity management department for managing product productivity and defective rate according to at least one of worker group and product, and worker A manager server comprising a production instruction performance management unit which manages the performance of at least one production instruction of the group and the product; And a person in charge terminal capable of communicating with the manager server for transmitting and receiving data with at least one of the time and attendance management unit, the work status management unit, the production status management unit, the productivity management unit, and the production instruction performance management unit.

Here, the attendance status management unit manages the attendance of the worker according to at least one of the employee's belonging group, name, work date, work time, time and attendance classification according to the work time, attendance classification and vacation classification information according to other work assignment Characterized by including a time and attendance management module for.

In addition, the work status management unit of the worker belonging to the work plan status, worker name, date, production product, production product code, product production planned quantity, work classification according to the work time, work start time, work end time and other A work plan management module for managing at least one of the matters, a worker's affiliation with respect to the work performance status, a worker's name, date, a product, a product's product code, a quantity of a product's production, a work segment according to a work time, And a job performance management module for managing at least one of job start time, job end time, and other matters.

In addition, the production status management unit at least any one of the production period, worker belonging group, manufacturing instruction number, product model number, product model name, production instruction quantity, production completion quantity, defective quantity and defective product information on the product production plan and performance The product production status management module for managing one or more, and the project production status management module for calculating and managing the progress rate for product production for each project by the following equation.

Equation: Progress Rate = (Working Hours / Recovery) * 100

In addition, the productivity management unit is characterized in that it comprises a productivity management module for managing at least one or more of the productivity per group of workers belonging to the product, the productivity per product and process failure rate information for each period.

The production instruction performance management unit manages at least one of a production instruction number, a product model number, a product model name, a production instruction quantity, a production completion quantity, a work start date, and a work completion date for a production instruction product for each product and worker belonging group. Based on the production instruction performance management module and at least one of normal working time, worker number, overtime and overtime information on the production of the production instruction product for each worker group, Characterized in that it comprises a capa analysis module for analysis.

On the other hand, the present invention comprises the steps of managing the attendance status for each worker in the production site using the attendance status management unit DCS; Managing a work status of a worker belonging group including the worker by the work status management unit; Managing, by the production status management unit, a product production status of a production site using DCS; Managing the productivity and the defective rate of the product according to at least one of the worker belonging group and the product; Managing, by the production instruction performance management unit, the performance of at least one production instruction of a worker belonging group and a product; And transmitting and receiving data from at least one of the attendant status management unit, the work status management unit, the production status management unit, the productivity management unit, and the production instruction performance management unit.

The DCS productivity management system and method according to the present invention as described above are optimized by making a database of worker attendance status, productivity, defect rate, performance against work instruction, and analyzing productivity when mass-producing products using DCS facilities. Product production management can be enabled.

In addition, by enabling the direct transmission and reception of information related to production management between the manager and the field personnel, it is possible to increase the product production efficiency through fast real-time communication of production personnel.

1 schematically illustrates a DCS productivity management system in accordance with the present invention.
Figure 2 is a block diagram schematically showing a manager server of the DCS productivity management system according to the present invention.
3 is a block diagram showing the sub-components of the manager server of the DCS productivity management system according to the present invention.

The terms or words used in this specification and claims are not to be construed as limiting in their usual or dictionary meanings, and the inventors may appropriately define the concepts of terms in order to best describe their invention. Based on the principle that the present invention should be interpreted as meanings and concepts corresponding to the technical spirit of the present invention.

Therefore, the embodiments described in the specification and the drawings shown in the drawings are only the most preferred embodiment of the present invention, and do not represent all of the technical idea of the present invention, which can be replaced at the time of the present application It should be understood that there may be various equivalents and variations.

Hereinafter, a DCS productivity management system and method according to the present invention will be described with reference to the drawings.

1 is a view schematically showing a DCS productivity management system according to the present invention.

The present invention basically consists of a manager server and a person in charge terminal.

More specifically, the present invention is a manager server for managing the attendance status for each worker in the production site using a DCS (Distributed control system) and the work status for managing the work status of the worker belonging group including the worker Management department, production status management department to manage the production status of products on the production site using DCS, productivity management department to manage product productivity and defect rate according to worker group and product, worker group and product production It consists of a production instruction performance management unit that manages the performance of the instruction, while the person in charge can communicate with the administrator server for DCS productivity management, so that the data of the attendance status management, work status management, production status management, productivity management, and production instruction performance management Will send and receive.

The administrator server may be configured to act as a web server or web service server, for example, to display a processed result on a web page or to receive necessary input data through a web page, where the web page is simply In addition to text, images, sound, video, etc., it should be interpreted to include software for performing a specific task such as a web application, and may also be constructed to provide an application and an interface installed on a desktop, a laptop, a smartphone, a tablet PC, and the like. have.

