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KR102512960B1 - Interior material for trunk of Recreational Vehicle and manufacturing method thereof - Google Patents

Interior material for trunk of Recreational Vehicle and manufacturing method thereof Download PDF

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KR102512960B1
KR102512960B1 KR1020210020217A KR20210020217A KR102512960B1 KR 102512960 B1 KR102512960 B1 KR 102512960B1 KR 1020210020217 A KR1020210020217 A KR 1020210020217A KR 20210020217 A KR20210020217 A KR 20210020217A KR 102512960 B1 KR102512960 B1 KR 102512960B1
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South Korea
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fibers
denier
weight
nonwoven fabric
layer
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KR1020210020217A
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Korean (ko)
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KR20220117392A (en
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박성탁
박창석
이인성
조성진
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원풍물산주식회사
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022Non-woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/32Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed at least two layers being foamed and next to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/01Liners for load platforms or load compartments
    • B60R13/011Liners for load platforms or load compartments for internal load compartments, e.g. car trunks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/08Insulating elements, e.g. for sound insulation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/021Fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04Impregnation, embedding, or binder material
    • B32B2260/046Synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/14Mixture of at least two fibres made of different materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/02Organic
    • B32B2266/0214Materials belonging to B32B27/00
    • B32B2266/0242Acrylic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/02Organic
    • B32B2266/0214Materials belonging to B32B27/00
    • B32B2266/0264Polyester
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00Vehicles
    • B32B2605/08Cars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2306/00Other features of vehicle sub-units
    • B60Y2306/09Reducing noise

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Textile Engineering (AREA)
  • Laminated Bodies (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

본 발명은 경량이면서도 강도가 높아 형태 유지성이 양호하고 흡음서이 우수한 RV 차량(Recreational Vehicle)의 트렁크용 내장재 및 그 제조방법에 관한 것이며, 니들부직포의 표피층(1), 흡음일체형 부직포의 흡차음층(2), 고강도 보드형 부직포의 차음층(3) 및 콘주게이트 섬유 함유 부직포의 흡음층(4)의 적층구조로 이루어진다.
본 발명의 RV 차량(Recreational Vehicle)의 트렁크용 내장재는 전체적으로 경량성이면서 고강성을 나타내므로 차량 뒷바퀴의 진동소음이 심하여 트렁크로 전달되는 소음진동을 감쇄시키기 위한 높은 흡음성과 형상 유지를 위한 고강도의 소재가 요구되는 RV 차량(Recreational Vehicle) 트렁크용 내장재로 특히 적합하다.
The present invention relates to an interior material for a trunk of a recreational vehicle (RV) having good shape retention and excellent sound absorption because of its light weight and high strength, and a method for manufacturing the same. 2), it consists of a laminated structure of a sound insulation layer 3 of high-strength board-type nonwoven fabric and a sound absorption layer 4 of conjugate fiber-containing nonwoven fabric.
The interior material for the trunk of a recreational vehicle (RV) of the present invention is lightweight and has high rigidity as a whole, so it is a high-strength material for maintaining high sound absorption and shape to attenuate noise and vibration transmitted to the trunk due to severe vibration noise from the rear wheels of the vehicle. It is particularly suitable as an interior material for a trunk of a recreational vehicle (RV) that requires.

Description

RV 차량의 트렁크용 내장재 및 그 제조방법{Interior material for trunk of Recreational Vehicle and manufacturing method thereof}Interior material for trunk of RV vehicle and manufacturing method thereof

본 발명은 RV 차량(Recreational Vehicle) 트렁크용 내장재에 관한 것이다, 구체적으로는 경량이면서도 강도가 높아 형태 유지성이 우수한 RV 차량의 트렁크용 내장재 및 그 제조방법에 관한 것이다.The present invention relates to an interior material for a trunk of a recreational vehicle (RV), and more specifically, to an interior material for a trunk of a RV vehicle that is lightweight and has high strength and excellent shape retention, and a method for manufacturing the same.

일반적으로 자동차에는 운전자가 운행에 필요한 각종 기초정비 공구, 타이어 펑크에 대비한 보조 타이어 및 기타 운반을 요하는 물건들을 수납하는 트렁크를 구비하고 있으며, 트렁크는 사이드(side), 리드(lid), 파티션(partition), 커버링(covering) 등으로 구성되어 있으며 각각의 내부로 트렁크 트림(trunk trim, 자동차 차체 내측에 추가로 부착되는 내장용 마감재)이 설치되며, 트렁크 트림은 필요한 강성과 소음 및 진동을 흡수하는 소재들이 사용되고 있다.In general, a car is provided with a trunk for storing various basic maintenance tools necessary for driving by a driver, an auxiliary tire in preparation for a tire puncture, and other items requiring transportation, and the trunk has a side, a lid, and a partition. It consists of a partition, covering, etc., and a trunk trim (interior finishing material that is additionally attached to the inside of the car body) is installed inside each, and the trunk trim absorbs necessary stiffness and noise and vibration. materials are being used.

RV 차량(Recreational Vehicle) 트렁크용 내장재는 세단 차량의 트렁크용 내장재와는 달리 뒷바퀴의 진동소음이 심하여 이를 감쇄시켜주는 소재가 사용되어야 하며 또 고흡음성 및 형상 유지를 위해 높은 강도의 소재가 요구되므로 기존의 플라스틱 소재와 흡음소재를 부착하는 것만으로는 소음 및 진동을 잡을 수가 없고 플라스틱 소재와 흡음소재를 딥 드로잉(Deep Drawing)에 의해 일체화하여 성형한 성형체가 사용되었지만 딥 드로잉(Deep Drawing)으로 인한 과도한 성형으로 인하여 성형 후 내장재가 뒤틀리는 문제가 있었다.Unlike interior materials for the trunk of sedan vehicles, interior materials for trunks of RV vehicles (recreational vehicles) generate severe vibration noise from the rear wheels, so materials that dampen them must be used. Noise and vibration cannot be suppressed simply by attaching the plastic material and the sound-absorbing material, and a molded body formed by integrating the plastic material and the sound-absorbing material by deep drawing is used, but excessive noise caused by deep drawing There was a problem that the interior material was twisted after molding due to molding.

