Nothing Special   »   [go: up one dir, main page]

KR20100005281A - Suspension polymerization method for polyvinylchloride and polyvinylchloride produced thereby - Google Patents

Suspension polymerization method for polyvinylchloride and polyvinylchloride produced thereby Download PDF

Info

Publication number
KR20100005281A
KR20100005281A KR1020080065250A KR20080065250A KR20100005281A KR 20100005281 A KR20100005281 A KR 20100005281A KR 1020080065250 A KR1020080065250 A KR 1020080065250A KR 20080065250 A KR20080065250 A KR 20080065250A KR 20100005281 A KR20100005281 A KR 20100005281A
Authority
KR
South Korea
Prior art keywords
vinyl chloride
polymerization
weight
vinyl
chloride monomer
Prior art date
Application number
KR1020080065250A
Other languages
Korean (ko)
Other versions
KR101168400B1 (en
Inventor
안성용
김경현
Original Assignee
주식회사 엘지화학
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 주식회사 엘지화학 filed Critical 주식회사 엘지화학
Priority to KR1020080065250A priority Critical patent/KR101168400B1/en
Publication of KR20100005281A publication Critical patent/KR20100005281A/en
Application granted granted Critical
Publication of KR101168400B1 publication Critical patent/KR101168400B1/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F14/00Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
    • C08F14/02Monomers containing chlorine
    • C08F14/04Monomers containing two carbon atoms
    • C08F14/06Vinyl chloride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/12Polymerisation in non-solvents
    • C08F2/16Aqueous medium
    • C08F2/18Suspension polymerisation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/44Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F4/00Polymerisation catalysts
    • C08F4/28Oxygen or compounds releasing free oxygen
    • C08F4/32Organic compounds
    • C08F4/34Per-compounds with one peroxy-radical

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Polymerisation Methods In General (AREA)
  • Polymerization Catalysts (AREA)

Abstract

PURPOSE: A suspension polymerization method for polyvinylchloride is provided to ensure high polymerization productivity and to prepare a polymer with a small amount of fish eye and excellent initial coloration. CONSTITUTION: A suspension polymerization method for a vinyl chloride polymer comprises the steps of: injecting 50~80% of whole chlorinated vinyl monomer in initial polymerization; and when a polymerization conversion rate is 15~30%, injecting the residual chlorinated vinyl monomer and completing. Based on the chlorinated vinyl monomer 100.0 parts by weight, a solvent, polymerization initiator, and protective colloid preparation are respectively used in the amount of 120-150 parts by weight, 0.02-0.2 parts by weight, and 0.03-5 parts by weight.

Description

염화비닐계 중합체의 현탁중합 방법 및 이에 의해 제조된 염화비닐계 중합체{Suspension polymerization method for polyvinylchloride and polyvinylchloride produced thereby}Suspension polymerization method for polyvinyl chloride and polyvinylchloride produced thereby

본 발명이 속하는 기술분야는 중합 생산성이 우수하며, 휘시아이 및 초기 착색성 등의 품질이 우수한 염화비닐 수지를 제조하는 회분식 현탁중합공정에 대한 것이다.The technical field of the present invention relates to a batch suspension polymerization process for producing a vinyl chloride resin having excellent polymerization productivity and excellent quality such as whiskey and initial coloring property.

염화비닐계 중합체는 가격이 저렴하면서도, 품질 밸런스가 우수하여 여러가지 광범위한 분야에서 이용되고 있다.Vinyl chloride-based polymers are inexpensive and have excellent quality balance and are used in various fields.

염화비닐계 중합체는 크게 페이스트 수지와, 스트레이트 수지로 나누어진다.The vinyl chloride polymer is largely divided into a paste resin and a straight resin.

이 중 페이스트 수지는 유화중합방법으로 제조되는데, 단량체, 물, 계면활성제 등을 균질화 장치를 사용하여 균질화 시킨 후, 중합장치로 옮겨 중합시키며 벽지, 장판 등에 사용된다.Among them, the paste resin is prepared by an emulsion polymerization method. After homogenizing monomers, water, and surfactants using a homogenizer, the paste resin is transferred to a polymerization apparatus and used for wallpaper, flooring, and the like.

본 발명은 염화비닐계 중합체 중 스트레이트 수지에 대한 것으로서, 상기 페 이스트 수지와는 달리 현탁중합방법에 의해 제조된다. 스트레이트 수지는 경질 및 연질 등 다양한 분야에서 사용되는데, 구체적으로 경질 분야에서는 파이프, 필름, 창틀 등의 용도로 사용되고 있으며, 연질 분야에서는 전선 피복, 랩 필름, 시트 등의 용도로 사용되고 있다.The present invention relates to a straight resin in a vinyl chloride polymer, and unlike the paste resin, is prepared by a suspension polymerization method. Straight resins are used in various fields, such as hard and soft, and in particular, the hard resin is used for pipes, films, window frames, etc., and in soft fields, it is used for wire coating, wrap films, sheets, and the like.

염화비닐계 중합체의 제조비용을 감소시키기 위한 방법으로는 반응의 단위 부피당 중합 생산성을 향상시키는 것이 중요하다.In order to reduce the manufacturing cost of the vinyl chloride polymer, it is important to improve the polymerization productivity per unit volume of the reaction.

이러한 중합 생산성을 향상시키는 방법으로는 중합 반응시간은 일정하고 중합전환율을 증가시켜 한 배치당 산출량을 증가시키거나, 중합 반응시간을 단축시켜 단위 시간동안 많은 양을 생산하는 방법이 있다. 그러나 염화비닐계 중합체의 품질을 고려한 일반적인 전환율이 85~87%임을 감안한다면 중합 전환율을 증가시키는 방법은 중합 생산성을 향상시키는데 있어 그 효과가 큰 것은 아니다. 따라서, 염화비닐 수지의 생산성 향상을 위해서 대부분 중합 반응시간을 단축시키고자 많은 노력이 기울여지고 있으며, 이와 함께 염화비닐계 중합체의 중합도, 휘시아이 및 초기착생성 등의 품질이 안정적인 제조방법이 요구되고 있다. 그러나, 종래 알려져 있는 염화비닐계 중합체의 제조방법으로는 중합 생산성은 우수하지만 안정적인 품질확보에는 불충분한 문제점이 있다.As a method of improving the polymerization productivity, the polymerization reaction time is constant and the polymerization conversion rate is increased to increase the output per batch, or the polymerization reaction time is shortened to produce a large amount during the unit time. However, considering that the general conversion rate considering the quality of the vinyl chloride-based polymer is 85 ~ 87%, the method of increasing the polymerization conversion rate is not a great effect in improving the polymerization productivity. Therefore, in order to improve the productivity of the vinyl chloride resin, much efforts have been made to shorten the polymerization reaction time, and at the same time, a stable production method such as polymerization degree, whiskey and initial formation of the vinyl chloride polymer is required. have. However, the conventionally known method for producing a vinyl chloride-based polymer has a problem in that the polymerization productivity is excellent but insufficient in securing stable quality.

염화비닐계 중합체의 중합 전환율을 증가시키는 방법으로 내부 압력이 저하되는 시점에 개시제를 추가 투입하는 방법이 제안되어 있으나, 중합 반응기 내부의 압력이 저하되는 시점은 중합전환율이 70% 이상이므로 이 시점에 투입된 개시제가 염화비닐계 단량체와 충분히 반응하지 못하여 휘시아이가 증가하거나, 미세입자가 증가하여 초기 착색성이 저하되는 문제점이 있었다.In order to increase the polymerization conversion rate of the vinyl chloride-based polymer, a method of adding an initiator at the time of lowering the internal pressure has been proposed. However, the time when the pressure inside the polymerization reactor is lowered is 70% or more, so There was a problem that the added initiator does not sufficiently react with the vinyl chloride monomer, so that the amount of whiskey increases or the fine particles increase, thereby lowering the initial colorability.

