KR20100057235A - Method for manufacturing metal composite oxide using li-ion battery and cathode active material with the same - Google Patents

Abstract

PURPOSE: A method for manufacturing metal composite oxide is provided to promote the growth of precursor particles for manufacturing a positive electrode active material, to easily control an average particle diameter, and to increase a production yield. CONSTITUTION: A method for manufacturing metal composite oxide comprises the following steps: injecting a first metal salt solution with nickel and cobalt into a reactor in which distilled water is put; injecting a second metal salt solution having hydrogen ion concentration(pH) 6~12 into the reactor; and precipitating nickel composite hydroxide precursor particles by controlling pH of the whole metal salt solution in 11-13 while injecting NaOH solution and ammonia aqueous solution into the reactor.

Description

METHOD FOR MANUFACTURING METAL COMPOSITE OXIDE USING LI-ION BATTERY AND CATHODE ACTIVE MATERIAL WITH THE SAME}

The present invention relates to a method for manufacturing a metal composite oxide for a lithium secondary battery and a cathode active material including the same, and to preparing a multicomponent metal oxide-based cathode active material for a lithium secondary battery (co-precipitation). The present invention relates to a technology for facilitating an increase in production yield.

Lithium secondary batteries have a high energy density and have a higher energy density of 1.5 to 2 times higher than Ni / Cd batteries, and are widely used in power supplies such as mobile phones and notebook computers.

In particular, since the performance on the portability of these products depends on the secondary battery, which is a key component, the demand for a high performance battery is very large. The characteristics required for the battery include various aspects such as charge and discharge characteristics, lifetime, high rate characteristics, and stability at high temperatures.

Among lithium secondary batteries, 5V-class spinel cathode active material is the cathode active material that is attracting the most attention because it has high energy density due to high voltage.

Currently commercially available lithium _secondary batteries use LiCoO ₂ for the positive electrode and carbon for the negative electrode.

Cobalt-based cathode active material LiCoO ₂ , a typical cathode active material for lithium secondary batteries, has excellent life characteristics and conductivity, but has a disadvantage of small capacity and expensive raw materials.

In order to solve this problem, research has been actively conducted on LiNiCoO ₂ cathode active material in which a part of LiNiO ₂ is substituted with cobalt, but battery safety has not yet been established because it has not obtained satisfactory high-rate charging and discharging characteristics and high temperature characteristics. It is true.

The most common method for producing a positive electrode active material is a solid phase reaction method, which is prepared by repeating a process of mixing and calcining powders of carbonate or hydroxide of each element as a raw material. Disadvantages of this method include high impurity inflow from the ball-mill during mixing, uneven reaction, which makes it difficult to obtain a uniform phase, difficulty in controlling the size of powder particles uniformly, and poor sinterability. This is long. In addition, as the charge and discharge cycles are repeated, the crystal structure of the active material is collapsed and the lifespan of the battery is also reduced.

In order to solve this problem, a co-precipitation method using a chelate has been disclosed, but this method has a problem in that exhaust gas such as NO _x or CO _x is emitted during firing.

In addition, since the precipitation zones between the metal composite materials are different from each other, the growth of particles is slowed in the region between pH 11 and 13, which is the coprecipitation condition of the general metal composite oxide, and thus, the particles do not form particles of a desired size or the solution residence time in the reactor. Since there is a need to increase the manufacturing yield is a problem that is reduced.

In the present invention, in preparing a lithium-ion battery multi-component metal oxide-based cathode active material using co-precipitation, two or more metal salt solutions are used, and hydrogen ion concentration of each solution. By adjusting and adding (pH), it is possible to provide a method for producing a metal composite oxide for a lithium secondary battery that promotes the growth of precursor particles for the production of a positive electrode active material and facilitates the adjustment of the average particle diameter of the particles rather than the conventional coprecipitation method. The purpose.

In addition, it is an object of the present invention to provide a cathode active material manufactured to reduce the fine amount of precursor particles and increase the production yield of a product by using the metal composite oxide prepared by the above production method.