차량의 트렁크용 내장재와 관련하여 선행기술로 예를 들면 특허문헌1에 2~4개의 시트가 적층되어 적층시트를 이루고, 적층시트의 상면과 하면은 각각 CPP/아크릴/우레탄 수지 중에서 선택된 어느 하나 이상으로 표면 코팅처리되어 표면코팅층 및 이면코팅층을 더 포함하는 자동차 내장재용 시트를 구성할 때, 상기 시트는 우레탄계 TPE와 스티렌계 TPE를 포함하되, 상기 우레탄계 TPE는 Isocynate가 Aliphatic계이며, MI(Melt Index)가 0.5~100(165℃, 2.16kg), 경도(Shore A)는 75~95이고, 비중은 1.11 내지 1.28을 가지며; 상기 스티렌계 TPE는 수소화된 포화고무형 블록 공중합체로서, SEBS, SEPS, SEBC, 및 HSBR로 이루어진 군에서 선택된 1종 이상인 것을 특징으로 하는 자동차 내장재용 시트를 개시하고 있다.In relation to the interior material for the trunk of a vehicle, for example, in Patent Document 1, 2 to 4 sheets are laminated to form a laminated sheet, and the upper and lower surfaces of the laminated sheet are at least one selected from CPP / acrylic / urethane resin. When constituting a sheet for automobile interior materials further comprising a surface coating layer and a backside coating layer by surface coating treatment, the sheet includes a urethane-based TPE and a styrene-based TPE, wherein the urethane-based TPE is an aliphatic isocynate and MI (Melt Index ) is 0.5 to 100 (165 ° C, 2.16 kg), hardness (Shore A) is 75 to 95, specific gravity is 1.11 to 1.28; The styrene-based TPE is a hydrogenated saturated rubber-type block copolymer, and discloses a sheet for automobile interior materials, characterized in that it is at least one selected from the group consisting of SEBS, SEPS, SEBC, and HSBR.

특허문헌 2에는 부직포 2겹 또는 3겹이 합지되어 한번의 니들펀칭에 의해 단일체로 구성된 표면용 폴리에스터 부직포의 이면에 VAM 타입(비닐아세테이트 타입)의 수지 또는 MMA 타입(메타 메틸 아세테이트 타입)의 수지 발포코팅하여 발포코팅층이 형성되며, 상기 발포코팅층에는 저밀도 폴리에틸렌 파우더를 뿌려서 파우더층을 형성하고 폴리에스터 펠트로 구성된 부직포를 합포하여 열처리로 건조시켜 접착하거나 또는 상기 파우더층에 가스라미네이팅 작업으로 폴리에스터 펠트로 구성된 부직포를 접착하여 구성된 것을 특징으로 하는 부직포 웹 2겹 또는 3겹 원펀칭에 의한 일체형 흡차음, 통기성, 압축회복률이 뛰어난 자동차용 트렁크, 카페트 소재를 개시하고 있다.In Patent Document 2, 2 or 3 layers of nonwoven fabric are laminated and a VAM type (vinyl acetate type) resin or MMA type (meta methyl acetate type) resin is formed on the back side of a polyester nonwoven fabric for the surface composed of a single unit by needle punching once. A foam coating layer is formed by foam coating, and low-density polyethylene powder is sprinkled on the foam coating layer to form a powder layer, and nonwoven fabrics made of polyester felt are combined and dried by heat treatment to adhere, or the powder layer is gas-laminated to form a polyester felt. Disclosed is a car trunk and carpet material having excellent integral sound absorption and insulation, air permeability, and compression recovery rate by punching two or three layers of a nonwoven web, characterized in that it is composed by bonding nonwoven fabrics.

특허문헌 3에 a) 천연섬유 및 합성섬유를 포함하는 펠트층을 제조하는 단계; 및 b) 상기 a) 단계의 펠트층의 일면에 폴리페놀 수용액을 분사하여 코팅층을 형성하는 단계를 포함하며, 상기 b) 단계의 폴리페놀 수용액은 펠트층의 천연섬유 중량의 1 내지 5% 이내로 분사되며, 상기 b) 단계 이후 코팅층의 상부면에 표피층을 적층시키는 단계를 추가로 포함하는 자동차 내장재용 다층 구조물의 제조방법을 개시하고 있으나 상기 선행기술은 RV 차량(Recreational Vehicle) 트렁크용 내장재와 관련하여 고강도, 형태 유지성 등을 해결과제로 있는 것은 아니다.Patent Document 3 a) manufacturing a felt layer containing natural fibers and synthetic fibers; and b) forming a coating layer by spraying the polyphenol aqueous solution on one side of the felt layer in step a), wherein the polyphenol aqueous solution in step b) is sprayed within 1 to 5% of the weight of natural fibers in the felt layer. And, after the step b), a method for manufacturing a multi-layer structure for automobile interior materials further comprising laminating a skin layer on the upper surface of the coating layer is disclosed, but the prior art relates to an interior material for a trunk of a recreational vehicle (RV). High strength and shape retention are not problems to be solved.

본 발명의 발명자는 경량이면서도 강도가 높아 형태 유지성이 양호한 RV 차량(Recreational Vehicle) 트렁크용 내장재를 제조하고 본 발명을 완성하였다.The inventors of the present invention have completed the present invention by manufacturing an interior material for a trunk of a recreational vehicle (RV) that is lightweight and has high strength and good shape retention.

특허문헌1; 대한민국 등록특허공보 등록번호 10-1361535호Patent Document 1; Korean Registered Patent Publication No. 10-1361535 특허문헌2; 대한민국 등록특허공보 등록번호 10-1425852호Patent Document 2; Korean Registered Patent Publication No. 10-1425852 특허문헌3; 대한민국 등록특허공보 등록번호 10-1796511호Patent Document 3; Korean Registered Patent Publication No. 10-1796511

본 발명에서 해결하고자 하는 과제는 RV 차량(Recreational Vehicle) 트렁크용 내장재 및 그 제조방법의 제공에 관한 것이며, 보다 상세하게는 경량이면서도 강도가 높아 형태 유지성이 양호하고 흡음성이 우수한 RV 차량(Recreational Vehicle)의 트렁크용 내장재 및 그 제조방법의 제공을 목적으로 한다.The problem to be solved by the present invention relates to the provision of an interior material for a trunk of a recreational vehicle (RV) and a method for manufacturing the same, and more particularly, to provide an interior material for a trunk of a recreational vehicle (RV) that is lightweight, has high strength, has good shape retention, and has excellent sound absorption. Its purpose is to provide interior materials for trunks and their manufacturing methods.

본 발명의 목적 달성을 위한 과제의 해결 수단으로 RV 차량의 트렁크용 내장재는 폴리에틸렌테레프탈레이트(PET) 니들부직포로 이루어진 표피층(1), 흡차음 일체형 발포부직포로 이루어진 흡차음층(2), 폴리에틸렌테레프탈레이트(PET) 섬유와 LM 섬유(Low Melting fiber) 또는 RM 섬유(Rapid Melting fiber)로 조성된 고강도 보드형 부직포로 이루어진 차음층(3) 및 콘주게이트 섬유(conjugate fiber) 와 LM 섬유(Low Melting fiber)로 조성된 부직포로 이루어진 흡음층(4)을 포함하는 것으로 이루어진다.As a means of solving the problem for achieving the object of the present invention, an interior material for a trunk of an RV vehicle includes a skin layer (1) made of polyethylene terephthalate (PET) needle nonwoven fabric, a sound absorbing and insulating layer (2) made of sound absorbing and insulating integrated foamed nonwoven fabric, and polyethylene terephthalate (PET). A sound insulation layer (3) made of high-strength board-type nonwoven fabric composed of phthalate (PET) fibers and LM fibers (Low Melting fibers) or RM fibers (Rapid Melting fibers) and conjugate fibers and LM fibers (Low Melting fibers) ) It consists of including a sound-absorbing layer 4 made of a non-woven fabric composed of.