또한, 염화비닐계 중합체의 중합 반응시간을 단축시키는 방법으로 반감기가 빠른 개시제를 반응 중간에 투입하는 방법도 제안되고 있으나, 염화비닐계 단량체가 라디칼 중합에 의해 제조된다는 점을 고려해보면, 초기에 라디칼의 성장이 급격히 이루어지고 중합 후반부로 가면서 점차 그 성장이 약해지기 때문에 이 방법 역시 휘시아이가 증가하거나, 미세 입자 증가로 인하여 초기 착색성이 저하되는 문제가 발생한다.In addition, a method of introducing an initiator having a short half-life into the middle of the reaction as a method of shortening the polymerization reaction time of the vinyl chloride polymer has been proposed, but considering that the vinyl chloride monomer is prepared by radical polymerization, Because of the rapid growth and the growth gradually weakens toward the second half of the polymerization, this method also causes a problem that the initial colorability decreases due to the increase in the amount of fine grains or the increase of fine particles.

본 발명이 해결하고자 하는 과제는 염화비닐계 단량체를 현탁 중합시켜 염화비닐계 중합체를 제조하는 방법으로서, 초기 투입 염화비닐 단량체의 비율을 조절하여 염화 비닐 단량체를 연속 추가 투입하는 단계를 포함하는 염화비닐계 중합체의 제조방법을 제공하는 것이다.The problem to be solved by the present invention is a method for preparing a vinyl chloride-based polymer by suspension polymerization of a vinyl chloride-based monomer, vinyl chloride comprising the step of continuously adding a vinyl chloride monomer by controlling the proportion of the initially added vinyl chloride monomer It is to provide a method for producing a polymer.

본 발명에 의한 염화비닐계 단량체의 현탁중합방법은 염화비닐 단량체를 중합 초기에 전체 염화비닐 단량체 투입량의 50~80%를 투입하고, 중합전환율이 15~30%일 때 나머지 염화비닐 단량체를 투입 시작 및 완료하는 것을 포함한다.In the suspension polymerization method of the vinyl chloride monomer according to the present invention, 50 to 80% of the total amount of the vinyl chloride monomer is added to the initial stage of the polymerization of the vinyl chloride monomer, and when the polymerization conversion rate is 15 to 30%, the remaining vinyl chloride monomer is started to be added. And completing.

또한, 상기 염화비닐 단량체 100중량부에 대하여, 용매는 120 내지 150중량부, 중합개시제는 0.02 내지 0.2 중량부, 보호 콜로이드 조제는 0.03 내지 5중량부를 사용하여 반응시킬 수 있다.In addition, with respect to 100 parts by weight of the vinyl chloride monomer, 120 to 150 parts by weight of the solvent, 0.02 to 0.2 parts by weight of the polymerization initiator, the protective colloid preparation may be reacted using 0.03 to 5 parts by weight.

또한, 상기 보호 콜로이드 조제는 수화도가 30~90중량%이고 상온에서 4% 수용액의 점도가 10~60 cps인 비닐 알콜계 수지, 수산화 프로필기가 3~20 중량%이며 상온에서 측정한 2%수용액의 점도가 10~20,000 cps인 셀룰로오스 및 불포화 유기산의 중합체 중에서 선택될 수 있다.In addition, the protective colloid preparation is a vinyl alcohol resin having a hydration degree of 30 to 90% by weight and a viscosity of 4% aqueous solution at 10 to 60 cps at room temperature, and a 3% to 20% by weight propyl hydroxide and 2% aqueous solution measured at room temperature. May be selected from polymers of cellulose and unsaturated organic acids having a viscosity of 10 to 20,000 cps.

또한, 상기 중합개시제는 디큐밀 퍼옥사이트, 디-3,5,5-트리메틸 헥사노일퍼옥사이드, 디라우로일퍼옥사이드를 포함하는 디아실퍼옥사이드류와, 디이소프로필 퍼옥시디카보네이트, 디-sec-부틸퍼옥시디카보네이트, 디-2-에틸헥실퍼옥시디카보네이트를 포함하는 퍼옥시디카보네이트류와, t-부틸퍼옥시피발레이트, t-부틸퍼옥시 네오데카노에이트를 포함하는 퍼옥시 에스테르류와, 아조비스-2,4-디메틸발레로니트릴을 포함하는 아조화합물 및 포타슘 퍼설페이트, 암모늄퍼설페이트를 포함하는 설페이트류 중에서 선택될 수 있다.In addition, the polymerization initiator is diacyl peroxide, including dicumyl peroxite, di-3,5,5-trimethyl hexanoyl peroxide, dilauroyl peroxide, diisopropyl peroxydicarbonate, di-sec- Peroxydicarbonates containing butyl peroxydicarbonate and di-2-ethylhexyl peroxydicarbonate, peroxy esters containing t-butylperoxy pivalate and t-butylperoxy neodecanoate, and azo It can be selected from azo compounds including bis-2,4-dimethylvaleronitrile and sulfates including potassium persulfate and ammonium persulfate.

또한, 염화비닐 단량체와 공중합 가능한 비닐계 단량체를 더 포함할 수 있다.In addition, it may further include a vinyl monomer copolymerizable with the vinyl chloride monomer.

또한, 상기 염화비닐 단량체와 공중합 가능한 비닐계 단량체는 에틸렌, 프로필렌을 포함하는 올레핀 화합물, 초산비닐, 비닐 에스테르류, 불포환 니트릴류, 비닐 알킬 에테르류, 불포화 지방산, 지방산의 무수물 중 단독으로 또는 2종 이상 혼합하여 사용될 수 있다.The vinyl monomer copolymerizable with the vinyl chloride monomer may be used alone or in an olefin compound including ethylene, propylene, vinyl acetate, vinyl esters, acyclic nitriles, vinyl alkyl ethers, unsaturated fatty acids, and anhydrides of fatty acids. It may be used by mixing more than one species.

또한, 중합조절제, 연쇄이동제, PH조절제, 산화방지제, 가교제, 대전방지제, 스케일 방제제, 계면활성제를 더 포함할 수 있다.In addition, the polymerization regulator, chain transfer agent, PH regulator, antioxidant, crosslinking agent, antistatic agent, scale control agent, may further include a surfactant.

또한, 중합시의 온도는 30~80℃일 수 있다.In addition, the temperature at the time of polymerization may be 30-80 degreeC.

또한, 본 발명에 의한 염화비닐계 중합체는 상기의 제조방법에 의해 제조된다.In addition, the vinyl chloride polymer according to the present invention is produced by the above production method.

본 발명에 의하면 생산성이 향상되면서도 휘시아이의 생성이 적고, 초기 착색성이 우수하다.According to the present invention, while the productivity is improved, there is little production of whiskey, and the initial coloring property is excellent.

본 발명에서는 보다 생산성이 우수한 염화비닐계 중합체의 제조방법을 제공한다. 특히 생산성의 향상과 더불어 본 발명에 의한 제조방법에 의해 제조된 염화비닐계 중합체는 휘시아이의 발생이 적고, 초기 착색성 등이 우수하다.The present invention provides a method for producing a vinyl chloride polymer having higher productivity. In particular, the vinyl chloride-based polymer produced by the production method according to the present invention, in addition to the improvement in productivity, has little occurrence of whiskey, and is excellent in initial coloring property and the like.

본 발명에 의한 염화비닐계 중합체는 현탁중합(suspension polymerization)방법에 의해 제조되며, 순수하게 염화비닐 단량체로 이루어질 수도 있지만, 염화비닐 단량체를 주제로 하고 이것과 공중합 가능한 비닐계 단량체와의 혼합물로서 이루어질 수 있다. 염화비닐 단량체와 공중합 가능한 비닐계 단량체와의 혼합물로서 제조되는 경우, 염화비닐 단량체의 함량은 50 중량% 이상일 수 있다.The vinyl chloride polymer according to the present invention is prepared by a suspension polymerization method, and may be made of purely vinyl chloride monomer, but may be composed of a vinyl chloride monomer as a mixture with a vinyl monomer copolymerizable therewith. Can be. When prepared as a mixture of a vinyl chloride monomer and a copolymerizable vinyl monomer, the content of the vinyl chloride monomer may be 50% by weight or more.

