KR20160001756A - Apparatus and method for integrity test of membrane modules using acoustic sensor - Google Patents
Apparatus and method for integrity test of membrane modules using acoustic sensor Download PDFInfo
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- KR20160001756A KR20160001756A KR1020140078779A KR20140078779A KR20160001756A KR 20160001756 A KR20160001756 A KR 20160001756A KR 1020140078779 A KR1020140078779 A KR 1020140078779A KR 20140078779 A KR20140078779 A KR 20140078779A KR 20160001756 A KR20160001756 A KR 20160001756A
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- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/14—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object using acoustic emission techniques
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/44—Processing the detected response signal, e.g. electronic circuits specially adapted therefor
- G01N29/46—Processing the detected response signal, e.g. electronic circuits specially adapted therefor by spectral analysis, e.g. Fourier analysis or wavelet analysis
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Abstract
Description
The present invention relates to an apparatus and method for determining the completeness of a separation membrane module, and more particularly, to an apparatus and method for determining the integrity of a separation membrane module, And more particularly, to a device and a method for determining whether a separation membrane module is damaged, damaged, and damaged.
The membrane module is applied to various fields such as water treatment or gas separation membrane, and the membrane integrity test is to judge whether or not the membrane module is abnormal. Conventional membrane integrity measurements are conducted by a pressure drop test (PDT) and a bubble test. Among these, the pressure drop test is the most widely used technique with high accuracy and reliability proven through experiments.
However, such completeness test technique is performed by analyzing the water quality in the state where the membrane breakage occurs and the membrane breakage occurs, and the water quality analysis is mainly used such as particle counting, particle size analysis and TOC measurement. Since the separation membrane module is damaged and the water quality is deteriorated, the subsequent confirmation operation is performed. Therefore, the present techniques for the membrane module can measure the completeness of the membrane module in advance or check the condition of the membrane module in real time There is no disadvantage.
Furthermore, in order to satisfy the accuracy and reliability of the module and to minimize the damage in response to the damage, it is necessary to detect the damage in real time.
SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and it is an object of the present invention to overcome the limitations of the conventional apparatus for determining completeness of a separation membrane module by analyzing the water quality after deteriorating the separation membrane module, So as to minimize the damage.
According to an aspect of the present invention, there is provided an apparatus for measuring a sound signal generated by a separation membrane module according to an embodiment of the present invention. A signal processor for converting the measured acoustic signal into a digital signal and calculating a spectrogram and a waveform representing a magnitude of an acoustic signal with respect to a time axis and a frequency axis from the digital signal; And a completeness determiner for analyzing the spectrogram and the waveform to determine whether the separator module is damaged, damaged, and damaged.
The acoustic sensor unit may be attached to the outside of the separator module and may be attached to each of the regions to be measured for damage of the separator module.
According to an embodiment of the present invention, there is provided an acoustic sensor unit including a sound absorbing material and a sound device for sensing sound, wherein the separator module and the sound device are spaced apart at a predetermined interval, And the sound absorbing material is covered with the sound absorbing material so as to be covered with the sound absorbing material so as to block the noise below the reference value and to sense a specific sound signal.
The sound absorbing material according to one embodiment may be made of foamed styrene resin and a polymer material.
The signal processing unit according to an exemplary embodiment may calculate a frequency value using a Fast Fourier Transform (FFT) on a digital signal, and calculate a spectrogram from the calculated frequency value.
The completeness determining unit may calculate a level crossing rate (LCR) derived from a crossing value of a waveform based on a threshold value preset for the digital signal, and determine whether the level crossing rate is a normal level And when the level crossing rate is out of the tolerance range of the normal level crossing rate, it is judged that the membrane module is broken, and the normal level crossing rate is the normal level crossing rate, And the sound signal is generated and stored in advance.
In the case where the separation membrane module according to the above-described embodiment is broken, the degree of damage may be determined in proportion to the degree of deviation from the error range, and the failure position may be determined based on the position of the corresponding acoustic sensor, Can be estimated according to the degree of deviation.
