KR20150002537U

KR20150002537U - Heavy board cutting device

Info

Publication number: KR20150002537U
Application number: KR2020130010626U
Authority: KR
Inventors: 김진양
Original assignee: 김진양
Priority date: 2013-12-20
Filing date: 2013-12-20
Publication date: 2015-06-30

Abstract

The present invention relates to an apparatus for cutting a heavy weight or low weight plate material by means of a rotary saw blade portion which is set and fixed by firmly setting and reciprocating movement. More specifically, the present invention relates to a device for moving a plate material on the top of a bed, freely moving, To a cutting tool which can simultaneously perform cutting and post-processing by a rotary saw blade.
The apparatus for cutting a sheet material according to the present invention includes a bed 111 having a plurality of air nozzles 112 so as to levitate a plate material sprayed with air supplied from a cone presser, A processing means (120) for cutting and cutting the cut surface of the plate while linearly reciprocating in the direction of the cylinder, and a support base (131) at the upper end of the bed, (100) including a fixing portion (130) provided with a plurality of clamps (132) for ascending and descending by the lifting and lowering of the plate (S1)
A plurality of rollers 143 are provided at the upper end of the conveyance table 142 by being inserted into the bed and the plate material provided on the front surface of the processing unit 110 is inserted into the bed, A material input unit 200 for inputting the sheet material on the bed 111,
A plurality of air nozzles 152a are disposed on the upper end of the main body 151 to allow air to be ejected from the upper end of the main body 151, A plate feeder 155 for moving the plate material forward and backward by the motor M1 and a presser 160 provided on the plate feeder 155 for rotating the plate material S2 by the operation of the cylinder S2, A material supply unit 300,
And a sludge recovery unit 400 for recovering the sludge of the plate material processed by the processing unit.

Description

Sheet material cutting apparatus {HEAVY BOARD CUTTING DEVICE}

The present invention relates to an apparatus for cutting a heavy weight or low weight plate material by means of a rotary saw blade unit which is fixedly fixed and fixedly moved and reciprocates. More specifically, the present invention relates to an apparatus for cutting a plate material by moving it freely, To a cutting tool which can simultaneously perform cutting and post-processing by a rotary saw blade.

In general, cutting of a heavy or low-weight plate material such as aluminum cuts a workpiece while moving the rotary saw blade while the plate material is fixed. However, since such an operation is performed by an operator while moving the rotary saw blade, workability is lowered, There is a problem in that it is difficult to perform cutting with a certain precision.

To solve this problem, a method has been disclosed in which a heavy saw blade is cut by a rotary saw blade portion which reciprocally moves from one side of the bed to the other side while fixing the heavyweight plate material on the upper portion of the bed.

Such an operation can increase the efficiency of cutting the heavy-weight plate constantly, but it has been very inconvenient to adjust the movement of the plate having a high weight from the top of the bed to the cutting position by the rotating saw blade.

That is, since it is difficult to manually perform the operation of adjusting the cutting position while moving the plate material in the front, rear, right, or left direction on the upper part of the bed, there is a problem that the workability is very inconvenient because it is performed using a separate forklift or the like.

In addition, when the aluminum plate is moved by a forklift or the like as described above, there is a problem that serious residual adsorption occurs on the aluminum plate due to the moving operation.

In addition, since the rotary saw blade of the rotary saw blade portion reciprocates in a state where the rotary saw blade protrudes to the upper portion of the bed, there is a high risk of a safety accident due to carelessness of the operator.

In order to solve such a problem, there has been provided a high-weight plate cutting apparatus of Utility Model Registration Nos. 20-0402634 and 20-0414113 previously filed and registered by the present applicant.

The above-described sheet material cutting device is configured to rotate and transfer the sheet material placed on the upper end of the bed by the rising and falling rollers, which makes it impossible to rapidly rotate and transfer the sheet material.

Further, there is a problem that it is very difficult to cut different sheet materials at one time, and it is only possible to cut by a cutting saw blade, and it is troublesome to use a separate apparatus for the post-processing of the cutting surface.

Further, since there is no apparatus for setting the cutting position of the plate material, it is troublesome to adjust the cutting position of the plate material by artificially.

In addition, the conventional sheet material cutting apparatus has a problem that the discharge of sludge generated during processing is not easy.

Utility model registration No. 20-0402634 Utility Model Registration No. 20-0414113

The present invention has the following purpose to solve the problems occurring in the conventional sheet material cutting apparatus as described above.

The object of the present invention is to provide an apparatus and a method for supplying air on a bed to levitate a plate, thereby smoothly transferring and rotating the plate, and dividing the clamp into a plurality of clamps for fixing the plate, And it is an object of the present invention to provide a plate material cutting device which can be fixed and cut.

Another object of the present invention is to provide a system for automatically setting a cutting position of a plate material in the rear, thereby simplifying the plate material cutting operation and shortening the cutting operation.