The method for preparing a metal complex oxide according to the present invention comprises injecting a primary metal salt solution containing nickel (Ni) and cobalt (Co) as a first metal salt into a reactor containing distilled water, and simultaneously injecting the primary metal salt solution. A secondary metal salt solution containing 1 to 3 elements selected from Al, Mn, Mg, Sr, Ca, Ge, Ga, In, and Sb as a second metal salt and having a hydrogen ion concentration (pH) of 6 to 12 is described above. Injecting the sodium hydroxide (NaOH) solution and ammonia aqueous solution into the reactor and the hydrogen ion concentration (pH) of the entire metal salt solution injected into the reactor is adjusted to 11 to 13 conditions and represented by the following Chemical Formula 1 It is characterized in that the precipitated nickel composite hydroxide precursor particles.

[Formula 1]

Ni _1-wxyz Co _w M1 _x M2 _y M3 _z (OH) ₂

Herein, M1, M2, and M3 of Chemical Formula 1 are each selected from Al, Mn, Mg, Sr, Ca, Ge, Ga, In, and Sb, and w, x, y, and z are 0.01 ≦ w ≦ 0.2, 0 ≦ This value satisfies x + y + z ≦ 0.1.

The primary metal salt solution is characterized in that it comprises in part the second metal salt, wherein the concentration of the first metal salt in the primary metal salt solution is 1.5 to 3.0M, the residence time in the reactor is 5 to 50 Characterized in that it is injected at a constant speed so that the time, the second metal salt concentration in the secondary metal salt solution is 0.01 ~ 2M, characterized in that the injection time at a constant speed so that the residence time in the reactor is 5 ~ 50 hours Wherein the aqueous ammonia solution is used at a concentration of 5 to 50 wt%, and is injected at a constant rate such that the molar ratio of ammonia to the first metal salt + the second metal salt is 1: 1 to 1: 4. The sodium hydroxide solution is used to have a concentration of 1 ~ 30wt%, it is characterized in that the reaction temperature by the addition of the sodium hydroxide solution is adjusted to 30 ~ 80 ℃, Kel complex hydroxide precursor particle size is characterized by adjusting to 1 ~ 500 ㎛.

In addition, the cathode active material for a lithium secondary battery according to the present invention is mixed nickel composite hydroxide precursor particles prepared by the above metal composite oxide manufacturing method to have a molar ratio of 0.8 to 1.5 lithium salt, and the temperature and air of 600 ~ 900 ℃ It is characterized in that the produced by baking for 5 to 30 hours in the atmosphere or oxygen atmosphere.

Here, the particle size of the cathode active material is 1 ~ 30 ㎛, characterized in that the surface area of 0.1 ~ 2 m ² / g.

In addition, the lithium secondary battery according to the present invention is characterized in that it comprises the positive electrode active material.

In the method of manufacturing a metal composite oxide for a lithium secondary battery according to the present invention, a primary metal salt solution including a metal salt having a similar precipitation region such as Ni and Co is prepared, and a secondary metal salt having a different precipitation hydrogen ion concentration (pH) region such as Al, etc. The solution is prepared by separating the Al-containing solution under the conditions of forming a stable solution phase such as a colloidal state. Injection into the reactor provides the effect of increasing the overall particle growth rate and increasing the overall cathode active material particle growth rate.

In the present invention, a lithium secondary battery (Li-ion battery) multi-component metal oxide-based cathode active material is prepared by co-precipitation. At this time, in the present invention, the method of preparing the precursor of the cathode active material for a lithium secondary battery through coprecipitation from the multicomponent metal salt solution is different from the conventional method of using only one multicomponent coprecipitation solution.

First, in the present invention, two or more metal salt solutions are used, and the hydrogen ion concentration (pH) of each solution is adjusted and added.

To this end, the primary metal salt solution contains nickel (Ni) and cobalt (Co) metal salts with similar optimum precipitated hydrogen ion concentration (pH) properties, and the secondary metal salt solution contains Al having similar optimum precipitated hydrogen ion concentration (pH) properties. And metal salts selected from among Mn, Mg, Sr, Ca, Ge, Ga, In and Sb.

Next, the secondary metal salt solution is prepared under a hydrogen ion concentration (pH) condition to form stable nano-sized colloidal particles, thereby promoting growth of precursor particles or controlling growth than conventional coprecipitation methods, thereby increasing the average particle size of the particles. To have the effect of adjusting the

This effect reduces the amount of precursor particles and increases the yield of the product.