본 발명에 따른 RV 차량의 트렁크용 내장재의 일 실시형태는 폴리에틸렌테레프탈레이트(PET) 니들부직포로 이루어진 중량이 250g/㎡인 표피층(1), 흡차음 일체형 발포부직포로 이루어진 중량이 300g/㎡인 흡차음층(2), 폴리에틸렌테레프탈레이트(PET) 섬유와 LM 섬유(Low Melting fiber) 또는 RM 섬유(Rapid Melting fiber)로 조성된 고강도 보드형 부직포로 이루어진 중량이 300g/㎡인 차음층(3) 및 콘주게이트 섬유(conjugate fiber) 와 LM 섬유(Low Melting fiber)로 조성된 부직포로 이루어진 중량이 350g/㎡인 흡음층(4)을 포함하는 것으로 이루어진다.An embodiment of an interior material for a trunk of an RV vehicle according to the present invention includes a skin layer (1) having a weight of 250 g/m2 made of polyethylene terephthalate (PET) needle nonwoven fabric, and an absorber having a weight of 300 g/m2 made of sound absorbing and insulating integrated foamed nonwoven fabric. Sound insulation layer (2), a sound insulation layer (3) having a weight of 300 g/m2 made of high-strength board-type nonwoven fabric composed of polyethylene terephthalate (PET) fiber and LM fiber (Low Melting fiber) or RM fiber (Rapid Melting fiber), and It consists of including a sound-absorbing layer 4 having a weight of 350 g/m2 made of a nonwoven fabric composed of conjugate fibers and LM fibers (Low Melting fibers).

본 발명에 따른 RV 차량의 트렁크용 내장재의 또 다른 실시 실시형태는 6 ~ 10데니어의 PET 니들부직포로 이루어진 표피층(1), 6 ~ 10데니어의 PET 섬유와 6 ~ 10데니어의 LM 섬유 또는 RM 섬유로 조성된 부직포를 아크릴수지 또는 폴리에틸렌테레프탈레이트 수지와 팽창형 발포제로 조성된 발포액으로 함침하고 발포시킨 흡음일체형 부직포로 이루어진 흡차음층(2), 6 ~ 10데니어의 PET 섬유와 6 ~ 10데니어의 LM 섬유 또는 RM 섬유로 조성된 고강도 보드형 부직포로 이루어진 차음층(3) 및 6 ~ 15데니어의 콘주게이트 섬유와 4 ~ 10데니어의 LM 섬유로 조성된 부직포로 이루어진 흡음층(4)을 포함하는 것으로 이루어진다.Another embodiment of the interior material for the trunk of an RV vehicle according to the present invention is a skin layer (1) made of 6 to 10 denier PET needle nonwoven fabric, 6 to 10 denier PET fiber and 6 to 10 denier LM fiber or RM fiber A sound absorbing and insulating layer (2) made of a sound-absorbing integrated non-woven fabric made by impregnating and foaming a non-woven fabric composed of acrylic resin or polyethylene terephthalate resin and an expandable foaming agent, and PET fibers of 6 to 10 denier and 6 to 10 denier A sound-absorbing layer (3) made of high-strength board-type nonwoven fabric composed of LM fibers or RM fibers and a sound-absorbing layer (4) made of nonwoven fabric composed of conjugate fibers of 6 to 15 denier and LM fibers of 4 to 10 denier. made by doing

본 발명의 또 다른 과제의 해결수단으로 RV 차량의 트렁크용 내장재의 제조방법은 a), 표피층으로 중량이 250g/㎡인 6 ~ 10데니어의 폴리에틸렌테레프탈레이트(PET) 니들부직포를 준비하는 제 1 단계, b). 흡차음층으로 중량이 300g/㎡인 6 ~ 10데니어의 폴리에틸렌테레프탈레이트(PET) 섬유와 6 ~ 10데니어의 LM 섬유 또는 RM 섬유로 조성된 부직포를 아크릴수지 또는 폴리에틸렌테레프탈레이트(PET)수지와 팽창형 발포제로 조성된 발포액으로 함침하고 건조시켜 발포액이 함침된 흡차음 일체형 부직포를 준비하는 제 2 단계, c). 차음층으로 중량이 300g/㎡인 6 ~ 10데니어의 폴리에틸렌테레프탈레이트(PET) 섬유와 6 ~ 10데니어의 LM 섬유 또는 RM 섬유로 조성된 고강도 보드형 부직포를 준비하는 제 3 단계 및 d). 흡음층으로 중량이 350g/㎡인 6 ~ 15데니어의 콘주게이트 섬유와 4 ~ 10데니어의 LM 섬유로 조성된 부직포를 준비하는 제 4단계 및 e). 상기한 제 1 단계 내지 제 4 단계에서 준비된 각 층의 소재를 순차 적층하고 일체화되게 가압 성형하여 표피층(1)/흡차음층(2)/차음층(3)/흡음층(4)의 적층구조를 갖는 RV 차량의 트렁크용 내장재를 제조하는 제 5 단계를 포함하는 것으로 이루어진다.As a solution to another problem of the present invention, a method for manufacturing an interior material for a trunk of an RV vehicle is a), the first step of preparing a 6 to 10 denier polyethylene terephthalate (PET) needle nonwoven fabric having a weight of 250 g / m 2 as a skin layer , b). As a sound absorbing and insulating layer, a nonwoven fabric composed of 6 to 10 denier polyethylene terephthalate (PET) fibers and 6 to 10 denier LM fibers or RM fibers with a weight of 300 g/m2 is expanded with acrylic resin or polyethylene terephthalate (PET) resin. A second step of preparing a sound absorbing and insulating integrated nonwoven fabric impregnated with a foaming liquid and drying the foamed liquid, c). A third step of preparing a high-strength board-type nonwoven fabric composed of 6 to 10 denier polyethylene terephthalate (PET) fibers and 6 to 10 denier LM fibers or RM fibers as a sound insulation layer and d). A fourth step of preparing a nonwoven fabric composed of 6 to 15 denier conjugate fibers and 4 to 10 denier LM fibers having a weight of 350 g/m2 as a sound absorbing layer and e). Layered structure of skin layer (1) / sound absorbing and insulating layer (2) / sound insulating layer (3) / sound absorbing layer (4) by sequentially stacking the materials of each layer prepared in the above steps 1 to 4 and press-molding them to be integrated A fifth step of manufacturing an interior material for a trunk of an RV vehicle having

본 발명에 따른 상기 LM 섬유(Low Melting fiber) 또는 RM 섬유(Rapid Melting fiber)는 저융점(110 ~ 200℃)의 접착성 섬유이며, 폴리에틸렌테레프탈레이트(PET) 섬유, 폴리에틸렌(PE) 섬유, 폴리프로필렌(PP) 섬유 등이 상용화되고 있어 본 발명이 속하는 기술분야에서 숙련자이면 쉽게 구입하여 본 발명에 적용할 수가 있다 The LM fiber (Low Melting fiber) or RM fiber (Rapid Melting fiber) according to the present invention is an adhesive fiber of low melting point (110 ~ 200 ℃), polyethylene terephthalate (PET) fiber, polyethylene (PE) fiber, poly Since propylene (PP) fibers and the like are being commercialized, those skilled in the art can easily purchase and apply them to the present invention.

