KR102210564B1 - Ceramic tile putty method - Google Patents

Abstract

A ceramic tile putty method is disclosed. The ceramic tile putty method includes the steps of pressing semi-non-flammable hard urethane foam to ceramic tile, forming an upper putty groove on the upper surface and lower putty groove on the lower surface of the semi-non-flammable hard urethane foam press-bonded to the ceramic tile, upper putty groove and lower putty. Injecting an epoxy putty into each of the grooves, inserting a vinyl-based tube or a plastic-based pipe into each of the upper putty grooves injected with the epoxy putty and the lower putty grooves injected with the epoxy putty, the vinyl tube or plastic of the upper putty groove It may include inserting the fixing pin into the series pipe, and curing the ceramic tile into which the fixing pin is inserted.

Description

Ceramic tile putty method {CERAMIC TILE PUTTY METHOD}

The present invention relates to a ceramic tile putty method, and more particularly, to a ceramic tile putty method for installation and an integral insulating exterior material for dry exterior wall using ceramic tiles.

In recent years, as structures such as residential and commercial buildings, department stores, commercial buildings, and offices have become high-rises, drywall is applied to reduce the load of the structure.In bathrooms and kitchens, drywall is waterproofed with urethane waterproofing agent or inorganic elastic coating waterproofing And, on the waterproof surface, tiles with superior durability and aesthetics compared to ordinary tiles are being constructed. Here, the drywall collectively refers to boards and panels currently distributed such as CRC board, gypsum board, magnesium board, lightweight concrete panel, and plywood.

Korean Patent Registration 10-1396848 (May 13, 2014) relates to the step of connecting and installing a drywall made of any one of CRC board, gypsum board, magnesium board, lightweight concrete panel, and plywood to the vertical wall surface of the bathroom, and the vertical wall surface. Waterproofing a boundary groove formed on the boundary line between the drywall on one side and the drywall on the other side or the drywall on the lower side and the drywall on the upper side with a finishing member, and cementing the front surface of the drywall and the finishing member A waterproof composition consisting of 40ℓ ~ 45ℓ of a waterproof stock solution composed of any one of fatty acid, polymer, acrylic, EVA, and SBR is applied to the mortar of 60kg to 65kg in which sand and sand are mixed in a weight ratio of 1: 1. Drying after forming the waterproof layer, and attaching the tile 114 after applying tile cement to the waterproof layer 107 formed on the surface of the drywall 102 and the finishing member, wherein the finishing member , At least one of a butyl-based or asphalt-based self-adhesive waterproof sheet attached to the drywall on both sides or the upper and lower drywall, and a sealant or putty that is cured after being filled in the boundary grooves. It is starting the wall dry waterproofing method.

However, the conventional drywall is constructed by simply bonding it to the wall, and thus it is difficult to secure earthquake resistance. In addition, the conventional drywall has a problem in that it is highly probable that the tiles may be lifted up and dropped off by separately installing the tiles after the drywall is installed. In addition, the conventional drywall has a problem in that a separate exterior material must be additionally installed between the wall surface and the drywall in order to add a thermal insulation function.

An object to be solved by the present invention is to provide a ceramic tile putty method capable of securing sufficient seismic resistance to secure the safety of a building even when an earthquake occurs.

Another problem to be solved by the present invention is that it is easy to manufacture, has excellent workability, has a low water absorption rate, and has a high color, so the exterior is beautiful, the price is low, and the weight is remarkably light, and various patterns and colors are freely used. It is to provide a ceramic tile putty method that can construct an integral insulation semi-non-combustible insulation exterior material for dry exterior walls.

In order to achieve the above object to be solved, the ceramic tile putty method according to the present invention includes the steps of pressing a semi-non-combustible hard urethane foam to a ceramic tile, and an upper putty groove on the upper surface of the semi-non-combustible hard urethane foam press-bonded to the ceramic tile. And forming a lower putty groove on the lower surface, injecting an epoxy putty into each of the upper putty groove and the lower putty groove, the upper putty groove into which the epoxy putty is injected, and the lower putty groove into which the epoxy putty is injected. Inserting a vinyl-based tube or a plastic-based pipe, inserting a fixing pin into the vinyl-based tube or plastic-based pipe of the upper putty groove, and curing the ceramic tile into which the fixing pin is inserted. .

