KR20020031739A - No Formaldeyde Wood Carpet - Google Patents

Abstract

PURPOSE: An odorless wood carpet is provided to achieve the effects of deodorization, heat insulation, elasticity, antibiosis, soundproofing and sound absorption as well as to adjust the humidity of a room. CONSTITUTION: A manufacturing method of the odorless wood carpet comprises the steps of: fabricating an odorless compressed fiberboard; processing a thin film type odorless pattern board; fabricating an odorless adhesion; attaching the thin film type odorless pattern board to the odorless compressed fiberboard to form an odorless adhesion board; pressing the odorless adhesion board by applying a heat and a pressure; coating the odorless adhesion board to form a coated board unit(200); making a cork; fabricating a cork non-woven fabric(50); assembling the coated board units to the cork non-woven fabric in turn; and sewing a rim portion(60).

Description

Odorless Wood Carpet. {No Formaldeyde Wood Carpet}

In order to avoid heat in the summer and to get cool and comfortable, there are many examples of flat mats made of royal, bamboo, solid wood, and pattern wood adhesive plate materials (hereinafter collectively referred to as wooden seats) for indoor and floor use. The seat is made of hard and hard wood (wood, board, bamboo, royal, etc.), and is made by cutting or turning the wood into a unit member of a certain size, weaving it with a thread, or bonding it to the floor sheet. There is a publication No. 1997-008013 (Application No. 1995-200801), and the application No.-1995-000440 (Application No. 1995-022609) and the like.

In addition, there is a publication No. 2000-0002147 (Application No. 1998-12026), previously filed and filed with the Korean Intellectual Property Office, by attaching natural veneer or bamboo to a plate. It characterized in that it is configured by adhering the pattern neck having a shrinkage force, the material of the wood board is characterized in that the medium density fiber plywood or high density fiber plywood ', there is the application number 10-1998-0017837 bar, In wood seats, the use of wood seats for wood seats, which are adhered to MDF or HDF, is increasing.

However, in the prior art, when making a wooden seat using a hard material in the wood seat, the wood seat is laid on the floor, and the fatigue is felt due to hardness, and it is easy to be injured such as bruises when the elderly and the child fall down.

In addition, in wooden seats made of natural wood, bamboo, and royal bones, cracks or warpage of unit members are often caused by heat sources or moisture during use, resulting in short product life and seasonal production and supply of materials. As a result, the quality of the product is often degraded according to the condition of the material.

In addition, wooden seats manufactured by attaching natural veneer or bamboo to solid wood or board are also used for self-bending or bending due to the change in the moisture content of the upper and lower surfaces of the board when the hot press is pressed to bond the veneer. It was generated and there was a change in density or strength, which caused many difficulties.

In addition, by using thermosetting resin such as urea resin as main adhesive, when the unit member is bent or twisted due to physical influence, the adhesive member is not elastic and cracking of the adhesive surface or material peeling occurs. The more yellow the phenomenon is on the surface, the more the mold and odor are affected by moisture or heat source.

In addition, it was difficult to express aesthetics because the pattern or color was short-circuited due to the arrangement structure of the tree seat in expressing the pattern or color in the tree seat.

On the other hand, in the use of the cork, some of the sound absorbing plate, its resilience, anti-destructive effects, such as deodorizing effect is being used as a part of shoes, flooring or wallpaper.

Although cork is partially used as sound absorbing material, insulation, shoes or flooring, wallpaper, etc., it is thick due to the characteristics of the cork, so its density and strength are weak, and the surface has a high risk of scratches or breakage. It is difficult to maintain and repair damages and defects by premature construction, and because of its complicated construction, time-consuming and expensive, its use is limited despite its excellent utility.

Furthermore, in the wood seat or cork, the adhesive and the cork reinforcement are made of urea resin, waste tire, phenol resin, etc., and the emission amount of formaldehyde (Formaldeyde) is less than 2.0 ppm (5.0 mg / l) (E2 grade). As a flooring material, the amount of formaldehyde dissipation was less than 2.0ppm (5.0mg / l) (F2 grade), so it was a headache, eye pain, nausea, atopic dermatitis, mental fatigue, stress, emotion Physical symptoms such as instability were of concern, including Sickhouse syndrome.

As a cause of this condition, air quality is a problem in the Americas and Europe, and the term "Indoor Air Quality" is used, although it is not very familiar in Japan and Korea. In recent years, the airtightness of the general house is higher than in the past, and thus, the gap between the construction materials and the floor, etc., to escape the chemicals, is one of the reasons for this phenomenon. It is pointed out.

In 1996, the United Nations Committee on Experts wrote "Building Materials and Health," which is a potential factor affecting indoor air quality (IAQ) and health. The group recognizes the importance of including volatile organic compounds (such as formaldehyde) in pollutants.

Among these volatile organic compounds, formaldehyde is a chemical that is released from chemical bonds of urea resins and is a substance that can develop as a cause of cancer. Starting with various adhesives, flooring, fibrous compressed wood, plywood, and vinyl chloride It is contained in.

According to the domestic KS regulations, grades of fibre-reinforced hardwood or plywood are divided into three grades, E0, E1, and E2, depending on the amount of formaldehyde released within 7 days after the product is manufactured. JAS (Japan) in Japan Formaldehyde dissipation amount of flooring material and the amount of formaldehyde dissipation of particle board are classified and specified in JIS 規格 and strictly managed. This is prescribed in the following table.

Table 1. Amount of aldehyde release from plywood or flooring (J A S J 格)

Table 2. Particleboard's Hordealdehyde Emissions (J I S 規格)

Table 3. Hormaldehyde Concentrations and Beds

(Note) The above discharge amount is the concentration absorbed by distilled water when it is turned on for 24 hours in a 20 ± 0.1 ° C desiccator.

The definition of Sickhouse syndrome according to the World Health Organization (WHO) is as follows.

1. Stimulation in the eye, especially the eye conjunctiva, the mucous membranes of the nose and the mucous membranes of the neck.

2. The mucous membranes of the lips and the like become dry.

3. There are red spots on the skin, gincinin, eczema.

4. It is easy to feel fatigue.

5. It is susceptible to headaches and respiratory diseases.

6. You may feel choking or sound from your respiratory tract.

7. I react sensitively without any problem.

8. Symptoms such as dizziness, vomiting, repeated vomiting, or a combination of symptoms

MDF standards used in developed countries such as Europe, the United States, Australia, and Japan, and furniture and floorboards are regulated to use only E0 and E1 grade products. In Japan alone, more than 30% of the E0 grades are occupied.

However, in Korea, related regulations are still dim, so that low-priced imported products of less than grade, which are not included in KS regulations, are used to lower the product price. Moreover, the above regulations only regulate the plate material.

Therefore, the present invention to solve the above problems, in the manufacture of wood carpet formed by a variety of wood boards (ie bamboo, wood, compression-reinforced wood, synthetic resin metals, ores), the board is formaldehyde emission Odorless veneer is adhered to the plate made of fibre-compressed reinforcement wood, an environmentally friendly material of 0.6ppm (1.5mg / l) or less (E1 grade), and cut and obtained by odorless veneer. Carpets are made of natural wood hygiene, strong deodorizing power, indoor humidity control, sound absorption and sound insulation, antistatic, insulation and heat insulation, excellent elasticity, antibacterial and anti-corrosiveness and strong elasticity, so that the formaldehyde emission is low. It is easy to install and dismantle, easy to move and store by grafting with adhesive plate material. It is an environmentally friendly wood that is very beautiful, luxurious, and easy to change according to processing. It can express not only one pattern but also a more complex and diverse color of lines naturally connected without patterns or color short circuits. To provide carpet.