상기 염화비닐 단량체와 공중합 가능한 비닐계 단량체로는 에틸렌, 프로필렌 등의 올레핀 화합물, 초산비닐, 프로피온산 비닐 등의 비닐 에스테르류, 아크릴로니트릴 등의 불포화니트릴류, 비닐 메틸 에테르, 비닐 에틸 에테르 등의 비닐 알킬 에테르류, 아크릴산, 메타크릴산, 이타콘산, 말레인산 등의 불포화 지방산 및 이들 지방산의 무수물 등의 일반적으로 염화비닐 단량체와 공중합 가능한 단량체를 단독 또는 2종 이상 혼합하여 사용할 수 있다.Vinyl monomers copolymerizable with the vinyl chloride monomer include olefin compounds such as ethylene and propylene, vinyl esters such as vinyl acetate and vinyl propionate, unsaturated nitriles such as acrylonitrile, vinyl methyl ether and vinyl ethyl ether. In general, unsaturated monomers such as alkyl ethers, acrylic acid, methacrylic acid, itaconic acid, maleic acid, and anhydrides of these fatty acids, and monomers copolymerizable with vinyl chloride monomers can be used alone or in combination of two or more thereof.

본 발명에 의한 염화비닐계 중합체의 현탁중합방법은 초기에 염화비닐 단량체의 투입 비율을 전체 염화비닐 단량체 투입량의 50~80%까지 조절하고, 중합전환율 15~30%기간에 남은 염화비닐 단량체를 연속 추가하는 단계를 포함한다.In the suspension polymerization method of the vinyl chloride polymer according to the present invention, the initial ratio of the vinyl chloride monomer is adjusted to 50 to 80% of the total amount of the vinyl chloride monomer, and the vinyl chloride monomer remaining in the polymerization conversion rate of 15 to 30% is continuously Adding.

구체적으로 초기 염화비닐 단량체의 투입 비율은 전체 염화비닐 단량체 투입량의 50~80%를 투입하는 것이 바람직하나, 특히 바람직하게는 전체 염화비닐 단량 체 투입량의 60~70%를 투입하는 것이다. 또한, 염화비닐 단량체를 중합전환율이 15~30%기간에 연속 추가투입 하는 것이 바람직하며, 특히 염화비닐 단량체의 투입시작시점 및 완료시점이 모두 15~30%인 것이 바람직하다.Specifically, the input ratio of the initial vinyl chloride monomer is preferably 50 to 80% of the total amount of the vinyl chloride monomer input, but particularly preferably 60 to 70% of the total amount of the vinyl chloride monomer input. In addition, it is preferable to continuously add the vinyl chloride monomer in a polymerization conversion period of 15 to 30%, and it is particularly preferable that both the starting point and the completion point of the vinyl chloride monomer are 15 to 30%.

초기 염화비닐 단량체의 투입 비율이 전체 염화비닐 단량체 투입량의 50%미만인 경우, 미세 입자가 증가되어 초기 착색성이 나빠지며, 연속 추가 투입된 염화비닐 단량체에 의한 중합시간이 너무 길어져 배치당 중합 생산성 증대 효과가 미미하다. 초기 염화비닐 단량체의 투입비율이 전체 염화비닐 단량체 투입량의 80%를 초과하여 투입하는 경우에는 나중에 연속 추가 투입되는 염화비닐 단량체가 감소하므로 배치당 중합 생산성 증대 효과가 미미하다. If the initial ratio of the vinyl chloride monomer is less than 50% of the total amount of the vinyl chloride monomer, the fine particles are increased and the initial colorability is deteriorated, and the polymerization time by the continuously added vinyl chloride monomer is too long to increase the polymerization productivity per batch. Insignificant When the input ratio of the initial vinyl chloride monomer is more than 80% of the total amount of the vinyl chloride monomer input, since the addition of the vinyl chloride monomer continuously added later, the effect of increasing the polymerization productivity per batch is insignificant.

또한, 중합 전환율이 15% 미만인 시기에 염화비닐 단량체를 연속 추가 투입하게 되면 중합 반응에 의해 중합 반응계의 체적 수축량 감소가 너무 적어서 연속 추가 투입될 수 있는 염화비닐 단량체의 양이 소량으로 제한되어 배치당 중합 생산성 증대 효과가 미미하다.In addition, when a continuous addition of vinyl chloride monomer is added at a time when the polymerization conversion rate is less than 15%, the decrease in volume shrinkage of the polymerization reaction system is too small due to the polymerization reaction, so that the amount of vinyl chloride monomer that can be added continuously is limited to a small amount per batch. The effect of increasing the polymerization productivity is insignificant.

염화비닐 단량체가 중합반응에 의해 염화비닐계 중합체로 변환할 때 염화비닐계 중합체의 비중이 크기 때문에 중합 반응이 진행되는 동시에 중합 반응계의 체적 수축이 발생하며, 중합반응계의 체적 수축은 다음과 같은 식으로부터 산출할 수 있다.When the vinyl chloride monomer is converted into a vinyl chloride polymer by the polymerization reaction, the specific gravity of the vinyl chloride polymer is large, so that the polymerization reaction proceeds and the volumetric shrinkage of the polymerization reaction system occurs. The volumetric shrinkage of the polymerization reaction system is as follows. It can be calculated from

V=M*C/100*(1/d1-1/d2)V = M * C / 100 * (1 / d 1 -1 / d 2 )

상기 식에서, V는 중합반응에 의한 체적 수축량, M은 염화비닐 단량체 중량, C는 염화비닐 단량체의 염화비닐계 중합체로의 중합전환율, d1은 염화비닐 단량체의 비중, d2는 염화비닐계 중합체의 비중을 나타낸다.In the above formula, V is the volume shrinkage due to the polymerization reaction, M is the vinyl chloride monomer weight, C is the polymerization conversion rate of the vinyl chloride monomer to the vinyl chloride polymer, d 1 is the specific gravity of the vinyl chloride monomer, d 2 is the vinyl chloride polymer Indicates the specific gravity.

중합 전환율이 30%를 초과하는 기간에 염화비닐 단량체를 연속 추가 투입하면 최종 염화비닐계 중합체의 물성 조절이 힘들어져 휘시아이 및 초기 착색성 등의 품질이 안정적인 고품질의 염화비닐계 중합체 제조가 어렵다.Continuous addition of a vinyl chloride monomer in a period in which the polymerization conversion rate exceeds 30% makes it difficult to control the physical properties of the final vinyl chloride polymer, and thus it is difficult to manufacture high quality vinyl chloride polymer having stable quality such as whiskey and initial coloring properties.

즉, 중합 전환율이 30% 미만에서 합일 및 재분산이 가장 활발히 일어나기 때문에 중합체 입자의 내부 형태 조절이 가능하므로, 이 기간에 염화비닐 단량체를 추가 투입함으로써 추가 투입된 염화비닐계 단량체가 안정한 형태의 염화비닐계 중합체로 전환되어 배치(batch)당 중합 생산성 증대를 기대할 수 있다.That is, since polymerization and re-dispersion occur most actively at a polymerization conversion of less than 30%, it is possible to control the internal shape of the polymer particles. Thus, by adding an additional vinyl chloride monomer during this period, the added vinyl chloride monomer is stable in the form of vinyl chloride. It can be expected to increase the polymerization productivity per batch by converting to a polymer.

염화비닐계 중합체는 염화비닐단량체, 보호 콜로이드 조제, 중합 개시제 및 수소 이온 농도 조절제등을 포함하여 제조된다.The vinyl chloride polymer is prepared by including a vinyl chloride monomer, a protective colloid preparation, a polymerization initiator, and a hydrogen ion concentration regulator.