It is another object of the present invention to provide a cutter blade for cutting a plate material and a polishing blade for polishing the cut portion so as to simultaneously perform cutting and polishing of the plate material.

Another object of the present invention is to facilitate the recovery of the sludge generated at the time of cutting the plate, and to minimize the volume of the recovered sludge.

In order to accomplish the above object, the present invention provides a sheet material cutting apparatus including a bed having a plurality of air nozzles for air-levitating a plate material on which air supplied from a cone-

A fixing unit having a support at the upper end of the bed, a fixing unit having a plurality of clamps for pressing and fixing the plate by lifting and lowering the cylinder at the center of the support,

A plurality of rollers disposed at the upper end of the conveying table and being movable in the lateral direction along the rails by inserting the plate material provided on the front surface of the bed into the bed, Wow,

A plurality of air nozzles for spraying air are disposed on an upper end bed of the main body, and a plurality of air nozzles are provided on the upper end bed of the main body. The plurality of air nozzles are moved forward and backward by the driving motor, A material supply unit provided on the sheet material transfer unit and provided as a presser which rotates by the operation of the cylinder to press the sheet material,

A machining portion provided at the lower end of the bed and moving up and down by a cylinder operation and cutting and cutting the plate material while linearly reciprocating in one direction,

And a sludge recovery unit for recovering the sludge of the plate material processed by the processing unit.

As described above, according to the plate material cutting apparatus of the present invention, the plate material is levitated by air supply to move and rotate, thereby minimizing the residue of the plate material upon transportation. Further, So that it is possible to fix the plate material more firmly and to obtain various effects such as the effect of simultaneously cutting and polishing the plate material by the machining portion.

1 is a front view for explaining a plate material cutting apparatus according to an embodiment of the present invention;
2 is a side view for explaining a plate material cutting apparatus according to an embodiment of the present invention;
3 is a plan view for explaining a plate material cutting apparatus according to an embodiment of the present invention.
4 is a view for explaining a pusher;
5 is a view for explaining a side attachment.

In the following, embodiments of the present invention are described with reference to the accompanying drawings.

In the following description, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear. The terms used in the following description are terms set in consideration of functions in the present invention. These terms may vary depending on the intention or custom of the producer producing the product, and definitions of the terms should be based on the contents throughout the specification.

(Example)

As shown in FIGS. 1 to 3, the sheet material cutting apparatus of the present invention includes a material input unit 200 for inputting a sheet material, a material supply unit 300 for sequentially feeding the input material by a cutting length, A machining unit 100 for firmly fixing the material supplied from the supply unit 300 and cutting the sludge, and a sludge recovery unit 400 for recovering the sludge generated during the cutting process.

First, the material input unit 200 is preferably provided at the tip of the processing unit 100 to input a material.

A rail 201 is provided on the front surface of the processing unit 100, and a conveying table 202 is assembled to the rail so as to be movable along the rail 201.

A plurality of rollers 203 are provided on the conveying table 202 so as to guide the material in a state where the material is seated. One side of the conveying table 202 is provided with a hinge 204 and the conveying table 202 is rotatable about the hinge.

On the other hand, it is preferable that the lower end of the conveying table 202 is provided with a caster so as to be easily rotated.

The processing unit 100 includes a bed 110 on which a sheet material is placed, processing means 120 installed at a lower end of the bed and performing a cutting and polishing process simultaneously on the sheet material while linearly reciprocating in one direction, And a fixing unit 130 for pressing and fixing the plate material.

A plurality of air nozzles 111 are provided on the surface of the bed 110 so as to inject air supplied from a cone presser. When the plate material is placed on the bed, the plate material is levitated by the air injected from the air nozzle 111.

A supporting table 121 which is moved up and down by a cylinder S4 of the processing means 120 and a cutting saw blade 125 which is rotated by a driving motor M2 to cut a plate material, And a grinding saw blade 126 for grinding the cut portion of the plate member which is rotated by the motor M3 and cut by the cutting saw blade, so as to simultaneously perform cutting and polishing.

On the other hand, guide rods 122 for guiding the support rods 121 are provided on both sides of the support rods 121.

Further, a guide block 123 is further provided on both sides of the cylinder S4 so as to support the support base 121 more firmly.

The support base 121 supporting the cutting saw blade 125 and the polishing saw blade 126 is supported by the body 120-1.

A drive motor M4 is provided at the front end of the body 120-1 and a lever 127 is provided on the axis of the drive motor M4. A pinion 128 is mounted so as to interlock with the cutting saw blade and the grinding saw blade to linearly move.

In the meantime, in the direction in which the cutting saw blade and the polishing saw blade pass, a sludge feeder 129 is preferably provided for feeding and discharging the sludge generated during cutting and polishing.