Hereinafter, based on the above-described technology of the present invention, a metal composite oxide for a lithium secondary battery and a cathode active material including the same will be described in detail.

Advantages and features of the present invention and methods for achieving them will be apparent with reference to the embodiments described below in detail. However, the present invention is not limited to the embodiments disclosed below, but will be implemented in various different forms, and only the embodiments make the disclosure of the present invention complete, and those skilled in the art to which the present invention pertains. It is provided to fully inform the person having the scope of the invention, which is defined only by the scope of the claims.

First, in the method for producing a metal complex oxide mainly containing nickel, cobalt, and aluminum at a hydrogen ion concentration (pH) of 11 to 13, the primary metal salt solution may include Ni, Co, etc. as the main metal salt. The secondary metal salt solution uses a metal salt selected from the remaining trace metal salt elements Al, Mn, Mg, Sr, Ca, Ge, Ga, In and Sb. At this time, since the adjustment of the hydrogen ion concentration (pH) of the secondary metal salt solution is involved in particle growth in the reactor, the size of the metal complex oxide particles can be easily controlled by controlling the hydrogen ion concentration (pH) of the secondary metal salt solution. Can be controlled.

In order to achieve the above object, a primary metal salt solution having a concentration of 1.5 to 3.0 M of a first metal salt is introduced into a reactor containing distilled water at a constant rate such that the particle residence time is 5 to 50 hours, and at the same time, a hydrogen ion concentration. The secondary metal salt solution (pH) adjusted between 6 and 12 is injected at a constant rate so that the particle residence time is 5 to 50 hours at a concentration of 0.01 to 2M.

In this case, when the concentration of the first metal salt is lower than 1.5M, the overall yield is lowered. When the concentration of the first metal salt is higher than 3.0M, the viscosity is high and the reactivity is lowered. In addition, when the concentration of the second metal salt is less than 0.01M, the amount of metal added is too small, resulting in a low production rate, and in the case of more than 2M, it is difficult to form a stable colloid.

In addition, when the particle residence time is less than 5 hours, the overall productivity is lowered, or if it is too long exceeding 50 hours, the formation of particles may be difficult, so that the concentration and time conditions proposed in the present invention It is desirable to comply.

In the case of the secondary metal salt solution, when the hydrogen ion concentration (pH) is less than 6, it is difficult to observe the desired particle growth because the colloid formation of the nanoscale is not achieved, and the aluminum particles grow excessively due to excessive precipitation under the conditions exceeding 12. Since there is a disadvantage, in the present invention, it is preferable to limit the hydrogen ion concentration (pH) of the secondary metal salt solution to 6 to 12 conditions.

In addition, while the aqueous solution of ammonia was injected at a constant rate such that the molar ratio of ammonia to total metal salt was 1: 1 to 1: 4, sodium hydroxide solution was injected to adjust the reaction temperature in the reactor to 30 to 80 ° C., and the metal salt solution By adjusting the hydrogen ion concentration (pH) of 11 to 13 to prepare a nickel composite hydroxide represented by the following formula (1).

[Formula 1]

Ni _1-wxyz Co _w M1 _x M2 _y M3 _z (OH) ₂

Wherein M1, M2 and M3 are each selected from Al, Mn, Mg, Sr, Ca, Ge, Ga, In and Sb, w, x, y and z are 0.01 ≦ w ≦ 0.2, 0 ≦ x + y + It is a value which satisfies z <0.1. Wherein the primary metal salt solution comprises Ni and Co salts and may or may not partially contain the remaining metal (M1, M2 and M3) salts, and the secondary metal salts include the remaining metal (M1, M2 and M3) salts. To have a stoichiometric ratio as shown in Formula 1.

Another aspect of the present invention relates to a metal composite oxide prepared by the above method. Another aspect of the present invention for achieving the above object is after mixing the nickel composite hydroxide in a ratio of 1 ~ 1.2 molar ratio of the lithium compound and the metal to lithium and after pre-treatment at 400 to 600 ℃ in the atmosphere or oxygen atmosphere, Again, a cathode active material prepared by heat treatment at atmospheric pressure or oxygen atmosphere at 750 ~ 900 ℃ is prepared.

