KR102434601B1 - Composition of high elastic putty with enhanced crack resistance and antibacterial, and CRS-D construction method using the same - Google Patents
Composition of high elastic putty with enhanced crack resistance and antibacterial, and CRS-D construction method using the same Download PDFInfo
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Abstract
Description
본 발명은 친환경 고탄성 퍼티제 조성물 및 이를 이용한 균열보수공법에 관한 것으로서, 더욱 상세하게는 향상된 내균열성 및 항균성을 갖도록 한 친환경 고탄성 퍼티제 조성물 및 이를 이용한 CRS-D 균열보수공법에 관한 것이다.The present invention relates to an eco-friendly high elasticity putty composition and a crack repair method using the same, and more particularly, to an eco-friendly high elasticity putty composition having improved crack resistance and antibacterial properties, and a CRS-D crack repair method using the same.
콘크리트는 시멘트, 골재, 물 및 기타 혼화재료를 혼합하여 이루어지는 불연속, 이방성 및 비균질성의 경화체로써 그 물리적 및 화학적 특성이 매우 다양하고 복잡하다.Concrete is a discontinuous, anisotropic and inhomogeneous hardening body made by mixing cement, aggregate, water and other admixture materials, and its physical and chemical properties are very diverse and complex.
이러한 콘크리트는 수화반응, 블리딩, 수화열, 소성수축 및 재료들의 서로 다른 특성으로 인하여 제조단계부터 많은 공극 및 미세 균열을 가지며, 시공 후 콘크리트가 경화되면 건조수축과 열응력 및 외부하중 등을 비롯한 여러가지 요인에 의하여 제조단계에서 발생된 미세균열은 균열로 성장하게 된다.Such concrete has many voids and microcracks from the manufacturing stage due to hydration reaction, bleeding, heat of hydration, plastic shrinkage, and different characteristics of materials. The microcracks generated during the manufacturing stage grow into cracks.
이와 같이 콘크리트 구조물이 갖는 균열은 여러가지 다양한 요인 및 인자들에 의해 발생되며, 콘크리트 구조물에 미치는 영향 또한 가지각색이다.As such, cracks in concrete structures are caused by various factors and factors, and the effects on concrete structures are also varied.
부연하여, 균열은 콘크리트를 구성하는 재료적 요인에 의한 균열, 설계오류로 인한 균열, 시공불량으로 인한 균열, 하중작용으로 인한 균열로 분류할 수 있으며, 이렇게 발생된 균열은 콘크리트 구조물의 내구성 저하, 철근부식에 의한 내하력 저하, 수밀성 및 기밀성의 저하, 미관 등에 영향을 미치게 된다.In addition, cracks can be classified into cracks due to material factors constituting concrete, cracks due to design errors, cracks due to poor construction, and cracks due to load action. It affects the lowering of load carrying capacity due to corrosion of reinforcing bars, lowering of watertightness and airtightness, and aesthetics.
콘크리트 구조물에서 발생하는 균열은 심할 경우 콘크리트의 성능을 크게 저하시킬 뿐만 아니라, 나아가 구조체로서의 역할을 상실시켜 수명을 단축시키게 된다. 또한 구조물의 내력이나 내구성 등 모든 기능을 저하시키는 주요 원인으로 구조물의 안전성과 사용성에 심각한 문제를 유발하고 있는 실정이며, 이를 방지하기 위한 업계에서의 다양한 연구가 수행되고 있다.Cracks occurring in a concrete structure significantly degrade the performance of concrete when severe, and further lose its role as a structure, shortening its lifespan. In addition, it is the main cause of deterioration of all functions such as the strength and durability of the structure, causing serious problems in the safety and usability of the structure, and various studies are being conducted in the industry to prevent this.
본 발명은 상술한 종래의 문제점을 해소 및 이를 감안하여 안출된 것으로서, 향상된 내균열성 및 항균성을 갖도록 한 친환경 고탄성 퍼티제 조성물 및 이를 이용한 CRS-D 균열보수공법을 제공하는데 그 목적이 있다.An object of the present invention is to provide an eco-friendly, high-elasticity putty composition having improved crack resistance and antibacterial properties, and a CRS-D crack repair method using the same, as devised in consideration of and solving the conventional problems described above.
본 발명은 고탄성 신율에 의해 콘크리트 구조물의 수축 팽창은 물론 진동에도 강하도록 하며, 우수한 신장율 및 부착강도를 갖게 함으로써 내균열성을 향상시킬 수 있도록 한 친환경 고탄성 퍼티제 조성물 및 이를 이용한 CRS-D 균열보수공법을 제공하는데 그 목적이 있다.The present invention provides an eco-friendly, high-elasticity putty composition and CRS-D crack repair using the same, which makes it strong against vibration as well as contraction and expansion of a concrete structure by high elastic elongation, and has excellent elongation and adhesion strength to improve crack resistance. The purpose is to provide a technique.
본 발명은 친환경 항균성 물질과 보조제의 접목을 통해 항균효과와 탈취효과를 극대화시킴으로써 콘크리트 구조물에서 곰팡이 및 세균 등이 발생되는 것을 방지할 수 있도록 하며, 이를 통해 장시간 사용에도 균열 발생을 방지할 수 있도록 한 친환경 고탄성 퍼티제 조성물 및 이를 이용한 CRS-D 균열보수공법을 제공하는데 그 목적이 있다.The present invention maximizes the antibacterial effect and deodorization effect through the grafting of an eco-friendly antibacterial material and adjuvant, thereby preventing mold and bacteria from occurring in the concrete structure, and through this, it is possible to prevent cracks even after long-term use. An object of the present invention is to provide an eco-friendly high-elasticity putty composition and a CRS-D crack repair method using the same.
상기의 목적을 달성하기 위한 본 발명에 따른 향상된 내균열성 및 항균성을 갖는 친환경 고탄성 퍼티제 조성물은, 내균열성과 접착성 및 방수성을 위한 아크릴계 바인더 100~150중량부를 기준으로 하며; 평균입경이 1~10㎛이고, BET 비표면적이 8~20㎡/g, 세공용적이 15~35㎤/g의 범위인 경질탄산칼슘에 의한 제1충전제 10~50중량부; 수산화칼슘[Ca(OH)2], 수산화마그네슘[Mg(OH)2] 및 수산화바륨[Ba(OH)2]으로 이루어진 군으로부터 선택되는 1종 이상의 금속수산화물이 담지된 제올라이트 또는 규조토를 포함하는 복합체에 의한 제2충전제 20~80중량부; 고탄성을 위한 불포화 폴리에스테르수지 또는 폴리우레탄 복합체에 의한 제3충전제 30~100중량부; 항균성을 위한 항균성 소재 10~100중량부;를 포함하며, 상기 아크릴계 바인더는 아크릴에멀젼 : 실리케이트 = 1~1.5 : 0.3~0.8의 중량비로 이루어지는 것을 특징으로 한다.An eco-friendly high-elasticity putty composition having improved crack resistance and antibacterial properties according to the present invention for achieving the above object is based on 100 to 150 parts by weight of an acrylic binder for crack resistance, adhesion and waterproofness; 10 to 50 parts by weight of a first filler made of light calcium carbonate having an average particle size of 1 to 10 μm, a BET specific surface area of 8 to 20 m 2 /g, and a pore volume of 15 to 35 cm 3 /g; Calcium hydroxide [Ca(OH) 2 ], magnesium hydroxide [Mg(OH) 2 ] and barium hydroxide [Ba(OH) 2 ] In a composite containing at least one metal hydroxide supported zeolite or diatomaceous earth 20 to 80 parts by weight of the second filler; 30-100 parts by weight of a third filler made of an unsaturated polyester resin or polyurethane composite for high elasticity; 10 to 100 parts by weight of an antimicrobial material for antibacterial properties; and the acrylic binder is characterized in that it consists of a weight ratio of acrylic emulsion: silicate = 1-1.5: 0.3-0.8.
여기에서, 상기 아크릴에멀젼은 비중 1.02 및 고형분 40~60%을 갖는 액상의 나노 아크릴에멀젼이고, 상기 실리케이트는 비중 1.01 및 고형분 2~3%를 갖는 액상의 나노 실리케이트일 수 있다.Here, the acrylic emulsion may be a liquid nano acrylic emulsion having a specific gravity of 1.02 and a solid content of 40 to 60%, and the silicate may be a liquid nano silicate having a specific gravity of 1.01 and a solid content of 2 to 3%.
여기에서, 상기 아크릴에멀젼은 내균열성과 접착성 증대 및 고침투성을 갖도록 하기 위해 실란이 혼합된 구성을 갖도록 하되, 상기 아크릴에멀젼 : 실란 = 1~1.2 : 0.2~0.3의 중량비로 혼합된 것일 수 있다.Here, the acrylic emulsion has a composition in which silane is mixed in order to have crack resistance, increased adhesion, and high permeability, and the acrylic emulsion: silane = 1-1.2: It may be mixed in a weight ratio of 0.2-0.3. .
