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KR102173221B1 - Insole integrated shoe manufacturing method - Google Patents

Insole integrated shoe manufacturing method Download PDF

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Publication number
KR102173221B1
KR102173221B1 KR1020190156244A KR20190156244A KR102173221B1 KR 102173221 B1 KR102173221 B1 KR 102173221B1 KR 1020190156244 A KR1020190156244 A KR 1020190156244A KR 20190156244 A KR20190156244 A KR 20190156244A KR 102173221 B1 KR102173221 B1 KR 102173221B1
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KR
South Korea
Prior art keywords
insole
arch
support
foot
coupling
Prior art date
Application number
KR1020190156244A
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Korean (ko)
Inventor
양웅모
윤영호
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양웅모
윤영호
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Priority to KR1020190156244A priority Critical patent/KR102173221B1/en
Application granted granted Critical
Publication of KR102173221B1 publication Critical patent/KR102173221B1/en

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    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00—Soles; Sole-and-heel integral units
    • A43B13/38—Built-in insoles joined to uppers during the manufacturing process, e.g. structural insoles; Insoles glued to shoes during the manufacturing process
    • A43B13/386—Built-in insoles joined to uppers during the manufacturing process, e.g. structural insoles; Insoles glued to shoes during the manufacturing process multilayered
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B17/00—Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined
    • A43B17/02—Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined wedge-like or resilient
    • A43B17/026—Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined wedge-like or resilient filled with a non-compressible fluid, e.g. gel, water
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B7/00—Footwear with health or hygienic arrangements
    • A43B7/14—Footwear with health or hygienic arrangements with foot-supporting parts
    • A43B7/1405—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form
    • A43B7/1415—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form characterised by the location under the foot
    • A43B7/142—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form characterised by the location under the foot situated under the medial arch, i.e. under the navicular or cuneiform bones
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B7/00—Footwear with health or hygienic arrangements
    • A43B7/14—Footwear with health or hygienic arrangements with foot-supporting parts
    • A43B7/1405—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form
    • A43B7/1415—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form characterised by the location under the foot
    • A43B7/144—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form characterised by the location under the foot situated under the heel, i.e. the calcaneus bone
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B7/00—Footwear with health or hygienic arrangements
    • A43B7/14—Footwear with health or hygienic arrangements with foot-supporting parts
    • A43B7/1405—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form
    • A43B7/1415—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form characterised by the location under the foot
    • A43B7/1445—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form characterised by the location under the foot situated under the midfoot, i.e. the second, third or fourth metatarsal
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B7/00—Footwear with health or hygienic arrangements
    • A43B7/14—Footwear with health or hygienic arrangements with foot-supporting parts
    • A43B7/1405—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form
    • A43B7/1455—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form with special properties
    • A43B7/146—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form with special properties provided with acupressure points or means for foot massage

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  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)

Abstract

The present invention relates to a method for manufacturing insole-integrated shoes. More specifically, the present invention relates to a method for manufacturing insole-integrated shoes which comprises: a first process of preparing an insole on which joint wings for backstitch combination with a lower end of the upper are formed on the edge; a second process of backstitch combining of the joint wings and the lower end of the upper of the insole; and a third process of combining a lower side of the upper to which the insole is combined to an outsole. Therefore, since the insole is directly coupled to the lower part of the upper, the insole does not move when wearing shoes, so that it is possible to improve wearing sensation, and since an existing midsole is not used, it is possible to expect an effect that the manufactured shoes can have overall flexibility. In addition, an arch support part to support an arch part of the foot is formed to protrude in an arch shape in the center of an upper surface of the insole, while a heel groove and a calcaneus guide to hold the heel of the foot are formed at the rear end of the insole to efficiently support the arch of the foot when wearing the shoes, so that the arch of the foot does not collapse and the heel is held accurately to reduce the shock during walking. Furthermore, an elastic stiffener is embedded inside the insole, which allows to elastically maintain a form of the arch support part, so that the arch support part of the insole effectively supports the arch part of the foot for a longer time.

Description

인솔 일체형 신발 제조방법{Insole integrated shoe manufacturing method}Insole integrated shoe manufacturing method