In addition, the above-mentioned cork is used in a wood carpet, and in 1 cubic inch of cork, 200 million cells are each wrapped in a resin film and are filled with air, and half of the volume is filled with air. It has the characteristic of returning to its original state even after receiving the product, which can minimize the phenomenon such as scratches and squeezing during use, and less fatigue due to the softness and elasticity, which is the characteristic of cork, especially in accidents such as the elderly and children falling down. Due to its elasticity, the impact can be reduced and protected from injuries, and the noise between the floors such as apartments can be significantly reduced due to the sound absorption of the cork.

As a odorless wood carpet that is harmless to the human body and can satisfy the user's desire to pursue a healthier and more vigorous life using environmentally friendly materials, and always create a cozy indoor atmosphere,

Odorless wood carpet manufacturing method and odorless wood carpet manufactured by the method of odorless wood wood adhesive piece made by adhering the odorless veneer to the odorless plate, coated and cut to the cork non-woven fabric and sewing finish with a border member To provide.

1 is an exploded perspective view of the adhesive sheet according to the present invention,

2 is a cross-sectional view of the cork nonwoven fabric according to the present invention,

3 is a cross-sectional view of the operation of applying the adhesive to one surface of the plate,

Figure 4 shows the process of adhering the veneer on one side of the plate,

Figure 5 shows the process of hot-pressing the veneer on the plate,

6 is a partial cross-sectional view of a press for bonding a plate material and a pattern neck.

7 is a partially exploded perspective view of the wood carpet according to the present invention,

8 is a perspective view of the veneer adhesive coating material according to the present invention,

9 is a partial cross-sectional view of the wood carpet of FIG.

Figure 10 shows the thermal arrangement of the wood carpet according to the present invention,

Figure 11 shows a coated plate of a second embodiment according to the present invention,

Figure 12 shows a coated plate of a third embodiment according to the present invention,

Figure 13 shows a coated plate of a fourth embodiment according to the present invention,

Figure 14 shows a wood carpet according to the present invention,

Figure 15 shows the working process of the present invention.

* Brief description of the major symbols in the drawings

DESCRIPTION OF SYMBOLS 1: Wood carpet 10: Plate 20: veneer 30: Adhesive 40: Coating layer

50: bottom nonwoven fabric 60: border member 70: sewing thread 80: sewing groove

100: mounting plate 110: coating plate 200: coating

In order to achieve the above object, the present invention is made of wood, the veneer adhesive piece and other members of the odorless grade of formaldehyde emission amount of 0.6ppm (1.5mg / l) or less. Apply the odorless adhesive on the odorless plate, arrange the odorless veneer and heat-pressure bond it, coat the above odorless pattern wood adhesive plate and cut it to obtain the odorless pattern wood adhesive piece of a certain size. In providing a odorless wood carpet manufacturing method and the odorless wood carpet produced by the method that is finished by forming a part and sewing,

First step (S1) for manufacturing the odorless plate 10,

The second step (S2) of processing the natural peeled wood (20) from the wood,

A third step (S3) of blending the odorless adhesive 30 composed of urea resin,

Fourth step (S4) for adhering the odorless veneer 20 to the odorless plate material,

A fifth step (S5) of hot pressing the veneer adhesive plate material,

Step 6 of manufacturing the odorless pattern wood adhesive coating by coating the odorless pattern wood adhesive board (S6),

Step 7 of manufacturing the odorless pattern wood adhesive piece by cutting and coating the odorless pattern wood adhesive coating material (S7),

Eighth step of manufacturing the cork (S8),

9th step of manufacturing the cork nonwoven fabric by adhering the cork (S9),

The odorless pattern wood adhesive knitted fabric produced by the above process is made of a tenth tablet (S10) to manufacture a finished product of wood carpet made by alternately assembling and attaching to the cork nonwoven fabric and finishing with a rim portion,

Apply odorless adhesive to odorless plate material, arrange odorless veneer and thermo-pressure bond, coat the above odorless pattern wood adhesive plate and cut it to obtain odorless pattern wood adhesive piece of certain size, and then arrange the block structure on cork nonwoven fabric. It is a odorless wood carpet manufacturing method and a odorless wood carpet produced by the method to bond to achieve and finish the rim with a decorative strip.

Hereinafter, an embodiment of the present invention will be described in detail with reference to the accompanying drawings.

1 is an exploded perspective view of the veneer adhesive plate material according to the present invention,

2 is a cross-sectional view of the cork nonwoven fabric according to the present invention,

3 is a cross-sectional view of the operation of applying the adhesive to one surface of the plate,

Figure 4 shows the process of adhering the veneer on one side of the plate,

Figure 5 shows the process of hot-pressing the veneer on the plate,

6 is a partial cross-sectional view of a press for bonding a plate material and a pattern neck.

7 is a partially exploded perspective view of the wood carpet according to the present invention,

8 is a perspective view of the veneer adhesive coating material according to the present invention,

9 is a partial cross-sectional view of the wood carpet of FIG.

Figure 10 shows the thermal arrangement of the wood carpet according to the present invention,

Figure 11 shows a coated plate of a second embodiment according to the present invention,

Figure 12 shows a coated plate of a third embodiment according to the present invention,

Figure 13 shows a coated plate of a fourth embodiment according to the present invention,

Figure 14 shows a wood carpet according to the present invention,

Figure 15 shows the working process of the present invention.

In practicing a preferred embodiment of the present invention is as follows.

First Embodiment

(Step 1-Odorless Plate Manufacturing Process; S1)

A fibrous compressed plate which is an odorless plate material 10 (hereinafter referred to as plate material) in the present embodiment will be described.

In the fibre-compressed plate, commonly referred to as MDF, which stands for Medium Density Fiberboard, it is used to pulverize a variety of trees with fibers, especially long fibers, to extract the fibers, and then to separate the fibers for both surfaces and collars and to add adhesive. It refers to a product subjected to surface sanding by pressing after stacking, and the characteristics of the product are determined by two raw materials of MDF: wood, adhesive, and press strength.

In other words, depending on the color of the tree and even the bark, the color of the MDF is determined to be White and Regular.The amount of release of formaldehyde depends on the main components of the adhesive and whether it is water resistant. Its properties also vary.

In addition, depending on how much pressure to create a density can be classified as LDF (Low Density Fiberboard), MDF (Medium Density Fiberboard) or HDF (High Density Fiberboard).

In general, MDF mainly produced and used in Korea uses UF (Urea-Formaldehyde, Urea-Formalin), a urea resin, which is weak in moisture and water. It is the fact that we are divided and produce

However, in the present invention, E1 grade HDF odorless plate material manufactured by minimizing the color of white and the formaldehyde component of the urea resin in the material used in close to the human body due to the characteristics of furniture, flooring and wood seats ( The manufacturing process and characteristics are as follows.