여기에서, 상기 항균성 소재는, 화산석분말, 굴패각분말, 황토분말 중에서 선택되는 1종 이상의 항균성 분말; 편백나무, 측백나무, 삼나무 중에서 선택되는 1종의 톱밥; 에센셜오일; 을 포함하는 혼합물로 이루어지되, 상기 항균성 분말 : 톱밥 : 에센셜오일 = 1~1.5 : 0.2~0.5 : 0.1~0.5의 중량비로 혼합되고, 상기 에센셜오일은 유칼립투스, 저먼 카모마일, 시더우드, 시나몬, 버가못, 레몬, 사이프러스, 로즈제라늄, 레몬그라스, 주니퍼베리, 티트리, 페퍼민트, 로즈마리, 샌달우드, 진저, 라벤다, 타임, 네놀리, 팔마노사, 시트로넬라, 크로브 중에서 선택되는 1종 이상인 것일 수 있다.Here, the antimicrobial material may include at least one antimicrobial powder selected from volcanic stone powder, oyster shell powder, and loess powder; one type of sawdust selected from cypress, cypress, and cedar; essential oils; Doedoe consisting of a mixture containing, the antibacterial powder: sawdust: essential oil = 1-1.5: 0.2-0.5: mixed in a weight ratio of 0.1-0.5, the essential oil is eucalyptus, German chamomile, cedarwood, cinnamon, bergamot, It may be at least one selected from lemon, cypress, rose geranium, lemongrass, juniper berry, tea tree, peppermint, rosemary, sandalwood, ginger, lavender, thyme, neroli, palmanosa, citronella, and clove.
여기에서, 상기 항균성 분말로 사용하기 위한 화산석분말, 굴패각분말, 황토분말 각각은, 0.5~1mm의 입경으로 분쇄하고, 물 또는 증류수로 세척하고, 90~110℃의 온도 조건에서 12~24시간 동안 증발 건조시키고, 900~1200℃의 온도 조건에서 2~3시간 동안 소성(燒成; calcination)에 의한 열처리를 수행하여 가공 처리한 구성이며; 상기 항균성 분말은, 소성까지 완료한 화산석분말, 굴패각분말, 황토분말에 대해 화산석분말 또는 굴패각분말 : 황토분말 = 6~9 : 1~4의 중량비로 혼합 조성하고, 혼합조성물을 교반하고, 교반한 혼합조성물을 110~150℃의 온도 조건에서 2~3시간 동안 열처리하고, 0.05~0.3mm의 입경으로 분쇄한 것일 수 있다.Here, each of the volcanic stone powder, oyster shell powder, and loess powder for use as the antibacterial powder is pulverized to a particle size of 0.5 to 1 mm, washed with water or distilled water, and at a temperature of 90 to 110 ° C. for 12 to 24 hours. It is a configuration processed by evaporating to dryness and performing heat treatment by calcination at a temperature of 900 to 1200° C. for 2 to 3 hours; The antibacterial powder is a mixture of volcanic stone powder, oyster shell powder, and loess powder, which has been calcined, in a weight ratio of volcanic stone powder or oyster shell powder: loess powder = 6-9: 1-4, and the mixture is stirred and stirred. The mixture composition may be heat-treated at a temperature of 110 to 150° C. for 2 to 3 hours, and pulverized to a particle size of 0.05 to 0.3 mm.
여기에서, 상기 폴리우레탄 복합체는, 바이오 폴리에스터 폴리올과 석유계 폴리올을 4~5: 5~6의 중량비로 혼합한 폴리올을 페닐이소시아네이트(phenyl isocyanate)와 반응시킨 복합체에 아미노기(-NH2)를 도입한 셀룰로오스 결정을 첨가하여 혼합한 구성이며; 상기 바이오 폴리에스터 폴리올은, 아젤라익산(azelaic acid), 아디프산(adipic acid), 세박산(sebasic acid), 아이소프탈산(isophthalic acid)의 산계 중 적어도 1종 이상과, 이소소르비드(isosorbide), 1,3-프로판디올(1,3-propanediol)의 알코올계 중 적어도 1종 이상을 합성하여 제조한 구성이고, 상기 석유계 폴리올은, 폴리테트라에틸렌 에테르 글리콜(polytetramethylene ether glycol)인 것일 수 있다.Here, the polyurethane composite is an amino group (-NH 2 ) in a composite obtained by reacting a polyol mixed with a bio-polyester polyol and a petroleum polyol in a weight ratio of 4-5: 5-6 with phenyl isocyanate. It is a composition in which the introduced cellulose crystals are added and mixed; The bio-polyester polyol, azelaic acid (azelaic acid), adipic acid (adipic acid), sebacic acid (sebasic acid), at least one or more of the acid system of isophthalic acid (isophthalic acid), and isosorbide (isosorbide) , 1,3-propanediol (1,3-propanediol) is a composition prepared by synthesizing at least one type of alcohol, and the petroleum polyol may be polytetramethylene ether glycol. .
또한, 상기의 목적을 달성하기 위한 본 발명에 따른 향상된 내균열성 및 항균성을 갖는 친환경 고탄성 퍼티제 조성물을 이용한 CRS-D 균열보수공법은, 구조물의 균열부위에 대한 균열보수공법에 있어서, 구조물의 균열부위를 갖는 시공 부분을 깨끗하게 정리하는 단계; 시공 부분으로 몰탈을 도포하여 바탕 작업하는 단계; 몰탈로 바탕 작업이 완료된 시공 부분으로 고탄성 퍼티제를 충진 또는 도포하는 단계;를 포함하고, 상기 고탄성 퍼티제는 상기에서 기재한 구성을 갖는 향상된 내균열성 및 항균성을 갖는 친환경 고탄성 퍼티제 조성물로 이루어진 것을 특징으로 한다.In addition, the CRS-D crack repair method using the eco-friendly high-elasticity putty composition having improved crack resistance and antibacterial properties according to the present invention for achieving the above object is a crack repair method for cracks in the structure, Cleaning the construction part having the cracked part cleanly; Applying mortar to the construction part to work on the ground; Filling or applying a high-elasticity putty agent to the construction part on which the ground work is completed with a mortar; includes, wherein the high-elasticity putty is an eco-friendly high-elasticity putty composition having improved crack resistance and antibacterial properties having the configuration described above characterized in that
여기에서, 상기 몰탈은, SBR(Styrene Butadiene Ruber) 또는 실리콘의 합성폴리머나 폴리우레아 에폭시 복합수지의 초속경폴리머 또는 상기 합성폴리머와 초속경폴리머를 모두 사용 가능한 폴리머; 폴리비닐알콜(PolyVinyl Acohol; PVA) 섬유; 천연 셀룰로오스;를 포함하며, 상기 폴리머 100~120중량부에 대하여 폴리비닐알콜 섬유 20~80중량부, 천연 셀룰로오스 5~30중량부로 이루어지는 것일 수 있다.Here, the mortar is SBR (Styrene Butadiene Ruber) or a synthetic polymer of silicone or a super fast polymer of polyurea epoxy composite resin, or a polymer that can use both the synthetic polymer and super fast polymer; polyvinyl alcohol (PVA) fibers; Including; and may be composed of 20 to 80 parts by weight of polyvinyl alcohol fiber and 5 to 30 parts by weight of natural cellulose based on 100 to 120 parts by weight of the polymer.
여기에서, 상기 몰탈은, 초속경시멘트 또는 포틀랜드시멘트 10~30중량부; 고성능 감수제로서 폴리카르본산계 분말 0.1~5중량부;를 더 포함하되, 상기 초속경 시멘트는 CaO 51.4%, SiO2 11.9%, Al2O3 12.9%, SO3 13.5%, Fe2O3 2.4%, MgO 1.7%, TiO2 0.6%, K2O 0.5%를 포함하는 성분이고, 밀도 2.90~2.95g/㎤이며, 상기 고성능 감수제는 밀도 0.5~1.06g/㎤, pH 5.5~7.5인 것일 수 있다.Here, the mortar is, cement per second or Portland cement 10 to 30 parts by weight; 0.1-5 parts by weight of polycarboxylic acid-based powder as a high-performance water reducing agent; further comprising, wherein the super-fast cement is CaO 51.4%, SiO 2 11.9%, Al 2 O 3 12.9%, SO 3 13.5%, Fe 2 O 3 2.4 %, MgO 1.7%, TiO 2 0.6%, K 2 O is a component containing 0.5%, and the density is 2.90 to 2.95 g / ㎤, the high-performance water reducing agent has a density of 0.5 to 1.06 g / ㎤, pH 5.5 to 7.5. have.