본 발명은 인솔 일체형 신발 제조방법에 관한 것으로서, 더욱 상세하게는 갑피의 하단부와 박음질 결합되기 위한 결합날개가 가장자리에 형성된 인솔을 준비하는 제 1 과정과; 인솔의 결합날개와 갑피 하단부를 박음질 결합하는 제 2 과정과; 인솔이 결합된 갑피의 하측을 아웃솔에 결합하는 제 3 과정; 으로 구성하므로서, 인솔이 갑피의 하단에 직접 결합됨에 따라 신발 착용시 인솔이 움직이지 않게되어 착용감을 향상시킬 수 있고, 기존의 중창을 사용하지 않으므로 제조되는 신발이 전체적으로 유연해지는 효과를 기대할 수 있으며, 인솔의 상부면 중앙에 발의 아치 부위를 받쳐주기 위한 아치서포트부를 아치형상으로 돌출되게 형성하면서 인솔의 후단에는 발의 뒤꿈치를 잡아주는 뒤꿈치홈과 중골가이드를 형성하여 신발 착용시 발의 아치부분을 효율적으로 받쳐주어 발의 아치부분이 무너지지 않으면서 뒤꿈치를 정확히 잡아주어 보행시 충격이 완화되도록 하며, 인솔의 내부에는 아치서포트부의 형태가 탄력적으로 유지되도로 하는 탄성보강재를 매립하여 인솔의 아치서포트부가 보다 오랬동안 발의 아치부위를 효과적으로 받쳐주도록 하는 인솔 일체형 신발 제조방법에 관한 것이다.The present invention relates to a method of manufacturing an insole-integrated shoe, and more particularly, a first process of preparing an insole having a coupling blade formed at an edge thereof to be sewn together with a lower end of an upper; A second process of securing the lower part of the upper and the coupling wing of the insole; A third process of coupling the lower side of the upper to which the insole is coupled to the outsole; As the insole is directly coupled to the bottom of the upper, the insole does not move when wearing the shoe, thereby improving the fit, and since the existing midsole is not used, the manufactured shoe can be expected to be flexible overall. The arch support part to support the arch of the foot in the center of the upper surface of the insole is formed to protrude in an arched shape, while the heel groove and metabolic guide to hold the heel of the foot are formed at the rear end of the insole to effectively support the arch of the foot when wearing shoes. The arch part of the foot is not collapsed and the heel is accurately held so that the shock is relieved when walking, and an elastic stiffener is embedded inside the insole to maintain the elasticity of the arch support part. It relates to a method of manufacturing an insole integrated shoe that effectively supports the arch area.

통상적으로 신발은 상부에 발의 상면을 덮는 갑피와, 신발의 바닥부를 이루는 아웃솔과, 갑피의 하측에 부착 결합되는 중창으로 이루어지고, 신발이 완성되어진 상태에서 신발 내부에 삽입되어 실질적으로 발의 바닥면에 접촉되는 인솔로 구성된다.Typically, shoes are composed of an upper that covers the upper surface of the foot, an outsole that forms the bottom of the shoe, and a midsole that is attached to and coupled to the lower side of the upper, and is inserted into the shoe while the shoe is completed and is substantially attached to the bottom surface of the foot. It consists of an insole that comes into contact.

이러한 종래 신발 제조방법을 도 1 과 도 2 를 참조하여 설명하면 다음과 같다.This conventional shoe manufacturing method will be described with reference to FIGS. 1 and 2 as follows.

갑피(1)를 라스트(미도시되었음)에 씌워 라스팅한 후 라스트의 바닥부에 중창(2)을 밀착시킨 상태에서 갑피(1)의 하단(1a)을 중창(2)에 밀착시켜 본드로 부착하거나 핀으로 박아 결합한다.After lasting by covering the upper (1) on the last (not shown), attach the lower end (1a) of the upper (1) to the midsole (2) in close contact with the midsole (2) in close contact with the bottom of the last and attach it with a bond. Or pin them together.

그리고, 중창(2)이 결합된 갑피(1)의 하단부를 아웃솔(3)에 밀착시켜 접착제를 이용하여 부착시켜 결합하므로서 신발이 완성되는 것이며 완성된 신발 내부로 인솔(4)을 투입하는 것이다.In addition, the lower end of the upper 1 to which the midsole 2 is coupled is in close contact with the outsole 3 and attached by using an adhesive, thereby completing the shoe, and the insole 4 is inserted into the finished shoe.

통상적으로 중창(2)은 신발의 형태를 유지하는 목적이 있으므로 경질의 합성수지재로 이루어지고 있으며, 인솔(4)은 사용자의 발이 접촉되는 부분이므로 연질의 합성수지재로 이루어진다.In general, the midsole 2 is made of a hard synthetic resin material because it has the purpose of maintaining the shape of the shoe, and the insole 4 is made of a soft synthetic resin material because it is a part where the user's feet come into contact.

그러나, 종래의 신발제조방법은 경질의 중창을 사용하기 때문에 전체적으로 신발이 유연하지 못하고 잘 꺽이지 않게되어 착용감이 하락하는 문제점이 있었고, 또한, 인솔이 신발 내부에 삽입된 상태로 사용자가 신발을 착용하기 때문에 사용자가 격한 운동을 하거나 장시간 신발을 신고 걸을 경우 인솔이 신발 내에서 움직이게되어 착용감이 하락하게되는 문제점이 발생하고 있었다.However, since the conventional shoe manufacturing method uses a hard midsole, there is a problem that the overall shoe is not flexible and does not bend easily, resulting in a decrease in the fit. In addition, the user wears the shoe with the insole inserted into the shoe. Therefore, when a user performs vigorous exercise or walks in shoes for a long time, the insole moves within the shoes, resulting in a problem in that the fit is deteriorated.