1: Obtain wood as raw material-2: Peel off wood-3: Shred wood-4: Extract fiber-5: Apply E1 resin adhesive and additives-6: Dry dry-7: Plate -8: hot press-9: finished-10: polished.

(Step 2-Natural veneer processing; S2)

Conventional techniques for obtaining the natural odorless veneer (20; hereinafter referred to as veneer) of the present embodiment is to cut the wood (cut the wood into slicers or rotary machines, such as planers, and cut it into 0.10mm to 1mm thickness). The wood veneer (20) immediately after it is obtained is thin and its moisture content is 20% or more, so that the wood decay proceeds easily when exposed to the air, so that the preservative treatment with formalin diluent is performed for ease of storage and operation. The harder the wood of the veneer, the weaker the wood, the more formalin is used.

Thus, the pattern neck (20) soaked in formalin has a formaldehyde emission amount of about 4ppm to 10ppm depending on the species, and this value is such that the worker is stinging eyes and intense tears or normal breathing is difficult around it. Will show the hospital bed.

Such a hospital bed is continuously seen in furniture or interior interior materials using the veneer adhesive plate, which is due to the continuous release of formalin remaining on the veneer 20.

In this embodiment, immediately after the process of obtaining the veneer 20 from the wood, the veneer 20 is dried by high frequency drying or a heat source to be processed into a dry veneer 20 having a water content of about 7-9%.

In this way, the patterned wood 20 processed with dry veneer 20 is subjected to moisture-proof packaging so as not to be exposed to moisture or a heat source. Through this process, the veneer 20 can be preserved for a long time, and the moisture content It is possible to obtain a uniform pattern neck 20 in which deformation such as shrinkage and expansion such as shrinking or stretching of the pattern neck 20 is reduced.

This prevents decay and facilitates storage, and is then suitable for adhering the dry veneer 20 to the plate 10 by supplying moisture to the plate 10 or spraying it immediately before use, or by precipitating it in water. It is moisturized and bonded.

Or immediately after obtaining the veneers 20 obtained by processing from solid wood, that is, from 18 to 48 hours at 30 degrees Celsius depending on the species and thickness until the veneers 20 are contaminated or decayed. It is made by adhering to the plate 10, thereby essentially eliminating the use of formalin, thereby producing the odorless veneer 20.

The veneer 20 may be made by impregnating or surface-treating a resin such as a diamine of meramine 30b, urea, phenol, germanium, and ceramics.

(Step 3-Odorless Adhesive Manufacturing Process; S3)

In this embodiment, the formaldehyde emission amount of the urea resin is reduced to 10 mg / 100 g or less, and is made of an E1 grade resin. The melamine resin 30b is added in order to add water or moisture resistance as an additional function of the present invention. By adding and increasing the ratio,

The urea resin 6, the melamine resin 30b, and the emulsion bond 1 are stirred at a ratio, and the viscosity is adjusted by the flour to be used as the adhesive 30.

Alternatively, the mixture is stirred at a ratio of urea resin 7, melamine formaldehyd (30b-MF) 2.5, and emulsion bond 0.5, and adjusted to viscosity by flour, thereby being used as an odorless adhesive (hereinafter referred to as an adhesive).

The melamine resin (30b) is produced by the axial polymerization of metirol melamine produced by the reaction of melamine and formalin, and similar to the manufacturing method of urea resin, the properties similar to urea resin and rather excellent physical properties Colorless and transparent, good coloring effect, excellent water resistance, good chemical resistance and solvent resistance, almost no formalin elution even when immersed in water, weak acid and weak alkali.

When the wood (20) is glued, when the aesthetics of wood cannot be expressed due to the grain of wood or the bottom of the eye, the dye is added to the adhesive (30) to make the same color as the original color of the wood (20). When the neck 30 is used by bonding the patterned neck 30 may be compensated for the appearance of the plate 10 or the adhesive 30 due to the thin or large eyes.

Each of the above resins and bonds are agitated with flour to obtain an odorless adhesive 30 having a formaldehyde emission of 0.6 ppm or less.

(4th process-Odorless pattern neck bonding process; S4)

The plate 10 is passed through the spreader roller 5 so that the adhesive 30 is applied, and the pattern wood 20 is arranged on the plate 10 to which the adhesive 30 is applied. There is provided an odorless veneer veneer adhesive plate 100 (hereinafter referred to as an adhesive plate member) to which the veneer 20 is adhered by pressurizing with pressure and then polishing.

In order to apply the adhesive 30 to one surface of the plate 10, the plate 10 is placed on the spreader roller in a state in which the adhesive 30 is pumped to the upper roller 2 of the spreader roller 5. 5) to apply the adhesive 30 to one side of the plate (10).

Alternatively, the adhesive 30 may be applied using a spray or a nonwoven fabric impregnated with the adhesive 30 may be attached to one side of the plate 10. It may be applied by one method.

As such, the patterned wood 20 is adhered to the plate 10 in the state where the adhesive 30 is applied, so that the moisture content of the patterned wood 20 is maintained to be about 25% prior to the adhesion. When the moisture content is high, the veneers 20 do not stick together, or when the moisture content is low, deformation occurs due to cracking of the veneer 20 or moisture of the adhesive 30.

The adhesive 30 is cut to the patterned neck 20 which is cut to match the width and length of the plate 10 so as to be made by engaging a predetermined piece of the prepared patterned wood 20 to each other. By arranging on the applied plate 10, the adhesion which reduced the cutting process is performed.

Or to apply a patterned skin 20 to the peeling pattern sheet by the same method as the Utility Model Registration No. 192123 previously filed and registered with the Korean Intellectual Property Office to have the same specifications as the plate 10.

Other than the plate 10, but the width is made by placing the short patterned neck 20 slightly overlap each other, the overlapped portion is cut in the center portion and lifting the remaining water of the cut veneer 20.

(5th process-hot press process; S5)

A thermopress press 6 process in which complete bonding is achieved by thermally compressing the plate 10 to which the veneer 20 is adhered by the press 6, wherein the plate 100 is adhesive by heat before hot pressing 6 to the plate 100. Due to the change in the moisture content of the pattern neck 20 and the cutting of the pattern neck 20 until the plastic part is completely hardened, the occurrence of defects such as the splitting or overlapping of the part where the pattern neck 20 is orthogonal to each other, or the pattern neck 20 is peeled. In order to prevent or minimize the deterioration of the pattern grain due to the supply of sufficient moisture to the pattern neck (20) by using a spray and heat-pressing (6) to be completely bonded, whereby the pattern neck 20 is bonded to one side The plate 100 is completed.

In the above, the adhesive plate member 100 is pressed by hot pressure between the upper hot plate 6a fixed to the press 6 and the lower hot plate 6b moving up and down by a hydraulic cylinder. Assuming a 3 mm plate is 100 seconds at 80 degrees, 70 seconds at 90 degrees, and 50 seconds at 100 degrees.

The heat and pressurization time of the press 6 will vary depending on the thickness of the veneer 20 and the plate 10, which will be fully recognized by those skilled in the art.

In addition, when bonding the pattern neck 20 to both sides of the plate by the need of some bending or both sides are exposed, the double-sided adhesive plate 100 can be obtained by repeating the above method again.