여기에서, 상기 합성폴리머는, SBR(Styrene Butadiene Ruber)의 경우, 스티렌 60~70중량%와 부타디엔 30~40중량으로 이루어지되, 밀도 1.00~1.12g/㎤, pH 8~8.2, 점도 20~30cps(25℃에서), 표면텐션 25℃에서 30~40dynes/cm이며; 상기 초속경폴리머는, 점도 14~15cps(25℃에서)이고, 경화제와 1 : 1의 중량비로 배합되는 2액형인 것일 수 있다.Here, the synthetic polymer, in the case of SBR (Styrene Butadiene Ruber), consists of 60 to 70% by weight of styrene and 30 to 40% by weight of butadiene, and has a density of 1.00 to 1.12 g/cm 3 , pH 8 to 8.2, and a viscosity of 20 to 30 cps. (at 25°C), the surface tension is 30-40 dynes/cm at 25°C; The super-fast polymer has a viscosity of 14 to 15 cps (at 25° C.), and may be a two-component type that is mixed with a curing agent in a weight ratio of 1:1.
본 발명에 따르면, 향상된 내균열성 및 항균성을 갖는 친환경 고탄성 퍼티제 조성물 및 이를 이용하여 구조물의 균열을 보수하는 CRS-D 균열보수공법을 제공할 수 있다.According to the present invention, it is possible to provide an eco-friendly, high-elasticity putty composition having improved crack resistance and antibacterial properties, and a CRS-D crack repair method for repairing cracks in a structure using the same.
본 발명에 따르면, 사용되는 원료의 성분 및 배합의 적합한 설계를 통해 고탄성 신율을 확보할 수 있고, 이를 통해 콘크리트 구조물의 수축 팽창은 물론 진동에도 우수한 특성을 발휘할 수 있으며, 우수한 신장율 및 부착강도를 갖게 함으로써 내균열성을 향상시킬 수 있는 유용함을 달성할 수 있다.According to the present invention, it is possible to secure high elastic elongation through a suitable design of the components and formulations of the raw materials used, and through this, it is possible to exhibit excellent properties in the contraction and expansion of the concrete structure as well as vibration, and to have excellent elongation and adhesion strength. By doing so, the usefulness of improving crack resistance can be achieved.
본 발명에 따르면, 친환경 항균성 물질과 보조제 등의 접목을 통해 항균효과와 탈취효과를 극대화시킬 수 있어 콘크리트 구조물에서 곰팡이 및 세균 등이 발생되는 것을 방지할 수 있으며, 이를 통해 균열보수부위에 있어 장시간 사용에도 균열 발생을 방지할 수 있는 유용함을 달성할 수 있다.According to the present invention, it is possible to maximize the antibacterial effect and deodorization effect through grafting of an eco-friendly antibacterial material and an auxiliary agent, so that mold and bacteria can be prevented from occurring in the concrete structure, and through this, it can be used for a long time in the crack repair site. It is also possible to achieve the usefulness of preventing the occurrence of cracks.
도 1은 본 발명의 실시예에 따른 향상된 내균열성 및 항균성을 갖는 친환경 고탄성 퍼티제 조성물을 이용한 CRS-D 균열보수공법을 나타낸 흐름도이다.1 is a flowchart showing a CRS-D crack repair method using an eco-friendly high-elasticity putty composition having improved crack resistance and antibacterial properties according to an embodiment of the present invention.
본 발명에 대해 첨부한 도면을 참조하여 바람직한 실시예를 설명하면 다음과 같으며, 이와 같은 상세한 설명을 통해서 본 발명의 목적과 구성 및 그에 따른 특징들을 보다 잘 이해할 수 있게 될 것이다.Preferred embodiments of the present invention will be described with reference to the accompanying drawings, and the purpose and configuration of the present invention and its features will be better understood through such detailed description.
본 발명의 실시예에 따른 향상된 내균열성 및 항균성을 갖는 친환경 고탄성 퍼티제 조성물은 아크릴계 바인더 100~150중량부에 대하여 제1충전제 10~50중량부, 제2충전제 20~80중량부, 제3충전제 30~100중량부, 항균성 소재 10~100중량부를 포함할 수 있다.The eco-friendly high elasticity putty composition having improved crack resistance and antibacterial properties according to an embodiment of the present invention is based on 100 to 150 parts by weight of the acrylic binder, 10 to 50 parts by weight of the first filler, 20 to 80 parts by weight of the second filler, and the third 30-100 parts by weight of a filler and 10-100 parts by weight of an antibacterial material.
상기 아크릴계 바인더는 내균열성과 접착성 및 방수성 등을 구현하기 위한 것으로서, 아크릴에멀젼에 실리케이트를 배합한 구성이 바람직하다.The acrylic binder is intended to implement crack resistance, adhesiveness, waterproofness, etc., and a composition in which silicate is mixed with an acrylic emulsion is preferable.
예로써, 상기 아크릴계 바인더는 아크릴에멀젼 : 실리케이트 = 1~1.5 : 0.3~0.8의 중량비로 이루어지게 배합할 수 있다.For example, the acrylic binder may be formulated in a weight ratio of acrylic emulsion: silicate = 1-1.5: 0.3-0.8.
이때, 상기 아크릴에멀젼은 비중 1.02 및 고형분 40~60%을 갖는 액상의 나노 아크릴에멀젼을 사용함이 바람직하며, 상기 실리케이트는 비중 1.01 및 고형분 2~3%를 갖는 액상의 나노 실리케이트를 사용함이 바람직한데, 이를 통해 내균열성과 접착성 및 방수성 등의 물리적 특성을 더욱 향상시킬 수 있다.At this time, the acrylic emulsion preferably uses a liquid nano acrylic emulsion having a specific gravity of 1.02 and a solid content of 40 to 60%, and the silicate preferably uses a liquid nano silicate having a specific gravity of 1.01 and a solid content of 2 to 3%, Through this, physical properties such as crack resistance, adhesion, and waterproofness can be further improved.
상기 아크릴계 바인더는 고탄성 퍼티제로 사용시 내균열성을 갖게 함과 더불어 초기 접착성 및 경화 촉진을 유도하는 역할을 하며, 아크릴에멀젼에 있어서는 내균열성을 강화하기 위해 히드록시기를 포함하는 조성이 더욱 바람직하다.When the acrylic binder is used as a high-elastic putty agent, it has crack resistance and serves to induce initial adhesion and curing acceleration. In the acrylic emulsion, a composition including a hydroxyl group is more preferable to enhance crack resistance.
예로써, 아크릴에멀젼은 히드록시에틸아크릴레이트(hydroxyethyl acrylate), 히드록시에틸메타아크릴레이트(hydroxyethyl methacrylate) 등을 사용할 수 있다.For example, the acrylic emulsion may be hydroxyethyl acrylate, hydroxyethyl methacrylate, or the like.
상기 나노 실리케이트는 일 예로써 층상 알루미늄 실리케이트를 에틸렌 옥사이드 고분자 수지용액에 침지시켜 용매가 실리케이트의 층간을 침투하여 실리케이트 층을 분산시키고, 건조하는 과정중 고분자 수지용액에 실리케이트가 분산되도록 하는 용액법으로 제조할 수 있으며, 직경이 1~2마이크론인 입자를 갖는 형태일 수 있다.As an example, the nano silicate is prepared by immersing layered aluminum silicate in an ethylene oxide polymer resin solution so that the solvent penetrates the interlayer of the silicate to disperse the silicate layer, and the silicate is dispersed in the polymer resin solution during the drying process. and may be in the form of particles having a diameter of 1 to 2 microns.
이때, 계면활성제를 사용하여 나노 실리케이트 입자에 전기적인 극성을 부여하는 공정을 통해 일정한 방향성을 갖는 형태로 제조할 수도 있다.In this case, it may be prepared in a form having a certain directionality through a process of imparting electrical polarity to the nano-silicate particles using a surfactant.
또한, 상기 아크릴에멀젼은 내균열성과 접착성 증대 및 고침투성을 갖도록 하기 위해 실란을 첨가하여 혼합한 구성을 갖게 할 수 있는데, 아크릴에멀젼 : 실란 = 1~1.2 : 0.2~0.3의 중량비로 배합할 수 있다.In addition, the acrylic emulsion can have a composition in which silane is added and mixed in order to have crack resistance, increased adhesion, and high permeability. have.
상기 제1충전제는 경질탄산칼슘을 사용하여 보다 우수한 내균열성을 확보할 수 있도록 하며, 도막 형성 및 안정된 퍼티층을 형성할 수 있게 한다.The first filler uses light calcium carbonate to secure better crack resistance, and to form a coating film and a stable putty layer.