본 발명에 따른 제 5 단계는 제 1 단계 내지 제 4 단계에서 준비된 각층의 소재를 순차 적층하고 200 ~ 250℃로 예열하여 발포시킨 후 가압 하에 일체화되게 성형하는 것을 특징으로 한다.The fifth step according to the present invention is characterized in that the materials of each layer prepared in the first to fourth steps are sequentially laminated, preheated to 200 to 250 ° C, foamed, and integrally molded under pressure.

본 발명의 상기 내장재는 흡차음 일체형 부직포층인 흡차음층, 콘주게이트 섬유와 LM 섬유로 조성된 부직포층인 흡음층(4)과, 고강도 보드형 부직포층인 차음층(3)을 조합함으로써 내장재가 전체적으로 경량성이면서 고강성을 나타내므로 차량 뒷바퀴의 진동소음이 심하여 트렁크로 전달되는 소음진동을 감쇄시키기 위한 높은 흡음성과 형상 유지를 위한 고강도의 소재가 요구되는 RV 차량(Recreational Vehicle) 트렁크용 내장재로 특히 적합하다.The interior material of the present invention is an interior material by combining a sound absorbing and insulating layer, which is a sound absorbing and insulating nonwoven fabric layer, a sound absorbing layer (4), which is a nonwoven fabric layer composed of conjugate fibers and LM fibers, and a sound insulation layer (3), which is a high-strength board-type nonwoven fabric layer. As a whole, it is lightweight and has high rigidity, so it is an interior material for the trunk of RV vehicles (Recreational Vehicle), which requires high sound absorption and high-strength material to maintain its shape to attenuate the noise and vibration transmitted to the trunk due to severe vibration noise from the rear wheels of the vehicle. particularly suitable

본 발명의 RV 차량의 트렁크용 내장재는 RV 차량의 트렁크로 전달되는 뒷바퀴의 진동과 소음을 효과적으로 차단하며, 내장재의 전체적인 무게가 경량이면서도 고강성을 나타내므로 내장재의 형태유지성이 양호하여 내구성이 좋은 특징을 지니고 있다. The interior material for the trunk of an RV vehicle of the present invention effectively blocks vibration and noise of the rear wheels transmitted to the trunk of the RV vehicle, and the overall weight of the interior material is light and shows high stiffness, so the shape retention of the interior material is good and the interior material has good durability. has

도 1는 본 발명의 RV 차량 트렁크용 내장재 구조와 기존의 승용차 트렁크용 내장재의 구조를 대략으로 비교한 도면
도 2는 RV 차량의 트렁크 내부에 트렁크 트림(trunk trim)을 부착한 사진
1 is a view schematically comparing the structure of an interior material for an RV vehicle trunk of the present invention and the structure of a conventional interior material for a trunk of a passenger car
Figure 2 is a photograph of the trunk trim attached to the inside of the trunk of an RV vehicle

이하에서는 발명을 실시하기 위한 구체적인 내용, 실시예 및 시험예 등에 의해 본 발명을 더욱 구체적으로 설명하겠으며, 아래 기재에 의해 본 발명이 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail by specific details, examples and test examples for carrying out the invention, but the present invention is not limited by the following description.

본 발명에 따른 RV 차량의 트렁크용 내장재는 도 1 및 도 2에 제시된 바와 같이 RV 차량의 트렁크용으로 경량화된 Luggage Compartment Trim Rear이다. An interior material for a trunk of an RV vehicle according to the present invention is a lightweight Luggage Compartment Trim Rear for a trunk of an RV vehicle as shown in FIGS. 1 and 2 .

본 발명에 따른 RV 차량의 트렁크용 내장재는 폴리에틸렌테레프탈레이트(PET) 니들부직포로 이루어진 표피층(1), 흡차음 일체형 발포부직포로 이루어진 흡차음층(2), 폴리에틸렌테레프탈레이트(PET) 섬유와 LM 섬유(Low Melting fiber) 또는 RM 섬유(Rapid Melting fiber)로 조성된 고강도 보드형 부직포로 이루어진 차음층(3) 및 콘주게이트 섬유(conjugate fiber) 와 LM 섬유(Low Melting fiber)로 조성된 부직포로 이루어진 흡음층(4)을 포함하는 것으로 이루어진다.An interior material for a trunk of an RV vehicle according to the present invention includes a skin layer (1) made of polyethylene terephthalate (PET) needle nonwoven fabric, a sound absorbing and insulating layer (2) made of integrated sound absorbing and insulating foamed nonwoven fabric, polyethylene terephthalate (PET) fibers and LM fibers Sound insulation layer (3) made of high-strength board-type nonwoven fabric composed of (Low Melting fiber) or RM fiber (Rapid Melting fiber) and sound absorption composed of nonwoven fabric composed of conjugate fiber and LM fiber (Low Melting fiber) It consists of including layer (4).

본 발명에 따른 상기 표피층(1)은 6 ~ 10데니어의 PET 섬유로 제조되는 니들부직포로 이루어지며, 바람직하게는 중량이 250g/㎡인 6 ~ 10데니어의 PET 부직포를 제조하는 것으로 이루어진다.The skin layer 1 according to the present invention is made of a needle nonwoven fabric made of 6 to 10 denier PET fibers, preferably made of a 6 to 10 denier PET nonwoven fabric having a weight of 250 g/m 2 .

본 발명에 따른 상기 흡차음층(2)은 흡차음 일체형 발포 부직포로 이루어지며, 6 ~ 10데니어의 PET 섬유 50 ~ 70중량부와 6 ~ 10데니어의 LM 섬유 또는 RM 섬유 30 ~ 50중량부로 조성된 부직포를 아크릴수지 또는 PET 수지 와 팽창형 발포제로 조성된 발포액으로 함침하고 발포시킨 중량이 300g/㎡인 발포 부직포로 이루어진다.The sound absorbing and insulating layer 2 according to the present invention is made of a sound absorbing and insulating integrated foamed nonwoven fabric, and is composed of 50 to 70 parts by weight of 6 to 10 denier PET fibers and 30 to 50 parts by weight of 6 to 10 denier LM fibers or RM fibers It consists of an expanded non-woven fabric having a weight of 300 g / m 2 by impregnating a non-woven fabric with an acrylic resin or PET resin and a foaming liquid composed of an expandable foaming agent and foaming.

상기 흡차음층(2)은 부직포의 양 표면으로 발포수지층이 형성된 구조에 의해 발포수지층의 흡차음성과 부직포의 흡음성이 일체화되어 흡음과 차음을 동시에 개선하는 흡차음의 기능을 나타낸다.The sound absorbing and insulating layer 2 has a structure in which the foamed resin layer is formed on both surfaces of the nonwoven fabric, thereby integrating the sound absorbing and insulating properties of the foamed resin layer and the sound absorption of the nonwoven fabric, thereby exhibiting a sound absorbing and insulating function of simultaneously improving sound absorption and sound insulation.