Conventionally, the upper surface of the press plate 6, namely the lower surface 6B side of the adhesive member, in order to assist the bending of the hot plate or the adhesion of the bumps and bumps of the adhesive member (that is, by adhering veneer or paper, etc. to the plate member). The refractory cushioning material was laid on the surface of the cushioning material, and the adhesive member was placed on the cushioning material.

However, in the above method, the heat source is directly transmitted only to one surface of the adhesive member, and the lower side of the cushion material is transferred to the heat source so that the moisture content of the upper and lower surfaces of the adhesive member is different, which causes bending or bending.

In addition, the hardening of the adhesive of the adhesive member is slowed down due to the blocking of the heat source due to the cushioning material, and only one end work could be performed at a time.

In the present embodiment, when the patterned wood 20 is adhered to both sides of the plate 10, the plate material 100 to which the patterned wood 20 is adhered by the third process is loaded for about 30 minutes and the adhesive 30 After the drying is made, the third step is repeatedly performed on the bottom surface so that the veneer 20 is adhered to both sides.

The double-sided patterned wood adhesive plate material 100 generated as described above is bar-tightened by the adhesive 30, and thus the above-described process is possible.

However, heat and pressurization time should be added by 30% rather than single-sided bonding so that hardened thermosetting urea resin can be fully reacted and cured by heat.

In the case of the single-sided adhesion, there is a problem that the bending or bending of the plate 10 occurs due to the tensile force of the veneer 20 and the adhesive 30 generated at this time, and the water content difference between the front and back of the plate 10. This may cause a decrease in work efficiency and defects.

This is a problem that is also occurring in the plate 100 adhered to the pattern wood 20 on both sides, to prevent or correct this, Utility Model Registration No. 0192123 (Application No. 2000) -0008874) to the application number 20-2000-0020646 bar can be solved by the method thereby, such a method for correction or prevention will be equally applied to the double-sided adhesive plate (100).

(Step 6-Pattern wood adhesive plate coating process; S7)

This process relates to a process of manufacturing the odorless pattern wood adhesive coating plate material 110 (hereinafter referred to as coating plate material) by forming a coating layer 40 on the adhesive plate material 100,

By grinding the pattern wood 20 of the adhesive plate 100 with 200 # ~ 500 # particles of paper, etc. by roughing or roughening the rough surface and irregularities of the surface by using a grinder or manual work, the impurities or paraffin oozing out of the sheet material. If you want to change the color of the pattern wood (20), you can stain the sponge with stains (permeability, colorability, transparency and adhesion to wood such as oil, alcohol, and engineering). .

Since the isolator paint (40a; in various coatings, blocking the eyes and neck of the conductor, increase the adhesion of the conductor and the paint, or a paint composed of a similar color to the conductor to be applied for eye blindness) 40).

By working with the isolator sealer 40a, it is possible to prevent bubbles and pinholes on the surface of the coating film generated by the paint penetrating into the eye of the pattern neck 20 during the coating 40, as well as the rise of paint. This is good and the adhesion between the paint and the conductor is enhanced to minimize the cracking or cracking of the coating due to the external impact and distortion of the patterned neck 20 afterwards.

Thus, the pattern neck 20 is shielded due to the operation of the primary isolator sealer 40a, and then the coating 40 is made by the U / V coating 40b method, which is known as the U / V coating 40b. The plate is transported along the cone bare line where the direct rollers and reverse rollers are repeatedly arranged, and the first and second dry coatings are applied to the direct rollers and the reverse rollers, which are first pumped with the wood sila, and the first coat is dry. When the paint is dried by U / V irradiation, it gains rise and smoothness through the direct roller and reverse roller where the wood and sanding pumps are pumped again, and finally the second drying is U / V irradiation. It means that the paint is dried.

At this time, Woodsila paint should be a soft epoxy type paint with good eyesight and swelling property, and Sandinga paint uses soft paint with excellent abrasiveness and excellent transparency to obtain transparency and smoothness of coating film. good.

In addition, it may be finished with a spray or a brush coating coating 40 using urethane or varnish homomica, and when the coating 40 or the smoothness of the desired degree cannot be obtained with the single coating 40, The repetition to the process are used in combination.

(Seventh step-Odorless pattern wood adhesive coating material manufacturing process; S4)

This step is a step (S7) for processing the coating plate material 110 produced by the sixth step to manufacture the odorless pattern wood adhesive coating material (200 (hereinafter referred to as coating material)),

A coating member (200) which cuts the coating member (110) and forms a slanted portion (processed to easily assemble the coating member 200 by alternately assembling the coating member 200 or rolling the wood carpet by trimming the square surface of the coating member). Example: Each coating obtained by the above process is cut to obtain a 215 coated piece (215 (hereinafter referred to as 215 coated piece)) of 25mmx150mm size and 230 coated piece of material (230; hereinafter referred to as 230 coated piece) of 25mmx300mm size. The unidirectional 200 is a paint having good transparency of urethane or lacquer series, and the surface gloss is classified into a glossy, semi-gloss, and matte according to the taste of the consumer and is coated 40.

In addition, the coating 40 is coated with the final top coating 40 of the upper surface and the chamfered portion of the coating 40, such as a paint made of a transparent color such as brown or orange color in order to express a soft and old fashionedness of the coating 40 surface. The seventh process is completed by finishing the top coat 40 by being dried by natural drying or a heat source.

In the above, each coating member 200 may be coated 40, but the coating 40 is easy to prevent the loss of paint, and the area of the coating 40 is easy (for example, 300 mm × 600 mm to 650mmx1200mm) by assembling the adhesive tape on the back of the coating (40) after removing it can be improved workability.

(Step 8 Cork Manufacturing Process; S8)

This step is a step (S8) for manufacturing the cork 21 required to manufacture the cork nonwoven fabric 50 of the present embodiment,

The cork 21 of the cork nonwoven fabric 50 is made by boiling the bark of the cork oak or the oak bark of the oak in boiling water, removing the hard outer layer and drying it in the shade for several months. Process, or put into a metal mold and compressed to hot-mould by hot or superheated steam to form a cork aggregate 22 having a natural pattern and color of cork, or by grinding the cork 21 to 1 ~ 2mm The cork aggregate 22 is manufactured by forming a particle which can pass through, inserting it into a metal mold, and compressing it by heating and molding hot or superheated steam.

Inserting the cork 21 into a metal mold and compressing it by heating or hot-heating with superheated steam, the cork 21 is stacked horizontally and pressurized by standing vertically to narrow the grain of the cork 21. An important element that can be formed widely and determines the width of the cork 21 obtained by cutting from the cork aggregate 22 to the size of the mold and determines the shape of the outline of the cork 21 according to the shape and shape of the mold. Becomes

That is, when the inside of the mold is circular, a cork 21 having a circular shape may be obtained, and the recess may be formed to form a prefabricated arrangement structure in order to facilitate the arrangement.

And by varying the type of additives it is possible to obtain a cork 21 having a variety of patterns and colors.

For example, during molding, it is impregnated into the Meraman resin (30b), put into a metal mold, and compressed and heated and plastically formed by hot or superheated steam to make a water-resistant strong cork, and to add resins such as urea and phenol. It can also be made by adjusting the density, intensity | strength, or degree of elasticity of the cork 21.