The fixing pin may be inserted after the vinyl-based tube or the plastic-based tube is fixed.

The curing may include attaching the double-edged bracket to the ceramic tile so that the fixing pin is inserted into the hole of the double-edged bracket, and curing the ceramic tile to which the double-edged bracket is attached. .

The ceramic tile putty method further includes the steps of inserting a set anchor on a wall and fixing a tightening hardware, and installing the ceramic tile on the wall by fixing a double-edged bracket of the ceramic tile to the tightening hardware. I can.

The ceramic tile putty method includes the steps of attaching the double-edged bracket to the ceramic tile so that the fixing pin is inserted into the hole of the double-edged bracket, inserting a set anchor into the wall and fixing the tightening hardware, and the tightening hardware It may further include the step of fixing the double-edged bracket to install the ceramic tile on the wall surface.

The double-edged bracket includes: a body plate having the hole, a first front blade portion formed to be bent from one side of the body plate, a second front blade portion formed to be bent from the other portion of the body plate, and the body plate A first rear blade portion formed to be bent from a portion of the other side, and a second rear blade portion formed to be bent from the other portion of the other side of the body plate. The body plate may include a non-slip piece extending between the first front blade portion and the second front blade portion to prevent the ceramic tile from falling off. The double-edged bracket may include a sagging prevention piece formed to be sealed under the non-slip piece to prevent sagging of the ceramic tile.

The tightening hardware is fixed to the L-type bracket to which the set anchor is inserted and fixed, and the upper surface is fixed to the lower part of the horizontal plate of the L-type bracket, and the lower surface is fixed to the upper body plate of the double-edged bracket It may include a stone fixing bracket. The stone fixing bracket has a first long hole for screwing with the L-shaped bracket, a second long hole for inserting the fixing pin of the ceramic tile, and the first long hole and the second long hole through the first long hole and the second long hole. The screwing position may be adjustable.

According to the ceramic tile putty method, unit drywalls are individually installed on the wall, and the tight-knit material is connected to the ceramic tile through a vinyl-based tube or a plastic-based pipe, and accordingly, shaking up, down, left and right due to an earthquake is prevented from each unit drywall. The vinyl-based tube or plastic-based tube buffers against the dispersed shaking, thereby securing sufficient earthquake resistance and ensuring the safety of the building even in the event of an earthquake.

As the drywall is modularized into a small unit drywall, it is easy to manufacture, and it can be attached to the wall using a set anchor and a long-sized material, so it has excellent workability, and it is possible to freely process ceramic tiles before pressing the semi-non-combustible hard urethane foam. Because it is a different color, it can make the exterior beautiful, and various patterns and colors can be used freely. The combination of ceramic tile and semi-non-flammable hard urethane foam has low water absorption, low price, and significant weight. Light drywall can be provided.

1 is a flow chart showing a process of performing a preferred embodiment of the ceramic tile putty method according to the present invention.
2A is a view showing a photograph of a state in which a putty groove is formed on an upper surface.
2B is a view showing a photograph of a state in which a putty groove is formed on a lower surface.
2C is a diagram showing a photograph of a ceramic tile according to the present invention.
3 is a view showing a photograph of a state in which the epoxy putty is injected in the putty groove formed on the lower surface of the semi-nonflammable hard urethane foam.
4A is a view showing a photograph of a state in which a vinyl-based tube or a plastic-based pipe is inserted into a putty groove formed on an upper surface of a semi-non-flammable hard urethane foam.
4B is a view showing a photograph of a state in which a vinyl-based tube is inserted into a putty groove formed on a lower surface of a semi-nonflammable hard urethane foam.
FIG. 5A is a view showing a photograph of a state in which a fixing pin is inserted into a vinyl-based tube inserted into a putty groove.
5B is a view showing a photograph of a state in which a fixing pin is inserted into a plastic tube inserted into a putty groove.
6 is a view showing a picture taken in a state in which the double-edged bracket is attached to the unit drywall according to the present invention.
7 is a view showing a preferred embodiment of the double-edged bracket according to the present invention.
8 is a view showing another preferred embodiment of the double-edged bracket according to the present invention.
9 is a view showing a cross-sectional view of a state in which the double-edged bracket is attached to the unit drywall according to the present invention.
10 is a view showing a photograph of the unit drywall according to the present invention is constructed on a wall surface.
11 is a view showing a double-edged bracket, tightening hardware, and a set anchor are combined.
12 is a view showing a perspective view of an L-type bracket according to the present invention.
13 is a view showing a perspective view of a stone fixing bracket according to the present invention.
14A is a view showing a photograph of a unit drywall installed on a wall and a unit drywall installed on the wall.
FIG. 14B is a diagram illustrating a photograph taken in a different direction in the state of FIG. 14A.
15 is a view showing a cross-section of the unit drywall according to the present invention is constructed on the wall surface.
16 is a diagram showing a test report for a unit drywall according to the present invention.