In order to solve the above-described technical problem, a separation membrane module according to another embodiment of the present invention is used to detect whether a membrane module is damaged in real time, and when failure is detected, damage information is provided to a system user through an alarm Provides a membrane module integrity monitoring system.
According to another aspect of the present invention, there is provided a method for measuring a sound signal generated by a separation membrane module, the method comprising the steps of: Converting the measured acoustic signal into a digital signal, calculating a spectrogram and a waveform representing a magnitude of an acoustic signal with respect to a time axis and a frequency axis from the digital signal; And analyzing the spectrogram and the waveform to determine whether the separation membrane module is damaged, damaged, and damaged.
The step of measuring an acoustic signal according to yet another embodiment may include the step of measuring the acoustic signal of the sensor by placing the sound absorbing material in close contact with a part of the acoustic device of the sensor other than one surface of the acoustic device facing the separating membrane module, And can detect a specific acoustic signal.
According to another embodiment of the present invention, the step of converting the digital signal into a digital signal may include calculating a frequency value using Fast Fourier Transform (FFT) on the digital signal, and calculating a spectrogram from the frequency value.
Analyzing the spectrogram and the waveform according to another embodiment may include calculating a level crossing rate (LCR) derived from a crossing value of the waveform based on a threshold value preset for the digital signal Determining that the separation membrane module is broken if the level crossing rate is within an error range of the normal level crossing rate and determining that the separation membrane module is broken if the level crossing rate is out of the error range of the normal level crossing rate, And the normal level crossing rate is calculated and stored in advance from the acoustic signal generated when the separation membrane module is in the normal state.
In another embodiment, when the separation membrane module is broken, the degree of damage is determined in proportion to the degree of deviation from the error range, and the damage position is determined based on a position of the sensor, Can be estimated according to the degree of deviation from the error range.
According to the present invention, it is possible to provide a determination device for a separation membrane module using an acoustic sensor capable of measuring the completeness of the separation membrane module in advance. In addition, unlike conventional post-treatment type integrity measurement methods, it monitors the completeness of the membrane module in real time, minimizes the damage if the membrane module is damaged, minimizes the damage, .
FIG. 1 is a conceptual diagram of a separation membrane completeness determination apparatus according to an embodiment of the present invention.
2 is a photograph of an experimental example in which the acoustic sensors of the separation membrane completeness determination device according to an embodiment of the present invention are attached to the separation membrane module.
3 is a conceptual view showing a structure of one surface of an acoustic sensor and a separation membrane module of a separation membrane completeness determination device according to an embodiment of the present invention.
FIG. 4 is a diagram illustrating waveforms of sounds obtained by analyzing real-time sound signals for three regions of a separation membrane module by a separation membrane completeness determination device according to an embodiment of the present invention.
FIG. 5 is a diagram showing a spectrogram calculated by analyzing real-time sound signals for three regions of a separation membrane module by a separation membrane completeness determination device according to an embodiment of the present invention. FIG.
FIG. 6 is a diagram showing spectrograms and waveforms of sounds, which are obtained by analyzing real-time sound signals for one region of a separation membrane module by a separation membrane completeness determination device according to an embodiment of the present invention, in a single screen.
FIG. 7 is a view showing a breakage of a separation membrane module sensed by a separation membrane completeness determination apparatus according to an embodiment of the present invention. FIG.
8 is a view showing spectrograms of three sensors from a separation membrane completeness determination apparatus according to an embodiment of the present invention.
FIG. 9 is a view showing spectrograms at different times for one sensor from a separation membrane completeness determination device according to an embodiment of the present invention. FIG.
10 is a flowchart of a method for determining the integrity of a separation membrane according to another embodiment of the present invention.
Prior to the description of the concrete contents of the present invention, for the sake of understanding, the outline of the solution of the problem to be solved by the present invention or the core of the technical idea is first given.
The apparatus for determining integrity of a separation membrane module according to an embodiment of the present invention measures an acoustic signal using at least one acoustic sensor attached to the separation membrane module and analyzes spectrograms and waveforms calculated from the acoustic signals to determine whether the separation membrane module is broken or damaged Position, and degree of breakage.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
1 is a conceptual diagram of a separation membrane
The
The separator
The
The fact that the
The
The
A description of the variables in Equation (1) is as follows. L (m) is the level crossing rate in the current sample m, N is the number of samples in the interval to analyze, L th is an experimentally determined constant, w (n) is a window function used in signal processing, The hanning function, x (n), is the digital signal for which the current level crossing rate is to be determined.