상기 제1충전제는 경질탄산칼슘에 대해 평균입경이 1~10㎛이고, BET 비표면적이 8~20㎡/g, 세공용적이 15~35㎤/g의 범위인 것을 사용함으로써 아크릴계 바인더와의 분산 혼합성을 증대시키면서 인장강도 등을 비롯한 기계적 강도를 유지할 수 있도록 한다.The first filler has an average particle diameter of 1 to 10 μm with respect to light calcium carbonate, a BET specific surface area of 8 to 20 m 2 /g, and a pore volume of 15 to 35 cm 3 /g. It is possible to maintain mechanical strength, including tensile strength, while increasing the mixability.
상기 제2충전제는 수산화칼슘[Ca(OH)2], 수산화마그네슘[Mg(OH)2] 및 수산화바륨[Ba(OH)2]으로 이루어진 군으로부터 선택되는 1종 이상의 금속수산화물이 담지된 제올라이트 또는 규조토를 포함하는 복합체로 구성할 수 있는데, 접착력을 향상시키면서 우수한 소성변형 저항성을 갖게 할 수 있다.The second filler is calcium hydroxide [Ca(OH) 2 ], magnesium hydroxide [Mg(OH) 2 ] and barium hydroxide [Ba(OH) 2 ] zeolite or diatomaceous earth supported by at least one metal hydroxide selected from the group consisting of It can be composed of a composite comprising a, and can have excellent plastic deformation resistance while improving adhesion.
상기 제2충전제는 기존 콘크리트면이 갖는 시멘트 성분과 화학적으로 반응하여 바탕면과 강한 부착강도를 갖게 하는 등 접착성을 향상시킬 수 있다.The second filler chemically reacts with the cement component of the existing concrete surface to have a strong adhesive strength with the base surface, thereby improving adhesion.
상기 제2충전제에 있어 제올라이트 또는 규조토는 곰팡이균이나 세균 방지 등 항균효과를 발휘할 수 있으며, 내균열성을 높여줄 수 있다.In the second filler, zeolite or diatomaceous earth may exert an antibacterial effect such as preventing mold or bacteria, and may increase crack resistance.
상기 제3충전제는 고탄성을 갖도록 하기 위한 것으로서, 불포화 폴리에스테르수지 또는 폴리우레탄 복합체 중에서 어느 하나를 선택 사용할 수 있다.The third filler is intended to have high elasticity, and any one of an unsaturated polyester resin or a polyurethane composite may be selected.
상기 제3충전제는 고탄성에 의한 신율을 확보할 수 있도록 지원함으로써 콘크리트 구조물의 수축 팽창은 물론 진동에도 강한 특성을 제공할 수 있다.The third filler can provide strong characteristics against vibration as well as contraction and expansion of the concrete structure by supporting to secure elongation due to high elasticity.
상기 불포화 폴리에스테르수지는 고탄성에 의한 신율을 확보하기 위해 무수말레인산과 무수프탈산 및 프로필렌글리콜을 축반응시켜 제조한 것일 수 있다.The unsaturated polyester resin may be prepared by condensation reaction of maleic anhydride, phthalic anhydride, and propylene glycol to secure elongation due to high elasticity.
상기 폴리우레탄 복합체는 고탄성에 의한 신율을 확보함과 더불어 인장강도를 부여하도록 하기 위해 바이오 폴리에스터 폴리올과 석유계 폴리올을 4~5: 5~6의 중량비로 혼합한 폴리올을 페닐이소시아네이트(phenyl isocyanate)와 반응시킨 복합체에 아미노기(-NH2)를 도입한 셀룰로오스 결정을 첨가하여 혼합 제조한 것일 수 있다.The polyurethane composite is a polyol obtained by mixing biopolyester polyol and petroleum polyol in a weight ratio of 4 to 5: 5 to 6 in order to secure elongation due to high elasticity and impart tensile strength to phenyl isocyanate. It may be a mixture prepared by adding cellulose crystals introduced with an amino group (-NH 2 ) to the complex reacted with.
상기 바이오 폴리에스터 폴리올은 아젤라익산(azelaic acid), 아디프산(adipic acid), 세박산(sebasic acid), 아이소프탈산(isophthalic acid)의 산계 중 적어도 1종 이상과, 이소소르비드(isosorbide), 1,3-프로판디올(1,3-propanediol)의 알코올계 중 적어도 1종 이상을 합성한 것일 수 있다.The bio-polyester polyol includes at least one of an acid system of azelaic acid, adipic acid, sebasic acid, and isophthalic acid, and isosorbide, At least one of alcohol-based 1,3-propanediol may be synthesized.
상기 석유계 폴리올은 폴리테트라에틸렌 에테르 글리콜(polytetramethylene ether glycol)을 사용할 수 있다.As the petroleum polyol, polytetramethylene ether glycol may be used.
여기에서, 상기 아미노기(-NH2)를 도입한 셀룰로오스 결정은 3-트라이에톡시실릴프로필아민(3-aminopropyltriethoxysilane)을 커플링제로 사용하여 아미노기(-NH2)를 셀룰로오스 결정에 도입함으로써 표면 개질한 것일 수 있다.Here, the cellulose crystal into which the amino group (-NH 2 ) is introduced is surface-modified by introducing an amino group (-NH 2 ) into the cellulose crystal using 3-triethoxysilylpropylamine (3-aminopropyltriethoxysilane) as a coupling agent. it could be
여기에서, 셀룰로오스 결정에 도입된 아미노기(-NH2)는 페닐이소시아네이트(phenyl isocyanate)가 갖는 이소시아네이트기(-NCO)와 계면에서 강한 우레아 결합을 형성하는 역할을 하며, 이를 통해 폴리우레탄 복합체에 대해 고탄성과 더불어 인장강도를 증대시킬 수 있는 장점을 제공할 수 있다.Here, the amino group (-NH 2 ) introduced into the cellulose crystal serves to form a strong urea bond at the interface with the isocyanate group (-NCO) of phenyl isocyanate, and through this, high elasticity for the polyurethane composite In addition, it is possible to provide the advantage of increasing the tensile strength.
상기 항균성 소재는 항균성의 특성을 발휘하기 위한 것으로서, 항균성 분말과 톱밥 및 에센셜오일을 포함하는 구성일 수 있다.The antimicrobial material is intended to exhibit antibacterial properties, and may be configured to include antibacterial powder, sawdust and essential oil.
상기 항균성 소재는 항균성 분말 : 톱밥 : 에센셜오일 = 1~1.5 : 0.2~0.5 : 0.1~0.5의 중량비로 배합하여 혼합한 구성일 수 있다.The antibacterial material may be a mixture of antibacterial powder: sawdust: essential oil = 1-1.5: 0.2-0.5: 0.1-0.5 by weight ratio of mixing.
상기 항균성 분말은 화산석분말, 굴패각분말, 황토분말 중에서 선택되는 1종 이상일 수 있다.The antimicrobial powder may be at least one selected from volcanic stone powder, oyster shell powder, and loess powder.
이때, 상기 항균성 분말은 화산석분말, 굴패각분말, 황토분말 각각을 구비함에 있어, 0.5~1mm의 입경으로 분쇄하고, 물 또는 증류수로 세척하고, 90~110℃의 온도 조건에서 12~24시간 동안 증발 건조시키고, 900~1200℃의 온도 조건에서 2~3시간 동안 소성(燒成; calcination)에 의한 열처리를 수행하여 가공 처리한 것일 수 있다.At this time, the antibacterial powder includes volcanic stone powder, oyster shell powder, and loess powder, respectively, ground to a particle diameter of 0.5 to 1 mm, washed with water or distilled water, and evaporated for 12 to 24 hours at a temperature of 90 to 110 ° C. It may be processed by drying and heat treatment by calcination at a temperature of 900 to 1200° C. for 2 to 3 hours.
또한, 상기 항균성 분말은 상술한 바와 같은 형태로 소성까지 완료한 화산석분말, 굴패각분말, 황토분말에 대해 2종 이상을 혼합한 구성일 수 있다.In addition, the antibacterial powder may be a mixture of two or more types of volcanic stone powder, oyster shell powder, and loess powder that have been calcined in the form as described above.
예로써, 화산석분말 또는 굴패각분말 : 황토분말 = 6~9 : 1~4의 중량비로 조성하여 혼합한 구성일 수 있으며, 이렇게 배합한 혼합조성물을 교반하고, 교반한 혼합조성물을 110~150℃의 온도 조건에서 2~3시간 동안 열처리한 후, 0.05~0.3mm의 입경으로 분쇄한 것일 수 있다.For example, volcanic stone powder or oyster shell powder: loess powder = 6~9: It may be a composition mixed with a weight ratio of 1~4. After heat treatment for 2 to 3 hours under temperature conditions, it may be pulverized to a particle size of 0.05 to 0.3 mm.
여기에서, 혼합조성물을 교반시 가열 교반할 수 있다.Here, the mixture composition may be heated and stirred when stirring.
상기 톱밥은 편백나무, 측백나무, 삼나무 중에서 선택되는 1종으로 이루어진 것일 수 있다.The sawdust may be made of one selected from cypress, arborvitae, and cedar.