The fixing unit 130 includes a support 131 and a clamp 132 for pressing and fixing the plate to the lower end of the support by raising and lowering the support by the sealer S1.

And a guide rod 133 for smoothly moving up and down the clamp 132 is provided. At the lower end of the clamp 132, a plurality of pressing members 134 having an elastic force are provided so that the plate material can be pressed more firmly.

The guide rods 141 and 141 'are provided at both ends of the support rods 131 of the fixing portion 130 and the side rods 142 for conveying the guide rods 141' And the side attachment unit 145 is moved forward by the cylinder so as to press-contact the plate material. On the other hand, the lower end of the side contact unit 142 is provided with a contact piece 142, and the contact piece is provided with an elastic member 143 for increasing a pressing force.

On the other hand, the material supplying unit 300 is configured to move the plate conveying unit 330 forward and backward by driving the driving motor M1 to forward the plate material.

That is, the material supply unit 300 is provided with a bed 320 having a plurality of nozzles 322 for spraying air on the upper end of the main body 310, a guide rod 347 is provided on both ends of the bed, The plate feeder 330 is coupled to the guide rod 347 so that the plate feeder moves along the guide rod by driving the driving motor M1.

A screw type driving screw M1-1 is disposed in the motor M1 in the direction of movement of the sheet material transfer unit and a lower end of the sheet material transfer unit 330 is interlocked with the driving screw M1-1.

A plurality of pushers 340 are provided at the upper end of the plate conveyor 330 to press and fix the plate material.

A pair of brackets 341 are fixed to the upper end of the plate conveyor 330 and the rotating piece 342 is installed to be rotated by a hinge 343 at the center of the bracket 341 And a pressing block 345 for pressing the plate material is provided at the tip of the rotating piece 342. The lower end surface of the pressing block 345 is provided with an elastic member 345a for improving the pressing force.

A cylinder 344 is provided behind the rotating piece 342 and the rotating piece 342 is rotated about the hinge 343 by the operation of the cylinder to press the plate material.

A side contact unit 350 is provided on the plate conveying unit 330.

The side attachment unit 350 is provided with a bracket 351 fixed to the upper end of the plate conveyor 330 and a rotary body 352 installed to be rotated by the hinge 353a, Respectively.

A screw bar 354 is coupled to the rotating body 352 and a push rod 355 is provided to the screw rod to move left and right by a motor 356 provided on a side portion to push the material.

On the other hand, a sludge recovery unit 400 is provided at one end of the processing unit 100 for recovering sludge generated when the plate material is cut.

Preferably, the sludge recovery unit 400 is installed in association with the sludge transfer unit 129 so that the sludge discharged to the sludge transfer unit 129 provided in the work 110 can be collected and recovered.

The lower end of the sludge is preferably positioned at the lower end of the sludge transfer unit, the middle portion thereof is inclined upward, and the sludge transferred to the lower end of the upper end is opened to fall into the recovery bottle 410.

The conveying belt includes a plurality of conveying angles 403 for conveying the sludge from the lower end to the upper end of the pulley 401. [ .

It is preferable that the conveying belt 402 is operated by a motor 405 installed at the upper end.

On the other hand, the sludge recovered in the recovery tank 410 is compressed and discharged by a separate press.

A process of cutting the plate material by the plate material cutting device configured as above will be described.

First, when the workpiece is pushed into the bed 110 of the machining unit 100 with the workpiece being pushed into the bed 110 in a state where the workpiece to be cut is placed on the workpiece loading unit 200, the workpiece is loaded on the roller 203 of the workpiece loading unit Bed. At this time, it is preferable that air is jetted from the air nozzle 111 provided on the bed.

When the plate material is injected in the state in which the air is sprayed as described above, the plate material is levitated on the bed 110 finely by the air. The worker can easily push the plumbed material into the material supply unit 300 installed in the rear side.

When the plate material is fed into the material supply unit 300, the drive motor M1 is operated to advance the plate feeder 330 to the position where the plate material is inserted. In the advanced state, the cylinder 344 of the pressurizer 340 is actuated to push and rotate the rotating piece 342 so that the pressing block 345 presses the plate material.

In this state, the drive motor M1 rotates in the reverse direction to feed the sheet material transfer unit 330 rearward, and the sheet material pressed by the presser is transferred backward.

On the other hand, even when the nozzle 322 provided on the bed 320 of the material supply unit 300 blows air, the plate material is easily pushed backward.

In this state, the control unit 500 inputs the width and the length quantity to be cut, and then operates.

When the input is completed, the driving motor M1 is driven to advance the plate conveying unit 330 to push the plate material into the processing unit 110. At this time, if the width of the plate is short or long, the following operation is performed to perform the setting.