The cathode active material prepared in this manner is prepared to have a particle size of 1 to 30 µm, more preferably an average particle diameter of 5 to 20 µm, and a surface area of 0.1 to 2 m ² / g.

If the average particle size is smaller than 1 μm, the surface area of the particles increases and impurity formation increases on the surface. If the average particle diameter is 30 μm or more, the size of the particles increases so that the distance of diffusion of lithium ions into the particles increases. As a result, the disadvantage of deterioration in speed characteristics will appear.

The present invention as described above will be further embodied based on the following examples, but the present invention is not limited to these examples.

Example 1

A primary metal salt solution is prepared using NiSO ₄ and CoSO ₄ metal salts such that the Ni / Co molar ratio is 0.86 / 0.15, and an Al (NO ₃ ) ₃ solution is prepared as a secondary metal salt solution separated therefrom. For Al (NO ₃ ) ₃ solution, an appropriate amount of 1M sodium hydroxide (NaOH) solution or concentrated ammonia solution is administered to adjust the pH to between 6 and 12. These two solutions are administered simultaneously to the CSTR continuous reactor. The dosing rate of the two solutions is adjusted so that the molar ratio of Ni / Co / Al is 0.8 / 0.15 / 0.05. Simultaneously, 20 wt% sodium hydroxide (NaOH) solution and concentrated aqueous ammonia solution are administered. In this reaction, the dose of sodium hydroxide (NaOH) solution is adjusted so that the metal salt solution hydrogen ion concentration (pH) in the reactor is about 11-13. Then, the dosage is adjusted so that the residence time of the total solution is about 10 hours.

Next, in the case of more than 1L in the CSTR continuous reactor, the overflow solution (flow overflow) is received and filtered, washed with distilled water sufficiently and dried in a 120 ℃ oven to prepare a nickel composite hydroxide precursor particles.

Example 2

So that the Ni / Co / Al molar ratio of _{0.86 / 0.16 / 0.02 NiSO 4,} CoSO 4, Al (NO 3) using the _third metal salt primary as the secondary metal salt solution to prepare a metal salt solution, and this separation Al (NO _{3) 3} Prepare a solution. For Al (NO ₃ ) ₃ solution, an appropriate amount of 1M sodium hydroxide (NaOH) solution or concentrated ammonia solution is administered to adjust the pH to between 6 and 12. These two solutions are administered simultaneously to the CSTR continuous reactor. The dosing rate of the two solutions is adjusted so that the molar ratio of Ni / Co / Al is 0.8 / 0.15 / 0.05. Simultaneously, 20 wt% sodium hydroxide (NaOH) solution and concentrated ammonia solution are administered. In this reaction, the dose of sodium hydroxide (NaOH) solution is adjusted so that the hydrogen ion concentration (pH) of the reactor is about 11-13. Dosage is adjusted so that the residence time of the total solution is about 10 hours. If more than 1L in the CSTR continuous reactor to receive the overflow (flow) overflow solution (filter) and then washed with distilled water sufficiently and dried in 120 ℃ oven to prepare a nickel composite hydroxide precursor particles.

Example 3

So that the Ni / Co / Al molar ratio of _{0.82 / 0.15 / 0.03 NiSO 4,} CoSO 4, Al (NO 3) using the _third metal salt primary as the secondary metal salt solution to prepare a metal salt solution, and this separation Al (NO _{3) 3} Prepare a solution. For Al (NO ₃ ) ₃ solutions, an appropriate amount of 1M sodium hydroxide (NaOH) solution is administered to set the pH to between 6 and 12. These two solutions are administered simultaneously to the CSTR continuous reactor. The dosing rate of the two solutions is adjusted so that the molar ratio of Ni / Co / Al is 0.8 / 0.15 / 0.05. At the same time, 20 wt% sodium hydroxide (NaOH) solution and concentrated ammonia solution should be administered. In this reaction, the dose of sodium hydroxide (NaOH) solution is adjusted so that the hydrogen ion concentration (pH) of the reactor is about 11-13. Dosage is adjusted so that the residence time of the total solution is about 10 hours. If more than 1L in the CSTR continuous reactor to receive the overflow (flow) overflow solution (filter) and then washed with distilled water sufficiently and dried in 120 ℃ oven to prepare a nickel composite hydroxide precursor particles.