* 선행기술문헌 ** Prior art literature *

대한민국등록특허 제 10-1167259호Korean Patent Registration No. 10-1167259

따라서, 상기 문제점을 해결하기 위한 본 발명은 갑피의 하단부와 박음질 결합되기 위한 결합날개가 가장자리에 형성된 인솔을 준비하는 제 1 과정과; 인솔의 결합날개와 갑피 하단부를 박음질 결합하는 제 2 과정과; 인솔이 결합된 갑피의 하측을 아웃솔에 결합하는 제 3 과정; 으로 구성하므로서, 인솔이 갑피의 하단에 직접 결합됨에 따라 신발 착용시 인솔이 움직이지 않게되어 착용감을 향상시킬 수 있고, 기존의 중창을 사용하지 않으므로 제조되는 신발이 전체적으로 유연해지는 효과를 기대할 수 있으며, 인솔의 상부면 중앙에 발의 아치 부위를 받쳐주기 위한 아치서포트부를 아치형상으로 돌출되게 형성하면서 인솔의 후단에는 발의 뒤꿈치를 잡아주는 뒤꿈치홈과 중골가이드를 형성하여 신발 착용시 발의 아치부분을 효율적으로 받쳐주어 발의 아치부분이 무너지지 않으면서 뒤꿈치를 정확히 잡아주어 보행시 충격이 완화되도록 하며, 인솔의 내부에는 아치서포트부의 형태가 탄력적으로 유지되도로 하는 탄성보강재를 매립하여 인솔의 아치서포트부가 보다 오랬동안 발의 아치부위를 효과적으로 받쳐주도록 하는 인솔 일체형 신발 제조방법을 제공함을 목적으로 한다.Accordingly, the present invention for solving the above problem includes a first process of preparing an insole formed at the edge of the lower end of the upper and the coupling blades to be sewn together; A second process of securing the lower part of the upper and the coupling wing of the insole; A third process of coupling the lower side of the upper to which the insole is coupled to the outsole; As the insole is directly coupled to the bottom of the upper, the insole does not move when wearing the shoe, thereby improving the fit, and since the existing midsole is not used, the manufactured shoe can be expected to be flexible overall. The arch support part to support the arch of the foot in the center of the upper surface of the insole is formed to protrude in an arched shape, while the heel groove and metabolic guide to hold the heel of the foot are formed at the rear end of the insole to effectively support the arch of the foot when wearing shoes. The arch part of the foot is not collapsed and the heel is accurately held so that the shock is relieved when walking, and an elastic stiffener is embedded inside the insole to maintain the elasticity of the arch support part. It is an object of the present invention to provide an insole-integrated shoe manufacturing method that effectively supports the arch area.

상기 목적달성을 위한 본 발명은 The present invention for achieving the above object

갑피(10)의 하단부(10a)와 박음질 결합되기 위한 결합날개(40)(40a)가 가장자리에 형성된 인솔(20)을 준비하는 제 1 과정과; A first process of preparing the insole 20 formed at the edge of the coupling blades 40 and 40a to be sewn together with the lower end 10a of the upper 10;

인솔(20)의 결합날개(40)(40a)와 갑피(10) 하단부를 박음질 결합하는 제 2 과정과; A second process of securing the lower end of the coupling blades 40 and 40a of the insole 20 and the upper 10;

인솔(20)이 결합된 갑피(10)의 하측을 아웃솔(30)에 결합하는 제 3 과정: The third process of coupling the lower side of the upper 10 to which the insole 20 is coupled to the outsole 30:

으로 구성한 것을 특징으로 한다.It characterized in that the configuration.

본 발명에 의하면, 인솔이 갑피의 하단에 직접 결합됨에 따라 신발 착용시 인솔이 움직이지 않게되어 착용감을 향상시킬 수 있고, 기존의 중창을 사용하지 않으므로 제조되는 신발이 전체적으로 유연해지는 효과를 기대할 수 있으며, 인솔의 상부면 중앙에 발의 아치 부위를 받쳐주기 위한 아치서포트부를 아치형상으로 돌출되게 형성하면서 인솔의 후단에는 발의 뒤꿈치를 잡아주는 뒤꿈치홈과 중골가이드를 형성하여 신발 착용시 발의 아치부분을 효율적으로 받쳐주어 발의 아치부분이 무너지지 않으면서 뒤꿈치를 정확히 잡아주어 보행시 충격이 완화되도록 하며, 인솔의 내부에는 아치서포트부의 형태가 탄력적으로 유지되도로 하는 탄성보강재를 매립하여 인솔의 아치서포트부가 보다 오랬동안 발의 아치부위를 효과적으로 받쳐주도록 하는 효과를 기대할 수 있다.According to the present invention, as the insole is directly coupled to the lower end of the upper, the insole does not move when wearing the shoe, thereby improving the fit, and since the existing midsole is not used, the manufactured shoe can be expected to be generally flexible. , Arch support part to support the arch part of the foot in the center of the upper surface of the insole is formed to protrude in an arch shape, while heel groove and metabolic guide to hold the heel of the foot are formed at the rear end of the insole. It supports the heel without collapsing the arch of the foot, so that the impact is relieved when walking, and an elastic stiffener that keeps the shape of the arch support part elastic is embedded inside the insole for a longer time than the arch support part of the insole. The effect of effectively supporting the arch of the foot can be expected.