상기 에센셜오일은 유칼립투스, 저먼 카모마일, 시더우드, 시나몬, 버가못, 레몬, 사이프러스, 로즈제라늄, 레몬그라스, 주니퍼베리, 티트리, 페퍼민트, 로즈마리, 샌달우드, 진저, 라벤다, 타임, 네놀리, 팔마노사, 시트로넬라, 크로브 중에서 선택되는 1종 이상일 수 있다.The essential oils are eucalyptus, german chamomile, cedarwood, cinnamon, bergamot, lemon, cypress, rose geranium, lemongrass, juniper berry, tea tree, peppermint, rosemary, sandalwood, ginger, lavender, thyme, neroli, palmanosa, It may be at least one selected from citronella and cloves.
이와 같이 항균성 분말과 톱밥 및 에센셜오일을 포함하는 구성을 갖는 항균성 소재를 통해서는 시공시 항균효과와 탈취효과를 극대화시켜 콘크리트 구조물에서 곰팡이 및 세균 등이 발생되는 것을 방지할 수 있으며, 이를 통해 장시간 사용에도 균열 발생을 방지할 수 있다.As described above, the antibacterial material having a composition containing antibacterial powder, sawdust and essential oil maximizes the antibacterial and deodorizing effect during construction to prevent mold and bacteria from occurring in the concrete structure. It can also prevent cracks from occurring.
또한, 본 발명에서는 증점제, 증점안정제, pH 조절제, 가소제, 소포제, 방부제로 이루어진 군에서 선택되는 하나 이상을 더 첨가하는 구성을 갖게 할 수 있다.In addition, in the present invention, it is possible to have a configuration in which one or more selected from the group consisting of a thickener, a thickening stabilizer, a pH adjuster, a plasticizer, an antifoaming agent, and an antiseptic agent is further added.
상술한 바와 같이, 아크릴계 바인더 100~150중량부에 대하여 제1충전제 50~100중량부, 제2충전제 20~60중량부, 제3충전제 10~30중량부, 항균성 소재 10~100중량부를 포함하는 본 발명에 따른 향상된 내균열성 및 항균성을 갖는 친환경 고탄성 퍼티제 조성물은 비중 1.45±0.05와 점도 140000±10000를 만족하는 친환경 고탄성 퍼티제로 제조할 수 있다.As described above, 50 to 100 parts by weight of the first filler, 20 to 60 parts by weight of the second filler, 10 to 30 parts by weight of the third filler, 10 to 100 parts by weight of the antibacterial material with respect to 100 to 150 parts by weight of the acrylic binder. The eco-friendly high-elasticity putty composition having improved crack resistance and antibacterial properties according to the present invention can be prepared with an eco-friendly high-elasticity putty agent that satisfies a specific gravity of 1.45±0.05 and a viscosity of 140000±10000.
이와 더불어, 신율 650%와 인장강도 1.1Mpa 이상을 만족하는 친환경 고탄성 퍼티제를 제조하여 콘크리트 구조물의 균열보수에 활용할 수 있으며, 향상된 내균열성을 통해 콘크리트 구조물의 수축 팽창 및 진동에 강한 장점을 제공할 수 있다.In addition, it can be used to repair cracks in concrete structures by manufacturing an eco-friendly high-elasticity putty that satisfies 650% elongation and tensile strength of 1.1Mpa or more. can do.
이하, 실시예와 비교예를 통하여 본 발명의 구성에 따른 작용효과를 보다 상세히 설명하기로 한다. 본 실시예는 본 발명을 보다 구체적으로 설명하기 위한 일 실시예들에 불과할 뿐 본 발명의 권리범위가 이들 실시예들에 의해 제한되는 것은 아니다.Hereinafter, the effects of the configuration of the present invention will be described in more detail through Examples and Comparative Examples. The present embodiment is merely an embodiment for describing the present invention in more detail, and the scope of the present invention is not limited by these embodiments.
실시예는 하기 표 1의 성분들로 배합 및 혼합함으로써 고탄성 퍼티제를 제조하였으며, 비교예는 제3충전제 또는 항균성 소재를 포함하지 않는 형태와 아크릴계 바인더로 아크릴에멀젼만 사용한 형태로 제조하였다.In Examples, high elasticity putty agents were prepared by blending and mixing the ingredients in Table 1 below, and Comparative Examples were prepared in a form that did not include a third filler or an antibacterial material, and only an acrylic emulsion was used as an acrylic binder.
여기에서, 실시예 1 내지 실시예 3과 비교예 1에서는 아크릴계 바인더에 있어 아크릴에멀젼 : 실리케이트 = 1 ~ 0.5의 중량비로 동일하게 배합하였고, 실시예 3에서만 아크릴에멀젼에 실란을 첨가하되 1 : 0.3의 중량비로 혼합하였으며, 비교예 2에서는 아크릴계 바인더에 있어 실리케이트를 사용하지 않고 아크릴에멀젼만 사용하였다.Here, in Examples 1 to 3 and Comparative Example 1, acrylic emulsion: silicate = 1 to 0.5 in the weight ratio of acrylic binder in the acrylic binder, and silane was added to the acrylic emulsion only in Example 3, but in a ratio of 1: 0.3 They were mixed in a weight ratio, and in Comparative Example 2, only an acrylic emulsion was used without using silicate in the acrylic binder.
여기에서, 실시예와 비교예에 있어 항균성 소재에 대해서는 항균성 분말 : 톱밥 : 에센셜오일 = 1 : 0.3 : 0.2의 중량비로 동일하게 배합하였고 항균성 분말로 굴패각분말을 사용하였으며, 실시예 2에서만 항균성 분말로 굴패각분말 : 황토분말 = 6 : 1의 중량비로 혼합하여 사용하였다.Here, with respect to the antimicrobial material in Examples and Comparative Examples, the antibacterial powder: sawdust: essential oil = 1: 0.3: 0.2 weight ratio was equally mixed, and oyster shell powder was used as the antibacterial powder, and only in Example 2, the antibacterial powder was used. Oyster shell powder: loess powder = 6 : 1 by weight was mixed and used.
(시험예 : 기계적 물성 측정)(Test example: measurement of mechanical properties)
실시예 1 내지 3 및 비교예 1 내지 2와 같이 배합된 조성으로 제조된 고탄성 퍼티제에 대해 신장율과 인장강도 및 부착강도의 기계적 물성을 측정하였으며, 그 결과를 아래 표 2에 나타내었다.The mechanical properties of elongation, tensile strength, and adhesion strength were measured for the high elasticity putty prepared with the composition as in Examples 1 to 3 and Comparative Examples 1 to 2, and the results are shown in Table 2 below.
신장율은 한국산업표준 KS F 3211에 따라 재령 7일이 되는 시점에서 신장율을 측정하였으며, 인장강도와 부착강도는 보수 공사 28일 후 한국산업표준 KS F 4042-02에 따라 측정하였다.Elongation was measured at 7 days of age according to Korean Industrial Standard KS F 3211, and tensile strength and adhesion strength were measured according to Korean Industrial Standard KS F 4042-02 after 28 days of repair work.
상기 표 2에서 보여주는 바와 같이, 본 발명에 따른 고탄성 퍼티제 조성물을 갖는 구성이 비교예에 비해 신장율 및 부착강도에서 보다 우수한 기계적 물성을 나타냄을 확인할 수 있다.As shown in Table 2, it can be seen that the composition having the high elasticity putty composition according to the present invention exhibits superior mechanical properties in terms of elongation and adhesion strength compared to the comparative example.
본 발명에서는 고탄성 신율의 확보를 통해 균열보수시 콘크리트 구조물의 수축 팽창은 물론 진동에도 강하도록 하는 목적을 갖는 것으로서, 이를 충분하게 달성할 수 있음을 보여주고 있다.In the present invention, it has the purpose of making the concrete structure resistant to contraction and expansion as well as vibration during crack repair by securing high elastic elongation, which shows that this can be sufficiently achieved.
또한, 상술한 실시예와 비교예에 대하여 항균성 평가를 실시하였으며, 그 결과를 표 3에 나타내었다.In addition, antimicrobial evaluation was performed on the above-described Examples and Comparative Examples, and the results are shown in Table 3.