상기 보호콜로이드 조제는 염화비닐계 중합체 제조공정을 안정하게 유지하고, 안정한 입자를 얻기 위해 사용되는 것으로서, 수화도가 30~90중량%이며, 상온에서 4% 수용액의 점도가 10~60cps인 비닐 알콜계 수지, 수산화 프로필기가 3~20중량%이며 상온에서 측정한 2% 수용액의 점도가 10~2,000 cps인 셀룰로오스, 불포화 유기산의 중합체 등을 사용할 수 있다. 그 구체적인 예로는 아크릴산 중합체, 메타크릴산 중합체, 이타콘산 중합체, 푸마르산 중합체, 말레인산 중합체, 숙신산 중합체, 젤라틴 중에서 선택된 것 또는 이들의 2종이상 혼합하여 사용한 것일 수 있다.The protective colloid preparation is used to stably maintain the vinyl chloride polymer manufacturing process and to obtain stable particles, and has a hydration degree of 30 to 90% by weight and a vinyl alcohol having a viscosity of 10% to 60 cps in a 4% aqueous solution at room temperature. Systemic resins and propyl hydroxides may be 3 to 20% by weight, cellulose having a viscosity of 10 to 2,000 cps in a 2% aqueous solution measured at room temperature, a polymer of unsaturated organic acid, or the like. Specific examples thereof may be one selected from acrylic acid polymers, methacrylic acid polymers, itaconic acid polymers, fumaric acid polymers, maleic acid polymers, succinic acid polymers, gelatin, or a mixture of two or more thereof.

상기 보호 콜로이드 조제는 총 염화비닐 단량체 100중량부에 대하여 0.03~5중량부로 포함되는 것이 좋으며, 보다 바람직하게는 0.05~2.5 중량부로 포함되는 것이다. 상기 함량으로 사용되는 경우에는 거대한 입자가 형성되지 않아 휘시아이가 발생하지 않으며, 미세입자의 증가가 없어 초기 착색성이 우수한 효과가 있다. The protective colloid preparation is preferably included in an amount of 0.03 to 5 parts by weight, and more preferably 0.05 to 2.5 parts by weight, based on 100 parts by weight of the total vinyl chloride monomer. When used in the above content does not form a huge particle does not generate a whiskey, there is no increase of fine particles has an excellent initial coloring properties.

본 발명에서 사용 가능한 개시제로는 디 큐밀 퍼옥사이드, 디 펜틸퍼옥사이드, 디-3,5,5-트리메틸 핵사노일퍼옥사이드, 디라우로일퍼옥사이드 등의 디아실퍼옥사이드류나, 디이소프로필퍼옥시디카보네이트, 디-sec-부틸퍼옥시디카보네이트, 디-2-에틸헥실퍼옥시디카보네이트 등의 퍼옥시디카보네이트류, 또는 t-부틸퍼옥시피발레이트, t-부틸퍼옥시 네오데카노에이트 등의 퍼옥시 에스테류, 아조비스-2,4-디메틸발레로니트릴 등의 아조화합물, 포타슘 퍼설페이트, 암모늄퍼설페이트 등의 설페이트류 등이 있으며, 이들의 단독 또는 2종 이상의 조합에 의해 사용할 수 있다. 그 사용량은 제조공정, 생산성, 품질 등의 요인에 의해 결정되며 일반적으로 총 투입 염화비닐 단량체 100중량부에 대하여 개시제의 총 사용량은 0.02~0.2중량부의 사용이 가능하며, 가장 적절하게는 0.04~0.12 중량부의 사용이 바람직하다.Initiators usable in the present invention include diacyl peroxides such as dicumyl peroxide, dipentyl peroxide, di-3,5,5-trimethyl nucleoanoyl peroxide, dilauroyl peroxide, and diisopropyl peroxydicarbonate. , Peroxy dicarbonates such as di-sec-butyl peroxy dicarbonate, di-2-ethylhexyl peroxy dicarbonate, or peroxy esters such as t-butyl peroxy pivalate and t-butyl peroxy neodecanoate And azo compounds such as azobis-2,4-dimethylvaleronitrile, sulfates such as potassium persulfate and ammonium persulfate, and the like, and can be used alone or in combination of two or more thereof. The amount of use is determined by factors such as manufacturing process, productivity, and quality. Generally, the total amount of initiator can be used in an amount of 0.02 to 0.2 parts by weight, most suitably 0.04 to 0.12 based on 100 parts by weight of the total amount of vinyl chloride monomer added. The use of parts by weight is preferred.

개시제 사용량이 적정량보다 0.02 중량부보다 적을때에는 반응시간이 지연되어 생산성이 저하되고 0.2중량부보다 과량 사용시에는 중합 과정 중에서 개시제가 완전히 소모되지 못하고 최종 수지 제품에 잔류하여 수지의 열안정성 및 색상 품질을 저하시킨다. When the amount of the initiator is less than 0.02 parts by weight, the reaction time is delayed and productivity is lowered. When the amount of the initiator is used more than 0.2 parts by weight, the initiator is not completely consumed during the polymerization process and remains in the final resin product to improve the thermal stability and color quality of the resin. Lowers.

본 발명에 사용가능한 산화방지제는 염화비닐계 중합체의 제조에 있어서 일반적으로 사용되는 것이면 특별히 제한되지 않는데, 그 비제한적인 예로는 트리에 틸렌 글리콜-비스-[3-(3-t-부틸-5-메틸-4-하이드록시 페닐)프로피오네이트], 하이드로퀴논, p-메톡시 페놀, t-부틸하이드록시아니솔, n-옥타데실-3-(4-히드록시 3,5-디-t-부틸 페닐) 프로피오네이트, 2,5-디-t-부틸 하이드로 퀴논, 4,4-부틸리덴비스(3-메틸-6-t-부틸 페놀), t-부틸 카테콜, 4,4-티오 비스(6-t-부틸-m-크레졸), 토코페롤, 놀지하이드로구아이아레친 산 등의 페놀 화합물, N,N-디페닐-p-페닐렌 디아민, 4,4-비스(디메틸 벤질)디페닐 아민 등의 아민 화합물, 도데실 메르캅탄, 1,3-디페닐-2-티올 등의 유황 화합물 등을 단독 또는 2종 이상 혼합하여 사용할 수 있다.Antioxidants usable in the present invention are not particularly limited as long as they are generally used in the preparation of the vinyl chloride-based polymer, and non-limiting examples thereof are triethylene glycol-bis- [3- (3-t-butyl-5). -Methyl-4-hydroxy phenyl) propionate], hydroquinone, p-methoxy phenol, t-butylhydroxyanisole, n-octadecyl-3- (4-hydroxy 3,5-di-t -Butyl phenyl) propionate, 2,5-di-t-butyl hydroquinone, 4,4-butylidenebis (3-methyl-6-t-butyl phenol), t-butyl catechol, 4,4 Phenolic compounds such as -thio bis (6-t-butyl-m-cresol), tocopherol, and nojihydroguairecin acid, N, N-diphenyl-p-phenylene diamine, 4,4-bis (dimethyl benzyl Amine compounds such as diphenyl amine, sulfur compounds such as dodecyl mercaptan, 1,3-diphenyl-2-thiol and the like can be used alone or in combination of two or more thereof.

또한, 본 발명에 있어서, 필요에 따라 중합 조절제, 연쇄 이동제, pH 조절제, 산화 방지제, 가교제, 대전 방지제, 스케일 방제제, 계면활성제 등을 중합 개시전 또는 중합후에 중합계에 첨가해도 좋고, 중합중에 그 일부를 분할 또는 연속적으로 중합계에 첨가해도 좋다.In the present invention, a polymerization regulator, a chain transfer agent, a pH regulator, an antioxidant, a crosslinking agent, an antistatic agent, a scale control agent, a surfactant, and the like may be added to the polymerization system before or after the polymerization, if necessary. You may add a part partly or continuously to a polymerization system.

일반적으로 염화비닐계 중합체의 중합도는 중합 반응온도에 의해 결정되며, 중합도는 가공 조건 및 제품의 물성에 크게 영향을 미치는 요인이므로 적절한 중합 반응온도가 선택되어야 한다. 상업적 목적으로 생산되는 염화비닐계 중합체의 일반적인 중합 온도범위는 30 내지 80 ℃가 바람직하다.In general, the polymerization degree of the vinyl chloride-based polymer is determined by the polymerization reaction temperature, and the polymerization degree is a factor that greatly affects the processing conditions and the physical properties of the product, so an appropriate polymerization temperature should be selected. The general polymerization temperature range of the vinyl chloride polymer produced for commercial purposes is preferably 30 to 80 ° C.