Comparative Example 1

A single metal salt solution is prepared using NiSO ₄ , CoSO ₄ , Al (NO ₃ ) ₃ metal salts such that the Ni / Co / Al molar ratio is 0.86 / 0.16 / 0.05 and the solution is administered to a CSTR continuous reactor. At the same time, 20 wt% sodium hydroxide (NaOH) solution and concentrated ammonia solution should be administered. In this reaction, the dose of sodium hydroxide (NaOH) solution is adjusted so that the hydrogen ion concentration (pH) of the reactor is about 11-13. Dosage is adjusted so that the residence time of the total solution is about 10 hours. If more than 1L in the CSTR continuous reactor to receive the overflow (flow) overflow solution (filter) and then washed with distilled water sufficiently and dried in 120 ℃ oven to prepare a nickel composite hydroxide precursor particles.

[Particle Size and Distribution]

The precursor materials obtained in Examples 1 to 3 and Comparative Example 1 were examined by using an optical microscope to investigate the size and distribution of particles, and the like.

1 to 3 are optical micrographs of the precursors obtained through Examples 1 to 3 according to the present invention.

Here, all the optical microscopes are the pictures taken with the same magnification, and the black solid line and a solid line correspond to 10 micrometers.

4 is an optical micrograph of the precursor obtained through Comparative Example 1 according to the present invention.

Comparing the case of Figures 1 to 3 and 4, it can be seen that the particle size was increased compared to Comparative Example 1 when the aluminum solution is separately administered (Examples 1 to 3).

In addition, in the case of Figures 1 to 3 it can be seen that as the amount of aluminum is added, the particle size is somewhat reduced due to the inhibition of particle growth by aluminum. That is, it can be seen that the particle size increases most when the concentration and content of the secondary metal salt solution have an optimum value.

Next, the nickel composite hydroxide precursor particles obtained in Example 1 were mixed so that the molar ratio of LiOH, Li, and metal precursor was 1.05 / 1, and the mixture was reacted at 750 ° C. for 20 hours in an oxygen atmosphere.

FIG. 5 is a scanning electron micrograph of a cathode active material obtained by reacting a precursor obtained through Example 1 with a lithium salt and baking at a high temperature.

The positive electrode material shown in FIG. 5 has an average particle diameter of 9 μm or more, and the surface area is reduced to about 0.3 m ² / g, indicating that the amount of surface impurities is reduced and the amount of fine powder is reduced.

Next, using the positive electrode active material shown in FIG. 5, a coin cell was manufactured by the following Preparation Example 1, and the results are shown in the following [Table 1] and FIG.

Preparation Example 1

Fabrication of Li-ion Battery Using Titanium Oxide Nanocomposites

The material and the binder of PVDF (Polyvinylidene Fluoride) and the conductive agent carbon black (commercial name: super p) of Example 1 were mixed in a ratio of 90: 5: 5, coated with an aluminum current collector, and then dried. The coin cell was manufactured using the electrode manufactured by roll press. The electrolyte used here was 1M LiPF ₆ EC / DMC.

TABLE 1

Cathode Material of Example 1 Charge / discharge capacity (mAh / g) efficiency(%) 0.1C 190.0 90.3% 0.2C 186.0 97.9% 1.5C 179.1 94.3% 1.0C 173.4 91.3% 1.5C 169.8 89.4% 2.0C 167.3 88.0%

Figure 6 is a graph showing the charge and discharge curve of the coin cell prepared using the positive electrode active material according to the present invention. At the time of charging, it was made at 1 / 200C by 4.3V constant current / constant voltage method.

Referring to FIG. 6, the initial efficiency is about 90%, the reversible charge / discharge capacity is about 190 mAh / g, and it can be seen that it shows an excellent speed characteristic of 88% at the speed of 2C.

As described above, when the metal precursors such as Ni, Co, and Al are administered together, the precipitation regions of Ni, Co, and Al are different, respectively, so that hydrogen ion concentration (pH) 11, which is a coprecipitation condition of a general metal composite oxide, is different. In the region ˜13, the growth of particles was slowed, and thus, there was a disadvantage in that the residence time of the solution in the reactor had to be increased in order to form particles of a desired size.