항균성능을 검증하기 위하여 최소생육억제 농도(MIC)시험을 실시하였으며, 최소생육억제농도(MIC)의 측정은 KS 4403부속서 2「유황 산화 세균에 대한 무기 방균제의 최소 생육 억제 농 도(MIC)측정법에 준하여 실시하였다. 먼저 유황산화세균의 특성에 맞춰 시험균액을 제조하여 농도별로 첨가한 각각의 시험구를 준비하여 밀봉한 후 고압증기 살균을 실시하였다. 실시예 및 비교예에 따른 시료를 준비하고 배양균 희석액 1mL를 접종하여 전체량을 100mL로 맞추었다. 접종된 시료를 온도 30℃, 150rpm으로 조절된 회전 배양기에 넣고 4주간 배양한 후 배지색의 변색 여부를 확인하여 항균제의 항균성능을 측정하였다. 하기 표 3에서 청색은 시험균이 증식하지 않음을 의미하고, 황색은 시험균이 증식함을 의미한다.To verify the antibacterial performance, a minimum growth inhibitory concentration (MIC) test was conducted, and the minimum growth inhibitory concentration (MIC) was measured in KS 4403 Annex 2 「Minimum growth inhibitory concentration (MIC) of inorganic fungicides against sulfur oxidizing bacteria). It carried out according to the measurement method. First, a test cell solution was prepared according to the characteristics of the sulfur-oxidizing bacteria, and each test well added by concentration was prepared and sealed, followed by high-pressure steam sterilization. Samples according to Examples and Comparative Examples were prepared, and 1 mL of a culture dilution was inoculated to adjust the total amount to 100 mL. The inoculated sample was placed in a rotary incubator controlled at a temperature of 30° C. and 150 rpm and cultured for 4 weeks. In Table 3 below, blue means that the test bacteria do not proliferate, and yellow means that the test bacteria proliferate.
상기 표 3에서와 같이, 항균성 소재를 사용하지 않은 비교예 1에서 1주일이 지난 후부터 시험균이 증식됨을 보여주고 있고, 항균성 소재를 사용한 실시예 1 내지 3과 비교예 2에서는 4주 동안 청색을 유지하어 시험균이 증식하지 않음을 보여주고 있다.As shown in Table 3, in Comparative Example 1, which did not use the antibacterial material, it showed that the test bacteria were proliferated after 1 week, and in Examples 1 to 3 and Comparative Example 2 using the antibacterial material, blue was applied for 4 weeks. This shows that the test bacteria do not proliferate.
한편, 도 1은 본 발명의 실시예에 따른 향상된 내균열성 및 항균성을 갖는 친환경 고탄성 퍼티제 조성물을 이용한 CRS-D 균열보수공법을 나타낸 흐름도이다.Meanwhile, FIG. 1 is a flowchart illustrating a CRS-D crack repair method using an eco-friendly, high-elasticity putty composition having improved crack resistance and antibacterial properties according to an embodiment of the present invention.
도 1을 참조하면, 구조물의 균열부위에 대한 CRS-D 균열보수공법에 있어서, 상기에서 상술한 향상된 내균열성 및 항균성을 갖는 친환경 고탄성 퍼티제 조성물을 이용하여 친환경 고탄성 퍼티제를 제조하는 고탄성 퍼티제 제조단계(S10)와, 구조물의 균열부위를 갖는 시공 부분을 깨끗하게 정리하는 청소단계(S20)와, 시공 부분으로 몰탈을 도포하여 바탕 작업하는 몰탈킹 작업단계(S30), 및 몰탈로 바탕 작업이 완료된 시공 부분으로 고탄성 퍼티제를 충진 또는 도포하는 크랙스탑 작업단계(S40)를 포함한다.Referring to FIG. 1, in the CRS-D crack repair method for a cracked part of a structure, using the eco-friendly high-elasticity putty composition having the improved crack resistance and antibacterial properties described above, a high-elasticity putty for manufacturing an eco-friendly high-elasticity putty A first manufacturing step (S10), a cleaning step (S20) of cleaning the construction part having a cracked part of the structure, a mortar-king operation step (S30) of applying mortar to the construction part and performing a ground work (S30), and a ground work with mortar It includes a crack stop operation step (S40) of filling or applying a high-elasticity putty agent to the completed construction part.
이때, 본 발명에서는 크랙스탑 작업단계(S40)에 앞서 몰탈킹 작업단계(S30)를 선행하여 작업함으로써 내균열성을 더욱 강화할 수 있다.At this time, in the present invention, crack resistance can be further strengthened by working in advance of the mortalizing operation step (S30) prior to the crack stop operation step (S40).
상기 몰탈킹 작업단계(S30)에 사용되는 몰탈은 고강도, 고성능 팽창, 무수축, 항균, 및 방청기능을 갖는 것으로서, 내균열성에 대한 시너지효과를 제공할 수 있다.The mortar used in the mortar-king operation step (S30) has high strength, high-performance expansion, non-shrinkage, antibacterial, and anti-rust functions, and can provide a synergistic effect on crack resistance.
상기 고탄성 퍼티제 제조단계(S10)에서는 이미 상기에서 상술하게 설명한 조성을 갖는 향상된 내균열성 및 항균성을 갖는 친환경 고탄성 퍼티제 조성물을 이용하여 친환경 고탄성 퍼티제를 제조한다.In the high-elasticity putty preparation step (S10), an eco-friendly high-elasticity putty agent is prepared by using an eco-friendly high-elasticity putty composition having improved crack resistance and antibacterial properties, which has already been described in detail above.
상기 몰탈킹 작업단계(S30)에 사용되는 몰탈은 폴리머 100~120중량부에 대하여 폴리비닐알콜 섬유 20~80중량부, 천연 셀룰로오스 5~30중량부로 이루어지는 구성일 수 있다.The mortar used in the mortar-king operation step (S30) may be composed of 20 to 80 parts by weight of polyvinyl alcohol fiber and 5 to 30 parts by weight of natural cellulose based on 100 to 120 parts by weight of the polymer.
상기 폴리머는 SBR(Styrene Butadiene Ruber) 또는 실리콘의 합성폴리머나 폴리우레아 에폭시 복합수지의 초속경폴리머 또는 상기 합성폴리머와 초속경폴리머를 모두 사용할 수 있다.As the polymer, SBR (Styrene Butadiene Ruber) or a synthetic polymer of silicone or a super fast polymer of polyurea epoxy composite resin, or both the synthetic polymer and super fast polymer may be used.
이때, 상기 합성폴리머는 SBR(Styrene Butadiene Ruber)의 경우, 스티렌 60~70중량%와 부타디엔 30~40중량으로 이루어지되, 밀도 1.00~1.12g/㎤, pH 8~8.2, 점도 20~30cps(25℃에서), 표면텐션 25℃에서 30~40dynes/cm의 물성을 갖는 것을 사용함이 바람직하다.At this time, in the case of SBR (Styrene Butadiene Ruber), the synthetic polymer consists of 60 to 70% by weight of styrene and 30 to 40% by weight of butadiene, and has a density of 1.00 to 1.12 g/cm 3 , pH 8 to 8.2, and a viscosity of 20 to 30 cps (25 ℃), it is preferable to use a surface tension of 30 to 40 dynes/cm at 25°C.
상기 초속경폴리머는 점도 14~15cps(25℃에서)이고, 경화제와 1 : 1의 중량비로 배합되는 2액형인 것을 사용함이 바람직하다.It is preferable to use a two-component type polymer that has a viscosity of 14 to 15 cps (at 25° C.) and is blended with a curing agent in a weight ratio of 1:1.
상기 합성폴리머와 초속경폴리머를 모두 사용하는 경우에는 합성폴리머 : 초속경폴리머 = 1~2 : 0.5~1.5의 중량비로 배합할 수 있다.In the case of using both the synthetic polymer and the super fast polymer, it can be blended in a weight ratio of synthetic polymer: super fast polymer = 1 to 2: 0.5 to 1.5.
상기 폴리비닐알콜(PolyVinyl Acohol; PVA) 섬유는 우수한 내알칼리성을 발휘하고, 섬유 표면이 갖는 요철면을 통해 물리적 결합력을 제공하는 등 앵커효과를 발휘할 수 있다.The polyvinyl alcohol (PolyVinyl Acohol; PVA) fiber exhibits excellent alkali resistance and can exhibit an anchor effect such as providing a physical bonding force through the uneven surface of the fiber surface.
상기 천연 셀룰로오스는 물에 불용되는 재료로서, 몰탈균열 방지 및 수축 저감기능을 제공하고, 몰탈처짐 방지 및 레올로지를 개선하여주며, 작업시간 단축효과를 제공할 수 있다.The natural cellulose is a water-insoluble material, and provides a function of preventing mortar cracking and reducing shrinkage, preventing mortar sagging and improving rheology, and can provide an effect of shortening working time.
또한, 상기 몰탈에는 초속경시멘트 또는 포틀랜드시멘트 10~30중량부와, 고성능 감수제로서 폴리카르본산계 분말 0.1~5중량부를 더 포함하는 구성을 갖게 할 수도 있다.In addition, the mortar may have a configuration further comprising 10 to 30 parts by weight of cement per second or Portland cement, and 0.1 to 5 parts by weight of a polycarboxylic acid-based powder as a high-performance water reducing agent.