Hereinafter, a ceramic tile putty method according to the present invention will be described in detail with reference to the accompanying drawings. At this time, the configuration and operation of the present invention shown in the drawings and described by it are described as at least one embodiment, by which the technical idea of the present invention and its core configuration and operation are not limited.

The terms used in the present invention have been selected as currently widely used general terms as possible while considering functions in the present invention, but this may vary according to the intention or custom of a person skilled in the art or the emergence of new technologies. In addition, in certain cases, there are terms arbitrarily selected by the applicant, and in this case, the meaning of the terms will be described in detail in the description of the corresponding invention. Therefore, it is to be noted that the terms used in the present invention should be defined based on the meaning of the term and the overall contents of the present invention, not a simple name of the term.

1 is a flow chart showing a process of performing a preferred embodiment of the ceramic tile putty method according to the present invention.

Referring to Figure 1, the ceramic tile putty method according to the present invention is a step of pressing a semi-non-combustible hard urethane foam to a ceramic tile (S1), forming a putty groove on the upper and lower surfaces of the semi-non-combustible hard urethane foam (S2), Injecting epoxy putty into each putty groove (S3), inserting a vinyl-based tube or plastic-based pipe into each putty groove (S4), inserting a fixing pin into a vinyl-based tube or plastic-based pipe (S5) , Curing the ceramic tile (S6), attaching the double-edged bracket to the ceramic tile (S7), inserting a set anchor into the wall and fixing the tightening hardware (S8), and installing the ceramic tile on the wall It may include at least one of (S9).

2A is a view showing a photograph of a state in which a putty groove is formed on an upper surface, FIG. 2B is a view illustrating a photograph of a state in which a putty groove is formed on a lower surface, and FIG. 2C is a ceramic tile according to the present invention. It is a drawing showing a taken picture.

2A and 2C, in step S1, the semi-non-combustible hard urethane foam 20 is pressure-welded from the ceramic tile 10. For example, a bond may be applied to the surface of the ceramic tile 10, and a semi-non-combustible hard urethane foam may be pressure-contacted to the surface. Preferably, the width of the semi-nonflammable hard urethane foam 20 may be greater than or equal to twice the width of the ceramic tile 10. For example, the width of the ceramic tile 10 may be 10 mm, the length may be 1200 mm, and the height may be 600 mm.

In step S2, putty grooves 30 are formed on the upper and lower surfaces of the semi-non-combustible hard urethane foam 20 pressed to the ceramic tile 10. Here, the putty groove 30 may be mounted with a mechanical device such as a drill. In addition, one or a plurality of putty grooves may be formed on each of the upper and lower surfaces. Preferably, the radius of the putty groove 30 may be formed larger than 9mm.

3 is a view showing a photograph of a state in which the epoxy putty is injected in the putty groove formed on the lower surface of the semi-nonflammable hard urethane foam.

3, in step S3, an epoxy putty 40 is injected into each of the putty grooves 30. Epoxy putty 40 is injected to prevent dropping.

Figure 4a is a view showing a photograph of a state in which a vinyl-based tube or a plastic-based pipe is inserted into the putty groove formed on the upper surface of the semi-non-flammable hard urethane foam, and Figure 4b is a vinyl in the putty groove formed on the lower surface of the semi-non-combustible hard urethane foam. It is a view showing a picture taken in a state in which the system tube is inserted.

4A and 4B, in step S4, a vinyl-based tube 50 or a plastic-based tube 60 is inserted into each of the putty grooves 30 into which the epoxy putty 40 is injected. Before the epoxy putty 40 is cured, the vinyl-based tube 50 and the plastic-based pipe 60 must be inserted in order to be easily inserted. After curing, the vinyl-based tube 50 and the plastic-based pipe 60 will not be removed. Can be prevented. The vinyl-based tube 50 and the plastic-based tube 60 may be inserted by pushing the epoxy putty 40.