도 1 은 종래 신발 제조방법을 설명하기 위한 도면,
도 2 는 종래 신발 제조과정을 보인 도면.
도 3 은 본 발명의 신발 제조방법을 보인 분해도.
도 4 는 본 발명에 적용된 인솔을 보인 도면
도 5 는 본 발명에 적용된 인솔의 표면에 외피를 결합하는 상태를 예시한 도면.
도 6 은 본 발명에 적용된 인솔의 다른 실시예를 보인 도면.
도 7 은 본 발명에서 갑피와 인솔을 결합하는 상태를 보인 도면.
도 8 은 본 발명에서 인솔이 결합된 갑피와 아웃솔을 결합하는 상태를 보인 도면.
도 9 는 본 발명에서 탄성보강재가 내설된 인솔을 보인 도면.
도 10 과 도 11 은 본 발명에 적용된 탄성보강재의 실시예를 보인 도면.
도 12 는 본 발명의 신발 제조과정을 보인 순서도.1 is a view for explaining a conventional shoe manufacturing method,
Figure 2 is a view showing a conventional shoe manufacturing process.
Figure 3 is an exploded view showing a shoe manufacturing method of the present invention.
4 is a view showing an insole applied to the present invention
Figure 5 is a view illustrating a state in which the skin is coupled to the surface of the insole applied to the present invention.
Figure 6 is a view showing another embodiment of the insole applied to the present invention.
7 is a view showing a state in which the upper and the insole are combined in the present invention.
Figure 8 is a view showing a state in which the upper and the outsole combined with the insole in the present invention.
9 is a view showing an insole with an elastic reinforcement in the present invention.
10 and 11 are views showing an embodiment of an elastic stiffener applied to the present invention.
12 is a flow chart showing the shoe manufacturing process of the present invention.

이하, 첨부된 도면 도 3 내지 도 12를 참조하여 본 발명의 바람직한 실시예를 설명하면 다음과 같다.Hereinafter, a preferred embodiment of the present invention will be described with reference to the accompanying drawings FIGS. 3 to 12.

상기 도면에 의하면, According to the drawing,

갑피(10)의 하단부(10a)와 박음질 결합되기 위한 결합날개(40)(40a)가 가장자리에 형성된 인솔(20)을 준비하는 제 1 과정과; A first process of preparing the insole 20 formed at the edge of the coupling blades 40 and 40a to be sewn together with the lower end 10a of the upper 10;

인솔(20)의 결합날개(40)(40a)와 갑피(10) 하단부를 박음질 결합하는 제 2 과정과; A second process of securing the lower end of the coupling blades 40 and 40a of the insole 20 and the upper 10;

인솔(20)이 결합된 갑피(10)의 하측을 아웃솔(30)에 결합하는 제 3 과정: The third process of coupling the lower side of the upper 10 to which the insole 20 is coupled to the outsole 30:

으로 구성한 것을 특징으로 한다.It characterized in that the configuration.

또한, 인솔(20)의 표면에 외피(41)를 열접착하여 부착하되, 외피(41)는 섬유원단(42)의 저면부에 질긴 특성을 갖는 폴리비닐계 필름을 부착한 보강층(43)을 형성하여 결합날개(40)의 표면부에 외피(41)가 적층되도록 구성한 것을 특징으로 한다.In addition, the outer shell 41 is thermally bonded to the surface of the insole 20, but the outer shell 41 includes a reinforcing layer 43 attached with a polyvinyl-based film having a tough property on the bottom surface of the fiber fabric 42. It is characterized in that the outer shell 41 is formed to be stacked on the surface of the coupling blade 40.

또한, 인솔(20)을 사출성형할 때 인솔(20)의 내부에 질긴 특성을 갖는 합성수지원단(44)이 삽입되도록 인서트사출하고, 상기 합성수지원단(44)의 가장자리가 인솔(20)의 외측으로 노출되도록하여 결합날개(40a)를 이루도록 구성한 것을 특징으로 한다.In addition, when the insole 20 is injection-molded, insert-injection is performed so that the synthetic resin support end 44 having a tough characteristic is inserted into the interior of the insole 20, and the edge of the synthetic resin support end 44 is outside the insole 20. It is characterized in that it is configured to be exposed to form a coupling wing (40a).

또한, 인솔(20)의 중간부에 발의 아치 부위를 받쳐주기 위한 아치서포트부(52)를 아치형상으로 돌출되게 형성하면서 인솔(20)의 후단에는 발의 뒤꿈치를 잡아주는 뒤꿈치홈(50)과 중골가이드(51)를 형성하고, 아치서포트부(52)의 양측으로는 내측서포트라인홈(53)과 외측서포트라인홈(54)을 형성하며, 내측서포트라인홈(53) 부위에는 표면에 다수의 지압돌부(55)을 돌출되게 형성한 것을 특징으로 한다.In addition, the arch support portion 52 for supporting the arch portion of the foot in the middle portion of the insole 20 is formed to protrude in an arched shape, while at the rear end of the insole 20, a heel groove 50 and metabolism holding the heel of the foot A guide 51 is formed, and an inner support line groove 53 and an outer support line groove 54 are formed on both sides of the arch support portion 52, and a plurality of the inner support line grooves 53 are formed on the surface. It is characterized in that the acupressure protrusion 55 is formed to protrude.