본 발명에 사용된 반응기로는 교반기 및 배플(baffle) 등의 교반 장치의 형상이 특별히 한정되는 것은 아니며, 염화비닐계 중합체의 현탁중합에 일반적으로 사용되고 있는 교반 장치를 사용할 수 있다. 구체적인 예로 교반기로는 교반 날개가 패들(paddle)마리, 피치드(pitched) 패들마리, 블루머 진(bloomers gin)마리, 파우도라마리, 터빈(turbine)마리, 프로펠러(propeller)마리 등을 단독 또는 2종 이상의 교반 날개와 조합된 교반기를 사용할 수 있으며, 배플로는 판형, 원통형, D형, 루프형 또는 핑거형 등을 사용할 수 있다. As the reactor used in the present invention, the shape of the stirring device such as a stirrer and a baffle is not particularly limited, and a stirring device generally used for suspension polymerization of a vinyl chloride polymer can be used. Specific examples of the stirrer include stirring paddles, paddle paddles, pitched paddle pads, bloomers gin pads, pudora rams, turbine pads, propeller pads, or the like. Stirrers combined with more than one stirring blade may be used, and baffles may be plate-shaped, cylindrical, D-shaped, looped, or finger-type.

상기 제조된 염화비닐계 중합체 슬러리는 통상의 반응조건으로 유동층 건조기로 수분을 제거하여 최종 염화비닐 중합체로 제조할 수 있다. The prepared vinyl chloride polymer slurry may be prepared as a final vinyl chloride polymer by removing moisture with a fluidized bed dryer under conventional reaction conditions.

이하에서, 본 발명의 이해를 돕기 위해 바람직한 실시예를 통해 본 발명을 보다 상세히 설명한다. 다만, 하기의 실시예는 본 발명을 설명하기 위한 것일 뿐 본 발명이 이에 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail with reference to preferred embodiments to assist in understanding the present invention. However, the following examples are only for illustrating the present invention and the present invention is not limited thereto.

(실시예 1 내지 실시예 6)(Examples 1 to 6)

실시예Example 1 One

환류 응축기를 가지는 내용 적 1m3의 반응기에 탈이온수 390kg, 2-에틸헥실퍼옥시디카보네이트 130g, 디라우릴퍼옥사이드 20g, 수화도가 80%이며 상온에서의 4% 수용액의 점도가 30cps인 폴리비닐알콜 200g을 반응기에 일괄 투입하고 진공을 가한 후 염화비닐 단량체 230kg을 투입하고 중합 초기 반응 온도를 57℃로 승온하여 중합 반응 전과정 동안 유지하면서 반응을 진행시키고, 중합 전환율 15~30% 기간에 염화비닐 단량체 120kg를 연속 추가 투입하였다. 중합 반응기 압력이 6.0kg/cm2 도달 시점에 산화 방지제를 60g 첨가한 뒤, 미반응 단량체를 회수하고 중 합체 슬러리를 중합 반응기에서 회수하였다. 이렇게 얻어진 슬러리를 통상의 방법으로 유동층 건조기에서 건조하여 염화비닐 중합체를 얻었다.Of deionized water in internal volume of 1m 3 reactor having a reflux condenser 390kg, 2- ethylhexyl peroxydicarbonate 130g, dilauryl peroxide 20g, moisture content of 80% and a polyvinyl alcohol, the viscosity of 4% aqueous solution at room temperature 30cps 200g was added to the reactor at once, vacuum was applied, 230 kg of vinyl chloride monomer was added thereto, and the reaction temperature was increased to 57 ° C., and the reaction proceeded while maintaining the whole polymerization reaction. 120 kg was added continuously. After the polymerization reactor pressure reached 6.0 kg / cm 2 , 60 g of antioxidant was added, and then unreacted monomer was recovered and the polymer slurry was recovered in the polymerization reactor. The slurry thus obtained was dried in a fluidized bed dryer in a conventional manner to obtain a vinyl chloride polymer.

실시예Example 2 2

초기에 염화비닐 단량체 240kg을 투입하고, 중합 전환율 15~30% 기간에 염화비닐 단량체 120kg를 연속 추가 투입한 것 외에는 실시예 1과 동일 조건으로 중합을 행하고 평가하였다.240 kg of vinyl chloride monomers were initially charged, and polymerization was carried out under the same conditions as in Example 1 except that 120 kg of vinyl chloride monomers were continuously added in a polymerization conversion period of 15 to 30%.

실시예Example 3 3

초기에 염화비닐 단량체 230kg을 투입하고, 중합 전환율 15~30% 기간에 염화비닐 단량체 150kg를 연속 추가 투입한 것 외에는 실시예 1과 동일 조건으로 중합을 행하고 평가하였다.230 kg of vinyl chloride monomers were initially charged, and polymerization was carried out under the same conditions as in Example 1 except that 150 kg of vinyl chloride monomers were continuously added in a polymerization conversion period of 15 to 30%.

실시예Example 4 4

초기에 염화비닐 단량체 250kg을 투입하고, 중합 전환율 15~30% 기간에 염화비닐 단량체 130kg를 연속 추가 투입한 것 외에는 실시예 1과 동일 조건으로 중합을 행하고 평가하였다.The polymerization was carried out under the same conditions as in Example 1 except that 250 kg of vinyl chloride monomer was initially added, and 130 kg of vinyl chloride monomer was continuously added in the polymerization conversion period of 15 to 30%.

실시예Example 5 5

초기에 염화비닐 단량체 280kg을 투입하고, 중합 전환율 15~30% 기간에 염화 비닐 단량체 120kg를 연속 추가 투입한 것 외에는 실시예 1과 동일 조건으로 중합을 행하고 평가하였다.280 kg of vinyl chloride monomer was initially charged, and polymerization was carried out under the same conditions as in Example 1 except that 120 kg of vinyl chloride monomer was continuously added in a polymerization conversion period of 15 to 30%.

실시예Example 6 6

초기에 염화비닐 단량체 260kg을 투입하고, 중합 전환율 15~30% 기간에 염화비닐 단량체 140kg를 연속 추가 투입한 것 외에는 실시예 1과 동일 조건으로 중합을 행하고 평가하였다.The polymerization was carried out under the same conditions as in Example 1 except that 260 kg of vinyl chloride monomer was initially added and 140 kg of vinyl chloride monomer was continuously added in the polymerization conversion period of 15 to 30%.

상기 실시예들에서 초기 염화비닐 단량체 투입비율은 실시예1이 약 65.7%, 실시예 2가 약 66.6%, 실시예 3이 약60.5%, 실시예 4가 65.7%, 실시예 5가 70%, 실시예 6이 65%이였으며, 비교예 1은 초기에 전량투입하였고, 비교예 2는 약 48.5%, 비교예 3은 90.9%, 비교예 약94%, 비교예 5는 약65.7%이였다. In the above examples, the initial vinyl chloride monomer input ratio was about 65.7% of Example 1, about 66.6% of Example 2, about 60.5% of Example 3, about 65.7% of Example 4, about 70% of Example 5, Example 6 was 65%, and Comparative Example 1 was initially injected in its entirety, Comparative Example 2 was about 48.5%, Comparative Example 3 was 90.9%, Comparative Example about 94%, and Comparative Example 5 was about 65.7%.