Here, the vinyl-based tube 50 may be a hard vinyl-based tube or a reinforced vinyl-based tube. Preferably, the diameter of the vinyl-based tube 50 may be 9mm. The vinyl-based tube 50 can exhibit a seismic shock relief effect by a sponge function and action (spring function and action).

The diameter of the plastic-based pipe 60 may be 9mm, and a pipe portion 60 having a diameter of 5mm may be formed therein. The plastic-based pipe 60 can exhibit a seismic impact relief effect by a sponge function and action (spring function and action).

5A is a view showing a photograph of a state in which a fixing pin is inserted into a vinyl-based tube inserted into a putty groove, and FIG. 5B is a photograph illustrating a state in which a fixing pin is inserted into a plastic pipe inserted into a putty groove. It is a diagram showing.

5A and 5B, in step S5, the fixing pin 70 is inserted into the vinyl-based tube 50 or the plastic-based tube 60. Preferably, the fixing pin 70 may be inserted after the vinyl-based tube 50 or the plastic-based tube 60 is fixed by an epoxy putty. Preferably, the fixing pin 70 may be inserted in a state in which the epoxy putty is cured by 50% or more.

When the fixing pin 70 is inserted into the vinyl-based tube 50, the center of the vinyl-based tube 50 is perforated to form a pipe, and the fixing pin 70 may be inserted into the pipe. Preferably, a tube portion having a diameter of 6 mm is perforated in the vinyl-based tube 50, and a fixing pin 70 having a diameter of 5 mm may be inserted into the tube portion. When the diameter of the fixing pin 70 is less than 5mm, the strength of the fixing pin 70 may be weakened.

The fixing pin 70 may be inserted into the pipe portion of the plastic series pipe 60.

In step S6, the ceramic tile 10 into which the fixing pin 70 is inserted is hardened. Hereinafter, the ceramic tile 10 into which the fixing pin 70 is inserted is referred to as a unit drywall 1. In the present invention, the unit drywall 1 may be an integral exterior material for dry exterior wall.

Step S6 means a process of curing for a sufficient time until the epoxy putty of the unit drywall 1 is completely cured. Here, the unit drywall 1 may be cured for a day or several days.

6 is a view showing a picture taken in a state in which the double-edged bracket is attached to the unit drywall 1 according to the present invention.

6, in step S7, the double-edged bracket 80 is attached to the unit drywall (1). The double-edged bracket 80 can be attached to the unit drywall 1 so that the fixing pin 70 is inserted into the hole 81 of the double-edged bracket 80.

In some embodiments, in step S6, the double-edged bracket 80 may be attached to the unit drywall 1, and the unit drywall 1 may be cured. Accordingly, the double-edged bracket 80 may be more strongly bound to the unit drywall (1). Here, the double-edged bracket 80 may have a thickness of 2mm.

7 is a view showing a preferred embodiment of the double-edged bracket according to the present invention.

Referring to FIG. 7, the double-edged bracket 80 includes a body plate 82 formed with a hole 81, a first front blade 83 formed to be bent from one side of the body plate 82, and a body plate ( 82) A second front blade portion 84 formed to be bent from one other portion, a first rear blade portion 85 formed to be bent from a portion of the other side of the body plate 82, and a portion of the other side of the body plate 82 It may include a second rear blade portion 86 formed to extend to be bent. Here, the width of the hole 81 may be 5 mm.

The first front blade 83 and the second front blade 84 may be bent in different directions. When the first front blade 83 or the second front blade 83 is bent upward, it is inserted into the semi-non-combustible hard urethane foam of another unit drywall installed on the unit drywall 1, and the unit drywall 1 And other unit drywalls installed on it can be bound.

Preferably, the first front blade portion 83 is formed bent downward, and before the epoxy putty 40 is cured, it is inserted into the upper putty groove 30, and the double-edged bracket 80 is attached to the unit drywall (1) It can have a function and action that strongly binds to it. The second rear blade 83 is formed bent upward, and the end may be sharpened so that it can be easily inserted into the epoxy putty injected into the rear putty groove of another unit drywall positioned at the top during construction. .