또한, 인솔(20)의 내부에는 아치서포트부(52)의 형태가 탄력적으로 유지되도록 하는 탄성보강재(60)를 더 형성하되,In addition, an elastic stiffener 60 is further formed inside the insole 20 so that the shape of the arch support part 52 is elastically maintained,

탄성보강재(60)는 상부면이 아치형태로 형성되고 내부에 유체(63)가 충진되어 있는 실리콘포켓(61)을 구비하고, 실리콘포켓(61)의 내부에 다수의 수직탄성보강대(62)를 형성하여 수직탄성보강대(62)가 실리콘포켓(61)의 상부를 받쳐주도록 구성한 것을 특징으로 한다.The elastic stiffener 60 has a silicone pocket 61 having an upper surface formed in an arc shape and filled with a fluid 63 therein, and a plurality of vertical elastic stiffeners 62 inside the silicone pocket 61. It is characterized in that the vertical elastic reinforcement band 62 is configured to support the upper portion of the silicon pocket 61.

또한, 인솔(20)의 내부에는 아치서포트부(52)의 형태가 탄력적으로 유지되도록 하는 탄성보강재(60)를 더 형성하되, In addition, an elastic stiffener 60 is further formed inside the insole 20 so that the shape of the arch support part 52 is elastically maintained,

탄성보강재(60)는 상부면이 아치형태로 형성되고 내부에 챔버(72)가 형성된 실리콘포켓(71)을 구비하고, 챔버(72) 내부에는 바닥판(73)과 상판(74) 사이에 다수의 포켓스프링(75)이 설치되어 실리콘포켓(71)의 상부를 탄력적으로 받쳐주도록 구성한 것을 특징으로 한다.The elastic stiffener 60 has a silicon pocket 71 with an upper surface formed in an arc shape and a chamber 72 formed therein, and a plurality of between the bottom plate 73 and the top plate 74 inside the chamber 72 It is characterized in that the pocket spring 75 is installed to elastically support the upper portion of the silicon pocket 71.

본 발명의 인솔 일체형 신발 제조방법을 설명하면 다음과 같다.The method of manufacturing an insole-integrated shoe of the present invention will be described as follows.

* 제 1 과정 ** Course 1 *

제 1 과정은 갑피(10)의 하단부(10a)와 박음질 결합되기 위한 결합날개(40)(40a)가 가장자리에 형성된 인솔(20)을 준비하는 과정이다.The first process is a process of preparing the insole 20 formed at the edge of the coupling blades 40 and 40a to be sewn together with the lower end 10a of the upper 10.

인솔(20)은 부드러우면서 소정의 탄성을 갖는 합성수지 재질로서 형성되며, 본 발명에서는 도 4 와 같이 인솔(20)의 가장자리에 박음질 할 수 있는 결합날개(40)가 돌출되게 형성된다.The insole 20 is formed of a synthetic resin material that is soft and has a predetermined elasticity, and in the present invention, as shown in FIG. 4, coupling blades 40 capable of being sewn to the edge of the insole 20 are formed to protrude.

인솔(20)이 부드러운 재질이기 때문에 결합날개(40)에 직접 박음질 하게되면 결합강도가 약해진다.Since the insole 20 is made of a soft material, if it is directly sewn onto the coupling blade 40, the coupling strength is weakened.

따라서, 도 5 와 같이 인솔(20)의 표면에 외피(41)를 더 고주파 열접착하는데, 외피(41)는 섬유원단(42)의 저면부에 질긴 특성을 갖는 폴리비닐계 필름을 부착한 보강층(43)을 형성하여 결합날개(40)의 표면부에 외피(41)가 적층되도록 구성하는 것이다.Accordingly, as shown in FIG. 5, the outer shell 41 is further high-frequency thermally bonded to the surface of the insole 20, and the outer shell 41 is a reinforcing layer in which a polyvinyl-based film having a tough property is attached to the bottom surface of the fiber fabric 42 By forming (43) to configure the outer shell 41 to be stacked on the surface of the coupling blade (40).

한편, 본 발명에서는 결합날개의 다른 실시예로서, 도 6 과 같이 인솔(20)을 사출성형할 때 인솔(20)의 내부에 질긴 특성을 갖는 합성수지원단(44)이 삽입되도록 인서트사출하고, 상기 합성수지원단(44)의 가장자리가 인솔(20)의 외측으로 노출되도록하여 결합날개(40a)를 이루도록 구성할 수 있다.On the other hand, in the present invention, as another embodiment of the coupling blade, when the insole 20 is injection-molded as shown in FIG. 6, the insert-injection is performed so that the synthetic resin support end 44 having a tough characteristic is inserted into the inside of the insole 20, and the It can be configured so that the edge of the synthetic water support end 44 is exposed to the outside of the insole 20 to form a coupling wing (40a).

그리고, 합성수지원단(44)에는 다수의 홀(45)을 형성하여 인서트사출시 홀(45) 사이로 인솔(20) 소재가 통과하면서 합성수지원단(44)의 상하부에 존재하는 인솔(20)이 분리되지 않고 강한 결합력을 유지할 수 있게된다.In addition, a plurality of holes 45 are formed in the synthetic resin support stage 44 so that the insole 20 existing in the upper and lower portions of the synthetic resin support stage 44 is not separated while the material of the insole 20 passes through the holes 45 during insert injection. Without being able to maintain a strong bonding force.