(비교예 1 내지 비교예 6)(Comparative Example 1 to Comparative Example 6)

비교예Comparative example 1 One

환류 응축기를 가지는 내용 적 1m3의 반응기에 탈이온수 390kg, 2-에틸헥실퍼옥시디카보네이트 130g, 디라우릴퍼옥사이드 20g, 수화도가 80%이며 상온에서의 4% 수용액의 점도가 30cps인 폴리비닐알콜 200g을 반응기에 일괄 투입하고 진공을 가한 후 염화비닐 단량체 300kg을 투입하고 중합 초기 반응 온도를 57℃로 승온하여 중합 반응 전과정 동안 유지하면서 반응을 진행시키고, 중합 반응기 압력이 6.0kg/cm2 도달 시점에 산화 방지제를 60g 첨가한 뒤, 미반응 단량체를 회수하고 중합체 슬러리를 중합 반응기에서 회수하였다. 이렇게 얻어진 슬러리를 통상의 방법으로 유동층 건조기에서 건조하여 염화비닐 중합체를 얻었다.200 g of polyvinyl alcohol with a reflux condenser in a 1 m3 reactor, 390 kg of deionized water, 130 g of 2-ethylhexyl peroxydicarbonate, 20 g of dilauryl peroxide, 80% of hydration and 30 cps of a viscosity of 4% aqueous solution at room temperature Was added to the reactor, vacuum was added, and then 300 kg of vinyl chloride monomer was added thereto, and the reaction temperature was increased to 57 ° C. to maintain the whole polymerization reaction. The reaction was carried out at the time when the polymerization reactor pressure reached 6.0 kg / cm 2 . After adding 60 g of antioxidant, unreacted monomer was recovered and the polymer slurry was recovered in the polymerization reactor. The slurry thus obtained was dried in a fluidized bed dryer in a conventional manner to obtain a vinyl chloride polymer.

비교예Comparative example 2 2

초기에 염화비닐 단량체 170kg을 투입하고, 중합 전환율 15~30% 기간에 염화비닐 단량체 180kg를 연속 추가 투입한 것 외에는 실시예 1과 동일 조건으로 중합을 행하고 평가하였다.The polymerization was carried out under the same conditions as in Example 1 except that 170 kg of vinyl chloride monomer was initially added and 180 kg of vinyl chloride monomer was continuously added in the polymerization conversion period of 15 to 30%.

비교예Comparative example 3 3

초기에 염화비닐 단량체 300kg을 투입하고, 중합 전환율 15~30% 기간에 염화비닐 단량체 30kg를 연속 추가 투입한 것 외에는 실시예 1과 동일 조건으로 중합을 행하고 평가하였다.The polymerization was carried out under the same conditions as in Example 1 except that 300 kg of vinyl chloride monomer was initially added, and 30 kg of vinyl chloride monomer was continuously added in the polymerization conversion period of 15 to 30%.

비교예Comparative example 4 4

초기에 염화비닐 단량체 300kg을 투입하고, 중합 전환율 5~15% 기간에 염화비닐 단량체 20kg를 연속 추가 투입한 것 외에는 실시예 1과 동일 조건으로 중합을 행하고 평가하였다.The polymerization was carried out under the same conditions as in Example 1 except that 300 kg of vinyl chloride monomer was initially added, and 20 kg of vinyl chloride monomer was continuously added in the polymerization conversion period of 5 to 15%.

비교예Comparative example 5 5

초기에 염화비닐 단량체 230kg을 투입하고, 중합 전환율 40~50% 기간에 염화비닐 단량체 120kg를 연속 추가 투입한 것 외에는 실시예 1과 동일 조건으로 중합을 행하고 평가하였다.230 kg of vinyl chloride monomers were initially charged, and polymerization was carried out under the same conditions as in Example 1 except that 120 kg of vinyl chloride monomers were continuously added in a polymerization conversion period of 40 to 50%.

비교예Comparative example 6 6

초기에 염화비닐 단량체 300kg을 투입하고, 중합전환율이 15~30%기간에 염화비닐 단량체 50kg를 추가투입하고, 중합전환율이 30~80%일때 염화비닐 단량체 50kg을 추가투입하고, 실시예 1과 동일한 조건으로 중합하였다. Initially, 300 kg of vinyl chloride monomer was added, 50 kg of vinyl chloride monomer was added at a polymerization conversion rate of 15 to 30%, and 50 kg of vinyl chloride monomer was added at a polymerization conversion rate of 30 to 80%, the same as in Example 1. Polymerized under conditions.

실험예 Experimental Example

상기의 실시예 및 비교예에 의한 결과물의 구체적인 실험조건, 기본 물성 및 가공 물성의 측정 결과를 하기 표 1 및 표 2에 기재하였다.Measurement results of specific experimental conditions, basic physical properties, and processed physical properties of the results according to the examples and the comparative examples are shown in Tables 1 and 2 below.

본 실험에서 물성평가는 아래와 같은 방법으로 시행하였다.In this experiment, the physical properties were evaluated by the following method.

중합생산성 평가 : 배치(batch)당 생산량 단위 시간당 생산되는 PVC 중합체 산출량을 측정하였다. Polymerization Productivity Evaluation : The amount of PVC polymer produced per unit time of production per batch was measured.

중합도 측정 : ASTM D1243-79에 의해 측정하였다. Polymerization Measurement : Measured according to ASTM D1243-79.

평균입경 측정 : ASTM D1705에 의해 측정하였다. Average particle size measurement : measured by ASTM D1705.

초기 Early 착색성Coloring 평가  evaluation

얻어진 중합체 100중량부에 주석계 안정제 1중량부, 납계 안정제 0.5중량부, 안정제 1.5중량부, 가소제 45중량부를 배합하고 롤(roll)을 이용하여 150℃로 5분간 혼련한 뒤, 시트(sheet)를 얻었다. 이시트를 절단하고 겹치고 프레스 성형을 통해 압축 시트를 작성했다. 이것을 육안으로 관찰하고 아래와 같은 기준으로 평가하였다.To 100 parts by weight of the polymer, 1 part by weight of a tin stabilizer, 0.5 part by weight of a lead stabilizer, 1.5 parts by weight of a stabilizer, and 45 parts by weight of a plasticizer were mixed and kneaded at 150 ° C. for 5 minutes using a roll, followed by sheeting. Got. This sheet was cut, stacked, and pressed to form a compressed sheet. This was visually observed and evaluated according to the following criteria.

◎ : 비교예 1을 기준으로 하고, 이것과 동일한 정도의 착색정도이고 실용상 문제가 없는 수준.(Double-circle): The level of coloring similar to this and the level which is satisfactory practically based on the comparative example 1.

○ : 비교예 1을 기준으로 하고, 약간 뒤떨어지긴 하지만 이상이 없는 정도의 착색 정도이고, 실용상 문제는 없는 수준.(Circle): Based on the comparative example 1, although it is slightly inferior, it is the coloring degree of the abnormality level, and there is no problem in practical use.

X : 비교예 1과 비교하여 착색 정도가 차이나며, 색조가 다른 실용상 문제가 있는 수준.X: The level of coloring is different compared with Comparative Example 1, and the level of practical problems in which the color tone is different.

휘시아이(Fish-eye)양Fish-eye sheep

염화비닐계 중합체 100중량부, DOP(Dioctyl Phthalate) 45중량부, 스테아린산 바륨 0.1중량부, 주석계 안정제 0.2중량부, 카본 블랙 0.1 중량부를 140℃의 6인치 롤을 이용하여 6분간 혼합 혼련후, 두께 0.3mm의 시트를 만들고, 이 시트의 100cm2 중의 백색 투명입자수로 나타냈다.After mixing and kneading 100 parts by weight of vinyl chloride polymer, 45 parts by weight of DOP (Dioctyl Phthalate), 0.1 part by weight of barium stearate, 0.2 part by weight of tin stabilizer, and 0.1 part by weight of carbon black using a 6-inch roll at 140 ° C. for 6 minutes, A sheet having a thickness of 0.3 mm was made and represented by the number of white transparent particles in 100 cm 2 of this sheet.

Figure 112008048663717-PAT00001
Figure 112008048663717-PAT00001

실시예1 내지 실시예 6은 중합도, 평균입경, 휘시아이, 초기 착색성에 있어서 거의 동일한 수준의 결과를 보였으며, 단위시간당 중합 생산량도 전체적으로 높게 나타났다.Examples 1 to 6 showed almost the same level of results in terms of polymerization degree, average particle size, whiskey and initial colorability, and the polymerization yield per unit time was also high overall.