본 발명에 따른 상기 차음층(3)은 6 ~ 10데니어의 PET 섬유 50 ~ 70중량부와 6 ~ 10데니아의 LM 섬유 또는 RM 섬유 30 ~ 50중량부를 조성 조성된 고강도 보드형 부직포로 이루어지며, 300g/㎡ 중량의 부직포로 제조한다.The sound insulation layer 3 according to the present invention is made of a high-strength board-type nonwoven fabric composed of 50 to 70 parts by weight of 6 to 10 denier PET fibers and 30 to 50 parts by weight of 6 to 10 denier LM fibers or RM fibers, It is made of non-woven fabric with a weight of 300 g / m 2.

본 발명에 따른 상기 흡음층(4)은 6 ~ 15데니어의 콘주게이트 섬유 50 ~ 80중량부와 4 ~ 10데니어의 LM 섬유 20 ~ 50중량부로 조성된 부직포층로 이루어지며, 350g/㎡ 중량의 부직포가 바람직하다.The sound-absorbing layer 4 according to the present invention is made of a nonwoven fabric layer composed of 50 to 80 parts by weight of conjugate fibers of 6 to 15 denier and 20 to 50 parts by weight of LM fibers of 4 to 10 denier, and has a weight of 350 g / m 2 Non-woven fabrics are preferred.

상기 흡음층(4)의 콘주게이트 섬유(conjugate fiber)는 두 종류의 서로 다른 성분의 폴리머 원액을 한 노즐(nozzle)에서 동시에 방사시켜 한 올의 실을 만든 섬유이며, 복합섬유라고도 하며 상용화되고 있으며, 폴리에스테르계 수지와 폴리올레핀게 수지가 일반적으로 사용되며, 폴리에스테르계 수지로 폴리에틸렌 테레프탈레이트, 폴리프로필렌 테레프탈레이트 및 폴리부틸렌 테레프탈레이트와 같은 방향족 폴리에스테르 등이 사용되고, 폴리올레핀계 수지로는 부타디엔, 이소프렌, 1,3-펜타디엔, 스티렌, α-메틸스티렌이 공중합체 등이 사용되고 있다.The conjugate fiber of the sound-absorbing layer 4 is a fiber made of one thread by simultaneously spinning two types of polymer stock solutions of different components from one nozzle, and is also called a composite fiber and is commercialized. , polyester resins and polyolefin resins are generally used, and aromatic polyesters such as polyethylene terephthalate, polypropylene terephthalate and polybutylene terephthalate are used as polyester resins, and butadiene, Copolymers of isoprene, 1,3-pentadiene, styrene, and α-methylstyrene are used.

상기 콘주게이트 섬유(conjugate fiber)는 두 종류의 폴리머섬유의 신축성 및 수축성에 따른 특성의 차이로 인하여 섬유 전체에 토크(torque)와 크림프(crimp)를 형성시켜 섬유는 벌키성이 되어 가벼우면서도 탄력성이 풍부하고, 적당히 신축하는 성질을 나타낸다.The conjugate fiber forms torque and crimp throughout the fiber due to the difference in properties according to the elasticity and contractility of the two types of polymer fibers, so that the fiber becomes bulky, light and elastic. It is rich and exhibits moderately stretchable properties.

본 발명의 RV 차량의 트렁크용 내장재의 제조방법은 a), 표피층(1)으로 중량이 250g/㎡인 6 ~ 10데니어의 폴리에틸렌테레프탈레이트(PET) 니들부직포를 준비하는 제 1 단계, b). 흡차음층(2)으로 중량이 300g/㎡인 6 ~ 10데니어의 폴리에틸렌테레프탈레이트(PET) 섬유와 6 ~ 10데니어의 LM 섬유 또는 RM 섬유로 조성된 부직포를 아크릴수지 또는 폴리에틸렌테레프탈레이트(PET)수지와 팽창형 발포제로 조성된 발포액으로 함침하고 건조시켜 발포액이 함침된 부직포를 준비하는 제 2 단계, c). 차음층(3)으로 중량이 300g/㎡인 6 ~ 10데니어의 폴리에틸렌테레프탈레이트(PET) 섬유와 6 ~ 10데니어의 LM섬유 또는 RM섬유로 조성된 고강도 보드형 부직포를 준비하는 제 3 단계 d). 흡음층(4)으로 중량이 350g/㎡인 6 ~ 15데니어의 콘주게이트 섬유와 4 ~ 10데니어의 LM 섬유로 조성된 부직포를 준비하는 제 4단계 및 e). 상기한 제 1 단계 내지 제 4 단계에서 준비된 각 층의 소재를 순차 적층하고 예열 및 가압 하에 일체화되게 성형하여 표피층(1)/흡차음층(2)/차음층(3)/흡음층(4)의 적층구조를 갖는 RV 차량의 트렁크용 내장재를 제조하는 제 5 단계를 포함하는 것으로 이루어진다.The manufacturing method of the interior material for the trunk of an RV vehicle of the present invention is a), a first step of preparing a polyethylene terephthalate (PET) needle nonwoven fabric having a weight of 250 g / m 2 and a weight of 6 to 10 denier as the skin layer (1), b). As the sound absorbing and insulating layer (2), a non-woven fabric composed of 6 to 10 denier polyethylene terephthalate (PET) fibers and 6 to 10 denier LM fibers or RM fibers weighing 300 g/m2 is made of acrylic resin or polyethylene terephthalate (PET). A second step of preparing a nonwoven fabric impregnated with a foaming liquid by impregnating with a foaming liquid composed of a resin and an expandable foaming agent and drying it, c). Step 3 of preparing a high-strength board-type nonwoven fabric composed of 6 to 10 denier polyethylene terephthalate (PET) fibers and 6 to 10 denier LM fibers or RM fibers with a weight of 300 g/m2 as the sound insulation layer (3) d) . A fourth step of preparing a nonwoven fabric composed of 6 to 15 denier conjugate fibers and 4 to 10 denier LM fibers having a weight of 350 g/m 2 as the sound absorption layer 4 and e). The materials of each layer prepared in the above steps 1 to 4 are sequentially laminated and integrally molded under preheating and pressure to obtain skin layer (1)/sound absorbing and insulating layer (2)/sound insulating layer (3)/sound absorbing layer (4) It consists of including a fifth step of manufacturing an interior material for a trunk of an RV vehicle having a laminated structure of.

본 발명에 따른 상기 표피층(1)을 준비하는 제 1 단계는 6 ~ 10데니어의 PET 섬유를 원료로 하여 널리 알려진 부직포 제조방법인 카딩공정, 웹형성공정 및 웹결합(접착)공정에 의해 제조된 부직포를 니들펀칭하여 250g/㎡의 니들부직포를 제조하는 것으로 이루어진다.The first step of preparing the skin layer 1 according to the present invention is a carding process, a web forming process, and a web bonding (adhesion) process, which are widely known nonwoven fabric manufacturing methods using PET fiber of 6 to 10 denier as a raw material. It consists of needle punching the non-woven fabric to produce a needle non-woven fabric of 250 g / m 2.