In addition, the first rear blade portion 85 and the second rear blade portion 86 may be bent in different directions. The first rear blade 85 and the second rear blade 86 may function and function to support the rear surface of the unit drywall constructed above or below the unit drywall 1.

Preferably, the hole 81 is formed as a long hole, and the position in which the fixing pin 70 is inserted may be adjustable.

The body plate 82 may include a non-slip piece 831 extending between the first and second front blades 83 and 84 to prevent the ceramic tile 10 from falling off. The non-slip piece 831 may have a thickness of 2mm. The anti-slip piece 831 may prevent the ceramic from falling off by supporting the lower part of the ceramic tile of the unit dry wall positioned thereon.

8 is a view showing another preferred embodiment of the double-edged bracket according to the present invention.

Referring to FIG. 8, the double-edged bracket 80 may further include a sag prevention piece 87 formed below the non-slip piece 831 to prevent sagging of the ceramic tile. The sagging prevention piece 87 can support the lower surface of the ceramic tile of the unit drywall installed on the upper surface to prevent its sagging.

9 is a view showing a cross-sectional view of a state in which the double-edged bracket is attached to the unit drywall according to the present invention.

Referring to FIG. 9, the double-edged bracket 80 may be coupled to the upper surface of the unit drywall 1. The fixing pin 70 penetrating through the hole 81 of the double-edged bracket 80 may be inserted into the pipe of another unit drywall constructed on top of the unit drywall 1 or a plastic tube. In the embodiment of FIG. 9, the fixing pin 70 may be inserted into the pipe portion 65 of the plastic pipe 60 of another unit drywall installed on the top. In the present invention, the unit drywall adjacent to the upper and lower portions is connected through the fixing pin 70, and the fixing pin 70 is fixed to the unit drywall 1 through a vinyl-based tube or a plastic-based pipe, so that the fixing pin 70 ) Vibration is buffered by a vinyl-based tube or a plastic-based pipe, and the shaking of the unit drywall is buffered and transmitted to other unit drywalls in a wave manner, so that the drywall constructed with the unit drywall according to the present invention has sufficient seismic resistance. Can be secured.

10 is a view showing a photograph of the unit drywall according to the present invention is constructed on a wall surface.

Referring to FIG. 10, in step S8, the set anchor 9 is inserted into the wall surface 2 and the tightening hardware 90 is fixed. In FIG. 10, the wall surface 2 is set with plastic, but this is a virtually set wall surface, and the wall surface 2 may be a wall surface of a general building such as a concrete wall or a brick wall.

11 is a view showing a double-edged bracket, tightening hardware, and a set anchor are combined.

Referring to FIG. 11, the tightening hardware 90 may include an L-type bracket 91 and a stone fixing bracket 93.

12 is a view showing a perspective view of an L-type bracket according to the present invention.

Referring to FIG. 12, the L-shaped bracket 91 may include a horizontal plate 911 and a vertical plate 915 formed by bending vertically from the horizontal plate 911. A long hole 912 for screwing with the stone fixing bracket 93 may be formed in the horizontal plate 911, and a hole 916 for inserting the set anchor 9 may be formed in the vertical plate 915. The L-shaped bracket 91 may be fixed to the wall surface 2 as the set anchor 9 is inserted into the hole 916 of the vertical plate 915.

13 is a view showing a perspective view of a stone fixing bracket according to the present invention.

13, the upper surface of the stone fixing bracket 93 is fixed to the lower part of the horizontal plate 911 of the L-type bracket 91, and the lower surface is the upper part of the body plate 82 of the double-edged bracket 80. Can be fixed to In the stone fixing bracket 93, a first long hole 931 for screwing with the L-shaped bracket 91 is formed, and a second long hole 933 for inserting the fixing pin 70 of the ceramic tile 10 It is formed, and the screwing position can be adjusted through the first long hole 931 and the second long hole 933.

FIG. 14A is a view showing a picture of a unit drywall installed on a wall surface, and FIG. 14B is a view showing a picture taken from a different direction in the state of FIG. 14A, FIG. 15 is a diagram showing a cross-section of a unit drywall according to the present invention installed on a wall surface.