또한, 본 발명의 인솔(20)에는 인솔(20)의 중간부에 발의 아치 부위를 받쳐주기 위한 아치서포트부(52)를 아치형상으로 돌출되게 형성하면서 인솔(20)의 후단에는 발의 뒤꿈치를 잡아주는 뒤꿈치홈(50)과 중골가이드(51)를 형성하고, 아치서포트부(52)의 양측으로는 내측서포트라인홈(53)과 외측서포트라인홈(54)을 형성하며, 내측서포트라인홈(53) 부위에는 표면에 다수의 지압돌부(55)을 돌출되게 형성하여 인솔(20)이 단순히 발 바닥을 받쳐주는 것이 아니라 발의 아치구조가 유지되도록 보정해주는 기능을 갖도록 함은 물론 다수의 지압돌부(55)가 발바닥의 내측 바닥부를 지압해줌에 따라 사용자의 내장질환이 개선될 수 있도록 한다.In addition, in the insole 20 of the present invention, an arch support portion 52 for supporting the arch portion of the foot in the middle portion of the insole 20 is formed to protrude in an arch shape while holding the heel of the foot at the rear end of the insole 20 Giving forms the heel groove 50 and the metacarpal guide 51, and forms an inner support line groove 53 and an outer support line groove 54 on both sides of the arch support part 52, and the inner support line groove ( 53) A plurality of acupressure protrusions 55 are formed to protrude on the surface so that the insole 20 has a function of correcting to maintain the arch structure of the foot, rather than simply supporting the sole of the foot, as well as a number of acupressure protrusions ( 55) acupressure the inner bottom of the sole so that the user's internal disease can be improved.

* 제 2 과정 ** Course 2 *

제 2 과정은 인솔(20)의 결합날개(40)(40a)와 갑피(10) 하단부를 박음질 결합하는 과정이다.The second process is a process of stitching the lower part of the coupling blades 40 and 40a of the insole 20 and the upper 10.

갑피(10)를 미도시된 라스트에 씌운 후 라스트의 바닥부에 인솔(20)을 밀착시킨다.After the upper 10 is covered with the last, not shown, the insole 20 is in close contact with the bottom of the last.

그리고, 갑피(10)의 하단부(10a)를 결합날개(40)(40a)에 박음질 결합하는 것이다.And, the lower end (10a) of the upper (10) is to be sewn to the coupling blades (40) (40a).

* 제 3 과정 ** Course 3 *

제 3 과정은 인솔(20)이 결합된 갑피(10)의 하측을 아웃솔(30)에 결합하는 과정이다.The third process is a process of combining the lower side of the upper 10 to which the insole 20 is coupled to the outsole 30.

도 8 에 도시된 바와같이 인솔(20)이 박음질 결합된 갑피(10)의 하단을 아웃솔(30)에 끼운 후 접착제 또는 본드를 이용하여 갑피(10) 하단과 아웃솔(30)을 부착하므로서, 신발이 완성된다.As shown in Fig. 8, the lower end of the upper 10 to which the insole 20 is sewn together is inserted into the outsole 30, and then the lower end of the upper 10 and the outsole 30 are attached using an adhesive or bond. Is completed.

본 발명의 신발 제조방법은 종래의 중창을 사용하지 않으므로 신발의 유연성이 종래에 비해 향상되는 효과를 기대할 수 있으며, 인솔(20)이 갑피(10)에 일체로 형성됨에 따라 사용자가 과격한 운동을 하더라도 인솔(20)이 움직이지 않으므로 착용감을 향상시킬 수 있다.Since the shoe manufacturing method of the present invention does not use a conventional midsole, it can be expected that the flexibility of the shoe is improved compared to the prior art. As the insole 20 is integrally formed with the upper 10, even if the user performs a radical exercise Since the insole 20 does not move, the fit can be improved.

한편, 본 발명에서는 도 9 에 도시된 바와같이 아치서포트부(52)의 형태가 탄력적으로 유지되도록 하는 탄성보강재(60)를 인솔(20) 내부에 내장시킬 수 있다.On the other hand, in the present invention, as shown in FIG. 9, an elastic stiffener 60 for elastically maintaining the shape of the arch support part 52 may be embedded in the insole 20.

도 10 은 탄성보강재(60)의 제 1 실시예를 도시한 것으로서, 상부면이 아치형태로 형성되고 내부에 유체(63)가 충진되어 있는 실리콘포켓(61)을 구비하고, 실리콘포켓(61)의 내부에 다수의 수직탄성보강대(62)를 형성하여 수직탄성보강대(62)가 실리콘포켓(61)의 상부를 받쳐주도록 구성한것이다.FIG. 10 shows a first embodiment of an elastic reinforcing material 60, having a silicone pocket 61 having an upper surface formed in an arcuate shape and filled with a fluid 63, and a silicone pocket 61 A plurality of vertical elastic reinforcement bands 62 are formed in the interior of the vertical elastic reinforcement band 62 to support the upper portion of the silicon pocket 61.

이러한 탄성보강재(60)는 실리콘포켓(61) 내부가 유체(63)로 충진되어 있는 상태에서 그 실리콘 포켓(61) 내부에 다수의 수직탄성보강대(62)가 세워져 상부를 받치고 있으므로 아치서포트부(52)가 탄성보강재(60)에 의해 장시간 동안 탄성을 유지할 수 있으며, 이로인해 발의 아치부분을 탄력적으로 받쳐줄 수 있게되는 것이다.Such an elastic reinforcement 60 is a state in which the inside of the silicone pocket 61 is filled with fluid 63, and a plurality of vertical elastic reinforcement bars 62 are erected inside the silicone pocket 61 to support the upper part. 52) can maintain the elasticity for a long time by the elastic stiffener 60, and due to this, it is possible to elastically support the arch portion of the foot.