Figure 112008048663717-PAT00002
Figure 112008048663717-PAT00002

위와 같이 실시예들은 비교예들에 비하여 중합 생산량이 현저하게 증가되었음을 알 수 있었다. 비교예 1의 경우 염화비닐 단량체를 전량 초기 투입하는 통상적인 중합방법이고, 비교예 2의 경우 초기 염화비닐 단량체의 투입 비율이 너무 적어 연속 추가 투입된 염화비닐계 단량체에 의한 중합시간이 너무 길어져 배치당 중합 생산성이 거의 증가하지 않았음을 알 수 있었다. 또한 초기 착색성이 나빠지는 경과를 보였다. 비교예 3의 경우는 초기 염화비닐 단량체의 투입 비율이 너무 많아서 나중에 연속 추가 투입되는 염화비닐 단량체가 감소되어 배치당 중합 생산성 증대 효과가 미미하다. 비교예 4의 경우는 중합 전환율이 15% 미만 시기에 염화비닐 단량체에 추가 투입하기 때문에 연속추가 투입할 수 있는 염화비닐 단량체가 감소되어 배치당 중합 생산성 증대 효과가 미미하다. 비교예 5의 경우는 중합 전환율이 30% 이상인 기간에 염화비닐 단량체를 추가투입하여, 휘시아이가 많아졌으며, 생산성 증대효과도 미미하다. 비교예 6의 경우는 염화비닐 단량체의 투입시기는 중합 전환율이 15~30%사이이나, 중합 전환율(80)%일 때 투입이 완료됨에 따라 중합 시간이 너무 길어졌고, 휘시아이가 많아졌음을 알 수 있었다. As described above, it can be seen that the polymerization production amount was significantly increased as compared with the comparative examples. In the case of Comparative Example 1 is a conventional polymerization method in which all the initial amount of the vinyl chloride monomer is added, in the case of Comparative Example 2, the polymerization time by the addition of the vinyl chloride monomer added continuously because the addition rate of the initial vinyl chloride monomer is too long per batch It was found that the polymerization productivity hardly increased. In addition, the initial colorability deteriorated. In the case of Comparative Example 3, the addition ratio of the initial vinyl chloride monomer is too large, so that the additional amount of the vinyl chloride monomer added continuously is reduced, so that the effect of increasing the polymerization productivity per batch is insignificant. In the case of Comparative Example 4, since the addition of the vinyl chloride monomer in the polymerization conversion rate of less than 15% when the addition of the continuous chloride to the vinyl chloride monomer can be reduced, the effect of increasing the polymerization productivity per batch is insignificant. In the case of Comparative Example 5, the vinyl chloride monomer was further added during the polymerization conversion period of 30% or more to increase the amount of whiskey, and the effect of increasing productivity was minimal. In the case of Comparative Example 6, the timing of the addition of the vinyl chloride monomer was 15 to 30%, but the polymerization time was too long as the completion of the addition when the polymerization conversion was 80%, and the number of volatilises increased. Could.

Claims (9)

염화비닐 단량체를 중합 초기에 전체 염화비닐 단량체 투입량의 50~80%를 투입하고, 중합전환율이 15~30%일 때 나머지 염화비닐 단량체를 투입 시작 및 완료하는 것을 포함하는 염화비닐계 중합체 현탁중합 방법.50-80% of the total amount of the vinyl chloride monomer is added to the initial stage of the polymerization of the vinyl chloride monomer, and when the polymerization conversion rate is 15-30%, the vinyl chloride polymer suspension polymerization method including starting and completing the addition of the remaining vinyl chloride monomer. . 청구항 1에 있어서,The method according to claim 1, 상기 염화비닐 단량체 100중량부에 대하여, 용매는 120 내지 150중량부, 중합개시제는 0.02 내지 0.2 중량부, 보호 콜로이드 조제는 0.03 내지 5중량부를 사용하여 반응시키는 것을 특징으로 하는 염화비닐계 중합체 현탁중합 방법.With respect to 100 parts by weight of the vinyl chloride monomer, 120 to 150 parts by weight of the solvent, 0.02 to 0.2 parts by weight of the polymerization initiator, 0.03 to 5 parts by weight of the protective colloid preparation is reacted with vinyl chloride polymer suspension polymerization Way. 청구항 2에 있어서,The method according to claim 2, 상기 보호 콜로이드 조제는 수화도가 30~90중량%이고 상온에서 4% 수용액의 점도가 10~60 cps인 비닐 알콜계 수지, 수산화 프로필기가 3~20 중량%이며 상온에서 측정한 2%수용액의 점도가 10~20,000 cps인 셀룰로오스 및 불포화 유기산의 중합체 중에서 선택되는 것을 특징으로 하는 염화비닐계 중합체 현탁중합 방법.The protective colloid preparation is a vinyl alcohol resin having a degree of hydration of 30 to 90% by weight and a viscosity of 4% aqueous solution at 10 to 60 cps at room temperature, and a 3% to 20% by weight of propyl hydroxide and a viscosity of 2% aqueous solution measured at room temperature. The vinyl chloride polymer suspension polymerization method characterized in that it is selected from the polymer of cellulose and unsaturated organic acid of 10 to 20,000 cps. 청구항 2에 있어서,The method according to claim 2, 상기 중합개시제는 디큐밀 퍼옥사이트, 디-3,5,5-트리메틸 헥사노일퍼옥사이드, 디라우로일퍼옥사이드를 포함하는 디아실퍼옥사이드류;The polymerization initiator is diacyl peroxide including dicumyl peroxite, di-3,5,5-trimethyl hexanoyl peroxide, dilauroyl peroxide; 디이소프로필퍼옥시디카보네이트, 디-sec-부틸퍼옥시디카보네이트, 디-2-에틸헥실퍼옥시디카보네이트를 포함하는 퍼옥시디카보네이트류;Peroxydicarbonates containing diisopropyl peroxydicarbonate, di-sec-butylperoxydicarbonate, di-2-ethylhexyl peroxydicarbonate; t-부틸퍼옥시피발레이트, t-부틸퍼옥시 네오데카노에이트를 포함하는 퍼옥시 에스테르류;peroxy esters including t-butylperoxy pivalate and t-butylperoxy neodecanoate; 아조비스-2,4-디메틸발레로니트릴을 포함하는 아조화합물; 및An azo compound including azobis-2,4-dimethylvaleronitrile; And 포타슘 퍼설페이트, 암모늄퍼설페이트를 포함하는 설페이트류 중에서 선택되는 것을 특징으로 하는 염화비닐계 중합체 현탁중합 방법.A vinyl chloride polymer suspension polymerization method characterized in that it is selected from sulfates including potassium persulfate and ammonium persulfate. 청구항 1에 있어서, The method according to claim 1, 염화비닐 단량체와 공중합 가능한 비닐계 단량체를 더 포함하는 것을 특징으로 하는 염화비닐계 중합체 현탁중합 방법.A vinyl chloride polymer suspension polymerization method further comprising a vinyl monomer copolymerizable with a vinyl chloride monomer. 청구항 5에 있어서,The method according to claim 5, 상기 염화비닐 단량체와 공중합 가능한 비닐계 단량체는 에틸렌, 프로필렌을 포함하는 올레핀 화합물, 초산비닐, 비닐 에스테르류, 불포환 니트릴류, 비닐 알킬 에테르류, 불포화 지방산, 지방산의 무수물 중 단독으로 또는 2종 이상 혼합하여 사용되는 것을 특징으로 하는 염화비닐계 중합체 현탁중합 방법.The vinyl monomer copolymerizable with the vinyl chloride monomer may be used alone or in combination of an olefin compound containing ethylene and propylene, vinyl acetate, vinyl esters, acyclic nitriles, vinyl alkyl ethers, unsaturated fatty acids, and anhydrides of fatty acids. Vinyl chloride polymer suspension polymerization method characterized in that it is used by mixing. 청구항 2에 있어서,The method according to claim 2, 중합조절제, 연쇄이동제, pH조절제, 산화방지제, 가교제, 대전방지제, 스케일 방제제, 계면활성제를 더 포함하는 것을 특징으로 하는 염화비닐계 중합체 현탁중합 방법.A vinyl chloride polymer suspension polymerization method further comprising a polymerization regulator, a chain transfer agent, a pH regulator, an antioxidant, a crosslinking agent, an antistatic agent, a scale control agent, and a surfactant. 청구항 1에 있어서, 중합시의 온도는 30~80℃인 것을 특징으로 하는 염화비닐계 중합체 제조방법.The method for producing a vinyl chloride polymer according to claim 1, wherein the polymerization temperature is 30 to 80 ° C. 청구항 1 내지 청구항 8중 어느 한 항에 의한 제조방법에 의해 제조된 염화비닐계 중합체.The vinyl chloride polymer manufactured by the manufacturing method according to any one of claims 1 to 8.
KR1020080065250A 2008-07-07 2008-07-07 Suspension polymerization method for polyvinylchloride and polyvinylchloride produced thereby KR101168400B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020080065250A KR101168400B1 (en) 2008-07-07 2008-07-07 Suspension polymerization method for polyvinylchloride and polyvinylchloride produced thereby