Alternatively, additional functionalities may be obtained by adding functional materials such as bio ceramics, ocher or jade, magnets, germanium, and charcoal, or an arbitrary color may be obtained by adding a coloring agent or a dye to express an arbitrary color.

The thickness of the cork aggregate 22 produced by the above process may be cut into slicers or rotary machines having the same principle as a plane to obtain a cork 21 having an arbitrary thickness. .

In addition, it is put into a metal mold and compressed and heated and molded by hot or superheated steam to make cork knitted material 210 having a natural pattern and color of cork, or the cork 21 is pulverized and passed through a 1-2 mm shaft. It is possible to make particles that can be made and compressed into a metal mold by heating and plasticizing the hot or superheated steam by inserting the cork 21 into a metal mold and compressed to heat-molded by hot or superheated steam during coating molding member 200 To be produced in the same specification and corrugated material 210 to be similar in shape.

In addition, the cork 21 is used in the form of a powder.

In addition, the cork 21 is impregnated with a resin composed of the Meraman resin 30a and urea resin at about 35 degrees Celsius for about 24 hours to sufficiently impregnate the resin in the particles of the cork and then remove the resin by using a dehydrator. Water-resistant cork 21 having strong water resistance can be made by heating and plastic molding by compression into a mold and hot-heating or superheated steam, and the density, strength or elasticity of the cork 21 by adding resin such as urea or phenol. To adjust.

Due to the characteristics of each cork 21, the structure and density or strength is weak, in order to compensate for the cork 21, the cork non-woven fabric (50a), or the cork knitted material 210a of each small sheet material To a non-woven fabric for cork (50a; consisting of paper, impregnated paper, vinyl chloride, fabric, mesh, etc., having a very thin thickness, excellent in tension and no peeling), and wider and standardized. To facilitate this.

(9th step cork nonwoven fabric adhesive coating step; S9)

A step (S9) of adhering the cork 21 to the bottom nonwoven fabric 50b, wherein the cork 21 to the natural cork 21 or powder produced by the eighth step S8 of manufacturing the cork 20a are made. The cork 21 is adhered to the bottom nonwoven fabric 50b coated with urethane resin, and pressed and adhered to the roll to press 6.

A nonwoven fabric 50b (a floor nonwoven fabric containing jade or charcoal, germanium, ceramics, magnets, etc.) is mounted on a conveying part of a known laminating machine and passes through its spreader roll 6 to thereby form a urethane bond 30c. (Bonding consisting of polyols (diols), diasocyanates, chain extenders, solvents, other additives, etc.) is applied and the adhesive drying of the urethane bond 30c proceeds through a drying chamber at 60 degrees Celsius for 5 seconds. The powdered cork 20a is sprayed onto the urethane bond 30c to be bonded, pressurized by a rubber roller of a primary soft material, and then pressurized by a rubber roller of a secondary hard material and subjected to a third steel roller. After pressurized by passing through the drying chamber at room temperature, the remaining cork 20a in addition to the adhered cork 21 is removed with a brush and wind, pressurized with a fourth hard rubber roller, and the temperature of the fifth surface is set to 80 degrees. Bonding takes place through the finished steel roller.

Alternatively, the cork 21 to the cork knitted fabric 210 may be adhered to the nonwoven fabric 50a for cork and then adhered to the bottom nonwoven fabric 50b.

The bottom nonwoven fabric 50b is first cut to the size of the wood carpet 1, and then the adhesive 30 is applied to the cork 21 by adhering the press 6 or the high frequency press 7 to the cork nonwoven fabric 50. It may be manufactured.

Then, the upper cork 21 is polished with the paper of the first 220 # particles and the paper of the second 440 # particles to grind the rough and uneven parts of the surface by using a grinder or manual work to remove impurities on the surface. Contamination or remaining cork 21 is removed, and additional functions are added to the urethane bond 30c or vinyl chloride used at this time by adding a functional material such as bio ceramics, ocher or jade, magnets, germanium, and charcoal. It is also possible to carry out what is manufactured in pursuit.

The coating layer 40 may be applied as necessary to protect the surface of the cork nonwoven fabric 50 from surface contamination and scratches, and to express the beautiful pattern and color of the cork 21 as it is. And the like.

First, the coating layer 40 made of paint has a cork nonwoven fabric 50 and the cork 21 on the upper part is polished by using a grinder or manual work on the rough and uneven parts of the surface with paper of 200 # to 500 # particles. After cutting and smoothing out impurities or deposits on the surface, first paint with isolator paint 40a and spray paint with open poa or semi-open poa paint with paint of known urethane 40d. It is good to use flexible paint with good flexibility.

The above coating is repeated several times when the desired degree of coating or smoothness cannot be obtained.

Alternatively, the transparent vinyl chloride to transparent film 40c is pressed by a press 6 or compressed by a roller to obtain an effect as described above.

This is due to the flexibility and soft texture that the paint cannot keep up with, and the film or vinyl 40c forming the coating film completely shields the penetration of moisture or foreign matter from the surface, and preserves its color or quality for a long time. The simplicity of work is very great.

Alternatively, the transparent vinyl chloride to transparent film 40 may be attached onto the cork nonwoven fabric 50 without attaching the transparent vinyl chloride to transparent film 40c and sewing 70 by sewing.

The coating 40 is applied by paint, or the transparent vinyl chloride to transparent film 40c is pressed by a press 6 or pressed by a roller to obtain the effect of the above coating.

In the above, if necessary, the eighth and ninth steps are repeated to produce a cork nonwoven fabric 50 having the cork 21 adhered to both sides of the bottom nonwoven fabric 50B.

(Step 10-Wood Carpet Finished Product Production Process; S10)

In this step, the coating material 200 produced by the seventh step in the first step is bonded to the cork nonwoven fabric 50 manufactured by the ninth step in the eighth step, and the rim 60 is sewn (70). As a step (S5) for producing a wood carpet (1) finished by

The coating member 200 completed by the seventh process is alternately assembled by mutually coupling to form an arrangement structure of the block wall.

That is, in order to secure the physical stability of the wood carpet and to obtain the outline of the block combination, the 215 coating member 215 is placed as the first column corresponding to the odd column A1 of FIG. 10, and then six 230 coating members 230 are continued. In the case of placing the 150 coating member 215 at the end again, the first row (Fig. 10) having a width of 25 mm X length of 3000 mm is completed.

Next, when assembling the second column corresponding to the even column A2 of FIG. 10, only seven of the 300 coating members 230 are assembled to complete the second column.

As described above, when 120 columns are assembled by repeating the first row of odd columns A1 and the second row of even columns A2, wood carpet 1 having a width of 2100 x length 3000 can be obtained.

In other words, when assembling to the size of 2100 mm x 3000 mm, which is an arbitrary size of the wood carpet 1 of the present embodiment, 60 rows are required for the first row of odd rows A1 and 60 rows for even rows A2 of the second row. It can be seen that 120 units 215 of ubiquitous and 780 of 300 coated ubiquitous 230 are used.