The acoustic signal obtained through the experiment according to an embodiment of the present invention measures 20,000 samples per second and sets 256 samples to one frame. 400-600 frames when setting the reference value, and 20-30 frames which are used to determine whether the frame is normal or not. The reference value is set to an average value, an upper limit value, and a lower limit value of a frame measured with an external sound signal, and the LCR (reference value) in the normal state, for example, belongs to the category of LCR (15) Reference value), for example, the result of exceeding the LCR 50, the signal of the break sound is judged. The result of the abnormal state is indicated in red. In the case of dividing into two areas, it is possible to make more granular completeness judgment through LCR (reference value).
The error range for determining whether or not to break is determined experimentally and depends on reliability. The position where the breakage has occurred can be estimated according to the degree of deviation from the error range centering on the position of the acoustic sensor and the position of the acoustic sensor when the breakage is detected. If the error range deviates much from the normal range, it is close to the position of the acoustic sensor. If the error range is small, it can be assumed that the acoustic sensor is far away from the acoustic sensor. This can be experimentally quantified, and other normal level crossing rates and error ranges are determined according to the separator module to be implemented. In the case where a plurality of acoustic sensor units are attached, it is possible to detect breakage only in some acoustic sensor units. In this case, the breakage position of the separation membrane module can be more specifically estimated. In particular, when detecting a break by a plurality of acoustic sensor units, the acoustic signal of the acoustic sensor unit located nearest to the occurrence of the break is directly affected by the break, and the spectrogram value of the narrow frequency band is displayed in red , The acoustic sensor part located at a place away from the occurrence of the break may indirectly receive the effect of the break, and the spectrogram value may appear irregularly in a wide frequency band. The embodiment will be described with reference to FIG. The degree of failure can be determined in proportion to the degree of deviation from the error range, and has a direct relationship.
Also, it is possible to confirm whether or not the membrane module is broken through the difference in the amplitude of the spectrogram. The energy signal becomes large in the case of the membrane module in which the breakage occurs compared to the energy signal of the membrane module in the normal state. The difference value can be experimentally confirmed since it can be varied depending on the type and size of the membrane module. For quantitative comparison, the ratio of the energy signal divided into frequency bands can be used.
The frequency band may vary between the maximum and minimum values of the range indicated by the particular membrane module. If the range of the frequency band of a specific membrane module is determined, it can be divided into at least two areas. When an energy signal having a frequency band smaller than the reference value is defined as A and a energy signal having a frequency band equal to or greater than the reference value is defined as B, A ratio of A to B (Y) makes it possible to determine whether the membrane module is broken or not. That is, the difference between the Y value at the time of normal operation and the Y value at the time of occurrence of the breakage is used.
More specifically, the ratio of the energy signal can be calculated as shown in Equation (2).
For example, in the case of the integrity measurement device for a hollow fiber membrane module, the frequency range that can be generated is 0 to 100,000 Hz, the reference value is 2000 Hz, and the range from 0 to 2000 Hz is called Low Spectrum Energy (A) Can be set to High Spectrum Energy (B). Also, the spectrogram's acoustic signal size (dB) is expressed by the color of the spectrogram using dB LL , dB HL obtained from Equation (2). For example, if the measured value is in the error range of the upper limit and the lower limit when the normal state dB LL and dB HL values are dB LL (0.12) and dB HL (0.04), it can be judged as a normal state. The value of the abnormal state exceeds the error range. If it is judged abnormal, the color and color shades are displayed in the spectrogram.
The
Another embodiment of the present invention is a separation membrane module integrity monitoring system that detects whether a separation membrane module is damaged in real time using a separation membrane
FIG. 3 is a photograph showing an experimental example in which an acoustic sensor unit is attached to each of the core portions of the influent water, the concentrated water, and the permeated water with respect to the hollow fiber membrane module. The acoustic signal is measured from an external acoustic sensor unit and the signal processing unit and the completeness determination unit calculate the information on whether the acoustic signal is damaged or not. Hereinafter, the spectrogram and the waveform analyzed from the acoustic signal measured through the experiment of FIG. 3 will be described.