The terminal for the person in charge is to send and receive information on the worker's attendance status, productivity, defect rate, performance of work instruction, productivity analysis, etc. in connection with mass production of products through the DCS facility by accessing the manager server on the online network. It should be interpreted as including various communication means such as tablets, netbooks, personal digital assistants (PDAs), portable multimedia players (PMPs), smart phones, wearable smart devices, etc. Software, applications, and the like for interworking may be provided.

In addition, the online network referred to in the present invention may be a core network integrated with a wired public network, a wireless mobile communication network, or a portable Internet, and the like, and various services existing in the TCP / IP protocol and its upper layer, that is, HTTP (Hyper Text Transfer). It can mean a global open computer network structure that provides Protocol, Telnet, File Transfer Protocol (FTP), Domain Name System (DNS), Simple Mail Transfer Protocol (SMTP), and the like, and is not limited to these examples. It means a data communication network that can transmit and receive data.

2 and 3 are block diagrams illustrating sub-components of a manager server and a manager server in the DCS productivity management system according to the present invention, respectively.

Details related to the lower components of the manager server will be described below.

<Main Components, Functions and Effects of T & A Management>

* T & A Management Module

-Worker's belonging group (eg affiliation), name, working date, working time, time and attendance classification according to working time (eg normal, absenteeism, overtime, overnight, etc.), and attendance classification according to other work assignment (eg normal Manage and enter worker's time and attendance according to information such as commuting, dispatching, training, business trip, overseas business trip, vacation classification (eg normal, year / month, public holidays, morning vacation, afternoon vacation, etc.)

-Even during overtime work such as overtime work, overnight work or overtime

-"North" means when the support is from another department, and the applicant can be managed by the worker's group personnel during the period.

-Supports to check collective employee status of individual workers and their groups

* T & A output module

-Supports output of attendance by worker group and individual

-You can print out the time and attendance status during a certain period by setting the period.

<Main Components, Functions and Effects of Work Status Management Unit>

* Work Plan Management Module

-The worker's affiliation with work plan status, worker's name, date (work due date), production product, production product code (select from product list), planned production quantity of product, work classification according to work time (eg normal, Overtime, overnight, etc.), work start time, work end time, and other matters (specifics)

-Pre-production schedule planning before product production

* Performance Record Management Module

-Enter and search the worker's group, worker's name, date, production product, production product code, product production completion quantity, work classification according to work time, work start time, work end time, etc. Managed by

-It is used to check and analyze the work efficiency of workers against the information of the work plan management module.

<Major Components, Functions and Effects of Production Status Management>

* Production Status Management Module

-Production period (start date and end date of manufacturing instruction), production group number, product instruction number, product model number, production instruction quantity, production completion quantity, defective quantity, defective product information, etc. Managed by input, inquiry

-Information on the production plan including the production instructions (production period, worker's group, manufacturing instruction number, product model number, product model name, quantity of production instructions) is set. In addition to the information on, production completion quantity, defective quantity, defective product information, etc. are set

* Project production status management module

-Manage and calculate the progress rate for product production by project (e.g. weekly, monthly, quarterly, semi-annual, etc.) as a mathematical formula (progress rate = (working time / recovery labor) * 100)

-'Recovery work' can be calculated by each standard labor * production quantity of the produced product, and can be used to estimate the production efficiency of each project.For example, multiplying the collected labor by the standard labor wage rate can obtain the standard labor cost of the produced product. If you calculate the cost of materials, you can get the product cost, and if you check the number of times of recovery for the whole product produced by period, you can compare the production scale during that period.

Major Components, Functions and Effects of Productivity Management

Productivity Management Module

-Manages the productivity of each worker's group, the product productivity, and the process defect rate of the product by period

-For example, if you want to check the productivity of each worker's group, if you select a specific group after setting the period, you can see the productivity status of each group and the status of lost labor, and also set the period if you want to check the productivity by product. After selecting a specific product, you can see the productivity status and lost labor status by date of the product.

-In case of the process defective rate, select the worker's group after setting the period and the defect status by product of the group will be displayed.

* Productivity Reporting Module by Period

-Display information of productivity management module by period through graphs and figures

-By setting the period, you can see the status of productivity, lost labor and quality.

-The information of this productivity management module can be provided in the form of printable file such as Excel table.

Major Components, Functions and Effects of the Production Order Performance Management Department

* Production Order Management Module

-Manage production instruction number, product model number, product model name, production instruction quantity, production completion quantity, work start date, and work completion date for production instruction products by product and worker group.

-By selecting the product and worker belonging group, you can check the performance compared to the manufacturing instruction by product, and by adding the period setting, you can also check the performance compared to the instruction by group, and print the performance statement against the instruction of the relevant period.