상기 초속경 시멘트는 CaO 51.4%, SiO2 11.9%, Al2O3 12.9%, SO3 13.5%, Fe2O3 2.4%, MgO 1.7%, TiO2 0.6%, K2O 0.5%를 포함하는 성분이고, 밀도 2.90~2.95g/㎤의 물성을 갖는 것을 사용함이 바람직하다.The super-velocity cement is CaO 51.4%, SiO 2 11.9%, Al 2 O 3 12.9%, SO 3 13.5%, Fe 2 O 3 2.4%, MgO 1.7%, TiO 2 0.6%, K 2 O containing 0.5% It is a component, and it is preferable to use a material having a density of 2.90 to 2.95 g/cm 3 .
상기 고성능 감수제는 밀도 0.5~1.06g/㎤, pH 5.5~7.5인 것을 사용함이 바람직하다.It is preferable to use the high-performance water reducing agent having a density of 0.5 to 1.06 g/cm 3 and a pH of 5.5 to 7.5.
이와 같은 조성을 갖는 몰탈은 폴리머 몰탈로서, 친환경 용매 사용으로 포름알데히드 및 VOC 등의 유해물질이 없고 프라이머가 불필요하므로 작업시간을 단축할 수 있다.The mortar having such a composition is a polymer mortar, and by using an eco-friendly solvent, there are no harmful substances such as formaldehyde and VOC, and a primer is unnecessary, so the working time can be shortened.
상기 크랙스탑 작업단계(S40)는 본 발명의 향상된 내균열성 및 항균성을 갖는 친환경 고탄성 퍼티제 조성물을 이용하여 제조한 친환경 고탄성 퍼티제를 몰탈로 바탕 작업이 완료된 시공 부분으로 고탄성 퍼티제를 충진 또는 도포하는 단계이다.The crack stop operation step (S40) is a construction part where the environment-friendly high-elasticity putty prepared using the eco-friendly high-elasticity putty composition having improved crack resistance and antibacterial properties of the present invention is used as a mortar, and the high-elasticity putty is filled or This is the dispensing step.
상기 크랙스탑 작업단계(S40)는 필요에 따라 상기 몰탈킹 작업단계(S30)를 수행하지 않고 균열을 갖는 시공 부분에 바로 처리할 수도 있다.The crack stop operation step (S40) may be directly processed on the construction part having cracks without performing the mortalizing operation step (S30), if necessary.
이와 같이, 본 발명에서 상술하게 실시하는 향상된 내균열성 및 항균성을 갖는 친환경 고탄성 퍼티제 조성물을 이용한 CRS-D 균열보수공법은 일명 'CRS-D 공법'으로 명명(naming)할 수 있다.As described above, the CRS-D crack repair method using the eco-friendly high-elasticity putty composition having improved crack resistance and antibacterial properties carried out in detail in the present invention may be called 'CRS-D method'.
이에 따라, 상술한 구성을 갖는 본 발명을 통해서는 향상된 내균열성 및 항균성을 갖는 친환경 고탄성 퍼티제 조성물 및 이를 이용한 CRS-D 균열보수공법을 제공할 수 있으며, 특히 균열보수공법시 몰탈킹 작업과 크랙스탑 작업을 함께 병행하는 경우 내균열성을 더욱 강화할 수 있는 장점을 제공할 수 있다.Accordingly, through the present invention having the above-described configuration, it is possible to provide an eco-friendly, high-elasticity putty composition having improved crack resistance and antibacterial properties and a CRS-D crack repair method using the same, and in particular, the mortar work and When crack-stop work is performed together, it can provide the advantage of further strengthening crack resistance.
이상에서 설명한 실시예는 본 발명의 바람직한 실시예를 설명한 것에 불과하고 이러한 실시예에 극히 한정되지 않는다 할 것이며, 본 발명의 기술적 사상과 청구범위 내에서 이 기술분야의 당해업자에 의하여 다양한 수정과 변형 또는 단계의 치환 등이 이루어질 수 있다 할 것이며, 이는 본 발명의 기술적 권리범위 내에 속한다 할 것이다.The embodiments described above are only to describe preferred embodiments of the present invention and are not limited to these embodiments, and various modifications and variations by those skilled in the art within the spirit and claims of the present invention Or it will be said that the substitution of steps may be made, and this will be said to be within the scope of the technical rights of the present invention.
Claims (10)
평균입경이 1~10㎛이고, BET 비표면적이 8~20㎡/g, 세공용적이 15~35㎤/g의 범위인 경질탄산칼슘에 의한 제1충전제 10~50중량부;
수산화칼슘[Ca(OH)2], 수산화마그네슘[Mg(OH)2] 및 수산화바륨[Ba(OH)2]으로 이루어진 군으로부터 선택되는 1종 이상의 금속수산화물이 담지된 제올라이트 또는 규조토를 포함하는 복합체에 의한 제2충전제 20~80중량부;
고탄성을 위한 불포화 폴리에스테르수지 또는 폴리우레탄 복합체에 의한 제3충전제 30~100중량부;
항균성을 위한 항균성 소재 10~100중량부; 를 포함하며,
상기 아크릴계 바인더는 아크릴에멀젼 : 실리케이트 = 1~1.5 : 0.3~0.8의 중량비로 이루어지는 것을 특징으로 하는 향상된 내균열성 및 항균성을 갖는 친환경 고탄성 퍼티제 조성물.Based on 100 to 150 parts by weight of an acrylic binder for crack resistance, adhesion and waterproofness;
10 to 50 parts by weight of a first filler made of light calcium carbonate having an average particle size of 1 to 10 μm, a BET specific surface area of 8 to 20 m 2 /g, and a pore volume of 15 to 35 cm 3 /g;
Calcium hydroxide [Ca(OH) 2 ], magnesium hydroxide [Mg(OH) 2 ] and barium hydroxide [Ba(OH) 2 ] In a composite containing at least one metal hydroxide supported zeolite or diatomaceous earth 20 to 80 parts by weight of the second filler;
30-100 parts by weight of a third filler made of an unsaturated polyester resin or polyurethane composite for high elasticity;
10 to 100 parts by weight of an antibacterial material for antibacterial properties; includes,
The acrylic binder is an acrylic emulsion: silicate = 1 to 1.5: eco-friendly high elasticity putty composition having improved crack resistance and antibacterial properties, characterized in that consisting of a weight ratio of 0.3 to 0.8.
상기 아크릴에멀젼은 비중 1.02 및 고형분 40~60%을 갖는 액상의 나노 아크릴에멀젼이고,
상기 실리케이트는 비중 1.01 및 고형분 2~3%를 갖는 액상의 나노 실리케이트인 것을 특징으로 하는 향상된 내균열성 및 항균성을 갖는 친환경 고탄성 퍼티제 조성물.The method of claim 1,
The acrylic emulsion is a liquid nano acrylic emulsion having a specific gravity of 1.02 and a solid content of 40 to 60%,
The silicate is an eco-friendly high elasticity putty composition having improved crack resistance and antibacterial properties, characterized in that it is a liquid nano silicate having a specific gravity of 1.01 and a solid content of 2 to 3%.
상기 아크릴에멀젼은 내균열성과 접착성 증대 및 고침투성을 갖도록 하기 위해 실란이 혼합된 구성을 갖도록 하되,
상기 아크릴에멀젼 : 실란 = 1~1.2 : 0.2~0.3의 중량비로 혼합된 것을 특징으로 하는 향상된 내균열성 및 항균성을 갖는 친환경 고탄성 퍼티제 조성물.The method of claim 1,
The acrylic emulsion has a composition in which silane is mixed in order to have crack resistance, increased adhesion and high permeability,
The acrylic emulsion: silane = 1 to 1.2: Eco-friendly high elasticity putty composition having improved crack resistance and antibacterial properties, characterized in that it is mixed in a weight ratio of 0.2 to 0.3.
상기 항균성 소재는,
화산석분말, 굴패각분말, 황토분말 중에서 선택되는 1종 이상의 항균성 분말;
편백나무, 측백나무, 삼나무 중에서 선택되는 1종의 톱밥;
에센셜오일; 을 포함하는 혼합물로 이루어지되,
상기 항균성 분말 : 톱밥 : 에센셜오일 = 1~1.5 : 0.2~0.5 : 0.1~0.5의 중량비로 혼합되고,
상기 에센셜오일은 유칼립투스, 저먼 카모마일, 시더우드, 시나몬, 버가못, 레몬, 사이프러스, 로즈제라늄, 레몬그라스, 주니퍼베리, 티트리, 페퍼민트, 로즈마리, 샌달우드, 진저, 라벤다, 타임, 네놀리, 팔마노사, 시트로넬라, 크로브 중에서 선택되는 1종 이상인 것을 특징으로 하는 향상된 내균열성 및 항균성을 갖는 친환경 고탄성 퍼티제 조성물.The method of claim 1,
The antibacterial material is
at least one antibacterial powder selected from volcanic stone powder, oyster shell powder, and loess powder;
one type of sawdust selected from cypress, cypress, and cedar;
essential oils; Do not consist of a mixture comprising
The antibacterial powder: sawdust: essential oil = 1-1.5: 0.2-0.5: mixed in a weight ratio of 0.1-0.5,
The essential oils are eucalyptus, german chamomile, cedarwood, cinnamon, bergamot, lemon, cypress, rose geranium, lemongrass, juniper berry, tea tree, peppermint, rosemary, sandalwood, ginger, lavender, thyme, neroli, palmanosa, An eco-friendly, high-elasticity putty composition having improved crack resistance and antibacterial properties, characterized in that at least one selected from citronella and cloves.