FIG. 4 is a diagram illustrating waveforms of sounds obtained by analyzing real-time sound signals for three regions of a separation membrane module by a separation membrane completeness determination device according to an embodiment of the present invention. The horizontal axis represents time, and the vertical axis represents amplitude, and waveforms are shown for each sensor. FIG. 5 is a graph showing spectrograms obtained by analyzing real-time sound signals for three regions of a separation membrane module by a separation membrane completeness determination device according to an embodiment of the present invention. The vertical axis represents the frequency, the horizontal axis represents the time, and the concentration of the color of the spectrogram represents the magnitude of the amplitude. Due to the nature of the spectrogram, it can be easily and visually confirmed whether or not the membrane is damaged. This is useful for detecting the presence or absence of a membrane module in real time. FIG. 5 shows that the spectrogram appears red, indicating that the fracture occurred. Specifically, it can be seen that a spectrogram such as a dark red band at 300 Hz to 600 Hz of the
FIG. 6 is a diagram showing spectrograms and waveforms of sounds, which are obtained by analyzing real-time sound signals for one region of a separation membrane module by a separation membrane completeness determination device according to an embodiment of the present invention, in a single screen. The horizontal axis represents time, and the upper part is the spectrogram, the lower part is the waveform, and the middle part is the enlarged part of the lower part of the waveform, which is divided into three areas on the right part of the screen. In this way, it is possible to provide a user with a result of analyzing the sound signal generated in the separation membrane module in real time.
FIG. 7 is a diagram illustrating a breakage of the separation membrane module from the separation membrane completeness determination apparatus according to an embodiment of the present invention. FIG. It can be seen that the breakdown of the membrane module increases the waveform, and the color of the spectrogram appears red over a broad frequency band.
8 is a view showing a spectrogram of three acoustic sensor units from a separation membrane completeness determination apparatus according to an embodiment of the present invention. The spectrograms of
FIG. 9 is a view showing spectrograms at different times for one acoustic sensor unit from a separation membrane completeness determination apparatus according to an embodiment of the present invention. FIG. (A) when the membrane module is completed, and (b) and (c) when the membrane module is damaged. It can be seen that the level crossing rate of the object to be measured expressed by the color of the spectrogram is more severe than the crossing rate of normal level (c) than that of (b).
10 is a flowchart of a method for determining the integrity of a separation membrane according to another embodiment of the present invention. Each step of the separation membrane completeness determination method corresponds to the detailed configuration of the separation membrane module apparatus of FIG. 1 as follows, and a detailed description thereof is not repeated.
S210 is a step of attaching one or more sensors to each part of the membrane module to be measured for damage, and measuring an acoustic signal generated in the membrane module. A sound absorbing material is adhered to a part of the sensor of the sensor other than the one surface facing the separation membrane module at a certain interval, thereby blocking the noise below the reference value and detecting a specific sound signal. This corresponds to the acoustic sensor unit of FIG.
S220 is a step of converting the measured acoustic signal into a digital signal and calculating a spectrogram and a waveform indicating a difference in amplitude according to a change of the time axis and the frequency axis from the digital signal. A frequency value is calculated using a fast Fourier transform for the digital signal, and a spectrogram is calculated from the frequency value. This corresponds to the signal processing unit of Fig.
S230 is a step of analyzing the spectrogram and waveform to determine whether the membrane module is damaged, damaged, and damaged. A level crossing rate (LCR) derived from an intersection value of a waveform on the basis of a preset threshold value is calculated. If the level crossing rate is within an error range of the normal level crossing rate, If the level crossing rate is out of the error range of the normal level crossing rate, it is determined that the membrane module is damaged. The normal level crossing rate can be calculated and stored in advance from the acoustic signal generated when the membrane module is in a normal state. If the membrane module is broken, the degree of damage can be determined by the experimental value in proportion to the degree of deviation from the error range, and the damage position is determined by the degree of deviation from the error range Lt; / RTI > And corresponds to the completeness determination unit of FIG.