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020080065250A KR101168400B1 (en) 2008-07-07 2008-07-07 Suspension polymerization method for polyvinylchloride and polyvinylchloride produced thereby

Publications (2)

Publication Number Publication Date
KR20100005281A true KR20100005281A (en) 2010-01-15
KR101168400B1 KR101168400B1 (en) 2012-07-25

Family

ID=41814684

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1020080065250A KR101168400B1 (en) 2008-07-07 2008-07-07 Suspension polymerization method for polyvinylchloride and polyvinylchloride produced thereby

Country Status (1)

Country Link
KR (1) KR101168400B1 (en)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011055867A1 (en) * 2009-11-04 2011-05-12 주식회사 엘지화학 Vinyl chloride-based polymer
KR101253912B1 (en) * 2010-03-03 2013-04-16 주식회사 엘지화학 A method for preparing vinyl chlorides resin having good polymerization productivity
KR101274915B1 (en) * 2010-01-29 2013-06-14 주식회사 엘지화학 Poly vinyl chloride polymer and method of preparing the same
KR101475985B1 (en) * 2011-05-23 2014-12-24 주식회사 엘지화학 Method of preparing vinyl chloride polymer having excellent polymerization productivity
KR20150037249A (en) * 2013-09-30 2015-04-08 주식회사 엘지화학 A method for preparing vinyl chloride-based polymers by suspension polymerization
KR101532813B1 (en) * 2011-05-23 2015-07-01 주식회사 엘지화학 Method of preparing vinyl chloride polymer having excellent polymerization productivity
KR20160133831A (en) 2015-05-13 2016-11-23 주식회사 엘지화학 Preparing method for polyvinyl chloride polymer
US20180358578A1 (en) * 2016-01-15 2018-12-13 Boe Technology Group Co., Ltd. Oled array substrate, manufacturing method thereof, oled display panel and oled display device
KR20190012798A (en) 2017-07-28 2019-02-11 주식회사 엘지화학 Preparing method for vinylchloride polymer
KR20190066869A (en) 2017-12-06 2019-06-14 주식회사 엘지화학 Method for preparing vinyl chloride polymer and vinyl chloride polymer prepared therefrom
KR20200047014A (en) 2018-10-26 2020-05-07 주식회사 엘지화학 Initiator composition for producing of viniy chloride based polymer and method for preparing vinyl chloride based polymer using the same

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2938635B2 (en) * 1991-09-20 1999-08-23 信越化学工業株式会社 Method for producing vinyl chloride polymer

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011055867A1 (en) * 2009-11-04 2011-05-12 주식회사 엘지화학 Vinyl chloride-based polymer
KR101274915B1 (en) * 2010-01-29 2013-06-14 주식회사 엘지화학 Poly vinyl chloride polymer and method of preparing the same
KR101253912B1 (en) * 2010-03-03 2013-04-16 주식회사 엘지화학 A method for preparing vinyl chlorides resin having good polymerization productivity
KR101475985B1 (en) * 2011-05-23 2014-12-24 주식회사 엘지화학 Method of preparing vinyl chloride polymer having excellent polymerization productivity
KR101532813B1 (en) * 2011-05-23 2015-07-01 주식회사 엘지화학 Method of preparing vinyl chloride polymer having excellent polymerization productivity
KR20150037249A (en) * 2013-09-30 2015-04-08 주식회사 엘지화학 A method for preparing vinyl chloride-based polymers by suspension polymerization
KR20160133831A (en) 2015-05-13 2016-11-23 주식회사 엘지화학 Preparing method for polyvinyl chloride polymer
US20180358578A1 (en) * 2016-01-15 2018-12-13 Boe Technology Group Co., Ltd. Oled array substrate, manufacturing method thereof, oled display panel and oled display device
KR20190012798A (en) 2017-07-28 2019-02-11 주식회사 엘지화학 Preparing method for vinylchloride polymer
KR20190066869A (en) 2017-12-06 2019-06-14 주식회사 엘지화학 Method for preparing vinyl chloride polymer and vinyl chloride polymer prepared therefrom
KR20200047014A (en) 2018-10-26 2020-05-07 주식회사 엘지화학 Initiator composition for producing of viniy chloride based polymer and method for preparing vinyl chloride based polymer using the same

Also Published As

Publication number Publication date
KR101168400B1 (en) 2012-07-25

Similar Documents

Publication Publication Date Title
KR101168400B1 (en) Suspension polymerization method for polyvinylchloride and polyvinylchloride produced thereby
KR100983702B1 (en) Methods of preparing a vinyl chloride polymer having superior workability
KR101199094B1 (en) Manufacturing Method of PVC Polymer and PVC Copolymer Using Suspension Polymerization Seed
EP2679606A1 (en) Dispersant for suspension polymerization, vinyl chloride resin and method for producing same
KR101475985B1 (en) Method of preparing vinyl chloride polymer having excellent polymerization productivity
WO2007145416A1 (en) Method for production of vinyl chloride-based polymer by suspension polymerization
EP2497787B1 (en) Vinyl chloride-based polymer
KR101056958B1 (en) Method for preparing vinyl chloride polymer by additional addition of water soluble initiator
JP5236250B2 (en) Dispersant for polymerization, method for producing vinyl chloride resin using the same, vinyl chloride resin and molded product
KR101382897B1 (en) A method for preparing vinyl chlorides resin having improved workability
KR101532813B1 (en) Method of preparing vinyl chloride polymer having excellent polymerization productivity
KR101133962B1 (en) Method for the preparation of vinyl chloride-based polymer by suspension polymerization
KR101253912B1 (en) A method for preparing vinyl chlorides resin having good polymerization productivity
KR101683333B1 (en) Method for preparing vinyl chloride based resin
JPH093286A (en) Vinyl chloride-based resin composition
KR101506063B1 (en) A method for preparing polyvinyl chloride resin having increased productivity
KR101303515B1 (en) A method of suspension polymerization for vinyl chlorides resin having good polymerization productivity
KR101553100B1 (en) Suspension polymerization method of preparing vinyl chloride polymer having excellent polymerization
KR101553099B1 (en) Method of preparing vinyl chloride resin having excellent processibility and productivity
KR101338723B1 (en) A method for preparing vinyl chloride­based polymers by suspension polymerization
US11787887B2 (en) Method of producing vinyl chloride-based polymer
KR20210034418A (en) preparation method of vinyl chloride-based polymer
JP2851453B2 (en) Method for producing vinyl chloride polymer
CN111433232B (en) Process for producing vinyl chloride-based polymer and vinyl chloride-based polymer produced thereby
KR102235035B1 (en) Method for preparing polyvinylchloride

Legal Events

Date Code Title Description
A201 Request for examination
E902 Notification of reason for refusal
AMND Amendment
E601 Decision to refuse application
J201 Request for trial against refusal decision
AMND Amendment
B701 Decision to grant
GRNT Written decision to grant
FPAY Annual fee payment

Payment date: 20150716

Year of fee payment: 4

FPAY Annual fee payment

Payment date: 20160718

Year of fee payment: 5

FPAY Annual fee payment

Payment date: 20170718

Year of fee payment: 6

FPAY Annual fee payment

Payment date: 20180619

Year of fee payment: 7