When the assembly standard is the overall size of the wood carpet (1), when the coating work or transportation of the adhesive 30 is inconvenient, it is divided into two to three parts, etc., assembled and bonded when attaching to the cork nonwoven fabric 50. It can be bonded.

The assembled knitted fabric is passed through a spreading roller 5 having a hot melt adhesive 30c (an adhesive which is melted and applied by heat using a thermoplastic resin and then applied for a short time through a cooling process) to the pumped spreader roller 5. After the coating on the back of the 200), the adhesive is made by attaching to the cork nonwoven fabric 50 and pressing by the press 6, and then pressurizing and loading about 24 hours until the hot melt adhesive 30c is fully reacted. Complete coating of the coating material 200 and the cork nonwoven fabric 50 is made.

The functional material, such as bio-ceramic or ocher or jade, magnets, germanium, charcoal, etc. may be added to the adhesive 30c to pursue additional functions, and the adhesive nonwoven fabric impregnated with a thermoplastic adhesive may be coated with the coating material 200 and cork. Adhesion may be made by inserting between the nonwoven fabrics 50 and hot pressing.

In the above, the surface to which the cork 21 of the cork nonwoven fabric 50 is bonded may be located on the bottom surface of the wood carpet 1 or may be bonded to the coating member 200 and formed inside.

Alternatively, the coating material 200 may be adhered to one surface of the cork nonwoven fabric 50 to which the cork 21 is adhered to both sides, and the other side may be exposed on the bottom surface of the wood carpet 1.

In the above process, a certain area of wood carpet (for example, width 2700mm, length 3000mm thickness 4mm) is produced, and when the assembly is carried out by cutting the unspecified coating material (200) by using a cutting saw, the wood cutting After wrapping the edge portion 60 along the edge of the carpet (1) and sewing (70) using a sewing machine.

Alternatively, the wood carpet 1 of the present embodiment is provided as being finished by sewing the sewing groove 80 at the edge along the sewing line and wrapping it with a frame member 60 and sewing 70 using a sewing machine.

In the above, when manufacturing the coating material 200 for the wood carpet 1, when adhering the pattern neck 20 to the plate member 10, it was previously determined that the simple adhesive was applied so that the pattern grains were directed only in a single direction. Depending on the finished design and pattern of the wood carpet (1), different types of peeled wood (20) are adhered to one plate (10) according to the design, or the direction of the grain pattern is also intended according to each characteristic. It is possible to easily express infinite changes in design and pattern when gluing in one direction and coating, cutting and assembling.

The plate material 10 may be formed by any method such as spreader roller 5 or spraying the adhesive 30 or other adhesive 30 obtained by mixing urea resin, melamine resin 30b, emulsion resin, and flour. 10) the wet veneer 20 or the wet veneer 20 of the thickness of about 0.1 to 1 sliced from the wood to the plate 10 in the state in which the adhesive 30 is applied in this way to a high frequency or a heat source By overlapping the dry veneer (20 (hereinafter referred to as generic name veneer)) dried by the overlap and the overlapping portion is cut with a cutting knife and then lifting the foreign material to obtain the adhesive plate member 100 bonded to Explain in detail.

Second Embodiment

In the course of the adhesive process as described above, 150 coated knitted fabric 215 and 300 coated knitted fabric 230 having different sizes of coating knitted fabric 200 have a width of 2100 mm x length 3000 mm and a width of 150 at the inner edge of 150. Different adhesion is required to make the wood carpet 1a forming the line line

An adhesive plate material (100; hereinafter referred to as the main adhesive plate material) bonded to the main veneer that is the entire base of the wood carpet (1a) and the adhesive plate material to which the sub-pig that can express the band or pattern of the wood carpet (1a) ( 100a; hereinafter referred to as non-adhesive plate material) shall be separately adhered as follows.

The adhesive plate material 100, which adhered to the base material of the entire base to the plate material 10 (e.g., width 1220mm x length 2440mm), was bonded and coated and cut as before, and then coated and cut into 150 coating members 215 and 300 coating materials of FIG. 230)

Next, in order to obtain a coating material 200 that can be connected without pattern or line flow without short-circuit, the main veneer and the sub veneer are half-bonded at the center of the length 300mm, or 1212mmx width 1220mmx length 300mm. The adhesive is coated on a plate of 2440 mm in length and cut by the ratio required to prepare the main coating material 230a of FIG. 11 in which the main veneer and the sub veneer are divided in half at the center of the length 300 mm.

In addition, only the sub-trees are bonded to the plate 10 having a width of 1220 mm x 300 mm, or all the sub-trees are bonded to the plate 10 having a width of 1220 mm x 2440 mm, and then coated and cut. And 300 parts of the coating material 230b is manufactured.

In the wood carpet 1a of the present embodiment, which requires a total of 120 rows, the odd rows may have 150 coating members 215 first and the even rows may have 300 coating members 230 first, but the order of the players may be changed.

In order to manufacture the line-carpeted wood carpet (1a), each of the coating member 200, the column A portion, column B portion, column C portion and column D portion identical to column A portion and column E portion identical to column B portion Arrange by dividing by.

In order to express the column A portion of the wood carpet 1a of the present embodiment, the odd columns A1 having 1, 3, and 5 columns are 150 coated members 215, 300 coated members 230, 300 coated members 230, 300 Coating in the order of 230, 300 coating member 230, 300 coating member 230, 300 coating member 230, 150 coating member 215,

The even columns A2 of 2, 4, and 6 rows are 300 coated bias 230, 300 coated bias 230, 300 coated bias 230, 300 coated bias 230, 300 coated bias 230, and 300 coated bias (230), the 300 coating member 230 in order to assemble six rows of the A portion of the wood carpet (1a).

In order to express the column B portion of the next wood carpet (1a), the odd columns A1 in columns 7, 9, and 11 are 150 coating members 215, 300 parts coating members 230b, 300 parts coating members 230b, and 300 parts. The sub-coating member 230b, the 300-coating member 230b, the 300-coating member 230b, the 300-coating member 230b, and the 150-coating member 215 are arranged in this order.

The odd columns A2 of 8, 10, and 12 rows are the housewife coating material 230a, the 300 coating material 230, the 300 coating material 230, the 300 coating material 230, the 300 coating material 230, and the 300 coating material. (6), six rows of column B portions of the wood carpet (1a) are assembled in the order of the housewife coating member 230a.

And in order to express the column C portion of the wood carpet (1a), the odd columns A1 from the 13th column to the 107th column are 150 coating member 215, 300 part coating member 230b, 300 coating member 230, 300 Assemble in order of coating member 230, 300 coating member 230, 300 coating member 230, 300 parts coating plate 230b, 150 coating member 215,

The even columns A2 from the 14th column to the 108th column include the 300-part coating member 230b, the 300 coating member 230, the 300 coating member 230, the 300 coating member 230, and the 300 coating member 230 and 300. A column C portion of the wood carpet 1a is assembled in the order of the coating knitted fabric 230 and the 300-part coated knitted fabric 230b.

The parts D and E are assembled using the same method as the columns A and B, but the columns B are performed first and the columns A are finally assembled.

In the order of assembling the coating member 200 of each row described above, when assembling in the order of the columns, a wood carpet 1a having a width of 2100 mm x a length of 3000 mm and forming a line line having a width of 150 mm at an inner side of 150 mm may be manufactured. Could.