That is, after the plate material is sent to the machining portion 110 by the plate feeder 330 as described above, the cylinder 353 is operated to rotate the rotator 352 so that the plunger 355 is positioned on the side of the plate material Thereafter, the motor 356 operates to cause the plunger to move to the side by pushing the side of the plate material.

After the completion of the transfer, the plate adherer 140 provided at the fixing part 130 is positioned at the side of the inserted plate, and then the actuating button of the cylinder 144 provided at the control part is pressed to operate the cylinder 144, ) Further presses the side portion of the plate member to come into close contact with the one side portion.

The cylinder S1 of the fixing portion 130 is operated to lower the clamp 132 and the pressing member 134 presses the plate 132 to the plate member 140. [ As shown in Fig.

Then, the cylinder S4 of the processing means 120 is operated to move the support table 121 up and down. The drive motor M4 is operated and the pinion 128 provided on the axis of the drive motor moves the cutting saw blade 125 and the polishing saw blade 126 along the rak 127 Thereby allowing the transfer to the side.

As the cutting saw blade 125 and the polishing saw blade 126 are conveyed, the fixed plate material is cut, and at the same time, the surface of the polishing saw blade 126 is polished to the cut-off portion.

At this time, the sludge caused by the cutting and polishing is transferred to the sludge recovery unit 400 by the sludge transfer unit 129, transferred by the transfer belt of the sludge recovery unit, and recovered to the collection bottle 410.

Thus, when the cutting and polishing process is completed, the cylinder S4 of the processing means is operated in reverse to lower the support table 121, and the motor S4 is rotated in the reverse direction to return the processing means to the original position.

As described above, the plate material cutting apparatus of the present invention has the advantage that not only a low weight but also a plate material of a high weight can be fed and conveyed and can be set freely, and the set plate material is securely fixed, In addition, by machining the cut surface, it is not necessary to further cut the cut surface, thereby improving the work efficiency.

Embodiments of the present invention have been described with reference to the accompanying drawings.

It should be noted, however, that the present invention is not limited specifically to the embodiments described above, and that various modifications and changes may be made by those skilled in the art within the spirit and scope of the appended claims.

100: processing section 110: bed
111: nozzle 120: machining means
125: cutting saw blade 126: polishing saw blade
130: fixing part 132: clamp
134: Pushing member 140: Plate fastener
200: Material input unit 201: Rail
202: conveying table 300: material supply unit
310: main body 320: bed
330: sheet material transfer unit 340: presser
342: rotating piece 345: pressing block
400: sludge recovery unit 500: control unit

Claims

A bed 110 provided with a plurality of air nozzles 111 so as to levitate the plate material sprayed with air supplied from a cone presser; a plurality of air nozzles 111 installed at a lower end of the bed 110, A processing unit 120 for cutting and cutting a cut surface of the plate while linearly reciprocating in one direction and a support table 131 at the upper end of the bed, (100) including a fixing portion (130) provided with a plurality of clamps (132) for ascending and descending and pressing and fixing a plate material,
A material input unit 200 in which a plurality of rollers 203 are provided at an upper end of a conveyance belt 202 by inserting a plate material placed on a front surface of the processing unit 100 into the bed,
A plurality of air nozzles 322 are provided on the upper end of the main body 310 to allow air to be ejected from the upper end of the main body 310, A plate feeder 330 for moving the plate material forward and backward by the motor M1 and a presser 340 disposed on the plate feeder 330 and rotating by the operation of the cylinder 344 to press the plate material A material supply unit 300,
And a sludge recovery unit (400) for recovering the sludge of the plate material processed by the processing unit.

The method according to claim 1,
The sheet material supply unit 300
The pair of guide rods 347 are provided at both ends of the bed 320 while the plate conveying unit 330 is moved forward and backward by driving the driving motor M1 to forward the plate material, The lower end of the plate feeder 330 is connected to the driving screw M1-1 of the driving motor M1, and the upper end of the driving screw M1-1 is connected to the lower end of the driving screw M1-1. And is installed so as to be interlocked with the plate member.

The method according to claim 1,
The pusher 340
A bracket 341 is fixed to the upper end of the plate conveyor 330 and a rotary piece 342 having a pressing block 345 at its tip is rotatably supported by a hinge 343, And a cylinder (344) is provided at the rear end of the rotating piece (342) so as to rotate the rotating piece about the hinge (343) so as to press the plate.

The method according to claim 1,
Further comprising a plate adherer (350) mounted on the plate conveyor (330) for pushing the plate material, which is rolled by the operation of the cylinder (353) and placed on the bed (320), to the side.

The method according to claim 1 or 4,
The side attachment unit 350 is fixed to the upper end of the planetary feeder 330 and includes a rotating body 352 provided between both ends of the rotating body 352 to be rotated by a hinge between the brackets 351, Wherein a screw rod (354) is coupled between the screw rod and a push rod (355) which is moved laterally by a motor (356) provided on a side portion of the screw rod.