As described above, the present invention has been described with reference to particular embodiments, such as specific elements, and specific embodiments and drawings. However, it should be understood that the present invention is not limited to the above- And various modifications and changes may be made thereto by those skilled in the art to which the present invention pertains.
Accordingly, the spirit of the present invention should not be construed as being limited to the embodiments described, and all of the equivalents or equivalents of the claims, as well as the following claims, fall within the scope of the spirit of the present invention .
10: Membrane integrity determination device
11: Acoustic sensor part
11a:
12: Signal processing section 13: Completeness judgment section
20: Membrane module
30:
Claims (14)
A signal processor for converting the measured acoustic signal into a digital signal and calculating a spectrogram and a waveform representing a magnitude of an acoustic signal with respect to a time axis and a frequency axis from the digital signal;
And a completeness determiner for analyzing the spectrogram and the waveform to determine whether the separator module is damaged, damaged, and damaged.
Wherein the acoustic sensor unit is attached to the outside of the separation membrane module and is attached to each of the areas to be measured for damage of the separation membrane module.
Wherein the sound sensor part includes a sound absorbing material and a sound device for sensing sounds, wherein the separation membrane module and the sound device are spaced apart from each other by a predetermined distance, and the sound absorbing material is closely contacted to a part of the sound device, Wherein the acoustic sensor detects a specific acoustic signal by blocking a noise below a reference value, and detecting a specific acoustic signal.
Wherein the sound absorbing material is made of foamed styrene resin and a polymer material.
Wherein the signal processing unit calculates a frequency value using Fast Fourier Transform (FFT) on the digital signal, and calculates a spectrogram from the calculated frequency value.
The completeness determining unit may calculate a level crossing rate (LCR) derived from an intersection value of a waveform based on a threshold value preset for the digital signal,
Determines that the separation membrane module is not broken when the level crossing rate is within an error range of the normal level crossing rate,
Determining that the separation membrane module is broken if the level crossing rate is out of the error range of the normal level crossing rate,
Wherein the normal level crossing rate is calculated and stored in advance from an acoustic signal generated when the separation membrane module is in a steady state.
Wherein when the separation membrane module is broken, the degree of breakage is determined in proportion to the degree of deviation from the error range.
Wherein when the separation membrane module is broken, the breakage position is estimated based on the position of the corresponding acoustic sensor that sensed the breakage and the position of the acoustic sensor in accordance with the degree of deviation from the error range.
Converting the measured acoustic signal into a digital signal and calculating a spectrogram and a waveform representing a magnitude of an acoustic signal with respect to a time axis and a frequency axis from the digital signal;
And analyzing the spectrogram and the waveform to determine whether the separation membrane module is damaged, damaged, and damaged.
Wherein the step of measuring the acoustic signal comprises the steps of: covering the sounding device of the sensor with a sound absorbing material in close contact with a part of the sounding device apart from one side of the separating membrane module facing the separating membrane module, And detecting the signal integrity of the separation membrane module.
The step of converting into the digital signal includes:
Wherein a frequency value is calculated for the digital signal using Fast Fourier Transform (FFT), and a spectrogram is calculated from the frequency value.
Wherein analyzing the spectrogram and waveform comprises:
Calculating a level crossing rate (LCR) by deriving an intersection value of a waveform based on a preset threshold value for the digital signal,
Determines that the separation membrane module is not broken when the level crossing rate is within an error range of the normal level crossing rate,
Determining that the separation membrane module is broken if the level crossing rate is out of the error range of the normal level crossing rate,
Wherein the normal level crossing rate is calculated and stored in advance from an acoustic signal generated when the separation membrane module is in a steady state.
Wherein the breakage degree is determined in proportion to the degree of deviation from the error range when the separation membrane module is broken, and the breakage position is a degree of deviation of the center of the sensor, And determining the integrity of the separation membrane module.
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PCT/KR2015/006408 WO2015199434A1 (en) | 2014-06-26 | 2015-06-24 | Device and method for determining integrity of separation membrane module using acoustic sensors |
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