도 11 은 탄성보강재(60)의 제 2 실시예를 도시한 것으로서, 상부면이 아치형태로 형성되고 내부에 챔버(72)가 형성된 실리콘포켓(71)을 구비하고, 챔버(72) 내부에는 바닥판(73)과 상판(74) 사이에 다수의 포켓스프링(75)이 설치되어 실리콘포켓(71)의 상부를 탄력적으로 받쳐주도록 구성한 것이다.11 shows a second embodiment of the elastic reinforcing material 60, having a silicon pocket 71 having an upper surface formed in an arcuate shape and having a chamber 72 formed therein, and a bottom inside the chamber 72 A plurality of pocket springs 75 are installed between the plate 73 and the upper plate 74 to elastically support the upper portion of the silicon pocket 71.

실리콘포켓(71)의 상부가 하강하려할 때 다수의 포켓스프링(75)이 받쳐주게 되므로 결과적으로 아치서포트부(52)를 탄력적으로 받쳐줄 수 있게되는 것이다.When the upper part of the silicon pocket 71 is about to descend, a plurality of pocket springs 75 support it, and as a result, the arch support part 52 can be elastically supported.

10: 갑피, 20: 인솔,
30: 아웃솔, 40,40a: 결합날개,
41: 외피, 42: 섬유원단,
43: 보강층, 44: 수지필름,
45: 홀, 50: 뒤꿈치홈,
51: 중골가이드, 52: 아치서포트부,
53: 내측서포트라인홈, 54: 외측서포트라인홈,
55: 지압돌부,
60: 탄성보강재, 61: 실리콘포켓,
62: 수직탄성보강대, 63: 유체,
71: 실리콘포켓, 72: 챔버,
73: 바닥판, 74: 상판,
75: 포켓스프링,10: upper, 20: insole,
30: outsole, 40, 40a: coupling wing,
41: outer skin, 42: fiber fabric,
43: reinforcing layer, 44: resin film,
45: hole, 50: heel groove,
51: metacarpal guide, 52: arch support,
53: inner support line groove, 54: outer support line groove,
55: acupressure protrusion,
60: elastic reinforcement, 61: silicone pocket,
62: vertical elastic reinforcement, 63: fluid,
71: silicone pocket, 72: chamber,
73: bottom plate, 74: top plate,
75: pocket spring,

Claims (6)