* Capa Analysis Module

-Analyzing holding, indicating and recovering labor on the basis of normal working hours, number of workers, overtime, and working days for the production of production instruction products by worker group

-You can easily check the production capacity by worker's group by checking the number of holdings, indications, and recovery by period in the form of graph.

On the other hand, the DCS productivity management method according to the present invention is a step of managing the attendance status for each worker at the production site using the DCS, and the work status management unit manages the work status of the worker belonging group including the worker And, the production status management department manages the production status of the product in the production site using DCS, the productivity management department manages the productivity and defect rate of the product according to the worker group and the product, and the production instruction performance management department belongs to the worker. Managing the performance of the group, the production instruction of the product, and the step of the person in charge of sending and receiving data to at least one of the attendance status management unit, work status management unit, production status management unit, productivity management unit and production instruction performance management unit It can be done by.

According to the present invention as described above, it is possible to computerize and manage the worker's time and attendance status, productivity, defect rate, performance, etc. when mass-producing products based on DCS facilities, and also to check productivity analysis accuracy, Convenience and smooth production management can be supported.

In addition, it is possible to send and receive information for production management in real time between the manager and the field staff in real-time to increase product production efficiency through fast communication with the production personnel.

In the above description of the present invention with reference to the accompanying drawings, the specific shape and direction have been described mainly, the present invention can be variously modified and changed by those skilled in the art, such variations and modifications are included in the scope of the invention Should be interpreted as

Claims (10)

Time and attendance management department to manage the attendance status of each worker in the production site using DCS (Distributed control system), work status management department to manage the work status of the worker's group including the worker, and production site using DCS A production status management unit for managing the production status of the product, a productivity management unit for managing the productivity and defective rate of the product according to at least one of the worker group and the product, and the production instruction of at least one of the worker group and the product A manager server comprising a production instruction performance management unit for managing the performance of the control unit;
DCS characterized in that it is capable of communicating with the manager server, a terminal for transmitting and receiving data with at least any one or more of the attendance status management unit, work status management unit, production status management unit, productivity management unit and production instruction performance management unit; Productivity Management System.
The method according to claim 1,
The time and attendance management unit for managing the worker's time and attendance according to at least one or more of the employee's belonging group, name, work date, work time, work attendance according to the work time, attendance classification and vacation classification information according to other work assignment DCS productivity management system comprising a time and attendance management module.
The method according to claim 2,
The work status management unit of the worker belonging to the work plan status, the worker's name, date, production product, production product code, product production planned quantity, work classification according to work time, work start time, work end time and other items DCS productivity management system comprising a work plan management module for managing at least one or more.
The method according to claim 3,
The work status management unit of the worker's belonging group, worker name, date, production product, production product code, product production completion quantity, work classification according to work time, work start time, work end time and other matters on work performance status DCS productivity management system comprising a work performance management module for managing at least one or more.
The method according to claim 3,
The production status management unit at least any one or more of the production period, worker belonging group, manufacturing instruction number, product model number, product model name, production instruction quantity, production completion quantity, defective quantity and defective product information on the product production plan and performance DCS productivity management system comprising a product production status management module for managing.
The method according to claim 5,
The production status management unit DCS productivity management system comprising a project production status management module for calculating and managing the progress rate for the product production for each project by the following equation.

Equation: Progress Rate = (Working Hours / Recovery) * 100
The method according to claim 6,
The productivity management unit DCS productivity management system, characterized in that it comprises a productivity management module for managing at least one or more of the productivity per group of workers belonging to the product, productivity for each product and process defect rate information for each period.
The method according to claim 3,
The production instruction performance management unit for managing at least one or more of the production instruction number, product model number, product model name, production instruction quantity, production completion quantity, work start date and work completion date for the production instruction product for each product and worker belonging group DCS productivity management system comprising a production instruction performance management module.
The method according to claim 8,
The production instruction performance management unit for analyzing the holding maneuver, indication maneuvering and recovery maneuver based on at least one or more of the normal working time, number of workers, overtime hours and working day information on the production of the production instruction product for each worker group DCS productivity management system comprising a capa analysis module.
In the DCS productivity management method using the system according to any one of claims 1 to 9,
Managing the attendance status for each worker in a production site using the DCS;
Managing a work status of a worker belonging group including the worker by the work status management unit;
Managing, by the production status management unit, a product production status of a production site using DCS;
Managing the productivity and the defective rate of the product according to at least one of the worker belonging group and the product;
Managing, by the production instruction performance management unit, the performance of at least one production instruction of a worker belonging group and products;
And transmitting and receiving data to and from at least one of the attendant status management unit, the work status management unit, the production status management unit, the productivity management unit, the productivity management unit, and the production instruction performance management unit.

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