본 발명에 따른 상기 흡차음층(2)을 준비하는 제 2단계는 6 ~ 10데니어의 PET 섬유 50 ~ 70중량부와 6 ~ 10데니어의 LM 섬유 또는 RM 섬유 30 ~ 50중량부로 조성되도록 부직포를 아크릴수지 또는 PET 수지 와 팽창형 발포제로 조성된 발포액으로 함침시킨 후 110 ~ 140℃에서 건조시켜 발포액이 함침된 부직포를 제조하는 것으로 이루어진다.In the second step of preparing the sound absorbing and insulating layer 2 according to the present invention, a nonwoven fabric is prepared with 50 to 70 parts by weight of 6 to 10 denier PET fibers and 30 to 50 parts by weight of 6 to 10 denier LM fibers or RM fibers. It consists of preparing a nonwoven fabric impregnated with a foam solution by impregnating it with a foam solution composed of acrylic resin or PET resin and an expandable foaming agent and then drying it at 110 to 140 ° C.

상기 발포액은 고형분 35 ~ 45중량%의 아크릴수지 용액 또는 PET 수지 용액 100중량부에 대하여 팽창형 발포제 10 ~ 20중량부로 조성되며, 발포액의 발포온도는 180 ~ 200℃이며, 발포액이 함침된 부직포는 제 5 단계의 예열과정에서 발포한다.The foaming liquid is composed of 10 to 20 parts by weight of an expandable foaming agent based on 100 parts by weight of an acrylic resin solution or PET resin solution having a solid content of 35 to 45% by weight, the foaming liquid has a foaming temperature of 180 to 200 ° C, and the foam liquid is impregnated. The nonwoven fabric is foamed in the preheating process of the fifth step.

본 발명에 따른 상기 차음층(3)을 준비하는 제 3 단계는 6 ~ 10데니어의 PET 섬유 50 ~ 70중량부와 6 ~ 10데니어의 LM섬유 또는 RM 섬유로 30 ~ 50중량부 조성된 부직포를 제조하는 것으로 이루어진다.The third step of preparing the sound insulation layer 3 according to the present invention is a nonwoven fabric composed of 50 to 70 parts by weight of 6 to 10 denier PET fibers and 30 to 50 parts by weight of 6 to 10 denier LM fibers or RM fibers made by manufacturing

상기 차음층(3)의 부직포는 LM 섬유 또는 RM 섬유의 배합량이 일반적인 접착을 위하여 조성되는 량에 비하여 상대적으로 높게 조성하여 성형공정에서 부직포 내부로 침투되고 건조된 후 고강도 보드형 부직포로 제조되어 차음성을 향상시키는 기능을 갖는다.The nonwoven fabric of the sound insulation layer (3) has a relatively high blending amount of LM fibers or RM fibers compared to the amount used for general adhesion, so that it is penetrated into the nonwoven fabric in the molding process, dried, and then made into a high-strength board-type nonwoven fabric. It has the function of enhancing the voice.

본 발명에 따른 흡음층(4)을 준비하는 제 4 단계는 6 ~ 15데니어의 콘주게이트 섬유 50 ~ 80중량부와 4 ~ 10데니어의 LM 섬유 20 ~ 50중량부로 조성되게 알려진 부직포 제조방밥에 따라 부직포를 제조하는 것으로 이루어지며 350g/㎡ 중량의 부직포가 바람직하다.The fourth step of preparing the sound-absorbing layer 4 according to the present invention is a nonwoven fabric manufacturing method known to be composed of 50 to 80 parts by weight of conjugate fibers of 6 to 15 denier and 20 to 50 parts by weight of LM fibers of 4 to 10 denier. It consists of manufacturing a non-woven fabric, and a non-woven fabric having a weight of 350 g/m 2 is preferred.

상기 흡음층(4)의 콘주게이트 섬유와 LM 섬유로 조성된 부직포는 콘주게이트 섬유의 가벼우면서도 탄력성이 풍부하고, 적당히 신축하는 성질에 의해 흡음성을 향상시키는 기능을 한다. The nonwoven fabric composed of the conjugate fiber and the LM fiber of the sound-absorbing layer 4 functions to improve sound absorption due to the lightness of the conjugate fiber, rich elasticity, and moderately stretchable property.

본 발명에 따른 상기 제 5 단계는 e). 상기한 제 1 단계 내지 제 4 단계에서 준비된 각 층의 소재를 순차 적층하고 예열 및 가압 하에 일체화되게 성형하여 RV 차량의 트렁크용 내장재를 제조하는 것으로 이루어진다.The fifth step according to the present invention is e). It consists of manufacturing an interior material for a trunk of an RV vehicle by sequentially stacking the materials of each layer prepared in the first to fourth steps and integrally molding them under preheating and pressurization.

상기 제 5 단계는 성형공정은 순차 적층된 소재를 200 ~ 250℃로 예열하고 성형틀에 의해 가압 하에 성형하는 것으로 이루어지며, 예열에 의해 상기 제 2 단계에서 준비된 발포액이 함침된 부직포는 발포되어 흡차음층을 형성하여 표피층(1)/흡차음층(2)/차음층(3)/흡음층(4)의 적층구조를 갖는 RV 차량의 트렁크용 내장재를 제조하는 것으로 이루어진다.The fifth step of the molding process consists of preheating the sequentially laminated materials to 200 to 250 ° C and molding them under pressure with a mold, and by preheating, the nonwoven fabric impregnated with the foamed liquid prepared in the second step is foamed. A sound absorbing and insulating layer is formed to manufacture an interior material for a trunk of an RV vehicle having a laminated structure of skin layer 1/sound absorbing and insulating layer 2/sound insulating layer 3/sound absorbing layer 4.

본 발명에 따른 상기 표피층(1)/흡차음층(2)/차음층(3)/흡음층(4)의 적층구조를 갖는 RV 차량의 트렁크용 내장재는 전체적인 중량이 1250g/㎡ 정도이며, 내장재의 적층구조에서 발포부직포층, 보드형 부직포층 및 콘주게이트 부직포층를 포함하는 특징적 구조에 의해 흡차음성이 양호하고 또 전체적인 무게가 경량이면서도 고강성을 나타내므로 내장재의 형태유지성이 양호하여 내구성이 좋은 특징을 지니고 있다. The interior material for the trunk of an RV vehicle having a laminated structure of the skin layer (1)/sound absorbing and insulating layer (2)/sound insulation layer (3)/sound absorbing layer (4) according to the present invention has a total weight of about 1250 g/m2, and the interior material In the laminated structure, the characteristic structure including the foamed nonwoven fabric layer, the board-type nonwoven fabric layer, and the conjugated nonwoven fabric layer has good sound absorption and insulation, and the overall weight is light and high rigidity, so the shape retention of the interior material is good and the durability is good. has

이하에서는 구체적인 <실시예> 및 <시험예>를 통하여 본 발명을 보다 구체적으로 설명하기로 한다.Hereinafter, the present invention will be described in more detail through specific <Examples> and <Test Examples>.