In order to solve this problem, the present invention prepares a primary metal salt solution including a metal salt having a similar precipitation region such as Ni and Co, and separates a secondary metal salt solution having a different precipitation hydrogen ion concentration (pH) region such as Al and the like. By preparing and partially precipitating the Al-containing solution as in the colloidal state, it is effective to increase the overall particle growth rate.

Although the embodiments of the present invention have been described above with reference to the accompanying drawings, the present invention is not limited to the above embodiments and can be modified in various forms, and having ordinary skill in the art to which the present invention pertains. It will be understood by those skilled in the art that the present invention may be embodied in other specific forms without changing the technical spirit or essential features of the present invention. It is therefore to be understood that the above-described embodiments are illustrative in all aspects and not restrictive.

1 to 3 are optical micrographs of the precursor obtained through Examples 1 to 3 according to the present invention.

Figure 4 is an optical micrograph of the precursor obtained through Comparative Example 1 according to the present invention.

5 is a scanning electron micrograph of a positive electrode active material obtained by reacting a precursor obtained through Example 1 with a lithium salt and then baking at a high temperature.

Figure 6 is a graph showing the charge and discharge curve of the coin cell prepared using the positive electrode active material according to the present invention.

Claims (10)

Injecting a primary metal salt solution containing nickel (Ni) and cobalt (Co) as a first metal salt into a reactor containing distilled water; Simultaneously with the injection of the primary metal salt solution, Al, Mn, Mg, Sr, Ca, Ge, Ga, In, and Sb include one to three elements selected as a second metal salt, and hydrogen ion concentration (pH) 6 to 12 Injecting a conditional secondary metal salt solution into said reactor; And Injecting a sodium hydroxide (NaOH) solution and an aqueous ammonia solution into the reactor, the hydrogen ion concentration (pH) of the entire metal salt solution injected into the reactor was adjusted to 11 to 13 conditions to form a nickel composite hydroxide precursor particle represented by the following Chemical Formula 1 Method for producing a metal composite oxide, characterized in that to precipitate. [Formula 1] Ni _1-wxyz Co _w M1 _x M2 _y M3 _z (OH) ₂ Herein, M1, M2, and M3 of Chemical Formula 1 are each selected from Al, Mn, Mg, Sr, Ca, Ge, Ga, In, and Sb, and w, x, y, and z are 0.01 ≦ w ≦ 0.2, 0 ≦ This value satisfies x + y + z ≦ 0.1. The method of claim 1, And wherein said primary metal salt solution partially comprises said second metal salt. The method of claim 1, The first metal salt concentration in the primary metal salt solution is 1.5 to 3.0M, the metal complex oxide production method characterized in that the injection at a constant rate so that the residence time in the reactor is 5 to 50 hours. The method of claim 1, The second metal salt concentration in the secondary metal salt solution is 0.01 ~ 2M, metal composite oxide production method characterized in that the injection at a constant rate so that the residence time in the reactor is 5 to 50 hours. The method of claim 1, The aqueous ammonia solution is used in a concentration of 5 to 50wt%, and a metal complex oxide manufacturing method characterized in that the injection at a constant rate so that the molar ratio of ammonia to the first metal salt + the second metal salt is 1: 1 to 1: 4. . The method of claim 1, The sodium hydroxide solution is a concentration of 1 to 30wt% using a metal composite oxide production method, characterized in that the reaction temperature is adjusted to 30 ~ 80 ℃ by the addition of the sodium hydroxide solution. The method of claim 1, The nickel composite hydroxide precursor particle size is 1 to 500nm metal composite oxide manufacturing method, characterized in that to be adjusted. The nickel composite hydroxide precursor particles prepared by the method for preparing a metal composite oxide of claim 1 are mixed with a lithium salt to have a molar ratio of 0.8 to 1.5, and then fired for 5 to 30 hours at a temperature of 600 to 900 ° C. and an atmospheric or oxygen atmosphere. A cathode active material for a lithium secondary battery, characterized in that manufactured by. The method of claim 8, Particle size of the cathode active material is 1 ~ 30 ㎛, surface area 0.1 ~ 2 m ² / g cathode active material for a lithium secondary battery, characterized in that. A lithium secondary battery comprising the cathode active material of claim 8.

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