Third Embodiment

The direction of the coating member 200 of the wood carpet (1) is fixed in one direction, but the flow of the wood grain forming the pattern of the wood carpet (1) can be freely expressed as giving the symmetry to the angle of the pattern direction by the same Even if the wood carpet (1) consisting of a coating member 200 consisting of several single patterned wood may be produced a wood carpet (1b) with a completely different pattern.

First, on the board 10, one is coated with a diagonal line so that a grain pattern flows from left to right and cut and cut so that the line of the grain pattern is 215c and 300 right wire of FIG. 12 flowing in a 45 degree diagonal line from left to right. To prepare a coating member 230c,

Next, the plate 10 is bonded and coated with diagonal lines so that the grain pattern flows from right to left, and cut and cut the 150 left-side coating material 215c and 300 left-side lines of Fig. 12 in a 45-degree diagonal line from right to left. To prepare a coating member 230c.

In addition, in order to obtain a coating member 200 that can be connected to the pattern or the flow of lines without short-circuit, bilateral in the center portion of the length 300 width to the plate member 10 of width 1220x length 300, the left 150 flows from left to right 17. The right side 150 is glued and coated with a diagonal line so that a pattern flows from right to left, and it is bisected at the center of one coating material, so that the left side has a pattern line flowing from left to right, and the right side flows from right to left. The 230 left and right diagonal coating member 230e is manufactured.

The flow of the pattern line may be performed in a straight line or a circle, or the direction may be changed.

In order to make a wood carpet (1b) having a width of 2400mm x 3300mm in length, the first and the first row from the first row to the 65th row, which are odd rows (A1), are 150-coated yarns (215c), 300-coated yarns (230c), 300 Right-coated yarn (230c), 300 right-coated yarn (230c), 230 left-right coated yarn (230e), 300-left coated yarn (230c), 300 left-coated yarn (230c), 300 left-coated yarn (300c) 230c) and 150 left-coated coating 215c,

Columns 2 through 66 of the first half with even rows A2 are 300 yarn coated yarns 230c, 300 yarn coated yarns 230c, 300 yarn coated yarns 230c, and 300 yarn coated yarns 230c. ), 300 left-coated yarns 230c, 300 left-coated yarns 230c, 300 left-coated yarns 230c, 300 left-coated yarns 230c It can be seen that the first half of (1b) is completed.

From the 67th to 131th columns with the next odd column A1, the 150 left-coated yarns 215c, 300 left-coated yarns 230c, 300 left-coated yarns 230c, 300 left-coated yarns 300 230c), 230 right and left coatings 230e, 300 right and left coatings 230c, 300 right and left coatings 230c, 300 right and left coatings 230c, 150 right and left coatings 215c To assemble,

In the latter half row 68th to 132th column having an even row A2, 300 left-coated yarns 230c, 300 left-coated yarns 230c, 300 left-coated yarns 230c, 300 left-coated yarns 230c ), 300 wool coating material 230c, 300 yarn coating material 230c, 300 yarn coating material 230c, 300 yarn coating material 230c in the order of each row in order to assemble the wood carpet You can see that the latter part of (1b) is completed.

When the first half of the upper part and the second half are intersected from below, the pattern of the wood carpet 1b flowing from the inside to the outside can be obtained. Can be obtained by creating the effect of the flow of the pattern.

Fourth Embodiment

After the adhesive in the same manner as shown in the next figure after cutting in the same manner as in the third embodiment, only the direction of the grain texture different from the above diagonal line with the horizontal line and the vertical line of Figure 13 different coating material 200 If you want to get the symmetry effect of the pattern of the straight line with this and you can do as follows.

In order to make the wood carpet 1c having a width of 2400 x length 3300 by the coating material of FIG. 13, the first line to the 65th column having the odd rows A1 are 150 line coating materials 215f, 300 line coating materials ( 230f), 300 cross-section coating (230f), 300 cross-section coating (230f), 230 double-coated fabric (230h), 300 vertical line-coating fabric (230g), 300 vertical line-coating fabric (230g), 300 vertical line-coating fabric (230g) , Arranged in the order of 150 longitudinal coating material (215g),

From the second column to the 66th column having an even row (A2), the 300 cross-coating cross section 230f, the 300 cross-coating cross section 230f, the 300 cross-coating cross section 230f, the 300 cross-coating cross section 230f, and the 300 vertical line In the order of coating material (230g), 300 vertical wire coating material (230g), 300 vertical wire coating material (230g), and 300 vertical wire coating material (230g) in the order of each row in order to complete the first pattern of the wood carpet (1b) You will see.

From the 67th to the 131th column with the next odd-numbered column (A1), the 150 vertical coating line (215g), the 300 vertical coating line (230g), the 300 vertical coating line (230g), the 300 vertical coating line (230g), 230 Assemble in the order of horizontal line coating member 230h, 300 line coating member 230f, 300 line coating member 230f, 300 line coating member 230f, and 150 line coating member 215f.

Columns 68 to 132 in the latter half with even rows (A2) are 300 vertical wire coating omnipresents (230 g), 300 vertical wire coating omnipresents (230 g), 300 vertical wire coating omnipresents (230 g), 300 vertical wire coating omnidirectionals (230 g), and 300 horizontal lines When arranged in the order of coating member 230f, 300 line coating member 230f, 300 line coating member 230f, and 300 line coating member 230f, the latter pattern of the wood carpet 1c is completed. You will see.

As described above, it is not necessary to clearly explain that various effects can be easily and easily created by the arrangement order and the arrangement of heat of the different coating materials 200.

In addition, in bonding the patterned wood 20 to the plate 10, a composite element may be added to one plate 10 to be bonded to the single plate 10 in accordance with the requirements in accordance with the proportion thereof, and may be separately cut.

In each of the above embodiments, the number and species of the main veneer and the sub veneer may not be limited when selecting and adhering, and a plurality of sub veneers may be used for a single main veneer or the intrinsic nature of the veneer 20 may be used. The same effect as the above may be obtained even by the combination of the rubbing and the half rubbing.

This could not be represented in the conventional wooden seats, and obtained by coating and cutting the main to sub-wood veneer adhesive board to manufacture a variety of coating material (200) to produce a flow of lines naturally connected to one pattern as well as more complex and various colors without short circuit It can be said to be a product with high added value that can be expressed only by the present invention without difficulty in finding or expressing.

In addition, it is possible to produce more products by adding a few variations and diversification of species.

Alternatively, the odorless plate may be carried out as being completely odorless.

The above-described examples are merely exemplary, and it will be appreciated by those skilled in the art that various modifications and equivalent other embodiments are possible.

Therefore, according to the present invention, in the wood seat, which was consistent only with solid wood, bamboo, royal bone, patterned wood, etc., as in the related art, the board member, the adhesive member, the cork carpet, etc., are made of formaldehyde emission amount odorless, and the adhesive member In the wood carpet, the cork, which can enjoy a more diverse and natural functional effect, utilizes the hygiene and strong deodorizing effect of the cork, the indoor humidity control, sound absorption and sound insulation, antistatic, insulation and insulation, and excellent elasticity. In addition, environmentally friendly effects can be achieved with only natural materials such as antibacterial, anti-corrosive properties and strong elasticity.