14A to 15, the space 3 between the ceramic tile 10 of the lower unit drywall 1 and the ceramic tile 10 of the upper unit drywall 1-2 includes a backup material and a sealant. At least one can be filled. In some embodiments, after the unit drywall 1 is installed on the wall 2, a backup material and a sealant may be filled in the space 3. In another embodiment, after constructing the unit drywall 1 on the wall surface 2 and installing the unit drywall 1-2 on the upper part, a backup material and a sealant may be filled in the space 3.

16 is a diagram showing a test report for a unit drywall according to the present invention.

Referring to FIG. 16, as a result of testing the adhesion between the apoxy putty of the unit drywall according to the present invention and the ceramic tile according to the KS M ISO 4624:2016 standard, it was confirmed that the adhesion strength was very good at 3.6 MPa.

Although the preferred embodiments of the present invention have been illustrated and described above, the present invention is not limited to the specific preferred embodiments described above, and without departing from the gist of the present invention claimed in the claims, in the technical field to which the present invention pertains. Anyone of ordinary skill in the art can implement various modifications, as well as such modifications will be within the scope of the claims.

Unit drywall 1
Ceramic tile 10
Semi-nonflammable hard urethane foam 20
Putty groove 30
Epoxy putty 40
Vinyl Tube 50
Plastic Subsidiary Hall 60
Fixing pin 70
Double-edged bracket 80
Tight Hardware 90

Claims (10)

Pressing the semi-non-combustible hard urethane foam to the ceramic tile;
Forming an upper putty groove on an upper surface of the semi-non-combustible hard urethane foam pressed to the ceramic tile and a lower putty groove on the lower surface thereof;
Injecting an epoxy putty into each of the upper putty grooves and the lower putty grooves;
Inserting a vinyl-based tube or a plastic-based tube into each of the upper putty groove into which the epoxy putty is injected and the lower putty groove into which the epoxy putty is injected;
Inserting a fixing pin into a vinyl-based tube or a plastic-based pipe of the upper putty groove; And
Ceramic tile putty method comprising the step of curing the ceramic tile into which the fixing pin is inserted. The method of claim 1,
The fixing pin is a ceramic tile putty method, characterized in that inserted after the vinyl-based tube or the plastic-based tube is fixed. The method of claim 1,
The curing step,
Attaching the double-edged bracket to the ceramic tile so that the fixing pin is inserted into the hole of the double-edged bracket; And
Ceramic tile putty method comprising the step of curing the ceramic tile to which the double-edged bracket is attached. The method of claim 3,
Inserting a set anchor on the wall and fixing the tightening hardware; And
And installing the ceramic tile on the wall by fixing the double-edged bracket of the ceramic tile to the tightening hardware. The method of claim 1,
Attaching the double-edged bracket to the ceramic tile so that the fixing pin is inserted into the hole of the double-edged bracket;
Inserting a set anchor on the wall and fixing the tightening hardware; And
And installing the ceramic tile on the wall by fixing the double-edged bracket to the tightening hardware. The method according to claim 3 or 5,
The double-edged bracket,
A body plate in which the hole is formed;
A first front blade portion formed to be bent from a portion of the body plate;
A second front blade portion formed to be bent from the other portion on one side of the body plate;
A first rear blade portion formed to be bent from a portion of the other side of the body plate; And
Ceramic tile putty method, characterized in that it comprises a second rear blade formed by extending to be bent from the other side of the body plate. The method of claim 6,
The body plate,
And a non-slip piece extending between the first front blade portion and the second front blade portion to prevent the ceramic tile from falling off. The method of claim 7,
The double-edged bracket,
Ceramic tile putty method, characterized in that it comprises a sag prevention piece for preventing sagging of the ceramic tile by being sealed under the non-slip piece. The method according to claim 4 or 5,
The above tightening hardware,
An L-type bracket into which the set anchor is inserted and fixed; And
Ceramic tile putty method comprising a stone fixing bracket whose upper surface is fixed to the lower part of the horizontal plate of the L-type bracket, and the lower surface is fixed to the upper part of the body plate of the double-edged bracket. The method of claim 9,
The stone fixing bracket,
A first long hole for screwing with the L-shaped bracket is formed,
A second long hole for inserting the fixing pin of the ceramic tile is formed,
Ceramic tile putty method, characterized in that the screw connection position is adjustable through the first long hole and the second long hole.

Images