갑피(10)의 하단부(10a)와 박음질 결합되기 위한 결합날개(40)(40a)가 가장자리에 형성된 인솔(20)을 준비하는 제 1 과정과;
인솔(20)의 결합날개(40)(40a)와 갑피(10) 하단부를 박음질 결합하는 제 2 과정과;
인솔(20)이 결합된 갑피(10)의 하측을 아웃솔(30)에 결합하는 제 3 과정:으로 구성하며,
인솔(20)을 사출성형할 때 인솔(20)의 내부에 질긴 특성을 갖는 합성수지원단(44)이 삽입되도록 인서트사출하고, 상기 합성수지원단(44)의 가장자리가 인솔(20)의 외측으로 노출되도록하여 결합날개(40a)를 이루도록 구성하며,
상기 인솔(20)의 중간부에 발의 아치 부위를 받쳐주기 위한 아치서포트부(52)를 아치형상으로 돌출되게 형성하면서 인솔(20)의 후단에는 발의 뒤꿈치를 잡아주는 뒤꿈치홈(50)과 중골가이드(51)를 형성하고, 아치서포트부(52)의 양측으로는 내측서포트라인홈(53)과 외측서포트라인홈(54)을 형성하며, 내측서포트라인홈(53) 부위에는 표면에 다수의 지압돌부(55)을 돌출되게 형성하고,
인솔(20)의 내부에는 아치서포트부(52)의 형태가 탄력적으로 유지되도록 하는 탄성보강재(60)를 더 형성하되,
탄성보강재(60)는 상부면이 아치형태로 형성되고 내부에 유체(63)가 충진되어 있는 실리콘포켓(61)을 구비하고, 실리콘포켓(61)의 내부에 다수의 수직탄성보강대(62)를 형성하여 수직탄성보강대(62)가 실리콘포켓(61)의 상부를 받쳐주도록 구성한 것을 특징으로 하는 인솔 일체형 신발 제조방법.
A first process of preparing the insole 20 formed at the edge of the coupling blades 40 and 40a to be sewn together with the lower end 10a of the upper 10;
A second process of securing the lower end of the coupling blades 40 and 40a of the insole 20 and the upper 10;
The third process of coupling the lower side of the upper 10 to which the insole 20 is coupled to the outsole 30: consists of,
When the insole 20 is injection-molded, the insert is injected so that the synthetic resin support end 44 having a tough characteristic is inserted into the insole 20, and the edge of the synthetic resin support end 44 is exposed to the outside of the insole 20. It is configured to form a coupling wing (40a),
An arch support portion 52 for supporting the arch portion of the foot in the middle of the insole 20 is formed to protrude in an arch shape, while at the rear end of the insole 20 a heel groove 50 and a metacarpal guide to hold the heel of the foot (51) is formed, and an inner support line groove 53 and an outer support line groove 54 are formed on both sides of the arch support portion 52, and a plurality of acupressure on the surface of the inner support line groove 53 Forming the protrusion 55 to protrude,
An elastic stiffener 60 is further formed inside the insole 20 so that the shape of the arch support part 52 is elastically maintained,
The elastic stiffener 60 has a silicone pocket 61 having an upper surface formed in an arc shape and filled with a fluid 63 therein, and a plurality of vertical elastic stiffeners 62 inside the silicone pocket 61. Insole-integrated shoe manufacturing method, characterized in that the vertical elastic reinforcement (62) is formed to support the upper portion of the silicon pocket (61).
 갑피(10)의 하단부(10a)와 박음질 결합되기 위한 결합날개(40)(40a)가 가장자리에 형성된 인솔(20)을 준비하는 제 1 과정과;
인솔(20)의 결합날개(40)(40a)와 갑피(10) 하단부를 박음질 결합하는 제 2 과정과;
인솔(20)이 결합된 갑피(10)의 하측을 아웃솔(30)에 결합하는 제 3 과정:으로 구성하며,
인솔(20)을 사출성형할 때 인솔(20)의 내부에 질긴 특성을 갖는 합성수지원단(44)이 삽입되도록 인서트사출하고, 상기 합성수지원단(44)의 가장자리가 인솔(20)의 외측으로 노출되도록하여 결합날개(40a)를 이루도록 구성하며,
인솔(20)의 중간부에 발의 아치 부위를 받쳐주기 위한 아치서포트부(52)를 아치형상으로 돌출되게 형성하면서 인솔(20)의 후단에는 발의 뒤꿈치를 잡아주는 뒤꿈치홈(50)과 중골가이드(51)를 형성하고, 아치서포트부(52)의 양측으로는 내측서포트라인홈(53)과 외측서포트라인홈(54)을 형성하며, 내측서포트라인홈(53) 부위에는 표면에 다수의 지압돌부(55)을 돌출되게 형성하며,
인솔(20)의 내부에는 아치서포트부(52)의 형태가 탄력적으로 유지되도록 하는 탄성보강재(60)를 더 형성하되,
탄성보강재(60)는 상부면이 아치형태로 형성되고 내부에 챔버(72)가 형성된 실리콘포켓(71)을 구비하고, 챔버(72) 내부에는 바닥판(73)과 상판(74) 사이에 다수의 포켓스프링(75)이 설치되어 실리콘포켓(71)의 상부를 탄력적으로 받쳐주도록 구성한 것을 특징으로 하는 인솔 일체형 신발 제조방법.A first process of preparing the insole 20 formed at the edge of the coupling blades 40 and 40a to be sewn together with the lower end 10a of the upper 10;
A second process of securing the lower end of the coupling blades 40 and 40a of the insole 20 and the upper 10;
The third process of coupling the lower side of the upper 10 to which the insole 20 is coupled to the outsole 30: consists of,
When the insole 20 is injection-molded, the insert is injected so that the synthetic resin support end 44 having a tough characteristic is inserted into the insole 20, and the edge of the synthetic resin support end 44 is exposed to the outside of the insole 20. It is configured to form a coupling wing (40a),
An arch support portion 52 for supporting the arch portion of the foot in the middle of the insole 20 is formed to protrude in an arch shape, while at the rear end of the insole 20, a heel groove 50 and a metabolism guide ( 51), and forming an inner support line groove 53 and an outer support line groove 54 on both sides of the arch support portion 52, and a plurality of acupressure protrusions on the surface at the inner support line groove 53 (55) is formed to protrude,
An elastic stiffener 60 is further formed inside the insole 20 so that the shape of the arch support part 52 is elastically maintained,
The elastic stiffener 60 has a silicon pocket 71 with an upper surface formed in an arc shape and a chamber 72 formed therein, and a plurality of between the bottom plate 73 and the top plate 74 inside the chamber 72 Insole integrated shoe manufacturing method, characterized in that the pocket spring (75) is installed to elastically support the upper portion of the silicon pocket (71). 삭제delete 삭제delete 삭제delete 삭제delete
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102596029B1 (en) * 2022-06-03 2023-10-31 이종국 Functional footwear manufacturing method and footwear produced therefrom

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20090130480A (en) * 2008-06-16 2009-12-24 (주)핼릭스케어 Foot balance insole
KR20130066875A (en) * 2011-12-13 2013-06-21 신경환 Enhanced waterproof footwear
KR20160001214U (en) * 2014-10-02 2016-04-12 (주) 거림케미칼 Improved fit and joint protection shoe insole

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20090130480A (en) * 2008-06-16 2009-12-24 (주)핼릭스케어 Foot balance insole
KR20130066875A (en) * 2011-12-13 2013-06-21 신경환 Enhanced waterproof footwear
KR20160001214U (en) * 2014-10-02 2016-04-12 (주) 거림케미칼 Improved fit and joint protection shoe insole

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102596029B1 (en) * 2022-06-03 2023-10-31 이종국 Functional footwear manufacturing method and footwear produced therefrom

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