In addition, it is coated with transparent paint or film, which provides a high moisture-proof and waterproof effect, as well as a solid material and natural beauty emanating from the pattern neck and the cork pattern itself, as well as the monotonous and uniformity of the tree stand that could not be achieved before. It is possible to express the pattern and color without any short assembly by simply assembling the coated fabric prepared by bonding, and it is composed of eco-friendly odorless coating material and cork carpet which are well-equipped for its storage and portability. It is to provide a odorless wood carpet production method and odorless wood carpet produced by the method.

Claims (9)

The adhesive member 20 is adhered to the plate member 10 to coat 40 and cut to form a coating member 200, and to adhere to the non-woven fabric 50, the odorless wood carpet is finished by sewing the rim 60 (70) In manufacturing (1), The plate is an odorless plate produced by the first step (S1) of producing a fibrous compressed hardened wood, The veneer is odorless veneer produced by the second step (S2), It is the odorless adhesive 30 manufactured by the 3rd process (S3) which mix | blends the adhesive 30 which is urea resin, and manufactures the adhesive 30, The odorless adhesive plate material 100 manufactured by the fourth step (S4) for adhering the pattern wood 20 to the plate material, 5th process (S5) which heat-presses 6 the odorless adhesive plate material 100, The coating plate material 110 manufactured by the sixth process (S6) of coating the odorless adhesive plate material 100 and manufacturing the coating plate material 200, It is a coating member 200 manufactured by the fifth process (S7) for manufacturing the coating member 200 by processing the coating plate material 110, The cork 21 manufactured by the 8th process (S8) which manufactures the cork 21, The cork 21 is bonded to the bottom nonwoven fabric by alternately assembling and adhering to the single-sided or double-sided cork nonwoven fabric 50 produced by the ninth process S9 of manufacturing the cork nonwoven fabric 50, and the edge portion 60 is bonded. Odorless wood carpet (1) manufacturing method and the odorless wood carpet (1) produced by the method is finished by sewing (70). The method of claim 1, The adhesive member 20 is adhered to the plate member 10 to coat 40 and cut to form a coating member 200, and to adhere to the non-woven fabric 50, the odorless wood carpet is finished by sewing the rim 60 (70) In manufacturing (1), First step (S1) for producing a fiber-reinforced wood odorless plate material 10, A second step (S2) of processing natural peeled odorless veneer 20 from solid wood; A third step (S3) of preparing an odorless adhesive 30 by blending the adhesive 30 which is urea resin, A fourth step (S4) of adhering the odorless veneer 20 to the odorless plate member 10, A fifth step (S5) of hot pressing 6 the odorless adhesive plate material 100 by the fourth step, A sixth step (S6) of manufacturing the coated plate member 200 by coating the odorless adhesive plate member 100 by the fifth process; A seventh step (S7) of manufacturing the coating member 200 by the sixth step; Eighth step (S8) of manufacturing the cork 21 and A ninth step S9 of manufacturing the cork nonwoven fabric 50 by the eighth step; The odorless wood carpet (1) manufacturing method and the odorless wood carpet produced by the method is bonded and alternately bonded to the cork nonwoven fabric (50) produced by the above process and finished with the edge portion 60 (One). The method of claim 1, Bonding the adhesive member 20 to the plate 10, the coating (40) and cut to produce a coating member 200, adhered to the non-woven fabric 50, the wood carpet is finished by sewing (70) the edge portion 60 ( In manufacturing 1), The coating material 200 coats and cuts the adhesive plate material 100 to which the main veneer on the whole plate 10 is adhered, and cuts the coating material to the 150 coating material 215 and the 300 coating material 230, and In order to obtain the coating material 200 which can be connected without pattern or the flow of lines, the main veneer and the sub veneer are half-bonded and cut in the center of the length 300mm, and the main veneer and the sub veneer are lengthened. A half-coated housewife coating member 230a was prepared by being split in the center of 300mm, Only by attaching the subpattern to the plate member 10, and coating and cutting, the subpattern is bonded to each coating member 200 made of 150 parts coated jaejae 215b and 300 parts coated jaejae 230b wood carpet (1) Odorless wood carpet (1) manufacturing method and odorless wood carpet (1) produced by the method, characterized in that the front to the front line) pattern is assembled to express without a short circuit. The method of claim 1, Bonding the adhesive member 20 to the plate member 10, the coating 40, and cut to make a coating material (200) to make a rule, adhered to the nonwoven fabric 50, the wood carpet finished by sewing (70) the edge portion 60 ( In manufacturing 1), Adhesion, coating and cutting with a diagonal line so that the grain pattern flows from left to right on the plate material 10, 150 right-side coating material 215c and 300 right-side coating material 230c flowing in a 45-degree diagonal line from left to right Manufacturing the Adhesion, coating and cutting with a diagonal line so that the grain pattern flows from right to left on the plate material 10, 150 left-side coating material 215c and 300 left-side coating material 230c flowing in a 45-degree diagonal line from right to left Manufactures, Bilateral from the central portion of 300 width in length to the plate 10, the left 150 is glued diagonally so that the pattern flows from left to right, and the right 150 is bonded by diagonal lines so that the pattern flows from right to left, and coated and cut, one coating Bi-coated in the center of the omnipresent 200, the left side of the pattern line flows from left to right, and the right side of each coated knitted fabric 200 made of right and left coated yarn 230e, the front of the wood carpet (1) Wood carpet (1) manufacturing method and odorless wood carpet (1) produced by the method characterized in that the line or pattern is assembled to express without a short circuit. The method of claim 1, Wood Carpet which is finished by adhering the pattern neck 20 to the plate 10 and coating 40 and cutting to form a coating material 200 and adhering to the nonwoven fabric 50 and sewing 70 the rim 60. In manufacturing 1), The coated plate material 100 is that the formaldehyde emission amount E1 grade of the plate material 10, The adhesive 30 is formaldehyde emission amount E1 grade, The pattern neck (20) is formaldehyde emission amount E1 grade, Coating paint is composed of formaldehyde emission amount E1 grade Wood carpet (1) characterized in that the odorless coating plate material 200 is prepared by applying the odorless adhesive 30 to the odorless plate material 10 by adhering and coating the odorless adhesive member 20 on the upper surface. The method of claim 1, The sewing 70 forms a sewing groove along the sewing line 70 at the edge of the wood carpet 1 to insert the cork member or the rubber member impregnated with the melamine resin in the sewing groove to be waterproofed. Wood Carpet (1). The method of claim 1, Double-sided adhesive plate material is the adhesive plate material 100 is the second step to repeat the fourth step and the fifth step to the fourth step twice and the fifth step once repeated as the pattern neck 20 is bonded to both sides A method for producing an odorless wood carpet (1) characterized by being (100) and a wood carpet (1) produced by the method. The method of claim 1, Wood carpet (1) characterized in that the nonwoven fabric 50 is bonded to the cork 21 to the vinyl-based fabric or fabric fabric from one side to both sides The method of claim 1, The non-woven fabric 50 is a odorless wood carpet (1), characterized in that the bottom non-woven fabric vinyl-based waterproof leather to water-repellent fabric.