<실시예 1> <Example 1>

- 표피층 제작- Production of epidermal layer

6데니아의 폴리에틸렌테레프탈레이트(PET) 단섬유를 아래 [표 1] 및 [표 2]에 나타낸 바와 같은 조건으로 카딩, 크로스랩핑 및 니들펀칭하여 니들부직포(250g/㎡의 중량)를 제작한다.A needle nonwoven fabric (weight of 250 g/m 2 ) was prepared by carding, cross-lapping, and needle punching 6 denier polyethylene terephthalate (PET) short fibers under the conditions shown in [Table 1] and [Table 2] below.

Carding parameterCarding parameter Cross-lapping parameterCross-lapping parameters Licker-inLicker-in 600rpm600rpm WorkerWorker 680rpm680rpm Feeding speedFeeding speed 700rpm700rpm StripperStripper 500rpm500rpm Upper take offUpper take off 6000rpm6000rpm Outlet speedOutlet speed outerouter 6m/min6m/min innerinner 6.5m/min6.5m/min Preset valuePreset value 8 kg8kg Lower take offLower take off 650rpm650rpm LayersLayers 22 layers22 layers Upper dofferUpper doffer 600rpm600rpm Upper tableUpper table 750rpm750rpm Outlet web widthOutlet web width 1700mm1700mm Lower dofferLower doffer 800rpm800rpm Lower tableLower table 750rpm750rpm Inlet web widthInlet web width 1800mm1800mm

Needle roomNeedle room Needle-punching 공정조건 Needle-punching process conditions 예비 펀칭(1차)Pre-punching (1st) 2차 펀칭2nd punching 3차 펀칭3rd punching 4차 펀칭4th punching Penetration depth(mm)Penetration depth(mm) 1111 1212 1313 1010 In-let(m/min)In-let(m/min) 2.62.6 2.62.6 2.62.6 2.62.6 Stroke(rpm)Stroke(rpm) 600600 1,1001,100 850850 1,1001,100 Out-let(m/min)Out-let(m/min) 4.54.5 55 5.85.8 6.56.5 Needle density(#/m2)Needle density(#/m2) 5000본/m5000 copies/m 8000본/m8000 copies/m 8000본/m8000 copies/m 8000본/m8000 copies/m Advance/stroke(mm)Advance/stroke(mm) 1313 1515 1717 1717 Draft rate(%)Draft rate (%) 55 88 77 88

- 흡차음층 제작- Production of sound absorbing and insulating layer

6데니아의 PET 섬유 70중량부, 6데니아의 RM 섬유 30중량부를 상기 [표 1] 조건으로 카딩, 크로스랩핑하여 부직포 제작하여 준비한다.70 parts by weight of 6 denier PET fiber and 30 parts by weight of 6 denier RM fiber were carded and cross-wrapped under the above [Table 1] conditions to prepare a nonwoven fabric.

미리 준비한 고형분 45중량%의 아크릴 수지 용액 100중량부에 대하여 발포제(수용성 아크릴수지 하드타입) 15중량부로 조성한 발포액에 상기 준비된 부직포를 함침하고 로울러를 통하여 균일하게 한 다음 150℃ 조건으로 오븐에서 건조시켜 발포액이 도포된 부직포를 제조한다.The prepared nonwoven fabric was impregnated with a foaming solution composed of 15 parts by weight of a foaming agent (water-soluble acrylic resin hard type) based on 100 parts by weight of an acrylic resin solution having a solid content of 45% by weight prepared in advance, uniformly through a roller, and then dried in an oven at 150 ° C. to prepare a nonwoven fabric coated with a foaming liquid.

- 차음층 제작- Production of sound insulation layer

6데니어의 PET 섬유 50중량부와 6 ~ 10데니어의 LM섬유 50중량부로 상기 [표 1] 조건으로 카딩, 크로스랩핑하여 보드형 부직포 제작하여 준비한다.A board-type nonwoven fabric was prepared by carding and cross-lapping with 50 parts by weight of 6 denier PET fiber and 50 parts by weight of 6-10 denier LM fiber under the conditions of [Table 1].

- 흡음층 제작- Production of sound-absorbing layer

15데니어의 콘주게이트 섬유 80중량부와 4데니어의 LM 섬유 20중량부로 상기 [표 1] 조건으로 카딩, 크로스랩핑하여 콘주게이트 섬유 함유 부직포를 제작(350g/㎡중량)하여 준비한다.80 parts by weight of 15 denier conjugate fibers and 20 parts by weight of 4 denier LM fibers were carded and cross-wrapped under the conditions of [Table 1] to prepare a nonwoven fabric containing conjugate fibers (350 g / m 2 weight).

- RV 차량 트렁크용 내장재 제작- Production of interior materials for RV vehicle trunks

기 제작된 니들부직포, 발포액이 도포된 부직포, 보드형 부직포, 및 콘주게이트 섬유 함유 부직포를 순차 적층하여 220℃의 예열온도에서 가열하여 발포시킨 다음 25℃의 온도로 냉각한 하부금형에 위치시키고, 8Kgf/㎠ 의 가압력으로 가압 성형한 다음. 가압유지시간은 1분 30초간 가압상태를 유지한 후 성형된 성형체를 추출하여 RV 차량 트렁크용 내장재를 제조하였다 Pre-made needle nonwoven fabric, foamed nonwoven fabric, board-type nonwoven fabric, and conjugate fiber-containing nonwoven fabric are sequentially laminated, heated at a preheating temperature of 220 ° C. to foam, and then placed in a lower mold cooled to a temperature of 25 ° C. , and then press-molded with a pressing force of 8Kgf/cm2. As for the pressurization holding time, after maintaining the pressurized state for 1 minute and 30 seconds, the molded body was extracted to manufacture an interior material for the trunk of a RV vehicle.

<시험예 1><Test Example 1>

상기 <실시예 1>에서 제작한 RV 차량 트렁크용 내장재의 시편를 준비하고, 시편에 대하여 기계적특성 등 물성을 시험하고 그 결과를 아래 [표 3]에 나타내었다.Specimens of the interior material for RV vehicle trunks prepared in <Example 1> were prepared, and physical properties such as mechanical properties were tested on the specimens, and the results are shown in [Table 3] below.

항목item 단 위unit 실시예1Example 1 시험규격test standard 소재상태material condition 인장강도tensile strength kgf/50mmkgf/50mm 250250 KS K ISO 9073-3KS K ISO 9073-3 압축탄성률compressive modulus %% 135135 NES M 7103NES M 7103 냄새smell class 4급4th grade NES M 0160NES M 0160 내마모성wear resistance class 4급4th grade NES M 7103 NES M 7103 연소성combustibility mm/minmm/min 80이하80 or less NES M 7103NES M 7103 VOCVOCs ㎍/㎥㎍/㎥ 20이하less than 20 NES M 402NES M 402 trunk 흡음율trunk absorption rate N.R.C.N.R.C. 0.2이상 0.2 or more ISO 354
KS F 2814 - 2
ISO 354
KS F 2814 - 2
중량(경량화율)Weight (lightweight ratio) g/m2(%)g/m 2 (%) 1200이하(33)Below 1200 (33) NES M 7103NES M 7103 성형상태molding condition 내마모성wear resistance %% 3이상3 or more NES M 0154NES M 0154 연소성combustibility mm/minmm/min 95이하 below 95 NES M 0094NES M 0094 인장강도tensile strength NN 200이상 over 200 NES M 7103NES M 7103 성형제품흡음율Molded product sound absorption rate 1kHz1kHz α
(계수)
α
(Coefficient)
0.2이상0.2 or higher ISO 354
KS F 2814 - 2
ISO 354
KS F 2814 - 2
2kHz2kHz 0.3이상0.3 or more 3.15kHz3.15kHz 0.4이상0.4 or more 5kHz5kHz 0.5이상0.5 or more