상기 항균성 분말로 사용하기 위한 화산석분말, 굴패각분말, 황토분말 각각은,
0.5~1mm의 입경으로 분쇄하고,
물 또는 증류수로 세척하고,
90~110℃의 온도 조건에서 12~24시간 동안 증발 건조시키고,
900~1200℃의 온도 조건에서 2~3시간 동안 소성(燒成; calcination)에 의한 열처리를 수행하여 가공 처리하며;
상기 항균성 분말은,
소성까지 완료한 화산석분말, 굴패각분말, 황토분말에 대해 화산석분말 또는 굴패각분말 : 황토분말 = 6~9 : 1~4의 중량비로 혼합 조성하고,
혼합조성물을 교반하고,
교반한 혼합조성물을 110~150℃의 온도 조건에서 2~3시간 동안 열처리하고,
0.05~0.3mm의 입경으로 분쇄한 것을 특징으로 하는 향상된 내균열성 및 항균성을 갖는 친환경 고탄성 퍼티제 조성물.5. The method of claim 4,
Each of volcanic stone powder, oyster shell powder, and loess powder for use as the antibacterial powder,
pulverized to a particle size of 0.5 to 1 mm,
Wash with water or distilled water,
Evaporated to dryness for 12 to 24 hours at a temperature of 90 to 110 ° C,
processing by performing heat treatment by calcination at a temperature of 900 to 1200° C. for 2 to 3 hours;
The antibacterial powder,
For the volcanic stone powder, oyster shell powder, and loess powder that have been calcined, volcanic stone powder or oyster shell powder: loess powder = 6~9: 1~4 by weight,
Agitating the mixture,
Heat treatment of the stirred mixture composition at a temperature of 110 ~ 150 ℃ for 2-3 hours,
An eco-friendly, high-elasticity putty composition having improved crack resistance and antibacterial properties, characterized in that it is pulverized to a particle diameter of 0.05 to 0.3 mm.
상기 폴리우레탄 복합체는,
바이오 폴리에스터 폴리올과 석유계 폴리올을 4~5: 5~6의 중량비로 혼합한 폴리올을 페닐이소시아네이트(phenyl isocyanate)와 반응시킨 복합체에 아미노기(-NH2)를 도입한 셀룰로오스 결정을 첨가하여 혼합한 구성이며;
상기 바이오 폴리에스터 폴리올은,
아젤라익산(azelaic acid), 아디프산(adipic acid), 세박산(sebasic acid), 아이소프탈산(isophthalic acid)의 산계 중 적어도 1종 이상과, 이소소르비드(isosorbide), 1,3-프로판디올(1,3-propanediol)의 알코올계 중 적어도 1종 이상을 합성하여 제조한 구성이고,
상기 석유계 폴리올은,
폴리테트라에틸렌 에테르 글리콜(polytetramethylene ether glycol)인 것을 특징으로 하는 향상된 내균열성 및 항균성을 갖는 친환경 고탄성 퍼티제 조성물.The method of claim 1,
The polyurethane composite,
Biopolyester polyol and petroleum polyol were mixed with phenyl isocyanate in a weight ratio of 4-5: 5-6 by adding and mixing cellulose crystals introduced with an amino group (-NH 2 ) to the complex. composition;
The bio-polyester polyol,
At least one of an acid system of azelaic acid, adipic acid, sebasic acid, and isophthalic acid, and isosorbide, 1,3-propanediol (1,3-propanediol) is a composition prepared by synthesizing at least one type of alcohol,
The petroleum polyol is
An eco-friendly, high-elasticity putty composition having improved crack resistance and antibacterial properties, characterized in that it is polytetramethylene ether glycol.
구조물의 균열부위를 갖는 시공 부분을 깨끗하게 정리하는 단계;
시공 부분으로 몰탈을 도포하여 바탕 작업하는 단계;
몰탈로 바탕 작업이 완료된 시공 부분으로 고탄성 퍼티제를 충진 또는 도포하는 단계; 를 포함하고,
상기 고탄성 퍼티제는 청구항 1 내지 청구항 6 중 어느 한 항에 의한 향상된 내균열성 및 항균성을 갖는 친환경 고탄성 퍼티제 조성물로 이루어진 것을 특징으로 하는 CRS-D 균열보수공법.In the crack repair method for cracks in the structure,
cleaning the construction part having the cracked part of the structure;
Applying mortar to the construction part to work on the ground;
Filling or applying a high-elasticity putty agent to the construction part where the ground work is completed with mortar; including,
The high elasticity putty agent CRS-D crack repair method, characterized in that it consists of an eco-friendly high elasticity putty composition having improved crack resistance and antibacterial properties according to any one of claims 1 to 6.
상기 몰탈은,
SBR(Styrene Butadiene Ruber) 또는 실리콘의 합성폴리머나 폴리우레아 에폭시 복합수지의 초속경폴리머 또는 상기 합성폴리머와 초속경폴리머를 모두 사용 가능한 폴리머;
폴리비닐알콜(PolyVinyl Acohol; PVA) 섬유;
천연 셀룰로오스; 를 포함하며,
상기 폴리머 100~120중량부에 대하여 폴리비닐알콜 섬유 20~80중량부, 천연 셀룰로오스 5~30중량부로 이루어지는 것을 특징으로 하는 CRS-D 균열보수공법.8. The method of claim 7,
The mortar is
SBR (Styrene Butadiene Ruber) or a synthetic polymer of silicone or an ultra-fast polymer of polyurea-epoxy composite resin, or a polymer that can use both the synthetic polymer and the super-fast polymer;
polyvinyl alcohol (PVA) fibers;
natural cellulose; includes,
CRS-D crack repair method, characterized in that it consists of 20 to 80 parts by weight of polyvinyl alcohol fiber and 5 to 30 parts by weight of natural cellulose with respect to 100 to 120 parts by weight of the polymer.
상기 몰탈은,
초속경시멘트 또는 포틀랜드시멘트 10~30중량부;
고성능 감수제로서 폴리카르본산계 분말 0.1~5중량부; 를 더 포함하되,
상기 초속경 시멘트는 CaO 51.4%, SiO2 11.9%, Al2O3 12.9%, SO3 13.5%, Fe2O3 2.4%, MgO 1.7%, TiO2 0.6%, K2O 0.5%를 포함하는 성분이고, 밀도 2.90~2.95g/㎤이며,
상기 고성능 감수제는 밀도 0.5~1.06g/㎤, pH 5.5~7.5인 것을 특징으로 하는 CRS-D 균열보수공법.9. The method of claim 8,
The mortar is
10 to 30 parts by weight of cement per second or Portland cement;
0.1-5 parts by weight of polycarboxylic acid-based powder as a high-performance water reducing agent; further comprising,
The super-velocity cement is CaO 51.4%, SiO 2 11.9%, Al 2 O 3 12.9%, SO 3 13.5%, Fe 2 O 3 2.4%, MgO 1.7%, TiO 2 0.6%, K 2 O containing 0.5% It is a component, and has a density of 2.90-2.95 g/cm 3 ,
The high-performance water reducing agent CRS-D crack repair method, characterized in that the density of 0.5 ~ 1.06g / ㎤, pH 5.5 ~ 7.5.
상기 합성폴리머는,
SBR(Styrene Butadiene Ruber)의 경우, 스티렌 60~70중량%와 부타디엔 30~40중량으로 이루어지되, 밀도 1.00~1.12g/㎤, pH 8~8.2, 점도 20~30cps(25℃에서), 표면텐션 25℃에서 30~40dynes/cm이며;
상기 초속경폴리머는,
점도 14~15cps(25℃에서)이고, 경화제와 1 : 1의 중량비로 배합되는 2액형인 것을 특징으로 하는 CRS-D 균열보수공법.9. The method of claim 8,
The synthetic polymer is
In the case of SBR (Styrene Butadiene Ruber), it consists of 60~70% by weight of styrene and 30~40% by weight of butadiene, but has a density of 1.00~1.12g/cm3, pH 8~8.2, viscosity 20~30cps (at 25℃), surface tension 30-40 dynes/cm at 25°C;
The superfast polymer is
CRS-D crack repair method, characterized in that it is a two-component type having a viscosity of 14 to 15 cps (at 25° C.) and blended with a curing agent in a weight ratio of 1:1.
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