상기 [표 3]에 나타낸 바와 같이 본 발명에 따른 RV 차량 트렁크용 내장재의 중량이 1,200g/m2인 점은 국내 기존 재품의 RV 차량 트렁크용 내장재의 중량이 2500g/m2(도면 1참조)에 비하여 약 50% 정도로 현저하게 경량화 되었으며, 이러한 물리적 특성은 자동차의 경우 차체무게가 1% 감소하면 0.7%의 연비 향상효과를 개선할 수 있으므로 자동차 연비 측면에서 본 발명에 따른 RV 차량 트렁크용 내장재가 상업적으로 매우 유리한 측면인 것을 알 수 있다.As shown in [Table 3], the weight of the interior material for the trunk of an RV vehicle according to the present invention is 1,200 g / m 2 The weight of the interior material for the trunk of an RV vehicle of a domestic existing product is 2500 g / m 2 (See Drawing 1) It is significantly reduced in weight by about 50% compared to, and these physical characteristics can improve the fuel efficiency improvement effect of 0.7% when the body weight is reduced by 1% in the case of a car. It can be seen that this is a very advantageous aspect commercially.

Claims (5)

6 ~ 10데니어의 PET 니들부직포로 이루어진 중량이 250g/㎡의 표피층(1),
6 ~ 10데니어의 PET 섬유 50 ~ 70중량부와 6 ~ 10데니어의 LM 섬유 또는 RM 섬유 30 ~ 50중량부로 조성된 부직포를 아크릴수지 또는 폴리에틸렌테레프탈레이트 수지와 팽창형 발포제로 조성된 발포액으로 함침하고 발포시킨 흡음일체형 부직포로 이루어진 중량이 300g/㎡의 흡차음층(2),
6 ~ 10데니어의 PET 섬유 50 ~ 70중량부와 6 ~ 10데니어의 LM 섬유 또는 RM 섬유 30 ~ 50중량부로 조성된 고강도 보드형 부직포로 이루어진 300g/㎡의 차음층(3) 및
6 ~ 15데니어의 콘주게이트 섬유 50 ~ 80중량부와 4 ~ 10데니어의 LM 섬유 20 ~ 50중량부로 조성된 부직포로 이루어진 350g/㎡의 흡음층(4)을 포함하는 것을 특징으로 하는 RV 차량의 트렁크용 내장재.
A skin layer (1) having a weight of 250 g/m2 made of 6 to 10 denier PET needle nonwoven fabric,
A nonwoven fabric composed of 50 to 70 parts by weight of 6 to 10 denier PET fibers and 30 to 50 parts by weight of 6 to 10 denier LM fibers or RM fibers is impregnated with a foaming liquid composed of acrylic resin or polyethylene terephthalate resin and an expandable foaming agent. A sound absorbing and insulating layer (2) having a weight of 300 g / m 2 made of a sound-absorbing integrated non-woven fabric made by foaming and foaming;
A sound insulation layer (3) of 300 g/m2 made of a high-strength board-type nonwoven fabric composed of 50 to 70 parts by weight of 6 to 10 denier PET fibers and 30 to 50 parts by weight of 6 to 10 denier LM fibers or RM fibers, and
A sound-absorbing layer (4) of 350 g / m 2 made of a nonwoven fabric composed of 50 to 80 parts by weight of conjugate fibers of 6 to 15 denier and 20 to 50 parts by weight of LM fibers of 4 to 10 denier RV vehicle, characterized in that it comprises Interior material for the trunk.
삭제delete 삭제delete 삭제delete a), 표피층(1)으로 중량이 250g/㎡인 6 ~ 10데니어의 폴리에틸렌테레프탈레이트(PET) 니들부직포를 준비하는 제 1 단계,
b). 흡차음층(2)으로 중량이 300g/㎡인 6 ~ 10데니어의 폴리에틸렌테레프탈레이트(PET) 섬유와 6 ~ 10데니어의 LM 섬유 또는 RM 섬유로 조성된 부직포를 아크릴수지 또는 폴리에틸렌테레프탈레이트(PET)수지와 팽창형 발포제로 조성된 발포액으로 함침하고 건조시켜 발포액이 함침된 부직포를 준비하는 제 2 단계,
c). 차음층(3)으로 중량이 300g/㎡인 6 ~ 10데니어의 폴리에틸렌테레프탈레이트(PET) 섬유와 6 ~ 10데니어의 LM섬유 또는 RM섬유로 조성된 고강도 보드형 부직포를 준비하는 제 3 단계,
d). 흡음층(4)으로 중량이 350g/㎡인 6 ~ 15데니어의 콘주게이트 섬유와 4 ~ 10데니어의 LM 섬유로 조성된 부직포를 준비하는 제 4단계 및
e). 상기한 제 1 단계 내지 제 4 단계에서 준비된 각층의 소재를 순차 적층하고 예열 및 가압 하에 일체화되게 성형하여 표피층(1)/흡차음층(2)/차음층(3)/흡음층(4)의 적층구조를 갖는 RV 차량의 트렁크용 내장재를 제조하는 제 5 단계를 포함하는 것을 특징으로 하는 RV 차량의 트렁크용 내장재.
a), a first step of preparing a 6-10 denier polyethylene terephthalate (PET) needle nonwoven fabric having a weight of 250 g/m2 as the skin layer (1);
b). As the sound absorbing and insulating layer (2), a non-woven fabric composed of 6 to 10 denier polyethylene terephthalate (PET) fibers and 6 to 10 denier LM fibers or RM fibers weighing 300 g/m2 is made of acrylic resin or polyethylene terephthalate (PET). A second step of preparing a nonwoven fabric impregnated with a foaming liquid by impregnating with a foaming liquid composed of a resin and an expandable foaming agent and drying;
c). A third step of preparing a high-strength board-type nonwoven fabric composed of 6 to 10 denier polyethylene terephthalate (PET) fibers and 6 to 10 denier LM fibers or RM fibers with a weight of 300 g / m 2 as the sound insulation layer (3),
d). A fourth step of preparing a nonwoven fabric composed of 6 to 15 denier conjugate fibers and 4 to 10 denier LM fibers having a weight of 350 g / m 2 as the sound absorption layer (4) and
e). The materials of each layer prepared in the above steps 1 to 4 are sequentially laminated and integrally molded under preheating and pressure to form the skin layer (1)/sound absorbing and insulating layer (2)/sound insulating layer (3)/sound absorbing layer (4). An interior material for a trunk of an RV vehicle comprising a fifth step of manufacturing an interior material for a trunk of an RV vehicle having a laminated structure.
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